Professional Documents
Culture Documents
Code For Construction Quality Acceptance and Evaluation of Electric Power Construct-2
Code For Construction Quality Acceptance and Evaluation of Electric Power Construct-2
ICS27.100
F20
File No.: J901-2009
PROFESSIONAL STANDARD
OF THE PEOPLES REPUBLIC OF CHINA
P DL/T 5210.2-2009
2
Foreword
The standard series "Code for Construction Quality Acceptance and Evaluation of
Electric Power Construct consists of 9 parts:
DL/T 5210.1 Part 1: civil work
DL/T 5210.2 Part 2: boiler unit
DL/T 5210.3 Part 3: steam turbine generator unit
DL/T 5210.4 Part 4: thermal meter and control device
DL/T 5210.5 Part 5: piping & system
DL/T 5210.6 Part 6: the equipment and the system with the water treatment and
hydrogen generation
DL/T 5210.7 Part 7: welding
DL/T 5210.8 Part 8: processing preparation
DL/T 5161.1~5161.17-2002 Part 9: specification for construction quality checkout
and evaluation of electric equipment installation
This Part is the second part of DL/T 5210.
This Part is formulated by the National Development and Reform Commission according
to the requirements of the document "Announcement on Issuing the Professional Standard
Project Planning in 2008" (Fagaiban Gongye [2008] No. 1242).
During the drafting procedure, this Part referenced "Standard for Quality Inspection and
Evaluation of Thermal Power Construction" (Boiler Part) (Jian Zhi [1009] No.111) issued by
the Department of Construction Coordination - the former Ministry of Electronics Industry.
Compared with "Standard for Quality Inspection and Evaluation of Thermal Power
Construction" (Boiler Part) (Jian Zhi [1009] No.111) issued by the Department of
Construction Coordination - the former Ministry of Electronics Industry, this part reflects the
principles "separation of inspection and evaluation, acceptance inspection intensifying, means
perfecting and process control", and intensifies the quality acceptance management.
Annex A, Annex B, Annex C, Annex D and Annex E are normative in this Part.
This Part is proposed by the China Electricity Council.
The Technical Committee for Standardization of Thermal Power Construction in power
industry is under the jurisdiction of and in charge of the explanation of this Part.
Chief Drafting Organizations: TianJin Electric Power Construction Company,
Shandong Electric Power Construction No.2 Company
Participating organization: Ningxia Electrie Power Construction Company, Hunan
Provincial thermal power construction Co., Ltd., Yunnan thermal power construction Co., Ltd.,
Shanghai Power Erection No.2 Company, Sichuan No.3 Electrie Power Construction
Company
Chief drafting staffs: Liang Binghai, Zhang Dongmao, Li Jinxi, Wang Hongkui, Wang
Yonglaing, Chai Xiqiang, Xie Honggang, Jia Guangming, Wang Yanyan, Shang Yuling, Yu
Guoqiang, Yao Hongmin, Ou Lixin, Liu Yunpan, Shao Zhaozhong, Li Jun
The standard "Standard for Quality Inspection and Evaluation of Thermal Power
Construction" (Boiler Part) (Jian Zhi [1009] No.111), issued by the Department of
Construction Coordination - the former Ministry of electronics industry, shall be abolished
from the implementation data of this Part.
i
During the process of implementing this Part, the relevant opinions and advice, whenever
necessary, can be posted or passed on to the Standardization Center of the China Electricity
Council (No. 1, 2nd lane, Baiguang Road, Beijing 100761).
ii
1 Scope
This Part in DL/T 5210 specifies the relevant requirements in construction quality
acceptance standard, quality evolution of single project, quality evolution of single unit, and
quality evolution of overall project of boiler unit in thermal power generation engineering.
This Part is applicable to the construction quality acceptance and evaluation for new,
extended rebuilt thermal power boiler unit with the unit capacity 300MW~1000MW. the
construction quality acceptance evaluation for thermal power boiler unit with unit capacity
under 300MW~1000 MW may comply with this part by reference (the contents on waste
incineration boiler, biomass incineration boiler and combustion engine exhaust-heat boiler are
detailed in Annex A, Annex B and Annex.
2 Normative references
The following normative documents contain provision which, through reference in this
text, constitute provisions of this Part. Subsequent amendments (excluding correction to) to,
or revisions of, any of these publications do not apply. However, parties to agreements based
on this Part are encouraged to investigate the possibility of applying the most recent editions
of the standards indicated below. For undated references, the latest editions of the normative
documents are applicable to this part.
GB 1231-2006 Specifications of High Strength Bolts with Large Hexagon Head, Large
Hexagon Nuts, Plain Washers for Steel Structures
GB 3632-2008 Sets of Torshear Type High Strength Bolt Hexagon Nut and Plain Washer
for Steel Structures
50205-2001 Code for Acceptance of Construction Quality of Steel Structures
GB/T 50375-2006 Evaluating standard for excellent quality of building engineering
GB 8918-2006 Steel wire ropes for important purposes
DL 612-1996 Supervision code for boiler and pressure vessel of the power industry
DL 647-2004 Inspection code for boiler and pressure vessel in thermal power plant
DL/T 776-2001 Technical requirements for insulation material of thermal power plants
DL/T 777-2001 Technical requirements for boiler refractory of thermal power plants
DL/T 869-2004 The code of welding for power plant
DL/T 902-2004 Technical requirements and test methods of abrasion resistant refractory
material
DL 5000-2000 Technical Code for Designing Fossil Fuel Power Plants
DL 5009.1-2002 Code of safety operation in power engineering construction Part 1:
Thermal Power Plant
DL 5011-1992 The Code of Election and Acceptance for Power Plant Construction -
steam turbine unit part
DL 5031-1994 The Code of Election and Acceptance for Power Plant Construction -
Piping Part
DL/T 5047-1995 The Code of Election and Acceptance for Power Plant Construction -
Boiler Unit Part
DL/T 5161-2002 Electric Equipment Installation Engineering
1
DL/T 5190.4-2004 The Code of Election and Acceptance for Power Plant Construction -
Part 4: Chemistry for fossil fuel power plant
JGJ 82-91 specifications on design and construction and acceptance of high strength
bolts for steel structure
T SG R0004-2009: Supervision Regulation on Safety Technology for Stationary Pressure
Vessel
3 General Provisions
3.0.1 This standard is formulated with a view to intensifying construction engineering
quality control in electric power industry, improving construction quality level, and unifying
the relevant requirements in construction quality acceptance standard and evaluation for
thermal power generation engineering.
3.0.2 The construction quality acceptance for thermal power generation project shall be
conducted by inspection lot, subitem project, subsection project, and unit project. the
construction quality acceptance is only applied with a quality grade "qualified"; in case of any
nonconformity, it shall comply with Article 4.1.12 in this Part.
3.0.3 The engineering quality evaluation shall be conducted for the projects with the "high
quality" engineering objective.
3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage) -
single project, single unit and overall project.
3.0.5 The construction quality evaluation for single project shall be conducted upon that the
construction quality acceptance for all unit projects is qualified and the collection and
rearrangement of engineering technical document is completed, and the evaluation shall cover
the whole work content before 168-h trial operation with full load.
3.0.6 The quality evolution for single unit shall be con ducted after the construction quality
acceptance for all single projects and the 168-h trial operation of the unit with full load are
completed and the environmental protection projects supported are normally put into
operation. the synergic system shall be bought into the evaluation for the first unit.
3.0.7 The quality evolution for overall project shall be conducted after the quality evolution
for all single units, the performance tests of the units and the engineering archives evaluation
are completed.
2
project management (mode), the construction organization may, according to the actual
situation, add acceptance organizations in column "acceptance organization" in the
construction quality acceptance range division table; if the design organization and the
equipment manufacture organization in column "acceptance organization" participate in the
quality acceptance, the construction organization may make proper adjustment according to
the actual situation.
4.1.3 The part of the inspection items in "Construction Quality Acceptance Range Division
Table" in Chapter 4, incongruent with the ones in the actual project, may be added or canceled.
the items added or canceled may be numbered or not in the project numbering in the
construction quality acceptance range, but the original number shall not be altered.
4.1.4 The project construction quality shall be inspected by the acceptance organization
specified in "Construction Quality Acceptance Range Division Table". the acceptance for
inspection lot , subitem project and subsection project, the supervision organization shall, if
participating in, shall organize them, and the organizations concerned shall participate; the
construction organization shall organize the acceptance for unit project, and the organizations
concerned shall participate; the design organization and the manufacturing organization shall
participate in the acceptance of the related items according to the requirements of
"Construction Quality Acceptance Range Division Table". The quality acceptance personnel
shall hold the qualification certificate consistent with his/her acceptance profession, and the
qualification certificate shall be within the validity period. The acceptance authority of the
personnel involved in the quality acceptance for unit project, subsection project, subitem
project and inspection lot shall be determined by the organizations concerned, organizes by
the construction organization.
4.1.5 In the engineering quality inspection and acceptance, the quality inspection personnel
at all levels shall strictly comply with the requirements of this part as well as the relevant
current national standard, professional standard, contract terms, design document and
manufacturing technical document, and they shall be responsible for the acceptance results.
4.1.6 The quality acceptance must be conducted after the construction project is completed.
the construction organization shall apply the quality acceptance to the project supervision and
the development organization upon the construction organization has done self-checking and
prepared complete selfchecking records.
4.1.7 The construction organization shall notify the supervision organization and the
organizations concerned to conduct witness acceptance before being concealed, and complete
the inspection acceptance record and the confirmation and signature.
4.1.8 The appearance quality of unit projects shall be inspected by the quality inspection
personnel with visual observation, feeling or necessary measurement, and confirmed and
singed according to the overall condition of the inspected project (see Annex D).
4.1.9 The inspection and acceptance of project construction quality shall comply with the
requirements in Chapter 4 of this Part and be conducted by inspection lot, subitem project,
subsection project and unit project; where a unit project is constructed by multiple
construction organizations by sections, subunit projects may be set up. the subunit project
number is the original unit project number affixed with English letters for distinguishing.
4.1.10 The project construction quality acceptance shall meet the following requirements:
The acceptance for subitem project shall be conducted only upon the acceptance for
3
inspection lots is qualified; the acceptance for subsection project shall be conducted only
upon the acceptance for subitem projects is qualified; the acceptance for unit project shall be
conducted only upon the acceptance for subsection projects is qualified.
4.1.11 The "qualified" construction quality acceptance for inspection lot, subitem project,
subsection project and unit project shall meet the following requirements:
1 The complete inspection is conducted for the inspection items according to the
requirements on inspection lots and subitem projects, and the inspection results meet the
quality criteria; the quality acceptance for this inspection lot or subitem project is qualified.
2 The acceptance for the inspection lots contained in a subitem project is qualified and
the data for the subitem project is complete; the quality acceptance for this subitem project is
qualified.
3 The acceptance for the subitem projects contained in a subsection project is qualified
and the data for the subsection project is complete; the quality acceptance for this subsection
project is qualified.
4 The quality acceptance for the subsection projects contained in a unit project is
qualified and the data for the unit project is complete and meets the records management
requirements; the quality acceptance for this unit project is qualified.
4.1.12 The nonconformity of construction quality, if existing, shall be registered for record
and treated according to the following requirements:
1 The inspection items for reworked ones, or replaced instrument or equipment, shall
be conducted again.
2 The inspection items replaced, which satisfies the functional requirements of safe
handling, may be inspected according to the technology processing scheme and the negotiated
document.
3 Unqualified inspection item, which cannot be replaced or reworked, shall be
identified by the certifying agency or the organizations concerned; the inspection items
without effects on inner quality, service life, use function and safe operation may be given
with quarter. the items given with quarter may not be inspected again, but they shall be
indicted in column "acceptance conclusion", and the written report shall be attached following
the acceptance table.
4.1.13 The construction quality of inspection lot and subitem project under one of the
following conditions shall not be inspected:
1 The inspection results of its Dominant inspection items cannot meet the quality
criteria.
2 The design organization or the manufacturer has data requirement in quality criteria
and the measured data are not filled in the inspection result columns.
3 The quality acceptance documents do not conform to the records management
regulations.
4.1.14 The quality problems caused by design or equipment manufacturing shall be solved
by the design or equipment manufacture organization. when the onsite processing entrusted to
the construction organization can not make individual dominant items meet the standard
requirements completely, the concessional treatment may be applied upon the confirmation
signature in writing made the development organization jointly with the design organization,
manufacturing organization, the supervision organization and the construction organization.
4
the project (item) with concessional treatment may not be inspected again, but it shall be
indicated in column "acceptance conclusion", and the written report hereof shall be attached
following the acceptance table.
4.1.15 The quality acceptance documents for inspection lot, subitem project, subsection
project and unit project shall be of accurate data, complete document collection, and complete
signature procedure; and the material and handwriting for document preparation shall meet
the requirements of "durability" and the records management specifications.
Unit Subsection Subitem Inspection Project name Property Construction Supervision Design Ma
project project project lot organization organization organization or
01 Inspection of post\beam\bracing
5
04 Installation of transverse beam Table 4.4.5
Table 4.4.4
Reinspection of entire steel
01 Dominant Table 4.4.5
frame
Table 4.4.6
6
02 Aggregate installation of platform and ladder Table 4.4.14
01 Inspection and lineation of support steel frame for air preheater Table 4.4.17
02 Installation of preheater turning angle (connection box) and expansion joint Table 4.4.20
Lineation Inspection of support steel frame for rotary air preheater with air
01 Table 4.4.21
shield
02 Installation of iron gasket for rotary air preheater with air shield Table 4.4.22
03 Installation of bearing for rotary air preheater with air shield Dominant Table 4.4.23
04 Installation of stator for rotary air preheater with air shield Table 4.4.24
7
05 Installation of main body of rotary air preheater with air shield Dominant Table 4.4.25
06 Installation of driving device for rotary air preheater with air shield Dominant Table 4.4.26
Installation of rotary air duct with air shield and auxiliary facilities for slag
07 Table 4.4.27
blower
Lineation Inspection of support steel frame for rotary heating surface air
01 Table 4.4.21
preheater
02 Installation of stator for rotary heating surface air preheater Table 4.4.28
03 Installation of bearing for rotary heating surface air preheater Dominant Table 4.4.23
01 04 02 04 Installation of rotor for rotary heating surface air preheater Dominant Table 4.4.29
05 Installation of driving device for rotary heating surface air preheater Dominant Table 4.4.26
06 Installation of sealing for rotary heating surface air preheater Dominant Table 4.4.30
Installation of rotary air duct with rotary heating surface and auxiliary
08 Table 4.4.27
facilities for slag blower
8
01 Trial operation of oil system Table 4.4.32
01 Installation of backplate
03 Installation of boiler top sealing cover shell and partial sealing member Dominant
01 Installation of boiler top sealing cover shell and partial sealing member Dominant Table 4.4.39
9
01 Installation of ash bucket Dominant Table 4.4.42
01 Installation of oil-free ignition device (tiny-oil ignition device) equipments Table 4.4.49
02 Installation of oil-free ignition device (tiny-oil ignition device) Dominant Table 4.4.50
10
08 Installation of steam drum Dominant
11
Project number Acceptance organization
Number of quality
Unit Subsection Subitem Inspection Project name Property Construction Supervision Design Manufacturing Development
acceptance table
project project project lot organization organization organization organization organization
Table 4.3.9
03 Assembly of water cooled wall Dominant
Table 4.4.55
Table 4.3.9
03 Installation of water cooled wall Dominant
Table 4.4.56
Table 4.3.9
02 Assembly of spiral water cooled wall Dominant
Table 4.4.57
12
01 Inspection of heating surface equipment Table 4.3.7
Table 4.3.9
03 Installation of spiral water cooled wall Dominant
Table 4.4.58
Table 4.3.9
02 Assembly of water cooled wall with extension wall Dominant
Table 4.4.55
06 Installation of water cooled wall (with extension wall) component and single
sheet
Installation of water cooled wall (with extension wall) component and single Table 4.3.9
03 Dominant
sheet Table 4.4.56
13
Inspection acceptance table
Unit Subsection Subitem Construction Supervision Design Manufacturing Development
lot
project project project organization organization organization organization organization
Table 4.3.9
03 Installation of downstream tube Dominant
Table 4.4.59
Table 4.3.9
02 Installation of evaporating pipe
Table 4.4.59
11 Installation of superheater
Table 4.3.9
02 Assembly of high temperature superheater tube row Dominant
Table 4.4.60
14
01 Inspection of heating surface equipment Table 4.3.7
Table 4.3.9
03 Installation of high temperature superheater Dominant
Table 4.4.61
Table 4.3.9
02 Assembly of low temperature superheater tube row Dominant
Table 4.4.62
Table 4.3.9
03 Installation of low temperature superheater Dominant
Table 4.4.63
15
01 11 05 Table 4.3.9
03 Installation of pendant superheater Dominant
Table 4.4.61
Table 4.3.9
03 Assembly of wall enclosure superheater Dominant
Table 4.4.55
Table 4.3.9
03 Installation of wall enclosure superheater component and single sheet Dominant
Table 4.4.56
Table 4.3.9
03 Installation of ceiling superheater Dominant
Table 4.4.64
16
10 Installation of desuperheating device
Table 4.3.9
02 Installation of superheated steam connection pipe
Table 4.4.59
Table 4.3.9
02 Assembly of steam-steam heater Dominant
Table 4.4.65
17
12 Installation of reheater Dominant
Table 4.3.9
02 Assembly of high temperature reheater tube row Dominant
Table 4.4.60
Table 4.3.9
03 Installation of high temperature reheater Dominant
Table 4.4.61
Table 4.3.9
02 Assembly of low temperature reheater tube row Dominant
Table 4.4.62
Table 4.3.9
03 Installation of low temperature reheater Dominant
Table 4.4.63
18
01 Installation of desuperheating device Table 4.3.10
Table 4.3.9
02 Installation of reheated steam connection pipe
Table 4.4.59
13 Installation of economizer
01 Assembly of economizer
01 13 01 Table 4.3.9
02 Assembly of economizer Dominant
Table 4.4.67
19
02 Installation of collecting box Dominant Table 4.3.10
Table 4.3.9
03 Installation of economizer component and single sheet Dominant
Table 4.4.68
Table 4.3.9
02 Assembly of supporting tube
Table 4.4.69
Table 4.3.9
03 Installation of supporting tube component and single tube Dominant
Table 4.4.70
Table 4.3.9
01 Installation of boiler recirculating pipe
Table 4.4.59
20
02 Installation of hoisting devices Dominant Table 4.3.6
Table 4.3.9
01 Installation of water supply pipe
Table 4.4.59
01 15 02 Table 4.3.9
01 Installation of desuperheating water pipe
Table 4.4.59
Table 4.3.8
01 Installation of intermittent blowdown pipe Table 4.3.9
Table 4.4.80
21
02 Installation of continuous blowdown pipe
Table 4.3.8
01 Installation of continuous blowdown pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of emergency drainage pipe Table 4.3.9
Table 4.4.80
22
Table 4.4.80
Table 4.3.8
01 Installation of low-voltage drainage duct Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of water feed pipe for cool furnace Table 4.3.9
Table 4.4.80
01 17 05 Table 4.3.8
01 Installation of back flushing pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of air release pipe Table 4.3.9
Table 4.4.80
23
07 Pipes of high and low pressure cooling water system for boiler
circulation pump
Table 4.3.8
Pipes of high and low pressure cooling water system for boiler
01 Table 4.3.9
circulation pump
Table 4.4.80
Table 4.3.8
01 Installation of safety valve blow-off pipe (including muffler) Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of ignition steam exhaust pipe (including muffler) Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of sootblowing steam exhaust pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of flash tank blow off pipe Table 4.3.9
Table 4.4.80
24
01 Installation of soot blower
Table 4.3.8
01 Installation of sootblowing steam pipe Table 4.3.9
Table 4.4.80
25
4.5.3
26
05 Installation of boiler service water pipe
01 22 08
01 Cooling water conduit for oil-free ignition (oil-tiny ignition) system DL/T 5210.52009: Table
4.5.2,
DL/T 510.5-2009: Table
27
4.5.3
09 Installation of flame-check cooling wind and carrier wind pipe for oil-free
ignition (oil-tiny ignition) system
28
01 Installation of boiler slag barn and auxiliary facilities Table 4.4.100
29
01 23 07 Installation of ash-convey compressed air pipe
30
25 Installation of boiler body auxiliaries
01 Installation of piston and impulse type safety devices Dominant Table 4.4.84
26 Installation of fume, wind, coal, and powder pipes and auxiliary facilities
01 Installation of flue
31
03 Installation of flue operating devices Table 4.4.90
32
03 Installation of pulverized coal chute Table 4.4.89
33
02 Installation of mill separator Table 4.4.95
01 Installation of iron gasket for electric dust collector Dominant Table 4.4.2
Installation of assembly parts and single post in electric dust collector Table 4.4.4, Table
01
structure 4.4.5
34
01 Installation of base beam for electric dust collector Table 4.4.6
01 Installation of column top support of electric dust collector Dominant Table 4.5.1
07 Secondary grouting of base baseplate grouting for electric dust collector Dominant
01 Secondary grouting of base baseplate grouting for electric dust collector Dominant Table 4.4.7
01 Installation of top beam for electric dust collector Dominant Table 4.4.6
01 Aggregate installation of ladder sollar for electric dust collector Table 4.3.1
12 Aggregate installation of inlet and outlet smoke boxes for electric dust
collector
35
Aggregate installation of inlet and outlet smoke boxes for electric dust
01 Table 4.4.42
collector
01 Aggregate installation of ash bucket for electric dust collector Table 4.4.42
01 Aggregate installation of electrode bar for electric dust collector Dominant Table 4.5.2
15 Aggregate installation of distributing plate and baffle board for electric dust
collector
Aggregate installation of distributing plate and baffle board for electric dust
01 Table 4.5.3
collector
01 Installation of electromagnetic rapper for electric dust collector Dominant Table 4.5.5
18 By-part trial operation of rapping and driving devices for electric dust
Dominant
collector
By-part trial operation of rapping and driving devices for electric dust
01 Dominant Table 4.5.6
collector
36
01 Lineation of bag-type dust remover foundation Dominant Table 4.4.1
01 Installation of iron gasket for bag-type dust remover Dominant Table 4.4.2
Installation of assembly parts and single post in electric dust collector Table 4.4.4, Table
01
structure 4.4.5
01 Installation of rotatory injection facility for bag-type dust remover Dominant Table 4.5.7
37
08 Installation of bag-type dust remover card
09 Installation of filter bag and bag cage for bag-type dust remover Dominant
01 Installation of filter bag and bag cage for bag-type dust remover Dominant Table 4.5.9
01 Installation of vibration driving device for bag-type dust remover Dominant Table 4.5.10
11 Trial operation of vibration driving device for bag-type dust remover Dominant
01 Trial operation of vibration driving device for bag-type dust remover Dominant Table 4.3.14
38
01 Installation of oil supply equipments
07 By-part trial operation of plunger type fuel pump Dominant Table 4.7.11
39
01 Installation of fuel oil pipe Dominant Table 4.7.12
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
02 Installations of main bearing of steel ball coal mill Dominant Table 4.8.3
04 Installation of driving device for steel ball coal mill Table 4.8.5
05 Installation of oil system for steel ball coal mill Dominant Table 4.8.6
01 By-part trial operation of steel ball coal mill Dominant Table 4.3.14
40
acceptance table
Unit Subsection Subitem Inspection Construction Supervision Design Manufacturing Development
project project project lot organization organization organization organization organiztion
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
02 Installation of main body of MPS medium speed roller mill Dominant Table 4.8.16
03 Installation of driving device for MPS medium speed roller mill Table 4.8.17
04 Installation of oil system for MPS medium speed roller mill Dominant Table 4.8.18
01 By-part trial operation of MPS medium speed roller mill Dominant Table 4.3.14
41
01 Installation of Type E medium speed roller mill Dominant
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
02 Installation of main body of Type E medium speed coal mill Dominant Table 4.8.19
03 Installation of oil system for Type E medium speed roller mill Dominant Table 4.8.18
04 Installation of driving device for Type E medium speed roller mill Table 4.8.20
01 By-part trial operation of Type E medium speed roller mill Dominant Table 4.3.14
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
03 Installation of oil system for RP bowl type mill Dominant Table 4.8.18
42
01 By-part trial operation of RP bowl type mill Dominant Table 4.3.14
06 Installation of blower
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
Table 4.8.23
02 Installation of blower Dominant
Table 4.8.24
01 Inspection lineation of foundation; installation of iron gasket stone bolt Table 4.3.11
Table 4.8.23
02 Installation of draught fan Dominant
Table 4.8.24
43
08 Installation of primary air fan Dominant
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
Table 4.8.23
02 Installation of primary air fan Dominant
Table 4.8.24
05 09 01 Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
Table 4.8.23
02 Installation of seal fan
Table 4.8.24
44
01 By-part trial operation of seal fan Dominant Table 4.3.14
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
01 By-part trial operation of highpressure liquefied air blower Dominant Table 4.3.14
Table 4.8.23
01 Installation of plasma blower
Table 4.8.24
Table 4.8.23
02 Installation of flame-check cooling fan
Table 4.8.24
Table 4.8.23
03 Installation of pulverized coal exhauster
Table 4.8.24
45
01 Installation of impeller feeder Table 4.8.28
01 By-part trial operation of pulverized coal screw conveyer Dominant Table 4.3.14
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
01 By-part trial operation of scraper pulverized coal conveyer Dominant Table 4.3.14
46
15 Installation of scraper coal feeder
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.14
bolt
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
47
01 By-part trial operation of belt type coal feeder Dominant Table 4.3.14
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
05 18 02 01 By-part trial operation of electronic weighing coal feeder Dominant Table 4.3.14
01 Lineation for foundation and installation of iron gasket and stone bolt Table 4.3.11
48
20 Other auxiliary machinery
49
07 Installation of dredging machine Table 4.8.47
05 20 04 Table 4.3.14
01 By-part trial operation of deslagging machinery
Table 4.8.40
50
11 Oil isolation mud pump Table 4.8.55
Table 4.3.14
01 By-part trial operation of ash removal machinery Dominant
Table 4.8.40
51
acceptance table
Unit Subsection Subitem Inspection Construction Supervision Design Manufacturing Development
project project project lot organization organization organization organization organiztion
Table 4.8.60
01 Inspection and installation of overhead traveling crane Table 4.8.61
Table 4.8.62
Table 4.8.63
02 Load test of overhead traveling crane Dominant
Table 4.8.64
02 By-part trial operation of disk coal allocating machine Dominant Table 4.3.14
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
52
03 Installation of probabilistic coal screen
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
02 Installation of hammering coal crusher and reactive coal crusher Table 4.9.4
03 By-part trial operation of hammering coal crusher and reactive coal crusher Dominant Table 4.3.14
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
03 By-part trial operation of ring type coal crusher Dominant Table 4.3.14
53
acceptance table
Unit Subsection Subitem Inspection Construction Supervision Design Manufacturing Development
project project project lot organization organization organization organization organiztion
02 By-part trial operation of bridge type screw coal unloader Dominant Table 4.3.14
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
Installation of heavy and light vehicle shunting machine for rotary car
04 Table 4.9.9
dumper
06 Installation of dust cleaning apparatus for rotary car dumper Table 4.9.11
54
01 Inspection of equipments for bucket wheel stacker reclaimer Table 4.9.12
02 Assembly of metal frame for bucket wheel stacker reclaimer Dominant Table 4.9.13
04 By-part trial operation of bucket wheel stacker reclaimer Dominant Table 4.9.20
Lineation for foundation inspection and installation of iron gasket and stone
01 Table 4.3.11
bolt
03 By-part trial operation of dynamic electronic rail balance Dominant Table 4.3.14
55
11 Installation of magnetic separator
03 By-part trial operation of disc type magnetic separator Dominant Table 4.3.14
56
02 By-part trial operation of chain code calibrating apparatus Dominant Table 4.3.14
04 Installation of pump
57
16 01 Installation of electric block for coal conveying system
Table 4.8.23
02 Installation of booster fan
Table 4.8.24
58
Table 4.8.23
02 Installation of cooling fan
Table 4.8.24
Table 4.8.23
03 Installation of air cleaning fan
Table 4.8.24
Table 4.8.23
04 Installation of seal fan
Table 4.8.24
Table 4.8.23
05 Installation of low-leak fan
Table 4.8.24
Table 4.8.23
06 Installation of damper seal fan
Table 4.8.24
01 Inspection and lineation of support steel frame for GGH gas reheater Table 4.4.21
59
06 Installation of sealing for GGH gas reheater Dominant Table 4.4.30
08 Installation of auxiliary facilities for air duct and slag blower Table 4.4.27
04 Installation of flue
Table 4.4.13
05 Inspection and installation of platform and ladder equipment
Table 4.4.14
Lineation for foundation inspection and installation of iron gasket and stone Dominant Table 4.3.11
01
bolt
60
04 Installation of sprinkler pipe Table 4.10.4
Table 4.4.13
06 Inspection and installation of platform and ladder equipment
Table 4.4.14
Table 4.8.23
02 Installation of oxidation fan
Table 4.8.24
61
03 By-part trial operation of slurry circulating pump Dominant Table 4.8.40
62
Table 4.8.1
02 Overhaul of ball mill
Table 4.8.2
Table 4.8.3
Table 4.8.4
03 Installation of ball mill Dominant
Table 4.8.5
Table 4.8.6
Table 4.9.17
02 Installation of disc and draper type iron separator
Table 4.9.18
63
Lineation for foundation inspection and installation of iron gasket and
01 Table 4.3.11
stone bolt
Table 4.8.60
03 Installation of column cantilever crane Table 4.8.61
Table 4.8.62
Table 4.8.60
04 Inspection and installation of overhead traveling crane Table 4.8.61
Table 4.8.62
Table 4.8.63
10 Load test of crane Dominant
Table 4.8.64
Table 4.10.2
02 Installation of limestone bin
Table 4.10.3
64
Table 4.10.2
03 Installation of limestone flour barn Dominant
Table 4.10.3
Table 4.10.2
01 Installation of limestone slurry storage tank
Table 4.10.3
DL/T 5210.6-
02 Installation of limestone slurry storage tank
2009: Table 4.3.1
07 04 02 DL/T 5210.6-2009:
04 By-part trial operation of stirrer Dominant
Table 4.3.28
Table 4.3.14
05 By-part trial operation Dominant
Table 4.8.40
65
04 Installation of rubber lined pipe
DL/T 5210.6-20
01 Installation of rubber lined pipe
09Table 4.3.13
DL/T 5210.5-20
02 Water pressure test of pipes Dominant
09Table 4.5.5
Table 4.10.2
02 Installation of limestone slurry tank
Table 4.10.3
Table 4.10.2
02 Installation of limestone slurry relay box
Table 4.10.3
66
03 Installation of limestone slurry transfer pump
67
07 Evacuation system
Table 4.10.2
02 Installation of emergency slurry tank
Table 4.10.3
Table 4.4.13
03 Inspection and installation of platform and ladder
Table 4.4.14
DL/T 5210.6-
05 Trial operation of stirrer
2009: Table 4.3.28
68
DL/T 5210.6-009Table
01 Installation of rubber lined pipe
4.3.13
08 Unwatering system
Table 4.10.2
02 Installation of gypsum slurry tank
Table 4.10.3
Table 4.10.2
03 Installation of gypsum slurry overflow tank
Table 4.10.3
69
Table 4.10.2
04 Installation of wastewater tank
Table 4.10.3
Table 4.10.2
05 Installation of filtrate water tank
Table 4.10.3
03 Installation of pumps
DL/T 5210.3-009Table
08 Installation of wastewater transfer pump
4.3.2E
70
01 Installation of gypsum rotational flow station Table 4.10.10
05 Installation of pipes
71
Lineation for foundation inspection and installation of iron gasket and
01 Table 4.3.11
stone bolt
Table 4.10.2
02 Installation of process water tank
Table 4.10.3
72
DL/T 5210.5-2009: Table
4.5.2
01 Installation of process water pipe
DL/T 5210.5-2009: Table
4.5.3
10 Corrosion protection
73
Corrosion Protection of tank container
DL/T 5210.6-2009:
Table 4.12.3,
03 Rubber-lining of gypsum slurry tank
DL/T 5210.6-2009: Table
4.12.4
DL/T 5210.6-2009:
Table 4.12.3,
04 Rubber-lining of limestone slurry tank
DL/T 5210.6-2009: Table
4.12.4
74
Table 4.2.1-1 (continued)
Project number acceptance organization
Table 4.8.23
02 Installation of booster fan
Table 4.8.24
75
Inspection and lineation of support steel frame for GGH gas
01 Table 4.4.21
reheater
05 Installation of driving device for GGH gas reheater Dominant Table 4.4.26
08 Installation of auxiliary facilities for air duct and slag blower Table 4.4.27
Table 4.4.32~
09 By-part trial operation of GGH gas reheater Dominant
Table 4.4.34
03 Installation of flue
76
02 Installation of absorption tower drum Dominant Table 4.10.2
Table 4.4.13
06 Installation of platform and ladder
Table 4.4.14
Table 4.8.23
02 Installation of aeration fan
Table 4.8.24
77
03 Installation of aeration fan motor Table 4.8.25
07 Installation of pipes
78
DL/T 5210.6-2009: Table
04 Pipe rubber-lining
4.12.4
79
Table 4.4.4~
01 Reinspection of entire steel frame Dominant
Table 4.4.6
80
01 Assembly and installation of reactor shell body Table 4.4.37
Table 4.3.8
02 Installation of slag blower pipe Table 4.3.9
Table 4.4.80
05
Installation of catalyst overhaul lift system and load test Dominant
81
DL/T 5210.5-2009: Table
4.5.2
01 Installation of sampling pipe
DL/T 5210.5-2009: Table
4.5.3
82
06 Inspection and installation of reducer evaporator main body
83
DL/T 5210.5-2009: Table
4.5.2
01 Installation of compressed air pipe
DL/T 5210.5-2009: Table
4.5.3
84
DL/T 5210.5-2009: Table
4.5.2
01 Installation of dilution air pipe
DL/T 5210.5-2009: Table
4.5.3
Table 4.12.1-1
01 Membrane wall boiler wall Dominant
Table 4.12.1-2
85
Table 4.12.1-1, Table
01 Wall enclosure superheater boiler wall Dominant
4.12.1-2
86
01 Boiler equipment and piping insulation
02 Insulation for boiler wall of rear fume shaft superheater Table 4.13.1
Table 4.13.2
03 Thermal insulation for steam drum
Table 4.13.3
Table 4.13.2
04 Thermal insulation for steam-water separator
Table 4.13.3
Table 4.13.2
07 Thermal insulation for boiler body header
Table 4.13.3
Table 4.13.2
10 Thermal insulation of intermittent blowdown flash tank
Table 4.13.3
Table 4.13.2
11 Thermal insulation of continuous blowdown flash tank
Table 4.13.3
Table 4.13.2
12 Thermal insulation for atmosphere flash tank
Table 4.13.3
Table 4.13.2
13 Thermal insulation for powder separator
Table 4.13.3
Table 4.13.3
14 Thermal insulation for fan
Table 4.13.4
87
Table 4.13.3
15 Thermal insulation for primary air fan
Table 4.13.4
Table 4.13.3
16 Thermal insulation for draught fan
Table 4.13.4
Table 4.13.3
18 Thermal insulation for flue
Table 4.13.4
Table 4.13.3
19 Thermal insulation for hot air duct
Table 4.13.4
Table 4.13.3
20 Thermal insulation for cool air duct
Table 4.13.4
Table 4.13.6
08 Thermal insulation for desuperheating water pipe
Table 4.13.12
Table 4.13.6
09 Thermal insulation for boiler dewatering conduit
Table 4.13.12
88
10 Thermal insulation for boiler blowdown pipe Table 4.13.6
Table 4.13.5
11 Thermal insulation for soot blowing pipe
Table 4.13.6
Table 4.13.6
12 Thermal insulation for sampling pipe Table 4.13.12
Table 4.13.13
16 Thermal insulation of oil supply and return pipe in the boiler room Table 4.13.6
17 Thermal insulation of equipment and pipe in the oil pump room Table 4.13.6
Table 4.13.6
18 Thermal insulation for boiler thermal instrumentation pipe
Table 4.13.12
Table 4.13.13
19 Thermal insulation for boiler valve and flange
Table 4.13.14
Table 4.13.8~
01 Thermal insulation for steam turbine main body Dominant
Table 4.13.11
Table 4.13.2
02 Thermal insulation for high pressure heater
Table 4.13.3
Table 4.13.2
03 Thermal insulation for low pressure heater
Table 4.13.3
89
Table 4.13.2
04 Thermal insulation of deaerator and deaerator water tank
Table 4.13.3
Table 4.13.6
08 Thermal insulation for high pressure heater drainage duct
Table 4.13.12
Table 4.13.5
09 Thermal insulation for drain and blowdown pipe at turbine house
Table 4.13.6
Table 4.13.5
10 Thermal insulation of main throttle valve and steam lead pipe Dominant
Table 4.13.6
Table 4.13.13
11 Thermal insulation for steam turbine valve and flange
Table 4.13.14
90
Table 4.13.6
01 Thermal insulation for chemical water pipe
Table 4.13.12
91
03 Painting of cool air duct metal surface Table 4.14.2
Table 4.14.2
01 Painting of boiler room pipe Table 4.14.4~
Table 4.14.6
Table 4.14.2
01 Painting of pipe in the turbine hall Table 4.14.4~
Table 4.14.6
Table 4.14.2
03 Painting of service water pipe Table 4.14.4~
Table 4.14.6
92
03 Painting of chemical water equipment and pipe
Table 4.14.2
01 Painting of chemical water pipe Table 4.14.4~
Table 4.14.6
04 Painting of equipment pipes in the fuel pump room and ignition system
01 Painting of equipment metal surface in the fuel pump room Table 4.14.2
02 Painting of equipment pipes in the fuel pump room and ignition system
Table 4.14.2
01 Painting of fuel oil and ignition system pipe Table 4.14.4~
Table 4.14.6
93
02 Painting of ash handling system pipe
Table 4.14.2
01 Painting of compressed air pipe Table 4.14.4~
Table 4.14.6
94
02 Painting of electrical instrument pipe
Table 4.14.2
01 Painting of circulating water pipe Dominant Table 4.14.4~
Table 4.14.6
Table 4.14.2
01 Painting of pipe in desulfuration zone Table 4.14.4~
Table 4.14.6
95
Table 4.14.2
01 Painting of pipe in denitration zone Table 4.14.4~
Table 4.14.6
Table 4.2.1-2: installation quality acceptance range division table of circulating fluidized bed boiler
Project number acceptance organization
Number of quality
Unit Subsection Subitem Inspection Project name Property Supervision Design Manufacturing Development
construction acceptance table
project project project lot organization organization organization organiztion
enterprise
96
04 Installation of steel frame
Table 4.3.1
01 Inspection of post\beam\bracing
Table 4.3.2
Table 4.4.4~
01 Reinspection of entire steel frame Dominant
Table 4.4.6
97
01 Inspection of tube-box equipments for air preheater Table 4.4.15
06 Installation of driving device for rotary air preheater with Dominant Table 4.4.26
98
air shield
99
03 By-part trial operation of air preheater Dominant Table 4.4.34
01 Installation of backplate
100
08 Installation of boiler body sporadic sealing
101
01 Assembly of ash bucket Table 4.4.42
Table 4.3.9
03 Combination of water cooled wall Dominant
Table 4.4.55
102
01 Inspection of heating surface equipment Table 4.3.7
Table 4.3.9
03 Installation of water cooled wall Dominant
Table 4.4.56
Table 4.3.9
02 Assembly of spiral water cooled wall Dominant
Table 4.4.57
Table 4.3.9
03 Installation of spiral water cooled wall Dominant
Table 4.4.58
103
Table 4.3.9
03 Installation of downstream tube Dominant
Table 4.4.59
Table 4.3.9
02 Installation of evaporating pipe
Table 4.4.59
10 Installation of superheater
Table 4.3.9
02 Assembly of high temperature superheater tube row Dominant
Table 4.4.60
Table 4.3.9
03 Installation of high temperature superheater Dominant
Table 4.4.61
104
Table 4.3.9
02 Assembly of moderate temperature superheater tube row Dominant
Table 4.4.62
Table 4.3.9
03 Installation of moderate temperature superheater Dominant
Table 4.4.63
Table 4.3.9
02 Assembly of low temperatute superheater tube row Dominant
Table 4.4.62
Table 4.3.9
03 Installation of low temperature superheater Dominant
Table 4.4.63
Table 43.9
03 Assembly of wall enclosure superheater Dominant
Table 4.4.55
105
01 Inspection of heating surface equipment Table 4.3.7
Table 4.3.9
03 Installation of ceiling superheater Dominant
Table 4.4.64
Table 4.3.9
02 Installation of superheated steam connection pipe
Table 4.4.59
106
01 Assembly of high temperature reheater tube row
Table 4.3.9
02 Assembly of high temperature reheater tube row Dominant
Table 4.4.60
Table 4.3.9
03 Installation of high temperature reheater Dominant
Table 4.4.61
Table 4.3.9
02 Assembly of low temperature reheater tube row Dominant
Table 4.4.62
Table 4.3.9
03 Installation of low temperature reheater Dominant
Table 4.4.63
107
Table 4.3.9
02 Installation of reheated steam connection pipe
Table 4.4.59
12 Installation of economizer
01 Assembly of economizer
Table 4.3.9
02 Assembly of economizer Dominant
Table 4.4.67
Table 4.3.9
03 Installation of economizer component and single sheet Dominant
Table 4.4.68
Table 4.3.9
02 Assembly of supporting tube
Table 4.4.69
108
Installation of supporting tube component and single Table 4.3.9
03 Dominant
tube Table 4.4.70
Table 4.3.9
01 Installation of boiler recirculating pipe
Table 4.4.59
Table 4.3.9
01 Installation of emergency water feed pipe
Table 4.4.59
109
01 Installation of water supply pipe
Table 4.3.9
01 Installation of water supply pipe
Table 4.4.59
Table 4.3.9
01 Installation of desuperheating water pipe
Table 4.4.59
Table 4.3.8
01 Installation of intermittent blowdown pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of continuous blowdown pipe Table 4.3.9
Table 4.4.80
110
17 Installation of water supply, drainage and air release
pipes
Table 4.3.8
Installation of emergency drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of highpressure drainage duct Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of low-pressure drainage duct Table 4.3.9
Table 4.4.80
01 Table 4.3.8
01 Installation of water feed pipe for cool boiler Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of back flushing pipe Table 4.3.9
Table 4.4.80
111
Table 4.3.8
01 Installation of air release pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
Installation of safety valve blow off pipe (including
01 Table 4.3.9
muffler)
Table 4.4.80
Table 4.3.8
Installation of ignition steam exhaust pipe (including
01 Table 4.3.9
muffler)
Table 4.4.80
Table 4.3.8
01 Installation of sootblowing steam exhaust pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of flash tank steam exhaust pipe Table 4.3.9
Table 4.4.80
112
01 Installation of soot blower Table 4.4.82
01 Table 4.3.8
Installation of sootblowing steam pipe Table 4.3.9
Table 4.4.80
113
DL/T 5210.5-2009:
Table 4.5.2
01 Furnace-near warm rising duct
DL/T 5210.5- 2009:
Table 4.5.3
114
01 22 07 Installation of flame-check cooling wind pipe
115
DL/T 5210.5- 2009: Table
01 Installation of deslagging water conduit 4.5.2 DL/T 5210.5- 2009:
Table 4.5.3
116
03 Installation of station-service compressed air pipe
01 Installation of piston and impulse type safety devices Dominant Table 4.4.84
01 Installation of flue
117
04 Installation of flue supporter and hanger Table 4.4.94
02 Table 4.4.89
DL/T 5210.5-2009: Table
Installation of gasification wind pipe Dominant 4.5.2
DL/T 5210.5-2009: Table
4.5.3
01
Assembly and installation of cyclone separator inlet flue
01 Table 4.4.89
Assembly of cyclone separator inlet flue
02 Table 4.15.17
Installation of cyclone separator inlet flue
118
02 Assembly and installation of cyclone separator outlet flue
01 Boiler wall from outlaid bed to hearth box ash channel Table 4.15.17
119
08 Installation of ignition air duct
01 Installation of slag discharge pipe for feed-back instrument DL/T 5210.5-2009: Table
4.5.2
DL/T 5210.5-2009: Table
4.5.3
01 Installation of slag discharge pipe for slag cooler DL/T 5210.5-2009: Table
4.5.2
DL/T 5210.5-2009: Table
4.5.3
120
Table 4.4.94
121
02 Installation of boiler dust removing device
01 Installation of iron gasket for electric dust collector Dominant Table 4.4.2
01 Installation of assembly parts and single post in electric Table 4.4.4, Table 4.4.5
dust collector structure
01 Installation of column top support of electric dust collector Dominant Table 4.5.1
01 Secondary grouting of base baseplate grouting for electric Dominant Table 4.4.7
dust collector
01 Installation of top beam for electric dust collector Dominant Table 4.4.6
122
10 Installation of tectal lamina for electric dust collector
01 Aggregate installation of inlet and outlet smoke boxes for Table 4.4.42
electric dust collector
01 Aggregate installation of electrode bar for electric dust Dominant Table 4.5.2
collector
01 Installation of mechanical rapping and driving device for Dominant Table 4.5.4
123
electric dust collector
01 By-part trial operation of rapping and driving devices for Dominant Table 4.5.6
electric dust collector
01 Installation of iron gasket for bag-type dust remover Dominant Table 4.4.2
124
remover
01 Installation of rotatory injection facility for bag-type dust Dominant Table 4.5.7
remover
09 Installation of filter bag and bag cage for bag-type dust Dominant
remover
01 Installation of filter bag and bag cage for bag-type dust Dominant Table 4.5.9
remover
01 Installation of vibration driving device for bag-type dust Dominant Table 4.5.10
remover
01 Trial operation of vibration driving device for bag-type dust Dominant Table 4.3.14
remover
01 Air pressure test for the flow channel of boiler body Dominant Table 4.6.1
02 Air pressure test for fluidized air system Dominant Table 4.6.1
125
01 Relevant installations Dominant Table 4.7.1
01 Inspection, lineation, iron gasket and base bolt of oil pump Table 4.3.11
base
02 Fuel pipes
01 Blower installation
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
126
02 Blower installation Dominant Table 4.8.23
Table 4.8.24
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
127
04 Installation of high-pressure liquefied air blower
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and base bolt
01 By-part trial operation of high-pressure liquefied air blower Dominant Table 4.3.14
01 Lineation for base inspection and installation of iron gasket Table 4.3.14
and stone bolt
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
128
and stone bolt
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
01 By-part trial operation of belt type coal feeder Dominant Table 4.3.14
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
01 By-part trial operation of electronic weighing coal feeder Dominant Table 4.3.14
01 Lineation for base and installation of iron gasket and stone Table 4.3.11
bolt
129
01 By-part trial operation of air compressor Dominant Table 4.3.14
01 Lineation for base and installation of iron gasket and stone Table 4.3.11
bolt
130
07 Installation of dredging machine Table 4.8.47
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
131
03 By-part trial operation of vibrating screen Dominant Table 4.3.14
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
03 By-part trial operation of disc type magnetic separator Dominant Table 4.3.14
07 Bucket elevator
132
02 By-part trial operation of bucket elevator Table 4.3.14
Table 4.8.40
02 Trial operation for the installation of conveying fan Dominant Table 4.3.14
Table 4.8.40
02 Installation of crane
133
05 Live load test of crane Dominant Table 4.8.64
02 By-part trial operation of disk coal allocating machine Dominant Table 4.3.14
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
134
01 Installation of probabilistic coal screen
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
03 By-part trial operation of hammering coal crusher and Dominant Table 4.3.14
reactive coal crusher
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
03 By-part trial operation of ring type coal crusher Dominant Table 4.3.14
135
01 Installation of bridge type screw coal unloader Dominant Table 4.9.6
02 By-part trial operation of bridge type screw coal unloader Dominant Table 4.3.14
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
04 Installation of heavy and light vehicle shunting machine for Table 4.9.9
rotary car dumper
06 Installation of dust cleaning apparatus for rotary car dumper Table 4.9.11
136
02 By-part trial operation of bucket wheel stacker reclaimer
01 By-part trial operation of bucket wheel stacker reclaimer Dominant Table 4.9.20
01 Lineation for base inspection and installation of iron gasket Table 4.3.11
and stone bolt
03 By-part trial operation of dynamic electronic rail balance Dominant Table 4.3.14
137
03 By-part trial operation of disc type magnetic separator Dominant Table 4.3.14
138
01 Installation of recycle water pump Table 4.8.45
02 By-part trial operation of pump for lifting coal and water Dominant Table 4.3.14
139
02 Boiler wall in dense phase area Dominant Table 4.12.17
03 Boiler wall of water wall at the roof of the furnace and Dominant
fume outlet
02 Boiler wall of water wall at the roof of the furnace and Dominant Table 4.12.17
fume outlet
140
01 Installation of anchoring element Table 4.15.29
141
01 Installation of anchoring element Table 4.15.29
142
03 Boiler wall of other equipments
143
01 Boiler equipment and piping insulation Dominant
02 Insulation for boiler wall of rear fume shaft superheater Table 4.13.1
144
15 Flue thermal insulation Table 4.13.3
Table 4.13.4
145
Table 4.13.6
14 Thermal insulation of oil supply and return pipe in the Table 4.13.6
boiler room
15 Thermal insulation of equipment and pipe in the oil pump Table 4.13.6
room
01 Thermal insulation for steam turbine main body Dominant Table 4.13.8~
Table 4.13.11
146
02 Thermal insulation for reheated steam pipe Dominant Table 4.13.7
08 Thermal insulation for high pressure heater drainage duct Table 4.13.6,
Table 4.13.12
10 Thermal insulation of main throttle valve and steam lead Dominant Table 4.13.5,
pipe Table 4.13.6
11 Thermal insulation for steam turbine valve and flange Table 4.13.13
Table 4.13.14
147
02 Painting of boiler body and tail steel frame Table 4.14.2
03 Sticking glass fiber cloth for equipment thermal insulation Table 4.14.3
rendering coat in the turbine room
148
01 Painting of chemical water equipment
01 Painting of equipment metal surface in the fuel pump room Table 4.14.2
149
01 Painting of equipment and pipe in the air compressor room
01 Painting of equipment and pipe in the air compressor room Table 4.14.2
150
(Seal) (Seal) (Seal)
Development Supervision
Construction organization
organization organization
151
4.2.2 The construction management conditions of unit project shall be inspected during the construction and acceptance of unit project and the inspection
results shall be filled in Table 4.2.2.
