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Tender Documents – Volume 3

Velipoje Sewerage Collection System and Waste Water Treatment Plant

REPUBLIC OF ALBANIA

MINISTRY OF PUBLIC WORKS TRANSPORT & TELECOMMUNICATION

GENERAL DIRECTORY OF WATER SUPPLY AND SEWERAGE

Velipoje Sewerage Collection System and Waste Water Treatment Plant

TECHNICAL SPECIFICATIONS:

PARTICULAR SPECIFICATION

ELECTRICAL AND ELECTROMECHANICAL WORKS


ANNEXES

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

1. IMPORTANT NOTE

The present document reports the technical features of contractual work item and
equipments.
These technical features are used in the definition of price of works item as listed in
the BoQ “Work item list” chapter.
In particular the chapter 1.7. GENERAL AND PRELIMINARY of Particular
Specifications (Drawing n°3.4.3) page 14 state a general criterion that will allow the
Contractor to chose any equipment or material present in the market that satisfy the
contractual requests. It is important to notice that in the case of employment of
specific products in the definition of the prices (so named PA items of Price
Analysis list) the diction “or equivalent” was always used.

Particular Specifications for Electrical Works


Rev. 01 2010
Derby-E
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

PRETREATMENT UNIT

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Sewage fine screening

The equipment will be installed in channel with the following minimum technical features:
- All made in stainless steel AISI 304;
- Frame made in stainless steel and spiral in carbon steel
- Spacing (circular hole) 3 mm;
- Maximum inclination 45°;
- Channel width 600 mm;
- Channel depth 1200 mm;
- Discharge height from channel edge 1200 mm;
- Axial total length 5600 mm;
- Compaction rate 35% SS;
- Maximum flowrate 317 m3/h (with ppm < 500 mg/l);
- Screw conveyor diameter 200 mm;
- Installed power 1.1 kW; international protection class IP55; insulation class F (Tmax=100°C+ 15°C);
- Power supply 400V three-phase – 50 Hz
- Rubberized canvas side straps for holding the side walls of the channel;
- Plates sliding screw conveyor in stainless steel Aisi 304;
- Compaction zone consists of a cylinder, "Johnson profile with polyethylene pipe for the return of the liquid in the
channel;
- Dry pipe transport;
- Dry pipe transport;
- Dry compacted material;
- bags in continued length 70 mt;
- N° 01 support foot telescopic;
- Eyebolts for lifting.
Sand collector

- Basin Diameter 2000 mm;


- Diameter of dryers 100 DN;
- Diameter turbine blades 1900 mm;
- Rotational Speed 12 rpm;
- Diameter Water connections 1" ¼ gas;
- Diameter Water connections 1" ¼ gas;
- Engine power 0,75 kW;
- Utilization of carbon steel galvanized hot;
- Bolting galvanized steel;
- Gearmotor gear in oil bath;
- Containment gear box
- Plank thick;
- Mixing paddles applied to the axis bearing;
- Dryers tire "air lift" Aspiration sands decanted.
Sand selector
- Stainless steel execution Aisi 304;
- Helix carbon micro-alloyed steel;
- Without central shaft propeller type;
- Hopper capacity 0,7 mc;
- Maximum Input Capacity 35 mc/h;
- Screw length 4500 mm;
- Tilting operating 25°;
- Nominal diameter auger 280 mm;
- Thickness helix 20 mm;
- Trough type Ad U;
- Trough Diameter 325 mm;
- Sliding Plates (n° 04) 40 x 10 mm Stainless steel Aisi 304;
- Overall length 4,7 m;
- Overall Width max 1,85 m;
- Cover lids bolted;
- Inlet pipe DN 125 PN 10;
- Water outlet pipe DN 200 PN 10;
- Outfall N° 01;
- Outfall Vertical type;
- Parallel shaft gearmotor type;
- Gearmotor position side exhaust;
- Gearmotor Model Nord Getreibe;
- Installed power 0,25 kW - 400 V. - 50 Hz - IP55;
- Screw rotation speed 5 rpm;
- Coating wear plates bolted;
- Rolling bolts A2;
- Surface treatment with fiberglass;
- Vent valve on the hopper;
- n°2 supporting foot carbon steel hot dip galvanized;
- Lifting eyebolts;
- Weirs internal profile thomson.
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

EQUALIZATION TANK EQUIPMENT

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Multi‐microprocessor control unit 
 
Multi‐microprocessor control unit for the determination of free chlorine, pH, ORP potential and 
temperature, housed in a single container, IP55 printed polystyrene flame retardant, complete with 4 
digital displays for displaying instantaneous measure; 1 display alphanumeric (2x16) for programming.  
With the following main features:  
‐ Switchboard:  
RS322 serial output;  
Measuring cell with flow regulator (60lt. / h).  
Supply pressure + ‐ 1 bar (constant);  
Supply 0‐220V 50Hz.;  
‐ Measurement of Chlorine (DPD photometric method):  
Measurement range 0.00‐2.00 ppm of Cl2;  
Resolution 0.01 ppm of Cl2;  
Display 3 digit LED;  
nr. 2 set‐POINTS configurable load max 3A 220V;  
Current output 0 / 4 ¸ 20 mA programmable by keyboard;  
Frequency analysis min. 3'max. 60'programmable by keyboard;  
Cumulative alarm, by relay, repeating on display, for: bulb, measuring cell dirty, exhausted reagents, lack of 
water, exceeding the delay time programmed for each of the SET‐POINTS.  
‐ Measurement of pH (glass electrode combined monotube):  
Measuring range pH 00.0‐14.0;  
Resolution 0.1 pH;  
Display 3 digit LED;  
nr. 2 Set‐points configured with max 3A 220V;  
Current output 0 / 4 ¸ 20mA programmable by keyboard;  
Frequency analysis continues;  
Cumulative alarm, by relay, repeating on display, lack of water, exceeding the delay time programmed for 
each of the Set‐Points.  
‐ Measurement of Redox (combination electrode monotube Gold):  
Measurement range ± 999 mV;  
Resolution ± 1 mV;  
Display 3 digit LED;  
Current output 0/4‐20mA programmable by keyboard;  
Frequency analysis continues;  
‐ Temperature (NTC):  
Measuring range 0‐50 ° C;  
Resolution 0.1 ° C.;  
Display 3 digit LED;  
Current output 0/4‐20mA programmable by keyboard;  
Frequency analysis continues.  
Including probes, electrodes, mounting, electrical wiring and plumbing and everything else needed to make 
the work complete and working to perfect rule book. 
 
Conductivity analyzer microprocessor 
 
Conductivity analyzer microprocessor with the following characteristics:  
‐ Range configurable: 00:00 to 20:00 mS, 000 to 200 mS, 0000 to 2000 mS, 00 ‐ 20 ms, 000 ‐ 200 ms;  
‐ Accuracy + ‐ 0.2% of f.s.;  
‐ Numeric LCD Display with instantaneous measurement;  
‐ Alphanumeric Backlit LCD Programming Display;  
‐ Automatic calibration;  
‐ Automatic or manual temperature compensation (‐30 ... +130 ° C);  
‐ Planning by keyboard: two set‐points with hysteresis, cycle washing of the electrode, Delay time, limits of 
the output current, communication parameters;  
‐ Digital outputs: two of the SET‐POINTS, one for activation washing, one for alarm;  
‐ Analog output, galvanically separated, 0/4‐20mA (max 750ohm);  
‐ Power supply 0‐220V 50Hz;  
‐ Container Aluminum;  
‐ Box Full containment IP65 transparent cover, fastening pins, perforated panel and covered with lexan 
gray;  
‐ Cell for conductivity Thermocompensated body PP 1 "and graphite electrodes;  
‐ Constant K = 1;  
‐ Cable S332 (5 meters) shielded 4 poles;  
‐ Range 0‐50000 mS;  
‐ Temperature <= 90 ° C;  
‐ Pressure <= 6 bar at 90 ° C (4 bar at 25 ° C);  
‐ PVC electrode holder, Immersion, (L = 800mm ‐ Ø 63mm) and system cleaning electrodes.  
Including probes, electrodes, mounting, electrical wiring and plumbing and any other charges and mastery 
for giving the complete work and working to perfect rule of art. 
 
Technical Information

Ultrasonic Level Measurement


Compact transmitters for non-contact level measurement of fluids,
pastes and coarse bulk materials

FMU40 FMU41 FMU42 FMU43 FMU44

Application Features and benefits


• Continuous, non-contact level measurement in fluids, • Quick and simple commissioning via menu-guided
pastes, sullages and coarse bulk materials local operation with four-line plain text display
• Flow measurement in open channels and measuring • Envelope curves on the local display for simple
weirs diagnosis
• System integration via: • Easy remote operation, diagnosis and measuring point
– HART® (standard), 4 to 20mA documentation with the supplied FieldCare operating
– PROFIBUS® PA program.
– FOUNDATION™ Fieldbus • Suitable for explosion hazardous areas
• Maximum measuring range: (Gas-Ex, Dust-Ex)
– FMU 40: • Linearization function (up to 32 points) for conversion
16 ft (5 m) in fluids / 6 ft (2 m) in bulk materials of the measured value into any unit of length, volume
– FMU 41: or flow rate
26 ft (8 m) in fluids / 12 ft (3.5 m) in bulk • Non-contact measurement method minimizes service
materials requirements
– FMU 42: • Optional remote display and operation (up to 65 ft /
33 ft (10 m) in fluids / 16 ft (5 m) in bulk 20 m) from transmitter)
materials • Installation possible from thread G 1½“, 1½" NPT, 2"
– FMU 43: NPT or universal slip-on flange
50 ft (15 m) in fluids / 23 ft (7 m) in bulk • Integrated temperature sensor for automatic
materials correction of the temperature dependent sound
– FMU44: velocity
65 ft (20 m) in fluids / 33 ft (10 m) in bulk
materials
Prosonic M

Table of Contents

Function and system design. . . . . . . . . . . . . . . . . . . . . 3 Process conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 19


Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Process temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Equipment architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Process pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 20


Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Design; dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Operating frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Housing design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Process connection, sealing material, sensor material . . . . . . . . . 23
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . 24
Load HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Output damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Certificates and Approvals . . . . . . . . . . . . . . . . . . . . . 26
Auxiliary energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hazardous area approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 External standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . 26
Fieldbus plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 27
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Product structure FMU 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product structure FMU 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product structure FMU 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Current consumption (2-wire-instruments) . . . . . . . . . . . . . . . . . 13
Product structure FMU 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
HART ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product structure FMU 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Max. noise HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Performance characteristics. . . . . . . . . . . . . . . . . . . . 13
Weather protection cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Reaction time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation bracket for FMU 40/41 . . . . . . . . . . . . . . . . . . . . . . 34
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adapter flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Measured value resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cantilever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pulse frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Measuring error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wall Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Influence of the vapor pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Commubox FXA191 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Commubox FXA195 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . 14 Service Interface FXA193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation variants FMU 40, FMU 41 . . . . . . . . . . . . . . . . . . . . 14 Remote display FHX40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Installation variants FMU42, FMU44 . . . . . . . . . . . . . . . . . . . . . 15
Installation variants FMU 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Supplementary documentation . . . . . . . . . . . . . . . . . 40
Installation conditions for level measurements . . . . . . . . . . . . . . 15
System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Installation in narrow shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Installation conditions for flow measurements . . . . . . . . . . . . . . . 16
Description of device functions . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Blocking distance, nozzle installation . . . . . . . . . . . . . . . . . . . . . 18
Short instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Safety Instructions ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Safety Instructions NEPSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Control drawings Installation drawings . . . . . . . . . . . . . . . . . . . . 43
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Resistance to alternating temperature cycles . . . . . . . . . . . . . . . . 19
Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 19

2
Prosonic M

Function and system design


Measuring principle

BD
20 mA
100%

E F

4 mA
0%
L00-FMU4x-15-00-00-de-001

E: Empty distance; F: Span (full distance); D: Distance from sensor membrane - product surface; L: Level; BD: Blocking
distance

Sensor BD Max. range fluids Max. range bulk materials

FMU40 9.8" (0.25 m) 16 ft (5 m) 6.5 ft (2 m)

FMU41 13.8" (0.35 m) 26 ft (8 m) 11.5 ft (3.5 m)

FMU42 15.7" (0.4 m) 33 ft (10 m) 16 ft (5 m)

FMU43 23.6" (0.6 m) 50 ft (15 m) 23 ft (7 m)

FMU44 19.7" (0.5 m) 65 ft (20 m) 33 ft (10 m)

Time-of-flight method
The sensor of the Prosonic M transmits ultrasonic pulses in the direction of the product surface. The pulses are
reflected back and received by the sensor. The Prosonic M measures the time t between pulse transmission and
reception. The instrument uses the time t (and the velocity of sound c) to calculate the distance D between the
sensor membrane and the product surface:

D = c ⋅ t/2

As the device knows the empty distance E from a user entry, it can calculate the level as follows:

L=E-D

An integrated temperature sensor compensates for changes in the velocity of sound caused by temperature
changes.

Interference echo suppression


The interference echo suppression feature on the Prosonic M ensures that interference echos (e.g. from edges,
welded joints and installations) are not interpreted as a level echo.

Calibration
Enter the empty distance E and the span F to calibrate the device.

Blocking distance
Span F may not extend into the blocking distance BD. Level echos from the blocking distance cannot be
evaluated due to the transient characteristics of the sensor.

3
Prosonic M

Equipment architecture 4 to 20 mA output with HART protocol


The complete measuring system consists of:

PLC
FieldCare FieldCare

Commubox Power supply service adapter


FXA191/195 (for 4-wire) - FXA291/ToF Adapter FXA291
- FXA193

transmitter power
supply unit
RMA422 operating and ENDRESS + HAUSER

or RN221N display module %

(communication resistor VU331


– + E

included) DELTABAR: * * * * * * * *
ONLINE
1 QUICK SETUP
2 OPERATING MENU
3 PV 352 mbar
dsdmdm
df das.
asdas fa
asas la.

4 SV 0 °C

HELP SAVE

6
ENDRESS + HAUSER
9 Page
Up

RMA 422 Bksp Delete

Page
On

#%& ABC DEF


1 2 3
Copy Paste Hot Key

GHI JKL MNO


4 5 6
Insert + Hot Key

HART handheld
PQRS TUV WXYZ
7 8 9
,()‘ _<> +*/
. 0 -

FXA191/195 375
FIELD COMMUNICATOR
DXR375
Field Communicator
375

L00-FMxxxxxx-14-00-06-en-007

If the HART communication resistor is not built into the supply unit, it is necessary to insert a communication
resistor of 250 Ω into the 2-wire line.

Local operation
• with display and operating module VU 331
• with a Personal Computer, FXA 193 and the operating software FieldCare

Remote operation
• with HART handheld terminal DXR 375
• with a Personal Computer, Commubox FXA 191 and the operating software COMMUWIN II respectively
FieldCare.

4
Prosonic M

System integration using PROFIBUS PA


A maximum of 32 transmitters (8 if mounted in an explosion hazardous location EEx ia IIC according to
FISCO-model) can be connected to the bus.The segment coupler provides the operating voltage to the bus.
Both on-site as well as remote operation are possible.

personal computer e.g. with


FieldCare and
Profibard resp. Proficard PLC

segment coupler
PROFIBUS DP
ENDRESS + HAUSER

PROFIBUS PA
T

More
operating and Functions
display module (valves etc)
VU331 ENDRESS + HAUSER
service adapter
- FXA291/ToF Adapter FXA291
%

– + E

- FXA193

Micropilot M Prosonic M
FieldCare
Levelflex M

L00-FMxxXXXX-14-00-06-en-001

System integration using Foundation Fieldbus (FF)


A maximum of 32 transmitters (standard or EEx d) can be connected to the bus. For protection class EEx ia:
the maximum number of transmitters depends on the established rules and standards for intrinsically safe
circuits (EN 60070-14) and proof of instrinsic safety. Both local and remote operation are possible.

personal computer
e.g. with
NI-FBUS configurator

power supply
FF link
power conditioner T T

Additional
operating and functions
display module (valves etc.)
VU331 ENDRESS + HAUSER service adapter
- FXA291/ToF Adapter FXA291
%

– + E

- FXA193

Micropilot M Prosonic M FieldCare

Levelflex M

L00-FMxxXXXX-14-00-06-en-003

5
Prosonic M

System integration using Rackbus


You can interconnect a maximum of 64 2-wire devices with HART protocol to a Rackbus. Use an FXN 672
interface module for each device. You can integrate this bus into a higher-level bus by using a ZA gateway.
Gateways are available for MODBUS, FIP, PROFIBUS, INTERBUS etc. Both on-site and remote operation are
possible.

personal computer PLC


with Commuwin II

RS 232C Bus
FXN672
FXN 671 FXN 671 FXN 671
Gateway to
MODBUS, FIP,
ZA 672 ZA 672

PROFIBUS,
INTERBUS etc.
+ + +
mA1 mA1 mA1

4…20 mA with HART

operating and
display module
VU331 ENDRESS + HAUSER

– + E

Micropilot M Prosonic M
FXA193

Levelflex M

FieldCare Package
L00-FMxxXXXX-14-00-06-en-006

! Hinweis!
The FXN672 can be used with all 2-wire devices of the Prosonic M family.

6
Prosonic M

System integration via Fieldgate

Vendor Managed Inventory


By using Fieldgate to interrogate tank or silo levels remotely, suppliers of raw materials can provide their regular
customers with information about the current supplies at any time and, for example, account for them in their
own production planning. For their part, the Fieldgate monitors the configured level limits and, if required,
automatically activates the next supply. The spectrum of options here ranges from a simple purchasing
requisition via e-mail through to fully automatic order administration by coupling XML data into the planning
systems on both sides.

Remote maintenance of measuring equipment


Fieldgates not only transfer the current measured values, they also alert the responsible standby personnel, if
required, via e-mail or SMS. In the event of an alarm or also when performing routine checks, service
technicians can diagnose and configure connected HART devices remotely. All that is required for this is the
corresponding HART operating software (e.g. FieldCare, ...) for the connected device. Fieldgate passes on the
information transparently, so that all options for the respective operating software are available remotely. Some
local service operations can be avoided by using remote diagnosis and remote configuration and all others can
at least be better planned and prepared.

Remote configuration/diagnostics Remote monitoring


HTTP script
via HART Client: Web browser
- FieldCare …
...

Multidrop-Connector
e.g. 2 x RN221N-B … FXN520

ENDRESS+HAUSER ENDRESS+HAUSER
Analog
Ethernet
RN 221N RN 221N

GSM
Fieldgate
FXA520

FXN 520
Fieldgate 20...45 VDC
Channel 1 Channel 2 FXA520

-
.
L00-FXA520xx-14-00-06-en-009

7
Prosonic M

Input
Measured variable The distance D between the sensor membrane and the product surface is measured.
Using the linearisation function, the device uses D to calculate:
• level L in any units
• volume V in any units
• flow Q across measuring weirs or open channels in any units

Measuring range The measuring range is limited by the range of a sensor. The sensor range is, in turn, dependent on the
operating conditions. To estimate the actual range, proceed as follows (see also the calculation example in the
diagram):
1. Determine which of the influences shown in the following table are appropriate for your process.
2. Add the corresponding attenuation values.
3. From the total attenuation, use the diagram to calculate the range.

Fluid surface Attenuation

Calm 0 dB

Waves 5 to 10 dB

Strong turbulence (e.g. stirrers) 10 to 20 dB

Bulk material surface Attenuation

Hard, rough (e.g. rubble) 40 dB

Soft (e.g. peat, dust-covered clinker) 40 to 60 dB

Dust Attenuation

No dust formation 0 dB

Little dust formation 5 dB

Heavy dust formation 5 to 20 dB

Filling curtain in detection range Attenuation

None 0 dB

Small quantities 5 to 10 dB

Large quantities 10 to 40 dB

Temperature difference between Attenuation


sensor and product surface

to 68°F (20°C) 0 dB

to 104°F (40°C) 5 to 10 dB

to 176°F (80°C) 10 to 20 dB

8
Prosonic M

65 (20)
FMU 44
62 (19)

59 (18)

55 (17)

52 (16)

49 (15)
FMU 43
46 (14)

range in feet (m)


43 (13)

39 (12)

36 (11)

33 (10)
FMU 42
30 (9)
26 (8)
FMU 41
23 (7)
20 (6)

16 (5)
13 (4) FMU 40

10 (3)

6 (2)

3 (1)

10 20 30 40 50 60 70 80

Attenuation / dB
L00-FMU4xxxx-05-00-00-en-002

Example (for FMU 43)


For typical solid applications, a certain amount of dust coverage is normally present. Therefore, the following
range results from the table and the diagram

• Dust-covered rubble approx. 50 dB


• no dust formation 0 dB
• No filling curtain in
detection range 0 dB
• Temperature diff. < 68°F (20°C) 0 dB
approx. 50 dB => range approx. 23 ft (7 m)

These measuring conditions have been taken into account during the calculation of the maximum measuring
range in solid applications.

Operating frequency Sensor Operating frequency

FMU40 approx. 70 kHz

FMU41 approx. 50 kHz

FMU42 approx. 42 kHz

FMU43 approx. 35 kHz

FMU44 approx. 30 kHz

9
Prosonic M

Output
Output signal according to the instrument version ordered:
• 4 to 20 mA with HART protocol
• PROFIBUS PA
• Foundation Fieldbus (FF)

Signal on alarm Error information can be accessed via the following interfaces:
• Local display (error symbol, error code and plain text description)
• Current output (error current configurable)
• Digital interface

Load HART Minimum load for HART communication: 250 Ω

Output damping Freely selectable, 0 to 255 s

Linearization The linearization function of the Prosonic M allows conversion of the measured value into any unit of length
or volume. In open channels or measuring weirs, also a flow linearization is possible (calculation of the flow
from the measured level). The linearization table for calculating the volume in an horizontal cylindrical tank is
preprogrammed. You can also enter any number of other tables containing up to 32 value pairs either manually
or semi-automatically (by filling the vessel under controlled conditions).
The supplied FieldCare operating program can automatically calculate the table for any tank, weir or flume and
upload it into the device.
Flow curves for open channels can be calculated and entered into the instrument by FieldCare as well.

Auxiliary energy
Terminal compartment In the F12 housing, the terminals are located underneath the housing cover. In the T12 housing, they are under
the cover of the separate terminal compartment.

F12 housing T12 housing

sealed terminal
compartment

L00-FMR2xxxx-04-00-00-en-001

10
Prosonic M

Terminal assignment 4 to 20 mA with HART, 2-wire 4 to 20 mA active with HART, 4-wire

DC AC / DC

power display unit, power


alternatively recorder, PCS

Commubox
FXA191/195 alternatively
communication
DXR375
resistor Commubox
(> 250 W) communication FXA191/195
resistor DXR375
(> 250 W)

4...20 mA
4...20mA

test sockets for testing


of the signal current

plant
1 2 3 4 ground
L- L+ I+ I- plant
5 6 1 2 ground
I+ I- L1/L+ N/L-
L00-FMxxxxxx-04-00-00-en-015 L00-FMxxxxxx-04-00-00-en-011

• Connect the connecting line to the screw terminals (line cross-sections of 20 to 14 AWG / 0.5 to 2.5mm)
in the terminal compartment.
• Use 2-wire twisted pair cable with shield for the connection.
• Protective circuitry against reverse polarity, RFI and over-voltage peaks is built into the device (see also
Technical Information TI 241F/00/en "EMC Test Procedures")

PROFIBUS PA FOUNDATION Fieldbus

PROFIBUS PA
T-Box

plant
plant 1 2 3 4 ground
1 2 3 4 ground – +
– +
L00-FMxxxxxx-04-00-00-en-012 L00-FMxxxxxx-04-00-00-en-013

The digital communication signal is transmitted to the bus via a 2-wire connection. The bus also provides the
auxiliary energy. Use 2-wire twisted pair cable with shield.
Refer to the following operating manuals for information on cable types, and how to set up and ground the
network:
• BA 198F/00/de „PROFIBIS -DP/-PA, Guidelines for planning and commissioning“
• BA 013S/04/en „Foundation Fieldbus, Installation and Commissioning Guidelines“

Fieldbus plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening
the housing.

11
Prosonic M

Pin assignment of the M12 plug connector (PROFIBUS PA plug)

Pin Meaning

1 Ground
1 3 –
2 Signal +

2 + 4 nc 3 Signal -

4 not connected

L00-FMxxxxxx-04-00-00-yy-016

Pin assignment of the 7/8" plug connector (FOUNDATION Fieldbus plug)

Pin Meaning

1 Signal -
1 – 3 nc
2 Signal +

2 + 4 3 not connected

4 ground

L00-FMxxxxxx-04-00-00-yy-017

Supply voltage HART, 2-wire


The following values are the voltages across the terminals directly at the instrument:

Current Terminal voltage Terminal voltage


Version
consumption minimum maximum

2-wire HART 4 mA 14 V 36 V
Standard
20 mA 8V 36 V

4 mA 14 V 30 V
IS (EEx ia)
20 mA 8V 30 V

4 mA 14 V 30 V
XP (EEx d)
20 mA 11 V 30 V

Fixed current,
adjustable, e.g. for Standard 11 mA 10 V 36 V
solar power
operation
(measured value via IS (EEx ia) 11 mA 10 V 30 V
HART)

Fixed current for Standard 4 mA1) 14 V 36 V


HART multidrop
mode IS (EEx ia) 4 mA1 14 V 30 V

1) Start-up current 11 mA

HART, 4-wire, active

Version Voltage max. load

DC 10.5 to 32 V 600 Ω

AC 50/60 Hz 90 to 253 V 600 Ω

Terminals Cable cross-section: 0.5 to 2.5 mm (20 to 14 AWG)

12
Prosonic M

Cable entry • Cable gland: M20x1.5 (recommended cable diameter 6 to 10 mm)


• Cable entry G ½ or ½" NPT
• PROFIBUS-PA M12 plug
• Fieldbus Foundation 7/8" plug

Power consumption Version Power consumption

2-wire 51 mW to 800 mW

4-wire AC max. 4VA

4-wire DC; FMU 40/41 330 mW to 830 mW

4-wire DC; FMU 42/43 600 mW to 1 W

Current consumption Communication Current consumption


(2-wire-instruments)
HART 3.6 to 22 mA

PROFIBUS PA max. 13 mA

Foundation Fieldbus max. 15 mA

HART ripple 47 to 125 Hz: Vpp = 200 mV (measured at 500 Ω)

Max. noise HART 500 Hz tob 10 kHz: Vrms = 2.2 mV (measured at 500 Ω)

Galvanic isolation With 4-wire devices, the evaluation electronics and power voltage are galvanically isolated from each other.

Performance characteristics
Reaction time The reaction time depends on the parameter settings. The minimum values are:
• 2-wire devices (FMU40/41/42): min. 2 s
• 2-wire diveces (FMU43 - PROFIBUS PA or FOUNDATION Fieldbus): min. 2 s
• 2-wire devices (FMU44): min. 3 s
• 4-wire devices (FMU40/41/42/43/44): 0.5 s

Reference operating • Temperature = +68°F (20°C)


conditions • Pressure = 14.7 psia (1013 mbar abs.)
• Humidity = 50 %
• Ideal reflective surface (e.g. calm, smooth fluid surface)
• No interference reflections within signal beam
• Set application parameters:
– Tank shape = flat ceiling
– Medium property = liquid
– process conditions = calm surface

Measured value resolution Sensor Measured value resolution

FMU40 0.04" (1 mm)

FMU41 0.04" (1 mm)

FMU42 0.08" (2 mm)

FMU43 0.08" (2 mm)

FMU44 0.08" (2 mm)

13
Prosonic M

Pulse frequency • 2-wire devices (FMU40/41/42): max. 0.5Hz


• 2-wire devices (FMU43 - PROFIBUS PA or FOUNDATION Fieldbus): max. 0.5 Hz
• 2-wire devices (FMU44): max. 0.3 Hz
• 4-wire devices (FMU40/41/42/43/44): max. 2Hz
The exact values are dependent on the type of device and the parameter settings.

