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Ut Referance Notes PDF
Ut Referance Notes PDF
25-8°
fn a waliy immersion Ulragonic Energy ig
transmitted mo Steel Ot an theident cungle Hae
what & the Angle & velracted Shean wave th tte
malin at ) :
Siny = 3245 apap"
Tee peoeNah eo areNe yaaa Ss ay oai cD
Cee Probe:
= '® via sonic test panomalin
= Gs velocity of Sound
| GD Surdeca contin f fast malinial
= 1G suface, nevghnase
: 1G) Aceems tis Atienualig,
| CY) Act euatic Sm pedames ,
Svitable prove selection
| UT gies The best ress the fect
| hin Ho beam te Perpandteton 46 tha sheet
‘i (Gd Thickness Of material
. GO Nema on angle
IG TR gy Single, (Re mance chanel Zr)
ie GO mode convention
z fe Beever ome Gh werd
: (0 Types flaws alctolidls whic i betion (ovientay,
7 | 8 iT MAC
Wit) Sensitivity C4)
. Vit) Ackek Onahualic,
TE signal, omplilte Shape. Hh ple indicalzs, Pole
B'Stortion ,
coe
fete® Setesiion of probes enweid scanning
eee
(Ci) qo-k
Gm qe-8&% (
On Pree Long itudunal oe lef
Ci Sing = I> 2y,
(9 Sing = 28
honge dia probes
|Cio Matte bean Coveraga
(Go Maccumun Scammnig Passes,
Gi Smatiey beam Spread
G0 Langer te naan zone ‘
QO Greats out pub & emang y t
| Limivs =
IC ais ieutly ea defining a Small Slaw ip a
| Jorge beam
|G Limiting Factor ane test Sun face Slat ness
Pirse 6 gt
Freqecrey gf :
i Ee Po vees aaa) oteercasing
eed vee epee PeDe Nee Ya vena saree ane yy ey eevee Tedfie
© Sman dia proves ®
(o> Pick 60 tometemly lomkict flaws,
I SAesaht beam com TMM mize ve flectore from
Side
JD) betien te ealges of longa flaw
WD can Pi poink a Smait Fino.
© Seession of mei frecramasey
PPAV Ss Pept PPY Bding,
Gy depemres cpon Gre Sze
(iD da pancdr Rm Hue CRenge. of teayy
We) Meaturemant p, eae
[Seositiviy]
f*
Kis Smalien The beam sprenet
8) bengen the heen Zane,
40) Smeaton 4 emel Zone
ND beer pamalraliy paver,© Test Apelicalim amch Srewrmanenis
(C27. Ga
Forging bursts, flaking RPiPi'y _ tommz selected te
Se jocole smalior
MFCTOS CoPIc ine lus oval
: ome Seg rep alien .
NO Langa. medkim Corben Sioa — 1-Smnz tamelraliy ip
Casings A mars ‘
WHR Conbon steel
3 eS see (-em4z)
Raging bes freqrierey Carats Strvckne cousoy
Ss Amd lock of
sec
iv] Than Shoat +
Cmm belos —amtz
Co ee = ake
eto men — SWHZ Uned
prod
pore yyrraoe
Pav eee
1
yy on) edq Test agplications ©
YF) erences Range: Test Applications
(OD 2eokn2 -tmuz + Casings Grog iron, Nedulan iron ave
Caen] velokivdy Conase greinad malarial,
Such as Capper ame Stainless
Sieels,
CH gooknz - Smaz Castings Steal, Abeniim Brass,
fe ' Grek Other malinials uth Retina
| Grain Size.
GA) WoktZ - 2.08m¥z t plastic and phasic ee -malivials
Sech a solid Recret Prepellanis
ard Power grains,
2 Roles Preducla meraliic shatk,
i Plate, Bony ama
di tmz — Sma
Billets.
Q) 2.25mHe— lomiz + Drown amd Exta ad oe ie
Bars, Tubes and Shapas,
5 Forgings
@)Amnz - tomnz
Gib 2:2%maz —tomaz : Glass md Coromrier
(i) Imax -225miz + welds
Tmnz ~ tomiz : Mainienance Snspection ¢
SPeeially
f ang ue Cracks ,® prove Selection of pire:
yoray
Sing = l-2t 5
Sn) Prove factor
(WD Conveni ence.
Formude t 2
cory -
Ex: . .
C2 OD= loomm | tie = 2omm a
Sing =I 2t S
oD a
S'n® = = 2x20 -
to >
SING = o-G a
© = 37 =
Ga \—Sin® sy J- Sin 37%
2 2 °
=> p+ 2Ki00 =
=> 2omm oe
Ci) Stn p= 142 :
OO 2208 a
a2 -
20g -Ct et a al lle ol a a OOO OOOO RC aCe Ee
Ceeete
lv) Ths Bmm OD = 200mm ®
TH g
“ea 2a
De-o4
From thy yale probe selected by gropd,
IE is coms *- 60" :
| MS between To-Go) oe vned Gel i betiey
Pratically to find wur Came ck ovgls Probe sha pipe
CO Taka He pices o Pine amd Scam te pickup dns
Cornan ech .
G) te draw the ae of -te Hike amok math the
Cemwalins Hue to BP graph.
ee oe k amd Full Bp
jot .
Nele ama todo te Joo oy pratically
co
ww?WI? When 1éising Sher umes if the Rebs of
| ees Te for inSike. Surbren Giambi.) dafedds
Whts a nermal AS” 60h Te.
Became te Senet Lill nol touch
The ies eset eke ed:
: Pe
P34 te 6 chue pine
fais a
Solas 7
Rabie is o1a5 Sethe nermal SYD Probe. Suna
ommay fewer the ins ihe. wall.
