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OPERATION and CARE MANUAL

FOOD HOLDING CABINET


MODEL: 750-CTUS

COOK/HOLD/SERVE SYSTEMS
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U . S . A .
PHONE: 262.251.3800 FAX: 262.251.7067 800.329.8744 U.S.A. ONLY WEBSITE:
800.558.8744 U.S.A./CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com

PRINTED IN U.S.A. #827 11/2002


HOLDING CABINETS
RECEIVING AND INSPECTION O P E R AT I O N A L P R O C E D U R E S
The Alto-Shaam Holding Cabinet has been 1. PREHEAT AT 200F (93C) FOR 30 MINUTES.
thoroughly tested, checked for calibration, and When the thermostat is turned clockwise to an ON position,
inspected to insure only the highest quality the indicator light will illuminate and will remain lit as long as
cabinet is provided. When you receive your the unit is calling for heat. Allow a minimum of 30 minutes of
cabinet, check for any possible shipping damage preheating before loading the holding cabinet with food. The
and report it at once to the delivering carrier. See indicator light will go OUT after approximately 30 minutes
Transportation Damage and Claims section located in this manual. preheat time, or when the air temperature inside the unit
The cabinet, complete with unattached items and accessories, reaches the temperature set by the operator. Verify the full
may be delivered in one or more packages. Check to ensure that preheated temperature with the holding temperature gauge
all the following items have been received as standard with each located on the control panel of the cabinet.
unit. 2: SIDE RACKS
2. LOAD THE CABINET WITH HOT FOOD ONLY.
Save all the information and instructions packed inside the
The purpose of the holding cabinet is to maintain hot food at
cabinet. Complete and return the warranty card to the factory as proper serving temperature. Only hot food should be placed
soon as possible to assure prompt service in the event of a in the cabinet. Before loading the cabinet with food, use a
warranty parts and labor claim. food thermometer to make certain all products are at an internal
NOTE: All claims for warranty must include the full model temperature range of 140 to 160F (60 to 71C). Any food
number and serial number of the cabinet. product not within the proper temperature range should be
heated before loading into the holding cabinet.
E L E C T R I C A L I N S TA L L AT I O N
3. RESET THE THERMOSTAT TO 160F (71C).
1. An identification tag is permanently mounted on the cabinet. Check to make certain the cabinet door is securely closed,
and reset the thermostat to 160F (71C). THIS WILL NOT
EXAMPLE
SERIAL NUMBER AND WARRANTY CODE MAXIMUM RATED
NECESSARILY BE THE FINAL SETTING. The proper
IDENTIFICATION MODEL NUMBER WATTAGE
temperature range for the products being held will depend on
MODEL xxx-xx
SERIAL NO. xxxx-xx WATTS xxxx
the type and quantity of product. When holding food for
VOLTS xxx AC 1 PH xx HZ prolonged periods, it is advisable to periodically check the
ALTO-SHAAM INC. MILW. WI. PAT. NO. 3521030

