Jwit PDF

The Journal of Welding Institute of Thailand
1 1 2558
Vol. 1, No. 1, January June 2015
ISSN : 2465-406X

www.wit.kmutnb.ac.th/
Better than yesterday, everyday M.C.S.STEEL
PUBLIC COMPANY LIMITED
... ()

5,000-6,000 /

90
M.C.S. Steel Public Company Limited 70 Moo 2 Changyai, Bangsai, Ayutthaya 13290, Thailand Tel (66) 035-283191-4 Fax (66) 035-283314, 283199 E-mail : info@mcssteel.co.th, www.mcssteel.com
www.mcssteel.com
1 1 2558 ( 2558)
ISSN : 2465-406X

.
.
.
.

Prof. Dr. Ing. Fritz Hartung
.
.

. -
.

.

1.
2.
3.
1. e-mail Microsoft Word Document PDF welding@kmutnb.ac.th, anwida.t@tfii.kmutnb.ac.th

2.
2 1 - 2 -
1.
2.

1518 1 10800
02 555 2512 02 585 3810 E-mail: anbthailand@gmail.com, welding@kmutnb.ac.th

The Journal of Welding Institute of Thailand
ISSN : 2465-406X
1 1 2558 Vol. 1, No. 1, January June 2015

AWS Structural Welding Code-Steel D1.1 2010.................................................................................... 4

. 12
Fritz Hartung
.......................................................................... 17
,
(Personal Safety). 21

(Todays Welding Machine Technology)... 33

,
JWIT The Journal of Welding Institute of Thailand, Vol. 1, No. 1, January June 2015 |1

- .. 2535

.. 2545 -
(Institut de Soudure-IS)
(International Institute of Welding-IIW) (Authorised National Body-ANB)
(Welding Institute of Thailand-WIT) -
IIW (Welding
coordinator) (IIW) (International Welding Engineer, IWE)
(International Welding Technologist, IWT) (International Welding
Specialist, IWS) (International Welding Practitioner, IWP)
(International Welding Inspection Personnel, IWIP) (International Welder, IW)
(IIW) ANB
IIW (WIT)
(Approved Training
Body-ATB) ATB 2 -
IIW IWE, IWS, IWP, IWIP
1 International Welder 3
(EGAT)
(International Institute of Welding-IIW)

.. 2491 (.. 1948) 13

( welding and joining
technologies) 59 (Gross Domestic Product - GDP) 80%
(Global GDP: 71,277,366 MUSD)
(IIW)

IAB-001r6-15 Rules for the
implementation of IIW Guidelines for the education, examination and qualification of welding personnel
IAB-International Authorisation Board IIW
ISO/IEC 17024
2| JWIT The Journal of Welding Institute of Thailand, Vol. 1, No. 1, January June 2015
Governing Board
Examination Board, Audit Board Executive Board Chief
Executive Officer - CEO
(International Institute of Welding-IIW) (IIW)
( Welding Institute of Thailand - WIT) .. 2545

- (-)
()
(Institut de Soudure - IS) (International
Institute of Welding - IIW) .. 2546
(Welding coordinator)

Diploma (IIW Guidelines) 1)
(ATB) WIT 1 2)
(Written Examination) / (Oral Examination) IIW
1
(ATB)
(ATB)
IWE 441 -
IWT 362
IWS 242
IWP 146
IW (Fillet, Plate, Tube), Process 1
(Material)
IWI Basic 105 -
Standard 157
Comprehensive 219
IWE - International Welding Engineer

IWT - International Welding Technologist
IWS - International Welding Specialist
IWP - International Welding Practitioner
IW - International Welder
IWI - International Welding Inspection Personnel
1 (/)

2 Diploma WIT (2003-2015) Diploma IIW (2004-2014)


AWS Structural Welding Code-Steel D1.1 2010
Computational Program of Qualification and Procedure Format for Structure Welding
Steel with AWS D1.1 2010 Standard
1 1
1
10800
Wanchai Komonhirun1 Welapon Tabkeng1

1Department of welding engineering technology, College of Industrial Technology
King Mongkuts University of Technology North Bangkok, Wongsawang, Bangsue, Bangkok 10800
E-mail: trinet2518@kmutnb.ac.th*
: ,
,