Table 4.2.2: record of inspection for construction management of unit project ()
Project name Development organization
No. Inspection items of construction management system and implementation performance Inspection result
9 Environmental protection
152
Acceptance conclusion:
4.2.3 The information listed in Table 4.2.3 shall be examined for the unit project acceptance; the inspection results shall be complete and meet the
requirements of records management.
Table 4.2.3: check table of quality control documents of unit project ()
________Unit Project number
No. Document name Copies desired Copies obtained Check condition
2 Registration form of factory test report and quality certificate documents for equipment and material
10 Construction record
153
11 Confirmation and signature of single machine trial operation
4.2.4 The advice notes for engineering design alteration, material substitution and altered design shall be numbered, registered and attached on the
registration form. The registration of engineering design alteration and material substitution in unit project shall meet the requirements specified in Table
4.2.4.
Table 4.2.4: registration form of advice notes for design alteration and materials substitutes of unit project ()
________Unit Project number
No. of amended contents in the advice
No. Name of advice note Original number Drawing number related to alteration Implementation
note
154
Construction organization Date Supervision organization Date
4.2.5 The factory test reports and the quality certificate documents of equipment and material shall be numbered, registered and attached on the registration
155
form. The registration of equipment and material factory test report and quality certificate documents of unit project shall meet the requirements specified in
Table 4.2.5.
Table 4.2.5: registration form of equipment and material factory test report and quality certificate document in unit project ()
________Unit Project number
Total pages of Original number of report and quality certificate
No. Name of equipment and material test report and quality certificate document Report issuing organization Remarks
the report document
156
Prepared by Date
4.2.6 Any equipment defect shall be inspected and confirmed by the construction, supervision, manufacturing and development organizations together and
the advice note of equipment defect shall be filled in. The filling of equipment defect advice note shall meet the requirements specified in Table 4.2.6.
Table 4.2.6: advice note of equipment defect
________Unit Project number
Project name
157
Condition of equipment defect:
Construction organization:
Date
Treatment suggestion:
158
Date
Manufacturing Date
organization
4.2.7 After the equipment defect treatment, the defect treatment organization shall submit the report to the development organization, and the development
organization shall organize the organizations concerned to conduct inspection and acceptance and sign the equipment defect treatment report. The filling of
the equipment defect reports shall meet the requirements specified in Table 4.2.7.
Table 4.2.7: Equipment defect treatment report
________Unit Project number
Project name
159
Defect treatment condition:
Date
Supervision organization:
Date
160
Construction organization Date
Manufacturing Date
organization
4.2.8 The measurement tools used in the construction must be inspected, and used within the calibration validity period. All measurement tools used in the
construction procedure shall be registered according to the requirements specified in Table 4.2.8. The supervision engineer shall conduct the inspection and
confirmation (approval) for the measurement tools registered in the table.
Table 4.2.8: registration form of measurement tools used in unit project ()
________Unit Project number
Calibration validity
No. Name of measuring equipment (instrument, tool) Type/model Factory number Quantity limit Accuracy class Remarks
period
161
Construction organization Date Supervision organization Date
4.2.9 The construction quality of inspection lots shall be inspected and accepted according to the quality criteria of the inspection items, and the acceptance
table for construction quality of inspection lot shall be filled. Signature shall be done according to the requirements specified in Table 4.2.1: Construction
Quality Acceptance Range Division Tab. for the items outside of the acceptance range, the acceptance organization column shall be filled with "/". The
construction quality acceptance of inspection lots shall meet the requirements specified in Table 4.2.9.
Table 4.2.9: construction quality acceptance table of inspection lot ()
________Unit Project number Property: Table . . .
Name of subitem project
Procedure Inspection item Property Unit Quality criteria Quality inspection result Conclusion
162
Acceptance conclusion
Manufacturing
Date
organization
4.2.10 Construction quality acceptance table on subitem project shall be filled in accordance those specified in Table 4.2.10. It shall be signed according to
the requirements of Construction Quality Acceptance Range Division Table 4.2.1; as for the items outside of the acceptance range, the acceptance
organization signature column shall be filled with "/".
Table 4.2.10: construction quality acceptance table of subitem project ()
________Unit Project number Property:
Name of subsection project
163
No. Name of inspection lot Property Acceptance result Remarks
Acceptance conclusion
164
4.2.11 The construction quality of subitem project shall be inspected according to those specified in Table 4.2.11 and the construction quality acceptance
table of subsection project shall be filled in. It shall be signed according to the requirements of Construction Quality Acceptance Range Division Table 4.2.1;
as for the items outside of the acceptance range, the acceptance organization signature column shall be filled with "/".
Table 4.2.11: construction quality acceptance table of subsection project ()
________Unit Project number Property:
Unit project name
Acceptance conclusion
165
Signature of the acceptance organization
4.2.12 The construction quality of unit project shall be accepted according to those specified in Table 4.2.12 and the construction quality acceptance table of
unit project shall be filled in. It shall be signed according to the requirements of Construction Quality Acceptance Range Division Table 4.2.1; as for the items
outside of the acceptance range, the acceptance organization signature column shall be filled with "/".
Table 4.2.12 ( ) Quality acceptance table of the unit project
________Unit Project number:
166
Acceptance conclusion:
4.2.13 See the following tables for construction record, confirmation and signature, as well as implementation performance Check table list of compulsory
provisions produced by each unit project of boiler installation:
Table 4.2.13-1 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of boiler body;
Table 4.2.13-2 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of boiler dust removing device installation;
Table 4.2.13-3 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of integral air pressure test of boiler;
Table 4.2.13-4 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of boiler fuel fired equipment and piping installation;
Table 4.2.13-5 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
167
the unit project of boiler auxiliary machinery installation;
Table 4.2.13-6 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of coal handling equipment installation;
Table 4.2.13-7 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of desulfurization equipment installation;
Table 4.2.13-8 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of denitration equipment installation;
Table 4.2.13-9 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of boiler wall masonry;
Table 4.2.13-10 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of thermal equipment and piping insulation in the whole plant;
Table 4.2.13-11 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
the unit project of equipment and pipe painting in the whole plant;
Table 4.2.13-12 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for
CFB boiler installation;
Table 4.2.13-1 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of boiler
body
SN Name of information Table No. Remark
1 Re-inspection sampling record of boiler steel frame high-strength bolt Table 4.4.8
3 Re-inspection record after fastening boiler steel frame high-strength bolt Table 4.4.10
4 Inspection construction record of boiler steel frame large plate beam Table 4.4.11
5 Secondary grouting confirmation and signature of boiler steel frame column base Table 4.4.12
168
7 Field inspection report of friction surface antiskid coefficient Provided by testing organization
8 Construction record drawing of boiler column baseplate center distance and elevation Not providing record drawing formwork
9 Construction record drawing of boiler column baseplate diagonal Not providing record drawing formwork
10 Construction record drawing of boiler 1m elevation line Not providing record drawing formwork
11 Construction record drawing of boiler post elevation and verticality Not providing record drawing formwork
12 Construction record drawing of boiler post center distance Not providing record drawing formwork
13 Construction record drawing of boiler post diagonal Not providing record drawing formwork
14 Construction record drawing of boiler column top elevation Not providing record drawing formwork
15 Construction record drawing of boiler large plate beam Not providing record drawing formwork
Measuring record of large plate beam deflection (including deflection values before and after installation/
16 Not providing record formwork
hydraulic test)
1 Lineation record drawing of tube-box-type preheater support steel frame Not providing record drawing formwork
2 Sealing confirmation and signature of tube-box-type air preheater manhole door Table 4.8.10
3 Oil penetration test confirmation and signature of tube-box-type air preheater Table 4.4.35
4 Air pressure test confirmation and signature of tube-box-type air preheater Table 4.4.36
1 Lineation record drawing of rotary preheater support steel frame Not providing record drawing formwork
2 Installation record drawing of rotary preheater connecting plate intermediate beam Not providing record drawing formwork
3 Alignment record drawing of rotary preheater bearing Not providing record drawing formwork
4 Installation alignment record drawing of rotary preheater rotor (roundness, verticality and flourishing degree) Not providing record drawing formwork
5 Installation record drawing of rotary preheater transmission shroud ring Not providing record drawing formwork
6 Alignment record drawing of rotary preheater transmission gear and shroud ring Not providing record drawing formwork
7 Alignment record drawing of rotary preheater coupling Not providing record drawing formwork
8 Seal clearance record drawing of rotary preheater center cylinder Not providing record drawing formwork
169
9 Radial seal clearance record drawing of rotary preheater Not providing record drawing formwork
10 Axial seal clearance record drawing of rotary preheater Not providing record drawing formwork
11 Circumferential seal clearance record drawing of rotary preheater Not providing record drawing formwork
12 Sealing confirmation and signature of rotary air preheater manhole door Table 4.8.10
13 Hydraulic pressure confirmation and signature of rotary preheater oil station cooler Table 4.8.7
14 Inspection confirmation and signature before trial operation of rotary preheater Table 4.8.11
15 Confirmation and signature after segmental trial operation of rotary preheater Table 4.8.12
16 Confirmation and signature after trial operation of rotary air preheater oil system Table 4.8.12
17 Confirmation and signature after trial operation of rotary air preheater driving device Table 4.8.12
1 Alignment record drawing of boiler combustion center Not providing record drawing formwork
2 Installation record drawing of boiler burner Not providing record drawing formwork
1 Record drawing of steam drum installation Not providing record drawing formwork
1 Installation record of steam-water separator and water tank Not providing record drawing formwork
2 Sealing confirmation and signature of steam-water separator and water tank Table 4.4.77
1 Installation record of water cooled wall Not providing record drawing formwork
2 Combination record drawing of water cooled wall Not providing record drawing formwork
4 Through ball confirmation and signature of water cooled wall Table 4.4.73
5 Cleaning and sealing confirmation and signature of water wall header Table 4.4.74
8 Installation of superheater
170
1 Combination record drawing of high-temperature superheater Not providing record drawing formwork
2 Combination record drawing of low-temperature superheater Not providing record drawing formwork
3 Installation record drawing of high-temperature superheater Not providing record drawing formwork
4 Installation record drawing of low-temperature superheater Not providing record drawing formwork
5 Installation record drawing of platen superheater Not providing record drawing formwork
6 Combination record drawing of wall enclosure superheater Not providing record drawing formwork
7 Installation record drawing of wall enclosure superheater Not providing record drawing formwork
8 Installation record drawing of ceiling superheater Not providing record drawing formwork
9 Combination record drawing of steam-steam heater Not providing record drawing formwork
10 Installation record drawing of steam-steam heater Not providing record drawing formwork
12 Confirmation and signature of superheater header cleaning and sealing Table 4.4.74
9 Installation of reheater
1 Combination record drawing of high-temperature reheater Not providing record drawing formwork
2 Combination record drawing of low-temperature reheater pipes Not providing record drawing formwork
3 Installation record drawing of high-temperature reheater Not providing record drawing formwork
4 Installation record drawing of low-temperature reheater pipe Not providing record drawing formwork
6 Confirmation and signature of reheater header cleaning and sealing Table 4.4.74
10 Installation of economizer
3 Combination record drawing of hanging pipes Not providing record drawing formwork
5 Confirmation and signature of economizer header cleaning and sealing Table 4.4.74
171
11 Hydrostatic test for entire boiler
1 Confirmation and signature of hydrostatic test for entire boiler Table 4.4.78
2 Confirmation and signature of boiler wall seal welding inspection Table 4.4.79
1 Confirmation and signature of blowdown pipe and equipment cleaning and sealing Table 4.4.74
1 Confirmation and signature of water supply, drainage and air release pipe flushing Table 4.4.75
1 Confirmation and signature of sampling pipe and equipment installation flushing Table 4.4.75
1 Confirmation and signature of chemical feed pipe and equipment installation flushing Table 4.4.75
1 Confirmation and signature of cinder removal pipes and equipments flushing Table 4.4.75
2 Confirmation and signature of cinder removal pipes and equipments purging Table 4.4.76
172
3 Tightness test of cinder removal pipes and equipments Table 4.4.88
1 Confirmation and signature of compressed air pipe and equipment purging Table 4.4.76
1 Installation record drawing of steam drum water meter Not providing record drawing formwork
2 Installation record drawing of expansion indicator Not providing record drawing formwork
1 Confirmation and signature of flue welded junction oil penetration test Table 4.4.35
2 Confirmation and signature of air duct welded junction oil penetration test Table 4.4.35
Check table on the implementation performance of compulsory provisions for subsection project of steel frame
1 Table 4.4.101
installation
Check table on the implementation performance of compulsory provisions for subsection project of combustion
2 Table 4.4.101
equipment installation
3 Check table on the implementation performance of compulsory provisions for steam drum installation Table 4.4.102
Check table on the implementation performance of compulsory provisions of steam-water separator and water
4 Table 4.4.102
tank installation
5 Check table on the implementation performance of compulsory provisions of water cooled wall installation Table 4.4.103
6 Check table on the implementation performance of compulsory provisions of superheater installation Table 4.4.103
7 Check table on the implementation performance of compulsory provisions of reheater installation Table 4.4.103
8 Check table on the implementation performance of compulsory provisions of economizer installation Table 4.4.103
9 Check table on the implementation performance of compulsory provisions for equipment (such as boiler Table 4.4.104
173
discharging, sampling, drainage, heating, sootblowing, steam exhausting and dosing equipments) and pipe
installation
10 Check table on the implementation performance of compulsory provisions of hydrostatic test for entire boiler Table 4.4.105
Table 4.2.13-2 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of boiler dust
removing device installation
SN Name of information Table No. Remark
1 Record drawing of electric dust removal foundation lineation and iron gasket installation Table 4.5.11
2 Installation record drawing of electric dust removal steel frame Table 4.5.12
3 Installation record drawing of electric dust removal column top support Not providing record drawing formwork
4 Installation record drawing of electric dust removal shell Not providing record drawing formwork
5 Installation record drawing of electric dust removal top beam Not providing record drawing formwork
6 Oil penetration test confirmation and signature of electric dust removal ash bucket Table 4.4.35
7 Oil penetration test confirmation and signature of electric dust removal inlet and outlet smoke box Table 4.4.35
8 Oil penetration test confirmation and signature of electric dust removal shell Table 4.4.35
9 Oil penetration test confirmation and signature of electric dust removal top plate Table 4.4.35
10 Adjustment record of electric dust removal polar distance Not providing record drawing formwork
11 Rapping installation record of electric dust removal positive pole and negative pole Not providing record drawing formwork
12 Confirmation and signature of electric dust removal air pressure test Table 4.6.2
13 Confirmation and signature before rapping trial operation of electric dust removal negative pole Table 4.9.26
14 Confirmation and signature of rapping trial operation of electric dust removal negative pole Table 4.5.13
15 Confirmation and signature before rapping trial operation of electric dust removal positive pole Table 4.9.26
16 Confirmation and signature of rapping trial operation of electric dust removal positive pole Table 4.5.14
174
1 Record drawing of bag-type dust remover foundation lineation and iron gasket installation Table 4.5.11
2 Installation record drawing of bag-type dust remover steel frame Table 4.5.12
3 Installation record drawing of bag-type dust remover shell Not providing record drawing formwork
4 Installation record drawing of bag-type dust remover rotatory injection facility Not providing record drawing formwork
5 Installation record drawing of bag-type dust remover bag cage Not providing record drawing formwork
6 Oil penetration test confirmation and signature of bag-type dust remover ash bucket Table 4.4.35
7 Oil penetration test confirmation and signature of bag-type dust remover inlet and outlet smoke box Table 4.4.35
8 Oil penetration test confirmation and signature of bag-type dust remover shell Table 4.4.35
9 Confirmation and signature of bag-type dust remover air pressure test Table 4.6.2
10 Confirmation and signature before trial operation of bag-type dust remover vibration driving device Table 4.9.26
11 Confirmation and signature for segmental trial operation of bag-type dust remover vibration driving device Table 4.9.27
3 Check table on implementation performance of compulsory provisions for electric dust remover
1 Check table on implementation performance of compulsory provisions for dust removing device Table 4.5.15
Table 4.2.13-3 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of integral air
pressure test of boiler
SN Name of information Table No. Remark
1 Confirmation and signature of air pressure test for entire boiler Table 4.6.2
2 Confirmation and signature of flue and air duct air pressure Table 4.6.2
3 Confirmation and signature of pulverized coal pipe air pressure Table 4.6.2
Table 4.2.13-4 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of boiler fuel
fired equipment and piping installation
SN Name of information Table No. Remark
175
1 Installation of oil tank and auxiliaries
1 Confirmation and signature for filling water in the oil tank Table 4.7.3
1 Alignment record drawing of oil pump coupling Not providing record drawing formwork
2 Confirmation and signature of fuel oil pipe hydraulic test Table 4.7.14
3 Confirmation and signature for fuel oil pipe purging Table 4.7.15
4 Confirmation and signature before trial operation of oil pump Table 4.8.11
5 Confirmation and signature after trial operation of oil pump Table 4.8.12
6 Check table on implementation performance of compulsory provisions for subsection project of oil supply Table 4.7.16
equipment and pipe installation
Table 4.2.13-5 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of boiler
auxiliary machinery installation
SN Name of information Table No. Remark
7 Alignment record drawing of coal mill reductor and motor coupling Table 4.8.8
9 Hydraulic test confirmation and signature of coal mill bearing bush Table 4.8.7
10 Hydraulic test confirmation and signature of coal mill oil station Table 4.8.7
176
11 Fastening confirmation and signature of coal mill bolt Table 4.8.9
12 Sealing confirmation and signature of coal mill manhole door Table 4.8.10
13 Confirmation and signature before trial operation of coal mill Table 4.8.11
5 Alignment record drawing of coal mill motor and reductor coupling Table 4.8.8
9 Hydraulic test confirmation and signature of coal mill oil station Table 4.8.7
10 Sealing confirmation and signature of coal mill manhole door Table 4.8.10
11 Confirmation and signature before trial operation of coal mill Table 4.8.11
5 Alignment record drawing of coal mill side engine body Table 4.8.8
6 Alignment record drawing of coal mill reductor and motor coupling Table 4.8.8
7 Record drawing of clearance ( mating skirt seal) between coal mill mating skirt device and internal gas seal Table 4.8.8
177
loop
8 Record drawing of clearance between coal mill scraper device and side engine body bottom cover plate Table 4.8.8
9 Record drawing of clearance (gap seal) between coal mill sealing strip bowl mill shell Table 4.8.8
10 Record drawing of clearance between bowl mill regulating ring and separator body Table 4.8.8
11 Record drawing of clearance between coal mill inner cone and coal chute Table 4.8.8
12 Record drawing of clearance between coal mill inverse cone and inner cone Table 4.8.8
13 Record drawing of clearance between grinding roller and bowl mill Table 4.8.8
14 Record drawing of clearance between spring mill loading device and grinding roller head Table 4.8.8
15 Fastening moment record drawing for bolts in each part of coal mill Table 4.8.8
17 Hydraulic test confirmation and signature of coal mill oil station Table 4.8.7
18 Sealing confirmation and signature of coal mill manhole door Table 4.8.10
19 Confirmation and signature before trial operation of coal mill Table 4.8.11
4 Fan
6 Alignment record drawing of clearance between fan blade and shell Table 4.8.8
7 Hydraulic test confirmation and signature of fan shaft block cooling water chamber Table 4.8.7
8 Hydraulic test confirmation and signature of fan oil system Table 4.8.7
178
11 Confirmation and signature for trial operation of fan Table 4.8.12
2 Inspection confirmation and signature before trial operation of coal feeder Table 4.8.11
2 Inspection confirmation and signature before trial operation of air compressor Table 4.8.11
7 Auxiliary machinery installation of boiler body, ash removal and slag removal system
3 Hydraulic test confirmation and signature of hydraulic shutoff door Table 4.8.7
1 Check table on the implementation performance of compulsory provisions for installation of coal mill Table 4.8.66
2 Check table on the implementation performance of compulsory provisions for installation of fan Table 4.8.67
3 Check table on the implementation performance of compulsory provisions for installation of coal feeder Table 4.8.68
4 Check table on the implementation performance of compulsory provisions for installation of air compressor Table 4.8.69
5 Check table on the implementation performance of compulsory provisions for installation of pump equipments Table 4.8.70
179
6 Check table on the implementation performance of compulsory provisions for installation of ash removal and Table 4.8.71
slag removal equipments
7 Check table on the implementation performance of compulsory provisions for installation of hoisting facilities Table 4.8.72
in the boiler room
Table 4.2.13-6 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of coal
handling equipment installation
SN Name of information Table No. Remark
1 Inspection confirmation and signature before trial operation of disk coal allocating machine Table 4.9.26
2 Trial operation confirmation and signature of disk coal allocating machine Table 4.9.27
1 Inspection confirmation and signature before trial operation of vibrating coal screen Table 4.9.26
2 Trial operation confirmation and signature of vibrating coal screen Table 4.9.27
1 Inspection confirmation and signature before trial operation of probabilistic coal screen Table 4.9.26
2 Trial operation confirmation and signature of probabilistic coal screen Table 4.9.27
1 Record drawing of foundation inspection lineation Not providing record drawing formwork
2 Inspection confirmation and signature before trial operation of coal crusher Table 4.9.26
1 Record drawing of foundation inspection lineation Not providing record drawing formwork
2 Inspection confirmation and signature before trial operation of coal crusher Table 4.9.26
3 Confirmation and signature after trial operation of coal crusher Table 4.9.27
180
6 Installation of bridge type screw coal unloader
1 Inspection confirmation and signature before trial operation of bridge type screw coal unloader Table 4.9.26
2 Confirmation and signature after trial operation of bridge type screw coal unloader Table 4.9.27
1 Record drawing of rotor carrier roller base foundation inspection lineation Not providing record drawing formwork
2 Record drawing of car puller platform foundation inspection lineation Not providing record drawing formwork
3 Record drawing of light-vehicle shunter transmission rack foundation inspection lineation Not providing record drawing formwork
4 Record drawing of heavy-vehicle shunter transmission rack foundation inspection lineation Not providing record drawing formwork
5 Alignment record drawing of rotor carrier roller base Not providing record drawing formwork
6 Installation alignment record drawing of reductor Not providing record drawing formwork
7 Alignment record drawing of inlet and outlet end disc driving motor and transmission rack Not providing record drawing formwork
8 Alignment record drawing of motor and reductor coupling Not providing record drawing formwork
9 Confirmation and signature of hydraulic oil station and pipe oil filtration Table 4.9.27
10 Inspection confirmation and signature before trial operation of car puller platform Table 4.9.26
11 Trial operation confirmation and signature of car puller platform Table 4.9.27
12 Inspection confirmation and signature before trial operation of light-vehicle shunter Table 4.9.26
14 Inspection confirmation and signature before trial operation of heavy-vehicle shunter Table 4.9.26
18 Re-inspection record after fastening of car dumper high-strength bolt Table 4.4.10
19 Inspection confirmation and signature before trial operation of car dumper Table 4.9.26
181
1 Record drawing of foundation inspection lineation Not providing record drawing formwork
2 Installation alignment record drawing of reductor Not providing record drawing formwork
3 Alignment record drawing of reductor shaft end gear and center transmission rack Not providing record drawing formwork
4 Segmental trial operation confirmation and signature of hydraulic oil station Table 4.9.27
5 Sampling re-inspection record of bucket wheel machine high-strength bolt Table 4.4.8
7 Re-inspection record after fastening of bucket wheel machine high-strength bolt Table 4.4.10
8 Inspection confirmation and signature before trial operation of bucket wheel machine Table 4.9.26
9 Trial operation confirmation and signature of bucket wheel machine Table 4.9.27
1 Inspection confirmation and signature before trial operation of dynamic rail balance Table 4.9.26
2 Trial operation confirmation and signature of dynamic rail balance Table 4.9.27
1 Record drawing of foundation inspection lineation Not providing record drawing formwork
2 Alignment record drawing of motor and reductor coupling Not providing record drawing formwork
3 Inspection confirmation and signature before trial operation of belt coal conveyer Table 4.9.26
4 Trial operation confirmation and signature of belt coal conveyer Table 4.9.27
1 Inspection confirmation and signature before trial operation of disc-type iron separator Table 4.9.26
2 Trial operation confirmation and signature of disc-type iron separator Table 4.9.27
1 Inspection confirmation and signature before trial operation of belt-type iron separator Table 4.9.26
2 Trial operation confirmation and signature of belt-type iron separator Table 4.9.27
1 Record drawing of foundation inspection lineation Not providing record drawing formwork
182
2 Inspection confirmation and signature before trial operation of sampling device Table 4.9.26
1 Record drawing of coal-water lift pump foundation lineation Not providing record drawing formwork
2 Inspection confirmation and signature before trial operation of coal-water lift pump Table 4.9.26
3 Trial operation confirmation and signature of coal-water lift pump Table 4.9.27
4 Record drawing of reuse water pump foundation lineation Not providing record drawing formwork
5 Inspection confirmation and signature before trial operation of reuse water pump Table 4.9.26
6 Trial operation confirmation and signature of reuse water pump Table 4.9.27
7 Record drawing of mud pump foundation lineation Not providing record drawing formwork
8 Inspection confirmation and signature before trial operation of mud pump Table 4.9.26
10 Inspection confirmation and signature before trial operation of dosing device Table 4.9.26
12 Inspection confirmation and signature before trial operation of mud scraper Table 4.9.26
1 Check table on the implementation performance of compulsory provisions for installation of coal handling Table 4.9.28
equipment
Table 4.2.13-7 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of
desulfurization equipment installation
SN Name of information Table No. Remark
1 Construction record drawing of foundation lineation Not providing record drawing formwork
183
2 Confirmation and signature of secondary grouting Table 4.4.12
3 Construction record drawing of drum verticality and radian Not providing record drawing formwork
4 Confirmation and signature of absorption tower cleaning and sealing Not providing record drawing formwork
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Record drawing of clearance between dynamic and static parts Not providing record drawing formwork
4 Levelness record drawing of shaft block Not providing record drawing formwork
5 Installation alignment record drawing of coupling Not providing record drawing formwork
6 Adjustment record drawing of blades (adjustable movable blade) Not providing record drawing formwork
8 Static inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Installation alignment record drawing of coupling Not providing record drawing formwork
4 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Inspection confirmation and signature before segmental trial operation Table 4.8.11
184
5 Installation of GGH gas reheater
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Construction record drawing of bearing verticality and levelness Not providing record drawing formwork
5 Inspection confirmation and signature before segmental trial operation Table 4.8.11
6 Installation of flue
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Record drawing of shaft block levelness Not providing record drawing formwork
5 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
185
2 Confirmation and signature of secondary grouting Table 4.4.12
4 Construction record drawing of bearing levelness Not providing record drawing formwork
6 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
2 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Construction record drawing of foundation lineation Not providing record drawing formwork
3 Construction record drawing of drum verticality and radian Not providing record drawing formwork
4 Cleaning and sealing confirmation and signature of manhole door Table 4.8.10
13 Installation of stirrer
1 Inspection confirmation and signature before segmental trial operation Table 4.8.11
14 Installation of pipes
186
1 Tightness test confirmation and signature of pipes Table 4.4.88
2 Construction record table of on-site preparation Not providing record drawing formwork
1 Construction record drawing of foundation lineation Not providing record drawing formwork
4 Inspection confirmation and signature before segmental trial operation Table 4.8.11
1 Check table on the implementation performance of compulsory provisions for installation of desulfurization Table 4.10.12
equipment
Table 4.2.13-8 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of denitration
equipment installation
SN Name of information Table No. Remark
1 Re-inspection sampling record of denitration device steel frame high-strength bolt Table 4.4.8
2 Fastening record of denitration device steel frame high-strength bolt Table 4.4.9
3 Re-inspection record after fastening of denitration device steel frame high-strength bolt Table 4.4.10
4 On-site re-inspection report of a set of high-strength bolt connection Provided by testing organization
5 Field inspection report of friction surface antiskid coefficient Provided by testing organization
6 Construction record drawing of denitration device steel frame column baseplate center distance and elevation Not providing record drawing formwork
187
7 Construction record drawing of denitration device steel frame column baseplate diagonal Not providing record drawing formwork
8 Construction record drawing of denitration device steel frame 1m elevation line Not providing record drawing formwork
9 Construction record drawing of denitration device steel frame post elevation and verticality Not providing record drawing formwork
10 Construction record drawing of denitration device steel frame post center distance Not providing record drawing formwork
11 Construction record drawing of denitration device steel frame column post diagonal Not providing record drawing formwork
12 Construction record drawing of denitration device steel frame column top elevation Not providing record drawing formwork
2 Gas system
1 Oil penetration test confirmation and signature of flue and ash bucket welded joints Table 4.4.35
2 Air pressure test confirmation and signature of denitration gas system and reactor Table 4.6.2
3 Denitration reactor
2 Oil penetration test confirmation and signature of welded joints Table 4.4.35
1 Record drawing of reducer storage tank foundation inspection lineation as well as iron gasket and stone bolt Not providing record drawing formwork
installation
2 Trial operation confirmation and signature of circulating pump for reducer evaporator Table 4.8.12
3 Record drawing of sump pump foundation inspection lineation as well as iron gasket and stone bolt Not providing record drawing formwork
installation
5 Record drawing of air compressor foundation lineation as well as iron gasket and stone bolt installation Not providing record drawing formwork
6 Segmental trial operation confirmation and signature of air compressor Table 4.8.12
7 Hydraulic test confirmation and signature of reducer storage tank Table 4.11.10
188
9 Gas-tightness test confirmation and signature of reducer storage and transmission pipes Table 4.11.12
10 Purging confirmation and signature of reducer preparation and transmission pipes Table 4.11.13
1 Check table on the implementation performance of compulsory provisions for subsection project of reducer Table 4.11.16
preparation and storage system
Table 4.2.13-9 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of boiler wall
masonry
SN Name of information Table No. Remark
1 Re-inspection sampling record of boiler wall and insulation material Table 4.12.10
2 Acceptance confirmation and signature for critical processes in the concealed project of boiler wall Table 4.12.11
1 Check table on the implementation performance of compulsory provisions for subsection project of internal Table 4.12.24
boiler wall masonry
Table 4.2.13.10 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of thermal
equipment and piping insulation in the whole plant
SN Name of information Table No. Remark
1 Sampling re-inspection confirmation and signature of thermal insulation material Table 4.13.15
189
2 Inspection record of boiler body external thermal insulation surface temperature Table 4.12.12
1 Sampling re-inspection confirmation and signature of thermal insulation material Table 4.13.15
3 Surface temperature inspection record of reheated steam hot segment pipe Table 4.12.12
4 Surface temperature inspection record of reheated steam cold segment pipe Table 4.12.12
1 Sampling re-inspection confirmation and signature of thermal insulation material Table 4.13.15
1 Sampling re-inspection confirmation and signature of thermal insulation material Table 4.13.15
1 Sampling re-inspection confirmation and signature of thermal insulation material Table 4.13.15
6 Check table on the implementation performance of compulsory provisions of thermal equipment and piping
insulation in the whole plant
1 Check table on the implementation performance of compulsory provisions for subsection project of steam Table 4.13.17
turbine equipment and piping insulation
Table 4.2.13-11 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for the unit project of
equipment and pipe painting in the whole plant
SN Name of information Table No. Remark
1 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in
the whole plant
1 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in Table 4.14.7
190
the boiler room
2 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in Table 4.14.7
the turbine room
3 Check table on the implementation performance of compulsory provisions for water treatment and hydrogen Table 4.14.8
generation equipment and pipe painting
4 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in Table 4.14.7
the fuel pump room and ignition system
5 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in Table 4.14.7
the air compressor room
6 Check table on the implementation performance of compulsory provisions for circulating pipe painting Table 4.14.7
7 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in Table 4.14.7
the desulfurization area
8 Check table on the implementation performance of compulsory provisions for equipment and pipe painting in Table 4.14.7
the denitration area
Table 4.2.13-12 Check table list on construction record, confirmation and signature, as well as implementation performance of compulsory provisions for CFB boiler installation
SN Name of information Table No. Remark
1 Oil penetration test confirmation and signature of cyclone separator inlet flue Table 4.4.96
2 Oil penetration test confirmation and signature of cyclone separator outlet flue Table 4.4.96
3 Oil penetration test confirmation and signature of flue from cyclone separator to feed-back Table 4.4.96
instrument
4 Oil penetration test confirmation and signature of flue from feed-back instrument to outlaid Table 4.4.96
bed
191
5 Oil penetration test confirmation and signature of flue from feed-back instrument to furnace Table 4.4.96
6 Oil penetration test confirmation and signature from outlaid bed to furnace Table 4.4.96
7 Oil penetration test confirmation and signature of ignition air duct Table 4.4.96
1 Re-inspection sampling record of boiler wall and thermal insulation material Table 4.12.10
2 Acceptance confirmation and signature for critical processes in the concealed project of Table 4.12.11
boiler wall
3 Inspection record confirmation and signature of boiler wall surface temperature Table 4.12.12
2 Boiler CFB
2 Installation confirmation and signature of anchoring elements in each position Table 4.15.32
4 Masonry confirmation and signature of refractory and wear resistant materials in cyclone Table 4.15.33
separator
5 Masonry confirmation and signature for refractory and wear resistant materials of outlaid Table 4.15.34
bed
6 Actual temperature fluctuation curve of integral boiler baking Actual fluctuation curve, not providing
standard record formwork
1 Check table on the implementation performance of compulsory provisions for subsection Table 4.12.24
project of internal boiler wall masonry
Note: only the specific check tables for construction record, confirmation and signature, as well as implementation performance of compulsory provisions of CFB boiler are listed in this table; check tables for
construction record, confirmation and signature, as well as implementation performance of compulsory provisions same as each unit project of general boiler shall be enforced according to the above general boiler list
192
193
4.3 General Standard (Criteria)
4.3.1 Inspection of post:
1 Application scope: inspection of steel frame post
2 for the inspection of post, transverse beam and support, a certain quantity of equipments
may be selected from steel frame each layer, and the test may not be conducted root by root, but
the main beam and the main post shall be inspected by 100%. The specific random inspection
proportion shall be determined jointly by the supervision organization and the construction
organization, and the randomly inspecting quantity shall represent the mass distribution
characteristic of the equipment in a complete lot. the post, transverse beam and support with
obvious deviation must be tested.
3 See Table 4.3.1 for quality criteria and inspection method.
Table 4.3.1: post inspection
Procedure Property Inspection method and
Inspection item Unit Quality criteria
instrument
0
Deviation 8m mm
-4
of post Inspecting with a steel tape
+2
length >8m mm
-6
Post
Testing the two position
inspection
Not larger than 1/1000 the pillar forming a angle of 90;
Tortuosity of post mm
length, and not exceeding 10 inspecting with pulling line
and steel ruler
194
gauge
0
L1000 mm
Equipment -4
0
L>5000mm
-10
Diameter and location of transverse Meeting the requirements of Testing with spring scale and
beam lifting holes the drawing steel tape
Inspection
Equipment appearance free from crack, skin Observing
195
of Plate lamination, severe
Beam rustiness or damage
Inclination H1600mm 3
deviation of
Testing two end faces with
plate beam mm
H>1600mm 5 L-square and ruler
and cover
plate
196
Distance between centers of connecting Meeting the requirements Testing with spring scale
mm
holes of high-strength bolt of the design drawing and steel tape
Horizontal L2m 3
deviation of
center line pf
mm Testing with a level meter
connecting L>2m 5
bolt hole
group
Diameter and location of plate beam Meeting the requirements Testing with spring scale
lifting holes of the drawing and steel tape
Note: H - height of plate beam; L - distance from the connecting bolt hole group center line to
the measuring baseline
4.3.4 Connection of high-strength bolt
1 Application scope: connection of steel frame high-strength bolt
2 See Table 4.3.4 for the quality criteria and the inspection method.
Table 4.3.4: connection of high-strength bolt
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
197
Inspecting three groups of
specimen each lot, and the Submitting after sampling on
Antiskid coefficient of friction
Dominant inspection minimum value site; providing the
surface
must not be less than the reinspection report
deisng value
Observation; visual
1 The length of the hanger
observation on the ones with
Flexibility of hanger rod mm rod and the full length less
larger flexibility; testng with
than or equal to 4
pulling line and steel ruler
Length of screw rod coming out the mm Consistent; and the reveal Observing
nut length is not less than 3
199
circles
Conforming to the
Spring mounting spring mounting mm equipment technological Inspecting with a steel tape
documents
Membrane Length deviation Dominant mm meeting the requirements of Testing with steel ruler and
water wall Width deviation Dominant mm the drawing angle ruler after pulling line;
tube row Deviation of diagonal or inspecting the samples on
Dominant mm
line the pipe reshaping platform
Burner deviation
200
Door hole
Width deviation mm
Auxiliaries (sealing fill block, Correct location; free from Observation; testing with a
sleeve, hoisting device, etc.) damage and deficiency steel tape
202
Meeting the requirements of
Detecting with L-square and
Slope deviation of groove end face mm Article 3.1.8 in DL/T
feeler gauge
5047-1995
Note: where individual pipe cannot meet the requirements in tube bank contra aperture, it may be negotiated with the owner
(construction organization) and the quality inspection station, and the reasons shall be indicated.
203
pipe joints the drawing steel ruler on the positions
close to header drum and
pipe orfice
Inspecting in accordance
Elevation deviation of header Dominant mm 5 with the requirements E.2 in
this Part
Inspecting in accordance
Vertical and horizontal levelness
Dominant mm 3 with the requirements E.3 in
deviation of header
this Part
4.3.11 Foundation inspection and lineation of auxiliary machinery and installation of iron gasket
and stone bolt
204
1 Application scope: base inspection and lineation of boiler auxiliary machinery, and
installation of iron gasket and stone bolt
2 See Table 4.3.11 for the quality criteria and the inspection method.
Table 4.3.11: Foundation inspection and lineation of auxiliary machinery and installation of iron
gasket and stone bolt
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
On site actual
Strength of foundation concrete for mfcn1.15fcu,k;
measurement or inspecting
equipment installation fcu,min0.95fcu,k
the test report
Base boiler
205
dimension of Thickness of thinest edge mm 4 ruler
inclined iron
Length, width mm Same to plain iron gasket
gasket
Placement location is
arranged on main load
carrying pedestal and
Placement position foundation frame stud part Observing
of the equipment or on
both sides of the
foundation bolt
Spot welding of iron gaskets in all Firm spot welding without Observing and tipping with
layers before grouting looseness a hand hammer
(1/100) L
Vertical misalignment of stone bolt mm Measuring with a L-square
(L-Bolt length )
206
for anchor slab rectangular head shall be
marked on the upper end
face of the bolt
Note: mfcu--Mean value of the strengthes of the concrete in same acceptance lot ; N/mm2fcu,k--Mean value of designed concrete
strengthes ; N/mm2fcu,miu--Minimum value of the strengthes of the concrete in same acceptance lot ; N/mm2
End face spacing of two half Meeting the requirments the Testing with feeler gauge or
207
coupling equipment technological steel ruler
records or Article 7.2.6.4 in
DL/T 5047-1995
Flat
Center deviation value of Pulling line and testing with
belt mm 1.5
Installation two wheels steel ruler
pulley
of pulley
The center deviation,
and chain
parallism and chain sag of
wheel
two chain wheels shall Pulling line and testing with
Chain wheel installation
meeting the requirments the steel ruler
equipment technical
documents
208
4.3.13 Installation (inspection) of reductor:
1 Application scope: installation (inspection) of reductor of boiler auxiliary machinery
2 See Table 4.3.13 for the quality criteria and the inspection method.
Table 4.3.13: installation (inspection) of reductor
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
Measuring with micrometer
Shaft fit equipment technical
or vernier caliper
document
Meeting requirements of
Examining with feeler gauge
Thrust gap and expansion clearance mm equipment technical
Installation or pressing lead wires
document
(inspection)
Gear Tooth width 60
of reductor
meshing Making rocords for color
%
contact Tooth height 50 print inspection
surface
Tooth top Meeting the requirments the Testing with feeler gauge or
Back
mm equipment technical pressing lead wires along the
lash Tooth side
documents tooth width direction
209
no-blocking rotation
Necessary illumination
Illumination
available
Preparation
Inspecting Without combustibles and
for trial
for on-site Firefighting explosives; with fire-fighting
operation
condition equipment and facilities
of trial Complete
operation telecommunication
Observing
Communication equipment of on-site trial
operation and operating
personnel
210
Sliding bearing Dominant 65 Testing with
Bearing
thermodetector; Observing
temperature Rolling bearing Dominant 80
the meters
211
1 Application scope: inspection of refractory and insulation material
2 For inspection of insulation material, refractory insulation pouring material,
abrasionproof refractory pouring material, insulating brick, abrasionproof refractory insulating
brick and test specimen, a certain amount of material may be selected from each lot and submitted
to the institution with corresponding qualification for inspection. the specific random inspection
proportion shall comply with the requirements of DL/T 902-2004 "Technical requirements and test
methods of abrasion resistant refractory material", or be determined jointly by the supervision and
construction organizations. the randomly inspecting quantity shall represent the quanlity
distribution characteristic of the material in bulk. the material with obvious deviation must be
inspected.
3 See Table 4.3.15 for the quality criteria and the inspection method.
Table 4.3.15: inspection for refractory and insulation material
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
212
Table 4.3.16: Inspection of abrasionproof refractory and product
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Dimensional variation mm
213
Annex A in DL/T 777-2001
214
test block
columns
215
diagonal
lines of
columns
Pillar Deviation of butt joint center line mm 1.5 Measuring with a steel tape
combination Length Weighing with a spring scale
L8m mm 0
216
-4
and measuing the length of
+2
L15m mm the four corner angle with a
deviation -6
flexible rule; adopting the
+2
L>15m mm maximum deviation value
-8
217
1 Application scope: installation of boiler steel frame assembly parts and post
2 See Table 4.4.4 for the quality criteria and the inspection method.
Table 4.4.4: Installation of boiler steel frame assembly parts and post
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Deviation of butt joint center line mm 1.5 Measuring with a steel tape
Welding Dominant Welding type meeting the Observing, and testing the
requirements specified in weld size with welding
manufacturer's technical inspection ruler
documents; no such
218
defects as slag inclusion,
undercut pore or incomplete
penetration; good weld
seam shaping
219
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Difference of diagonal line of 1/1000 Post length, and Testing with spring scale and
mm
transverse beam lifting holes 10 steel tape
220
inspection No missing solder or
welding slag; weld length
Appearance inspection of
and height meet the design Observing
foundation bolt (steel bar)
requirements; free of oil
sludge after bolting up
4.4.8 Reinspection of high-strength bolt for boiler steel frame; witnessing the sampling records
1 Application scope: reinspection sampling of high-strength bolt for boiler steel frame
2 Th records on sampling for reinspection shall meet the requirements specified in Table
4.4.8.
Table 4.4.8: witnessing records on sampling for reinspection of boiler steel frame high-strength
bolt
Project name
Name of subitem
Project number
project
Inspection
Submitting data
organazition
Manufactruing lot number
Specification Supply quantity (set) Sampling quantity (set) Remarks
of high-strength bolt
221
Conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Project name
Name of subitem
Project number
project
Spanner torsion
Spanner No.: Spanner No.: Spanner No.:
moment after
222
Instruments and numbers
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Project name
Name of subitem
Project number
project
Construction
Reinspection position
organization
Reinspection requirements:
Specification of Quantity of
Node name and number Operator Inspection date
high-strength bolt high-strength bolt
223
Instruments and numbers
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.4.11 Inspection records for large plate beam of boiler steel frame:
1 Application scope: inspection before hoisting of large plate beam of boiler steel frame
2 The inspection records for large plate beam shall meet the requirements specified in Table
4.4.11.
Table 4.4.11: Inspection records for large plate beam of boiler steel frame
Project name
Construction
Construction date
organization
Appearance quality
inspection
Length deviation of
plate beam
Width deviation of
plate beam
Height deviation of
plate beam
224
Spacing of two
supporting points
Vertical deflection
Twist value
Central position of
web plate
Lateral curvature of
web plate
Weld quality
inspection
Node bolt hole
meeting the
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.4.12 Confirmation and signature for baseplate grouting of boiler steel frame post base:
1 Application scope: confirmation and signature for baseplate grouting of boiler steel frame
post base
2 The confirmation and signature for post base baseplate grouting shall meet the
requirements specified in Table 4.4.12.
Table 4.4.12: Secondary grouting confirmation and signature of boiler steel frame column base
Project name
Name of subitem
Project number
project
225
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.4.13 Inspection of platform and ladder equipments:
1 Application scope: inspection of platform or ladder equipments for station boiler, electro
dedusting, auxiliary machinery steel structure, etc.
