Professional Documents
Culture Documents
Stamping Tools
Stamping Tools
SPECIAL
TOOLING
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TRUMPF-STYLE Machine GroupsI
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Group A Special Shapes
2
1(S3A)
3
2
2
2 1
1
4
3 4 3
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1(S3) 1
S1 S3 -S3A S4 S7
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S8 S9 S23 S23A
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1 5
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3
1
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2 2
1 2
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1
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Group A Special Shapes
3 (To Sharp) 2
3 7
4 Flat 4 4
6
5 1
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1 1
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3 5
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2 5 3
1 4
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5 4
4 3 2
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5 6 6
2 4 QTY OF SIDES
8
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1 1
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3 5
1 4 7
4
2 3
2 5
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Group A Special Shapes
3
3 4 4 2 7
3
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6 6
1 1 1
1
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5 5 4
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S170 S181
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Group B Special Shapes
3
3 3
4 5 4
4
3 7
1 5 5
2
2 2
1
2 1 1 6 QTY OF TABS (2)
3
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2 5
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1 3
3 1
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3 1 7
6
5 5 4 1
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2 1 2 1 1
6
7 5
3 2
3 3 6
6
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Group B Special Shapes
1 1
5
3 1
1 3 7
3
5 2 8
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6 5
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2 1
7
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Group B Special Shapes
2
4
5 2
5
5 1
3
3
1 3 1
1 4
2
6
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2 4 4
6 QTY OF TABS 3 1
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2 5 2
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1 1
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3 4
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5 4
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4
2 4
3 2 2
5 QTY OF LOBES 3 1
3 3
1
2
4 QTY OF ENDS
4 QTY OF ENDS
1 6 QTY OF LOBES 1
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Group B Special Shapes
3 5
4 9 2
3 2 5
8
5 3 1 3
4
2 4 QTY OF TIPS
1 1
2
4
7
4
5 2
1 2
5
7 QTY OF SLOTS 4
3 6
3
4 1
3 3 1
1
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6 QTY OF TABS
2
2 5
16 4 3
8
5 3
15 1 2
6 5
7 3
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17 5 4
2 6
2 4
12 2
13
9
10
11 14 7 (TYP)
8 QTY OF TABS (4)
1 1 5 1 3
6 15
4 7 2 5
2 5
5 16 3 6 3
4
4 8 2 1
1
11 9
10
12
3 13
14 5 3
1 1 4
2 DIA
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Group B Special Shapes
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Group C Special Shapes
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Group C Special Shapes
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TRUMPF-STYLE Cluster ToolI
Clusters
Clusters can be designed with as few as two holes or as many
Information needed:
as 120 holes or more, depending on your application and design. How many hole clusters
Clusters are many times the most cost efficient method of
manufacture, in perforations or other repetitive applications. The Straight or staggered pattern
cluster will save on machine punching time and tool maintenance Centre to centre dimensions
time. When punching a particular pattern of holes that requires
extremely close centre tolerances, the cluster tool is the best Material thickness and type
choice. Putting these holes in the same cluster will eliminate the A, B, or C style desired
machine tolerancing of hole-to-hole punching.
Wilson Tool designs these clusters with the customer in mind. As Machine model
you may notice in the different styles of cluster offered, we usually
prefer to use replaceable inserts so that the operational costs of
the tool are reduced for you. These clusters are precision
machined and ground, not just milled.
To ensure accurate punch alignment, cluster tools with standard stripping have integral collars.
Size 2 clusters with integral stripping in the punch also have integral collars.
Limitations
Round holes must have a web between holes of 3mm or 2 times material thickness, whichever is greater, to warranty the die.
Long and narrow shapes must have a web between holes:
Up to 12.5mm length 3.0mm or 2 times material thickness, whichever is greater
12.51mm to 25.5mm length 4.0mm or 2 times material thickness, whichever is greater
25.51mm to 51mm length 6.5mm or 2 times material thickness, whichever is greater
51.1mm up length 8.0mm or 2 times material thickness, whichever is greater
Cross-Stress
Sharpening
Small quill punches need to be supported while grinding. If not Always grind shaped punches the long way. Use vibration
supported the vibrations caused by grinding will break the control methods as listed above.
quills. Use rubber bands or a piece of punched plastic sheet to
retard vibration.
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TRUMPF-STYLE Form-Up Emboss Forming ToolsI
Information needed:
Full dimensioning (height, dia. or shape, angle,
radius, through hole, etc.)