Abstract
Currently, most industrial welding work uses
computer application related to IT data collecting,
AWS Structural Welding Code-Steel D1.1 machine control program, welding design, writing of
2010 specification and welding practice methods etc. The
mentioned writing usually has many writing forms.
Accordingly, the researcher had the interest to make the
research Computational Program of Qualification and
Procedure Format for Structure Welding Steel with AWS
D1.1 2010 Standard, to be the guideline and facilitate the
welding practice to the related people using this program,
and to be the teaching and learning media. The working
Microsoft VB.NET 2008 steps began with collecting the data related to the
specification details and welding practice procedure to be
Microsoft SQL SERVER 2008 EXPRESS used as the main data base. Then the forms of the
program presentation were set the data relation, the
editing of the data or pictures, the saving and the reporting.
Crystal Report The Microsoft VB.NET 2008 was used to build this

program. The Microsoft SQL SERVER 2008 EXPRESS ASME Section IX

assisted in data management data addition, AWS D1.1
improvement, deletion and so on. In the report work,
Crystal Report Program assisted in presenting the data in
report form. After this program had been built, it was tried AWS Structural Welding
out and found that it could relate the data correctly as set, Code-Steel D1.1 2010
be easily used and not complicated.

Keywords: Design of Database Structure, Welding
Procedure Specification (WPS), Qualification Test Record
(PQR) 2.

1.

Structure Welding Code Steel by AWS
D1.1/D1.1M:2010 an American National Standard [1]

Welding Procedure Specification (WPS)
AWS
Structural Welding Code-Steel D1. 1 2 0 1 0

Welding Procedure Specification (WPS)

Procedure Qualification Test Record (PQR)
Microsoft SQL SERVER 2008 EXPRESSS [2-5]
3
1)
2) Welding
Procedure Specification (WPS)
3)
Procedure Procedure Qualification Test Record (PQR)
Qualification test Record (PQR)

2
3.

Guide Joint 20
Joint Detail

1 (Rating Scales)

AWS Structural Welding
Code-Steel D1.1 2010 2 Likerts Scale [13]
4.60 - 5.00
3.60 - 4.50
2.60 - 3.50
AWS Structural Welding Code-Steel D1.1 2010 [1] 3, 1.60 - 2.50
4 5 1.00 - 1.50

6 20
4.60
4 WPS
5 PQR
7
10 | JWIT The Journal of Welding Institute of Thailand, Vol. 1, No. 1, January June 2015
[2] . Visual Basic 2008

. :
AWS Structural Welding Code-Steel . 2552.
D1.1 2010 [3] . Crystal Reports
VB.NET. : . 2550.
4. [4] .SQL Server 2008 .
: . 2552.
[5] . 2555. . [Online]. Available from:
http://th.wikipedia.org/wiki/ASTM.
[6] . . :
. 2542.
[7] Crystal Report Viewer . 2551. [Online].
AWS Structural Available from: http://www.it-guides.com/index.php
Welding Code-Steel D1.1 2010 /freeware-download/67-businessorganize/258-
crystal-report-viewer.
5. [8] Wikipedia. 2012. American Petroleum Institute.
[Online]. Available from: http://en.wikipedia.
org/wiki/American_Petroleum_Institute.
1) [9] Wikipedia. 2012. American Bureau of Shipping.
[Online]. Available from: http://en.wikipedia.org/
AWS wiki/American_ Bureau_of_Shipping.
Structural Welding Code-Steel D1.1 2010 [10] Wikipedia. 2010. ABS Steels. [Online]. Available
2) from: http://en.wikipedia.org/wiki/ABS_ Steels.
[11] Wikipedia. 2012. ASTM International. [Online].
3) Available from: http://en.wikipedia.org/wiki/ASTM
_International.
[12] Windows Installer . ... [Online]. Available
from: http://windowshelp.microsoft.com/Windows/th-
6. TH/help/f4fd5355-d9f8-47c4-b737-
bcd47e8c2bc71054 .msp.
[13] Likert, Rensis, The Method of Constructing and
Attitude Scale, Reading in Attitude Theory and
Measurement. P.90-95. Fishbeic, Matin, Ed. New
York : Wiley & Son, 1967.