2 See Table 4.4.13 for the quality criteria and the inspection method.
Table 4.4.13: inspection of platform and ladder equipments
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
226
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Installation
Consistent laying direction;
of Installation direction and
straight and even; uniform Observing
platform fixing
gap joint; firmly fixed
grid
227
defects as slag inclusion,
undercut or pore; good
weld seam shaping
228
2 See Table 4.4.16 for the quality criteria and the inspection method.
Table 4.4.16: Assembly of tube-box-type air preheater equipment
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
229
Testing with steel ruler and
glass horizontal tube, taking
Elevation deviation of support frame
mm 10 1m elevation line of boiler
(beam)
steel frame main column as
Inspection
the reference
4.4.19 Inspection of tube-box air preheater corner box (communicating pipe) and expansion
joint:
230
1 Application scope: tube-box air preheater corner box (communicating pipe) and
expansion joint
2 See Table 4.4.19 for the quality criteria and the inspection method.
Table 4.4.19: Inspection of tube-box air preheater corner box (communicating pipe) and expansion
joint:
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Equipment appearance is
free of the defects like
Appearance inspection of equipment Observing
damage, crack, rustiness and
flattening
Equipment
Conforming to the
inspection
External dimensions manufacturers technical
Testing inlet and outlet end
mm document
faces with a steel ruler
4.4.20 Installation of tube-box air preheater corner box (communicating pipe) and expansion
joint:
1 Application scope: equipment arrangement of tube-box air preheater corner box
(communicating pipe) and expansion joint
2 See Table 4.4.20 for the quality criteria and the inspection method.
Table 4.4.20: Installation of tube-box air preheater corner box (communicating pipe) and
expansion joint
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
231
manufacturer,and the
formed surface shall be
good and free from such
defects as flaw, undercut,
pore and slag inclusion
232
Steady placement with
placing thick piece at
underlayer,thin block at
Placement order Observing
upperlayer and the thinnest
block shall be placed in
middle layer
4.4.24 Installation of stator for rotary air preheater with air shield:
1 Application scope: installation of stator for rotary air preheater with air shield
2 See Table 4.4.24 for the quality criteria and the inspection method.
Table 4.4.24: Installation of stator for rotary air preheater with air shield
233
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Planeness deviation of air shield 2 Air shield radius; and Pulling line and testing with
mm
sector bottom whole bottom 8 steel ruler or glass tube level
234
of stator After thermal the circumferential direction
transmission element 6 on the stator upper end face
installation
4.4.25 Installation of main body of rotary air preheater with air shield:
1 Application scope: installation of main body (including air shield, shroud ring and sealing)
of rotary air preheater with air shield
2 See Table 4.4.25 for the quality criteria and the inspection method.
Table 4.4.25: Installation of main body of rotary air preheater with air shield
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
235
Rawing 8 divides along the
excircle of the sealed
Radial runout of sealed
Dominant mm 2 chamber; rotating the air
chamber
shield by pushing; testing all
Neck
divides with a dial gauge
sealing
Clearance between
device
sealed chamber and snap Uniform clearance Measuring with a steel ruler
ring seat
Installation
Coupling alighment mm Axial and radial deviation Inspection
236
<0.1
Reasonable pipe
Pipe arrangement, esthetic
Pipe installation Observing
installation appearance, correct direction
of strike, firmly fixed support
237
surface shall be good and
free from such defects as
flaw, undercut, pore and slag
inclusion
238
manufacturer,and the
formed surface shall be
good and free from such
defects as flaw, undercut,
pore and deformation
rotor
Diameter6.5m 2
Roundness
Testing 16 points along the
deviation 6.5m<Diameter10m Dominant mm 3
rotor circle direction
of rotor
10m<Diameter18m 4
239
Drawing 8 divides along the
Radial runout of shroud circle and testing the round
mm 2
ring pin external surface with a
Shroud
dial gauge
ring Dominant
Drawing 8 divides along the
installation
Axial runout of shroud circle and testing theshroud
mm 4
ring ring upper plane with a dial
gauge
4.4.30 Installation of driving device for rotary heating surface air preheater:
1 Application scope: installation of driving device for rotary heating surface air preheater,
inluding central incase sealing, radial seal, axial seal and circumferential sealing
2 See Table 4.4.30 for the quality criteria and the inspection method.
Table 4.4.30: Installation of driving device for rotary heating surface air preheater
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Fixed bolt installation The installation direction Observing and testing with a
meets the requirements of the spanner
manufacturer's technical
240
document; firmly fixed
4.4.31 Installation of lubricating device for rotary heating surface air preheater:
1 Application scope: installation of lubricating device for rotary heating surface air
preheater, including oil station and pipe equipments
2 See Table 4.4.31 for the quality criteria and the inspection method.
Table 4.4.31: Installation of lubricating device for rotary heating surface air preheater
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Reasonable pipe
arrangement, esthetic
Pipeline installation appearance, correct direction Observing
of strike, firmly fixed
support
4.4.32 By-part trial operation of oil system for rotary air preheater:
1 Application scope: by-part trial operation of oil system for rotary air preheater, including
trial operation of oil station and equipments like oil system oil circulating equipment
2 See Table 4.4.32 for the quality criteria and the inspection method.
BTable 4.4.32: by-part trial operation of oil system for rotary air preheater
241
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
the technological document
Pump fuel feed pressure MPa Pressure gage observation
provided by the
manufacturer
4.4.33 By-part trial operation of driving device for rotary air preheater:
242
1 Application scope: by-part trial operation of driving device for rotary air preheater,
inlcuding trial operation of motor and reductor equipments
2 See Table 4.4.33 for the quality criteria and the inspection method.
Table 4.4.33: by-part trial operation of driving device for rotary air preheater
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
operation requirements
243
2 See Table 4.4.34 for the quality criteria and the inspection method.
Table 4.4.34: by-part trial operation of rotary air preheater
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Smooth performance
wihtout abnormal noise;
cooling and lubricating
General requirements system are formally put Observing
into use; pump fuel feed
being normal; reductor with
no oil leak
244
sealing device adjustment
and allawable slight
friction in mobile and static
parts
4.4.35 Confirmation and signature for oil penetration test of tubular air preheater welded joints:
1 Application scope: welding inspection with oil penetration test for welded joints on
tubular air preheater tube-box end plate and enclosure
2 The confirmation and signature for welded joints oil penetration test shall meet the
requirements specified in Table 4.4.35.
Table 4.4.35: confirmation and signature for welded joints oil penetration test _________
Project name
Name of subitem
Project number
project
Equipment
Equipment name
Number
Environment
Test parts
temperature
Record of inspection
245
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.4.36 Confirmation and signature of tubular air preheater air pressure test
1 Application scope: tightness inspection with wind pressure test for tubular air preheater
2 The confirmation and signature for air pressure test shall meet the requirements specified
in Table 4.4.36.
Table 4.4.36: Confirmation and signature of tubular air preheater air pressure test
Project name
Environment
Pressure test medium
temperature
246
Testing procedure:
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
247
( assembly 0 measured)
Side length5m
parts ) -10
cover
Side length>5.0m 10
(assembly
parts )
Flexibility
Side length2.5m 4
(flat
bending)
Pulling line and testing with
of frame Dominant mm
steel ruler
cover Side length>2.5m 8
(assembly
parts)
248
documents; no such defects
as slag inclusion, undercut
pore or incomplete
penetration; good weld
seam shaping
Cell body water filling test Dominant Tight without leak Test, observation
Uniform surface;
Sanding in sand seal trough accordance of heights
around
249
and overhaul
Esthetic appearance in
Supporter and hanger technology and solid
welding
4.4.39 Installation of boiler top sealing cover shell and partial sealing member
1 Application scope: installation of sealing cover shell and other partial sealing element for
furnace top
2 See Table 4.4.39 for the quality criteria and the inspection method.
Table 4.4.39: Installation of boiler top sealing cover shell and partial sealing member
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
250
sealing element joints ruler on the position with
obvious deviation
Equipment Boiler door and encasing room Filled with asbestos cord
installation sealing and sealed tight
Observing
Right direction and flexible
Boiler door switch
switching
251
Boiler door installation position
mm 10 Inspecting with a steel ruler
deviation
hole opening
252
The direction and location
meet the design; the
Sluicing nozzle
connection screw thread is
tight without leakage
Observing, transacting
Watering test Dominant Tight and without leakage
confirmation and signature
Single
sheet Single sheet member external Meeting the requirements of
mm Inspecting with a steel ruler
member dimensions the drawing
size
External 0
Interface side length deviation
dimensions -10
of ash mm Inspecting with a steel ruler
Deviation H2.5m 4
of total
distance 2.5m>H5m 8 Pulling line; testing the
255
nozzle
256
The welding meet the
design requirements of the
Observating, and inspecting
manufacturer; welded joints
Welding the weld size with welding
is shaped better without
inspection ruler
defect; the dimension meets
the design requirement
257
Simple and clear layout;
installation technology
featuring in esthetic
Piping installation Observing
Oil inlet appearance and being
and return convenient for operation
branch and overhaul
pipe Joint tight without leak;
connection of branch pipe
Joint installation Observing
and oil gun tight with good
elasticity but leakage
4.4.49 Pre-installation inspection of oil-free ignition device and tiny-oil ignition device
1 Application scope: pre-installation inspection and acceptance for boiler oil-free ignition
device and tiny-oil ignition device
2 See Table 4.4.49 for the quality criteria and the inspection method.
Table 4.4.49: pre-installation inspection of oil-free ignition device and tiny-oil ignition device
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
258
Being vertical; the deviation Observing; testing with a
Mounting plate and carrying
meet the design level ruler on position with
cylinder for plasma generator
requirements obvious deviation
259
Carrying out spectral
Material of alloy analysis for alloy assembly
Dominant No misusage
assembly unit unit and providing the report,
marking on obvious positions
260
Using the pipe seat around
the boiler drum center as the
reference for transverse
With center marks on both
center, using the horizontal
ends (punching), marking
Installation lineation Dominant center as the reference for
out vertical and horizontal
longitudinal center,
center lines on the drum
re-checking horizontally with
steel tape, steel ruler and
glass tube
Note 1: If the requirements can not be met due to the equipments, the problems shall be treated according to the manufacturer's
opinions after negotiated with the manufacturer.
Note 2: LHeight of steam-water separator.
261
4.4.53 Inspection of drum internals:
1 Application scope: applicable to installation of drum internals.
2 See Table 4.4.53 for the quality criteria and the inspection method.
Table 4.4.53 Inspection of drum internals
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Spectrum analysis
Dominant
No misusage of the alloy inspection, providing the
Equipment material
material report, and marking on
obvious positions
4.4.55 Assembly of membrane-type wall (water cooled wall and wall enclosure
superheater):
1 Application scope: applicable to inspection of such equipments as water cooled wall
(including radiant reheater), water cooled wall with extension wall, enclosure wall (extension
enclosure wall) and middle partition as well as assembly of pipe banks.
2 See Table 4.4.55 for the quality criteria and the inspection method.
Table 4.4.55 Assembly of membrane-type wall (water cooled wall and wall enclosure superheater)
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Installation
Meeting the requirements
of
Installation of stiffening bar specified in Table 4.4.71 of
stiffening
this Part
bar
Width Width3m mm Light pipe 3; finned pipe 5 Testing the center distance of
two side pipes on the top,
deviation
middle and bottom positions
of Light pipe 5; finned pipe
according to the
assembly Width>3m mm 2/1000; maximum shall not
requirements of E.1 in this
parts be greater than 15
Part
263
Taking the center line of the
header as the reference,
Diagonal line deviation of
Dominant mm 10 testing according to the
assembly parts
requirements of E.1 in this
Part
a Through-ball test after pipe assembly: to inspect the internal diameter of assembled welded junction and avoid internal
blocking.
4.4.56 Installation of membrane-type wall (water cooled wall and wall enclosure
superheater):
1 Application scope: applicable to installation of water cooled wall (including radiant
reheater), water cooled wall with extension wall, enclosure wall (extension enclosure wall)
and middle partition assembly and spare parts.
2 See Table 4.4.56 for the quality criteria and the inspection method.
Table 4.4.56 Installation of membrane-type wall (water cooled wall and wall enclosure superheater)
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Integral width deviation after 2/1000, maximum shall not Testing with spring scale and
Dominant mm
installation be greater than 15 steel ruler
264
Suspending a plumb bob and
Verticality deviation of pipe bank mm 1 length, and15
testing with a steel ruler
a Through-ball test before contra aperture welding of pipe bank: to inspect foreign matters in the pipe during the period of
equipment storage and transportation and eliminate potential pipe bursting of equipment.
Width Width3m mm Light pipe 3; finned pipe 5 Testing the center distance of
two side pipes on the top,
deviation
middle and bottom positions
of Light pipe 5; finned pipe
according to the
assembly Width>3m mm 2/1000; maximum shall not
requirements of E.1 in this
parts be greater than 15
Part
a Through-ball test after pipe assembly: to inspect the internal diameter of assembled welded junction and avoid internal
blocking.
Assembly
Through-ball test before contra Dominant Meeting the requirements of Inspecting test record after
266
aperture welding of pipe bank a Article 3.1.4 in DL/T but welding
5047-1995
Integral width deviation after 2/1000, maximum shall not Testing with spring scale and
Dominant mm
installation be greater than 15 steel ruler
a Through-ball test before contra aperture welding of pipe bank: to inspect foreign matters in the pipe during the period of
equipment storage and transportation and eliminate potential pipe bursting of equipment.
267
Meeting the requirements
Inspection and installation of header specified in Table 4.3.10 of
this Part
horizontal line
DN>100mm mm 1.5, and20
pipe
Observation; measuring
Equipment pipes with obvious deviation
Planeness deviation of pipe bank mm 10
installation by steel ruler after pulling
line
Reserved expansion
direction shall be correct;
Measuring with steel ruler
Installation of guide mm expansion capacity shall
according to the drawing
meet the requirements of
the drawing
268
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
269
a Through-ball test after contra aperture welding of pipe bank: to inspect the internal diameter of assembled welded junction and
avoid internal blocking.
Clearance between edge pipe and Meeting the requirements of Testing several points with a
Dominant mm
boiler wall the drawing steel ruler
a Through-ball test before contra aperture welding of pipe bank: to inspect foreign matters in the pipe during the period of
equipment storage and transportation and eliminate potential pipe bursting of equipment.
Equipment
assembly Through-ball test after pipe bank Dominant Meeting the requirements of Inspecting test record before
a
assembly Article 3.1.4 in DL/T but welding
270
5047-1995
a Through-ball test after pipe bank assembly: to inspect the internal diameter of assembled welded junction and avoid internal
blocking.
271
Meeting the requirements
Pipe contra aperture Dominant specified in Table 4.3.9 of
this Part
Clearance between pipe bank and Meeting the drawing, points with a steel ruler
Dominant mm
front water wall pipe deviation5 mm
272
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
a Through-ball test before contra aperture welding of pipe bank: to inspect foreign matters in the pipe during the period of
equipment storage and transportation and eliminate potential pipe bursting of equipment.
273
Meeting the requirements
Inspection and lineation of drum
specified in Table 4.3.10 of
and header
this Part
Equipment
installation Drum elevation deviation Dominant mm 5 Testing the end face position
of the connecting pipe seat at
the top of the drum according
to the requirements of E.2274
in
this Part
Correct installation
Assembly of hanging
position, meeting the Observation
iron plate
drawing
a Through-ball test of pipe: through-ball test shall be carried out after single row of pipe banks are assembled and welded,
internal diameter of welded junction after assembly and welding shall be inspected
276
Suspending a plumb bob;
Verticality deviation of side rack testing with steel ruler;
Dominant mm 5
pipe of assembly parts randomly inspecting several
points
277
Table 4.4.69 Assembly of supporting pipe
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Equipment
installation Inspection and installation of header Dominant Meeting the requirements
specified in Table 4.3.10 of
278
this Part
Clearance between edge pipe and Meeting the requirements of Testing several points with a
Dominant
boiler wall the drawing steel ruler
Reserved expansion capacity of Meeting the design Measuring with steel ruler
mm
vertical stiffening bar requirements of the drawing according to the drawing
280
PH value 10~10.5
a If the ambient temperature of hydraulic pressure can not reach the standard specification and hydraulic test must be carried out
immediately, reliable cold-proof and anti-freezing measures shall be adopted.
Project name
281
Through-ball record:
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.4.74 Cleaning and sealing confirmation and signature of header tank (vessel):
1 Application scope: applicable to cleaning, inspecting and sealing of such equipments
as continuous discharge, fixed discharge, drain flash tank, water storage tank and boiler
header tank.
2 Sealing confirmation and signature shall be in accordance with those specified in
Table 4.4.74.
Table 4.4.74 Cleaning and sealing confirmation and signature of header tank (vessel)
Project name
282
Sundries such as dust, scale, seeper and metal
chip in the equipment
Others
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Project name
283
medium temperature
Inspection record:
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Project name
284
Medium
Ambient temperature Purging medium
temperature
Verification serial
number of pressure Test date
gauge
Inspection record:
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
285
Project name
Inspection lot
Project number Boiler type
name
Installation conditions of
internal devices
Counting conditions of
construction personnel before
sealing
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
286
1 Application scope: applicable to inspection of hydraulic test process and result for
entire boiler.
2 Confirmation and signature shall be in accordance with those specified in Table
4.4.78.
Table 4.4.78 Confirmation and signature of hydraulic boiler test
Project name
Volume of Ambient
Boiler type
pressure test water temperature
Water
Accuracy class of
Pressure gauge type temperature in
pressure gauge
the system
Verification serial
number of pressure Design pressure Test pressure
gauge
Installation of lower
Test water index
pressure gauge
Test process:
Inspection conclusion:
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision Date:
287
organization
Manufacturing
Date:
organization
Development
Date:
organization
Project name
Inspection conclusion:
288
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Pipe Planning
Overall planning, reasonable layout
installation layout
Thermal
expansion Dominant Shall meet the operating requirements
compensation
289
diameter)
Observing, suspending
Verticality deviation of
mm 2 of the length and 1 5 plumb and testing with
standpipe
steel ruler
a. Where there is no requirement for design, the pollution discharging and water draining pipes shall be provided with the slope
of not less than 0.2 % under the operation conditions; where the soot blower system pipes are installed, the downward expansion
and thermal compensation of the water-wall shall be considered and the pipes shall be provided with the 2 %drainage slope.
290
draining) flash tank, air pre-heater flush tank and gas tank.
2 The quality criteria and inspection methods are detailed in Table 4.4.81.
Table 4.4.81 Pollution Discharging (water draining) Flash Tank Installation
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Observation and
Connect to base Firm spanner-based
inspection
Cylinder
Equipment Level ruler-based
Horizontal levelness mm 5
installation testing
deviation
291
confirmation and signature, correct manhole
pad, uniform bolting up, consistent threading
and installation direction; the screw thread
revealing 2-3 threads.
292
The welded joints meeting the
requirements of the drawing, Observation; randomly
Ironworks welding free from defects crack, slag inspection with a weld
inclusion and gas cavity, and inspection ruler
shaped well
Spectrum analysis
inspection with
Alloy steel component material
Dominant No misusage providing the report;
quality
making marks at the
obvious section
Distance from
Generator
tank shell center 0.5<L<1.5 (L-length) and Inspecting with a steel
Dominant m
to heating meeting the design requirements ruler
surface edge
Impulsive Verticality
Suspending plumb and
soot blower deviation of mm 2
steel ruler-based testing
installation tank shell
293
Table 4.4.83 Installation of Steam Drum Water Gauge
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Tight sealing surface of the valve spool Painting and inspecting the
Steam and water valves Dominant and the valve seat, correct filling of the sealing surface, and try to
filler, and flexible valve switch operate the valve
294
Take the storage tank center
line as the reference, and
horizontal testing with the
Water level line deviation mm 1 glass pipe in accordance
with the requirements of
equipment technical
conditions and the drawing.
295
Main emergency valve piston
Flawless and trenchless Observation
chamber appearance
Checking technical
Pulse valve electromagnetic
Dominant Correct position and firm fixation information of products and
devices and driving levers
observing
Equipment
Horizontal lever, non-tilting forcing
installation
and supporting point assembly; the Level ruler inspection and
Lever-type pulse valve lever
Dominant vertical misalignment of support heavy bob weighing and
heavy bob
lever guide brace shall be no greater inspection
than 1/100; firmly fixed heavy bob
Equipment Equipment
Without sand hole or crack Observation
inspection appearance
Spectrum analysis
Material of alloy
Dominant No misusage and report
parts
consultation
Hardness test of Meeting the requirements of Article 3.1.16 in Inspecting the test
alloy bolt DL/T 5047-1995 records
Joint surface of
Without pockmark or trench and with good Color printing
valve clack with Dominant
contact inspection
valve seat
296
between parts document gauge and caliper
Installation
Correct position Observation
of buffer unit
297
Clear scale of indicator dial,
obvious zero position, adequate Checking the swelling
Inspection of indicator
rigidity and top end of pointer, capacity and the scale
components
adequate measurement range of range of indicator dial
indicator
Pressure gage type Accuracy class of the pressure gauge Calibration serial number of the pressure gauge
Test process:
Inspection conclusion:
298
Construction organization Date:
4.4.89 Assembly and installation of fume, wind, coal and powder pipes
1 Application scope: Assembly and installation of fume, wind, coal and powder making
(feeding) pipes
2 See Table 4.4.89 for the quality criteria and the inspection method.
Table 4.4.89: Assembly and installation of fume, wind, coal and powder pipes
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Taking a 1m boiler
elevation as reference;
Equipment
testing over two points for
installation Elevation deviation of installation mm 20
each component with steel
ruler and glass tube level
(both ends must be tested)
Telescopic
joint
Corrugated expansion joint Dominant The cold drawing dimension Inspecting the cold
installation
shall meet the requirements drawing records
of the drawing; sealing plate
welding shall be tight without
leak; guide plate opening 299
4.4.90 Installation of operating devices for fume, wind, coal and powder pipes
1 Application scope: installation of operating devices for fume, wind, coal and powder
pipes (making and feeding)
2 See Table 4.4.90 for the quality criteria and the inspection method.
Table 4.4.90: Installation of operating devices for fume, wind, coal and powder pipes
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
4.4.91 Assembly and installation of fume, wind, coal and powder pipes valve
1 Application scope: installation of operating devices for fume, wind, coal and powder
pipes valve (making and feeding)
2 See Table 4.4.91 for the quality criteria and the inspection method.
Table 4.4.91: Assembly and installation of fume, wind, coal and powder pipes valve
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Equipment appearance is
free of the defects like
Appearance inspection of equipment Observing
damage, crack, rustiness and
flattening
Conforming to the
Equipment Testing inlet and outlet end
External dimensions mm manufacturers technical
inspection faces with a steel ruler
document
301
Correct installation position;
installation direction being
Installation position and direction Checking the drawing
consistent with the drawing;
easy operation
302
Reasonable pipe
arrangement, esthetic
Piping installation Dominant appearance, correct Observing
direction of strike, firmly
fixed support
4.4.94 Installation of supporter and hanger for fume, wind, coal and powder pipes
1 Application scope: installation of supporter and hanger for fume, wind, coal and powder
pipes (making and feeding)
2 See Table 4.4.94 for the quality criteria and the inspection method.
Table 4.4.94: installation of supporter and hanger for fume, wind, coal and powder pipes
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
The type and specification meet the Checking with the drawing
Installation type
requirements of the design document and inspecting
Equipment Checking with the drawing
Installation elevation mm Consistent with the drawing design
installation and inspecting
No severe corrosion,
Appearance Observing
Equipment damage or deformation
inspection Meeting the requirements
External dimensions mm Inspecting with a steel ruler
of the drawing
303
of sperator Flexible control; consistent
Installation of turning vane
opening; correct direction
4.4.96 Confirmation and signature for oil penetration test of fume, wind, coal and powder pipes
welded joints
1 Application scope: confirmation and signature for oil penetration test of fume, wind, coal
and powder pipes welded joints
2 The confirmation and signature should meet the requirements of Table 4.4.35.
4.4.97 Indication records of expansion at all stages
1 Application scope: indication records of boiler expansion at all stages after and before
water loading in hydraulic boiler test, ignition and whole set start-up
2 The records shall meet the requirements specified in Table 4.4.97.
Table 4.4.97: indication recorder of boiler expansion at stage _________________
Project name
Name of subitem
Project Numbrt
project
Construction stage
Recording date
Recorded by (before / after
stage)
305
Recording before the stage Recording after the stage
Installation
position of
Up and Down Front and back Left and right Up and Down Front and back Right and left
expansion
indicator
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Development
Date:
organiztion
4.4.98 Confirmation and signature for inspection hoisting device load carrying at stages
1 Application scope: confirmation and signature for inspection hoisting device load
carrying at stages after loading of boiler hoisting device device, after water load in water pressure
test and in steam tightness test
2 The confirmation and signature content should meet the requirements of Table 4.4.98.
Table 4.4.98: confirmation and signature for inspection on boiler hoisting device load carrying at
stage ________________
Project name
Name of subitem
Project number
project
306
Construction stage
Inspection conclusion
Installation position of
Load carrying condition
hoisting device
Acceptance
Acceptance suggestion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Development
Date:
organiztion
307
inspection level and steel ruler
308
connection; flexible control
Internal cleaning of air slide track Clean and without sundries Observing
Installation
Straight and even; good
of ladder Installation of ladder sollar Observing
welding fabrication
sollar
309
1 Application scope: installation of equipments for slag barn, dehydration barn and buffer
tank
2 See Table 4.4.100 for the quality criteria and the inspection method.
Table 4.4.100: Installation of boiler slag barn and auxiliary facilities
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Spacing deviation of post Dominant mm 1 Post spacing, and 10 Measuring with a steel tape
Welding
Weld surface quality Weld joint shall be without Observing
defects such as flawless,air
hole,etc with best forming
and the weld joint height
310
shall meet requirements of
drawing
Name of subsection
Name of unit project Installation of boiler body Installation of steel frame
project
Implementation Related
No. Inspection item
performance information
Alloy steel (excluding low alloy steel such as 16Mn) spare parts
1
shall be analyzed and reinspected piece by piece with spectrum.
Acceptance result
311
Construction organization: (Seal) Supervision organization: (Seal)
Project technical director: Supervision engineer :
Date: Date:
Note: the content listed in this table may be added or canceled according to the actual situation.
4.4.102 Inspection talbe on the implementation of the compulsory provisions for thesubsection
project of boiler drum installation
1 Application scope: inspection on the implementation performance of compulsory
provision in steam drum, steam separator and water storage tank installation
2 The implementation performance of compulsory provisions in boiler drum installation
subsection project shall meet the requirements specified in Table 4.4.102.
Table 4.4.102: Inspection talbe on the implementation of the compulsory provisions for the
subsection project of boiler drum installation
Project name
Implementation
No. Inspection item Related information
performance
Arc strike and welding shall not be carried out on the steam
drum wall where welding is prohibited, they must be agreed by
3
the manufactory, and strict welding process qualification shall
be carried out before welding.
312
Acceptance result
Note: the content listed in this table may be added or canceled according to the actual situation.
Name of subsection
Name of unit project
project
Implementation Related
No. Inspection item
performance information
The sphere test must be conducted for boiler heating surface pipes
before assembly and installation. the diameter of ball for test shall
2
meet the relevant requirements. the seal measure shall be taken
after sphere test.
313
Quality of alloy steel components shall meet the requirements
specified in equipment technological documents; before
installation, material quality shall be reinspected and
4
marked in obvious positions; after installation, marks shall
be checked; those materials without clear marks shall be
reinspected.
Acceptance result
Note: the content listed in this table may be added or canceled according to the actual situation.
Name of subsection
Name of unit project
project
314
Project number Acceptance time Date:
Implementation
No. Inspection item Related information
performance
Acceptance result
Note: the content listed in this table may be added or canceled according to the actual situation.
315
2 The implementation performance of compulsory provisions for hydrostatic test for entire
boiler shall meet the requirements specified in Table 4.4.105.
Table 4.4.105: Inspection table on the implementation performance of compulsory provisions for
hydrostatic test for entire boiler
Project name
Name of subsection
Name of unit project
project
Implementation Related
No. Inspection item
performance information
The pressure for boiler overpressure test shall comply with the
requirements of the manufacturer. without requirements of the
manufacturer, for boiler body (superheater), the testing pressure
shall be 1.25 times the boiler design pressure; for monotube
5
boiler, it shall be 1.25 times the design pressure of the
superheater outlet and shall not be less than 1.1 times the
economizer design pressure; for reheater, it shall be 1.50 times
the design pressure.
316
inspection period).
During the hydraulic test, ambient temperature shall not be less
than 5. When ambient temperature is less than 5,
antifreezing measures must be adopted. Water temperature in the
hydraulic test shall be controlled according to the values
specified by the manufactory, should be 30~70 in general.
Acceptance result
Note: the content listed in this table may be added or canceled according to the actual situation.
Surface planeness of
mm 1 Inspecting with level ruler
support
317
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
318
Suspending, pulling wire,
Negative Frame planeness testing several places on the
Dominant mm 10
pole deviation horizontal and vertical
frame directions with a steel ruler
assembly
Diagonal difference Dominant mm 5 Testing with steel tape
Hoisting device of negative poles Dominant Boom is vertical, fulcrum Measuring and observing
bearing is horizontal; bolted with level ruler and plumb
connection is firm and bob
reliable; the sleeve is stressed
uniformly; the surface is 319
clean, free from dust and oil
stain
a In the quality standard of anode plate and frame installation verticality index, L is the height of the positive plate or negative
pole frame.
320
The bolt is uniformly
stressed, screw threads
exposed out of the nuts 2~3
Connecting bolt threads and with consistent Observation
exposed length; spot welding
firmly according to the
requirements of the drawing
321
point Distribution plate
mm 5
rapping
322
document, if there is no
provision, not less than 8h
Equipment
Opening of the plate Meeting the design Re-inspecting with steel
323
requirements ruler
Plate planeness deviation mm 2/1000 length of tubesheet Testing with a steel ruler
Clean in the dust remover Dominant Clean and without sundries Observation
324
pore, and good shaping
Appearance inspection of
Without crack or damage Observation
equipment
Meeting equipment
Center deviation of the two shafts Dominant mm Testing with steel ruler
installation requirements
Installation
Meeting equipment
of End face spacing of coupling Testing with steel ruler
installation requirements
coupling
Solid, firm, convenient
disassembly and assembly,
Installation of connecting shaft
proper and uniform Observing and inspecting
safety guard
clearance, without friction
with connecting shaft
Project name
Name of subitem
Project number
project
325
Construction
Construction date
organization
Foundation No.
Foundation
elevation
Iron gasket
height
Iron gasket
blocks
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Project name
Name of subitem
Project number
project
326
organization
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Project name
327
Inspection item Inspection result Remark
Height of electromagnetic
rapping stroke limiter
Concentricity of rapping
hammer
Verticality of rapper
Running time
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
Project name
328
Abnormal sound in the
operation
Mechanical working
condition
Reductor
Motor temperature
Rapping hammer
operation condition
Bearing temperature
Running time
Inspection conclusion:
Acceptance
Acceptance organization Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
Project name
Subsection project
Unit project name
name
Implementation Related
No. Inspection item
performance information
329
In the process of equipment installation, inspection and
acceptance shall be carried out in time; if the last procedure has
not pass the inspection and acceptance, the construction of next
1
procedure shall be not carried out. The qualified inspection and
acceptance must be carried out before concealing the concealed
work, and transact the confirmation and signature.
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
330
4.6 Integral Air Pressure Test of Boiler
4.6.1 Integral air pressure test of boiler:
1 Application scope: acceptance for integral air pressure test of boiler. Integral air
pressure test scope shall include: air pressure test for boiler furnace, flue and air duct, and
electric dust remover, etc. On-site construction organization may determine the air pressure
test scope according to the actual situation.
2 Integral air pressure test of boiler shall be in accordance with those specified in Table
4.6.1.
Table 4.6.1 Integral air pressure test of boiler
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Expansion joint
4.6.2 Confirmation and signature of air integral air pressure test of boiler:
1 Application scope: confirmation and signature after integral air pressure test of boiler.
2 Confirmation and signature of integral air pressure test of boiler shall be in
accordance with those specified in Table 4.6.2.
Table 4.6.2 Confirmation and signature of integral air pressure test of boiler
Project name
Subsection project
Project number
name
Pressure-measuring
Test pressure
position
Testing time
331
Test scope
Test
process
Inspection
conclusion
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
332
4.7 Installation of Boiler Fuel Fired Equipments and Pipes
4.7.1 Installation of oil tank:
1 Application scope: combination and installation of oil tank with any volume.
2 See Table 4.7.1 for the quality criteria and the inspection method.
Table 4.7.1 Installation of oil tank
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
333
Open pore position
In and
Pore diameter
out oil mm Meeting the design drawing Testing with a steel ruler
pipe
Pipe diameter
mm
Installation position
334
Opening position is correct,
the spark-proof copper
Installation of dip hatch hole mosaic layer is intact ; the
hole cap is close; the switch
is flexible
4.7.3 Confirmation and signature for filling water in the oil tank:
1 Application scope: inspection confirmation and signature for filling water in the oil
tank.
2 Confirmation and signature shall meet the requirements specified in Table 4.7.3.
Table 4.7.3 Confirmation and signature for watering test of oil tank
335
Project name
Name of subitem
Project number
project
Ambient
Equipment number
temperature
Internal inspection of
oil tank
Appearance inspection
of oil tank
Tightness inspection of
welded joints
Foundation sinking
inspection after
watering
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
336
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
338
with glass tube
Testing with an
Meeting manufacturer's
Shaft levelness deviation Dominant mm accurate level
requirements, and0.5
instrument
Testing with an
Axial and radial
Dominant mm <0.1 accurate level
deviation
instrument
Coupling
Meeting the requirements of
alignment
manufacturer's technical Testing with a steel
Coupling spacing
document, without ruler
requirements, 2~4
339
Flourishing degree of impeller and
Inspecting with a dial
shaft sealing ring
indicator
Balance disc ladle skewness mm
340
Axial and radial Testing with an accurate
Dominant mm <0.1
deviation level instrument
Coupling Meeting the requirements of
alignment manufacturer's technical
Coupling spacing mm Testing with a steel ruler
document, without
requirements, 2-4
installation Tightness test Dominant documents; tight and pressure, keeping it for
without leakage at the oil 10min, reducing to the design
and steam side pressure, inspecting and
recording
341
Sealing surface is smooth
and clean, free from rust,
Sealing surface, gasket material,
groove mark; gasket
paint
material and paint shall meet
the design requirements
Testing with
Bearing Sliding bearing 65
thermodetector
Dominant
342
Pressure shall be stable and reach Observing pressure
Outlet pressure of oil pump MPa
the design value gauge and recording
343
passage and operation of
other equipment
Reasonable arrangement,
sound construction and Checking drawing and
Supporter and hanger layout
without impacting on observing
thermal expansion
Observing, suspending
Verticality deviation of the vertical
mm 2 length, and15 plumb bob, and testing with
pipe
a steel ruler
a Where there is no requirement in the design, discharge pipe shall be provided with not less than 0.2% gradient on the condition
that it guarantees the operation state
Equipment
Deviation of vertical and horizontal mm 10 Inspecting with a steel ruler
345
center line
4.7.14 Confirmation and signature for hydraulic test of fuel oil pipes:
1 Application scope: confirmation and signature for hydraulic pressure inspection after
fuel oil system pipes (pipes supplied by the factory) are installed in the boiler room.
2 Confirmation and signature shall be in accordance with those specified in Table
4.7.14.
Table 4.7.14 Confirmation and signature for hydraulic test of fuel oil pipes
Project name
Inspection record
346
Inspection conclusion:
4.7.15 Confirmation and signature for steam purging of fuel oil pipes:
1 Application scope: confirmation and signature for steam purging inspection after fuel
oil system pipes (pipes supplied by the factory) are installed in the boiler room.
2 Confirmation and signature shall be in accordance with those specified in Table
4.7.15.
Table 4.7.15 Confirmation and signature for steam purging of fuel oil pipes
Project name
Inspection record
347
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Project name
Implementation Related
No. Inspection item
performance information
All the pipes must be carried out with hydraulic test (1.25 times of
working pressure) and shall be qualified and approved according
1
to the standard requirements after the fuel oil system is
completed.
348
Fresh water rinsing or steam purging shall be carried out for fuel
oil system after installed; approved technical measures shall be
adopted during the purging; check valve core, adjusting valve
core and orifice plate shall be taken out before purging; entire
2 target type flowmeter shall be taken out and replaced with stub
pipe; purging times shall not be less than 2 until the medium
purged is clean; residue in the dead angle shall be cleaned up after
purging is qualified and confirmation and signature shall be
transacted.
Oil circulation test for the total system shall be carried out after
the fuel oil system is installed; the oil pump segmental trial
operation may be accompanied to be carried out; approved
3 technical measures shall be provided during test; and the cycling
time is generally not less than 8h; the filter shall be cleaned after
the oil circulation is completed and confirmation and signature
shall be transacted.
Valves of fuel oil pipes shall pass the hydraulic test in 1.5 times of
5
working pressure
349
Hole drilling, gas cutting and welding shall not be carried out on
9
the oil pipes after cleaning and sealing.
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
4.8.2 Examination of gears with different diameter of the steel ball coal mill
1 Application scope: examination of gears with different diameters of the steel ball coal
mill.
2 Quality criteria and inspection method are shown in Table 4.8.2
Table 4.8.2: Examination of gears with different diameters of the steel ball coal mill
Inspection methods and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
Testing with the steel
Geometric dimension mm the equipment
ruler
technological documents
and End cover assemble mark the equipment technical Check mark
assembly documents
Conforming to the
Pinion
Tooth, coupling, bearing and shaft assembly equipment technological Observation
inspection
documents
Contacting and connecting bolt of the Solid and great Testing with feeler
bearing pedestal and basic frame contacting, gapless, gauge, and tapping it by
tightening evenly and hand
351
with locking device
Meeting requirements of
Gap between the bearing outer ring and the the technological Inspecting the pressing
mm
upper cover top document provided by the lead wires
manufacturer
Testing bedplate
Main
0.2Bedplate longitudingal and
bearing Horizontal deviation of the bedplate mm
length(width) transverse with the
installation
precision leveler
Between the spherical face and the Testing with the steel
mm Marking line and aligning
bedplate vertical and horizontal centers ruler
Space deviation mm 2
352
Deviation of diagonal line mm 2
354
2 Quality criteria and inspection method are shown in Table 4.8.5
Table 4.8.5: Installation of driving device for the steel ball coal mill
Inspection
Procedure Inspection item Property Unit Quality criteria methods and
instruments
Measuring with
Meeting requirements specified in the dial
Coupling center alignment
Installation Table 4.3.12 of this Part indicator,
of reductor feeler gauge
Oil tank and equipment appearance In good condition without Observing, inspecting the
scar and with complete water infusion or oil
355
components impregnate
Reasonable arrangement,
sound construction and Checking the drawing and
Supporter and hanger installation
without impacting on observing
expansion
4.8.7 The confirmation and signature of water pressure test oil station cooler, bearing
cooling water room, etc
1 Application scope: applicable to inspect the tightness of the boiler auxiliary machinery
with oil system
2 Confirmation and signature content (See Table 4.8.7)
Table 4.8.7: The confirmation and signature of water pressure test oil station cooler, bearing cooling water
room, etc
Project name
356
Inspection lot name Equipment type
Verification serial
Surrounding temperature number of pressure
gauge
Inspection record
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Construction
Date:
organization
357
Table 4.8.8: construction record
Project name
Equipment name
Acceptance
Acceptance opinion Acceptance signature
organization
358
Project name
Tightening requirements:
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
359
Project name
Subsection project
Equipment name
name
Inspection record
Inspecting the
construction remains
in the internal
equipment
The temporary
weldment inspection
of the internal
equipment
Inspecting the
construction remains
left in the flue and air
flue connected to the
equipment
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
360
Construction
Date:
organization
4.8.11 Confirmation and signature of the examination before equipment trial operation
1 Application scope: applicable to the confirmation and signature of the examination
before trial operation of all rotating equipment of the boiler auxiliary machinery, and may
properly increase or decrease the inspection item
2 Confirmation and signature content (See Table 4.8.11)
Table 4.8.11: ________________ Confirmation and signature before equipment trial operation
Project name
Inspection conclusion:
361
Construction organization Date:
Project name
Main
specifications \ Equipment
Equipment name
type of the quantity:
equipment
Trial operation
Manufacturers
director
Trial operation
time
Trial operation
watch
362
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Construction
Date:
organization
The appearance of the stator shell and Free from flaw and
the separator blister
Installing Vertical shaft, stator shell wearing Fix firmly, smooth and
Observation
equipment plate no-looseness
363
steel ruler
stator shell
Meeting the
requirements the
The gap between the anchor and the Testing with the steel
mm equipment technical
beater plate ruler
documents, 50 when
there is no requirement
364
Free from scale and
Clean the oil tank Dominant welding residue, and clean Observation
the inside
Reasonable arrangement,
sound construction and Checking the drawing and
Supporter and hanger installation
without impacting on observing
expansion
365
Inspection methods and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
Installation of the anchor bolt Measuring and observing
Table 4.3.11 of this part
Meeting requirements
Measuring with the dial
Coupling center alignment Dominant specified in Table 4.3.12
indicator, feeler gauge
of this Part
4.8.16 MPS (ZGM) Installation of the medium speed coal mill main body
1 Application scope: installing main body of the medium speed roller mill
2 Quality criteria and inspection method are shown in Table 4.8.16
Table 4.8.366: MPS (ZGM) Installation of the medium speed coal mill main body
Inspection methods and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements
Reductor inspection specified in the Table
4.3.13 of this part
Meeting requirements
Bedplate Foundation examination and score and Testing with the feeler
Dominant mm specified in the Table
installation iron gasket stone bolt installation gauge and the steel ruler
4.3.11 of this part
366
Testing the bedplate
vertical and horizontal
Bedplate levelness deviation Dominant mm/m 0.1
direction with accuracy
level meter
Meeting requirements of
Pressure Lower press ring frame of the pressure the equipment technical Testing with the steel ruler
devices device installation document and the 7.3.5.8 and the feeler gauge
term in the DL/T 5047-95
4.8.17 MPS (ZGM) Installation of driving device for MPS medium speed roller mill
1 Application scope: installing driving device of the medium speed roller mill
2 Quality criteria and inspection method are shown in Table 4.8.17
Table 4.8.17: MPS (ZGM) Installation of driving device for MPS medium speed roller mill
Inspection methods and
Procedure Inspection item Property Unit Quality criteria
instruments
Levelness deviation of the reductor top Permissible Testing with the leveling
mm
surface deviation<0.2/1000 rod
367
surface and between the
bedplate
Meeting requirements
Testing with dial gauge
Coupling alignment Dominant specified in the Table
and the feeler gauge
Motor 4.3.12 of this part
installation Meeting requirements
Installation of the anchor bolt specified in the Table Observation
4.3.11 of this part
368
The location shall be
convenient for operation
and inspection with neatly
Checking the drawing and
Valve installation Dominant arrangement and even
observing
interval, and the tightness
test must be carried out
before installing
Reasonable arrangement,
sound construction and Checking the drawing and
Supporter and hanger installation
without impacting on observing
expansion
Table 4.8.19.: Installation of the main body of Type E medium speed coal mill
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
Reductor the equipment Observation
technological document
Meeting requirements of
Baseplate the equipment Observation
technological document
369
Measuring with level
Elevation deviation Dominant mm 2
meter
Measuring with
Levelness deviation of the base plate Dominant mm/m 0.1
0.02mm/m leveling rod
Observing at the
Segmental
transverse axis of pressure
trial Upper grinding ring amplitude Dominant mm 5
device or Nitrogen
operation
pressing cylinder
4.8.20 Installation of driving device of the Type E medium speed coal mill
1 Application scope: Installation of driving device of Type E medium speed coal mill
2 Quality criteria and inspection method are shown in Table 4.8.20
Table 4.8.20: Installation of driving device of the Type E medium speed coal mill
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
370
Measuring with dial
Deviation of reductor and spindle center Dominant mm 0.05
gauge
4.8.21 Installation of the main body of Type RP (hP) bowl type mill
1 Application scope: Installation of main body of Type RP (hP) bowl type mill
2 Quality criteria and inspection method are shown in Table 4.8.21
Table 4.8.21: Installation of the main body of Type RP (hP) bowl type mill
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting equipment
Base plate examination Observation
technological records
Installation technology mm The drainage pipe gradient Measuring with ruler and
of the bushing bottom observing
shall not be less than
10.Nut of anchor bolt
bottom shall be firmly
spot welded with bolt, and
the grease shall be daubed
on its upper part screw 371
thread, and the batched
jute shall be daubed on the
upper port of bolt and
bushing
Aliquot circumference,
Gap at sealing place of the Even circumference gap
mm and testing with feeler
mill spindle neck with less than 0.10
gauge
Installation
Take the base center line
of base
Central position deviation Dominant mm 2 as reference to examine
plate and
the plumb bob
pedestal
Vertical and horizontal
Measuring with
levelness deviation of mm 0.1mm/m
0.02mm/m leveling rod
pedestal
Positioning in accordance
with equipment number, Meeting the specification
Engine block, separator, female cone,
and cladding sealing of equipment
outlet device center coal drop pipe
compound on hole bolt technological records
and joint surface
Implement in accordance
Nitrogen charge with requirements of Observation
technological document
Meeting requirements of
Inspecting with a feeler
Grinding roller gap Dominant mm equipment technological
gauge
records, and with even gap
Center line deviation of reductor and mm 0.4 Testing with the steel ruler
372
base frame
Top surface levelness of reductor mm Permissible error<0.2/1000 Testing with leveling rod
inspection Internal wear-resistance plate of the Firm, smooth and without Testing by tapping with
stator shell looseness hand hammer
Recheck requirements of
Correct assembling without technological document
Impeller and shaft assembly
looseness and examining by moving
disc
373
Meeting requirements of
Recheck, and testing with
Bearing designation and gap mm equipment technological
pressing lead wires
records
Meeting requirements of
Concentricity deviation at all levels equipment technological
mm
of stator shell records, 5without
requirements
Air inlet
Axial direction Testing with the steel ruler
gap of Meeting requirements of
impeller
Meeting requirements of
The seal clearance of rotor spindle drawing and the expansion Testing with feeler gauge
mm
and stator shell displacement of stator shell and steel ruler
heated shall be considered
Meeting requirements of
equipment technological
Thrust gap
Blower records, 0.3~0.4without Testing with pressing lead
mm
bearing requirements0.3 ~ 0.4 wires
374
situation.
Meeting requirements of
Recheck, and testing with
Bearing designation and gap mm equipment technological
pressing lead wires
records
Meeting requirements of
Eight equant
Radial clearance of blade top and stator equipment technological
mm circumference, and testing
shell records, 2 ~ 3without
with feeler gauge
Installation requirements
of Vertical and horizontal center line Testing with plumb and
mm 10
equipment deviation steel ruler
375
Table 4.8.25: Installation of air blower motor
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
Installation of anchor bolt Table 4.3.11 of this part Measuring, observing
Meeting requirements of
Installation
equipment technological
of motor Magnetic center deviation of
Dominant mm records, 1without Testing with the feeler gauge
motor
requirements, and even and
balance
Meeting requirements
Testing with dial gauge and
Coupling center alignment Dominant specified in Table 4.3.12 of
feeler gauge
this Part
Meeting requirements of
Color printing and testing
The meshing gap of the gear oil pump mm equipment technological
with feeler gauge
records
376
With correct location,
Installation of oil tank clean inwall and linking Observation
closely and tightly
Reasonable arrangement,
sound construction and Checking drawing and
Installation of supporter and hanger
without impacting on observing
expansion
Meeting requirements of
Specification and type Check with documents
drawing
377
rod
Inlet-outlet elevation
mm 10
deviation
Meeting requirements of
Direction of rotation equipment technological Observation
records
Meeting requirements of
Measuring impeller clearance mm equipment technological
records, and with even gap
378
Safety pin material and
diameter shall meet
Safety device Testing with vernier caliper
requirements of equipment
technological records
Shaft seal of the main shaft Dominant Closely seal, no-leakage, oil Observation
Gap of shaft and cell body mm 2, Even and balance Testing with the feeler
gauge
Contact gap of suspending tile and its clip mm 0.1
379
0.20 ~ 0.30, or meeting
Suspending
Top mm requirements of equipment
tile and shaft
technological records Measuring with the
10, Or meeting
Distance of suspending tile and both ends
mm requirements of equipment
of shaft shoulder
technological records
0.5/1000Axial length or
meeting requirements of Measuring with steel
Expansion clearance of screw axes mm
equipment technological ruler
records
380
Flexible switch and correct
Coal gate adjusting valve Observation
indicator
Meeting requirements of
Installation of angle of coal supply
Angle equipment technological Observation
slot
records
inspection
Anchor bolt deviation mm 10 Measuring with steel ruler
Measuring with
Elevation deviation mm 10
auto-collimator
Installation Sizing Length mm Above base plate20 Measuring with steel ruler
of sizing block
block and dimension Width mm 60 ~ 100 Measuring with steel ruler
anchor
Sizing block location Both side of anchor bolt Observation
bolt
Contacting of sizing block layers mm Close contact, and the Measuring with feeler
partial gap 0.1, and the gauge
stuffing length 20 % the
381
sizing block contact
length
Meeting requirements of
Installation of anchor bolt
Table 4.3.11 of this part
Meeting requirements of
Bent axle and equipment technological Color printing
Contact angle Dominant Angle
axle pad records, 90 ~ 120without inspection
requirements
Meeting requirements of
bearing Diameter of equipment technological
Dominant mm
bush axle<50mm records; 0.08 ~
0.12without requirements
0.05Contact closely,
best; light leakage shall
not more than two Examining light
Gap of piston ring and
mm sections; the distance of leakage and testing
cylinder wall
light leakage section and with feeler gauge
foreshaft of piston ring
shall be >30of arc length
Gap of non-lubricating
Testing with the
position ring and mm 0.1 ~ 0.2
feeler gauge
cylinder wall
Assembling
Side clearance of piston
position mm 0.05 ~ 0.1
ring in the slot interior
3 ~ 5 piston diameter
Piston ring end or meeting requirements
mm
clearance of equipment
technological records
Meeting requirements of
Precision of suction and
equipment technological Observation
discharging valve reed
records
383
Meeting requirements of
Range of suction and equipment technological
mm
discharging valve reed records; 3 ~ 4without
requirements
Meeting requirements
specified in the DL/T
Pipe and valve of oil system, gear oil 5210.5-2009 , and
Observation
pump and oil filter meeting requirements of
equipment technological
records
Meeting requirements of
Meeting requirements of
Specification and type equipment technological
design technique document
records
Meeting requirements of
Location Observation
drawing
Meeting requirements of
Direction Observation
drawing
Perpendicularity deviation of
mm 5 Testing with the steel ruler
cylinder
Installation of
Connect to base Firmly Inspection
equipment
Installing pressure gauge and
thermometer at the section
with less vibration where
Installation of meter Observation
shall be connected firmly and
shall be convenient for
observation
385
2 Quality criteria and inspection method are shown in Table 4.8.35
Table 4.8.35: Installation of cooling water pump
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements of
Scribing line and inspecting base
Table 4.3.11 of this part
Meeting requirements of
equipment, with proper
Shaft packing Observation
elasticity, closeness and
inleakage
Meeting requirements of
Scribing line and inspecting base
Table 4.3.11 of this part
Meeting requirements of
equipment, with proper
Shaft packing Observation
elasticity, closeness and
inleakage
386
Testing with the accuracy
Levelness deviation mm/m 2
level meter
Inspecting freeze
protection(preservation)protection No-leakage Observation
Equipment
fluid
inspection
Block-free; flexible and Barring inspection with
Inspecting motor shaft and bearing
even barring special tools
Meeting requirements of
Flange face horizontal deviation of
Dominant mm equipment technological Calculating and measuring
Installation pump shell lower end
records
of
Meeting requirements of
equipment Installing connecting bolt of pump
Dominant equipment technological Testing with torque spanner
and motor
records
Meeting requirements of
Scribing line and inspecting base
Table 4.3.11 of this part
387
equipment, with proper
elasticity, closeness and
no-leakage
Meeting requirements of
Scribing line and inspecting base
Table 4.3.11 of this part
Meeting requirements of
Installation
equipment, with proper
of Shaft packing Observation
elasticity, closeness and
equipment
inleakage
388
Complete, firm, without
Cooling water pipe Observation
interfering with channels
Without sundries
Carry out internal
Preparation inside(instrument,
Internal inspection of mechanical and inspection and confirmation
for trial temporary consolidation,
interconnection system and signature of seal shall
operation etc); and personal shall not
be transacted
stay there
Unimpeded on-site
Channels Observation
channels
condition facilities
of trial Complete
operation telecommunication
Telecommunications equipment of on-site trial
operation and operating
personnel
Meeting requirements of
Equipment(instrument)
trial operation
389
For unimpeded water
Cooling water pipe returning and sufficient
water quantity
Bearing
Sliding bearing Dominant 65 Testing with thermoscope
temperature
or observing instrument
Angle Sliding bearing Dominant 80
Meeting requirements of
equipment technological
records, best seal without
Sealing device oil leak, no-heating, a small Observation
amount of dropping water
may be allowed at packing
set sealed
390
4.8.41 Submerged chain conveyer installations
1 Application scope: table 4.8.41-1 shall be applicable to installing boiler submerged
chain conveyer, and table 4.8.41-2 shall be applicable to installing dry type residue extraction
mechanism
2 Quality criteria and inspection methods are shown in Table 4.8.41-1, 4.8.41-2
Table 4.8.41-1: submerged chain conveyer installations
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements
Scribing line and inspecting base specified in the Table
4.3.11 of this part
Esthetic appearance of
Installing pipeline pipeline layout, rational Observation
direction of strike
391
Best appearance without
defects such as
Appearance
non-deformation and
damage
Equipment Meeting the specification
Observation
inspection of equipment
Geometric dimension
technological records of
the manufacturer
392
instructions
Lap length of neighboring two steel plates mm 151 Measuring with steel tape
Meeting requirements of
Installation of driving device
manufacturer instruction
Hydraulic
system
Regulating device of chain Equipment shall be in Observation
installation
tension good condition, flexible
and with proper tight
regulation, which shall set
aside above 2/3 to control 393
margin
Best appearance,without
Appearance defects such as
Equipment inspection
bruising,crack,etc.