I) V4" dae G' daw pine.
ooo
of
| => 6.256
Rabie is 0-26. $4is above on or 20% So the
| Sob STD normal Prove s [457 beh 7°] sae omergy
js
wil net tore, 40 ingicte wall
* Speeas Sromadercan dene bean
dovelsnad with curved wear Plates designed fox
Seaci ke Lomelin piROs Some 6b thane probe: are,
designed with Hoo transduenn ta OES | oe
Scamny clotesise vrechon CotreamAenambrao ) Ota
Centon choecwise CAriat on Usngituclinad Aire ction)
Bickness (a) to: diomlé, C0) B over 0.2 or 20x,
deeded Neier ey ey LIEN Feb ey speek aeSt
beets ron
corece
Vii) TaBLE For | ons PPE SIZE -Aun Broke ANGLES. ®
errs . Maximum tau
Fire oD 35 AS’ liens Gor
A’ (loomem) 28 rim 146mm Ge Tm
6 Qsemm) | a agmm Brame | jo-ogmm
BS (2eomm) | 42. 6me 29.2 mn (3. A mm
18 C2Somm) | 5 3.26mm 368mm Jee1s mm
12 Geoomm) | 63-4 mm AasBmn Qeslmm
ha (38emm) 7-4. Sm Sietmm 23.45mm
16 (Aobo) | 95.2 wm SB-Amm | 26.8 mm
Ne CASomm) 145. 26em 65 -Tmm 30.15 mm
| 2c’ (Seema) [106+ Sem TB3-omm 33-Smm(G, .Gonanat Said of JT ‘
vohay Pendpooe. ig used in probe.
©) Bowely availabe
Ae ee re ey
fiicibek vetscily
iN) Snlrtenenee. echoes ora homimalict
On Shee. ot Prete (sean) radwerg Ultimate
Me gnola peink & alro hangicg :
[© Probes ana csod = ~T 4o4s'c famp
® Angle Probe. Accaph= + 2°
[S Minimum Seams Bee gat" Sihapemala upon abe
Cunvalina te Shae,
Se cee 18 alse Aspens pen pap
[Pus Raptasion Rare]
@ Overtap _ iy Oh he ee
Is 46 ‘
(4) On weld Scams — whch side bevet han
Side Shard be scan
i Maleriad veloer iy is,
| Cr@asing — —~ Whare. ta haak tg en,
| (Be maleiot.
3) Seaiie, beeomox Signheont when the Grate size
Cx cess ~ {ate {oiny
ThA only a thumb rule.
CAG ng
Fey Pred PIED vr ard D DDD D DDDa> ReSracyion
LOUBAT ta
5) tode ee >
cupid sire ae
Coles ol
D)otortoeg oD reswt
Above — Nomen tik,
Pen eee
. Cheragicg = The dagen Oe Ge af
oo. ng ing _
\
"ai laying Te ag a A Neg
Deetcci k, chamgi iq: = \
0) Decree oo eet -
Beam. Spread £ A pF :
(O) she, Ate onty eacisiondi’ és, Solid 2
oe QoiStemeg “(p
Shw + .
Solid Nant Ona gg
an ‘Sorta only
beastie ‘mater al c. - Llas
Vong hog
VERT Ome) Vgiditty
~ ony Blase cthy not:
Figiaity© Ros is vebseky Change: in Ate motswal ?
The particls ctoraity Sa malsntal
helps 4o chalaimis Ha velocity & Sound. The
Nebo ott, 6h Band will Cheng exit mous ton
Oe dereelsin maciiom 42 gmocthan maduun.
The choaticc® ot thimalatal
alse a Lackin .
Sowd Moves foaten in Stet |
FHarefre. longer canna lamgit uth evergitiag che
erat. f
Th ware Lang tnualsr usealel be
KSKETION then a ware length in sisal
pire, : malarial fare dé Meroe
veloc, became & i's rigid’ » density
Ord chastiarhy .
ql a i cor re i
a) why Om IS a Peer Conduclin ultvasonie? |
AWS Poor tranemitier of UltyaSoume
Because the pordicle clunsity airs fess,
That is difficult 40 tramam!}
Ha Sammel Ororgy trom ene porticte to
Gmerthen Porkela. |
/
POP PIIIPIIIIV IDO DVD PD VVDIIDDAYIFIFIIIIIIIW>DIDDDaaa
bet Ct tt
eta cel
(
@ what & PiezZe elechic. effect? @)
A transducer is a device “thek
Conver¥S ELECTRICAL Energy fee] te mechanicac,
Peer We no megs ce ENERY 45
ELECTRicaL EMERGry is Calied Pi€ze electric.
effeat.
(GE) Hee to findort Unknown werd ona Tob?
IC. Scam’ ha need onan by nermakt prove.
Where the probe © Caring on the wold The
Amplithde 6 the eplo age Js dlaerensing |
Became there is two. ean
one iS the wel malat is ardor then the
bare matal onthe tole is way he cuwalin
on te opposite Sida.
W) ETCHING TEST :
| Take dilute Nimie acia Oral,
| or plied the nelac ana. The hank a ected
| Zoe Shell be Combs visual on block colouy
Thin komen the acid by cbeth
Ae ono CorresionT) Wydvo Gowmaped Test by oT. .
pa blten cai geen Ed
TAKE 4 Bus cokes. 964 the
Atm echo at 80%. 11 amy Attomnalin oe ef ie
[Rydmegen embrit lemant: & Struck] 2 haprancey
he A, echo Wotd be doonearing,
U) e.g (Gmrnz) te Ganz usea Ave Contdck Jessi
abeve Gmrz te 25mnz used fer tren arto Vesting
VJ wea you Inset 4a benadact malinial From
thin Side o* rier Sida? uch ?
ST Akon Sicke 1 possible we TR Probe. May be
hetter scam krom thick side.
berate Side Reon zine Proem
W] woutal it practical so use q 2° Proves 4,
S to
WS PECH A huminium Job 2 why ?
Bo Lengitveluint angi Shaon eae
Lome.
Crust ae tte Same,
i : the bong itucbmedt amnal
Core aorgha. if hob Uscat in desiing
became the abracted One
[net prpendioulen 46 de Surface Omak miki
eae veda Vee eve Vea Deere reed Neve Nev edt payed Ab bse) beds4
x] How is the initial pulse formed or Prediuvcact
When the machine Stanb “ike pulse
Gamarotnin acclorata The Voltage. te x-hasig
Ome oppann
YJ what is Ultra Senia beam?
|=] whok is Beam pat?
UlizeSeumd bear Hravelling faside the
Material] diStames. is called Beam path(8P).
AA) whak is Skip grull Sieip Beam path?