Drawing if possible
Material thickness
Machine model
Dimensions preferred to a theoretical sharp
Design criteria:
Keep forming tools as far from clamps and A 45 angle is recommended on forming tools.
pierced holes as possible. For maximum size in different stations consult
If you are having stripping problems or your Sales Desk.
form is not coming out, make sure you are Never punch material thicker than the tool was
bottoming out. designed for.
A ring mark around the form indicates stroking
too deep.
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TRUMPF-STYLE Form-Down Emboss Forming ToolsI
Information needed:
Full dimensioning of form
Drawing if possible
Material thickness
Machine model
Dimensions preferred to a theoretical sharp
Forming
Design criteria:
May be possible to pierce and form in one operation.
(consult Sales Desk with your application).
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TRUMPF-STYLE Lance and Forms Form-UpI
Information needed:
Complete drawings of the Lance and Form
showing length, width, height, material thickness
and type, angles, and other forms (if any) near
the Lance and Form so proper relief can be built
into the tool
Machine model
VARIATIONS
Special bend Lance and Forms (Prices on application)
Design criteria:
Consult Sales Desk for size and height Lance and Forms of 90 must form a minimum
restrictions per station. of 2 material thicknesses overall.
In some cases, you must prepunch around the Maximum material thickness for Lance and
tab on Lance and Forms of 90 when punching Forms is 3.0mm. Consult Sales Desk for special
aluminium. applications.
Lance and Forms are made for a particular On Lance and Forms of less than 90, a taper of
material thickness. Never run thicker material or 5 per side should be added to aid in stripping.
damage will occur. You can adjust the tool to Form-Down Lance and Forms are not
run lighter material but the form will change. recommended for N/C machines.
Consult Sales Desk for special shaped Lance
and Forms.
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TRUMPF-STYLE Zip-TechTM Special Lance & Form Tools
Description
Design Criteria:
Two special tools are required; One is a simple Zip-Tech can be made to work on any style of
T shape to punch around the full radius tabs, tooling.
and the second is a special Lance and Form/Up The tool can work in stainless, mild steel and in
with Half-Shear Down (see above). Both tools
aluminium. In fact you can join two different
need to be used with a Rotation machine.
Price the T shape from our B group price list in types of material together as long as they are
Size I. the same thickness of material.
A standard round tool is also required, 2.04mm The holding strength of this fastening method
diameter. can be difficult to determine and depends on
The special Lance Tool is material specific; a
the condition of the tool and the machine. It is
separate tool is needed for each material similar to the same strength that you would
thickness.
have in a spot weld.
Consult Sales Desk for limitations.
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TRUMPF-STYLE Form-Up Half Shear/Rooftop Half Sheari
Information needed:
Diameter or shape (on top of sheet)
Material thickness and type (or range)
Machine model
HALF SHEAR
Tool Type Size Cat. No.
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Coining Countersink/Counterbore ToolsI
TRUMPF-STYLE (Solid Style)I
COUNTERSINK
A coining operation on the punch press is once again a
money-saving operation which eliminates a secondary
operation. In the case of countersinking, the time saved in
punching versus drilling is substantial, whilst also resulting in
a superior product.
Information needed:
COUNTERBORE
Angle, coin diameter, coin depth or through-
hole, or screw size and head type
Material thickness and type
With or without pilot
Machine model
Design criteria:
Recommended for countersink/coining above
COINING
3.0mm material thickness
All counterbore coining must be Solid Style
Formula for estimated prepunch of
countersink/coining: B-[ (B-C) x .75] = Prepunch
Formula for estimated prepunch of counterbore
coining:
(A x B) + (C x D)
= Prepunch
Z
Aluminium will leave more of a burr on the
bottom of the sheet than mild steel or stainless
steel
FORM DOWN
FORM UP
Description Cat. No.
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Coining Form-Up/Form-DownI
TRUMPF-STYLE (Replaceable Insert Style)I
Information needed:
Angle, coin diameter and through-hole, or screw
size and head type
Material thickness and type
With or without pilot
Machine model
Design criteria:
3.0mm maximum material thickness
Coining tool must always be prepunched
Formula for estimated prepunch hole size:
FORM DOWN
B-[ (B-C) x .75] = Prepunch
Aluminium will leave more of a burr on the sheet
than mild steel or stainless steel
FORM DOWN
Description Cat. No.