Meeting requierments of
Observation
Geometric dimension mm equipment technological
records
Meeting requirements of
Scribing line and inspecting base
Table 4.3.11 of this part
Even tightening
Flange connection mm force,closeness and Observation
Installing equipment
inleakage
Lateral direction
Levelness 0.2Length(width) and Pulling line and testing
mm
deviation overall length of frame10 with a steel ruler
Longitudinal direction
Measuring with
Roller installation
395
Each part shall be smooth and
Parts appearance flattening without solder skips
and deformation
Meeting equipment
technological records,weight
Installing supporter and hanger
shall not be pressed on the slag
Slag Observation
leading slot
falling
Parallel slag leading slot shall
bunker,sl
fit to the center of conveyer
ag
Installation of slag leading slot belt with even both side and
leading
with inleakage of belt
slot
contaction
Inspecting bolt
Flange gasket shall be close
elasticity with
and bolt-uo,and the nut screw
Flange connection spanner,and observing
thread shall be revealed
the leanth of bolt
properly from the bolt
revealling from bolt
Meeting requirements of
equipment,with proper
Shaft packing Observation
elasticity,closeness and
inleakage
396
Meeting requirements specified
Coupling center alighment Dominant
in Table 4.3.12 of this part
Meeting requirements of
Coordination of impeller and shaft
equipment technological records
Equipment inspection
Without casting
Bearing oil room sand,sundries,and the interior Observation
shall be clean
Meeting requirements of
equipment,with proper
Shaft packing
elasticity,closeness and
Observation
inleakage
397
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements
Scribing line and inspecting base specified in the Table 4.3.11
of this part
Installing equipment
Meeting requirements
Testing with dial gauge and
Coupling center alighment Dominant specified in the Table 4.3.12
feeler gauge
of this part
398
equipment technological
Air outlet angle of the stator shell Angle
records
Appearance of the stator shell and Without flaw and blister and
rotor solder skips
399
Grinding with sizing
block,even
Smooth refining and best
Base contact face moulage;examing vertical
contact
and horizontal direction
with levelling rod
Spot welding of sizing block at Firm spot welding without Observing,and tapping with
each layer before grouting looseness hand hammer
Be well accommodated
Appearance Appearance of rake,running
without flaw,rust and Observation
inspection roller,track,geear and rack
warping
Meeting requirements of
Distance deviation of bottom of the pool mm equipment technological
records
Tooth rake
Height deviation mm 4
ruler
400
Testing with glass tube
Levelness deviation mm 1.5
level
Gearing
face of Tooth width 50
Color printing
transmission %
examination
gear and
Tooth height 40
rack
Meeting requirements
Coupling center alighment Dominant specified inTable 4.3.12
of this part
Meeting requirements of
Equipment inspection
Without casting
Bearing oil room sand,sundries,and the Observation
interior shall be clean
Water pressure test of the bearing Dominant Closeness and inleakage Testing in accordance with
cooling water system 1.25 fold the maximum
working pressure of the
cooling water. Observing or
401
checking the record
Meeting requirements of
equipment,with proper
Shaft packing
elasticity,closeness and
Observation
inleakage
Meeting requirements
Coupling center alighment Dominant specified in Table 4.3.12 of
this part
Without flaw,blister,rust
Inspecting parts appearance Observation
and damage
Inspecting guide rod of valve disc and contact Flexible elevation and
Observation
face of guide sleeve subsidence of guide rod
Free from
Plunger
Welding line crack,sealing-off,pore Observation
examination
and slag inclusion
402
Ovality 0.05
Testing with dial
mm
gauge
Conicity 0.05
Color printing
Contact point Point/cm2 1, and all even
examination
Assembling
sliding block Area of contact surface % 80 Observation
and slide track
Testing with the
Gap mm 0.15~0.30
feeler gauge
Meeting requirments of
Sliding block Type the equipment technical
Measuring with the
shaft docuemnts
pressing lead wires
Gap mm 0.06~0.15
Meeting requirements of
equipment technological
Contact Tooth width %
records; 60without
surface of big
requirements Color printing
and small gear
Meeting requirements of examination
meshing of
equipment technological
reductor Tooth height %
records; 50without
requirements
Meeting requirements of
equipment technological
Tooth top mm
records,0.20 ~ 0.25
Meshing gap Testing with feeler
without requirements
of big and gauge or pressing
Meeting requirements of
small gears of lead wires
equipment technological
reductor Tooth side mm
records,0.35 ~ 0.45
without requirements
Testing with
Installing main pump
damage
404
of this part
Meeting requirements
Installing sizing block and anchor
specified in the Table 4.3.11
bolt
of this part
equipment technological
405
Flawless and with proper
Appearance Observation
elasticity
Plunger
Ellipticity mm 0.03
inspection
Testing with dial gauge
Conicity mm 0.03
Meeting requirements of
Fitting gap with plunger equipment technological
Plunger records
inspection Packing shall be in good
condition with proper
Seal packing of plunger tightness and meet Observation
requirements of
technological records
Color printing
Contact face Point/cm2 1~2, and all even
examination
Bent axle
and axle Area of contact surface % 80
pad
Meeting the requirements of
Gap mm
the technical document
Type
Meet the requirements of
406
gear records; 40without
meshing requirements
Meeting
requirmentsequipment
Tooth top mm
technological records 0.15 ~
Meshing 0.20 without requirements Testing with feeler gauge
gap Meeting requirements of or the pressing lead wires
equipment technological
Tooth side mm
records; 0.20~0.25without
requirements
Meeting requirements
Coupling center alignment Dominant specified in the Table 4.3.12
of this part
Meeting
requirmentsequipment
Contact angle of the crankshaft and the
Angle technological records,and Observation
bearing
90~120without
requirements
Inspection and installation
Meeting requirements of
equipment technological
Gap Both sides Dominant mm
records; 0.15~0.20without
between
requirements Testing with the pressing
the crank
Meeting lead wires or the feeler
shaft and
requirmentsequipment gauge
the bearing
Top section Dominant mm technological records ,
bush
0.20~0.30without
requirements
Gap on both ends of the piston dead Dominant mm Meeting Testing with pressing lead
point requirmentsequipment wires
407
technological records,and
0.5~0.1 without
requirements
Meeting
requirmentsequipment
technological records,and
Piston ring end clearance mm in accordance with the
3~5 piston diameter Testing with a feeler gauge
when there is no
requirement
Sliding Point
Contact face 6/2525 Color printing examination
block and /mm2
slide track Inspecting with a feeler
Gap mm 0.15~0.30
assembling gauge
According to the
requirements spcecified in
Oil isolating cylinder and piston barrel equipment technological
Observation
body are sealed. records, "O" seal ring shall
be used and the sealing
shall be tight.
Meeting requirements
Coupling center alignment Dominant specified in theTable 4.3.12
of this part
Meeting requirements
Installing and inspecting reductor specified in the Table
4.3.11 of this part
408
Table 4.8.56 Installation of the ash removal pipe belt machinery
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
of structure ruler
Measuring horizontally
Elevation deviation mm 10 with the level or the
glass tube
Lateral direction
Levelness 2Length(width) and overall Staying and testing
mm
deviation length of frame10 with steel ruler
Longitudinal direction
Measuring with
Roller installation
409
neighbouring carrier rollers or glass tube level
Meeting equipment
technological records,weight
Installing supporter and hanger
shall not be pressed on the slag Observation
Ash pipe installation
leading slot
Meeting requirements of
Belt requirements equipment technological Observation
records
Meeting requirements of
Strength test of glue joint Dominant equipment technological Test measurement
records
Integral installation
Inlet-outlet elevation mm 10
411
deviation
Measuring with
Parallel between shafts mm 0.5
accuracy level
Installing Measuring with steel
Relative position mm 1
belt roller tape
Meeting requirements of
Direction of rotation
equipment technological records
412
Pigtail length of
outstretching from bottom of Observing,knocking and
Fix steel wire on outer cover mm
wedge box50, Tightening testing by hand hammer
chock wedge
Scatheless surface,flexible
Transport wheel Observation
rotation
Brake Reliable
Use 1.25 times rated load to lift
Static
Steel wire Dominant May get loose it to 100 mm height,and inspect
load test
it after 10 min.
Load Load hook No-deformation
test
Elevation and subsidence of
Stable zero friction and
hook and travelling of Dominant
impaction Elevation and subsidence with
Dynamic traveller
rated load,observing after
load test Gliding distance of
travelling 15 min.
suspended object after Dominant mm 50
braking
413
4.8.60 Track installations
1 Application scope:applicable to installing track of hoisting machinery at boiler side
2 Quality criteria and inspection method are shown in Table 4.8.60
Table 4.8.60: Track installation
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Longitudingal levelness
mm <1/1500 Post distance Measuring with level
deviation
Lateral direction
mm <1/100 Width of track Measuring with levelling rod
Track levelness deviation
Elevation
Pillar section mm 10
deviation
between
rack and
Measuring with level
two
Other sections mm 10
railheads
of
sections
414
Lateral direction
Track mismatch Measuring with leveling rule
mm 1
joint and feeler gauge
Vertical deviation
Permissible
Box beam mm 5 Measurement bridge
deviation
framework and diagonal
of diagonal
line with steel tape
line of the Single web or trussed
mm 10 adding 100~150N
bridge beam
tension
framework
415
bending of testing with ruler
single web
Span L>16.5m mm <L/3000
and beam
truss
+2
Track Span-end mm
-1
deviation
Measuring with steel
of box Span<19.5m mm 1~5
tape(Excurvation"+")
girder Midspan
traveller Span19.5m mm 1~7
Track gauge3.5m mm 3
Vertical
Measuring with level on
deviation
Track gauge4m mm 5 one and the same cross
of traveller
section
tracks
Track gauge>4m mm 7
Measuring with
Perpendicular skewness of big wheel mm L/400
suspension wire plumb
Steel wire on drum where hook at the Drum shall be able to Observation
extreme lower position contain entirely
416
1 Application scope:applicable to installing and repairing track of transmission gear of
hoisting machinery at boiler side
2 Quality criteria and inspection method are shown in Table 4.8.62
Table 4.8.62: transmission gear repairing and installation
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instruments
Meeting requirements
Repairing reductor specified in the Table 4.3.11
of this part
Coupling
Radial deviation
alignment
of motor mm 0.08
Appearance of brake
Free from flaw and scar Observation
strap,drum,pulley and hook
stroke gauge
Qualified oily,flexible
Brake oil pump or electromagnet Observation
operation and block-free
417
Meeting requirements of
Gap between edge of big and small
mm drawing and at one and the Observation
trundle edge and track
same side
Deflection of bridge
Dominant mm <L/700 Measuring with steel ruler
framework
Static load test
Welding Flawless
418
Testing load kg 1.1 times rated load Weigh or calculate
Stable,without abnormal
Travelling of big and small vibration,blocking and
Dominant Observation
travellers impacting,and wheel track
shall be carded
Motor temperature
Normal Hand feel
Dynamic load test
Bearing temperature
Flexible rotation,with
Variable speed drive parts abnormal vibration,gear Observation
meshing and normal sound
against ground)
Meeting relevant
Trial operation of motor requirements of motor trial Inspecting,observing
operation
Inspecting limit switch operation Dominant Correct and reliable Check and test
419
Inspecting operation of braking
Dominant Flexible and reliable Check and test
electromagnet
Without vibration of
connection point,and the
Trail operation with dynamic and
motor shall be without Observation,Inspecting
static load
overload and with normal
sound
4.8.66 Inspection table on the implementation of the compulsory provisions for the subsection
project of coal mill installation
1 Application scope:applicable to inspecting the implementation of the compulsory
provisions for the subsection project of coal mill in the process of boiler auxiliary machinery
installation
2 Inspection of compulsory provisions implementation shall meet the requirements
specified in Table 4.8.66
Table 4.8.66: Inspection talbe on the implementation of the compulsory provisions for the subsection project
of coal mill installation
Project name
Subsection project
Unit project name Installation of boiler auxiliary machinery Coal mill installation
name
Implementation Related
No. Inspection item
performance information
420
time where installing pipe,and the supporter and hanger location
shall be correct and its installation shall be smooth,firm and keep
best contact to pipe
Alloy steel parts and pipe material shall be carried out spectrum
7 test or other test before and after installing,reparing and
transforming,and check type of steel to prevent misuage
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
4.8.67 Inspection talbe on the implementation of the compulsory provisions for the subsection
project of blower
1 Application scope:applicable to inspecting the implementation of the compulsory
provisions for the subsection project of blower in the process of boiler auxiliary machinery
installation
2 Inspection of compulsory provisions implementation shall meet the requirements
specified in Table 4.8.67
Table 4.8.67: Check table on the implementation of the compulsory provisions for subsection project of
blower installation
Project name
Subsection project
Unit project name Installation of boiler auxiliary machinery Blower installation
name
421
Project number Acceptance time Date:
Implementation Related
No. Inspection item
performance information
Alloy steel parts and pipe material shall be carried out spectrum
7 test or other test before and after installing,reparing and
transforming,and check type of steel to prevent misuage
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
4.8.68 Check table on the implementation of the compulsory provisions for subsection project
of coal feeder installation
1 Application scope:applicable to inspecting the implementation of the compulsory
422
provisions for the subsection project of boiler coal feeder installation
2 Implementation of the compulsory provisions for subsection project of coal feeder
installation shall be in accordance with those requirements specified in Table 4.8.68
Table 4.8.68: Check table on the implementation of the compulsory provisions for subsection project of coal
feeder installation
Project name
Subsection project
Unit project name Installation of boiler auxiliary machinery Installation of coal feeder
name
Implementation Related
No. Inspection item
performance information
Alloy steel parts and pipe material shall be carried out spectrum
7 test or other test before and after installing,reparing and
transforming,and check type of steel to prevent misuage
423
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
4.8.69 Check table on the implementation of the compulsory provisions for subsection project
of air compressor installation
1 Application scope:applicable to inspecting the implementation of the compulsory
provisions for the subsection project of air compressor
2 Implementation of the compulsory provisions for subsection project of air compressor
installation shall be in accordance with those requirements specified in Table 4.8.69
Table 4.8.69: Check table on the implementation of the compulsory provisions for subsection project of air
compressor installation
Project name
Implementation Related
No. Inspection item
performance information
424
be carried out after inspecting and accepting its qualification and
transacting approvals
Alloy steel parts and pipe material shall be carried out spectrum
7 test or other test before and after installing,reparing and
transforming,and check type of steel to prevent misuage
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
4.8.70 Inspection talbe on the implementation of the compulsory provisions for the subsection
project of pump equipment installation
1 Application scope:applicable to inspecting the implementation of the compulsory
provisions for the subsection project of pump equipment installation in the process of boiler
auxiliary machinery installation
2 Implementation of the compulsory provisions for subsection project of pump
equipment installation shall be in accordance with those requirements specified in Table
4.8.70
Table 4.8.70: Check table on the implementation of the compulsory provisions for subsection project of
pump equipment installation
Project name
Implementation Related
No. Inspection item
performance information
425
be carried out bending alignment partially.
Alloy steel parts and pipe material shall be carried out spectrum
7 test or other test before and after installing,reparing and
transforming,and check type of steel to prevent misuage
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
4.8.71 Check table on the implementation of the compulsory provisions for subsection project
of slag removal and ash handling equipment insllation
1 Application scope:applicable to inspecting the implementation of the compulsory
provisions for the subsection project of slag removal and ash handling equipment installation
in the process of boiler auxiliary machinery installation
2 Implementation of the compulsory provisions for subsection project of ash handling
equipment installation shall be in accordance with those requirements specified in Table
426
4.8.71
Table 4.8.71: Check table on the implementation of the compulsory provisions for slag removal and ash
handling equipment installation
Project name
Implementation
No. Inspection item Related information
performance
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
427
4.8.72 Check table on the implementation of the compulsory provisions for subsection project
of lift system of boiler house
1 Application scope:applicable to inspecting the implementation of the compulsory
provisions for the subsection project of boiler house lift system installation
2 Implementation of the compulsory provisions for subsection project of boiler house lift
system shall be in accordance with those requirements specified in Table 4.8.72
Table 4.8.72: Check table on the implementation of the compulsory provisions for the subsection project of
boiler house lift system installation
Implementation
No. Inspection item Related information
performance
Alloy steel parts and pipe material shall be carried out spectrum
2 test or other test before and after installing,reparing and
transforming,and check type of steel to prevent misuage
4 The hook shall set up the sealled safety device to prvent unhooking
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
428
Elevation deviation of rail head mm 5 Testing with glass tube level
Meeting design
Fixing track connection
requirements, and fix firmly
0.5Centeral distance of
Repairing and installing coal feeder
429
Parts Free from scathe and crack
Connecting bolt
Meeting requirements of
Installation inclination of
Dominant equipment technological Observation
screening surface
records
Even stress
hanger
430
Table 4.9.4: Installations of hammering coal crusher and reactive coal crusher
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Meeting requirements of
Gap between driving hammer top
mm equipment technological Testing with the steel ruler
and grid plate
records
In accordance with
requirements of equipment
Counterweight deviation of driving technological records, the
g Observation
hammer or beater plate counterweight shall be
request not to assemble
randomly
disposed by antiseptic
Material treatment with features of
installation
flawless
Contact requirements
431
specified in 7.2.6 of DL/T
5047-1995
disposed by antiseptic
Material treatment with features of
installation
432
4.9.6 Installation of bridge type screw coal unloader
1 Application scope: installations of bridge type screw coal unloader
2 See Table 4.9.6 for the quality criteria and inspection methods
Table 4.9.6: Installation of bridge type screw coal unloader
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Staggered
Top surface
joint
deviation mm 1 Testing with a steel ruler
Meeting requirements of
equipment technological
Span deviation Mm Testing with a steel ruler
records, *without
Bridge requirements8
framework Meeting requirements of
equipment technological
Horizontal diagonal line mm Testing with a steel ruler
records, *without
requirements5
Installations
Central distance difference of chain
of elevation mm 2 Testing with the steel ruler
wheel on both sides
mechanism
Verticality deviation of chain wheel
of bridge mm 1 Leveling rod
end-surface
framework
Verticality deviation of running
mm 1Slideway length Testing with leveling rod
roller slideway
433
2 See Table 4.9.7 for the quality criteria and inspection methods
Table 4.9.7: Installation of rotor for rotary car dumper
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Central distance
Dominant 2
deviation
Installation of carrier roller device
Parallism deviation
Testing with accuracy
2
Center elevation level and steel ruler
deviation
mm
Deviation of diagonal
3
line
Levelness deviation of
Carrier 0.5 Length of a side
mounting surface Testing with the accuracy
roller
level meter
pedestal Elevation deviation 3
end disc of
Verticality deviation Dominant Testing with theodolite
rotor
2
Both end height difference of Testing with the accuracy
mm
horizontal center line level meter
Meeting technical
Tightening force moment of Testing with torque
N. m requirements of equipment
attachment bolt spanner
provided by manufacturer
434
system and Meeting technical
Tightening force moment of Testing with torque
backup N. m requirements of equipment
attachment bolt spanner
plate provided by manufacturer
Meeting technical
Installations of hydraulic station and
requirements of equipment Observation
oil cylinder
provided by manufacturer
Meeting technical
Hydraulic oil quality requirements of equipment Testing oil sample
provided by manufacturer
Meeting technical
Installation of backup plate requirements of equipment Observation
provided by manufacturer
Meeting technical
Vibrator requirements of equipment Observation
provided by manufacturer
Assembling in accordance
Installing driving device
435
Connection
Joint surface Good closeness
of tooth
Testing with the feeler
block and
gauge
circular Gap mm 0.05
disc
Meet requirements of
Assembling
drawing
Meshing of
Tooth height
pinion gear Contact
% 50 Color printing inspection
and tooth face
Tooth width
block
Elevation deviation of
Testing with the accuracy
steel rail top surface on mm 3
level meter
both sides
Meeting requirements of
Elevation of steel rail top Testing with the accuracy
mm equipment technological
Steel rail of car puller platform
Installation of car puller platform
436
equipment technological
records
Meeting requirements of
Installations of driven pulley group
equipment technological Observation
and driving wheel group
records
Meeting technical
Hydraulic cylinder installations requirements of equipment Observation
provided by manufacturer
Meeting technical
Hydraulic oil quality requirements of equipment Testing oil sample
provided by manufacturer
Meeting requirements of
Safety backstop device on land
equipment technological
surface
records
437
tipper Elevation deviation of Testing with the accuracy
3
driving rack level meter
Space deviation of
driving rack and steel 1 Testing with steel tape
rail on both sides
Meeting requirements of
Adjacent teeth spacing
mm equipment technological Testing with steel tape
on the driving rack
records
Meshing of
Tooth height Dominant
pinion gear
% 50 Color printing inspection
and tooth
Tooth width Dominant
block
Meeting requirements of
Supporting of cable slide wire equipment technological Observation
records
Meeting technical
Hydraulic cylinder installations requirements of equipment
provided by manufacturer
Meeting technical
Hydraulic oil quality requirements of equipment Testing oil sample
provided by manufacturer
438
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Meeting requirements of
Elevation of wheel gripper installation mm equipment technological Observation
records
Meeting technical
Hydraulic station installation Dominant requirements of equipment
provided by manufacturer
Wheel
Acid-washing and internal
gripper
cleaning shall be carried out
installation
Installation of hydraulic oil pipe before installing pipe; firm Observation
connection, closeness and
inleakage
Meeting technical
Hydraulic oil quality requirements of equipment Testing oil sample
provided by manufacturer
Meeting requirements of
Installation of dedusting pump equipment technological Observation
records
Meeting requirements of
Installation of dedusting water tank equipment technological Observation
records
Meeting requirements of
Installation equipment technological
Installation of solenoid valve Observation
of dust records; Flexible and
control reliable switch
device Meeting technical
requirements of equipment
Installing pipeline provided by manufacturer; Observation
Reasonable layout, beautiful
technology
Meeting technical
Nozzle installation requirements of equipment Observation
provided by manufacturer
439
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
5047-1995
Swing gear ring shaft bearing Free from flaw and iron mold
Meeting requirements of
Hydraulic motor equipment technological
records
Observation
Rolling bearing of bearing pedestal Free from defects such as
of bucket wheel scathe and crack
440
Deviation of diagonal line
Center line deviation 0.5Rotary disk diameter Testing with steel tape
Rotary disk
mm
0.5External diameter of
Surface inclination of upper race mm Testing with glass tube level
upper race
Verticality deviation mm
Pulling plumb-bob line and
0.5Gantry length
testing with steel ruler
Parallism deviation mm
mm
of gantry Testing with the level
Levelness deviation 1.5
framework meter
Welding (gantry framework includes Weld bead height shall meet Testing weld bead height
441
ground jack, trolley, up and down requirements of data with weld inspection
races) provided by the ruler; observing others
manufacturer, and the
formed surface shall be
good and free from the
defects like flaw, undercut,
air hole and slag inclusion
gear
Meeting requirements of
Installation of Testing by pressing fuse
Meshing gap Dominant mm equipment technological
turntable or feeler gauge
records
swing
mechanism Rotating oil pump
Meeting the requirements
Coupling Testing with feeler gauge
Bucket wheel oil pump specified in 7.2.6 of DL/T
alignment and steel ruler
5047-1995
deviation of rotation
Installation of records as standard
pitching urn Plumb bob, measuring
Verticality deviation mm 1 Height of gate post
of gate post with a steel ruler
provided by the
Testing weld bead height
Installation of Welding of hinged manufacturer, and the
with weld inspection
counterweight support and gate post formed surface shall be
ruler; observing others
support of good and free from the
Welding of hinged Weld bead height shall meet Testing weld bead height
support and gate post requirements of data with weld inspection
442
provided by the ruler; observing others
manufacturer, and the
formed surface shall be
good and free from the
defects like flaw, undercut,
Bucket-wheel air hole and slag inclusion
Installations
Deviation between coal drop pipe Plumb bob, and
of cantilever
center of conveyer belt and rotation m 3 measuring with a steel
conveyer belt
center of turnplate ruler
for feeding
Oiling layer
coating
443
upper surface accuracy level meter
Levelness deviation of
Installation 0.5Transverse beam Testing with the
longitudingal and lateral mm
of length accuracy level meter
direction
transverse
Elevation difference of two Testing with glass tube
beam mm 0.5
transverse beams level
2Framework
Levelness Lateral direction Pulling line and testing
mm length(width) and overall
deviation with a steel ruler
length of framework10
Longitudinal direction
The angle of roller center line and center Pulling line and testing
Maintain perpendicular
line of conveyer belt length with steel ruler
Accessory Observation
Sweeper installation The contact of sweeper and
445
belt shall be level, close
and firmly installed
Meeting requirements of
Belt requirements equipment technological Observation
records
Meeting requirements of
Strength test of cemented joint Dominant equipment technological Test measurement
records
Meeting requirements of
Suspending rootage embedded parts Observation
design, firm and reliable
Firmly suspending,
flexible angular
Suspending and shifting device of
adjustment, stable and Trial operation
magnet
flexible operation of
mobile device
Installation
of disc Levelness deviation of roller mm 0.5 Testing with the level meter
type
Inspecting center line of roller
separator Two centers shall be Pulling line and measuring
spindle and inspecting longitudingal
perpendicular with angle ruler
vertical center line of rubber belt
447
magnet angular adjustment, stable
and flexible operation of
mobile device
Meeting requirements of
Parallism deviation of separator belt Bind steel wire tightly, and
mm instruction provided by
and conveyer belt testing with steel ruler
manufacturer
Meeting requirements of
Installation
Space deviation of post mm equipment technological Testing with steel tape
of post
Gantry records
installation Testing with plumb bob and
Deviation of diagonal line mm 3
steel rule
Meeting requirements of
Installation of transverse beam equipment technological Observation
records
Elevation deviation of
Testing with the accuracy
steel rail top surface on mm 3
level meter
both sides
Installation
Central distance deviation
Walking of steel rail mm 3 Testing with steel tape
of steel rail on both sides
equipment
installation Deviation of diagonal line mm 3 Testing with a steel ruler
Meeting requirements of
Installing driving device Dominant equipment technological Observation
records
448
Acid-washing and internal
cleaning shall be carried out
Installation of hydraulic oil pipe before installing pipe; firm Observation
connection, closeness and
inleakage
Meeting requirements of
equipment technological
Coal scuttle for sample adopting
records; Fixing firmly and
reliably
Meeting requirements of
Gap between coal scuttle for sample equipment technological
Observation
adopting and outer shell records; free from crashing
Elevator
where operation starts
Meeting requirements of
Charging conduit equipment technological Observation
records
Meeting requirements of
Installation of driving device Dominant equipment technological Observation
records
Meeting requirements of
Installation of cell body equipment technological Observation
records
Meeting requirements of
Installation of screw shaft equipment technological Observation
Installation
records
of screw
Meeting requirements of
conveyer Testing with feeler gauge or
Gap of screw shaft and cell body mm equipment technological
steel ruler
records
Meeting requirements of
Driving device installation Dominant equipment technological Observation
records
Traveling
crane
Operation of driving trolley Positive and negative rotating of
organization
driving trolley on both sides with
synchronous operation, smooth
449
performance, no-impacting and
no-friction
Smooth performance, no
Test running of conveyer belt off-tracking and temperature of each
Operation bearing noise shall be normal Observation
Meeting requirements
Equipment
Foundation inspection specified in 8.2.1 of DL/T Observation
installation
5047-1995
450
cleaning up interior of
foundation bolt hole
Meeting requirements of
Equipment inspection equipment technological Observation
records
Bolt of pedestal
mm 0.5 Testing with a steel ruler
installation
451
coordinated by level
Flatness deviation of
mm 0.5 Testing with a steel ruler
contra aperture
Correct installation,
Valve installation Observation
convenient for operation
Flatness deviation of
mm 0.5 Testing with a steel ruler
contra aperture
hanger
Correct installation,
Valve installation Observation
convenient for operation
452
Installation of supporter Shall meet design
Observation
and hanger requirements of drawing
Levelness deviation of the track top 1/1000L(length), and full Testing with a steel ruler
mm
surface length, 10 coordinated by precise level
Meeting requirements of
Track connection equipment technological Observation
records. And fixing firmly
Meeting requirements of
Type equipment technological Observation
records
Rolling Inside and outside cover Smooth, free from rust, Observation
bearing scratch; clean and neat with
453
records
Meeting requirements of
Measuring with method of
Thrust gap mm equipment technological
pressing lead wires
records
Meeting requirements of
Measuring with method of
Expansion clearance mm equipment technological
pressing lead wires
records
Meeting requirements of
Tooth top mm equipment technological Testing with the steel ruler
Meshing records
gap Meeting requirements of
Tooth side mm equipment technological Testing with the steel ruler
records
Flange joint surface of cover and Close contact with oil Grinding with cladding red
body of machine tightness lead powder
Flexible, stable,
Inspection of assembly rotation no-impacting, continuing or Observation
no-blocking rotation
0.5/1000L(L represents
Parallism deviation of two chain
mm Central distance of two Testing with the steel ruler
wheels
chain wheels)
Installation of mud scraper
2/1000L(L represents
Relaxation degree of chain wheel mm Central distance of two Testing with the steel ruler
chain wheels)
454
scraper and rail surface wheel, Free from rake angle
records
No-stretching joint of
conveyer belt support or
spliced longeron, the
Inspection of belt support in Inspecting with the steel
Main mm rigidness of longeron shall
weighing area wire line and the steel ruler
meet requirements and the
deflection shall be within
range of weighing0.5
Meeting requirements of
Installation site of belt weigher Testing with steel tape,
equipment technological
support observing
records,
455
2 See Table 4.9.25 for quality criteria and inspection method.
Table 4.9.25: Installation of chain code calibrating apparatus
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Meeting requirements of
Height difference between chain
Main mm equipment technological Observation
code device and belt
records
4.9.26 Confirmation and signature of the examination before equipment trial operation
1 Application scope: Inspection of each accessory machinery of coal conveying system
and trial operation of conveyor belt before carrying out trial operation
2 Inspection and requirements before trial operation are specified Table 4.9.26
Table 4.9.26:_____________________ confirmation and signature of the examination before equipment trial
operation
Project name
Installation
Technical director
organization
Inspection record
456
Inspection project Inspection result Note
Improvement degree of
the cooling water
system
Improvement degree of
the lubricating system
Complete degree of
heat control equipment
installation
Situation on manhole
seal
Installation situation on
rotating partial
protection cover
Testing conclusion:
Acceptance
Acceptance organization Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Development
Date:
organization
Project name
457
Subitem project name Project number
Installation
Director
organization
Inspection record
Installation record
Mechanical part
Electrical part
Oil system
Inspection conclusion:
Acceptance
Acceptance organization Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Development
Date:
organization
4.9.28 Check table for enforcement conditions of compulsory provisions for installing coal
handling equipment
1 Application scope: Check table for enforcement conditions of compulsory provisions
for installing conveyor belt, wagon tipper, bucket wheel stacker reclaimer and other types in
coal conveying system
2 Inspection of compulsory provisions implementation shall meet the requirements
specified in Table 4.9.28
Table 4.9.28: Check table for enforcement conditions of compulsory provisions for installing coal handling
equipment
458
Project name
Implementation Related
No. Inspection item
performance information
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
459
provides no definite requirements, then requirements shall be studied and established jointly
by the construction organization, the development organization, the design organization and
the construction organization. These shall be implemented in the process of construction.
4.10.2 Installation of tank container
1 Application scope: installations of various tank containers
2 See Table 4.10.2 for quality criteria and inspection method
Table 4.10.2: installation of tank container
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Permissible deviation of
Testing with steel ruler
combinated plumb with individual Dominant 2
coordinated by plumb bob
ring and wall plate mm
Permissible Plate
2 ~3 Measuring with steel ruler
value of thickness12mm
longitudinal
butt joint gap Plate
1 ~2 Measuring with steel ruler
clearance of thickness12mm
wall plate
460
Weld bead height shall meet
requirements of design, and
Testing weld bead height
the formed surface shall be
Welding Dominant with weld inspection ruler:
good and free from the
observing others
defects like flaw, undercut,
air hole and slag inclusion
Polishing
Surface roughness Dominant Reach Sa 2.5 level Observation
inwall
Intensity, steadiness and tightness shall meet technical ruler coordinated by plumb
of tower body requirements, no-incline of bob on the drum
drum circumference and observing
461
with theodolite
drawing
No-alkali, no-polishing,
Glass Appearance inspection no-twisting, no-wrinkle and Observation
fiber dry
cloth Product qualification
Thickness selection mm 0.1 ~0.30.5
certificate
Meeting requirements of
Constituent mixture ratio witness and inspection where
design and technology
carry out first mixture ratio
462
Weighing with platform
Firming agent error kg 2%
balance
Meeting requirements of
Welting degree of pipe joint mm equipment technical Measuring with steel ruler
document
Meeting requirements of
Polishing butt joint pipe orifice equipment technical Observation
document
Preliminary solidification of
Tack-free Try by hand
layering surface
Determined by
Hardening time characteristics of resin and Recording time
firming agent
463
damage, etc.: no-blocking in
nozzle, and complete screw
thread
Reasonable overlapping,
Overlapping and sealing of demist
Installation
No macroscopic gap
between sealing plate of
demist slap and bearing
Seal of flow passage beam and no macroscopic Observation
gap between demist slaps to
ensure flue gas pass the
demister entirely
464
gasket adding
Project name
Inspection lot
Subitem project name
name
Inspection record
Surface irregularity
Fillet radius
Derusting cleanliness
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
465
1 Application scope: confirmation and signature before sealing manhole doors of gas flue,
all classes of tank containers and sealed container
2 Confirmation and signature of cleaning and sealing of tank container shall be in
accordance with those specified in Table
Table 4.10.7: Confirmation and signature of tank container cleaning and seal
Project name
Inspection lot
Subitem project name
name
No constructor inside
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Development
organization
466
2 Confirmation and signature of water filling test shall be in accordance with those
requirements specified in Table 4.10.8
Table 4.10.8 Confirmation and signature of tank container water filling test
Project name
Inspection lot
Subitem project name
name
Trial operation
Project number
time
Inspection record
Inspection of water
level and holding time
Tightness inspection
Inspection of drum
verticality
Settlement
observation records
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Development
Date:
organization
467
Making and installation of sizing Meeting Table 4.3.11 of this
block and anchor bolt part
Meeting requirements
Coupling center deviation Dominant specified in 7.2.6 of DL/T
5047-1995
468
Perpendicularity deviation mm/m 2 Measuring with leveling rod
Levelness deviation
Meeting requirements of
Interface direction Checking drawing
drawing
Flexible operation,
Water level control device
no-leakage
Observation
Completeness, meet
Internal anticorrosive coating
requirements of design
Meeting technical
Installation of filter cloth Dominant requirements provided by Check technical manual
manufacturer
Meeting requirements of
Installing equipment
469
Measuring with the steel
Elevation deviation of unloading skid mm 3
tape
of cyclone
Levelness deviation of
vertical and horizontal mm/m 0.2 Measuring with iron level
direction
Meeting requirements of
Driving device installation equipment technological
records
470
no pitted surface, external
dimension shall meet
requirements of design
4.10.12 Check table on the implementation of the compulsory provisions for desulfuration
installation engineering
1 Application scope: inspecting the implementation of the compulsory provision for
desulfuration installation engineering
2 Compulsory provisions implementation shall meet the requirements specified in Table
4.12.24.
Table4.10.12: Check table on the implementation of the compulsory provisions for desulfuration installation
engineering
Project name
Subsection project
Unit project name
name
Implementation Related
No. Inspection item
performance information
The quality of metallic materials used for boiler, pressure vessel and
pipe shall meet requirements of codes, and all these shall have
2 quality certificates and the imported materials used shall have not
only quality certificate but also documents of qualified commodity
inspection.
Alloy steel (excluding low alloy steel such as 16Mn) parts shall be
5
analyzed and reinspected piece by piece with spectrum.
471
Before filling water, it must thoroughly clean up internal rusty
scale, weld beading and foreign bodies. The internal anticorrosive
6 coating shall be painted according to design requirements or after
the study of technical section. After confirmation and signature for
inspection, the water supply tank may be sealed finally.
472
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
473
maximum deviation absolute
value 1/2, which is the twist
value of the post.
474
2 See Table 4.11.3 for quality criteria and inspection method.
Table 4.11.3: Installations of catalyst and sealing members
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Meeting requirements of
Equipment External dimensions of the module
Pulling line, and testing with
mm drawing
inspection
steel ruler
Deviation of diagonal line 10
475
Meeting requirements of
Record the inspection and
design drawing provided by
installation, and reinspect the
Module location and quantity Dominant manufacturer, and the
random inspection which shall
installations record shall be
not be less than 25 %
detail and comprehensive.
Meeting requirements of
External dimension of parts Inspecting with a steel ruler
design
Meeting manufacturers
Sealing member material
Installation design requirements
of sealing Weld bead height shall meet
members the design requirements, and
Welding the welding shall be well
formed and be free from
undercut, air hole, crack, ect.
Meeting requirements of
drawing, complete welding,
Compression check Dominant Observation
no solder wrong, no solder
skips
476
2 Fill-in of the catalyst module installations records shall be in accordance with those
specified in Table 4.11.4
Table 4.11.4: Catalyst module installation record
Project name
Catalyst layout:
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
477
Project name
Environment Catalyst
temperature manufacturer
Remainder inspection
of the construction in
the reactor inside
Cleaning degree
inspection of the
reactor
Medium pipe
inspection of the
catalyst
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Manufacturing
Date:
organization
Meeting manufacturers
Material
design requirements
Meeting manufacturers
Wall thickness mm
design requirements
Meeting requirements of
Artical 25 " Technologic
Recheck the pressure Recheck and provide the
Dominant Supervision Regulations
parts report
On Safety Of Pressure
Vessels " (1999)
Check according to
requirements of the
Location
drawing provided by the
manufacturer
connector Pipe head wall thickness Dominant inspect the same class of
mm
seat the pipe head with the
Pipe head groove quantity of not less than
two
Pipe head angle Dominant Angle
At the section of 20 mm
When L<15m 10
inner side of welded joint
Full length on both ends of the drum,
tortuosity of the mm pull line and test two
drum When L15m 20 directions with 90 with the
steel ruler, then adopt the
maximum value
479
Leveling, closeness,
Concealed joint surface Dominant smooth, and even Painting inspection
contacting
Meeting requirements
specified in the
technological document
Liquidometer water provided by the
Dominant No leakage
pressure test manufacturer, and testing
according to the working
pressure, then observe or
inspect the test record
480
Obvious liquid level
Liquid meter sign line with normal, high Observation
and low
Meeting requirements of
Enclosure installation Observation
drawing, and firm fixing
Meeting requirements of
technical standards
provided by manufacturer,
and meeting requirements Testing according to the
of TSGR 0004-2009 " calibrated standard pressure
Water pressure test Dominant
"Supervision Regulation gauge ( be not less than 1.5
on Safety Technology for level )
Stationary Pressure Vessel"
where no requirements
provide
a L in the "drum full length tortuosity " column represents the storage pot length of the reducer
4.11.7 Internal setting, inspection and installation of the reducer storage pot
1 Application scope: internal setting installations of the reducer storage pot
2 See Table 4.11.7 for quality criteria and inspection method.
Table 4.11.7: Internal setting, inspection and installation of the reducer storage pot
Inspection method and
Procedure Inspection index Property Unit Quality criteria
instrument
481
anti-looseness measure
Meeting manufacturers
Gasket material and coating Observation
Inspection design requirements
Cleaning degree of the pipe inside Dominant Unimpeded and no sundry Air purging
Meeting requirements of
Center line deviation mm Observation
Installation design
of main Gap between the anchor bolt and the Meeting requirements of
mm Observation
body lug support hole design
482
position of the main body
upper part and measuring
with a ruler
Participate in system
Water pressure test Dominant Closeness and no leakage
hydraulic pressure
a L in the "verticality deviation" column represents main body length of the reducer heater
483
Metallic luster but iron rust
or oil sludge within the Before welding, observation
Groove cleaning
range 10 ~15 mm inside and inspection
and outside of the pipe end
Meeting requirements
Testing with feeler gauge
Gap between clearance mm specified in Table 1 DL/T
during operation procedure
869-2004
4.11.10 Water pressure test confirmation and signature of the reducer storage pot
1 Application scope: water pressure test confirmation and signature of the reducer
storage pot
2 Water pressure test confirmation and signature of the reducer storage pot shall be in
accordance with those specified in Table 4.11.10
Table 4.11.10: Water pressure test confirmation and signature of the reducer storage pot
Project name
Surrounding
Subsection project Project number
temperature
Water
Water space of temperature of
Pressure vessel type
the pressure test the test
temperature
Accuracy class
Design
Pressure gage type of the pressure
pressure
gauge
Calibration serial
number of pressure Test pressure
gauge
484
filling
Inspection records:
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
485
Accuracy class of the
Pressure gage type
pressure gauge
Inspection record
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.11.12 Confirmation and signature of the reducer reserves and the transmission pipeline air
tight test
1 Application scope: Confirmation and signature of the reducer reserves and transmission
pipeline
2 The confirmation and signature of the reducer reserves and transmission pipeline air
tight test shall be in accordance with those specified in Table 4.11.12
Table 4.11.12: Confirmation and signature of the reducer reserves and the transmission pipeline air tight
test
Project name
486
Accuracy class of the
Pressure gauge type
pressure gauge
Systematic inspection of
the reducer transmission
pipeline
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
4.11.13 Confirmation and signature of the reducer preparation and the transmission pipeline
blowing
1 Application scope: Confirmation and signature of the reducer preparation and the
transmission pipeline blowing
2 The Confirmation and signature of the reducer preparation and the transmission
pipeline blowing shall be in accordance with those specified in Table 4.11.13
Table 4.11.13: Confirmation and signature of the reducer preparation and the transmission pipeline blowing
Project name
487
Surrounding temperature Blowing date
Pipeline system
inspection
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Construction
Date:
organization
Project name
Replacement systematic
Date of test
name
488
monitoring point
Reports of oxygen
content testing
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date:
organization
Supervision
Date:
organization
Manufacturing
Date:
organization
Checking technical
Parts material Dominant No misusage
information of products
489
Length deviation of the single mixer mm 3 Testing with steel tape
Meeting requirements
Valve inspection specified in the 3.5 DL
5031-1994
Meeting requirements
Supporter and hanger preparation specified in the 4.4 DL
5031-1994
Reasonable arrangement,
sound construction and Checking drawing or
Supporter and hanger layout
without impacting on thermal observing
expansion
Meeting requirements
Pipe contra aperture specified in the Table 5.2.7 in
DL/T 5210.5-2009
pipe
491
Meeting requirements
Valve specified in the 5.5 in DL
5031-1994
Meeting requirements
Supporter and hanger specified in the 5.6 in DL
5031-1994
Project name
Subsection project
Unit project name Installations of flue gas denitration device Reducer preparation storage system
name
Delivery Related
No. Inspection item
performance information
The coffer and wash facilities shall be set around the hydrazine
2
device.
492
supplemented inspection. And the inspection method, range and
quantity shall meet the relevant requirements of the code.
Alloy steel parts and pipe material shall be carried out spectrum test
5 or other test before and after installing, repairing and transforming,
and check type of steel to prevent misusage
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
Concrete
wire mesh Fixing Firm, flat and smooth Inspecting with hammer by
welding and banding; without beating according to the
493
edge lifting requirements in Article E.5 of
this Part
laying Inspecting with ruler
Firm overlapping, joint lap
Overlapping mm according to the requirements
length 20
in Article E.5 of this Part
494
wall of 25 according to the requirements
rendering in Article E.5 of this Part
a
coat
a Temperature measurement of the outer wall of rendering coat is only limited to boiler body (water wall, super-heater wall etc.),
i.e. other positions are not inspected.
2 Application scope of Table 4.12.1-2: the laying of mineral fiber felt and plate for
membrane wall, super-heater and combustion chamber hopper wall.
Table 4.12.1-2: laying of mineral fiber felt and plate for membrane wall, super-heater and combustion
chamber hopper wall.
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
495
4.12.2 Ceiling super-heater boiler wall
1 Application scope: the construction of refractory concrete, insulating concrete,
refractory plastics, microdilatancy refractory plastics and rendering coat for ceiling
super-heater and boiler top wall.
2 See table 4.12.2 for quality criteria and inspection method.
Table 4.12.2: Ceiling super-heater boiler wall
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
496
according to the
requirements in Article E.5
of this Part
Reserving expansion
Observation
clearance or filling it
Expansion joint
according to the requirements
specified in design drawing
20
497
Without crack (except hair
Rendering coat crack Dominant Observation
crack)
a The rendering coat surface temperature of boiler top wall is not measured
Plate mesh
laying Laying of fibrofelt and plate Dominant Fixed firmly with hooked Observation or inspecting
nail or tied firmly with iron with feeler gauge according
wire; jointing blocks tightly to the requirements in Article
and laying felt and plate in E.5 of this Part
498
layers in staggered joints
Welding and banding Dominant Meeting the requirements Observation and inspecting
specified in manufacturer's with hand hammer according
technical documents; no such to the requirements in Article
defects as slag inclusion, E.5 of this Part
undercut or pore; good weld 499
seam shaping and firm
banding; no damage to base
material
Concrete
Cement and additive 2 Inspecting with platform
mix %
scale
proportion
Coarse and fine aggregate 5
500
error
With inspection
Meeting the requirements specified in Table reports from
Material inspection Material inspection Dominant
4.3.15 of this Part qualified inspection
organizations
Steel bar
preparation and
Steel bar inspection Meeting the requirements specified in technical Inspecting the
banding
documents spectral analysis for
alloying element in
product
technological501
documents
Observation
according to the
Cleaning and painting Cleaning up oil sludge; painting bitumen
requirements
bitumen a uniformly
specified in Article
E.5 of this Part
Observation
Tight masonry, plump mortar; staggered joints in according to the
Building technology the first layer and pressed joints in the second requirements
layer specified in Article
Hard insulation E.5 of this Part
board building inspecting with ruler
according to the
Mortar joint width mm 5~7 requirements in
Article E.5 of this
Part
Observation
according to the
Insulating concrete
Concrete tamping Uniform tamping requirements
pouring
specified in Article
E.5 of this Part
Pouring of Concrete test block Meeting the requirements specified in Table Checking inspection
Dominant
refractory concrete inspection 4.3.19 of this Part reports
and microdilatancy Cement and
2
refractory plastics Mixture additive
Inspecting with
ratio Coarse and %
platform scale
error fine 5
aggregate
502
Cleaning sundries in
Dominant Cleaning away
construction position
Concrete
Cement and additive 2
mix
% Inspecting with platform scale
proportion
Coarse and fine aggregate 5
error
503
Without honeycomb. spongy
Concrete surface
surface, hole or crack
504
according to the requirements
in Article E.5 of this Part
505
of concrete Deviation of diagonal line mm 8 and plumb bob
components
Planeness deviation mm 5
Inspecting with ruler, level
5/2000, Amd total length ruler and plumb bob
Levelness deviation mm
10 according to the requirements
506
Meeting the requirements
Concrete test block inspection specified in Table 4.3.19 of
this Part
Concrete
Cement and additive 2
mix Inspecting with platform
%
proportion scale
Coarse and fine aggregate 5
error
507
welding
Compacted and
Observation according to the
Laying of wire mesh and steel plate properly-fixed fibrofelt and
Dominant requirements specified in
mesh in insulation layer lancet plate; steel mesh butt is
Article E.5 of this Part
firmly tied with iron wire
(expansion)
508
Measuring with
Boiler Environment temperature 25 50
thermodetector according to
wall surface Dominant
Environment temperature the requirements in Article
temperature Environment temperature>25
+25 E.5 of this Part
a The rendering coat surface temperature of boiler top wall is not measured
4.12.10 Sampling records for reinspection of boiler wall and insulation material:
1 Application scope: sampling records for reinspection of boiler wall and insulation
material
2 Records on sampling for reinspection shall meet the requirements specified in Table
4.12.10.