“he ullnseuma wane. bvel and
| Strike at the bottom is Called ¥ Skip Beam path,
The Ulva Sonal Wore travel Sirike
Surface ana Pownce. to tha top
Sunfoea § Called Fur Skip Beam path
| :
| at Te botiom
|ASJ what is probe gndox Poiny?
The Ulbrasonic ound CxS} ox entey
the point IS Called probe Sndox points
The Uliva Sound exisa Prom the Probe te
material or Lind modiumJAC) How to find our “peneiraring power ?
Pui the Normal Probe oni, BLOCK Pers Pox
Compress the Rack wak echos.
iF ae Coming 2104 Ru los PP.
if itis > be ie (mg Geoel pe
‘ ce
At] Coleutale Te {nStrumant with at 4 Steel
Galibration block travonge eco
Pers pex-
The & Steel block 225mm
Eqpivelos Ream path to poseex at
= TRS x25 26mm
Ba2e i
Somm Stee) = Damm Perspen,
L'ss cho te ser Es =2-3 SG Bwvigion.
Lreten lems pirision Each ma Ms 8 § vivision]
Trad echo teser WSx2 a 4g
Dixa echo 4oSet
ev ara ley
3 464
iudy @che to8ek Ss
x4 EFAE} Using Almm eck, vamge re Set Le te loomm,
Img = 160 a\>
aie!
Almm Setiiag for tee Voommsenge by MI «eg
ss Ss pivsion]
rsa) Angle Checkung of a probe?
Ex: omm tie prove Get Be trim akenson flas
@epth) = 40
Bee i Seco
=Sece x 22 uy aoe
4o cose” Be
=> cose 20.5
@ = 60
AG] CASTING beles T5mm — tusinerystal
Above Tamm — Single Grysiqi,
PONT Sy Sa] —p Tramnenitter and RECEIVE, co
jAw] Generally using the size. ©f probes:
a sa oe eee
Angle Prove - Amz omag => MHZ
~AS,ES TO oy Angles
— Bxammxroxrw—d sizes
Normal
Probe — gEmm, Siomm, woamm
5mNZz, AMHZ, Omnz
TA POE = Angle 5° yoq?AZ] Veloci
Cid Stee =
Co ee
velocity aunibs
5460 m/sec
26.4
mK Ise
= | million Heyy
= 10,00, 68 Heriz
= leoo Kilo Hevtz
= sx
= Ben kHz
= So x10? hz.
ea a ey ey 0 of a ial1 THROLGH TRang mission 9
Transmitiey *
Recaiver ie
Aramgmitisin teshing
anally uses tha pitch ~caleh oe
A Bge3:
0 Better noon Surface dalrelium
Gey Copablity of tes fing Htcvertest Specimens
[Less Aveouarion|
Pis Advani ages:
DWE Gannett coladals Hur Aiscentinviyy depts|
ND Onky Shows aloss Of Sound energy, |
|AK] ,CAncutating Nelocity from ‘a. '4 Std.
Physical measunamact
a ase
Lira Senic weagucamant *
= Percembaga enney
= Percambage ennior Calibration maiencal
| he ey _ Matai ly
=NELOCH. th Loknousn . Specimen.
YIVIVIIVIVIOODAIDOIIDG
Ex:
Acta yy =llmm
UT meagurcmank ~lomn
Penner 212.
~
a0
}
\
\
Sovelociy = 12x S9Go
: 5 T1S2m/se.eh ha nl aek a ll a el all
+O
fate
@) To Dekirrmme tha trkna to mela ethen “than
Steel.
Actual tk ome bare Asndiry xvelocit of Sample
Velecity Jn Steel.
Example
Actual tue = 2
Jima base yeadug = 4.4mm
alibration for Steel block
Time hase reading for Alominivon
) Actual the 2 Ty x 6320
Babe
| = V4 6320
BA6o
| = lomm,
Wi) Percentage = obtained Seme x loo
Tetal
W) To Find ovt Faxan rere +o deg Cc.
& 2F-32 og . F-32
is 180 a
AT &1D Temp & pressure.
At Adexe = B\deqF
At © degc © 2 degevii
‘J pulse @the also called as ve Plection metnod
smaterial Ae testing by Short blast method
DRe flection:
Ulina Sonic @nergy pass Trough
material & 10% almost ae qo% is veflected a4 the
In Aen foe then the back wall veflecite, do ga te
TRHlection Tako 18 1% trom the lo Relracted
emang y
Pulse €cho teu, the Point Nats
NE pint Neate
4 — for 26mm the
os on ”
ous — _ Soy Seommiiy
16 Bo AS — for Beso mm th,
Seomm Steet Beis2
vedintes X
= Be xloso
Sao
= 0-080 008389 malsee
28-3 Sec
H Basically tos metrods Ci) COntaltme thed
GO immersion methed
Hs
PO Nevis raed yy
eeCECE CEE CO CEE CEEOL CE
teen
Cote
‘
@ COuPLANT,
(7 ae
@
Gowhy Complant is used ?
SIS Used 1oAamove te aur inierfos bekween the
| Prebes amd des} piece. becoune a ig poet
jransmitter oh Lihagonic wove. Almost 90% 6
reflected. Se cerplawt is weed ia Ui
COPA Cercle Provide O Scitabie Sound pat
ekueam the, Arams ducer ane the desi Suv fare.
GO 84 ude ta the Mevement Of the bromgclucen ove,
tthe Sur foes. :
i) oi
WO Wall paper paste hax Cevomhages os
[ND Heawien, Corgi,
onkS Bech Os Grease, ter Heawy ei}
Cam be us
ake Rough wr vertical guy faces
Vid $n all cases The Couplant
Possible aT 4 Couplamr
aL ag wedge and Oster the Aix eesion OF tine Soume
beam
Should be as tha as
On cessive iy may aci
Whae oa Kankd paste Complom con not
be uxen & TEbbey chant Some times be.
lems hebseen dhe Avan dean amof
ths fest part
bred by p©) couplants :
CD water
Gi) Wall, paper patie
Gi. 61)
Gy) Grease
Wvd Robber Sheet
ee
Ciy high temp Cplame
Git) Non ~ doxia (Poison)
Gil) Wen ~ in Slam mable
CV) New ~ Corredive
scm
Ee ee ee
yye prone
Pyyrer adr rr VDD(ai OO OUIUEOEAIAIGSENI Ee
@ CALIBRATION S
Caliiorasion Of QinSttument with,
A Hamaduean Aagnuiner Ak eaSt tose veslectiong
Bu trem the the RLOck,
Calibration is
GED Angle. probe,
GD eit Poiae
Civ) nead 2am
Cv) Reselotion
Cv) PR oF Normal probe
Gil) Paviiat ~ Calitora tion.