Complete Tool 25331
1. Insert Holder 25221-1
2. Insert (with pilot) 25331-2A
Insert (without pilot) 25331-2B
3. Round Die *
4. Screw 25246
5. Round Stripper 25006
FORM UP FORM UP
*Depending on coin size
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TRUMPF-STYLE Extrusion ToolsI
Information needed:
I.D. and height or screw size
Material thickness and type
Form-up or form-down
Machine model
Extrusion tools are used in a broad spectrum of applications from self-tapping screws
to cooling tube holders to air flow applications. As good as the result can be with
extrusion tools, they are one of the trickiest of all tools. Depending on the height of
the form, the material, and many other factors, the success and design of the tools
can vary. That is why it is important for you to work with the experts at Wilson Tool so
that we can help you get the desired results.
Minimum Centres:
Up to 7.51mm (outside diameter) extrusion - min 20mm centres - (If centres closer than 20mm, use Cat. No.
25467)
Over 7.51mm (outside diameter) extrusion - min 25mm centres - (If centres closer than 25mm, use Cat. No.
25467)
Design criteria:
Consult Sales Desk for size and height- Tolerance required on I.D. greater than 6.0mm
restrictions per station. A dimension.
All extrusions must form a minimum of two Never use thicker material than the extrusion
material thicknesses overall. was designed for.
All form-up extrusions must be prepunched. 9.5mm diameter or less extrusions in 2.0mm or
The prepunched hole controls the height. thicker stainless steel will not work.
A two gauge range of material is possible in All tools come with optima coating as standard.
mild steel and aluminium. Optilube coating recommended for extrusions
All tools come with collar as standard. in stainless steel.
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Form-Up and Form-DownI
TRUMPF-STYLE Electrical KnockoutsI
Information needed:
Machine model
Pipe size or actual diameter
Material thickness and type
Form-up or form-down
Specify Standard or Special tab location and
size
Design criteria:
EKOs are made to form one material thickness.
You can get a good looking EKO with a 2 gauge range.
Too much clearance will cause a burr.
If you have a stripping problem, check height adjustment to be sure you are not over- or under-stroking.
Consult Sales Desk for maximum sizes.
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TRUMPF-STYLE Form-Up LouvresI
Information needed:
Machine model
A, B, C, D and E dimensions
Material thickness and type
REPLACEMENT PARTS
Tool Type Description Cat. No.
Size II Cutting Blade N/A
Size II Forming Insert N/A
Size II Pocket Insert N/A
Size III Cutting Blade N/A
Size III Forming Insert N/A
Size III Pocket Insert N/A
Design limitations: Maximum material thickness for single hit louvres for our
Maximum width louvre on our standard design is 12mm. standard design is 3.0mm mild steel. Louvres for thicker
We can make special louvres that are wider (P.O.A.) material (P.O.A.)
The higher the form the more noticeable the drawing Stainless steel may cause a burr on the top edge of the
back of the material will occur in the middle of the louvre. louvre. We can compensate for this but in some cases it
Multiple hits with a single hit louvre to produce a longer cannot be eliminated completely.
louvre cannot be done. Bad distortion of the louvre occurs. Sharpening is best left to the factory unless you have a tool
See progressive style. and die shop with form-grinding equipment. Our turnaround
time is within four days.
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TRUMPF-STYLE Form-Up Progressive LouvresI
Information needed:
Machine model
Material thickness and type
B, C and D dimensions
STANDARD SIZE
Tool Type Dimensions Cat. No.
B C D
Size II 12mm 5mm 20mm 25170
Form length on first hit is 24mm long.
REPLACEMENT PARTS
Tool Type Description Cat. No.
Design criteria:
Progressive louvres cannot be put back-to-back. Maximum material thickness for stainless steel
The minimum web between louvres must be 2 is 2.5mm.
material thicknesses. The closer the louvres, the Minimum incremental moves are recommended.
greater the distortion. For non-standard sizes consult the Sales Desk
The ends of the progressive louvre blend out for pricing.
into the sheet.
Maximum material thickness for aluminium or
mild steel is 3.0mm.
