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4 Tech Spec Work 1 and 3 Part El Annex
4 Tech Spec Work 1 and 3 Part El Annex
REPUBLIC OF ALBANIA
TECHNICAL SPECIFICATIONS:
PARTICULAR SPECIFICATION
1. IMPORTANT NOTE
The present document reports the technical features of contractual work item and
equipments.
These technical features are used in the definition of price of works item as listed in
the BoQ “Work item list” chapter.
In particular the chapter 1.7. GENERAL AND PRELIMINARY of Particular
Specifications (Drawing n°3.4.3) page 14 state a general criterion that will allow the
Contractor to chose any equipment or material present in the market that satisfy the
contractual requests. It is important to notice that in the case of employment of
specific products in the definition of the prices (so named PA items of Price
Analysis list) the diction “or equivalent” was always used.
PRETREATMENT UNIT
Technical specification
The equipment will be installed in channel with the following minimum technical features:
- All made in stainless steel AISI 304;
- Frame made in stainless steel and spiral in carbon steel
- Spacing (circular hole) 3 mm;
- Maximum inclination 45°;
- Channel width 600 mm;
- Channel depth 1200 mm;
- Discharge height from channel edge 1200 mm;
- Axial total length 5600 mm;
- Compaction rate 35% SS;
- Maximum flowrate 317 m3/h (with ppm < 500 mg/l);
- Screw conveyor diameter 200 mm;
- Installed power 1.1 kW; international protection class IP55; insulation class F (Tmax=100°C+ 15°C);
- Power supply 400V three-phase – 50 Hz
- Rubberized canvas side straps for holding the side walls of the channel;
- Plates sliding screw conveyor in stainless steel Aisi 304;
- Compaction zone consists of a cylinder, "Johnson profile with polyethylene pipe for the return of the liquid in the
channel;
- Dry pipe transport;
- Dry pipe transport;
- Dry compacted material;
- bags in continued length 70 mt;
- N° 01 support foot telescopic;
- Eyebolts for lifting.
Sand collector
Technical specification
Table of Contents
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Performance characteristics. . . . . . . . . . . . . . . . . . . . 13
Weather protection cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Reaction time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation bracket for FMU 40/41 . . . . . . . . . . . . . . . . . . . . . . 34
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adapter flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Measured value resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cantilever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pulse frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Measuring error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wall Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Influence of the vapor pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Commubox FXA191 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Commubox FXA195 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . 14 Service Interface FXA193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation variants FMU 40, FMU 41 . . . . . . . . . . . . . . . . . . . . 14 Remote display FHX40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Installation variants FMU42, FMU44 . . . . . . . . . . . . . . . . . . . . . 15
Installation variants FMU 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Supplementary documentation . . . . . . . . . . . . . . . . . 40
Installation conditions for level measurements . . . . . . . . . . . . . . 15
System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Installation in narrow shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Installation conditions for flow measurements . . . . . . . . . . . . . . . 16
Description of device functions . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Blocking distance, nozzle installation . . . . . . . . . . . . . . . . . . . . . 18
Short instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Safety Instructions ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Safety Instructions NEPSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Control drawings Installation drawings . . . . . . . . . . . . . . . . . . . . 43
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Resistance to alternating temperature cycles . . . . . . . . . . . . . . . . 19
Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 19
2
Prosonic M
BD
20 mA
100%
E F
4 mA
0%
L00-FMU4x-15-00-00-de-001
E: Empty distance; F: Span (full distance); D: Distance from sensor membrane - product surface; L: Level; BD: Blocking
distance
Time-of-flight method
The sensor of the Prosonic M transmits ultrasonic pulses in the direction of the product surface. The pulses are
reflected back and received by the sensor. The Prosonic M measures the time t between pulse transmission and
reception. The instrument uses the time t (and the velocity of sound c) to calculate the distance D between the
sensor membrane and the product surface:
D = c ⋅ t/2
As the device knows the empty distance E from a user entry, it can calculate the level as follows:
L=E-D
An integrated temperature sensor compensates for changes in the velocity of sound caused by temperature
changes.
Calibration
Enter the empty distance E and the span F to calibrate the device.
Blocking distance
Span F may not extend into the blocking distance BD. Level echos from the blocking distance cannot be
evaluated due to the transient characteristics of the sensor.
3
Prosonic M
PLC
FieldCare FieldCare
transmitter power
supply unit
RMA422 operating and ENDRESS + HAUSER
included) DELTABAR: * * * * * * * *
ONLINE
1 QUICK SETUP
2 OPERATING MENU
3 PV 352 mbar
dsdmdm
df das.
asdas fa
asas la.
4 SV 0 °C
HELP SAVE
6
ENDRESS + HAUSER
9 Page
Up
Page
On
HART handheld
PQRS TUV WXYZ
7 8 9
,()‘ _<> +*/
. 0 -
FXA191/195 375
FIELD COMMUNICATOR
DXR375
Field Communicator
375
L00-FMxxxxxx-14-00-06-en-007
If the HART communication resistor is not built into the supply unit, it is necessary to insert a communication
resistor of 250 Ω into the 2-wire line.
Local operation
• with display and operating module VU 331
• with a Personal Computer, FXA 193 and the operating software FieldCare
Remote operation
• with HART handheld terminal DXR 375
• with a Personal Computer, Commubox FXA 191 and the operating software COMMUWIN II respectively
FieldCare.
4
Prosonic M
segment coupler
PROFIBUS DP
ENDRESS + HAUSER
PROFIBUS PA
T
More
operating and Functions
display module (valves etc)
VU331 ENDRESS + HAUSER
service adapter
- FXA291/ToF Adapter FXA291
%
– + E
- FXA193
Micropilot M Prosonic M
FieldCare
Levelflex M
L00-FMxxXXXX-14-00-06-en-001
personal computer
e.g. with
NI-FBUS configurator
power supply
FF link
power conditioner T T
Additional
operating and functions
display module (valves etc.)
VU331 ENDRESS + HAUSER service adapter
- FXA291/ToF Adapter FXA291
%
– + E
- FXA193
Levelflex M
L00-FMxxXXXX-14-00-06-en-003
5
Prosonic M
RS 232C Bus
FXN672
FXN 671 FXN 671 FXN 671
Gateway to
MODBUS, FIP,
ZA 672 ZA 672
PROFIBUS,
INTERBUS etc.
+ + +
mA1 mA1 mA1
operating and
display module
VU331 ENDRESS + HAUSER
– + E
Micropilot M Prosonic M
FXA193
Levelflex M
FieldCare Package
L00-FMxxXXXX-14-00-06-en-006
! Hinweis!
The FXN672 can be used with all 2-wire devices of the Prosonic M family.
6
Prosonic M
Multidrop-Connector
e.g. 2 x RN221N-B … FXN520
ENDRESS+HAUSER ENDRESS+HAUSER
Analog
Ethernet
RN 221N RN 221N
GSM
Fieldgate
FXA520
FXN 520
Fieldgate 20...45 VDC
Channel 1 Channel 2 FXA520
-
.
L00-FXA520xx-14-00-06-en-009
7
Prosonic M
Input
Measured variable The distance D between the sensor membrane and the product surface is measured.
Using the linearisation function, the device uses D to calculate:
• level L in any units
• volume V in any units
• flow Q across measuring weirs or open channels in any units
Measuring range The measuring range is limited by the range of a sensor. The sensor range is, in turn, dependent on the
operating conditions. To estimate the actual range, proceed as follows (see also the calculation example in the
diagram):
1. Determine which of the influences shown in the following table are appropriate for your process.
2. Add the corresponding attenuation values.
3. From the total attenuation, use the diagram to calculate the range.
Calm 0 dB
Waves 5 to 10 dB
Dust Attenuation
No dust formation 0 dB
None 0 dB
Small quantities 5 to 10 dB
Large quantities 10 to 40 dB
to 68°F (20°C) 0 dB
to 104°F (40°C) 5 to 10 dB
to 176°F (80°C) 10 to 20 dB
8
Prosonic M
65 (20)
FMU 44
62 (19)
59 (18)
55 (17)
52 (16)
49 (15)
FMU 43
46 (14)
39 (12)
36 (11)
33 (10)
FMU 42
30 (9)
26 (8)
FMU 41
23 (7)
20 (6)
16 (5)
13 (4) FMU 40
10 (3)
6 (2)
3 (1)
10 20 30 40 50 60 70 80
Attenuation / dB
L00-FMU4xxxx-05-00-00-en-002
These measuring conditions have been taken into account during the calculation of the maximum measuring
range in solid applications.
9
Prosonic M
Output
Output signal according to the instrument version ordered:
• 4 to 20 mA with HART protocol
• PROFIBUS PA
• Foundation Fieldbus (FF)
Signal on alarm Error information can be accessed via the following interfaces:
• Local display (error symbol, error code and plain text description)
• Current output (error current configurable)
• Digital interface
Linearization The linearization function of the Prosonic M allows conversion of the measured value into any unit of length
or volume. In open channels or measuring weirs, also a flow linearization is possible (calculation of the flow
from the measured level). The linearization table for calculating the volume in an horizontal cylindrical tank is
preprogrammed. You can also enter any number of other tables containing up to 32 value pairs either manually
or semi-automatically (by filling the vessel under controlled conditions).
The supplied FieldCare operating program can automatically calculate the table for any tank, weir or flume and
upload it into the device.
Flow curves for open channels can be calculated and entered into the instrument by FieldCare as well.
Auxiliary energy
Terminal compartment In the F12 housing, the terminals are located underneath the housing cover. In the T12 housing, they are under
the cover of the separate terminal compartment.
sealed terminal
compartment
L00-FMR2xxxx-04-00-00-en-001
10
Prosonic M
DC AC / DC
Commubox
FXA191/195 alternatively
communication
DXR375
resistor Commubox
(> 250 W) communication FXA191/195
resistor DXR375
(> 250 W)
4...20 mA
4...20mA
plant
1 2 3 4 ground
L- L+ I+ I- plant
5 6 1 2 ground
I+ I- L1/L+ N/L-
L00-FMxxxxxx-04-00-00-en-015 L00-FMxxxxxx-04-00-00-en-011
• Connect the connecting line to the screw terminals (line cross-sections of 20 to 14 AWG / 0.5 to 2.5mm)
in the terminal compartment.
• Use 2-wire twisted pair cable with shield for the connection.
• Protective circuitry against reverse polarity, RFI and over-voltage peaks is built into the device (see also
Technical Information TI 241F/00/en "EMC Test Procedures")
PROFIBUS PA
T-Box
plant
plant 1 2 3 4 ground
1 2 3 4 ground – +
– +
L00-FMxxxxxx-04-00-00-en-012 L00-FMxxxxxx-04-00-00-en-013
The digital communication signal is transmitted to the bus via a 2-wire connection. The bus also provides the
auxiliary energy. Use 2-wire twisted pair cable with shield.
Refer to the following operating manuals for information on cable types, and how to set up and ground the
network:
• BA 198F/00/de „PROFIBIS -DP/-PA, Guidelines for planning and commissioning“
• BA 013S/04/en „Foundation Fieldbus, Installation and Commissioning Guidelines“
Fieldbus plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening
the housing.
11
Prosonic M
Pin Meaning
1 Ground
1 3 –
2 Signal +
2 + 4 nc 3 Signal -
4 not connected
L00-FMxxxxxx-04-00-00-yy-016
Pin Meaning
1 Signal -
1 – 3 nc
2 Signal +
2 + 4 3 not connected
4 ground
L00-FMxxxxxx-04-00-00-yy-017
2-wire HART 4 mA 14 V 36 V
Standard
20 mA 8V 36 V
4 mA 14 V 30 V
IS (EEx ia)
20 mA 8V 30 V
4 mA 14 V 30 V
XP (EEx d)
20 mA 11 V 30 V
Fixed current,
adjustable, e.g. for Standard 11 mA 10 V 36 V
solar power
operation
(measured value via IS (EEx ia) 11 mA 10 V 30 V
HART)
1) Start-up current 11 mA
DC 10.5 to 32 V 600 Ω
12
Prosonic M
2-wire 51 mW to 800 mW
PROFIBUS PA max. 13 mA
Max. noise HART 500 Hz tob 10 kHz: Vrms = 2.2 mV (measured at 500 Ω)
Galvanic isolation With 4-wire devices, the evaluation electronics and power voltage are galvanically isolated from each other.
Performance characteristics
Reaction time The reaction time depends on the parameter settings. The minimum values are:
• 2-wire devices (FMU40/41/42): min. 2 s
• 2-wire diveces (FMU43 - PROFIBUS PA or FOUNDATION Fieldbus): min. 2 s
• 2-wire devices (FMU44): min. 3 s
• 4-wire devices (FMU40/41/42/43/44): 0.5 s
13
Prosonic M
Measuring error Typical specifications for reference operating conditions (include linearity, repeatability, and hysteresis):
1
whichever is greater
Influence of the vapor The vapor pressure at 20°C (68°F) gives a hint on the accuracy of the ultrasonic level measurement. If the vapor
pressure pressure at 20°C (68°F) is below 50 mbar (0.7 psi), ultrasonic level measurement is possible with very high
accuracy. This is valid for water, aqueous solutions, water-solid-solutions, dilute acids (hydrochloric acid,
sulfuric acid, ...), dilute bases (caustic soda, ...), oils, greases, slurries, pastes, ...
High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy. If
conditions like these are present, please contact procucer support.
Installation conditions
Installation variants FMU 40,
Installation with counter nut Installation with sleeve
FMU 41
Sealing ring
(EPDM)
supplied
ENDRESS+HAUSER
Prosonic M
Sealing ring
(EPDM)
Adapter flange supplied
Sensor Nozzle
L00-FMU4xxxx-17-00-00-en-002
14
Prosonic M
HA USER
ESS+
ENDR ic M
Proson
-
e.g. Zone 20
.
Zone 20
L00-FMU42xxxx-17-00-00-en-001
AU SER
ESS+H
ENDR ic M
Proson
slip-on flange
nozzle -
e.g.Zone 20
sensor .
Zone 20
L00-FMU43xxxx-17-00-00-en-001
7
1
5
1/6D
D
6 L
a
L00-FMU4xxxx-17-00-00-de-005
• Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between the sensor
and the tank wall (1) measuring 1/6 of the tank diameter.
• Use a protective cover, in order to protect the device from direct sun or rain (2).
• Avoid measurements through the filling curtain (4).
15
Prosonic M
• Make sure that equipment (5) such as limit switches, temperature sensors, etc. are not located within the
emitting angle α. In particular, symmetrical equipment (6) such as heating coils, baffles etc. can influence
measurement.
• Align the sensor so that it is vertical to the product surface (7).
• Never install two ultrasonic measuring devices in a tank, as the two signals may affect each other.
• To estimate the detection range, use the 3 dB emitting angle α.
Installation in narrow shafts In narrow shafts with strong interference echoes, we ENDRESS+HAUSER
Prosonic M
ENDRESS+HAUSER
Prosonic M
L00-FMU4xxxx-17-00-00-en-010
Installation conditions for flow • Install the Prosonic M at the inflow side, as close above the maximum water level Hmax as possible (take into
measurements account the blocking distance BD).
• Position the Prosonic M in the middle of the channel or weir.
• Align the sensor membrane parallel to the water surface.
• Keep to the installation distance of the channel or weir.
• You can enter the "Flow to Level" linearisation curve ("Q/h curve") using FieldCare or manually via the local
display.
Inflow Outflow
BD
Empty
Khafagi - Venturi - flume calibr.
Hmax Direction of flow
1 x b0
b0
L00-FMU4xxxx-17-00-00-en-003
16
Prosonic M
min. 2 H max
a
min. 2 H max
min. 3 H max
BD
Empty calibr.
L00-FMU4xxxx-17-00-00-en-012
17
Prosonic M
Blocking distance, Install the Prosonic M at a height so that the blocking distance BD is not undershot, even at maximum fill level.
nozzle installation Use a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of the nozzle
must be smooth and may not contain any edges or welded joints. In particular, there should be no burr on the
inside of the tank side nozzle end. Note the specified limits for nozzle diameter and length. To minimize
disturbing factors, we recommend an angled nozzle edge (ideally 45°).
FMU 43
FMU 40/41 FMU 42/44
BD
SD
E F
L
L
L
D D
D
L00-FMU4xxxx-17-00-00-en-004
BD: blocking distance; SD: safety distance; E: empty calibration; F: full calibration (span); D: nozzle diameter; L: nozzle
length
DN80/3" 9.45" (240 mm) 9.45" (240 mm) 9.80" (250 mm)
DN100/4" 11.8" (300 mm) 11.8" (300 mm) 11.8" (300 mm) 11.8" (300 mm)
DN150/6" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)
DN200/8" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)
DN250/10" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)
DN300/12" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)
Blocking distance 9.8" (0.25 m) 13.8" (0.35 m) 15.7" (0.4 m) 23.6" (0.6 m) 19.7" (0.5 m)
" Caution!
If the blocking distance is undershot, it may cause device malfunction.
! Note!
In order to notice if the level approaches the blocking distance, you can specify a safety distance (SD). If the
level is within this safety distance, the Prosonic M outputs a warning or alarm message.
18
Prosonic M
Ambient conditions
Ambient temperature -40 to +176°F (-40°C to +80°C)
The functionality of the LC display becomes restricted at Tu< -4°F (-20°C) and Tu> +140°F (+60°C).
If the device is operated outdoors in strong sunlight, you should use a protective cover.
" Caution!
Degree of protection IP 68 NEMA 6P applies for M12 PROFIBUS-PA plugs only when the PROFIBUS cable is
plugged in.
Vibration resistance DIN EN 60068-2-64 / IEC 68-2-64: 20 to 2000 Hz, 1 (m/s2)2/Hz; 3 x 100 min
Process conditions
Process temperature -40 to +176°F (-40°C to +80°C)
A temperature sensor is integrated in the sensor for correction of the temperature-dependent time-of-flight.
19
Prosonic M
Mechanical construction
Design; dimensions FMU40, FMU41
ENDRESS+HAUSER
Prosonic M
Ø 5.1” ENDRESS+HAUSER
Ø 5.1”
Prosonic M
(129) (129)
5.9” 6.4”
(150) (162)
3.3” 3.3”
(85) (85)
FMU 40 FMU 41
0.9” 0.9”
AF 60 (22) AF 60 (22)
1-½ NPT ~5.8” ~5.8”
(148) 2” NPT (148)
(G1½”)
~3.4” G2”
(~87) ~3.3”
(83)
Ø 1.5”
(39) Ø 1.9”
(50)
L00-FMU4xxxx-06-00-00-yy-006
ENDRESS+HAUSER
Prosonic M
Ø 5.1” ENDRESS+HAUSER
Ø 5.1”
Prosonic M
(129) (129)
5.9” 6.4”
(150) (162)
3.3” 3.3”
(85) (85)
FMU 42 FMU 44
~ 4.3” ~ 5.7”
3.3” ~ 4.2”
(110) (145)
(85) (107)
Ø 2.8”
(70) Ø 3.9”
(98)
L00-FMU4xxxx-06-00-00-yy-007
20
Prosonic M
FMU 42 FMU 44
ENDRESS+HAUSER ENDRESS+HAUSER
Prosonic M Prosonic M
F12/ F12/
T12 T12
M8 M8
4.1” 4.9”
(105) 1.2” 1.2”
(125)
(30) (30)
3.0” 4.7”
(75) (119) 4.7”
3.0” (119)
(75)
L00-FMU4xxxx-06-00-00-yy-008
FMU43
A B
F12
HA USER
ESS+
ENDR ic M
ENDRESS+HAUSER
Prosonic M
Ø 5.1” Proson
(129)
5.9”
(150)
~9.8”
2 x M8 3.0”
(248)
(75)
3.3”
(85)
3.5”
(89)
6.2”
Ø 9.1”
ANSI 4” (DN 100) (158)
(230)
L00-FMU4xxxx-06-00-00-yy-009
4.68" 0.98"
(119) (25)
4.84"
4.72"
(123)
(120)
0.08"
(2) 0.98"
(25)
1.57" 1.57"
(40) (40)
0.43"
(11)
L00-FMU4xxxx-06-00-00-yy-010
21
Prosonic M
A
B
0.79”
(20) G2”
ISO228
C
L00-FMU4xxxx-06-00-00-yy-011
4" 150 lbs / DN100 PN16 / 10K 100 175 mm 190.5 mm 228.6 mm 19 mm 45° 8
(6.90") (7.50") (9.00") (0.75")
6" 150 lbs / DN150 PN16 / 10 K 150 240 mm 241.3 mm 285 mm 23 mm 45° 8
(9.45") (9.50") (11.22") (0.91")
22
Prosonic M
Material
Aluminum, seawater resistant, powder-coated
Cover
• Aluminum, for version without local display
• Inspection glass for version with local display. This version cannot be supplied together with the ATEX II 1/
2 D certificate.
1) Producer supplies DIN/EN flanges made of stainless steel AISI 316L with the material number 1.4435 or
1.4404. With regard to their temperature stability properties, the materials 1.4435 and 1.4404 are grouped under
13E0 in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
23
Prosonic M
Human interface
Display and operating The LCD module VU 331 for display and operation is located beneath the housing cover. The measured value
elements is legible through the glass in the cover. Open the cover to operate the device.
LCD
Order
Messber
ENDR
MICR ESS+
Code:
Ser.-No.
:
Measurin
OPILOHAUS
eich
g range
U 16...36
4...20
T II ER
max.
20
(liquid crystal display)
Maulburg
mA V DC m
IP
65
T
A >70°C
Made in Germany
: t
>85°C
Symbols
– + E
3 keys
snap-fit
L00-FMxxxxxx-07-00-00-en-001
Symbol in display
continuous flashing
Key(s) Meaning
O and F
or Contrast settings of the LCD
S and F
Hardware lock / unlock
After a hardware lock, an operation of the instrument via display or
O and S and F communication is not possible!
The hardware can only be unlocked via the display. An unlock parameter must
be entered to do so.
24
Prosonic M
Selection list
HOME X F
F FG00 X F000 F001 F002 F003 F004 ...
X
FG01
O FG02 F F
FG03
O Help text
FG04 S
S
FG05
FG06
X
FG07 Envelope
... curve
L00-FMU4xxxx-07-00-00-en-004
dsdmdm
df das.
asdas fa
asas la.
dsdmdm
df das.
asdas fa
asas la.
FMU43: LIC0001
FMU42: LIC0001 ONLINE
ONLINE
1 GROUP SELECTION
1 GROUP SELECT
2 PV 8.7 m 2 PV 8.7 m Delete
HELP SAVE
H dsdmdm
df das.
asdas fa
asas la.
6
9
HELP SAVE FMU43: LIC0001
Page GROUP SELECTION
Up
1 BASIC SETUP
Bksp Delete 2 SAFETY SETTINGS Delete
3 TEMPERATURE
Page 4 LINEARIZATION
On Bksp 5 EXTENDED CALIBR.
#%& ABC DEF
1 2 3
Copy
GHI
Paste
JKL
Hot Key
MNO
H dsdmdm
df das.
asdas fa
asas la.
L00-FMU4xxxx-07-00-00-de-005
25
Prosonic M
Ex approval The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and
control or installation drawings (ZD).
26
Prosonic M
Ordering information
Product structure FMU 40 Certificates
A Variant for non-hazardous area
E NEPSI Ex nA II T6
G ATEX II 3G EEx nA II T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d(ia) IIC T6
K TIIS Ex ia II C T6
N CSA General Purpose
Q NEPSI DIP
S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
T FM XP Cl. I,II,III Div. 1 Gr. A-G
U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
V CSA XP Cl. I,II,III Div. 1 Gr. A-G
1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6
2 ATEX II 1/2D, Alu blind cover
4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6
5 ATEX II 1/3D
Y Special certificate
Process connection
R G 1½“ threadISO 228
N NPT 1½“ - 11,5 thread
Y Special version
Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10,5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version
Housing
A Aluminum F12 housing coated to IP 68
C Aluminum T12 housing coated to IP 68; with separate terminal compartment
D Aluminum T12 housing coated to IP 68; with separate terminal compartment;
with overvoltage protection
9 Special version
Screw union/entry
2 M20x1.5 screw union
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version
27
Prosonic M
Process connection
R G 2“ threadISO 228
N NPT 2“ - 11.5 thread
Y Special version
Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10.5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version
Housing
A Aluminum F12 housing coated to IP 68
C Aluminum T12 housing coated to IP 68 with separate terminal compartment
D Aluminum T12 housing coated to IP 68; with separate terminal compartment;
with overvoltage protection
9 Special version
Screw union/entry
2 M20x1.5 screw union
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version
28
Prosonic M
Process connection
M Mounting bracket FAU20
P UNI flange 3"/DN80/80, PP, max. 2.5bar abs./ 36psia
suitable for 3" 150lbs / DN80 PN16 / 10K 80
Q UNI flange 3"/DN80/80, PVDF, max. 2.5bar abs./ 36psia
suitable for 3" 150lbs / DN80 PN16 / 10K 80
S UNI flange 3"/DN80/80, 316L, max. 2.5bar abs./ 36psia
suitable for 3" 150lbs / DN80 PN16 / 10K 80
T UNI flange 4"/DN100/100, PP, max. 2.5bar abs./ 36psia
suitable for 4" 150lbs / DN100 PN16 / 10K100
U UNI flange 4"/DN100/100, PVDF, max. 2.5bar abs./ 36psia
suitable for 4" 150lbs / DN100 PN16 / 10K100
V UNI flange 4"/DN100/100, 316L, max. 2.5bar abs./ 36psia
suitable for 4" 150lbs / DN100 PN16 / 10K100
Y Special version
Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10.5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version
Housing
A Aluminum F12 housing coated to IP 68
C Aluminum T12 housing coated to IP 68, with separate terminal compartment
D Aluminum T 12 housing coated to IP 68, with separate terminal compartment; with
overvoltage protection
Y Special version
Gland/Entry
2 M20x1.5 gland
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug
6 7/8" FF plug
9 Special version
Sealing Sensor/Flange
2 VITON flat sealing
29
Prosonic M
Sealing Sensor/Flange
3 EPDM flat sealing
9 special version
Additional options
A Additional options not selected
30
Prosonic M
Process connection/material
P Flange DN 100/ANSI 4"/JIS 16K100, PP (universal slip-on flange included)
S Flange DN 100/ANSI 4"/JIS 16K100, SS 316TI (universal slip-on flange included)
K Without slip-on flange/without mounting bracket (customer mounting equipment)
M With mounting bracket
Y Special version
Power supply/communication
H 4 wire, 10.5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version
Housing
A Aluminium F12 housing coated to IP 68
9 Special version
Screw union/entry
2 M20x1.5 screw union
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version
31
Prosonic M
Process connection
A 8" 150lbs FF, 316L, max 2.5bar abs./36psia
E UNI flange 6"/DN150/150, PP, max 2.5bar abs./ 36psia,
suitable for 6" 150lbs / DN150 PN16 / 10K 150
F UNI flange 6"/DN150/150, PVDF, max 2.5bar abs./36psia,
suitable for 6" 150lbs /DN150 PN16 / 10K 150
G UNI flange 6"/DN150/150, 316L, max 2.5bar abs. 36psia,
suitable for 6" 150lbs / DN150 PN16 / 10K 150
H UNI flange DN200/200, PP, max 2.5bar abs./ 36 psia,
suitable for DN200 PN16 / 10K 200
J UNI flange DN200/200, PVDF, max 2.5bar abs./ 36psia,
suitable for DN200 PN16 / 10K 200
K UNI flange DN200/200, 316L, max 2.5bar abs./ 36psia,
suitable for DN200 PN16 / 10K 200
L 8" 150lbs FF, PP, max 2.5bar abs./ 36psia
M Mounting bracket FAU20
N 8" 150lbs FF, PVDF, max 2.5bar abs./ 36psia
T UNI flange 4"/DN100/100, PP, max 2.5bar abs./ 36psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
U UNI flange 4"/DN100/100, PVDF, max. 2.5bar abs./ 36 psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
V UNI flange 4"/DN100/100, 316L, max 2.5bar abs./ 36psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
Y Special version, to be specified
Operation
1 w/o display, via communication
2 4-line display VU331, Envelope curve display on site
3 Prepared for FHX40, Remote display (accessory)
9 Special version, to be specified
32
Prosonic M
Housing
A F12 Alu, coated IP68 NEMA6P
C T12 Alu, coated IP68 NEMA6P, Separate conn. compartment
D T12 Alu, coated IP68 NEMA6P + OVP, Sep. conn. compartment, OVP = overvoltage
protection
9 Special version, to be specified
CAble entry
2 Gland M20 (EEx d > thread M20)
3 Thread G1/2
4 Thread NPT 1/2
5 Plug M12
6 Plug 7/8“
9 Special version, to be specified
Additional option
A Basic version
Y Special version, to be specified
33
Prosonic M
Accessories
Weather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code:
543199-0001). The shipment includes the protective cover and tension clamp.
EN
DR
Orde MIC ES
Se r Code
RO S+H
r.-N PIL AU
o.: : OT SE
II R
Me
Messbe
asurireich
ng
ran
U 16 ge
ma
4...20...36 x. 20
Maulburg
mA V DC m
IP
65
T
A >7
0°C Made in Germany
: t >8
5°C
L00-FMR2xxxx-00-00-06-en-001
Æ 0.63"
(16)
9.84"
(250) 4.72"
(120)
0.12"
(3) 1.18"
(30)
L00-FMU4x-00-00-00-de-001
34
Prosonic M
Adapter flange
sealing ring
EPDM adapter flange
(supplied)
sensor nozzle
L00-FMUX3XXX-00-00-00-en-001
Sensor Connection
3 Thread ISO228 G1-1/2
4 Thread ISO228 G2
Flange Material
2 316L
7 Polypropylene
Sensor Connection
5 Thread NPT1-1/2
6 Thread NPT2
Flange Material
2 316L
7 Polypropylene
35
Prosonic M
Cantilever A
C
D M8
1.38”
2.95” 2.95” 3.94” (35)
B
(75) (75) (100)
C
4.13”
(105)
0.87” 0.26”
1.97” / 2.44” (22) 0.59”
(6.5)
(50 / 62) (15)
L00-FMU4xxxx-06-00-00-yy-005
• The 1.97" (50 mm) or 2.44" (62 mm) orifices serve for the mounting of the FMU 40 or FMU 41 sensor,
respecitvely.
• The 0.87" (22 mm) orifice may be used for an additional sensor.
36
Prosonic M
Mounting Frame
0.51” 3.94”
(13) (100)
2.17”
(55) 0.98”
(25)
0.13”
Ø 1.33” (3.2)
2.36”
(33.7) (60)
0.79” 0.16”
28” / 55”
(20) (4)
(700 / 1400)
1.77”
(45) 2.99”
(76)
0.26” 7.97”
(6.5) (200)
3.94”
(100)
3.94”
(100)
5.12”
(130) 5.91”
(150)
L00-FMU4x-00-00-00-yy-005
Wall Bracket
0.20” 0.13”
(5) (3.2)
ø 1.33”
0.26” (33.7)
7.09” (6.5)
(180) ~ 8.39”
(213)
4.33”
0.98” 5.91”
(110) 0.51”
(25) (150)
(13)
~ 3.46” 4.33”
(88) (110)
5.91”
(150)
L00-FMU4x-00-00-00-yy-006
316Ti/1.4571 919792-0001
Commubox FXA191 HART For intrinsically safe communication with FieldCare via the RS232C interface. For details refer to TI237F/00/
en.
Commubox FXA195 HART For intrinsically safe communication with FieldCare via the USB interface. For details refer to TI404F/00/en.
37
Prosonic M
Service Interface FXA193 The Service-Interface connects the Service plug of Proline and ToF instruments with the 9 pin RS 232C
interface of a PC. (USB connectors must be equipped with a usual commercial USB/Serial adapter.)
Product structure
Approvals
A For use in non-hazardous areas
B ATEX II (1) GD
C CSA/FM Class I Div. 1
D ATEX, CSA, FM
9 other
Connection cable
B Connection cable for ToF devices
E Connection cable for Proline and ToF devices
H Connection cable for Proline and ToF devices and Connection cable for Ex two-wire devices
X without connection cable
9 others
Associated documentation
• Technical Information: TI063D
• Safety Instructions for ATEX II (1) GD: XA077D
• Supplementary information for the cable adapters: SD092D
Commubox FXA291
The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser
Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to
TI405C/07/en.
! Note!
For the following producerinst ruments you need the "ToF Adapter FXA291" as an additional accessory:
• Cerabar S PMC71, PMP7x
• Deltabar S PMD7x, FMD7x
• Deltapilot S FMB70
• Gammapilot M FMG60
• Levelflex M FMP4x
• Micropilot FMR130/FMR131
• Micropilot M FMR2xx
• Micropilot S FMR53x, FMR540
• Prosonic FMU860/861/862
• Prosonic M FMU4x
• Tank Side Monitor NRF590 (with additional adapter cable)
• Prosonic S FMU9x
38
Prosonic M
Pipe-mounting
Wall-mounting (mounting bracket and plate
Prosonic M (without mounting bracket)
Micropilot M supplied optionally,
Levelflex M see product structure)
0.33”
4.72” (8.5)
Separate housing
(120)
FHX 40, NEMA 4
(IP 65)
EN
DR
Orde ES
S+
Se r Code HAU
r.-N
o.: : SE
Me
Messbere
asuri ich
ng
ran
R
7.09”
ge
U 16
4...20...36
ma
x. 20
4.80” (180)
Maulburg
mA V DC m
IP
65
T
A >7
(122) 6.30”
Made in Germany
0°C
: t
>85
°C
(160)
3.15”
(80)
Cable
3.46”
(88)
4.72”
4.65”
(120)
(118)
3.23”
3.78”
(82)
(96)
max. 3.15”
(80)
0.25” min. 1.18”
4.80”
(6.3) (30)
(122)
4.17”
(106)
pipe
L00-FMxxxxxx-00-00-06-en-003
Approval:
A Nn-hazardous area
1 ATEX II 2 G EEx ia IIC T6, ATEX II 3D
S FM IS Cl.I Div.1 Gr.A-D
U CSA IS Cl.I Div.1 Gr.A-D
N CSA General Purpose
K TIIS ia IIC T6 (in preparation)
Cable:
1 20m/65ft; for HART
5 20m/65ft; for PROFIBUS PA/FOUNDATION Fieldbus
Additional option:
A Basic version
B Mounting bracket, pipe 1"/ 2"
For connection of the remote display FHX40 use the cable which fits the communication version of the
respective instrument.
39
Prosonic M
Supplementary documentation
System Information SI 005F
Ultrasonic level measurement
Operating manual Depending on the communication variant ordered, the following operating manuals are supplied with the
device:
Profibus PA BA 238F
These instructions describe the installation and first commissioning of the Prosonic M. From the operating
menu, all functions are included, which are required for standard measurement tasks. Additional functions are
not contained in the manual.
Safety Instructions ATEX The following safety instructions are supplied with ATEX-certified device versions. If the devices are used in
explosive areas, comply with all the specifications in these safety instructions.
• FMU40 - 1*B*A*
ATEX II 1/2 G or II 2 G
• FMU41 - 1*B*A* HART (2-wire) F12 XA 174F
EEx ia II C T6
• FMU42 - 1*B*A***
• FMU40 - 1*B*D*
ATEX II 1/2 G or II 2 G
• FMU41 - 1*B*D* HART (2-wire) T12 with overvoltage protection XA 224F
EEx ia II C T6
• FMU42 - 1*B*D***
• FMU40 - 1*D*A*
- 1*F*A*
• FMU41 - 1*D*A* ATEX II 1/2 G or II 2 G • Profibus-PA
F12 XA 175F
- 1*F*A* EEx ia II C T6 • Foundation Fieldbus
• FMU42 - 1*D*A***
- 1*F*A***
• FMU40 - 1*D*D*
- 1*F*D*
• FMU41 - 1*D*D* ATEX II 1/2 G or II 2 G • Profibus-PA
T12 with overvoltage protection XA 225F
- 1*F*D* EEx ia II C T6 • Foundation Fieldbus
• FMU42 - 1*D*D***
- 1*F*D***
1) If the Operating Instructions have not been installed together with the "ToF Tool - FieldTool Package", they can be added to the installation subsequently.
40
Prosonic M
• FMU40 - 4*B*C*
- 4*D*C*
- 4*F*C*
• FMU41 - 4*B*C* • HART (2-wire)
ATEX II 1/2 G or II 2 G
- 4*D*C* • Profibus-PA T12 XA 176F
EEx d [ia] II C T6
- 4*F*C* • Foundation Fieldbus
• FMU42 - 4*B*C***
- 4*D*C***
- 4*F*C***
• HART (2-wire)
• FMU40 - G***** • HART (4-wire, DC) • F12
• FMU41 - G***** ATEX II 3G EEx nA II T6 • HART (4-wire, AC) • T12 XA 179F
• FMU42 - G******* • Profibus-PA • T12 with overvoltage protection
• Foundation Fieldbus
• FMU40 - 2*B*A*
- 2*D*A*
- 2*F*A*
- 5*B*A*
- 5*D*A*
- 5*F*A*
• FMU41 - 2*B*A*
- 2*D*A*
• HART (2-wire)
- 2*F*A* • ATEX II 1/2D
• Profibus-PA F12 XA 180F
- 5*B*A* • ATEX II 1/3D
• Foundation Fieldbus
- 5*D*A*
- 5*F*A*
• FMU42 - 2*B*A***
- 2*D*A***
- 2*F*A***
- 5*B*A***
- 5*D*A***
- 5*F*A***
• FMU40 - 2*G*A*
- 2*H*A*
- 5*G*A*
- 5*H*A*
• FMU41 - 2*G*A*
- 2*H*A* • ATEX II 1/2D • HART (4-wire, DC)
F12 XA 259
- 5*G*A* • ATEX II 1/3 D • HART (4-wire, AC)
- 5*H*A*
• FMU42 - 2*G*A***
- 2*H*A***
- 5*G*A***
- 5*H*A***
• FMU43 - 2*G*A*
- 2*H*A* • ATEX II 1/2 D or II 2 D • HART (4-wire, DC)
F12 XA 177F
- 5*G*A* • ATEX II 1/3 D or II 3 D • HART (4-wire, AC)
- 5*H*A*
• FMU43 - 2*D*A*
- 2*F*A* • ATEX II 1/2 D or II 2 D • Profibus-PA
F12 XA 178F
- 5*D*A* • ATEX II 1/3 D or II 3 D • Foundation Fieldbus
- 5*F*A*
41
Prosonic M
Safety Instructions NEPSI The following safety instructions are supplied with NEPSI-certified device versions. If the devices are used in
explosive areas, comply with all the specifications in these safety instructions.
• FMU40 - I*B*A*
Ex ia II C T1 ... T6
• FMU41 - I*B*A* HART (2-wire) F12 XA 436F
NEPSI GYJ071468
• FMU42 - I*B*A***
• FMU40 - I*B*D*
Ex ia II C T1 ... T6
• FMU41 - I*B*D* HART (2-wire) T12 with overvoltage protection XA 442F
NEPSI GYJ071468
• FMU42 - I*B*D***
• FMU40 - I*D*A*
- I*F*A*
• FMU41 - I*D*A* Ex ia II C T1 ... T6 • Profibus-PA
F12 XA 437F
- I*F*A* NEPSI GYK071468 • Foundation Fieldbus
• FMU42 - I*D*A***
- I*F*A***
• FMU40 - I*D*D*
- I*F*D*
• FMU41 - I*D*D* Ex ia II C T1 ... T6 • Profibus-PA
T12 with overvoltage protection XA 443F
- I*F*D* NEPSI GYJ071468 • Foundation Fieldbus
• FMU42 - I*D*D***
- I*F*D***
• FMU40 - J*B*C*
- J*D*C*
- J*F*C*
• FMU41 - J*B*C* • HART (2-wire)
Ex d [ia] II C T1 ... T6
- J*D*C* • Profibus-PA T12 XA 438F
NEPSI GYJ071468
- J*F*C* • Foundation Fieldbus
• FMU42 - J*B*C***
- J*D*C***
- J*F*C***
• FMU40 - Q*B*A*
- Q*D*A*
- Q*F*A*
• FMU41 - Q*B*A* • HART (2-wire)
DIP A21/A22 TA, T*
- Q*D*A* • Profibus-PA F12 XA 441F
NEPSI GYJ071468
- Q*F*A* • Foundation Fieldbus
• FMU42 - Q*B*A***
- Q*D*A***
- Q*F*A***
• FMU40 - Q*G*A*
- Q*H*A*
• FMU41 - Q*G*A* DIP A21/A22 TA, T* • HART (4-wire, DC)
F12 XA 444F
- Q*H*A* NEPSI GYJ071468 • HART (4-wire, AC)
• FMU42 - Q*G*A***
- Q*H*A***
42
Prosonic M
Control drawings Installation The following control or installation drawings are supplied with the FM, CSA and TIIS-certified device
drawings versions:
• FMU40 - S*B*A*
• FMU41 - S*B*A* FM IS HART (2-wire) F12 ZD 096F
• FMU42 - S*B*A***
• FMU40 - S*D*A*
- S*F*A*
• FMU41 - S*D*A* • Profibus-PA
FM IS F12 ZD 097F
- S*F*A* • Foundation Fieldbus
• FMU42 - S*D*A***
- S*F*A***
• FMU40 - S*B*D*
• FMU41 - S*B*D* FM IS HART (2-wire) T12 with overvoltage protection ZD 139F
• FMU42 - S*B*D***
• FMU40 - S*D* D*
- S*F*D*
• FMU41 - S*D* D* • Profibus-PA
FM IS T12 with overvoltage protection ZD 140F
- S*F*D* • Foundation Fieldbus
• FMU42 - S*D* D***
- S*F*D***
• FMU40 - T*B*C*
- T*D*C*
- T*F*C*
• FMU41 - T*B*C* • HART (2-wire)
- T*D*C* FM XP • Profibus PA T12 ZD 098F
- T*F*C* • Foundation Fieldbus
• FMU42 - T*B*C***
- T*D*C***
- T*F*C***
• FMU40 - U*B*A*
• FMU41 - U*B*A*
CSA IS HART (2-wire) F12 ZD 088F
• FMU42 - U*B*A***
• FMU44 - U*B*A***
• FMU40 - U*D*A*
- U*F*A*
• FMU41 - U*D*A*
- U*F*A* • Profibus-PA
CSA IS F12 ZD 099F
• FMU42 - U*D*A*** • Foundation Fieldbus
- U*F*A***
• FMU44 - U*D*A***
- U*F*A***
• FMU40 - U*B* D*
• FMU41 - U*B* D*
CSA IS HART (2-wire) T12 with overvoltage protection ZD 101F
• FMU42 - U*B* D***
• FMU44 - U*B* D***
• FMU40 - U*D*D*
- U*F*D*
• FMU41 - U*D*D*
- U*F*D* • Profibus-PA
CSA IS T12 with overvoltage protection ZD 102F
• FMU42 - U*D*D*** • Foundation Fieldbus
- U*F*D***
• FMU44 - U*D*D***
- U*F*D***
43
Prosonic M
• FMU40 - V*B*C*
- V*D*C*
- V*F*C*
• FMU41 - V*B*C*
- V*D*C*
• HART (2-wire)
- V*F*C*
CSA XP • Profibus PA T12 ZD 100F
• FMU42 - V*B*C***
• Foundation Fieldbus
- V*D*C***
- V*F*C***
• FMU44 - V*B*C***
- V*D*C***
- V*F*C***
Monitoring equipment
Thermal contacts opening temp. 125° C
Material
Impeller (.181) Cast iron
Impeller (185) Hard Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
Mechanical face seals
N 3127 Alternative
1
Inner seal
Corrosion resistant
Outer seal
Corrosion resistant
cemented carbide/ cemented carbide/
Aluminium oxide Corrosion resistant
Product cemented carbide
Submersible pump for pumping clean water, surface water and waste 2 Corrosion resistant Corrosion resistant
water containing solids or long-fibred material. cemented carbide/ cemented carbide/
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Denomination
3 Corrosion resistant Silicone carbide/
Product code 3127.181 cemented carbide/ Silicone carbide
Corrosion resistant
(Hard Iron™) 3127.185
cemented carbide
Installation P, S, T, Z, L1
Impeller characteristics LT, MT, HT, SH Surface Treatment
1For information about L-installation, see Technical Specification 894919 All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Process data Weight
Liquid temperature-standard max +40 °C
See dimensional drawing.
