HRSG Report

Aspen Exchanger Design and Rating Shell & Tube V9 Page 1
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Problem Definition
Description
Heading
Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Remarks
Application Options
Calculation mode Design (Sizing)
Location of hot fluid Tube side
Select geometry based on this dimensional standard SI
Calculation method Advanced method
Application Gas, no phase change

Condenser type Set default
Simulation calculation Set default
Application Vaporization
Vaporizer type Forced circulation
Simulation calculation Set default
Thermosiphon circuit calculation Set default
Process Data
Hot Side Cold Side
Fluid name Exhaust gases Water
In Out In Out
Mass flow rate kg/h 25106 896
Temperature C 242 161 99,64 151,85
Vapor fraction 1 1 0 1
Pressure (absolute) bar 1,013 0,90287 5 4,85
Pressure at liquid surface in column bar
Heat exchanged kW
Adjust if over-specified Flowrate Inlet temperature
Estimated pressure drop bar 0 0
Allowable pressure drop bar 0,11013 0,5
Fouling resistance m-K/W 0,0003 0,0003
Hot Side Properties
Hot Side Databank

Physical property package: User specified properties
Pressures
Hot side composition specification: Weight flowrate or %
bar
B-JAC VLE calculation method: Ideal
1,013
B-JAC VLE calculation type: Integral
0,9117
Aspen property method:
Aspen free-water method:
Aspen water solubility:
Aspen flash option: Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file:
Hot side - Stream properties
Specific Vapor mass

Temperature
enthalpy fraction
C kJ/kg
161 0 1
168,42 7,7 1
175,83 15,3 1
183,22 23 1
190,61 30,7 1
197,98 38,3 1
205,35 46 1
212,7 53,7 1
220,04 61,4 1
227,37 69 1
234,69 76,7 1
242 84,4 1
Hot side - Liquid properties
Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension
C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m
161
168,42
175,83
183,22
190,61
197,98
205,35
212,7
220,04
227,37
234,69
242
Hot side - Vapor properties
Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight
C kJ/(kg*K) W/(m*K) mPa*s kg/m3
161 1,033 0,033 0,0244 0,81 28,96561
168,42 1,034 0,0334 0,0247 0,8 28,96561
175,83 1,036 0,0339 0,025 0,79 28,96561
183,22 1,038 0,0343 0,0253 0,77 28,96561
190,61 1,039 0,0347 0,0256 0,76 28,96561
197,98 1,041 0,0352 0,0259 0,75 28,96561
205,35 1,042 0,0356 0,0261 0,74 28,96561
212,7 1,044 0,036 0,0264 0,73 28,96561
220,04 1,045 0,0365 0,0267 0,72 28,96561
227,37 1,047 0,0369 0,027 0,7 28,96561
234,69 1,049 0,0373 0,0273 0,69 28,96561
242 1,05 0,0377 0,0276 0,68 28,96561

Hot side - 2nd Liquid phase properties
Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension
161
168,42
175,83
183,22
190,61
197,98
205,35
212,7
220,04
227,37
234,69
242
Cold Side Properties
Cold Side Databank

Physical property package: User specified properties
Pressures
Cold side composition specification: Weight flowrate or %
bar
B-JAC VLE calculation method: Ideal 5
4,5
Aspen property method:
Aspen free-water method:
Aspen water solubility:
Aspen flash option: Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file:
Cold side - Stream properties
Specific Vapor mass

Temperature
enthalpy fraction
C kJ/kg
99,64 0 0
151,85 233,7 0
151,85 295,5 0,0290029
151,85 591 0,1677126
151,85 886,5 0,3064297
151,85 1182 0,4451465
151,85 1477,5 0,5838596
151,85 1772,9 0,722573
151,85 2068,4 0,861284
151,85 2363,9 1
156,85 2373,8 1
Cold side - Liquid properties
Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension
99,64 4,396 0,6806 0,28 948,36 0,0587
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85 4,58 0,6863 0,1787 901,99 0,0483
151,85
156,85
Cold side - Vapor properties
Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight
C kJ/(kg*K) W/(m*K) mPa*s kg/m3
99,64
151,85
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
151,85 1,976 0,0288 0,014 2,63 18,0151
156,85 1,977 0,0305 0,0142 2,6 18,0151
Cold side - 2nd Liquid phase properties
Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension
99,64
151,85
151,85
151,85
151,85
151,85
151,85
151,85
151,85
151,85
156,85
Geometry 1
Exchanger Type
Front head type B - bonnet bolted or integral with tubesheet

Shell type E - one pass shell
Rear head type M - bonnet
Exchanger position Horizontal
Location of front head for vertical units Set default
"E" shell flow direction (inlet nozzle location) Near rear head
ID OD Thickness series parallel

Shell(s) mm
Front head mm
RearHead mm
Kettle mm
Front cover type Ellipsoidal Front tubesheet thickness mm

Rear cover type Ellipsoidal (M,P,S,T,W types) Rear tubesheet thickness mm
Shell cover type Set default Tube projection from front tubesheet mm 3
Front cover welded to a cylinder Yes Tube projection from rear tubesheet mm 3
Rear cover welded to a cylinder Yes Distance from U-bend center to shell cover mm
Tubesheet type Normal

Tube to tubesheet joint Expanded only (2 grooves)(App.A 'i')
Include expansion joint None
Flange type - hot side Hub

Flange type - cold side Hub
Tubes
Number of tubes (total) Tube pitch mm 23,81

Number of tubes plugged Tube pattern 30-Triangular
Tube length mm Tube material Carbon Steel
Tube type Plain Tube surface Smooth
Tube outside diameter mm 19,05 Tube wall roughness mm
Tube wall thickness mm 2,11 Tube cut angle (degrees)
Wall specification Average
Lowfin Tube type As specified Longitudinal fins per tube

Fin density #/m Longitudinal fin height mm
Tube wall thickness mm 2,11 Longitudinal fin thickness mm
Tube root diameter mm Longitudinal root spacing mm
Fin height mm Longitudinal fin cut and twist length mm
Fin thickness mm
Outside/Inside surface area ratio Twisted tube twist pitch mm
Distance unfinned at baffle mm Shell type: within shroud (convert to) Set default
Shroud inlet location None
Tube insert type None Shroud inlet gap length mm
Twisted tape 360 degree twist pitchmm Shroud outlet gap length mm
Twisted tape thickness mm Shroud thickness mm 3,18
Tube internal enhancement Unspecified Skid bar angle (deg) 60
Baffles
Baffle type Single segmental

Tubes are in baffle window Yes
Baffle cut (% of diam.) outer
Align baffle cut with tubes Yes
Multi-segmental baffle starting baffle Set default
Baffle cut orientation Vertical
Baffle thickness mm
Baffle spacing center-center mm
Number of baffles
Baffle spacing at inlet mm
End length at front head (tube end to closest baffle) mm
End length at rear head (tube end to closest baffle) mm
Distance between baffles at central in/out for G,H,I,J shells mm
Distance between baffles at center of H shell mm
Special inlet nozzle support no Number of supports at center of H shell