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TRUMPF-STYLE Form-Down LouvresI
Information needed:
Machine model
Form-up and form-down
A, B, C, D and E dimensions
Material thickness and type
A B C D
Size II 60mm 12mm 5mm 20mm 25651
Size III 90mm 15mm 7mm 25mm 25652
REPLACEMENT PARTS
Design limitations:
0 and 90 is standard keying
Maximum material 3.0mm mild steel
For non-standard sizes consult Sales Desk
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Form-Up Bridge-Type LanceI
TRUMPF-STYLE
and FormsI
Information needed:
22
Length, width, height and form of bridge
Material thickness and type
Station size
Clearance
Machine model
WITH STRIPPING
Cat. No. Cat. No. Cat. No.
Design limitations:
Bridge Lance and Forms are made for a specific material Form-Down Bridge Lance and Forms available, price upon
thickness. You can punch thinner material (the form will request.
change) but never thicker material. Optional lead-in on Double Bridge P.O.A.
The width of the bridge should be 11/2 times the material
thickness in mild steel and aluminium and 2 times material
thickness in stainless steel to warranty the tool.
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TRUMPF-STYLE Form-Up Card GuidesI
Information needed:
Drawing of card guide desired and centre-to-
centre location
Material thickness and type
Prepunch shape: rectangle, obround or
rectangle with radiused corners
Machine model
Design criteria:
There is a minimum height limitation on all card guides. Card guides with a height of less than 2.3mm
from top of sheet to top of form will have a tendency to twist. (One side will form higher than the other.)
Multiple hits to make a longer card guide will cause distortion.
Wilson Tool will estimate the web of material to be formed.
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TRUMPF-STYLE Progressive RibsI
Information needed:
B and C dimensions
Material thickness and type
Machine model
Size II Form-Up Progressive Rib for Straight Lines, with stripping in die* 25708
Size II Form-Up Progressive Rib for Curved Lines, with stripping in die* 25425
Size II Form-Up Progressive Rib for Straight Lines, without stripping in die* 26646
Size II Form-Up Progressive Rib for Curved Lines, without stripping in die* 25156
Size II Form-Up Rapid Progressive Rib, with stripping in die 25708
* Progressive rib tools are used to nibble the form in 0.5mm increments.
Rapid progressive rib tool is used in 20mm increments.
Rib tools use a standard collar (not supplied with tool).
Design criteria:
B dimension must be a minimum of 2 times the C dimension.
Maximum material thickness in mild steel is 2.5mm and stainless steel is 2.0mm.
Minimum increment moves are recommended.
Progressive ribs are made for a specific material thickness.
A slight deformation will occur on the first hit.
Ends of the rib flow back down into the material (not a distinct radius).
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TRUMPF-STYLE Form-Up Hinge ToolI
Information needed:
Drawing required of application
Pin size and tolerance (B)
Machine model
Knuckle size (C)
Material thickness and type
Location of hinge on sheet required
(edge or middle)
Design criteria:
All hinge tools for stainless steel must be checked out by Wilson Tool Engineering.
Operating instructions will be sent with tools when shipped.
Maximum material and pin size may vary according to machine, consult Sales Desk for limitations.
Offset hinge tools available, price on application.
The pre-punch varies when producing the hinge in middle of sheet.
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TRUMPF-STYLE Form-Up Hand Hold ToolI
Information needed:
Drawing required of application
Machine model
Material thickness and type
Design criteria:
Consult Sales Desk for size limitations.
Pre-punch hole determined by Wilson Tool.
For diameters or widths under 16.0mm, tearing may occur.
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TRUMPF-STYLE Dash Tool/Earth SymbolI
or
Earth Symbol
The earth symbol is a widely-used marking symbol in the electrical industry. It is both seen with a circle
around the symbol and without. (See Fig. 2 and Fig. 3).
A A
(Fig. 2) (Fig. 3)
Earth Symbol tools are available as standard with dimension
A = 6mm, 8mm, 10mm, 12mm, 16mm, 20mm and 25mm
Tool Type Description Cat. No.
Size I Form-Down Earth Symbol with Circle (standard dimensions) 25648
Size I Form-Down Earth Symbol without Circle (standard dimensions) 25649
Form-Up Earth Symbol with Circle (standard dimensions) 25709
Form-Up Earth Symbol without Circle (standard dimensions) 25710
Form-Up and Form-Down (in one hit) Earth Symbol with Circle
(standard dimensions) 25711
Form-Up and Form-Down (in one hit) Earth Symbol without Circle
(standard dimensions) 25712
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TRUMPF-STYLE Letter Stamps and LogosI
Information needed:
Material thickness
Form-down or form-up
Layout or artwork
Machine model
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TRUMPF-STYLE Wilson Wheel Family
Rolling
EKO
Rolling Rolling
Rib Offset
Rolling
Pincher
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TRUMPF-STYLE One Hit HingeI
Information needed
Drawing required of application
Pin size and tolerance
Machine model
Material thickness and type
The One Hit Hinge Tool produces strong, functional hinges in just one hit with one tool. One Hit Hinge Tools can be produced to
suit a wide range of material types and pin diameters.