[1] American Welding Society, Structural Welding Code
Steel AWS D1.1/D1.1M:2010, United States of
America, 2010.
JWIT The Journal of Welding Institute of Thailand, Vol. 1, No. 1, January June 2015 | 11

.. 2522 .. 2533

.. 2523

.. 2523 .. 2541
.. 2524
.. 2544 - 2549
.. 2544 - 2546
.. 2550 - 2555


1 Fritz Hartung2
1.
(Cu2O) (Grain
Boundary)
(Optical
Microscope)
(Heat exchanger) Fitting ,
Coppereutectic 3.45%
0.386%
Eutectic

(Network)
6 10 800oC Cu2O
1080oC Island
1536oC

Oxygen Embrittlement

2.5

2.

(

1%) 2
Reduction :

Cu2O + 2H 2Cu + H2O
2 1) Electrolyte

99.95% 2) Phosphorous Deoxidized
Refining Process
99.3%
2.1

(Brazing and Soldering) [1]


+ +

+
3000
3200 oC C
( Thermal Dissociation)
2000
1200
1000
Catalyst 600
300
I I II IV V VI
1 Oxy Acetylene
1. Oxidizing Flame 2. Neutral Flame 3.
Carburizing Flame (Reduction)
2.2
CO Primary Flame

Cu2O
Cu2O + CO = 2Cu + CO2

(
1)
2.2.1 Primary Flame () 120 oC
Acetylene (
) (Cu2O) 300oC
Cu2O CuO
C2 H2 + O2= 2CO + H2 + (3200 C) o
Cu2O
1000oC
( Acetylene
C2 + H2 )
2.2.2 Secondary Flame ()

2CO + H2 + Hydrogen Embrittlement
= 2CO2 + H2O +

Oxidation
Reduction

Oxidizing Flame
Primary Flame () [2]

CO 2
( 4)

(Stress Corrosion) [3]

(Passivation)
2 (
)

2.2.3 ()

2 3

:
-
(

)
3
- ()

( 4)
-

-
()
(Stress Concentration)

-
(Highest Stress Concentration)
/ 500 . Intercrystalline
Transcrystalline ( 5)
1 .
Transcrystalline
-
() 4 ()
()
-

Self Passivation
Oxidation
(
5 () ()
5)
Intercrystalline Transcrystalline

(Stress
crack corrosion - SCC)

6
Eutectic
()
6
()
2.2.4
-
-
()
-

- (Oxidizing Flame)

- .

-
(Fachhochschule
- ( , ) Cologne)
.. 2511
(Forming Stress)
- .. 2520

300C .. 2550
- 2506

(Stress Concentration)
( ) 2538-2544

Prof. Dr. -Ing. Fritz Kurt Hartung
[1] William R. Oates and Alexander M. Saitta., Welding
Handbook, Volume 3, Eighth Edition, American Prof. in the University Dortmund and
Welding Society Materials and Applications 1998. University of Applied Sciences Trier
[2] Hartung. F. and Gobboon. L., Weldability of Metal- since 1992. Dr.-Ing. habil., Dr. h.c.
Copper and Copper Alloys (Script of Textbook for Visiting Professor and guest
Springer Verlag Berlin) lectureship in UK, USA, Russia, Brazil, South Africa,
[3] Schulze. G. and Krafke. H., Neumann, P.: Bulgaria, Macedonia, Poland, Slovakia. Coordinator
Schweisstechnik, VDI Verlag 1992. for European Asia Link Projects in Laos, Vietnam,
Thailand and European Countries. Leading Member
in the DVS. German Delegate in the IIW, working
group 9 - Metallurgy. Representative of the European
Academy of Sciences and Arts in South Eastern Asia
(ASEAN-Countries), Australia and New Zealand.
Visiting Professor and Researcher in the
Chulalongkorn University and KMUTNB.