Support or blanking baffle at rear end no Number of supports at inlet/outlet for G, H, I, J shells
Length of tube beyond support/blanking baffle mm Number of supports between central baffles
Number of extra supports for U-bends Number of supports at front head end space
Support/baffle to tangent of U-bend distance mm Number of supports at rear head end space
Baffle OD to shell ID diametric clearance mm Number of supports for K, X shells
Baffle tube hole to tube OD diametric clearance mm
Longitudinal Baffle
Window length at rear head for F, G, H shells mm
Window length at front head for G, H shells mm
Window length at center for H shells mm
Baffle thickness mm
Percent leakage across longitudinal baffle
Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance mm
Geometry 2
Baffles
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 0,6666667
Bundle
Tube layout option New (optimum) layout Open distance at top of layout mm
Main input / Tube layout inconsistencies Set default (use layout) Open distance at bottom of layout mm
Full or normal bundle Normal bundle Open distance on left side of layout mm
Tube pattern 30-Triangular Open distance on right side of layout mm
Tube pitch mm 23,81 Shell ID to outer tube limit diametric clearance mm
Tube passes Outer tube limit diameter mm
Pass layout orientation Program Horizontal pass partition width mm
Pass layout Mixed (H) Vertical pass partition width mm
Tube layout symmetry Standard symmetry Number of horizontal pass partition lanes
Number of sealing strip pairs Number of vertical pass partition lanes
Orientation of U-bends Undefined
Minimum U-bend diameter mm
Cleaning lane or tube alignment Unaligned
Number of tie rods
Tie rod diameter mm
Spacer diameter mm
Nozzles
Shell Side Tube Side

Shell side nozzle flange rating - -
Shell side nozzle flange type Slip on Slip on
Use separate outlet nozzles for hot side liquid/vapor flows no

Use separate outlet nozzles for cold side liquid/vapor flows no
Shell Side
Shell side nozzle location options Opposite sides

Location of nozzle at U-bend Set default
Nozzle diameter displayed on TEMA sheet Nominal
Tube Side
Geometry 3
Impingement Protection
Impingement protection device None
Impingement plate diameter mm
Impingement plate length (parallel to tube axis) mm
Impingement plate width (normal to tube axis) mm
Impingement plate thickness mm
Impingement plate distance in from shell ID mm
Impingement plate clearance to tube edge mm
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line
Height of column liquid level mm

Height of heat transfer region inlet mm
Height of return line to column mm
Construction Spec
Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel
Tube material thermal conductivity W/(m-K)

Tube material density kg/m
Tube material modulus of elasticity N/mm
Tubesheet cladding - hot side Set Default

Tubesheet cladding - cold side Set Default
Gaskets - hot side Flat metal jacketed fiber
Gaskets - cold side
Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Hot side Cold side

Design pressure (gauge) bar 3 6
Design temperature C 280 190
Vacuum design pressure (gauge) bar
Test pressure (gauge) bar
Corrosion allowance mm 3,18 3,18
Radiography Spot Spot
Program Options1
Design Options
Use shell ID or OD as reference Inside diameter

Shell side nozzle location options Opposite sides
Location of nozzle at U-bend Set default
Allow baffles under nozzles No
Use proportional baffle cut Yes
Number of tube rows between sealing strips 6
Percent of tubes to be plugged 0
Remove tubes for vapor disengagement space in flooded evaporator No
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 0,6666667
Increment Minimum Maximum

Shell diameter mm 25 150 2500
Tube length mm 150 1200 6000
Tube passes 1,2,4,6... 1 8
Baffle spacing mm 50,8 762
Baffle cut (% of diameter) 10 40
Shells in series 1 6
Shells in parallel 1 10
Use pipe for shells below this diameter mm 609,6
Hot Side Cold Side
Minimum fluid velocity m/s 0,01
Maximum fluid velocity m/s 100
Target % pressure drop in nozzles 15 15
Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only) 0,02
Allow local temperature cross Yes
Design search thoroughness options Normal

Basis for design optimization Minimum cost
Highest cost or area ratio considered 1,35
Minimum % excess surface area required 10
Show units that meet minimum actual/required surface area ratio 1
Show units that meet maximum actual/allowed hot side pressure drop ratio 1,5
Show units that meet maximum actual/allowed cold side pressure drop ratio 1,5
Optimisation item number to repeat 0
Thermal Analysis Options
Hot Side Cold Side

Liquid heat transfer coefficient W/(m-K)
Two phase heat transfer coefficient W/(m-K)
Vapor heat transfer coefficient W/(m-K)
Liquid heat transfer coefficient multiplier 1 1

Two phase heat transfer coefficient multiplier 1 1
Vapor heat transfer coefficient multiplier 1 1
Pressure drop multiplier 1 1
U-bend area will be considered effective for heat transfer Set default
Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler mm
Minimum allowable MTD Ft correction factor 0,7
Fouling calculation options Adjust both sides based on fouling input
Hot Side Cold Side

Fouling layer thickness mm
Fouling thermal conductivity W/(m-K)
Correlations
Pressure drop: friction / gravity, hot side friction only

Pressure drop: friction / gravity, cold side friction only
Vibration analysis method Full HTFS analysis
Tube axial stress N/mm
Effective cross flow fraction
Lowfin tube calculation method HTFS / ESDU
Single phase tubeside heat transfer method HTFS recommended method
Condensation Options
Desuperheating heat transfer method Wet wall
Condensation heat transfer model HTFS - Silver-Bell
Vapor shear heat transfer enhancement Use vapor shear enhancement
Liquid subcooling heat transfer/vertical Not Used
Priority for condenser outlet temperature (mixtures) Vapor-Gas
Vaporization Options
Subcooled boiling accounted for in Heat transfer & pressure drop
Post dryout heat transfer determined yes
Boiling Curve Correction

Heat flux reference point kW/m
Temperature difference (Delta T) reference point C
Boiling curve exponent on Delta T
Correction to boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Program Options 2
Enhancements
Shell side enhancements
Enhancement identification
Tube side enhancements

Enhancement identification
CalculationOptions
Maximum number of Iterations 100
Convergence tolerance - heat load 0,0001
Convergence tolerance - pressure 0,0001
Relaxation parameter 0,5
Calculation grid resolution Medium
Convergence criterion Stop when fully converged
Calculation step size 0,2
Pressure calculation option - hot side Outlet, with minimum
Pressure calculation option - cold side Outlet, with minimum
Warnings & Messages