Table 4.12.10: sampling records for reinspection of boiler wall and insulation material
Project name
Subitem project
Inspection lot name
name
Manufactruing lot
Supplied quantity (m3 or
number of boiler wall Specification Sampling quantity (Kg) Remarks
kg)
and insulation material
509
Conclusion:
Acceptance
Inspection opinions Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
4.12.11 Acceptance, confirmation and signature of the concealed project and key procedures
of boiler wall:
1 Application scope: acceptance, confirmation and signature of the concealed project and
key procedures of boiler wall
2 Acceptance, confirmation and signature of the concealed project and key procedures of
boiler wall shall meet the requirements specified in Table 4.12.11.
Table 4.12.11: acceptance, confirmation and signature of the concealed project and key procedures of boiler
wall:
project name
Subitem project
Inspection lot name
name
Inspection conclusion:
510
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Project name
Subitem project
Project number
name
Tested by Recorded by
Testing instrument
Testing instrument Unit load
number
Environment
Testing points Tested place name and measuring position Testing temperature
temperature
511
Testing conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
512
specified in design drawing
Note: support members include support ring plate and clasp nail
Meeting the
Insulation-pouring requirements on thickness Observing and measuring
Formwork installation mm
material construction specified in drawings, with a steel tape
with deviation of 10
Material is weighed by
Meeting manufacturer's
Material mixture ratio Dominant bench scale and water is
requirements
measured with burette
513
Suspending thermometer
Temperature to mix concrete 5~40 on site and checking
records
Observation and
Uniform tamping, according to the
Concrete tamping Dominant
compacted requirements in Article
E.5 of this Part
Inspecting with 1m
wooden guiding rule and
Not greater than 5 per
mm wedge gauge according to
meter
Surface smoothness deviation the requirements in
Article E.5 of this Part
Inspecting with 1m
Inspection of
wooden guiding rule and
insulation-pouring-material Not greater than 10 per
Dominant mm wedge gauge according to
boiler wall meter
Surface verticality deviation the requirements in
Article E.5 of this Part
Meeting the
requirements specified in
Curing Concrete curing manufacturer's technical Observation
documents and not less
than 7 days
514
2 See Table 4.12.16 for quality criteria and inspection method
Table 4.12.16: pouring of boiler wall in boiler refractory insulation pouring materials:
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Material is weighed by
Meeting manufacturers
Material mixture ratio Dominant bench scale and water is
requirements
Insulation-pouring material measured with burette
Suspending thermometer
Temperature to mix concrete 5~40 on site and checking
records
Observation and
Uniform tamping, according to the
Concrete tamping Dominant
compact requirements in Article
E.5 of this Part
a It is filled during the acceptance of items with grid-plate ballistic cap; while it may not be filled for the item without grid-plate
ballistic cap
4.12.17 Pouring of boiler wall in boiler wear-proof and refractory insulation pouring
materials:
1 Application scope: pouring of boiler wall in boiler wear-proof and refractory insulation
pouring materials in circulating-fluidized-bed-boiler dense zone, air duct burner, slag cooler,
outlaid bed, cyclone-separator inlet & outlet chimney flue and feed back system flow channel
2 See Table 4.12.17 for quality criteria and inspection method
Table 4.12.17: Pouring of boiler wall in boiler wear-proof and refractory insulation pouring materials:
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
516
requirements scale and water is measured
with burette
Suspending thermometer on
Temperature to mix concrete 5~40
site
517
Meeting the requirements of
Nonmetallic expansion joint
Dominant manufacturer's technical Observation
structure
documents
Deviation of expansion joints in the Meeting drawing Re-measuring with steel ruler
Dominant mm
whole wall requirements, or 2mm by referring to drawings
a It is filled during acceptance where this item is available and not filled when this item is not available.
4.12.18 Boiler wall building in boiler refractory insulation (wear-proof and refractory)
bricks:
1 Application scope: pouring of boiler wall in boiler wall wear-proof and refractory
insulation pouring materials in circulating-fluidized-bed boiler, slag cooler, outlaid bed,
cyclone separator main body, cyclone-separator inlet & outlet chimney flue and feed back
system flow channel
2 See Table 4.12.18 for quality criteria and inspection method
Table 4.12.18: boiler wall building in boiler refractory insulation (wear-proof and refractory) bricks:
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Inspecting randomly by
Insulation material filling Uniform filling, compact
inserting needles
518
shall be staggered
4.12.19 Spray coating of boiler wall in boiler wear-proof and refractory material:
1 Application scope: wear-proof and refractory spray coating of wear-proof and
refractory wall in circulating-fluidized-bed-boiler dense zone, air duct burner, slag cooler,
outlaid bed, cyclone-separator main body, cyclone-separator inlet & outlet chimney flue and
feed back system flow channel
2 See Table 4.12.19 for quality criteria and inspection method
Table 4.12.19: wear-proof and refractory material spray coating
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
519
Meeting the requirements With inspection reports from
Material
Material inspection Dominant specified in Table 4.3.15 of qualified inspection
inspection
this Part organizations
Meeting material
Water quality Test
manufacturer's requirements
Spray Complete and meeting the
Stuff quality of expansion joint Check
coating design requirements
preparation Meeting the design
Expansion joint arrangement Dominant Observation
requirements
520
Meeting the requirements
specified in manufacturers
Curing Concrete curing Dominant
technical documents and not
less than 7 days
Deviation of expansion joints in the Meet drawing requirements or Re-measuring with steel ruler
Dominant mm
Expansion whole wall 2 by referring to drawings
joint Compact filling and without
leakage; filling materials Observing and checking
Filling materials in expansion joint
meeting the design design
requirements
Boiler-baking temperature
curve meets the
Boiler-baking temperature curve Dominant Check
requirements of design and
material manufacture
Inspection Measuring points in each
before baking the position is installed
boiler accurately; meet design
Temperature measuring points Re-inspecting according to
drawing requirements and
installation drawing
can reflect the surface
temperature of refractory
material actually.
Uniform temperature
Boiler-baking Temperature distribution in all Observing according to
distribution during
process boiler zones CRT display
boiler-baking
Superheating temperature
No Heating shock during is generally not greater than Observing according to CRT
boiler-baking process 150 display
-300
4.12.21 Sampling records for reinspection of boiler wall pouring material in boiler:
1 Application scope: reinspection of boiler-wall pouring material in the incineration room
of circulating fluidized bed boiler and waste incineration boiler
2 Records are listed in Table 4.12.21.
Table 4.12.21: Sampling records for reinspection of boiler wall pouring material in boiler
Project name
Manufacturing lot
number of pouring Specification Supplied quantity (Kg) Sampling quantity (Kg) Remarks
material
522
Conclusion
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
project name
Inspection of
insulation-pouring-material pouring
Inspection of refractory
insulation-pouring-material pouring
523
building
Inspection of brick-masonry
staggered joints
Inspection of brick-masonry
mortar joint
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
4.12.23 Confirmation and signature for the inspection of boiler integral baking:
1 Application scope: boiler-wall integral baking in the incineration room of circulating
fluidized bed boiler and waste incineration boiler
2 Confirmation and signature shall be met requirements in Table 4.12.23
Table 4.12.23: Confirmation and signature for the inspection of boiler integral baking
project name
524
Inspection after baking the boiler:
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Debugging
Date
organization
Development
Date
organization
4.12.24 Inspection table on the implementation of the compulsory provisions for the
subsection project of boiler wall masonry:
1 Application scope: inspection on the implementation of the compulsory provisions for
the subsection project of boiler wall masonry
2 Inspection of compulsory provisions implementation shall meet the requirements
specified in Table 4.12.24.
Table 4.12.24: Inspection on the implementation of the compulsory provisions for the subsection project of
boiler wall masonry
Project name
Subsection project
Unit project name
name
Implementation
No. Inspection item Related information
performance
525
Quality of alloy steel components shall meet the requirements
specified in equipment technological documents; before
1 installation, material quality shall be reinspected and marked in
obvious positions; after installation, marks shall be checked; those
materials without clear marks shall be reinspected.
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
526
building Shaping and banding of insulation Firmly fixed with hooked E.5 of this Part
Dominant
layer nail
4.13.2 Main insulation wet building and outer-wall plastering for heating equipments:
1 Application scope: main insulation wet building and outer-wall plastering for heating
equipments
2 See 4.13.2 for quality criteria and inspection method
Table 4.13.2: Main insulation wet building and outer-wall plastering for heating equipments
527
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Meeting design
requirements; if no
Ordinary position mm
requirement is available, it is
200~300
Inspecting with ruler
Meeting design
Hooked nail according to the
Upside the end enclosure of requirements; if no
(bolt) spacing mm requirements in Article E.5
horizontally round tank requirement is available, it is
of this Part
400~ 500
Meeting requirements of
Thickness mm
drawing
Observation according to
Masonry block banding Dominant Bond firmly the requirements specified in
Article E.5 of this Part
528
On both sides of
supporter and hanger
(expansion)
4.13.3 Main insulation masonry and outer-wall metal enclosure installation of heating
equipments:
1 Application scope: main insulation masonry and outer-wall metal enclosure installation
of Heating equipments
2 See Table 4.13.3 for quality criteria and inspection method
Table 4.13.3: Main insulation masonry and outer-wall metal enclosure installation of heating equipments
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
529
requirement is available, it is
Equipment top mm
400~ 500
Meeting design
requirements; if no
Round-tank end enclosure mm
requirement is available, it is
150~200
At four corners of square equipments Dominant mm layered; the spacing of Article E.5 of this Part
On both sides of
Reserved
expansion joint
space Sufficient, in the right Inspecting with ruler and
(expansion)
direction observing
On both sides of supporter
and hanger (expansion)
4.13.4 Main insulation masonry (with air layer) and outer-wall metal enclosure installation
of heating equipments:
1 Application scope: insulation of chimney flue, hot air duct and cold air duct
2 See Table 4.13.4 for quality criteria and inspection methods
Table 4.13.4: Main insulation masonry (with air layer) and outer-wall metal enclosure installation of heating
equipments
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
On both sides of
Reserved expansion joint
space (expansion) Sufficient, in the right Inspecting with ruler and
observation or inspecting
Installation of
Support members (angle steel or Shall meet the design with steel ruler according to
supporting
U-steel) arrangement requirements the requirements in Article
members
E.5 of this Part
532
Inspecting with plumb bob
Support members (angle steel or and steel ruler according to
Dominant 5
U-steel) planeness deviation the requirements specified in
Article E.5 of this Part
4.13.5 Main insulation wet building and outer-wall plastering for heating pipelines:
1 Application scope: main insulation wet building and outer-wall plastering for heating
pipelines
2 See Table 4.13.5 for quality criteria and inspection method
Table 4.13.5: main insulation wet building and outer-wall plastering for heating pipelines:
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Reserved
On both sides of flange Sufficient Inspecting with ruler
533
(removing bolts)
4.13.6 Main insulation masonry and outer-wall metal enclosure installation of heating
534
equipments:
1 Application scope: main insulation masonry and outer-wall metal enclosure installation
of heating pipelines
2 See Table 4.13.6 for quality criteria and inspection method
Table 4.13.6: Main insulation masonry and outer-wall metal enclosure installation of heating pipelines
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
building (expansion) of
mm 20~30
high-temperature
pipeline elbow
Reserved space
Between pipelines with
expansion in different mm
directions
Measuring with ruler
Between pipelines with
different medium mm 10~20
temperatures
Periphery of platform
which pipeline passes mm
through
535
Shall be cling to main Observation according to
Enclosure positioning Dominant insulating layer and the requirements specified
overlapped firmly in Article E.5 of this Part
Circumferential
overlapping opening is
downward; the direction of
adjacent overlapping
openings shall be consistent
Inspecting with ruler
with pipe slope; and the
according to the
Enclosure overlapping opening Dominant mm spacing of
requirements in Article E.5
circumferential-adjacent
of this Part
overlapping opening shall
not be less than 30 (it shall
Metal
not be less than 50 for
enclosure
open-air overlapping
installation
opening)
High temperature
Enclosure
stream pipeline with
overlapping mm 75
large diameter
dimension
Open-air pipeline
Observation and inspecting
Overlapping shall be with ruler according to the
seamed with big and small requirements specified in
wires which shall be make Article E.5 of this Part
Axial overlapping and fixing of
into round reinforcement bar
enclosure
to be fixed tapping screw;
the spacing shall be even and
between 160~250mm
4.13.7 Main insulation masonry and outer-wall metal enclosure installation for heating
main-water-supply, main steam and reheated steam pipelines:
1 Application scope: main steam pipeline, water supply pipeline and reheated steam
pipeline etc.
2 See Table 4.13.7 for quality criteria and inspection method
Table 4.13.7: Main insulation masonry and outer-wall metal enclosure installation for heating
main-water-supply, main steam and reheated steam pipelines
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Main
insulating Building technology Tight laying; staggered Inspecting with feeler
joints in the first layer and gauge according to the
536
pressed joints in the second requirements in Article E.5
layer of this Part
On both sides of
Sufficient, in the right Inspecting with ruler and
supporter and hanger
direction observing
(expansion)
building (expansion) of
mm 20~30
high-temperature
pipeline elbow
Reserved space
Between pipelines with
expansion in different mm
directions Measuring with ruler
Periphery of platform
which pipeline passes mm
through
Circumferential overlapping
opening is downward; the
direction of adjacent
overlapping openings shall Inspecting with ruler
be consistent with pipe according to the
Enclosure overlapping opening Dominant mm
slope; and the spacing of requirements in Article E.5
circumferential-adjacent of this Part
overlapping opening shall
not be less than 30 (it shall
not be less than 50
537
High temperature stream
Enclosure pipeline with large
overlapping diameter mm 75
dimension
Open-air pipeline
Observation and inspecting
Overlapping shall be with ruler according to the
seamed with big and small requirements specified in
wires which shall be make Article E.5 of this Part
Axial overlapping and fixing of
into round reinforcement bar
enclosure
to be fixed tapping screw;
the arrangement shall be
uniform
a Installation of metal enclosure at creep measurement point is only applicable to the main steam pipeline and reheated steam hot
segment
Fixing of
Hooked nail spacing mm Meeting requirements of Measuring with ruler
538
drawing according to the
requirements in Article E.5
of this Part
coating surface
4.13.9 Insulation of steam turbine main body by sticking with aluminium silicate fiber felt:
1 Application scope: insulation of steam turbine main body by sticking with aluminium
silicate fibrofelt
2 See Table 4.13.9 for quality criteria and inspection method
Table 4.13.9: Insulation of steam turbine main body by binding with aluminium silicate fiber felt
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Material
inspection Insulation material inspection Dominant Shall meet design criteria or Inspection reports from
meet those specified in Table corresponding organizations
539
4.3.15 of this Part if design
criteria are not available
Aluminium silicate
fire-resisting fibrofelt is
sticked on plate iron with
Inspection of sticker (aluminium
Without falling off sticker; after it is dried, it is
dihydrogen phosphate)
placed in electric furnace for
baking for 6~12 hours at
temperature of 550~600
4.13.10 Insulation of steam turbine main body with mineral fiber felt and plate:
1 Application scope: insulation of steam turbine main body with mineral fiber felt and
plate
2 See Table 4.13.10 for quality criteria and inspection method
Table 4.13.10: Insulation of steam turbine main body with mineral fiber felt and plate
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
540
Insulation shaping and banding Bound firmly
4.13.11 Insulation mixture bottoming, hard insulation board masonry and rendering coat
construction for the contact surface of steam-turbine main cylinder:
1 Application scope: insulation mixture bottoming, hard insulation board masonry and
rendering coat construction for the contact surface of steam-turbine main cylinder
2 See Table 4.13.11 for quality criteria and inspection method
Table 4.13.11: Insulation mixture bottoming, hard insulation board masonry and rendering coat
construction for the contact surface of steam-turbine main cylinder
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Main
insulating Building technology Tight laying, plump mortar;
pressed joints in the first layer
541
and staggered joints in the
second layer
542
cover
2 See Table 4.13.13 for quality criteria and inspection method
Table 4.13.13: insulation of valve and flange with glassfiber-plastics insulation cover
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
4.13.14 Construction for the insulation of valve and flange of heating equipment and
pipeline by installing metal enclosure:
1 Application scope: construction for the insulation of valve and flange of heating
equipment and pipeline by installing metal enclosure:
2 See Table 4.13.14 for quality criteria and inspection method
Table 4.13.14: Construction for the insulation of valve and flange of heating equipment and pipeline by
installing metal enclosure
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
543
4.13.15 Confirmation and signature for the sampling and reinspection of insulation material:
1 Application scope: insulation material, insulating concrete material and plastering
material etc.
2 Confirmation and signature for the sampling and reinspection of insulation material are
specified in Table 4.13.15.
Table 4.13.15: Confirmation and signature for the sampling and reinspection of insulation material
project name
Subitem project
Project number
name
Manufacturer Supplier
Inspection
Submitting data
organization
Testing content
Material name Material specification Supplied quantity (m3 or kg) Sampling quantity (blocks)
Reinspection conclusion:
544
1 Application scope: testing of the surface temperatures of boiler wall, boiler top wall,
reheated steam pipeline, main steam pipeline and water supply pipeline after insulating
2 Records on testing shall meet the requirements specified in Table 4.12.12.
4.13.17 Inspection table on the implementation performance of compulsory provisions:
1 Application scope: inspection on the implementation performances of compulsory
provisions related to steam turbine equipments and piping-insulation subsection projects
2 Implementation performances of compulsory provisions shall meet the requirements
specified in Table 4.13.17.
4.13.17: Inspection table on the implementation performance of compulsory provisions:
project name
Heating equipments and piping insulation in the Subsection project Steam turbine equipments and
Unit project name
whole plant name piping insulation
Implementation Related
No. Inspection item
performance information
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
545
2 See Table 4.14.1 for quality criteria and inspection methods
Table 4.14.1: Plastering surface paints for equipments and pipes insulation
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Consistent color,
Paint color Observation
non-discolouring
Uniform painting;
Painting on bottom layer (anti-rusting
Painting impenetrable and without
paint)
leakage
546
without layering
Consistent color,
Paint color Observation
non-discolouring
4.14.3 Sticking of glass fiber cloth on the rendering coats of equipments and pipelines:
1 Application scope: sticking of glass fiber cloth on the rendering coats of equipments
and pipelines:
2 See Table 4.14.3 for quality criteria and inspection method
Table 4.14.3: Sticking of glass fiber cloth on the rendering coats of equipments and pipelines
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Uniform painting;
ainting of Stone impenetrable; and the
Painting technology
Matrix Asphalt thickness of two layers is
Observing according to the
3~4
requirements specified in
Re-painting must be carried
Article E.5 of this Part,
Re-painting time limit out after the former layer is
measuring with ruler
dried
547
without layering
4.14.5 Corrosion protection for metallic pipes by winding glass fiber cloth on the outer
layers:
1 Application scope: corrosion protection for metallic pipes by winding glass fiber cloth
on the outer layers
2 See Table 4.14.5 for quality criteria and inspection method
Table 4.14.5: corrosion protection for metallic pipes by winding glass fiber cloth on the outer layers
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
4.14.6 Paint on the surface of the glass fiber cloth for equipments and pipes:
1 Application scope: paint on the surface of the glass fiber cloth for equipments and
pipes
2 See Table 4.14.6 for quality criteria and inspection method
Table 4.14.6: paint on the glass fiber cloth surface for equipments and pipes
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
548
Re-painting must be carried
Re-painting time limit out after the former layer is
dried
Consistent color,
Paint color
non-discolouring
Project name
Implementation Related
No. Inspection item
performance information
Acceptance result
Note: the content listed in this Table may be increased or decreased according to actuality.
549
2 Inspection of compulsory provisions implementation shall meet the requirements
specified in Table 4.14.8.
4.14.8: inspection on the implementation performance of compulsory provisions on the subsection project of
chemical-water equipment pipes painting
Project name
Implementation Related
No. Inspection item
performance information
Acceptance result
Date Date
Note: the content listed in this Table may be increased or decreased according to actuality.
550
plate installation of general boiler
2 See Table 4.15.2 for quality criteria and inspection method
Table 4.15.2: Installation of ornament outer guard plate for boiler
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Uniform arrangement;
Fixed bolt (rivet) installation fastened; outer sheath does Observation
not shake
551
Ellipticity of circular
mm 3 Measuring with steel ruler
ellipticity
Arrangement of fixing devices Dominant Meet the design requirements Observing and counting
and fixed position points
552
meet the design requirements
checking technical
No misusage; spectral
Equipment information of products;
analysis is conducted for
inspection Parts material conducting spectral analysis
alloy parts which is marked
for alloy parts and writing
in obvious position
reports
Heating side pipes and fin weld Polished smoothly for Observing; measuring with a
Dominant
seams in fire-toward surface transition steel ruler if necessary
553
severe undercut
Staggered joint of
abutted seam for sealing mm 1 Measuring with steel ruler
member
Surface of weld
Region not
between heating side
overlaid by Polished smoothly for Observing; measuring with a
pipes and sealing Dominant
refractory transition steel ruler if necessary
member on fire-toward
material
surface
4.15.6 Confirmation and signature for the sealing on the fire-toward surface of boiler water
wall:
1 Application scope: confirmation and signature for the sealing and installation on
boiler-water-wall fire-toward surface without area covered with refractory materials
2 Confirmation and signature for the sealing and installation on boiler-water-wall
fire-toward surface without area covered with refractory materials shall meet the requirements
specified in Table 4.15.6.
Table 4.15.6: confirmation and signature for the sealing on the fire-toward surface of boiler water wall
Project name
554
All seal welds on the fire-toward surface of water wall are polished smoothly, flatly and evenly.
There is no staggering for abutted seam and the surface smoothness is not greater than 0.5mm.
No pit being greater than 0.5mm
Content on
confirmation
and
signature
Inspection
conclusion
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
checking technical
No misusage; spectral
information of products;
Equipment analysis is conducted for
Parts material conducting spectral analysis
inspection alloy parts which is marked
for alloy parts and writing
in obvious position
reports
555
ruler
556
non-impact
Deviation of segregation board width mm 5 Measuring with steel ruler
zone
Meeting requirements of
Arrangement Observation
drawing
Installation
Support supporting Contacting well with base Observation
of supports
Meeting requirements of
Stop block Observation
drawing
checking technical
no misusage; spectral
information of products;
Equipment analysis is conducted for
Parts material conducting spectral analysis
inspection alloy parts which is marked
for alloy parts and writing
in obvious position
reports
557
or deformation
Meeting requirements of
Arrangement Observation
drawing
Installation
Support supporting Contacting well with base Observation
of supports
Meeting requirements of
Stop block Observation
drawing
Equipment
inspection Parts material No misusage; spectral checking technical
analysis is conducted for information of products;
alloy parts which is marked conducting spectral analysis
558
in obvious position for alloy parts and writing
reports
Meeting requirements of
Arrangement Observation
drawing
Installation
Support supporting Contacting well with base Observation
of supports
Meeting requirements of
Stop block Observation
drawing
559
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
checking technical
No misusage; spectral
information of products;
analysis is conducted for alloy
Parts material conducting spectral analysis
Equipment parts which is marked in
for alloy parts and writing
inspection obvious position
reports
checking technical
No misusage; spectral
information of products;
Equipment analysis is conducted for
Parts material conducting spectral analysis
inspection alloy parts which is marked
for alloy parts and writing
in obvious position
reports
560
No severe corrosion,
Appearance Observation
damage or deformation
Meeting requirements of
External dimensions Steel ruler
drawing
supporting stop
Deviation of member bar angle Less than 3 Measuring with angle ruler
block
Spacing deviation mm 10 Measuring with steel tape
561
good weld seam shaping
Checking technical
no misusage; spectral
information of products;
analysis is conducted for
Parts material conducting spectral analysis
alloy parts which is marked
for alloy parts and writing
in obvious position
reports
562
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
checking technical
No misusage; spectral
information of products;
analysis is conducted for
Parts material conducting spectral analysis
Equipment alloy parts which is marked in
for alloy parts and writing
inspection obvious position
reports
Meeting requirements of
Installation position Observation
drawing
checking technical
no misusage; spectral
information of products;
Equipment analysis is conducted for
Parts material conducting spectral analysis
inspection alloy parts which is marked
for alloy parts and writing
in obvious position
reports
563
clean atomizing slice without
damage; tight joint without
leakage
Unimpeded channel;
convenient operation; small
area coverage; not affecting
Installation of the lateral pipes for oil
the disassembly and Observation
entrance & return
assembly of oil gun; tight
pipe and joint without
leakage
564
Installation of supports Firm and in right position Observation
565
Table 4.15.16: Assembly installation of water wall in air chamber
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
566
2 See Table 4.15.17 for quality criteria and inspection method
Table 4.15.17: installation of flow channels
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
567
Equipment Inspection of equipment dimension Meeting the design Checking by comparing with
inspection and type requirements design
Symmetrical arrangement,
Fixing Arrangement of bolt hole Observation
uniform spacing
pressed
Straight and without pressure
block Installation of pressed block Observation
leakage
installation
checking technical
No misusage; spectral
information of products;
analysis is conducted for
Parts material conducting spectral analysis
Equipment alloy parts which is marked in
for alloy parts and writing
inspection obvious position
reports
568
Meeting drawing design
Pretension value in cold state Measuring with steel ruler
requirements
4.15.20 Slag discharge pipes of outlaid bed, feed-back instrument and slag cooler etc. shall
be inspected and accepted according to those specified in Table 4.7.3 of DL/T 5210.5-2009.
4.15.21 Integral water pressure of boiler is inspected and accepted according to primary
steam-water circuit and secondary steam-water circuit respectively. Thereinto, the quality
criteria inspection methods are the same with the ones of general boiler.
4.15.22 Integral air pressure of boiler is inspected and accepted two system respectively: air
pressure tests for boiler air-flue gas system and fluidized air system. Thereof, the test pressure
is design operating pressure; the quality criteria and inspection method are the same with the
ones of general boiler.
4.15.23 Installation of limestone transmission pipes are inspected and accepted according to
the low-pressure pipe installation requirements specified in Piping Part. Bin pump is
inspected according to the following Table.
1 Application scope: installation of bin pump
2 See Table 4.15.23 for quality criteria and inspection method
Table 4.15.23: installation of bin pump
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Esthetic arrangement,
Installation of exhaust pipe convenient operation, tight Observation
and without leakage
569
Consistent bolt direction and
Bolted connection Observation
exposed length
Meeting drawing
requirements; level and
regular box; without
Equipment Appearance and shape Observation
obvious unevenness or
inspection
corrosion ; without sundries
in box
570
Meeting the requirements
specified in manufacturers
Observing, inspecting the
technical documents; no
Welding weld dimension with
such defects as slag
welding inspection ruler
inclusion, undercut or pore;
good weld seam shaping
Assembling the main shaft and Firm, correct and main shaft
Observation
impeller without any bend
Without corrosion or
Equipment appearance deformation; flat and Observation
smooth enclosure
Equipment
inspection Driving chain Perfect; good meshing Observation
Meeting manufacturer's
Equipment water pressure Testing with pressure gauge
design requirements
Installation deviation of
Equipment
vertical and horizontal mm 5 Measuring with steel tape
installation
centers
571
Deviation of elevation
mm 10 Measuring with steel tape
installation
Equipment
Installation position In the right direction Observation
installation
Suspending plumb bob,
Verticality deviation mm 10
testing with steel ruler
572
center line
Holding corresponding
573
Inspection on the firm installation of Conducting hammer test or
Firm
anchoring element 90 bend test
574
Inner guard plate at the top of flue gas
entrance of rear shaft
Project name
Inspection content:
Welding material:
Quality of refractory pouring at boiler top:
Quality of weld seam in four corners of boiler top:
Quality of weld seam at four sides:
Quality of seal welding at the place where boiler passes through ceiling pipe:
Quality of other weld seams:
Inspection conclusion:
575
Serial number of used
instrument and equipment
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Project name
Content on Plastic cap on anchoring element is arranged properly; if no plastic cap is available, 20mm long anchoring element
confirmation shall be painted with bitumen.
and There is no skip on the installation of anchoring element at corner and door opening.
signature
Inspection
conclusion
576
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
4.15.33 Confirmation and signature on the masonry of refractory and antifriction materials
in cyclone separator:
1 Application scope: confirmation and signature on the masonry of refractory and
antifriction materials in cyclone separator
2 Requirements for the confirmation and signature on the masonry of refractory and
antifriction materials in cyclone separator are listed in Table 4.15.33.
Table 4.15.33: Confirmation and signature on the masonry of refractory and antifriction materials in
cyclone separator
Project name
Masonry thickness:
Installation of supporting strips:
Bricks for swash zones, non-swash zones and other parts:
Contact between anchoring element and brick:
577
Inspection
conclusion
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
4.15.34 Confirmation and signature on the masonry of refractory and antifriction materials
of outlaid bed:
1 Application scope: confirmation and signature on the masonry of refractory and
antifriction materials of outlaid bed
2 Confirmation and signature on the masonry of refractory and antifriction materials of
outlaid bed are listed in Table 4.15.34.
Table 4.15.34: confirmation and signature on the masonry of refractory and antifriction materials of outlaid
bed
Project name
Masonry thickness:
Difference of inner clearance length, width and diagonal line:
Installation of anchoring element:
Content on Boiler wall surface quality:
confirmation Arrangement position of expansion joint:
and Expansion joint width:
signature
578
Inspection
conclusion
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Development
Date
organization
579
5 Evaluation on the Construction Quality of Single Project
5.1 Basic Requirements
5.1.1 Such single project as the civil work, boiler unit, steam turbine generator unit, thermal
meter and its control device, pipe and pipe system, the equipment and the system with the
water treatment and hydrogen generation, welding engineering, processing preparation and
electrical device installation in thermal power generation project shall be evaluated
respectively.
5.1.2 Single project evaluation for the boiler unit, steam turbine generator unit, thermal
meter and its control device, pipe and pipe system, the equipment and the system with the
water treatment and hydrogen generation and processing preparation in thermal power
generation project shall be evaluated respectively according to the corresponding Parts in
DL/T 5210.
5.1.3 Those project construction organizations engaged in creating high quality project shall
organize the participating organizations to formulate quality objective, conduct objective
management, develop quality planning, highlight corresponding responsibilities, strengthen
process control and intensify quality acceptance in each phase before the commencement of
projects.
5.1.4 Organizations to evaluate and construct single project shall inspect themselves
according to the requirements specified in this Part; development organizations shall be
responsible for organizing supervision organizations or other evaluation organizations to
evaluate; in addition, the supervision organizations or other evaluation organizations shall
summarize and analyze the evaluation results and then write evaluation report.
5.1.5 Single project shall be evaluated after all the acceptance of unit project is qualified.
5.1.6 During the evaluation of single project, the actual project quality and technical project
information shall be comprehensively inspected.
5.1.7 The construction quality of single project in boiler unit shall be evaluated according to
these five project positions (scopes) respectively: boiler body installation, integral air pressure
test; installation of boiler dust removing, desulfurizing and denitration equipments;
installation of boiler auxiliary machinery; installation of coal handling equipments, fuel fired
equipments and pipes; boiler wall masonry, equipment piping insulation and paint.
5.1.8 Each project position (scope) shall be evaluated according to the quality guarantee in
construction site, performance testing, quality records, dimensional deviation and actual limit
measurement, implementation performance of compulsory provision and appearance quality.
Corresponding weight of each evaluation project shall be given according to its work load and
importance in this project position (scope).
5.1.9 Each evaluation item shall consist of several kinds of evaluation which shall specify
the standard score according to the importance. During the evaluation of construction quality,
each evaluation is judged as Class I, Class II or Class III which are corresponding to the
standard scores of 100%, 85% and 70% respectively.
5.1.10 During project quality evaluation, attention shall be given to promote scientific
management, strengthen project quality control, improve management mechanism and persist
to improve evaluation competence.
5.1.11 Control of project quality shall highlight material receiving inspection, process
580
quality control and function effectiveness test so as to improve management efficiency and
operating skills.
5.1.12 During the evaluation of project construction quality, attention shall be given to
apply the advance of science and technology as well as environmental protection.
5.1.13 The score for the evaluated excellent quality of single project shall be greater than or
equal to 85 scores; those projects with total score being at last 92 shall be extremely excellent
projects.
5.2 Evaluation Provisions
5.2.1 The evaluated weight of position (range) contained in single project is specified
according to the comprehensiveness of importance, difficulty and work load. Evaluation of
single project position (range) shall be carried out according to those specified in Table 5.2.1.
Table 5.2.1: distribution on the weight evaluated for the project position (scope) of boiler-unit single project
Project position Weight score
5.2.2 Quality evaluation of each project position (scope) shall include the quality guarantee
in construction site, performance testing, quality records, quality records, dimensional
deviation and actual limit measurement, implementation performance of compulsory
provision and appearance quality.
5.2.3 Weight of the evaluation item shall be according to those specified in Table 5.2.3.
Table 5.2.3: distribution on the weight of evaluation item in project position (scope)
Installation of boiler
dust removing Installation of coal Boiler wall
Evaluation on
1 quality guarantee on 12 12 15 15 15
construction site
2 Performance test 18 20 28 20 20
3 Quality record 30 20 20 20 15
Dimensional
4 deviation and actual 15 16 12 15 10
limit measurement
581
Implementation
performance of
5 15 20 15 15 12
compulsory
provisions
6 Appearance quality 10 12 10 15 28
Note 1: if it is lack of item in project position (scope), the weight is distributed according to actual work load but it shall be
integral value.
582
and achieve notable effectiveness is Class I and gains 100% standard score; the quality
guarantee on construction site with complete development and approval processes, relatively
strong pertinency and operability, being basically implemented and achieving preferable
effectiveness is Class II and gain 85% standard score; and the quality guarantee on
construction site with sound development and approval processes, being generally
implemented is Class III and gains 70% standard score.
4 The quality guarantee on construction site with specified quality objective, proper &
effective management system and notable implementation effectiveness is Class I and gains
100% standard score; the quality guarantee on construction site with preferable
implementation effectiveness is Class II and gains 85% standard score; and the quality
guarantee on construction site with general implementation effectiveness is Class III and
gains 70% standard score.
5.4.2 Content and methods to evaluate performance inspection shall meet the following
requirements:
1 Inspection and test of construction process as well as by-part trial operation shall meet
the requirements specified in relevant standards; the performance inspection provided with
complete and standard test records and reports is Class I and gains 100% standard score;
2 Inspection and test of construction process as well as by-part trial operation shall meet
the requirements specified in relevant standards; the performance inspection provided with
complete and basically standard test records and reports is Class II and gains 85% standard
score;
3 The above test items and test conditions basically meet the requirements specified in
relevant standards; and the performance inspection provided with basically complete test
records and reports is Class III and gains 70% standard score.
4 To sample test records and reports; to measure on site, if necessary
5.4.3 Content and methods to evaluate the quality records shall meet the following
requirements:
1 Those quality records with material & equipment quality certificates (outgoing quality
certificates), complete site acceptance record, construction record, construction test record,
data; actual and effective content, standard classification & rearrangement, perfect reviewing
and signing procedures and meeting the requirements specified in design and standards are
Class I and gain 100% standard score. Those quality records with complete information,
relatively complete data, actual and effective content, relatively standard rearrangement,
relatively complete reviewing and signing procedures and meeting the requirements specified
in design and standards are Class II and gain 85% standard score. Those quality records with
basically complete information, data; actual and effective content; basically standard
rearrangement, basically complete reviewing and signing procedures and basically meeting
the requirements specified in design and standards are Class III and gain 70% standard score.
2 To inspect the quantity and content of information
5.4.4 Content and methods to evaluate the dimensional deviation and actually measured
limit shall meet the following requirements:
1 As for those evaluation items, if they are permissible deviation ones; the actual values
measured at each item measuring point reach the ones specified in standard and the actual
values of 80% and more measuring points are less than or equal to 0.8 times the ones
583
specified in standard, they are Class I and gain 100% standard score. For those evaluation
items, if the actual values of each measuring point reach the ones specified in standard and the
average actual values of greater than 50% (including 50%) but less than 80% measuring
points are less than or equal to 0.8 times the ones specified in standard; they are Class II and
gain 85% standard score. For those evaluation items, if the actual values of each measuring
point reach the ones specified in standard; they are Class III and gain 70% standard score.
2 For those evaluation items, if they are two-way limits items, the actual values measured
at each measuring point meet the ones specified in standard and the actual values of at least
50% measuring points approximate to the medium limit value; they are Class I and gain 100%
standard score; those evaluation items all of whose actual values at each measuring point are
within the limit specified in standard are Class II and gain 85% standard score; those
evaluation items whose measuring points meet the standard speciation after treatment are
Class III and gain 70% standard score.
3 For those evaluation items, if they are one-way limit items and all the actual values at
each measuring point meet the ones specified in standard, they are Class I and gain 100%
standard score; those evaluation items whose measuring points meet the standard speciation
after treatment are Class III and gain 70% standard score.
4 If both permissible deviation and limit are available, the decision value is from the
lower Class.
5 Random 10 inspection lots or all lots if they are less than 10 are sampled from the
relevant inspection lots or subitem projects in the category for analyzing and calculating. If
necessary, random measurement on site may be carried out.
5.4.5 Content and methods to evaluate the implementation performance of compulsory
provisions shall meet the following requirements:
1 Those compulsory provisions with detailed implementation plan, comprehensive
content, strong operability, strict implementation and complete inspection records are Class I
and gain 100% standard score; those ones with implementation plan, comprehensive content,
preferable operability, preferable implementation and relatively complete inspection records
are Class II and gain 85% standard score; those ones with implementation plan,
comprehensive content, operability, implementation and inspection records are Class III and
gain 70% standard score.
2 To randomly inspect the executive plan, scheme measures, operation guide book,
construction record confirmation and signature and inspection records of compulsory
provisions
5.4.6 Content and methods to evaluate the appearance quality shall meet the following
requirements:
1 The inspection points of each evaluation item are evaluated according to "good",
"ordinary" and "poor". Those evaluation item whose 90% or more inspection points are
"good" and the other inspection points are "ordinary" are Class I and gain 100% standard
score; those evaluation item whose greater than 70% (including 70%) and less than 90%
inspection points are "good" and the other inspection points are "ordinary" are Class II and
gain 85% standard score; those evaluation item whose greater than 30% (including 30% ) and
less than 70% inspection points are "good" and the other inspection points are "ordinary" are
Class III and gain 70% standard score.
584
2 To observe (to measure, if necessary); to inspect the quality acceptance records of
subsection project and to analyze and calculate
5.5 Evaluation on Construction Quality of Boiler Body Installation and Integral Air
Pressure Test Project
5.5.1 Evaluation on the quality guarantee on the construction site of boiler body installation
and integral air pressure test:
1 Evaluation methods shall meet the requirements specified in Article 5.4.1 of this Part.
2 Evaluation on the quality guarantee on the construction site of boiler body installation
and integral air pressure test shall be judged according to the inspection of relevant systems,
measure information and random inspection of implementation and such evaluation shall be
carried out according to those specified in Table 5.5.1.
Table 5.5.1: evaluation on quality guarantee on construction site
Boiler-body installation project, Construction
Project position (scope) Before 168h trial operation in full load
integral air pressure test stage
Construction Evaluation
organization organization
Weight: 12 score
Total score:
Total obtained score:
Evaluation
Evaluation on the quality guarantee on the construction site of boiler body installation and integral air pressure
results
test=Obtained score/Score12=
Evaluator (signature):
Date
585
integral air pressure test performance
Table 5.5.2: Inspection and evaluation on performance
Project position Boiler-body installation project, Construction
Before 168h trial operation in full load
( scope ) integral air pressure test stage
Construction Evaluation
organization organization
Weight: 18 score
Total score:
Total obtained score:
Evaluation
Performance inspection score of boiler-body installation project and integral air pressure test =Obtained score/Score
results
18=
Evaluator (signature):
Date
2 Inspection criteria
1) Installation quality of high-strength bolt and connecting piece:
High-strength bolt auxiliary connecting pieces shall be complete, tightening torque shall
meet the design and without screw skip.
All wabblers of torsion-shear-type high-strength bolt shall be screwed off. Amount of
bolts whose wabblers are not screwed off during the final screwing shall not be greater than
5% of bolt amount at this joint after final screwing of connectors, except those whose
wabblers can not be screwed off with special spanner due to structure reasons.
2) Elevation, geometric dimension and deflection of boiler-steel-frame top plate
Elevation and geometric dimension of top plate shall meet design requirements; beam
elevation deviation: 5mm; beam spacing deviation: 5mm; plate beam deflection deviation:
not greater than 30 mm upward and not greater than 5mm downward; beam parallism
deviation 5mm
3) Installation dimension of heating surface
Position and elevation of steam drum: elevation deviation, 5mm; longitudinally and
horizontally central position deviations, 5mm
586
Position and elevation of up header tank: elevation deviation, 5mm; longitudinally and
horizontally central position deviations, 5mm
4) Expansion capacity and direction of the equipment at boiler heating surface: the
direction meets design requirements; there is no object in the expansion direction to obstruct
the expansion and there is sufficient reservation for expansion.
5) Stressing of hoisting device at boiler top: rational load distribution and uniform
stressing of hanger rod
6) Through ball in heating surface: through ball test is carried out on site before
installation so as to guarantee unimpeded heating surface and a clean internal surface.
7) Hydraulic boiler test: the test pressure meets the requirements specified in
manufacturer's technical criteria or those specified in DL 612-1996 if the manufacturer's
requirements are not available. Pressure boosting and reduction speeds meet the requirements
of specifications. There shall be no leakage or deformation fracture of bearing pieces and at
all welded joints, manholes, hand-holes, flanges and valves etc. after the test.
8) Ladder footpath unblocking: ladder footpaths are installed completely and there are
complete handrails but no skip; footpath can reach all the reach-required positions on boiler
without obstruction; the platform handrails which affect the pass are actively altered.
3 Inspection methods
1) Installation quality of high-strength bolt and connecting piece
Large hexagon head high strength bolt: inspected by knocking with hammer (0.3kg) to
see if there is screw skip. At the same time, construction record shall be inspected.
Torsion-shear-type high strength bolts: inspecting bolts to see if their wabblers have been
screwed off. At the same time, construction record shall be inspected.
Inspection quantity: randomly inspecting 10% of nodes, but shall not be less than 10;
final-screwing torsional inspection shall be carried out for all torsion-shear-type high strength
bolt connectors whose wabblers are not screwed off in the randomly-inspected nodes.
2) Elevation, geometric dimension and deflection of boiler-steel-frame top plate: site
inspection
3) Installation dimension in heating surface: site inspection and measurement; if it is not
available, inspecting construction note
4) Expansion capacity and direction of the equipment in boiler heating surface:
Consulting drawing design data and observing expansion on site
5) Stressing of hoisting device at boiler top: shaking hanger rod by hands on site or
shaking hanger rod with hand hammer for judgment
6) Through ball in heating surface: checking the records, confirmation and signature of
through ball test
7) Hydraulic boiler test: checking the confirmation, signature and construction record of
water pressure test
8) Ladder footpath unblocking: Site inspection and observing the blockage and
un-smoothness
5.5.3 Quality record evaluation:
1 Evaluation items on the quality records of boiler body installation and air pressure test
are specified in Table 5.5.3 and are comprehensively evaluated according to those specified in
this table.
587
2 Those quality records with material & equipment quality certificates (outgoing quality
certificates), complete site acceptance record, construction record, construction test record,
data; actual, effective, with correct content, standard classification & rearrangement, perfect
reviewing and signing procedures and meeting the requirements specified in design and
standards are Class I and gain 100% standard score. Those quality records with complete
information, relatively complete data, actual and effective content, relatively standard
rearrangement, relatively complete reviewing and signing procedures and meeting the
requirements specified in design and standards are Class II and gain 85% standard score.
Those quality records with basically complete information, date; actual and effective content;
basically standard rearrangement, basically complete reviewing and signing procedures and
basically meeting the requirements specified in design and standards are Class III and gain
70% standard score.
3 Evaluation methods: to inspect the quantity and content of information
Table 5.5.3: evaluation on quality records
Project position Boiler-body installation project, integral air
Before 168h trial operation in full load
(scope) pressure test
Construction Evaluation
organization organization
Obtained
Evaluation results Remarks
No. Evaluation content Score score
588
Weight: 30 score
Total score:
Evaluation Total obtained score:
results Quality records score of boiler-body installation project and integral air pressure test =Obtained score/Score 30=
Evaluator (signature):
Date
Project position Boiler-body installation project, Construction Before 168h trial operation in full load
589
(scope) integral air pressure test stage
Construction Evaluation
organization organization
4 Expansion clearance 20
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Score on the actual measurement dimensional deviation and limit of boiler-body installation project and integral air
results
pressure test=Obtained score/Score 15=
Evaluator (signature):
Date
Construction Evaluation
organization organization
590
specification or not
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Performance score on the compulsory-provisions implementation of boiler body installation project and integral air
results
pressure test=Obtained score/Score 15=
Evaluator (signature):
Date
591
4) Valve layout and flange bolt connection technology: on-site observation
Table 5.5.6: evaluation on appearance quality
Project position Boiler-body installation project, Construction
Before 168h trial operation in full load
(scope) integral air pressure test stage
Construction Evaluation
organization organization
Weight: 10 score
Total score:
Evaluation Total obtained score:
results Appearance quality score of boiler-body installation project and integral air pressure test =Obtained score/Score 10=
Evaluator (signature):
Date
5.6
Construction Quality Evaluation on the Installation Project of Boiler Dust
Removing Devices, Desulfurizing and Denitration Equipments
5.6.1 Evaluation on the quality guarantee on construction site:
1 Evaluation methods shall meet the requirements specified in Article 5.4.1 of this Part.
2 Evaluation on the quality guarantee on the construction site of boiler dust removing
devices, desulfurizing and denitration equipments installation shall be judged according to the
inspection of relevant systems, measure information and random inspection of
implementation and such evaluation shall be carried out according to those specified in Table
5.6.1.
Table 5.6.1: evaluation on quality guarantee on construction site
Installation project of boiler dust
removing devices, Construction
Project position (scope) Before 168h trial operation in full load
desulfurization equipments and stage
denitration equipments
Construction Evaluation
organization organization
Quality
management
and product
1 liability Organizational structure and quality 30
system for management system operation in project
construction department
Technology, management, working system
Systems for material, equipment site 592
Weight: 12 score
Total score:
Total obtained score:
Evaluation
Quality guarantee score on construction site on the installation project of boiler dust removing devices, desulfurizing
results
and denitration equipments = Obtained score/Score 12=
Evaluator (signature):
Date
593
Air pressure test of flue gas system: it is carried out simultaneously with the air pressure
test of the entire boiler; no leakage during inspection
3) Denitration equipments:
Installation quality of high-strength bolt and connecting piece: high-strength bolt
auxiliary connecting pieces shall be complete, tightening torque shall meet the design and
without screw skip. All wabblers of torsion-shear-type high-strength bolt shall be screwed off.
Amount of bolts whose wabblers are not screwed off during the final screwing shall not be
greater than 5% of bolt amount at this joint after final screwing of connectors, except those
whose wabblers can not be screwed off with special spanner due to structure reasons.
During replacement process of nitrogen, after the replacement, the twice oxygen content
shall be less than 0.5%.