MAXIMUM RATED VOLTAGE MAXIMUM RATED FREQUENCY internal temperature of each item with a food thermometer
to assure maintenance of the proper temperature range of
2. If necessary, proper outlet configurations or wiring must be 140 to 160F (60 to 71C).
installed by a licensed electrician in accordance with applicable,
local country codes.
3. Plug the cabinet into a properly grounded receptacle only, CARE and CLEANING
positioning the unit so that the power supply cord is easily
accessible in case of an emergency. The cleanliness and appearance of this equipment
will contribute considerably to operating efficiency
ENSURE POWER SOURCES MATCHES and savory, appetizing food. Good equipment that is
VOLTAGE S T A M P E D O N U N I T kept clean works better and lasts longer.
NAMEPLATE
CLEAN THE HOLDING CABINET DAILY:
1. Disconnect the cabinet from the power source.
H E AT I N G C H A R A C T E R I S T I C S
2. Remove all detachable items such as wire shelves and side
The cabinet is equipped with a special, low-heat-density, heating racks. Clean these items separately.
cable. Through the Halo Heat concept, the heating cable is 3. Clean the interior metal surfaces of the cabinet with a damp
mounted against the walls of the warming compartment to provide cloth and any good alkaline or alkaline chlorinated based
an evenly applied heat source controlled by a thermostat. The commercial detergent or grease solvent at the recommended
design and operational characteristics of the cabinet eliminate the strength. Use a plastic scouring pad or oven cleaner for
need for a moisture pan or a heat circulating fan. Through even difficult areas. Avoid the use of abrasive cleaning
heat application, the quality of a food product is maintained several compounds, chloride based cleaners, or cleaners containing
hours. quaternary salts. Rinse well to remove all residue and wipe
dry.
S TA R T - U P
NOTE: Never use hydrochloric acid (muriatic acid) on stainless
1. Before operating the cabinet, clean both the interior and steel.
exterior of the unit with a clean, damp cloth and mild soap 4. To help maintain the protective film coating on polished
solution. Rinse carefully. stainless steel, clean exterior of cabinet with a cleaner recom-
2. Clean and install the cabinet side racks. mended for stainless steel surfaces. Spray the cleaning agent
on a clean cloth and wipe with the grain of the stainless steel.
At no time should the inside or outside of the cabinet be
washed down, flooded with water or liquid solution. N E V E R Always following appropriate state or local health (hygiene)
S T E A M C L E A N . Do use water jet to clean. Severe regulations regarding all applicable cleaning and sanitation
damage or electrical hazard could result, voiding the requirements for food service equipment.
warranty.
#827 OPERATION AND C A R E M A N U A L 1.
S A N I TAT I O N G U I D E L I N E GENERAL HOLDING GUIDELINE
Food flavor and aroma are usually so closely related that it is Chefs, cooks and other specialized food service personnel
difficult, if not impossible, to separate them. There is also an employ varied methods of cooking. Proper holding temperatures
important, inseparable relationship between cleanliness and food for a specific food product must be based on the moisture content
flavor. Cleanliness, top operating efficiency, and appearance of of the product, product density, volume, and proper serving
equipment contribute considerably to savory, appetizing foods. temperatures. Safe holding temperatures must also be correlated
Good equipment that is kept clean, works better and lasts longer. with palatability in determining the length of holding time for a
Most food imparts its own particular aroma and many foods specific product.
also absorb existing odors. Unfortunately, during this absorption, Halo Heat maintains the maximum amount of product
moisture content without the addition of water, water vapor, or
there is no distinction between GOOD and BAD odors. The
steam. Maintaining maximum natural product moisture preserves
majority of objectionable flavors and odors troubling food service
the natural flavor of the product and provides a more genuine taste.
operations are caused by bacteria growth. Sourness, rancidity, In addition to product moisture retention, the gentle properties of
mustiness, stale or other OFF flavors are usually the result of germ Halo Heat maintain a consistent temperature throughout the