Measuring error Typical specifications for reference operating conditions (include linearity, repeatability, and hysteresis):

Sensor Measuring error

FMU40 ±0.08" (2mm) or 0.2% of set measuring distance (empty calibration)1

FMU41 ± 0.08" (2 mm) or 0.2% of set measuring distance (empty calibration)1

FMU42 ± 0.16" (4 mm) or 0.2% of set measuring distance (empty calibration)1

FMU43 ± 0.16" (4 mm) or 0.2% of set measuring distance (empty calibration)1

FMU44 ± 0.16" (4 mm) or 0.2% of set measuring distance (empty calibration)1

1
whichever is greater

Influence of the vapor The vapor pressure at 20°C (68°F) gives a hint on the accuracy of the ultrasonic level measurement. If the vapor
pressure pressure at 20°C (68°F) is below 50 mbar (0.7 psi), ultrasonic level measurement is possible with very high
accuracy. This is valid for water, aqueous solutions, water-solid-solutions, dilute acids (hydrochloric acid,
sulfuric acid, ...), dilute bases (caustic soda, ...), oils, greases, slurries, pastes, ...
High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy. If
conditions like these are present, please contact procucer support.

Installation conditions
Installation variants FMU 40,
Installation with counter nut Installation with sleeve
FMU 41

Sealing ring
(EPDM)
supplied

Counter nut (PC)


supplied
for G 1½” and
G 2” instruments

Installation with installation bracket Installation with adapter flange

ENDRESS+HAUSER
Prosonic M

Sealing ring
(EPDM)
Adapter flange supplied

Sensor Nozzle
L00-FMU4xxxx-17-00-00-en-002

For installation bracket or adapter flange s. chapter "Accessories".

14
Prosonic M

Installation variants FMU42,


FMU44 Installation with universal flange Installation with mounting bracket

HA USER
ESS+
ENDR ic M
Proson

-
e.g. Zone 20
.
Zone 20
L00-FMU42xxxx-17-00-00-en-001

Installation variants FMU 43


Installation with Installation with
universal slip-on flange (option) mounting bracket

AU SER
ESS+H
ENDR ic M
Proson

slip-on flange

nozzle -
e.g.Zone 20
sensor .
Zone 20
L00-FMU43xxxx-17-00-00-en-001

Installation conditions for


2 3 4
level measurements

7
1
5

1/6D

D
6 L
a

L00-FMU4xxxx-17-00-00-de-005

• Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between the sensor
and the tank wall (1) measuring 1/6 of the tank diameter.
• Use a protective cover, in order to protect the device from direct sun or rain (2).
• Avoid measurements through the filling curtain (4).

15
Prosonic M

• Make sure that equipment (5) such as limit switches, temperature sensors, etc. are not located within the
emitting angle α. In particular, symmetrical equipment (6) such as heating coils, baffles etc. can influence
measurement.
• Align the sensor so that it is vertical to the product surface (7).
• Never install two ultrasonic measuring devices in a tank, as the two signals may affect each other.
• To estimate the detection range, use the 3 dB emitting angle α.

Sensor α Lmax rmax

FMU40 11° 16 ft (5 m) 18.9" (0.48 m)

FMU41 11° 26 ft (8 m) 30.3 " (0.77 m)

FMU42 9° 33 ft (10 m) 31.1" (0.79 m)

FMU43 6° 50 ft (15 m) 31.1" (0.79 m)

FMU44 11 ° 65 ft (20 m) 76" (1.93 m)

Installation in narrow shafts In narrow shafts with strong interference echoes, we ENDRESS+HAUSER
Prosonic M
ENDRESS+HAUSER
Prosonic M

recommend using an ultrasound guide pipe (e.g. PE


or PVC wastewater pipe) with a minimum diameter
venting
of 4" (100 mm). hole
Make sure that the pipe is not soiled by accumulated
dirt. If necessary, clean the pipe at regular intervals.

L00-FMU4xxxx-17-00-00-en-010

Installation conditions for flow • Install the Prosonic M at the inflow side, as close above the maximum water level Hmax as possible (take into
measurements account the blocking distance BD).
• Position the Prosonic M in the middle of the channel or weir.
• Align the sensor membrane parallel to the water surface.
• Keep to the installation distance of the channel or weir.
• You can enter the "Flow to Level" linearisation curve ("Q/h curve") using FieldCare or manually via the local
display.

Example: Khafagi-Venturi flume

Inflow Outflow
BD

Empty
Khafagi - Venturi - flume calibr.
Hmax Direction of flow

1 x b0

b0

L00-FMU4xxxx-17-00-00-en-003

16
Prosonic M

Example: Triangular weir

min. 2 H max
a

H max (= full calibr.)

min. 2 H max

min. 3 H max
BD

Empty calibr.

L00-FMU4xxxx-17-00-00-en-012

17
Prosonic M

Blocking distance, Install the Prosonic M at a height so that the blocking distance BD is not undershot, even at maximum fill level.
nozzle installation Use a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of the nozzle
must be smooth and may not contain any edges or welded joints. In particular, there should be no burr on the
inside of the tank side nozzle end. Note the specified limits for nozzle diameter and length. To minimize
disturbing factors, we recommend an angled nozzle edge (ideally 45°).

FMU 43
FMU 40/41 FMU 42/44

BD
SD

E F
L
L
L

D D
D

L00-FMU4xxxx-17-00-00-en-004

BD: blocking distance; SD: safety distance; E: empty calibration; F: full calibration (span); D: nozzle diameter; L: nozzle
length

Maximum nozzle length

Nozzle diameter FMU40 FMU41 FMU42 FMU43 FMU44

DN50/2" 3.15" (80 mm)

DN80/3" 9.45" (240 mm) 9.45" (240 mm) 9.80" (250 mm)

DN100/4" 11.8" (300 mm) 11.8" (300 mm) 11.8" (300 mm) 11.8" (300 mm)

DN150/6" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)

DN200/8" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)

DN250/10" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)

DN300/12" 15.7" (400 mm) 15.7" (400 mm) 15.7" (400 mm) 11.8" (300 mm) 15.7" (400 mm)

Emitting angle α 11° 11° 9° 6° 11°

Blocking distance 9.8" (0.25 m) 13.8" (0.35 m) 15.7" (0.4 m) 23.6" (0.6 m) 19.7" (0.5 m)

Max. range 16 ft (5 m) 26 ft (8 m) 33 ft (10 m) 50 ft (15 m) 65 ft (20 m)


in liquids

Max. range 6.5 ft (2 m) 11.5 ft (3.5 m) 16 ft (5 m) 23 ft (7 m) 33 ft (10 m)


in solids

" Caution!
If the blocking distance is undershot, it may cause device malfunction.

! Note!
In order to notice if the level approaches the blocking distance, you can specify a safety distance (SD). If the
level is within this safety distance, the Prosonic M outputs a warning or alarm message.

18
Prosonic M

Ambient conditions
Ambient temperature -40 to +176°F (-40°C to +80°C)
The functionality of the LC display becomes restricted at Tu< -4°F (-20°C) and Tu> +140°F (+60°C).
If the device is operated outdoors in strong sunlight, you should use a protective cover.

Storage temperature -40 to +176°F (-40°C to +80°C)

Resistance to alternating to DIN EN 60068-2-14; Nb test : +80°C/-40°C, 1K/min, 100cycles


temperature cycles

Climate class DIN EN 60068-2-38 (Test Z/AD) DIN/IEC 68 T2-30Db

Ingress protection • With closed housing, tested according to


– IP 68, NEMA 6P (24h at 1.83m under water surface)
– IP 66, NEMA 4x
• With open housing: IP 20, NEMA 1 (also ingress protection of the display)

" Caution!
Degree of protection IP 68 NEMA 6P applies for M12 PROFIBUS-PA plugs only when the PROFIBUS cable is
plugged in.

Vibration resistance DIN EN 60068-2-64 / IEC 68-2-64: 20 to 2000 Hz, 1 (m/s2)2/Hz; 3 x 100 min

Electromagnetic compatibility • Interference emission to EN 61326, Equipment Class B


(EMC) • Interference immunity to EN 61326, Appendix A (Industrial) and NAMUR Recommendation NE 21 (EMC).
• A standard installation cable is sufficient if only the analogue signal is used. Use a shielded cable when
working with a superimposed communication signal (HART).

Process conditions
Process temperature -40 to +176°F (-40°C to +80°C)
A temperature sensor is integrated in the sensor for correction of the temperature-dependent time-of-flight.

Process pressure • FMU 40/41: 10 to 44 psia (0.7 bar to 3bar abs.)


• FMU 42/43/44: 10 to 36 psia (0.7 bar to 2.5bar abs.)

19
Prosonic M

Mechanical construction
Design; dimensions FMU40, FMU41

F12 T12 2.6” 3.1”


(65) (78)
~3.4” 2.6” 3.1” 2.7” 3.7” 1.3”
(~86) (65) (78) (68) (94) (32)

ENDRESS+HAUSER
Prosonic M
Ø 5.1” ENDRESS+HAUSER
Ø 5.1”
Prosonic M

(129) (129)
5.9” 6.4”
(150) (162)

3.3” 3.3”
(85) (85)

FMU 40 FMU 41
0.9” 0.9”
AF 60 (22) AF 60 (22)
1-½ NPT ~5.8” ~5.8”
(148) 2” NPT (148)
(G1½”)
~3.4” G2”
(~87) ~3.3”
(83)

Ø 1.5”
(39) Ø 1.9”
(50)
L00-FMU4xxxx-06-00-00-yy-006

Dimensions in inches (mm)

FMU42, FMU44 with slip-on flange

F12 T12 2.6” 3.1”


(65) (78)
~3.4” 2.6” 3.1” 2.7” 3.7” 1.3”
(~86) (65) (78) (68) (94) (32)

ENDRESS+HAUSER
Prosonic M
Ø 5.1” ENDRESS+HAUSER
Ø 5.1”
Prosonic M

(129) (129)
5.9” 6.4”
(150) (162)

3.3” 3.3”
(85) (85)

FMU 42 FMU 44

~ 4.3” ~ 5.7”
3.3” ~ 4.2”
(110) (145)
(85) (107)

Ø 2.8”
(70) Ø 3.9”
(98)
L00-FMU4xxxx-06-00-00-yy-007

Dimensions in inches (mm)

20
Prosonic M

FMU42, FMU44 with mounting bracket

FMU 42 FMU 44

ENDRESS+HAUSER ENDRESS+HAUSER
Prosonic M Prosonic M

F12/ F12/
T12 T12

M8 M8

4.1” 4.9”
(105) 1.2” 1.2”
(125)
(30) (30)
3.0” 4.7”
(75) (119) 4.7”
3.0” (119)
(75)
L00-FMU4xxxx-06-00-00-yy-008

Dimensions in inches (mm)

FMU43

A B

~3.4” 2.6” 3.1”


(86) (65) (78)

F12
HA USER
ESS+
ENDR ic M

ENDRESS+HAUSER
Prosonic M
Ø 5.1” Proson

(129)
5.9”
(150)
~9.8”
2 x M8 3.0”
(248)
(75)
3.3”
(85)

3.5”
(89)
6.2”
Ø 9.1”
ANSI 4” (DN 100) (158)
(230)
L00-FMU4xxxx-06-00-00-yy-009

Dimensions in inches (mm);


A: with slip-on flange; B: with mounting bracket

Mounting bracket for FMU42, FMU43 and FMU44

4.68" 0.98"
(119) (25)

4.84"
4.72"
(123)
(120)

0.08"
(2) 0.98"
(25)
1.57" 1.57"
(40) (40)

0.43"
(11)
L00-FMU4xxxx-06-00-00-yy-010

Dimensions in inches (mm)

21
Prosonic M

Flanges for FMU42 and FMU44

A
B

0.79”
(20) G2”
ISO228

C
L00-FMU4xxxx-06-00-00-yy-011

suitable for A B C D E number of


boreholes

3" 150lbs / DN80 PN16 / 10K 80 150 mm 160 mm 200 mm 19 mm 45° 8


(5.91") (6.30") (7.87") (0.75")

4" 150 lbs / DN100 PN16 / 10K 100 175 mm 190.5 mm 228.6 mm 19 mm 45° 8
(6.90") (7.50") (9.00") (0.75")

6" 150 lbs / DN150 PN16 / 10 K 150 240 mm 241.3 mm 285 mm 23 mm 45° 8
(9.45") (9.50") (11.22") (0.91")

8" 150 lbs 298.5 mm 298.5 mm 342.9 mm 22.5 mm 45° 8


(11.75") (11.75") (13.50") (0.89")

DN200 PN16 / 10 K 200 290 mm 295 mm 340 mm 23 mm 30° 12


(11.42") (11.61") (13.39") (0.91")

Weight Sensor Weight

FMU40 approx. 5.5 lb (2.5 kg)

FMU41 approx. 6 lb (2.6 kg)

FMU42 approx. 6.6 lb (3 kg)

FMU43 approx. 8 lb (3.5 kg)

FMU44 approx. 9 lb (4 kg)

22
Prosonic M

Housing design Types of housings


• F12 housing with sealed terminal compartment for standard or EEx ia (intrinsically safe) applications
• T12 housing with separate terminal compartment and explosion proof encapsulation

Material
Aluminum, seawater resistant, powder-coated

Cover
• Aluminum, for version without local display
• Inspection glass for version with local display. This version cannot be supplied together with the ATEX II 1/
2 D certificate.

Process connection, Sensor Process connection Material in contact with process


sealing material,
sensor material FMU40 • Thread G 1½“ Sensor: PVDF
• Thread NPT 1½“ - 11.5 Seal: EPDM

FMU41 • Thread 2" Sensor: PVDF


• Thread NPT 2" - 11.5 Seal: EPDM

FMU42 • Universal flange


Sensor: PVDF
DN 80 PN16 / ANSI 3" 150 lbs / JIS 10K 80
Seal: VITON or EPDM
• Universal flange
Flange: PP, PVDF or SS 316L (1.4435
DN 100 PN16 / ANSI 4" 150 lbs / JIS 10K 100
or 1.4404)1)
• Mounting bracket

FMU43 • Universal flange Sensor: UP and SS 316Ti


DN 100 / ANSI 4" / JIS16K100 Seal: EPDM
• Mounting bracket Flange: PP or SS 316Ti

FMU44 • Universal flange Sensor PVDF


DN 100 PN16 / ANSI 4" 150 lbs / JIS 10K 100 Seal: VITON or EPDM
• Universal flange Flange: PP, PVDF or SS 316L (1.4435
DN 150 PN16 / ANSI 6" 150 lbs / JIS 10K 150 or 1.4404)1
• Universal flange
DN200 PN16 / JIS 10K 200
• Flange ANSI 8" 150 lbs
• Mounting bracket

1) Producer supplies DIN/EN flanges made of stainless steel AISI 316L with the material number 1.4435 or
1.4404. With regard to their temperature stability properties, the materials 1.4435 and 1.4404 are grouped under
13E0 in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.

23
Prosonic M

Human interface
Display and operating The LCD module VU 331 for display and operation is located beneath the housing cover. The measured value
elements is legible through the glass in the cover. Open the cover to operate the device.

LCD
Order

Messber
ENDR
MICR ESS+
Code:
Ser.-No.
:

Measurin
OPILOHAUS

eich
g range
U 16...36
4...20
T II ER

max.
20
(liquid crystal display)

Maulburg
mA V DC m
IP
65
T
A >70°C

Made in Germany
: t
>85°C

Symbols

– + E

3 keys

snap-fit

L00-FMxxxxxx-07-00-00-en-001

Symbol in display

continuous flashing

Meaning Alarm Warning Communication Security Locking

Function of the keys

Key(s) Meaning

O or V Navigate upwards in the selection list


Edit numeric value within a function

S or W Navigate downwards in the selection list


Edit numeric value within a function

X or Z Navigate to the left within a function group

F Navigate to the right within a function group, confirmation.

O and F
or Contrast settings of the LCD
S and F
Hardware lock / unlock
After a hardware lock, an operation of the instrument via display or
O and S and F communication is not possible!
The hardware can only be unlocked via the display. An unlock parameter must
be entered to do so.

24
Prosonic M

Local operation Operation with VU 331


The LC-Display VU 331 allows configuration via 3 keys directly at the instrument. All device functions can be
set through a menu system. The menu consists of function groups and functions. Within a function, application
parameters can be read or adjusted. The user is guided through a complete configuration procedure.

Headline Position indicator

Symbol Main value Unit


– + E

Selection list

Function groups -> Functions

HOME X F
F FG00 X F000 F001 F002 F003 F004 ...

X
FG01
O FG02 F F
FG03
O Help text
FG04 S
S
FG05
FG06
X
FG07 Envelope
... curve

L00-FMU4xxxx-07-00-00-en-004

Operation with the handheld terminal DXR 375


On devices with HART communication, you can also access the menu using the handheld terminal DXR 375.

dsdmdm
df das.
asdas fa
asas la.

dsdmdm
df das.
asdas fa
asas la.
FMU43: LIC0001
FMU42: LIC0001 ONLINE
ONLINE
1 GROUP SELECTION
1 GROUP SELECT
2 PV 8.7 m 2 PV 8.7 m Delete

HELP SAVE

H dsdmdm
df das.
asdas fa
asas la.

6
9
HELP SAVE FMU43: LIC0001
Page GROUP SELECTION
Up

1 BASIC SETUP
Bksp Delete 2 SAFETY SETTINGS Delete
3 TEMPERATURE
Page 4 LINEARIZATION
On Bksp 5 EXTENDED CALIBR.
#%& ABC DEF
1 2 3
Copy

GHI
Paste

JKL
Hot Key

MNO
H dsdmdm
df das.
asdas fa
asas la.

4 5 6 SAVE HOME FMRU43: LIC0001


Insert + Hot Key
BASIC SETUP
PQRS TUV WXYZ Page
7 8 9 1 MEASURED VALUE
2 TANK SHAPE Up
,()‘ _<> +*/ 3 MEDIUM PROPERTY
. 0 - 4 PROCESS COND.
Bksp 5 EMPTY CALIBR. Page
On
375
FIELD COMMUNICATOR
SAVE HOME

L00-FMU4xxxx-07-00-00-de-005

25
Prosonic M

Remote operation Operation with FieldCare


FieldCare is producer's FDT based Plant Asset Management Tool. It can configure all intelligent field
devices in your plant and supports you in managing them. By using status information, it also provides a simple
but effective means of checking their health.
• Supports Ethernet, HART, PROFIBUS, FOUNDATION Fieldbus etc.
• Operates all Endress+Hauser devices
• Operates all third-party actuators, I/O systems and sensors supporting the FDT standard
• Ensures full functionality for all devices with DTMs
• Offers generic profile operation for any third-party fieldbus device that does not have a vendor DTM

Operation with Commuwin II (for communication variants HART or PROFIBUS-PA)


Commuwin II is an operating software with graphical support (MS Windows) for intelligent transmitters with
the communication protocols Rackbus, Rackbus RS-485, HART and PROFIBUS-PA.
Commuwin II supports the following functions:
• Online configuration of transmitters
• Loading and saving of instrument data (Upload/Download)
• Orderly visualisation of measured values and limit values
• Display and recording of measured values with a line recorder
It is not possible to display envelope curves with Commuwin II. To display them, please use the ToF Tool
program supplied.
Connections:
• HART with Commubox FXA 191 (available as accessory)
• PROFIBUS PA

Operation with NI-FBUS Configurator (only Foundation Fieldbus)


The NI-FBUS Configurator is an easy-to-use graphical environment for creating linkages, loops, and a schedule
based on the fieldbus concepts.
You can use the NI-FBUS Configurator to configure a fieldbus network as follows:
• Set block and device tags
• Set device addresses
• Create and edit function block control strategies (function block applications)
• Configure vendor-defined function and transducer blocks
• Create and edit schedules
• Read and write to function block control strategies (function block applications)
• Invoke Device Description (DD) methods
• Display DD menus
• Download a configuration
• Verify a configuration and compare it to a saved configuration
• Monitor a downloaded configuration
• Replace devices
• Save and print a configuration

Certificates and Approvals


CE mark The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the
instrument passing the required tests by attaching the CE-mark.

Ex approval The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and
control or installation drawings (ZD).

External standards and EN 60529


guidelines
Protection class of housing (IP-code)
EN 61326
Electromagnetic compatibility (EMC requirements)
NAMUR
Standards committee for measurement and control in the chemical industry

26
Prosonic M

Ordering information
Product structure FMU 40 Certificates
A Variant for non-hazardous area
E NEPSI Ex nA II T6
G ATEX II 3G EEx nA II T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d(ia) IIC T6
K TIIS Ex ia II C T6
N CSA General Purpose
Q NEPSI DIP
S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
T FM XP Cl. I,II,III Div. 1 Gr. A-G
U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
V CSA XP Cl. I,II,III Div. 1 Gr. A-G
1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6
2 ATEX II 1/2D, Alu blind cover
4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6
5 ATEX II 1/3D
Y Special certificate

Process connection
R G 1½“ threadISO 228
N NPT 1½“ - 11,5 thread
Y Special version

Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10,5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version

Display / on-site operation


1 Without LC display
2 With LC display VU 331 incl. on-site operation
3 Prepared for remote display FHX 40
9 Special version

Housing
A Aluminum F12 housing coated to IP 68
C Aluminum T12 housing coated to IP 68; with separate terminal compartment
D Aluminum T12 housing coated to IP 68; with separate terminal compartment;
with overvoltage protection
9 Special version

Screw union/entry
2 M20x1.5 screw union
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version

FMU 40 - Product designation

27
Prosonic M

Product structure FMU 41 Certificates


A Variant for non-hazardous area
E NEPSI Ex nA II T6
G ATEX II 3G EEx nA II T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d(Ia) IIC T6
K TIIS Ex ia II C T6
N CSA General Purpose
Q NEPSI DIP
S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
T FM XP Cl. I,II,III Div. 1 Gr. A-G
U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
V CSA XP Cl. I,II,III Div. 1 Gr. A-G
1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6
2 ATEX II 1/2D, Alu blind cover
4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6
5 ATEX II 1/3D
Y Special certificate

Process connection
R G 2“ threadISO 228
N NPT 2“ - 11.5 thread
Y Special version

Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10.5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version

Display / on-site operation


1 Without LC display
2 With LC display VU 331 incl. on-site operation
3 Prepared for remote display FHX 40
9 Special version

Housing
A Aluminum F12 housing coated to IP 68
C Aluminum T12 housing coated to IP 68 with separate terminal compartment
D Aluminum T12 housing coated to IP 68; with separate terminal compartment;
with overvoltage protection
9 Special version

Screw union/entry
2 M20x1.5 screw union
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version

FMU 41 - Product designation

28
Prosonic M

Product structure FMU 42 Certificates


A Variant for non-hazardous area
E NEPSI Ex nA II T6
G ATEX II 3G EEx nA II T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d (Ia) IIC T6
K TIIS Ex ia II C T6 (in preparation)
N CSA General Purpose
Q NEPSI DIP
S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
T FM XP Cl. I,II,III Div. 1 Gr. A-G
U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
V CSA XP Cl. I,II,III Div. 1 Gr. A-G
1 ATEX II 1/2 G EEX ia IIC T6
2 ATEX II 1/2 D, Alu bond cover
4 ATEX II 1/2 G EEX d [ia] IIC T6
5 ATEX II 1/3D
Y Special certificate

Process connection
M Mounting bracket FAU20
P UNI flange 3"/DN80/80, PP, max. 2.5bar abs./ 36psia
suitable for 3" 150lbs / DN80 PN16 / 10K 80
Q UNI flange 3"/DN80/80, PVDF, max. 2.5bar abs./ 36psia
suitable for 3" 150lbs / DN80 PN16 / 10K 80
S UNI flange 3"/DN80/80, 316L, max. 2.5bar abs./ 36psia
suitable for 3" 150lbs / DN80 PN16 / 10K 80
T UNI flange 4"/DN100/100, PP, max. 2.5bar abs./ 36psia
suitable for 4" 150lbs / DN100 PN16 / 10K100
U UNI flange 4"/DN100/100, PVDF, max. 2.5bar abs./ 36psia
suitable for 4" 150lbs / DN100 PN16 / 10K100
V UNI flange 4"/DN100/100, 316L, max. 2.5bar abs./ 36psia
suitable for 4" 150lbs / DN100 PN16 / 10K100
Y Special version

Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10.5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version

Display / on-site operation


1 Without LC display
2 With LC display VU 331 incl. on-site operation
3 Prepared for remote display FHX 40
9 Special version

Housing
A Aluminum F12 housing coated to IP 68
C Aluminum T12 housing coated to IP 68, with separate terminal compartment
D Aluminum T 12 housing coated to IP 68, with separate terminal compartment; with
overvoltage protection
Y Special version

Gland/Entry
2 M20x1.5 gland
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug
6 7/8" FF plug
9 Special version

Sealing Sensor/Flange
2 VITON flat sealing

29
Prosonic M

Sealing Sensor/Flange
3 EPDM flat sealing
9 special version

Additional options
A Additional options not selected

FMU 42 - Product designation

30
Prosonic M

Product structure FMU 43 Certificates


A Variant for non-hazardous area
M FM DIP Class II, III, Div. 1, Gr. E,F,G NI
N CSA General Purpose
P CSA DIP, Class II, III, Div. 1, Gr. E,F,G NI
Q NEPSI DIP
2 ATEX II 1/2 D or II 2 D, Aluminium Deckel
5 ATEX II 1/3 D or II 3 D, Sichtdeckel
Y Special version

Process connection/material
P Flange DN 100/ANSI 4"/JIS 16K100, PP (universal slip-on flange included)
S Flange DN 100/ANSI 4"/JIS 16K100, SS 316TI (universal slip-on flange included)
K Without slip-on flange/without mounting bracket (customer mounting equipment)
M With mounting bracket
Y Special version

Power supply/communication
H 4 wire, 10.5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version

Display / on-site operation


1 Without LC display
2 With LC display VU 331 incl. on-site operation
3 Prepared for remote display FHX 40
9 Special version

Housing
A Aluminium F12 housing coated to IP 68
9 Special version

Screw union/entry
2 M20x1.5 screw union
3 G 1/2“ entry
4 NPT 1/2“ entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version

FMU 43 - Product designation

31
Prosonic M

Product structure FMU 44 Approval


A Non-hazardous area
1 ATEX II 1/2G EEx ia IIC T6 (in preparation)
4 ATEX II 1/2G EEx d (ia) IIC T6 (in preparation)
G ATEX II 3 G EEx nA II T6 (in preparation)
2 ATEX II 1/2 D, Alu blind cover (in preparation)
5 ATEX II 1/3 D
S FM IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.I Div.2 (in preparation)
T FM XP Cl.I,II,III Div.1 Gr.A-G (in preparation)
N CSA General Purpose
U CSA IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.I Div.2
V CSA XP Cl.I,II,III Div.1 Gr.A-G
K TIIS EEx ia IIC T6 (in preparation)
I NEPSI Ex ia IIC T6 (in preparation)
J NEPSI Ex d(ia) IIC T6 (in preparation)
E NEPSI Ex nA II T6 (in preparation)
Q NEPSI DIP (in preparation)
Y Special version, to be specified

Process connection
A 8" 150lbs FF, 316L, max 2.5bar abs./36psia
E UNI flange 6"/DN150/150, PP, max 2.5bar abs./ 36psia,
suitable for 6" 150lbs / DN150 PN16 / 10K 150
F UNI flange 6"/DN150/150, PVDF, max 2.5bar abs./36psia,
suitable for 6" 150lbs /DN150 PN16 / 10K 150
G UNI flange 6"/DN150/150, 316L, max 2.5bar abs. 36psia,
suitable for 6" 150lbs / DN150 PN16 / 10K 150
H UNI flange DN200/200, PP, max 2.5bar abs./ 36 psia,
suitable for DN200 PN16 / 10K 200
J UNI flange DN200/200, PVDF, max 2.5bar abs./ 36psia,
suitable for DN200 PN16 / 10K 200
K UNI flange DN200/200, 316L, max 2.5bar abs./ 36psia,
suitable for DN200 PN16 / 10K 200
L 8" 150lbs FF, PP, max 2.5bar abs./ 36psia
M Mounting bracket FAU20
N 8" 150lbs FF, PVDF, max 2.5bar abs./ 36psia
T UNI flange 4"/DN100/100, PP, max 2.5bar abs./ 36psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
U UNI flange 4"/DN100/100, PVDF, max. 2.5bar abs./ 36 psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
V UNI flange 4"/DN100/100, 316L, max 2.5bar abs./ 36psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
Y Special version, to be specified

Power supply; Output


B 2-wire; 4-20mA HART
D 2-wire; PROFIBUS PA
F 2-wire; FOUNDATION Fieldbus
G 4-wire 90-250VAC; 4-20mA HART
H 4-wire 10.5-32VDC; 4-20mA HART
Y Special version, to be specified

Operation
1 w/o display, via communication
2 4-line display VU331, Envelope curve display on site
3 Prepared for FHX40, Remote display (accessory)
9 Special version, to be specified

FMU 44 - product designation, part 1

32
Prosonic M

Housing
A F12 Alu, coated IP68 NEMA6P
C T12 Alu, coated IP68 NEMA6P, Separate conn. compartment
D T12 Alu, coated IP68 NEMA6P + OVP, Sep. conn. compartment, OVP = overvoltage
protection
9 Special version, to be specified

CAble entry
2 Gland M20 (EEx d > thread M20)
3 Thread G1/2
4 Thread NPT 1/2
5 Plug M12
6 Plug 7/8“
9 Special version, to be specified

Process Sealing Sensor/ Flange


2 Viton
3 EPDM
9 Special version, to be specified

Additional option
A Basic version
Y Special version, to be specified

FMU 44 - complete product designation

Scope of delivery • Instrument according to the version ordered


• FieldCare software
• Operating manual according to the communication version
• for certified instrument versions: Safety Instructions, Control- or Installation drawings
• for FMU 40 *R**** and FMU 41 *R****: counter nut (PC)
• for FMU 40/41: sealing ring (EPDM)
• for gland M20x1.5:
– 1 cable gland for 2-wire instruments
– 2 cable glands for 4-wire instruments
The cable glands are mounted on delivery.