Depth of immersion max 20 m
The pH of the pumped liquid pH 5,5-14
Option
Liquid density max. 1100 kg/m3
3127.090 Ex. proof design
Motor data 3127.095 (High chromium) Ex. proof design
Warm liquid version on request
Frequency 60 Hz
Leakage sensor in stator housing FLS
Insulation class H (+180° C)
Leakage sensor in oil housing CLS
Voltage variation
Surface treatment Epoxy treatment
- continuously running max ± 5%
Other cables
- intermittent running max ± 10%
Zinc anodes
Voltage imbalance between phases max 2%
No. of starts/hour max 30
Accessories
Cable Discharge connections, adapters, hose connections and other
mechanical accessories.
Direct-on-line start
Electrical accessories such as pump controller, control panels, starters,
SUBCAB® 4G2,5 mm2
monitoring relays, cables.
4G2,5+2x1,5 mm2
4G4 mm2
4G4+2x1,5 mm2
2 N 3127
LT-Motor rating and performance
P2 [kW] / [hp]
curve 12
Installation
421
8 6
Rated current, A
Rated power, hp
5
422
6
H [m] / [ft]
LT
P S T Z 60 18
460 V, 60 Hz, 3 ~, 1740 r/min
16
422 7,3 9,8 75 0,83 • • • 50
422 7,5 9,9 62 0,85 • • • • • 14
421 10 13 75 0,87 • • • 40 12
230 V, 60 Hz, 1 ~, 1740 r/min
422 7,5 30 67 0,95 • • 10
30
422 7,5 30 67 0,95 • 8
Y/D starting current is approximately 1/3 of D starting current. 20 6
4
10
421
2 422
0 0
MT-Motor rating and performance 0 20 40 60 80 100
curve 0 200 400 600 800 10001200140016001800
Q [l/s] / [usgpm]
Installation
Ex proof version available
P2 [kW] / [hp]
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated current, A
Rated power, hp
10
7
438
8 6
439
5
6
P S T Z 4
460 V, 60 Hz, 3 ~, 1740 r/min
439 7,3 9,8 75 0,83 • • • H [m] / [ft]
439 7,5 9,9 62 0,85 • • •
439 10 13 75 0,87 • • • 70
MT
438 10 13 75 0,87 • • • 20
230 V, 60 Hz, 1 ~, 1740 r/min 60
439 7,5 32,0 66,0 0,97 • • • 16
50
Y/D starting current is approximately 1/3 of D starting current.
40 12
30
8
20
4 439
438
10
0 0
0 10 20 30 40 50 60 70 80
0 200 400 600 800 1000 1200 1400
Q [l/s] / [usgpm]
N 3127 3
HT-Motor rating and performance P2 [kW] / [hp]
16
curve
10
Installation
Ex proof version available 12
8 487 488
8 6
Power factor cos ϕ
Starting current, A
Curve/Impeller No
489
Rated current, A
Rated power, hp
4
4
H [m] / [ft]
HT
P S T Z 100 30
460 V, 60 Hz, 3 ~, 1740 r/min
489 7,3 9,8 75 0,83 • • • 80 25
487
489 7,5 9,9 62 0,85 • • •
487 10 13 75 0,87 • • • 20
488 10 13 75 0,87 • • • 60
489 10 13 75 0,87 • • • 15
230 V, 60 Hz, 1 ~, 1740 r/min 40
489 7,5 32,0 66,0 0,97 • • • 10 488
0 0
0 10 20 30 40 50 60
0 200 400 600 800 1000
Q [l/s] / [usgpm]
8
10 248
7
Power factor cos ϕ
Starting current, A
Curve/Impeller No
8 6
Rated current, A
Rated power, hp
249
5
6
H [m] / [ft]
160
SH
45
P S T Z 140
40
460 V, 60 Hz, 3 ~, 3395 r/min
120
248 11 13 113 0,91 • • • 35
249 11 13 113 0,91 • • • 100 30
Y/D starting current is approximately 1/3 of D starting current.
80 25
20
60
15
40 248
10 249
20 5
0 0
0 5 10 15 20 25 30
0 100 200 300 400 500
Q [l/s] / [usgpm]
4 N 3127
Dimensional drawing
N 3127 5
LT, P-installation LT, S-installation
6 N 3127
LT, Z-installation LT, L-installation
N 3127 7
MT, P-installation MT, P-installation JA 117
8 N 3127
MT, S-installation JA 117 MT, T-installation
N 3127 9
MT, Z-installation HT, P-installation
10 N 3127
HT, Z-installation
N 3127 11
SH, S-installation
12 N 3127
Technical specification
Submersible mixers S 4650, 50 Hz
S 4650
Monitoring equipment
Thermal contacts opening temp. 125 °C
Material
Stator housing Stainless steel
Shaft Stainless steel
Oil casing Vinyl ester based SMC
Propeller
S 4650
Two blade propeller
5° •
9° •
3
S 4650
Weight Accessories
See dimensional drawing. Stand and Single guide bar system, lifting equipment and other
mechanical accessories.
Mixer data chart Electrical accessories such as starters, alarm units.
See separate booklet or int.flygt.com, for further information
Propeller material ASTM 316 L
Propeller Fthrust N Pin kW Fthrust N Pin kW
code With jet ring (J) Without jet ring (F)
125803SX 860 3,6 1040 4,4
125805SX 1100 4,1 1290 5,4
125807SX 1350 4,8 1530 6,5
125809SX 1620 5,6
125811SX 1890 6,5
8:th digit - Hydraulic end (J=with jet ring, F=without jet ring)
Motor rating
Ex proof version available
Rated output power, kW
Option
4650.490 Ex. proof version
Warm liquid version on request
Leakage sensor in stator housing FLS
Leakage sensor in oil housing CLS
Seal flushing
Seal protection
Cutting rings
Cable protection
Two blade propeller
4
S 4650
Dimensional drawing
All drawings are available as Acrobat documents (.pdf) and With jet ring
AutoCad drawings (.dwg). Download the drawings from
int.flygt.com or contact your ITT Flygt representative for
more information.
All dimensions are in mm.
5
S 4650
Vortex shield
6
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
Technical specification
Oxymax W COS61
Dissolved oxygen measurement
Optical sensor according to the fluorescence quenching principle
Application
The continuous measurement of the dissolved oxygen
concentration is very important in many areas of water
management:
• Sewage treatment plants:
Oxygen measurement and regulation in the activated sludge
basin for a highly efficient biological cleaning process
• Water monitoring:
Oxygen measurement in rivers, lakes or seas as an indicator of
the water quality
• Water treatment:
Oxygen measurement for status monitoring of drinking water
for example (oxygen enrichment, corrosion protection etc.)
• Fish farming:
Oxygen measurement and regulation for optimum living and
growth conditions
Your benefits
• Optical technology:
– Minimum maintenance
– Maximum availability
• Compatible with tried-and-tested COS31 with COM2x3W:
– Easy measuring point changeover to optical technology
• Compatible with COS41 with COM2x3D with conversion kit
• Sensor with digital data transmission:
– Storage of calibration data in sensor
– Insensitive to electromagnetic interferences thanks to
digital communication to the transmitter
• Maximum measurement accuracy:
– Longterm-stable measurement
– Long maintenance intervals
– Intelligent sensor self monitoring
• No flow needed - measurement possible in still water
TI387C/24/ae/07.07
Oxymax W COS61
Sensor monitoring The optical signals are continuously monitored and analysed for plausibility.
If inconsistencies occur, an error message is output via the transmitter.
Aging of the sensor cap is detected. The transmitter first displays a warning for predictive maintenance and later
generates an error message.
In addition, the following fault conditions are detected in conjunction with the sensor check system of Liquisys
M COM2x3:
• Implausibly high or low measured values
• Disturbed regulation due to incorrect measured values
Measuring system The complete measuring system consists of the following at least:
• Oxygen sensor
• Transmitter, e.g. Liquisys M COM223/253
• Special measuring cable if extension is necessary
• Assembly, e.g. COA250 flow assembly, CYA611 immersion assembly or COA451 retractable assembly
Optional:
• CYH101 universal immersion assembly holder for immersion operation
• VS junction box (for cable extension)
• Chemoclean automatic spray cleaning system
1 2
4 3
a0007362
2
Oxymax W COS61
Input
Measured variable Dissolved oxygen [mg/l, ppm, % SAT or hPa]
Temperature [°C, °F)
Wiring
Electrical connection Direct connection to the transmitter
Connect the sensor directly to the transmitter (COM253-WX/WS) by using the special measuring cable with
SXP plug.
a0004118
SXP plug
Terminal Sensor with fixed cable (OMK) Sensor with TOP68 connection
COM223 (CYK71)
87 YE +UB YE +UB
0 GY 0V WH 0V
3
Oxymax W COS61
Always connect the sensor cable with the SXP plug to the junction box.
The cable extension to the transmitter then depends from the transmitter version, i.e. field device or panel
mounted device.
1
82
(3.23) 4
80
(3.15)
YE 87
GY 0
PK 96
BU
97
BN 88
GN 19
2 2 3
WH 18
mm (inch) a0004130
Performance characteristics
Response time t90: 60 s
Life time of the sensor cap >2 years (under reference operating conditions, protect against direct sun light)
4
Oxymax W COS61
Installation
Angle of installation The sensor can be installed up to the horizontal in an assembly, support or a suitable process connection.
Other angles and overhead installation are not recommended. Reason: possible sediment formation and
resulting falsification of measured value.
! Note!
The optimum installation angle is 45° (e.g. with assembly CYA611-0E).
a0004087
Angle of installation
A Permissible installation positions: 0 to 180 °
! Note!
Make sure you comply with the instructions for installing sensors. You will find them in the Operating
Instructions for the assembly used.
Environment
Ambient temperature range –20 to +60°C (-4 to 140°F)
Process
Process temperature –5 to 50°C (23 to 120°F)
5
Oxymax W COS61
Mechanical construction
Design, dimensions
220
(8.66)
220
186 (8.66)
(7.32) 186
(7.32)
Ø40 mm (inch)
(1.57) Ø40 mm (inch)
(1.57)
a0004083-en a0004084-en
Process connection G1
6
Oxymax W COS61
Ordering information
Product structure Certificate
A Ex free version
Cable length
0 Cable length: 1.5 m (4.9 ft)
1 Cable length: 7 m (23 ft)
2 Cable length: 15 m (49 ft)
8 Without cable (for TOP 68 version)
9 Special version acc. to customers specification
Sensor head
F G1, fixed cable with SXP plug
S G1, TOP68 plug
Accessories
0 without accessories
Accessories
! Note!
In the following sections, you find the accessories available at the time of issue of this documentation.
For information on accessories that are not listed here, please contact your responsible service.
7
Measuring cable OMK
• For use as extension cable between junction box VS and transmitter, not terminated
• Sold by the meter - order no. 50004124
CYK71 measuring cable
• Non-terminated cable for the connection of sensors (e.g. conductivity sensors) or the extension of
sensor cables
• Sold by the meter, order numbers:
– non-Ex version, black: 50085333
– Ex version, blue: 51506616
Turbimax W CUS65
Turbidity and solids content sensor
Installation and immersion sensor for low, medium and high
concentrations using the four-beam pulsed light method
TI370C/07/en/01.08
71067562
Turbimax W CUS65
S = Light source
E = Light receiver
S1 E1
S2 E2
a0008973
Measuring methods Depending on the version, the sensor uses the absorption light method (CUS65-A, -B, -C) or the scattered light
method (CUS65-D, -E).
Absorption light method
The measuring principle is based on the Lambert-Beer law. The turbidity of the medium is determined by the
weakening of the light beam.
The sensor LEDs send a directed light beam to the light receivers. The light beam intensity is weakened by the
solid matter particles in the medium.
IS
D
a0008974
2
Turbimax W CUS65
I0
S1 S2
a0008975
I0
IS
S1 I0 a
a0008976
C
0.8% Cal 10%
a0008980
! Note!
CUS65-E has a reversal point at approx. 0.8% of solid matter (as dry substance) and can thus not be calibrated
with water. Therefore only use the sensor starting from a concentration >10 g/l.
3
Turbimax W CUS65
Performance characteristics
Maximum measured error < 1% of measuring range end
(system measured error related to the primary formazine standard / tracing according to ISO 5725 and ISO
7027 / EN 27027)
Installation
Installation instructions Installation options:
• with retractable assembly CUA451
• with immersion pipe CYY105
! Note!
• Observe the required mounting clearance for the installation mode selected. Installing the sensor in pipes or
close to a wall can lead to backscattering resulting in signal increase, mainly with measurements in low
turbidity ranges (<100 FNU).
• Make sure the sensor is completey immersed at changing water levels.
a0008990
5
Turbimax W CUS65
45°
a0008991
Environment
Ambient temperature range -20 to 60 °C (0 to 140 °F)
Humidity 5 to 95 %
Ingress protection IP 68
Process
Temperature pressure
diagram °F
40 50 60 70 90 110 130
77 104 122
6 87
80
5
70
4 60
bar 50 psi
3
40
2 30
20
1 15
10 20 25 30 40 50 60
°C
a0008127
6
Turbimax W CUS65
Ordering information
Product structure TurbiMax W Measuring range, application
CUS 65 A 0 to 12 g/l, activated sludge, centrate
B 0 to 40 g/l, return sludge
C 0 to 50 g/l, primary sludge, digested sludge
D 1 to 1000 FNU, wastewater effluent, service water, condensate, boiler feedwater
E 10 to 150 g/l, centrifuge inlet, press inlet
Certificates
1 Factory calibration certificate
Process connection
A G1 + NPT 3/4 thread
Y Special version acc. to customer specification
Connecting cable
1 7 m (23 ft), SXP plug
2 15 m (49 ft), SXP plug
3 1 m (3.3 ft) + extension cable 10 m (32 ft), both with SXP plug
Seal
A Viton
Y Special version acc. to customer specification
8
Turbimax W CUS65
Accessories
Assemblies Retractable assembly Cleanfit CUA451
• retractable assembly with ball valve; for turbidity sensors; material: stainless steel
• ordering acc. to product structure (Technical Information TI369C/07/en)
Immersion assembly CYY105
• for sensor immersion in basins, SS 1.4404 (AISI 316L) pipe, SS 1.4571 (AISI 316Ti) fitting
• Ordering acc. to product structure (Technical Information TI092C/07/en)
R1 .59
130 (5.1)
(0
5 )
4 (0.16)
Æ11
)
130 (5.1) (0.43
300 (11.8)
130 (5.1)
160 (6.3)
11 (0.43)
130 (5.1)
mm (inch)
a0008997 a0008998
Transmitters CUM740
• Transmitter for turbidity and solids content measurement
• see Technical Information (TI232C/07/en)
9
Technical Information
TI 232C/07/en CUM 740
51504297
Applications
• Closed sewage treatment plant areas,
such as inflow, preclarifier, sludge
removal
• Process monitoring in high-tempera-
ture and hazardous areas in the
chemical industry, waste incinerators
and steam generation plants
CUM 740
ENDRESS+HAUSER
CUM 740
Measuring system
CUM 740 Sensor head Electronics
with CUS 61H-A2 US61-11.CDR
CUM 740
ENDRESS+HAUSER
CUM 740
Measuring system
Sensor head Zener barrier
CUM 740
US62-10.CDR
with CUS 62-G1
CUM 740
ENDRESS+HAUSER
CUM 740
CUM 740
ENDRESS+HAUSER
CUM 740
Flow assembly
2
Measuring principle Signal processing The sensor generates a turbidity or
Measured value preprocessing takes solids-dependent signal which is
place in the sensor. The connectable converted into a frequency signal.
sensors operate using the four-beam The frequency signals are assigned to
pulsed light method. corresponding turbidity units and solid
matter contents, and are shown in the
Turbidity is determined using different transmitter display.
optical measuring methods depending
on the sensor connected:
The CUM 740 is fully set up and Programming levels which go beyond
Operation calibrated in a menu-assisted software everyday operation processes are only
using a dirt-proof membrane keypad. accessible by entering a password.
The operator is guided interactively
through the operating menu. The All the calibration data and parameters
interface is a two-line plaintext display. are retained if there is a power failure
or when the device is shut down (non-
volatile RAM).
1 2 3
ENDRESS+HAUSER
CUM 740
Operating panel
1 LED display
(Measured value display)
2 LC display
(Plaintext display)
3 Mains switch 4
UM740-03.CDR
4 Membrane keypad
3
The 16-bit processor offers the following
Functions possibilities for signal evaluation:
• Measured value detection, display
and evaluation
• Menu control with alpha-numeric LC
display
• Measuring system monitoring incl.
sensor
• User parameter storage and
management
4
Dimensions
241 10
212 114,5
19
ENDRESS+HAUSER
CUM 740
185
152
60
Pg 11 Pg 11 Pg 11 Pg 13.5 69
Sensor connection box
Dimensions
Measuring transmitter
UM740-02.CDR
CUM 740
Installation
ENDRESS+HAUSER
CUM 740
ENDRESS+HAUSER
CUM 740
Installation examples
left:
Tank mounting
with CUS 61-G1
right:
Channel installation
US61-04.CDR US63-06.CDR
with CUS 63H-G1
5
Electrical connection
Sensor
Connection Terminals voltage
X2 to ground even
CUM 740 when the unit is
OUT
23 TxD
24 V DC / 100 mA
switched off !!!
27 0V 22 RxD Load max. 250V~/2A, 30V=/1A
26 +24 V NO
- 33 21 CTS 18 15 12 9 6 3
NC F1
+ 32 25 +24 V 20 GND 17 14 11 8 5 2 N
COM
Shield 31 24 0V 19 Shield 16 13 10 7 4 1 L
T 500 mA
I1 IN RS232 Cleaning Error Hold Alarm A Alarm B
4-20 mA Supply 230/115 V~
Electrical connection
CUM 740
UM740-11.CDR
Pin assignment
❏ Weather protection cover for wall ❏ Upright post for weather protection
Accessories mounting cover
Order no.: 50061258 Order no.: 50064291
300 60 x 60 x 2
320
270
1495
950
550
∅ 12
Accessories
left:
150
Weather protection
cover
right:
Upright post 120
for weather protection UM740-18.CDR UM740-19.CDR
cover
6
Technical data
General data
Instrument designation Transmitter CUM 740 for turbidity and solids content
Subject to modifications.
7
Product structure Transmitter CUM 740 for turbidity and solids content
Power supply
0 Power supply 230 V AC
1 Power supply 115 V AC
8 Power supply 24 V AC / DC
9 Special version
Communications
A RS 232 and 0/4 ... 20 mA
Y Special version
Version
1 One channel version
2 Two channel version
9 Special version
Additional equipment
A Standard version
Y Special version
Liquisys M COM223/253
Dissolved Oxygen Measurement
Transmitter for oxygen sensors
Application
The modular design of the transmitter allows easy adaption to a
variety of customer requirements. Starting with the basic version
for "measurement and alarm generation", the transmitter can be
equipped with additional software and hardware modules for
special applications. These modules can also be retrofitted as
required.
Areas of Application
• Sewage treatment plants
• Wastewater treatment
• Water treatment
• Drinking water
• Surface water: rivers, lakes, sea
• Fish farming
• Boiler feed water (trace measurement)
Your benefits
• Field or panel-mounted housing
• Universal application
• For analog and digital sensors
• Simple handling
– Logically arranged menu structure
– Simple single-point calibration in air, air-saturated water or
in the medium is possible
• Safe operation
– Excellent interference immunity
– Direct access for manual contact control
– User-defined alarm configuration
The basic unit can be extended with:
• 2 or 4 additional contacts for use as:
– Limit contacts (also for temperature)
– P(ID) controller
– Timer for simple rinse processes
– Complete cleaning with Chemoclean
• Plus package:
– User-defined current output characteristics
– Automatic cleaning trigger on alarm or limit violation
– Process monitoring
– Sensor live check
• HART® or PROFIBUS-PA/-DP
• 2nd current output for temperature, main measured value or
actuating variable
• Current input for flow rate monitoring with controller shut off
or for feedforward control
TI199C/24/ae/06.08
Liquisys M COM223/253
Calibration
The amperometric sensors are zero-current-free and only require a single-point calibration. This takes place
in air, air-saturated water or by reference calibration in the medium.
The optical sensor will be calibrated before shipment. If necessary it can be calibrated in air and for zero point.
Configuration
Different alarms are required depending on application and operator. Therefore the transmitter permits
independent configuration of the alarm contact and error current for each individual error. Unnecessary
or undesirable alarms can be suppressed in this manner. Up to four contacts can be used as limit contacts
(also for temperature), to implement a P(ID) controller or for cleaning functions.
Direct manual operation of the contacts (bypassing the menu) provides quick access to limit, control or
cleaning contacts, permitting speedy correction of deviations.
The serial numbers of the instrument and modules and the order code can be called up on the display.
Live check
The live check issues an alarm when the sensor signal does not change over a defined period of time. This may
be caused by blocking, passivation, separation from the process, etc.
Second current output The second current output can be configured for temperature, main measured value (oxygen content, partial
oxygen pressure) or actuating variable.
Current input The current input of the transmitter allows two different applications: controller shut-down in case of lower
flow rate violation or total failure in the main flow as well as feedforward control. Both functions are also
combinable.
Explosion proof versions for Field housing COM253 with power supply 24 V Application of transmitter and sensor in hazardous area
zone 2 zone 2
Field housing COM253 with power supply 230 V Application of transmitter as related electrical equipment in
non-hazardous area or in simple pressurized apparatus;
application of sensor in hazardous area zone 2
Panel mounted housing COM223 with Application of transmitter as related electrical equipment in
power supply 230 V or 24 V non-hazardous area or in simple pressurised apparatus;
application of sensor in hazardous area zone 2
2
Liquisys M COM223/253
3 5
REL 1
ALARM
REL 2
CAL REL
REL 1
E REL 2
7 6
REL 1
ALARM
REL 2
CAL REL
REL 1
E REL 2
C07-COM2x3xx-14-06-00-xx-002.eps
3
Liquisys M COM223/253
Input
Measured variables Oxygen
Temperature
Output
Current range 0/4 to 20 mA, galvanically separated, active
4
Liquisys M COM223/253
Contact outputs Switching current with ohmic load (cos ϕ = 1): max. 2 A
Switching current with inductive load (cos ϕ = 0.4): max. 2 A
Switching voltage: max. 250 V AC, 30 V DC
Switching power with ohmic load (cos ϕ = 1): max. 500 VA AC, 60 W DC
Switching power with inductive load (cos ϕ = 0.4): max. 500 VA AC, 60 W DC
5
Liquisys M COM223/253
Power supply
Electrical connection variant 1
(DX/DS) A S
41
BN 11
42
NTC G
RD 12 43
K 47
90
K O2
WH 48
H
A 91 49
A
GN
57
31
mA
58
I
B 32
O2 59
51
33
mA 52
J
C 34 53
* 81 54
55
D 10-50 V K
82 56
* 93 23 +
24 -
10-50 V L
E 94 mA
~ =
85 L1 L+
15 V
F 86 N L–
M
C07-COM2x3xx-04-06-00-xx-001.eps
The device is approved for protection class II and is generally operated without a protective ground connection.
6
Liquisys M COM223/253
41
BU 4 BU 97 B
RS 485 42
I
PK 3 PK 96 A 43
47
WH 7 WH 18
O2 48
J
GN 6 GN 19 49
57
31
mA 58
D K
32 59
O2
51
33
mA
52
L
E 34 53
* 81 54
55
F 10-50 V M
82 56
* 93 23 +
24 -
G 10-50 V N
94
mA
~ =
85 L1 L+
15 V
H N L–
86 O
C07-COM2x3xx-04-06-00-xx-003.eps
The device is approved for protection class II and is generally operated without a protective ground connection.
! Note!
The signals "Sensor signal" and "Alarm" are not used by COS61 and the TOP68-versions.
7
Liquisys M COM223/253
GY
41
87 +
GY 2 GY 0 8.5 V DC 42
0
I
BN 5 BN 88 - 8.5 V DC 43
47
BU 4 BU 97 B
RS 485 48
96
J
PK 3 PK A 49
57
WH 7 WH 18
O2
58
K
GN 6 GN 19 59
51
31
mA 52
D L
32 53
O2
54
33
mA mA
55
P E 34 M
mA 56
* 81 23 +
F 10-50 V 24 -
N
82
mA
*
~ =
93 L1 L+
N L–
G 10-50 V O
94
C07-COM2x3xx-04-06-00-xx-006.eps
The device is approved for protection class II and is generally operated without a protective ground connection.
! Note!
The signals "Sensor signal" and "Alarm" are not used by COS61 and the TOP68-versions.
Sensor COS61 uses the aux. voltage 15 V. This eliminates the galvanic isolation to the signal output 2.
To connect both signal outputs to a process control system, the inputs of the process control system must be
galvanically isolated. If the inputs are not galvanically isolated, you can connect "signal output 2" via an isolation
converter (0/4 - 20 ma / 0/4 - 20 mA) to the input of the process control system.
8
Liquisys M COM223/253
Connection of sensor The oxygen sensors are supplied with the measuring cable. To extend this cable, you have to use a junction
box and an extension cable (see "Accessories").
O2
S
11 12 90 91
BN RD WH GN
Shield
K A
CYK71
C07-COM2x3xx-04-06-00-xx-002.eps
8.5 V DC
8.5 V DC
8.5 V DC
8.5 V DC
O2
RS 485
RS 485
15 V
S _ S
+ 0 _
87 0 88 97 96 18 19 + 0 + 0
85 86 0 88 97 96 18 19
YE GY BN PK WH GN
Shield
BU YE GY BN BU PK WH GN
Shield
GY
OMK OMK
C07-COM2x3xx-04-06-00-xx-005.eps C07-COM2x3xx-04-06-00-xx-007.eps
COS31/71 to transmitter (WX/WS) with OMK cable COS61 to transmitter (WX/WS) with OMK cable
9
Liquisys M COM223/253
Performance characteristic
Resolution Oxygen:
COS31, COS41, COS61: 0.01 mg/l / 0.1 % SAT / 1 hPa
COS71: 0.001 mg/l / 0.1 % SAT / 1 hPa
Temperature: 0.1°C (32°F)
Slope adjustment range COS31: 75 to 140 % (nominal 290 nA, in air, 20°C (68°F), 1013 hPa)
COS41: 75 to 140 % (nominal 290 nA, in air, 20°C (68°F), 1013 hPa)
COS61: 75 to 140 % (nominal 1340 nA, in air, 20°C (68°F), 1013 hPa)
COS71: 50 to 150 % (nominal 8000 nA, in air, 20°C (68°F), 1013 hPa)
10
Liquisys M COM223/253
Installation conditions
Installation instructions
Pg 13.5
Pg 7
Pg 16
11
(0.43)
M5
157
REL 1
CAL REL
REL 2
ALARM
(6.18)
REL 1
E REL 2
70 247
(2.76) (9.72)
Ø6
(0.24)
70
115 (2.76)
(4.53)
154
(6.06)
170
(6.69)
mm (inch)
C07-CxM253xx-06-06-00-en-001.EPS
Field instrument
Ø max. 60
(2.36”)
1
C07-CxM253xx-11-06-00-en-003.EPS
Mounting on pipes
11
Liquisys M COM223/253
C07-CxM253xx-11-06-00-xx-001.EPS
2
Ø6
(Ø 0.24)
154
(6.06)
mm (inch)
C07-CxM253xx-11-06-00-en-002.EPS
3
2
1
3
C07-CxM253xx-11-06-00-xx-004.EPS
Mounting of the field instrument with mounting post and weather protection cover
1 -3 Mounting holes
12
Liquisys M COM223/253
6
(0.24)
96
(3.78)
92
(3.62)
90
(3.54)
139 149.5
(5.47) (5.89)
mm (inch)
C07-CxM223xx-06-06-00-en-001.EPS
92+0.5
+0.02
(3.62 )
92+0.5
+0.02
(3.62 )
1
2
3
92
90
(3.62)
(3.54) 96 3
3
(3.78)
57
(2.24) 33
(1.30)
max. 45
approx. 25 139 (1.77) 6
(0.98) (5.47) (0.24)
approx. 165 mm (inch)
(6.50) *
C07-CxM223xx-11-06-00-en-001.EPS
13
Liquisys M COM223/253
Environment
Ambient temperature -10 to +55°C (+14 to +131°F)
Electromagnetic compatibility Interference emission and interference immunity acc. to EN 61326: 1997 / A1: 1998
Mechanical construction
Dimensions Panel mounted instrument: 96 x 96 x 145 mm (3.78 x 3.78 x 5.71 inches)
Installation depth: approx. 165 mm (6.50")
Field instrument: 247 x 170 x 115 mm (9.72 x 6.69 x 4.53 inches)
14
Liquisys M COM223/253
Human interface
Display elements
1 7
mg/l
R232
2 6
3 5
4
C07-COM2x3xx-19-06-00-en-001.eps
Operating elements
1 LC display for displaying the measured values and configuration data
2 Field for user labelling
3 4 main operating keys for calibration and device configuration
4 Changeover switch for automatic/manual mode of the relays
5 LEDs for limit contactor relay (switch status)
6 LED for alarm function
7 Display of the active contact and key for relay changeover in manual mode
The display simultaneously shows the current measured value and the temperature - the essential process data.
Brief information texts in the configuration menu provide assistance with parameter configuration.
Instrument control functions All instrument control functions are arranged in a logical menu structure. Following access code entry, the
individual parameters can be easily selected and modified as needed.
Version Approval
COM253-..4...
COM223-..4... ATEX II 3G [EEx nAL] IIC
COM223-..6...
15
Liquisys M COM223/253
Ordering information
Product structure Version
DX Sensor COS41 / 4 / 4HD, basic functions
DS Sensor COS41 / 4 / 4HD, with additional functions (Plus package)
WX Sensor COS31 / 61 / 71 / 3 / 3HD, basic functions
WS Sensor COS31 / 61 / 71 / 3 / 3HD, with additional functions (Plus package)
Output
0 1 x 20 mA, dissolved oxygen
1 2 x 20 mA, dissolved oxygen and temperature/actuating variable
3 PROFIBUS PA
4 PROFIBUS DP
5 1 x 20 mA, dissolved oxygen with HART®
6 2 x 20 mA, dissolved oxygen with HART® and temperature/actuating variable
COM253-
complete order code
COM223-
Additional functions of the • Current output table to cover large areas with varying resolution, fields O23x
Plus package • Process Check System (PCS): live check of the sensor, function group P
• Automatic cleaning function start, field F8
• At version DS: air pressure measurement
16
Liquisys M COM223/253
Accessories
Sensors • Oxymax W COS31
oxygen sensor for drinking water and wastewater measurements, SS 1.4571 , potentiostatic
amperometric principle
ordering acc. to product structure, see Technical Information (TI285C/24/ae)
• Oxymax W COS41
oxygen sensor for drinking water and wastewater measurements, POM, amperometric principle
ordering acc. to product structure, see Technical Information (TI284C/24/ae)
• Oxymax W COS61
optical oxygen sensor for drinking water and wastewater measurements, SS 1.4571, fluorescence
quenching principle
ordering acc. to product structure, see Technical Information (TI387C/24/ae)
• Oxymax W COS71
oxygen sensor for trace measurement, SS 1.4571, potentiostatic amperometric principle
ordering acc. to product structure, see Technical Information (TI286C/24/ae)
17
Liquisys M COM223/253
Connection accessories • Measuring cable OMK for oxygen sensors COS31, COS61 and COS71
for use as extension cable between junction box VS and transmitter, not terminated
sold by the metre - order no. 50004124
• Measuring cable CMK for oxygen sensor COS41
for use as extension cable between junction box VBM and transmitter, not terminated
sold by the metre - order no. 50005374
• VS junction box
with plug-in socket and 7-pole plug,
for cable extension from sensor (COS71, COS61, COS31, COS3 with SXP connector) to transmitter, IP 65;
order no. 50001054
• Junction box VBM
for cable extension for sensors COS41, COS4 (fixed cable versions),
with 10 terminals, IP 65 / NEMA 4X
Mounting accessories • Weather protection cover CYY101 for mounting of field housing, for outdoor installation
material: stainless steel 1.4031;
order no. CYY101-A
270
(10.63)
320
(12.60)
300
(11.81)
mm (inch)
C07-CYY101xx-00-06-00-en-001.eps
18
Liquisys M COM223/253
• Kit for mounting of field housing on horizontal or vertical pipes (Ø max. 60 mm (2.36"))
order no. 50086842
90
(3.54) Ø max. 60
70 (2.36)
(2.76)
30
(1.18)
Ø8
(0.31)
M6
70 90
(2.76) (3.54)
Ø8 60
(0.31) (2.36)
Ø6
(0.24)
70
(2.76)
90 mm (inch)
(3.54)
C07-CxM2x3xx-00-06-00-en-001.eps
1495
(58.86)
150
(5.91)
60 x 60
120 (2.36 x 2.36)
(4.72)
mm (inch)
C07-CYY102xx-00-06-00-en-002.eps
Optoscope • Optoscope
Interface between transmitter and PC / laptop for service purposes.
The Windows software "Scopeware" required for the PC or laptop is supplied with the Optoscope. The
Optoscope is supplied in a sturdy plastic case with all the accessories required.
Order no. 51500650
19
Electric submersible pump for scum removal
Electric submersible pumps for sewage: body pump, motor case, foot support and Shaft in AISI 304; Dry
motor insulation class F, Impeller in AISI 304.
Single‐phase version already accompanied by level switch.
Power 1.5 kW;
Voltage 380 V;
Flow 50‐200‐350‐500 liters/min;
Prevalence 10,9‐9,6‐7,6‐4,5 m;
Discharge pipeline diameter 2".
Technical
Information CUC 101
TI 160C/07/en
50084213 Optoelectronical Measuring System
for Separation Zone and
Sludge Level Detection
Applications
• Wastewater treatment:
sludge thickener, secondary clarifier
• Water purification:
settling basin after flocculant dosage,
sludge height in contact sludge
process
• Mining:
thickening during coal washing
process
• Chemical industry:
static separation process
Benefits at a glance
• Reliable concentration measurement
using optical measuring process
• Direct, continuous measurement of
concentration levels using
zone-tracking immersion sensor
• Parallel concentration measurement
and height measurement for sludge
profile evaluation
• Simple configuration, calibration and
adjustment via menu-assisted user
interface
• Backlit display
• Sensor with 4-beam pulsed light
technology
• Safe position of sensor with Hold
function for measured values during
scraper passage
• Measured value pre-processing in
sensor reduces susceptibility to
interference during signal transfer
• Sensor replaceable without
recalibration in most cases
Measuring instrument The complete measuring system is
1
installed in a closed plastic housing.
Measuring principle Multi-beam pulsed light process The signals of the two photodetectors
The CUC 101 measuring system was are separately converted into
specially designed to detect separation logarithmic functions and set into
zones and sludge levels in relation. This compensates for both
sedimentation processes. sensor fouling and component ageing.
Separation zones are detected by
measuring turbidity. This process is
based on the conventional multi-beam
pulsed light principle.
S1 E1
S2 E2
2
Function The sensor generates a turbidity or A synchronisation input allows the
solids-dependent absorption signal sensor to run up quickly.
which is converted into a frequency
signal. The frequency signal is This is required for the following
transferred without interference via situations:
sliprings made of stainless steel. • scraper passage
• sensor cleaning
The measured signal is compared with • safety shut-down
a preselected reference value for
sludge concentration in the measuring The analogue signal is held during this
transmitter. If there is a deviation, the time at the value last measured. When
sensor moves either up or down until it the synchronisation contact opens, the
obtains the reference concentration sensor moves to its original position and
(separation zone). sends the current measured value again.
An additional alarm contact signals
In order to save time, the tracking when the measuring range is exceeded
speed is controlled. This means that or when the sensor is soiled.
the greater the difference between the
actual and reference concentration,
the faster the sensor approaches the
separation zone. The plastic cable drum
used for this purpose is driven by a
low-maintenance stepper motor.
1
4
2
User interface
1 Large 14 mm display
4 1/2-digit for current
sludge level depth
2 LC display for menu
guidance
3 Membrane keypad
UC-T03.EPS
4 Mains switch
Operation The CUC 101 can be completely set up Programming levels which go beyond
and calibrated via the dirt-proof everyday operation processes are only
membrane keypad. The operator is accessible by entering a password.
guided interactively through the
operating menu. The interface is a All the calibration data and parameters
two-line plaintext display. are retained if there is a power failure or
when the device is shut down
A language selection menu permits the (non-volatile RAM).
device to be operated in various
languages.
3
Dimensions
465
436
660
647
555
min. 90°
250
34
108 208
Dimensions of
UC-T08.EPS
measuring transmitter
Pg 7
260
∅ 38
Dimensions of
sensor UC-T06.EPS
4
Installation
1/3 r
Continuous
separation zone
measurement
UC-T04.EPS
in sludge thickener
5
Technical data
General data
Instrument designation Sludge level measuring system CUC 101
Measuring transmitter
Output Signal output 1 0/4 ... 20 mA for sludge level measurement (height)
Signal output 2 0/4 ... 20 mA for solids measurement (concentration)
Load Max. 500 Ω
Switching outputs 2 limit contacts, freely configurable
1 relay contact for sensor cleaning,
1 relay contact for alarm signal
1 relay contact each for messages 1 and 2
Switching power 2 A at 115/230 V AC, 1 A at 30 V DC
Reeling unit
Subject to modifications.
6
Accessories ❏ Railing-mounting bracket with
weather protection cover
Order No.: 51503584
Version
A Standard
Y Special version
Power supply
0 Power supply 230 V AC, 50/60 Hz
1 Power supply 115 V AC, 50/60 Hz
9 Special version
7
Technical Information
Table of contents
Function and system design. . . . . . . . . . . . . . . . . . . . . 4 Electronic insert FEL56 (NAMUR L-H edge) . . . . . . . 13
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electronic versions for level limit switches . . . . . . . . . . . . . . . . . . 5 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electronic versions for level sensor . . . . . . . . . . . . . . . . . . . . . . . . 5 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electronic version for density computer FML621 . . . . . . . . . . . . . 5 Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electronic insert FEL58 (NAMUR H-L edge) . . . . . . . 14
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Measuring range (detection range) . . . . . . . . . . . . . . . . . . . . . . . . 5 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electronic insert FEL51 (AC 2-wire) . . . . . . . . . . . . . . 6 Electronics FEL58 (NAMUR H-L edge,
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in compact housing). . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electronics FEL51 (AC, in compact housing). . . . . . . . 7
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electronic insert FEL57 (PFM). . . . . . . . . . . . . . . . . . 16
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electronic insert FEL52 (DC PNP) . . . . . . . . . . . . . . . . 8
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electronic insert FEL50A (PROFIBUS PA) . . . . . . . . . 18
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electronics FEL52 (DC PNP, in compact housing) . . . . 9 Electronic insert FEL50D (Density) . . . . . . . . . . . . . . 20
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Light signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electronic insert FEL54 (AC/DC with relay output) . 11
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Connection and function . . . . . . . . . . . . . . . . . . . . . . 22
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fail-safe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Switching time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Switch-on behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2
Liquiphant M FTL50(H), FTL51(H)
Medium conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Thermal shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Medium pressure pe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
State of aggregation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Solids content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lateral loading capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 27
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dimensions in mm (1 mm = 0,0394 in) . . . . . . . . . . . . . . . . . . . 28
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electronic inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Compact housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 40
Product structure Liquiphant M FTL50, FTL51 . . . . . . . . . . . . . 40
Product structure Liquiphant M FTL50H, FTL51H . . . . . . . . . . . 44
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Welding neck G ¾ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Welding neck G 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Welding neck G 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Welding neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DRD welding flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lap joint flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lap joint flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3
Liquiphant M FTL50(H), FTL51(H)
Application
Level limit detection Maximum or minimum detection in tanks or pipes containing all kinds of liquids, including use in hazardous
areas, food and pharmaceuticals
L00-FTL5xxxx-11-05-xx-xx-000
L00-FTL5xxxx-15-05-xx-xx-000
Level sensor
FEL55/56/57/58/50A
Liquiphant M FTL with electronic versions
FEL55, FEL56, FEL57, FEL58
Ex i
for connecting to a separate switching unit or
or an isolating amplifier FEL50A Switching unit
for connecting to PROFIBUS PA segment PLC
Isolating
amplifier
Segment
coupler
…
EX EX
L00-FTL5xxxx-15-05-xx-en-000
4
Liquiphant M FTL50(H), FTL51(H)
Input
Measured variable Level (limit value)
Product density Adjustment on the electronic insert > 0.5 g/cm3 or > 0.7 g/cm3 (other on request)
5
Liquiphant M FTL50(H), FTL51(H)
IL
1 2
IL = load current Max.
(switched through)
< 3.8 mA
1 2
< 3.8 mA = residual current
(blocked)
IL
1 2
= lit
Min.
Signal on alarm Output signal on power failure or in the event of damaged sensor: < 3.8 mA
Connectable load • For relays with a minimum holding power/rated power > 2.5 VA at 253 V AC (10 mA) or
> 0.5 VA at 24 V AC (20 mA)
• Relays with a lower holding power/rated power can be operated by means of an RC module connected
inparallel
• For relays with a maximum holding power/rated power < 89 VA at 253 V AC or < 8.4 VA at 24 V AC
• Voltage drop across FEL51 max. 12 V
• Residual current with blocked thyristor max. 3.8 mA
• Load switched directly into the power supply circuit via the thyristor.
Transient (40 ms) max. 1.5 A, max. 375 VA at 253 V or max. 36 VA at 24 V (not short-circuit proof)
6
Liquiphant M FTL50(H), FTL51(H)
IL
1 3
IL = load current Max.
(switched through)
< 3.8 mA
1 3
< 3.8 mA = residual current
(blocked)
IL
1 2
= lit
Min.
Signal on alarm Output signal on power failure or in the event of damaged sensor: < 3.8 mA
Connectable load • For relays with a minimum holding power/rated power > 2.5 VA at 253 V AC (10 mA) or
> 0.5 VA at 24 V AC (20 mA)
• Relays with a lower holding power/rated power can be operated by means of an RC module connected
inparallel
• For relays with a maximum holding power/rated power < 89 VA at 253 V AC or < 8.4 VA at 24 V AC
• Voltage drop across FEL51 max. 12 V
• Residual current with blocked thyristor max. 3.8 mA
• Load switched directly into the power supply circuit via the thyristor.
Transient (40 ms) max. 1.5 A, max. 375 VA at 253 V or max. 36 VA at 24 V (not short-circuit proof)
7
Liquiphant M FTL50(H), FTL51(H)
0.5 A
e.g.
Relay
PLC
–
L+ L–
U–
... 10…55 V DC
L00-FTL5xxxx-04-05-xx-en-001
L+ IL +
1 3
IL = load current Max.
(switched through)
< 100 µA
1 3
< 100 μA = residual current
(blocked)
L+ IL +
1 3
= lit Min.