activity. cabinet without the necessity of a heat distribution fan, thereby
The easiest way to insure full, natural food flavor is through preventing further moisture loss due to evaporation or dehydration.
comprehensive cleanliness. This means good control of both visible In an enclosed holding environment, too much moisture
soil (dirt) and invisible soil (germs). A thorough approach to content is a condition which can be relieved. A product achieving
sanitation will provide essential cleanliness. It will assure an extremely high temperatures in preparation must be allowed to
attractive appearance of equipment, along with maximum efficiency decrease in temperature before being placed in a controlled holding
and utility. More importantly, a good sanitation program provides atmosphere. If the product is not allowed to decrease in
one of the key elements in the prevention of food-borne illnesses. temperature, excessive condensation will form increasing the
A controlled holding environment for prepared foods is just moisture content on the outside of the product.
one of the important factors involved in the prevention of food- Most Halo Heat Holding Equipment is provided with a
thermostat control between 60 and 200F (16 to 93C). If the
borne illnesses. Temperature monitoring and control during
unit is equipped with vents, close the vents for moist holding and
receiving, storage, preparation, and the service of foods are of
open the vents for crisp holding.
equal importance. If the unit is equipped with a thermostat indicating a range of
The most accurate method of measuring safe temper-atures of between 1 and 10, use a metal-stemmed indicating thermometer to
both hot and measure the internal temperature of the product(s) being held.
INTERNAL FOOD PRODUCT TEMPERATURES
cold foods is by Adjust the thermostat setting to achieve the best overall setting
HOT FOODS internal product
DANGER ZONE 40 TO 140F (4 TO 60C)
based on internal product temperature.
CRITICAL ZONE 70 TO 120F (21 TO 49C) temperature. A
SAFE ZONE 140 TO 165F (60 TO 74C) quality
COLD FOODS thermometer is HOLDING TEMPERATURE RANGE
DANGER ZONE ABOVE 40F (ABOVE 4C) MEAT FAHRENHEIT CELSIUS
an effective tool
SAFE ZONE 36F TO 40F (2C TO 4C) BEEF ROAST Rare 140F 60C
for this purpose, BEEF ROAST Med/Well Done 160F 71C
FROZEN FOODS
DANGER ZONE ABOVE 32F (ABOVE 0C)
and should be BEEF BRISKET 160 175F 71 79C
CORN BEEF 160 175F 71 79C
CRITICAL ZONE 0 TO 32F (-18 TO 0C) routinely used on PASTRAMI 160 175F 71 79C
SAFE ZONE 0F OR BELOW (-18C OR BELOW)
all products that PRIME RIB Rare 140F 60C
STEAKS Broiled/Fried 140 160F 60 71C
require holding at a specific temperature. RIBS Beef or Pork 160F 71C
A comprehensive sanitation program should focus on the VEAL 160 175F 71 79C
training of staff in basic sanitation procedures. This includes HAM 160 175F 71 79C
PORK 160 175F 71 79C
personal hygiene, proper handling of raw foods, cooking to a safe LAMB 160 175F 71 79C
internal product temperature, and the routine monitoring of internal POULTRY
CHICKEN Fried/Baked 160 175F 71 79C
temperatures from receiving through service. DUCK 160 175F 71 79C
Most food-borne illnesses can be prevented through proper TURKEY 160 175F 71 79C
GENERAL 160 175F 71 79C
temperature control and a comprehensive program of sanitation. FISH/SEAFOOD
Both these factors are important to build quality service as the FISH Baked/Fried 160 175F 71 79C
LOBSTER 160 175F 71 79C
foundation of customer satisfaction. Safe food handling practices
SHRIMP Fried 160 175F 71 79C
to prevent food-borne illness is of critical importance to the health BAKED GOODS
and safety of your customers. HACCP, an acronym for Hazard BREADS/ROLLS 120 140F 49 60C
MISCELLANEOUS
Analysis (at) Critical Control Points, is a quality control program of CASSEROLES 160 175F 71 79C
operating procedures to assure food integrity, quality, and safety. DOUGH Proofing 80 100F 27 38C
EGGS Fried 150 160F 66 71C
Taking steps necessary to augment food safety practices are both FROZEN ENTREES 160 175F 71 79C
cost effective and relatively simple. While HACCP guidelines go far HORS D'OEUVRES 160 180F 71 82C
PASTA 160 180F 71 82C
beyond the scope of this manual, additional information is available PIZZA 160 180F 71 82C
by contacting the USDA/FDA Food-borne Illness Education POTATOES 180F 82C
Information Center at (301)504-67803. PLATED MEALS 180F 82C
SAUCES 140 200F 60 93C
SOUP 140 200F 60 93C
VEGETABLES 160 175F 71 79C
The holding temperatures listed are suggested guidelines only.