Ganges From vy, Bio Cette — 250m
| Fee. 26, ee ae teee: eer aec cs
Foen 160 —» los 225, 380,475, bog,
Remngen From V2 BLece a tae
Fees 25 —s 25,100,195, 266, 325
~12-Simn
Foca Se 3 $8, 125,200,275, 355,
@IR rove -
Geme of the Angulasion mOrystay
Se Crosstalk, and mode, Comverion eohag
Meat be take fuse knoon thy for calibre bienq
Sensitivity seriag [pac] .
CG Size ana naling the dole, excnoslag
@ Probatte lecabien sf steals
GED eriembabis je the Port tegtag
To home. meck~vp 6 tha. parks a
he moda Same, malalbnG@ical Propantics
[Bize, nabina ond Mentalism]
Noiches Size:
Oo VS norek
#) Uo ~ Notey,
HO) Ly — Bolte: Noch
Fox ange. probe Side drilled hole |
becouse they present tha Game area of
yelleeten to amy ic: fe [pac]
STD Reference Rrocks
(i) Selected malanal
i) Proper Attemualiin, grain Size , Heat iveatment,
amd Free of diScenta cities.
3) AW pimamsions must be precifely machnod
YAN holes flabhotion gside avilled madi be
Ceniyolies
YOPIIIIIIIIIIIIIIIIIDD@) Thiae comimen used SS of Sw Releraner Block. @
Ci Area Amplitude, BLOCK =
Git PiStonea. Amplitude Broak
KID ASTM Basic setof Aven oo Hl
hte! oman amplitale
Brecns Loac] me
pAAB. Provide stds
different Sizes a4 the Same depth
For dig continuities of
(tak aL sk st a Cl lal al a BL
G) DAB:
i
[i if
Previde SIDS fer 4
iSeeMriinuies of the Same
Size -amd Aifferent depitIhe -AST™ Basic sei of
: N@a/di Stamen
Amplitude Brock
A Bock
Fan iz i
ed comalat obiSiames ore y
ony h
: :
Sith 1d amd 6 Inches trom tha 108 Surfaca doh
FRA The hee Remaining blocks exch hare an ey
FRM amal malas ohiStamcas 3" ee!
fn ths basic Ser the thee bloce
Coe) onal ae Provicte tha!
om ee ee ee
tite 86) hh FBH ang very
fhe AiStanea ~ amp! i
ing AStancas provide,
Huge relabion Skip
SORRAcE
METAL DISTANCE
INCHES z 3
Fen ow weam tots Is[s[sl3a]slals la
AST Basic ses of Reference BLocks.
Poo
Pry
Py yr VDDD’yt
toed
|
@
@
iv). Anothey one iS ‘Iw. Cv, ) Brock a)
v) special Calibration Sis
welding CASting Piping on. perches
eldest to tha S7D,
ASunrinen, Irguarlivey Coumsil (AIC) ASME BLOC,
Flat bottomed hole 3 sizes either 3¢fda,
Or SSA ov Blea dia fox Sesting Sensi
ox holes
vity, levels
and aceest {Reiect levels for dapins amd each, of
the Set of Rrecks, Contains the Same Sized Shi
bottomed hele in Cach hiock
ALCOA SERIES A Relevence RL
TEES A
ecks §
e
08
oo
xe
, 100
ce sete
ere Rn
oo .
Wei d to4 not “Shownro
51 Consisis of eg biscks 379, long, ame
1s Sqpeana .
Th dle amalins Vary from ey 1085,
These blocks one Rumbbenad 46 cannosponal with te
Aiareatin & te Aelox 0.4 block — Yj oka
Biow ~Y%y de
upto 8 oy — "a Mle
a :
ALCOR Seviesg REE Rieck
wa TE REF Breck
2
oe) ae
B
DIMENSION A DIMEN SDN By Dimension 8
% ~Ny e+“ : eu |
344 - 4.3
Ye - 2, oe Sioa,
y We -~S4
4 ~ 244 8/e4
3 — i?
Ye 3.
Bo 34 hy
4 - 334
PVIIIIIIVIIVI DD DD VDDD DODD DD DDDal A A ETS
fool ih of of ft
¢
COCEE CCE CEC OEELEEL LS
[The Aleca Series @ or Hitt AiStamee: mnpliticte @
blocks Consists of OG) Seliwers
AN the blocks, hare g"cleep! flat
bestom hete. Arived divat th cents Oh tre bottom
| Susfoee Tha hide amalin 18 Ha Some. dor flecks in
Ona Sek. Seb Of blocks with 3/63 orsey ors
Th. motor DiStowen (y Cneln Set ore
oye te eg 1706 one OF isCh tncnemanl
cored 1 eg ogy 5-94" tn helk Wek tnemamants . :
ID Anotinn Hype “CALIBAN bidcie ge
| \tw RLeck ,
| | anennafionnt’ Susiiivie of welaing|
| Giy vy Breen
@) ve Breck
Ge) Tew Brece
|
L
Tastitoie Sf weld 5
|a SID CALIBRATION Blocks &
LE
i:
i
ST CAUIBRAMON OF MACHINE:
RETIN Sie
(2) IW ~Tniemational Institute of welding
low - Tnstituie of welding .
Pin — Doich Industrial Noung, Pe
® v, Brock . ts ~ 4904 1989 .
i DIN ~ 8420-5 Greyman S10 .
é BS - 2704 -
= :
2 =
2 -
£ -
a
i :
i :
___ 300mm
04
q
a
|
fe Cpe eee (Ce aaa tat acral gt
eee
‘
© No Block.» DIN S492 Gaes)
CO aiecosh
Yo S graye Dales one between 22 mm,
Bal 2-Smm and Zar 4mm Cenives,
Tovget of deena:
13,19, 25 32, 43;50,56,amd62mm
Toletames + O.lnm ‘
© Seam spredd :
Ex: hole deri £5,50/78 inm negeact ively.