Signal on alarm Output signal on power failure or in the event of damaged sensor: < 100 μA
Connectable load • Load switched via the transistor and separate PNP connection, max. 55 V DC
• Load current max. 350 mA (pulsed overload and short-circuit protection)
• Residual current < 100 μA (with transistor blocked)
• Capacitive load max. 0.5 μF at 55 V, max. 1.0 μF at 24 V
• Residual voltage < 3 V (with transistor switched through)
8
Liquiphant M FTL50(H), FTL51(H)
R R
FTL5#(H)- #######N3#
(M12x1)
52010285 / 52024216 0.5 A 0.5 A
L– L+ L– L+
FTL5#(H)- #######D3#
(Pg11) 1 1
or
2 2
FTL5#(H)- #######E3#
(NPT ½") 3 + 3
+
R
– R
–
0.5 A 0.5 A
PE L– L+ PE L– L+
(Ground) (Ground)
3 + 3
(BN) (BN) +
R
– R
–
0.5 A 0.5 A
PE L– L+ PE L– L+
(Ground) (Ground)
L00-FTL5xxxx-04-05-xx-en-010
L+ IL +
3 2
IL = load current Max.
(switched through)
L+ < 100 µA +
3 2
< 100 μA = residual current
(blocked) L+ +
IL
2 3
= lit
Min.
9
Liquiphant M FTL50(H), FTL51(H)
L00-FTL5xxxx-16-05-
xx-xx-002
L+ IL –
1 2
Max.
IL = load current
L+ < 100 µA –
(switched through) 1 2
L00-FTL2xxxx-07-05-
xx-xx-000
ye 2 gn
Safety mode Level Output signal LEDs
L00-FTL5xxxx-16-05-
xx-xx-001
L+ IL –
1 2
Max.
IL = load current
L+ < 100 µA –
(switched through) 1 2
L00-FTL2xxxx-07-05-
xx-xx-000
Signal on alarm Output signal on power failure or in the event of damaged sensor: < 100 μA
Connectable load • Load switched via the transistor and separate PNP connection, max. 55 V DC
• Load current max. 350 mA (pulsed overload and short-circuit protection)
• Residual current < 100 μA (with transistor blocked)
• Capacitive load max. 0.5 μF at 55 V, max. 1.0 μF at 24 V
• Residual voltage < 3 V (with transistor switched through)
10
Liquiphant M FTL50(H), FTL51(H)
Output:
When connecting an instrument with 1 2 3 4 56 7 8
high inductance, provide a spark arrester
to protect the relay contact.
A fine-wire fuse (depending on the
load connected) protects the relay
contact on short-circuiting.
Both relay contacts switch simultaneously.
*
0.5 A
* When jumpered, the relay
output works with NPN logic.
NO C NC NO C NC
a u r a u r
L1 N PE ** **
L+ L– (Ground)
L00-FTL5xxxx-04-05-xx-xx-002
3 4 5 6 7 8
Max.
= relay energised 3 4 5 6 7 8
= relay de-energised
3 4 5 6 7 8
= lit
Min.
= unlit
3 4 5 6 7 8
L00-FTL2xxxx-07-05-
xx-xx-001 L00-FTL5xxxx-04-05-xx-xx-005
Signal on alarm Output signal on power failure or in the event of damaged sensor: relay de-energised
11
Liquiphant M FTL50(H), FTL51(H)
EEx ia
EX
EX
– +
U–
... 11…36
11…36 V DC
e.g. PLC
L00-FTL5xxxx-04-05-xx-en-000
+ ~16 mA
2 1
Max.
+ ~8 mA
~ 16 mA = 16 mA ± 5 % 2 1
~ 8 mA = 8 mA ± 6 %
+ ~16 mA
2 1
= lit
Min.
= unlit + ~8 mA
2 1
L00-FTL2xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-006
xx-xx-000
Signal on alarm Output signal on power failure or in the event of damaged sensor: < 3.6 mA
12
Liquiphant M FTL50(H), FTL51(H)
I
EX
L
– +
Isolating amplifier
to IEC 60947-5-6
(NAMUR)
L00-FTL5xxxx-04-05-xx-en-004
0.6 …
+ 1.0 mA
2 1
Max.
2.2 …
+ 2.8 mA
2 1
= lit 0.6 …
+ 1.0 mA
2 1
= flashes
Min.
2.2 …
= unlit + 2.8 mA
2 1
L00-FTL5xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-003
xx-xx-002
Signal on alarm Output signal in the event of damaged sensor: > 2.2 mA
Connectable load • See Technical Data of isolating amplifier connected according to IEC 60947-5-6 (NAMUR)
13
Liquiphant M FTL50(H), FTL51(H)
! Note! I
EX
For Ex-d applications, the additional function L
can only be used if the housing is not exposed
to an explosive atmosphere.
Connecting to multiplexer: – +
Set clock time to min. 2 s. Isolating amplifier
to IEC 60947-5-6
(NAMUR)
L00-FTL5xxxx-04-05-xx-en-002
= lit 2.2 …
+ 3.5 mA
2 1
= flashes
Min.
0.6 …
= unlit + 1.0 mA
2 1
L00-FTL5xxxx-07-05- L00-FTL5xxxx-04-05-xx-xx-007
xx-xx-002
Signal on alarm Output signal in the event of damaged sensor: < 1.0 mA
Connectable load • See Technical Data of isolating amplifier connected according to IEC 60947-5-6 (NAMUR)
• Connection also to isolating amplifiers which have special safety circuits (I > 3.0 mA)
14
Liquiphant M FTL50(H), FTL51(H)
(H-L edge) – + – +
Connecting to multiplexer:
Set clock time to min. 3 s. + – + –
FTL5#(H)- #######C3#
The NAMUR interface has 1 1 2
(BU) (BU) (BK)
a defined power consumption.
Thus, it is not possible to use
the M12 connector with 3
integrated LED (52018763). (BN)
+ – + –
L00-FTL5xxxx-04-05-xx-en-009
= lit 2.2…
+ 3.5 mA –
1 2
= flashes Min.
0.6…
= unlit + 1.0 mA –
1 2
L00-FTL5xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-007a
xx-xx-002
Signal on alarm Output signal in the event of damaged sensor: < 1.0 mA
Connectable load • See Technical Data of isolating amplifier connected according to IEC 60947-5-6 (NAMUR)
• Connection also to isolating amplifiers which have special safety circuits (I > 3.0 mA)
Endress+Hauser 15
Liquiphant M FTL50(H), FTL51(H)
16
Liquiphant M FTL50(H), FTL51(H)
Please note this switching response and function of the plant, especially when replacing a Liquiphant with an
EL17Z or FEL37 electronic insert by a Liquiphant M with the FEL57 electronic insert.
150 Hz
= lit
= unlit 50 Hz
L00-FTL2xxxx-07-05-
xx-xx-000
L00-FTL5xxxx-04-05-xx-xx-008
Signal on alarm Output signal on power failure or in the event of damaged sensor: 0 Hz
Connectable load • Floating relay contacts in the connected switching unit Nivotester FTL320, FTL325P, FTL370, FTL372,
FTL375P or Commutec SIF101, SIF111
• For contact load see the Technical Data of the switching unit
17
Liquiphant M FTL50(H), FTL51(H)
Electrical connection Two-wire connection for power supply and data transfer
Additional functions:
– Digital communication enables the
representation, reading and editing
1 2
of the following parameters:
Fork frequency, switch-on frequency,
switch-off frequency, switch-on time and
switch-off time, status, measured value,
density switch.
– Matrix locking possible
– Switch to WHG mode possible EX
(WHG approval).
– For a detailed description see BA198F
EX
PA– PA+
–
–
PROFIBUS PA
U–
... 9…32 V DC
–
Segment coupler
–
L00-FTL5xxxx-04-05-xx-en-005
PC with Commuwin II
Proficard or Profiboard
PLC
Segment coupler
PROFIBUS DP
EX
PROFIBUS PA
EX
L00-FTL5xxxx-04-05-xx-en-006
18
Liquiphant M FTL50(H), FTL51(H)
OUT_D = 1
PA bus signal
= lit inverted
OUT_D = 0
= unlit PA bus signal
L00-FTL2xxxx-07-05-
xx-xx-000 L00-FTL5xxxx-04-05-xx-xx-009
Signal on alarm • Failure information can be opened using the following interfaces:
Yellow LED flashing, status code, diagnostic code; see BA198F
19
Liquiphant M FTL50(H), FTL51(H)
"
1 2
Caution! –+
Operation with other switching units,
such as FTL325P, is not permitted.
EEx ia
This electronic insert cannot be installed in devices
that were originally used as a limit switch.
EX
pulse
EX
– +
FML621
10 82 On
Endress+Hauser
FML621
112 182
TI420en004
Signal on alarm Output signal on power failure or in the event of damaged sensor: 0 Hz
Calibration In the Liquiphant M modular system, the option of calibrating is also provided in addition to the electronics
(see feature 60: "Additional Option on → Page 40 ff.").
There are three types of calibration:
Standard calibration (see TI328F, ordering information for additional fittings, basic version A)
• Here, two fork parameters are determined to describe the sensor characteristics, indicated in the
calibration report and provided with the product.
These parameters must be transmitted to the FML621 density computer.
Special calibration (see TI328F, ordering information for additional fittings, special calibration,
density H2O (K) or special calibration, density H2O with 3.1 certificate (L))
• Here, three fork parameters are determined to describe the sensor characteristics, indicated in the
calibration report and provided with the product.
These parameters must be transmitted to the FML621 density computer.
Greater accuracy is achieved with this type of calibration (see also "Performance characteristics").
Field calibration
• During field calibration, a density value actually determined by the customer is entered and the
system is automatically calibrated to this value (wet calibration).
20
Liquiphant M FTL50(H), FTL51(H)
Function Measuring the density of a liquid medium in pipes and tanks. Also suitable for use in hazardous areas, and
preferably for applications in the chemical and food industry.
EX EX
* *
Endress+Hauser
RMM621
On
FML621
PLC/SPS
1. 2. 3. 4.
Endress+Hauser
RMM621
On
FML621
PLC/SPS
TI420Fxx016
Maintenance required
Green Power on
Power off
Red No fault
Maintenance required
Device failure
21
Liquiphant M FTL50(H), FTL51(H)
Switch-on behaviour When switching on the power supply, the output assumes the alarm signal.
After max. 3 s it assumes the correct switching mode (Exception: FEL57)
Performance characteristics
Reference operating Ambient temperature: 23 °C
conditions
Medium temperature: 23 °C
Product density: 1 g/cm3 (water) Switchpoint
13 mm
2 for
Viscosity: 1 mm /s reference conditions
Repeatability 0.1 mm
Hysteresis Approx. 2 mm
22
Liquiphant M FTL50(H), FTL51(H)
Operating conditions
Installation Installation instructions
Switch points on the sensor depend on the mounting position, with reference to water,
density 1 g/cm3, 23 °C, pe 0 bar.
4 mm
4 mm
13 mm
L00-FTL5xxxx-06-05-xx-xx-001
Mounting from above Mounting from below Mounting from the side
! Note!
The switchpoints of the Liquiphant M are at other positions to those of the previous version Liquiphant II.
Examples of mounting Examples of mounting with regard to the viscosity ν of the liquid and the amount of build-up
L00-FTL5xxxx-11-05-xx-xx-001
23
Liquiphant M FTL50(H), FTL51(H)
*
*
L00-FTL5xxxx-11-05-xx-xx-002
Vertical from above Protruding into the tank from the side
*
* min. 25
(min. 1 in)
L00-FTL5xxxx-11-05-xx-en-003
L00-FTL5xxxx-11-05-xx-xx-004
24
Liquiphant M FTL50(H), FTL51(H)
L00-FTL5xxxx-11-05-xx-xx-005
.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..
Ensure adequate space outside the tank .................................................................................................................................
.. .. .. .. .. .. .. .. .. .. .. .. .
L00-FTL5xxxx-11-05-xx-xx-006
Orientation FTL50(H) and FTL51(H) with short pipe (up to approx. 500 mm) – any position,
FTL51(H) with long pipe – vertical
Environment
Ambient temperature range Permitted ambient temperature Ta at the housing depending on the medium temperature Tp in the tank:
Ta
Ta ** *
70 °C
50 °C
0 °C
Tp
–50 °C 0 °C 50 °C 100 °C 150 °C Tp
90 °C
–50 °C
L00-FTL5xxxx-05-05-xx-xx-001
* Additional temperature range for devices with a temperature spacer or flameproof bushing
** Maximum ambient temperature with FEL50D in hazardous areas.
25
Liquiphant M FTL50(H), FTL51(H)
Vibration resistance To IEC 68, Part 2-6 (10…55 Hz, 0.15 mm, 100 cycles)
Medium conditions
Medium temperature range –50…+150 °C; for exceptions, see "Process connections"
Medium pressure pe
pe
bar
(psi)
(psi)
*
100
(1450)
64
(928)
Tp
–1 °C
–50 (–14.5) 0 (°F)
150
(–58) (32) (300)
L00-FTL5xxxx-05-05-xx-xx-003
* Allowed pressure rating by selecting the "100 bar" option (see "Ordering Information FTL51" code 060,
see Page 40 ff.)
Exceptions see "Process connections"
The pressure values permitted at higher temperatures can be found in the following standards:
• pR EN 1092-1: 2005 Table, Appendix G2
With regard to its stability property, the material 1.4435 is identical to 1.4404 which is grouped under 13EO
in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
• ASME B 16.5a - 1998 Tab. 2-2.2 F316
• ASME B 16.5a - 1998 Tab. 2.3.8 N10276
• JIS B2238/2220
In each case it applies to the lowest value from the derating curves of the device and the selected flange.
26
Liquiphant M FTL50(H), FTL51(H)
Mechanical construction
Design Summary of all electrical and mechanical versions
Housing
Process connections
27
Liquiphant M FTL50(H), FTL51(H)
G ¾, DIN ISO 228/I G 1, DIN ISO 228/I Diverse Flanges to DIN, ANSI, JIS
R ¾, EN10226 R 1, EN10226 hygienic and aseptic from DN 25 / 1"
NPT ¾, ANSI B 1.20.1 NPT 1, ANSI B 1.20.1 connections
(AF 32) (AF 41)
L00-FTL5xxxx-03-05-xx-xx-018
Bushings
Temperature spacer and flameproof bushing
L00-FTL5xxxx-03-05-xx-xx-005
141
133
206
199
32 AF 32 AF 32 AF
1. 5 m cable
*
2. M12 connector
3. Pg11/NPT ½ connector
L00-FTL5xxxx-06-05-xx-en-008
max. 40.7
*
17.5
L00-FTL5xxxx-06-05-xx-xx-004
28
Liquiphant M FTL50(H), FTL51(H)
max. 150
~25
*
L00-FTL5xxxx-06-05-xx-xx-005
max. 173
ø21.5
*
10
L00-FTL5xxxx-06-05-xx-xx-006
max. 190
*
L00-FTL5xxxx-06-05-xx-xx-007
! Note!
The switchpoints of the Liquiphant M are at other positions to those of the previous version Liquiphant II.
Flameproof bushing
Protects the housing from pressures
up to 100 bar if the sensor is damaged. Vessel
insulation
Provides sealed insulation
for the vessel and normal ambient additional length
140 mm
temperatures for the housing.
L00-FTL5xxxx-11-05-xx-en-000
29
Liquiphant M FTL50(H), FTL51(H)
G¾ GQ2 66.5
max. 100 bar (FTL51)
DIN ISO 228/l GQ5 max. 150 °C
with defined 32 AF 50.5
thread start
With elastomer
flat seal to DIN 7603:
supplied L00-FTL5xxxx-06-05-xx-en-001
G¾ GQ2 66.5
Welding neck max. 25 bar
DIN ISO 228/l GQ5 (with defined max. 150 °C
with defined 32 AF 50.5 thread start)
thread start with silicone O-ring max. 40 bar
Endress+Hauser max. 100 °C
For flush-mounted 52001052
installation in
L00-FTL5xxxx-06-05-xx-en-001 In conformity with
welding neck
FDA*
See "Accessories"
With elastomer
flat seal to DIN 7603:
supplied
L00-FTL5xxxx-06-05-xx-en-002
or
R¾ GE2
EN10226 GE5
L00-FTL5xxxx-06-05-xx-en-004
or
R1 GF2
EN10226 GF5
L00-FTL5xxxx-06-05-xx-en-005
30
Liquiphant M FTL50(H), FTL51(H)
L00-FTL5xxxx-06-05-xx-xx-008
Tri-Clamp 66.5
Clamping ring and max. 16 bar
1 ½" = ø50.5 mm TC2 front seal max. 120 °C
2" = ø64.0 mm TE2 installed on site
ISO 2852 max. 2 bar
In conformity with
max. 150 °C
FDA*
L00-FTL5xxxx-06-05-xx-xx-009
See "Accessories"
L00-FTL5xxxx-06-05-xx-xx-012
31
Liquiphant M FTL50(H), FTL51(H)
L00-FTL5xxxx-06-05-xx-xx-014
ø68
FDA*
max. 150 °C
L00-FTL5xxxx-06-05-xx-xx-015
L
L
ø21.5
L00-FTL5xxxx-06-05-xx-xx-017 L00-FTL5xxxx-06-05-xx-xx-018
L00-FTL5xxxx-06-05-xx-xx-016
Any length L:
148...3000 mm (6...115 in); special version (TSP) on request up to 6000 mm (235 in)
! Note!
The switchpoints of the Liquiphant M are at other positions to those of the previous version Liquiphant II.
Special length "L II":
With vertical mounting from above the same switchpoint as for the Liquiphant II
FTL360, FTL365, FDL30, FDL35
32
Liquiphant M FTL50(H), FTL51(H)
Process connections – Parallel thread G ¾, G 1 to DIN ISO 228/I with flat seal to DIN 7603
– Tapered thread R ¾, R 1 to EN10226
– Tapered thread ¾ -14 NPT, 1 - 11½ NPT to ANSI B 1.20.1
– Flush-mounted with welding neck to factory standard producer(G ¾, G 1)
– Flush-mounted with welding neck to factory standard producer(1"),
Sensor can be positioned
– Tri-Clamp 1½", 2" to ISO 2852
– Threaded pipe joint DN 32, 40, 50 to DIN 11851
– Aseptic connection DN 50 to DIN 11864-1 Form A for pipe DIN 11850
– SMS connection 2" (DN 51)
– DRD flange
– Varivent® DN 50 (50/40) to factory standard Tuchenhagen
– Flanges to EN/DIN from DN 25, for standards see "Product structure", to ANSI B 16.5 from 1",
to JIS B2220 (RF)
33
Liquiphant M FTL50(H), FTL51(H)
Human interface
Electronic inserts With FEL51, FEL52, FEL54, FEL55:
• 2 switches for safety mode and density change,
• green LED to indicate operational status, FEL51
L1 N U~
• red LED to indicate the switching status, 19...253V AC
1 Max >0,7
50/60Hz
flashes in the event of corrosion damage 2
on sensoror if the electronics are defect
Min >0,5
I max : 350mA
1 2
With FEL56:
• 2 switches for safety mode and density change, Connecting terminal LEDs Switches
• green LED flashes to indicate operational status,
• red LED to indicate the switching status, L00-FTL5xxxx-03-05-xx-en-001
With FEL57:
• 2 switches for density change and cyclical checking,
• green LED to indicate operational status,
• yellow LED to indicate the covered status,
flashes in the event of corrosion damage
on sensor or if the electronics are defect
With FEL58:
• 2 switches for safety mode and density change,
• green LED
– flashes quickly to indicate operational status,
– flashes slowly to indicate corrosion damage
at the sensor or if the electronics are defect, L00-FTL5xxxx-03-05-xx-xx-013
With FEL50A:
FEL50A
• 8 switches for configuring the device address, Address
L00-FTL5xxxx-03-05-xx-en-002
With FEL50D:
• yellow LED: to indicate the validation of the FEL50D
measurement
Impuls
• green LED: to indicate the operating mode – +
• red LED: to indicate faults
YE
GN RD
TI328Fxx004
34
Liquiphant M FTL50(H), FTL51(H)
L00-FTL5xxxx-19-05-xx-xx-001
Light signals
AC/DC NAMUR
rd ye
gn gn
L00-FTL5xxxx-07-05-xx-xx-005
35
Liquiphant M FTL50(H), FTL51(H)
ye rd
gn
L00-FTL5xxxx-07-05-xx-xx-003
36
Liquiphant M FTL50(H), FTL51(H)
ye 1
ye 2 gn
L00-FTL5xxxx-07-05-xx-xx-004
Green light (gn) lights up, both yellow lights (ye 1+2) do not light up:
Liquiphant M has detected a fault.
37
Liquiphant M FTL50(H), FTL51(H)
DRD PE2 X
SMS UE2 X
Varivent® WE2 X
! Note!
For CIP (Clean in Place) and SIP (Sterilize in Place) processes the pressure and temperture specifications of the
process connections must be observed.
# Warning!
To avoid risk of contamination, install according to the "Hygienic Equipment Design Criteria (HDC)" as stated
in the Subgroup Design Principles of the EHEDG, Doc. 8, July 1993. The flow of liquid during cleaning is
important and should be in compliance with HDC.
CRN-approval Versions with a CRN approval (Canadian Registration Number) are marked with a " * " in ordering information
feature 20 "process connection" (see Page 40 ff.) CRN-approved devices are controlled by a separate sign with
the registration number 0F10525 C .5.
! Note!
Process wetted device components are listed in the “Mechanical construction” (→ Page 27 ff.) and
“Ordering information” (→ Page 40 ff.) sections.
Combination Based on the various certificates, permissible combinations of housings *) and electronic inserts are given in
of housings and the following table.
electronic inserts *) Abbreviations: Polyester = PBT, Steel 316L = St., Aluminium = Alu
Aluminium housing with separate connection compartment = Alu/sep
38
Liquiphant M FTL50(H), FTL51(H)
F ATEX II 1/2 G, EEx ia IIC T6, WHG PBT, St., Alu, Alu/sep. FEL55/56/57/58/50A/50D
ATEX II 1/2 G, EEx ia IIC T6, WHG St., Alu, Alu/sep. FEL55/56/57/58/50A/50D
ATEX II 1/2 D, T80°C
P FM, IS, Cl. I, II, III, Div. 1, Gr. A-G PBT, St., Alu, Alu/sep. FEL55/56/57/58/50D***
with NPT cable entry
Q FM, XP, Cl. I, II, III, Div. 1, Gr. A-G Alu FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D
R FM, NI, Cl. I, Div. 2, Gr. A-D St., Alu, Alu/sep. FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D***
PBT FEL55/56/57/58/50D***
with NPT cable entry
U CSA, General Purpose St., Alu, Alu/sep. FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D***
PBT FEL51/52,
with NPT cable entry FEL55/56/57/58/50D***
S CSA, IS, Cl. I, II, III, Div. 1, Gr. A-G PBT, St., Alu, Alu/sep. FEL55/56/57/58/50D***
with NPT cable entry
T CSA, XP, Cl. I, II, III, Div. 1, Gr. A-G Alu FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D***
! Note!
on polyester housing (PBT), electric connecting cables run in pipes:
Do not screw cable entries firmly to the piping. Use flexible connections (e.g. with armoured hose).
If the piping is used for earthing then ensure that there is a continuous electrical connection.
39
Liquiphant M FTL50(H), FTL51(H)
! Note!
Despite the additional Dust-Ex-certificate, the FTL5x(H) is to be used as a liquid limit switch only.
Ordering information
! Note!
This overview does not mark options wich are mutually exclusive.
40
Liquiphant M FTL50(H), FTL51(H)
41
Liquiphant M FTL50(H), FTL51(H)
* CRN-approval
FTL51
BB ....... mm; 316L** Ra <3.2 μm/80 grit
BE ....... mm; AlloyC4** Ra <3.2 μm/80 grit
CB ....... inch; 316L** Ra <3.2 μm/80 grit
CE ....... inch; AlloyC4** Ra <3.2 μm/80 grit 2.3 kg/100 in
DB Length: type II*; 316L Ra <3.2 μm/80 grit 0.1 kg
DE Length: type II*; AlloyC4 Ra <3.2 μm/80 grit 0.1 kg
JB ....... mm; 316L** + temperature spacer 0.9 kg/m
+0.6 kg
JE ....... mm; AlloyC4** + temperature spacer 0.9 kg/m
+0.6 kg
KB ....... inch; 316L** + temperature spacer 2.3 kg/100 in
+0.6 kg
KE ....... inch; AlloyC4** + temperature spacer 2.3 kg/100 in
+0.6 kg
LB Length: type II*; 316L + temperature spacer 0.1 kg
+0.6 kg
LE Length: type II*; AlloyC4 + temperature spacer 0.1 kg
+0.6 kg
RB ....... mm; 316L** + pressure tight feed through 0.9 kg/m
+0.7 kg
RE ....... mm; AlloyC4** + pressure tight feed through 0.9 kg/m
+0.7 kg
SB ....... inch; 316L** + pressure tight feed through 2.3 kg/100 in
+0.7 kg
SE ....... inch; AlloyC4** + pressure tight feed through 2.3 kg/100 in
+0.7 kg
TB Length: type II*; 316L + pressure tight feed through 0.1 kg
+0.7 kg
TE Length: type II*; AlloyC4 + pressure tight feed through 0.1 kg
+0.7 kg
YY Special version
40 Electronics; Output:
A FEL50A PROFIBUS PA
D FEL50D Density/Concentration
1 FEL51* 2-wire, 19...253 V AC
2 FEL52* 3-wire PNP, 10... 55 V DC
4 FEL54 relay DPDT, 19...253 V AC, 19...55 V DC
42
Liquiphant M FTL50(H), FTL51(H)
40 Electronics; Output:
5 FEL55 8/16 mA, 11... 36 V DC
6 FEL56 NAMUR (L-H signal)
7 FEL57 2-wire PFM
8 FEL58* NAMUR + test button (H-L signal)
9 Special version
60 Additional Option:
A Basic version
B Cleaned for silicone-free service, max 2000mm
C EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
K Special adjustment density H20
L Special adjustment density H20, EN10204-3.1
N EN 10204 - 3.1 material, NACE MR0175 (316L wetted parts)
Inspection certificate
P 100 bar process pressure (FTL51)
R 100 bar process pressure, EN 10204 - 3.1 material,
NACE MR0175 (316L wetted parts) (FTL51)
Inspection certificate
S GL/ABS marine certificate (FTL51: max. 1600 mm)
Y Special version
! Note!
The basic weight includes the compact sensor, thread adapter G ¾, electronic insert, polyester housing
43
Liquiphant M FTL50(H), FTL51(H)
44
Liquiphant M FTL50(H), FTL51(H)
* With CRN-approval.
FTL51H
BC ....... mm; Ra <1.5 μm/120 grit 0.9 kg/m
BD ....... mm; Ra <0.3 μm/320 grit / A3 0.9 kg/m
CC ....... inch; Ra <1.5 μm/120 grit 2.3 kg/100 in
CD ....... inch; Ra <0.3 μm/320 grit / A3 2.3 kg/100 in
DC Length: type II*; Ra <1.5 μm/120 grit 0.1 kg
DD Length: type II*; Ra <0.3 μm/320 grit / A3 0.1 kg
JC ....... mm; Ra <1.5 μm/120 grit 0.9 kg/m
+ temperature spacer +0.6 kg
JD ....... mm; Ra <0.3 μm/320 grit 0.9 kg/m
+ temperature spacer +0.6 kg
KC ....... inch; Ra <1.5 μm/120 grit 2.3 kg/100 in
+ temperature spacer +0.6 kg
KD ....... inch; Ra <0.3 μm/320 grit 2.3 kg/100 in
+ temperature spacer +0.6 kg
LC Length: type II*; Ra <1.5 μm/120 grit 0.1 kg
+ temperature spacer +0.6 kg
LD Length: type II*; Ra <0.3 μm/320 grit 0.1 kg
+ temperature spacer +0.6 kg
RC ....... mm; Ra <1.5 μm/120 grit 0.9 kg/m
+ pressure tight feed through +0.7 kg
RD ....... mm; Ra <0.3 μm/320 grit 0.9 kg/m
+ pressure tight feed through +0.7 kg
SC ....... inch; Ra <1.5 μm/120 grit 2.3 kg/100 in
+ pressure tight feed through +0.7 kg
SD ....... inch; Ra <0.3 μm/320 grit 2.3 kg/100 in
+ pressure tight feed through +0.7 kg
45
Liquiphant M FTL50(H), FTL51(H)
40 Electronics; Output:
A FEL50A PROFIBUS PA
D FEL50D Density/Concentration
1 FEL51* 2-wire, 19...253 V AC
2 FEL52* 3-wire PNP, 10... 55 V DC
4 FEL54 relay DPDT, 19...253 V AC, 19...55 V DC
5 FEL55 8/16 mA, 11... 36 V DC
6 FEL56 NAMUR (L-H signal)
7 FEL57 2-wire PFM
8 FEL58* NAMUR + test button (H-L signal)
9 Special version
60 Additional Option:
A Basic version
B CoC, EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
C EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
K Special adjustment density H20
L Special adjustment density H20, EN10204-3.1
S GL/ABS marine certificate (FTL51H: max. 1600 mm)
Y Special version
! Note!
The basic weight includes the compact sensor, thread adapter G ¾, electronic insert, steel housing
46
Liquiphant M FTL50(H), FTL51(H)
Accessories
Welding neck G ¾ Order number: 52001052 max. 25 bar / max. 150 °C
with 3.1.B material certificate: 52011897
max. 40 bar / max. 100 °C
for flush-mounting
a Liquiphant FTL50 or FTL50H 26
with process connection GQ2
21
• With defined thread start *
• Sensor cannot be positioned
Material: corrosion-resistant steel
ø55 –0.4
ISO 228
G¾
ø32
1.4435 (AISI 316L)
Weight: 0.13 kg
Seal: silicone O-ring
Order number: 52001387 L00-FTL5xxxx-06-05-xx-xx-019
! Note!
Use only for FTL50/51 and FTL50H/51H!
ø60 –0.4
1.4435 (AISI 316L) ISO 228
ø41
G1
Weight: 0.19 kg
Seal: silicone O-ring
Order number: 52001386
L00-FTL5xxxx-06-05-xx-xx-020
FDA approved materials according to
21 CFR Part 177.1550/2600
* The tolerance of the defined thread beginnings between welding boss and sensor amounts to ± 15°.
47
Liquiphant M FTL50(H), FTL51(H)
ø65 –0.3
Material (wetted):
corrosion-resistant steel
1.4435 (AISI 316L)
Weight: 0.43 kg
5
Seal: silicone moulded seal L00-FTL5xxxx-06-05-xx-xx-021
Order number: 942816-0000
FDA approved materials according to
21 CFR Part 177.1550/2600
RD 52 x 1 6
ø42.3
ø65
Weight: 0.15 kg
Seal on Liquiphant: silicone moulded seal
Order number: 942816-0000
FDA approved materials according to
21 CFR Part 177.1550/2600 ~26
L00-FTL5xxxx-06-05-xx-xx-022
ø125
ø66
ø50
ø84
13
16
L00-FTL5xxxx-06-05-xx-xx-023
48
Liquiphant M FTL50(H), FTL51(H)
14
Pressure up to 40 bar
92
Material: corrosion-resistant steel
92
1.4301 (AISI 304)
Weight: 0.54 kg
G1 12
L00-FTL5xxxx-06-05-xx-xx-024
M6 (3x)
Weight for G 1, NPT 1: 0.21 kg
Weight for G 1½, NPT 1½: 0.54 kg G1A
(1 NPT)
55 AF
19
pe =
0 bar
22
M6 (3x)
G 1½ A
(1½ NPT)
L00-FTL5xxxx-06-05-xx-en-006
G1 DIN ISO 228/I 1.4435 (AISI 316L) 52011888 3.1 material certificate
NPT 1 ANSI B 1.20.1 1.4435 (AISI 316L) 52011889 3.1 material certificate
G 1½ DIN ISO 228/I 1.4435 (AISI 316L) 52011890 3.1 material certificate
NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52003981
NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52011891 3.1 material certificate
49
Liquiphant M FTL50(H), FTL51(H)
High pressure sliding sleeves For continuous adjustment of the switch point
of a Liquiphant M FTL51.
Material: corrosion-resistant steel
1.4435 (AISI 316L) or AlloyC4 ø60 FTL51
~70
Weight for G 1, NPT 1: 1.13 kg 50 AF
Weight for G 1½, NPT 1½: 1.32 kg
Seal package made of graphite
18
2
G1A
(1 NPT)
ø60
~72
50 AF
22
G 1½ A
(1½ NPT)
L00-FTL5xxxx-06-05-xx-en-007
G1 DIN ISO 228/1 1.4435 (AISI 316L) 52011880 3.1 material certificate
NPT 1 ANSI B 1.20.1 1.4435 (AISI 316L) 52011881 3.1 material certificate
G 1½ DIN ISO 228/1 1.4435 (AISI 316L) 52011882 3.1 material certificate
NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52011883 3.1 material certificate
pe
bar
(psi) Liquiphant M FTL51*
100 Liquiphant S
(1450)
80
(1160)
64
(928)
Liquiphant M
Tp
°C
–60 –50 –1 0 150 230 280 (°F)
(–76) (–58) (–14.5) (32) (300) (440) (540)
L00-FTL5xxxx-05-05-xx-xx-002
* FTL51 with high pressure sliding sleeves (1450 psi). See "Additional Option" Page 40 ff. option "P" or "R".
50
Liquiphant M FTL50(H), FTL51(H)
L00-FTL5xxxx-03-05-xx-xx-016
27.5
Body: PUR (blue)
Coupling nut: Cu Sn/Ni min. 40
Protection: IP67
L00-FTL20Hxx-07-05-xx-xx-004
Temperature range: –25...+70 °C
51
Liquiphant M FTL50(H), FTL51(H)
Supplementary Documentation
! Note!
This supplementary documentation can be found on our product pages on www.endress.com
52
Liquiphant M FTL50(H), FTL51(H)
53
Liquiphant M FTL50(H), FTL51(H)
54
Dosing pumps MAXROY® series A, B and D
Maximum flow rate: 1110 l/h • Maximum pressure: 28 bar • Hydraulically actuated diaphragm
Technical characteristics
•Flow rate up to:
- 64 l/h for MAXROY® D105
- 410 l/h for MAXROY® A105
- 420 l/h for MAXROY® B105
- 1100 l/h for MAXROY® B145
•Pressure up to:
- 10 bar for MAXROY® A105 and B145
- 28 bar for MAXROY® B105 and D105
•Maximum temperature of pumped liquid:
- +90 °C for metallic liquid end
- +50 °C for plastic liquid end
•Adjustment of flow rate while running or stopped: from 0 to 100%
•Accuracy: ± 1% of rated flow from 10% to 100% stroke MAXROY® A dosing pump - Plastic liquid end
•Internal safety valve, normally set at the factory
Optional relief valve setting Options
•Suction lift: up to 2 m water save for "Viscous Liquids" version •Flexible coupling (API 675)
•Maximum suction pressure condition: 2 bar •Double diaphragm with rupture detector
•Working life of the diaphragm can exceed 20,000 hours depending •Automatic flow rate adjustment: electronic servomotor,
on the pumped fluid, working conditions and installation explosion-proof servomotor, pneumatic servomotor, frequency
•Single or double diaphragm variation
•Multiplexing available •Flange connections
•Can comply with API 675 •Stroke counter
•Explosion-proof version is in accordance with ATEX CE II 2 G/D c T4
(plastic liquid end, please consult us)
Liquid end construction
Construction
PVC (1) 316L (2)
Components
Liquid end body PVC 316L
Electrical Check valve cartridge PVC 316L
characteristics of motors Seats
Balls
PE (3)
Glass (3)
316L
316L
Contour plate PVC 316L
Standard motor data: Diaphragm PTFE PTFE
•Supply: 230/400 V, 3-phase, 50 Hz or 260/460 V, 3-phase, 60 Hz Discharge ball spring Hastelloy C 316L
•IM V1 mounting, FF130 flange, 14x30 mm shaft for Seals Viton (4) PTFE
MAXROY® A105, B145 and D105 (1)
Pressure is limited to 10 bar at 20 °C and pressure derated 1.1 bar / 5 °C.
IM V1 mounting, FF165 flange, 19x40 mm or 24x50 mm shaft Maximum operating temperature: 50 °C.
(2)
Milton Roy Europe keeps an interchangeability table for national and international
for MAXROY® B105 standards (AFNOR, DIN, ASTM, BS, etc).
•Protection: IP 55, tropicalized (90%) (3)
MAXROY® B145: PVC
•Insulation: class F
(4)
Other material on request
•Ambient temperature: -16 °C to +40 °C Other liquid end material
•Motor speed:
- "H2SO4 concentrated" version: 316L S.S. liquid end with seats in 904L and balls in Hastelloy C
- 1500 rpm for MAXROY® A105, B145 and D105 - "Viscous liquids" version: 316L S.S. liquid end with balls in 316L S.S. and spring in Hastelloy C
- 1000 or 1500 rpm for MAXROY® B105 - "Slurries" version: 316L S.S. liquid end with seats and balls in 440C
•Motors are in accordance with national and international - "Polyelectrolytes" version: PVC liquid end with seats and balls in 316L and spring in
Hastelloy C
standards - Other version on request: consult us
•Special or specific motors on request
Performances
Plastic liquid end Metallic liquid end
Stroke speed Plunger Ø Diaphragm Ø Swept volume
Type Flow rate at 10 bar Flow rate at 10 bar Flow rate at 28 bar Gear
(spm) (1) (mm) (mm) (cm3) (3)
(l/h) (l/h) (l/h)
18 16 58 1/25 22 105 7.2
MAXROY® D105 32 28 96 1/15 22 105 7.2
47 42 144 1/10 22 105 7.2
58 52 180 (2) 1/8 22 105 7.2
84 84 36 1/25 41.1 105 38.8
MAXROY® B105 130 130 58 1/25 41.1 105 38.8
209 209 96 1/15 41.1 105 38.8
316 316 144 1/10 41.1 105 38.8
391 391 180 (2) 1/8 41.1 105 38.8
127 127 58 1/25 50 105 38.8
MAXROY® A105 210 210 96 1/15 50 105 38.8
322 322 144 1/10 50 105 38.8
400 400 180 (2) 1/8 50 105 38.8
363 363 58 1/25 66.5 145 118.1
MAXROY® B145 621 621 96 1/15 66.5 145 118.1
860 860 144 1/10 66.5 145 118.1
1051 1051 180 (2) 1/8 66.5 145 118.1
(1)
Stroke rates are given for a motor speed of 1440 rpm.
Flow and stroke rates increase by 20% for a 60 Hz motor
(2)
Do not use with 60 Hz motor
(3)
Theoretical swept volume
100
a 27
b
a = 618 maxi
b = 550 maxi
All models (*) c = 411 -
B
d = 91
240
e = 68
87
10
58 - 96 - 144
L1 V1 B = 160 N2 = R 1/2"G or 1/2"NPT
Screwed
c A = 186 N1 = R 3/4"G or 3/4"NPT
150 167 maxi d e 180
B = 160 N2 = R 1/2"G or 1/2"NPT
N1 218 maxi
A = 160 N1 = 1/2"
58 - 96 - 144
234 B = 160 N2 = 1/2"
Welded
3xØ10 A = 186 N1 = 3/4"
180
N1: Suction B = 160 N2 = 1/2"
68
160
136
N2: Discharge
53
35
A = 131 N1 = Ø 15x20 F
Female 58 - 96 - 144
B = 131 N2 = Ø 15x20 F
plain
socket A = 160 N1 = Ø 25x32 F
180
B = 131 N2 = Ø 15x20 F
A = 195 N1 = PN 10 DN 15
N2 58 - 96 - 144
B = 195 N2 = PN 10 DN 15
672 maxi
R1 Flanged
A = 196 N1 = PN 10 DN 25
180
B = 195 N2 = PN 10 DN 15
B
(*)
MAXROY® B105: c = 432 for metallic liquid end and 415 for plastic liquid end
(**)
MAXROY® B105: B = 213 and N2 = 1/2’’ ANSI 300 LBS
110
A
L1
c V1 262 maxi 71
164 maxi
N1 302 maxi
15 240 15
N1: Suction
N2: Discharge
70
140
140
180
V1: Drain
3xØ10 L1: Oil level
30 42
270 R1: Oil fill
MAXROY® B145 – Plastic liquid end
Simplex version 15°
Models (spm) Dimensions (mm) Connections
Metallic liquid end
100
35
A = 191 N1 = R 1" or 1"NPT
58 - 96 - 144
B = 191 N2 = R 1" or 1"NPT
Screwed
A = 231 N1 = R 1 1/2" or 1 1/2"NPT
180
B = 191 N2 = R 1" or 1"NPT
N2
A = 191 N1 = 1"
58 - 96 - 144
B = 191 N2 = 1"
Welded
673 maxi
R1 A = 231 N1 = 1 1/2"
180
B = 191 N2 = 1"
A = 246 N1 = 1" ANSI 150 LBS
B
58 - 96 - 144
B = 246 N2 = 1" ANSI 150 LBS
Flanged
A = 316 N1 = 1 1/2" ANSI 150 LBS
110
180
12
L1
B = 246 N2 = 1" ANSI 150 LBS
A
V1
58 - 96 - 144 A = 208 DIN 11851 Ø 40
71 164 maxi Food grade or
150 450 261 maxi
301 maxi
180 B = 208 SMS 1145 Ø 38
N1
15 240 15 Plastic liquid end
N1: Suction A = 176 N1 = Ø 25x32 F
Female 58 - 96 - 144
70
Lubrication
• Ambient temperature from -5 °C to +50 °C: Oil ISO - VG150
equivalent
• Quantity:
- 2.5 litres for MAXROY® A105 and D105
- 4 litres for MAXROY® B105 and B145
190
Duplex: 550
Triplex: 750 Net weight (kg) Gross weight (kg) Packing (2)
Simplex version
(with oil) (1) (with packing) (1) (L x W x H - mm)
MAXROY® A105 and D105 33 40 515 x 465 x 720
MAXROY® B105 57 67 800 x 400 x 900
MAXROY® B145 63 70 790 x 390 x 740
(1)
Approximately - Standard cardboard packing
(2)
Technical specification
Submersible pump N 3202, 50 Hz
4G35+2x1,5 mm2
Y/D start
SUBCAB® 7G2,5+2x1,5 mm2
7G4+2x1,5 mm2
7G6+2x1,5 mm2
Monitoring equipment
Thermal contacts opening temp. 140 °C
Leakage sensor in inspection chamber FLS
Material
Impeller (.180) Cast iron
Impeller (.185) High chromium cast iron
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
N 3202 O-rings
Alternative
1
Material
Nitrile rubber
2 Fluorinated rubber
Product
Mechanical face seals
Submersible pump for pumping clean water, surface water and waste
water containing solids or long-fibred material. Alternative Inner seal Outer seal
1 Corrosion resistant Corrosion resistant
Denomination cemented carbide/ cemented carbide/
Corrosion resistant Corrosion resistant
Product code 3202.180 cemented carbide cemented carbide
(High chromium) 3202.185 2 Corrosion resistant Silicon carbide/Silicon
Installation P, S, T, Z cemented carbide/ carbide
Corrosion resistant
Impeller characteristics LT, MT, HT
cemented carbide
N 3202 3
LT-Motor rating and performance
P2 [kW]
curve
40
Ex proof version available 35 610
30
612
Power factor cos ϕ
25
Starting current, A
Curve/Impeller No
Rated power, kW
Rated current, A
614
20 615
616
15 617
H [m]
Installation
P S T Z LT
400 V, 50 Hz, 3 ~, 970 r/min 20
6151 22 43 238 0,84 • • • • •
4 N 3202
MT-Motor rating and performance P2 [kW]
curve 431
40
432
30 433
10
Starting current, A
Curve/Impeller No
Rated power, kW
Rated current, A
0
H [m]
MT
Installation 35
P S T Z
30
400 V, 50 Hz, 3 ~, 970 r/min
640 22 43 238 0,84 • • • • •
25
6411 22 43 238 0,84 • • • • •
642 22 43 238 0,84 • • • • • 20
6431 22 43 238 0,84 • • • • •
15
400 V, 50 Hz, 3 ~, 1475 r/min 431
P2 [kW]
400 V, 50 Hz, 3 ~, 1475 r/min
4321 37 66 460 0,88 • • • • •
40
433 37 66 460 0,88 • • • • •
30
4341 37 66 460 0,88 • • • • •
640
30
400 V, 50 Hz, 3 ~, 1475 r/min
431 45 79 540 0,89 • • • • •
25
4321 45 79 540 0,89 • • • • •
433 45 79 540 0,89 • • • • • 20
4341 45 79 540 0,89 • • • • •
15
4351 45 79 540 0,89 • • • • •
0
0 40 80 120 160 200
Q [l/s]
N 3202 5
HT-Motor rating and performance P2 [kW]
curve
50
450 452
456
30 458
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated power, kW
460
Rated current, A
20
H [m]
Installation HT
P S T Z 50
400 V, 50 Hz, 3 ~, 1475 r/min
4541 30 54 360 0,88 • • • • •
40
456 30 54 360 0,88 • • • • • 450
6 N 3202
Dimensional drawing
N 3202 7
LT, T-installation LT, Z-installation
8 N 3202
MT, S-installation MT, S-installation
N 3202 9
MT, Z-installation HT, P-installation
10 N 3202
HT, Z-installation
N 3202 11
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 1
C M Y CM MY CY CMY K
HY P E R DI V E ®
The Hyperboloid-Mixer
H Y P E R D I V E -Mixer
®
t e c h n o l o g y
HDRKA/2500-18-1.5 2500 mm 18.0 rpm 1.5 kW 0.9 kW
HDRKA/2500-22-1.5 2500 mm 22.0 rpm 1.5 kW 1.5 kW
HDRKA/2500-26-3.0 2500 mm 26.0 rpm 3.0 kW 2.3 kW
HDRKA/2500-30-4.0 2500 mm 30.0 rpm 4.0 kW 3.6 kW
HDRKA/2500-34-5.5 2500 mm 34.0 rpm 5.5 kW 4.8 kW
m i x i n g
Fluid mechanically
optimized
Energy saving
Robust & proven
Minimum mainte-
Side view Top view nance efforts
Easy installation
Contact
HD 1000 5.02 -1E
For further information or detailed technical and commercial offers please contact our
head office or your local representative.