During the replacement process of ammonia gas, the gas ammonia concentration in air
shall be less than 10 ppm and there is no partial pungent odour.
The air tight test pressure of reducing agent reservation and transmission pipes are design
operation pressure and not less than 1.15MPa.
3 Inspection methods: site inspection; if necessary, inspecting construction records to
judge it comprehensively.
1) Boiler dust removing devices:
Air pressure test of dust removing device: inspecting the records, confirmation and
signature of test or inspecting the electric precipitation inlet & outlet with blast pressure
gauge.
Rapping test at the anode and cathode of dust removing device: rapping axle is inspected
according to trial operation and observation and inspected with steel ruler as well.
Inter-electrode distance measurement: the spacing between each cathode wire and anode
plate is divided into several points to be inspected with self-made ruler on site.
Inspect the test records of gas-flow uniform distribution test
Temperature of the insulation outer wall of electro dedusting enclosure is measured with
digimite;
2) Desulfurizing equipments:
Alloy-steel spectral analysis: on site spectral analysis; checking whether the actual
materials coincide with the ones specified in design.
On-site inspection on the equipment rubber-lining and anti-corrosion: checking primary
records; on-site observation
Leak test of equipments and pipes: water filling test for tank and container; hydrostatic
(pressure) test for pipes
Air pressure test of flue gas system: it is carried out simultaneously with the air pressure
test of the entire boiler
3) Denitration equipments:
During the replacement process of nitrogen, take the representative gas sample with
portable oxygen content analyzer after replacement for analyzing.
During the replacement process of ammonia gas, special instrument to inspect ammonia
gas shall be adopted to inspect ammonia leak concentration in the air near the leakage point.
The leakage of all joint flanges, sealing surfaces and welded joints are observed
according to the air tight test of reducing agent reservation and transmission pipes (the valve
594
seal point, flange connection, manhole blind plate, instrumentation, equipment and pipe
connection point are inspected with soapy water).
Table 5.6.2: Performance inspection and evaluation
Installation project of boiler dust
Project position removing devices, Construction
Before 168h trial operation in full load
(scope) desulfurization equipments and stage
denitration equipments
Construction Evaluation
organization organization
Electro-dedusting inter-electrode
Boiler dust
distance measurement (inspection of 10
1 removing device
bag and cage)
(weight, 40)
Gas-flow uniform distribution test 8
Nitrogen replacement 4
Weight: 20 score
Total score:
Total obtained score:
Evaluation
Performance inspection score on the installation project of boiler dust removing devices, desulfurization equipments
results
and denitration equipments=Obtained score/Score 20=
Evaluator (signature):
Date
595
2 Those quality records with material & equipment quality certificates (outgoing quality
certificates), complete site acceptance record, construction record, construction test record,
data; actual and effective content, standard classification & rearrangement, perfect reviewing
and signing procedures and meeting the requirements specified in design and standards are
Class I and gain 100% standard score. Those quality records with complete information,
relatively complete data, actual and effective content, relatively standard rearrangement,
relatively complete reviewing and signing procedures and meeting the requirements specified
in design and standards are Class II and gain 85% standard score. Those quality records with
basically complete information, date; actual and effective content; basically standard
rearrangement, basically complete reviewing and signing procedures and basically meeting
the requirements specified in design and standards are Class III and gain 70% standard score.
3 Evaluation methods: to inspect the quantity and content of information. Evaluation
methods shall meet the requirements specified in 5.4.3 of this Part.
Table 5.6.3: evaluation of quality records
Installation of boiler dust removing
Project position devices, desulfurization Construction
Before 168h trial operation in full load
(scope) equipments and denitration stage
equipments
Construction Evaluation
organization organization
596
penetration tests of ash hopper, enclosure, 5
inlet & outlet smoke boxes and top plate
597
Spectrum reinspection reports of alloy steel 2
Weight: 20 score
Total score:
Total obtained score:
Evaluation
Quality records score on the installation project of boiler dust removing devices, desulfurization equipments and
results
denitration equipments=Obtained score/Score 20=
Evaluator (signature):
Date
598
filled with water for 48h is not greater than 20mm or meets the design requirements.
Tightness of tank container and pipe: no leakage during water filling test of tank
container and during water pressure (air pressure) test of pipes
Installation slope of pipes: pipes are arranged in the rational direction, located in the
position with a slope not less than 2/1000 or meet the design requirements.
Verticality, expansion direction and expansion capacity of supporter and hanger: the
fixed support are rooted firmly and connected well with pipes. Sliding surface of sliding
support is clean and its contact is favorable. The clearance between the support and
guide-plate both sides of guide support is uniform. For rolling support, the contact between
support surfaces, ball bearing (roller) are sound. For hanger, there is no bending on hanger rod;
the flying rings are welded firmly, the screw thread is complete and well-integrated with nut.
For spring supporter and hanger: the pre-compression height for spring installation meets the
design requirements.
3) Denitration equipments:
Deviation of steel frame verticality and 1m elevation line: seeing Article 5.5.4 of this Part
Flue tightness: no leakage
Vibration and temperature of rotating machine: they are the same with desulfurizing
equipment ones.
Verticality, expansion direction and expansion capacity of supporter and hanger: they are
the same with desulfurizing equipment ones.
Expansion capacity of expansion joint: it meets the requirements detailed in drawing
design
3 Inspection methods: it shall be site inspection assisted by inspecting construction
records and comprehensive judgment.
1) Boiler dust removing devices:
Steel frame verticality: inspecting randomly; for the posts which can be inspected,
inspect the two directions which forms a 90 angel of posts with theodolite and steel ruler. For
the posts which can not be inspected on site, inspect the construction records; during diagonal
line inspection, measure with 1m elevation line and column center line.
Rapping axle is inspected according to equipment trial operation, observation and with
steel ruler.
During inter-electrode distance measurement, the spacing between each cathode wire and
anode plate are divided into several points and measured with self-made ruler and the
construction records shall be inspected.
Inspect test record for enclosure tightness.
2) Desulfurizing equipments:
Verticality and radian of tank container: for tank container verticality, inspect the primary
records; measure on site with theodolite or steel square assisted by plumb bob and then
compare the measurement with primary records. Radian of tank container wall plate: it is
measured on site with steel square assisted by radian template
Vibration and temperature of mechanical equipments: measuring on site with vibration
(temperature) meter or observing the instruments.
Observation of tank container settlement: checking primary records; or measuring on site
with theodolite and then comparing with primary records
599
Tightness of tank container and pipes: water filling test for tank and container; water
pressure test for pipes
Installation slope of pipes: on-site observation; measuring the pipe segment with obvious
deviation in installation slope
Verticality, expansion direction and expansion capacity of supporter and hanger: on-site
observation; measuring the position of supporter and hanger with obvious verticality
deviation with steel square together with plumb bob; measuring the free expansion position of
hinder obstructing pipes on site and checking it with drawing.
3) Denitration equipments:
Deviation of steel frame verticality and 1m elevation line: see Article 5.5.4 of this Part
Flue tightness: on-site observation
Vibration and temperature of rotating machine: they are the same with desulfurizing
equipment ones.
Verticality, expansion direction and expansion capacity of supporter and hanger: they are
the same with desulfurizing equipment ones.
Expansion capacity of expansion joint: on-site observation; measuring, if necessary,
according to the drawing design data
Table 5.6.4: Evaluation on dimensional deviation and limit
Installation of boiler dust
removing devices, Construction
Project position (scope) Before 168h trial operation in full load
desulfurization equipments stage
and denitration equipments
Construction Evaluation
organization organization
600
Installation slope of pipes 5
Flue tightness 4
Denitration
Vibration and temperature of rotating
equipment 4
3 machine
installation
Verticality, expansion direction and
(weight, 20)
expansion capacity of supporter and 4
hanger
Weight: 16 score
Total score:
Total obtained score:
Evaluation
Dimensional deviation and limit score on the installation project of boiler dust removing devices, desulfurization
results
equipments and denitration equipments=Obtained score/Score 16 =
Evaluator (signature):
Date
Construction Evaluation
organization organization
601
Strictness degree of implementing compulsory provision
4 25
of this position (system)
602
joints and without shaping defect
Installation technology of rotating-machine shield: on-site observation, no obvious
inclination of shield when it is pushed by hand slightly.
Technology of valve layout and flange bolt connection: being convenient for site
operation; those components with obvious deviation of flange parallelism and exposed bolt
length shall be actually measured.
Technology of outdoor layout and equipment protection: on-site observation; those parts
with obvious deviation of protection-shed-frames verticality and horizontal pole flatness shall
be measured actually.
4 Appearance qualities shall be inspected on site; if necessary, necessary measurement
and the quality acceptance records inspection shall be carried out and analytical calculation
Table 5.6.6: evaluation on appearance quality
Installation of boiler dust
removing devices, Construction
Project position (scope) Before 168h trial operation in full load
desulfurization equipments and stage
denitration equipments
Construction Evaluation
organization organization
3 Denitration
Layout technology of small-caliber pipes 5
603
for drainage, emptying and sampling
Weight: 12 score
Total score:
Total obtained score:
Evaluation
Appearance quality score on the installation project of boiler dust removing devices, desulfurization equipments and
results
denitration equipments=Obtained score/Score 12=
Evaluator (signature):
Date
Construction Evaluation
organization organization
Quality
Organizational structure and quality
management
management system operation in project
and product
department; Technology, management,
1 liability system 30
working system; Systems for material,
for
equipment site acceptance and sampling
construction
inspection, etc.
site
604
Examination and approval of construction organization design,
construction scheme, construction measure, risk aversion
3 25
measure, etc. Pertinency, workability and implementation
effect of contents
Weight: 15 score
Total score:
Evaluation Total obtained score:
results Quality record score of boiler auxiliary machinery installation project =Obtained score/Score 15=
Evaluator (signature):
Date
605
3 Inspection methods
Water pressure test of equipment systems: checking the confirmation, signature and
construction record of water pressure test
Debugging of system valve and air door: checking relevant debugging records and
randomly inspecting the records (if available)
Single machine debugging of equipment: checking the confirmation and signature for
trial operation and records table; checking equipment operation on site.
Debugging of equipment subsystem: checking the confirmation and signature for trial
operation; checking equipment operation in central control room
System leak test: on site checking
Table 5.7.2: performance inspection and evaluation
Installation of boiler auxiliary Construction
Project position (scope) Before 168h trial operation in full load
machinery stage
Construction Evaluation
organization organization
Obtained
No. Evaluation results Remarks
Evaluation content Score score
Weight: 28 scores
Total score:
Evaluation Total obtained score:
results Quality record score of boiler auxiliary machinery installation project =Obtained score/Score 28=
Evaluator (signature):
Date
606
Table 5.7.3: evaluation on quality records
Installation of boiler Construction
Project position (scope) Before 168h trial operation in full load
auxiliary machinery stage
Evaluation
Construction organization
organization
Obtained
Evaluation results Remarks
No. Evaluation content Score score
Weight: 20 score
Total score:
Evaluation Total obtained score:
results Quality record score of boiler auxiliary machinery installation project =Obtained score/Score 20=
Evaluator (signature):
Date
607
500, 0.15mm
5) Clearance between stator shell and impeller air inlet: it shall meet drawing provisions;
if such provisions are not available, the clearance shall be not greater than 2mm (under
thermal state) and uniform.
6) Axle levelness deviation is not greater than 1 axial length.
3 Inspection methods:
1) Deviation of foundation bolt hole: on-site random inspection; if it is not available,
checking installation records
2) Vertical and horizontal center lines deviations of coal mill, blower and pump body:
checking installation records
3) Elevation deviations of equipment and pump body: random inspection on site and
inspecting with steel ruler and level ruler
4) Center deviation of coupling member: inspecting it with dial gauge after equipment
stops and comparing the inspection with installation records
5) Clearance between stator shell and impeller air inlet: opening the manhole door of
wind shell and inspecting the clearance with feeler gauge; checking the corresponding
installation records.
6) Axle levelness deviation: rear equipment stops, inspect the deviation with level gauge
and check corresponding installation records.
Table 5.7.4: Evaluation on actual measurement of dimensional deviation and limit
Project position Installation of boiler auxiliary Construction
Before 168h trial operation in full load
(scope) machinery stage
Construction Evaluation
organization organization
Weight: 12 score
Evaluation
Total score:
results
Total obtained score:
608
Quality record score of boiler auxiliary machinery installation project =Obtained score/Score 12=
Evaluator (signature):
Date
Construction Evaluation
organization organization
Weight: 15 score
Total score:
Evaluation Total obtained score:
results Quality record score of boiler auxiliary machinery installation project =Obtained score/Score 15=
Evaluator (signature):
Date
609
2 Inspection criteria
1) Layout of oil, water and steam pipes: with rational integral layout, convenient route
and reserved inclination slope; the pipe layout shall not affect the passages; pipes are firmly
fixed and arranged in rows; pipes are not buried in cement or with no random openings.
2) Installation technology of supporter and hanger: regular and esthetic installation,
laying off with saw without teeth; nuts of bolts are exposed by 2~3 threads and with
anti-looseness measures; the layout shall not affect passage; good and esthetic welded joint
shaping; flawless, firmly fixed supports.
3) Ladder platform technology: ladder shall be rooted firmly; handrail is straight and
even; handrail joints are smooth and clean; there is not any burr but smooth and esthetic
corners; brattice is installed completely, straightly, evenly and without obvious roughness; the
upper and lower grating plates are arranged into an straight line; the cutting is free from
random cutting marks; the welding is standard and the craftwork are esthetic.
4) Technology on valve layout and flange bolt connection: integral layout for valve
installation is rational and esthetic; those valves which are arranged in concentration are in
good order and convenient for operation or maintenance; where connecting bolts are used, the
nuts of bolts should be exposed by 2~3 threads; valve shall be located in the right direction;
after installation, they shall be marked by hanging plate.
5) Equipment in natural color; tidy and clean appearance:
Equipment surface shall be free of any dust, waste, deformation or paint skip; it shall be
colored obviously and be esthetic.
6) No drip, seepage and leakage of oil, water and plaster
Equipment operates normally (without drip, seepage or leakage) and all the connecting
places are clean.
7) Firm and beautiful shelters in rotating parts, convenient for disassemble:
Shelters are rooted firmly, convenient for disassembly during repair, esthetic and without
deformation
3 Inspection methods: on-site inspection; if necessary, necessary measurement and
inspecting the quality acceptance records of subsection project, analytical calculation
1) Layout of oil, water and steam pipes: on-site observation and random inspection
2) Supporter and hanger installation technology: on-site observation
3) Ladder platform technology: on-site observation
4) Valve layout and flange bolt connection technology: on site observation, random
inspection of bolt length
5) Equipment in natural color; tidy and clean appearance: on-site observation
6) No drip, seepage and leakage of oil, water and plaster: on-site observation
7) Firm and beautiful shelters in rotating parts, convenient for disassemble: on-site
observation
Table 5.7.6: evaluation on appearance quality
Installation of boiler Construction
Project position (scope) Before 168h trial operation in full load
auxiliary machinery stage
Construction Evaluation
organization organization
610
100% 85% 70% score
Weight: 10 score
Total score:
Evaluation Total obtained score:
results Quality record score of boiler auxiliary machinery installation project =Obtained score/Score 10=
Evaluator (signature):
Date
Construction Evaluation
organization organization
Quality
Organizational structure and quality
management
management system operation in project
and product
department
1 liability 30
Technology, management, working system
system for
Systems for material, equipment site
construction
acceptance and sampling inspection
site
611
working method, operation specifications and operation
instructors
Weight: 15 scores
Total score:
Total obtained score:
Evaluation
Evaluation score on the quality guarantee on construction site for the installation project of coal handling
result
equipments, fuel fired equipments and pipes =Obtained score/Score 15=
Evaluator (signature):
Date
612
Center line deviation of chassis-beam steel rail, light-heavy shunter steel rail,
car-puller-platform steel rail shall be not greater than 1.5mm; and their parallism deviation
shall not be greater than 1.5mm either.
Hydraulic system equipments and pipes shall be free of leakage and operate safely and
reliably;
Vehicle pulling arm shall operate flexibly and reliably;
Operation at each thermal measuring point shall be flexible and reliable.
2) Fuel fired equipments and pipes;
Tightness of fuel fired equipment and pipe systems: the system shall be tight and free of
any release, drip or leakage
Contribution of fuel fired equipment and pipeline oil pump: actual capacity shall be
within the range of specified and designed contribution
Indication of tank oil level: oil level gauge operates flexibly and accurately
Quality of oil tank installation: it shall meet the requirements of project oil storage and
reach designed oil storage competence.
Reliability of oil pot relief valve: accurate fixed value and flexible operation
Quality of fuel oil heater and filter installation: position, direction and effectiveness meet
design requirements
3 Inspection methods: onsite inspection, random measurement together with the inspection of
construction and trial operation information as so to judge comprehensively
1) Coal handling equipments:
Installation quality of high-strength bolt and connecting piece:
Large hexagon head high strength bolt: inspecting by knocking with hammer (0.3kg) to
see if there is screw skip. At the same time, construction record shall be inspected.
Torsion-shear-type high strength bolts: inspecting bolts to see if their wabblers have been
screwed off. At the same time, construction record shall be inspected.
Inspection quantity shall be not less than 50% total quality. If the fastening moment of
one bolt is discovered to be not qualified, all the bolts shall be inspected.
Elevation, center line, verticality and curvature degree of wagon tipper: they shall be
inspected on site. The elevation is measured with glass tube (horizontally) or level gauge
together with steel tape; for the center line and parallelism, the distance between two center
lines of beam both end is inspected with spring scale and steel tape; verticality and curvature
degree are measured with theodolite.
Disalignment and skid of belt conveyer: on site visual observation
Amplitude variation and revolution angle of bucket wheel machine: on-site measurement
2) Fuel fired equipments and pipes:
System tightness: checking the operation of on-site equipments and systems
Contribution of fuel fired equipments and pipeline oil pumps: inspecting the flow and
outlet pressure records of trial operation or operating oil pump; or inspecting the outlet
pressure and flow of pumps on site
Indication of tank oil level: measuring the actual oil level of oil tank and then comparing
it with the oil level indicated by oil level gauge
Installation quality of oil tank: checking the installation information and construction
record of oil tank; information inspection
613
Reliability of oil pot relief valve: inspecting the checking certificate report of oil pot
relief valve
Quality of fuel oil heater and filter installation: inspecting the installation records and
information of fuel oil heater and filter, checking the equipment operation on site.
Table 5.8.2: Performance inspection evaluation
Installation project of coal
Project position Construction
handling equipments, fuel fired Before 168h trial operation in full load
(scope) stage
equipments and pipes
Construction Evaluation
organization organization
System tightness 10
Weight: 20 score
Total score:
Total obtained score:
Evaluation
Performance inspection score on the installation project of coal handling equipments, fuel fired equipments and pipes
result
=Obtained score/Score 20=
Evaluator (signature):
Date
614
certificates), complete site acceptance record, construction record, construction test record,
data; actual and effective content, standard classification & rearrangement, perfect reviewing
and signing procedures and meeting the requirements specified in design and standards are
Class I and gain 100% standard score. Those quality records with complete information,
relatively complete data, actual and effective content, relatively standard rearrangement,
relatively complete reviewing and signing procedures and meeting the requirements specified
in design and standards are Class II and gain 85% standard score. Those quality records with
basically complete information, date; actual and effective content; basically standard
rearrangement, basically complete reviewing and signing procedures and basically meeting
the requirements specified in design and standards are Class III and gain 70% standard score.
3 Evaluation methods: to inspect the quantity and content of information
Table 5.8.3: evaluation of quality records
Installation project of coal
Project position Construction
handling equipments, fuel Before 168h trial operation in full load
(scope) stage
fired equipments and pipes
Construction Evaluation
organization organization
Auxiliary torque-coefficient
reinspection report of high strength
2
bolts, reinspection report of
Installation of
friction-surface antiskid coefficient
coal handling
1 Delivery quality certificate of rubber
equipment 5
belt
(weight, 60)
Product certificate and on site
reinspection report of lubricating oil and 3
hydraulic oil
615
project and inspection lot
616
greater than 10mm.
Rotary drum installation shall meet the following requirements: axis must be vertical to
rubber belt; longitudinal position deviation shall not be greater than 5mm; levelness deviation
shall not be greater than 5mm and elevation deviation shall not be greater than 10mm.
Height difference of adjacent carrier rollers shall not be greater than 2mm; these groups of
carrier rollers being close to head rotary drum shall contact sufficiently with rubber belt;
otherwise, the these carrier rollers shall be blocked up properly.
Carrier roller installation: the installation positions of all coal-conveyer impact rollers
shall be aligned with coal drop pipe; if the pre-determined position in drawing does not
conform to this, the installation position of impact roller shall be adjusted on site. Coal
transmit trough shall be parallel with rubber belt; they shall match with each other at the
center and contact uniformly in sealing place.
Plough coal tip: flexible, with proper position of heavy punch and being able to unload
coal completely
Inlet & outlet rail deviations of wagon tipper: platform steel rail of wagon tipper chamber
are aligned wit foundation steel rail; the ends of two steel rails are reserved with 5~10mm
clearance; the height difference on rail surface is not greater than 3mm; the difference of two
side surfaces is not greater than 5mm; the clearance between platform both end surfaces and
foundation rolling-stop surface is not greater than 5mm at the vehicle entrance end and not
greater than 1mm at the vehicle exit end.
Center deviation of bucket wheel machine and belt conveyer: it is required that the coal
drop pipe of feeding rubber belt are concentric with revolving tray.
2) Installation of fuel fired equipments and pipes
Bearing temperature of oil pump: rolling bearing <80; sliding bearing < 65
Bear vibration of oil pump: vibration <0.10mm
Outlet pressure of oil pump: within the allowable range of oil pump design but not
greater than the designed and rated maximum value
Static protective ground of oil system pipe: meeting the static protective ground
requirements, fastened at joints and without skip
3 Inspection methods: on-site random inspection assisted by inspecting construction
records and comprehensive judgment
1) Coal handling equipments:
Vibration and temperature of rotating machine are inspected on site;
After the disalignment on-site operation of belt, it is measured with steel ruler from the
side and then the measurement is compared with the central value;
Contact between plough coal instrument, carrier roller and belt is observed on site;
Difference of inlet & outlet rails of wagon tipper: measuring with level gauge and steel
ruler;
Deviation of bucket wheel machine and belt centers is measured on site with line
dropping and steel ruler;
2) Installation of fuel fired equipments and pipes:
Bearing temperature of oil pump: measuring on site with thermoscope or inspecting trial
operation information
Bearing vibration of oil pump: measuring on site with vibration meter or inspecting trial
617
operation information
Outlet pressure of oil pump: checking meter display on site or inspecting trial operation
information
Static protective ground of oil system pipe: inspecting the connection on site
Table 5.8.4: Evaluation on dimensional deviation and limit
Installation project of coal
Project position Construction
handling equipments, fuel Before 168h trial operation in full load
(scope) stage
fired equipments and pipes
Construction Evaluation
organization organization
618
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Dimensional deviation and limit score on the installation project of coal handling equipments, fuel fired equipments
result
and pipes=Obtained score/Score 15=
Evaluator (signature):
Date
Construction Evaluation
organization organization
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Implementation performance score of compulsory provisions on the installation project of coal handling equipments,
result
fuel fired equipments and pipes=Obtained score/Score 15=
Evaluator (signature):
Date
619
equipments, fuel fired equipments and pipes are specified in Table 5.8.6.
2 Inspection criteria
1) Coal handling equipments:
Layout technology of lubricating oil, pollution discharge and dust removal: integral
layout shall be reasonable, pipe slope and vergence direction shall be reasonable, distance
between pipes in rows shall be the same, bending radian shall be consistent, in a line in the
longitudinal direction, types of pipe fittings in the same area shall be consistent; piping layout
shall not influence the passage, without sweeping pipes; pipes shall be fixed firmly.
Supporter and hanger installation technology: installed regularly and beautifully,
expansion direction shall meet the design; auxiliaries shall be installed completely, all bolts
shall expose 2~3 thread pitch of the nut, with looseness proof measures; layout shall not
influence passage, shall not pass through cable bridge frame and equipment piping insulation
layer; welded joint shaping shall be good and beautiful, without defects.
Ladder platform technology: ladder shall be stable, stairway ladder angle is correct;
handrail straight and even, without staggered joint, handrail joint smooth and clean, without
burr, intersection angle smooth and beautiful; brattice complete, straight and even, without
obvious roughness; upper and lower grating plate shall be arranged in a straight line; machine
cutting shall be adopted, without scarification sign; welding normative, technology beautiful.
Technology on valve layout and flange bolt connection: integral layout for valve
installation is rational and esthetic; those valves which are arranged in concentration are in
good order and convenient for operation or maintenance; where connecting bolts are used, all
the nuts of bolts should be exposed by 2~3 thread pitches and nuts are positioned on the same
side of flange; after installation, they shall be marked by hanging plate.
Belt interfaces: uniform thickness, no pore or crack at the interfaces
Installation technology of coal drop pipes: pipe walls are flat and smooth; the connection
at flange is tight; no coal dust leakage
2) Installation of fuel fired equipments and pipes:
Pipes installation: rational layout, consistent spacing, straight and even pipes
Installation of supporter and hanger: type and spacing meet design requirements; fixed
parts do not decline
Valve and flange: rational layout, convenient for operation, no deflection, firm bolted
joints and exposed by 3-5 threads
3 Inspection methods: on-site inspection; if necessary, necessary measurement and
inspecting the quality acceptance records of subsection project, analytical calculation
1) Coal handling equipments:
Pipe layout technology: on-site observation; actual measurement shall be carried out on
the positions with obvious deviation for pipe verticality, flatness and gradient.
Installation technology of supporter and hanger: on-site observation
Ladder platform technology: on-site observation; actual measurement shall be carried out
on the positions with obvious deviation for handrail column verticality, platform planeness
and horizontal pole flatness.
Valve layout and flange bolt connection technology: on site observation
Coal drop pipe installation and belt interface: on-site observation
2) Installation of fuel fired equipments and pipes:
620
The installation of pipes, supporters and hangers, valves and flanges are inspected on
site.
Table 5.8.6: evaluation on appearance quality
Installation project of coal
Project position Construction
handling equipments, fuel Before 168h trial operation in full load
(scope) stage
fired equipments and pipes
Construction Evaluation
organization organization
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Appearance quality score on the installation project of coal handling equipments, fuel fired equipments and pipes
result
=Obtained score/Score 15=
Evaluator (signature):
Date
5.9 Evaluation on the Construction Quality of Boiler Wall Masonry, Equipment Piping
Insulation and Painting Engineering
5.9.1 Evaluation on the quality guarantee on construction site:
621
1 Quality guarantee evaluation on the construction site of boiler wall masonry, equipment
piping insulation and paint engineering shall meet the requirements of Article 5.4.1 in this
Part.
2 As for the evaluation on the quality assurance on the construction site of boiler wall
masonry, equipment piping insulation and painting, relevant systems and measures
information shall be inspected as well as their implementation conditions shall be inspected
randomly to carry out comprehensive judgment according to the content specified in Table
5.9.1.
Table 5.9.1: Evaluation on quality guarantee condition for construction site
Boiler wall masonry,
Project position Construction
equipment piping insulation Before 168h trial operation in full load
(scope) stage
and paint
Construction Evaluation
organization organization
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Quality record score of boiler wall masonry, equipment piping insulation and painting engineering=Obtained
result
score/Score 15=
Evaluator (signature):
Date
622
insulation and paint engineering are specified in Table 5.9.2.
2 Inspection criteria
1) Boiler wall masonry:
Spectrum reinspection of insulation-member alloy steel: spectral analysis shall be carried
out for alloy steel piece by piece; materials shall not be misused. Material of alloy steel parts
shall meet the requirements specified in equipment technological documents.
Expansion joint and expansion clearance in main positions: they shall meet the
requirements specified in equipment technological documents. Expansion joints shall be
arranged to be criss-cross; through expansion joints shall not be available and the expansion
joints directions shall be consistent with designed ones. For the quality and clearance of
expansion joints: the expansion joints shall meet the design requirements; the dimensional
deviation of expansion clearance meets design requirements and insulation materials are filled
in compaction;
No falling off or crack of boiler wall: observing no blocky falling off of boiler wall; no
large cracks being greater than or equal to 2mm
Inspection of temperature on insulation layer surface: during the trial operation of boiler
unit in full load, the insulation layer or metal enclosure surface around boiler, at boiler top and
of chimney flue are inspected in thermal state; where the environment temperature is not
greater than 25, the insulation-layer surface temperature shall be not greater than 50;
where the environment temperature is greater than 25, the insulation-layer surface
temperature is not greater than the one: 25 + environment temperature.
2) Equipment and pipe insulation:
Qualification of material on-site inspection: technical performance of insulation material
meets design criteria. There are complete quality certificates, delivery report s and random
inspection reports.
Binding and laying of insulating layer:
If the same kind of thermal insulation product is adopted during the laying of insulating
layer, in the following conditions, the layer must be divided into sub-layer: thickness of hard
material is greater than 80mm; or the thickness of semi-hard material or soft material is
greater than 100mm Gap joint shall not be larger than 5mm. Joints in the same layer shall be
staggered and in the adjacent vertical layers shall be pressed; angle joint is close-over overlay
one. The edge joints shall be regular, the staggered joints shall be in good order, and the layer
surfaces shall be even.
Binding of hard or semi-hard insulating layer shall be firm and the binding spacing of
hard insulating layer shall not be larger than 400 mm. Where the nominal diameter is equal to
or greater than 600mm, the pipe or equipment shall be reinforced with additional iron wire or
steel strip and the binding spacing shall not be greater than 500mm. Binding spacing of
semi-hard insulating layer shall not be larger than 300mm. What's more, the galvanized iron
wire bound on each thermal insulation product shall not be less than two passes; the spacing
shall be uniform and the appearance shall be flat and straight.
Quality of support member installation: support member is firmly installed in the right
position without looseness.
Support member spacing: for vertical pipes with nominal diameter greater than 100mm
and vertical equipments, the spacing of plane-wall support member is 1.5 ~ 2m. Round tanks
623
and pipes: spacing of the support members for high temperature pipes is 2~ 3m; the spacing
of support members for moderate temperature pipes is 3~5m. Spacing of support members for
low temperature pipes is 5~7m. Width of support member shall be by 10mm less than
insulation thickness but not less than 20mm.
Installation quality of protective layer: the upper circumferential joints and longitudinal
joints of the metallic protective layer for equipment and pipe shall overlap the lower ones in
downstream direction; the overlapping shall be firm, without looseness or falling off; the
joints shall be regular; the layout of self plugging rivet or tapping screw shall be uniform.
Appearance of protective layer is tidy and esthetic. Overlapping spacing of metallic protective
layer for indoor equipment and pipe, it is not less than 20mm in general positions and not less
than 50mm in expansion joint position. For outdoor equipment and pipe: it is not less than
50mm in general position and not less than 75mm in expansion joint position. Overlapping of
metallic protective layer for upright high temperature pipe shall be not less than 80mm.
Where the rendering coat is taken as the protective layer, the broken joint of the rendering
coat for high temperature pipe shall be kept at the same position of the expansion joint of
insulating layer. The expansion joint surface of outdoor rendering coat shall be added with
metal protective shell or provided with other waterproof measures. The width and depth of
quadrilled or annular flute expansion joints reserved by the rendering coat of large equipment
shall meet design requirements.
3) Equipment and pipeline paint:
Paint color shall meet design requirements; post-painted surface color is uniform and
consistent; there shall be no spot, falling off, flow mark or obvious brush mark etc.
3 Inspection methods: site inspection; if necessary, inspecting construction records to
judge it comprehensively.
1) Boiler wall masonry:
Spectrum reinspection of alloy steel: checking spectral analysis report.
Expansion joints and expansion clearances of main positions: inspecting the construction
acceptance records.
Falling off and crack of boiler wall: checking acceptance confirmation and signature
Surface temperature inspection of boiler wall: measuring with thermoscope for the
surface temperatures of metals or outer guard boards
2) Equipment and pipe insulation:
Qualification of materials for on-site inspection: inspecting whether the delivery report,
quality certificate and material random inspection report of each lot of materials are complete
or not.
Binding and laying of heat insulating layer: observation and ruler-based inspection
Installation quality of support member: observing, measuring with ruler and by
hammering
Installation quality of protective layer: observation and ruler inspection
3) Equipment and pipe paint: observation
Table 5.9.2: Evaluation on performance inspection
Boiler wall masonry,
Project position Construction
equipment piping Before 168h trial operation in full load
(scope) stage
insulation and paint
624
Construction Evaluation
organization organization
Weight: 20 score
Total score:
Total obtained score:
Evaluation
Performance inspection score of boiler wall masonry, equipment piping insulation and paint engineering=Obtained
result
score/Score 20=
Evaluator (signature):
Date
625
3 Evaluation methods: to inspect the quantity and content of information
Table 5.9.3: evaluation on quality records
Project Boiler wall masonry,
Construction
position equipment piping insulation Before 168h trial operation in full load
stage
(scope) and paint
Construction Evaluation
organization organization
626
Quality acceptance records of
inspection lot, subitem project and 5
subdivision project
Weight: 15 score
Total score:
Total obtained score:
Evaluation
Quality record score of boiler wall masonry, equipment piping insulation and painting engineering=Obtained
result
score/Score 15=
Evaluator (signature):
Date
627
Expansion joint and expansion clearance dimensions in main positions: inspecting the
confirmation and signature records and they shall meet the requirements specified in
equipment technological documents.
Confirmation and signature for the inspection records on boiler wall surface temperature:
the insulation layer or metal enclosure surface around boiler, at boiler top and of chimney flue
is inspected with thermoscope.
2) Equipment and pipe insulation:
Insulating layer thickness: inspection on heat insulating layer for its thickness by
vertically inserting one straight pin with a length above that thickness into this heat insulating
layer
Inspection on boiler wall surface temperature: to inspect with infrared thermometer and
spot inspect three points every 50 m2.
Inspection on surface temperatures of the heating power pipes for equipment, main steam
and reheated steam, and of the valve and the pipe fittings: to inspect the main steam pipe with
infrared thermometer and spot inspect three points every 50 m.
The thermal insulations for the creep measurement points and the parts with special
purposes by the design and criteria shall meet the relevant requirements.
3) Equipment and pipe paint: paint thickness tester shall be adopted for measurement.
Table 5.9.4: evaluation on dimensional deviations and limits
Boiler wall masonry,
Project position Construction
equipment piping Before 168h trial operation in full load
(scope) stage
insulation and paint
Construction Evaluation
organization organization
628
specifications.
Weight: 10 score
Total score:
Total obtained score:
Evaluation
Quality record score of boiler wall masonry, equipment pipe insulation and painting engineering=Obtained
results
score/Score 10=
Evaluator (signature):
Date
Construction Evaluation
organization organization
629
Weight: 12 score
Total score:
Total obtained score:
Evaluation
Quality record score of boiler wall masonry, equipment piping insulation and painting engineering=Obtained
results
score/Score 12=
Evaluator (signature):
Date
630
make qualitative or quantitative conclusions.
Table 5.9.6: evaluation on appearance quality
Boiler wall
masonry,
Project position Construction
equipment piping Before 168h trial operation in full load
(scope) stage
insulation and
paint
Construction Evaluation
organization organization
Appearance technology of
4
boiler wall surface
Boiler wall
Planeness of boiler wall
1 masonry 4
surface
(weight, 15)
Surface crack 3
Consistent color 5
Weight: 28 score
Total score:
Total obtained score:
Evaluation
Quality record score of boiler wall masonry, equipment piping insulation and painting engineering=Obtained
result
score/Score 28=
Evaluator (signature):
Date
631
5.10.1 Quality of unit for circulating fluidized bed boiler, the same as general boiler unit, is
evaluated according to single project.
5.10.2 For the quality acceptance evaluation of circulating fluidized bed boiler unit, this Part
only lists the content inconsistent with general boiler unit and the other evaluation content and
methods are the same with general boiler ones.
5.10.3 Supervision or evaluation organizations shall evaluate the construction quality of
single project according to the evaluation criteria and methods listed in this Part; in addition,
the evaluation results shall be summarized and analyzed; then evaluation reports shall be
written. In evaluation report, the construction quality of refractory and antifriction materials
shall be comprehensively analyzed and evaluated in separate chapters or sections.
5.10.4 Construction quality acceptance results shall be quantified maximally. Project quality
evaluation of circulating fluidized bed boiler unit shall be carried out practically.
5.10.5 Project quality control shall highlight material receiving inspection, technological
process quality control and function effectiveness test. It shall be focused on the action of
quality management in project quality control, the improvement of management efficiency
and operating skill. Good quality management mechanism shall be established and
competence for quality continuous improvement shall be enhanced.
5.10.6 During construction, attention shall be given to the application technical progress,
environmental protection and energy conservation so as to reduce construction wastes and
energy consumption maximally.
5.10.7 For the quality evaluation on the single project of electric power construction, the
corresponding weight shall be given according to the importance and work load of the unit
project which this single project belongs to. Weight of project position (scope) shall be
determined according to the characteristics of various professions.
5.10.8 Quality evaluation of each project position (scope) shall include the quality guarantee
in construction site, performance testing, quality records, quality records, dimensional
deviation and actual limit measurement, implementation performance of compulsory
provision and appearance quality. Weight score of this single project position (range) is
specified in Table 5.10.8.
Table 5.10.8: distribution on the weighing value evaluated for the project position (scope) of the single
project of circulating fluidized bed boiler unit
Project position Weight score
5.10.9 Corresponding weight score of each item of evaluation is given according to its
importance and work load in its unit project (see Table 5.10.9).
Table 5.10.9: distribution on the weight of evaluation item in the project position (scope) of circulating
fluidized bed
632
Boiler wall
Boiler body Installation of boiler dust Installation of Installation of coal masonry,
installation and removing devices, boiler handling equipments, equipment
No. Evaluation item
integral air pressure desulfurization equipments auxiliary fuel fired equipments piping
test and denitration equipments machinery and pipes insulation
and paint
Evaluation on
1 quality guarantee on 12 12 15 15 20
construction site
2 Performance test 18 20 28 20 20
3 Quality record 30 20 20 20 15
Actual
measurement of
4 15 16 12 15 12
dimensional
deviation and limit
Implementation
performance of
5 15 20 15 15 10
compulsory
provision
6 Appearance quality 10 12 10 15 23
5.10.10 Each inspection item includes several inspections and each inspection shall be
evaluated with standard score according to its importance. Thereof, the evaluation results
consist of three classes: Class I, 100% standard score; Class II, 85% standard score and Class
III, 70% standard score.
The score for the evaluated excellent construction quality of single project shall be
greater than or equal to 85 scores; those projects with total score being at last 92 shall be
extremely excellent projects.
5.10.11 In Table 5.10.9: the distribution on the weight of project position (scope) evaluation
items, if there are some unit projects which are not in the evaluation items, these unit projects
may not be evaluated but the weight of this item is kept unchanged.
5.10.12 Evaluation provisions shall meet those specified in Article 5.3.
5.10.13 Evaluation content shall meet those specified in Article 5.4.
5.10.14 Quality guarantee on the construction site of boiler body installation and integral air
pressure test:
1 Quality guarantee items on the construction site of boiler body installation and integral
air pressure test are specified in Table 5.10.14.
Table 5.10.14: Evaluation on quality guarantee on construction site
Boiler-body installation
Project position Construction
project , integral air pressure Before 168h trial operation in full load
(scope) stage
test
Construction Evaluation
organization organization
633
100% 85% 70% score
Quality
Organizational structure and quality
management
management system operation in project
and product
department
1 liability 18
Technology, management, working system
system for
Systems for material, equipment site
construction
acceptance and sampling inspection
site
Project position Boiler-body installation Construction Before 168h trial operation in full load
(scope) project, integral air pressure stage
test
2 Quality guarantee on construction site shall meet the following inspection criteria:
1) The quality guarantee with sound quality management and liability system and can be
implemented is Class I and gains 100% standard score: the quality guarantee with sound
quality management and liability system and can be basically implemented is Class II and
gains 85% standard score: the quality guarantee with main quality management and liability
systems and can be basically implemented is Class III and gains 70% standard score.
2) The quality guarantee with complete quality inspection and acceptance standards as
required and construction technology standards (enterprise standards, operation specifications)
for main procedures is Class I and gains 100% standard score; the quality guarantee with
complete quality inspection and acceptance standards as required and construction technology
standards (enterprise standards, operation specifications) for at least one half main procedures
634
is Class II and gains 85% standard score; the quality guarantee with corresponding quality
inspection and acceptance standards for major items and construction technology standards
(enterprise standards, operation specifications) for at last one quarter but less than one half is
Class III and gains 70% standard score.
3) The quality guarantee with complete processes to compile and approve the
construction management plan and construction operation guide book (scheme), good
workability, strong pertinency and being seriously implemented is Class I and gains 100%
standard score; the quality guarantee with complete processes to compile and approve the
construction management plan and construction operation guide book (scheme), preferable
workability, pertinency and being basically implemented is Class II and gains 85% standard
score; the quality guarantee with approved construction management plan and construction
operation guide book (scheme) and being generally implemented is Class III and gains 70%
standard score.
4) The quality guarantee with specified quality objective, specified and effective
measures, being practical and with good implementation effectiveness is Class I and gains
100% standard score; the quality guarantee with preferable implementation effectiveness is
Class II and gains 85% standard score; and the quality guarantee with general implementation
effectiveness is Class III and gains 70% standard score.
5) The quality guarantee with good implementation of regular quality inspection,
practical inspection, acceptance and complete acceptance information and procedures is Class
I and gains 100% standard score; the quality guarantee with preferable implementation of
regular quality inspection, basically practical inspection, acceptance and complete acceptance
information and procedures is Class II and gains 85% standard score; the quality guarantee
with regular quality inspection, quality acceptance and basically complete acceptance
information and procedures is Class III and gains 70% standard score.
6) The quality guarantee with timely and thorough treatment of quality defect, complete
signature procedure is Class I and gains 100% standard score; the quality guarantee with
complete treatment of quality defect and basically complete signature procedures is Class II
and gains 85% standard score; the quality guarantee with complete treatment of main quality
defects and signature procedures is Class III and gains 70% standard score;
7) The quality guarantee without quality accident, with perfect rectification and
prevention measures of repeated quality defects, being in favor of continuous quality
improvement is Class I and gains 100% standard score; the quality guarantee with timely and
thorough quality accident treatment, perfect rectification and prevention measures of repeated
quality defects and being in favor of continuous quality improvement is Class II and gains
85% standard score; the quality guarantee with timely and thorough quality accident
treatment, rectification and prevention measures is Class III and gains 70% standard score.
5.10.15 Inspection and evaluation on the engineering property of boiler body installation
and integral air pressure test
1 Inspection and evaluation items on the engineering property of boiler body installation
and integral air pressure test are specified in Table 5.10.15.
Table 5.10.15: performance inspection and evaluation
Project position Boiler-body installation Construction
Before 168h trial operation in full load
(scope) project, integral air pressure stage
635
test
Construction Evaluation
organization organization
Weight: 18 score
Total score:
Evaluation Total obtained score:
result Quality record score of boiler body installation and integral air pressure test project=Obtained score/Score 18=
Evaluator (signature):
Date
636
the vertical and horizontal center errors of ballistic caps in landing leg shall not be greater
than 2mm; and the relative-elevation installation error of ballistic-cap fixed bed surface in
landing leg is not greater than 3mm.
4) Installation quality of cyclone separator: deviation error of inner-drum installation
angle is not greater than 0.5; elevation error of inner-drum installation is not greater than
3mm; there is 100% contact between hook and inner drum; and the angular deviation of flue
gas entrance is not greater than 0.5.
5) Sealing and installation quality in the fire-toward surface of water wall: in the
fire-toward surface not covered with refractory material, the sealing is polished smoothly and
the height difference is not greater than 0.5mm; in the area covered with refractory material,
there shall be no such surface defects as crack, slag inclusion or severe undercut of seal weld.
6) Installation of compensation devices: interface surfac evenness, 3mm; interface
clearance deviation, 0~5mm; installation angle deviation of connection interface, 0.5
3 Inspection methods:
1) The inspection methods specified in Table 5.10.15 from No. 1-8 are the same with
general boiler ones and shall meet the requirements specified in Article 5.5.2 of this Part.
2) The levelness of air-preheater rotor support seat, bearing seat levelness and central
axis verticality are measured with delicate level gauge; seal clearance is inspected with feeler
gauge.
3) Installation quality of air chamber water wall:
Relative elevation of ballistic cap of air chamber water wall between landing legs:
measuring with glass tube horizontally or with level gauge;
Vertical and horizontal center errors of ballistic caps in landing leg: measuring by pulling
steel wire
Relative elevation of fixed bed surface of ballistic cap between landing legs: measuring
with glass tube horizontally or with level gauge;
4) Installation quality of cyclone separator:
Inner-drum installation angle: pulling two steel wires which are parallel with the vertical
and horizontal center lines of boiler; measuring the installation angle of inner drum basing on
steel wires;
Installation elevation of inner drum: measuring with glass horizontally or with level
gauge;
Contact between hook and inner drum: inspecting with feeler gauge;
Entrance angle of flue gas: pulling two steel wires which are parallel with the vertical
and horizontal center lines of boiler; measuring the installation central angle of the flue at the
entrance of cyclone separator basing on steel wires;
5) Sealing and installation quality in the fire-toward surface of water wall: steel ruler is
leaned against inspection surface and measuring with feeler gauge
6) Installation of compensation devices:
Planeness of interface surface: steel ruler is leaned against inspection surface and
measuring with feeler gauge;
Deviation of interface clearance: after two joint surfaces are fixed according to design
requirements, the deviation is measured with feeler gauge;
Installation angle deviation of connection interface: pulling steel wire and measuring
637
with the center of two interface ash channel as the reference;
5.10.16 Inspection and evaluation on the project quality of boiler body installation and
integral air pressure test project
1 Inspection and evaluation items on the project quality records of boiler body
installation and integral air pressure test are specified in Table 5.10.16.
Table 5.10.16: evaluation on quality records
Boiler-body installation
Project position (scope) project, integral air Construction stage Before 168h trial operation in full load
pressure test
Construction Evaluation
organization organization
638
Weight: 30 score
Total score:
Evaluation Total obtained score:
result Quality record score of boiler body installation and integral air pressure test project=Obtained score/Score 30=
Evaluator (signature):
Date
2 Those quality records with material & equipment quality certificates (outgoing quality
certificates), complete site acceptance record, construction record, construction test record,
data; actual and effective content, standard classification & rearrangement, perfect reviewing
and signing procedures and meeting the requirements specified in design and standards are
Class I and gain 100% standard score. Those quality records with complete information,
relatively complete data, actual and effective content, relatively standard rearrangement,
relatively complete reviewing and signing procedures and meeting the requirements specified
in design and standards are Class II and gain 85% standard score. Those quality records with
basically complete information, date; actual and effective content; basically standard
rearrangement, basically complete reviewing and signing procedures and basically meeting
the requirements specified in design and standards are Class III and gain 70% standard score.
3 Evaluation methods: to inspect the quantity and content of information
5.10.17 Evaluation on the actual measurement dimensional deviation and limit of
boiler-body installation and integral air pressure test project
1 Evaluation items on the actually-measured dimensional deviation and limit of boiler
body installation and integral air pressure test project are specified in Table 5.10.17.
5.10.17: Evaluation on actual measurement of dimensional deviation and limit
Boiler-body installation
Project position Construction
project, integral air Before 168h trial operation in full load
(scope) stage
pressure test
Construction Evaluation
organization organization
4 Expansion clearance 5
7 Air preheater 10
8 Cyclone separator 8
9 Outlaid bed 5
10 Feed-back instrument 5
639
11 Installation of compensation device 8
2 Inspection criteria:
1) The evaluation methods specified in Table 5.10.17 from No. 1-6 are the same with
general boiler ones and shall meet the requirements specified in Article 5.5.4 of this Part.
2) Vertical and horizontal center line deviation of air preheater is 2mm; the elevation
deviation at the bearing point of stator support is 0~20mm; the levelness deviation at the
bearing point of stator support is less than 2mm; and the sealing installation clearance shall
meet the manufacturer's requirements.
3) Vertical and horizontal center error of cyclone separator is not greater than 10mm;
elevation deviation is not greater than 10mm and the cyclone-separator center verticality is
not greater than 10mm;
4) Vertical and horizontal center error of outlaid bed is not greater than 10mm; elevation
deviation is not greater than 10mm; outlaid bed is provided with sufficient inner clearance and
the outlaid bed does not affect the expansion of heating surface;
5) Vertical and horizontal center error of feed-back instrument is 5mm; the elevation
deviation is not greater than 10mm;
6) Installation of compensation devices: interface surfac evenness, 3mm; interface
clearance deviation, 0~5mm; installation angle deviation of connection interface, 0.5
3 Inspection methods
1) The inspection methods specified in Table 5.10.17 from No. 1-6 are the same with
general boiler ones and shall meet the requirements specified in Article 5.5.4 of this Part.