%
GAY below 10% 04 Beam Spread 18 apt taren forvalue,
Gi) for maxienom toy of the SCentreline SkiP_ - ba
#) 20% OF He Skip Fuad
GW 20% of the Skip Bacxoard
a ety vey a) ave ed ever eed) ye)© The_vses of calibration Blocks (otiliga} @
NV, Broek +
D Re Cali byation of Nowmal prope
i) Asgessmant of dead zone
BD Cheoring Ymaonily of the Amplifier
wD Checuirg linnoils of Hi timebase
me ASeSsing Overall sengitivity of Probe & amplitude
VO Chdokimg Resolution :
ViD Petermuimatin Of probe Index,
Nii) Determination of Angle Refraction
Ix) Range calibration of angie probe
XD Sensitivity Setting of NPAAP
Na Breck:
best te
V, BLOCK. Soma
be sed for site boone Similar de
Sess versaile. ty it’s Sonetion,
Kow Broce :
Dasigned fey Ream Profile , mony distances
|e Trom different divection te target holes,
Wainy Used angle probes in weld iesting,
Kid Beam divergence
Cid Resolution
Gi) Sensitiviry Seiring [pac]Forged hetes 13,19,25
460" Probe beam @dge ~26dB (4)
10 probe, beam edge ~lodg (3;,)
ASME SEC TK.
Calibration yes!
PRIS Shalt
Axilled hoieg oy notdhag .
be side
The comarure OF the WRIA Guy foee grat be
ee KL Cal
Calibration blocgs Can be uy
BAC Holes Target :
rat
Roi.
\
oa 9% hos tik
ee aot hole, 24g, Co-Bmn)
Netch dept, 4107 -oe2
Tolerance
tones
joes eterno ica, Fe ©°Smm) thcwe-asing
|
Mora Hen Block duane |
Snente the diamals Seomm ox ty
ANGLE BEAM PLoT |
POT
From Tow Brock .
|
Po
Selva eve ayaa
a)rege
| wen mk CF]
Hole diameie
aa NoiCh gize
2-34 “Width K sox
3-12 a
Dept - 2% of Tay
l4-68 0-04?
Whichever 15, >
O75 | Coreares) ia a
7-8 | base metat
Le 2.min
43iD hyo de, Amplitude Vinearity cheaking J
. § Signal ame the Weaken Signa]
CABRATION SyoTEM CHECKIN |
® Y ING.
i
eMANREY Oy Hot,
ae ‘
DS) Wh do the Horizontal linearity Checking >
dF the poige TE lec:
- A70PS Flow tale. ts
Constantly Leaner} Aa
not,
ve =
hie) Why do the. Screen height Vimearity Ghecking 7
the Cathode Ray tobe Screen wit),
ght dividing lines 0}
Variable.
a seen hee naan ity (verical linearity]
OY) Screen hesght brawanity ©
i
Set 2 erg Bw ches. the firsy Bw
0% Be% fo ses it,
Whe they
the hei
F Screens
|
Note the Amp heignt of th each |
4
Echos with Seven line,
Reduce 248 fer siep &
Y SEP. Note |
@ach @ches height of each veducing level,
S's Allowable +54 of FsH
Nole: Take From, any Backwall echos. \
ye
my
Pe
)
hy
Tye y
Hee ya >@
| N] Hevi zonial linearity
[eee ores
Take aileas}
| Range Setting
|
|
4 018 Echos, oy
loomm by Vy; Block.
Same Setting to Pvt the PIObe on
|Va BLock. $f Cac, Bis ches will be on ii 's
location or net nore it,
Lt's allowable Lax of Foy.
tye] AMPLITUDE LINE ARiTy:
' Take Zork Bw aches. Eiygs Bu to
SOt Bex ang
nele
| Sach Buy kchos % of AmP litua,|
| haighi. :
Reduce 6 Ag,
FEdeeing haiphe of gop
Nee each Bw Cohos
Amplitude,
91'S allouabie 4202 of F544
Original Amplitude The :
: P — The veduebicn Ar
DEWATIon = Ache twice
Original Amplitude Of 4ha cho
Ex! 25emmrange faceag
Nore NH yneIynt3 eches veduce ly,2
Ge etegsion Testing :
»D Certain [imitations im manual Contact bNtasonic testing -
#9 To Raduco. Vantous nous CapeLit bas,
)
1 AVIO Masia and Semiaviomaric ane eed nee
®
CO Stead of Production/Centinous ™ASS Production
) Humon ener Od O Vantalicn Gonanal jest
Efficiency
Pry OVI VDD
O) Te handle MULK ple, Scanning techni:
[mere than one Pree]
pee.
,
i) Dif Ficue ty Focusing
Seuma beam to
Ihenast and in
Maas of
‘dlopting 4. Contoun,
Vaniclisns
eepcmess MP te range
Y Greneraity limited to fy,
10-1012 maz
Onn Port 40 be te Sieg Shout fare
Comparatively toni soeen “MOSS = SeA!00 Gaomals
and Sunfree Conk. Vani
i) $a. Stomension 7G the port tobe
ested is uSvally immersed yn Water Conlarneny al
KA dame
VUtasenic tegiiendealte
ee terete
WSF the Post is tes big amet haan foe te, ©
ig Veet bubbler /sanucrha TAO WhiCK Water :
8 Fed to MO un a wala el between 4p.
eed ee
Bis ony te eee dee Probar te
O88 En desaas te tnbiocties comeabsi for Cen et
Ook oma a, Prtee with wegpeat de ci. teat
Su foce. AP ttecice Shoo wane, +n Bo the test pote,
Tob
~— Tesi object
Neale, -BupBieg
ey Seed eee
Bur ty is Pegsible Scanning Speed 3-Gtimeg
The Vimiy,
For manualcm snportant fackis to be Canticloreel *
for these Caleulabiors,
i) Minimum gize of defeci 40 be detected _
I) Size of the prove and fective Leamuwiddt,
7) poise repetition Gequency (PRE)
) SySiem ves pense kime (audic Wisual
lane /
*ECerder /date teaser ang maker out poid]
minimum 6 ize of defect jo be derecteg =
Prowe Size 26mm [effective beam width
PRE of ay. Syétem = Booz,
Smm linear
1% taken ag 20m)
SYSiem res ponse Hime. so.01 sec C5 pulses)
limiting Seeea of Seanning =S
defect Car tnowel ith,
Heneseiion = 16 rm
“itch defect Shaul ke trdlan the Soumel
beam for positive interception P0-0lsec]
t. evee limiting Seal of Scamming
ee
= 'Se@rnm (eee ‘
ey
Ho i)
Vo) a)| . Disi urbdmess’ Caured by te reflection!