IN V E N T Umwelt- und Verfahrenstechnik GmbH & Co. KG • Am Weichselgarten 36 • 91058 Erlangen • Germany
Fon: +49 (0)9131 69098 - 0 • Fax: + 49 (0)9131 69098 - 99 • http://www.invent-uv.de • E-Mail: info@invent-uv.de
Probedruck
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 2
C M Y CM MY CY CMY K
Easy installation
The Hyperboloid-Mixer
® ®
HY P E R DI V E HY P E R DI V E
Just drag & drop
with submersed drive
A n O ve r vie w D e sign Ins ta llat ion
As alternative to the H YPER- flow-pattern and fluidmecha- TRIPO D is totally sealed with stainless steel. It also carries put the mixer in position in
C LASSI C ® - Mixers with top- nical advantages as the The tripod is made from biologically neutral gel-coat. a lifting lug to install and to the empty or filled basin and
mounted drive and shaft we H YPER - C L A SSI C ® - Mixer. massive coated carbon steel The eight transport ribs which lift out the whole connect the electrical cable
The main components such as accelerate the fluid are H Y PER D IVE ®
- Mixer. to the power supply. The
offer the submersed driven which provides sufficient weight
integrated into the mixer-body. weight of the mixer will keep
H YPER D IVE ® - Mixer Series. the hyperboloid mixer-body to keep the H YPER D IVE -
®
Probedruck
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 2
C M Y CM MY CY CMY K
Easy installation
The Hyperboloid-Mixer
® ®
HY P E R DI V E HY P E R DI V E
Just drag & drop
with submersed drive
A n O ve r vie w D e sign Ins ta llat ion
As alternative to the H YPER- flow-pattern and fluidmecha- TRIPO D is totally sealed with stainless steel. It also carries put the mixer in position in
C LASSI C ® - Mixers with top- nical advantages as the The tripod is made from biologically neutral gel-coat. a lifting lug to install and to the empty or filled basin and
mounted drive and shaft we H YPER - C L A SSI C ® - Mixer. massive coated carbon steel The eight transport ribs which lift out the whole connect the electrical cable
The main components such as accelerate the fluid are H Y PER D IVE ®
- Mixer. to the power supply. The
offer the submersed driven which provides sufficient weight
integrated into the mixer-body. weight of the mixer will keep
H YPER D IVE ® - Mixer Series. the hyperboloid mixer-body to keep the H YPER D IVE -
®
Probedruck
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 1
C M Y CM MY CY CMY K
HY P E R DI V E ®
The Hyperboloid-Mixer
H Y P E R D I V E -Mixer
®
t e c h n o l o g y
HDRKA/2500-18-1.5 2500 mm 18.0 rpm 1.5 kW 0.9 kW
HDRKA/2500-22-1.5 2500 mm 22.0 rpm 1.5 kW 1.5 kW
HDRKA/2500-26-3.0 2500 mm 26.0 rpm 3.0 kW 2.3 kW
HDRKA/2500-30-4.0 2500 mm 30.0 rpm 4.0 kW 3.6 kW
HDRKA/2500-34-5.5 2500 mm 34.0 rpm 5.5 kW 4.8 kW u m w e
l t
u n
d
v
e
r f
a h
r e
m i x i n g
n s t k
e c h n i
Fluid mechanically
optimized
Energy saving
Robust & proven
Minimum mainte-
Side view Top view nance efforts
Easy installation
Contact
HD 1000 5.02 -1E
For further information or detailed technical and commercial offers please contact our
head office or your local representative.
Probedruck
BLOWERS
The 3 lobes blowers offer considerable usage’s advantages, versus the 2 lobes construction, in most applications because of
In addition, producer has managed to eliminate those negative characteristics of the three lobe construction exhibited by the blowers presently
in the market, such as
smaller displacement
- consequent remedies, like indentations in the rotor profile, that, in turn, reduce efficiency and increase re-flow losses
2 lobes 3 lobes
ADVANTAGES DISADVANTAGES
Higher rigidity
Rotors meshing with total lack of gas retention in-between thus preventing gas re-circulation .
No gas retention between rotors
No profile indentation
Bigger displacement
3 lobes "BORA"
TABLE OF MODELS
BLOWERS 163 233 293 353 463 673 883
Technical specification
225 140
57 35.5
C16K /
C16A / S16A C16B C16D
Capacity m3/h
S16K
37 25.5
C15K /
C15A / S15A C15B C15D
S15K
22 14.5
C21B C21D
0 6 12 24
Differential pressure – BAR
Product dimensions
A1 A
DISMANTLING
DISTANCE B C
D
Transfer of industrial detergents
E
F
G
H
A1 A
MODEL A A1 B C D E F G H
DISMANTLING
C21B 429 115 296 133 1¼” 144 85 120 160 A1
DISTANCE B A C
C21D 573 250 440 133 1¼” 144 85 120 160 DISMANTLING
DISTANCE B D C
C22A 429 115 296 133 1¼” 144 85 120 160
D
C22B 573 250 440 133 1¼” 144 85 120 160
E
C22D 959 525 822 137 1½” 148 85 120 160
F
C23A 520 165 383 137 1½” 148 85 120 160
E
F
C23B 665 300 528 137 1½” 148 85 120 160 G
C23K 665 300 528 137 1½” 148 85 120 160 GH
H
A1 A
MODEL A A1 B C D E F G H DISMANTLING
DISTANCE
C1XK 750 300 593 157 50 190 85 120 160 B C
C14K 986 455 756 230 65 227 112 140 200
C15K 1102 570 882 220 80 232 112 140 200 D
C16K 1272 680 1036 236 100 255 125 160 250
C17K 1478 800 1198 281 125 310 150 180 300
C18K 1654 880 1374 280 125 310 150 180 300
E
F
C19K 1856 990 1541 315 150 345 160 200 300
C1AK 2007 1100 1692 315 150 345 160 200 300 G
C1BK 2437 1210 2009 427 200 450 225 280 350 H
C13D 1160 525 930 230 65 227 112 140 200
A1 A
C2XA 566 135 409 157 50 190 85 120 160 DISMANTLING
C2XB 749 315 592 157 50 227 112 120 160 A1
DISTANCE A
DISMANTLING B C
C1XD 1363 650 1086 277 80 245 125 160 250 DISTANCE
C15D 1776 1005 1457 319 100 280 150 180 300 G
C16A 960 365 724 236 100 255 125 160 250
C16B 1355 680 306 319 100 280 150 180 300 GH
C16D 2181 1210 1813 369 125 320 160 200 300 H
C17A 1110 430 830 281 125 310 150 180 300
C17B 1478 800 1198 281 125 310 150 180 300 A1 A
C17D 2626 1385 2224 402 150 410 225 280 350 DISMANTLING
C18A 1246 475 966 281 125 310 150 180 300 DISTANCE
B C
C18B 1742 880 1374 386 125 320 160 200 300
C18D 2786 1555 2384 402 150 410 225 280 350 D
C19A 1394 530 1079 315 150 345 160 200 300
C19B 1856 990 1541 315 150 345 160 200 300
C1AA 1476 610 1161 315 150 345 160 200 300
C1AB 2159 1100 1756 402 150 410 225 280 350
E
C1BA 1794 640 1366 427 200 450 225 280 350
F
G
A1 A
H
MODEL A A1 B C D E F G H
A1
DISMANTLING
DISTANCE A
DISMANTLING B C
S14A 781 250 526 255 165x165 236 112 140 200 DISTANCE
S14K 986 455 731 255 165x165 236 112 140 200 B C
D
S15A 842 310 587 255 165x165 236 112 140 200
D
S15K 1102 570 847 255 165x165 236 112 140 200
S16A 960 365 674 286 200x200 260 125 160 250
S16K 1272 680 986 286 200x200 260 125 160 250
E E
S17A 1110 430 777 333 240x240 310 150 180 300
F F
S17K 1478 800 1145 333 240x240 310 150 180 300
S18A 1246 475 912 334 240x240 310 150 180 300 G
S18K 1654 880 132 334 240x240 310 150 180 300 GH
H
Motor/baseplate dimensions
Length
MODEL LENGTH WIDTH HEIGHT
C1XK 1304 300 304
C14K 1665 300 475
C15K 1777 360 475
C16K 1947 360 488
C17K 2464 360 609
Height
C18K 2640 420 609
C19K 2902 420 649
C1AK 3053 420 649
C1BK 3481 520 537
C13D 1835 360 475
C2XA 1120 300 304
C2XB 1329 300 304
C1XD 2038 420 488
C14A 1456 300 475
C14B 1665 300 475
C14D 2137 360 488
Width
Monitoring equipment
Thermal contacts opening temperature 125 °C
Material
Impeller Cast iron
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
C 3102
cemented carbide Corrosion resistant
cemented carbide
3 Corrosion resistant Aluminium oxide/
cemented carbide/ Corrosion resistant
Corrosion resistant cemented carbide
Product cemented carbide
4 Corrosion resistant Corrosion resistant
Submersible pump for pumping clean water, surface water and waste
cemented carbide/ cemented carbide/
water containing solids or long-fibred material.
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Denomination
Surface Treatment
Product code 3102.181 All cast parts are primed with a water-borne primer. The finishing coat
Installation P, S, T, Z is a high-solid two pack paint.
Impeller characteristics LT, MT, HT
Weight
Process data See dimensional drawing.
Liquid temperature max +40 °C
Depth of immersion max 20 m
Option
The pH of the pumped liquid pH 5,5-14 3102.090 Ex. proof design
Liquid density max. 1100 kg/m3 Warm liquid version on request
Impeller throughlet See Motor rating table Leakage sensor in stator housing FLS
Leakage sensor in oil housing CLS
Motor data Surface treatment Epoxy treatment
Frequency 50 Hz Other cables
Insulation class H (+180 °C) Zinc anodes
Voltage variation
- continuously running max ± 5%
Accessories
- intermittent running max ± 10% Discharge connections, adapters, hose connections and other
Voltage imbalance between phases max 2% mechanical accessories.
No. of starts/hour max 30 Electrical accessories such as pump controller, control panels, starters,
monitoring relays, cables.
Cable
Direct-on-line start
SUBCAB® 4G2,5 mm2
4G2,5+2x1,5 mm2
Y/D start
SUBCAB® 7G2,5+2x1,5 mm2
7G2,5 mm2
35
C 3102
3.5
Ex proof version available
Impeller thoughlet, mm
3.0 410
440
2.5
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated power, kW
Rated current, A
411
2.0 441
442
412
1.5
H [m]
Installation
P S T Z LT
400 V, 50 Hz, 3 ~, 1450 r/min 10
411 2,4 5,8 39 0,71 52 • • •
412 2,4 5,8 39 0,71 54 • • • 8
441 2,4 5,8 39 0,71 100 • • •
442 2,4 5,8 39 0,71 100 • • •
6
430
3.0
Impeller thoughlet, mm
2.5
435
2.0
Power factor cos ϕ
Starting current, A
Curve/Impeller No
432
434
Rated power, kW
Rated current, A
1.5 433
1.0
H [m]
Installation MT
P S T Z 14
400 V, 50 Hz, 3 ~, 1450 r/min
12
432 2,4 5,1 37 0,83 76 • • •
433 2,4 5,1 37 0,83 76 • • •
10
434 2,4 5,1 37 0,83 76 • • •
435 2,4 5,1 37 0,83 76 • • • 8
430
400 V, 50 Hz, 3 ~, 1435 r/min 6
430 3,1 6,4 37 0,86 76 • • •
4
432 3,1 6,4 37 0,86 76 • • •
433 3,1 6,4 37 0,86 76 • • •
2 435
434 3,1 6,4 37 0,86 76 • • • 434 432
433
36
C 3102
Rated power, kW
Rated current, A
252
3
254
H [m]
Installation
P S HT
400 V, 50 Hz, 3 ~, 2870 r/min 25
252 4,4 8,6 64 0,92 52 • • •
254 4,4 8,6 64 0,92 52 • • •
20
Y/D starting current is approximately 1/3 of D starting current.
15
10
254 252
0
0 5 10 15 20 25 30
Q [l/s]
37
C 3102
Dimensional drawing
38
C 3102
39
C 3102
40
C 3102
41
C 3102
42
Technical specification
Submersible mixers S 4640, 50 Hz
Monitoring equipment
Thermal contacts opening temp. 125 °C
Material
Stator housing Stainless steel
Shaft Stainless steel
Oil casing Vinyl ester based SMC
Propeller
S 4640
5° •
9° •
13° •
Three blade propeller
Product 5° • •
7° • •
Direct drive mixer with two or three blade propeller intended for mixing
9° • •
liquid and sludge containing fibres and solids. The mixer is designed to
10° •
be operated completely immersed in the liquid.
11° •
Denomination 13° • •
15° • •
Product code 4640.411 16° •
Installation Guide bar system 17° •
Flange mounted Alloyed white iron (extremely abrasion-resistant alloy)
S 4640 3
Weight Cable protection
Two blade propeller
See dimensional drawing.
Motor rating
Ex proof version available
Rated output power, kW
Option
4640.491 Ex. proof version
Warm liquid version on request
Leakage sensor in stator housing FLS
Seal flushing
Seal protection
Cutting rings
4 S 4640
Dimensional drawing
With jet ring
S 4640 5
Vortex shield
6 S 4640
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
DEWATERING UNIT
Technical specification
CENTRIFUGAL EXTRACTORS
for industrial use
CENTRIFUGAL EXTRACTORS
A LEADER IN
C E N T R I F U G AT I O N
RESEARCH -
THE KEY TO
GROWTH
I N C E N T R
P R I N C I P L E S O F T H E S E P A R AT I O N S Y S T E M
The decanter is used for the compatible with products being G regulate the torque on the
separation of two or more processed. It is generally used in decanter reduction gear to the
phases of different specific purification processes for the maximum levels allowed;
gravity, in particular for the drying of sludge, but not in G obtain the highest possible
clarifying of liquids in which intermediate product conversion percentage of dry solids in
suspended solids are present. processes, and even less in the dewatered sludge according
The separation of solids and processing of foodstuffs. to the type of product;
liquids takes place within a G ensure the highest levels
cylindrical/conical rotating drum, The ROTOVARIATOR - an of sludge capture;
upon the periphery of which the electronically programmable G adjust the rate of feed flow
heavier solid phase collects and is electro-mechanical system - is to the decanter thanks to
continually removed by the designed and manufactured by the a frequency inverter on the
internal conveyor. producer and patented feed pump.
A polyelectrolyte, suitably chosen worldwide for application on
for its type and specific decanter centrifuges of the FP
characteristics, may be added to 600 and JUMBO series including
the product being fed to the already installed decanters.
machine in order to improve the The ROTOVARIATOR continuously
solid-liquid separation. varies the number of screw
The polyelectrolyte favours the revolutions in relation to the bowl
aggregation and thus the easier of the centrifugal extractor.
capture of the solid particles. Thanks to the Rotovariator device,
A polyelectrolyte is not always it is possible to:
14 11
2
All parts in contact with the product to be treated are made of stainless steel.
D E R
I F U G A T I O N
TECHNICAL FEATURES
Optional variations OF CENTRIFUGAL EXTRACTORS
for special applications
Main Rotova- Slender - Dr um Centrifugal
of the decanters Model
motor riator
Dr um
diameter
ness r evolution for ce
Hydraulic
capacity
power power ratio max max
mm l/h
kW kW L/D rpm x g
G Automatic differential speed BABY 2 7.50 / 232 3.33 5200 3500 4000
variation via Rotovariator BABY 3 7.50÷11 / 232 4.20 5200 3500 5500
G Selection of optimum FP600 2RS/M 15 4÷7 353 4.32 4100 3300 12000
stainless steels, incl. Duplex HERCULES 470/4 52 15 470 5.12 3350 2950 55000
G Wear protection incl. MAMMOTH 2 45÷75 15÷25 570 3.92 2700 2350 65000
Tungsten Carbide segments GIANT 3 90÷150 38÷45 700 4.25 2000 1570 140000
pressure, centripetal pump NOTE: “Hercules” series decanters, Mammoth and Giant 2 are equipped with the Rotovariator system.
C E N T R I F U G A L E X T R A C T O R S
A R E A S O F A P P L I C AT I O N
of sludge from municipal and G pig and cattle manure; G tomato juice;
Other Sectors:
Chemical-Pharmaceutical G treatment of
G polyethylene, PVC;
S O M E E X A M P L E S O F A P P L I C AT I O N S
Technical specification
Monitoring equipment
Thermal contacts opening temp. 125 °C
Material
Impeller (.181) Cast iron
Impeller (.185) Hard Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
N 3127
Mechanical face seals
Cable Accessories
Discharge connections, adapters, hose connections and other
Direct-on-line start
mechanical accessories.
SUBCAB® 4G2,5 mm2
Electrical accessories such as pump controller, control panels, starters,
4G2,5+2x1,5 mm2
monitoring relays, cables.
4G4 mm2
4G4+2x1,5 mm2
N 3127 3
LT-Motor rating and performance
P2 [kW]
curve
Installation 6
Ex proof version available
5 420
Power factor cos ϕ
Starting current, A
Curve/Impeller No
4
Rated power, kW
Rated current, A
421
3
422
H [m]
LT
P S T Z 16
400 V, 50 Hz, 3 ~, 1395 r/min
421 4,0 8,3 56 0,84 • • • 14
422 4,0 8,3 56 0,84 • • •
12
421 4,7 9,6 56 0,86 • • • • •
422 4,7 9,6 56 0,86 • • • • • 10
420 5,9 12 77 0,84 • • •
421 5,9 12 77 0,84 • • • 8
422 5,9 12 77 0,84 • • •
6
Y/D starting current is approximately 1/3 of D starting current.
4
2 421
420
422
0
0 10 20 30 40 50 60 70 80 90
Q [l/s]
437
5
Power factor cos ϕ
Starting current, A
Curve/Impeller No
4
Rated power, kW
Rated current, A
438
439
3
H [m]
MT
P S T Z
16
400 V, 50 Hz, 3 ~, 1395 r/min
438 4,0 8,3 56 0,84 • • • 14
439 4,0 8,3 56 0,84 • • •
12
438 4,7 9,6 56 0,86 • • • • •
439 4,7 9,6 56 0,86 • • • • • 10
437 5,9 12 77 0,84 • • •
438 5,9 12 77 0,84 • • • 8
439 5,9 12 77 0,84 • • •
6
Y/D starting current is approximately 1/3 of D starting current.
437
4
438
2 439
0
0 10 20 30 40 50 60 70 80
Q [l/s]
4 N 3127
HT-Motor rating and performance
P2 [kW]
curve
Installation 6
488
4
Power factor cos ϕ
Starting current, A
489
Curve/Impeller No
Rated power, kW
Rated current, A
0
H [m]
P S T Z HT
400 V, 50 Hz, 3 ~, 1395 r/min 25
488 4,0 8,3 56 0,84 • • •
489 4,0 8,3 56 0,84 • • •
20 486
488 4,7 9,6 56 0,86 • • • • •
489 4,7 9,6 56 0,86 • • • • •
4861 5,9 12 77 0,84 • • • 15
487 5,9 12 77 0,84 • • •
487
488 5,9 12 77 0,84 • • • 10
489 5,9 12 77 0,84 • • •
0
0 10 20 30 40 50
Q [l/s]
6 247
5
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated power, kW
248
Rated current, A
4
249
3
H [m]
P S T Z SH
40
400 V, 50 Hz, 3 ~, 2900 r/min
2451 7,4 14 114 0,91 • • • 35
245
246 7,4 14 114 0,91 • • •
30
247 7,4 14 114 0,91 • • •
248 7,4 14 114 0,91 • • • 25
249 7,4 14 114 0,91 • • •
20
Y/D starting current is approximately 1/3 of D starting current.
1 Only .181
15
246
247
10
248
249
5
0
0 5 10 15 20 25
Q [l/s]
N 3127 5
Dimensional drawing
6 N 3127
LT, P-installation LT, S-installation
N 3127 7
LT, L-installation LT, Z-installation
8 N 3127
MT, P-installation MT, P-installation, JA 117
N 3127 9
MT, S-installation MT, T-installation
10 N 3127
MT, Z-installation HT, P-installation
N 3127 11
HT, Z-installation
12 N 3127
SH, S-installation
N 3127 13
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
Technical specification
Monitoring equipment
Thermal contacts opening temp. 140 °C
Leakage sensor in inspection chamber FLS
Material
Impeller (.180) Cast iron
Impeller (.185) Hard-Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings
N 3301 Alternative
1
2
Material
Nitrile rubber
Fluorinated rubber
Submersible pump for pumping clean water, surface water and waste Alternative Inner seal Outer seal
water containing solids or long-fibred material. 1 Corrosion resistant Corrosion resistant
cemented carbide/ cemented carbide/
Denomination Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Product code 3301.180 2 Corrosion resistant Silicon carbide/
3301.185 cemented carbide/ Silicon carbide
Installation P, S, T, Z Corrosion resistant
cemented carbide
Impeller characteristics LT, MT, HT
Surface Treatment
Process data All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Liquid temperature-standard max +40 °C
Depth of immersion max 20 m Weight
The pH of the pumped liquid 5,5 -14
See dimensional drawing.
Liquid density max. 1100 kg/m3
N 3301 3
LT-Motor rating and performance
curve
P [kW]
Ex proof version available
35
810
30
Power factor cos ϕ
Starting current, A
Curve/Impeller No
812
Rated power, kW
25
Rated current, A
814
20
816
15
818
H [m]
Installation
P S T Z LT
16
400 V, 50 Hz, 3 ~, 735 r/min
810 37 80 425 0,74 • • • • 14
8121 37 80 425 0,74 • • • •
12
814 37 80 425 0,74 • • • •
8161 37 80 425 0,74 • • • • 10
P [kW]
50 620
45
622
40
35 624
30
626
H [m]
LT
25
20
15
10
5
622 620
626 624
0
0 100 200 300 400 500 600
Q [l/s]
4 N 3301
MT-Motor rating and performance
curve
P [kW]
50
632
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated power, kW
Rated current, A
40
634
30 636
Installation H [m]
P S T Z MT
400 V, 50 Hz, 3 ~, 985 r/min 35
6321 45 93 545 0,78 • • • • •
634 45 93 545 0,78 • • • • • 30
0
0 50 100 150 200 250 300 350
Q [l/s]
40
Rated power, kW
Rated current, A
20
0
H [m]
Installation HT
P S T Z 70
400 V, 50 Hz, 3 ~, 1475 r/min
452 55 103 490 0,84 • • • • • 60
450
454 55 103 490 0,84 • • • • •
50
456 55 103 490 0,84 • • • • •
452
4581 55 103 490 0,84 • • • • • 40
N 3301 5
Dimensional drawing
LT, P-installation
6 N 3301
LT, Z-installation LT, Z-installation
N 3301 7
MT, P-installation MT, S-installation
8 N 3301
HT, P-installation HT, S-installation
N 3301 9
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
Technical specification
Monitoring equipment
Thermal contacts opening temp. 125 °C
Material
Impeller (.181) Cast iron
Impeller (.185) High chromium cast iron
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
Direct-on-line start
SUBCAB® 4G2,5 mm2
4G2,5+2x1,5 mm2
Y/D start
SUBCAB® 7G2,5 mm2
7G2,5+2x1,5 mm2
3
N 3102
curve 3.5
420*
3.0
2.5 421*
421**
Power factor cos ϕ
2.0
Starting current, A
Curve/Impeller No
423*
Rated power, kW
Rated current, A
423**
1.5
H [m]
Installation LT
P S T Z L 10
400 V, 50 Hz, 3 ~, 1460 r/min
421 2,4 5,7 40,0 0,71 • • •
8
4231 2,4 5,7 40,0 0,71 • • •
0
0 10 20 30 40 50 60 70
Q [l/s]
* Pumphousing with outlet 100 mm
curve 460
3
461
Ex proof version available
462
2 463
464
Power factor cos ϕ
Starting current, A
Curve/Impeller No
1
Rated power, kW
Rated current, A
0
H [m]
Installation
MT
14
P S T Z
400 V, 50 Hz, 3 ~, 1460 r/min
12
4621 2,4 5,7 40,0 0,71 • • •
463 2,4 5,7 40,0 0,71 • • • 10
4641 2,4 5,7 40,0 0,71 • • •
400 V, 50 Hz, 3 ~, 1450 r/min 8 460
4
N 3102
curve
5
Ex proof version available 4
255
3
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated power, kW
Rated current, A
2 256
H [m]
Installation SH
P S T Z 30
400 V, 50 Hz, 3 ~, 2850 r/min, 2 poles
255 4.2 8.2 52 0,94 • • • • • 25
256 4.2 8.2 52 0,94 • • • • •
20
Y/D starting current is approximately 1/3 of D starting current.
15
10
5
256
255
0
0 5 10 15 20 25 30
Q [l/s]
5
N 3102
Dimensional drawing
6
N 3102
7
N 3102
8
N 3102
9
N 3102
10
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
Technical specification
Monitoring equipment
Thermal contacts opening temp. 125° C
Material
Impeller (.181) Cast iron
Impeller (185) Hard Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
Mechanical face seals
N 3127 Alternative
1
Inner seal
Corrosion resistant
Outer seal
Corrosion resistant
cemented carbide/ cemented carbide/
Aluminium oxide Corrosion resistant
Product cemented carbide
Submersible pump for pumping clean water, surface water and waste 2 Corrosion resistant Corrosion resistant
water containing solids or long-fibred material. cemented carbide/ cemented carbide/
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Denomination
3 Corrosion resistant Silicone carbide/
Product code 3127.181 cemented carbide/ Silicone carbide
Corrosion resistant
(Hard Iron™) 3127.185
cemented carbide
Installation P, S, T, Z, L1
Impeller characteristics LT, MT, HT, SH Surface Treatment
1For information about L-installation, see Technical Specification 894919 All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Process data Weight
Liquid temperature-standard max +40 °C
See dimensional drawing.
Depth of immersion max 20 m
The pH of the pumped liquid pH 5,5-14
Option
Liquid density max. 1100 kg/m3
3127.090 Ex. proof design
Motor data 3127.095 (High chromium) Ex. proof design
Warm liquid version on request
Frequency 60 Hz
Leakage sensor in stator housing FLS
Insulation class H (+180° C)
Leakage sensor in oil housing CLS
Voltage variation
Surface treatment Epoxy treatment
- continuously running max ± 5%
Other cables
- intermittent running max ± 10%
Zinc anodes
Voltage imbalance between phases max 2%
No. of starts/hour max 30
Accessories
Cable Discharge connections, adapters, hose connections and other
mechanical accessories.
Direct-on-line start
Electrical accessories such as pump controller, control panels, starters,
SUBCAB® 4G2,5 mm2
monitoring relays, cables.
4G2,5+2x1,5 mm2
See separate booklet or www.flygt.com, for further information.
4G4 mm2
4G4+2x1,5 mm2
2 N 3127
LT-Motor rating and performance
P2 [kW] / [hp]
curve 12
Installation
421
8 6
Rated current, A
Rated power, hp
5
422
6
H [m] / [ft]
LT
P S T Z 60 18
460 V, 60 Hz, 3 ~, 1740 r/min
16
422 7,3 9,8 75 0,83 • • • 50
422 7,5 9,9 62 0,85 • • • • • 14
421 10 13 75 0,87 • • • 40 12
230 V, 60 Hz, 1 ~, 1740 r/min
422 7,5 30 67 0,95 • • 10
30
422 7,5 30 67 0,95 • 8
Y/D starting current is approximately 1/3 of D starting current. 20 6
4
10
421
2 422
0 0
MT-Motor rating and performance 0 20 40 60 80 100
curve 0 200 400 600 800 10001200140016001800
Q [l/s] / [usgpm]
Installation
Ex proof version available
P2 [kW] / [hp]
Power factor cos ϕ
Starting current, A
Curve/Impeller No
Rated current, A
Rated power, hp
10
7
438
8 6
439
5
6
P S T Z 4
460 V, 60 Hz, 3 ~, 1740 r/min
439 7,3 9,8 75 0,83 • • • H [m] / [ft]
439 7,5 9,9 62 0,85 • • •
439 10 13 75 0,87 • • • 70
MT
438 10 13 75 0,87 • • • 20
230 V, 60 Hz, 1 ~, 1740 r/min 60
439 7,5 32,0 66,0 0,97 • • • 16
50
Y/D starting current is approximately 1/3 of D starting current.
40 12
30
8
20
4 439
438
10
0 0
0 10 20 30 40 50 60 70 80
0 200 400 600 800 1000 1200 1400
Q [l/s] / [usgpm]
N 3127 3
HT-Motor rating and performance P2 [kW] / [hp]
16
curve
10
Installation
Ex proof version available 12
8 487 488
8 6
Power factor cos ϕ
Starting current, A
Curve/Impeller No
489
Rated current, A
Rated power, hp
4
4
H [m] / [ft]
HT
P S T Z 100 30
460 V, 60 Hz, 3 ~, 1740 r/min
489 7,3 9,8 75 0,83 • • • 80 25
487
489 7,5 9,9 62 0,85 • • •
487 10 13 75 0,87 • • • 20
488 10 13 75 0,87 • • • 60
489 10 13 75 0,87 • • • 15
230 V, 60 Hz, 1 ~, 1740 r/min 40
489 7,5 32,0 66,0 0,97 • • • 10 488
0 0
0 10 20 30 40 50 60
0 200 400 600 800 1000
Q [l/s] / [usgpm]
8
10 248
7
Power factor cos ϕ
Starting current, A
Curve/Impeller No
8 6
Rated current, A
Rated power, hp
249
5
6
H [m] / [ft]
160
SH
45
P S T Z 140
40
460 V, 60 Hz, 3 ~, 3395 r/min
120
248 11 13 113 0,91 • • • 35
249 11 13 113 0,91 • • • 100 30
Y/D starting current is approximately 1/3 of D starting current.
80 25
20
60
15
40 248
10 249
20 5
0 0
0 5 10 15 20 25 30
0 100 200 300 400 500
Q [l/s] / [usgpm]
4 N 3127
Dimensional drawing
N 3127 5
LT, P-installation LT, S-installation
6 N 3127
LT, Z-installation LT, L-installation
N 3127 7
MT, P-installation MT, P-installation JA 117
8 N 3127
MT, S-installation JA 117 MT, T-installation
N 3127 9
MT, Z-installation HT, P-installation
10 N 3127
HT, Z-installation
N 3127 11
SH, S-installation
12 N 3127
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
ALARM SYSTEM
BXM12 BXM12
CARATTERISTICHE FEATURES
MKTSSBL1BXM12 REV001
• Compatible with thermal probe KST
ARTICOLO USCITA (Vdc) CORRENTE (A) DIMENSIONI (lxhxp) PESO (senza accumulatore)
ARTICLE OUTPUT (Vcc) CURRENT (A) DIMENSIONS (wxhxd) WEIGHT (withoout batt.)
BXM12/30-B 13,8 3 max. 240 x 348 x 97 mm 2,8 Kg
BXM12/50-B 13,8 5 max. 240 x 348 x 97 mm 2,9 Kg
BXM12/30-U 13,8 3 max. 240 x 348 x 97 mm 2,8 Kg
BXM12/50-U 13,8 5 max. 240 x 348 x 97 mm 2,9 Kg
BAQ BAQ
Gli alimentatori switching della serie BAQ sono protetti contro il cortocir- Switching power supply battery-chargers of BAQ series are protected
cuito ed il sovraccarico. Inoltre possono gestire una sonda termica (KTS) against short-circuit and overload, and can be fitted with a thermal probe
che permette ai dispositivi di diminuire la tensione di uscita all’aumentare that will allow the device to detect temperature rises, and drop the out-
della temperatura. Tale funzione consente di evitare il surriscaldamento put voltage accordingly to avoid battery overheat.
della batteria.
FEATURES
CARATTERISTICHE
• Power supplies battery chargers
• Alimentatori caricabatteria • Small dimension
• Dimensioni contenute • In 230 Vac ±10%, 50/60Hz
• Ingresso: 230 Vac ±10% - 50/60 Hz • Complies with EN60950
• Conforme alla norma EN 60950 • Insulation class I
• Classe di isolamento I • Stability > 1% with full load
• Stabilità > dell’1% a pieno carico • Protected against short-circuit and overload
• Protezione ai sovraccarichi • Compatible with thermal probe KST
• Protezione ai cortocircuiti
• Tensione di uscita controllata in temperatura mediante kit sonda
termica KST (opzionale)
BA2C BA2C
CARATTERISTICHE FEATURES
Distributed by:
BATTERIE - BATTERIES
BATTERIE - BATTERIES
Nessuna manutenzione
Non è necessario controllare livello e densità dell’elettrolita.
Totalmente sigillate
Non vi è possibilità di fuoriuscita dell’elettrolita dai terminali o dall’in-
volucro.
Lunga durata
Oltre 1000 cicli carica/scarica.
Lungo periodo di stoccaggio
Fino ad un anno ad una temperatura di 20°C (68°F).
Griglie altamente resistenti
Costruiti in lega di piombo-calcio per aumentare prestazioni e vita
d’impiego in uso sia ciclico che tampone – anche in condizioni di scar-
ica quasi totale.
Intervallo di Temperatura
L’ampio intervallo di temperatura operativa da -15° a 50°C permette
flessibilità nell’utilizzazione e nel posizionamento delle batterie.
Flessibilità di posizionamento e assenza di perdite
La costruzione ermetica e l’uso di separatori che trattengono l’elet-
trolita permettono la totale libertà nel posizionamento delle batterie, Maintenance free
senza rischi di fuoriuscita dell’elettrolita o perdita di prestazioni. No need to check specific gravity or add water.
MKTSSBL1BATT-AF REV001
Lunga vita in tampone Sealed construction
Da 3 a 5 anni sotto carica di mantenimento. Ensures that no electrolyte leakage can occur from terminals or
Alta capacità di recupero cases.
Anche dopo cicli di scarica quasi totale. Long cycle life
Bassa emissione di gas Over 1,000 discharge/recharge cycles.
La batteria è progettata per controllare efficacemente la gener- Long shelf life
azione di gas e per consentire la ricombinazione all’interno della stes- Up to one year at an ambient temperature of 68° (20°C).
sa di oltre il 99% del gas generato nel corso dell’uso normale. Heavy duty grids
Sistema di scarico a bassa pressione Constructed of lead-calcium alloy to enhance performance and serv-
Assicura un limitato sviluppo di gas nella batteria. Operando ad una ice life in both cyclic and floating applications, even in deep discharge
pressione di 7-10 psi (48- 69kPa), il sistema libera automatica- conditions.
mente il gas in eccesso se questo oltrepassa i valori normali. Operating Temperature range
La sigillatura è ripristinata quando la pressione torna nei valori nor- Broad operating temperature range of 5° to 122°F (-15° to 50°C)
mali. permits flexible system designs and battery locations.
Position flexibility and leakage free
Sealed construction and use of absorptive mat separetors permits
battery operation in any position without loss of electrolyte or serv-
ice life.
Long float life
3 to 5 years float life under trickle charge.
High recovery capability
Even after deep discharge.
Low gas generation
Battery design effectively controls generation of gas and allows
recombination within the battery of 99% of gas generated during
normal use.
Low pressure venting system
Ensures that there is no excessive buildup of gas in the battery.
Operating at 7-10 psi (48-69 kPa), the system automatically releas-
es excess gas if pressure rises above normal. Resealing
is automatic once pressure has returned to normal.
CODICI D’ORDINE Tensione nominale (V) Capacità (Ah) Corrente di carica Max. (A) Larghezza (mm) Altezza (mm) Profondità (mm) Altezza Tot. (mm) Peso (Kg)
Nominal Voltage (V) Rated Capacity (Ah) Max. Charging Current (A) Width (mm) Height (mm) Depth (mm) Total Height (mm) Weight (Kg)
Distributed by:
BGSM-100_GB 5-05-2009 0:43 Pagina 1
BGSM-100
GSM and GPRS
Communicator Interface
BGSM-100
GSM and GPRS
Communicator Interface
The BGSM-100 is an alarm communicator Interface.
Simple to install and program (plug and play approach),
it is compatible with any control panel communicating
in contact ID format over standard phone lines (PSTN).
MKTSSBLEBGSM100 R000
The BGSM-100 is the best solution for reliable PSTN
alarm communication back up for the majority of
applications whether new or existing system
upgrades.
HOW TO INSTALL
BGSM-A
BGSM-A
Il BGSM-A rappresenta la frontiera più avanzata nell’inte- BGSM-A is the state of the art for the integration between
grazione tra sistemi di sicurezza e comunicazioni su rete GSM. security systems and GSM communication. It can be simply
Il dispositivo può operare come interfaccia per rete GSM, come and cost-effectively integrated with all alarm systems, and can
avvisatore telefonico vocale, come avvisatore SMS e come operate as a GSM interface, voice dialler, SMS dialler and
attuatore via SMS. remote control via SMS.
MKTSSBL1BGSMA REV001
FEATURES
ACCESSORI - ACCESSORIES
NC2/VOX
Scheda vocale da 8 messaggi per un totale di 90 secondi
Voice board: 8 messages for a total of 90 seconds
GSM-LINK
Cavo programmazione interfacce cellulari GSM
Serial link for GSM cellular net interface
Distributed by:
BMD500 11-05-2007 10:01 Pagina 1
NEW
Security BMD500 Series
of Detection Devices
MKTSSBLEBMD500
BMD501 BMD503-504
Digital PIR Detector with Pet Immunity FEATURES Digital PIR and Microwave Detector with Anti-Masking and FEATURES
BMD501 Pet Immunity BMD503 and BMD504
• Dimensions: 92 mm x 62.5 mm x 40 mm (3.62” x 2.46” x 1.57”) • Dimensions: 118 mm x 62.5 mm x 41 mm (4.65” x 2.46” x 1.61”)
Whether it’s a residential or commercial installation, the BMD500 • Weight: 58 gr (2.04 oz) Whether it’s a residential or commercial installation, the BMD500 • Weight: 97 gr (3.42 oz)
series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR & Microwave Pulse Doppler
pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC
The BMD501 effectively blends performance with competitive pric- • Current Draw (Standby): 8 mA (± 5%) The BMD503 is a dual-technology motion detector that combines • Current Draw (Standby): 18 mA
ing. The detector features intelligent signal analysis for reliable passive infrared and microwave detection with anti-masking fea- • Current Draw (Active): 25.5 mA
• Current Draw (Active): 10 mA (± 5%)
detection, pet immunity up to 25 kg (55 lbs) and a slim design that tures. The anti-masking feature prevents intruders from defeating
• Tamper Switch: Contact Rating: 0.1 Amp @ 28 VDC • Tamper Switch: Contact Rating…0.1 Amp @ 28 VDC
complements any décor. the detector by covering its field of view. The BMD504 dual-technol-
• RFI Protection: 30 V/m 10-1000 MHz EMI • RFI Protection: 30 V/m 10-1000 MHz
ogy motion detector with out anti-masking offers reliable prevention
• Protection: 50,000 V of false alarms at an economical price • EMI Protection: 50,000 V
• Form ‘A’ alarm contact and tamper switch
• Digital signal analysis
• Slim profile design • Anti-masking (BMD503 only)
• Features ABS plastic for shock and impact protection • Form ‘A’ alarm contact and tamper switch
• Pet immunity up to 25 kg (55 lbs) • Digital signal analysis
• Exceptional white light immunity • Slim profile design
• Quad Linear Imaging Technology for sharp analysis of body dimensions • Features ABS plastic for shock and impact protection
and differentiation from backgrounds and pets • Pet immunity up to 25 kg (55 lbs)
• Advanced ASIC-based electronics • Exceptional white light immunity
• Compact design for residential installations • Quad Linear Imaging Technology for sharp analysis of body dimensions
• Adjustable variable pulse count and differentiation from backgrounds and pets
• PIR sensitivity adjustment • Microwave detection based on Doppler concept
• Height installation calibration free • Unique microwave motion sensor module with micro-strip patch antenna
• Advanced ASIC-based electronics
• Height installation calibration free
RELIABLE PROTECTION • 2-way PIR/microwave sensitivity adjustment
Advanced ASIC-based processing provides both superior detection and • User-friendly installation with or without swivel-mount bracket (bracket
false alarm rejection to help keep people and possessions secure. Quad sold separately)
Linear Imaging Technology provides sharp analysis of body dimensions and
differentiation from backgrounds and pets.
RELIABLE PROTECTION
DIGITAL SIGNAL PROCESSING Advanced ASIC-based processing provides both superior detection and
Effective motion detection is dependent on a sensor’s ability to identify false alarm rejection to help keep people and possessions secure. Quad
intruders and provide true false alarm resistance. The LC series of detec- Linear Imaging Technology provides sharp analysis of body dimensions and
tion devices pinpoints intruders through digital signal processing. Digital differentiation from backgrounds and pets.
information is more accurately analyzed using software and is not subject
to signal degradation caused by amplification, noise, distortion or signal DIGITAL SIGNAL PROCESSING
clipping. Effective motion detection is dependent on a sensor’s ability to identify
intruders and provide true false alarm resistance. The LC series of detec-
PET IMMUNITY tion devices pinpoints intruders through digital signal processing. Digital
Highly accurate sensors are able to provide quality detection while at the information is more accurately analyzed using software and is not subject
same time ignoring pets weighing up to 25 kg (55 lbs). to signal degradation caused by amplification, noise, distortion or signal
clipping.
FAST AND EASY INSTALLATION
Once the detector is installed at the recommended height, installers sim- ANTI-MASKING
ply conduct a brief walk-test, make any necessary adjustments, and the The BMD503 features PIR and microwave sensors. The microwave sen-
unit is ready to perform. Highly visible LEDs can be viewed at a glance and sor of the detector features two channels, one for microwave (MW)
help the installer identify the detection range from any distance or angle detection, and the other for anti-masking detection. The anti-masking fea-
within the coverage pattern. ture works by sensing intruders who approach the detector from the dis-
tance of 0.8 m and closer. If the field of view of the detector is intention-
LOCATING THE DETECTOR ally obscured by an intruder, the anti-masking relay opens (switches from
When choosing a location for the detector, be sure to consider the following: NC to NO) and remains in this status until the PIR sensor is activated.