33
Prosonic M

Accessories
Weather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code:
543199-0001). The shipment includes the protective cover and tension clamp.

F12 / F23 / T12 housing

EN
DR
Orde MIC ES
Se r Code
RO S+H
r.-N PIL AU
o.: : OT SE
II R
Me
Messbe
asurireich
ng
ran
U 16 ge
ma
4...20...36 x. 20

Maulburg
mA V DC m
IP
65
T
A >7
0°C Made in Germany
: t >8
5°C

L00-FMR2xxxx-00-00-06-en-001

Installation bracket for 15.7"


FMU 40/41 (400) 4.72"
(120)

Æ 0.63"
(16)
9.84"
(250) 4.72"
(120)

0.12"
(3) 1.18"
(30)
L00-FMU4x-00-00-00-de-001

• for FMU 40, G1½: Order No. 942669-0000


• for FMU 41, G2: Order No. 942669-0001
suited for NPT 1½" and 2" as well

34
Prosonic M

Adapter flange
sealing ring
EPDM adapter flange
(supplied)

sensor nozzle
L00-FMUX3XXX-00-00-00-en-001

Version with metrical thread (FAU 70 E)


Process Connection
12 DN 50 PN 16 A, flange EN1092-1 (DIN2527 B)
14 DN 80 PN 16 A, flange EN1092-1 (DIN2527 B)
15 DN 100 PN 16, A, flange EN1092-1 (DIN2527 B)

Sensor Connection
3 Thread ISO228 G1-1/2
4 Thread ISO228 G2

Flange Material
2 316L
7 Polypropylene

FAU 70 E Product designation

Version with conical thread(FAU 70 A)


Process Connection
22 2" 150lbs FF, flange ANSI B16.5
24 3" 150lbs FF, flange ANSI B16.5
25 4" 150lbs FF, flange ANSI B16.5

Sensor Connection
5 Thread NPT1-1/2
6 Thread NPT2

Flange Material
2 316L
7 Polypropylene

FAU 70 A Product designation

35
Prosonic M

Cantilever A
C

0.98” 1.97” 3.94”


0.79”
1.38” (25) (50) (100)
(20) 0.79”
(35)
(20)

D M8

1.38”
2.95” 2.95” 3.94” (35)
B
(75) (75) (100)

C
4.13”
(105)

0.87” 0.26”
1.97” / 2.44” (22) 0.59”
(6.5)
(50 / 62) (15)

L00-FMU4xxxx-06-00-00-yy-005

A B C D for Sensor Material Order Code

23" 9.83" 0.08" 7.87" FMU 40 316Ti/1.4571 52014132


585 mm 250 mm 2 mm 200 mm
galv. steel 52014131

FMU 41 316Ti/1.4571 52014136

galv. steel 52014135

42.7" 29.5" 0.12" 11.8" FMU 40 316Ti/1.4571 52014134


1085 mm 750 mm 3 mm 300 mm
galv. steel 52014133

FMU 41 316Ti/1.4571 52014138

galv. steel 52014137

• The 1.97" (50 mm) or 2.44" (62 mm) orifices serve for the mounting of the FMU 40 or FMU 41 sensor,
respecitvely.
• The 0.87" (22 mm) orifice may be used for an additional sensor.

36
Prosonic M

Mounting Frame

0.51” 3.94”
(13) (100)

2.17”
(55) 0.98”
(25)

0.13”
Ø 1.33” (3.2)
2.36”
(33.7) (60)
0.79” 0.16”
28” / 55”
(20) (4)
(700 / 1400)
1.77”
(45) 2.99”
(76)
0.26” 7.97”
(6.5) (200)
3.94”
(100)

3.94”
(100)
5.12”
(130) 5.91”
(150)
L00-FMU4x-00-00-00-yy-005

Height Material Order Code

28" (700 mm) galv. steel 919791-0000

28" (700 mm) 1.4301 (AISI 304) 919791-0001

55" (1400 mm) galv. steel 919791-0002

55" (1400 mm) 1.4301 (AISI 304) 919791-0003

Wall Bracket
0.20” 0.13”
(5) (3.2)
ø 1.33”
0.26” (33.7)
7.09” (6.5)
(180) ~ 8.39”
(213)
4.33”
0.98” 5.91”
(110) 0.51”
(25) (150)
(13)

~ 3.46” 4.33”
(88) (110)
5.91”
(150)
L00-FMU4x-00-00-00-yy-006

Material Order Code

galv. steel 919792-0000

316Ti/1.4571 919792-0001

Commubox FXA191 HART For intrinsically safe communication with FieldCare via the RS232C interface. For details refer to TI237F/00/
en.

Commubox FXA195 HART For intrinsically safe communication with FieldCare via the USB interface. For details refer to TI404F/00/en.

37
Prosonic M

Service Interface FXA193 The Service-Interface connects the Service plug of Proline and ToF instruments with the 9 pin RS 232C
interface of a PC. (USB connectors must be equipped with a usual commercial USB/Serial adapter.)

Product structure
Approvals
A For use in non-hazardous areas
B ATEX II (1) GD
C CSA/FM Class I Div. 1
D ATEX, CSA, FM
9 other

Connection cable
B Connection cable for ToF devices
E Connection cable for Proline and ToF devices
H Connection cable for Proline and ToF devices and Connection cable for Ex two-wire devices
X without connection cable
9 others

FXA193- Complete product designation

Associated documentation
• Technical Information: TI063D
• Safety Instructions for ATEX II (1) GD: XA077D
• Supplementary information for the cable adapters: SD092D

Commubox FXA291
The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser
Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to
TI405C/07/en.

! Note!
For the following producerinst ruments you need the "ToF Adapter FXA291" as an additional accessory:
• Cerabar S PMC71, PMP7x
• Deltabar S PMD7x, FMD7x
• Deltapilot S FMB70
• Gammapilot M FMG60
• Levelflex M FMP4x
• Micropilot FMR130/FMR131
• Micropilot M FMR2xx
• Micropilot S FMR53x, FMR540
• Prosonic FMU860/861/862
• Prosonic M FMU4x
• Tank Side Monitor NRF590 (with additional adapter cable)
• Prosonic S FMU9x

ToF Adapter FXA291


The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or
a notebook to the following Endress+Hauser instruments:
• Cerabar S PMC71, PMP7x
• Deltabar S PMD7x, FMD7x
• Deltapilot S FMB70
• Gammapilot M FMG60
• Levelflex M FMP4x
• Micropilot FMR130/FMR131
• Micropilot M FMR2xx
• Micropilot S FMR53x, FMR540
• Prosonic FMU860/861/862
• Prosonic M FMU4x
• Tank Side Monitor NRF590 (with additional adapter cable)
• Prosonic S FMU9x
For details refer to KA271F/00/a2.

38
Prosonic M

Remote display FHX40

Pipe-mounting
Wall-mounting (mounting bracket and plate
Prosonic M (without mounting bracket)
Micropilot M supplied optionally,
Levelflex M see product structure)
0.33”
4.72” (8.5)
Separate housing
(120)
FHX 40, NEMA 4
(IP 65)
EN
DR
Orde ES
S+
Se r Code HAU
r.-N
o.: : SE
Me
Messbere
asuri ich
ng
ran
R
7.09”
ge
U 16
4...20...36
ma
x. 20
4.80” (180)
Maulburg

mA V DC m
IP
65
T
A >7
(122) 6.30”
Made in Germany

0°C
: t
>85
°C

(160)

3.15”
(80)

Cable
3.46”
(88)
4.72”
4.65”
(120)
(118)
3.23”
3.78”
(82)
(96)
max. 3.15”
(80)
0.25” min. 1.18”
4.80”
(6.3) (30)
(122)
4.17”
(106)

pipe

L00-FMxxxxxx-00-00-06-en-003

Technical data (cable and housing) and product structure:

Max. cable length 20 m (65 ft)

Temperature range -30 to +70°C (-22 to 158°F)

Degree of protection IP65/67 (housing); IP68 (cable) acc. to IEC 60529

Materials Housing: AlSi12; cable glands: nickle plated brass

Dimensions 122x150x80 mm (HxWxD) / 4.8" x 5.9" x 3.2"

Approval:
A Nn-hazardous area
1 ATEX II 2 G EEx ia IIC T6, ATEX II 3D
S FM IS Cl.I Div.1 Gr.A-D
U CSA IS Cl.I Div.1 Gr.A-D
N CSA General Purpose
K TIIS ia IIC T6 (in preparation)

Cable:
1 20m/65ft; for HART
5 20m/65ft; for PROFIBUS PA/FOUNDATION Fieldbus

Additional option:
A Basic version
B Mounting bracket, pipe 1"/ 2"

FHX40 - Complete product designation

For connection of the remote display FHX40 use the cable which fits the communication version of the
respective instrument.

39
Prosonic M

Supplementary documentation
System Information SI 005F
Ultrasonic level measurement

Operating manual Depending on the communication variant ordered, the following operating manuals are supplied with the
device:

Communication Operating manual

4 to 20mA, HART BA 237F

Profibus PA BA 238F

Foundation Fieldbus BA 239F

These instructions describe the installation and first commissioning of the Prosonic M. From the operating
menu, all functions are included, which are required for standard measurement tasks. Additional functions are
not contained in the manual.

Description of device BA 240F


functions
This contains a detailed description of all the functions of the Prosonic M and is valid for all communication
variants.
A pdf file of this document can be found
• in the supplied "ToF Tool - FieldTool Package" at "Help/ToF Tool Help/ Online Manual/ Operating
Manual/Ultrasonic/Prosonic M FMU4x Functions"1).
• in the internet at "www.endress.com". Click "Download" and enter the product code "FMU4*" into the
search form.

Short instructions KA 183F


Can be found under the device housing cover.
The most important menu functions are summarised on this sheet. It is intended primarily as a memory jogger
for users who are familiar with the operating concept of Endress+Hauser time-of-flight instruments.

Safety Instructions ATEX The following safety instructions are supplied with ATEX-certified device versions. If the devices are used in
explosive areas, comply with all the specifications in these safety instructions.

Instrument version Certificate Communication Housing Safety Instructions

• FMU40 - 1*B*A*
ATEX II 1/2 G or II 2 G
• FMU41 - 1*B*A* HART (2-wire) F12 XA 174F
EEx ia II C T6
• FMU42 - 1*B*A***

• FMU40 - 1*B*D*
ATEX II 1/2 G or II 2 G
• FMU41 - 1*B*D* HART (2-wire) T12 with overvoltage protection XA 224F
EEx ia II C T6
• FMU42 - 1*B*D***

• FMU40 - 1*D*A*
- 1*F*A*
• FMU41 - 1*D*A* ATEX II 1/2 G or II 2 G • Profibus-PA
F12 XA 175F
- 1*F*A* EEx ia II C T6 • Foundation Fieldbus
• FMU42 - 1*D*A***
- 1*F*A***

• FMU40 - 1*D*D*
- 1*F*D*
• FMU41 - 1*D*D* ATEX II 1/2 G or II 2 G • Profibus-PA
T12 with overvoltage protection XA 225F
- 1*F*D* EEx ia II C T6 • Foundation Fieldbus
• FMU42 - 1*D*D***
- 1*F*D***

1) If the Operating Instructions have not been installed together with the "ToF Tool - FieldTool Package", they can be added to the installation subsequently.

40
Prosonic M

Instrument version Certificate Communication Housing Safety Instructions

• FMU40 - 4*B*C*
- 4*D*C*
- 4*F*C*
• FMU41 - 4*B*C* • HART (2-wire)
ATEX II 1/2 G or II 2 G
- 4*D*C* • Profibus-PA T12 XA 176F
EEx d [ia] II C T6
- 4*F*C* • Foundation Fieldbus
• FMU42 - 4*B*C***
- 4*D*C***
- 4*F*C***

• HART (2-wire)
• FMU40 - G***** • HART (4-wire, DC) • F12
• FMU41 - G***** ATEX II 3G EEx nA II T6 • HART (4-wire, AC) • T12 XA 179F
• FMU42 - G******* • Profibus-PA • T12 with overvoltage protection
• Foundation Fieldbus

• FMU40 - 2*B*A*
- 2*D*A*
- 2*F*A*
- 5*B*A*
- 5*D*A*
- 5*F*A*
• FMU41 - 2*B*A*
- 2*D*A*
• HART (2-wire)
- 2*F*A* • ATEX II 1/2D
• Profibus-PA F12 XA 180F
- 5*B*A* • ATEX II 1/3D
• Foundation Fieldbus
- 5*D*A*
- 5*F*A*
• FMU42 - 2*B*A***
- 2*D*A***
- 2*F*A***
- 5*B*A***
- 5*D*A***
- 5*F*A***

• FMU40 - 2*G*A*
- 2*H*A*
- 5*G*A*
- 5*H*A*
• FMU41 - 2*G*A*
- 2*H*A* • ATEX II 1/2D • HART (4-wire, DC)
F12 XA 259
- 5*G*A* • ATEX II 1/3 D • HART (4-wire, AC)
- 5*H*A*
• FMU42 - 2*G*A***
- 2*H*A***
- 5*G*A***
- 5*H*A***

• FMU43 - 2*G*A*
- 2*H*A* • ATEX II 1/2 D or II 2 D • HART (4-wire, DC)
F12 XA 177F
- 5*G*A* • ATEX II 1/3 D or II 3 D • HART (4-wire, AC)
- 5*H*A*

• FMU43 - 2*D*A*
- 2*F*A* • ATEX II 1/2 D or II 2 D • Profibus-PA
F12 XA 178F
- 5*D*A* • ATEX II 1/3 D or II 3 D • Foundation Fieldbus
- 5*F*A*

41
Prosonic M

Safety Instructions NEPSI The following safety instructions are supplied with NEPSI-certified device versions. If the devices are used in
explosive areas, comply with all the specifications in these safety instructions.

Instrument version Certificate Communication Housing Safety Instructions

• FMU40 - I*B*A*
Ex ia II C T1 ... T6
• FMU41 - I*B*A* HART (2-wire) F12 XA 436F
NEPSI GYJ071468
• FMU42 - I*B*A***

• FMU40 - I*B*D*
Ex ia II C T1 ... T6
• FMU41 - I*B*D* HART (2-wire) T12 with overvoltage protection XA 442F
NEPSI GYJ071468
• FMU42 - I*B*D***

• FMU40 - I*D*A*
- I*F*A*
• FMU41 - I*D*A* Ex ia II C T1 ... T6 • Profibus-PA
F12 XA 437F
- I*F*A* NEPSI GYK071468 • Foundation Fieldbus
• FMU42 - I*D*A***
- I*F*A***

• FMU40 - I*D*D*
- I*F*D*
• FMU41 - I*D*D* Ex ia II C T1 ... T6 • Profibus-PA
T12 with overvoltage protection XA 443F
- I*F*D* NEPSI GYJ071468 • Foundation Fieldbus
• FMU42 - I*D*D***
- I*F*D***

• FMU40 - J*B*C*
- J*D*C*
- J*F*C*
• FMU41 - J*B*C* • HART (2-wire)
Ex d [ia] II C T1 ... T6
- J*D*C* • Profibus-PA T12 XA 438F
NEPSI GYJ071468
- J*F*C* • Foundation Fieldbus
• FMU42 - J*B*C***
- J*D*C***
- J*F*C***

• FMU40 - Q*B*A*
- Q*D*A*
- Q*F*A*
• FMU41 - Q*B*A* • HART (2-wire)
DIP A21/A22 TA, T*
- Q*D*A* • Profibus-PA F12 XA 441F
NEPSI GYJ071468
- Q*F*A* • Foundation Fieldbus
• FMU42 - Q*B*A***
- Q*D*A***
- Q*F*A***

• FMU40 - Q*G*A*
- Q*H*A*
• FMU41 - Q*G*A* DIP A21/A22 TA, T* • HART (4-wire, DC)
F12 XA 444F
- Q*H*A* NEPSI GYJ071468 • HART (4-wire, AC)
• FMU42 - Q*G*A***
- Q*H*A***

• FMU43 - Q*G*A* • HART (4-wire, DC)


DIP A21/A22 TA, T* F12 XA 439F
- Q*H*A* • HART (4-wire, AC)

• FMU43 - Q*D*A* • Profibus-PA


DIP A21/A22 TA, T* F12 XA 440F
- Q*F*A* • Foundation Fieldbus

• FMU40 - E***** • HART


• F12
• FMU41 - E***** NEPSI Ex nA IIC T6 • Profibus PA XA 403F
• T12
• FMU42 - E******* • Foundation Fieldbus

42
Prosonic M

Control drawings Installation The following control or installation drawings are supplied with the FM, CSA and TIIS-certified device
drawings versions:

Instrument version Certificate Communication Housing Control or Installation


Drawing

• FMU40 - S*B*A*
• FMU41 - S*B*A* FM IS HART (2-wire) F12 ZD 096F
• FMU42 - S*B*A***

• FMU40 - S*D*A*
- S*F*A*
• FMU41 - S*D*A* • Profibus-PA
FM IS F12 ZD 097F
- S*F*A* • Foundation Fieldbus
• FMU42 - S*D*A***
- S*F*A***

• FMU40 - S*B*D*
• FMU41 - S*B*D* FM IS HART (2-wire) T12 with overvoltage protection ZD 139F
• FMU42 - S*B*D***

• FMU40 - S*D* D*
- S*F*D*
• FMU41 - S*D* D* • Profibus-PA
FM IS T12 with overvoltage protection ZD 140F
- S*F*D* • Foundation Fieldbus
• FMU42 - S*D* D***
- S*F*D***

• FMU40 - T*B*C*
- T*D*C*
- T*F*C*
• FMU41 - T*B*C* • HART (2-wire)
- T*D*C* FM XP • Profibus PA T12 ZD 098F
- T*F*C* • Foundation Fieldbus
• FMU42 - T*B*C***
- T*D*C***
- T*F*C***

• FMU40 - U*B*A*
• FMU41 - U*B*A*
CSA IS HART (2-wire) F12 ZD 088F
• FMU42 - U*B*A***
• FMU44 - U*B*A***

• FMU40 - U*D*A*
- U*F*A*
• FMU41 - U*D*A*
- U*F*A* • Profibus-PA
CSA IS F12 ZD 099F
• FMU42 - U*D*A*** • Foundation Fieldbus
- U*F*A***
• FMU44 - U*D*A***
- U*F*A***

• FMU40 - U*B* D*
• FMU41 - U*B* D*
CSA IS HART (2-wire) T12 with overvoltage protection ZD 101F
• FMU42 - U*B* D***
• FMU44 - U*B* D***

• FMU40 - U*D*D*
- U*F*D*
• FMU41 - U*D*D*
- U*F*D* • Profibus-PA
CSA IS T12 with overvoltage protection ZD 102F
• FMU42 - U*D*D*** • Foundation Fieldbus
- U*F*D***
• FMU44 - U*D*D***
- U*F*D***

43
Prosonic M

Instrument version Certificate Communication Housing Control or Installation


Drawing

• FMU40 - V*B*C*
- V*D*C*
- V*F*C*
• FMU41 - V*B*C*
- V*D*C*
• HART (2-wire)
- V*F*C*
CSA XP • Profibus PA T12 ZD 100F
• FMU42 - V*B*C***
• Foundation Fieldbus
- V*D*C***
- V*F*C***
• FMU44 - V*B*C***
- V*D*C***
- V*F*C***

• FMU 40 - K***** TIIS


HART F12 ZD 138F
• FMU 41 - K***** Ex ia IIC T6
Technical specification
Pump N 3127, 60 Hz
Y/D start
SUBCAB® 7G2,5 mm2
7G2,5+2x1,5 mm2
7G4+2x1,5 mm2
VFD Application
Screened SUBCAB® S3x2,5+3x2,5/3+4x1,5

Monitoring equipment
Thermal contacts opening temp. 125° C

Material
Impeller (.181) Cast iron
Impeller (185) Hard Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
Mechanical face seals

N 3127 Alternative
1
Inner seal
Corrosion resistant
Outer seal
Corrosion resistant
cemented carbide/ cemented carbide/
Aluminium oxide Corrosion resistant
Product cemented carbide
Submersible pump for pumping clean water, surface water and waste 2 Corrosion resistant Corrosion resistant
water containing solids or long-fibred material. cemented carbide/ cemented carbide/
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Denomination
3 Corrosion resistant Silicone carbide/
Product code 3127.181 cemented carbide/ Silicone carbide
Corrosion resistant
(Hard Iron™) 3127.185
cemented carbide
Installation P, S, T, Z, L1
Impeller characteristics LT, MT, HT, SH Surface Treatment
1For information about L-installation, see Technical Specification 894919 All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Process data Weight
Liquid temperature-standard max +40 °C
See dimensional drawing.
Depth of immersion max 20 m
The pH of the pumped liquid pH 5,5-14
Option
Liquid density max. 1100 kg/m3
3127.090 Ex. proof design
Motor data 3127.095 (High chromium) Ex. proof design
Warm liquid version on request
Frequency 60 Hz
Leakage sensor in stator housing FLS
Insulation class H (+180° C)
Leakage sensor in oil housing CLS
Voltage variation
Surface treatment Epoxy treatment
- continuously running max ± 5%
Other cables
- intermittent running max ± 10%
Zinc anodes
Voltage imbalance between phases max 2%
No. of starts/hour max 30
Accessories
Cable Discharge connections, adapters, hose connections and other
mechanical accessories.
Direct-on-line start
Electrical accessories such as pump controller, control panels, starters,
SUBCAB® 4G2,5 mm2
monitoring relays, cables.
4G2,5+2x1,5 mm2
4G4 mm2
4G4+2x1,5 mm2

2 N 3127
LT-Motor rating and performance
P2 [kW] / [hp]
curve 12
Installation

Ex proof version available


8
10
7
Power factor cos ϕ
Starting current, A
Curve/Impeller No

421
8 6
Rated current, A
Rated power, hp

5
422
6

H [m] / [ft]

LT
P S T Z 60 18
460 V, 60 Hz, 3 ~, 1740 r/min
16
422 7,3 9,8 75 0,83 • • • 50
422 7,5 9,9 62 0,85 • • • • • 14
421 10 13 75 0,87 • • • 40 12
230 V, 60 Hz, 1 ~, 1740 r/min
422 7,5 30 67 0,95 • • 10
30
422 7,5 30 67 0,95 • 8
Y/D starting current is approximately 1/3 of D starting current. 20 6

4
10
421
2 422

0 0
MT-Motor rating and performance 0 20 40 60 80 100
curve 0 200 400 600 800 10001200140016001800
Q [l/s] / [usgpm]
Installation
Ex proof version available

P2 [kW] / [hp]
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated current, A
Rated power, hp

10
7
438
8 6
439
5
6
P S T Z 4
460 V, 60 Hz, 3 ~, 1740 r/min
439 7,3 9,8 75 0,83 • • • H [m] / [ft]
439 7,5 9,9 62 0,85 • • •
439 10 13 75 0,87 • • • 70
MT
438 10 13 75 0,87 • • • 20
230 V, 60 Hz, 1 ~, 1740 r/min 60
439 7,5 32,0 66,0 0,97 • • • 16
50
Y/D starting current is approximately 1/3 of D starting current.

40 12

30
8
20
4 439
438
10

0 0
0 10 20 30 40 50 60 70 80
0 200 400 600 800 1000 1200 1400
Q [l/s] / [usgpm]

N 3127 3
HT-Motor rating and performance P2 [kW] / [hp]
16
curve
10
Installation
Ex proof version available 12
8 487 488

8 6
Power factor cos ϕ
Starting current, A
Curve/Impeller No

489
Rated current, A
Rated power, hp

4
4

H [m] / [ft]

HT
P S T Z 100 30
460 V, 60 Hz, 3 ~, 1740 r/min
489 7,3 9,8 75 0,83 • • • 80 25
487
489 7,5 9,9 62 0,85 • • •
487 10 13 75 0,87 • • • 20
488 10 13 75 0,87 • • • 60
489 10 13 75 0,87 • • • 15
230 V, 60 Hz, 1 ~, 1740 r/min 40
489 7,5 32,0 66,0 0,97 • • • 10 488

Y/D starting current is approximately 1/3 of D starting current. 20


5 489

0 0
0 10 20 30 40 50 60
0 200 400 600 800 1000
Q [l/s] / [usgpm]

SH-Motor rating and performance P2 [kW] / [hp]


curve 12 9
Installation
Ex proof version available

8
10 248
7
Power factor cos ϕ
Starting current, A
Curve/Impeller No

8 6
Rated current, A
Rated power, hp

249
5
6

H [m] / [ft]
160
SH
45
P S T Z 140
40
460 V, 60 Hz, 3 ~, 3395 r/min
120
248 11 13 113 0,91 • • • 35
249 11 13 113 0,91 • • • 100 30
Y/D starting current is approximately 1/3 of D starting current.
80 25

20
60
15
40 248
10 249

20 5

0 0
0 5 10 15 20 25 30
0 100 200 300 400 500
Q [l/s] / [usgpm]

4 N 3127
Dimensional drawing

All dimensions are in mm.