Unlike conventional hinge tools, the One Hit Hinge Tool can be used with plastic coated materials.
Design criteria:
Operating instructions will be sent with the tool when shipped.
An individual study will be carried out by Wilson Tool to determine if your application is suited to a One
Hit Hinge.
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TRUMPF-STYLE A-Plus SeriesTM ToolingI
Information needed
Machine model
Material thickness and type
Dimensions as per page 23
(Louvre) or 27 (Card Guide).
Extend the maximum size of forms possible in Trumpf-Style tooling. The tools extend current boundaries of forms size by 25mm
or more allowing users to produce larger louvers, lance & forms and card guides.
A-Plus SeriesTM Louvre tool extends sizes from 76mm to 102mm.
A-Plus SeriesTM Lance & Form tool extends sizes from 63mm to 89mm.
A-Plus SeriesTM Card Guide extends sizes from 71mm to 87mm.
Design Criteria
Special cartridge required with
this range of tools (only
available from Wilson Tool)
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TRUMPF-STYLE MACHINES WITH ROTATION Large Diameter HoleI
When a hole larger than the capacity of a single station on a machine is required,
rotation machine-users are offered three options from Wilson Tool. All three
operations give good quality holes, free from any scallop marks associated with a
nibbled hole using a round punch.
Figure 1: This tool is designed so that all the scrap material is removed through
the die, thus eliminating the need to stop the machine to remove waste material.
You may have FOUR different radii with this tool.
Figure 2: This type of tool is used by slitting around the diameter required and
removing the material at the centre. The advantages with this design are, that
fewer hits are required, you may punch round blanks, using the inside radius, or
round holes, using the outside (or both!!)
Figure 3: This design is for use as for Figure 2, but square ends, half circles, may
be produced.
UK Tel (Free): 0800 373 748 Fax (Free): 0800 373 758 email: sales@wilsontool.eu.com
Ireland Tel (Free): 1-800 709 009 Fax (Free): 1-800 535 538 36
TRUMPF-STYLE NON-ROTATION MACHINES Large Diameter HoleI
When trying to punch a larger hole than the diameter of the largest station in the
machine, our recommendation is a four-sided punch as shown above. The tool is
designed so that each of the four faces is equivalent to 1/8 of the circle desired.
The circle is then obtained by using the two punches, one keyed at 0 and the
other at 45, and making the four hits with each punch. (See punching pattern).
Your hole is obtained with the minimum number of hits, produces no scallop, and
as an extra bonus, the tool is designed so that no material is left to be removed
from the centre of the circle.
UK Tel (Free): 0800 373 748 Fax (Free): 0800 373 758 email: sales@wilsontool.eu.com
37 Ireland Tel (Free): 1-800 709 009 Fax (Free): 1-800 535 538
Conditions of Sale
Order
Minimum order is 35.
Credit
All orders accepted are subject to approval of our credit department. If you
are a new account, please furnish us with a bank reference and three
supplier references. A credit limit will be imposed on new accounts until
credit has been established.
Payment
Terms are net 30 days.
Cancellation
In the event an order is cancelled, a charge will be made to cover labour,
material and overheads.
Claims
All claims for shortages must be made within 10 days of invoice date.
UK Tel (Free): 0800 373 748 Fax (Free): 0800 373 758 email: sales@wilsontool.eu.com
Ireland Tel (Free): 1-800 709 009 Fax (Free): 1-800 535 538 38
PRECISION TOOLING. WILSON TOOL INTERNATIONAL
Scandinavia
Islevdalvej 100
DK-2610, Rodovre, Denmark
Tel: +45 44 53 16 99
Fax: +45 44 53 06 07
Email: sales@wilsontool.dk
China
No. 6 Building of 58
4018 Lane Huaning Road
Xinzhuang Industry Park
201108 Shanghai, China
Tel: +86 21 51089638
Fax: +86 21 64422195
Email: sales@wilsontool.cn
email:
sales@wilsontool.eu.com
Visit us online at:
WILSON TOOL INTERNATIONAL www.wilsontool.com