Omd rabraction Aue.to th! Sin face Canbeun OS the
fest ebjeci, Can, Came Great Ail fieully 15
vntenpreation Of the 1esi-1esul}s.
Thy, Con be ecpaniamead When
Cokibrabing (comm Side, wring Qamm & preve,
DB Pass— >Los —» Genverted (Shan isara.» Teflecled Luy
© Seven hevglvess
- Less of Flow echo (Reduckin of Bw) .
. Inereasing Width Of draes mission Goes of Re)
Distei tien of tha wave
: Gs
inckicoliins.
Rw pas
OF Suvfars wane. and Supurcry
When Ulla Sonia Wane
Ao metal in a Sho gd
dhe, pant Grovabmess)
Sn Ws ose the Send ware Ye~Centingl
inside th. material So as 4© accemedaie te difference
wn travel dime. whan ths difference tn ee
Crwel te ova halk i. Gandod of Seurd wane a
PreSSura. Ware Combines with a Tare faciion wave
ond the vesutant
emargy is nosaly zene th Hie
matal «
passing Jromligneal
WStaneeS A dhe SurQace of
i@ Surfoce Conteun @ |Tha Critical “eghqass Re
Re ssAznw
2Q2-¥,
Dave
Dy .
= Ve
20.9)
Devan
sy Az
2 Wav)
Hy méde Conversion ”
GD Aisferens in, trayel dime th Couphing mediiin
Gi) Reflection of the Side do be
emangy from the.
Serfane. - _
® Smmergion deg} | ‘
ins aa
Bc (ware)
Kon MEthod oduisible te ke,
Ybrkinc,
1D Immerg: ep water Bap
if Gor 1s) Sma mutkiple of anbiames
cho wourd OPREAR between onlby Smrfoea & back,
Sua foca. Gnaicolin.
Holes cgre Gls a
ak bubbles fem ta cater
eal
Pe Dea eevee ever ey vay ey ie Mey poe Ne IE EDEN ENT ED
aReflection & rans mission formulas: &
1) detansivy , Gi Amplitude -
Pet ler l@%+R=D :
a Rs B22 iy
Garz, Za +2,
Sea Bz
@a+z)? Za+Z, :
beau
Of Reflection and transmission Of duce oo
ee
Z2= Caxve
Z > Accousiia impedance
Paes density of maieriat
V => velocity ©f material
Reflection ca):
ees
the rabinn of Sound wou, tom tn fino
| Tyansmisgion CD) .
ae
A Pertion Of sound wae Dea
tolesface IA to tne, Second mediums® Example:
() Steet te water
indensity
R.(s-a5y
ChS+45)*
= 0-88
= 88%
Ds 4xKlSxas
io => 12%
1) Water 4o Siee!
a
Intensity
2.
R24 5-15)
Gos”
= 0-88
= 88%
D = 4%VSx45
@s4rsy*
= O12
= 12%
Ampliteda = [Snencity
| @ ass) = Caves
Zi Steel is
Z2 water is
OS rage 2 oe De 2x18
= AB x 10° Kg /nP/se0
215 xI0& keg Im*/g ec
Ra bS-46
bs+45
= 0-935
=A3-5%
= 0665 :
=>0. 065
Poesy
Amplitude
R= 45-15
Agas
= 6-936
2 4BS%
2x5
Acs
= © 0645 XI
5 6AS%
fex Ronly
=> ask, Bey
ye)
PYVIIIIVIIIDIIDD
Pye re vreSean
slat
bat
hth a al ol ot at oh oh a
bh
@
13 $n Contact iesiing - lucite wedge Ugad in Angle beam +
Jesiing fies indicates the Angle of Rahiaction a
Given material .
® Immersion Ingeection
HD $a dmmersicn desting +e Angle Shoan by Angle.
Teckication en the manipulator ie tha Angle of
| incidence.
The Angle gnoticals, Showed jhe Angle of Refraction |
Re hae k ceamven! a cou ce waa eee
Se einen
@ differnt
Makinial was ing pecied.
iD wi amgie beam Jesting & Small Sndtcalzs,
From tha Suvface oil be Present ag moS4 Of the
Seund baam will be reflected aumy from tne Probe,
YD) Fer an immersion testing Application whana q Skanpan
‘ham Notma! SS sumd bean # Rearuinasl 4 focised
Vramsducan Shinld be. sea
Ved a focal Samat of gi
MohES in wotey
Sam “to Being
40 Fors the
©7238 meh below the
Surface ofa Sieg
Velocity of sie
7 a Skmssec
Velocity of water > To
"Stem Ke
=4
Focal dans sTe rab 4'xo.25" ="
| she forol Length, age
Se
Thee the wali path. cislarnen mutt be 4" te
Jes Ho feam at 0:28" belaa te Sur faca.,
@ Special Aeplication of immengion jesting
CO Th Busser
GY The Sauter
immersion 1es¢
ae Test Specimen,
Face plaie :
a Transducer
Tl a Transdvcey
cavie
Sound Path pp
[4+—- rater
By Bs: water Hose.