1 , 2 1
1
50 10900
2

1518 1 10800
1. (US. Bureau of Labor

(Welding) Statistics) [1]
(Brazing Soldering) 10
(Adhesive Bonding) (Fasteners)
1

(Heavy Equipments)
(Automatic
Welding) (Laser Welding)
(Micro-Joining)

.. 1992 .. 1995
(Fusion Welding) 38.1

1 (Welding Workforce) 2
(Welding Supplier) (End-Users)
2.
American Welding Society (AWS)
10
.. 2020

1 3 ( )
1 [1]
*
($ millions)
1995 1994 1993 1992
Arc Welding 1311.9 1135.3 1051.9 886.1
Arc Welding 872.4 852 682.8 631.7
(Resistant Welding Equipment) 385.9 380.3 664.7 280.6
(Gas Welding/Cutting Equipment) 248.7 241 281.7 252.8
(Other Welding Equipment and Apparatus) 394.1 345.9 211.6 242.6
87.8 89.1 153.7 97.1
*: (Welding Automation) (Laser Welding)

(Micro-Joining)
2 [2]
($ millions)
2256.745

3500.394
(Heavy/Light Equipments)
1457.98
650.586
365.647
55.549
1) (Markets and Customers)

10) (New Technological Strategies)

2) (Image of
the Workforce)
3.

3) (Business Practices and 1)
Economics) 2) 3)
4) 5)
6)
4 ) ( Developments in 7) 8)
Information Technology) 9)
10)

5) (Quality,
Reliability and Serviceability)
(Sound of Customers)

[1] U . S . Ce n s u s B u r e au. 1995. Annual Survey of
6) Manufactures [Online]. Available: www.census.gov
(Regulation, Certification, and Standards) [2] American Welding Societys. [Online]. Available:
www.Aws.org/Research/HIM.pdf
[3] Go Welding.Org. 2014. Over View of MIG Welding
Techniques, Tricks and Tips to Making Sound Quality
7) (Integration of Welds. [Online]. www.Gowelding.org/Techniques_MIG
Products and Processes) _Welding.html
[4] . ...
. [Online]. www.Impressionconsult.com
8) (Developments of Materials) [5] . 2556.
. [Online]. www.Supradit.com/Contents/ Metal/
(filler) Data/ 2/ 2.Html
9)
(Energy, Environment, Safety and Health)
Assoc. Prof. Trinet Yingsamphancharoen received the B.S. degree in Welding Technology from
King Mongkuts Institute of Technology North Bangkok (KMUTNB), Bangkok, Thailand. in 1996
and the M.S. Degree in Welding Engineering from King Mongkuts University of Technology
Thonburi (KMUTT), Bangkok, Thailand in 2003.
He is currently pursuing his Ph.D. Degree in Materials Engineering from Kasetsart University.
From 2012, he was a Research Associate Professor with the Institute of Mechanical Technology. His research
Interest Includes the Development of Optimization of Production by the Development of a Practical Approach to
detecting equipment for industrial Pressure cane and sugar and Influence of weld current to chromium carbide
precipitation in stainless steel AISI 304L as of Gas Tungsten Arc Welding

(Personal Safety)

1518 1 10800
1. 2)

(Electric Current) 3)
(Arc Radiation) (Splashes of 3.4
hot metal) (Welding in hazardous mechanic)
(Toxic Substances) 1) (Safety Helmet)
2) ()
2. :
(Requirements under normal working conditions)
( ) (e.g. in a Welding
workshop)
1) / ( Weldings 4.
Gauntlets/ Gloves) (Safety Precaution)
2) / 4.1 (Oxygen)
(Safety 1) (Never Ventilate
mask/helmet with the appropriate protective overalls) with Oxygen)
2) (Never blouse out
3. clothing with Oxygen)
3)
(Additional Personal Safety Gear for special situations (Never use Oxygen to cool the heated body)
and working conditions) 4)
3.1 (Welding above the head) (Never bring Oxygen fitting in to contact with oil or grease)
1) 5)
2) (Never use Oxygen to check hollow
3.2 body for leaks)
1) 4.2 , (Fuel Gas, Oxygen)
2) 1)
3.3 ( 1)
(Arc welding with elevated electrical risk) 2) /
1)
( )
1 4 (Tackle fire in
the direction of the wind)
5
(Extinguish surface tires starting from the front)
2
6
(Extinguish dripping and flowing fires from the top
downwards)
3)
7
( 2) (Use enough
4) extinguishers simultaneously, not consecutively)
( 3)
5. (Fire fighting)
5.1
8 (Beware of the fire re-
5.2
starting)