Description
A default allocation of Hot stream 1: to the tubeside has been made. It is estimated that the chances
of this being correct are about 55 percent. Potentially important factors, such as a fluid being
Input Warning 1062
hazardous, or having material compatibility problems, could not be allowed for. Such fluids would
usually go on the tubeside.
No Maximum Allowable Pressure Drop was specified for either stream. Estimated values of 0,11013
bar (hot side) and 0,5 bar (cold side) were used. Design results are usually very susceptible to at
Input Warning 1063
least one of these values, and the estimates may not match your process requirements. Treat the
exchanger designs produced with caution.
One or more input liquid or vapor property data points for Stream 2 at pressure 5 bar have been
Advisory 1810
rejected, because they are either duplicate or incomplete.
One or more input liquid or vapor property data points for Stream 2 at pressure 4,5 bar have been
Advisory 1810
rejected, because they are either duplicate or incomplete.
The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load of
Note 1860 -588,2 kW, for a flow of 6,9739 kg/s, with outlet temperature 161 C and quality (vapor mass fraction)
1.
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of
Note 1860 588,4 kW, for a flow of 0,2489 kg/s, with outlet temperature 151,85 C and quality (vapor mass
fraction) 1.
Advisory 1446 The Advanced calculation has converged after 28 iterations
Note 1701 Design calculation successfully completed.
Consider using axial tube-side nozzles and conical head covers on one or both heads. This avoids
Advisory 1650
excessive nozzle/cylinder thickness from reinforcement of a large opening.
The shell-side design pressure is greater than that of the tube side. You may wish to consider putting
Advisory 1640
the high-pressure stream in the tubes to reduce the thickness of the shell.
The tube side is high fouling and the front head is a bonnet. You may wish to change to a removable
Advisory 1643
channel cover (A, C or N) for ease of mechanical cleaning.
The outlet temperature of stream 2 has changed from the initially specified value 151,85 C, to 152,08
C. These temperatures relate respectively to the estimated outlet pressure 4,85 bar, and the
Note 1925 calculated outlet pressure 4,98782 bar. Design and Checking calculations are based on fixed heat
load: temperatures can change when pressures change. If you want to avoid this change in
temperature, set the estimated outlet pressure to 4,98782 bar and repeat the calculation.
Optimization Path
Current selected case: 4

Shell Tube Length Pressure Drop Baffle Tube Units Total
Area Tube Design

Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass Status
mm mm mm bar bar mm Dollar(US)
1 725 3450 2906,4 1,19 0,01324 0,03 0,14736 1,34 * 605 4 1 761 1 1 44226 Near
2 750 3450 2841,6 1,21 0,01289 0,03 0,12994 1,18 * 655 4 1 824 1 1 47743 Near
3 775 3450 2785,5 1,24 0,01255 0,03 0,1177 1,07 * 655 4 1 878 1 1 50018 Near
4 800 3000 2714,9 1,1 0,01218 0,02 0,09511 0,86 655 3 1 940 1 1 50903 OK
5 825 3000 2656,8 1,13 0,01463 0,03 0,08515 0,77 655 3 1 1009 1 1 53581 OK
6 850 3000 2612 1,15 0,01434 0,03 0,0779 0,71 655 3 1 1070 1 1 56096 OK
7 875 2850 2571,8 1,11 0,01416 0,03 0,06867 0,62 655 3 1 1139 1 1 58250 OK
8 539,75 3450 2840,3 1,21 0,02437 0,05 0,12763 1,16 * 655 4 1 415 2 1 60046 Near
9 590,55 3000 2679,7 1,12 0,02241 0,04 0,08494 0,77 655 3 1 493 2 1 65496 OK
10 600 3000 2651,6 1,13 0,02379 0,05 0,08045 0,73 655 3 1 510 2 1 64462 OK
4 800 3000 2714,9 1,1 0,01218 0,02 0,09511 0,86 655 3 1 940 1 1 50903 OK
Recap of Design
Current selected case: A

A
Shell ID mm 800
Tube length - actual mm 3000
Tube length - required mm 2714,9
Pressure drop, SS bar 0,01218
Pressure drop, TS bar 0,09511
Baffle spacing mm 655
Number of baffles 3
Tube passes 1
Tube number 940
Number of units in series 1
Number of units in parallel 1
Total price Dollar(US) 50903
Program mode Design (Sizing)

Advanced
Calculation method
method
Area Ratio (dirty) 1,1
Film coef overall, SS W/(m2*K) 819
Film coef overall, TS W/(m2*K) 112
Heat load kW 588,3
Recap case fully recoverable Yes

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 800 - 3000 mm Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 163,3 m Shells/unit 1 Surf/shell(eff.) 163,3 m
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Water Exhaust gases
11 Fluid quantity, Total kg/s 0,2489 6,9739
12 Vapor (In/Out) kg/s 0 0,2489 6,9739 6,9739
13 Liquid kg/s 0,2489 0 0 0
14 Noncondensable kg/s 0 0 0 0
15
16 Temperature (In/Out) C 99,64 152,08 242 161
17 Dew / Bubble point C 151,85 151,85
18 Density Vapor/Liquid kg/m / 948,36 2,62 / 0,68 / 0,74 /
19 Viscosity mPa-s / 0,28 0,014 / 0,0276 / 0,0244 /
20 Molecular wt, Vap 18,02 28,97 28,97
21 Molecular wt, NC
22 Specific heat kJ/(kg-K) / 4,396 1,976 / 1,05 / 1,033 /
23 Thermal conductivity W/(m-K) / 0,6806 0,0289 / 0,0377 / 0,033 /
24 Latent heat kJ/kg 2130,2 2130,5
25 Pressure (abs) bar 5 4,98782 1,013 0,91789
26 Velocity (Mean/Max) m/s 0,41 / 1,07 60,41 / 62,68
27 Pressure drop, allow./calc. bar 0,5 0,01218 0,11013 0,09511
28 Fouling resistance (min) m-K/W 0,0003 0,0003 0,00039 Ao based
29 Heat exchanged 588,3 kW MTD (corrected) 43,32 C
30 Transfer rate, Service 83,2 Dirty 91,9 Clean 98,1 W/(m-K)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure bar 6 / / 3 / /
34 Design temperature C 190 280
T1 S2
35 Number passes per shell 1 1