• Do not aim the detector at reflective surfaces
• Avoid locations that are subject to direct high air flow PET IMMUNITY
• Do not locate the detector in the path of direct or reflected sunlight Highly accurate sensors are able to provide quality detection while at the
• Do not place next to large obstructions that may limit the coverage area same time ignoring pets weighing up to 25 kg (55 lbs).
DETECTION RANGE
The detection range of the motion detector is adjustable to about 3 m to
12 m (10’ to 40’). A potentiometer can be adjusted clockwise or count-
er-clockwise to increase or decrease the range respectively. For optimum
performance, range should be adjusted so that it effectively protects the
dimensions of the intended area. The BMD503 and BMD504 are facto- ORDERING INFORMATION
ry-set for 65%.
BMD503 Digital PIR and Microwave Detector with Anti-Masking
and Pet Immunity (10.525 GHz)
BMD504 Digital PIR and Microwave Detector with Pet Immunity
(10.525 GHz)
BMD-MB Swivel mounting bracket
BMD-F Filter for 10K LUX (set of 12)
BMD-CL Curtain Lens Set (set of 12)
www.bentelsecurity.com
BMD500 11-05-2007 10:01 Pagina 3
BMD501 BMD503-504
Digital PIR Detector with Pet Immunity FEATURES Digital PIR and Microwave Detector with Anti-Masking and FEATURES
BMD501 Pet Immunity BMD503 and BMD504
• Dimensions: 92 mm x 62.5 mm x 40 mm (3.62” x 2.46” x 1.57”) • Dimensions: 118 mm x 62.5 mm x 41 mm (4.65” x 2.46” x 1.61”)
Whether it’s a residential or commercial installation, the BMD500 • Weight: 58 gr (2.04 oz) Whether it’s a residential or commercial installation, the BMD500 • Weight: 97 gr (3.42 oz)
series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR & Microwave Pulse Doppler
pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC
The BMD501 effectively blends performance with competitive pric- • Current Draw (Standby): 8 mA (± 5%) The BMD503 is a dual-technology motion detector that combines • Current Draw (Standby): 18 mA
ing. The detector features intelligent signal analysis for reliable passive infrared and microwave detection with anti-masking fea- • Current Draw (Active): 25.5 mA
• Current Draw (Active): 10 mA (± 5%)
detection, pet immunity up to 25 kg (55 lbs) and a slim design that tures. The anti-masking feature prevents intruders from defeating
• Tamper Switch: Contact Rating: 0.1 Amp @ 28 VDC • Tamper Switch: Contact Rating…0.1 Amp @ 28 VDC
complements any décor. the detector by covering its field of view. The BMD504 dual-technol-
• RFI Protection: 30 V/m 10-1000 MHz EMI • RFI Protection: 30 V/m 10-1000 MHz
ogy motion detector with out anti-masking offers reliable prevention
• Protection: 50,000 V of false alarms at an economical price • EMI Protection: 50,000 V
• Form ‘A’ alarm contact and tamper switch
• Digital signal analysis
• Slim profile design • Anti-masking (BMD503 only)
• Features ABS plastic for shock and impact protection • Form ‘A’ alarm contact and tamper switch
• Pet immunity up to 25 kg (55 lbs) • Digital signal analysis
• Exceptional white light immunity • Slim profile design
• Quad Linear Imaging Technology for sharp analysis of body dimensions • Features ABS plastic for shock and impact protection
and differentiation from backgrounds and pets • Pet immunity up to 25 kg (55 lbs)
• Advanced ASIC-based electronics • Exceptional white light immunity
• Compact design for residential installations • Quad Linear Imaging Technology for sharp analysis of body dimensions
• Adjustable variable pulse count and differentiation from backgrounds and pets
• PIR sensitivity adjustment • Microwave detection based on Doppler concept
• Height installation calibration free • Unique microwave motion sensor module with micro-strip patch antenna
• Advanced ASIC-based electronics
• Height installation calibration free
RELIABLE PROTECTION • 2-way PIR/microwave sensitivity adjustment
Advanced ASIC-based processing provides both superior detection and • User-friendly installation with or without swivel-mount bracket (bracket
false alarm rejection to help keep people and possessions secure. Quad sold separately)
Linear Imaging Technology provides sharp analysis of body dimensions and
differentiation from backgrounds and pets.
RELIABLE PROTECTION
DIGITAL SIGNAL PROCESSING Advanced ASIC-based processing provides both superior detection and
Effective motion detection is dependent on a sensor’s ability to identify false alarm rejection to help keep people and possessions secure. Quad
intruders and provide true false alarm resistance. The LC series of detec- Linear Imaging Technology provides sharp analysis of body dimensions and
tion devices pinpoints intruders through digital signal processing. Digital differentiation from backgrounds and pets.
information is more accurately analyzed using software and is not subject
to signal degradation caused by amplification, noise, distortion or signal DIGITAL SIGNAL PROCESSING
clipping. Effective motion detection is dependent on a sensor’s ability to identify
intruders and provide true false alarm resistance. The LC series of detec-
PET IMMUNITY tion devices pinpoints intruders through digital signal processing. Digital
Highly accurate sensors are able to provide quality detection while at the information is more accurately analyzed using software and is not subject
same time ignoring pets weighing up to 25 kg (55 lbs). to signal degradation caused by amplification, noise, distortion or signal
clipping.
FAST AND EASY INSTALLATION
Once the detector is installed at the recommended height, installers sim- ANTI-MASKING
ply conduct a brief walk-test, make any necessary adjustments, and the The BMD503 features PIR and microwave sensors. The microwave sen-
unit is ready to perform. Highly visible LEDs can be viewed at a glance and sor of the detector features two channels, one for microwave (MW)
help the installer identify the detection range from any distance or angle detection, and the other for anti-masking detection. The anti-masking fea-
within the coverage pattern. ture works by sensing intruders who approach the detector from the dis-
tance of 0.8 m and closer. If the field of view of the detector is intention-
LOCATING THE DETECTOR ally obscured by an intruder, the anti-masking relay opens (switches from
When choosing a location for the detector, be sure to consider the following: NC to NO) and remains in this status until the PIR sensor is activated.
• Do not aim the detector at reflective surfaces
• Avoid locations that are subject to direct high air flow PET IMMUNITY
• Do not locate the detector in the path of direct or reflected sunlight Highly accurate sensors are able to provide quality detection while at the
• Do not place next to large obstructions that may limit the coverage area same time ignoring pets weighing up to 25 kg (55 lbs).
DETECTION RANGE
The detection range of the motion detector is adjustable to about 3 m to
12 m (10’ to 40’). A potentiometer can be adjusted clockwise or count-
er-clockwise to increase or decrease the range respectively. For optimum
performance, range should be adjusted so that it effectively protects the
ORDERING INFORMATION dimensions of the intended area. The BMD503 and BMD504 are facto-
ry-set for 65%.
BMD501 Digital PIR Detector with Pet Immunity
BMD-MB Swivel mounting bracket
BMD-F Filter for 10K LUX (set of 12)
BMD-CL Curtain Lens Set (set of 12)
www.bentelsecurity.com
BMD500 9-10-2007 15:37 Pagina 1
NEW
Bentel Security BMD500 Series
of Detection Devices
MKTSSBLEBMD500
NEW BMD500 Series
of Detection Devices
Distributed by:
www.bentelsecurity.com
Sirene da Esterno - Outside Sirens
CALL
CALL
La sirena autoalimentata Call rappresenta un punto di riferimento nella tecnolo- The Call self-powered siren is a landmark in Bentel Security range of products.
gia Bentel Security degli avvisatori ottico-acustici.
Le versioni F offrono, inoltre, una ulteriore protezione dalla iniezione di schiuma e sono
dotate di due ingressi supplementari, uno per allarme luminoso ed uno per allarme
sonoro, che garantiscono una maggiore flessibilità di utilizzo.
CARATTERISTICHE FEATURES
MKTSSBL1CALL REV001
• Linea estetica innovativa • Attractive design
• Contenitore in policarbonato resistente alle più avverse condizioni atmosferiche • Strong polycarbonate box, resistant to the most adverse weather
• Protezione supplementare metallica conditions
• 2 ingressi per allarme ottico-acustico di cui uno universale per l’attivazione con • Tropicalized-metal innerplate
qualsiasi tipo di centrale • 2 imputs for sounder and flasher, 1 of wich compatible with wathever control panel
• Emissione sonora modulata in frequenza con possibilità di associare sonorità • Modulated frequency sound emission with the possibility to assign different
diverse ai vari ingressi di allarme sounds to the allarm imput
• Autoprotezione contro taglio fili, apertura, rimozione e rottura lampada • Protected against wire cutting, tamper, snatch and flasher damage
• Inibizione del lampeggiatore con accumulatore scarico • Programmable maximum alarm time
• Programmazione tempo massimo di allarme • Battery test circuit with flasher cut out activated by low battery conditions
• Pressione Sonora: 105 dBA (3 metri) • Sound level at 3 m. 103 dB(A)
• Conforme alle norme CEI79-2/2nd Ed. 1993, livello di prestazione II • Complies with CEI 79-2/2nd Ed. 1993 performance grade II
• Grado di protezione IP34 • Protection class IP34
• Dimensione (L x H x P): 208 x 252 x 98mm • Dimensions (wxhxd): 208x252x98 mm
• Peso (senza accumulatore): 2,5 Kg • Weight (without battery): 2,5 Kg
•
system’s status.
Lampeggiatore strobo - Strobo • •
Contenitore esterno in policarbonato colore panna
External ivory white polycarbonate moulding • • • •
Plastica rossa + 24V - Red Plastic + 24V •
NOTE: Non disponibile per uso con centrali di segnalazione incendio - Not intended for use with fire control panel
Distributed by:
KYO320
NEW
Hybrid expandable control panel
for larger applications
KYO320
KYO320
ZONES
• 344 zones in total, programmable for type, attribute and
balance type
• 8 wired zones on main board, directly connected to
vibration and roller-blind detectors
• Expandable up to 280 wired zones: 32 remote expander
modules M-IN/6 (6 zones each), 32 remote LCD keypads
(2 zones each) and 16 remote LED keypads (1 zone each)
• Management of 64 wireless zones
• 24h tamper zone on board
• 90° terminal blocks for an easier installation
PARTITIONS
• 32 partitions in total, to divide the system in independent
sections
• For each partition, individual management of keypads,
codes, readers, keys, times and outputs
KEYPADS
• 32 remote LCD keypads: Alison/S, Alison/DVP, Mia/S
(1 zone), Mia/D (2 zones)
• 16 remote LED keypads: Alison/32LP (1 zone)
• 4 different partition assignments for each code
• 195 user codes, with 16 programmable typologies,
to manage the system
• 5 installer codes, to program the system
READERS
• 32 remote ECLIPSE (keys) and PROXI (keys and cards)
proximity readers
• 2 different partition assignments for each reader
• 500 proximity keys and cards
WIRELESS MANAGEMENT
• Management of 2 wireless receivers amongst VECTOR
VRX32 433, VECTOR/RX and VECTOR/RX8
• Up to 64 wireless zones, by means of 2 wireless
receivers VRX32 433 with 32 zones each
• Up 32 keyfobs with 4 push buttons to manage
the system, 16 for each VRX32 433 wireless receiver
• Management of VECTOR/RX8 (8 zones and 8 keyfobs
each)
• Management of 2 VECTOR/QUAD repeaters: up to 4
wireless receivers of the same type in each, to increase
the area of coverage.
PROGRAMMABLE OUTPUTS
• 3 supervised 3A relay outputs on board
• 3 programmable 1 A open collector outputs on board
• Expandable up to 118 outputs: 16 remote expander modules
M-OUT/6 (6 open collector outputs each, 150 mA),
16 remote LED keypads (1 open collector output each,
70mA)
KYO320
TIMERS FEATURES
• Scheduler with daily, weekly or yearly management
• 4 Arm/Disarm actions per day per partition selected from • Main unit weight (without batteries): 5,55 kg
16 programmable day types, for automatic management • Main unit dimensions (wxhxd): 339x488x108 mm
of the system (holiday, overtime,etc)
• Automatic control of outputs by means of 64 timers with
4 on/off programmable operations per day , for automat-
ic management of additional services (stair lights, heating,
gates, etc)
• Automatic control of outputs, codes, keys and proximity
cards by means of 64 timers, for periodic on/off actions
on them.
EVENT LOGGER
• 10.000 event logger with date and time
• Free choice of the event typology to be recorded
• Print capability by means of K3/PRT2 optional board, to
be inserted on the mother board inside the control panel
PHONE COMMUNICATOR
• Multi-protocol digital dialler
• Already equipped with DTMF management, for the remote
full management of the system via DTMF standard tele-
phones
• Telephone line check
• Programmable double call, in case of shared telephone line
• 50 phone numbers for telemonitoring, voice communica-
tions and teleservice
• 62 messages voice dialler (K3/VOX2 optional board, to
be inserted on the mother board inside the control panel)
• 4 options for the quality of audio messages
• Voice driven menu via telephone line, to select the differ-
ent functions
• DTMF signals for the remote full management of the sys-
tem via DTMF standard telephones
• New digital communicator management, with ContactID/
SIA default and programmable codes for each event
• Programmable test call, for the periodic check of the system
• Programmable callback for teleservice
POWER SUPPLY
• 3.5 A switching power supply
• 12V 17Ah battery, to supply the panel in case of black-out
• Check for main fault and battery efficiency
• Up to 8 additional power supplies BXM12-B/30 (3A) and
BXM12-B/50 (5A), to supply remote devices and regen-
erate digital data
KYO320 KYO
MKTSSBLEKYO320
NEW
Hybrid expandable
control panel for larger applications
Distributed by:
PREMIUM
LINE
KEYPADS
VALUE PROPOSITION
• Top level functions
• Flush mounting option
• User friendly commands MAIN FEATURES
• Simplicity in the use
• Clear communication of the key functions
TWO VERSIONS: LCD, LED
• Winning design, adaptable to all the building contexts
LCD
• 2-line display, each consisting of 16 characters.
The display shows the system programming and the
alarm functions
• 7 LEDs for signalling
Behaviour: on, off, slow flashing, fast flashing
Colours: 3 red, 2 yellow, 2 green
• Display and back lighting colour: blue
NEW
Proximity TAG
dimension mm 50x30
Sirene - Sirens
WAVE
WAVE
È la sirena per uso interno dal design rivoluzionario.
CARATTERISTICHE
REV001
• Dimensioni (lxhxp): 126x132x53 mm
• Grado di protezione IP31
• Temperatura di funzionamento 5 ÷ 40 °C
MKTSSBL1WAVE
• Peso 245 gr
WAVE /BATT
Batteria di ricambio
FEATURES Spare battery
Distributed by:
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant
CJ1H-CPU67H-R CJ1M-CPU12
Features
• Compact 90 × 65 mm (H × D) dimensions are first class in the industry.
• Provides excellent high-speed control performance, with high-speed processing of 16 ns for LD instructions and 0.24 μs for floating-point
calculations.
• A wide range of models is available, from the high-end models (2,560 points and 250K steps of program capacity) to basic models (160 points
and 5K steps).
• Other models are available with special functions such as the CJ1M-CPU2@, which provides positioning functions and built-in I/O, and the
CJ1G-CPU4@P.
• High-capacity Memory Cards up to 128 MB can be installed, and used to backup the program and system settings, or log customer data.
• The large instruction set can support diverse applications. Four types of programming are supported (ladder, structured text, sequential function
charts, and instruction lists), with approximately 400 instructions and 800 instruction variations.
• These CJ-series CPU Units support structured programming using function blocks, which can improve the customer's program development
resources.
• The various protection functions provide improved security to protect valuable software resources and property.
• The CPU Units are compatible with the CX-One Integrated Tool Package. Information for each component can be linked, and the system's data
can be integrated into one database. The software can provide total support from PLC settings to network startup.
1
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.
Current
Specifications
consumption(A)
International
Name Maximum number of I/O LD Model number
Program Data area memory 5V 24 V standards
points and mountable Units execution
capacity capacity system system
(No. of Expansion Racks) time
448K words
250K steps DM: 32K words CJ1H-CPU67H-R
EM: 32K words × 13 banks
CJ1-H-R
256K words
CPU Units
120K steps DM: 32K words CJ1H-CPU66H-R
EM: 32K words × 7 banks 0.99
2,560 I/O points and 40 Units UC1, CE, N,
0.016 μs (See −
max. (3 Expansion Racks max.) 128K words L
note.)
60K steps DM: 32K words CJ1H-CPU65H-R
EM: 32K words × 3 banks
64K words
30K steps DM: 32K words CJ1H-CPU64H-R
EM: 32K words × 1 bank
448K words
CJ1H-H 250K steps DM: 32K words CJ1H-CPU67H
CPU Units EM: 32K words × 13 banks
256K words 0.99
2,560 I/O points and 40 Units UC1, CE, N,
120K steps DM: 32K words 0.02 μs (See − CJ1H-CPU66H
max. (3 Expansion Racks max.) L
EM: 32K words × 7 banks note.)
128K words
60K steps DM: 32K words CJ1H-CPU65H
EM: 32K words × 3 banks
CJ1G-H 128K words
CPU Units 1,280 I/O points and 40 Units 60K steps DM: 32K words CJ1G-CPU45H
max. (1 Expansion Rack max.) EM: 32K words × 3 banks 0.91
UC1, CE, N,
30K steps 0.04 μs (See − CJ1G-CPU44H
64K words L
note.)
960 I/O points and 30 Units max. 20K steps DM: 32K words CJ1G-CPU43H
(2 Expansion Racks max.) EM: 32K words × 1 bank
10K steps CJ1G-CPU42H
CJ1M 640 I/O points and 20 Units max.
20K steps CJ1M-CPU13
CPU Units (1 Expansion Rack max.)
32K words 0.58
320 I/O points and 10 Units max. UC1, CE, N,
10K steps DM: 32K words 0.1 μs (See − CJ1M-CPU12
(No Expansion Racks) L
EM: None note.)
160 I/O points and 10 Units max.
5K steps CJ1M-CPU11
(No Expansion Racks)
Note: These values include the current consumption of a Programming Console. When using an NT-AL001 RS-232C/RS-422A Adapter, add
0.15A/ per Adapter.
When using a CJ1W-CIF11 RS-422A Adapter, add 0.04A per Adapter.
Accessories
The following accessories come with CPU Unit:
Item Specification
CJ1-H-R/ CJ1H-H/ CJ1G-H: CPM2A-BAT01
Battery
CJ1M: CJ1W-BAT01
End Cover CJ1W-TER01 (necessary to be mounted at the right end of CPU Rack)
End Plate PFP-M (2 pcs)
Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
2
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Specifications
Common Specifications
Item Specifications
Control method Stored program
I/O control method Cyclic scan and immediate processing are both possible.
Programming LD (Ladder), SFC (Sequential Function Chart), ST (Structured Text), Mnemonic
• CJ1-H CPU Units: Normal Mode, Parallel Processing Mode with Asynchronous Memory Access, Parallel Processing Mode
with Synchronous Memory Access, or Peripheral Servicing Priority Mode
CPU processing mode
• CJ1M CPU Units: Normal Mode or Peripheral Servicing Priority Mode
• CJ1 CPU Units: Normal Mode or Peripheral Servicing Priority Mode
Instruction length 1 to 7 steps per instruction
Ladder instructions Approx. 400 (3-digit function codes)
• CJ1-H-R CPU Units:
Basic instructions: 0.016 μs min.
Special instructions: 0.048 μs min.
• CJ1-H CPU Units:
Basic instructions: 0.02 μs min.
Special instructions: 0.06 μs min.
• CJ1M CPU Units (CPU12/13/22/23):
Execution time Basic instructions: 0.10 μs min.
Special instructions: 0.15 μs min.
• CJ1M CPU Units (CPU11/21):
Basic instructions: 0.10 μs min.
Special instructions: 0.15 μs min.
• CJ1 CPU Units:
Basic instructions: 0.08 μs min.
Special instructions: 0.12 μs min.
• CJ1-H-R CPU Units:
Normal mode: 0.13 ms min.
Parallel processing: 0.28 ms min.
• CJ1-H CPU Units:
Overhead time Normal mode: 0.3 ms min.
Parallel processing: 0.3 ms min.
• CJ1M CPU Units (CPU12/13/22/23): 0.5 ms min.
• CJ1M CPU Units (CPU11/21): 0.7 ms min.
• CJ1 CPU Units: 0.5 ms min.
Unit connection method No Backplane: Units connected directly to each other.
Mounting method DIN Track (screw mounting not possible)
• CJ1-H and CJ1 CPU Units:
Per CPU or Expansion Rack: 10 Units including Basic I/O Units, Special I/O Units, and CPU Bus Units. Total per PLC: 10
Maximum number of connectable
Units on CPU Rack and 10 Units each on 3 Expansion Racks = 40 Units total
Units
• CJ1M CPU Units:
Total of 20 Units in the System, including 10 Units on CPU Rack and 10 Units on one Expansion Rack.
• CJ1-H and CJ1 CPU Units:
3 max. (An I/O Control Unit is required on the CPU Rack and an I/O Interface Unit is required on each Expansion Rack.)
Maximum number of Expansion • CJ1M CPU Units (CPU 13/23 only):
Racks 1 max. (An I/O Control Unit is required on the CPU Rack and an I/O Interface Unit is required on the Expansion Rack.)
• CJ1M CPU Units (CPU11/12/21/22):
Expansion is not possible.
288 (cyclic tasks: 32, interrupt tasks: 256)
With CJ1-H or CJ1M CPU Units, interrupt tasks can be defined as cyclic tasks called "extra cyclic tasks." Including these, up
to 288 cyclic tasks can be used.
Note: 1. Cyclic tasks are executed each cycle and are controlled with TKON(820) and TKOF(821) instructions.
Number of tasks 2. The following 4 types of interrupt tasks are supported.
Power OFF interrupt tasks: 1 max.
Scheduled interrupt tasks: 2 max.
I/O interrupt tasks: 32 max.
External interrupt tasks: 256 max.
Scheduled Interrupts:
Interrupts generated at a time scheduled by the CPU Unit's built-in timer. (See note. 1)
I/O Interrupts: Interrupts from Interrupt Input Units.
Power OFF Interrupts (See note 2.): Interrupts executed when the CPU Unit's power is turned OFF.
External I/O Interrupts: Interrupts from the Special I/O Units or CPU Bus Units.
Interrupt types Note: 1. CJ1-H and CJ1 CPU Units: Scheduled interrupt time interval is either 1 ms to 9,999 ms (in increments of 1 ms) or
10 ms to99,990 ms (in increments of 10 ms) CJ1-H-R CPU Units: Scheduled interrupt time interval is 0.2 ms to 999.9
ms (in increments of 0.1 ms), 1 ms to 9,999 ms (in increments of 1 ms), or 10 ms to 99,990 ms (in increments of
10 ms)
CJ1M CPU Units: Scheduled interrupt time interval is 0.5 ms to 999.9 ms (in increments of 0.1 ms), 1 ms to 9,999 ms
(in increments of 1 ms), or 10 ms to 99,990 ms (in increments of 10 ms)
2. Not supported when the CJ1W-PD022 Power Supply Unit is mounted.
Calling subroutines from more • CJ1-H CPU Units: Supported (called "global subroutines").
than one task • CJ1 CPU Units: Not supported.
Function blocks (CPU Unit with
Languages in function block definitions: ladder programming, structured text
unit version 3.0 or later only)
1,280: CIO 000000 to CIO 007915 (80 words from CIO 0000 to CIO 0079)
CIO The CIO Area can be used as
The setting of the first word can be changed from the default (CIO 0000) so that CIO 0000 to
(Core I/O) I/O Area work bits if the bits are not
CIO 0999 can be used.
Area used as shown here.
I/O bits are allocated to Basic I/O Units.
3
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Item Specifications
3,200 (200 words): CIO 10000 to CIO 119915 (words CIO 1000 to CIO 1199)
Link Area
Link bits are used for data links and are allocated to Units in Controller Link Systems.
6,400 (400 words): CIO 150000 to CIO 189915 (words CIO 1500 to CIO 1899)
CPU Bus Unit Area CPU Bus Unit bits store the operating status of CPU Bus Units.
(25 words per Unit, 16 Units max.)
15,360 (960 words): CIO 200000 to CIO 295915 (words CIO 2000 to CIO 2959)
Special I/O Unit bits are allocated to Special I/O Units. (10 words per Unit, 96 Units max.)
Special I/O Unit Area
Note: Special I/O Units are I/O Units that belong to a special group called "Special I/O Units."
Example:CJ1W-AD081 Analog Input Unit
Serial PLC Link Area
(CJ1M CPU Units 1,440 (90 words): CIO 310000 to CIO 318915 (words CIO 3100 to CIO 3189)
only)
9,600 (600 words): CIO 320000 to CIO 379915 (words CIO 3200 to CIO 3799)
DeviceNet bits are allocated to Slaves for DeviceNet Unit remote I/O communications when the
Master function is used with fixed allocations. The CIO Area can be used as
work bits if the bits are not
Fixed allocation Outputs: CIO 3200 to CIO 3263
CIO used as shown here.
setting 1 Inputs: CIO 3300 to CIO 3363
(Core I/O)
Area Fixed allocation Outputs: CIO 3400 to CIO 3463
setting 2 Inputs: CIO 3500 to CIO 3563
Fixed allocation Outputs: CIO 3600 to CIO 3663
setting 3 Inputs: CIO 3700 to CIO 3763
DeviceNet Area
The following words are allocated to the Master function even when the DeviceNet Unit is used
as a Slave.
Fixed allocation Outputs: CIO 3370 (Slave to Master)
setting 1 Inputs: CIO 3270 (Master to Slave)
Fixed allocation Outputs: CIO 3570 (Slave to Master)
setting 2 Inputs: CIO 3470 (Master to Slave)
Fixed allocation Outputs: CIO 3770 (Slave to Master)
setting 3 Inputs: CIO 3670 (Master to Slave)
4,800 (300 words): CIO 120000 to CIO 149915 (words CIO 1200 to CIO 1499)
37,504 (2,344 words): CIO 380000 to CIO 614315 (words CIO 3800 to CIO 6143)
Internal I/O Area
These bits in the CIO Area are used as work bits in programming to control program execution. They cannot be used for external
I/O.
8,192 bits (512 words): W00000 to W51115 (W000 to W511)
Work Area Controls the programs only. (I/O from external I/O terminals is not possible.)
Note: When using work bits in programming, use the bits in the Work Area first before using bits from other areas.
8,192 bits (512 words): H00000 to H51115 (H000 to H511)
Holding bits are used to control the execution of the program, and maintain their ON/OFF status when the PLC is turned OFF
Holding Area or theoperating mode is changed.
Note: The Function Block Holding Area words are allocated from H512 to H1535. These words can be used only for the
function block instance area (internally allocated variable area).
Read only: 7,168 bits (448 words): A00000 to A44715 (words A000 to A447)
Auxiliary Area Read/write: 8,192 bits (512 words): A44800 to A95915 (words A448 to A959)
Auxiliary bits are allocated specific functions.
16 bits (TR0 to TR15)
Temporary Area
Temporary bits are used to temporarily store the ON/OFF execution conditions at program branches.
Timer Area 4,096: T0000 to T4095 (used for timers only)
Counter Area 4,096: C0000 to C4095 (used for counters only)
32 Kwords: D00000 to D32767
Used as a general-purpose data area for reading and writing data in word units (16 bits). Words in the DM Area maintain their
status when the PLC is turned OFF or the operating mode is changed.
DM Area Internal Special I/O Unit DM Area: D20000 to D29599 (100 words × 96 Units)
Used to set parameters for Special I/O Units.
CPU Bus Unit DM Area: D30000 to D31599 (100 words × 16 Units)
Used to set parameters for CPU Bus Units.
32 Kwords per bank, 13 banks max.: E0_00000 to EC_32767 max. (depending on model of CPU Unit)
Used as a general-purpose data area for reading and writing data in word units (16 bits). Words in the EM Area maintain their
status when the PLC is turned OFF or the operating mode is changed.
EM Area (CJ1-H and CJ1 CPU
The EM Area is divided into banks, and the addresses can be set by either of the following methods.
Units only)
Changing the current bank using the EMBC(281) instruction and setting addresses for the current bank.
Setting bank numbers and addresses directly.
EM data can be stored in files by specifying the number of the first bank.
IR0 to IR15
Store PLC memory addresses for indirect addressing. Index registers can be used independently in each task. One register is
Index Registers 32 bits (2words).
• CJ1-H and CJ1M CPU Units: Setting to use index registers either independently in each task or to share them between tasks.
• CJ1 CPU Units: Index registers used independently in each task.
32 (TK0000 to TK0031)
Task Flag Area Task Flags are read-only flags that are ON when the corresponding cyclic task is executable and OFF when the corresponding
task is not executable or in standby status.
Trace Memory 4,000 words (trace data: 31 bits, 6 words)
Memory Cards: Compact flash memory cards can be used (MS-DOS format).
File Memory EM file memory (CJ1-H and CJ1 CPU Units only): Part of the EM Area can be converted to file memory (MS-DOS format).
OMRON Memory Cards can be used.
4
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Function Specifications
Item Specifications
1 to 32,000 ms (Unit: 1 ms)
Constant cycle time
When a Parallel Processing Mode is used for a CJ1-H CPU Unit, the cycle time for executing instructions is constant.
Possible (Unit stops operating if the cycle is too long): 10 to 40,000 ms (Unit: 10 ms)
Cycle time monitoring When a Parallel Processing Mode is used for a CJ1-H CPU Unit, the instruction execution cycle is monitored. CPU Unit
operation will stop if the peripheral servicing cycle time exceeds 2 s (fixed).
Cyclic refreshing, immediate refreshing, refreshing by IORF(097).
IORF(097) refreshes I/O bits allocated to Basic I/O Units and Special I/O Units.
With CJ1-H-R CPU Units the SPECIAL I/O UNIT I/O REFRESH instruction (FIORF(225)) can be used to refresh Special I/O
I/O refreshing
Units whenever required (including allocated DM Area words).
With the CJ1-H and CJ1M CPU Units, the CPU BUS UNIT I/O REFRESH (DLNK(226)) instruction can be used to refresh bits
allocated to CPU Bus Units in the CIO and DM Areas whenever required.
Data links for Controller Link Units and SYSMAC LINK Units, remote I/O for DeviceNet Units, and other special refreshing for
CPU Bus Units is performed at the following times:
Timing of special refreshing for
• CJ1 CPU Units: I/O refresh period
CPU Bus Units
• CJ1-H and CJ1M CPU Units: I/O refresh period and when the CPU BUS UNIT I/O REFRESH (DLNK(226)) instruction is
executed.
I/O memory holding when
Depends on the ON/OFF status of the IOM Hold Bit in the Auxiliary Area.
changing operating modes
Load OFF All outputs on Output Units can be turned OFF when the CPU Unit is operating in RUN, MONITOR, or PROGRAM mode.
Timer/Counter PV refresh • CJ1-H and CJ1M CPU Units: BCD or binary (CX-Programmer Ver. 3.0 or higher).
method • CJ1 CPU Units: BCD only.
Time constants can be set for inputs from Basic I/O Units. The time constant can be increased to reduce the influence of noise
Input response time setting
and chattering or it can be decreased to detect shorter pulses on the inputs.
Mode setting at power-up Possible (By default, the CPU Unit will start in RUN mode if a Programming Console is not connected.)
The user program and parameter area data (e.g., PLC Setup) are always backed up automatically in flash memory. (automatic
backup and restore.)
Flash memory (CJ1-H and CJ1M • CPU Units with unit version 3.0 or later only:
CPU Units only) When downloading projects from CX-Programmer Ver. 5.0 or higher, symbol table files (including CX-Programmer symbol names,
I/O comments), comment files (CX-Programmer rung comments, other comments), and program index files (CX-Programmer
section names, section comments, or program comments) are stored in comment memory within the flash memory.
Automatically reading programs (autoboot) from the Memory
Possible
Card when the power is turned ON.
Program replacement during PLC operation Possible
User program: Program file format
Memory Card functions PLC Setup and other parameters: Data file format
Format in which data is stored in Memory Card
I/O memory: Data file format (binary format), text format, or
CSV format
User program instructions, Programming Devices (including
Functions for which Memory Card read/write is supported CX-Programmer and Programming Consoles), Host Link
computers, AR Area control bits, easy backup operation
Filing Memory Card data and the EM (Extended Data Memory) Area can be handled as files.
Control set/reset, differential monitoring, data tracing (scheduled, each cycle, or when instruction is executed), instruction error
Debugging
tracing, storing location generating error when a program error occurs.
When the CPU Unit is in MONITOR or PROGRAM mode, multiple program sections ("circuits") of the user program can be
edited together. This function is not supported for block programming areas.
Online editing
(With the CX-Programmer is used, multiple program sections of the user program can be edited together. When a Programming
Console is used, the program can be edited in mnemonics only.)
Overwrite protection: Set using DIP switch.
Program protection
Copy protection: Password set using CX-Programmer or Programming Consoles.
User-defined errors (i.e., user can define fatal errors and non-fatal errors)
Error check The FPD(269) instruction can be used to check the execution time and logic of each programming block.
FAL and FALS instructions can be used with the CJ1-H and CJ1M CPU Units to simulate errors.
Up to 20 errors are stored in the error log. Information includes the error code, error details, and the time the error occurred.
Error log
A CJ1-H or CJ1M CPU Unit can be set so that user-defined FAL errors are not stored in the error log.
Built-in peripheral port: Programming Device (including Programming Console) connections, Host Links, NT Links Built-in RS-
232C port: Programming Device (excluding Programming Console) connections, Host Links, no-protocol communications,
Serial communications NT Links, Serial Gateway (Compoway/F master)
Serial Communications Unit (sold separately): Protocol macros, Host Links, NT Links, Modbus-RTU slave, No-protocol,
Serial Gateway (Compoway/F master, Modbus master)
Provided on all models.
Accuracy: Ambient temperature Monthly error
55°C −3.5 min to +0.5 min
Clock
25°C −1.5 min to +1.5 min
0°C −3 min to +1 min
Note: Used to store the time when power is turned ON and when errors occur.
AC Power Supply Unit: 10 to 25 ms (not fixed)
Power OFF detection time
DC Power Supply Unit PD025: 2 to 5 ms; PD022: 2 to 10 ms
0 to 10 ms (user-defined, default: 0 ms)
Power OFF detection delay time
Note: Not supported when the CJ1W-PD022 Power Supply Unit is mounted.
Held Areas: Holding bits, contents of Data Memory and Extended Data Memory, and status of the counter Completion Flags
and present values.
Memory protection Note: If the IOM Hold Bit in the Auxiliary Area is turned ON, and the PLC Setup is set to maintain the IOM Hold Bit status when
power to the PLC is turned ON, the contents of the CIO Area, the Work Area, part of the Auxiliary Area, timer Completion
Flag and PVs, Index Registers, and the Data Registers will be saved for up to 20 days.
5
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Item Specifications
Sending commands to a Host FINS commands can be sent to a computer connected via the Host Link System by executing Network Communications
Link computer Instructions from the PLC.
Remote programming and Host Link communications can be used for remote programming and remote monitoring through a Controller Link, Ethernet,
monitoring DeviceNet, or SYSMAC LINK network.
Remote programming and monitoring from Support Software and FINS message communications can be performed across
different network levels, even for different types of network.
Pre-Ver. 2.0: Three levels
Communicating across network
levels Version 2.0 or later: Eight levels for Controller Link and Ethernet
networks (See note.), three levels for other networks.
Note: To communicate across eight levels, the CX-Integrator or the CX-Net in CX-Programmer version 4.0 or higher must be
used to set the routing tables.
I/O comments can be stored as symbol table files in the Memory Card, EM file memory, or comment memory (see note).
Storing comments in CPU Unit Note: Comment memory is supported for CX-Programmer version 5.0 or higher and CS/CJ-series CPU Units with unit version
3.0 or later only.
Program checks are performed at the beginning of operation for items such as no END instruction and instruction errors.
Program check
CX-Programmer can also be used to check programs.
Control output signals RUN output: The internal contacts will turn ON (close) while the CPU Unit is operating (CJ1W-PA205R).
Battery Set for CJ1-H and CJ1 CPU Units: CPM2A-BAT01
Battery life
Battery Set for CJ1M CPU Units: CJ1W-BAT01
Self-diagnostics CPU errors (watchdog timer), I/O bus errors, memory errors, and battery errors.
Storage of number of times power has been interrupted.
Other functions
(Stored in A514.)
6
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
CJ1-H-R, CJ1-H, CJ1M, and CJ1 CPU Unit Comparison
CJ1-H-R CPU Unit CJ1-H CPU Unit CJ1M CPU Unit CJ1 CPU Unit
Item
CJ1H-CPU6@H-R CJ1H-CPU6@H CJ1G-CPU4@H CJ1M-CPU2@/1@ CJ1G-CPU4@
Basic LD 0.016 μs 0.02 μs 0.04 μs 0.10 μs 0.08 μs
instructions OUT 0.016 μs 0.02 μs 0.04 μs 0.35 μs 0.21 μs
Examples
240.1 μs 300.1 μs 380.1 μs 650.2 μs 633.5 μs
XFER
(for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words)
140.2 μs 200.1 μs 220.1 μs 400.2 μs 278.3 μs
BSET
(for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words)
Instruction • CPU11/21
executions 21.5 μs min.
BCD arithmetic 7.6 μs min. 8.2 μs min. 8.4 μs min. 14.0 μs min.
times Special • Other CPU Units
instructions 18.9 μs min.
Binary
0.18 μs min. 0.18 μs min. 0.20 μs min. 0.30 μs min. 0.37 μs min.
arithmetic
• CPU11/21
Floatingpoint 15.7 μs min.
0.24 μs min. 8.0 μs min. 9.2 μs min. 10.2 μs min.
math • Other CPU Units
13.3 μs min.
SBS/RET 1.33 μs 2.12 μs 3.56 μs 3.84 μs 37.6 μs
Normal mode: Normal mode: • CPU11/21
0.13 ms 0.3 ms 0.7 ms
Overhead time 0.5 ms 0.5 ms
Parallel mode: Parallel mode: • Other CPU Units
0.28 ms 0.3 ms 0.5 ms
Any of the following four modes:
1. Normal (instructions and peripheral servicing performed
Either of following two modes:
consecutively)
1. Either of following two modes: Normal
2. Peripheral Servicing Priority Mode (instruction execution
(instructions and peripheral servicing
interrupted to service peripherals at a specific cycle and time;
performed consecutively)
CPU execution processing consecutive refreshing also performed)
2. Peripheral Servicing Priority Mode
modes 3. Parallel Processing Mode with Synchronous Memory Access
(instruction execution interrupted to
(instruction executed and peripheral services in parallel while
service peripherals at a specific cycle
synchronizing access to I/O memory)
and time; consecutive refreshing also
4. Parallel Processing Mode with Asynchronous Memory Access
Execution performed)
(instruction executed and peripheral services in parallel without
timing synchronizing access to I/O memory)
Data links
DeviceNet
CPU Bus Unit
remote I/O
special
refreshing Protocol macro During I/O refresh period or via special CPU BUS UNIT I/O REFRESH instruction During I/O refresh
send/ receive (DLNK(226)) period
data
Refreshing of CIO and DM Areas
words allocated to CPU Bus Unit
Not supported.
Cyclic execution of interrupt
Supported. (No extra cyclic
tasks via TKON instruction
(Up to 256 extra cyclic tasks, increasing the total number of cyclic tasks to 288 max.) tasks; 32 cyclic
(called "extra cyclic tasks")
tasks max.)
Not supported.
Independent/shared
Supported. (Only independent
specifications for index and data
The time to switch between tasks can be reduced if shared registers are used. registers for each
registers
task.)
Initialization when tasks are Supported. Only Task Flag for
started Task Startup Flags supported. first execution.
Starting subroutines from
Global subroutines can be defined that can be called from more than one task. Not supported.
multiple tasks
0.2 ms to 999.9 ms 0.5 ms to 999.9 ms
(in increments of 0.1 (in increments of 0.1
1 ms to 9,999 ms (in
ms), 1 ms to 9,999 ms), 1 ms to 9,999
Tasks 1 ms to 9,999 ms (in increments of 1 ms) or increments of 1 ms)
Scheduled interrupt interval for ms (in increments of ms (in increments of
10 ms to 99,990 ms (in increments of 10 or 10 ms to 99,990
scheduled interrupt tasks 1 ms), or 10 ms to 1 ms), or 10 ms to
ms) ms (in increments of
99,990 ms (in 99,990 ms (in
10 ms)
increments of 10 increments of 10
ms) ms)
Any instruction that is being executed is interrupted when interrupt task conditions are met to start the interrupt
For instructions
task. If the cyclic task (including extra cyclic tasks) accesses the same data area words as the instruction that
Other than the
was interrupted, data may not be concurrent. To ensure data concurrency, the DI and EI instructions must be
following ones
Interrupt task used to disable and enable interrupts during a specific part of the program.
execution For BIT
timing during COUNTER
instruction (BCNT) or Interrupt tasks are started only after execution of the instruction has been completed,
execution BLOCK ensuring data concurrency even when the same data area words are accessed from the
TRANSFER instruction and the interrupt task.
(XFER)
instructions
7
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
CJ1-H-R CPU Unit CJ1-H CPU Unit CJ1M CPU Unit CJ1 CPU Unit
Item
CJ1H-CPU6@H-R CJ1H-CPU6@H CJ1G-CPU4@H CJ1M-CPU2@/1@ CJ1G-CPU4@
Only the user
In addition to the data listed at the right, data from Units mounted to the CPU Rack or
program,
Backup to Memory Cards Expansion Racks can also be backed up to the Memory Card (via pushbutton on front
parameters, and I/O
(simple backup function) panel). This is very effective when replacing Units. Backup data includes scan lists for
memory in the CPU
DeviceNet Units, protocol macros for Serial Communications Units, etc.
Debugging Unit.
Supported
Automatic user program and
(enabling battery-free operation without a Memory Card) The user program and
parameter area backup to flash Not supported.
parameter area data are automatically backed up the flash memory whenever they are
memory
transferred to the CPU Unit from the CX-Programmer, file memory, etc.
Detailed information on I/O table Detailed I/O table error information is stored in A261 whenever the I/O tables cannot be
Not supported.
creation errors created for any reason.
I/O tables It's possible to confirm if the first rack word has been specified for the system on the
Displaying presence of first rack
Programming Console display.
word setting on Programming Not supported.
The first rack word is specified from the CX-Programmer, making it previously impossible
Console
to confirm the setting from the Programming Console.
Built-in I/O Not supported. CJ1M-CPU2@ Not supported.
Serial PLC Link Not supported. Supported. Not supported.
Scheduled interrupts set in increments of 0.1 ms Supported. Not supported. Supported. Not supported.
Battery CPM2A-BAT01 CJ1W-BAT01 CPM2A-BAT01
Operation
when Unit
doesn't Starting or not starting (standby) the CPU Unit in MONITOR or RUN mode even if a Unit CPU Unit standby
CPU Unit startup
complete has not completed startup processing can be specified in the PLC Setup. (fixed)
startup
process
Not supported.
(The same results
can be achieved by
Differentiated LD NOT,
combining
AND NOT, and OR NOT Supported.
differentiated LD,
instructions
Sequence AND, and OR
instructions instructions with the
NOT instruction.)
OUTB, SETB, and RSTB
instructions to manipulate
Supported. Not supported.
individual bits in DM and EM
Area words
Supported.
TIMU (0.1-ms, BCD), Either BCD or binary
TIMUX (0.1-ms, binary), can be selected
Not supported.