5.3 5.4
5.5
(Fire Extinguisher) 230/400 V

(Longitudinal flow)
9 10 (OCV) 80V
107 mA)
6. *(mA = ; 1000 mA = 1 A)
(Correct use of Fire Extinguishers)
( 4 9)
(Transverse flow)

(Warning)

11 (OCV) 80
80 mA
7. (Electric Current)
(Effect on the human (Low welding voltage) (<113 V)
body)
2 1) 10 2)
11
(Open Circuit Voltage: 1)
OCV) 2)
3)
1)
2) 4) ()
3) 5) (Welding Jig)
1) (Muscle spasms) ( 15 mA) 8. (Mains Voltage)

2) (Respiratory
muscle spasms) (25 80 mA)
3) (Ventricular 8.1 -
fibrillation) (>80 mA) (Breakers)
4) (Severe burns) (>5 A) 8.2 (Main Plug)
5) (Shock reaction) 8.3
( 2 Secondary injury) 8.4
8.5
9. (Safety Precautions)
/
E TIG MIG/MAG
3 400V Direct current

Direct current
Direct current
Mains connection, three phases 400V) (Power Supply, welding device) Alternating current

(Mains voltage side) (Welding voltage side)
12
(Toxic Substances)
(Fumes and dusts) (Gas)
(Inert) (Toxic) (Carcinogenic) (Toxic)
: : : :
- - - - (CO)
- - (Zincoxide) - - (Ozone)
13
10. -
(Hazardous Substances and their Effects) ( )
(Safety Precaution) -
1) (Gas Welding) ()
- -
- (MMAW)
(Gas Saving Device) - /
2) (Arc Welding)
-
15 (Stationary extraction)
14 16 (Mobile extractor)
11.
(Ventilation and Extraction measures)
13 (Fumes)

(Autogenously)
17 (Extraction integrated
in the welding torch

a) (Free
Natural Ventilation)

(Application) 18 (Respiratory protection)
(TIG)
d)
b) (Air-Conditioning Units) ( 15 17)
() ( 18)
c)

( Helmet or Hood
type) 19
(Ear protectors must be worn in this area) [5]
12. (Noise)
85 dB (A)

20 (Fire phone) [6]
- (Gas Welding) -60 95 dB (A)
- (MMAW) -85 95 dB (A)
- / (MIG/MAG) -90 95 dB (A)
- (TIG) -75 85 dB (A)
21 (Fire alarm) [7]
(Safety Precautions)
-
-
-
- (Cotton Wool) 22 (Fire extinguisher) [8]
(Earplug)
(Encapsulated Ear defenders)
13. (Fire Prevention) 23 (Escape route) [9]

(Keep Calm) (Report - (Escape
the Fire) route)
13.1 (Report the Fire) -
- (Who is marking the report?) -
- (What has happened?) - (Extinguish)
- (Where has it happened?) - (Other measure)
- (How many injured?) -
- (Are other in danger?) - (Keep on lookers away)
13.2 (Get people to safety)
- (Protection of Other
- People)

-

14. Equipment for Welding) ( Such as Compress Gas

(Protection against Optical Radiation) Cylinders, Welding Power Supplies)

!
Caution! Do not look directly at the Arc! (Do not
block Through fires and escape routs)

(Visor) (Screens)
(Curtains) (Tarpaulins) (Welding in areas at risk of fire and Explosion)
(Warning Signs)

15.
(Protection against fire and explosion)
(Fire Hazard
Area):
(Cardboard), (Packaging) (Textile)
( (Fibers) (Insulation)
) (Chipboard) (Wood Wool) (Wooden Part)
(Explosion
Hazard Area):
(Protect against Splashes of hot (Flammable liquids)
metal, hot parts, falling Parts)
(Screens)
(Seal off) (This substance can be ignited during welding
// by)
/ (Preheated (a nacked Flame)
or reheated) (Arc)
(Protection from
Toxic Substances) (Spark)
( (Transmission)
) (Radiation of heat)