36 Corrosion allowance mm 3,18 3,18 S1 T2
37 Connections In mm 1 19,05 / - 1 508 / -

38 Size/Rating Out 1 76,2 / - 1 457,2 / -
39 Nominal Intermediate / - / -
40 Tube No. 940 OD 19,05 TksAverage 2,11 mm Length 3000 mm Pitch 23,81 mm
41 Tube type Plain #/m Material Carbon Steel Tube pattern 30
42 Shell Carbon Steel ID 800 OD 824 mm Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 39,69 Vertical
Spacing: c/c 655 mm
47 Baffle-long - Seal Type Inlet 796,48 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 839 Bundle entrance 0 Bundle exit 24 kg/(m-s)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 4533,3 Filled with water 6632,9 Bundle 2836,7 kg
56 Remarks
57
58
Overall Summary
1 Size 800 X 3000 mm Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 168,8 / 163,3 / m Shells/unit 1
3 Surf/Shell (gross/eff/finned) 168,8 / 163,3 / m
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kW 588,3
7 Total flow kg/s 0,2489 6,9739 Eff. MTD/ 1 pass MTD C 43,32 / 43,01
8 Vapor kg/s 0 0,2489 6,9739 6,9739 Actual/Reqd area ratio - fouled/clean 1,1 / 1,18
9 Liquid kg/s 0,2489 0 0 0
10 Noncondensable kg/s 0 0 Coef./Resist. W/(m-K) m-K/W %
11 Cond./Evap. kg/s 0,2489 0 Overall fouled 91,9 0,01088
12 Temperature C 99,64 152,08 242 161 Overall clean 98,1 0,0102
13 Dew / Bubble point C 151,85 151,85 Tube side film 112 0,00893 82,02
14 Quality 0 1 1 1 Tube side fouling 2595,6 0,00039 3,54
15 Pressure (abs) bar 5 4,98782 1,013 0,91789 Tube wall 20077,1 5E-05 0,46
16 DeltaP allow/cal bar 0,5 0,01218 0,11013 0,09511 Outside fouling 3333,3 0,0003 2,76
17 Velocity m/s 0 0,9 62,68 58,29 Outside film 819 0,00122 11,22
18 Liquid Properties Shell Side Pressure Drop bar %
19 Density kg/m 948,36 Inlet nozzle 0,00454 37,3
20 Viscosity mPa-s 0,28 InletspaceXflow 0 0,04
21 Specific heat kJ/(kg-K) 4,396 Baffle Xflow 5E-05 0,44
22 Therm. cond. W/(m-K) 0,6806 Baffle window 0 0,03
23 Surface tension N/m OutletspaceXflow 0,0001 0,83
24 Molecular weight 18,02 Outlet nozzle 0,00747 61,36
25 Vapor Properties Intermediate nozzles
26 Density kg/m 2,62 0,68 0,74 Tube Side Pressure Drop bar %
27 Viscosity mPa-s 0,014 0,0276 0,0244 Inlet nozzle 0,0091 9,29
28 Specific heat kJ/(kg-K) 1,976 1,05 1,033 Entering tubes 0,00674 6,88
29 Therm. cond. W/(m-K) 0,0289 0,0377 0,033 Inside tubes 0,06482 66,18
30 Molecular weight 18,02 28,97 28,97 Exiting tubes 0,0094 9,6
31 Two-Phase Properties Outlet nozzle 0,00789 8,05
32 Latent heat kJ/kg 2130,2 2130,5 Intermediate nozzles
33 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s)
34 Reynolds No. vapor 3212,92 23103 26102,75 Shell nozzle inlet 0,94 839
35 Reynolds No. liquid 160,34 Shell bundle Xflow 0 0,9
36 Prandtl No. vapor 0,96 0,77 0,76 Shell baffle window 0 1,07
37 Prandtl No. liquid 1,81 Shell nozzle outlet 19,9 1039
38 Heat Load kW kW Shell nozzle interm
39 Vapor only 0,2 -588,2 m/s kg/(m-s)
40 2-Phase vapor 0 0 Tube nozzle inlet 54,23 2014
41 Latent heat 530,2 0 Tubes 62,68 58,29
42 2-Phase liquid 0 0 Tube nozzle outlet 62,81 2905
43 Liquid only 58,1 0 Tube nozzle interm
44 Tubes Baffles Nozzles: (No./OD)
45 Type Plain Type Single segmental Shell Side Tube Side
46 ID/OD mm 14,83 / 19,05 Number 3 Inlet mm 1 / 26,67 1 / 508
47 Length act/eff mm 3000 / 2903 Cut(%d) 39,69 Outlet 1 / 88,9 1 / 457,2
48 Tube passes 1 Cut orientation V Intermediate / /
49 Tube No. 940 Spacing: c/c mm 655 Impingement protection None
50 Tube pattern 30 Spacing at inlet mm 796,48
51 Tube pitch mm 23,81 Spacing at outlet mm 796,48
52 Insert None
53 Vibration problem (HTFS / TEMA) No / RhoV2 violation No
Overall Performance
Design (Sizing) Shell Side Tube Side

Total mass flow rate kg/s 0,2489 6,9739
Vapor mass flow rate (In/Out) kg/s 0 0,2489 6,9739 6,9739
Liquid mass flow rate kg/s 0,2489 0 0 0
Vapor mass quallity 0 1 1 1
Temperatures C 99,64 152,08 242 161
Dew point / Bubble point C 151,85 151,85
Operating Pressures bar 5 4,98782 1,013 0,91789
Film coefficient W/(m-K) 819 112
Fouling resistance m-K/W 0,0003 0,00039
Velocity (highest) m/s 1,07 62,68
Pressure drop (allow./calc.) bar 0,5 / 0,01218 0,11013 / 0,09511
Total heat exchanged kW 588,3 Unit BEM 1 pass 1 ser 1 par
Overall clean coeff. (plain/finned) W/(m-K) 98,1 / Shell size 800 - 3000 mm Hor
Overall dirty coeff. (plain/finned) W/(m-K) 91,9 / Tubes Plain
Effective area (plain/finned) m 163,3 / Insert None
Effective MTD C 43,32 No. 940 OD 19,05 Tks 2,11 mm
Actual/Required area ratio (dirty/clean) 1,1 / 1,18 Pattern 30 Pitch 23,81 mm
Vibration problem (HTFS) No Baffles Single segmental Cut(%d) 39,69
RhoV2 problem No Total cost 41808 Euro(EU)
Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Resistance Distribution
Overall Coefficient / Resistance Summary Clean Dirty Max Dirty

Area required (tube OD base) m 138,5 147,8 163,3
Area ratio: actual/required 1,18 1,1 1
Overall coefficient W/(m-K) 98,1 91,9 83,2
Overall resistance m-K/W 0,0102 0,01088 0,01202
Shell side fouling m-K/W 0 0,0003 0,0008
Tube side fouling 0 0,00039 0,00103
Resistance Distribution W/(m-K) m-K/W % % %
Shell side film 819 0,00122 11,97 11,22 10,15
Shell side fouling 3333,3 0,0003 2,76 6,65
Tube wall 20077,1 5E-05 0,49 0,46 0,41
Tube side fouling * 2595,6 0,00039 3,54 8,55
Tube side film * 112 0,00893 87,54 82,02 74,23
* Based on outside surface - Area ratio: Ao/Ai = 1,28

Shell by Shell Conditions
Shell 1
Shell heat load kW 588,4
Shell inlet temperature C 99,64
Shell outlet temperature C 152,08
Tube inlet temperature C 242
Tube outlet temperature C 161
Shell inlet vapor fraction 0
Shell outlet vapor fraction 1
Tube inlet vapor fraction 1
Tube outlet vapor fraction 1
Shell inlet pressure bar 5
Shell outlet pressure bar 4,98782
Tube inlet pressure bar 1,013
Tube outlet pressure bar 0,91787
Shell pressure drop bar 0,01218
Tube pressure drop bar 0,09513
Mean shell metal temperature C 148,72
Mean tube metal temperature C 154,03
Minimum tube metal temperature C 116,51
Maximum tube metal temperature C 160,45