LT, P-installation LT, P-installation hydroejector

N 3127 5
LT, P-installation LT, S-installation

LT, S-installation LT, T-installation

6 N 3127
LT, Z-installation LT, L-installation

MT, P-installation MT, P-installation

N 3127 7
MT, P-installation MT, P-installation JA 117

MT, S-installation MT, S-installation

8 N 3127
MT, S-installation JA 117 MT, T-installation

MT, T-installation MT, Z-installation

N 3127 9
MT, Z-installation HT, P-installation

HT, S-installation HT, T-installation

10 N 3127
HT, Z-installation

SH, P-installation SH, P-installation

N 3127 11
SH, S-installation

12 N 3127
Technical specification
Submersible mixers S 4650, 50 Hz
S 4650

Monitoring equipment
Thermal contacts opening temp. 125 °C

Material
Stator housing Stainless steel
Shaft Stainless steel
Oil casing Vinyl ester based SMC

Part ASTM 304 ASTM 316 L


Jet ring • •
Fixing plate • •
Lifting device •
ASTM 304: general purpose stainless steel

ASTM 316 L: high grade stainless steel

Propeller

Angle ASTM 316 L Alloyed white


iron

S 4650
Two blade propeller
5° •
9° •

Product Three blade propeller


5° • •
Direct drive mixer with two or three blade propeller intended for mixing
7° • •
liquid and sludge containing fibres and solids. The mixer is designed to
9° • •
be operated completely immersed in the liquid.
10° • •
Denomination 11° • •
Alloyed white iron (extremely abrasion-resistant alloy)
Product code 4650.410
Installation Guide bar system
Flange mounted
O-rings
Process data Alternative Material
1 Nitrile rubber
Liquid temperature max +40 °C
2 Fluorinated rubber
Depth of immersion max 20 m
The pH of the mixed liquid pH 1 - 12
Liquid viscosity max 5000 cp
Mechanical face seals
Motor data Alternative Inner seal Outer seal
1 Corrosion resistant Corrosion resistant
Frequency 50 Hz
cemented carbide/ cemented carbide/
Insulation class H (+180 °C) Corrosion resistant Corrosion resistant
Voltage variation cemented carbide cemented carbide
- continuously running max ± 5% 2 Corrosion resistant Silicon carbide/ Silicon
cemented carbide/ carbide
- intermittent running max ± 10%
Corrosion resistant
Voltage imbalance between phases max 2% cemented carbide
No. of starts/hour max 30 3 Carbon/ Corrosion Corrosion resistant
resistant cemented carbide cemented carbide/
Cable Corrosion resistant
cemented carbide
Direct-on-line start
SUBCAB® 4G2,5+2x1,5 mm2
Surface Treatment
2
Stainless steel parts are blasted to a dull grey surface.
4G4+2x1,5 mm
4G6+2x1,5 mm2

3
S 4650

Weight Accessories
See dimensional drawing. Stand and Single guide bar system, lifting equipment and other
mechanical accessories.
Mixer data chart Electrical accessories such as starters, alarm units.
See separate booklet or int.flygt.com, for further information
Propeller material ASTM 316 L
Propeller Fthrust N Pin kW Fthrust N Pin kW
code With jet ring (J) Without jet ring (F)
125803SX 860 3,6 1040 4,4
125805SX 1100 4,1 1290 5,4
125807SX 1350 4,8 1530 6,5
125809SX 1620 5,6
125811SX 1890 6,5

Propeller material Alloyed white iron (High-Chrome)


Propeller Fthrust N Pin kW Fthrust N Pin kW
code With jet ring (J) Without jet ring (F)
125805HX 560 3,00 650 3,20
125807HX 790 3,40 890 3,75
125809HX 1010 3,95 1120 4,45
125811HX 1240 4,65 1340 5,30
125813HX 1450 5,55 1540 6,20
Key to the 8-digit Propeller Code:

1:st and 2:nd digit - Motor pole No (16=16-pole)

3:rd and 4:th digit - Propeller diameter (77=766 mm)

5:th and 6:th digit - Propeller blade angle

7:th digit - Propeller material (S=ASTM 304, ASTM 316 L, H=High-Chrome)

8:th digit - Hydraulic end (J=with jet ring, F=without jet ring)

Motor rating
Ex proof version available
Rated output power, kW

Power factor cos ϕ


Starting current, A
Rated current, A

400 V, 50 Hz, 3 ~, 480 r/min


5,5 17 48 0,65 •

Option
4650.490 Ex. proof version
Warm liquid version on request
Leakage sensor in stator housing FLS
Leakage sensor in oil housing CLS
Seal flushing
Seal protection
Cutting rings
Cable protection
Two blade propeller

4
S 4650

Dimensional drawing
All drawings are available as Acrobat documents (.pdf) and With jet ring
AutoCad drawings (.dwg). Download the drawings from
int.flygt.com or contact your ITT Flygt representative for
more information.
All dimensions are in mm.

Without jet ring Flange mounted

5
S 4650

Vortex shield

6
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

SEQUENTIAL BATCH REACTOR

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Technical Information

Oxymax W COS61
Dissolved oxygen measurement
Optical sensor according to the fluorescence quenching principle

Application
The continuous measurement of the dissolved oxygen
concentration is very important in many areas of water
management:
• Sewage treatment plants:
Oxygen measurement and regulation in the activated sludge
basin for a highly efficient biological cleaning process
• Water monitoring:
Oxygen measurement in rivers, lakes or seas as an indicator of
the water quality
• Water treatment:
Oxygen measurement for status monitoring of drinking water
for example (oxygen enrichment, corrosion protection etc.)
• Fish farming:
Oxygen measurement and regulation for optimum living and
growth conditions

Your benefits
• Optical technology:
– Minimum maintenance
– Maximum availability
• Compatible with tried-and-tested COS31 with COM2x3W:
– Easy measuring point changeover to optical technology
• Compatible with COS41 with COM2x3D with conversion kit
• Sensor with digital data transmission:
– Storage of calibration data in sensor
– Insensitive to electromagnetic interferences thanks to
digital communication to the transmitter
• Maximum measurement accuracy:
– Longterm-stable measurement
– Long maintenance intervals
– Intelligent sensor self monitoring
• No flow needed - measurement possible in still water

TI387C/24/ae/07.07
Oxymax W COS61

Function and system design


Measuring principle • Sensor design:
– Oxygen-sensitive molecules (markers) are integrated in an optically active layer (fluorescence layer).
– The surface of the fluorescence layer is in contact with the medium.
– The sensor optics are directed at the underside of the fluorescence layer.
• There is an equilibrium between the oxygen partial pressure in the medium and that in the fluorescence
layer:
– If the sensor is immersed in the medium, the equilibrium is established very quickly.
• Measuring process:
– The sensor optics send green light pulses to the fluorescence layer.
– The markers "answer" (fluoresce) with red light pulses.
– The duration and intensity of the response signals is directly dependent on the oxygen contents and the
partial pressure.
– If the medium is free from oxygen, the response signals are long and very intense.
– Oxygen molecules "quench" the marker molecules. As a result, the response signals are shorter and less
intense.
• Measurement result:
– The sensor returns a signal that is in proportion to the oxygen concentration in the medium.
– The fluid temperature and air pressure are already calculated in the sensor.

Sensor monitoring The optical signals are continuously monitored and analysed for plausibility.
If inconsistencies occur, an error message is output via the transmitter.
Aging of the sensor cap is detected. The transmitter first displays a warning for predictive maintenance and later
generates an error message.
In addition, the following fault conditions are detected in conjunction with the sensor check system of Liquisys
M COM2x3:
• Implausibly high or low measured values
• Disturbed regulation due to incorrect measured values

Measuring system The complete measuring system consists of the following at least:
• Oxygen sensor
• Transmitter, e.g. Liquisys M COM223/253
• Special measuring cable if extension is necessary
• Assembly, e.g. COA250 flow assembly, CYA611 immersion assembly or COA451 retractable assembly
Optional:
• CYH101 universal immersion assembly holder for immersion operation
• VS junction box (for cable extension)
• Chemoclean automatic spray cleaning system

1 2

4 3
a0007362

Fig. 1: Measuring system (example)


1 CYA611 immersion assembly
2 VS junction box (optional)
3 Liquisys M COM253 transmitter
4 COS61 oxygen sensor

2
Oxymax W COS61

Input
Measured variable Dissolved oxygen [mg/l, ppm, % SAT or hPa]
Temperature [°C, °F)

Measuring range With Liquisys M COM 223/253:


0 to 20 mg/l (0 to 20 ppm)
0 to 200 % SAT
0 to 400 hPa

Wiring
Electrical connection Direct connection to the transmitter
Connect the sensor directly to the transmitter (COM253-WX/WS) by using the special measuring cable with
SXP plug.

a0004118

SXP plug

Direct connection to the transmitter (panel mounting device)


• Remove the SXP connector (transmitter side!) from the cable.
• Refer to the following table for the cable assignment and the assigned terminals for
Liquisys M COM223-WX/WS.
• Please note that the cable assignment changes depending on the sensor version (fixed cable or TOP68
connection).

Terminal Sensor with fixed cable (OMK) Sensor with TOP68 connection
COM223 (CYK71)

Core Assignment Core Assignment

87 YE +UB YE +UB

0 GY 0V WH 0V

96 PK Com. (digital) GN Communication (digital)

97 BU Com. (digital) BN Communication (digital)

88 BN –UB Koax innen –UB

3
Oxymax W COS61

Connection with cable extension


To lengthen the sensor connection beyond the length of the fixed cable, a junction box VS is required.

Always connect the sensor cable with the SXP plug to the junction box.
The cable extension to the transmitter then depends from the transmitter version, i.e. field device or panel
mounted device.

1
82
(3.23) 4

80
(3.15)
YE 87
GY 0
PK 96
BU
97
BN 88
GN 19
2 2 3
WH 18

mm (inch) a0004130

a0004129-en Junction box VS to a panel mounted device


Junction box VS to a field device 2 SXP plug from sensor
1 SXP plug to field device 3 Measuring cable (OMK) to the transmitter
2 SXP plug from sensor 4 Connection department of the transmitter

Performance characteristics
Response time t90: 60 s

Reference operating Reference temperature: 25°C (77°F)


conditions Reference pressure: 1013 hPa (15 psi)
Reference application: Municipal wastewater treatment

Maximum measured error ±2 % of measuring range end

Repeatability ±0.5 % of measuring range end

Life time of the sensor cap >2 years (under reference operating conditions, protect against direct sun light)

4
Oxymax W COS61

Installation
Angle of installation The sensor can be installed up to the horizontal in an assembly, support or a suitable process connection.
Other angles and overhead installation are not recommended. Reason: possible sediment formation and
resulting falsification of measured value.

! Note!
The optimum installation angle is 45° (e.g. with assembly CYA611-0E).

a0004087

Angle of installation
A Permissible installation positions: 0 to 180 °

! Note!
Make sure you comply with the instructions for installing sensors. You will find them in the Operating
Instructions for the assembly used.

Environment
Ambient temperature range –20 to +60°C (-4 to 140°F)

Storage temperature –20 to +70°C (-4 to 160°F)


at 95% relative humidity, non condensing

Ingress protection • Fixed cable versions:


IP 68 (10 m / 33 ft) water column at 25°C / 77°F, for 30 days (similar to NEMA 6P)
• Top 68 plug-in head versions:
IP 68 (1 m / 3.3 ft) water column at 50°C / 122°F for 7 days (similar to NEMA 6P)

Process
Process temperature –5 to 50°C (23 to 120°F)

Process pressure max. 10 bar (145 psi)

5
Oxymax W COS61

Mechanical construction
Design, dimensions

220
(8.66)

220
186 (8.66)
(7.32) 186
(7.32)

Ø40 mm (inch)
(1.57) Ø40 mm (inch)
(1.57)
a0004083-en a0004084-en

Fixed cable version TOP68 version

Weight with cable length 7 m (23 ft): 0.7 kg (1.5 lbs.)


with cable length 15 m (49 ft): 1.1 kg (2.4 lbs.)
with TOP68 plug-in connection: 0.3 kg (0.66 lbs.)

Material Sensor shaft: stainless steel 1.4571 (AISI 316Ti)


Cap with fluorescence layer: POM
Fluorescence layer: Silicone

Process connection G1

Maximum cable length max. 100 m / 328 ft (including cable extension)

Temperature compensation internal

6
Oxymax W COS61

Ordering information
Product structure Certificate
A Ex free version

Cable length
0 Cable length: 1.5 m (4.9 ft)
1 Cable length: 7 m (23 ft)
2 Cable length: 15 m (49 ft)
8 Without cable (for TOP 68 version)
9 Special version acc. to customers specification

Sensor head
F G1, fixed cable with SXP plug
S G1, TOP68 plug

Accessories
0 without accessories

COS61- complete order code

Scope of delivery The following items are included in the delivery:


• Oxygen sensor with transport protection cap for membrane protection
• Operating Instructions (on CD only)
• Brief Operating Instructions (paper version)

Certificates and approvals


Electromagnetic compatibilty Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998

Accessories
! Note!
In the following sections, you find the accessories available at the time of issue of this documentation.
For information on accessories that are not listed here, please contact your responsible service.

Assemblies (selection) Retractable assembly Cleanfit COA451


• Manually driven retractable assembly, stainless steel, with ball valve, for oxygen sensors;
• Ordering acc. to product structure (Technical Information TI368C/24/ae)
Immersion assembly Dipfit W CYA611
• For sensor immersion in basins, open channels and tanks, PVC
• Ordering acc. to product structure, see Technical Information TI166C/24/ae
Flow assembly COA250
• For sensor installation in pipe lines, PVC
• Ordering acc. to product structure (Technical Information TI111C/24/ae)

Zero solution • 3 units to produce 3 x 1 liter oxygen-free solution


• order no. 50001041

Measuring cable COK31 special measuring cable


• For sensors COS31, COS61 and COS71 with TOP68 plug-in head
• Order numbers:
– Cable length 1.5 m (4.9 ft): 51506820
– Cable length 7 m (23 ft): 51506821
– Cable length 15 m (49 ft): 51506822

7
Measuring cable OMK
• For use as extension cable between junction box VS and transmitter, not terminated
• Sold by the meter - order no. 50004124
CYK71 measuring cable
• Non-terminated cable for the connection of sensors (e.g. conductivity sensors) or the extension of
sensor cables
• Sold by the meter, order numbers:
– non-Ex version, black: 50085333
– Ex version, blue: 51506616

Junction box VS junction box


• With plug-in socket and 7-pole plug
• For cable extension from sensor (COS71, COS61, COS31, COS3 with SXP connector) to transmitter,
IP 65 (similar to NEMA 4);
• Order no. 50001054

Transmitter Liquisys M COM 223/253


• Transmitter for oxygen measurement
• Field or panel-mounted housing
• HART® or Profibus available
• Ordering acc. to product structure, see Technical Information (TI 199C/24/ae)
Technical Information

Turbimax W CUS65
Turbidity and solids content sensor
Installation and immersion sensor for low, medium and high
concentrations using the four-beam pulsed light method

Application Your benefits


The Turbimax W CUS65 sensor is used for optical turbidity and • Four-beam pulsed light method for compensation of sensor
solids content measurement. Due to various sensor heads the soiling and wearing of optical components
sensor is suitable for use from low to high concentration ranges. • Sensor body made of stainless steel
• No mechanically moving parts, therefore no sensor blocking
• Wastewater clarification / sludge treatment
• Measured value processing in sensor resulting in low signal
• Boiler feedwater monitoring
transmission sensitivity
• Condensate monitoring
• Aeration systems do not affect measurement
• Service water monitoring
• Plug system for quick commissioning

TI370C/07/en/01.08
71067562
Turbimax W CUS65

Function and system design


Measuring principle Turbidity measurement
For turbidity measurement a light beam is sent through the medium and is diverted from its original direction
by optically denser particles, e.g. solid matter particles.
Four-beam pulsed light method
The method is based on two light sources and two photo receivers. Long-life LEDs are used as monochromatic
light sources. To eliminate interference from extraneous light sources, these LEDs are pulsed at a rate of several
kHz.
Two measuring signals are detected at the two photo receivers. The four measuring signals are processed in
the sensor and are converted into proportional frequencies. The transmitter assigns the frequencies to the
appropriate turbidity units and solids concentrations.
The four-beam pulsed light method compensates the sensor soiling as well as the wearing of the optical
components.

S = Light source
E = Light receiver

S1 E1

S2 E2

a0008973

Four-beam pulsed light method

Measuring methods Depending on the version, the sensor uses the absorption light method (CUS65-A, -B, -C) or the scattered light
method (CUS65-D, -E).
Absorption light method
The measuring principle is based on the Lambert-Beer law. The turbidity of the medium is determined by the
weakening of the light beam.
The sensor LEDs send a directed light beam to the light receivers. The light beam intensity is weakened by the
solid matter particles in the medium.

I0 = Intensity of transmitted light


I
® lg –0 = ECD
–ECD
IT = I0 · e IA = Intensity of absorbed light
IT
IT = Intensity of light transmitted
IS = Intensity of scattered light
E = Extinction coefficient
IA
C = Concentration
D = Optical path length
I0 IT

IS
D
a0008974

Absorption light method


90° NIR scattered light method
The measurement uses the 90° scattered light method acc. to ISO 7027 / EN 27027.
The turbidity of the medium is determined by the amount of scattered light. The transmitted light beam with
a wavelength in the near-infrared range is scattered by the solid matter particles in the medium. The scattered
beams are detected by scattered light receivers which are arranged at an angle of 90 ° to the infrared light
sources.

2
Turbimax W CUS65

I0 = Intensity of transmitted light


Is = I0 · C · A · f(a)
IS = Intensity of scattered light
E1 E2 A = Geometrical factor
C = Concentration
P = Particle
IS f(α) = Angle correlation
IS a
P a I0

I0

S1 S2

a0008975

90° scattered light method


Backscattered light method
The measurement uses the backscattered light method.
The turbidity of the medium is determined by the amount of backscattered light. The transmitted light beam
is scattered by the solid matter particles in the medium. The backscattered beams are detected by scattered
light receivers, which are arranged next to the light sources.

I0 = Intensity of transmitted light


Is = I0 · C · A · f(a)
IS = Intensity of scattered light
A = Geometrical factor
C = Concentration
P = Particle
IS
f(α) = Angle correlation
E1 a P

I0
IS

S1 I0 a

a0008976

Backscattered light method

I = Intensity of transmitted light


I C = Concentration
P = Reversal point
P Cal = Calibration range

C
0.8% Cal 10%
a0008980

! Note!
CUS65-E has a reversal point at approx. 0.8% of solid matter (as dry substance) and can thus not be calibrated
with water. Therefore only use the sensor starting from a concentration >10 g/l.

3
Turbimax W CUS65

Performance characteristics
Maximum measured error < 1% of measuring range end
(system measured error related to the primary formazine standard / tracing according to ISO 5725 and ISO
7027 / EN 27027)

Wave length 880 nm

Reference measurement by four-beam pulsed light method

Factory calibration CUS65-A, -B, -C, -E: SiO2


CUS65-D: Formazine acc. to ISO 7027 / EN 27027

Installation
Installation instructions Installation options:
• with retractable assembly CUA451
• with immersion pipe CYY105

! Note!
• Observe the required mounting clearance for the installation mode selected. Installing the sensor in pipes or
close to a wall can lead to backscattering resulting in signal increase, mainly with measurements in low
turbidity ranges (<100 FNU).
• Make sure the sensor is completey immersed at changing water levels.

Installation angle α dependent on sensor version:


• CUS65-A: 80°
• CUS65-B: 90°
• CUS65-C, E: 100°
• CUS65-D: 110°

a0008990

Installation with retractable assembly


Arrow = flow direction of the medium

5
Turbimax W CUS65

min. 200 (8)


90°

45°
a0008991

Immersion pipe angles


Arrow = flow direction of the medium

min. 100 (4)


mm (inch)
• CUS65-A: 45 °
a0008992 • CUS65-D: 90 °
Wall distance with immersion pipe • CUS65-B, -C, -E: 180 ° (straight)

Environment
Ambient temperature range -20 to 60 °C (0 to 140 °F)

Storage temperature -20 to 60 °C (0 to 140 °F)

Humidity 5 to 95 %

Ingress protection IP 68

Process
Temperature pressure
diagram °F
40 50 60 70 90 110 130
77 104 122

6 87
80
5
70

4 60
bar 50 psi
3
40

2 30

20
1 15

10 20 25 30 40 50 60
°C
a0008127

Temperature pressure diagram

6
Turbimax W CUS65

Ordering information
Product structure TurbiMax W Measuring range, application
CUS 65 A 0 to 12 g/l, activated sludge, centrate
B 0 to 40 g/l, return sludge
C 0 to 50 g/l, primary sludge, digested sludge
D 1 to 1000 FNU, wastewater effluent, service water, condensate, boiler feedwater
E 10 to 150 g/l, centrifuge inlet, press inlet

Certificates
1 Factory calibration certificate

Process connection
A G1 + NPT 3/4 thread
Y Special version acc. to customer specification

Connecting cable
1 7 m (23 ft), SXP plug
2 15 m (49 ft), SXP plug
3 1 m (3.3 ft) + extension cable 10 m (32 ft), both with SXP plug

Seal
A Viton
Y Special version acc. to customer specification

CUS65- complete order code

Scope of delivery The scope of delivery comprises:


• 1 CUS65 sensor, cable length depending on version
• 1 extension cable (only version CUS65-xxx3)
• 1 Quality certificate
• 1 Operating Instructions BA370C/07/en

8
Turbimax W CUS65

Accessories
Assemblies Retractable assembly Cleanfit CUA451
• retractable assembly with ball valve; for turbidity sensors; material: stainless steel
• ordering acc. to product structure (Technical Information TI369C/07/en)
Immersion assembly CYY105
• for sensor immersion in basins, SS 1.4404 (AISI 316L) pipe, SS 1.4571 (AISI 316Ti) fitting
• Ordering acc. to product structure (Technical Information TI092C/07/en)

Wall mounting Wall attachment for immersion pipes


• Material: stainless steel 1.4301 (AISI 304)
• order no. 51503581
Counter plate
• Material: stainless steel 1.4301 (AISI 304)
• order no. 51512992

mm (inch) 160 (6.3)

R1 .59
130 (5.1)

(0
5 )
4 (0.16)
Æ11
)
130 (5.1) (0.43
300 (11.8)

130 (5.1)
160 (6.3)
11 (0.43)

130 (5.1)

mm (inch)

a0008997 a0008998

Wall mounting Counter plate

Transmitters CUM740
• Transmitter for turbidity and solids content measurement
• see Technical Information (TI232C/07/en)

Connection accessories Extension cable


• Extension cable length 10m (32 ft)
• Shielded, with SXP plug and SXK coupling
• Ingress protection IP 67
• Order No.: 51503633
Plugs
• SXP plug
– 7-pole
– Order No.: 51504027
• SXK coupling
– 7-pole
– Order No.: 51504025
Junction box
• Junction box for extension of cable connection between sensor and instrument
• Sensor cable input SXB socket, cable output Pg 11 cable gland
• Material: Makrolon®
• Ingress protection IP 67
• Order No.: 51503632

9
Technical Information
TI 232C/07/en CUM 740
51504297

Transmitter for Turbidity


and Solids Content

The CUM 740 transmitter is used for


optical solid matter content measure-
ment in clear and turbid water and in
sludge.
Since the transmitter can connect a
large range of sensors, it covers a wide
range of solid matter concentration also
at high temperature and in hazardous
areas.

Applications
• Closed sewage treatment plant areas,
such as inflow, preclarifier, sludge
removal
• Process monitoring in high-tempera-
ture and hazardous areas in the
chemical industry, waste incinerators
and steam generation plants

Features and benefits


• Large selection of sensors for
four-beam pulsed light systems
• Large two line LC display for set-up
and measured value display
• Large additional LED display for
separate measured value display
• Large concentration range
from 2 FNU to 150g/l
• Measuring units: g/l, mg/l, TEF, ppm,
%
• Menu-controlled set-up and
calibration in plain text
• Measured value processing in sensor,
giving low signal transmission
sensitivity
• Five relay outputs (sensor cleaning,
error message, two freely
configurable limit contacts, Hold)
• Battery-powered measured value
storage
• One or two channel versions
The complete measuring system for the
Measuring equipment high temperature range consists of:
• Turbidity transmitter CUM 740
• Turbidity sensor, e.g. TurbiMax P
CUS 61/61H with the components:
– Sensor head
– Zener barrier
– Optical fibre and sensor electronics
(for high temperature applications)
– Installation or immersion assembly.

CUM 740

ENDRESS+HAUSER
CUM 740

Optical fibre Sensor cable

Measuring system
CUM 740 Sensor head Electronics
with CUS 61H-A2 US61-11.CDR

CUM 740
ENDRESS+HAUSER
CUM 740

Sensor cable Ex Sensor cable

Measuring system
Sensor head Zener barrier
CUM 740
US62-10.CDR
with CUS 62-G1

CUM 740
ENDRESS+HAUSER
CUM 740

Optical fibre Sensor cable Ex Sensor cable

Measuring system Sensor head Electronics EEx-i Zener barrier


CUM 740
with CUS 63H-G2 US63-09.CDR

CUM 740

ENDRESS+HAUSER
CUM 740

Flow assembly

Optical fibre Sensor cable Ex Sensor cable

Measuring system Electronics EEx-i Zener barrier


CUM 740
US61-12.CDR
with CUS 61H-G3

2
Measuring principle Signal processing The sensor generates a turbidity or
Measured value preprocessing takes solids-dependent signal which is
place in the sensor. The connectable converted into a frequency signal.
sensors operate using the four-beam The frequency signals are assigned to
pulsed light method. corresponding turbidity units and solid
matter contents, and are shown in the
Turbidity is determined using different transmitter display.
optical measuring methods depending
on the sensor connected:

• Absorption light method


• Backscatter light method
• 90° scattered light method.

The CUM 740 is fully set up and Programming levels which go beyond
Operation calibrated in a menu-assisted software everyday operation processes are only
using a dirt-proof membrane keypad. accessible by entering a password.
The operator is guided interactively
through the operating menu. The All the calibration data and parameters
interface is a two-line plaintext display. are retained if there is a power failure
or when the device is shut down (non-
volatile RAM).

1 2 3

ENDRESS+HAUSER
CUM 740

Operating panel

1 LED display
(Measured value display)
2 LC display
(Plaintext display)
3 Mains switch 4
UM740-03.CDR
4 Membrane keypad

3
The 16-bit processor offers the following
Functions possibilities for signal evaluation:
• Measured value detection, display
and evaluation
• Menu control with alpha-numeric LC
display
• Measuring system monitoring incl.
sensor
• User parameter storage and
management

All instrument control functions are


arranged in a logical menu structure.