( (Flammable materials)
) 10 .
(Protection
against electric Current)

(Assigned welding permit)
(Stray Currents)
(
) (Protection from
1 (Reference Values for

determining area at risk from escaping sparks)
(Process)
(Areas at Risk from Flying Sparks)
(Vertical Range)
I. (Horizontal Range) (Upward) (Downward)
- (Flame-Soldering) 2 . 2 . 10 .
7.5 . 4 . 20 .
(Manual Gas and Arc W.)
(Thermal Cutting) 10 . 4 . 20 .
16.
(Measure against the risk of fire) (If the
risk of explosion cannot be eliminated, then welding is
prohibited)
(Remove)
17.
(Welding in confined spaces)
:
(Tanks)
(Cover)
(Pipelines)
(Boilers)

(Containers)
(Seal off)

(Look out)
(Specified in method statement)
(Permit to work)

(Follow up check)
(Permit to
24
work)

S K 42V
25
(When working) (kneeling), (Sitting) (Lying)

(Leaning)
(- No Pure Oxygen)
2 (
(Wear breathing )
apparatus) (

)

(Non-flammable) 19. (Consequences)

(Muscle spasm)
(Ventricular
(24 48 V) fibrillation)
(Shock reaction)
(Once work complete) (Safety Precautions)

(Limit idling voltage
( - (DC) 113 V, (AC) 48 V
supervisor) )
(New Symbol) S
18. (Old Symbol) K
(Working with an Elevated Electric Risk) (DC)
42V
(AC)
(Condition)

(

26 27 !! !!
2

0
1 52.5 .
2 12.5 . 15
3 2.5 . 60
4 1 .
5

6

7 -
8 -
2 IP
(Rubber Mat) 23
IP = (Insulation
(Duckboards) Protection)
2 = 12.5 .

(Low Voltage) 3 = 60

(Insulation Protection (IP) Required
Classification of Insulation (H, F) F <155C, H
for Welding Machine) <180C

IP (IPXX)
IP21, IP23, IP44

2
(Protective Flame Smothering Filling)
28
- (Toxic Substances)
(Flammable Substances)
Cooling Type: -AD = Inter mitten External (Explosive Substances)
Cooling Temperature Controlled
(Note)

(When welding outdoors, also follow the (Container)
instructions below)
(Containers)

(Insulation Protection-IP) IP23
(Safety Precautions)
1. (Supervisor)

(Tents) 2.
3.
20. (Welding of 4.
Containers with hazardous content)
(Containers) (Vats) 5.
(Tanks) (Pipe Lines) 6.
(Hazardous Contents)
7.
8. (Smothering [3] Larry Jeffus Welding Principles and Applications,

filling) Seventh Edition. Thomson Learning Copyright
2012, Cengage Learning.
[4] Tungsten inert gas welding DVS media GmbH
Dusseldorf, Germany.
[5] Bronson Safety. . . . [Online]. Available from:
http://www.bronsonsafety.com.au
[6] . ...
1 [Online]. Available from: http://www.thaiglobal.co.th
- /new/web/safety_sign_fire.htm
[7] Lalizas sa. . ... [Online]. Available from:
http://lalizasimosigns.com/cat-products.
[1] Manual Metal arc welding DVS media GMbH, php?selected_id=7
Dsseldorf, Germany. [8] ClipArt Best. 2013. . [Online]. Available from:
[2] Thomas J. anton, Occupational Safety health http://www.clipartbest.com/printable-fire-
management, Mcgraw-hill Book Company extinguisher-signs
Copyright 1979 by Mcgraw Hill, Inc. All rights [9] Fire safety Advice Center. 2011. Escape Route
reserved prn. Signs. [Online]. Available from: https://www.firesafe
.org.uk/fire-exit-signs/
Asst. Prof. Yukol Julupai received Bsc. Ed. Ind. In Mechanical Engineering from King
Monkuts Institute of Technology North Bangkok (KMITNB)., Bangkok, Thailand in 1974. 1978
He has got Welding Engineer, SLV Mannheim Diploma from Germany. He was a Teacher
since 1976 at King Mongkuts Institute of Technology North Bangkok (KMITBN). 2001-2007
He was a President of Thai Welding Society. He is currently a Welding Committee of Welding
Institute of Thailand (WIT)

Todays Welding Machine Technology
,

1518 1 10800

Tungsten inert gas
(TIG) Gas tungsten-arc welding (GTAW)

( 1)

..
2558

: ,

1. 1
TIG

[1]

2.