TMUH (0.01-ms, BCD), (with
Timer/ TMUHX (0.01-ms, binary) CX-Programmer
counter Ver.7.1 or higher).
instructions
Format for updating PVs for TIM,
TIMH, TMHH, TTIM, TIML, MTIM, Supported.
BCD only
CNT, CNTR, CNR, TIMW, TMHW, Either BCD or binary can be selected (with CX-Programmer Ver. 3.0 or higher).
CNTW instructions
32-bit signed data line
Special math coordinates and X axis starting
Supported. Not supported.
instructions point specification for APR
instruction
Supported
High-speed trigonometric
(with
functions: SINQ, COSQ, and Not supported.
CX-Programmer
TANQ instructions
Ver. 7.1 or higher).
Single-precision calculations Supported
Floating- Not supported.
and conversions (enabling standard deviation calculations).
point decimal
instructions Supported.
Conversions between
Floating point can be converted to ASCII for display on PTs.
single-precision floating point Not supported.
ASCII text strings from measurement devices can be converted to floating-point decimal
and ASCII
for use in calculations.
Double-precision calculations Supported
Not supported.
and conversions (enabling high-precision positioning).
Data processing can be performed normally or in the background (specified for each
Text string and table data
instruction). Normal processing
processing instruction
Text string, (Using time slices to process instruction over several cycles reduces the effect of these only.
execution
table data, instructions on the cycle time.).
and data shift Stack insertions/deletions/
instructions replacements and stack counts Supported.
Not supported.
with table processing Effective for tracking workpieces on conveyor lines.
instructions
Data control Supported
PID with autotuning Not supported.
instructions (eliminating the need to adjust PID constants).
Supported
Subroutine
Global subroutines (GSBS, GSBN, and GRET instructions) Not supported.
instructions
Enables easier structuring of subroutines.
8
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
CJ1-H-R CPU Unit CJ1-H CPU Unit CJ1M CPU Unit CJ1 CPU Unit
Item
CJ1H-CPU6@H-R CJ1H-CPU6@H CJ1G-CPU4@H CJ1M-CPU2@/1@ CJ1G-CPU4@
Supported.
Failure Error log storage for FAL FAL can be executed without placing an entry in the error log. (Only system FAL errors Not supported.
diagnosis will be placed in the error log.)
instructions Supported.
Error simulation with FAL/FALS Not supported.
Fatal and nonfatal errors can be simulated in the system to aid in debugging.
Data AREA RANGE COMPARE (ZCP)
comparisonin and DOUBLE RANGE COMPARE Supported. Not supported.
structions (ZCPL)
Index register
real I/O Program and real I/O memory CVM1/CV-series real I/O memory addresses can be converted to CJ-series addresses
address address compatibility with and placed in index registers or CJ-series real I/O memory addresses in index registers Not supported.
conversion CVM1/CVseries PLCs can be converted to CVM1/CV-series addresses.
for CVM1/CV
Condition Flag status can be saved or loading using the SAVE CONDITION FLAGS
Condition
Compatibility with (CCS) and LOAD CONDITION FLAGS (CCL) instructions, enabling applications where
Flag saving Not supported.
CVM1/CV-series PLCs Condition Flag status must be passed between different program locations, tasks, or
and loading
cycles.
Supported.
Disabling power interruptions in program
Instructions between DI and EI are executed without performing power OFF processing Not supported.
sections
even if a power interruption has been detected and confirmed.
The Equals,
Negative, and Error
Flags are turned
OFF after executing
the following
The statuses of the Equals, Negative, and Error Flags are maintained for execution of instructions.TIM,
the following instructions. TIMH, TMHH, CNT,
Condition Flag operation
TIM, TIMH, TMHH, CNT, IL, ILC, JMP0, JME0, XCHG, XCGL, MOVR, input comparison IL,ILC, JMP0,
instructions, CMP, CMPL, CPS, CPSL, TST, TSTN, STC, and CLC. JME0, XCHG,
XCGL, MOVR, input
comparison
instructions, CMP,
CMPL, CPS, CPSL,
TST, and TSTN.
Unit Versions
Units Models Unit version
Unit version 4.2
CJ1H-CPU@@H-R Unit version 4.1
Unit version 4.0
CJ1-H CPU Units Unit version 4.0
CJ1@-CPU@@H Unit version 3.0
CJ1@-CPU@@P Unit version 2.0
Pre-Ver. 2.0
Unit version 4.0
CJ1M-CPU12/13 Unit version 3.0
CJ1M-CPU22/23 Unit version 2.0
CJ1M CPU Units Pre-Ver. 2.0
Unit version 4.0
CJ1M-CPU11/21 Unit version 3.0
Unit version 2.0
9
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Function Support by Unit Version
Functions Supported for Unit Version 4.0 or Later
CX-Programmer 7.0 or higher must be used to enable using the functions added for unit version 4.0.
Additional functions are supported if CX-Programmer version 7.2 or higher is used.
Functionality Changes
CPU Unit version CJ1-H Ver. 4.0 CJ1-H-R Ver. 4.0 CJ1-H-R Ver. 4.1
Timer numbers that can be used with
0000 to 0015 0000 to 4095 0016 to 4095
ONE-MS TIMER instructions
0.01-s clock pulse Not supported Supported Not supported
Note: If ONE-MS TIMER instructions (TMHH(540)/TMHHX(552)) with timer numbers 0 to 15 are used in existing programs with CJ1H-CPU@@H-R
version 4.1, the timer numbers must be changed to timer numbers between 0016 and 4095
Performance Changes
CPU Unit version CJ1-H Ver. 4.0 CJ1-H-R Ver. 4.0 CJ1-H-R Ver. 4.1
Timing precision of HUNDRED-MS
−10 to 0 ms −10 to 0 ms −100 to 0 ms
TIMER instructions (TIM/TIMX(550))
Timing precision of ONE-MS TIMER
−1 to 0 ms −1 to 0 ms −10 to 0 ms
instructions (TMHH(540)/TMHHX(522))
Note: 1. The timing precision of version 4.0 and version 4.1 are different. Be sure to check the effect on the application.
2. There have been no changes in the timing precision of TEN-MS TIMER instructions (TIMH(015)/TIMHX(551)) and TENTH-MS TIMER
instructions (TIMU(541)/TIMUX(556)) since version 4.0. Use TEN-MS TIMER instructions and TENTH-MS TIMER instructions if
accuracy is a problem when using HUNDRED-MS TIMER instructions and ONE-MS TIMER instructions.
10
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
11
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
12
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Unit Versions and Programming Devices
The following tables show the relationship between unit versions and CX-Programmer versions.
13
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
External Interface
A CJ1-series CPU Unit provides two communications ports for external interfaces: a peripheral port and an RS-232C port.
LED Indicators
RS-232C Port
Connected to Programming Devices
(excluding Programming Consoles),
Host Computers, general-purpose external
PORT
devices, Programmable Terminals, and other
devices.
Peripheral port
The peripheral port is used to connect a Programming Device (including a Programming Console) or a host computer. It can also be used as an
RS-232C port by connecting a suitable cable, such as the CS1W-CN118 or CS1W-CN@26. The connector pin arrangement when using a
connecting cable for an RS-232C port is shown below.
1
6
9
5
CS1W-CN118
14
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
RS-232C Port
Item Specification
Communications method Half duplex
Synchronization Start-stop
0.3/0.6/1.2/2.4/4.8/9.6/19.2/38.4/57.6/115.2 kbps
Baud rate
(See note.)
Transmission distance 15 m max.
Interface EIA RS-232C
Protocol Host Link, NT Link, 1:N, No-protocol, or Peripheral Bus
Note: Baud rates for the RS-232C are specified only up to 19.2 kbps. The CJ Series supports serial communications from 38.4 kbps to 115.2 kbps,
but some computers cannot support these speeds. Lower the baud rate if necessary.
1
6
9
5
15
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Dimensions (Unit : mm)
2.7
SYSMAC RUN
CJ1G-CPU44 ERR/ALM
PROGRAMMABLE INH
CONTROLLER PRPHL
COMM
OPEN
MCPWR
BUSY
90
PERIPHERAL
PORT
2.7 65
62 73.9
65
31 73.9
16
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
About Manuals
Name Cat. No. Contents
SYSMAC CJ/NSJ Series
CJ1H-CPU@@H-R, CJ1G-CPU@@, CJ1M-CPU@@, Provides an outlines of and describes the design, installation,
W393
CJ1G-CPU@@P, CJ1G/H-CPU@@H maintenance, and other basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H, CS1D-CPU@@S, CJ1H-CPU@@H-R,
This manual describes programming and other methods to use the
CJ1G-CPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, W394
functions of the CS/CJ-series and NSJ-series PLCs.
CJ1G/H-CPU@@H, NSJ@-@@@@(B)-G5D,
NSJ@-@@@@(B)-M3D
Programmable Controllers Programming Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H, CS1D-CPU@@S, CJ1H-CPU@@H-R,
Describes the ladder diagram programming instructions supported by
CJ1G-CPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, W340
CS/CJ-series and NSJ-series PLCs
CJ1G/H-CPU@@H, NSJ@-@@@@(B)-G5D,
NSJ@-@@@@(B)-M3D
Programmable Controllers Instructions Reference Manual
SYSMAC CS/CJ Series
Provides information on how to program and operate CS/CJ-series
CQM1H-PRO01-E, C200H-PRO27-E, CQM1-PRO01-E W341
PLCs using a Programming Console.
Programming Consoles Operation Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H, CS1D-CPU@@S, CJ1G-CPU@@,
CJ1M-CPU@@, CJ1G-CPU@@P, CJ1G/H-CPU@@H,
Describes the C-series (Host Link) and FINS communications
CS1W-SCB@@-V1, CS1W-SCU@@-V1, W342
commands used with CS/CJ-series PLCs.
CJ1W-SCU@@-V1, CP1H-X@@@@-@,
CP1H-XA@@@@-@, CP1H-Y@@@@-@,
NSJ@-@@@@(B)-G5D, NSJ@-@@@@(B)-M3D
Communications Commands Reference Manual
SYSMAC WS02-CX@@-V@ Provides information on how to use the CX-Programmer for all
W446
CX-Programmer Operation Manual functionality except for function blocks.
SYSMAC WS02-CX@@-V@
CX-Programmer Operation Manual
Function Blocks Describes the functionality unique to the CX-Programmer Ver. 7.0 and
(CS1G-CPU@@H, CS1H-CPU@@H, CP-series CPU Units or CS/CJ-series CPU Units with unit version 3.0
W447
CJ1G-CPU@@H, CJ1H-CPU@@H, or later based on function blocks. Functionality that is the same as that
CJ1M-CPU@@, CP1H-X@@@@-@, of the CX-Programmer is described in W446 (enclosed).
CP1H-XA@@@@-@, CP1H-Y@@@@-@
CPU Units)
CXONE-AL@@C-V@/ CXONE-AL@@D-V@ Describes operating procedures for the CX-Integrator Network
W464
CX-Integrator Operation Manual Configuration Tool for CS-, CJ-, CP-, and NSJ-series Controllers.
CXONE-AL@@C-V@/AL@@D-V@
W463 Installation and overview of CX-One FA Integrated Tool Package.
CX-One FA Integrated Tool Package Setup Manual
17
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
SYSMAC CJ-Series Analog I/O Unit
CJ1W-AD/DA/MAD CSM_CJ1W-AD_DA_MAD_DS_E_2_1
CJ1W-AD042 CJ1W-DA042V
Features
Analog Input Units
• Input up to eight analog signals with one Unit.
• Functions include line disconnection detection, averaging, peak value holding, offset/gain adjustment, and scaling.
(Offset/gain adjustment is not supported by the CJ1W-AD042. Scaling is supported only by the CJ1W-AD042.)
• High-speed A/D conversion in 20 μs/point with direct conversion function * (CJ1W-AD042 only).
Analog Output Units
• Output up to eight analog signals with one Unit.
• Functions include output holding, offset/gain adjustment, and scaling. (Offset/gain adjustment is not supported by the CJ1W-DA042V. Scaling
is supported only by the CJ1W-DA08V/DA08C/DA042V.)
• High-speed D/A conversion in 20 μs/point with direct conversion function * (CJ1W-DA042V only).
Analog I/O Units
• Input up to four analog signals and output up to two analog signals with one Unit.
• Functions include line disconnection detection, input averaging, scaling, input peak value holding, output holding, ratio conversion, and offset/
gain adjustment.
* Direct Conversion Instructions for High-speed type can be used to create a consistent response time from input through data processing and
output.
System Configuration
CPU Unit Analog Input Unit
Analog Output Unit
RUN AD081-V1 DA041
SYSMAC ERR/ALM RUN RUN
CJ1G-CPU44 INH ERC ERC
PROGRAMMABLE
CONTROLLER PRPHL ERH B1 A1 ERH B1 A1
COMM ADJ ADJ
OPEN
MCPWR
MACH MACH
No. No.
BUSY 1 1
x10 x10
0 0
x10 x10
PERIHERAL
1 2
1 2
MODE MODE
PORT
Sensor
Temperature Regulator
Pressure (Temperature control)
Preamp
Speed
Servo- M
Flow rate
controller
(Position control)
Voltage Variable speed M
Current controller
Transducer (Speed control)
Power
Power factor Chart recorder
Sensor
Note: The above diagram is an installation example for the CJ1W-AD081-V1 Analog Input Units and CJ1W-DA041 Analog Output Units.
1
CJ1W-AD/DA/MAD
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.
*1 The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, then the conversion speed will be 1 ms/
point.
*2 At 23 ±2°C
2
CJ1W-AD/DA/MAD
Note: The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, then the conversion speed will be 1
ms/point.
Accessories
Model Accessories
CJ1W-AD081-V1/AD041-V1
CJ1W-DA08V/DA08C/DA041/DA021
None.
CJ1W-DA042V
CJ1W-MAD42
Four jumpers
CJ1W-AD042
(For a current input, a jumper is used to connect the current input positive terminal and the voltage input positive terminal.)
Mountable Racks
CJ system (CJ1, CJ2) CP1H system NSJ system
Model
CPU Rack Expansion Backplane CP1H PLC NSJ Controller Expansion Backplane
9 Units *2 9 Units *2
CJ1W-AD042 8 Units *1 (per Expansion (per Expansion
Backplane) Backplane)
CJ1W-AD081-V1
CJ1W-AD041-V1
CJ1W-DA042V
10 Units *2 10 Units *2
CJ1W-DA08V 10 Units *1 (per Expansion 2 Units *3 Not supported (per Expansion
CJ1W-DA08C Backplane) Backplane)
CJ1W-DA041
CJ1W-DA021
8 Units *2 8 Units *2
CJ1W-MAD42 7 Units *1 (per Expansion (per Expansion
Backplane) Backplane)
Note: It may not be possible to mount this many Units to a Rack depending on the current consumption of the other Units.
*1 This is the number of Units for a CJ2H-CPU6@ CJ2H CPU Unit (without EtherNet/IP) and a CJ1W-PA205@ or CJ1W-PD025 Power Supply Unit.
*2 This is the number of Units for a CJ1W-PA205@ or CJ1W-PD025 Power Supply Unit.
*3 A CP1W-EXT01 CJ Unit Adaptor is required.
3
CJ1W-AD/DA/MAD
Individual Specifications
Analog Input Units CJ1W-AD041-V1/AD081-V1/AD042
Specifications
Item CJ1W-AD041-V1 CJ1W-AD081-V1 CJ1W-AD042
Unit type CJ-series Special I/O Unit
Between I/O and PLC signals:
Between I/O and PLC signals: Photocoupler
Isolation *1 Digital isolator (No isolation between
(No isolation between I/O signals.)
I/O signals.)
External terminals 18-point detachable terminal block (M3 screws)
Power consumption 420 mA max. at 5 VDC 520 mA max. at 5 VDC
Dimensions (mm) 31 × 90 × 65 mm (W × H × D)
Weight 140 g max. 150 g max.
General specifications Conforms to general specifications for SYSMAC CJ Series.
Number of analog inputs 4 8 4
1 to 5 V 1 to 5 V
0 to 5 V 0 to 10 V
0 to 10 V −5 to 5 V
Input signal range *2
−10 to 10 V −10 to 10 V
4 to 20 mA 4 to 20 mA
*3 *4
Maximum rated input Voltage Input: ±15 V
(for 1 point) *5 Current Input: ±30 mA
Input impedance Voltage Input: 1 MΩ min. Current Input: 250 Ω (rated value)
Input 1 to 5 V 10,000
specifications
0 to 10 V 20,000
Resolution 4,000/8,000 *6 −5 to 5 V 20,000
−10 to 10 V 40,000
4 to 20 mA 10,000
Converted output data 16-bit binary data
25°C *8 Voltage Input: ±0.2% of F.S.Current Input: ±0.4% of F.S.
Accuracy *7
0°C to 55°C Voltage Input: ±0.4% of F.S.Current Input: ±0.6% of F.S.
20 μs/1 point, 25 μs/2 points,
A/D conversion period *9 1 ms/250 μs per point *6
30 μs/3 points, 35 μs/4 points
Stores the last "n" data conversions
Stores the last "n" data conversions in the buffer, and stores the mean value in the buffer, and stores the mean
Mean value processing of the conversion values. value of the conversion values.
Buffer number: n = 2, 4, 8, 16, 32, 64 Buffer number:
n = 2, 4, 8, 16, 32, 64, 128, 256, 512
Peak value holding Stores the maximum conversion value while the Peak Value Hold Bit is ON.
Setting values in any specified unit
within a range of ±32,000 as the upper
Scaling --- and lower limits allows A/D conversion to
be executed and analog signals to be
output with these values as full scale.
Input
functions Input disconnection detection Detects the disconnection and turns ON the Disconnection Detection Flag. *10
Offset/gain adjustment Supported ---
A/D conversion is performed and the
converted value is refreshed when the
ANALOG INPUT DIRECT CONVER-
SION instruction (AIDC) is executed.
This instruction is supported by the
Direct conversion ---
CJ2H-CPU@@(-EIP) CPU Units with
unit version 1.1 or later.
CJ1 and CP1H CPU Units and NSJ
Controllers do not support direct con-
version.
*1 Do not apply a voltage higher than 600 V to the terminal block when performing withstand voltage test on this Unit. Otherwise, internal elements
may deteriorate.
*2 Input signal ranges can be set for each input.
*3 Voltage input or current input are chosen by using the voltage/current switch at the back of the terminal block.
*4 To use a current input, connect the positive current input terminal and positive voltage input terminal with the enclosed short bar.
*5 The Analog Input Unit must be operated according to the input specifications provided here. Operating the Unit outside these specifications
will cause the Unit to malfunction.
*6 The resolution can be set to 8,000 and the conversion period to 250 μs in the DM Area (m+18). There is only one setting for both of these, i.e.,
they are both enabled or disabled together.
*7 The accuracy is given for full scale. For example, an accuracy of ±0.2% means a maximum error of ±8 (BCD) at a resolution of 4,000.
For the CJ1W-AD041-V1/ AD081-V1, the default setting is adjusted for voltage input. To use current input, perform the offset and gain
adjustments as required.
*8 For the CJ1W-AD041-V1/ AD081-V1, 23±2°C.
*9 The A/D conversion period is the time required from when the Analog Input Unit receives the analog signal until it stores the converted value
in internal memory. It takes at least one cycle for the converted data to be stored in the CPU Unit. (The direct conversion function of the CJ1W-
AD042 is can be used to input data immediately to the CPU Unit.)
*10 Line disconnection detection is supported only when the range is set to 1 to 5 V or 4 to 20 mA. If there is no input signal when the 1 to 5 V or
4 to 20 mA range is set, the Line Disconnection Flag will turn ON.
4
CJ1W-AD/DA/MAD
5
CJ1W-AD/DA/MAD
CJ1W-DA021/041, the accuracy is at the factory setting for a current output. When using a voltage output, adjust the offset gain as required.
*5 The D/A conversion period is the time required for the Analog Output Unit to convert and output the data that was received from the CPU Unit.
It takes at least one cycle for the data stored in the CPU Unit to be read by the Analog Output Unit. (The direct conversion function of the CJ1W-
DA042V can be used to output data immediately from the CPU Unit.)
*6 When the operation mode for the CPU Unit is changed from RUN mode or MONITOR mode to PROGRAM mode, or when the power is turned
ON, the Output Conversion Enable Bit will turn OFF. The output status specified according to the output hold function will be output.
*7 The CJ1W-DA042V does not have an Adjustment Mode.
*8 The CJ1W-DA08V/08C can be set to a conversion cycle of 250 μs and a resolution of 8,000 using the setting in D (m+18).
6
CJ1W-AD/DA/MAD
Output Specifications
Item Voltage output Current output
Number of analog outputs 2
1 to 5 V
0 to 5 V
Output signal range *1 4 to 20 mA
0 to 10 V
−10 to 10 V
Output impedance 0.5 Ω max. −
Maximum external output
2.4 mA −
current (for 1 point)
Maximum allowed load
− 600 Ω
resistance
Resolution 4,000/8,000 *7
Set data 16-bit binary data
25°C ±0.3% of F.S. ±0.3% of F.S.
Accuracy *4
0°C to 55°C ±0.5% of F.S. ±0.6% of F.S.
D/A conversion period *5 1.0 ms/500 μs per point
Outputs the specified output status (CLR, HOLD, or MAX) under any of the following circumstances.
• When the Conversion Enable Bit is OFF. *6
Output hold function • In adjustment mode, when a value other than the output number is output during adjustment.
• When output setting value error occurs or PLC operation stops.
• When the Load is OFF.
Enabled only for conversion period or 1 ms and resolution of 4,000. Setting any values within a range of
Scaling ±32,000 as the upper and lower limits allows D/A conversion to be executed and analog signals to be output
with these values as full scale.
Stores the results of positive and negative gradient analog inputs calculated for ratio and bias as analog output
values.
Positive gradient: Analog output = A × Analog input + B
Ratio conversion function *5
(A: 0 to 99.99, B: 8000 to 7FFF hex)
Negative gradient:Analog output = F − A × Analog input + B
(A: 0 to 99.99, B: 8000 to 7FFF hex, F: Output range maximum value)
Offset/gain adjustment Supported
*1 Input and output signal ranges can be set for each input and output.
*2 Voltage input or current input are chosen by using the voltage/current switch at the back of the terminal block.
*3 The Analog I/O Unit must be operated according to the input specifications provided here. Operating the Unit outside these specifications will
cause the Unit to malfunction.
*4 The accuracy is given for full scale. For example, for an input, an accuracy of ±0.2% means a maximum error of ±8 (BCD) at a resolution of
4,000. For an output, an accuracy of ±0.3% means a maximum error of ±60 mV for a −10 to 10 V range.
*5 The A/D conversion period is the time required from when the Analog Input Unit receives the analog signal until it stores the converted value
in internal memory. It takes at least one cycle for the converted data to be stored in the CPU Unit.
The D/A conversion period is the time required for the Analog Output Unit to convert and output the data that was received from the CPU Unit.
It takes at least one cycle for the data stored in the CPU Unit to be read by the Analog Output Unit.
*6 When the operation mode for the CPU Unit is changed from RUN mode or MONITOR mode to PROGRAM mode, or when the power is turned
ON, the Output Conversion Enable Bit will turn OFF. The output status specified according to the output hold function will be output.
*7 By means of the D (m+18) setting, the resolution can be changed to 8,000, and the conversion period can be changed to 500 μs.
7
CJ1W-AD/DA/MAD
External Interface
Analog Input Units CJ1W-AD041-V1/AD081-V1/AD042
Components
Front
With Terminal Block With Terminal Block Removed
Indicators *1
AD081-V1 AD081-V1
RUN RUN Terminal block
ERC ERC
ERH ERH
ADJ B1 A1 ADJ B1 A1
Unit number
MACH 78 MACH 78
setting switch
456
456
901
901
No. No.
2
x10 1 x10 1 Voltage/current
23 23
1
switch *2
ON
78 78
456
456
901
901
x10 0 x10 0
23 23
2
1
ON
2
1
ON
O
O
N
N
1 2
1 2
2
MODE MODE
1
ON
Terminal block
DIN Track
mounting pin
Terminal block lock lever
Operating mode switch *2 (pull down to release terminal block)
Side Slider
Expansion connector
Indicators
The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.
LED Meaning Indicator Operating status
Lit Operating in normal mode.
RUN (green) Operating
Not lit Unit has stopped exchanging data with the CPU Unit.
Alarm has occurred (such as disconnection detection) or initial
Lit
ERC (red) Error detected by Unit settings are incorrect.
Not lit Operating normally.
Lit Error has occurred during data exchange with the CPU Unit.
ERH (red) Error in the CPU Unit
Not lit Operating normally.
Flashing Operating in offset/gain adjustment mode.
ADJ (yellow) * Adjusting
Not lit Other than the above.
* The ADJ LED is not provided with the CJ1W-AD042.
8
CJ1W-AD/DA/MAD
Input Circuits
The following diagrams show the internal circuit of the analog input section.
CJ1W-AD041-V1/AD081-V1 CJ1W-AD042
15 kΩ 15 kΩ
Current
Input (+) Input circuit
250 Ω Input (+)
1 MΩ and 250 Ω
conversion 2.2 kΩ
15 kΩ 15 kΩ Voltage
circuit Input circuit
Input (–) Input (+)
Voltage/ 510 kΩ and
current conversion
input switch 2.2 kΩ
AG Input (–) circuit
(analog 0 V)
1 MΩ
510 kΩ
AG (common to all inputs)
AG
(analog 0 V)
Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
CJ1W-AD041-V1 CJ1W-AD081-V1
CJ1W-AD042
Note: 1. The analog input numbers that can be used are set in the Data Memory (DM).
2. The input signal ranges for each input are set in the Data Memory (DM). They can be set in units of input numbers.
3. The AG terminals are connected to the 0 V analog circuit in the Unit. Connecting shielded input lines can improve noise resistance.
4. Do not connect anything to NC terminals.
5. To use a current input with the CJ1W-AD042, connect the positive current input terminal and positive voltage input terminal with the
enclosed short bar.
6. Connect a surge suppressor to inductive loads in the system (e.g., magnetic contactors, relays, and solenoids).
9
CJ1W-AD/DA/MAD
MACH 78
Unit number
456
901
No.
switches x10 1
23
78
456
901
x10 0
23
Expansion
connector
O
N
1 2
MODE
Terminal block
Indicators
The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.
10
CJ1W-AD/DA/MAD
Output Circuits
The following diagrams show the internal circuit of the analog output section.
CJ1W-DA021/DA041/DA08V/DA08C
Voltage Output Circuits Current Output Circuits
Voltage output section Current output section
CJ1W-DA042V
Voltage Output Circuits
Output AMP
Voltage
switch and output (+)
conversion
circuit
Voltage
output (–)
Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
CJ1W-DA021 CJ1W-DA041
Note: 1. The analog output numbers that can be used are set in the Data Memory (DM).
2. The output signal ranges for each output are set in the Data Memory (DM). They can be set in units of output numbers.
3. The N.C. terminals are not connected to internal circuit.
4. Use a separate power supply from the one used for Basic I/O Units. Faulty Unit operation may be caused by noise if power is supplied
from the same source. (This does not apply to CJ1W-DA042V.)
5. Connect a surge suppressor to inductive loads in the system (e.g., magnetic contactors, relays, and solenoids).
11
CJ1W-AD/DA/MAD
MACH 78 MACH 78
456
456
901
901
User No. No.
x10 1 x10 1
23 23
number
78 78
setting
456
456
901
901
x10 0 x10 0
23 23
switch
2
Voltage/current
1
ON
switch
2
1
ON
Terminal block
DIN Track
mounting pin
Terminal block lock lever
(pull down to release terminal bloc
Side Slider
Expansion connector
Slider
Indicators
The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.
12
CJ1W-AD/DA/MAD
I/O Circuit
The following diagrams show the internal circuit of the analog I/O section.
Input Circuits
15 kΩ 15 kΩ
Input (+) Input circuit
250 Ω
and
1 MΩ conversion
15 kΩ 15 kΩ
Input (–) circuit
Voltage/
current
AG input switch
(analog 0 V)
1 MΩ
AG (common to all inputs)
Current
output (–)
Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
CJ1W-MAD42
Note: 1. The analog I/O numbers that can be used are set in the Data Memory (DM).
2. The I/O signal ranges for each input and output are set in the Data Memory (DM). They can be set in units of I/O numbers.
3. The AG terminal (A7, B7) is connected to the 0 V analog circuit in the Unit. Connecting shielded input lines can improve noise resistance.
4. The N.C. terminals (A4, B4) are not connected to internal circuit.
13
CJ1W-AD/DA/MAD
Dimensions (Unit: mm)
CJ1W-AD041-V1/081-V1/AD042
CJ1W-DA021/041/08V/08C/DA042V
CJ1W-MAD42
Terminal Block
89
31 Dimensions
2.7 65
AD081-V1
17.5
RUN
ERC
ERH
8.2
ADJ B1 A1
6.4
MACH 78
456
901
No.
x10 1
23 7.62
78
456
901
x10 0
23
90 74.77
O
N
1 2
MODE
2.7
About Manuals
Cat. No Model Manual name Contents
SYSMAC CS/CJ Series
CS1W-AD041-V1/081-V1/161
CS1W-DA041/08V/08C CS/CJ-series
Provides information on using the CS/CJ-series Analog Input,
W345 CS1W-MAD44 Analog I/O Units
Analog Output, and Analog I/O Units.
CJ1W-AD041-V1/081-V1 Operation Manual
CJ1W-DA021/041/08V/08C
CJ1W-MAD42
CJ1H-CPU@@H-R
CJ1G/H-CPU@@H SYSMAC CJ Series Provides an outlines of and describes the design, installation,
W393 CJ1G-CPU@@P Programmable Controllers maintenance, and other
CJ1G-CPU@@ Operation Manual basic operations for the CJ-series PLCs.
CJ1M-CPU@@
Describes the following for CJ2 CPU Units:
• Overview and features
CJ-series • Basic system configuration
CJ2H-CPU6@-EIP
W472 CJ2 CPU Unit • Part nomenclature and functions
CJ2H-CPU6@
Hardware User's Manual • Mounting and setting procedure
• Remedies for errors
Also refer to the Software User's Manual (W473).
CJ2H-CPU6@-EIP
CJ2H-CPU6@
CS1G/H-CPU@@H
CS1G/H-CPU@@-V1
CS/CJ/NSJ-series
W474 CJ1G/H-CPU@@H Describes each programming instruction in detail.
Instructions Reference Manual
CJ1G-CPU@@
CJ1M-CPU@@
NSJ@-@@@@(B)-G5D
NSJ@-@@@@(B)-M3D
14
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
SYSMAC CJ-series Input Units
CJ1W-ID/IA CSM_CJ1W-INPUT_DS_E_4_1
Features
• High-speed input models are available, meeting versatile applications.
ON Response Time: 15μs, OFF Response Time: 90μs
• Use 24-VDC, 100-VAC, and 200-VAC models to connect to devices with different types of outputs.
• The 24-VDC models can be connected to devices with either NPN or PNP outputs. There is no need to select the polarity. (See note 1.)
• A digital filter in the Unit can be set from 0 to 32 ms to reduce the influence of external noise.
• Either a Fujitsu or MIL connector interface can be used. (See note 2.)
• Several models of Terminal Block Conversion Units are available, making it easy to connect to external devices.
Note: 1. The same polarity is used for the same common.
2. For models with 32 or 64 inputs.
1
CJ1W-ID/IA
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.
Input Units
Current
Specifications consumption
Product (A)
Unit type Model Standards
name No. of
Input voltage and External
I/O points Commons words 5V 24 V
current connection
allocated
Independent Removable
8 inputs 12 to 24 VDC, 10 mA 1 word 0.09 − CJ1W-ID201
contacts terminal block UC1, N, L,
DC Input CE
16 points, Removable
Units 16 inputs 24 VDC, 7 mA 1 word 0.08 − CJ1W-ID211
1 common terminal block
16 inputs 16 points, Removable
24 VDC, 7 mA 1 word 0.13 − N, L, CE
(High speed) 1 common terminal block CJ1W-ID212
16 points,
32 inputs 24 VDC, 4.1 mA Fujitsu connector 2 words 0.09 − CJ1W-ID231
1 common
UC1, N, L,
CE
16 points,
32 inputs 24 VDC, 4.1 mA MIL connector 2 words 0.09 − CJ1W-ID232
1 common
32 inputs 16 points,
CJ1 Basic 24 VDC, 4.1 mA MIL connector 2 words 0.20 − N, L, CE
I/O Units (High speed) 1 common CJ1W-ID233
16 points,
64 inputs 24 VDC, 4.1 mA Fujitsu connector 4 words 0.09 − CJ1W-ID261
1 common
16 points,
64 inputs 24 VDC, 4.1 mA MIL connector 4 words 0.09 − CJ1W-ID262
1 common
AC Input UC1, N, L,
Units 200 to 24 VAC, 10 mA 8 points, Removable CE
8 inputs 1 words 0.08 − CJ1W-IA201
(200 V, 50 Hz) 1 common Terminal Block
Accessories
Connectors are not included for models with connectors. Either use one of the applicable connector listed below or use an applicable Connector-
Terminal Block Conversion Unit or I/O Relay Terminal. For details on wiring methods, refer to External Interface.
2
CJ1W-ID/IA
Applicable Connectors
Fujitsu Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
FCN-361J040-AU Connector
Soldered FCN-360C040-J2 Connector C500-CE404
Fujitsu Connectors:
Cover
CJ1W-ID231(32 inputs): 1 per Unit
40-pin FCN-363J040 Housing CJ1W-ID261 (64 inputs): 2 per Unit
Connectors FCN-363J-AU Contactor CJ1W-OD231 (32 outputs):1 per Unit
Crimped C500-CE405
FCN-360C040-J2 Connector CJ1W-OD261 (64 outputs): 2 per Unit
Cover CJ1W-MD261 (32 inputs, 32 outputs): 2 per Unit
Pressure welded FCN-367J040-AU/F C500-CE403
−
FCN-361J024-AU Connector
Soldered FCN-360C024-J2 Connector C500-CE241
Cover
24-pin FCN-363J024 Housing Fujitsu Connectors:
Connectors FCN-363J-AU Contactor CJ1W-MD231 (16 inputs, 16 outputs): 2 per Unit
Crimped C500-CE242
FCN-360C024-J2 Connector
Cover
Pressure welded FCN-367J024-AU/F C500-CE243
MIL Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
MIL Connectors:
CJ1W-ID232/233 (32 inputs): 1 per Unit
40-pin CJ1W-OD232/233/234 (32 outputs):1 per Unit
Pressure welded FRC5-AO40-3TOS XG4M-4030-T
Connectors CJ1W-ID262 (64 inputs): 2 per Unit
CJ1W-OD262/263 (64 outputs): 2 per Unit −
CJ1W-MD263/563 (32 inputs, 32 outputs): 2 per Unit
20-pin MIL Connectors:
Pressure welded FRC5-AO20-3TOS XG4M-2030-T
Connectors CJ1W-MD232/233 (16 inputs, 16 outputs): 2 per Unit
3
CJ1W-ID/IA
High-
capacity, Relay 8 (SPST-
G70R Outputs NPN 10A Yes − 136 93 55 Yes Yes G70R-SOC08 −
space- outputs NO × 8)
saving
AC
16 G7TC-IA16
inputs
Inputs NPN (SPST- 1A 182
DC NO × 16) G7TC-ID16
inputs
8 (SPST- U, C
102 G7TC-OC08
NO × 8)
Standard G7TC Yes − 85 68 Yes −
NPN 16
Relay (SPST- G7TC-OC16
Outputs 5A
outputs NO × 16)
182
16
PNP (SPST- G7TC-OC16-1 −
NO × 16)
G70A-ZOC16-3
(Socket only) +
NPN 16 Relay/SSR/
10 A MOSFET Relay/
(SPDT ×
High- (Terminal Timer
G70A Relay 16 U, C,
capacity Outputs block No − 234 75 64 Yes −
(Socket only) outputs possible G70A-ZOC16-4 CE
socket allowable
with G2R (Socket only) +
current)
PNP Relays) Relay/SSR/
MOSFET Relay/
Timer
Note: For the combination of Input Units with I/O Relay Terminal and Connecting Cables, refer to 3. Connecting I/O Relay Terminals.
4
CJ1W-ID/IA
Mountable Racks
CJ system (CJ1, CJ2) CP1H system NSJ system
Model
CPU Rack Expansion Backplane CP1H PLC NSJ Controller Expansion Backplane
CJ1W-ID201
CJ1W-ID211
CJ1W-ID212
CJ1W-ID231
CJ1W-ID232 10 Units 10 Units
10 Units (per Expansion Not supported Not supported (per Expansion
CJ1W-ID233 Backplane) Backplane)
CJ1W-ID261
CJ1W-ID262
CJ1W-IA201
CJ1W-IA111
5
CJ1W-ID/IA
Specifications
CJ1W-ID201 DC Input Unit (12 to 24-VDC, 8 Points)
Name 8-point DC Input Unit with Terminal Block
Model CJ1W-ID201
Rated Input Voltage 12 to 24 VDC
Rated Input Voltage
10.2 to 26.4 VDC
Range
Input Impedance 2.4 kΩ
Input Current 10 mA typical (at 24 VDC)
ON Voltage/ON Current 8.8 VDC min./3 mA min.
OFF Voltage/OFF
3 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 ms in the PLC Setup.) *1
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 ms using PLC Setup) *1
Number of Circuits 8 independent circuits
Number of
Simultaneously ON 100% simultaneously ON
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
80 mA max.
Consumption
Weight 110 g max.
Signal name
2.4 kΩ
IN0
Internal circuits
1000 pF
560 Ω
COM0
Input indicator
Circuit Configuration to
2.4 kΩ
IN7
Internal circuits
1000 pF
560 Ω
COM7
Input indicator
*2
Signal Connec- Signal
name tor pin name
C0
A0 IN0
C1 B0
A1 IN1
C2 B1
A2 IN2
C3 B2
A3 IN3
C4 B3
A4 IN4
C5 B4
A5 IN5
C6 B5
A6 IN6
Terminal Connections C7 B6
A7 IN7
NC B7
A8 12 to 24 VDC
B8 NC
6
CJ1W-ID/IA
to
IN15 10
Circuit Configuration 1000 pF
8
COM 6
Input indicator 4
COM
2
0
0 10 20 30 40 50 60 (°)
Ambient temperature
*2
Signal Connec- Signal
name tor pin name
IN0
A0
IN1
B0
IN2
A1
IN3
B1
IN4
A2
IN5
B2
IN6
A3
IN7
Terminal Connections B3
IN8
A4 24 VDC
IN9
B4
IN10
A5
IN11
B5
IN12
A6
IN13
B6
IN14
A7
IN15
B7
COM
A8
COM
B8
7
CJ1W-ID/IA
to
IN15 10
Circuit Configuration 1000 pF
8
COM 6
Input indicator 4
COM
2
0
0 10 20 30 40 50 60 (°)
Ambient temperature
*2
Signal Connec- Signal
name tor pin name
IN0
A0
IN1
B0
IN2
A1
IN3
B1
IN4
A2
IN5
B2
IN6
A3
IN7
Terminal Connections B3
IN8
A4 24 VDC
IN9
B4
IN10
A5
IN11
B5
IN12
A6
IN13
B6
IN14
A7
IN15
B7
COM
A8
COM
B8
8
CJ1W-ID/IA
Allocated Signal
CIO word name Number of Simultaneously ON Points vs.
5.6 kΩ Ambient Temperature Characteristic
IN0
32 points at 48°C
1000 pF
35 24 VDC
Connector IN15
row A 30 Input voltage:
COM0 26.4 VDC
25
Internal circuits
COM0
SW 12 points/
20 common
Circuit Configuration at 55°C
15
Input indicator 10 points/
common
10 at 55°C
5.6 kΩ
IN0 5
Wd
1000 pF
to
560 Ω
m+1
Connector IN15 0
row B 0 10 20 30 40 50 60 (°)
COM1
COM1 Ambient Temperature
IN10 IN10
A12 B12
IN11 IN11
A13 B13
Wd m Wd m+1
IN12 IN12
A14 B14
IN13 IN13
A15 B15
IN14 IN14
A16 B16
IN15 IN15
A17 B17
COM0 COM1
A18 B18
NC NC
A19 B19
NC NC
A20 B20
9
CJ1W-ID/IA
Allocated Signal
CIO word name Number of Simultaneously ON Points vs.
5.6 kΩ Ambient Temperature Characteristic
IN0
32 points at 48°C
Number of simultaneously ON points
Input voltage:
1000 pF
Wd m to 32 points at 40°C
560 Ω
35 24 VDC
Connector IN15
row A 30 Input voltage:
COM0 26.4 VDC
Internal circuits
COM0 25 12 points/common
SW at 55°C
Circuit Configuration 20
10 points/common
15 at 55°C
Input indicator
10
5.6 kΩ
IN0 5
Wd
1000 pF
to
560 Ω
m+1 0
Connector IN15
row B 0 10 20 30 40 50 60 (°)
COM1 Ambient Temperature
COM1
IN8
19 20 IN0
NC NC
Terminal Connections 21 22
COM0 COM0
23 24
IN15 IN7
25 26
IN14 IN6
27 28
IN13 IN5
29 30
IN12 IN4
m words 31 32 m words
IN11 IN3
33 34
IN10 IN2
35 36
IN9 IN1
24 VDC 37 38
IN8 IN0
39 40
10
CJ1W-ID/IA
Allocated Signal
CIO word name Number of Simultaneously ON Points vs.
5.6 kΩ Ambient Temperature Characteristic
IN0
32 points at 48°C
Number of simultaneously ON points
Input voltage:
1000 pF
Wd m to 32 points at 40°C
560 Ω
35 24 VDC
Connector IN15
row A 30 Input voltage:
COM0 26.4 VDC
Internal circuits
COM0 25 12 points/common
SW at 55°C
Circuit Configuration 20
10 points/common
15 at 55°C
Input indicator
10
5.6 kΩ
IN0 5
Wd
1000 pF
to
560 Ω
m+1 0
Connector IN15
row B 0 10 20 30 40 50 60 (°)
COM1 Ambient Temperature
COM1
IN8
19 20 IN0
NC NC
Terminal Connections 21 22
COM0 COM0
23 24
IN15 IN7
25 26
IN14 IN6
27 28
IN13 IN5
29 30
IN12 IN4
m words 31 32 m words
IN11 IN3
33 34
IN10 IN2
35 36
IN9 IN1
24 VDC 37 38
IN8 IN0
39 40
11
CJ1W-ID/IA
IN0
1000 pF
Wd m to 64 points at
560 Ω
to
560 Ω
CN1 CN2
Allocated Signal Connec- Signal Allocated Allocated Signal Connec- Signal Allocated
CIO word name tor pin name CIO word CIO word name tor pin name CIO word
IN0 IN0
B20 A20 A1 B1
NC NC
IN1 IN1
B19 A19 A2 B2
NC NC
IN2 IN2
B18 A18 A3 B3
COM1 COM0
Wd m+2
Wd m+3
IN3 IN3
B17 A17 A4 B4
IN15 IN15
IN4 IN4
B16 A16 A5 B5
IN14 IN14 24 24
IN5 IN5
B15 A15 VDC A6 B6 VDC
Wd m+1
IN13 IN13
Wd m
IN6 IN6
B14 A14 A7 B7
IN12 IN12
IN7 IN7
B13 A13 A8 B8
IN11 IN11
B12 A12 COM2 COM3
IN10 IN10
A9 B9
IN8 IN8
B11 A11 A10 B10
IN9 IN9
IN9 IN9
Terminal Connections IN8
B10 A10
IN8 A11 B11
IN10 IN10
B9 A9 A12 B12
Wd m+3
COM1 COM0
Wd m+2
IN11 IN11
B8 A8 A13 B13
IN7 IN7
IN12 IN12
B7 A7 A14 B14
IN6 IN6
IN13 IN13
B6 A6 24 A15 B15
24 IN5
Wd m+1
IN5
VDC
Wd m
VDC B5 A5 IN14
A16 B16
IN14
IN4 IN4
IN15 IN15
B4 A4 A17 B17
IN3 IN3
B3 A3 COM2 COM3
IN2 IN2 A18 B18
B2 A2 NC NC
IN1 IN1 A19 B19
B1 A1 NC NC
IN0 IN0 A20 B20
• The input power polarity can be connected in either direction. • The input power polarity can be connected in either direction.