Operating panel Function

MEASUREMENT Detection, evaluation and display of


sensor signal, analogue current and
sensor frequency

PARAMETER ENTRY Measuring range selection, limit


setting, measured value damping
setting, cleaning interval setting

CALIBRATION Sensors calibrated using stored


calibration curves or using application-
specific customer standards

ASSIGN Calibration value assignment to


appropriate sensor signals

FREQUENCY Retrieval and option for manually


editing measuring frequencies
determined during calibration

CONFIGURATION Sensor type selection, measuring unit


selection, calibration factor setting,
analogue output configuration, alarm
relay configuration

LANGUAGE User interface in your own language

ERROR DISPLAY Error message display

4
Dimensions

241 10

212 114,5

19
ENDRESS+HAUSER
CUM 740

185

152
60

Pg 11 Pg 11 Pg 11 Pg 13.5 69
Sensor connection box

Dimensions
Measuring transmitter
UM740-02.CDR
CUM 740

Installation
ENDRESS+HAUSER
CUM 740

ENDRESS+HAUSER
CUM 740

Installation examples

left:
Tank mounting
with CUS 61-G1

right:
Channel installation
US61-04.CDR US63-06.CDR
with CUS 63H-G1

5
Electrical connection

Sensor
Connection Terminals voltage
X2 to ground even
CUM 740 when the unit is
OUT
23 TxD

24 V DC / 100 mA
switched off !!!
27 0V 22 RxD Load max. 250V~/2A, 30V=/1A
26 +24 V NO
- 33 21 CTS 18 15 12 9 6 3
NC F1
+ 32 25 +24 V 20 GND 17 14 11 8 5 2 N
COM
Shield 31 24 0V 19 Shield 16 13 10 7 4 1 L
T 500 mA
I1 IN RS232 Cleaning Error Hold Alarm A Alarm B
4-20 mA Supply 230/115 V~

Electrical connection
CUM 740
UM740-11.CDR
Pin assignment

❏ Weather protection cover for wall ❏ Upright post for weather protection
Accessories mounting cover
Order no.: 50061258 Order no.: 50064291

300 60 x 60 x 2
320

270

1495
950
550

∅ 12
Accessories

left:
150

Weather protection
cover

right:
Upright post 120
for weather protection UM740-18.CDR UM740-19.CDR
cover

6
Technical data

General data

Instrument designation Transmitter CUM 740 for turbidity and solids content

Mechanical data Dimensions (l x w x d) 185 × 241 × 114.5 mm


Weight 1.6 kg
Display LED display (12mm) for displaying measured values,
2-line LC display (5mm) for set-up

Materials Housing Polycarbonate


Sight glass Plexiglas®

Input Parameters Turbidity and solids content measurement


Measuring principle Four-beam pulsed light method
Measuring light Infrared light
Wavelength 880nm (absorption maximum)
Measuring range Dependent on connected sensor
Accuracy ≤ 1% from measuring range end value
Reproducibility 0.5%

Output Signal output 0/4 ... 20mA


Number of signal outputs max. 2
Load max. 500Ω
Switching outputs 1 relay contact for sensor cleaning, 1 relay contact for Hold
function, 1 relay contact for error messages,
2 limit contact freely configurable
Switching power 3A at 115V/230VAC, 1A at 24VAC/VDC
Interfaces RS 232, port for bus extension

Electrical connection Power supply 230/115VAC, 50/60Hz +6 ... –10%, 24VAC/VDC


Power consumption max. 15VA

Ambient conditions Ambient temperature –20 ... +60°C


Ingress protection IP 65

Supplementary documentation Technical Information CUS 61 /CUS 61 H Order No.: 51504289


Technical Information CUS 62 Order No.: 51504291
Technical Information CUS 63 /CUS 63 H Order No.: 51504293
Technical Information CUS 64 Order No.: 51504295

Subject to modifications.

7
Product structure Transmitter CUM 740 for turbidity and solids content

Power supply
0 Power supply 230 V AC
1 Power supply 115 V AC
8 Power supply 24 V AC / DC
9 Special version

Communications
A RS 232 and 0/4 ... 20 mA
Y Special version

Version
1 One channel version
2 Two channel version
9 Special version

Additional equipment
A Standard version
Y Special version

CUM 740- Complete order code


Technical Information

Liquisys M COM223/253
Dissolved Oxygen Measurement
Transmitter for oxygen sensors

Application
The modular design of the transmitter allows easy adaption to a
variety of customer requirements. Starting with the basic version
for "measurement and alarm generation", the transmitter can be
equipped with additional software and hardware modules for
special applications. These modules can also be retrofitted as
required.
Areas of Application
• Sewage treatment plants
• Wastewater treatment
• Water treatment
• Drinking water
• Surface water: rivers, lakes, sea
• Fish farming
• Boiler feed water (trace measurement)

Your benefits
• Field or panel-mounted housing
• Universal application
• For analog and digital sensors
• Simple handling
– Logically arranged menu structure
– Simple single-point calibration in air, air-saturated water or
in the medium is possible
• Safe operation
– Excellent interference immunity
– Direct access for manual contact control
– User-defined alarm configuration
The basic unit can be extended with:
• 2 or 4 additional contacts for use as:
– Limit contacts (also for temperature)
– P(ID) controller
– Timer for simple rinse processes
– Complete cleaning with Chemoclean
• Plus package:
– User-defined current output characteristics
– Automatic cleaning trigger on alarm or limit violation
– Process monitoring
– Sensor live check
• HART® or PROFIBUS-PA/-DP
• 2nd current output for temperature, main measured value or
actuating variable
• Current input for flow rate monitoring with controller shut off
or for feedforward control

TI199C/24/ae/06.08
Liquisys M COM223/253

Function and system design


Features of the basic version Measurement of oxygen content and of partial oxygen pressure
The oxygen content is displayed in ppm (mg/l) or in %SAT, the partial oxygen pressure is displayed in hPa.
This is selected via the menu. The temperature is displayed at the same time or, if desired, not shown at all.

Calibration
The amperometric sensors are zero-current-free and only require a single-point calibration. This takes place
in air, air-saturated water or by reference calibration in the medium.
The optical sensor will be calibrated before shipment. If necessary it can be calibrated in air and for zero point.

Configuration
Different alarms are required depending on application and operator. Therefore the transmitter permits
independent configuration of the alarm contact and error current for each individual error. Unnecessary
or undesirable alarms can be suppressed in this manner. Up to four contacts can be used as limit contacts
(also for temperature), to implement a P(ID) controller or for cleaning functions.
Direct manual operation of the contacts (bypassing the menu) provides quick access to limit, control or
cleaning contacts, permitting speedy correction of deviations.
The serial numbers of the instrument and modules and the order code can be called up on the display.

Additional functions of version Automatic pressure compensation


WX/WS/DS
Oxygen concentration is not only dependent on altitude but also on weather conditions (pressure). Automatic
pressure compensation takes these fluctuations into account.

Additional functions of the Current output configuration


Plus package
In order to output wide measuring ranges while still achieving a high resolution in specific ranges, the current
output can be configured as required via a table. This permits bilinear or quasi-logarithmic curves, etc.

Process Check System (PCS)


It comprises two independent safety functions:
• Errors in applications without control are detected by monitoring the limit beween plausible and implausible
measured values, i.e. the alarm theshold.
• Errors in applications with control are detected by the controller monitor which monitors freely
adjustable, maximum permissible time intervals and reference value overshoot or undershoot.

Live check
The live check issues an alarm when the sensor signal does not change over a defined period of time. This may
be caused by blocking, passivation, separation from the process, etc.

Second current output The second current output can be configured for temperature, main measured value (oxygen content, partial
oxygen pressure) or actuating variable.

Current input The current input of the transmitter allows two different applications: controller shut-down in case of lower
flow rate violation or total failure in the main flow as well as feedforward control. Both functions are also
combinable.

Explosion proof versions for Field housing COM253 with power supply 24 V Application of transmitter and sensor in hazardous area
zone 2 zone 2
Field housing COM253 with power supply 230 V Application of transmitter as related electrical equipment in
non-hazardous area or in simple pressurized apparatus;
application of sensor in hazardous area zone 2

Panel mounted housing COM223 with Application of transmitter as related electrical equipment in
power supply 230 V or 24 V non-hazardous area or in simple pressurised apparatus;
application of sensor in hazardous area zone 2

2
Liquisys M COM223/253

Measuring system A complete measuring system comprises:


Variant 1 (DX/DS with COS41)
• The transmitter Liquisys M COM223 or COM253 in version DX or DS
• An oxygen sensor COS41
• An immersion, flow or retractable assembly
Options: extension cable CMK, junction box VBM
Variant 2 (WX/WS with COS31, COS61 or COS71)
• The transmitter Liquisys M COM223 or COM253 in version WX or WS
• An oxygen sensor COS31, COS61 or COS71
• An immersion, flow or retractable assembly
Options: extension cable OMK, junction box VS

3 5

REL 1
ALARM
REL 2
CAL REL

REL 1

E REL 2

7 6

REL 1
ALARM
REL 2
CAL REL

REL 1

E REL 2

C07-COM2x3xx-14-06-00-xx-002.eps

Complete measuring system Liquisys M COM223/253


1 Oxygen sensor 5 Liquisys M COM253
2 Immersion assembly CYA611 6 Liquisys M COM223
3 Universal hanging assembly holder CYH101 7 Retractable assembly COA451
4 Weather protection cover CYY101

3
Liquisys M COM223/253

Input
Measured variables Oxygen
Temperature

Measuring range COS31:


Oxygen concentration 0 to 20 / 0 to 60 mg/l (ppm)
Oxygen saturation index 0 to 200 / 0 to 600 % SAT
Oxygen partial pressure 0 to 400 / 0 to 1200 hPa
COS41, COS61:
Oxygen concentration 0 to 20 mg/l (ppm)
Oxygen saturation index 0 to 200 % SAT
Oxygen partial pressure 0 to 400 hPa
COS71:
Oxygen concentration 0 to 20 mg/l (ppm)
Oxygen saturation index 0 to 200 % SAT
Oxygen partial pressure 0 to 400 hPa
Temperature: -10 to 60°C (14 to 140°F)

Cable specification Cable length:


COS31, COS61, COS71 max. 100 m (328 ft)
COS41 max. 50 m (164 ft)

O2 signal input Version DX/DS: 0 to 3000 nA


Version WX/WS: digital communication or 0 to -7500 mV

Binary inputs Voltage: 10 to 50 V


Power consumption: max. 10 mA

Current input 4 to 20 mA, galvanically separated


Load: 260 Ω at 20 mA (voltage drop 5.2 V)

Output
Current range 0/4 to 20 mA, galvanically separated, active

Error current 2.4 or 22 mA in case of an error

Load maximum 500 Ω

Transmission range COS31:


Oxygen concentration Δ 0.2 to Δ 20 / Δ 0.6 to Δ 60 mg/l (ppm)
Oxygen saturation index Δ 2 to Δ 200 / Δ 6 to Δ 600 % SAT
Oxygen partial pressure Δ 4 to Δ 400 / Δ 12 to Δ 1200 hPa
COS41, COS61:
Oxygen concentration Δ 0.2 to Δ 20 mg/l (ppm)
Oxygen saturation index Δ 2 to Δ 200 % SAT
Oxygen partial pressure Δ 4 to Δ 400 hPa
COS71:
Oxygen concentration Δ 0.02 to Δ 20 mg/l (ppm)
Oxygen saturation index Δ 0.2 to Δ 200 % SAT
Oxygen partial pressure Δ 0.4 to Δ 400 hPa
Temperature: Δ 7 to Δ 70°C (Δ 45 to Δ 160°F)

Resolution max. 700 digits/mA

4
Liquisys M COM223/253

Isolation voltage max. 350 VRMS/500 V DC

Overvoltage protection according to EN 61000-4-5

Auxiliary voltage output Output voltage: 15 V ± 0.6


Output current: max. 10 mA

Contact outputs Switching current with ohmic load (cos ϕ = 1): max. 2 A
Switching current with inductive load (cos ϕ = 0.4): max. 2 A
Switching voltage: max. 250 V AC, 30 V DC
Switching power with ohmic load (cos ϕ = 1): max. 500 VA AC, 60 W DC
Switching power with inductive load (cos ϕ = 0.4): max. 500 VA AC, 60 W DC

Limit contactor Pickup/dropout delay: 0 ... 2000 s

Controller Function (adjustable): pulse length/pulse frequency controller


Controller response: PID
Control gain Kp: 0.01 to 20.00
Integral action time Tn: 0.0 to 999.9 min
Derivative action time Tv: 0.0 to 999.9 min
Period for pulse length controller: 0.5 to 999.9 s
Frequency for pulse frequency controller: 60 to 180 min-1
Basic load: 0 to 40% of max. set value

Alarm Function (switchable): latching/momentary contact


Alarm threshold adjustment range: O2 / temperature: entire measuring range, depending
on sensor type
Alarm delay: 0 to 2000 s (min)
Monitoring time lower limit violation: 0 to 2000 min
Monitoring time upper limit violation: 0 to 2000 min

5
Liquisys M COM223/253

Power supply
Electrical connection variant 1
(DX/DS) A S
41
BN 11
42
NTC G
RD 12 43

K 47
90
K O2
WH 48
H
A 91 49
A
GN

57
31
mA
58
I
B 32
O2 59

51
33
mA 52
J
C 34 53

* 81 54

55
D 10-50 V K
82 56

* 93 23 +

24 -
10-50 V L
E 94 mA

~ =
85 L1 L+
15 V
F 86 N L–
M

C07-COM2x3xx-04-06-00-xx-001.eps

Electrical connection version DX or DS


A Sensor COS41 G Alarm (current-free contact position)
B Signal output 1 oxygen H Relay 1 (current-free contact position)
C Signal output 2 temperature I Relay 2 (current-free contact position)
D Binary input 1 (Hold) J Relay 3 (current-free contact position)
E Binary input 2 (Chemoclean) K Relay 4 (current-free contact position)
F Aux. voltage output L Current input 4 to 20 mA
M Power supply
* Aux. voltage output terminal 85/86 applicable

The device is approved for protection class II and is generally operated without a protective ground connection.

6
Liquisys M COM223/253

Electrical connection variant 2


(WX/WS) COS31/71 or A B C
S
COS61 with serial number YE 1 YE 87 +
79xxxx or later 8.5 V DC
GY 2 GY 0 0
BN 5 BN 88 - 8.5 V DC

41
BU 4 BU 97 B
RS 485 42
I
PK 3 PK 96 A 43

47
WH 7 WH 18
O2 48
J
GN 6 GN 19 49

57
31
mA 58
D K
32 59
O2

51
33
mA
52
L
E 34 53

* 81 54

55
F 10-50 V M
82 56

* 93 23 +

24 -
G 10-50 V N
94
mA
~ =
85 L1 L+
15 V
H N L–
86 O

C07-COM2x3xx-04-06-00-xx-003.eps

Electrical connection version WX/WS


A Oxygen sensor COS31/61/71 I Alarm (current-free contact position)
B Junction box VS with extension J Relay 1 (current-free contact position)
C COM253: Plug connection for oxygen sensor K Relay 2 (current-free contact position)
COM223: The sensor cable plug must be removed or L Relay 3 (current-free contact position)
junction box VS used M Relay 4 (current-free contact position)
D Signal output 1 oxygen N Current input 4 to 20 mA
E Signal output 2 temperature O Power supply
F Binary input 1 (Hold)
G Binary input 2 (Chemoclean)
H Aux. voltage output

* Aux. voltage output terminal 85/86 applicable

The device is approved for protection class II and is generally operated without a protective ground connection.

! Note!
The signals "Sensor signal" and "Alarm" are not used by COS61 and the TOP68-versions.

7
Liquisys M COM223/253

Electrical connection variant 2


(WX/WS) COS61 up to serial A B C
S
number 78xxxx
YE 1 YE 85 15 V
H 86

GY
41
87 +
GY 2 GY 0 8.5 V DC 42
0
I
BN 5 BN 88 - 8.5 V DC 43

47
BU 4 BU 97 B
RS 485 48
96
J
PK 3 PK A 49

57
WH 7 WH 18
O2
58
K
GN 6 GN 19 59

51
31
mA 52
D L
32 53
O2

54
33
mA mA
55
P E 34 M
mA 56

* 81 23 +

F 10-50 V 24 -
N
82
mA

*
~ =
93 L1 L+
N L–
G 10-50 V O
94

C07-COM2x3xx-04-06-00-xx-006.eps

Electrical connection version WX/WS for COS61


A Oxygen sensor H Aux. voltage output
B Junction box VS with extension I Alarm (current-free contact position)
C COM253: Plug connection for oxygen sensor J Relay 1 (current-free contact position)
COM223: The sensor cable plug must be removed or K Relay 2 (current-free contact position)
junction box VS used L Relay 3 (current-free contact position)
D Signal output 1 oxygen M Relay 4 (current-free contact position)
E Signal output 2 temperature N Current input 4 to 20 mA
F Binary input 1 (Hold) O Power supply
G Binary input 2 (Chemoclean) P Isolation converter
* Aux. voltage output terminal 85/86 applicable

The device is approved for protection class II and is generally operated without a protective ground connection.

! Note!
The signals "Sensor signal" and "Alarm" are not used by COS61 and the TOP68-versions.
Sensor COS61 uses the aux. voltage 15 V. This eliminates the galvanic isolation to the signal output 2.
To connect both signal outputs to a process control system, the inputs of the process control system must be
galvanically isolated. If the inputs are not galvanically isolated, you can connect "signal output 2" via an isolation
converter (0/4 - 20 ma / 0/4 - 20 mA) to the input of the process control system.

8
Liquisys M COM223/253

Connection of sensor The oxygen sensors are supplied with the measuring cable. To extend this cable, you have to use a junction
box and an extension cable (see "Accessories").

O2

S
11 12 90 91
BN RD WH GN

Shield
K A

CYK71

C07-COM2x3xx-04-06-00-xx-002.eps

COS41 to transmitter (DX/DS ) with CYK71 cable

8.5 V DC
8.5 V DC
8.5 V DC

8.5 V DC

O2
RS 485

RS 485
15 V
S _ S
+ 0 _
87 0 88 97 96 18 19 + 0 + 0
85 86 0 88 97 96 18 19
YE GY BN PK WH GN
Shield

BU YE GY BN BU PK WH GN
Shield

GY

OMK OMK

C07-COM2x3xx-04-06-00-xx-005.eps C07-COM2x3xx-04-06-00-xx-007.eps

COS31/71 to transmitter (WX/WS) with OMK cable COS61 to transmitter (WX/WS) with OMK cable

Power supply Depending on ordered version:


100/115/230 V AC +10/-15 %, 48 to 62 Hz
24 V AC/DC +20/-15 %

Power consumption max. 7.5 VA

Power supply protection Fine-wire fuse, medium-slow blow 250 V/3.15 A

9
Liquisys M COM223/253

Performance characteristic
Resolution Oxygen:
COS31, COS41, COS61: 0.01 mg/l / 0.1 % SAT / 1 hPa
COS71: 0.001 mg/l / 0.1 % SAT / 1 hPa
Temperature: 0.1°C (32°F)

Deviation of indicationa Display


Oxygen: max. 0.5 % of measuring range
Temperature: max. 1.0 % of measuring range
Signal output
Oxygen: max. 0.75 % of measuring range
Temperature: max. 1.25 % of measuring range

Repeatabilitya max. 0.2 % of measuring range

Temperature compensation 0 to 50°C (32 to 104°F)


range

Pressure compensation range 500 to 1100 hPa

Altitude adjustment range 0 to 4000 m (0 to 13124 ft)

Salinity adjustment range 0 to 4 %

Slope adjustment range COS31: 75 to 140 % (nominal 290 nA, in air, 20°C (68°F), 1013 hPa)
COS41: 75 to 140 % (nominal 290 nA, in air, 20°C (68°F), 1013 hPa)
COS61: 75 to 140 % (nominal 1340 nA, in air, 20°C (68°F), 1013 hPa)
COS71: 50 to 150 % (nominal 8000 nA, in air, 20°C (68°F), 1013 hPa)

a) acc. to IEC 746-1, for nominal operating conditions

10
Liquisys M COM223/253

Installation conditions
Installation instructions
Pg 13.5

Pg 7
Pg 16

11
(0.43)

M5

157
REL 1

CAL REL
REL 2
ALARM
(6.18)
REL 1

E REL 2

70 247
(2.76) (9.72)

Ø6
(0.24)

70
115 (2.76)
(4.53)
154
(6.06)
170
(6.69)
mm (inch)

C07-CxM253xx-06-06-00-en-001.EPS

Field instrument

Ø max. 60
(2.36”)
1

C07-CxM253xx-11-06-00-en-003.EPS

Mounting on pipes

11
Liquisys M COM223/253

1 Removable electronics box


2 Partition plate
3 Terminal blocks
4 Fuse
1 4

C07-CxM253xx-11-06-00-xx-001.EPS

Inside of field instrument


1

2
Ø6
(Ø 0.24)

154
(6.06)

mm (inch)
C07-CxM253xx-11-06-00-en-002.EPS

Wall mounting of the field instrument


1 Mounting holes
2 Protecting cap

3
2

1
3

C07-CxM253xx-11-06-00-xx-004.EPS

Mounting of the field instrument with mounting post and weather protection cover
1 -3 Mounting holes

12
Liquisys M COM223/253

6
(0.24)

96
(3.78)

92
(3.62)
90
(3.54)

139 149.5
(5.47) (5.89)

mm (inch)
C07-CxM223xx-06-06-00-en-001.EPS

Dimensions panel-mounted instrument

92+0.5
+0.02
(3.62 )

92+0.5
+0.02
(3.62 )

1
2

3
92
90
(3.62)
(3.54) 96 3
3
(3.78)
57
(2.24) 33
(1.30)

max. 45
approx. 25 139 (1.77) 6
(0.98) (5.47) (0.24)
approx. 165 mm (inch)
(6.50) *
C07-CxM223xx-11-06-00-en-001.EPS

Installation of the panel mounted instrument


1 Wall of control cabinet
2 Gasket
3 Tensioning screws
* Required installation depth

13
Liquisys M COM223/253

Environment
Ambient temperature -10 to +55°C (+14 to +131°F)

Ambient temperature limit –20 to +60°C (-4 to +140°F)

Storage and transport –25 to +65°C (-13 to +149°F)


temperature

Electromagnetic compatibility Interference emission and interference immunity acc. to EN 61326: 1997 / A1: 1998

Ingress protection Panel mounted instrument: IP 54 / NEMA 3S (front), IP 30 / NEMA 1 (housing)


Field instrument: IP 65 (NEMA 4X)

Relative humidity 10 to 95%, non-condensing

Mechanical construction
Dimensions Panel mounted instrument: 96 x 96 x 145 mm (3.78 x 3.78 x 5.71 inches)
Installation depth: approx. 165 mm (6.50")
Field instrument: 247 x 170 x 115 mm (9.72 x 6.69 x 4.53 inches)

Weight Panel mounted instrument: max. 0.7 kg (1.5 lb)


Field instrument: max. 2.3 kg (5.1 lb)

Materials Housing of panel mounted instrument: Polycarbonate


Field housing: ABS PC Fr
Front membrane: Polyester, UV-resistant

Terminals Cross section max. 2.5 mm2 (0.004 in2)

14
Liquisys M COM223/253

Human interface
Display elements

1 7
mg/l
R232

2 6

3 5
4
C07-COM2x3xx-19-06-00-en-001.eps

Operating elements
1 LC display for displaying the measured values and configuration data
2 Field for user labelling
3 4 main operating keys for calibration and device configuration
4 Changeover switch for automatic/manual mode of the relays
5 LEDs for limit contactor relay (switch status)
6 LED for alarm function
7 Display of the active contact and key for relay changeover in manual mode

The display simultaneously shows the current measured value and the temperature - the essential process data.
Brief information texts in the configuration menu provide assistance with parameter configuration.

Instrument control functions All instrument control functions are arranged in a logical menu structure. Following access code entry, the
individual parameters can be easily selected and modified as needed.

Certificates and approvals


4 symbol Declaration of conformity
The product meets the legal requirements of the harmonized European standards.
The manufacturer confirms compliance with the standards by affixing the 4 symbol.

Ex approval for zone 2 Explosion protection for Zone 2

Version Approval

COM253-..6... ATEX II 3G EEx nA[L] IIC T4

COM253-..4...
COM223-..4... ATEX II 3G [EEx nAL] IIC
COM223-..6...