Heat Transfer Coefficients
Film coefficients W/(m-K) Shell Side Tube Side

Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 819 / 112 / 143,9
Vapor sensible 62,5 / 112 / 143,9
Two phase 1029,9 / /
Liquid sensible 322,5 / /
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor 0,96 0,77 0,76
Liquid 1,81
Reynolds numbers Vapor Nominal 3212,92 23103 26102,75
Liquid Nominal 160,34
Fin Efficiency
MTD & Flux
Temperature Difference C Heat Flux (based on tube O.D) kW/m

Overall effective MTD 43,32 Overall actual flux 4
One pass counterflow MTD 43,01 Critical heat flux (at highest ratio) 150,4
LMTD based on end points 74,73 Highest actual flux 9,4
Effective MTD correction factor 0,58 Highest actual/critical flux
Wall Temperatures C
Shell mean metal temperature 148,72
Tube mean metal temperature 154,03
Tube wall temperatures (highest/lowest) 160,45 / 116,51
Duty Distribution
Heat Load Summary Shell Side Tube Side

kW % total kW % total
Vapor only 0,2 0,03 -588,2 100
2-Phase vapor 0 0 0 0
Latent heat 530,2 90,1 0 0
2-Phase liquid 0 -0,01 0 0
Liquid only 58,1 9,88 0 0
Total 588,4 100 -588,2 100
Effectiveness 0,9299
Pressure Drop
Pressure Drop bar Shell Side Tube Side

Maximum allowed 0,5 0,11013
Total calculated 0,01218 0,09511
Gravitational 0 0
Frictional 0,01217 0,09795
Momentum change 1E-05 -0,00283
m/s bar %dp m/s bar %dp
Pressure drop distribution
Near Inlet Near Outlet Near Inlet Near Outlet
Inlet nozzle 0,94 0,00454 37,3 54,23 0,0091 9,29

Entering bundle 0 62,68 0,00674 6,88
Inside tubes 62,68 58,29 0,06482 66,18
Inlet space Xflow 0 0 0,04
Bundle Xflow 0 0,9 5E-05 0,44
Baffle windows 0 1,07 0 0,03
Outlet space Xflow 0,74 0,0001 0,83
Exiting bundle 3,02 58,29 0,0094 9,6
Outlet nozzle 19,9 0,00747 61,36 62,81 0,00789 8,05
Liquid outlet nozzle
Vapor outlet nozzle
Intermediate nozzles
Flow Analysis
Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance

mm
Crossflow (B stream) 0,75 0,7 0,79
Window (B+C+F stream) 0,9 0,81 0,9
Baffle hole - tube OD (A stream) 0 0,01 0,01 0,4
Baffle OD - shell ID (E stream) 0,1 0,17 0,09 4,76
Shell ID - bundle OTL (C stream) 0,15 0,12 0,11 12,7
Pass lanes (F stream) 0 0 0
Rho*V2 Analysis Flow Area Velocity Density Rho*V2 TEMA limit

mm m/s kg/m kg/(m-s) kg/(m-s)
Shell inlet nozzle 279 0,94 948,36 839 2232
Shell entrance 975 0,27 948,36 69 5953
Bundle entrance 56692 0 948,36 0 5953
Bundle exit 31429 3,02 2,62 24 5953
Shell exit 4646 20,44 2,62 1095 5953
Shell outlet nozzle 4769 19,9 2,62 1039
mm m/s kg/m kg/(m-s) kg/(m-s)
Tube inlet nozzle 187767 54,23 0,68 2014
Tube inlet 162447 62,68 0,68 2691
Tube outlet 162447 58,29 0,74 2503
Tube outlet nozzle 150777 62,81 0,74 2905
Thermosiphons and Kettles
Thermosiphons
Thermosiphon stability
Vertical tube side thermosiphons

Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2)
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS
Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5
Vibration tube location Inlet row, centre Outer window, left Baffle overlap Top row
Vibration No No No No
W/Wc for heavy damping (LDec=0.1) 0,01 0,02 0,01 0,03
W/Wc for medium damping (LDec=0.03) 0,01 0,04 0,01 0,05
W/Wc for light damping (LDec=0.01) 0,02 0,06 0,02 0,08
W/Wc for estimated damping 0,01 0,05 0,01 0,04
Estimated log Decrement 0,03 0,02 0,03 0,03
Tube natural frequency cycle/s 96,92 30,9 96,92 96,92
Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass kg/m 1,11 1,11 1,11 1,11
Vibration tube number 6 8
Vibration tube location Inlet row, end Outer window, right
Vibration No No
W/Wc for heavy damping (LDec=0.1) 0,01 0,02
W/Wc for medium damping (LDec=0.03) 0,01 0,03
W/Wc for light damping (LDec=0.01) 0,02 0,05
W/Wc for estimated damping 0,01 0,03
Estimated log Decrement 0,03 0,03
Tube natural frequency cycle/s 96,92 38,12
Natural frequency method Exact Solution Exact Solution
Dominant span
Tube effective mass kg/m 1,11 1,11

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density: kg/m 7841,74

Tube axial stress: N/mm -0,19
Tube material Young's Modulus: N/mm 191131
U-bend longest unsupported length: mm
Resonance Analysis (HTFS)
Shell number: Shell 1

Resonance Analysis
Vibration tube number 1 1 1 2
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, left
Location along tube Inlet Midspace Outlet Inlet
Vibration problem No No No No
Span length mm 796,48 655 796,48 1451,48
Frequency ratio: Fv/Fn 0 0,07 0,1 0
Frequency ratio: Fv/Fa 0 0,05 0,03 0
Frequency ratio: Ft/Fn 0 0,04 0,07 0
Frequency ratio: Ft/Fa 0 0,03 0,02 0
Vortex shedding amplitude mm
Turbulent buffeting amplitude mm
TEMA amplitude limit mm
Natural freq., Fn cycle/s 96,92 96,92 96,92 30,9
Acoustic freq., Fa cycle/s 1113,26 138,3 362,91 1113,26
Flow velocity m/s 0 0,19 0,41 0,01
X-flow fraction 1 0,86 0,86 0,86
RhoV2 kg/(m*s2) 0 0 0 0
Strouhal No. 0,8 0,46 0,46 0,46

Vibration tube number 2 2 4 4 4
Vibration tube location Outer window, left Outer window, left Baffle overlap Baffle overlap Baffle overlap
Location along tube Midspace Outlet Inlet Midspace Outlet
Vibration problem No No No No No
Span length mm 1451,48 796,48 655 796,48
Frequency ratio: Fv/Fn 0,21 0,32 0 0,07 0,1
Frequency ratio: Fv/Fa 0,05 0,03 0 0,05 0,03
Frequency ratio: Ft/Fn 0,13 0,21 0 0,04 0,07
Frequency ratio: Ft/Fa 0,03 0,02 0 0,03 0,02
Natural freq., Fn cycle/s 30,9 30,9 96,92 96,92 96,92
Acoustic freq., Fa cycle/s 138,3 362,91 1113,26 138,3 362,91
Flow velocity m/s 0,19 0,41 0,01 0,19 0,41
X-flow fraction 0,86 0,86 0,86 0,86 0,86
RhoV2 kg/(m*s2) 0 0 0 0 0
Strouhal No. 0,46 0,46 0,46 0,46 0,46