• Be sure to wire both pins A9 and A18 (COM0) of CN1, and set the • Be sure to wire both pins A9 and A18 (COM2) of CN2, and set the
same polarity for both pins. same polarity for both pins.
• Be sure to wire both pins B9 and B18 (COM1) of CN1, and set the • Be sure to wire both pins B9 and B18 (COM3) of CN2, and set the
same polarity for both pins. same polarity for both pins.
* The ON response time will be 120 μs maximum and OFF response time will be 400 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.
12
CJ1W-ID/IA
IN0
Number of simultaneously ON points
64 points at 25°C 64 points at 35°C 64 points at 47°C
1000 pF
to
560 Ω
Wd m 70
IN15
COM0 60 Input voltage:
COM0 20.4 VDC
CN1 IN0 SW 50
Wd m+1 to Indicator 12 points/common
IN15 switching Input voltage: (total: 45 points)
Circuit Configuration Input indicator 40 24 VDC
COM1 circuit at 55°C
COM1 5.6 kΩ 30
Internal circuits
IN15 20
COM2 8 points/common
COM2 10 (total: 26 points max.)
CN2 IN0 at 55°C
to 0
Wd m+3
IN15 0 10 20 30 40 50 60 (°)
COM3
COM3 Ambient Temperature
CN1 CN2
Allocated Signal Connec- Signal Allocated Allocated Signal Connec- Signal Allocated
CIO word name tor pin name CIO word CIO word name tor pin name CIO word
24 VDC
IN0 IN8 NC NC
40 39 1 2
IN1 IN9
COM3 COM3
38 37 3 4
24 VDC IN15 IN7
I/O word m
IN2 IN10 5 6
I/O word m
36 35
IN3 IN11 IN14 IN6
34 33 7 8
I/O word m+3
I/O word m+3
24 VDC
• The input power polarity can be connected in either direction. • The input power polarity can be connected in either direction.
• Be sure to wire both pins 23 and 24 (COM0) of CN1, and set the • Be sure to wire both pins 23 and 24 (COM2) of CN2, and set the
same polarity for both pins. same polarity for both pins.
• Be sure to wire both pins 3 and 4 (COM1) of CN1, and set the • Be sure to wire both pins 3 and 4 (COM3) of CN2, and set the
same polarity for both pins. same polarity for both pins.
* The ON response time will be 120 μs maximum and OFF response time will be 400 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.
13
CJ1W-ID/IA
Signal
name
Input indicator
Internal circuits
820 Ω 1 MΩ
Circuit Configuration IN0
to
IN7 0.15 μF 220 Ω
COM
*2
Connector Signal
pin name
NC A0 IN0
B0
NC A1 IN1
B1
NC A2 IN2
B2
NC A3 IN3
Terminal Connections B3
200 to 240 VAC
NC A4 IN4
B4
NC A5 IN5
B5
NC A6 IN6
B6
NC A7 IN7
B7
NC A8 COM
B8
*1. The Input ON and OFF response times for Basic I/O Units can be set to 0 ms, 0.5 ms, 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, or 32 ms in the PLC
Setup. When the response times have been set to 0 ms, the ON response time will be 10 ms maximum and the OFF response time will be 40
ms maximum due to internal element delays.
*2. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.
14
CJ1W-ID/IA
Signal
name
Input indicator
Internal circuits
470 Ω 1 MΩ
Circuit Layout IN0
to
IN15 0.22 μF
270 Ω
COM
*3
Signal Connector Signal
name pin name
IN0 A0 IN1
IN2 B0
A1 IN3
IN4 B1
A2 IN5
IN6 B2 100 to 120 VAC
A3 IN7
Terminal Connections IN8 B3
A4 IN9
IN10 B4
A5 IN11
IN12 B5
A6 IN13
IN14 B6
A7 IN15
COM B7
A8 COM
B8
*1. The Input ON and OFF response times for Basic I/O Units can be set to 0 ms, 0.5 ms, 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, or 32 ms in the PLC
Setup. When the response times have been set to 0 ms, the ON response time will be 10 ms maximum and the OFF response time will be 40
ms maximum due to internal element delays.
*2. Use an input voltage of 90 VAC or higher when connecting 2-wire sensors.
*3. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
15
CJ1W-ID/IA
16
CJ1W-ID/IA
External Interface
8-point/16-point Units (18-point Terminal Blocks)
Model number label
I/O indicators
Connector
Connect to the connector on the next Unit.
ERR
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
Indicator Switch
ID231 ID232 1 2
I/O indicators
Changes the 16 I/O displayed on the I/O indicators.
I/O wiring
connector Fujitsu connector MIL connector
(40-pin × 1) Setting 1 Wd m (Row A on connector) Bottom of connector
Setting 2 Wd m+1 (Row B on connector) Top of connector
Connector
ERR Connected to the connector on the next Unit.
0 1 2 3
Word m 4 5 6 7
or 8 9 10 11
m+1 12 13 14 15
17
CJ1W-ID/IA
64-point Units (Models with Two 40-point Fujitsu Connectors or MIL Connector)
Indicator Switch
Model number
1 2
I/O indicators
Setting 1 Wd m and m+1: CN1
Setting 2 Wd m+2 and m+3: CN2
I/O wiring
connector
(40-pin × 2)
Connector
Connected to the connector on the next Unit.
Word m or 0 1 2 3 4 5 6 7
I
m+2 8 9 10 11 12 13 14 15
Word m+1 0 1 2 3 4 5 6 7
II
or m+3 8 9 10 11 12 13 14 15
Crimp terminals
Use crimp terminals (M3) having the dimensions shown below.
18
CJ1W-ID/IA
1. User-provided Cable
An I/O Unit can be directly connected to an external device by using a connector.
A User-provided cable
B External device
B C Connector
C
19
CJ1W-ID/IA
1. Using User-made Cables with Connector
Available Connectors
Use the following connectors when assembling a connector and cable.
32- and 64-point Basic I/O Units with Fujitsu-compatible Connectors
Applicable Units
Model Specifications Pins
CJ1W-ID231 Input Unit, 24 VDC, 32 inputs
40
CJ1W-ID261 Input Unit, 24 VDC, 64 inputs
Wire Size
We recommend using cable with wire gauges of AWG 24 or AWG 28 (0.2 mm2 to 0.08 mm2). Use cable with external wire diameters of 1.61 mm
max.
Crimping Tools
The following models are recommended for crimping tools and pressure-welding tools for Fujitsu connectors.
Tools for Crimped Connectors (Fujitsu Component)
Product Name Model
Hand Crimping Tool FCN-363T-T005/H
Contact Withdrawal Tool FCN-360T-T001/H
The following models are recommended for crimping tools for MIL connectors.
Tools for Crimped Connectors (OMRON)
Product Name Model
Crimping Tool XY2B-0002
Attachment XY2B-1007
20
CJ1W-ID/IA
2. Connecting Connector-Terminal Block Conversion Units
Connection Patterns for Connector-Terminal Block Conversion Units
Number of
Pattern Configuration Branching
connectors
Connecting Cable
Connector-Terminal
A Block Conversion Unit None
40 or 60 terminals
1
Connector-Terminal
Block Conversion Unit
B 2 branches
20 terminals 20 terminals
Connecting Cable
Connector-Terminal
D Block Conversion Unit None
40 or 60 terminals 40 or 60 terminals
2
Connector-Terminal
Block Conversion Unit
F 2 branches
21
CJ1W-ID/IA
22
CJ1W-ID/IA
23
CJ1W-ID/IA
3. Connecting I/O Relay Terminals
Connection Patterns for I/O Relay Terminals
Pattern Configuration
Connecting Cable
Connecting Cable
Combination of I/O Units with I/O Relay Terminal and Connecting Cables
24
CJ1W-ID/IA
Dimensions (Unit: mm)
89
2.7
65
ID211
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0
1
2
3
4
5
6
90
7
8
9
10
11
12
13
14
15
COM
COM
DC24V
7mA
2.7
31
(112.5)
66.5
2.7
65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15
0 1
1 1
90
DC24V 4.1mA
20 20
A B
2.7
20
83.6
2.7
65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15
0 1
90
1ch
DC24V 4.1mA
0ch
2.7
20
25
CJ1W-ID/IA
(112.5)
66.5
31 65
2.7
90
2.7
83.6
31 65
2.7
90
2.7
Related Manuals
Name Cat. No. Contents
Describes the following for CJ2 CPU Units:
• Overview and features
CJ-series CJ2 CPU Unit Hardware User’s Manual • Basic system configuration
CJ2H-CPU6@-EIP W472 • Part nomenclature and functions
CJ2H-CPU6@ • Mounting and setting procedure
• Remedies for errors
• Also refer to the Software User’s Manual (W473).
SYSMAC CJ Series
CJ1H-CPU@@H-R, CJ1G/H-CPU@@H, CJ1G-CPU@@P, Provides an outlines of and describes the design, installation, maintenance, and other
W393
CJ1G-CPU@@, CJ1M-CPU@@ basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual
26
SYSMAC CJ-series Output Units
CJ1W-OC/OA/OD CSM_CJ1W-OUTPUT_DS_E_3_1
Features
• High-speed output models are available, meeting versatile applications.
ON Response Time: 15μs, OFF Response Time: 80μs
• Output Units are available with any of three output types: relay contact outputs, triac outputs, or transistor outputs.
• For transistor outputs, select from sinking outputs or sourcing outputs.
• Output Units with load short-circuit protection are also available. *1
• Select the best interface for each application: Fujitsu connectors or MIL connectors. *2
• A wide variety of Connector-Terminal Block Conversion Units are available to allow you to easily wire external output devices.
*1. The following Units have load short-circuit protection: CJ1W-OC202, CJ1W-OD204, CJ1W-OD212, and CJ1W-OD232.
*2. Available for models with 32 outputs or 64 outputs
1
CJ1W-OC/OA/OD
Ordering Information
Output Units
Current
Specifications No. of consumption
Product (A)
Unit type words Model Standards
name
Output I/O Maximum switching External allocated
Commons 5V 24 V
type points capacity connection
Relay Removable
Contact 8 Independen 0.048
− 250 VAC/24 VDC, 2 A terminal 1 words 0.09 CJ1W-OC201
Output Units outputs t contacts max.
block
Removable
16 16 points, 0.096
− 250 VAC/24 VDC, 2 A terminal 1 words 0.11 CJ1W-OC211
outputs 1 common max.
block
Triac Output
Unit
Removable
8 8 points, UC1, N, L,
− 250 VAC, 0.6 A terminal 1 words 0.22 − CJ1W-OA201
outputs 1 common CE
block
Removable
8 4 points,
Sinking 12 to 24 VDC, 2 A terminal 1 words 0.09 − CJ1W-OD201
outputs 1 common
block
Removable
8 8 points,
Sinking 12 to 24 VDC, 0.5 A terminal 1 words 0.10 − CJ1W-OD203
outputs 1 common
block
Removable
16 16 points,
Sinking 12 to 24 VDC, 0.5 A terminal 1 words 0.10 − CJ1W-OD211
outputs 1 common
block
16
CJ1 Removable
Transistor outputs 16 points,
Basic Sinking 24 VDC, 0.5 A terminal 1 words 0.15 − N, L, CE
Output Units (High 1 common CJ1W-OD213
I/O Units block
speed)
32 16 points, Fujitsu
Sinking 12 to 24 VDC, 0.5 A 2 words 0.14 − CJ1W-OD231
outputs 1 common connector UC1, N, L,
32 16 points, MIL CE
Sinking 12 to 24 VDC, 0.5 A 2 words 0.14 − CJ1W-OD233
outputs 1 common connector
32
outputs 16 points, MIL
Sinking 24 VDC, 0.5 A 2 words 0.22 − N, L, CE
(High 1 common connector CJ1W-OD234
speed)
64 16 points, Fujitsu
Sinking 12 to 24 VDC, 0.3 A 4 words 0.17 − CJ1W-OD261
outputs 1 common connector
64 16 points, MIL
Sinking 12 to 24 VDC, 0.3 A 4 words 0.17 − CJ1W-OD263
outputs 1 common connector
Removable
8 24 VDC, 2 A 4 points,
Sourcing terminal 1 words 0.11 − CJ1W-OD202
outputs Short-circuit protection 1 common
block
Removable
8 24 VDC, 0.5 A 8 points, UC1, N, L,
Sourcing terminal 1 words 0.10 − CJ1W-OD204
outputs Short-circuit protection 1 common CE
block
Removable
16 24 VDC, 0.5 A 16 points,
Sourcing terminal 1 words 0.10 − CJ1W-OD212
outputs Short-circuit protection 1 common
block
32 24 VDC, 0.5 A 16 points, MIL
Sourcing 2 words 0.15 − CJ1W-OD232
outputs Short-circuit protection 1 common connector
64 16 points, MIL
Sourcing 12 to 24 VDC, 0.3 A 4 words 0.17 − CJ1W-OD262
outputs 1 common connector
Accessories
Connectors are not included for models with connectors. Either use one of the applicable connector listed below or use an applicable Connector-
Terminal Block Conversion Unit or I/O Relay Terminal. For details on wiring methods, refer to External Interface.
2
CJ1W-OC/OA/OD
Applicable Connectors
Fujitsu Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
FCN-361J040-AU Connector
Soldered Fujitsu Connectors: C500-CE404
FCN-360C040-J2 Connector Cover CJ1W-ID231(32 inputs): 1 per Unit
40-pin FCN-363J040 Housing CJ1W-ID261 (64 inputs): 2 per Unit
Connectors Crimped FCN-363J-AU Contactor CJ1W-OD231 (32 outputs): 1 per Unit C500-CE405
FCN-360C040-J2 Connector Cover CJ1W-OD261 (64 outputs): 2 per Unit
CJ1W-MD261 (32 inputs, 32 outputs): 2 per Unit
Pressure welded FCN-367J040-AU/F C500-CE403
−
FCN-361J024-AU Connector
Soldered C500-CE241
FCN-360C024-J2 Connector Cover
24-pin FCN-363J024 Housing Fujitsu Connectors:
Connectors Crimped FCN-363J-AU Contactor CJ1W-MD231 (16 inputs, 16 outputs): 2 per Unit C500-CE242
FCN-360C024-J2 Connector Cover
Pressure welded FCN-367J024-AU/F C500-CE243
MIL Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
MIL Connectors:
CJ1W-ID232/233 (32 inputs): 1 per Unit
40-pin CJ1W-OD232/233/234 (32 outputs): 1 per Unit
Pressure welded FRC5-AO40-3TOS XG4M-4030-T
Connectors CJ1W-ID262 (64 inputs): 2 per Unit
CJ1W-OD262/263 (64 outputs): 2 per Unit −
CJ1W-MD263/563 (32 inputs, 32 outputs): 2 per Unit
20-pin MIL Connectors:
Pressure welded FRC5-AO20-3TOS XG4M-2030-T
Connectors CJ1W-MD232/233 (16 inputs, 16 outputs): 2 per Unit
3
CJ1W-OC/OA/OD
High-
capacity, Relay 8 (SPST-
G70R Outputs NPN 10A Yes − 136 93 55 Yes Yes G70R-SOC08 −
space- outputs NO × 8)
saving
AC
16 G7TC-IA16
inputs
Inputs NPN (SPST- 1A 182
DC NO × 16) G7TC-ID16
inputs
8 (SPST- U, C
102 G7TC-OC08
NO × 8)
Standard G7TC Yes − 85 68 Yes −
NPN 16
Relay (SPST- G7TC-OC16
Outputs 5A
outputs NO × 16)
182
16
PNP (SPST- G7TC-OC16-1 −
NO × 16)
G70A-ZOC16-3
(Socket only) +
NPN 16 Relay/SSR/
10 A
(SPDT × MOSFET Relay/
High- (Terminal Timer
G70A Relay 16 U, C,
capacity Outputs block No − 234 75 64 Yes −
(Socket only) outputs possible G70A-ZOC16-4 CE
socket allowable
with G2R (Socket only) +
current)
PNP Relays) Relay/SSR/
MOSFET Relay/
Timer
Note: For the combination of Output Units with I/O Relay Terminal and Connecting Cables, refer to 3. Connecting I/O Relay Terminals.
International Standards
• The standards indicated in the "Standards" column are those current for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC Directives as
of the end of November 2008. The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations),
C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Ask your OMRON representative for the conditions under which the standards were met.
4
CJ1W-OC/OA/OD
Mountable Racks
CJ System (CJ1, CJ2) CP1H System NSJ System
Model
CPU Rack Expansion Backplane CP1H PLC NSJ Controller Expansion Backplane
CJ1W-OC201
CJ1W-OC211
CJ1W-OA201
CJ1W-OD201
CJ1W-OD203
CJ1W-OD211
CJ1W-OD213
CJ1W-OD231
10 Units 10 Units
CJ1W-OD233 10 Units (Per Expansion Not Supported Not Supported (Per Expansion
CJ1W-OD234 Backplane) Backplane)
CJ1W-OD261
CJ1W-OD263
CJ1W-OD202
CJ1W-OD204
CJ1W-OD212
CJ1W-OD232
CJ1W-OD262
5
CJ1W-OC/OA/OD
Specifications
CJ1W-OC201 Contact Output Unit (Independent Relays, 8 Points)
Name 8-point Contact Output Unit with Terminal Block (Independent Relays)
Model CJ1W-OC201
Max. Switching
2 A 250 VAC (cosφ = 1), 2 A 250 VAC (cosφ = 0.4), 2 A 24 VDC (16 A/Unit)
Capacity
Min. Switching
1 mA 5 VDC
Capacity
Relays NY-24W-K-IE (Fujitsu Takamizawa Components, Ltd.), Cannot be replaced.
Electrical: 150,000 operations (24 VDC, resistive load)/100,000 operations (240 VAC, cosφ = 0.4, inductive load)
Service Life of Relay Mechanical: 20,000,000 operations
Service life will vary depending on the connected load.
ON Response Time 15 ms max.
OFF Response Time 15 ms max.
Number of Circuits 8 independent contacts
Insulation
20 MΩ between external terminals and the GR terminal (500 VDC)
Resistance
Dielectric Strength 2,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current 90 mA 5 VDC max.
Consumption 48 mA 24 VDC max. (6 mA × No. of ON points)
Weight 140 g max.
Signal
name
OUT
Internal circuits
Circuit Configuration
OUTc
Output indicator
*
Signal Connector Signal
name pin name
OUT0
A0 OUTC0
OUT1
B0 L
A1 OUTC1
OUT2
B1 L
A2 OUTC2
OUT3
B2 L
A3 OUTC3
OUT4
B3 L
A4 OUTC4
OUT5
B4 L
Terminal A5 OUTC5
Connections OUT6
B5 L
A6 OUTC6
OUT7
B6 L
A7 OUTC7
NC
B7 L
A8 NC
B8
2 A 250 VAC,
2 A 24 VDC max.
6
CJ1W-OC/OA/OD
Signal
name
OUT0
to
OUT15
Internal circuits
Circuit Configuration
COM
COM
Output indicator
*
Signal Connector Signal
name pin name
OUT0
L A0
OUT1
OUT2
B0 L
L A1
OUT3
OUT4
B1 L
L A2
OUT5
OUT6
B2 L
Terminal L A3
OUT7
Connections OUT8
B3 L
L A4
OUT9
OUT10
B4 L
L A5
OUT11
OUT12
B5 L
L A6
OUT13
OUT14
B6 L
L A7
OUT15
COM B7 L
2 A 250 VAC, A8
2 A 24 VDC max. COM
B8
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
7
CJ1W-OC/OA/OD
Signal
name
Output indicator
Internal circuits
COM
Fuse
*
Connector Signal
pin name
NC A0 OUT0
B0 L
NC
A1 OUT1
B1 L
NC
A2 OUT2
B2 L
NC A3
Terminal OUT3
Connections
B3 L
NC OUT4 250 VAC max.
A4
B4 L
NC A5 OUT5
B5 L
NC OUT6
A6
B6 L
NC A7 OUT7
B7 L
NC
A8 COM
B8
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.
8
CJ1W-OC/OA/OD
Signal
name
+V
OUT0
to
OUT3
Internal circuits
OUT4
to
OUT7
Fuse
COM1
*
Signal Connector Signal
name pin name
OUT0
L A0 OUT1
OUT2
B0 L
L A1 OUT3
NC
B1 L
12 to 24 VDC A2 NC
COM0
B2
A3 +V
Terminal B3
NC
Connections A4 NC
B4
OUT4
L A5 OUT5
OUT6
B5 L
L A6 OUT7
NC
B6 L
12 to 24 VDC A7 NC
B7
COM1
A8
+V
B8
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.
9
CJ1W-OC/OA/OD
Signal
name
Output indicator
Internal circuits
+V
Circuit Configuration
OUT0
to
OUT7
COM
*
Signal Connector Signal
name pin name
L OUT0 A0 OUT1 L
B0
L OUT2 A1 OUT3 L
B1
L OUT4 A2 OUT5 L
B2
Terminal L OUT6 A3 OUT7 L
NC B3
Connections A4 NC
NC B4
A5 NC
NC B5
A6 NC
NC B6
12 to 24 VDC A7 NC
COM B7
A8 +V
B8
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.
10
CJ1W-OC/OA/OD
Signal
name
Internal circuits
Output indicator
+V
Circuit Configuration
OUT0
to
OUT15
COM
*
Signal Connector Signal
name pin name
OUT0
L A0 OUT1
OUT2 B0 L
L A1 OUT3
OUT4 B1 L
L A2 OUT5
OUT6 B2 L
L A3 OUT7
Terminal OUT8 B3 L
L A4
Connections OUT9
L
OUT10 B4
L A5 OUT11
OUT12 B5 L
L A6 OUT13
OUT14 B6 L
L A7 OUT15
COM B7 L
A8 +V
B8
12 to 24 VDC
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
11
CJ1W-OC/OA/OD
Signal
name
Internal circuits
Output indicator
+V
Circuit Configuration
OUT0
to
OUT15
COM
*
Signal Connector Signal
name pin name
OUT0
L A0 OUT1
OUT2 B0 L
L A1 OUT3
OUT4 B1 L
L A2 OUT5
OUT6 B2 L
L A3 OUT7
Terminal OUT8 B3 L
L A4
Connections OUT9
L
OUT10 B4
L A5 OUT11
OUT12 B5 L
L A6 OUT13
OUT14 B6 L
L A7 OUT15
COM B7 L
A8 +V
B8
24 VDC
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
12
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
+V
OUT0
to Wd m Connector
OUT15 row A
COM0
Internal circuits
COM0
Output indicator
Circuit Configuration SW
+V
OUT0
to Wd m+1 Connector
OUT15 row B
COM1
COM1
12 to L OUT3 A4 B4 OUT3
L 12 to
I/O word "m" I/O word "m+1"
24 VDC L OUT4 A5 B5 OUT4
L
24 VDC
OUT5 OUT5
L A6 B6 L
OUT6 OUT6
L A7 B7 L
L OUT7 A8 B8 OUT7
L
COM0 COM1
A9 B9
+V A10 B10 +V
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals A9 and A19 (COM0).
• Be sure to wire both terminals B9 and B19 (COM1).
• Be sure to wire both terminals A10 and A20 (+V).
• Be sure to wire both terminals B10 and B20 (+V).
13
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
+V
OUT0
to Wd m
OUT15
COM0
COM0
Internal circuits
Output indicator
Circuit Configuration
SW
+V
OUT0
to Wd m+1
OUT15
COM1
COM1
24 VDC +V +V
1 2
COM1 COM1
3 4
OUT15 OUT7
L 5 6 L
OUT14 OUT6
L 7 8 L
I/O word m+1
OUT13 OUT5
L 9 10 L
OUT12 OUT4
L 11 12 L
OUT11 OUT3
L 13 14 L
OUT10 OUT2
L 15 16 L
OUT9 OUT1
L 17 18 L
OUT8 OUT0
L 19 20 L
+V +V
Terminal 21 22
COM0 COM0
Connections 23 24
OUT15 OUT7
L 25 26 L
OUT14 OUT6
L 27 28 L
OUT13 OUT5
29 30
I/O word m
L L
I/O word m
OUT12 OUT4
L 31 32 L
OUT11 OUT3
L 33 34 L
OUT10 OUT2
L 35 36 L
OUT9 OUT1
L 37 38 L
OUT8 OUT0
24 VDC L 39 40 L
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals 23 and 24 (COM0).
• Be sure to wire both terminals 3 and 4 (COM1).
• Be sure to wire both terminals 21 and 22 (+V).
• Be sure to wire both terminals 1 and 2 (+V).
14
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
+V
OUT0
to Wd m
OUT15
COM0
COM0
Internal circuits
Output indicator
Circuit Configuration
SW
+V
OUT0
to Wd m+1
OUT15
COM1
COM1
24 VDC +V +V
1 2
COM1 COM1
3 4
OUT15 OUT7
L 5 6 L
OUT14 OUT6
L 7 8 L
I/O word m+1
OUT13 OUT5
L 9 10 L
OUT12 OUT4
L 11 12 L
OUT11 OUT3
L 13 14 L
OUT10 OUT2
L 15 16 L
OUT9 OUT1
L 17 18 L
OUT8 OUT0
L 19 20 L
+V +V
Terminal 21 22
COM0 COM0
Connections 23 24
OUT15 OUT7
L 25 26 L
OUT14 OUT6
L 27 28 L
OUT13 OUT5
29 30
I/O word m
L L
I/O word m
OUT12 OUT4
L 31 32 L
OUT11 OUT3
L 33 34 L
OUT10 OUT2
L 35 36 L
OUT9 OUT1
L 37 38 L
OUT8 OUT0
24 VDC L 39 40 L
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals 23 and 24 (COM0).
• Be sure to wire both terminals 3 and 4 (COM1).
• Be sure to wire both terminals 21 and 22 (+V).
• Be sure to wire both terminals 1 and 2 (+V).
15
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
+V
OUT0
to Word m Connector
OUT15 row A
COM0
COM0 CN1
+V
Internal circuits
OUT0 Connector
SW to Word m+1
OUT15 row B
Circuit Configuration COM1
Output indicator COM1
+V
OUT0 Connector
to Word m+2
OUT15 row A
COM2
COM2 CN2
+V
OUT0
to Word m+3 Connector
OUT15 row B
COM3
COM3
16
CJ1W-OC/OA/OD
CN1 CN2
OUT12 OUT12
L B6 A6 OUT5 L L A15 B15 L
• When wiring, pay careful attention to the polarity of the external • When wiring, pay careful attention to the polarity of the external
power supply. The load may operate incorrectly if the polarity is power supply. The load may operate incorrectly if the polarity is
reversed. reversed.
• Be sure to wire both terminals A9 and A19 (COM0) of CN1. • Be sure to wire both terminals A9 and A19 (COM2) of CN2.
• Be sure to wire both terminals B9 and B19 (COM1) of CN1. • Be sure to wire both terminals B9 and B19 (COM3) of CN2.
• Be sure to wire both terminals A10 and A20 (+V) of CN1. • Be sure to wire both terminals A10 and A20 (+V) of CN2.
• Be sure to wire both terminals B10 and B20 (+V) of CN1. • Be sure to wire both terminals B10 and B20 (+V) of CN2.
17
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
+V
OUT0
to Word m
OUT15
COM0
COM0 CN1
Internal circuits
+V
OUT0
SW to Word m+1
OUT15
Circuit Configuration COM1
Output indicator COM1
+V
OUT0
to Word m+2
OUT15
COM2
COM2 CN2
+V
OUT0
to Word m+3
OUT15
COM3
COM3
18
CJ1W-OC/OA/OD
CN1 CN2
I/O word m
36 35
I/O word m
OUT14 OUT6
OUT3 OUT11 L 7 8 L
L 34 33 L
OUT13 OUT5
OUT14 OUT6
L OUT3
14 13 OUT11 L L 27 28 L
OUT13 OUT5
• When wiring, pay careful attention to the polarity of the external • When wiring, pay careful attention to the polarity of the external
power supply. The load may operate incorrectly if the polarity is power supply. The load may operate incorrectly if the polarity is
reversed. reversed.
• Be sure to wire both terminals 23 and 24 (COM0) of CN1. • Be sure to wire both terminals 23 and 24 (COM2) of CN2.
• Be sure to wire both terminals 3 and 4 (COM1) of CN1. • Be sure to wire both terminals 3 and 4 (COM3) of CN2.
• Be sure to wire both terminals 21 and 22 (+V) of CN1. • Be sure to wire both terminals 21 and 22 (+V) of CN2.
• Be sure to wire both terminals 1 and 2 (+V) of CN1. • Be sure to wire both terminals 1 and 2 (+V) of CN2.
19
CJ1W-OC/OA/OD
Signal
name
COM0 (+V)
Short-circuit
protection
OUT0
to
OUT3
0V
Internal circuits
Output indicator
OUT4
to
OUT7
0V
ERR indicator
• The ERR indicator will light and the corresponding bit in A050 to A069 (Basic I/O Unit Information, two points per bit) will turn ON if an
overcurrent or line disconnection is detected.
*
Signal Connector Signal
name pin name
OUT0
L A0 OUT1
B0 L
OUT2
L A1 OUT3
NC
B1 L
A2 NC
0V
B2 24 VDC
A3 COM0 (+V)
Terminal NC B3
Connections A4 NC
B4
OUT4
L A5 OUT5
B5 L
OUT6
L A6 OUT7
NC
B6 L
A7 NC
0V B7
24 VDC
A8 COM1 (+V)
B8
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this manual, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.
20
CJ1W-OC/OA/OD
Signal
name
COM (+V)
Short-circuit
protection
OUT0
to
Internal circuits
OUT7
0V
Circuit Configuration
Output indicator
ERR indicator
• When overcurrent is detected, the ERR indicator will light, and the corresponding flag in the Basic I/O Unit Information Area (A050 to A069)
will turn ON.
*
Signal Connector Signal
name pin name
L OUT0 A0 OUT1 L
B0
L OUT2 A1 OUT3 L
B1
L OUT4 A2 OUT5 L
B2
L OUT6 A3
Terminal B3
OUT7 L
NC
Connections A4 NC
NC B4
A5 NC
NC B5
A6 NC
NC B6
A7 NC
0V B7
A8 COM (+V)
B8
24 VDC
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.
21
CJ1W-OC/OA/OD
Signal
name
COM (+V)
Short-circuit
protection
OUT0
Internal circuits
to
OUT15
0V
Circuit Configuration
Output indicator
ERR indicator
• When overcurrent is detected, the ERR indicator will light, and the corresponding flag in the Basic I/O Unit Information Area (A050 to A069)
will turn ON.
*
Signal Connector Signal
name pin name
OUT0
L A0 OUT1
OUT2
B0 L
L A1 OUT3
OUT4
B1 L
L A2 OUT5
OUT6
B2 L
L A3 OUT7
Terminal OUT8
B3 L
Connections L A4 OUT9
OUT10
B4 L
L A5 OUT11
OUT12
B5 L
L A6 OUT13
OUT14
B6 L
L A7 OUT15
0V B7 L
A8 COM (+V)
B8
24 VDC
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
22
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
COM0 (+V)
Short-circuit
COM0 (+V)
protection
OUT0
to I/O word "m"
OUT15
0V
Internal circuits
SW
Output indicator
Circuit Configuration
COM1 (+V)
Short-circuit
COM1 (+V)
protection
OUT0
to I/O word "m+1"
OUT15
0V
ERR indicator
• When the output current of any output exceeds the detection current, the output for that point will turn OFF. At the same time, the ERR
indicator will light and the corresponding flag (one for each common) in the Basic I/O Unit Information Area (A050 to A069) will turn ON.
23
CJ1W-OC/OA/OD
24 VDC
COM1 (+V) COM1 (+V)
1 2
0V 0V
3 4
OUT15 OUT7
L 5 6 L
OUT14 OUT6
L 7 8 L
OUT13 OUT5
L 9 10 L
OUT12 OUT4
L 11 12 L
OUT11 OUT3
L 13 14 L
OUT10 OUT2
L 15 16 L
OUT9 OUT1
L 17 18 L
OUT8 OUT0
L 19 20 L
COM0 (+V) COM0 (+V)
21 22
Terminal 0V
23 24 0V
OUT12 OUT4
L 31 32 L
OUT11 OUT3
L 33 34 L
OUT10 OUT2
L 35 36 L
OUT9 OUT1
L 37 38 L
OUT8 OUT0
L 39 40 L
24 VDC
• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals 21 and 22 (COM0 (+V)).
• Be sure to wire both terminals 1 and 2 (COM1 (+V)).
• Be sure to wire both terminals 3 and 4 (0 V).
• Be sure to wire both terminals 23 and 24 (0 V).
24
CJ1W-OC/OA/OD
Signal Allocated
name CIO word
COM0
COM0
OUT0
to I/O word m
OUT15
0V
Output indicator CN1 (OUT)
COM1
COM1
Internal circuits
25
CJ1W-OC/OA/OD
CN1 CN2
Allocated Signal Connector Signal Allocated Allocated Signal Connector Signal Allocated
CIO word name pin name CIO word CIO word name pin name CIO word
12 to
12 to 24 VDC
OUT0 OUT8 COM3 (+V) COM3 (+V)
L 40 39 L 24 VDC 1 2
L OUT1 OUT9 L 0V 0V
38 37 3 4
L OUT2 OUT10 L L OUT15 OUT7 L
36 35 5 6
I/O word m
I/O word m
OUT3 OUT11
L 34 33 L L OUT14 7 8
OUT6 L
OUT4 OUT12
L 32 31 L L OUT13 9 10
OUT5 L
L 14 13 L L OUT14 27 28
OUT6 L
OUT4 OUT12
L 12 11 L L OUT13 29 30
OUT5 L
• When wiring, pay careful attention to the polarity of the external • When wiring, pay careful attention to the polarity of the external
power supply. The load may operate incorrectly if the polarity is power supply. The load may operate incorrectly if the polarity is
reversed. reversed.
• Be sure to wire both terminals 21 and 22 (COM0 (+V)) of CN1. • Be sure to wire both terminals 21 and 22 (COM2 (+V)) of CN2.
• Be sure to wire both terminals 1 and 2 (COM1 (+V)) of CN1. • Be sure to wire both terminals 1 and 2 (COM3 (+V)) of CN2.
• Be sure to wire both terminals 23 and 24 (0 V) of CN1. • Be sure to wire both terminals 23 and 24 (0 V) of CN2.
• Be sure to wire both terminals 3 and 4 (0 V) of CN1. • Be sure to wire both terminals 3 and 4 (0 V) of CN2.
26
CJ1W-OC/OA/OD
27
CJ1W-OC/OA/OD
External Interface
8-point/16-point Units (18-point Terminal Blocks)
Model number label
I/O indicators
Connector
Connect to the connector on the next Unit.
ERR
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
Note: The CJ1W-OD202, CJ1W-OD204, and CJ1W-OD212 also have an ERR indicator for the load short-circuit alarm.
Indicator Switch
ID231 ID232 1 2
I/O indicators
Changes the 16 I/O displayed on the I/O indicators.
I/O wiring
connector Fujitsu connector MIL connector
(40-pin × 1) Setting 1 Wd m (Row A on connector) Bottom of connector
Setting 2 Wd m+1 (Row B on connector) Top of connector
Connector
ERR Connected to the connector on the next Unit.
0 1 2 3
Word m 4 5 6 7
or 8 9 10 11
m+1 12 13 14 15
Note: Only the CJ1W-OD232 has an ERR indicator for the load short-circuit alarm.
28
CJ1W-OC/OA/OD
64-point Units (Models with Two 40-point Fujitsu Connectors or MIL Connector)
Indicator Switch
Model number
1 2
Connector
Connected to the connector on the next Unit.
Word m or 0 1 2 3 4 5 6 7
I
m+2 8 9 10 11 12 13 14 15
Word m+1 0 1 2 3 4 5 6 7
II
or m+3 8 9 10 11 12 13 14 15
Crimp terminals
Use crimp terminals (M3) having the dimensions shown below.
29
CJ1W-OC/OA/OD
1. User-provided Cable
An I/O Unit can be directly connected to an external device by using a connector.
A User-provided cable
B External device
B C Connector
C
30
CJ1W-OC/OA/OD
1. Using User-made Cables with Connector
Available Connectors
Use the following connectors when assembling a connector and cable.
32- and 64-point Basic I/O Units with Fujitsu-compatible Connectors
Applicable Units
Model Specifications Pins
CJ1W-OD231 Transistor Output Unit with Sinking Outputs, 32 outputs
40
CJ1W-OD261 Transistor Output Unit with Sinking Outputs, 64 outputs
Wire Size
We recommend using cable with wire gauges of AWG 24 or AWG 28 (0.2 mm2 to 0.08 mm2). Use cable with external wire diameters of 1.61 mm
max.
Crimping Tools
The following models are recommended for crimping tools and pressure-welding tools for Fujitsu connectors.
Tools for Crimped Connectors (Fujitsu Component)
Product Name Model
Hand Crimping Tool FCN-363T-T005/H
Contact Withdrawal Tool FCN-360T-T001/H
The following models are recommended for crimping tools for MIL connectors.
Tools for Crimped Connectors (OMRON)
Product Name Model
Crimping Tool XY2B-0002
Attachment XY2B-1007
31
CJ1W-OC/OA/OD
2. Connecting Connector-Terminal Block Conversion Units
Connection Patterns for Connector-Terminal Block Conversion Units
Number of
Pattern Configuration Branching
Connectors
Connecting Cable
Connector-Terminal
A Block Conversion Unit None
40 or 60 terminals
1
Connector-Terminal
Block Conversion Unit
B 2 branches
20 terminals 20 terminals
Connecting Cable
Connector-Terminal
D Block Conversion Unit None
40 or 60 terminals 40 or 60 terminals
2
Connector-Terminal
Block Conversion Unit
F 2 branches
32
CJ1W-OC/OA/OD
33
CJ1W-OC/OA/OD
3. Connecting I/O Relay Terminals
Connection Patterns for I/O Relay Terminals
Pattern Configuration
Connecting Cable
Connecting Cable
Combination of I/O Units with I/O Relay Terminal and Connecting Cables
Number of Connection Number of
Unit I/O capacity Polarity Connecting Cable I/O Relay Terminal
connectors pattern branches
A 2 G79-O@C-@ G7TC-OC16
A 2 G79-O@C-@ G7TC-OC08
A 2 G79-O@C-@ G70D-SOC16
A 2 G79-O@C-@ G70D-FOM16
CJ1W-OD231 32 outputs 1 Fujitsu connector NPN A 2 G79-O@C-@ G70D-VSOC16
A 2 G79-O@C-@ G70D-VFOM16
A 2 G79-O@C-@ G70A-ZOC16-3 and Relay
A 2 G79-O@C-@ G70R-SOC08
A 2 G79-O@C-@ G70D-SOC08
A 2 G79-I@-@-D1 G7TC-OC16-1
A 2 G79-O@-@-D1 G70D-SOC16-1
CJ1W-OD232 32 outputs 1 MIL connector PNP
A 2 G79-O@-@-D1 G70D-FOM16-1
A 2 G79-O@-@-D1 G70A-ZOC16-4 and Relay
A 2 G79-O@-@-D1 G7TC-OC16
A 2 G79-O@-@-D1 G7TC-OC08
A 2 G79-O@-@-D1 G70D-SOC16
A 2 G79-O@-@-D1 G70D-FOM16
CJ1W-OD233 32 outputs 1 MIL connector NPN A 2 G79-O@-@-D1 G70D-VSOC16
A 2 G79-O@-@-D1 G70D-VFOM16
A 2 G79-O@-@-D1 G70A-ZOC16-3 and Relay
A 2 G79-O@-@-D1 G70R-SOC08
A 2 G79-O@-@-D1 G70D-SOC08
A 2 G79-O@-@-D1 G7TC-OC16
A 2 G79-O@-@-D1 G7TC-OC08
A 2 G79-O@-@-D1 G70D-SOC16
A 2 G79-O@-@-D1 G70D-FOM16
CJ1W-OD234 32 outputs 1 MIL connector NPN A 2 G79-O@-@-D1 G70D-VSOC16
A 2 G79-O@-@-D1 G70D-VFOM16
A 2 G79-O@-@-D1 G70A-ZOC16-3 and Relay
A 2 G79-O@-@-D1 G70R-SOC08
A 2 G79-O@-@-D1 G70D-SOC08
34
CJ1W-OC/OA/OD
35
CJ1W-OC/OA/OD
Dimensions (Unit: mm)
89
2.7
65
ID211
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0
1
2
3
4
5
6
7
90
8
9
10
11
12
13
14
15
COM
COM
DC24V
7mA
2.7
31
(112.5)
66.5
2.7
65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15
0 1
1 1
90
DC24V 4.1mA
20 20
A B
2.7
20
83.6
2.7
65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15
0 1
1ch
90
DC24V 4.1mA
0ch
2.7
20
36
CJ1W-OC/OA/OD
(112.5)
66.5
31 65
2.7
90
2.7
83.6
31 65
2.7
90
2.7
Related Manuals
Name Cat. No. Contents
Describes the following for CJ2 CPU Units:
• Overview and features
CJ-series CJ2 CPU Unit Hardware User’s Manual • Basic system configuration
CJ2H-CPU6@-EIP W472 • Part nomenclature and functions
CJ2H-CPU6@ • Mounting and setting procedure
• Remedies for errors
• Also refer to the Software User’s Manual (W473).
SYSMAC CJ Series
CJ1H-CPU@@H-R, CJ1G/H-CPU@@H, CJ1G-CPU@@P, Provides an outlines of and describes the design, installation, maintenance, and other
W393
CJ1G-CPU@@, CJ1M-CPU@@ basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual
37
SYSMAC CJ-series Power Supply Unit
CJ1W-PA/PD CSM_CJ1W-PA_PD_DS_E_2_1
Features
• The replacement notification function can prevent an overflow of the system due to the power lifetime. (CJ1W-PA205C only)
• Power Supply Unit provides wide variations according to the system scale up to maximum 25 W.
• Power Supply Unit provides wide variations according to the power supply (100 to 240 V AC/ 24 V DC) status.
• The output contact during operation enables you to check the CPU operation. (CJ1W-PA205R only)
• Conforming to the SEMI-F47 Standard. *
* AC input type, 200 V min. input.
1
CJ1W-PA/PD
Ordering Information
Power Supply Units
Output capacity Options
Power supply 24-VDC
Product name 5-VDC 24-VDC Maintenance Model Standards
voltage Total power service RUN
output output forecast
consumption power output
capacity capacity monitor
supply
No Yes CJ1W-PA205C
5A 0.8 A 25 W
AC Power
100 to 240
Supply Yes No CJ1W-PA205R
VAC
Unit
UC1, N, L,
CE
5A 0.8 A 25 W No No CJ1W-PD025
DC Power
Supply 24 VDC
Unit
Accessories
There is no accessory for the CJ series Power Supply Unit.
International Standards
• The standards indicated in the "Standards" column are those current for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC Directives as
of the end of September 2007. The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations),
C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Ask your OMRON representative for the conditions under which the standards were met.
2
CJ1W-PA/PD
Specifications
Item Specifications
Power Supply Unit CJ1W-PA205R CJ1W-PA205C CJ1W-PA202 CJ1W-PD025 CJ1W-PD022
Supply voltage 100 to 240 V AC (wide-range), 50/60 Hz 24 VDC
Operating voltage
and frequency 85 to 264 V AC, 47 to 63 Hz 19.2 to 28.8 V DC 21.6 to 26.4 V DC
ranges
Power consumption 100 VA max. 50 VA max. 50 W max. 35 W max.