15
Liquisys M COM223/253

Ordering information
Product structure Version
DX Sensor COS41 / 4 / 4HD, basic functions
DS Sensor COS41 / 4 / 4HD, with additional functions (Plus package)
WX Sensor COS31 / 61 / 71 / 3 / 3HD, basic functions
WS Sensor COS31 / 61 / 71 / 3 / 3HD, with additional functions (Plus package)

Power supply; approval


0 230 V AC
1 115 V AC
2 230 V AC; CSA Gen. Purp.
3 115 V AC; CSA Gen. Purp.
4 230 V AC; ATEX II 3G [EEx nAL] IIC
5 100 V AC
6 24 V AC/DC; ATEX II 3G [EEx nAL] IIC for COM223, EEx nA[L] IIC T4 for COM253
7 24 V AC/DC; CSA Gen. Purp.
8 24 V AC/DC

Output
0 1 x 20 mA, dissolved oxygen
1 2 x 20 mA, dissolved oxygen and temperature/actuating variable
3 PROFIBUS PA
4 PROFIBUS DP
5 1 x 20 mA, dissolved oxygen with HART®
6 2 x 20 mA, dissolved oxygen with HART® and temperature/actuating variable

Additional contacts; analogue input


05 Not selected
10 2 x relay (limit/controller/timer)
15 4 x relay (limit/controller/Chemoclean)
16 4 x relay (limit/controller/timer)
20 2 x relay (limit/controller/timer); current input
25 4 x relay with cleaning (limit/controller/timer/Chemoclean); current input
26 4 x relay with timer (limit/controller/timer); current input

COM253-
complete order code
COM223-

Additional functions of the • Current output table to cover large areas with varying resolution, fields O23x
Plus package • Process Check System (PCS): live check of the sensor, function group P
• Automatic cleaning function start, field F8
• At version DS: air pressure measurement

Scope of delivery The delivery of the field instrument includes:


• 1 transmitter COM253
• 1 plug-in screw terminal
• 1 cable gland Pg 7
• 1 cable gland Pg 16 reduced
• 2 cable glands Pg 13.5
• 1 operating instructions BA 199C/07/en
• versions with HART communication:
1 operating instructions Field Communication with HART, BA 208C/07/en
• versions with PROFIBUS communication:
1 operating instructions Field Communication with PROFIBUS PA/DP, BA 209C/07/en
• versions with explosion protection for hazardous area zone 2 (ATEX II 3G):
Safety instructions for use in explosion-hazardous areas, XA 194C/07/a3

16
Liquisys M COM223/253

The delivery of the panel mounted instrument includes:


• 1 transmitter COM223
• 1 set of plug-in screw terminals
• 2 tensioning screws
• 1 BNC-plug (solder-free)
• 1 operating instructions BA 199C/07/en
• versions with HART communication:
1 operating instructions Field Communication with HART, BA 208C/07/en
• versions with PROFIBUS communication:
1 operating instructions Field Communication with PROFIBUS PA/DP, BA 209C/07/en
• versions with explosion protection for hazardous area zone 2 (ATEX II 3G):
Safety instructions for use in explosion-hazardous areas, XA 194C/07/a3

Accessories
Sensors • Oxymax W COS31
oxygen sensor for drinking water and wastewater measurements, SS 1.4571 , potentiostatic
amperometric principle
ordering acc. to product structure, see Technical Information (TI285C/24/ae)
• Oxymax W COS41
oxygen sensor for drinking water and wastewater measurements, POM, amperometric principle
ordering acc. to product structure, see Technical Information (TI284C/24/ae)
• Oxymax W COS61
optical oxygen sensor for drinking water and wastewater measurements, SS 1.4571, fluorescence
quenching principle
ordering acc. to product structure, see Technical Information (TI387C/24/ae)
• Oxymax W COS71
oxygen sensor for trace measurement, SS 1.4571, potentiostatic amperometric principle
ordering acc. to product structure, see Technical Information (TI286C/24/ae)

Assemblies • Flow assembly COA250


for sensor installation in pipe lines, PVC;
ordering acc. to product structure (Technical Information TI111C/24/ae)
• Flow assembly COA260
for plate or wall mounting, for oxygen trace measurements;
ordering acc. to product structure (Technical Information TI310C/24/ae)
• Retractable assembly Cleanfit COA451
manually driven retractable assembly, stainless steel, with ball valve, for oxygen sensors;
ordering acc. to product structure (Technical Information TI368C/24/ae)
• Immersion assembly COA110
for sensor immersion in the basin, PVC pipe resp. PUR floating body with SS 1.4571 (AISI 316Ti) immersion
tube;
Ordering acc. to product structure (see Technical Information TI035C/24/ae)
• Immersion assembly Dipfit W CYA611
for sensor immersion in basins, open channels and tanks, PVC;
Ordering acc. to product structure (Technical Information TI166C/24/ae)
• Immersion assembly CYY105
for sensor immersion in basins, SS 1.4404 (AISI 316L) pipe, SS 1.4571 (AISI 316Ti) fitting;
Ordering acc. to product structure (Technical Information TI092C/24/ae)
• Basin rim holder CYY106
for sensor immersion in basins, SS 1.4301 (AISI 304);
Order no. CYY106-A
• Immersion assembly holder CYH101
for pH, ORP, oxygen, conductivity assemblies and for oxygen and turbidity sensors;
Ordering acc. to product structure (Technical Information TI092C/24/ae)

17
Liquisys M COM223/253

Connection accessories • Measuring cable OMK for oxygen sensors COS31, COS61 and COS71
for use as extension cable between junction box VS and transmitter, not terminated
sold by the metre - order no. 50004124
• Measuring cable CMK for oxygen sensor COS41
for use as extension cable between junction box VBM and transmitter, not terminated
sold by the metre - order no. 50005374
• VS junction box
with plug-in socket and 7-pole plug,
for cable extension from sensor (COS71, COS61, COS31, COS3 with SXP connector) to transmitter, IP 65;
order no. 50001054
• Junction box VBM
for cable extension for sensors COS41, COS4 (fixed cable versions),
with 10 terminals, IP 65 / NEMA 4X

Cable entry Pg 13.5 Order no. 50003987


Cable entry NPT ½" Order no. 51500177

Mounting accessories • Weather protection cover CYY101 for mounting of field housing, for outdoor installation
material: stainless steel 1.4031;
order no. CYY101-A

270
(10.63)

320
(12.60)

300
(11.81)

mm (inch)
C07-CYY101xx-00-06-00-en-001.eps

Weather protection cover for field instrument

18
Liquisys M COM223/253

• Kit for mounting of field housing on horizontal or vertical pipes (Ø max. 60 mm (2.36"))
order no. 50086842

90
(3.54) Ø max. 60
70 (2.36)
(2.76)

30
(1.18)

Ø8
(0.31)

M6
70 90
(2.76) (3.54)

Ø8 60
(0.31) (2.36)

Ø6
(0.24)
70
(2.76)
90 mm (inch)
(3.54)
C07-CxM2x3xx-00-06-00-en-001.eps

Pipe mounting kit

• Universal upright post CYY102


Square post for mounting of field housing, material: stainless steel 1.4301;
order no. CYY102-A

1495
(58.86)

150
(5.91)
60 x 60
120 (2.36 x 2.36)
(4.72)
mm (inch)
C07-CYY102xx-00-06-00-en-002.eps

Square post CYY102

Optoscope • Optoscope
Interface between transmitter and PC / laptop for service purposes.
The Windows software "Scopeware" required for the PC or laptop is supplied with the Optoscope. The
Optoscope is supplied in a sturdy plastic case with all the accessories required.
Order no. 51500650

19
Electric submersible pump for scum removal 
 
Electric  submersible  pumps  for  sewage:  body  pump,  motor  case,  foot  support  and  Shaft  in  AISI  304;  Dry 
motor insulation class F, Impeller in AISI 304. 
Single‐phase version already accompanied by level switch. 
Power 1.5 kW; 
Voltage 380 V; 
Flow 50‐200‐350‐500 liters/min; 
Prevalence 10,9‐9,6‐7,6‐4,5 m; 
Discharge pipeline diameter 2". 
 
 
 
Technical
Information CUC 101
TI 160C/07/en
50084213 Optoelectronical Measuring System
for Separation Zone and
Sludge Level Detection

In many instances in process


engineering, suspensions are separated
into their solid and liquid components
by sedimentation.
To operate this process economically
and efficiently in practice, it is
indispensable to monitor the separation
and transition zones of the clarification
and settling phases continuously.
For this task, Endress+Hauser offers the
CUC 101 measuring system.

Applications
• Wastewater treatment:
sludge thickener, secondary clarifier
• Water purification:
settling basin after flocculant dosage,
sludge height in contact sludge
process
• Mining:
thickening during coal washing
process
• Chemical industry:
static separation process

Benefits at a glance
• Reliable concentration measurement
using optical measuring process
• Direct, continuous measurement of
concentration levels using
zone-tracking immersion sensor
• Parallel concentration measurement
and height measurement for sludge
profile evaluation
• Simple configuration, calibration and
adjustment via menu-assisted user
interface
• Backlit display
• Sensor with 4-beam pulsed light
technology
• Safe position of sensor with Hold
function for measured values during
scraper passage
• Measured value pre-processing in
sensor reduces susceptibility to
interference during signal transfer
• Sensor replaceable without
recalibration in most cases
Measuring instrument The complete measuring system is
1
installed in a closed plastic housing.

2 The main system components include:


9 • turbidity measuring transmitter
3 • turbidity sensor
• stepper motor controller
4 • tracking unit (motor, cable drum,
10 signal transfer)
System design
11
5 The instrument is specially designed as
1 Cable entries
2 Terminal chamber a field housing for use outdoors and in
3 Electronics housing industrial plants. Most of the mechanical
6
4 User interface
5 Slipring 12 parts are made of stainless steel or
6 Cable drum plastic.
7
7 Cable guide
8 Turbidity sensor with
sensor weight and
protection guard
8
9 Stepper motor
controller
10 Stepper motor
11 Toothed belt ratio
12 Heater with
thermostat UC-T01.EPS

Measuring principle Multi-beam pulsed light process The signals of the two photodetectors
The CUC 101 measuring system was are separately converted into
specially designed to detect separation logarithmic functions and set into
zones and sludge levels in relation. This compensates for both
sedimentation processes. sensor fouling and component ageing.
Separation zones are detected by
measuring turbidity. This process is
based on the conventional multi-beam
pulsed light principle.

Turbidity is measured by light


absorption. The monochromatic light
sources are two long-life LEDs
(≥ 20,000 operating hours).

To eliminate interference from


extraneous light sources, the LEDs are
pulsed at a rate of several kHz.

S1 E1

Light source 1 Photodetector 1

S2 E2

Light source 2 Photodetector 2


Principle of measuring
light emission

2
Function The sensor generates a turbidity or A synchronisation input allows the
solids-dependent absorption signal sensor to run up quickly.
which is converted into a frequency
signal. The frequency signal is This is required for the following
transferred without interference via situations:
sliprings made of stainless steel. • scraper passage
• sensor cleaning
The measured signal is compared with • safety shut-down
a preselected reference value for
sludge concentration in the measuring The analogue signal is held during this
transmitter. If there is a deviation, the time at the value last measured. When
sensor moves either up or down until it the synchronisation contact opens, the
obtains the reference concentration sensor moves to its original position and
(separation zone). sends the current measured value again.
An additional alarm contact signals
In order to save time, the tracking when the measuring range is exceeded
speed is controlled. This means that or when the sensor is soiled.
the greater the difference between the
actual and reference concentration,
the faster the sensor approaches the
separation zone. The plastic cable drum
used for this purpose is driven by a
low-maintenance stepper motor.

An electronic device determines the


sludge level height from the number of
steps carried out by the stepper motor
and supplies the result as an analogue
signal. To avoid incorrect signals
caused by stepper losses, e.g. power
failure or maintenance work, an
automatic zero point compensation of
the height measurement takes place.
For this the sensor moves to a specific
reference point.

1
4
2

User interface

1 Large 14 mm display
4 1/2-digit for current
sludge level depth
2 LC display for menu
guidance
3 Membrane keypad
UC-T03.EPS
4 Mains switch

Operation The CUC 101 can be completely set up Programming levels which go beyond
and calibrated via the dirt-proof everyday operation processes are only
membrane keypad. The operator is accessible by entering a password.
guided interactively through the
operating menu. The interface is a All the calibration data and parameters
two-line plaintext display. are retained if there is a power failure or
when the device is shut down
A language selection menu permits the (non-volatile RAM).
device to be operated in various
languages.

3
Dimensions

465
436

660
647
555
min. 90°

250
34
108 208

Dimensions of
UC-T08.EPS
measuring transmitter

Pg 7
260

∅ 38

Dimensions of
sensor UC-T06.EPS

4
Installation

1/3 r

Continuous sludge level


measurement in
secondary clarifier.
Installation on
UC-T05.EPS
scraper bridge

Continuous
separation zone
measurement
UC-T04.EPS
in sludge thickener

5
Technical data
General data
Instrument designation Sludge level measuring system CUC 101
Measuring transmitter

Mechanical data Dimensions (L x W x D) 647 × 436 × 250 mm


Total weight including sensor and tracking unit approx. 30 kg
Display LED display (14 mm) for current measured value,
2-line LC display (5 mm) for programming

Materials Housing Polyester


Connector between electronics and tracking unit
Sight glass Polycarbonate
Protection class IP 30

Input Signal input 1 Measuring input


Measured variable Turbidity measurement, height measurement
Principle of turbidity measurement Multi-beam pulsed light process
Measuring light Infrared light at 880 nm
Measuring range 0 ... 12 g/l
Accuracy ±1 % of measured value
Reproducibility 0.5 %
Height measurement Stepper motor control
Measuring range 0 ... 11 m, free parameter entry
Signal input 2 (24 V DC) Synchronisation, e.g. to run up sensor during
scraper passage
Signal input 2 (24 V DC) Profile run

Output Signal output 1 0/4 ... 20 mA for sludge level measurement (height)
Signal output 2 0/4 ... 20 mA for solids measurement (concentration)
Load Max. 500 Ω
Switching outputs 2 limit contacts, freely configurable
1 relay contact for sensor cleaning,
1 relay contact for alarm signal
1 relay contact each for messages 1 and 2
Switching power 2 A at 115/230 V AC, 1 A at 30 V DC

Electrical connection Power supply 230/115 V AC, 50/60 Hz +6 ... –10%


Power consumption Max. 105 VA (electronics + heater)

Heater Heating capacity Thermostatically controlled, 55 VA

Ambient conditions Ambient temperature –20 ... +60 °C

Reeling unit

Components Cable drum (w x ∅ ) 210 x ∅ 160 mm


Cable length 13 m
Drive Stepper motor with worm gear and toothed belt
Stepping rate 200 steps per revolution
Signal transfer Noble metal sliprings
Zone-tracking speed Max. 10 cm /s
Sensor

Physical data Dimensions 260 x ∅ 38 mm

Material Sensor Stainless steel SS 316 Ti and polyoxymethylene (POM)


Sensor cable Polyurethane jacket
Sensor weight Stainless steel SS 316 Ti and polyamide 6.6 GFRP
Protection guard Stainless steel SS 316 Ti

Height measurement Max. sensor stroke 11,4 m

Operating conditions Max. temperature 50°C


Pressure Max. 6 bar

Subject to modifications.

6
Accessories ❏ Railing-mounting bracket with
weather protection cover
Order No.: 51503584

❏ Cleaning brush for cable


Order No.: 51503585

❏ Sensor rinsing device


stainless steel VA, DN 200
incl. solenoid valve
Order No.: 51503586

❏ Sensor rinsing device


plastic PP, DN 300
incl. solenoid valve
Order No.: 51503587

❏ Sensor protection guard with


90° angle bracket
Order No.: 51503783

Product structure Sludge level measuring system CUC 101

Version
A Standard
Y Special version

Power supply
0 Power supply 230 V AC, 50/60 Hz
1 Power supply 115 V AC, 50/60 Hz
9 Special version

CUC 101- complete order code

7
Technical Information

Vibration Limit Switch


Level limit switch for all liquids.
Suitable for use in hazardous areas, food and pharmaceuticals

The function is not affected by flow, turbulence, bubbles,


foam, vibration, bulk solids content or build-up.
The Liquiphant is thus the ideal substitute for float
switches.
FTL50:
Compact design, ideal for mounting in pipes and for
installation in areas difficult to access
FTL51:
With extension pipe up to 3 m
(6 m on request)
FTL50H, FTL51H:
With polished tuning fork and easy-to-clean process
connections and housings for food and pharmaceutical
applications.
High corrosion-resistant AlloyC4 (2.4610) is available for
the fork and process connections for applications in very
aggressive liquids.
EEx ia, EEx de and EEx d protection enable it to be used
in hazardous areas.
Your benefits
• Use in safety systems requiring functional safety
to SIL2/SIL3 in accordance with IEC 61508/
IEC 61511-1
• Large number of process connections to choose from:
universal usage
• Wide variety of electronics, e.g. NAMUR, relay,
thyristor, PFM signal output: the right connection for
every process control system
Application • PROFIBUS PA protocol:
The Liquiphant M is a level limit switch for use in all for commissioning and maintenance
liquids • No calibration: quick, low-cost start-up
– for process temperatures of –50 °C to 150 °C • No mechanically moving parts: no maintenance,
– for pressures up to 100 bar no wear, long operating life
– for viscosity up to 10000 mm2/s • Monitoring of fork for damage: guaranteed function
– for densities 0.5 g/cm3 or 0.7 g/cm3 other settings • FDA approved materials (PFA Edlon)
available on request
– foam detection on request
Liquiphant M FTL50(H), FTL51(H)

Table of contents

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


Level limit detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Function and system design. . . . . . . . . . . . . . . . . . . . . 4 Electronic insert FEL56 (NAMUR L-H edge) . . . . . . . 13
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electronic versions for level limit switches . . . . . . . . . . . . . . . . . . 5 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electronic versions for level sensor . . . . . . . . . . . . . . . . . . . . . . . . 5 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electronic version for density computer FML621 . . . . . . . . . . . . . 5 Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electronic insert FEL58 (NAMUR H-L edge) . . . . . . . 14
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Measuring range (detection range) . . . . . . . . . . . . . . . . . . . . . . . . 5 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Electronic insert FEL51 (AC 2-wire) . . . . . . . . . . . . . . 6 Electronics FEL58 (NAMUR H-L edge,
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in compact housing). . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electronics FEL51 (AC, in compact housing). . . . . . . . 7
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electronic insert FEL57 (PFM). . . . . . . . . . . . . . . . . . 16
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electronic insert FEL52 (DC PNP) . . . . . . . . . . . . . . . . 8
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electronic insert FEL50A (PROFIBUS PA) . . . . . . . . . 18
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Electronics FEL52 (DC PNP, in compact housing) . . . . 9 Electronic insert FEL50D (Density) . . . . . . . . . . . . . . 20
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Light signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electronic insert FEL54 (AC/DC with relay output) . 11
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Connection and function . . . . . . . . . . . . . . . . . . . . . . 22
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fail-safe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Switching time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connectable load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Switch-on behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Electronic insert FEL55 (8/16 mA) . . . . . . . . . . . . . . 12 Performance characteristics. . . . . . . . . . . . . . . . . . . . 22


Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2
Liquiphant M FTL50(H), FTL51(H)

Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Sliding sleeves for unpressurised operation . . . . . . . . . . . . . . . . . 49


Influence of medium temperature . . . . . . . . . . . . . . . . . . . . . . . 22 High pressure sliding sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Influence of product density . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Transparent cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Influence of medium pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Cover with sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Circular connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Supplementary Documentation . . . . . . . . . . . . . . . . . 52
Examples of mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Functional Safety (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Safety Instructions (ATEX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety Instructions (NEPSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Ambient temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Medium conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Thermal shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Medium pressure pe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
State of aggregation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Solids content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lateral loading capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 27
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dimensions in mm (1 mm = 0,0394 in) . . . . . . . . . . . . . . . . . . . 28
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electronic inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Compact housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 38


General approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CRN-approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Other certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Combination of housings and electronic inserts . . . . . . . . . . . . . 38

Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 40
Product structure Liquiphant M FTL50, FTL51 . . . . . . . . . . . . . 40
Product structure Liquiphant M FTL50H, FTL51H . . . . . . . . . . . 44

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Welding neck G ¾ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Welding neck G 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Welding neck G 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Welding neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DRD welding flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lap joint flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lap joint flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3
Liquiphant M FTL50(H), FTL51(H)

Application
Level limit detection Maximum or minimum detection in tanks or pipes containing all kinds of liquids, including use in hazardous
areas, food and pharmaceuticals

L00-FTL5xxxx-11-05-xx-xx-000

Function and system design


Measuring principle The sensor's fork vibrates at its intrinsic frequency.
This frequency is reduced when covered with liquid. The change in frequency then activates a limit switch.

Modularity Level limit switch


FEL51/52/54
Liquiphant M FTL with electronic versions
FEL51, FEL52, FEL54

L00-FTL5xxxx-15-05-xx-xx-000

Level sensor
FEL55/56/57/58/50A
Liquiphant M FTL with electronic versions
FEL55, FEL56, FEL57, FEL58
Ex i
for connecting to a separate switching unit or
or an isolating amplifier FEL50A Switching unit
for connecting to PROFIBUS PA segment PLC
Isolating
amplifier
Segment
coupler

EX EX

L00-FTL5xxxx-15-05-xx-en-000

4
Liquiphant M FTL50(H), FTL51(H)

Electronic versions FEL51:


for level limit switches Two-wire AC version;
Switch the load directly into the power supply circuit via the thyristor.
FEL52:
Three-wire DC version;
Switch the load via the transistor (PNP) and separate connection.
FEL54:
Universal current version with relay output;
Switch the loads via 2 floating change-over contacts.

Electronic versions FEL55:


for level sensor For separate switching unit; signal transmission 16/8 mA along two-wire cabling.
FEL56:
For separate switching unit; signal transmission L-H edge 0.6…1.0 / 2.2…2.8 mA
to EN 50227 (NAMUR) along two-wire cabling.
FEL58:
For separate switching unit; signal transmission H-L edge 2.2…3.5 / 0.6…1.0 mA
to EN 50227 (NAMUR) along two-wire cabling.
Checking of connecting cabling and other devices by pressing a key on the electronic insert.
FEL57:
For separate switching unit; PFM signal transmission;
Current pulses superposed on the power supply along the two-wire cabling.
Cyclical checking from the switching unit without changing levels.
FEL50A:
For connecting to PROFIBUS PA;
Cyclic and acyclic data exchange acc. to PROFIBUS PA Profile 3.0 Discrete Input

Electronic version FEL50D:


for density computer FML621 For separate Density Computer FML621.

Galvanic isolation FEL51, FEL52, FEL50A:


Between sensor and power supply
FEL54:
Between sensor and power supply and load
FEL55, FEL56, FEL57, FEL58, FEL50D:
See switching unit connected

Design FTL50: Compact


FTL51: With extension pipe
FTL50H: Compact, with polished tuning fork and hygienic process connections
FTL51H: With extension pipe, polished tuning fork and hygienic process connections

Input
Measured variable Level (limit value)

Measuring range FTL50:


(detection range) Depends on mounting point.
FTL51:
Depends on mounting point and the pipe extension. Standard 3000 mmm (up to 6000 mm on request)

Product density Adjustment on the electronic insert > 0.5 g/cm3 or > 0.7 g/cm3 (other on request)

5
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL51 (AC 2-wire)


Power supply Supply voltage: 19...253 V AC
Power consumption: < 0.83 W
Residual current consumption: < 3.8 mA
Short-circuit protection
FEM51 overvoltage protection: overvoltage category III

Electrical connection Two-wire AC connection


Always connect in series with a load!
FEL51
Check the following:
• The residual current in blocked state
(up to 3.8 mA)
• that for low voltage 1 2
– the voltage drop across the load is such * External load R
that the minimum terminal voltage at the must be connected
electronic insert (19 V) when blocked is
not undershot. min.
– the voltage drop across the electronics when 19 V
switched through is observed
(up to 12 V) 1A
• that a relay cannot de-energise with holding
power below 3.8 mA.
If this is the case, a resistor should be *
connected parallel to the relay. An RC module is R
available under modification no. MVT2Y1278.
• When selecting the relay, pay attention to
the holding power/rated power
(See "Connectable load") L1 N N PE
(Ground)
U~ max. 253 V AC
50/60 Hz
L00-FTL5xxxx-04-05-xx-en-007

Output signal Safety mode Level Output signal LEDs


green red

IL
1 2
IL = load current Max.
(switched through)
< 3.8 mA
1 2
< 3.8 mA = residual current
(blocked)
IL
1 2
= lit
Min.

= unlit < 3.8 mA


1 2
L00-FTL2xxxx-07-05-
xx-xx-000 L00-FTL5xxxx-04-05-xx-xx-001

Signal on alarm Output signal on power failure or in the event of damaged sensor: < 3.8 mA

Connectable load • For relays with a minimum holding power/rated power > 2.5 VA at 253 V AC (10 mA) or
> 0.5 VA at 24 V AC (20 mA)
• Relays with a lower holding power/rated power can be operated by means of an RC module connected
inparallel
• For relays with a maximum holding power/rated power < 89 VA at 253 V AC or < 8.4 VA at 24 V AC
• Voltage drop across FEL51 max. 12 V
• Residual current with blocked thyristor max. 3.8 mA
• Load switched directly into the power supply circuit via the thyristor.
Transient (40 ms) max. 1.5 A, max. 375 VA at 253 V or max. 36 VA at 24 V (not short-circuit proof)

6
Liquiphant M FTL50(H), FTL51(H)

Electronics FEL51 (AC, in compact housing)


Power supply Supply voltage: 19...253 V AC
Power consumption: < 0.83 W
Residual current consumption: < 3.8 mA
Short-circuit protection
FEM51 overvoltage protection: overvoltage category III

Electrical connection Two-wire AC connection


Always connect in series with a load!
Connector MAX MIN
FTL5#(H)- #######C3# (GN/YE) (GN/YE)
Check the following: 1 1
• The residual current in (BU) (BU) 2
(BK)
blocked state (up to 3.8 mA)
• that for low voltage 3
(BN)
– the voltage drop across
> 19 V > 19 V
the load is such that the
minimum terminal voltage R R
at the electronic insert 1.0 A 1.0 A
(19 V) when blocked is not
PE L1 N PE L1 N
undershot. (Ground) (Ground)
– the voltage drop across
FTL5#(H)- #######D3#
the electronics when switched (Pg11) 1 1 2
through is or
observed (up to 12 V). FTL5#(H)- #######E3#
(NPT ½") 3
• That a relay
cannot de-energise with > 19 V > 19 V
holding power below 3.8 mA.
If this is the case, a resistor R R
1.0 A 1.0 A
should be connected parallel
to the relay. PE L1 N PE L1 N
(RC module available on request). (Ground) (Ground)
L00-FTL5xxxx-04-05-xx-en-008

Output signal Safety mode Level Output signal LEDs


green red

IL
1 3
IL = load current Max.
(switched through)
< 3.8 mA
1 3
< 3.8 mA = residual current
(blocked)
IL
1 2
= lit
Min.

= unlit < 3.8 mA


1 2
L00-FTL2xxxx-07-05-
xx-xx-000 L00-FTL5xxxx-04-05-xx-xx-001a

Signal on alarm Output signal on power failure or in the event of damaged sensor: < 3.8 mA

Connectable load • For relays with a minimum holding power/rated power > 2.5 VA at 253 V AC (10 mA) or
> 0.5 VA at 24 V AC (20 mA)
• Relays with a lower holding power/rated power can be operated by means of an RC module connected
inparallel
• For relays with a maximum holding power/rated power < 89 VA at 253 V AC or < 8.4 VA at 24 V AC
• Voltage drop across FEL51 max. 12 V
• Residual current with blocked thyristor max. 3.8 mA
• Load switched directly into the power supply circuit via the thyristor.
Transient (40 ms) max. 1.5 A, max. 375 VA at 253 V or max. 36 VA at 24 V (not short-circuit proof)

7
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL52 (DC PNP)


Power supply Supply voltage: 10…55 V DC
Ripple: max. 1.7 V, 0…400 Hz
Current consumption: max. 15 mA
Power consumption: max. 0.83 W
Reverse polarity protection
Overvoltage protection FEL52: overvoltage category III

Electrical connection Three-wire DC connection


Preferably used with programmable
logic controllers (PLC). FEL52

DI module as per EN 61131-2.


Positive signal at switching output of
the electronics (PNP);
Output blocked on reaching limit. 1 2 3
(+)

0.5 A

e.g.
Relay
PLC

L+ L–
U–
... 10…55 V DC

L00-FTL5xxxx-04-05-xx-en-001

Output signal Safety mode Level Output signal LEDs


green red

L+ IL +
1 3
IL = load current Max.
(switched through)
< 100 µA
1 3
< 100 μA = residual current
(blocked)
L+ IL +
1 3
= lit Min.

= unlit < 100 µA


1 3
L00-FTL2xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-004
xx-xx-000

Signal on alarm Output signal on power failure or in the event of damaged sensor: < 100 μA

Connectable load • Load switched via the transistor and separate PNP connection, max. 55 V DC
• Load current max. 350 mA (pulsed overload and short-circuit protection)
• Residual current < 100 μA (with transistor blocked)
• Capacitive load max. 0.5 μF at 55 V, max. 1.0 μF at 24 V
• Residual voltage < 3 V (with transistor switched through)

8
Liquiphant M FTL50(H), FTL51(H)

Electronics FEL52 (DC PNP, in compact housing)


Power supply Supply voltage: 10…55 V DC
Ripple: max. 1.7 V, 0…400 Hz
Current consumption: max. 15 mA
Power consumption: max. 0.83 W
Reverse polarity protection
Overvoltage protection FEL52: overvoltage category III

Electrical connection Three-wire DC connection


Preferably used with programmable
Connector MAX MIN
logic controllers (PLC).
DI module as per EN 61131-2. FTL5#(H)- #######N3# 2 1 2 1
(M12x1) (WT) (BN) (WT) (BN)
Positive signal at switching 52018763
output of the electronics (PNP); 3 4 3 4
Output blocked on reaching limit. (BU) (BK) (BU) (BK)

R R
FTL5#(H)- #######N3#
(M12x1)
52010285 / 52024216 0.5 A 0.5 A

L– L+ L– L+

FTL5#(H)- #######D3#
(Pg11) 1 1
or
2 2
FTL5#(H)- #######E3#
(NPT ½") 3 + 3
+
R
– R

0.5 A 0.5 A

PE L– L+ PE L– L+
(Ground) (Ground)

FTL5#(H)- #######C3# (GN/YE) (GN/YE)


1 2 1 2
(BU) (BK) (BU) (BK)

3 + 3
(BN) (BN) +
R
– R

0.5 A 0.5 A

PE L– L+ PE L– L+
(Ground) (Ground)

L00-FTL5xxxx-04-05-xx-en-010

Output signal With valve connector or cable tail


Safety mode Level Output signal LEDs
green red

L+ IL +
3 2
IL = load current Max.
(switched through)
L+ < 100 µA +
3 2
< 100 μA = residual current
(blocked) L+ +
IL
2 3
= lit
Min.