Inert
gas
Lf dc link
ac Power + Full-bridge
HF HF
220 V Factor Cf Vdc dc-dc
Transformer Rectifier
50 Hz Corrector - converter
1 TIG
2 [1] () (PF = 0.451) ()

(PF = 0.991) 50 Hz [1]

(Rectifier)

(20 Hz 5 kHz [1])
1

3.

(Power factor corrector: PFC)
0.85
1
1

4 P.Das et al [2]

(PFC Boost
Converter) dc link 4

5

TIG R. Casanueva et al. [1] 2 1

2 () 2 () 4.
50 Hz
PF = 0.451 PF = 0.991
IEC 60974-1
3
5 M. Pahlevaninezhad et al [2]
6 [4]
7 [4]
8 [5]
9 Jian-Min Wang et al [5]
113 V [1]

8 Q5 Q6

[3] 6

Jian-Min Wang
et al [5] Current doubler rectifier 9

7 10
56 % 100 A 10
5 %

Jian-min Wang
A. Navarro-Crespin et al [4] Synchronous 11 [5] 15
rectifier 92.11 %
4 % (Coupled inductor)
12 A. Navarro-Crespin et al [4]
5.
A. Navarro-Crespin et al [4]

12

Silicon carbide (SiC) [6]

250
( ) [6] 150
(Si)

13

6. dc-link (Electrolytic
capacitor)
[7]

[8]

8.

7.

(Weight)
(Size and Volume) (Costs) [1] R. Casanueva, F. J. Azcondo, F. J. Di az and C.
(Failure rate) (Reliability)
Braas, TIG Welding Machines, IEEE Industry
(Efficiency) 13

Applications Magazine, vol. 17, no. 5, pp. 53-58,

Sept.-Oct. 2011.
[2] P. Das, M. Pahlevaninezhad, J. Drobnik, G. (
Moschopoulos and P. K. Jain, A Nonlinear )
Controller Based on a Discrete Energy Function
for an AC/DC Boost PFC Converter, Power .. 2555
() .. 2558
Electronics, IEEE Transactions on , vol. 28, no.

12, pp. 5458, 5476, Dec. 2013.
.. 2557
[3] Young-Do Kim, Kyu-Min Cho, Duk-You Kim and
Gun-Woo Moon, Wide-Range ZVS Phase-Shift
Full-Bridge Converter With Reduced Conduction
Loss Caused by Circulating Current, IEEE ( )
Trans. on Power Electronics, vol. 28, no. 7, pp.
3308-3316, July 2013. .. 2540
[4] A. Navarro-Crespin, V. M. Lopez, R. Casanueva,
and F. J. Azcondo, Digital Control for an Arc .. 2556
Welding Machine Based on Resonant Converters
and Synchronous Rectification, IEEE Trans. on
Industrial Informatics, vol. 9, no. 2, pp. 839-847,
May 2013. ( )
.. 2526
[5] Jian-Min Wang and Sen-Tung Wu, A Novel

Inverter for Arc Welding Machines," Industrial
()
Electronics, IEEE Transactions on, vol.62, no.3, .. 2548 (
pp. 1431, 1439, March 2015. )
[6] A. Bindra, Wide-Bandgap-Based Power
Devices: Reshaping the power electronics -
landscape, Power Electronics Magazine, IEEE, .. 2536
vol.2, no.1, pp. 42, 47, March 2015.
[7] M. K. Alam, and F. H. Khan, Reliability Analysis and -
Performance Degradation of a Boost Converter,
Industry Applications, IEEE Transactions on, vol.50,
no.6, pp. 3986, 3994, Nov.-Dec. 2014.
[8] B. Karanayil, V. G. Agelidis and J. Pou,
Performance Evaluation of Three-Phase Grid-
Connected Photovoltaic Inverters Using
Electrolytic or Polypropylene Film Capacitors,
Sustainable Energy, IEEE Transactions on, vol.5,
no.4, Oct. 2014.