2) Air preheater
The deviation of vertical and horizontal center lines is measured with steel tape and by
pulling steel wire basing on the center of steel frame post;
For the elevation of stator-support bearing point, elevation line is returned upward from
1M elevation line of steel frame and then the elevation is measured with glass horizontal tube;
Levelness of stator-support bearing point is measured with level gauge;
Seal clearance is inspected with feeler gauge.
3) Cyclone separator
Vertical and horizontal center error of cyclone separator is measured by pulling steel wire
and suspending a plumb bob basing on the boiler center line;
For the elevation, elevation line is returned upward from 1M elevation line of steel frame
and then the elevation is measured with glass horizontal tube;
For the verticality of cyclone separator center, steel wire is pulled at the up and down
openings of cyclone separator to set the center from which a plumb bob is suspended for
measurement;
4) Outlaid bed
640
Vertical and horizontal center error of outlaid bed is measured by pulling steel wire and
with steel frame post as the reference;
For the elevation, elevation line is returned upward from 1M elevation line of steel frame
and then the elevation is measured with glass horizontal tube;
Clearance in outlaid bed is measured with steel tape;
5) Feed-back instrument
Vertical and horizontal center error of feed-back instrument is measured by pulling steel
wire and with steel frame post as the reference;
For the elevation, elevation line is returned upward from 1M elevation line of steel frame
and then the elevation is measured with glass horizontal tube;
6) Installation quality of compensation devices:
Planeness of interface surface: steel ruler is leaned against inspection surface and
measuring with feeler gauge
Deviation of interface clearance: after two joint surfaces are fixed according to design
requirements, the deviation is measured with feeler gauge;
Installation angle deviation of connection interface: pulling steel wire and measuring
with the center of two interface ash channel as the reference;
5.10.17 Inspection and evaluation of the implementation performance of compulsory
provisions on boiler body installation and integral air pressure test project shall meet the
requirements specified in 5.5.5 of this Part.
5.10.18 Inspection and evaluation on the appearance quality of boiler body installation and
integral air pressure test project
1 Inspection and evaluation items on the appearance quality of boiler body installation
and integral air pressure test project are specified in Article 5.10.18.
Table 5.10.18: evaluation on appearance quality
Boiler-body installation
Project position Construction
project, integral air pressure Before 168h trial operation in full load
(scope) stage
test
Construction Evaluation
organization organization
6 Cyclone separator 10
7 Outlaid bed 6
8 Feed-back instrument 5
641
ash channels
Weight: 10 score
Total score:
Evaluation Total obtained score:
result Quality record score of boiler body installation and integral air pressure test project=Obtained score/Score 10=
Evaluator (signature):
Date
2 Inspection criteria
1) The evaluation methods specified in Table 5.10.18 from No. 1-4 are the same with
general boiler ones and shall meet the requirements specified in Article 5.5.6 of this Part.
2) Ornament outer guard plate of boiler: it is required that the structure installation meets
design requirements; it can expand freely, without obstruction or falling off; door opening is
designed rationally and convenient for the opening and close of manhole door; guard plate
surface is flat, smooth, clean, consistent in tone and free from obvious scratch. Fixed bolts are
arranged esthetically and in uniform spacing.
3) Cyclone separator, outlaid bed, feed-back instrument, inlet & outlet flow channels and
all ash channels of cyclone separator, ignition device: all the surface shall be flat, smooth and
free of foreign matters; they shall be straight, even and with evident arris; arcs are even,
smooth and esthetic; welded joints are shaped esthetically.
4) Pipe layout in oil station: pipe layout is rational, esthetic, and consistent in bend radian
and small area coverage; valve layout is in good order; passage is unimpeded and convenient
for operation and repair; flange bolt connection is standard and consistent in length; support
layout is rational and it is convenient to observe cooling water.
3 Inspection methods
1) The inspection methods specified in Table 5.10.18 from No. 1-4 are the same with
general boiler ones and shall meet the requirements specified in Article 5.5.6 of this Part.
2) Ornament outer guard plate of boiler: on-site observation assisted by actual
measurement with ruler, chalk line and plumb bob.
3) Cyclone separator, outlaid bed, feed-back instrument, inlet & outlet flow channels and
all ash channels of cyclone separator, ignition device: on-site observation
4) Pipe layout in oil station: on-site observation
5.10.19 Installation engineering inspection and evaluation of boiler dust removing device,
desulfurization equipment and denitration equipment: as it is unnecessary to design
desulfurization equipment and denitration equipment for circulating fluidized bed boiler (CFB
boiler), the weight of desulfurization and denitration is zero, namely, the weight of boiler dust
removing device is 100 during the process of installation engineering inspection and
evaluation of boiler dust removing device, desulfurization equipment and denitration
equipment. Others are consistent with the general boiler and shall meet the requirements of
5.6 in this Part.
642
5.10.20 Installation inspection and evaluation of boiler auxiliary machinery shall be
consistent with that of the general boiler and shall meet the requirements of 5.7 in this Part.
5.10.21 Performance inspection and evaluation of coal handling equipment, fuel fired
equipment and pipe installation engineering shall be consistent with the general boiler and
shall meet the requirements of 5.8 in this Part.
5.10.22 Quality assurance condition inspection and evaluation at the construction site of
boiler wall masonry, equipment piping insulation and painting engineering shall meet the
requirements of 5.10.14 in this Part.
5.10.23 Performance inspection and evaluation of boiler wall masonry, equipment piping
insulation and painting engineering
1 See Table 5.10.23 for performance inspection and evaluation items of boiler wall
masonry, equipment piping insulation and painting engineering.
Table 5.10.23 Performance test evaluation table
Boiler wall masonry,
Project position Construction
equipment piping insulation Before entering into 168h full-load trial operation
(scope) stage
and painting
Construction Evaluation
organization organization
Material inspection 5
Expansion joint 2
Sample inspection 3
Material inspection 5
Equipment
Binding and laying of insulating layer 12
2 piping
Installation of supporting members 5
insulation (30)
Installation quality of protective layer 8
643
Weight: 20
Total score:
Total obtained score:
Evaluation
Performance inspection score of boiler wall masonry, equipment piping insulation and painting
results
engineering=Obtained score/Score20=
Evaluator (signature):
Date
2 Inspection criteria
1) Boiler wall masonry
Material inspection: After boiler wall materials are sent to the site, on-site witness
sampling shall be carried out, and then they shall be sent to the qualified inspection
organization for re-inspection. Technical performance of re-inspection shall meet the design
criteria. Quality certificates of materials shall be complete.
Material storehouse management and usage: they are required to be stored strictly
according to the manufacturer's requirements to prevent them from metamorphism. Materials
for each part shall be used correctly and meet the design requirements. Materials shall be
agitated strictly according to the manufacturer's requirements.
Boiler wall structure: it shall be constructed strictly according to the design structure;
anchoring elements shall be installed correctly; plastic caps shall be complete or painted with
asphalt.
Boiler wall surface quality: internal solid and external smooth; free from such
surface quality defects as cracks, hollowness, honeycomb, and pitted surface.
Boiler-baking temperature fluctuation curve: actual temperature fluctuation record
of each position shall be complete and actual during the process of baking the boiler. The
actual temperature fluctuation shall not exceed 25 of the value specified by the
manufacturer.
Inspection after baking the boiler: boiler wall conditions of each position shall be
inspected after baking the boiler; such phenomenon as collapse, shedding and stripping shall
not appear.
Width and length of cracks shall meet the manufacturer's requirements.
Expansion joint: expansion joint shall be arranged in accordance with the design
requirements; deviation shall be less than or equal to 0~5mm.
Sample inspection: samples selected synchronously during the process of
construction shall be put back to the original construction position during the process of
baking the boiler and baked synchronously. After boiler-baking is completed, the samples
shall be sent to the qualified organization for inspection and their performance indexes shall
meet the design requirements.
2) Equipment piping insulation
Material inspection: After insulation materials are sent to the site, on-site witness
sampling shall be carried out, and then they shall be sent to the qualified inspection
organization for re-inspection. Technical performance of re-inspection shall meet the design
criteria. Quality certificates of materials shall be complete.
Binding and laying of insulating layer: Laying structure: meet the design
requirements; insulation material laying shall be compact. Layering laying: main
644
insulating layer shall be layered if its thickness is larger than 100mm; insulating layer splicing
shall be tight; staggered joint shall be used on the first layer and pressed joint shall be used on
the second layer; joints must be flat and solid. Binding: firm; shall ensure the design
thickness of insulation materials.
Installation of supporting members: Hook nails and pins in the insulating layer
shall be installed strictly in accordance with the design requirements. Without design, they
can be produced by 3~6mm galvanized iron wire or low-sulfur round steel; its arrangement
spacing shall not be greater than 350mm; hook nails generally are not less than 6/m2 in the
elevation and not less than 8/m2 at the bottom. Thermal insulation supporting members of
upright pipes and equipments shall be installed strictly according to the design requirements;
without design, section supporting brackets shall be installed about every other 3m.
Installation of protective layer: Metallic protective layer of equipments and pipes:
circumferential joint and longitudinal joint; circumferential overlapping opening shall be
downward, overlapping mode shall be upper overlapping lower, downstream overlapping;
overlapping opening length shall not be less than 25mm; overlapping shall be firm, free from
looseness and shedding. Protective layer of rendering coat: shall be free from cracks in the
cold state (except hair cracks). The surface shall be flat and smooth, regular edges and corners,
planeness no larger than 3mm/m. Expansion joints shall be set aside out of high-temperature
pipe supporter and hanger. Square or circular expansion joints (should be 5~10mm) shall be
set aside on the rendering coat for the large-scale high-temperature equipments according to
the expansion conditions.
3) Equipment pipe painting:
Bottom layer derusting: oil dirt, dust and rust on the metal surface must be cleaned
up.
Paint thickness: meet the design requirements.
Surface quality: color melody shall be uniform and consistent, shall be free from
such defects as internal reveal, spot trace, shedding, wrinkle, flow mark, pellicle and obvious
brush mark.
3 Inspection method
1) Boiler wall masonry
Material inspection: inspecting material inspection application form, product
certificate and material inspection report.
Material storehouse management and usage: observation; agitation record shall be
inspected randomly if necessary.
Boiler wall structure: observation and measuring with a steel ruler.
Boiler wall surface quality: observation.
Boiler-baking temperature fluctuation curve: thermocouple shall be installed about
10mm on the surface of boiler wall, and the temperature signal shall be lead into the
measuring devices or DCS measurement.
Inspection after baking the boiler: observing in the boiler.
Expansion joint: observation, measuring with a steel ruler if necessary.
Sample inspection: inspecting the test report.
2) Equipment piping insulation
Material inspection: inspecting material inspection application form, product
645
certificate and material inspection report.
Binding and laying of insulating layer: observation.
Installation of supporting members: observation and measuring with a steel ruler.
Installation of protective layer: observation.
3) Equipment pipe painting
Bottom layer derusting: observation.
Paint thickness: film thickness tester.
Surface quality: observation.
5.10.24 Quality record inspection and evaluation of boiler wall masonry, equipment piping
insulation and painting engineering
1 See Table 5.10.24 for quality record evaluation items of boiler wall masonry,
equipment piping insulation and painting engineering.
Table 5.10.24 Quality record evaluation table
Boiler wall masonry,
Project position Construction
equipment piping insulation Before entering into 168h full-load trial operation
(scope) stage
and painting
Construction Evaluation
organization organization
Weight: 15
Total score:
Evaluation Total obtained score:
results Quality record score of boiler wall masonry, equipment piping insulation and painting engineering=Obtained
score/Score15=
Evaluator (signature):
646
Date
2 Inspection criteria:
1) Class I: taking 100% standard scores, material product certificate, material
re-inspection report, sample inspection report and each record are complete and actual;
contents are normative and tidy; arrangement is normative; reviewing and signing procedures
are complete. Class II: taking 85% standard scores; information is complete; data is complete
and actual; reviewing and signing procedures are basically complete; arrangement is basically
normative. Class III: taking 70% standard scores; information is basically complete; data is
basically complete; reviewing and signing procedures are basically complete; arrangement is
basically normative.
2) Inspection method: inspecting the quantity and content of information.
5.10.25 Dimensional deviation and limit inspection and evaluation of boiler wall masonry,
equipment piping insulation and paint engineering
1 See Table 5.10.25 for dimensional deviation and limit inspection and evaluation
items of boiler wall masonry, equipment piping insulation and paint engineering
Table 5.10.25 Dimensional deviation and limit evaluation table
Project position Boiler wall masonry, equipment Construction
Before entering into 168h full-load trial operation
(scope) piping insulation and painting stage
Construction Evaluation
organization organization
Boiler-baking 12
Expansion joint 5
Protective layer 7
647
Equipment pipe
3 Film thickness 10
painting (10)
Weight: 12
Total score:
Total obtained score:
Evaluation
Dimensional deviation and limit score of boiler wall masonry, equipment piping insulation and paint
results
engineering=Obtained score/Score12=
Evaluator (signature):
Date
2Inspection criteria:
1) Boiler wall masonry
Agitation mixture proportion of refractory wear resistant materials: materials shall
be agitated strictly according to the manufacturer's mixture proportion.
Boiler wall curing: shall not be less than the curing days required by the material
manufacturer.
Boiler wall surface quality: internal solid and external smooth; free from such
surface quality defects as cracks, hollowness, honeycomb, and pitted surface.
Boiler wall planeness: refractory wear resistant pouring boiler wall planeness shall
be less than 3mm/m; fire brick masonry planeness shall be less than 3mm/m; thermal
insulation pouring material surface planeness shall be less than 5mm/m; insulating brick
masonry planeness shall be less than 7mm/m.
Boiler wall verticality: refractory wear resistant pouring boiler wall verticality shall
be less than 3mm/m shall not be greater than 10mm in the whole surface; fire brick masonry
verticality shall be less than 3mm/m and shall not be greater than 10mm in the total height;
thermal insulation pouring material surface planeness shall not be greater than 10mm;
insulating brick masonry planeness shall be less than 7mm.
Boiler wall thickness: refractory wear resistant material pouring boiler wall
thickness shall be 5mm; full-wall thickness error of fire brick masonry boiler wall shall be
-5~10; thermal insulation pouring material thickness shall be 10mm; insulating brick
masonry thickness shall be 10mm.
Boiler-baking: actual temperature fluctuation record of each position shall be
complete and actual during the process of baking the boiler. The actual temperature
fluctuation shall not exceed 25 of the value specified by the manufacturer.
Inspection after baking the boiler: boiler wall conditions of each position shall be
inspected after baking the boiler; such phenomenon as collapse, shedding and stripping shall
not appear. Width and length of cracks shall meet the manufacturer's requirements.
Expansion joint: expansion joint shall be arranged in accordance with the design
requirements; deviation shall be less than or equal to 0~5mm.
2) Equipment piping insulation
Insulating layer thickness: shall meet the design requirements; allowable deviation
of thermal insulating material thickness shall be -5mm ~10mm.
Pipe surface temperature: when ambient temperature 250 C, boiler wall surface
temperature shall not be greater than 500 C; when ambient temperature >250 C, boiler wall
surface temperature shall 25 + ambient temperature; temperature difference of steam turbine
648
upper and lower cylinder500 C.
Expansion joint: 5~10mm.
Protective layer: overlapping opening length shall not be less than 25mm.
3) Equipment pipe painting
Film thickness: meet the design requirements.
3 Inspection method:
1) Boiler wall masonry
Agitation mixture proportion of refractory wear resistant materials: materials shall
be weighed by the bench scale; liquid shall be measured by the measuring cup.
Boiler wall curing: counting.
Boiler wall surface quality: observation.
Boiler wall planeness: measuring with a steel ruler after steel wire is drawn.
Boiler wall verticality: measuring with plumb bob.
Boiler wall thickness: measuring with steel tape.
Boiler-baking: thermocouple shall be installed about 10mm on the surface of boiler
wall, and the temperature signal shall be lead into the measuring devices or DCS
measurement.
Inspection after baking the boiler: observing in the boiler.
Expansion joint: observation, measuring with a steel ruler if necessary.
2) Equipment piping insulation
Insulating layer thickness: measuring with a steel ruler.
Pipe surface temperature: measuring with infrared thermometer.
Expansion joint: observation, measuring with a steel ruler if necessary.
Protective layer: observation, measuring with a steel ruler if necessary.
3) Equipment pipe painting
Film thickness: measuring with film thickness tester.
5.10.26 Compulsory provision implementation performance inspection and evaluation of
boiler wall masonry, equipment piping insulation and painting engineering shall be consistent
with the general boiler and meet the requirements of 5.9.5.
5.10.27 Appearance quality inspection and evaluation of boiler wall masonry, equipment
piping insulation and paint engineering
1 See Table 5.10.27 for appearance quality inspection and evaluation items of boiler
wall masonry, equipment piping insulation and painting engineering.
Table 5.10.27 Appearance quality evaluation table
Boiler wall masonry,
Project position equipment piping
Construction stage Before entering into 168h full-load trial operation
(scope) insulation and
painting
Construction Evaluation
organization organization
649
masonry (10) Expansion joint 3
Weight: 23
Total score:
Total obtained score:
Evaluation
Appearance quality score of boiler wall masonry, equipment piping insulation and painting engineering=Obtained
results
score/Score23=
Evaluator (signature)
Date
2Quality criteria:
1) Boiler wall masonry:
Boiler wall surface quality: internal solid and external smooth; free from such
surface quality defects as cracks, hollowness, honeycomb, and pitted surface before baking
the boiler. Boiler-baking boiler wall surface quality shall meet the manufacturer's
requirements.
Expansion joint: expansion joints shall be intact, uniform and free from shedding.
2) Equipment piping insulation:
Outer guard plate installation technology: when corrugated plate (contour plate) is
adopted as the outer guard plate, the upper and lower corrugation shall be vertical, upper
joints shall overlap the lower joints, downstream overlapping, the upper and lower joints shall
be in the same horizontal line, and interfaces shall be flat. Axial and circumferential
overlapping of pipe outer guard plate shall not be less than 50mm; outdoor pipe and
high-temperature pipe overlapping shall not be less than 75mm. Circumferential joint of outer
guard plate shall be consistent with the pipe gradient direction. Axial joint shall be downward,
arranged in the 15-45 position below the pipe horizontal center line, and form an extended
line, recommended to be installed in the concealed position, and moved to the 60 position
above the pipe horizontal center line when there are obstacles in the side surface or bottom.
Self plugging rivet or self-tapping screw shall be arranged uniformly in the fixed distance.
The surface shall be tidy and beautiful.
Rendering coat construction technology: rendering coat surface shall be flat and
smooth; edges and corners shall be regular; the plane unplaneness 3mm/m; surface is free
from cracks in the cold state (except hair cracks).
Valve bushing technology: valve bushing fixation shall be firm and free from
650
looseness; internal insulation materials shall be compact; length of outer sheath inserted into
the valve bushing shall not be less than 100mm; penetration and assembly direction of valve
bushing bolts shall be consistent; assembly and disassembly shall be convenient.
Small pipe thermal insulation technology: thermal insulating belt or thermal
insulating rope winding shall be tight, firm, multi-layer pressed joints, consistent thickness.
Appearance shall be flat, smooth and beautiful.
3) Equipment pipe painting:
Paint surface color: surface color melody shall be uniform and consistent, free from
color difference.
Paint surface quality: shall be free from such defects as internal reveal, spot trace,
shedding, wrinkle, flow mark, pellicle and obvious brush mark.
Appearance of sticking glass fiber cloth: flat, tight, firm, multi-layer pressed joints.
2 Inspection method:
1) Boiler wall masonry: observation
2) Equipment piping insulation:
Outer guard plate installation technology: observation, inspecting with 1m ruler and
wedge-type feeler gauge.
Rendering coat construction technology: measuring with plumb bob and ruler and
observation inspection.
Valve bushing technology: observation, pulling and tapping inspection with hand.
Small pipe thermal insulation technology: observation, pulling inspection with hand
and inspecting with ruler
3) Equipment pipe painting
Paint surface color: observation.
Paint surface quality: observation.
Appearance of sticking glass fiber cloth: observation, pulling or tapping inspection
with hand if necessary.
651
5.11 Evaluation Score Summary of Each Position (Scope) in Single Project
5.11.1 As for the actual score of single project quality evaluation, summarize and evaluate
grade according to each project position (scope) and evaluation item.
5.11.2 Quality evaluation score and evaluation grade of single project shall be carried out
according to the requirements of Table 5.11.2.
Table 5.11.2 Single project quality evaluation score summary table
Installation of
boiler dust Installation Boiler wall
Installation
removing of coal masonry,
of boiler Installation
devices, handling equipment
No. Evaluation item body and of boiler Total Remark
desulfurization equipments, piping
integral air auxiliary
equipments fuel fired insulation
pressure machinery
and equipments and
test
denitration and pipes painting
equipments
2 Performance test
3 Quality record
Implementation
5 performance of compulsory
provisions
6 Appearance quality
Total
Evaluator (signature):
Evaluation organization (Seal)
Date
652
lightspot, management innovation, technology innovation and "four new" application), as
well as completion conditions of safety and environmental protection targets.
3 Acceptance conditions of construction quality: Check conditions for acceptance
results of unit project, subsection project and subitem project.
4 Each project position (scope) evaluation: seriously unmatched items shall be
explained mainly.
5 Single project quality evaluation score summary, evaluation grade and conclusive
opinions.
653
6 Quality Evaluation of Single Unit
6.0.1 The quality evaluation for single unit shall be conducted after the quality evaluation
for all single projects and the 168-h trial operation of the unit with full load are completed and
the environmental protection projects matched are normally put into operation. The synergic
system shall be brought into the evaluation for the first unit.
6.0.2 Synchronous multi units shall be evaluated respectively according to single unit.
Matched synergic system of units put into production subsequently shall be evaluated
synchronously with the units put into production.
6.0.3 Unit 168h full-load trial operation quality evaluation shall be in accordance with those
specified in Table 6.0.3.
Table 6.0.3 Unit 168h full-load trial operation quality evaluation table
Testing Evaluation
organization organization
Examination
Examination
No. Evaluation contents Property criteria/examination Remark
results/actual values
value
Meeting the
1 Conditions for entering 168-h trial operation Dominant
requirements
Approved by the
13 Completion of full load trial operation Dominant
commander in chief
654
16 Tightness of vacuum system Dominant 0.3kPa/min
Meeting the
19 Unit load dump test
requirements
Evaluation score:
Evaluator (signature):
Date
Note: 1. Class I: evaluation score 92 (including 92) ~100; each index reaching examination value and relevant requirements; test
conditions meeting the requirements; test report, confirmation and signature complete and normative.
2. Class II: evaluation score 85 (including 85) ~92; dominant indexes reaching examination value and relevant
requirements; test conditions meeting the requirements; test report, confirmation and signature complete and normative; 85%
and above general indexes reaching examination value and relevant requirements; test report, confirmation and signature
complete and normative fundamentally. 3. Class III: evaluation score 70 (including 70) ~85; dominant indexes reaching
examination value and relevant requirements; test conditions meeting the requirements; test report, confirmation and signature
complete and normative; 70% and above general indexes reaching examination value and relevant requirements; test report,
confirmation and signature complete and normative fundamentally.
6.0.4 Single unit evaluation score is the sum of obtained score of all weighted single project
quality evaluation and unit 168-h full load trial operation technical index evaluation.
Evaluation score statistics shall be in accordance with those specified in Table 6.0.4.
Table 6.0.4 Single unit evaluation score statistic table
Construction Evaluation
organization organization
Obtained
No. Single project quality evaluation Score Weight %
score
1 Civil engineering 15
2 Boiler unit 16
The equipment and the system with the water treatment and hydrogen
6 5
generation
7 Welding engineering 6
8 Processing preparation 3
655
Evaluation score:
Evaluator (signature):
Evaluation organization (Seal)
Date
Note: 1. Civil engineering shall be evaluated according to the requirements of GB/T 50375-2006
2. Electrical device installation shall be evaluated according to the unit project excellent rate in DL/T 5161-2002; Class I:
excellent rate is 100%; Class II: fine rate is 95%~99%; Class III: fine rate is 90%~94%.
656
7 Quality Evaluation of Overall Project
7.0.1 The quality evaluation for overall project shall be conducted after the quality
evaluation for all single units, net special test, the performance tests of the units and the
engineering archives management evaluation are completed.
7.0.2 Unit performance test technical index evaluation shall be in accordance with those
specified in Table 7.0.2.
Table 7.0.2 Unit performance test technical index evaluation table
Project name Unit number
Testing Evaluation
organization organization
Design
Test report
value / Actual Test conditions
No. Evaluation contents Property (coincidence Remark
guarantee values (coincidence rate)
rate)
value
15 Unit RB test
17 Noise
18 Heat dissipation
19 Dust
657
20 Desulfurization efficiency
21 Denitration efficiency
Evaluation score:
Evaluator (signature):
Date
Note: 1. Class I: evaluation score 92 (including 92) ~ 100; each index reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; test reports and statistical forms complete and normative. 2. Class II:
evaluation score 85 (including 85) ~ 92; dominant indexes reaching design value, contract guarantee value and relevant criteria;
test conditions meeting the requirements; 85% and above general indexes reaching design value, contract guarantee value and
relevant criteria, test reports and statistical forms complete and normative fundamentally. 3. Class III: evaluation score 70
(including 70) ~ 85; dominant indexes reaching design value, contract guarantee value and relevant criteria; test conditions
meeting the requirements; 70% and above general indexes reaching design value, contract guarantee value and relevant criteria,
test reports and statistical forms complete and normative fundamentally.
Development Evaluation
organization organization
658
Personnel shall be on duty with certificates.
Note: 1. Class I: evaluation score 92 (including 92)~100 2. Class II: evaluation score 85 (including 85)~92 3. Class III:
evaluation score 70 (including 70)~85
Name of
Award Awarded
No. Awarded project awarded
department scores
project
3 Patent
4 Engineering method
5 QC achievement
7 New record
8 Saving
9 Environmental protection
659
Total score:
Evaluator (signature)
Evaluation organization (Seal)
Date
7.0.5 Overall project quality evaluation score is the sum of mean value of all single unit
evaluation scores, mean value of all unit performance test evaluation scores, Obtained score
of engineering archives management evaluation and awarded scores. Overall project quality
shall be evaluated according to those specified in Table 7.0.5.
Table 7.0.5 Overall project quality evaluation summary table
Project name Project scale
Construction Debugging
organization organization
4 Awarded score
7.0.6 Excellent project: overall project quality evaluation score is 85 and above;
high-quality excellent project: 92 and above.
7.0.7 Overall project quality evaluation shall be organized and coordinated by development
organizations, and carried out independently by supervision organizations or other evaluation
organizations. Evaluation results shall be provided with examination report.
7.0.8 Overall project quality evaluation shall meet the relevant requirements of current
national and professional project completion acceptance and evaluation.
660
Annex A
(Normative)
661
Number of quality
Project number Project name Property Acceptance organization
acceptance table
662
Table 4.3.4
01 Installation of boiler top steel frame Dominant Table 4.4.4
Table 4.4.5
Table 4.4.4
05
01 Integral alignment of steel frame Dominant Table 4.4.5
Table 4.4.6
663
Installation of guard plate
01
01 Installation of guard plate Dominant Table 4.4.37
Table 4.4.53
03 Inspection and installation of drum internals Dominant
Table 4.4.54
Table 4.3.9
01 Combination of water cooled wall Dominant
Table 4.4.55
664
Table 4.3.9
03 Installation of evaporator Dominant
Table 4.4.63
Table 4.3.9
05 Installation of downcomer
Table 4.4.59
Table 4.3.9
06 Installation of evaporating pipe
Table 4.4.59
Installation of superheater
Table 4.3.9
01 Installation of superheater Dominant
Table 4.4.61
03 Table 4.3.9
02 Installation of ceiling superheater Dominant
Table 4.4.64
Installation of economizer
Table 4.3.9
01 Combination of economizer Dominant
Table 4.4.67
Table 4.3.9
04 02 Installation of economizer Dominant
Table 4.4.68
Table 4.3.9
04 Installation of desuperheating water pipe
Table 4.4.59
665
06 Installation of boiler auxiliary equipments
and pipes
Table 4.4.84
03 Installation of safety valve Dominant
Table 4.4.85
Table 4.3.8
01 Installation of intermittent blowdown pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
02 Installation of high-voltage drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
03 Installation of low-voltage drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
04 Installation of air release pipe Table 4.3.9
Table 4.4.80
666
Table 4.3.8
Installation of safety valve steam exhaust
05 Table 4.3.9
pipe (including muffler)
Table 4.4.80
Table 4.3.8
06 Installation of flash tank steam exhaust pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
07 Installation of sootblowing steam pipe Table 4.3.9
Table 4.4.80
DL/T 5210.5-2009
Table 4.5.2
08 Installation of sampling pipe
DL/T 5210.5-2009
Table 4.5.3
DL/T 5210.5-2009
Table 4.5.2
09 Installation of chemical feed pipe
DL/T 5210.5-2009
Table 4.5.3
DL/T 5210.5-2009
Installation of station-service compressed Table 4.5.2
10
air pipe DL/T 5210.5-2009
Table 4.5.3
DL/T 5210.5-2009
Installation of instrument-service Table 4.5.2
11
compressed air pipe DL/T 5210.5-2009
Table 4.5.3
667
07 Installation of flue and air duct
01 Installation of flue
668
01 Air pressure test for entire boiler
669
oil pipe
670
02 Installation of fuel oil pipe
671
ash-collecting conveyer
672
01 Installation of exhaust-heat boiler Table 4.8.29
ash-collecting conveyer
673
Table 4.8.64
674
02 Installation of downspouting Table A.5.3
675
04 Installation of middle hopper Table A.6.5
676
01 Installation of preheating fan Table 4.8.23
Table 4.8.24
677
18 Trial operation of screw conveyer under the Dominant Table 4.3.14
reaction tower
678
08 Boiler wall masonry
679
waste incineration boiler incineration
chamber
680
07 Draught fan thermal insulation Table 4.13.3
681
Table 4.13.6
07 Sampling pipe thermal insulation Table 4.13.12
Table 4.13.13
Table 4.13.8
682
pipe
683
03 Painting cold air duct Table 4.14.2
684
01 Painting of pipe in the turbine room Table 4.14.2
Table 4.14.4
Table 4.14.5
Table 4.14.6
685
01 Painting of chemical water equipment
686
01 Painting of compressed air pipe Table 4.14.2
Table 4.14.4
Table 4.14.5
Table 4.14.6
687
A.2.2 See Table 4.2-Table 4.2.12 for the project quality acceptance table.
A.2.3 See the following tables for check table list of construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of each unit
project:
Table A.2.3-1 Check table details for installation construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of exhaust-heat
boiler
Table A.2.3-2 Check table details for construction record, confirmation and signature, as
well as implementation performance of compulsory provisions of entire boiler air pressure
test
Table A.2.3-3 Check table details for installation construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of incineration
boiler
Table A.2.3-4 Check table details for installation construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of boiler fuel
fired equipments and pipes
Table A.2.3-5 Check table details for installation construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of boiler
auxiliary machinery
Table A.2.3-6 Check table details for installation construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of waste feed
system
Table A.2.3-7 Check table details for installation construction record, confirmation and
signature, as well as implementation performance of compulsory provisions of gas cleaning
system
Table A.2.3-8 Check table details for construction record, confirmation and signature, as
well as implementation performance of compulsory provisions of boiler wall masonry
Table A.2.3-9 Check table details for construction record, confirmation and signature, as
well as implementation performance of compulsory provisions of thermal equipment and
piping insulation in the whole plant
Table A.2.3-10 Check table details for construction record, confirmation and signature, as
well as implementation performance of compulsory provisions of equipment and pipe
painting in the whole plant
Table A.2.3-1 Check table details for installation construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of exhaust-heat boiler
688
5 Installation record of single-layer steel frame Table A.3.9
689
11 Confirmation and signature of superheater header Table 4.4.74
cleaning and sealing
5 Confirmation and signature of flue and air duct oil Table 4.4.96
penetration test
6 Confirmation and signature of flue and air duct air Table 4.4.97
pressure test
690
6 Installation of boiler sundry
Table A.2.3-2 Check table details for construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of entire boiler air pressure test
1 Confirmation and signature of air pressure test for entire Table 4.6.2
boiler
Table A.2.3-3 Check table details for installation construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of incineration boiler
691
1 Confirmation and signature of inspection before trial Table A.3.10
operation of incineration boiler hydraulic system
Table A.2.3-4 Check table details for installation construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of boiler fuel fired equipments and pipes
1 Confirmation and signature for filling water in the oil Table 4.7.3
tank
3 Confirmation and signature for purging fuel oil pipe Table 4.7.14
692
Table A.2.3-5 Check table details for installation construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of boiler auxiliary machinery
693
5 Inspection confirmation and signature before segmental Table 4.8.11
trial operation of incineration boiler ash discharge
scraper conveyer
694
device
695
6 Check table on the implementation performance of
compulsory provisions for boiler auxiliary machinery
installation
Table A.2.3-6 Check table details for installation construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of waste feed system
Table A.2.3-7 Check table details for installation construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of gas cleaning system
Name of
No. Table No. Remark
information
696
1 Installation of reaction tower
9 Installation record of screw conveyer under the reaction tower Table A.3.9
697
17 Inspection confirmation and signature before segmental trial operation Table 4.8.11
Table A.2.3-8 Check table details for construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of boiler wall masonry
No. Name of information Table No. Remark
1 Confirmation and signature of internal boiler wall masonry concealment Table 4.12.11
1 Confirmation and signature of internal boiler wall masonry concealment Table 4.12.11
3 Inspection confirmation and signature after baking the entire boiler Table 4.12.23
Table A.2.3-9 Check table details for construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of thermal equipment and piping insulation in the
whole plant
No. Name of information Table No. Remark
Confirmation and signature for the inspection record of equipment and pipe
2 Table 4.13.16
surface temperature after thermal insulation
Confirmation and signature for the inspection record of equipment and pipe
2 Table 4.13.16
surface temperature after thermal insulation
698
Check table on implementation performance of compulsory provisions for
3
thermal equipment and piping insulation in the whole plant
Table A.2.3-10 Check table details for construction record, confirmation and signature, as well as
implementation performance of compulsory provisions of equipment and pipe painting in the whole plant
No. Name of information Table No. Remark
2 Check table on the implementation performance of compulsory provisions for Table 4.14.7
subsection project of equipment piping painting in the turbine room
699
contacting
Observation, inspecting
Connection between scrapers Smooth contact and bolt fastening
with a spanner
Tail Installation of tensioning Correct assembly and proper spring
Observation
scraper screws lamination compression
Liner laying Dominant mm Smooth liner surface, and the expansion Observation, testing with
700
clearance between liners shall meet a feeler gauge
requirements of equipment technical
document
Installation position
Meeting design Observation
and dimension
Sealing
Observing and checking
member Sealing material and
Dominant Meeting design equipment technical
type
documents
701
2 See Table A.3.4 for quality criteria and inspection method.
Table A.3.4 Installation of incineration boiler hydraulic oil station
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Checking technical
information of products
Pipe material specification and
Dominant Meeting design requirements and alloy materials to
quality
carry out spectral
analysis and issue report
Inspection Without flaw, bruise, chap, squish, Observing defect depth;
blister, delamination; surface local testing with measuring
Pipe material surface quality
damage depth 10% pipe wall design instruments if there is
thickness doubt
Installation of valve unit and Position shall meet drawing Checking drawing and
702
valves requirements, correct position and firm observing
fixation
Observing, suspending
Verticality deviation of standpipe mm 2 length, and15 plumb, testing with a
steel ruler
Checking technical
Oil used for oil circulation Qualified hydraulic oil
information of products
Selecting oil sample for Meeting requirements of equipment Checking report of oil
Dominant
analysis in the system pipe technical documents analysis
703
station Meeting the equipment technical Testing with infrared
Motor bearing temperature
document thermograph
Motion of electromagnetic
Normal switch Observation
valve
Operation Driving parts Dominant correct scale indication, corresponding with Observation
Project name
Equipment name
704
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
A.3.10 Confirmation and signature before trial operation of incineration boiler hydraulic
system:
1 Application scope: confirmation and signature before trial operation of incineration
boiler hydraulic system.
2 Confirmation and signature before trial operation of incineration boiler hydraulic
system shall be in accordance with those specified in Table A.3.10.
Table A.3.10 Confirmation and signature before trial operation of incineration boiler hydraulic system
Project name
705
Inspection record
Perfection degree of
hydraulic system
Unobstructed degree of
grate stroke
Perfection degree of
thermal measuring point
and remote control
Electrical perfection
condition of hydraulic
system
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
A.3.11 Confirmation and signature after trial operation of incineration boiler hydraulic
system:
1 Application scope: confirmation and signature after trial operation of incineration
boiler hydraulic system.
2 Confirmation and signature after trial operation of incineration boiler hydraulic
system shall be in accordance with those specified in Table A.3.11.
Table A.3.11 Confirmation and signature after trial operation of incineration boiler hydraulic system
706
Project name
Construction
Technical director
organization
Inspection record
Motor bearing
temperature
Motor current
Motion of
electromagnetic valve
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
Manufacturing
Date
organization
Development
Date
organization
707
2 Confirmation and signature of oil circulation in hydraulic oil pipeline shall be in
accordance with those specified in Table A.3.12.
Table A.3.12 Confirmation and signature of oil circulation in hydraulic oil pipeline
Project name
Inspection record:
Inspection conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
708
2 Confirmation and signature for incineration boiler hearth concealment shall be in
accordance with those specified in Table A.3.13.
Table A.3.13 Confirmation and signature for incineration boiler hearth concealment
Project name
Conclusion:
Acceptance
Acceptance opinion Acceptance signature
organization
Construction
Date
organization
Supervision
Date
organization
709
Development
Date
organization
Cover and body flange Uniform bolt fastening, sealing Observation, inspecting
Installation
connection meeting the design requirements with a spanner
of slag
extractor Cover hanger Type meeting the design, firmly fixed Observation
cover
Cover sealing Type meeting the design, good sealing Observation
hydraulic Position, type and specification Dominant Meeting design drawing equipment technical
cylinder documents
Trial
operation Hydraulic oil system Operation adjustment meeting Checking equipment
requirements of equipment technical technical documents
documents; oil quality meeting
710
requirements of equipment technical
documents
711
surface and heating surface edge
Assembly physical
Installation mm Meeting the drawing Testing with a steel ruler
dimension
712
Hopper upper opening Testing four sides with
mm 0.5 side length
horizontal deviation glass horizontal tube
Observing, transacting
Welded joint oil
Dominant Closeness and inleakage confirmation and
penetration test
signature
Assembly physical
mm Meeting the drawing Testing with a steel ruler
dimension
Inspection
Type and specification Meeting design requirements Observing and checking
713
equipment technical documents
714
Operation adjustment meeting
requirements of equipment
Observing, checking
technical documents; oil
Hydraulic oil system technical information of
quality meeting requirements
products
of equipment technical
documents
Manhole nozzle opening position Away from the welded joints Observation
715
tower Allowable deviation of drum maximum
Dominant mm 25 Testing with a steel tape
drum and minimum diameter
Manhole nozzle opening position Away from the welded joints Observation
Checking according to
Positions of box parts and auxiliaries Meet requirements of drawing
drawing
Inspection
Appearance inspection Without serious rust, damage or Observation, inspecting
deformation; dimension with a steel tape
716
meeting the design
requirements
717
Open pore position and quantity of Observing and checking
Meeting design requirements
stub tube drawing
Drum welding Dominant Welding type meeting the Observing, testing the
requirements specified in weld dimension with
manufacturer's technical welding inspection ruler
documents; no such defects as
718
slag inclusion, undercut, pore or
incomplete penetration; good
weld seam shaping
Observing, checking
Specification and type Meeting design requirements technical information of
products
Equipment
Without such defects as
inspection
clogging, flaw, shrinkage cavity,
Appearance inspection Observation
and slag inclusion; good flange
sealing surface
719
1 Application scope: trial operation of crusher in incineration boiler gas cleaning
system.
2 See Table A.6.9 for quality criteria and inspection method.
Table A.6.9 Trial operation of crusher
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Checking technical
Type and specification Meeting design
information of products
Inspection
Equipment appearance
Without flaw, deformation and serious rust Observation
inspection
According to the
Elevation deviation mm 10
requirements of E.2
720
Table A.6.11 Trial operation of bucket elevator
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Project name
Unit project name Installation of exhaust-heat boiler Subsection project name Installation of heating surface
Implementation Related
No. Inspection item
performance information
Water whose quality does not conform to standard requirements must not
be poured into the boiler heating surface system. If reliable chemical
2
water treatment conditions are not provided, boiler must not be started
up.
721
Installation organization shall consult manufacturing quality inspection
record (including nondestructive testing record), before frame, steam
drum, header, pressure vessel and main pipes are installed. When quality
3 certificate information is incomplete or quality is doubtful, installation
organization shall question manufacturing organization with development
organization, as well as require re-inspection. Installation shall not be
carried out without inspection.
Before boiler heating surface pipes are combined and installed, through
ball test must be carried out respectively. Diameter of balls used in the
4
test shall meet relevant requirements. After through ball test, sealing
measures shall be well carried out.
When overpressure test is carried out for the boiler, hydraulic pressure
shall rise and drop slowly. When the hydraulic pressure rises to the
working pressure, it shall be suspended from rising, rise to the
overpressure test pressure after no-leakage or abnormal phenomena is
inspected, kept for 20min under the overpressure test pressure, drop to
the working pressure, and then re-inspection shall be carried out (pressure
6
shall be constant during the inspection period).
During the hydraulic test, ambient temperature shall not be less than 5.
When ambient temperature is less than 5, freezing-proof measures
must be adopted. Water temperature in the hydraulic test shall be
controlled according to the values specified by the manufactory, should
be 30~70 in general.
Steam drum and header hoisting must be carried out after qualified boiler
frame alignment acceptance; during the installation alignment of steam
9
drum and header, measurement shall be carried out according to the
rechecked punching center line on the frame center line, steam drum and
722
header; installation elevation shall be subject to frame 1m elevation point.
Arc strike and welding shall not be carried out on the steam drum wall
10 where welding is prohibited, they must be agreed by the manufactory, and
strict welding process qualification shall be carried out before welding.
Cleaning up pipe interior, clearing off scale and sundries shall be carried
out before installing pipe, provided tapping on the pipe required for
11
installation, then the slag or scrap iron shall be prevented falling into
pipe.
Medium and low alloy-steel pipe, pipe fittings, pipe auxiliaries and valve
12 shall be carried out spectrum recheck piece by piece before using, and
material quality shall be marked.
Electric arc must not be ignited, current must not be tested or temporary
upholder must not be welded randomly on the surface of welded
15
workpiece; chucking appliance for contra aperture shall not be welded on
the high alloy steel material surface.
Acceptance
conclusion
Note: the content listed in this Table may be increased or decreased according to actuality.
723
Project name
Installation of boiler
Unit project name Installation of exhaust-heat boiler Subsection project name
auxiliary facilities and pipes
Implementation Related
No. Inspection item
performance information
Alloy steel parts and pipe material shall be carried out spectrum test or other
2 test before and after installing, repairing and transforming, and check type
of steel to prevent misusage
Alloy steel (excluding low alloy steel such as 16Mn) spare parts shall be
3
analyzed and re-inspected piece by piece with spectrum.
Cleaning up pipe interior, clearing off scale and sundries shall be carried out
5 before installing pipe, provided tapping on the pipe required for installation,
then the slag or scrap iron shall be prevented falling into pipe.
Medium and low alloy-steel pipe, pipe fittings, pipe auxiliaries and valve
6 shall be carried out spectrum recheck piece by piece before using, and
material quality shall be marked.
Distance between center line of pipe butt welding opening and pipe bending
start point shall not be less than external diameter of the pipe and shall not
be less than 100mm (excluding typing pipe fittings); distance between the
8 center line and the supporter and hanger edge shall not be less than 50mm.
Distance between two butt welding openings of the same pipe generally
shall not be less than 150mm; when the nominal diameter of the pipe is
greater than 500mm, it shall not be less than 500mm.
Acceptance
conclusion
724
Construction organization: (Seal) Supervision organization: (Seal)
Note: the content listed in this Table may be increased or decreased according to actuality.
Project name
Installation of incineration
Unit project name Installation of incineration boiler Subsection project name
boiler
Implementation Related
No. Inspection item
performance information
Alloy steel (excluding low alloy steel such as 16Mn) spare parts
1
shall be analyzed and re-inspected piece by piece with spectrum.
Drilling hole, gas cutting and welding shall not be carried out on the
4 oil pipe after it is cleaned up and sealed, otherwise, cleaning,
inspection and sealing must be carried out again.
Acceptance
conclusion
725
Construction organization: (Seal) Supervision organization: (Seal)
Note: the content listed in this Table may be increased or decreased according to actuality.
Project name
Installation of exhaust-heat
Unit project name Installation of boiler auxiliary machinery Subsection project name
boiler auxiliary machinery
Implementation Related
No. Inspection item
performance information
Alloy steel parts and pipe material shall be carried out spectrum test or
2 other test before and after installing, repairing and transforming, and
check type of steel to prevent misusage
Acceptance
conclusion
Note: the content listed in this Table may be increased or decreased according to actuality.
726
1 Application scope: inspecting implementation performance of compulsory provisions
for the subsection project of waste incineration boiler leachate treatment facility installation.
2 Implementation performance of the compulsory provisions for subsection project of
leachate treatment facility installation shall be in accordance with those requirements
specified in Table A.7.5.
Table A.7.5 Check table list on implementation performance of compulsory provisions for subsection
project of leachate treatment facility installation
Project name
Installation of leachate
Unit project name Installation of boiler auxiliary machinery Subsection project name
treatment equipment
Implementation Related
No. Inspection item
performance information
Alloy steel parts and pipe material shall be carried out spectrum test or other
2 test before and after installing, repairing and transforming, and check type of
steel to prevent misusage
Acceptance
conclusion
Note: the content listed in this Table may be increased or decreased according to actuality.
Project name
727
Project number Acceptance time
Implementation Related
No. Inspection item
performance information
Acceptance
conclusion
Note: the content listed in this Table may be increased or decreased according to actuality.
Construction organization
Total
Six evaluation contents Weight %
score
Dimensional
Construction
deviation of Implementation
site quality
No. Project position (scope) Quality evaluation performance of Appearance
assurance Performance
record score and compulsory quality
condition test (score)
(score) actual limit provisions (score)
evaluation
measurement (score)
(score)
(score)
728
Exhaust-heat boiler
1 installation and integral 25
air pressure test
Installation of
2 25
incineration boiler
Installation of gas
5 20
cleaning system
Total score:
Evaluation results:
Note 1: "Qualified": comprehensive evaluation scoring average less than 85% according to the degree that meeting the evaluation
criteria conditions; "good": scoring average 85~92%; "excellent": scoring average greater than or equal to 92%.Projects that can
not meet the evaluation criteria conditions at one time shall not be evaluated as "excellent".
Note 2: Multi-waste incineration boiler shall be evaluated respectively according to the single project of each waste incineration
boiler. All synergic system shall participate in evaluation of No. 1 waste incineration boiler.
Note 3: Each "project position (scope)" shall be evaluated according to "six evaluation contents", and scores shall be filled in this
table.
A.8.3 As for the quality evaluation of single project, corresponding weight and unit project
weight shall be given according to the six project positions it belongs to and its importance in
the single project, and shall meet the requirements of the following table.
Project position (unit project) weight distribution table
Weight score
Weight score
Project position
A.8.4 Corresponding weight shall be given for each evaluation content according to its
workload and importance in this unit project; weight distribution of each evaluation content
729
shall meet the requirements of the following table.
Project position (scope) evaluation item weight distribution table
Construction site
1 quality assurance 12 10 15 10 10 15
condition evaluation
2 Performance test 18 40 20 40 40 20
3 Quality record 30 10 20 10 10 15
Dimensional deviation
4 and actual limit 15 10 15 10 10 10
measurement
5 Appearance quality 15 10 15 10 10 28
Management and
implementation
6 10 20 15 20 20 12
performance of
compulsory provisions
Note 1: If there is nonexistent evaluation item in the table, its weight shall be calculated according to full score.Note 2: After
inspected and scored with each inspection score table, all scores shall be converted to the scores in this table, and converted to
the weight in project position (scope) weight distribution table as required.
A.8.5 Unit project evaluation provisions, evaluation contents and basic evaluation methods
shall meet the relevant requirements of 5.3, 5.4 and 5.5 in this Part. Each project position
(scope) quality evaluation report of single project shall meet the relevant requirements of 5.12
in this Part.
A.8.6 Relevant evaluation tables of general boilers shall be adopted for the evaluation table,
inspection and evaluation method and inspection criteria that are not listed in this section.
A.8.7 Inspection and evaluation items and methods for construction site quality assurance
conditions shall meet the relevant requirements of 5.4.1 in this Part.
A.8.8 Quality evaluation of incineration boiler installation engineering
1 See Table A.8.8-1 performance test evaluation table for performance test inspection
and evaluation items.