#827 OPERATION AND C A R E M A N U A L 2.


SERVICE VIEW PARTS LIST
TTHHEERRMMOOSSTAT TAT&a n I NdD I C AT O R MODEL 750-CTUS
LPI G
I LHOTT SLEI Q
GHUT
E NSCEE
QUENCE 6/7/01 QTY. ALTO-SHAAM
Whenever the thermostat is turned ON, the indicator light will PART DESCRIPTION PER UNIT PART NO.

indicate the power ON/OFF condition of the heating cable, 1. TOP ASSEMBLY 1 4445
and consequently, the cycling of the cabinet as it maintains the
2. TOP ASSEMBLY MOUNTING SCREWS 6 SC-2425
dialed cavity temperature. If the light does not illuminate after
normal start-up, the main power source, thermostat, and/or 3. POWER CORDSET (125V) 1 CD-33367
indicator light must be checked. If the warming cabinet does CORD SET (208-240V) 1 CD-3551

not hold the temperature as dialed, the calibration of the


4. CORD STRAIN RELIEF BUSHING 1 BU-3011
thermostat must be checked. If the warming cabinet fails to
heat or heats continuously with the thermostat OFF, the 5. CASING 1 1009

thermostat must be initially checked for proper operation. If 6. CASING MOUNTING SCREWS 2 SC-2425
these items are checked and found to be in order, a continuity
and resistance check of the heating cable should be made. 7. CASING MOUNTING RIVETS 10 RI-2100

SEE CIRCUIT DIAGRAM. 8. BOTTOM ASSEMBLY 1 4499

9. BOTTOM ASSEMBLY MOUNTING RIVETS 15 RI-2100

T H E R M O S TAT C A L I B R AT I O N 10. INSULATION:


25" x 120" (635mm x 3048mm) 1 IN-22364
The thermostat is precision calibrated at the factory. Normally,
no adjustment or recalibration is necessary unless the 11. CABLE CONNECTION HARDWARE
thermostat has been mishandled in transit, changed or abused
12. HEATING CABLE:
while in service. A thermostat with a sensing bulb operates on Length 144' (43891mm) 1 CB-3045
hydraulic pressure, consequently, any bending of the bulb
13. THERMOSTAT 1 TT-3057
results in a change in its volume, and alters the accuracy of the
THERMOSTAT KNOB (FAHRENHEIT) 1 KN-3469
thermostat calibration. THERMOSTAT KNOB (CELSIUS) 1 KN-3474
A thermostat should be checked or recalibrated by placing a
14. INDICATOR LIGHT (125V) 1 LI-3493
quality, thermal indicator at the center of an empty holding INDICATOR LIGHT (208-240V) 1 LI-3516
cavity. DO NOT CALIBRATE WITH ANY FOOD PRODUCT
15. DOOR ASSEMBLY, RIGHT-HAND 1 5978
IN THE CABINET. The thermostat should be set, and should
be allowed to stabilize at that setting for a minimum of one 16. DOOR ASSEMBLY, LEFT-HAND 1 HD-2565
hour. Following temperature stabilization, the center of the
17. HINGE SET (1 pair of 2 hinges) 2 HG-2015
thermal swing of the air temperature within the cabinet should
HINGE TO DOOR & UNIT MTG. SCREWS 24 SC-2072
approximately coincide with the thermostat setting.
18. DOOR HANDLE 2 HD-2007
If calibration is necessary, the calibration screw should be
DOOR HANDLE MOUNTING SCREWS 6 SC-2073
adjusted with great care. The calibration screw of the DOOR HANDLE CATCH MOUNTING SCREWS 6 SC-2071
thermostat is located in the thermostat dial shaft. With the
19. DOOR GASKET:
shaft held stationary, a minute, clockwise motion of the
Length per door: 7' (2134mm) 2 GS-2398
calibration screw appreciably lowers the thermostat setting. A
reverse, or counter-clockwise motion appreciably raises the 20. SIDE RACK 2 SR-2848

thermostat setting. After achieving the desired cycling of the


21. CONTROL PANEL OVERLAY 1 PE-2703
thermostat, the calibration screw must be sealed. Place a few CONTROL PANEL OVERLAY, MARINE DIGITAL 1 PE-24727
drops of enamel sealant directly on the calibration screw.
22. TEMPERATURE GAUGE (NOT SHOWN) 1 GU-33384
(Red nail polish or equivalent is acceptable.)

Cable Heating Replacement Service Kit . . . . . . . . . . . . No. 4881


includes:
CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . 210 feet
DISCONNECT FROM CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
POWER SOURCE IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . 1 foot
BEFORE CLEANING OR BU-3105 Shoulder Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICING SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TA-3540 Electrical Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 roll
ST-2439 10-32 Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
NU-2215 Hex Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

#827 OPERATION AND C A R E M A N U A L 3.