Vibration tube number 5 5 5 6 6 6
Vibration tube location Top row Top row Top row Inlet row, end Inlet row, end Inlet row, end
Location along tube Inlet Midspace Outlet Inlet Midspace Outlet
Vibration problem No No No No No No
Span length mm 796,48 655 796,48 796,48 655 796,48
Frequency ratio: Fv/Fn 0 0,07 1,3 0 0,07 0,1
Frequency ratio: Fv/Fa 0 0,05 0,35 0 0,05 0,03
Frequency ratio: Ft/Fn 0 0,04 1,41 0 0,04 0,07
Frequency ratio: Ft/Fa 0 0,03 0,38 0 0,03 0,02
Natural freq., Fn cycle/s 96,92 96,92 96,92 96,92 96,92 96,92
Acoustic freq., Fa cycle/s 1113,26 138,3 362,91 1113,26 138,3 362,91
Flow velocity m/s 0,01 0,19 3,02 0 0,19 0,41
X-flow fraction 0,86 0,86 1 0,86 0,86 0,86
RhoV2 kg/(m*s2) 0 0 24 0 0 0
Strouhal No. 0,46 0,46 0,8 0,46 0,46 0,46

Vibration tube number 8 8 8
Vibration tube location Outer window, right Outer window, right Outer window, right
Location along tube Inlet Midspace Outlet
Vibration problem No No No
Span length mm 796,48 1310 796,48
Frequency ratio: Fv/Fn 0 0,17 0,26
Frequency ratio: Fv/Fa 0 0,05 0,03
Frequency ratio: Ft/Fn 0 0,11 0,17
Frequency ratio: Ft/Fa 0 0,03 0,02
Natural freq., Fn cycle/s 38,12 38,12 38,12
Acoustic freq., Fa cycle/s 1113,26 138,3 362,91
Flow velocity m/s 0,01 0,19 0,41
X-flow fraction 0,86 0,86 0,86
RhoV2 kg/(m*s2) 0 0 0
Strouhal No. 0,46 0,46 0,46

Methods Summary
Hot Side Cold Side

Heat transfer coefficient multiplier No No
Heat transfer coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction only friction only
Calculation method Advanced method

Desuperheating heat transfer method Wet wall
Multicomponent condensing heat transfer method HTFS - Silver-Bell
Vapor shear enhanced condensation Yes
Liquid subcooling heat transfer (vertical shell) Not Used
Subcooled boiling accounted for in Heat transfer & pressure drop

Post dryout heat transfer accounted for in Yes
Correction to user-supplied boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Single phase tube side heat transfer method HTFS recommended method
Lowfin Calculation method HTFS / ESDU
Tube Pass Multiplier 1

Basic Geometry
Unit Configuration
Exchanger type BEM Tube number 940
Position Hor Tube length actual mm 3000
Arrangement 1 parallel 1 series Tube passes 1
Baffle type Single segmental Tube type Plain
Baffle number 3 Tube O.D. mm 19,05
Spacing (center-center) mm 655 Tube pitch mm 23,81
Spacing at inlet mm 796,48 Tube pattern 30
Shell Kettle Front head Rear Head

Outside diameter mm 824 824 824
Inside diameter mm 800 800 800

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 26,67 88,9 508 457,2
Inside diameter mm 18,85 77,93 488,95 438,15
Height under nozzle mm 15,43 15,43
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
No No No
Impingement protection
impingement impingement impingement
Distance to tubesheet mm 2895 160
Tubes
Tubes
Type Plain Total number of tubes 940

Outside diameter mm 19,05 Number of tubes plugged 0
Inside diameter mm 14,83 Tube length actual mm 3000
Wall thickness mm 2,11 Tube length effective mm 2903
Area Ratio Ao/Ai 1,284247 Front tubesheet thickness mm 45,52
Pitch mm 23,81 Rear tubesheet thickness mm 45,52
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity W/(m-K) 47,8415
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m
Baffles
Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 39,69 /
Number 3 Nominal (% diameter) / 40 /
Spacing (center-center) mm 655 Actual (% area) / 36,97 /
Spacing at inlet mm 796,48 Cut orientation V
Spacing at outlet mm 796,48 Thickness mm 12,7
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 8
Spacing at center for H shell mm Tube rows in baffle window 14,5
End length of the front head mm 845 Baffle hole - tube od diam clearance mm 0,4
End length of the rear head mm 845 Shell id - tube od diam clearance mm 4,76
Variable Baffle Spacings
Supports-Misc. Baffles
Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle No Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
Bundle
Bundle
Shell ID to center 1st tube row mm Tube passes 1
From top 15,43 Tube pass layout Ribbon (single band)
From bottom 15,43 Tube pass orientation Standard (horizontal)
From right 19,28 U-bend orientation Undefined
From left 19,28 Horizontal pass lane width mm
Impingement protection None Vertical pass lane width mm
Impingement distance mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 0
Impingement plate width mm Outer tube limit mm 787,3
Impingement plate length mm Shell id - bundle otl diam clearance mm 12,7
Impingement plate thickness mm Tie rod number 6
Gross surface area per shell m 168,8 Tie rod diameter mm 12,7
Effective surface area per shell m 163,3 Sealing strips (pairs) 2
Bare tube area per shell m 163,3 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m 0 Tube projection from front tsht mm 3
U-bend area per shell m 0 Tube projection from rear tsht mm 3
Enhancements
Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number
Setting Plan
Views on arrow A
A
5584 Overall
T1
590 753 160 2735 473
562
T1 S2
S2
562
S1 T2
562
599
753 600 1800

Pulling Length 1680
S1
75 75
178
178
714
714
562
150 150
T2 2 Bolts 2 Bolts
Fixed Sliding
Nozzle Data Design Data Units Shell Channel Notes: Filename: Untitled
Ref OD Wall Standard Notes Design Pressure bar 6 3 Aspen Shell & Tube verification file
S1 27 mm 3,9 mm Slip on Design Temperature C 190 280 Service of Unit:
S2 89 mm 5,5 mm Slip on Full Vacuum 0 0 Item No.:
T1 508 mm 9,5 mm Slip on Corrosion Allowance mm 3,175 3,175 Date: Rev No.:
T2 457 mm 9,5 mm Slip on Test Pressure bar
Number of Passes 1 1
Radiography 0 0
Company Name
PWHT 0 0 City, State
Internal Volume m 0,6713 1,7814 Scale:
Rev: Date: Description Dwg. Chk. Appd. 0
Weight Summary TEMA Type: BEM
Setting Plan
Empty Flooded Bundle Size: 800 - 3000 Dwg No.: Rev:
4533 kg 6633 kg 2837 kg TEMA Class: 0 Untitled 1
Tubesheet Layout
19,05
940
23,8125
375,05 mm
Shell inside diameter mm 800
Front head inside diameter mm 800
Outer tube limit mm 787,3
Tube number (calcs.) 940
Tube number (layout) 940
Tube length mm 3000
Tube O.D. mm 19,05
Tube pitch mm 23,8125
Tube pattern 30
Tube passes 1
Tie rod number 6
Tie rod diameter mm 12,7
Sealing strips (pairs) 2
Baffle type Single segmental
375,05 mm
Centre to outer baffle cut mm 82,4889
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 18,8468
Shell Side Outlet Nozzle Inside Diameter mm 77,9272
Notes: Filename: Untitled