= unlit L+ < 100 µA +


2 3
L00-FTL2xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-004a
xx-xx-000

9
Liquiphant M FTL50(H), FTL51(H)

With M12x1 connector 52010285 / 52024216 (without LEDs)


gn ye
rd Safety mode Level Output signal LEDs

L00-FTL5xxxx-16-05-
xx-xx-002
L+ IL –
1 2
Max.
IL = load current
L+ < 100 µA –
(switched through) 1 2

< 100 μA = residual current L+ –


(blocked) IL
1 4
Min.
= lit
L+ < 100 µA –
= unlit 1 4
L00-FTL5xxxx-04-05-xx-xx-010

L00-FTL2xxxx-07-05-
xx-xx-000

With M12x1 connector 52018763 (with LEDs)


ye 1

ye 2 gn
Safety mode Level Output signal LEDs

L00-FTL5xxxx-16-05-
xx-xx-001
L+ IL –
1 2
Max.
IL = load current
L+ < 100 µA –
(switched through) 1 2

< 100 μA = residual current L+ –


(blocked) IL
1 4
Min.
= lit
L+ < 100 µA –
= unlit 1 4
L00-FTL5xxxx-04-05-xx-xx-011

L00-FTL2xxxx-07-05-
xx-xx-000

Signal on alarm Output signal on power failure or in the event of damaged sensor: < 100 μA

Connectable load • Load switched via the transistor and separate PNP connection, max. 55 V DC
• Load current max. 350 mA (pulsed overload and short-circuit protection)
• Residual current < 100 μA (with transistor blocked)
• Capacitive load max. 0.5 μF at 55 V, max. 1.0 μF at 24 V
• Residual voltage < 3 V (with transistor switched through)

10
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL54 (AC/DC with relay output)


Power supply Supply voltage: 19…253 V AC, 50/60 Hz or 19…55 V DC
Power consumption: max. 1.3 W
Reverse polarity protection
Overvoltage protection FEL54: overvoltage category III

Electrical connection Universal current connection with relay output


Power supply:
FEL54
Please note the different voltage ranges
for AC and DC.

Output:
When connecting an instrument with 1 2 3 4 56 7 8
high inductance, provide a spark arrester
to protect the relay contact.
A fine-wire fuse (depending on the
load connected) protects the relay
contact on short-circuiting.
Both relay contacts switch simultaneously.
*
0.5 A
* When jumpered, the relay
output works with NPN logic.

** See below "Connectable load"

NO C NC NO C NC
a u r a u r

L1 N PE ** **
L+ L– (Ground)

U~ 19…253 V AC, 50/60 Hz


U–
... 19… 55 V DC

L00-FTL5xxxx-04-05-xx-xx-002

Output signal Safety mode Level Output signal LEDs


green red

3 4 5 6 7 8
Max.

= relay energised 3 4 5 6 7 8

= relay de-energised

3 4 5 6 7 8
= lit
Min.

= unlit
3 4 5 6 7 8
L00-FTL2xxxx-07-05-
xx-xx-001 L00-FTL5xxxx-04-05-xx-xx-005

Signal on alarm Output signal on power failure or in the event of damaged sensor: relay de-energised

Connectable load • Loads switched via 2 floating change-over contacts (DPDT)


• I~ max. 6 A (Ex de 4 A), U~ max. 253 V AC; P~ max. 1500 VA, cos ϕ = 1, P~ max. 750 VA, cos ϕ > 0.7
• I% max. 6 A (Ex de 4 A) to 30 V DC, I% max. 0.2 A to 125 V
• When connecting a low-voltage circuit with double isolation according to IEC 1010 the following applies:
total of voltages of relay output and power supply max. 300 V

11
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL55 (8/16 mA)


Power supply Supply voltage: 11...36 V DC
Power consumption: < 600 mW
Reverse polarity protection
Overvoltage protection FEL55: overvoltage category III

Electrical connection Two-wire connection for separate switching unit


For connecting to programmable
FEL55
logic controllers (PLC).
AI module 4...20 mA to EN 61131-2.
Output signal jump from high to low
current on limit.
1 2

EEx ia

EX

EX

– +
U–
... 11…36
11…36 V DC
e.g. PLC
L00-FTL5xxxx-04-05-xx-en-000

Output signal Safety mode Level Output signal LEDs


green red

+ ~16 mA
2 1
Max.
+ ~8 mA
~ 16 mA = 16 mA ± 5 % 2 1

~ 8 mA = 8 mA ± 6 %
+ ~16 mA
2 1
= lit
Min.

= unlit + ~8 mA
2 1
L00-FTL2xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-006
xx-xx-000

Signal on alarm Output signal on power failure or in the event of damaged sensor: < 3.6 mA

Connectable load • R = (U - 11 V) : 16.8 mA


• U = connection voltage: 11…36 V DC
Example:
PLC with 250 Ω loop powered input

250 Ω = (U – 11V) / 16, 8 mA


4,2 [Ω/Α] = U – 11 V
U = 15,2 V

12
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL56 (NAMUR L-H edge)


Power supply Power consumption: < 6 mW bei I < 1 mA; < 38 mW bei I = 2,2...4 mA
Connection data interface: IEC 60947-5-6

Electrical connection Two-wire connection for separate switching unit


For connecting to isolating amplifiers
acc. to NAMUR (IEC 60947-5-6), FEL56
e.g. FXN421, FXN422, FTL325N,
FTL375N or Commutec SIN100,
SIN110 from Endress+Hauser.
Output signal jump from low 1 2
to high current on limit.
(L-H edge)

Connecting to multiplexer: EEx ia


Set clock time to min. 2 s.
EX

I
EX
L

– +
Isolating amplifier
to IEC 60947-5-6
(NAMUR)

L00-FTL5xxxx-04-05-xx-en-004

Output signal Safety mode Level Output signal LEDs


green red

0.6 …
+ 1.0 mA
2 1
Max.
2.2 …
+ 2.8 mA
2 1

= lit 0.6 …
+ 1.0 mA
2 1
= flashes
Min.
2.2 …
= unlit + 2.8 mA
2 1
L00-FTL5xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-003
xx-xx-002

Signal on alarm Output signal in the event of damaged sensor: > 2.2 mA

Connectable load • See Technical Data of isolating amplifier connected according to IEC 60947-5-6 (NAMUR)

13
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL58 (NAMUR H-L edge)


Power supply Power consumption: < 6 mW bei I < 1 mA; < 38 mW bei I = 2,2...4 mA
Connection data interface: IEC 60947-5-6

Electrical connection Two-wire connection for separate switching unit


For connecting to isolating amplifiers
FEL58
acc. to NAMUR (IEC 60947-5-6),
e.g. FXN421, FXN422, FTL325N,
FTL375N or Commutec SIN100,
SIN110 from Endress+Hauser.
Output signal jump from high 1 2
to low current on limit.
(H-L edge)
EEx ia
Additional function:
Test key on the electronic insert.
Pressing the key breaks the connection EX
to the isolating amplifier.
H

! Note! I
EX
For Ex-d applications, the additional function L
can only be used if the housing is not exposed
to an explosive atmosphere.

Connecting to multiplexer: – +
Set clock time to min. 2 s. Isolating amplifier
to IEC 60947-5-6
(NAMUR)

L00-FTL5xxxx-04-05-xx-en-002

Output signal Safety mode Level Output signal LEDs


green yellow
2.2 …
+ 3.5 mA
2 1
Max.
0.6 …
+ 1.0 mA
2 1

= lit 2.2 …
+ 3.5 mA
2 1
= flashes
Min.
0.6 …
= unlit + 1.0 mA
2 1
L00-FTL5xxxx-07-05- L00-FTL5xxxx-04-05-xx-xx-007
xx-xx-002

Signal on alarm Output signal in the event of damaged sensor: < 1.0 mA

Connectable load • See Technical Data of isolating amplifier connected according to IEC 60947-5-6 (NAMUR)
• Connection also to isolating amplifiers which have special safety circuits (I > 3.0 mA)

14
Liquiphant M FTL50(H), FTL51(H)

Electronics FEL58 (NAMUR H-L edge,


in compact housing)
Power supply Power consumption: < 6 mW bei I < 1 mA; < 38 mW bei I = 2,2...4 mA
Connection data interface: IEC 60947-5-6

Electrical connection Two-wire connection for separate switching unit


For connecting to isolating
Connector MAX MIN
amplifiers acc. to
FTL5#(H)- #######N3#
NAMUR (IEC 60947-5-6), (M12x1)
e.g. FXN421, FXN422, 2 1 2 1
52018763 (BN) (BN)
(WT) (WT)
FTL325N, FTL375N
or Commutec SIN100,
3 4 3 4
SIN110 from Endress+Hauser. (BU) (BK) (BU) (BK)
Output signal jump from high FTL5#(H)- #######N3#
(M12x1)
to low current on limit. 52010285 / 52024216

(H-L edge) – + – +

Additional function: FTL5#(H)- #######D3#


If the test magnet is held (Pg11)
or 1 1
against the marking on the 2
FTL5#(H)- #######E3#
nameplate, the output signal (NPT ½")
is inverted. 3

Connecting to multiplexer:
Set clock time to min. 3 s. + – + –

FTL5#(H)- #######C3#
The NAMUR interface has 1 1 2
(BU) (BU) (BK)
a defined power consumption.
Thus, it is not possible to use
the M12 connector with 3
integrated LED (52018763). (BN)

+ – + –

L00-FTL5xxxx-04-05-xx-en-009

Output signal Safety mode Level Output signal LEDs


green yellow
2.2…
+ 3.5 mA –
1 3
Max.
0.6…
+ 1.0 mA –
1 3

= lit 2.2…
+ 3.5 mA –
1 2
= flashes Min.
0.6…
= unlit + 1.0 mA –
1 2
L00-FTL5xxxx-07-05-
L00-FTL5xxxx-04-05-xx-xx-007a
xx-xx-002

Signal on alarm Output signal in the event of damaged sensor: < 1.0 mA

Connectable load • See Technical Data of isolating amplifier connected according to IEC 60947-5-6 (NAMUR)
• Connection also to isolating amplifiers which have special safety circuits (I > 3.0 mA)

Endress+Hauser 15
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL57 (PFM)


Power supply Supply voltage: 9,5...12,5 V DC
Current consumption: 10...13 mA
Power consumption: < 150 mW
Reverse polarity protection

Electrical connection Two-wire connection for separate switching unit


For connecting to switching units
FEL57
Nivotester FTL320, FTL325P,
FTL370, FTL372, FTL375P
(also with cyclical checking)
Commutec SIF101, SIN111
from Endress+Hauser. 1 2
Output signal jump of PFM signal
from high to low frequency
when sensor is covered.
Switching between minimum/maximum EEx ia
safety in the Nivotester.
EX
Additional function "cyclical checking":
After interruption of the power supply,
a test cycle is activated which checks PFM
50 /
the sensor and electronics without any 150 Hz
change in level. EX
Approved for overfill protection acc. to WHG,
Germany. – + Nivotester
The following can be switched at the FTL320
7 8 FTL325P 1CH
electronic insert:
33 34 FTL325P 3CH
– Standard (STD): 37 38
for low corrosive liquids; FTL370/372
simulation approx. 8 s d4 d2 FTL375P 1CH
Input 1
tuning fork exposed – covered – exposed.
– Extended (EXT): FTL372
z4 z2 FTL375P 2CH
for highly corrosive liquids; Input 2
simulation approx. 41 s FTL375P 3CH
z6 d6
tuning fork exposed – covered – corroded – Input 3
exposed.
Commutec S
2 1
The check is activated and monitored at the SIF101, SIF111
switching unit. L00-FTL5xxxx-04-05-xx-en-003

16
Liquiphant M FTL50(H), FTL51(H)

Switching behaviour of the connected device:

Fail-safe mode Setting Fork Switching status of relay in switching unit


set at at FEL57 on = energised off = de-energised
switching unit
Test start End of test start
(power off) (power on)
>3s

Max. STD free on off ~ 5 s off ~ 2 s on ~ 2 s off on


Max. EXT free on off ~ 5 s off ~ 2 s on ~ 35 s off on
Max. STD covered off off off
Max. EXT covered off off off
Min. STD free off ~ 3 s on ~ 5 s off ~ 3 s on off
*
Min. EXT free off ~ 3 s on ~ 7 s off ~ 30 s on off
*
Min. STD covered on ~ 3 s on ~ 5 s off on
*
Min. EXT covered on ~ 3 s on ~ 5 s off ~ 35 s on ~ 3 s off on
*
L00-FTL5xxxx-05-05-xx-en-000

* De-energised on power supply failure

Please note this switching response and function of the plant, especially when replacing a Liquiphant with an
EL17Z or FEL37 electronic insert by a Liquiphant M with the FEL57 electronic insert.

Output signal Safety mode Level Output signal LEDs


(PFM) green yellow

150 Hz

= lit

= unlit 50 Hz

L00-FTL2xxxx-07-05-
xx-xx-000
L00-FTL5xxxx-04-05-xx-xx-008

Signal on alarm Output signal on power failure or in the event of damaged sensor: 0 Hz

Connectable load • Floating relay contacts in the connected switching unit Nivotester FTL320, FTL325P, FTL370, FTL372,
FTL375P or Commutec SIF101, SIF111
• For contact load see the Technical Data of the switching unit

17
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL50A (PROFIBUS PA)


Power supply Bus voltage: 9...32 V DC
Bus current:
• 12,5 mA +/– 1,0 mA (Software Version: 01.03.00, Hardware Version: 02.00)
• 10,5 mA +/– 1,0 mA (Software Version: 01.03.00, Hardware Version: 01.00)

Electrical connection Two-wire connection for power supply and data transfer

For connecting to PROFIBUS PA


FEL50A

Additional functions:
– Digital communication enables the
representation, reading and editing
1 2
of the following parameters:
Fork frequency, switch-on frequency,
switch-off frequency, switch-on time and
switch-off time, status, measured value,
density switch.
– Matrix locking possible
– Switch to WHG mode possible EX
(WHG approval).
– For a detailed description see BA198F

EX

PA– PA+



PROFIBUS PA

U–
... 9…32 V DC


Segment coupler

L00-FTL5xxxx-04-05-xx-en-005

PC with Commuwin II
Proficard or Profiboard
PLC

Segment coupler

PROFIBUS DP

EX

PROFIBUS PA

EX

L00-FTL5xxxx-04-05-xx-en-006

18
Liquiphant M FTL50(H), FTL51(H)

Output signal Setting Level LEDs FEL50A


green yellow
OUT_D = 0
PA bus signal
not
inverted OUT_D = 1
PA bus signal

OUT_D = 1
PA bus signal
= lit inverted
OUT_D = 0
= unlit PA bus signal
L00-FTL2xxxx-07-05-
xx-xx-000 L00-FTL5xxxx-04-05-xx-xx-009

Signal on alarm • Failure information can be opened using the following interfaces:
Yellow LED flashing, status code, diagnostic code; see BA198F

19
Liquiphant M FTL50(H), FTL51(H)

Electronic insert FEL50D (Density)


Power supply Frequency range: 300 to 1500 Hz
Signal level: 4 mA
Pulse height: 16 mA
Pulse width: 20 μS

Electrical connection Two-wire connection at density computer FML621


For connecting to the density and concentration computer FML621.

The output signal is based on pulse technology. FEL50D


With the aid of this signal, the fork frequency is
constantly forwarded to the switching unit.

"
1 2
Caution! –+
Operation with other switching units,
such as FTL325P, is not permitted.
EEx ia
This electronic insert cannot be installed in devices
that were originally used as a limit switch.
EX

pulse

EX

– +
FML621

10 82 On
Endress+Hauser
FML621

112 182

TI420en004

Signal on alarm Output signal on power failure or in the event of damaged sensor: 0 Hz

Calibration In the Liquiphant M modular system, the option of calibrating is also provided in addition to the electronics
(see feature 60: "Additional Option on → Page 40 ff.").
There are three types of calibration:
Standard calibration (see TI328F, ordering information for additional fittings, basic version A)
• Here, two fork parameters are determined to describe the sensor characteristics, indicated in the
calibration report and provided with the product.
These parameters must be transmitted to the FML621 density computer.
Special calibration (see TI328F, ordering information for additional fittings, special calibration,
density H2O (K) or special calibration, density H2O with 3.1 certificate (L))
• Here, three fork parameters are determined to describe the sensor characteristics, indicated in the
calibration report and provided with the product.
These parameters must be transmitted to the FML621 density computer.
Greater accuracy is achieved with this type of calibration (see also "Performance characteristics").
Field calibration
• During field calibration, a density value actually determined by the customer is entered and the
system is automatically calibrated to this value (wet calibration).

20
Liquiphant M FTL50(H), FTL51(H)

Function Measuring the density of a liquid medium in pipes and tanks. Also suitable for use in hazardous areas, and
preferably for applications in the chemical and food industry.

EX EX

* *
Endress+Hauser
RMM621
On

FML621
PLC/SPS

1. 2. 3. 4.
Endress+Hauser
RMM621
On

FML621
PLC/SPS

TI420Fxx016

* Pressure and temperature information required depending on the application.


1. Liquiphant M sensor with electronic insert FEL50D (pulse output);
2. Temperature sensor (e.g. 4 to 20 mA output);
3. Pressure transmitter (4 to 20 mA output);
4. Liquiphant density and concentration computer FML621

Light signals LED Symbol Information

Yellow Measurement valid

Process situation instabile

Maintenance required

Green Power on

Power off

Red No fault

Maintenance required

Device failure

21
Liquiphant M FTL50(H), FTL51(H)

Connection and function


Connecting cables • Electronic inserts: cross-section max. 2.5 mm2; strand in ferrule to DIN 46228
• Protective earth in housing: cross-section max. 2.5 mm2
• External equipotential bonding connection on housing: cross-section max. 4 mm2

Fail-safe mode Minimum/maximum residual current safety selectable on electronic insert


(with FEL57 on Nivotester only)
Max. = maximum safety:
The output switches to the power fail response when the fork is covered
For use with overfill protection for example
Max. = minimum safety:
The output switches to the power fail response when the fork is exposed
For use with dry running protection for example

Switching time When fork is covered: approx. 0.5 s


When fork is exposed: approx. 1.0 s
Other switching times on request
Additionally configurable for PROFIBUS PA: 0.5...60 s

Switch-on behaviour When switching on the power supply, the output assumes the alarm signal.
After max. 3 s it assumes the correct switching mode (Exception: FEL57)

Performance characteristics
Reference operating Ambient temperature: 23 °C
conditions
Medium temperature: 23 °C
Product density: 1 g/cm3 (water) Switchpoint
13 mm

2 for
Viscosity: 1 mm /s reference conditions

Medium pressure pe: 0 bar


Sensor mounting: vertical from above
Density switch: to > 0.7
L00-FTL5xxxx-06-05-xx-en-000

Maximum measured error Specified by mounting position: max. +/–1 mm

Repeatability 0.1 mm

Hysteresis Approx. 2 mm

Influence of medium Max. +1.8…–2.8 mm (–50…+150 °C)


temperature

Influence of product density Max. +4.8…–3.5 mm (0.5…1.5 g/cm3)

Influence of medium pressure Max. 0…–2.5 mm (–1…64 bar)

22
Liquiphant M FTL50(H), FTL51(H)

Operating conditions
Installation Installation instructions
Switch points on the sensor depend on the mounting position, with reference to water,
density 1 g/cm3, 23 °C, pe 0 bar.

4 mm

4 mm
13 mm
L00-FTL5xxxx-06-05-xx-xx-001

Mounting from above Mounting from below Mounting from the side

! Note!
The switchpoints of the Liquiphant M are at other positions to those of the previous version Liquiphant II.

Examples of mounting Examples of mounting with regard to the viscosity ν of the liquid and the amount of build-up

Optimum mounting, without problem even with high viscosity:


Position the fork so that the narrow edge of the tines is vertical.
This ensures that the liquid can run off easily.

L00-FTL5xxxx-11-05-xx-xx-001

Vertical from above Flush-mounted from the side

23
Liquiphant M FTL50(H), FTL51(H)

With build-up on the tank walls:


* Ensure that there is sufficient distance between the build-up expected on the tank wall and the fork.

*
*
L00-FTL5xxxx-11-05-xx-xx-002

Vertical from above Protruding into the tank from the side

Mounting positions with low viscosity (up to 2000 mm2/s):


* Deburr the nozzle surfaces

*
* min. 25
(min. 1 in)

L00-FTL5xxxx-11-05-xx-en-003

Mounting in piping from 2"


Fluid velocities up to 5 m/s for viscosity 1 mm2/s and density 1 g/cm3.
(Check the function for other operating conditions.)

L00-FTL5xxxx-11-05-xx-xx-004

24
Liquiphant M FTL50(H), FTL51(H)

Support the Liquiphant M FTL51(H)


in the event of high dynamic loads.

L00-FTL5xxxx-11-05-xx-xx-005

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..
Ensure adequate space outside the tank .................................................................................................................................

.. ...... ...... ...... ...... ...... ....


.. .. .. .. .. .. .....................................................................
for mounting, electrical connection and
configuration.

.. .. .. .. .. .. .. .. .. .. .. .. .
L00-FTL5xxxx-11-05-xx-xx-006

Orientation FTL50(H) and FTL51(H) with short pipe (up to approx. 500 mm) – any position,
FTL51(H) with long pipe – vertical

Environment
Ambient temperature range Permitted ambient temperature Ta at the housing depending on the medium temperature Tp in the tank:

Ta
Ta ** *
70 °C

50 °C

0 °C
Tp
–50 °C 0 °C 50 °C 100 °C 150 °C Tp
90 °C

–50 °C
L00-FTL5xxxx-05-05-xx-xx-001

* Additional temperature range for devices with a temperature spacer or flameproof bushing
** Maximum ambient temperature with FEL50D in hazardous areas.

Ambient temperature limits –50…+70 °C (function with restricted data)

25
Liquiphant M FTL50(H), FTL51(H)

Storage temperature –50…+80 °C

Climate class Climate protection to IEC 68, Part 2-38, Fig. 2a

Degree of protection • Polyester, steel and aluminium housings: IP66/IP67 to EN 60529


• Aluminium housing (EEx d, EEx de): IP66/IP68 to EN 60529 (1 m, 24 h)
• Compact housing:
– IP65 with valve connector Pg11/NPT ½
– IP66/68 with 5m cable tail
– IP66/68 with M12x1 connector (52010285) 316L (metal);
– IP69k with connector (52024216), elbowed / L= 5 m, without build-in LEDs
– IP69k with connector (52018763), elbowed / L= 5 m, with build-in LEDs

Vibration resistance To IEC 68, Part 2-6 (10…55 Hz, 0.15 mm, 100 cycles)

Electromagnetic compatibility Interference emission to EN 61326, Electrical Equipment Class B


Interference immunity to EN 61326; Annex A (Industrial) and NAMUR Recommendation NE 21 (EMC)

Medium conditions
Medium temperature range –50…+150 °C; for exceptions, see "Process connections"

Thermal shock Max. 120 °C/s

Medium pressure pe
pe
bar
(psi)
(psi)
*
100
(1450)

64
(928)

Tp
–1 °C
–50 (–14.5) 0 (°F)
150
(–58) (32) (300)

L00-FTL5xxxx-05-05-xx-xx-003

* Allowed pressure rating by selecting the "100 bar" option (see "Ordering Information FTL51" code 060,
see Page 40 ff.)
Exceptions see "Process connections"
The pressure values permitted at higher temperatures can be found in the following standards:
• pR EN 1092-1: 2005 Table, Appendix G2
With regard to its stability property, the material 1.4435 is identical to 1.4404 which is grouped under 13EO
in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
• ASME B 16.5a - 1998 Tab. 2-2.2 F316
• ASME B 16.5a - 1998 Tab. 2.3.8 N10276
• JIS B2238/2220
In each case it applies to the lowest value from the derating curves of the device and the selected flange.

Test pressure pe = 64 bar:


max. 100 bar (1.5 times the medium pressure pe); no function during test pressure
Burst pressure of diaphragm 200 bar
pe = 100 bar:
max. 150 bar (1.5 times the medium pressure pe); no function during test pressure

26
Liquiphant M FTL50(H), FTL51(H)

Burst pressure of diaphragm 400 bar

State of aggregation Liquid

Density 0.7 g/cm3 = delivery status


0.5 g/cm3* adjustable over switches

* Density settings for the compact housing on request

Viscosity Max. 10000 mm2/s

Solids content Max. ø5 mm

Lateral loading capacity ≤ 75 Nm

Mechanical construction
Design Summary of all electrical and mechanical versions

Plug-in electronic inserts to mount in the housing

FEL51*: Two-wire AC connection


FEL52*: Three-wire DC connection PNP
FEL54: Universal current connection, 2 relay outputs
FEL55: Output 16/8 mA for separate switching unit
FEL56: Output 0.6…1.0 / 2.2…2.8 mA for separate switching unit (NAMUR)
FEL58*: Output 2.2…3.5 / 0.6…1.0 mA for separate switching unit (NAMUR)
L00-FTL5xxxx-03-05-xx-xx-000 FEL57: Output 150/50 Hz, PFM, for separate switching unit (Nivotester)
FEL50A: Digital communication PROFIBUS PA
FEL50D: Pulse output for Density computer FML621

* Electronics also available as compact housing. The electronics cannot be exchanged!

Housing

L00-FTL5xxxx-03-05-xx-xx-019 L00-FTL5xxxx-03-05-xx-xx-001 L00-FTL5xxxx-03-05-xx-xx-002 L00-FTL5xxxx-03-05-xx-xx-003 L00-FTL5xxxx-03-05-xx-xx-004

Pipe housing F16 F15 F17/F13 T13


Compact (316L) Polyester (PBT) Steel (316L) Aluminium Aluminium with separate
(also for EEx d), connection compartment
coated (also for EEx de and
EEx d), coated

Process connections

L00-FTL5xxxx-03-05-xx-xx-006 L00-FTL5xxxx-03-05-xx-xx-007 L00-FTL5xxxx-03-05-xx-xx-008 L00-FTL5xxxx-03-05-xx-xx-009

27
Liquiphant M FTL50(H), FTL51(H)

G ¾, DIN ISO 228/I G 1, DIN ISO 228/I Diverse Flanges to DIN, ANSI, JIS
R ¾, EN10226 R 1, EN10226 hygienic and aseptic from DN 25 / 1"
NPT ¾, ANSI B 1.20.1 NPT 1, ANSI B 1.20.1 connections
(AF 32) (AF 41)

Sensors Compact Length L Length L II


Compact,
with extension pipe up to 3 m (to 6 m on request)
or special length "L II" (see also page 30)

L00-FTL5xxxx-03-05-xx-xx-018

pe = 64 bar 64 bar 64 bar


100 bar 100 bar

Bushings
Temperature spacer and flameproof bushing

L00-FTL5xxxx-03-05-xx-xx-005

Dimensions in mm Housing and sensor FTL50(H)


(1 mm = 0,0394 in)
Compact housing
1. 2. 3.
40
30
166

141
133

ø40 ø40 ø40


232

206
199

32 AF 32 AF 32 AF

1. 5 m cable
*

2. M12 connector
3. Pg11/NPT ½ connector
L00-FTL5xxxx-06-05-xx-en-008

Polyester housing ø85 max. 76


max. 155

max. 40.7
*

17.5
L00-FTL5xxxx-06-05-xx-xx-004

28
Liquiphant M FTL50(H), FTL51(H)

Steel housing ø76 max. 64

max. 150

~25
*
L00-FTL5xxxx-06-05-xx-xx-005

Aluminium housing max. 65


ø80 max. 60

max. 173
ø21.5

*
10
L00-FTL5xxxx-06-05-xx-xx-006

Aluminium housing max. 65 max. 97


with separate
connection compartment

max. 190
*

L00-FTL5xxxx-06-05-xx-xx-007

* see "Process connections"

! Note!
The switchpoints of the Liquiphant M are at other positions to those of the previous version Liquiphant II.