_ Sopnecier
iid
POPIDIFIVIVIIIVIVIVAD ODIO DDDDFOFIDPIOOIDODIIFIIDDDCi An advantage of the Bubbler Ig that ho immersion
dante ig Teqpuirad. A Technique Similar to the Bobbtey a
18 WSed in Contact 4aotin
Search unit,
J and Utilizes a, invigated,
we
Lal nf
eflected Fem dhe
Part Susface, away From “ihe ivan sducex
(Bhase wane will net Prepogalis yo water)
B Angie of incidence is 20 angie of Refraction
NW) plate ware Shoanwane Canned ex
allot in water,
bub thot OF fre,
PAvES Can be Used ty Sonic
Sreigy trangmitied in longitudinal in watey than,
mode elminaied 4e Shas. oy plaie “Pen enlaning,
Techniques can alge be used do
inspect Burd welds
VD Immersion|
® Ber welds s6 immersion fesiing,
&
‘tT inek Marthe
1) The froma
in
©6128" min
Surface yellechion may be Used
Fmmersien esting, te determine iF the,
Seund beam 1s dy te tne Jesa pant,
ee a, ote
tank tadicate dhe. Angie of incidence,
PPV VVVVVVOVIVVODDDSetar
sabcel col al ol sol ab gl tof
seal
COE CECE
2) Angle Variation in different material and
> Calevlation:
Ex: Sreel and aluminium = 3125
é 32as
Alan angle 46°44 sie
0-96
“ Theangie of Ae = 0:96 x45
The wefracted angle = 43
©THE TABe oF Poone Angie in OCP MATERaL |
Stee! | Abinimium Copper [BRASS lrunGsien !
ae W265 44°65 34-5 oye
ee eee le Le
To | Gag 410 | 36.5 44.5
oy | eee 375 | as.5 AAS
as |ao.s | oo
| 38° | 33.6 ieee . aeiw)
ERYSIAL OR INMM
Neax field leagth in Sige!
Freq,
MHz! 5 iT} 24
4 1-06 A24 24-A4l
2 212 BAT] 48-81
eo] at | leas faqs
6 6:35 26-42| 146.44
i] Trignemetric Ratios
Sing | Cose
GL Sece | Tane
AS; 14 a
colo. ie
Tl 2.92 |.2.95
oT oy)
08s Os
0.494 0:34
Seco = bags
Cosco a
cottarne = ly
Peay nae ay
Oa
eet) lo}(i) TABLE t Dengity, Velocilys Acousitc imPedanco,
@&
aablak ha af ol a al
DENSITY [V-Trangver| V-Longity —
| Mareen [OT ral, m/s els
Ae 200 ‘3120 6320 11064
[Alumimiuen oxide] 3600 S500 AD "az 4am
Cast iton ©4650, 2200 BSED. 24150
Steel lowalioy | 1850 2250 5940 46629
Steel Cali -bloc! 1850 3250 5920 -|4e4a72
Copper 8900 2266 A Teo 41830
Grey Casting |] 200 2650 A6® B3i20
Havd metal | tl oD A 0DD 68e0 74 300
Pers Pex 180 1430 2730 ae
Magnesium | i700 eso B17 980g
| Motor oil 8110 7 \140 1632
| Glass 3600 2560 4260 15336
| rin 300 Pt 70 3320 24236
TITANIUM, A540 3180 6230 28264
TONGST En \Gico 26Re 5460 loa 2k
DRANILM (Sto. | ----- S200 S39Bi0
WATER (282) | tooo cane 1480/1486
Zine leo 2Ho AITO. 29607DENSITY Ty. Trans, ]V. Long
MATERIAL |g /m3 | m/s. mis”,
SILVER |10560 ‘S40 . | 3600
BRass | Bice 2120 A430
Geip |} 14300 [126 3240
GIvceane | 1300 sees 1920
PLATINUM |2. 1.460 70 3960
POLYSTROL| logo so | 2380
Bismum | ag 6% Moo 2180
CADION Sop 150 27186
NICKEL | G26 2960 5630
— M400 “Too 2160
oh
oT ee 840 925 2340
Quartz
GLASS | 2600 3515 S570
Polymide
Crvteny | 100 1080 2620
PeLy vinve|
CHLORIDE | (Abo 1o6e 2395
Creve nano}
PORCELAIN] 2 4.60 3506 S600
Guariz |-.650 eeeeae S760
ConcrETE 200 ae 4660
|Cidacconstic PROPERTIES OF GEUESAL MseTALG AND sbuMens
®S
5 ne vaioat a ie
MATERIAL Dapsity (2) pe sepecites inkell SEBS
Ferrous meial
Carbon Stae! . f
annealed 78s S-44| 3-24) 2.0 | 4.66
Ato
anneciog! 7:86 5-95 | 3.26 |3-c | 4-68
je 8 3-4o} 2-23 AG
Cass ix
a 695-795 |3.5-se)2-2-3.21 . eee
S2l00 Siee,
Annealed 7-83 5-99 |3.27 469
Hardened 48 Is.29 | 3.2 ce
|Stain less Steel:
Tyee 302) | 79 8-66 | 3-12 [3.2 |4.47
Boa | 3.4 8.64 | 3:07 eae
i
i 347 | Ta 5-74) 3 e |2.8 | 4.34
Aw 1:67 $-39 | 2-4q Joe AIS
420 | a4 6-er | 3-36 A638
I Non Ferrous Metals,
Aluminium too | 271 635 | 30 |2-4 | W712
Alunsintem aly :
207-74 2-Bo G-a5 [3:0 [279 | 175
Boia 185 j1280 | 8.71 | 7-87 | 2-37
IGoPrer Nic 8-4 4-To |2.26 | 1-93 14018
Copper ANoys
2eoariidge | g.gg Sea ||
brass 164) 7
AG4 40.467
Cnaval brasg) | 8-4! 4-43 [22 |1.95] 3.73N
GS Em/StmgACTOUSNE
Sibvid Ponte veloenies ‘Smredance
i ee
[MATERIAL Baal eae
B30 Cphosphor) | 8-86 3:53 [2.23 | 2.01
Bronze sua] a
"752 Ohickel sine, B15 {4-62 |2-32 |1eq | 4.
6s -18] Be
Lead Pune 34 lang let jo-64 | 2-45 e
Kard (a4 pb-65b)} 10-88. bone 0-81 [og | 2-35 ie
Magnesiom aurs| j.7g 5-74 | 320 |2.a7 | 1-01 ie
wa
Merouny liquid [13-65 |ias |... |... has .
Moly ® demum, 10-2 625 |3.85 [3.1 6-38 ic
ft.
Nickel it
Puna B-8 5-63 laa, 2-64 14-95 aad
Encore; a5 S°B2 |3.02 |g 4 14-95 -
Erconet x Ter, a3 5-44 [a2 | Aaa
hie) B83 835 |272 |246 lane
THaniun, Commerc.