(Approved Training Body-ATB)
Body-ATB)
(IIW) IIW

IIW 2
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ATB No.
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*
.. 2546 -

(Approved Training Body: ATB)
(Welding Institute of Thailand:
WIT)
(International Institute of Welding: IIW)
2. (International
Welding Technologist - IWT)
3. ( International
Welding Specialist - IWS)
4. (International
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5. (I International
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2. 1-3
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(NDT) ISO 9712 1,458

.. 2545-2558
(NDT)
ISO 9712
290 1,168
160 259
58
19 PT Level 1-3 290
8 290
45 446 MT Level 1-3 259
160
45 UT Level 1-3 446
8
19 RT Level 1-3 145
28
58 145 VT Level 1-3 28
(Training
Center of International Welding: TCIW)
1

(Approved (International
Training Body; ATB) (The Welder) IIW Guideline
International Institute of Welding; IIW)
2554
ATB
2

(International Welder - IW)
IIW Guideline No._IAB-
089- 2003/EWF 452-467-480-481
- (MMA welding
process)
- (TIG welding process)
- / (MIG/MAG Welding process)
- (Oxi- Fuel gas Welding process)


(Welder Approval Test Certification)
- (International Fillet Welding)

- (International Plate Welding)
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TCIW
SAMPLE
-

1518 1 . 10800
02 555 2000 2501-3 02 586 9014
www.tfii.kmutnb.ac.th
E-mail: tfii@kmutnb.ac.th
1
1039 15 . . . 10540
02 315 3804 02 315 3804
http://www.tciw-thailand.com/
E-mail: vacharapongm@yahoo.com
Governing Board

The Journal of Welding Institute of Thailand Governing
Board
(International Institute of Welding - IIW)
Governing
Board
.
Governing Board

... ()

()

()

Welding is a
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Industry
Cr: www.kmutnb.ac.th

( )

2557
2558
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1

2

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JWIT The Journal of Welding Institute of Thailand, Vol. 1, No. 1, January June 2015
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The Journal of Welding Institute of Thailand

1. e-mail Microsoft Word Document PDF welding@kmutnb.ac.th, anwida.t@tfii.kmutnb.ac.th

(Todays Welding Machine Technology)... 33

(International Institute of Welding-IIW)

( Welding Institute of Thailand - WIT) .. 2545

IWE - International Welding Engineer

2 Diploma WIT (2003-2015) Diploma IIW (2004-2014)

Wanchai Komonhirun1 Welapon Tabkeng1

program. The Microsoft SQL SERVER 2008 EXPRESS ASME Section IX

[2] . Visual Basic 2008

Cu2O + CO = 2Cu + CO2

1. (US. Bureau of Labor

*: (Welding Automation) (Laser Welding)

1) (Markets and Customers)

1) (Muscle spasms) ( 15 mA) 8. (Mains Voltage)

3 400V Direct current

(Fumes and dusts) (Gas)

(Inert) (Toxic) (Carcinogenic) (Toxic)

13. (Fire Prevention) 23 (Escape route) [9]

14. Equipment for Welding) ( Such as Compress Gas

1 (Reference Values for

(When working) (kneeling), (Sitting) (Lying)

(Once work complete) (Safety Precautions)

(Protective Flame Smothering Filling)

8. (Smothering [3] Larry Jeffus Welding Principles and Applications,

2 [1] () (PF = 0.451) ()

9 Jian-Min Wang et al [5]

10 Jian-Min Wang et al [5]

11 Jian-Min Wang et al [5]

Applications Magazine, vol. 17, no. 5, pp. 53-58,

(NDT) ISO 9712 1,458

- (International Fillet Welding)

Liquid Penetrant Testing

BB) Inspection & Testing Services

AA) Nondestructive Testing & Related Services Hardness Testing

Liquid Penetrant Examination (PT) Independent Inspection and Testing Service

Eddy Current Examination (ET) Vibration Measurement

Tank Calibration and

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