Biro ria PRODUCTION TECHNIQUES Il FARHAN SHALIAHAN -2OISAYPSONBL JOSH ALIAS NINAN -2DISAYPSOISBU MRIOUL AGGARWAL -2BDISAYPS0228U SA! MAHAAN GANNAVARAPL -2orsAyesoieu NEVIL SHALII -2DISAYPSO250UPRODUCTION TECHNIQUES I AN ABSTRACT FARHAN SHALAHAN 05H ALIAS NINAN IDUL AGGARWAL SAl NCE RIDN GANNAVARAPL NEVIL SHABITS Pilani Dubai Campus ACKNOWLEDGEMENT DURING THE COURSE OF THE PROECT, WE HAVE FACED SOME DIFFICULTIES ,WHICH HAVE BEEN SORTED OUT WITH THE HELP OF THE FACULTY AND STAFF MEMBERS. SPECIAL MENTION TO ALL THE MEMBERS OF STAFF, FOR THEIR IMMENSE HELP IN THE USAGE OF THE MACHINES IN WORKSHOP LAB. WE WOULD ALSO LIKE TO THANK OUR COLLEAGUES WHO HAVE HELPED US IN ENCOURAGING AND MOTIVATING U5, AND ALSO PROVIDING US WITH COOPERATION AND TERM SPIRIT, WHICH HAS BEEN EXTENDED TO U5, OURING THE WORKING OF THE PROJECT.THE CNC MACHINE IN THE FOLLOWING EXPERIMENT [5 USED FOR THE SHEET METAL DESIGNING, WITH THE HELP OF THE ORILL TOOL. THE SHEET [5 FIRST ATTACHED TO THE FIXTURE WHERE THERE ARE FOUR HOLES ORILLED ALONG THE CORNERS OF THE SHEET, SO THAT IT CAN BE FIRMLY ATTACHED TO THE FIXTURE. THE OIMENSIONS REQUIRED IN THE FIXTURE SHALL BE MENTIONED BELOW: DIMENSIONS — TOP PLATES: S52 X 161 X 71.5 X Gum BASE 152 X 161 X 20 wm BOLT : MIO X 100 uw HOLLOW :%20X¢@I0X 6O wy CYLINDER NUT : MIOTHE DRAFT SHEET OF FIXTURE 2S cD S <> > SS S&S° | a | < SHEET METAL FIXTURE Front view Scale: 1:3 Left view Scale: 1:3 Oo © o Isometric view Scale: 1:2 Oo ma © This drawing 4s our property. Te can't be reproduced DASSAULT SYSTEMES T i our written agreement. ep view fs RANT EY wave DRAWING THTLE FARHAN VS 4/23/2017 SHEET METAL FIXTURE BY DAY SIZE DRAWING NUMBER REV GROUP _13 sunny | Aq 1 x DESIGNED IN TIME CATIA V5 torso [SCALE 1:4|METGHT(Kg) XXX SHEET 1/1 —— I ——T APROCEOURE [WITH DETAILED PHOTOS OF DESIGNING AND MANUFACTURING.]ae we a Bel OPEN CATIA V5, AND GO TO THE SHEET METAL DESIGN SECTION IN THE MECHANICAL DESIGN OPTION. Be oD sot 209000 +FEBR Say 80 ass SELECT THE XY-PLANE WHICH WILL BE USED FOR CONSTRUCTING THE SHEET METAL.a as USING THE CENTERED RECTANGLE OPTION, WE MUST DESIGN A 200 X 200MM SHEET IN XY-PLANE. Le R2 8S: Bao we 2Q2agG85 3 346 + »HHs USE THE STAMPING OPTION AFTER ENTERING 30 DESIGN, THEN GIVE THE APPRORIATE OIMENSIONS TO THE DESIGN REQUIRED.GO TO THE MACHINING OPTION, AND OPEN THE MACHINING IN Z DIRECTION. THEN SELECT THE BOTTOM, TOP AND SURFACE OF THE SHEET 1%, 168 [ta [ET 1 ia] 91a) #68 Ge we 7 elouse EP 9 = me AFTER SETTING THE SHEET PARTS, CHANGE THE DIMENSION OF THE BALL-END TOOL TO l2MM.DeOsy ono 4 HS MSO MEPSAQsOTGee OmPes xin a ee AFTER THE BALL-ENO TOOL I5 SET, GIVE THE PREVIEW TOOL A TEST AND THEN SET THE MACHINING PROCESS. WAIT FOR THE MACHINING PROCESS SO THAT THE NC CODES CAN BE GENERATED.THE NC CODES ARE SHOWN AEODVE, GIVING AN IDER ABOUT HOW THE CODES ARE AND WILL BE FOR THE CNC MACHINE TO OECIPHER AND USE FOR THE MACHINING PROCESS TRANSFER THE NC CODES TO THE CNC MACHINE, AND THEN SET THE SHEET-METAL TO THE FIXTURESTART THE CNC MACHINE AND WE MUST REMEMEER TO APPLY THE FEEO RATE IN SUCH A MANNER THAT THE SHEET METAL DOES NOT TERR. WAIT FOR THE PROCESS TO COMPLETE AS EACH AND EVERY TURN OF ROUND IS TAKEN BY THE BAL-END TOOL.FIXTURE, AND THEN CHECK FOR ANY DEFECTS.