Olly pune, AS Tete 1312 lag 275
Tungsten 925 [S18 [287 |o.gg gag
Non metals
Air Jo -00124 Tega,
Ethylene gly cot, few Pegg eee: wee 1018
Glass plaie 25 5:77 13-43 (9.14 4d
Glass pyrex 2-23 S57 Jaa [aig lyon
Gly cevin | 1:26 192 fie sre | On Og,
a
° Scie CBT Jiezy ©1860we
@
Densitv(e) pPonlc velocities tocm/s| Accougsic
MATERIAL len iach) a rime erat
Trans former +92 1-38 ae
Paraffinwax | o.q is os
MOY! methyaery
tare
Gveive, Plexiglass) | 1-18 267 fiz | pus Jo.gg
Poly camide’
Cryin) | bron tee 0-18-0277
Pov tera Flune athy
vee '
Fete fon) 2:2 135]. a.
Geertz Natural | 2.65 $-73 152
: r
Rubber, Vuleani zed! 464 = the 24 7 ae
Tengsien Carbide!
3 a Pe ee. a
SAB Nguid (F) |
) re 49g los LANG
Tee (gy
es 3-98 | 19g 6-36
>
b
©
v
Longitudinal
SHEAR
Surface,
Wave
ware,
usave,
ASCOUSIC Impedamea’G). = pay.COLULTRASONIC DISPLAY & EQUPMENT ConrROLS
There ore three bots ees © visual displays.
CY A- Scan (ir) @céan’ Gil) ¢-Scay
i Ac Scan
A. Snitigh pose
: 8. Discoatinsity
| ©. Back wali cetg
77 Front Surface
be
VUVIPOIIIADIPOIIIVIDODIDDIIDD
Ww)C-Sean
B&C Scam — Usually uged in Automatic tesi Sygiemnat al a ONE ROC
ial ml at a
hick ell ol ll al
P-Sean
CROSS SECTIONAL,
View.
= DEPTH &AMoLitupE ”
of adeteet. *
Information” on a ivi
Sval di
8
12 And DScang, +
Nain SaS
igplay Un tacey PovatingPY IPVIVIPIIIII HDD II IDIIDIDIDDIDDIIDIIIIIIIDDDDIDIDIDD
4 Vextical
tness % foes,
Morizental
|
iW)
a
~— |
Atienuaioy =
pulseGeneraigy Te base Generator]OSI IOITININIIEID ICE ERECT
ae
fe isha at tM ak ald ad
‘
[Zee Sia! be”
¥] TaBreck diagram (five basic blocks) G3)
> The clock Mimex /Synchnizer
2) The. hang mister /sendex/ pulser
Dt Sueep Genenalor
1A) The Receiver /ampli fer
D the. pigploy: unit,
ID Clock dimer : :
@ ‘prowde Constant rate, of pulses,
Cco-erdinaier for all other functions. Time 1% varied by
PUISE Reperition Rale [rar],
Provide eieaivical enegy
Je both transmitter :
ond the Sueep Genevaior
2 TRANS mivTER :
TRANS puyTeR,
To transmit
Nas, Voltage’ pu'se ot Shovt
doration. The piezoetec:
Ne Clement tthe tangdueey
Provide @ xefevence Indicaliin CSnisial poles , They leg is
Ve lfered 1o as the Cleciical Zeng to Acoustical
3) Sweep Generate; -
Fem legs ve wighe Aka Selockig Speed
foseang G Sueep bas Kaen ac time.
Wed to Gananats,
toasse. Loren’
AE The ame fovins
Sueep line is Called he “Sais te, ae
Se o
yc, bee Ve age ciaabast Conus’ yecel veal
emerges to etoeliitall Y= The veeaune!
WH amplify Liter ama, reckidy oy PUES amof
P88S diam fo the. Aisploy Umit,SPOPHIOPO IPO IOPIKO IIIA IIIIIIIIIADIIIIIIMIMAIFIIIIIDIVIDS
5) Cathode ro fou:
Li Simidon fo piclin fits fT vortinny
anol Fenlet defhesion phies Tat @allid a phos plover,
pulse meervonrte
Role wil affect 4— angeunl of ba
Prles. Reposition ral Conirel be
[Jone Sevnal ASfenont fons, Tixea a
SwitChs om variably al Yonge Gre
or by moans of chy maboval rome. Gere
D pate sogy a
polis enna, condiols Hs charges of te voltage
Appel te Be piezo-cleeh2 elymamk voltage Tange. trem
200 te excease of Leen vol:
Capa bilities, 4
"2x7. (heeoqe © Weve tis)
[D Damping
: (poise length) Ineraeasi i
a damping silt dowrcayg
a Weging effect Of dhe ened ah a
ae See face reselulins amot at ‘fe Samo, oo,
SR Of matirial pematia lui, 7
@ Ger centre «
A Post beng Creamincal ig Controlled bby
{ransmiter Givens,
©) Band width:
Bock Ikanidacan emil a romge. of fh
Pe TA RagmHz Lill Omit centring Arendt 2.26mbhz
Band width & setecied for te most Part ty the yee
Malsniol 4e be mspected and the, Sensitivity yeoyuteg _© Blane Amelitude correction mre (DAC) >)
TRA is Conimotted Soma tnStsumemnl
Jor arremuabine, Over A-Aivem maldniad eared dmplitude,
Wadcalitn from equal reflection ak” diffensnt daplhs.
() Feoum/snrensity:.
fs lay Contos sncbde. feces, Imensity,
Veriical Pd Borizontal Suaer mengiindat
I) Deloy Contvol ** :
Tuo! controls essential te tha calibrdtion.
Ci) Queee
#) delay Comme!
ii) Remge Conte :
delay Conkiol mone ta disghey orderly oonecs ha .
Viewing Senaam
Ramge Conbiet 1s provides ta nececsdry Exgamyion and
Compression of the Sudeep,
HL] Gate contrals :
RUS Controls,
94% ured te mecites seus Sora Secek fic
ke Sweee. Gare e Used te dross aHonuiliin
fO7 Tener AIS cominuitied :
: a tre Setting i Invested Aaa
omy] :
| Position ofee COC CCHCCCOCC CCC (CCC COCC CC Ce CeCe CCC:
tua
y
a ae od
5 Sof
le ofa icie gg
ZG ELS ad
Sweep
Civcuit t :
: [