A.8.8-1 Incineration boiler installation performance test evaluation table
Project position Installation of incineration Construction
Before entering into 168h full-load trial operation
(scope) boiler stage
Construction Evaluation
organization organization
730
1 Installation quality of high-strength bolt connection 20
Weight: 40
Total score:
Total obtained score:
Evaluation
Quality record score of incineration boiler installation engineering =Obtained score/Score40=
results
Evaluator (signature):
Date
731
Elevation and center deviation shall meet the design. Baffle side clearance and scraper
side clearance shall be tested and inspected with feeler gauge and shall meet the requirements
of equipment technical documents. At the same time, construction record shall be inspected.
Liner connecting bolts (no less than 10 point) shall be inspected randomly with spanner.
Levelness deviation of oil station shall be tested with glass horizontal tube and shall not
be greater than 0.5 side length.
2 See Table A.8.8-2 for quality record evaluation items; quality record evaluation
methods shall meet the requirements of Article 5.4.3 in this Part.
Table A.8.8-2 Incineration boiler installation quality record evaluation table
Project position
Construction stage Before entering into 168h full-load trial operation
(scope)
Construction Evaluation
organization organization
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of incineration boiler installation engineering =Obtained score/Score10=
results
Evaluator (signature):
Date
3 See Table A.8.8-3 for evaluation items of dimensional deviation and actual limit
measurement. Field inspection shall be carried out, and construction record shall be inspected
if necessary.
1) Inspection criteria for dimensional deviation and actual limit measurement:
Steel frame verticality and 1m elevation line:
Post verticality deviation: 1/1000 post length and 15mm; post 1m elevation line
deviation: 5mm.
Installation side clearance of grate bar: shall meet the requirements of equipment
technical documents.
Expansion clearance: shall meet the requirements of equipment technical documents.
Installation elevation of jet burner: Elevation deviation: 5mm.
2) Inspection method:
Steel frame verticality and 1m elevation line:
Taking main factory building as the reference, inspecting 1m elevation line with steel
tape and level instrument.
732
Steel frame verticality: random inspection; as for the post that can be tested, two
directions of the post in 90 shall be tested with theodolite and steel ruler; as for the post
incapable of field test, construction record shall be inspected.
Installation side clearance of grate bar: inspected with feeler gauge.
Expansion clearance: drawing design data shall be consulted; each expansion point of
incineration boiler shall be inspected with steel tape, and the reserved space shall be greater
than the expansion value of this point.
Installation elevation of jet burner: taking 1m elevation line as the reference, inspecting
installation elevation of jet burner with steel tape and level instrument.
Table A.8.8-3 Dimensional deviation and actual limit measurement evaluation table
Project position Installation of incineration Construction
Before entering into 168h full-load trial operation
(scope) boiler stage
Construction Evaluation
organization organization
3 Expansion clearance 15
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of incineration boiler installation engineering =Obtained score/Score10=
results
Evaluator (signature):
Date
4 See Table A.8.8-4 for inspection and evaluation items for implementation
performance of compulsory provisions; evaluation methods shall meet 5.4.5 of this Part.
Table A.8.8-4 Compulsory provision management and implementation performance evaluation table
Project position Installation of incineration Construction
Before entering into 168h full-load trial operation
(scope) boiler stage
Construction Evaluation
organization organization
733
Inspection table on implementation performance
3 of compulsory provisions for subsection project of 40
incineration boiler auxiliary system installation
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of incineration boiler installation engineering =Obtained score/Score20=
results
Evaluator (signature):
Date
5 See Table A.8.8-5 for appearance quality evaluation items, field inspection shall be
carried out, subsection project quality acceptance records shall be measured and inspected if
necessary, and analytical calculation shall be carried out.
1) Inspection criteria:
Ladder platform technology: ladder shall be stable, stairway ladder angle is correct;
handrail straight and even, without staggered joint, handrail joint smooth and clean, without
burr, intersection angle smooth and beautiful; brattice complete, straight and even, without
obvious roughness; upper and lower grating plate shall be arranged forming a straight line;
machine cutting shall be adopted, without scarification sign; welding normative, technology
beautiful.
Hydraulic oil piping layout technology: integral layout shall be reasonable, pipe gradient
and vergence direction shall be reasonable, distance between pipes in rows shall be the same,
bending radian shall be consistent, in a line in the longitudinal direction, types of pipe fittings
in the same area shall be consistent; piping layout shall not influence the passage, without
sweeping pipes; pipes shall be fixed firmly and not influencing expansion; types of water
drain funnels shall be unified, elevation shall be consistent when arranged in rows, in a line in
the longitudinal direction.
Supporter and hanger installation technology: installed regularly and beautifully,
expansion direction shall meet the design; auxiliaries shall be installed completely, all bolts
shall expose 2~3 thread pitch of the nut, with looseness proof measures; layout shall not
influence passage, shall not pass through cable bridge frame and equipment piping insulation
layer; welded joint shaping shall be good and beautiful, without defects.
2) Inspection method:
Ladder platform technology: field observation; actual measurement shall be carried out
on the positions with obvious deviation for handrail post verticality, platform planeness and
cross rod flatness.
Layout technology for small diameter pipes such as drainage, emptying and sampling:
field observation; actual measurement shall be carried out on the positions with obvious
deviation for pipe verticality, flatness and gradient.
Supporter and hanger installation technology: field observation.
Table A.8.8-5 Appearance quality evaluation table
Project
Installation of incineration Construction
position Before entering into 168h full-load trial operation
boiler stage
(scope)
734
Construction Evaluation
organization organization
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of incineration boiler installation engineering =Obtained score/Score10=
results
Evaluator (signature):
Date
Construction Evaluation
organization organization
735
100% 85% 70% score
Weight: 40
Total score:
Total obtained score:
Evaluation
Quality record score of waste feed system installation engineering =Obtained score/Score40=
results
Evaluator (signature):
Date
2 See Table A.8.9-2 for quality record evaluation items; quality record evaluation
methods shall meet the requirements of Article 5.4.3 in this Part.:
Table A.8.9-2 Quality record evaluation table
Project
Installation of waste feed
position Construction stage Before entering into 168h full-load trial operation
system
(scope)
Construction Evaluation
organization organization
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of waste feed system installation engineering =Obtained score/Score10=
results
Evaluator (signature):
Date
3 See Table A.8.9-3 for dimensional deviation and actual limit measurement evaluation
items:
1) Inspection criteria:
Feed hopper installation deviation: vertical and horizontal center deviation: 5mm,
hopper upper opening elevation deviation 10mm, hopper upper opening horizontal deviation
0.5 side length.
Bivalve flapper valve and stowing tool installation deviation: flange bolts shall be
736
fastened uniformly and sealed meeting the design requirements.
2) Inspection method:
Feed hopper installation deviation: taking the boiler center line as the reference stayguy,
measuring with a steel ruler, taking the factory building datum elevation as the reference,
elevation deviation and upper opening horizontal deviation shall be measured with level
instrument or glass horizontal tube.
Bivalve flapper valve and stowing tool installation deviation: four sides shall be
randomly inspected with spanner, no less than 6 points per side.
Table A.8.9-3 Dimensional deviation and actual limit measurement evaluation table
Project position Installation of waste feed Construction
Before entering into 168h full-load trial operation
(scope) system stage
Construction Evaluation
organization organization
Weight: 10
Total score:
Evaluation Total obtained score:
results Quality record score of incineration boiler installation engineering =Obtained score/Score10=
Evaluator (signature):
Date
4 See Table A.8.9-4 for inspection and evaluation items for implementation
performance of compulsory provisions; evaluation methods shall meet 5.4.5 of this Part.
Table A.8.9-4 Compulsory provision management and implementation performance evaluation table
Project position Installation of waste feed Construction
Before entering into 168h full-load trial operation
(scope) system stage
Construction Evaluation
organization organization
737
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of waste feed system installation engineering =Obtained score/Score20=
results
Evaluator (signature):
Date
5 See Table A.8.9-5 for appearance quality evaluation items, field inspection shall be
carried out, subsection project quality acceptance records shall be measured and inspected if
necessary, and analytical calculation shall be carried out.
1) Inspection criteria:
Discharge door installation technology: shall be opened and closed flexibly, discharge
door and door frame shall contact tightly.
Hydraulic oil piping layout technology: integral layout shall be reasonable, pipe gradient
and vergence direction shall be reasonable, distance between pipes in rows shall be the same,
bending radian shall be consistent, in a line in the longitudinal direction, types of pipe fittings
in the same area shall be consistent; piping layout shall not influence the passage, without
sweeping pipes; pipes shall be fixed firmly and not influencing expansion; types of water
drain funnels shall be unified, elevation shall be consistent when arranged in rows, in a line in
the longitudinal direction.
Supporter and hanger installation technology: installed regularly and beautifully,
expansion direction shall meet the design; auxiliaries shall be installed completely, all bolts
shall expose 2~3 thread pitch of the nut, with looseness proof measures; layout shall not
influence passage, shall not pass through cable bridge frame and equipment piping insulation
layer; welded joint shaping shall be good and beautiful, without defects.
2) Inspection method:
Discharge door installation technology: observation.
Hydraulic oil piping layout technology: field observation; actual measurement shall be
carried out on the positions with obvious deviation for pipe verticality, flatness and gradient.
Supporter and hanger installation technology: field observation.
Table A.8.9-5 Appearance quality evaluation table
Project position Installation of waste feed Construction
Before entering into 168h full-load trial operation
(scope) system stage
Construction Evaluation
organization organization
738
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of waste feed system installation engineering =Obtained score/Score10=
results
Evaluator (signature):
Date
739
Construction Evaluation
organization organization
Weight: 40
Total score:
Total obtained score:
Evaluation
Quality record score of gas cleaning system installation engineering =Obtained score/Score40=
results
Evaluator (signature):
Date
2 See Table A.8.10-2 for quality record evaluation items; quality record evaluation
methods shall meet the requirements of Article 5.4.3 in this Part.
Table A.8.10-2 Quality record evaluation table
Project position Installation of gas cleaning Construction
Before entering into 168h full-load trial operation
(scope) system stage
Construction Evaluation
organization organization
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of gas cleaning system installation engineering=Obtained score/Score10=
results
Evaluator (signature):
Date
3 See Table A.8.10-3 for dimensional deviation and actual limit measurement
evaluation table for dimensional deviation and actual limit measurement evaluation items.
1) Inspection criteria:
Installation of reaction tower steel structure:
Post verticality deviation: 1/1000 post length and 15mm;
Post 1m elevation line deviation: 5mm.
740
Reaction tower shell and dust remover shell installation: vertical and horizontal center
line deviation shall not be greater than 10mm; levelness deviation of tower tray shall not be
greater than 15mm; flexibility deviation after tower body is installed shall not be greater than
20mm.
Dust remover filter bag installation: bag cage shall be vertical, surrounding clearances
shall be uniform.
Auxiliary machinery installation: center line deviation 10mm; elevation deviation
5mm.
2) Inspection method:
Reaction tower steel structure installation: verticality shall be inspected randomly; as for
the post that can be tested, two directions of the post in 90 shall be tested with theodolite and
steel ruler; as for the post incapable of field test, construction record shall be inspected.1m
elevation line: Measuring with level instrument or glass horizontal tube with the datum
elevation of factory building as the reference.
Reaction tower shell and dust remover shell installation:
Vertical and horizontal center line deviation; testing with steel tape with reference line
axis of factory building as the reference.
Levelness deviation of tower tray: measuring with level instrument or glass horizontal
tube.
Flexibility deviation after tower body is installed: suspending plumb, measuring with
steel ruler.
Table A.8.10-3 Dimensional deviation and actual limit measurement evaluation table
Project
Construction
position Installation of gas cleaning system Before entering into 168h full-load trial operation
stage
(scope)
Construction Evaluation
organization organization
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of incineration boiler installation engineering =Obtained score/Score10=
results
Evaluator (signature):
Date
4 See Table A.8.10-4 for inspection and evaluation items for implementation
performance of compulsory provisions; evaluation methods shall meet 5.4.5 of this Part.
741
Table A.8.10-4 Compulsory provision management and implementation performance evaluation table
Project
Construction
position Installation of gas cleaning system Before entering into 168h full-load trial operation
stage
(scope)
Construction Evaluation
organization organization
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of gas cleaning system installation engineering=Obtained score/Score20=
results
Evaluator (signature):
Date
5 See Table A.8.10-5 for appearance quality evaluation items, field inspection shall be
carried out, subsection project quality acceptance records shall be measured and inspected if
necessary, and analytical calculation shall be carried out.
1) Inspection criteria:
Ladder platform technology: ladder shall be stable, stairway ladder angle is correct;
handrail straight and even, without staggered joint, handrail joint smooth and clean, without
burr, intersection angle smooth and beautiful; brattice complete, straight and even, without
obvious roughness; upper and lower grating plate shall be arranged forming a straight line;
machine cutting shall be adopted, without scarification sign; welding normative, technology
beautiful.
Piping layout technology: integral layout shall be reasonable, pipe gradient and vergence
direction shall be reasonable, distance between pipes in rows shall be the same, bending
radian shall be consistent, in a line in the longitudinal direction, types of pipe fittings in the
same area shall be consistent; piping layout shall not influence the passage, without sweeping
pipes; pipes shall be fixed firmly and not influencing expansion; types of water drain funnels
shall be unified, elevation shall be consistent when arranged in rows, in a line in the
longitudinal direction.
Supporter and hanger installation technology: installed regularly and beautifully,
expansion direction shall meet the design; auxiliaries shall be installed completely, all bolts
shall expose 2~3 thread pitch of the nut, with looseness proof measures; layout shall not
influence passage, shall not pass through cable bridge frame and equipment piping insulation
layer; welded joint shaping shall be good and beautiful, without defects.
2) Inspection method:
Ladder platform technology: field observation; actual measurement shall be carried out
on the positions with obvious deviation for handrail post verticality, platform planeness and
742
cross rod flatness.
Piping layout technology: field observation; actual measurement shall be carried out on
the positions with obvious deviation for pipe verticality, flatness and gradient.
Supporter and hanger installation technology: field observation.
Table A.8.10-5 Appearance quality evaluation table
Project
Construction
position Installation of gas cleaning system Before entering into 168h full-load trial operation
stage
(scope)
Construction Evaluation
organization organization
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of gas cleaning system installation engineering=Obtained score/Score10=
results
Evaluator (signature):
Date
743
Annex B
(Normative)
744
Project number Acceptance organization
Number of quality
Unit Subsection Subitem Project name Property Supervision Design Manufacturing Development
Inspection lot Construction organization acceptance table
project project project organization organization organization organization
01 Lineation of boiler foundation and installation of post baseplate Dominant Table 4.4.1
Table 4.4.3
Table 4.4.4
03 Installation of steel frame beam and post Dominant Table 4.4.5
Table 4.4.6
Table 4.3.4
Table 4.4.4
04 Re-inspection and alignment of entire steel frame Dominant Table 4.4.5
Table 4.4.6
745
03 Installation of boiler main body door opening Table 4.4.40
Table 4.4.13
01 Inspection and installation of platform and ladder
Table 4.4.14
746
01 Inspection of heating surface Dominant Table 4.3.7
Table 4.3.9
03 Combination of water cooled wall Dominant
Table 4.4.55
Installation of assembly parts of water cooled wall and water Table 4.3.9
04 Dominant
cooled grate Table 4.4.55
Table 4.3.9
05 Installation of water cooled wall downcomer
Table 4.4.59
Table 4.3.9
06 Installation of connecting pipe
Table 4.4.59
03 Installation of superheater
Table 4.3.9
01 Combination of Class I superheater Dominant
Table 4.4.62
Table 4.3.9
02 Installation of Class I superheater assembly parts Dominant
Table 4.4.63
Table 4.3.9
03 Combination of Class II superheater Dominant
Table 4.4.62
Table 4.3.9
04 Installation of Class II superheater assembly parts Dominant
Table 4.4.63
01 Table 4.3.9
05 Installation of Class III superheater Dominant
Table 4.4.61
Table 4.3.9
06 Installation of Class IV superheater Dominant
Table 4.4.61
747
08 Installation of Class II desuperheater Dominant Table 4.3.10
Table 4.3.9
10 Installation of superheater connecting pipe Dominant
Table 4.4.59
05 Installation of economizer
Table 4.3.9
01 Installation of economizer Dominant
Table 4.4.68
Table 4.3.9
01 Installation of water supply pipe
Table 4.4.59
Table 4.3.9
01 Installation of desuperheating water pipe
Table 4.4.59
748
Table 4.3.8
01 Installation of intermittent blowdown pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
02 Installation of continuous blowdown pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of emergency drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
02 Installation of drainage pipe
Table 4.4.80
Table 4.3.8
03 Installation of air release pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of safety valve steam exhaust pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
02 Installation of ignition steam exhaust pipe Table 4.3.9
Table 4.4.80
749
Table 4.4.80
Table 4.3.8
04 Installation of sootblowing steam exhaust pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
02 Installation of sootblowing steam pipe Table 4.3.9
Table 4.4.80
750
4.5.3
751
04 Installation of expansion indicator Dominant Table 4.4.87
01 Installation of flue
01 Lineation of bag-type dust remover foundation and installation of Dominant Table 4.4.1
752
stone bolt Table 4.4.2
Table 4.4.4
02 Aggregate installation of bag-type dust remover steel frame
Table 4.4.5
Table 4.4.13
07 Installation of bag-type dust remover ladder and platform
Table 4.4.14
02 Equipment arrangement
753
01 Air pressure test for entire boiler Table 4.6.1
Table 4.7.1
01 Installation of oil tank and auxiliaries
Table 4.7.2
01 Blower installation
Table 4.8.23
02 Blower installation
Table 4.8.24
754
03 Motor installation Table 4.8.25
Table 4.8.23
02 Installation of draught fan
Table 4.8.24
03 Segmental trial operation of scraper submerged chain conveyer Dominant Table 4.3.14
755
04 Installation of chain scraper conveyer
01 Feed system foundation lineation and iron gasket installation Dominant Table B.2.5
756
02 Aggregate installation of feed system frame
Table 4.4.4
02 Aggregate installation of feed system frame Dominant
Table 4.4.5
Table 4.4.13
04 Installation of platform and ladder
Table 4.4.14
01 Installation of distributor
757
02 Segmental trial operation of buffering conveyer Dominant Table 4.3.14
07 Installation of crusher
08 Installation of feeder
01 Installation of water jacket and water jacket cooling water pipe Dominant Table B.2.10
758
02 Installation of fire door Dominant Table 4.4.40
12 Bucket elevator
13 Screw conveyer
Table 4.12.1-1
01 Membrane wall boiler wall Dominant
Table 4.12.1-2
759
08 Thermal equipment and piping insulation in the whole plant
Table 4.13.2
02 Steam drum thermal insulation Dominant
Table 4.13.3
Table 4.13.2
03 Boiler main body header thermal insulation
Table 4.13.3
Table 4.13.2
05 Thermal insulation of intermittent blowdown flash tank
Table 4.13.3
Table 4.13.3
07 Draught fan thermal insulation
Table 4.13.4
Table 4.13.3
08 Flue thermal insulation
Table 4.13.4
Table 4.13.3
09 Hot air duct thermal insulation
Table 4.13.4
760
02 Evaporating pipe thermal insulation Table 4.13.6
Table 4.13.6
07 Desuperheating water pipe thermal insulation
Table 4.13.12
Table 4.13.6
08 Boiler drainage pipe thermal insulation
Table 4.13.12
Table 4.13.5
10 Soot blowing pipe thermal insulation
Table 4.13.6
Table 4.13.6
11 Sampling pipe thermal insulation Table 4.13.12
Table 4.13.13
14 Thermal insulation of equipment and pipe in the oil pump room Table 4.13.6
Table 4.13.6
15 Boiler thermal meter pipe thermal insulation
Table 4.13.12
Table 4.13.13
16 Boiler valve and flange thermal insulation
Table 4.13.14
761
02 Steam turbine equipment and pipe thermal insulation
Table 4.13.8
Table 4.13.9
01 Steam turbine main body thermal insulation Dominant
Table 4.13.10
Table 4.13.11
Table 4.13.2
02 High-pressure heater thermal insulation
Table 4.13.3
Table 4.13.2
03 Low-pressure heater thermal insulation
Table 4.13.3
Table 4.13.2
04 Thermal insulation of deaerator and deaerator water tank
Table 4.13.3
Table 4.13.6
06 High-pressure heater drainage pipe thermal insulation
Table 4.13.12
Table 4.13.5
07 Thermal insulation of drainage pipe in the turbine room
Table 4.13.6
762
Table 4.13.5
08 Thermal insulation of main throttle valve and steam lead pipe Dominant
Table 4.13.6
Table 4.13.13
09 Steam turbine valve and flange thermal insulation
Table 4.13.14
Table 4.13.6
02 Chemical water pipe thermal insulation
Table 4.13.12
Table 4.14.2
01 Painting of boiler room pipe
Table 4.14.4
763
01 Painting of equipment in the turbine room and deaerator room
Table 4.14.2
Table 4.14.4
01 Painting of pipe in the turbine room and deaerator room
Table 4.14.5
Table 4.14.6
Table 4.14.2
Table 4.14.4
03 Painting of service water pipe metal surface
Table 4.14.5
Table 4.14.6
Table 4.14.2
Table 4.14.4
01 Painting of chemical water pipe
Table 4.14.5
Table 4.14.6
764
09 04 Painting of equipment pipes in the fuel pump room and ignition
system
01 Painting of equipment metal surface in the fuel pump room Table 4.14.2
Table 4.14.2
Table 4.14.4
01 Painting of fuel oil ignition system pipe
Table 4.14.5
Table 4.14.6
Table 4.14.2
Table 4.14.4
01 Painting of circulating water pipe Dominant
Table 4.14.5
Table 4.14.6
765
B.2 Installation of biomass incineration boiler
B.2.1 Installation of supporting structures at the bottom of boiler heating surface:
1 Application scope: installation of supporting structures at the bottom of boiler
heating surface in the biomass incineration boiler.
2 See Table B.2.1 for quality criteria and inspection method.
Table B.2.1 Installation of supporting structures at the bottom of boiler heating surface
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Post top
Space10 1
support
center
Diagonal>10 Dominant mm
deviation
diagonal
Diagonal>20 Dominant mm 4
deviation
766
beam Beam space deviation Dominant mm 5 Testing with a steel ruler
Beam parallism deviation Dominant mm 1 beam length, and5 Testing with a steel ruler
Beam diagonal difference Dominant mm 1.5 diagonal length, and15 Testing with a steel ruler
767
Measuring the distance
Tube-box and post center line space between vertical/horizontal
Dominant mm 5
deviation direction and post center line
with steel ruler
According to the
Cooler header elevation deviation mm 5 requirements of E.2 in this
Part
According to the
Header vertical and horizontal
Dominant mm 3 requirements of E.3 in this
levelness deviation
Part
769
Solid, firm, convenient
disassembly and assembly,
Installation of connecting shaft
proper and uniform clearance, Observing and inspecting
safety guard
without friction with
connecting shaft
Installation
Testing with level
of post Post soleplate horizontal deviation Dominant mm 0.5
instrument
soleplate
770
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Equipment
Internal inspection Clean and without sundries Observation
inspection
Conveying chain shall be
Clearance between conveying smooth, and clearance shall meet
Dominant Observation
chain/soleplate and both sides requirements of drawing and
shall not occur friction
Installation
Installation of reductor Meeting Table 4.3.13 of this part
of reductor
Segmental
trial Segmental trial operation Meeting Table 4.3.14 of this Part
operation
771
Equipment Best appearance, without such
Appearance Observation
inspection defects as bruise and flaw
Installation
Installation of reductor Meeting Table 4.3.13 of this part
of reductor
Segmental
trial Segmental trial operation Meeting Table 4.3.14 of this Part
operation
772
Table B.2.8 Installation of feeding conveyer
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Meeting requirements of
Installation of feeding sprocket Observation
equipment technical document
773
Testing with glass horizontal
Installation elevation deviation mm 10
tube and steel ruler
(beam) Rootage and installation of support Firm and stable rootage Observation
Segmental
Meeting Table 4.3.14 of this
trial Segmental trial operation
Part
operation
Pipes and pipe fittings specification Meeting the drawing design Rechecking
Flexibility
Dn100mm 1/1000 and 20
of
mm Testing with a steel ruler
horizontal
Dn>100mm 1.5/1000 and 20
pipe
774
Flatness of mating pipe (welting) Dominant mm 1 Testing with a steel ruler
775
Tooth block rootage Firm rootage Testing
Meeting requirements of
Meshing Assembly
equipment technical document
of pinion
Contact Tooth height
gear and
tooth surface Tooth width % 50 Inspecting with color print
Rolling shaft levelness deviation 0.5 Testing with the level meter
776
Uniform and firm bolt load
Installation Connected firmly
carrying
of bucket
Clearance between bucket Meeting the design
line Observation
line and cell body requirements, without friction
Segmental
Meeting Table 4.3.14 of this
trial Segmental trial operation
Part
operation
777
less than or equal to 2mm
Segmental
Meeting Table 4.3.14 of this
trial Segmental trial operation
Part
operation
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
score
No. Inspection item Score
778
Weight: 15
Total score:
Inspection Total obtained score:
results Quality record score of boiler charging system installation project =Obtained score/Score15=
Evaluator:
Date
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation content Score score
779
Weight: 30
Total score:
Evaluation Total obtained score:
results Quality record score of boiler feed system installation project =Obtained score/Score30=
Evaluator (signature):
Date
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation content Score score
780
Installation construction records of
mechanical parts and electrical parts
Weight: 15
Total score:
Total obtained score:
Evaluation
Quality record score of boiler feed system installation project=Obtained score/Score15=
results
Evaluator (signature):
Date
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation content Score score
3 Verticality deviation 30
781
4 Chain parallism 20
Weight: 10
Total score:
Evaluation Total obtained score:
results Quality record score of boiler feed system installation project=Obtained score/Score10=
Evaluator (signature):
Date
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation content Score score
Weight: 20
Total score:
Evaluation Total obtained score:
results Quality record score of boiler feed system installation project=Obtained score/Score20=
Evaluator (signature):
Date
782
consistent and meet relevant requirements;
2) Equipment surface clean and tidy: equipment without dust, sundries and in their
natural color;
3) Equipment shield of rotating parts firm and beautiful: technology is beautiful; field
equipments without such defects as oil leakage and water leakage; shield rootage is firm.
4) Equipment without obvious deformation and scarification phenomenon, temporary
strengthening points polished cleanly and brushed with lacquer.
3 Inspection method
1) Installation appearance of charging steel supporting construction: field observation
2) Equipment surface clean and tidy: field observation
3) Equipment shield of rotating parts firm and beautiful: field observation and random
inspection.
4) Equipment without obvious deformation, temporary strengthening points polished
cleanly: field observation.
Table B.3.7 Appearance quality evaluation table
Installation of boiler feed Before carrying out start-up trial operation of complete
Project position (scope) Construction stage
system machine
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation content Score score
Weight: 10
Total score:
Evaluation Total obtained score:
results Quality record score of boiler feed system installation project=Obtained score/Score10=
Evaluator (signature):
Date
783
Annex C
(Normative)
1 Boiler body
784
3 Module construction record drawing
785
Table C.1.7 Combustion engine exhaust-heat boiler installation quality acceptance scope division table
Project number Acceptance organization
Number of quality
Unit Subsection Subitem Inspection Project name Property Construction Supervision Design Manufacturing Development
acceptance table
project project project lot organization organization organization organization organization
Table 4.3.1
01 Inspection of post\beam\bracing
Table 4.3.2
786
04 Installation of transverse beam Dominant Table 4.4.5
Table 4.4.4
Re-inspection of entire steel
01 Dominant Table 4.4.5
frame
Table 4.4.6
02 Aggregate installation of
platform and ladder
787
03 Installation of boiler guard plate, sealing
member and door opening
788
drum
789
acceptance table
Unit Subsection Subitem Inspection Construction Supervision Design Manufacturing Development
project project project lot organization organization organization organization organization
04
Installation of Class IV module group Dominant
06 Installation of economizer
01 Installation of economizer
790
02 Inspection and installation of header Dominant Table 4.3.10
Table 4.3.9
03 Installation of economizer Dominant
Table 4.4.68
07 Installation of evaporator
01 Installation of evaporator
08 Installation of superheater
01 Installation of superheater
Table 4.3.9
03 Installation of superheater Dominant
Table 4.4.68
791
01 Installation of heating network heat exchanger
Table 4.3.9
03 Installation of heating network heat exchanger Dominant
Table 4.4.68
Table 4.3.9
02 Installation of feeder pipe Dominant
Table 4.4.59
Table 4.3.9
05 Installation of water supply connection pipe Dominant
Table 4.4.59
Table 4.3.9
02 Installation of boiler recirculating pipe Dominant
Table 4.4.59
12 Installation of downcomer
01 Installation of downcomer
792
01 Inspection of downcomer Dominant Table 4.3.8
Table 4.3.9
02 Installation of downcomer Dominant
Table 4.4.59
793
16 Hydrostatic test for entire boiler
Table 4.3.8
01 Installation of intermittent blowdown pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of continuous blowdown pipe Table 4.3.9
Table 4.4.80
794
01 Installation of emergency drainage pipe
Table 4.3.8
01 Installation of emergency drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of high-voltage drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of low-voltage drainage pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of heating network drainage pipe Table 4.3.9
Table 4.4.80
795
Table 4.3.8
01 Installation of air release pipe Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of safety valve steam exhaust pipe (including muffler) Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of ignition steam exhaust pipe (including muffler) Table 4.3.9
Table 4.4.80
Table 4.3.8
01 Installation of flash tank steam exhaust pipe Table 4.3.9
Table 4.4.80
796
DL/T 5210.5-2009 Table
01 Installation of chemical feed pipe 4.5.2 DL/T 5210.5-2009
Table 4.7.3
797
03 Installation of station-service compressed air pipe
01 Installation of piston and impulse type safety devices Dominant Table 4.4.84
25 Installation of flue
01 Installation of flue
798
26 Installation of steel stack
799
01 Installation of economizer recirculating pump Dominant
01 Lineation for foundation and installation of iron gasket and stone bolt Table 4.3.11
Table 4.8.23
02 Installation of denitration recirculating fan
Table 4.8.24
800
Lineation for foundation inspection and installation of iron gasket and
01 Table 4.3.11
stone bolt
DL/T 5210.5-
2009 Table 4.5.2 DL/T
02 Installation of ammonia water pipe
5210.5- 2009 Table
4.7.3
801
DL/T 5210.5-
03 Installation of ammonia spraying pipe 2009 Table 4.5.2 DL/T
5210.5-2009 Table 4.7.3
Table 4.13.2
03 Steam drum thermal insulation Dominant
Table 4.13.3
Table 4.13.2
04 Boiler main body header thermal insulation
Table 4.13.3
Table 4.13.2
05 Thermal insulation of intermittent blowdown flash tank
Table 4.13.3
Table 4.13.2
06 Thermal insulation of continuous blowdown flash tank
Table 4.13.3
07 Thermal insulation of inlet intersection angle flue inwall Dominant Table 4.13.4
Table 4.13.3
08 Flue thermal insulation
Table 4.13.4
802
02 Boiler piping insulation
Table 4.13.6
03 Desuperheating water pipe thermal insulation
Table 4.13.12
Table 4.13.5
04 Soot blowing steam pipe thermal insulation
Table 4.13.6
04 01 02 Table 4.13.6
05 Boiler drainage pipe thermal insulation
Table 4.13.12
Table 4.13.6
06 Sampling pipe thermal insulation Table 4.13.12
Table 4.13.13
Table 4.13.6
07 Boiler thermal meter pipe thermal insulation
Table 4.13.12
Table 4.13.13
08 Boiler valve and flange thermal insulation
Table 4.13.14
803
01 Turbine room equipment thermal insulation
Table 4.13.8
Table 4.13.9
01 Steam turbine main body thermal insulation Dominant
Table 4.13.10
Table 4.13.11
Table 4.13.6
04 High-pressure heater drainage pipe thermal insulation
Table 4.13.12
Table 4.13.5
05 Thermal insulation of discharge pipe in the turbine room
Table 4.13.6
Table 4.13.5
06 Thermal insulation of main throttle valve and steam lead pipe Dominant
Table 4.13.6
Table 4.13.13
07 Steam turbine valve and flange thermal insulation
Table 4.13.14
804
Table 4.13.6
01 Chemical water pipe thermal insulation
Table 4.13.12
01 Equipments in the heating station and heating network system Table 4.13.6
03 Thermal insulation of natural gas heater hot water pipe Table 4.13.6
805
C.2 Installation of combustion engine exhaust-heat boiler
C.2.1 Aggregate installation of guard plate:
1 Application scope: aggregate installation of exhaust-heat boiler guard plate.
2 See Table C.2.1 for quality criteria and inspection method.
Table C.2.1 Aggregate installation of guard plate
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
of guard Dominant mm
Measuring with steel tape
plate
Side length L>5.0m 10
(assembly
parts)
Flexibility
Side length L2.5m 4
(flat
bending)
Drawing wire and testing with
of guard Dominant mm
steel ruler
Installation plate Side length L>2.5m 8
(assembly
parts)
806
Suspending plumb, testing
1/1000 guard plate height, with steel ruler, measuring
Verticality deviation of guard plate mm
and10 over 2 places for each
component
807
Suspending plumb, measuring
Verticality deviation Dominant mm 1L, and10
with a steel ruler
Pipe opening, pipe joint position and Testing with steel ruler and
Meeting the drawing
external dimension of header vernier caliper
808
Randomly inspecting with
Distance deviation of pipe
mm Meeting the drawing steel ruler close to header
joints
drum and tube opening
Length mm
Drawing wire, testing with
External
Width mm steel ruler and angle ruler, or
dimensions
inspecting by checking
of the
Height mm samples on the pipe reshaping
module Meeting the drawing
and positioning platform
Diagonal line mm
Auxiliaries (such as hoisting device Correct position and without Observing and testing with
and top guard plate) damage and defect steel tape
809
Testing distance two ends of
Deviation of module longitudinal
two header center line
center line verticality and horizontal mm 5
according to the requirements
distance
of E.1 in this Part
Clearance between module edge pipe Testing several points with the
Dominant mm Meeting the drawing
and gas baffle steel ruler
810
shaping inspection ruler
Distance of hook (loop) head to hole The bottom shall not contact
Observation
Installation wall the hole wall
811
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Inspecting production
Installation Must meet the design
Installation quality of steel drum and installation quality and
of steel Dominant requirements and relevant
manufacture of support loop relevant technical
stack quality criteria
information
812
Concentricity C15m 10
of drum and mm Inspecting with steel ruler
support loop C1>5m 20
813
Equipment and piping insulation in the whole plant 26
2 Quality evaluation of each project position (scope) shall include the quality assurance
conditions on construction site, performance testing, quality records, dimension deviation and
actual limit measurement, implementation management and performance of compulsory
provision, as well as appearance quality. Corresponding weight score shall be given for each
evaluation content according to its importance and work load in the unit project, see Table
C.3.2-2.
Table C.3.2-2 Project position (scope) evaluation item weight distribution table
Installation of boiler Equipment and
Installation of Installation of boiler
No. Evaluation item body and integral air piping insulation in
denitration equipment auxiliary machinery
pressure test the whole plant
Evaluation on quality
1 assurance conditions on 12 12 15 15
construction site
2 Performance test 18 20 28 20
3 Quality record 30 20 20 15
Dimensional deviation
4 and actual limit 15 16 12 10
measurement
Compilation condition
of implementing
5 15 20 15 12
compulsory provision
plan
6 Appearance quality 10 12 10 28
3 Other evaluation requirements shall meet those specified in 5.2 of this Part.
C.3.3 Evaluation contents: shall meet the requirements specified in 5.3 of this Part.
C.3.4 Evaluation methods: shall meet the requirements specified in 5.4 of this Part.
C.3.5 Evaluation on construction quality of boiler body installation and integral air pressure
test project:
1 Inspection and evaluation items for construction site quality assurance conditions
shall meet the relevant requirements of 5.4.1 in this Part. As for the quality assurance
conditions and inspection methods at the construction site, relevant systems and measure
information shall be inspected as well as their implementation conditions shall be inspected
randomly to carry out comprehensive judgment according to the contents specified in Table
C.3.5-1.
Table C.3.5-1 Construction site quality assurance condition evaluation table
Boiler body installation and integral air Construction Before carrying out 168 start-up trial operation
Project position (scope)
pressure test stage of complete machine
Evaluation
Construction organization
organization
814
100% 85% 70%
Weight: 12
Total score:
Total obtained score:
Evaluation
Quality record score of boiler body installation and air pressure test project=Obtained score/Score12=
results
Evaluator (signature):
Date
2 See Table C.3.5-2 performance test evaluation table for performance test inspection
and evaluation items.
Table C.3.5-2 Performance test evaluation table
Boiler body installation and integral air Construction Before carrying out 168 start-up trial operation of
Project position (scope)
pressure test stage complete machine
Evaluation
Construction organization
organization
Evaluation Obtained
Remark
No. Evaluation items Score results score
815
Weight: 15
Total score:
Evaluation Total obtained score:
results Quality record score of boiler body installation and air pressure test project=Obtained score/Score30=
Evaluator (signature):
Date
1) Inspection criteria:
Installation quality of high-strength bolts and connecting pieces: connecting pieces shall
be complete; tightening torque shall meet the design and without screw skip. All wabblers of
torsion-shear-type high-strength bolt shall be screwed off. Amount of bolts whose wabblers
are not screwed off during the final screwing shall not be greater than 5% of bolt amount at
this joint after final screwing of connectors, except those whose wabblers can not be screwed
off with special spanner due to structure reasons.
Elevation, physical dimension and deflection of boiler steel frame top plate: shall meet
design requirements; beam elevation deviation: 5mm; beam spacing deviation: 5mm; plate
beam deflection deviation: not greater than 30 mm upward and not greater than 5mm
downward; beam parallism deviation 5mm.
Installation dimension of heating surface: position and elevation of steam drum:
elevation deviation 5mm; longitudinal and transverse center position deviation 5mm.
Position and elevation of up header tank: elevation deviation 5mm; longitudinal and
transverse center position deviation 5mm.
Expansion capacity and direction of the equipment in boiler heating surface: the direction
meets design requirements; there is no object in the expansion direction to obstruct the
expansion and there is sufficient reservation for expansion.
Stressing of hoisting device at boiler top: rational load distribution and uniform stressing
of hanger rod
Spectrum re-inspection of alloy steel: spectral analysis shall be carried out for alloy steel
piece by piece; materials shall not be misused.
Through ball in heating surface: through ball test is carried out on site before installation
so as to guarantee unimpeded heating surface and a clean internal surface.
Hydraulic boiler test: the test pressure meets the requirements specified in manufacturer's
technical criteria, without manufacturer's requirements, those requirements in Article 14.9 of
"Supervision Code for Boiler and Pressure Vessel of the Power Industry" CL 612 shall be met.
Pressure boosting and reduction speeds meet the requirements of specifications. There shall
be no leakage or deformation fracture of bearing pieces and at all welded joints, manholes,
handholes, flanges and valves etc. after the test.
Ladder footpath unblocking: ladder footpaths are installed completely and there are
complete handrails but no skip; footpath can reach all the reach-required positions on boiler
without obstruction; the platform handrails which affect the pass are actively alternated.
2) Inspection method:
Installation quality of high-strength bolt and connecting piece:
Large hexagon head high strength bolt: inspecting by knocking with hammer (0.3kg) to
816
see if there is screw skip. At the same time, construction record shall be inspected.
Torsion-shear-type high strength bolts: inspecting bolts to see if their wabblers have been
screwed off. At the same time, construction record shall be inspected.
Inspection quantity: randomly inspecting 10% of nodes, but shall not be less than 10;
final-screwing torsional inspection shall be carried out for all torsion-shear-type high strength
bolt connectors whose wabblers are not screwed off in the randomly-inspected nodes.
Elevation, geometric dimension and deflection of boiler-steel-frame top plate: site
inspection Beam elevation: measured with glass horizontal tube or level instrument. Beam
spacing and parallism: space between center lines at both ends of the beam shall be inspected
with spring scale by pulling steel tape. Plate beam deflection: inspecting by pulling steel wire.
Installation dimension in heating surface: site inspection and measurement; if it is not
available, inspecting construction note
Expansion capacity and direction of the equipment in boiler heating surface: consulting
drawing design data, observing expansion conditions on site.
Stressing of hoisting device at boiler top: shaking hanger rod by hands on site or shaking
hanger rod with hand hammer for judgment
Spectrum re-inspection of alloy steel: checking spectral analysis report.
Through ball in heating surface: checking the records, confirmation and signature of
through ball test
Hydraulic boiler test: checking the confirmation, signature and construction record of
water pressure test
Ladder footpath unimpeded: field inspection, observing if there is blocking and
unimpeded.
3 Quality record inspection and evaluation shall be enforced according to Table C.3.5-3
quality record evaluation table. Evaluation methods shall meet the requirements specified in
5.5.3 of this Part.
Table C.3.5-3 Quality record evaluation table
Boiler body installation and integral air Construction Before carrying out 168 start-up trial operation of
Project position (scope)
pressure test stage complete machine
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
817
Letter of notice and registration form of design alteration and
9 5
materials substitutes
Weight: 30
Total score:
Evaluation Total obtained score:
results Quality record score of boiler body installation and air pressure test project=Obtained score/Score30=
Evaluator (signature):
Date
Evaluation
Construction organization
organization
Evaluation Obtained
Remark
No. Evaluation items Score results score
4 Expansion clearance 20
Weight: 15
Total score:
Evaluation
Total obtained score:
results
Quality record score of boiler body installation and air pressure test project=Obtained score/Score15=
Evaluator (signature):
Date
818
Table C.3.5-5 Implementation performance evaluation table of compulsory provisions
Boiler body installation and integral air Construction Before carrying out 168 start-up trial operation
Project position (scope)
pressure test stage of complete machine
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
Weight: 15
Total score:
Total obtained score:
Evaluation
Quality record score of boiler body installation and air pressure test project=Obtained score/Score15=
results
Evaluator (signature):
Date
819
Table C.3.6-1 Evaluation table on the quality assurance condition on the construction site of boiler
denitration equipment installation project
Installation project of boiler Construction Before carrying out 168 start-up trial operation of
Project position (scope)
denitration equipment stage complete machine
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
Weight: 12
Total score:
Evaluation Total obtained score:
results Quality record score of boiler denitration equipment installation project =Obtained score/Score12=
Evaluator (signature):
Date
2 See Table C.3.6-2 performance test evaluation table of boiler denitration devices for
performance test inspection and evaluation items. Performance test inspection and evaluation
methods shall meet the requirements specified in 5.6.2 of this Part.
Table C.3.6-2 Evaluation table on the performance test of boiler denitration equipment installation project
Construction Before carrying out 168 start-up trial operation of
Project position (scope) Boiler denitration equipment
stage complete machine
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
820
Air pressure test of entire denitration devices 20
Nitrogen replacement 20
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of boiler denitration equipment installation project=Obtained score/Score20=
results
Evaluator (signature):
Date
3 Quality record inspection and evaluation shall be enforced according to Table C.3.6-3
quality record evaluation table. Evaluation methods shall meet the requirements specified in
5.6.3 of this Part.
Table C.3.6-3 Evaluation table on the quality record of boiler denitration equipment installation project
Boiler denitration Construction Before carrying out 168 start-up trial operation of complete
Project position (scope)
equipment stage machine
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
Re-inspection records of
10
high-strength bolt after fastening
821
Confirmation and signature of
5
reducer pipe hydrostatic test
Construction tests
Confirmation and signature of
5
reducer storage pot hydrostatic test
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of boiler denitration equipment installation project=Obtained score/Score20=
results
Evaluator (signature):
Date
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
Weight: 16
Total score:
Total obtained score:
Evaluation
Quality record score of boiler denitration equipment installation project=Obtained score/Score16=
results
Evaluator (signature):
Date
822
stage complete machine
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
Weight: 20
Total score:
Evaluation Total obtained score:
results Quality record score of boiler denitration equipment installation project=Obtained score/Score20=
Evaluator (signature):
Date
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
823
of contents
Weight: 5
Total score:
Total obtained score:
Evaluation
Quality record score of boiler auxiliary machinery installation project =Obtained score/Score5=
results
Evaluator (signature):
Date
2 See Table C.3.7-2 for performance test inspection and evaluation items; performance
test inspection and evaluation methods shall meet the requirements of Article 5.7.1 in this
standard.
Table C.3.7-2 Auxiliary machinery installation performance test evaluation table
Installation of boiler auxiliary Construction Before carrying out 168 start-up trial operation of
Project position (scope)
machinery stage complete machine
Construction Evaluation
organization organization
Evaluation Obtained
Remark
No. Evaluation items Score results score
100% 70%
Weight: 40
Total score:
Total obtained score:
Evaluation
Quality record score of boiler auxiliary machinery installation project=Obtained score/Score40=
results
Evaluator (signature):
Date
3 Quality record inspection and evaluation shall be enforced according to Table C.3.7-3.
Evaluation methods shall meet the requirements specified in 5.7.3 of this Part.
Table C.3.7-3 Auxiliary machinery installation quality record evaluation table
Installation of boiler auxiliary Construction Before carrying out 168 start-up trial operation of
Project position (scope)
machinery stage complete machine
Evaluation
Construction organization
organization
Obtained Remark
Evaluation results
No. Evaluation items Score score
824
Equipment product certificate and quality certificate
1 10
document
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of boiler auxiliary machinery installation project=Obtained score/Score20=
results
Evaluator (signature):
Date
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
No. Evaluation items Score score
Weight: 20
Total score:
Total obtained score:
Evaluation
Quality record score of boiler auxiliary machinery installation project=Obtained score/Score20=
results
Evaluator (signature):
Date
825
shall be enforced according to Table C.3.7-5 implementation performance evaluation table of
compulsory provisions.
Table C.3.7-5 Implementation performance evaluation table of compulsory provision management for
boiler auxiliary machinery installation
Installation of boiler auxiliary Before carrying out 168 start-up trial operation of
Project position (scope) Construction stage
machinery complete machine
Evaluation
Construction organization
organization
Obtained
Evaluation results Remark
score
No. Evaluation items Score
Weight: 10
Total score:
Total obtained score:
Evaluation
Quality record score of boiler auxiliary machinery installation project=Obtained score/Score10=
results
Evaluator (signature):
Date
Construction Evaluation
organization organization
Obtained
Evaluation results Remark
score
No. Evaluation items Score
826
4 Valve layout and flange bolt connection technology 10
Weight: 5
Total score:
Evaluation Total obtained score:
results Quality record score of boiler auxiliary machinery installation project=Obtained score/Score5=
Evaluator (signature):
Date
C.3.8 Construction quality evaluation of equipments and piping insulation project in the
whole plant shall meet the requirements of 5.9 in this Part.
C.3.9 Score summary and analysis of each position (scope) in combustion engine
exhaust-heat boiler single project shall meet the requirements of 5.12 in this Part, and be
summarized according to those specified in Table C.3.10.Table C.3.10 Single project quality
comprehensive evaluation summary table
Single project name No. boiler unit Date
Construction organization
Installation of boiler
1 body and integral air 36
pressure test
Installation of
2 25
denitration equipment
Installation of boiler
3 13
auxiliary machinery
Thermal equipments
4 and piping insulation in 26
the whole plant
Total score:
C.3.10 Single project construction quality evaluation report shall meet the requirements of
5.13 in this Part.
827
Annex D
(Normative)
Quality Acceptance
D.1 See Table B.1 for confirmation and signature table of unit project appearance quality
acceptance.
Table D.1 Confirmation and signature table of unit project appearance quality acceptance
Project number:
Construction
Unit project name
organization
Acceptance result
No. Acceptance item name
Qualified Unqualified
Platform, stairway and handrail shall be stable and with good technology
Seepage point
Equipment and system
2 Leakage point
tightness
Serious leakage point
Color and luster shall be consistent, uniform, without flow mark and
3 Painting construction
wrinkle
828
Exposed screw thread shall be united and meet the specification
829
Annex E
(Normative)
830
Explanation of Wording in This Code
(Normative)
1.0.1 Words used for different degrees of strictness are explained as follows in order to
mark the differences in executing the requirements in this code:
1 Words denoting a very strict or mandatory requirement:
Must is used for affirmation; must not for negation.
2 Words denoting a strict requirement under normal conditions:
Shall is used for affirmation; shall not for negation.
3 Words denoting a permission of a slight choice or an indication of the most
suitable choice when conditions permit:
Should is used for affirmation; should not for negation.
4 May is used to express the option available, sometimes with the conditional
permit.
1.0.2 Shall comply with or Shall meet the requirements of is used in this code to
indicate that it is necessary to comply with the requirements stipulated in other relative
standards and codes. "May refer to" is used to indicate it is unnecessary to comply with the
requirements stipulated in other relative standards and codes.
831