#827 OPERATION AND C A R E M A N U A L 4.
#827 OPERATION AND C A R E M A N U A L 5.
#827 OPERATION AND C A R E M A N U A L 6.
T R A N S P O R TAT I O N
DAMAGE and CLAIMS L I M I T E D WA R R A N T Y
All Alto-Shaam equipment is Alto-Shaam, Inc. warrants to the original purchaser that any original
sold F.O.B. shipping point, part that is found to be defective in material or workmanship will, at
our option, subject to provisions hereinafter stated, be replaced with
and when accepted by the a new or rebuilt part.
carrier, such shipments
The labor warranty remains in effect one (1) year from installation or
become the property of
fifteen (15) months from the shipping date, whichever occurs first.
the consignee.
The parts warranty remains in effect one (1) year from installation or
fifteen (15) months from the shipping date, whichever occurs first.
Should damage occur in shipment, it is a matter between the carrier
and the consignee. In such cases, the carrier is assumed to be Exceptions to the one year part warranty period are as listed:
responsible for the safe delivery of the merchandise, unless A. Halo Heat cook/hold ovens include a five (5) year parts warranty
negligence can be established on the part of the shipper. on the heating element. Labor will be covered under the terms of
the standard warranty period of one (1) year or fifteen (15) months.
1. Make an immediate inspection while the equipment is still in B. Alto-Shaam Quickchillers include a five (5) year parts warranty
the truck or immediately after it is moved to the receiving area. on the refrigeration compressor. Labor will be covered under the
terms of the standard warranty period of one (1) year or fifteen
Do not wait until after the material is moved to a storage area.
(15) months.

2. Do not sign a delivery receipt or a freight bill until you have This warranty does not apply to:
made a proper count and inspection of all merchandise received. 1. Calibration
2. Replacement of light bulbs and/or the replacement of display
3. Note all damage to packages directly on the carriers delivery case glass due to damage of any kind.
receipt. 3. Equipment damage caused by accident, shipping, improper
installation or alteration.
4. Make certain the driver signs this receipt. If he refuses to sign, 4. Equipment used under conditions of abuse, misuse, carelessness
make a notation of this refusal on the receipt. or abnormal conditions.
5. Any losses or damage resulting from malfunction, including loss
5. If the driver refuses to allow inspection, write the following on of product or consequential or incidental damages of any kind.
the delivery receipt:
6. Equipment modified in any manner from original model,
Driver refuses to allow inspection of substitution of parts other than factory authorized parts,
containers for visible damage. removal of any parts including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties,
6. Telephone the carriers office immediately upon finding expressed or implied, including the implied warranties of
damage, and request an inspection. Mail a written confirmation merchantability and fitness for purpose. In no event shall the
of the time, date, and the person called. Company be liable for loss of use, loss of revenue, or loss of product
or profit, or for indirect or consequential damages. This warranty is
7. Save any packages and packing material for further inspection in lieu of all other warranties expressed or implied and Alto-Shaam,
Inc. neither assumes or authorizes any persons to assume for it any
by the carrier. other obligation or liability in connection with Alto-Shaam
equipment.
8. Promptly file a written claim with the carrier and attach copies ALTO-SHAAM, INC.
of all supporting paperwork. Warranty effective January 1, 2000

Record the model and serial numbers of the unit for easy reference.
We will continue our policy of assisting our customers in collecting Always refer to both model and serial numbers in your
claims which have been properly filed and actively pursued. We correspondence regarding the unit.
cannot, however, file any damage claims for you, assume the Model: _____________________________________________
responsibility of any claims, or accept deductions in payment for Serial Number: _______________________________________
Purchased From: ______________________________________
such claims. Date Installed: ____________ Voltage: ________________

HALO HEAT COOK/HOLD/SERVE SYSTEMS BY

W164 N9221 Water Street P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U . S . A .
PHONE: 262.251.3800 FAX: 262.251.7067 800.329.8744 U.S.A./CANADA WEBSITE:

800.558.8744 U.S.A./CANADA 262.251.1907 INTERNATIONAL WWW.alto-shaam.com

PRINTED IN U.S.A.

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