At 100 to 120 V AC:
At 100 to 120 V AC: 20 A/8 ms max. for cold
15 A/8 ms max. for cold start at room temperature start at room temperature At 24 V DC:
Inrush current *1
At 200 to 240 V AC: At 200 to 240 V AC: 30 A/20 ms max. for cold start at room temperature
30 A/8 ms max. for cold start at room temperature 40 A/8 ms max. for cold
start at room temperature
2.8 A, 5 V DC 5.0 A, 5 V DC 2.0 A, 5 V DC
5.0 A, 5 V DC (including supply to CPU Unit) (including supply to CPU (including supply to CPU (including supply to CPU
Unit) Unit) Unit)
Output capacity *7
0.8 A, 24 V DC 0.4 A, 24 V DC 0.8 A, 24 V DC 0.4 A, 24 V DC
Total: 25 W max. Total: 14 W max. Total: 25 W max. Total: 19.6 W max.
Output terminal
Not provided.
(service supply)
Contact configuration:
SPST-NO
Switch capacity:
250 V AC, 2 A (resistive
RUN output *2 load) Not provided.
120 V AC, 0.5 A
(inductive load), 24 V DC,
2A (resistive load)
24 V DC, 2 A (inductive load)
With Alarm output (open-
Replacement collector output)
Not provided. Not provided.
notification function 30 V DC max., 50 mA
max.
• 20 MΩ min. (at 500 V
DC) between all
external terminals and
20 MΩ min. (at 500 V DC) GR terminal, and 20 MΩ min. (at 500 V DC) 20 MΩ min. (at 500 V DC)
Insulation between AC external and between all alarm between AC external and between DC external and −
resistance GR terminals output terminals. GR terminals GR terminals *6
*3 • 20 MΩ 1 min. (at 250 V *3 *3
DC) between all alarm
output terminals and
GR terminal.
• 2,300 VAC, 50/60 Hz for
1 minute between all
external terminals and
GR terminal and
2,300 V AC 50/60 Hz between all alarm 2,300 V AC 50/60 Hz 1,000 V AC, 50/60 Hz for
for 1 min between AC output terminals with a for 1 min between AC 1 minute between DC
external and GR terminals leakage current of 10 external and GR terminals external and GR terminals
Dielectric strength *3 mA max. *3 *3 −
*4 Leakage current: 10 mA • 1,000 V AC, 50/60 Hz Leakage current: 10 mA Leakage current: 10 mA *6
max. for 1 minute between all max. max.
alarm output terminals
and GR terminal with a
leakage current of 10
mA max.
1,000 V AC, 50/60 Hz for 1 minute between DC external and GR terminals *3
Leakage current: 10 mA max.
Noise immunity 2 kV on power supply line (conforming to IEC61000-4-4)
10 to 57 Hz, 0.075-mm amplitude, 57 to 150 Hz, acceleration: 9.8 m/s2 in X, Y, and Z directions for 80 minutes
Vibration resistance
(Time coefficient: 8 minutes × coefficient factor 10 = total time 80 min.) (according to JIS C0040)
Shock resistance 147 m/s2 3 times each in X, Y, and Z directions (Relay Output Unit: 100 m/s2) (according to JIS C0041)
Ambient operating
0 to 55°C
temperature
10% to 90% (with no
Ambient operating 10% to 90% (with no
condensation) 10% to 90% (with no condensation)
humidity condensation)
*5
Atmosphere Must be free from corrosive gases.
Ambient storage −20 to 70°C (excluding
−20 to 75°C (See note 5.) −20 to 75°C (excluding battery)
temperature battery)
Grounding Less than 100 Ω
Enclosure Mounted in a panel.
Weight All models are each 5 kg max.
3
CJ1W-PA/PD
Item Specifications
Power Supply Unit CJ1W-PA205R CJ1W-PA205C CJ1W-PA202 CJ1W-PD025 CJ1W-PD022
90.7 to 466.7 × 90 × 65 mm (W × H × D) (not including cables)
Note: W = a + b + 20 × n + 31 × m + 14.7
CPU Rack a: Power Supply Unit: PA205R and PA205C = 80; PA202 = 45; PD025 = 60; PD022=27
dimensions b: CPU Unit: CJ1-H or CJ1 = 62; CJ1M-CPU1@ = 31; CJ1M-CPU2@ = 49
The total width is given by the following: W = 156.7 + n × 20 + m × 31, where n is the number of 32-point I/O Units or I/O Control Units
and m is the number of other Units.
Safety measures Conforms to cULus and EC Directives.
*1. Disconnect the Power Supply Units LG terminal from the GR terminal when testing insulation and dielectric strength. Testing the insulation and
dielectric strength with the LG terminal and the GR terminals connected will damage internal circuits in the CPU Unit.
*2. Supported only when mounted to CPU Rack.
*3. The inrush current is given for a cold start at room temperature. The inrush control circuit uses a thermistor element with a low-temperature
current control characteristic. If the ambient temperature is high or the PLC is hot-started, the thermistor will not be sufficiently cool, and the
inrush currents given in the table may be exceeded by up to twice the given values. When selecting fuses or breakers for external circuits,
allow sufficient margin in shut-off performance.
*4. Maintain an ambient storage temperature of −25 to 30°C and relative humidity of 25% to 70% when storing the Unit for longer than 3 months
to keep the replacement notification function in optimum working condition.
*5. Change the applied voltage gradually using the adjuster on the Tester. If the full dielectric strength voltage is applied or turned OFF using the
switch on the Tester, the generated impulse voltage may damage the Power Supply Unit.
*6. CJ1W-PD022 is not insulated between the primary DC power and secondary DC power.
*7. Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an extended period of time
exceeding the power supply output capacity or if the outputs are shorted.
External Interface
CJ1W-PA205R
POWER Indicator
Lit when 5 V are being output from the Power Supply Unit.
PA205R
POWER
L1
AC100-240V
INPUT AC input
L2/N
LG
GR
RUN
OUTPUT
AC240V
DC24V
RUN output
CJ1W-PA205C
Replacement notification display
CJ1W-PA205C
POWER
Terminals POWER indicator
external connect Lit: 5-V output from Power Supply Unit.
AC100-240V
INPUT Years
L1
AC input
TEST TEST switch
L2/N
The TEST switch can be used to
LG temporarily turn OFF the alarm output
ALARM
OUTPUT
DC30V,50mA
that notifies when replacement is
L
GR NORMAL:ON
ALARM :OFF
+ needed.
NC
NC
Alarm output
(replacement notification output)
4
CJ1W-PA/PD
CJ1W-PA202
POWER Indicator
Lit when 5 V are being output from the Power Supply Unit.
PA202
POWER
L1
AC100
-240V AC input
INPUT
L2/N
LG
GR
NC
NC
CJ1W-PD025
POWER Indicator
Lit when 5 V are being output from the Power Supply Unit.
PD025
POWER
DC24V+
INPUT DC input
LG
GR
NC
NC
CJ1W-PD022
PD022
POWER
External
connection
terminals POWER Indicator
Lit when 5 V are being output
DC24V
from the Power Supply Unit.
INPUT
DC input +
NC
GR
5
CJ1W-PA/PD
AC Input
Supply 100 to 240 V AC (allowable: 85 to 264 V AC). (Voltage selection is not required.)
DC Input
Supply 24 V DC.
LG
Ground to a resistance of 100 Ω or less to increase noise resistance and avoid electric shock.
GR
Ground to a resistance of 100 Ω or less to avoid electric shock.
Wiring
Wire
For AC/DC power supply
AWG14 to 20
Recommended wire size
(0.517 to 2.08mm2)
6
CJ1W-PA/PD
Crimp Terminals
The terminals on the Power Supply Unit are M4, self-raising terminals with screws. Use crimp terminals for wiring.
7mm max.
7
CJ1W-PA/PD
Voltage group
Unit type Model Quantity
5V 24 V
CPU Unit CJ1G-CPU45H 1 0.910 A −
I/O Control Unit CJ1W-IC101 1 0.020 A −
Basic I/O Units CJ1W-ID211 2 0.080 A −
(Input Units) CJ1W-ID231 2 0.090 A −
Basic I/O Units
CJ1W-OC201 2 0.090 A 0.048 A
(Output Units)
Special I/O Unit CJ1W-DA041 1 0.120 A −
CPU Bus Unit CJ1W-CLK23 1 0.350 A −
0.910 + 0.020 + 0.080 × 2 + 0.090 ×
Total 0.048 A × 2
Current consumption 2 + 0.090 × 2 + 0.120 + 0.350
Result 1.92 A (≤ 2.8 A) 0.096 A (≤ 0.4 A)
Total 1.92 × 5 V = 9.60 W 0.096 A × 24 V = 2.304 W
Power consumption
Result 9.60 + 2.304 = 11.904 W (≤ 14 W)
Note: For details on Unit current consumption, refer to Ordering Information.
Example:
Current
Power Supply consumption Total current
Unit model at 5 V consumption Width
Current
consumption Long-distance
at 26 V/24 V expansion
8
CJ1W-PA/PD
Dimension (Unit: mm)
CJ1W-PA205R
PA205R
POWER
L1
AC100-240V
INPUT
L2/N
90
RUN
OUTPUT
AC240V
DC24V
65
81.6 80
CJ1W-PA205C
CJ1W-PA205C
POWER
AC100-240V
INPUT Years
L1
L2/N
TEST
90 ALARM
OUTPUT
DC30V,50mA
L
NORMAL:ON
ALARM :OFF
+
NC
NC
65
81.6 80
CJ1W-PA202
PA202
POWER
L1
AC100
-240V
INPUT
L2/N
90
NC
NC
65
81.6 45
9
CJ1W-PA/PD
CJ1W-PD025
PD025
POWER
DC24V+
INPUT
90
NC
NC
65
81.6 60
CJ1W-PD022
PD022
POWER
90
65
81.6 27
Related Manuals
Cat. No. Name Contents
SYSMAC CJ Series
CJ1H-CPU@@H-R, CJ1G/H-CPU@@H, CJ1G-CPU@@P, Provides an outlines of and describes the design, installation,
W393
CJ1G-CPU@@, CJ1M-CPU@@ maintenance, and other basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual
10
SYSMAC CJ-series Serial Communications Units
CJ1W-SCU CSM_CJ1W-SCU_DS_E_1_1
Features
• Mount a total of up to 16 CPU Bus Units, including these Serial Communications Units, to the CPU Rack or Expansion Racks to create systems
with up to 32 serial communications ports.
• Connect an NT-AL001 RS-232C/RS-442A Link Adapter to the RS-232C port to enable 1:N communications.
• With the CJ1W-SCU2, you can use a faster baud rate (up to 230.4 kbps) and faster data transfer to the CPU Unit to enable connecting to
high-speed external devices.
System Configuration
Programing Devices Host Computer
Modbus-RTU Master
(Host computers)
or
No-protocol
Serial Gateway
(Host Link(FINS))
CJ-series
PLC
(Host Link slave)
Serial Gateway
(Compoway/F)
Smart Sensor
Temperature Controller
1
CJ1W-SCU
Ordering Infomation
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL(Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division
2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.
Current
Specifications No. of unit consumption (A)
Unit type Product name numbers Model Standards
Communications allocated
Communications functions 5V 24V
Interface
CJ1 CPU Serial The following functions can be
Bus Units Communications selected for each port:
Units • Protocol macro
High-speed type • Host Link
• NT Links (1:N mode) 0.28
2 RS-232C ports —
• Serial Gateway ∗1 CJ1W-SCU22
• No-protocol
• Modbus-RTU Slave
1 UC1, CE
∗1. When an NT-AL001 RS-232C/RS-422A Conversion Unit is used, this value increases by 0.15 A/Unit.
∗2. The Serial Gateway function is enabled only for Serial Communications Units of unit version 1.2 and later.
∗3. The no-protocol function is enabled only for Serial Communications Units of unit version 1.2 and later (and a CPU Unit of unit version 3.0 or
later is also required).
∗4. The Modbus-RTU Slave function is enabled only for Serial Communications Units of unit version 1.3 and later.
Accessories
Model Accessories Specifications
CJ1W-SCU22 2 Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
CJ1W-SCU32 2 Serial Port (RS-422A/485) Connector Terminal Block Connector (FMC1.5/5-STF-3.5AU by Phoenix Contact)
1 Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
CJ1W-SCU42
1 Serial Port (RS-422A/485) Connector Terminal Block Connector (FMC1.5/5-STF-3.5AU by Phoenix Contact)
CJ1W-SCU21-V1
CJ1W-SCU31-V1 2 Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
CJ1W-SCU41-V1
Mountable Racks
CJ system (CJ1, CJ2) CP1H system NSJ system
Model Expansion Expansion
CPU Rack CP1H PLC NSJ Controller
Backplane Backplane
CJ1W-SCU22 Unit version 2.0
CJ1W-SCU32 Unit version 2.0
CJ1W-SCU42 Unit version 2.0 10 Units ∗2 10 Units ∗2
10 Units ∗1 (per Expansion 2 Units ∗3 Not supported (per Expansion
CJ1W-SCU21-V1 Unit version 1.3 Backplane) Backplane)
CJ1W-SCU31-V1 Unit version 1.3
CJ1W-SCU41-V1 Unit version 1.3
∗1. This is the number of Units for a CJ2H-CPU6 CJ2H CPU Unit (without EtherNet/IP) and a CJ1W-PA205 or CJ1W-PD025 Power Supply Unit.
(When not using NT-AL001)
∗2. This is the number of Units for a CJ1W-PA205 or CJ1W-PD025 Power Supply Unit.
∗3. A CP1W-EXT01 CJ Unit Adaptor is required.
2
CJ1W-SCU
Specifications
PLC CJ series
Device name Serial Communications Unit
Classification CPU Bus Unit
Model number CJ1W-SCU22 CJ1W-SCU32 CJ1W-SCU42 CJ1W-SCU21-V1 CJ1W-SCU31-V1 CJ1W-SCU41-V1
Port 1 RS-232C RS-422A/485 RS-422A/485 RS-232C RS-422A/485 RS-422A/485
Serial ports
Port 2 RS-232C RS-422A/485 RS-232C RS-232C RS-422A/485 RS-232C
Port 1 Host Link, protocol macro, Serial Gateway, No-protocol, NT Link, Host Link, protocol macro, NT Link, or loopback test can be
Modbus-RTU Slave, loopback test , or 1:1 Host Link can be se- selected for each port.
lected for each port. ∗1, ∗2 • Unit Ver. 1.2 or later also supports Serial Gateway, no-proto-
Protocol
Port 2 col, and 1:1 Host Link modes. (Note: The Serial Gateway can
also be executed in protocol macro mode.) ∗1
• Unit Ver. 1.3 or later also supports Modbus-RTU slave mode.
CPU Unit None
CPU Rack A total of up to 16 Units, including all other CPU Bus Units. No
restrictions on the mounting location.
Number of However, if an external interrupt task is used, the Unit must be
mountable mounted in one of the following slots on the CPU Rack.
A total of up to 16 Units, including all other CPU Bus Units. No
Units Expansion CJ2H-CPU6-EIP CPU Unit: Slots 0 to 3
restrictions on the mounting location.
Rack CJ2H-CPU6 or CJ1G/H-CPUH CPU Unit: Slots 0 to 4
CJ1M-CPU CPU Unit: Slots 0 to 2
External interrupt tasks will not be started if the Unit is mounted to
any other slot.
Ordinary
refreshing
of software Allocated 25 words of the 25 words in the CPU Bus Unit CIO Area (constant data exchange with the CPU Unit)
switches
Data exchange and status
with the CPU Unit Transfer Of the CPU Bus Unit DM Area, each serial port is allocated 10 words (total 20 words).
from the Data is transferred from the CPU Unit at the following times:
CPU Unit • Startup or restart
set by the • Ladder instruction: STUP(237)
system • Port Settings Changing Flag turns ON (Auxiliary Area)
The CPU Unit’s Simple Backup Function can be used to backup the Protocol Macro data in the Serial Communications Unit to the
Simple Backup Function CPU Unit’s Memory Card. The backed-up data can be restored or compared.
(The Simple Backup Function can be used with the CJ1-H and CJ1M CPU Units only.)
Current consumption ∗3 280mA+x 400mA 360mA+x 280mA+x 380mA 380mA+x
Weight 160g Max. 120g Max. 140g Max. 110g Max. 110g Max. 110g Max.
General specifications Conforms to general specifications for SYSMAC CJ Serise.
∗1. Serial Gateway: The Serial Gateway can also be executed in protocol macro mode.
∗2. No-protocol: An external interrupt task can be executed when data is received in No-protocol Mode. If a CJ2 CPU Unit with unit version 1.1 or
later is used, the high-speed communications instructions (DRXDU(261) and DTXDU(262)) can also be used.
∗3. The current consumption is for one Serial Communications Unit. When an NT-AL001 Link Adapter is connected to the Serial Communications
Unit, power is supplied to the Link Adapter from the Unit. A current consumption of 150 mA must be added for each Link Adapter that is
connected. In the above specifications, “x” indicates that 150 mA must be added for each port to which an NT-AL001 Link Adapter is connected
to provide the required 5-V power supply.
3
CJ1W-SCU
Protocol Specifications
Host Link Specifications
Item Description
Communications mode Half-duplex (Full-duplex for slave-initiated communications)
Synchronous mode Start-stop synchronization (asynchronous mode)
RS-232C port and RS-422A/485 ports:
Baud rate ∗1 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗2
Default setting: 9,600 bps
RS-232C port : 15 m max. ∗3
RS-422A/485 Port :
• CJ1W-SCU
1-V1
Communications distance
500 m max. (total cable length: 500 m max., T-branch branch lines: 10 m max.)
∗1
• CJ1W-SCU
2
1,200 m max. (total cable length: 1,200 m max., Multidrop connections are possible. However, maximum cable length is 500 m if
the NT-AL001 is used for RS-422A-485 connections.)
RS-232C port : 1:1 (1:N (N = 32 Units max.) is possible using an Converting Link Adapters.)
Connection configuration
RS-422A/485 port : 1:N (N = 32 Units max.)
Number of connected Units 32 Units max. (unit numbers 0 to 31; unit number 0 is set for 1:1 connection)
Header: @, address: (host link unit number) 0 to 31 (BCD), data: header code + text, error check
C-mode commands
code: FCS, terminator: ∗ +CR
Frame structure
Header: @, address: (host link unit number) 0 to 31 (BCD), data: header code (always “FA”) + FINS
FINS commands
header + FINS command + text, error check code: FCS, terminator: ∗ +CR
Vertical parity: Even, odd. or none
Error check codes
FCS (horizontal parity converted to ASCII)
Command flow Commands Contents
C-mode commands 1:1 or 1:N communications with directly connected PLCs ∗4
Host computer to PLC FINS commands
Command flow and support 1:1 or 1:N communications with directly connected PLCs.
(in Host Link protocol)
FINS commands Communications using SEND(090), RECV(098), and CMND(490) from CPU
PLC to host computer
(in Host Link protocol) Unit. ∗5
∗1. Confirm the baud rates and communications distance supported by connected devices.
∗2. The CJ1W-SCU
2 is required for communications at 230,400 bps.
∗3. The maximum cable length for RS-232C is 15 m. The RS-232C standard, however, does not cover baud rates above 19.2 Kbps. Refer to the
manual for the device being connected to confirm support.
∗4. The specified frame format must be prepared on the host computer and then sent.
∗5. The host computer must interpret the commands and return a response in the correct format.
Connection between the host computer and PLC must be 1:1.
4
CJ1W-SCU
Item Description
Number of steps per
16 max.
sequence
Transmission control X-on/X-off flow, RS/CS flow, delimiter control, or contention control, and modem control can be
parameters selected.
Scan notification: Writes the receive data to I/O memory during CPU Unit scanning.
5
CJ1W-SCU
Item Description
Linear expres-
a: 0 to 1000; b: 1 to 1000
sion including aN+b
N: Repeat counter value
repeat counter
Can be received regardless of the length
Wild card ∗
(only in receive messages)
Data attributes of
addresses and data Vari- Specify using the
Y
in send/receive able 3rd operand of the
Set leading address + n
messages PMCR(260) instruction.
Word read (The linear expression
Word designa-
(I/O memory to send Specify using a link aN + b, including
tion
data) word. repeat counter N, is
also possible for n.)
Message unit contents I/O memory direct
designation
Error check codes LRC, LRC2, CRC-CCITT, CRC-16, SUM, SUM1, and SUM2 can be calculated.
Maximum length of
1,000 bytes. (A maximum length between 200 and 1,000 bytes can be set in the Setup Area.)
send/receive messages
Maximum number of data
attributes registered in one 96 attributes ∗5
message
Maximum number of write
data attributes registered in 30 attributes ∗6
one message
• A total of up to 1,700 bytes (characters) of time-series data can be traced in send and receive
Trace function messages.
• Changes to the step No. and control signals such as RS and CS can also be traced.
∗1. The baud rate and the communications distance sometimes depend on the remote device.
∗2. A baud rate of 57,600 bps can be selected when using Unit Ver. 1.2 or later (115,200 bps is not possible). The CJ1W-SCU
2 is required for
communications at 115,200 or 230,400 bps.
∗3. Unit Ver. 1.2 or later supports continuous I/O refreshing in addition to the previous on-request I/O refreshing.
∗4. The data size is the number of bytes on the transmission path.
∗5. The CX-Protocol can be used to register up to 96 attributes per message.
∗6. A macro syntax error will occur when the protocol macro is executed if more than 31 write attributes are registered in one message.
Note: When using 2-wire RS-422A/485 communications in Protocol Macro Mode, set only modem controls for the send control parameters,
and do not use RS/CS flow controls.
6
CJ1W-SCU
No-protocol Specifications
Item Description
Communications mode Full-duplex
RS-232C port and RS-422A/485 ports: 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗2
Baud rate ∗1
Default setting: 9,600 bps
RS-232C port : 15 m max.
RS-422A/485 port :
• CJ1W-SCU
1-V1
Communications distance
500 m max. (total cable length: 500 m max., T-branch branch lines: 10 m max.)
∗1
• CJ1W-SCU
2
1,200 m max. (total cable length: 1,200 m max., Multidrop connections are possible. However, maximum cable length is 500 m if
the NT-AL001 is used for RS-422A-485 connections.)
Set either of the following types in the Setup Area in the allocation DM Area.
1. Data only (without start code and end code)
2. Start code + data
3. Data + end code
4. Start code + data + end code
5. Data + CR + LF
6. Start code + data +CR + LF
Messages
(communications frame Set in allocated DM Area
structure) (The start code can be included by setting it to between 00 and FF hex, and the end code can be included by setting it to between
00 and FF hex. To exclude the end code, set the number of receive data bytes.)
Start code None or 00 to FF hex
End code None, 00 to FF hex, or CR + LF
Number of receive data bytes Set the number of receive data bytes between 1 and 256 bytes (according to the DM Area settings)
during reception when frame structure 1 or 2 above is used.
Sending messages TXDU(256) instruction ∗3
Receiving messages RXDU(255) instructions ∗3
Maximum message length Sending and receiving: Up to 259 bytes including the start code and end code (up to 256 bytes excluding start/end codes)
Data conversion No conversion
Communications protocol None
When the TXD (236), TXDU (256) instruction is executed, after the send delay time, the data is sent from the port. ∗3
Message delay time 0 to 300 s (0 to 300,000 ms)
(Can be set in 10-ms units depending on the DM Area settings)
Receive counter The number of data bytes (0 to 256) received at the port can be counted.
• CJ1W-SCU
1-V1
The reception buffer is cleared immediately after executing the RXD(235)/RXDU(255) instruction
Reception buffer clear
• CJ1W-SCU
2
timing
With the DRXDU(261) instruction, you can specify whether the reception buffers will be cleared or not in a setting in the DM Area
words allocated to the Unit. ∗3
∗1. The baud rate and the communications distance sometimes depend on the remote device.
∗2. The CJ1W-SCU
2 is required for communications at 115,200 or 230,400 bps.
∗3. The DTXDU(262) and DRXDU(261) instructions can be used only when a CJ1W-SCU
2 Serial Communications Unit is connected to a CJ2
CPU Unit with unit versions of 1.1 or later.
Modbus-RTU Specifications
Item Description
Mode Modbus-RTU slave mode ∗1
1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗2
Baud rate
Default: 19,200 bps
Data length 8 bits
Odd, even, or none
Parity
Default: Even
Odd or even parity:1 bit
Stop bits
No parity : 2 bits
Address setting range 1 to 247 (broadcasting: 0)
Slave address : 1 byte
Function code : 1 byte
Frame format
Data : 0 to 252 bytes
CRC code : 2 bytes
∗1. Modbus-ASCII mode is not supported.
∗2. The CJ1W-SCU
2 is required for communications at 230,400 bps.
7
CJ1W-SCU
Supported Commands
Function code
Function Modbus name
(hexadecimal)
01 Reads multiple bits from the CIO, Work, Holding, or Auxiliary Area of I/O memory. Read Coils
02 Reads multiple bits from the CIO Area of I/O memory. Read Discrete Inputs
03 Reads multiple words from the DM or EM Area of I/O memory. Read Holding Registers
04 Reads multiple words from the CIO, Work, Holding, or Auxiliary Area of I/O memory. Read Input Registers
05 Writes a bit in I/O memory. Write Single Coil
06 Writes a word in the DM or EM Area of I/O memory. Write Single Register
08 Executes an echoback test. Diagnostic
0F Writes multiple bits in I/O memory. Write Multiple Coils
10 Writes multiple words in the DM or EM Area of I/O memory. Write Multiple Registers
8
CJ1W-SCU
Unit Version and Manufacturing Dates/Lot Numbers
CJ1W-SCU1-V1
Classification Type Model May 2004 June 2004 November 2005
CJ1W-SCU21-V1 Unit version 1.2
Serial Communications Per-Ver 1.2 Unit version 1.3
CPU Bus Units CJ1W-SCU41-V1 (Lot No:040617 and later)
Units
CJ1W-SCU31-V1 — — Unit version 1.3 ∗
Support CX-Programmer WS02-CXPC1-EV Ver.4.0 or earlier Ver.5.0 Ver.6.1
Software CX-Protocol WS02-PSTC1-E Ver.1.4 or earlier Ver.1.5 Ver.1.7
∗ Available April, 2006
CJ1W-SCU2
Classification Type Model September 2009
CJ1W-SCU22
Serial Communications
CPU Bus Units CJ1W-SCU32 Unit version 2.0
Units
CJ1W-SCU42
Support CX-Programmer WS02-CXPC-V Ver.8.3
Software CX-Protocol WS02-PSTC1-E Ver.1.9
9
CJ1W-SCU
External Interface
Serial Communications Units provide two communications ports for external interface: RS-232C and/or RS-422A/485 ports.
Terminating Terminating
TERM TERM
3456 UNIT OFF ON 3456 UNIT resistance switch OFF ON 3456 UNIT resistance switch
F 012
F 012
F 012
789A
789A
789A
BCDE NO. BCDE NO. BCDE NO.
WIRE WIRE
Unit number 2 4 Unit number 2 4
Unit number
switch switch switch
PORT1 PORT1 PORT1
(RS422 (RS422
/485) 2-wire/4-wire
RDA- /485) 2-wire/4-wire
switch switch
Port 1: RDA+
RS-232C Port 1: SDA-
Port1:
RS-422A/485 SDA+
RS-422A/485
FG
terminal-block
Connector
CJ1W-SCU31-V1 CJ1W-SCU32
SCU31-V1 SCU32
RUN ERC SD1 RD1 TER1 RUN ERC SD1 RD1 TER1
Indicators Indicators
RDY ERH SD2 RD2 TER2 RDY ERH SD2 RD2 TER2
TERM
Terminating TERM
Terminating
OFF ON 3456 UNIT resistance switch OFF ON 3456 UNIT resistance switch
F 012
F 012
789A
789A
10
CJ1W-SCU
Specifications of the RS-232C port and RS-422A/485 port
RS-232C Port
Protocol Host Link Protocol macro 1:N NT Links
Communications
Full-duplex Full-duplex or half-duplex Half-duplex
method
Synchronization Start-stop synchronization (asynchronous)
Baud rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗1 Standard NT link or high-speed NT link ∗2
Connections 1:1 (1:N is possible using Link Adapters)
Transmission distance 15 m max. ∗3
Interface Complies with EIA RS-232C
Note: Do not connect the 5-V power supply of Pin 6 to any external device other than an NT-AL001 Link Adapter. Otherwise, the external device
and the Serial Communications Unit may be damaged.
The following cables are provided for connection to NT-AL001 Link Adapters. We recommend that these cables be used.
NT-AL001 connecting cables: XW2Z-070T-1 (0.7 m)
XW2Z-200T-1 (2 m)
Applicable Connectors
Plug : XM2A-0901 (manufactured by OMRON) or equivalent
Hood : XM2S-0911-E (manufactured by OMRON) or equivalent
One plug and one hood are provided for each port.
Recommended Cables
UL2426 AWG28 × 5P IFS-RVV-SB (UL-approved, Fujikura Ltd.)
AWG28 × 5P IFVV-SB (not UL-approved, Fujikura Ltd.)
11
CJ1W-SCU
RS-422A/485 Port
Protocol Host Link Protocol macro 1:N NT Links
Communications
Full-duplex Full-duplex or half-duplex Half-duplex
method
Synchronization Start-stop synchronous (asynchronous)
Baud rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗1 Standard NT link or high-speed NT link ∗2
Connections 1:N (N: 32 Units max.) 1:N (N: 8 Units max.)
Transmission distance 500 m max. (The total combined cable length is 500 m max. Tbranch lines must be a maximum of 10 m long.)
Interface Complies with EIA RS-485
Note: With SDA/B or RDA/B, the signal polarity may be reversed by the remote device. Be sure to check the polarity before wiring.
Applicable Connectors
Plug : XM2A-0901 (OMRON) or equivalent
Hood : XM2S-0911-E (OMRON) or equivalent
One plug and one hood are provided for each port.
Recommended Cables
CO-HC-ESV-3P × 7/0.2 (manufactured by Hirakawa Hewtech Corp.)
Cable length: 500 m max. (The total combined cable length is 500 m max. Tbranch lines must be a maximum of 10 m long.)
12
CJ1W-SCU
Note: The signal names SDA/B and RDA/B do not always have the same polarity as that shown above. Check the polarity of the external device
before making connections.
Applicable Connectors
Plug: FMC 1.5/5-STF-3.5AU (by Phoenix Contact)
Recommended Cable
CO-HC-ESV-3P×7/0.2 (by Hirakawa Hewtech)
Cable length: 1,200 m max. (multidrop connections)
13
CJ1W-SCU
Dimensions (Unit: mm)
CJ1W-SCU22
CJ1W-SCU21-V1/SCU31-V1/SCU41-V1
31 65
SCU21-V1
RUN ERC SD1 RD1
2 34 5 UNIT
6 78 9
01
AB C
NO.
PORT1
90
PORT2
CJ1W-SCU32
81.9
31 65
SCU32
RUN ERC SD1 RD1 TER1
TERM
OFF ON 3456 UNIT
EF 2
789A
01
BCD NO.
WIRE
2 4
PORT1
(RS422
/485)
RDA-
RDA+
SDA-
SDA+
90
FG
PORT2
(RS422
RDA- /485)
RDA+
SDA-
SDA+
TERM
FG OFF ON
WIRE
2 4
CJ1W-SCU42
81.9
31 65
SCU42
RUN ERC SD1 RD1 TER1
TERM
OFF ON 3456 UNIT
EF 2
789A
01
BCD NO.
WIRE
2 4
PORT1
(RS422
/485)
RDA-
RDB+
SDA-
SDB+
90
FG
PORT2
14
CJ1W-SCU
Related Manuals
Name Cat. No Contents
SYSMAC CS/CJ-series
CS1W-SCB-V1
CS1W-SCU-V1 Describes the use of Serial Communications Unit and Boards to perform serial
CJ1W-SCU2 W336 communications with external devices, including the usage of standard sys-
CJ1W-SCU-V1 tem protocols for OMRON products.
Serial Communications Boards and Serial Communications
Units Operation Manual
Describes the following for CJ2 CPU Units:
Overview and features
CJ-series CJ2 CPU Basic system configuration
CJ2H-CPU6-EIP Part nomenclature and functions
W472
CJ2H-CPU6 Mounting and setting procedure
Unit Hardware User’s Manual Remedies for errors
Also refer to the Software User’s Manual
(W473).
SYSMAC CJ Series
CJ1H-CPUH-R
CJ1G/H-CPUH
Provides an outlines of and describes the design, installation, maintenance,
CJ1G-CPUP W393
and other basic operations for the CJ-series PLCs.
CJ1G-CPU
CJ1M-CPU
Programmable Controllers Operation Manual
CS/CJ/NSJ-series
CJ2H-CPU6-EIP
CJ2H-CPU6
CS1G/H-CPUH
CS1G/H-CPU-V1
Describes each programming instruction in detail.
CJ1G/H-CPUH W474
Also refer to the Software User’s Manual (W473) when you do programming.
CJ1G-CPU
CJ1M-CPU
NSJ-(B)-G5D
NSJ-(B)-M3D
Instructions Reference Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU-EV1
CS1G/H-CPUH
CS1D-CPUH
CS1D-CPUS
CJ1G-CPU
CJ1M-CPU
CJ1G-CPUP
CJ1G/H-CPUH
Describes the C-series (Host Link) and FINS communications commands
CS1W-SCB-V1 W342
used with CS/CJseries PLCs.
CS1W-SCU-V1
CJ1W-SCU-V1
CP1H-X-
CP1H-XA-
CP1H-Y-
NSJ-(B)-G5D
NSJ-(B)-M3D
Communications Commands
Reference Manual
CXONE-ALC-V/ALD-V
W463 Installation and overview of CX-One FA Integrated Tool Package.
CX-One FA Integrated Tool Package Setup Manual
SYSMAC WS02-CX-V Provides information on how to use the CX-Programmer for all functionality
W446
CX-Programmer Operation Manual except for function blocks.
SYSMAC WS02-PSTC1-E Describes the use of the CX-Protocol to create protocol macros as communi-
W344
CX-Protocol Operation Manual cations sequences to communicate with external devices.
CXONE-ALC-V/
Describes operating procedures for the CX-Integrator Network Configuration
CXONE-ALD-V W464
Tool for CS-, CJ-, CP-, and NSJ-series Controllers.
CX-Integrator Operation Manual
15
Standard-type Connector-Terminal Block Conversion Units
XW2B CSM_XW2B_DS_E_2_1
Ordering Information
Connectors
Type Terminal Block Connector No. of poles Appearance Model
20 XW2B-20G4
34 XW2B-34G4
Terminal block with
40 XW2B-40G4
M3 screws
50 XW2B-50G4
60 XW2B-60G4
Flat Cable
20 XW2B-20G5
34 XW2B-34G5
Terminal block with
40 XW2B-40G5
M3.5 screws Flat Cable Connectors
*1 50 XW2B-50G5
60 XW2B-60G5
Twin-connector 40 XW2B-40G5-T
20 XW2B-20Y4
Terminal block with
34 XW2B-34Y4
M3 screws
Multi-pole, Square Connector 50 XW2B-50Y4
Plugs
*2 20 XW2B-20Y5
Multi-pole, Square
Connector 34 XW2B-34Y5
Terminal block with 50 XW2B-50Y5
M3.5 screws
Multi-pole, Square Connector 20 XW2B-20X5
Plugs 34 XW2B-34X5
*2 XW2B-50X5
50
1
XW2B
Ratings and Specifications
Ambient operating
0 to 55°C
temperature
15.5
29.5
45
Two,
3.5 dia.
(45.3)
38.1
Wiring Diagram 20.5
Applicable Connectors
Applicable Connectors (order separately)
Model Flat Cable Connectors, MIL Sockets with Discrete-wire IDC Connectors, Double-row Sockets
Strain Reliefs Connectors *1 Semi-covers *2
XG5M-2032-N
XW2B-20G4 XG4M-2030-T XG5S-1001
XG5M-2035-N
XG5M-3432-N
XW2B-34G4 XG4M-3430-T XG5S-1701
XG5M-3435-N
XG5M-4032-N
XW2B-40G4 XG4M-4030-T XG5S-2001
XG5M-4035-N
XG5M-5032-N
XW2B-50G4 XG4M-5030-T XG5S-2501
XG5M-5035-N
XG5M-6032-N
XW2B-60G4 XG4M-6030-T XG5S-3001
XG5M-6035-N
*1. Either the XG5M-@@32-N or the XG5M-@@35-N may be used.
*2. Each Connector requires two Semi-covers.
2
XW2B
15.5
29.5
45
Two,
3.5 dia.
7 Terminal 7
8.5 7.3 Block
43.5 (45.3)
Wiring Diagram 20.5
Dimensions
Triangular mark
Model No. of poles Dimension A (mm) Applicable Connector models *
XW2B-20G5 20 112.5 XG4A-2031
XW2B-34G5 34 180.0 XG4A-3431
XW2B-40G5 40 202.5 XG4A-4031
1 3 N-3 N-1
Terminal Block XW2B-50G5 50 247.5 XG4A-5031
(terminal side)
2 4 N-2 N XW2B-60G5 60 292.5 XG4A-6031
Note: All pins on the Flat Cable Connector correspond *Flat Cable Connectors have one polarity slot.
1-to-1 to the terminal of the same number on the Note: Terminal block pitch is 8.5 mm.
terminal block as shown above.
Applicable Connectors
Applicable Connectors (order separately)
Model Flat Cable Connectors, MIL Sockets with Discrete-wire IDC Connectors, Double-row Sockets
Strain Reliefs Connectors *1 Semi-covers *2
XG5M-2032-N
XW2B-20G5 XG4M-2030-T XG5S-1001
XG5M-2035-N
XG5M-3432-N
XW2B-34G5 XG4M-3430-T XG5S-1701
XG5M-3435-N
XG5M-4032-N
XW2B-40G5 XG4M-4030-T XG5S-2001
XG5M-4035-N
XG5M-5032-N
XW2B-50G5 XG4M-5030-T XG5S-2501
XG5M-5035-N
XG5M-6032-N
XW2B-60G5 XG4M-6030-T XG5S-3001
XG5M-6035-N
*1. Either the XG5M-@@32-N or the XG5M-@@35-N may be used.
*2. Each Connector requires two Semi-covers.
3
XW2B
15.5
29.5
45
Two,
3.5 dia.
7 8.5 7.3 7
Terminal Block
43.8 (45.3)
2 20.5
Wiring Diagram
DIN Track lock
Flat Cable 2 4 20 22 38 40
Connector
(mating side) 1 3 19 21 37 39
1 3 19 21 37 39
Terminal Block
(terminal side)
2 4 20 22 38 40
Note: All pins on the Flat Cable Connector correspond 1-to-1 to the terminal of
the same number on the terminal block as shown above.
Applicable Connectors
4
XW2B
15.5
29.5
45
Two,
3.5 dia.
7 7.3 7
8.5
Terminal Block
43.8 (45.3)
2 20.5
Wiring Diagram
DIN Track lock
Flat Cable 2 20 2 20
Connector
(mating side) 1 19 1 19
Triangular mark
Triangular mark
1 19
Terminal Block
(terminal side)
2 20
Note: All pins on the Flat Cable Connector correspond 1-to-1 to the terminal
of the same number on the terminal block as shown above.
Applicable Connectors
5
XW2B
15.5
29.5
45
Two,
3.5 dia.
Terminal Block
5.08
Applicable Connectors
Model Applicable Connectors *1 Hood *1
MR-20F (soldered)
XW2B-20Y4 MRP-20F01 (crimped) *2 MR-20L
MR-20FW (wrapped)
MR-34F (soldered)
XW2B-34Y4 MRP-34F01 (crimped) *2 MR-34L
MR-34FW (wrapped)
MR-50F (soldered)
XW2B-50Y4 MRP-50F01 (crimped) *2 MR-50L
MR-50FW (wrapped)
*1. All applicable Connector Hoods are made by Honda Tsushin Kogyo.
*2. Use MRP-F113 or MRP-F103 crimp terminals made by Honda Tsushin Kogyo.
6
XW2B
Multi-pole, Square-connector Plug Units with a Terminal Block with M3.5 Screws
XW2B-@@Y5 Multi-contact, Square Connector (Plug)
3.5 A 3.5
15.5
29.5
45
Two,
3.5 dia.
Terminal Block
8.5 7.3
43.8
Wiring Diagram (Example for Terminal 2
20.5
Block with 50 Poles)
DIN Track lock
Dimensions
1 2 3 16 17 18
Multi-contact, No. of Dimension A Applicable Connector
Model
Square Connector 19 32 poles (mm) models *
(mating side)
XW2B-20Y5 20 112.5 MR-20RMD2
33 34 35 48 49 50
XW2B-34Y5 34 180.0 MR-34RMD2
XW2B-50Y5 50 247.5 MR-50RMD2
*These Connectors are made by Honda Tsushin Kogyo.
Note: Terminal block pitch is 8.5 mm.
1 3 17 19 47 49
Terminal Block
(terminal side)
2 4 16 18 48 50
Applicable Connectors
Model Applicable Connectors *1 Hood *1
MR-20F (soldered)
XW2B-20Y5 MRP-20F01 (crimped) *2 MR-20L
MR-20FW (wrapped)
MR-34F (soldered)
XW2B-34Y5 MRP-34F01 (crimped) *2 MR-34L
MR-34FW (wrapped)
MR-50F (soldered)
XW2B-50Y5 MRP-50F01 (crimped) *2 MR-50L
MR-50FW (wrapped)
*1. All applicable Connector Hoods are made by Honda Tsushin Kogyo.
*2. Use MRP-F113 or MRP-F103 crimp terminals made by Honda Tsushin Kogyo.
7
XW2B
Multi-pole, Square Connector Socket Units with a Terminal Block with M3.5 Screws
XW2B-@@X5 Multi-contact, Square Connector (Socket)
3.5 A 3.5
15.5
29.5
45
Two,
3.5 dia.
Terminal Block
8.5 7.3
43.8
Wiring Diagram (Example for 2
20.5
Terminal Block with 50 Poles)
DIN Track lock
Dimensions
33 34 35 48 49 50
Multi-contact, Model No. of poles Dimension A (mm) Applicable Connector models *
Square Connector 19 32
(mating side) XW2B-20X5 20 112.5 MR-20RFD2
1 2 3 16 17 18
XW2B-34X5 34 180.0 MR-34RFD2
XW2B-50X5 50 247.5 MR-50RFD2
*These Connectors are made by Honda Tsushin Kogyo.
Note: Terminal block pitch is 8.5 mm.
1 3 17 19 47 49
Terminal Block
(terminal side)
2 4 16 18 48 50
Applicable Connectors
Model Applicable Connectors *1 Hood *1
MR-20M (soldered)
XW2B-20X5 MRP-20M01 (crimped) *2 MR-20L
MR-20MW (wrapped)
MR-34M (soldered)
XW2B-34X5 MRP-34M01 (crimped) *2 MR-34L
MR-34MW (wrapped)
MR-50M (soldered)
XW2B-50X5 MRP-50M01 (crimped) *2 MR-50L
MR-50MW (wrapped)
*1. All applicable Connector Hoods are made by Honda Tsushin Kogyo.
*2. Use MRP-F113 or MRP-F103 crimp terminals made by Honda Tsushin Kogyo.
8
XW2B
15.5
29.5
45
Two,
3.5 dia.
7 7.3 7
8.5
Terminal Block
43.8
2
20.5
1 3 37 39
Terminal Block
(terminal side)
2 4 38 40
Applicable Connectors
Model Applicable Connectors *1 Hood *1
FCN361J040-AU (soldered) FCN360C040-
XW2B-40F5-P
FCN363J040-AAU (crimped) B
*1. All applicable Connectors and Covers are made by Fujitsu.
*2. Refer to the OMNUC U Series user's manual for details on the Connecting Cable used between the XW2B-40F5-P and the U-series AC Servo Driver.
9
XW2B
Safety Precautions
t = 0.75
10