Aspen Shell & Tube verification file
Service of Unit:
Item No.:
Date: Rev No.:
Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type:
Tube Layout
Size: Dwg No.: Rev:
TEMA Class: R - refinery service Untitled 2
Costs/Weights
Weights kg Cost data Dollar(US)

Shell 868,4 Labor cost 38021
Front head 430,6 Tube material cost 6776
Rear head 397,7 Material cost (except tubes) 6106
Shell cover
Bundle 2836,7
Total weight - empty 4533,3 Total cost (1 shell) 50903
Total weight - filled with water 6632,9 Total cost (all shells) 50903
Analysis along Shell - Interval Analysis
Shell SS Fouling Tube

Point Shell Distance SS Bulk SS Vapor SS void SS Heat SS Heat
Pass Surface Metal SS Pressure
No. No. from End Temp. fraction fraction Load flux
No. Temp Temp
mm C C C bar kW kW/m2
1 1 1 2949 100,27 114,98 116,51 4,99546 0 0 0,7 4,7
2 1 1 2790 127,78 136,82 137,77 4,99546 0 0 31,3 2,9
3 1 1 2632 144,84 150,39 150,98 4,99546 0 0 50,4 1,8
4 1 1 2474 151,82 153,68 154,22 4,99546 0,01 0,37 64,3 1,7
5 1 1 2316 151,82 153,52 154,13 4,99546 0,04 0,67 78,6 1,9
6 1 1 2158 151,82 153,44 154,13 4,99546 0,07 0,79 94,7 2,1
7 1 1 2152 151,82 154,49 155,15 4,99546 0,07 0,79 95,3 2
8 1 1 1966 151,82 154,95 155,68 4,99545 0,11 0,86 115,7 2,3
9 1 1 1779 151,82 155,45 156,27 4,99545 0,15 0,9 138,6 2,5
10 1 1 1593 151,82 155,99 156,92 4,99544 0,2 0,93 164,3 2,9
11 1 1 1407 151,82 156,59 157,64 4,99543 0,25 0,94 193,1 3,2
12 1 1 1221 151,82 157,27 158,45 4,99542 0,32 0,96 225,6 3,6
13 1 1 1034 151,82 158,05 159,37 4,99541 0,38 0,97 262,1 4,1
14 1 1 848 151,82 158,97 160,45 4,9954 0,46 0,98 303 4,6
15 1 1 842 151,82 153,61 155,28 4,9954 0,46 0,98 304,5 5,1
16 1 1 684 151,82 153,67 155,55 4,99538 0,55 0,98 348,5 5,8
17 1 1 526 151,82 153,72 155,83 4,99536 0,64 0,99 398 6,5
18 1 1 368 151,82 153,75 156,13 4,99534 0,75 0,99 453,8 7,3
19 1 1 210 151,82 153,71 156,39 4,99532 0,86 1 516,5 8,3
20 1 1 51 151,81 152,83 155,89 4,99529 1 1 587,6 9,4

Point SS Film SS flow

No. Coef. pattern
W/(m2*K)
1 319,8
2 322,4
3 324
4 893,6 Strat. Spray
5 1104,3 Stratified
6 1308,3 Stratified
7 757,6 Stratified
8 725,3 Stratified
9 702 Stratified
10 685,5 Stratified
11 673,4 Stratified
12 663,1 Stratified
13 652,3 Stratified
14 638,7 Stratified
15 2864,9 Stratified
20 9293,1 Spray
Analysis along Shell - Physical Properties
Temperature C 99,64 147,66 151,83 151,83 151,82 151,81 151,8 151,79 151,78 151,78
Pressure bar 5 4,99889 4,99779 4,99668 4,99557 4,99446 4,99336 4,99225 4,99114 4,99004
Vapor fraction 0 0 0,09 0,19 0,29 0,39 0,5 0,6 0,7 0,8
Liquid density kg/m3 948,36 905,71 902,01 902,02 902,02 902,03 902,04 902,05 902,05 902,06
Liquid specific heat kJ/(kg*K) 4,396 4,565 4,58 4,579 4,579 4,579 4,579 4,579 4,579 4,579
Liquid thermal cond. W/(m*K) 0,6806 0,6858 0,6863 0,6863 0,6863 0,6863 0,6863 0,6863 0,6863 0,6863
Liquid viscosity mPa*s 0,28 0,1853 0,1788 0,1788 0,1788 0,1788 0,1788 0,1788 0,1788 0,1788
Surface tension N/m 0,0587 0,0491 0,0483 0,0483 0,0483 0,0483 0,0483 0,0483 0,0483 0,0483
Latent heat kJ/kg 2130,2 2130,2 2130,3 2130,3 2130,3 2130,4 2130,4 2130,4 2130,4 2130,5
Vapor density kg/m3 2,63 2,63 2,63 2,63 2,63 2,63 2,63 2,62
Vapor specific heat kJ/(kg*K) 1,976 1,976 1,976 1,976 1,976 1,976 1,976 1,976
Vapor thermal cond. W/(m*K) 0,0288 0,0288 0,0288 0,0288 0,0288 0,0288 0,0288 0,0288
Vapor viscosity mPa*s 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014
Temperature C 151,77 152,08
Pressure bar 4,98893 4,98782
Vapor fraction 0,9 1
Liquid density kg/m3 902,07
Liquid specific heat kJ/(kg*K) 4,579
Liquid thermal cond. W/(m*K) 0,6863
Liquid viscosity mPa*s 0,1788
Surface tension N/m 0,0483
Latent heat kJ/kg 2130,5 2130,5
Vapor density kg/m3 2,62 2,62
Vapor specific heat kJ/(kg*K) 1,976 1,976
Vapor thermal cond. W/(m*K) 0,0288 0,0289
Vapor viscosity mPa*s 0,014 0,014

Analysis along Tubes - Interval Analysis
Tube SS Fouling Tube TS Fouling

Shell Distance SS Bulk TS Bulk TS Vapor TS void
Pass surface Metal surface TS Pressure
No. from End Temp Temp. fraction fraction
No. temp. Temp temp
mm C C C C C bar
1 1 51 151,81 152,83 155,89 159,75 241,87 0,99595 1 1
1 1 210 151,82 153,71 156,39 159,78 232,16 0,99266 1 1
1 1 368 151,82 153,75 156,13 159,13 223,57 0,98938 1 1
1 1 526 151,82 153,72 155,83 158,5 215,93 0,98612 1 1
1 1 684 151,82 153,67 155,55 157,92 209,13 0,98287 1 1
1 1 842 151,82 153,61 155,28 157,39 203,08 0,97963 1 1
1 1 848 151,82 158,97 160,45 162,33 202,88 0,97951 1 1
1 1 1034 151,82 158,05 159,37 161,04 197,23 0,97564 1 1
1 1 1221 151,82 157,27 158,45 159,93 192,21 0,97178 1 1
1 1 1407 151,82 156,59 157,64 158,96 187,73 0,96793 1 1
1 1 1593 151,82 155,99 156,92 158,09 183,74 0,96408 1 1
1 1 1779 151,82 155,45 156,27 157,32 180,2 0,96023 1 1
1 1 1966 151,82 154,95 155,68 156,62 177,04 0,95638 1 1
1 1 2152 151,82 154,49 155,15 155,98 174,22 0,95252 1 1
1 1 2158 151,82 153,44 154,13 155 174,14 0,9524 1 1
1 1 2316 151,82 153,52 154,13 154,91 171,9 0,94913 1 1
1 1 2474 151,82 153,68 154,22 154,9 169,92 0,94585 1 1
1 1 2632 144,84 150,39 150,98 151,72 167,99 0,94258 1 1
1 1 2790 127,78 136,82 137,77 138,97 165,35 0,93937 1 1
1 1 2949 100,27 114,98 116,51 118,44 161,1 0,93623 1 1

Shell TS Heat TS Heat TS Film SS Film

No. Load flux Coef. Coef.
kW kW/m2 W/(m2*K) W/(m2*K)
1 -1 -9,4 114,7 9293,1
1 -72 -8,3 114,2 4369,9
1 -134,7 -7,3 113,8 3797,5
1 -190,3 -6,5 113,4 3423,4
1 -239,8 -5,8 113 3124,3
1 -283,8 -5,1 112,7 2864,9
1 -285,3 -4,6 112,6 638,7
1 -326,2 -4,1 112,3 652,3
1 -362,7 -3,6 112 663,1
1 -395,1 -3,2 111,8 673,4
1 -423,9 -2,9 111,6 685,5
1 -449,6 -2,5 111,4 702
1 -472,5 -2,3 111,2 725,3
1 -492,8 -2 111 757,6
1 -493,4 -2,1 111 1308,3
1 -509,6 -1,9 110,9 1104,3
1 -523,8 -1,7 110,8 893,6
1 -537,8 -1,8 110,7 324
1 -556,8 -2,9 110,5 322,4
1 -587,4 -4,7 110,3 319,8

Analysis along Tubes - Physical Properties
Temperature C 242 234,69 227,37 220,04 212,7 205,35 197,98 190,61 183,22 175,83
Pressure bar 1,013 1,00435 0,99571 0,98706 0,97841 0,96977 0,96112 0,95247 0,94383 0,93518
Vapor fraction 1 1 1 1 1 1 1 1 1 1
Liquid density kg/m3
Liquid specific heat kJ/(kg*K)
Liquid thermal cond. W/(m*K)
Liquid viscosity mPa*s
Surface tension N/m
Latent heat kJ/kg
Vapor density kg/m3 0,68 0,69 0,69 0,7 0,7 0,71 0,71 0,72 0,72 0,73
Vapor specific heat kJ/(kg*K) 1,05 1,049 1,047 1,045 1,044 1,042 1,041 1,039 1,037 1,036
Vapor thermal cond. W/(m*K) 0,0377 0,0373 0,0369 0,0365 0,036 0,0356 0,0352 0,0347 0,0343 0,0339
Vapor viscosity mPa*s 0,0276 0,0273 0,027 0,0267 0,0264 0,0261 0,0259 0,0256 0,0253 0,025
Temperature C 168,42 161
Pressure bar 0,92653 0,91789
Vapor fraction 1 1
Liquid density kg/m3
Liquid specific heat kJ/(kg*K)
Liquid thermal cond. W/(m*K)
Liquid viscosity mPa*s
Surface tension N/m
Latent heat kJ/kg
Vapor density kg/m3 0,73 0,74
Vapor specific heat kJ/(kg*K) 1,034 1,033
Vapor thermal cond. W/(m*K) 0,0334 0,033
Vapor viscosity mPa*s 0,0247 0,0244

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Aspen Exchanger Design and Rating Shell & Tube V9 Page 1

File: C:\Users\Boleminator\Desktop\Untitled.EDR Printed: 20.9.2017. at 6:45:23

Application Gas, no phase change

Hot Side Properties

Hot Side Databank

Hot side - Stream properties

Specific Vapor mass

Hot side - Liquid properties

Liquid specific Liquid thermal Liquid surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

Hot side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

C kJ/(kg*K) W/(m*K) mPa*s kg/m3

161 1,033 0,033 0,0244 0,81 28,96561

168,42 1,034 0,0334 0,0247 0,8 28,96561

175,83 1,036 0,0339 0,025 0,79 28,96561

183,22 1,038 0,0343 0,0253 0,77 28,96561

190,61 1,039 0,0347 0,0256 0,76 28,96561

197,98 1,041 0,0352 0,0259 0,75 28,96561

205,35 1,042 0,0356 0,0261 0,74 28,96561

212,7 1,044 0,036 0,0264 0,73 28,96561

220,04 1,045 0,0365 0,0267 0,72 28,96561

227,37 1,047 0,0369 0,027 0,7 28,96561

234,69 1,049 0,0373 0,0273 0,69 28,96561

242 1,05 0,0377 0,0276 0,68 28,96561

Hot side - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

Cold Side Properties

Cold Side Databank

B-JAC VLE calculation method: Ideal 5

Cold side - Stream properties

Specific Vapor mass

151,85 295,5 0,0290029

151,85 591 0,1677126

151,85 886,5 0,3064297

151,85 1182 0,4451465

151,85 1477,5 0,5838596

151,85 1772,9 0,722573

151,85 2068,4 0,861284

Cold side - Liquid properties

Liquid specific Liquid thermal Liquid surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

99,64 4,396 0,6806 0,28 948,36 0,0587

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

151,85 4,58 0,6863 0,1787 901,99 0,0483

Cold side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

C kJ/(kg*K) W/(m*K) mPa*s kg/m3

151,85 1,976 0,0288 0,014 2,63 18,0151

151,85 1,976 0,0288 0,014 2,63 18,0151

151,85 1,976 0,0288 0,014 2,63 18,0151

C kJ/(kgK) W/(mK) mPa*s kg/m3 N/m

C kJ/(kgK) W/(mK) mPa*s kg/m3

C kJ/(kgK) W/(mK) mPa*s kg/m3 N/m

C kJ/(kgK) W/(mK) mPa*s kg/m3 N/m

C kJ/(kgK) W/(mK) mPa*s kg/m3

C kJ/(kgK) W/(mK) mPa*s kg/m3 N/m