Bushings: temperature spacer, flameproof bushing


Temperature spacer
Provides sealed insulation
for the vessel and normal ambient
temperatures for the housing.

Flameproof bushing
Protects the housing from pressures
up to 100 bar if the sensor is damaged. Vessel
insulation
Provides sealed insulation
for the vessel and normal ambient additional length
140 mm
temperatures for the housing.
L00-FTL5xxxx-11-05-xx-en-000

29
Liquiphant M FTL50(H), FTL51(H)

Process connections for FTL50(H) and FTL51(H)

Process connection Dimensions Accessories Pressure


Temperature

G¾ GQ2 66.5
max. 100 bar (FTL51)
DIN ISO 228/l GQ5 max. 150 °C
with defined 32 AF 50.5
thread start
With elastomer
flat seal to DIN 7603:
supplied L00-FTL5xxxx-06-05-xx-en-001

G¾ GQ2 66.5
Welding neck max. 25 bar
DIN ISO 228/l GQ5 (with defined max. 150 °C
with defined 32 AF 50.5 thread start)
thread start with silicone O-ring max. 40 bar
Endress+Hauser max. 100 °C
For flush-mounted 52001052
installation in
L00-FTL5xxxx-06-05-xx-en-001 In conformity with
welding neck
FDA*
See "Accessories"

G1 GR2 69 max. 100 bar (FTL51)


DIN ISO 228/l GR5 41 AF max. 150 °C
50.5

With elastomer
flat seal to DIN 7603:
supplied

L00-FTL5xxxx-06-05-xx-en-002

G1 GW2 80 Welding neck max. 25 bar


DIN ISO 228/l 41 AF (with defined max. 150 °C
61.3
with defined thread start)
thread start with silicone O-ring max. 40 bar
Endress+Hauser max. 100 °C
With seal surface 52001051
for flush-mounted
In conformity with
installation in L00-FTL5xxxx-06-05-xx-en-003
FDA*
welding neck
See "Accessories"

NPT ¾ GM2 In conformity with max. 100 bar (FTL51)


(66.5)
ANSI B 1.20.1 GM5 FDA* max. 150 °C
32 AF 50.5

or

R¾ GE2
EN10226 GE5
L00-FTL5xxxx-06-05-xx-en-004

NPT 1 GN2 (69) In conformity with max. 100 bar (FTL51)


ANSI B 1.20.1 GN5 41 AF FDA* max. 150 °C
50.5

or

R1 GF2
EN10226 GF5
L00-FTL5xxxx-06-05-xx-en-005

* FDA approved materials according to 21 CFR Part 177.1550/2600

30
Liquiphant M FTL50(H), FTL51(H)

Process connection Dimensions Accessories Pressure


Temperature

Flanges Seal See nominal pressure


ANSI B 16.5 A## according to design of flange, however
66.5
EN 1092-1 B## installed on site max. 100 bar (FTL51)
(DIN 2527 B) C## max. 150 °C
In conformity with
JIS B2220 F##
FDA*
N##
K##

L00-FTL5xxxx-06-05-xx-xx-008

For a higher chemical resistance are AlloyC4 coated flanges available.


The flange beams material consists of 316L and comes with a 2 ... 3 mm AlloyC4
disc welded. The surface roughness in the area of sealing surface is:
Ra = 0.3 ... 1.0

Tri-Clamp 66.5
Clamping ring and max. 16 bar
1 ½" = ø50.5 mm TC2 front seal max. 120 °C
2" = ø64.0 mm TE2 installed on site
ISO 2852 max. 2 bar
In conformity with
max. 150 °C
FDA*

L00-FTL5xxxx-06-05-xx-xx-009

Threaded pipe joint Sealing ring with collar, DN 32, DN 40:


66.5
DN 32 MA2 installed on site max. 40 bar to 100 °C
DN 40 MC2 max. 25 bar to 140 °C
In conformity with
DN 50 ME2
FDA*
DIN 11851 DN 50:
max. 25 bar
with screw cap max. 140 °C
L00-FTL5xxxx-06-05-xx-xx-010

Flush-mounted for 1" EE2 55.5


Welding neck max. 40 bar
welding neck (fork can be max. 100 °C
Factory standard positioned)
Endress+Hauser with Endress+Hauser max. 25 bar
silicone seal 52001047 max. 150 °C
and screw cap:
In conformity with
supplied
FDA*
L00-FTL5xxxx-06-05-xx-xx-011

See "Accessories"

Aseptic HE2 Sealing ring, max. 25 bar


66.5
DN 50 installed on site max. 140 °C
DIN 11864-1
In conformity with
Form A
FDA*
for pipe DIN 11850
with screw cap

L00-FTL5xxxx-06-05-xx-xx-012

DRD PE2 66.5


Welding flange with max. 40 bar
With clamped flange PTFE flat seal max. 100 °C
(fork can be
positioned) max. 25 bar
Endress+Hauser max. 150 °C
52002041
In conformity with
L00-FTL5xxxx-06-05-xx-xx-013
FDA*
See "Accessories"
(or installed on site)

* FDA approved materials according to 21 CFR Part 177.1550/2600

31
Liquiphant M FTL50(H), FTL51(H)

Process connection Dimensions Accessories Pressure


Temperature

SMS UE2 66.5


Sealing ring, max. 25 bar
2" installed on site max. 140 °C
(DN 51)
In conformity with
with screw cap
FDA*

L00-FTL5xxxx-06-05-xx-xx-014

Varivent WE2 56.5


Clamping ring and See specification as per
for piping O-ring seal, Tuchenhagen VARIVENT-
≥ DN 65 installed on site Inline housing but:
≥ O.D. 3"
In conformity with
≥ I.P.S. 3" max. 25 bar

ø68
FDA*
max. 150 °C

L00-FTL5xxxx-06-05-xx-xx-015

* FDA approved materials according to 21 CFR Part 177.1550/2600

Sensor length L for FTL51 and FTL51H,


depending on process connection

Thread: G¾ Thread: NPT ¾ Flanges and


G1 NPT 1 flange-like process connections

R1
L

L
L

ø21.5

L00-FTL5xxxx-06-05-xx-xx-017 L00-FTL5xxxx-06-05-xx-xx-018
L00-FTL5xxxx-06-05-xx-xx-016

From seal surface of From lower edge of


thread adapter thread

Any length L:
148...3000 mm (6...115 in); special version (TSP) on request up to 6000 mm (235 in)

! Note!
The switchpoints of the Liquiphant M are at other positions to those of the previous version Liquiphant II.
Special length "L II":
With vertical mounting from above the same switchpoint as for the Liquiphant II
FTL360, FTL365, FDL30, FDL35

"L II" depends on process connection:


L = 115 mm for flanges and flange-like process connections
L = 99 mm for threads NPT and R (BSPT)
L = 118 mm for threads G 1 (BSP 1)
L = 115 mm for threads G ¾ (BSP ¾)
L = 104 mm for flush-mounted 1" (Endress+Hauser)

32
Liquiphant M FTL50(H), FTL51(H)

Weights See "Product structure"

Material – Wetted parts:


Process connection and extension pipe: AISI 316L (1.4435) or 2.4610 (AlloyC4)
Tuning fork: AISI 316L (1.4435) or 2.4610 (AlloyC4)
– Flanges made of AISI 316L (1.4435 or 1.4404)
– Flat seal for process connection G ¾ or G 1: elastomer fibre, asbestos-free
– Polyester housing: PBT-FR
with PBT-FR cover or with PA12 cover with sight glass,
Cover seal: EPDM
– Steel housing: AISI 316L,
Cover seal: silicone
– Aluminium housing: EN-AC-AlSi10Mg, plastic-coated,
Cover seal: EPDM
– Compact housing: valve connector or M12 connector
– Cable gland: polyamide or brass, nickel-plated
– Temperature spacer: AISI 316L (1.4435)
– Flameproof bushing: AISI 316L (1.4435)

Process connections – Parallel thread G ¾, G 1 to DIN ISO 228/I with flat seal to DIN 7603
– Tapered thread R ¾, R 1 to EN10226
– Tapered thread ¾ -14 NPT, 1 - 11½ NPT to ANSI B 1.20.1
– Flush-mounted with welding neck to factory standard producer(G ¾, G 1)
– Flush-mounted with welding neck to factory standard producer(1"),
Sensor can be positioned
– Tri-Clamp 1½", 2" to ISO 2852
– Threaded pipe joint DN 32, 40, 50 to DIN 11851
– Aseptic connection DN 50 to DIN 11864-1 Form A for pipe DIN 11850
– SMS connection 2" (DN 51)
– DRD flange
– Varivent® DN 50 (50/40) to factory standard Tuchenhagen
– Flanges to EN/DIN from DN 25, for standards see "Product structure", to ANSI B 16.5 from 1",
to JIS B2220 (RF)

33
Liquiphant M FTL50(H), FTL51(H)

Human interface
Electronic inserts With FEL51, FEL52, FEL54, FEL55:
• 2 switches for safety mode and density change,
• green LED to indicate operational status, FEL51
L1 N U~
• red LED to indicate the switching status, 19...253V AC
1 Max >0,7
50/60Hz
flashes in the event of corrosion damage 2
on sensoror if the electronics are defect
Min >0,5

I max : 350mA
1 2
With FEL56:
• 2 switches for safety mode and density change, Connecting terminal LEDs Switches
• green LED flashes to indicate operational status,
• red LED to indicate the switching status, L00-FTL5xxxx-03-05-xx-en-001

flashes in the event of corrosion damage


on sensor or if the electronics are defect

With FEL57:
• 2 switches for density change and cyclical checking,
• green LED to indicate operational status,
• yellow LED to indicate the covered status,
flashes in the event of corrosion damage
on sensor or if the electronics are defect

With FEL58:
• 2 switches for safety mode and density change,
• green LED
– flashes quickly to indicate operational status,
– flashes slowly to indicate corrosion damage
at the sensor or if the electronics are defect, L00-FTL5xxxx-03-05-xx-xx-013

• yellow LED to indicate the switching status,


Test key – breaks the cable connection

With FEL50A:
FEL50A
• 8 switches for configuring the device address, Address

• green LED to indicate operational status, ON SW


OFF HW
PA– PA+
pulsing to indicate communication; 1 2 3 4 5 6 7 8

• yellow LED to indicate the switching status,


flashes in the event of corrosion damage on sensor
1 2
or if the electronics are defect

Connecting terminal LEDs Switches

L00-FTL5xxxx-03-05-xx-en-002

With FEL50D:
• yellow LED: to indicate the validation of the FEL50D

measurement
Impuls
• green LED: to indicate the operating mode – +
• red LED: to indicate faults
YE
GN RD

TI328Fxx004

Compact housings Function test with test magnet

Versions AC, DC-PNP and NAMUR:


During the test, the current state of the electronic switch is reversed.

34
Liquiphant M FTL50(H), FTL51(H)

Performing the test


Hold the test magnet against the marking on the nameplate:

L00-FTL5xxxx-19-05-xx-xx-001

The switching status is changed.

Light signals

Versions AC and DC-PNP with valve connector or cable tail

AC/DC NAMUR

rd ye
gn gn

L00-FTL5xxxx-07-05-xx-xx-005

Green light (gn) light up (AC/DC):


Liquiphant M is connected to the power supply and is operational.

Green light (gn) flashing (NAMUR):


Liquiphant M is connected to the power supply and is operational.

Red light (rd) lights up (AC/DC):


MAX application mode (overfill protection): sensor is immersed in liquid.
MIN application mode (dry running protection): sensor is not immersed in liquid.

Yellow light (ye) lights up (NAMUR):


MAX application mode (overfill protection): sensor is not immersed in liquid.
MIN application mode (dry running protection): sensor is immersed in liquid.

Red light (rd) flashing (AC/DC):


Liquiphant M has detected a fault.

35
Liquiphant M FTL50(H), FTL51(H)

Version NAMUR and DC-PNP with M12x1 round connector 316L

ye rd
gn

L00-FTL5xxxx-07-05-xx-xx-003

Green light (gn) lights up (DC-PNP):


Liquiphant M is connected to the power supply and is operational.

Green light (gn) flashing with 1 Hz (NAMUR):


Liquiphant M is connected to the power supply and is operational.

Yellow light (ye) lights up (DC-PNP):


Sensor is immersed in liquid.

Yellow light (ye) lights up (NAMUR):


MAX application mode (overfill protection): sensor is not immersed in liquid.
MIN application mode (dry running protection): sensor is immersed in liquid.

Red light (rd) flashing (DC-PNP):


Liquiphant M has detected a fault.

Green light (gn) flashing with 0.3 Hz (NAMUR):


Liquiphant M has detected a fault.

36
Liquiphant M FTL50(H), FTL51(H)

Version DC-PNP with M12x1 round connector 316L

ye 1

ye 2 gn

L00-FTL5xxxx-07-05-xx-xx-004

Green light (gn) lights up:


Liquiphant M is connected to the power supply and is operational.

Yellow light (ye 1) lights up:


MAX application mode (overfill protection): sensor is not immersed in liquid.
MIN application mode (dry running protection): sensor is not immersed in liquid.

Yellow light (ye 2) lights up:


MAX application mode (overfill protection): sensor is immersed in liquid.
MIN application mode (dry running protection): sensor is immersed in liquid.

Green light (gn) lights up, both yellow lights (ye 1+2) do not light up:
Liquiphant M has detected a fault.

Operating concept Onsite configuration

37
Liquiphant M FTL50(H), FTL51(H)

Certificates and approvals


General approvals For Liquiphant M FTL50H, FTL51H the following approvals are available:
• EHEDG: Certification (from TNO, The Netherlands), Report No. V99.394
• 3A: 3A Certificate (USA), Authorization No. 459

Process connections Order Code


+
L00-FTL5xxxx-01-05-xx-xx-001

Flush-mounted G ¾, G1 (with welding neck) GQ2, GW2 X

Tri-Clamp 2" (special seal from Hyjoin Limited, UK) TE2 X

Threaded pipe joint MA2, MC2, ME2 X

Flush-mounted (fork can be positioned) EE2 X


Aseptic HE2 X

DRD PE2 X

SMS UE2 X

Varivent® WE2 X

! Note!
For CIP (Clean in Place) and SIP (Sterilize in Place) processes the pressure and temperture specifications of the
process connections must be observed.

# Warning!
To avoid risk of contamination, install according to the "Hygienic Equipment Design Criteria (HDC)" as stated
in the Subgroup Design Principles of the EHEDG, Doc. 8, July 1993. The flow of liquid during cleaning is
important and should be in compliance with HDC.

CRN-approval Versions with a CRN approval (Canadian Registration Number) are marked with a " * " in ordering information
feature 20 "process connection" (see Page 40 ff.) CRN-approved devices are controlled by a separate sign with
the registration number 0F10525 C .5.

Other certificates • Leak detection system in combination with WHG-approval


Approval no.: Z–65.40–446
See "Ordering information"
• TSE Certificate of Suitability
The following applies to wetted device components:
– They do not contain any materials derived from animals.
– No auxiliaries or operating materials derived from animals are used in production or processing.

! Note!
Process wetted device components are listed in the “Mechanical construction” (→ Page 27 ff.) and
“Ordering information” (→ Page 40 ff.) sections.

Combination Based on the various certificates, permissible combinations of housings *) and electronic inserts are given in
of housings and the following table.
electronic inserts *) Abbreviations: Polyester = PBT, Steel 316L = St., Aluminium = Alu
Aluminium housing with separate connection compartment = Alu/sep

Certificate, applications Housing Electronic inserts

A Without any special certificate PBT, St., Alu, Alu/sep. FEL51/52/54,


(for non-hazardous area) FEL55/56/57/58/50A/50D

D Overfill protection to WHG (Germany) PBT, St., Alu, Alu/sep. FEL51/52/54,


FEL55/56/57/58/50A

38
Liquiphant M FTL50(H), FTL51(H)

Certificate, applications Housing Electronic inserts


B ATEX II 3G EEx nC IIC T6, WHG PBT, St., Alu, Alu/sep. FEL54

ATEX II 3G EEx nC IIC T6, WHG St., Alu, Alu/sep. FEL54


ATEX II 3D T85°C

C ATEX II 3G EEx nA II T6, WHG PBT, St., Alu, Alu/sep. FEL51/52,


FEL55/56/57/58/50A/
50D***

ATEX II 3G EEx nA II T6, WHG St., Alu, Alu/sep. FEL51/52,


ATEX II 3D T85°C FEL55/56/57/58/50A/
50D***

E ATEX II 1/2 G, EEx de, WHG Alu/sep. FEL51/52/54,


FEL55/56/57/58/50A/50D

F ATEX II 1/2 G, EEx ia IIC T6, WHG PBT, St., Alu, Alu/sep. FEL55/56/57/58/50A/50D

ATEX II 1/2 G, EEx ia IIC T6, WHG St., Alu, Alu/sep. FEL55/56/57/58/50A/50D
ATEX II 1/2 D, T80°C

G ATEX II 1/2 G, EEx ia IIC T6 PBT, St., Alu, Alu/sep. FEL55/56/57/58/50A/50D

ATEX II 1/2 G, EEx ia IIC T6 St., Alu, Alu/sep. FEL55/56/57/58/50A/50D


ATEX II 1/2 D, T80°C

H ATEX II 1G, EEx ia IIC T6 FEL55/56/57/58/50A/50D

J ATEX II 1G, EEx ia IIC T6, WHG FEL55/56/57/58/50A/50D

I ATEX II 1/2 G, EEx de Alu/sep. FEL51/52/54,


FEL55/56/57/58/50A/50D
K ATEX II 1/2 G, EEx d IIC T6 Alu FEL51/52/54,
FEL55/56/57/58/50A/50D

L ATEX II 1/2 G, EEx d IIC T6, WHG Alu FEL51/52/54,


FEL55/56/57/58/50A/50D

P FM, IS, Cl. I, II, III, Div. 1, Gr. A-G PBT, St., Alu, Alu/sep. FEL55/56/57/58/50D***
with NPT cable entry
Q FM, XP, Cl. I, II, III, Div. 1, Gr. A-G Alu FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D

R FM, NI, Cl. I, Div. 2, Gr. A-D St., Alu, Alu/sep. FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D***

PBT FEL55/56/57/58/50D***
with NPT cable entry
U CSA, General Purpose St., Alu, Alu/sep. FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D***

PBT FEL51/52,
with NPT cable entry FEL55/56/57/58/50D***

S CSA, IS, Cl. I, II, III, Div. 1, Gr. A-G PBT, St., Alu, Alu/sep. FEL55/56/57/58/50D***
with NPT cable entry

T CSA, XP, Cl. I, II, III, Div. 1, Gr. A-G Alu FEL51/52/54,
with NPT cable entry FEL55/56/57/58/50D***

V TIIS Ex ia IIC T3 PBT, St., Alu FEL57/50D***


W TIIS Ex d IIB T3 Alu FEL52/54/50D***

Y Other certificate PBT, St., Alu, Alu/sep. FEL51/52/54,


(for non-hazardous area) FEL55/56/57/58/50A/50D
*** In preparation!

! Note!
on polyester housing (PBT), electric connecting cables run in pipes:
Do not screw cable entries firmly to the piping. Use flexible connections (e.g. with armoured hose).
If the piping is used for earthing then ensure that there is a continuous electrical connection.

39
Liquiphant M FTL50(H), FTL51(H)

! Note!
Despite the additional Dust-Ex-certificate, the FTL5x(H) is to be used as a liquid limit switch only.

Ordering information
! Note!
This overview does not mark options wich are mutually exclusive.

Product structure Design Basic weight


Liquiphant M FTL50 Compact 0.6 kg
FTL50 FTL51 With extension pipe 0.6 kg
FTL51
10 Approval:
A Non-hazardous area
B ATEX/NEPSI II 3 G EEx nC II T6 Overfill protection to WHG (Germany)
ATEX/NEPSI II 3 D T 85 °C*
C ATEX/NEPSI II 3 G EEx nA II T6 Overfill protection to WHG (Germany)
ATEX/NEPSI II 3 D T 85 °C*
D Non-hazardous area Overfill protection to WHG (Germany)
E ATEX II 1/2 G EEx de IIC T6 Overfill protection to WHG (Germany)
F ATEX II 1/2 G EEx ia IIC T6 Overfill protection to WHG (Germany)
ATEX II 1/2 D T 80 °C*
G ATEX II 1/2 G EEx ia IIC T6
ATEX II 1/2 D T 80 °C*
H ATEX II 1 G EEx ia IIC T6
I ATEX II 1/2 G EEx de IIC T6
J ATEX II 1 G EEx ia IIC T6 Overfill protection to WHG (Germany)
K ATEX II 1/2 G EEx d IIC T6
L ATEX II 1/2 G EEx d IIC T6 Overfill protection to WHG (Germany)
M NEPSI Ex ia IIC T6
N NEPSI Ex d IIC T6
P FM IS, Class I, II, III Division 1, Group A-G
Q FM XP, Class I, II, III Division 1, Group B-G, for E5 housing Group A-G
R FM NI, Class I Division 2, Group A-D
S CSA IS, Class I, II, III Division 1, Group A-G
T CSA XP, Class I, II, III Division 1, Group A-G
U CSA General Purpose
V TIIS Ex ia IIC T3
W TIIS Ex d IIB T3
X TIIS Ex ia IIC T6
7 TIIS Ex d IIC T3
8 TIIS Ex d IIC T6
Y Special version

*) not valid for PBT

20 Process Connection: Additional weight


Note!
For 100 bar process pressure, please select the appropriate option under "Additional option"
GQ2 G¾ 316L Thread ISO 228
Installation > accessory: welding neck
GQ5 G¾ AlloyC4 Thread ISO 228
GR2 G1 316L Thread ISO 228 0.2 kg
GR5 G1 AlloyC4 Thread ISO 228 0.2 kg
GW2* G 1 316L Thread ISO 228 0.2 kg
Installation > accessory: welding neck
GM2* NPT ¾ 316L Thread ANSI
GM5* NPT ¾ AlloyC4 Thread ANSI
GN2* NPT 1 316L Thread ANSI 0.2 kg
GN5* NPT 1 AlloyC4 Thread ANSI 0.2 kg
GE2 R¾ 316L Thread EN10226
GE5 R¾ AlloyC4 Thread EN10226
GF2 R1 316L Thread EN10226 0.2 kg
GF5 R1 AlloyC4 Thread EN10226 0.2 kg

40
Liquiphant M FTL50(H), FTL51(H)

20 Process Connection: Additional weight


BA2 DN32 PN6 A 316L Flange EN 1092-1 1.2 kg
(DIN 2527 B)
BB2 DN32 PN25/40 A 316L Flange EN 1092-1 2.0 kg
(DIN 2527 B)
BC2 DN40 PN6 A 316L Flange EN 1092-1 1.4 kg
(DIN 2527 B)
BD2 DN40 PN25/40 A 316L Flange EN 1092-1 2.4 kg
(DIN 2527 B)
BE2 DN50 PN6 A 316L Flange EN 1092-1 1.6 kg
(DIN 2527 B)
BG2 DN50 PN25/40 A 316L Flange EN 1092-1 3.2 kg
(DIN 2527 B)
BH2 DN65 PN6 A 316L Flange EN 1092-1 2.4 kg
(DIN 2527 B)
BJ2 DN50 PN100 A 316L (FTL51) Flange EN 1092-1
(DIN 2527 B)
BK2 DN65 PN25/40 A 316L Flange EN 1092-1 4.3 kg
(DIN 2527 B)
BM2 DN80 PN10/16 A 316L Flange EN 1092-1 4.8 kg
(DIN 2527 B)
BN2 DN80 PN25/40 A 316L Flange EN 1092-1 5.9 kg
(DIN 2527 B)
BQ2 DN100 PN10/16 A 316L Flange EN 1092-1 5.6 kg
(DIN 2527 B)
BR2 DN100 PN25/40 A 316L Flange EN 1092-1 7.5 kg
(DIN 2527 B)
B12 DN80 PN100 A 316L (FTL51) Flange EN 1092-1
(DIN 2527 B)
B82 DN25 PN25/40 A 316L Flange EN 1092-1 1.4 kg
(DIN 2527 B)
CA2 DN32 PN6 B1 316L Flange EN 1092-1 1.1 kg
(DIN 2527 C)
CA5 DN32 PN6 AlloyC4 >316L Flange EN 1092-1 1.1 kg
(DIN 2527)
CE2 DN50 PN6 B1 316L Flange EN 1092-1 1.5 kg
(DIN 2527 C)
CE5 DN50 PN6 AlloyC4 >316L Flange EN 1092-1 1.5 kg
(DIN 2527)
CG2 DN50 PN25/40 B1 316L Flange EN 1092-1 2.9 kg
(DIN 2527 C)
CG5 DN50 PN25/40 AlloyC4 >316L Flange EN 1092-1 2.9 kg
(DIN 2527)
CJ2 DN50 PN100 B2 316L (FTL51) Flange EN 1092-1
(DIN 2527)
CN2 DN80 PN25/40 B1 316L Flange EN 1092-1 5.2 kg
(DIN 2527 C)
CN5 DN80 PN25/40 AlloyC4 >316L Flange EN 1092-1 5.2 kg
(DIN 2527)
CQ2 DN100 PN10/16 B1 316L Flange EN 1092-1 5.3 kg
(DIN 2527 C)
CQ5 DN100 PN10/16 AlloyC4 >316L Flange EN 1092-1 5.3 kg
(DIN 2527)
C12 DN80 PN100 B2 316L (FTL51) Flange EN 1092-1
(DIN 2527)
C82 DN25 PN25/40 B1 316L Flange EN 1092-1 1.3 kg
(DIN 2527 C)
C85 DN25 PN25/40 AlloyC4 >316L Flange EN 1092-1 1.3 kg
(DIN 2527)
DG2 DN50 PN40 B1 316L Flange EN 1092-1
(DIN 2526 D)
DN2 DN80 PN40 B1 316L Flange EN 1092-1
(DIN 2526 D)
D82 DN25 PN40 B1 316L Flange EN 1092-1
(DIN 2526 D)
FG2 DN50 PN40 C 316L Flange EN 1092-1 2.6 kg
(DIN 2512 F)
NG2 DN50 PN40 D 316L Flange EN 1092-1 2.9 kg
(DIN2512 N)
AA2* 1¼" 150 lbs RF 316/316L Flange ANSI B16.5 1.2 kg
AB2* 1¼" 300 lbs RF 316/316L (FTL51) Flange ANSI B16.5 2.0 kg
AC2* 1½" 150 lbs RF 316/316L Flange ANSI B16.5 1.5 kg
AD2* 1½" 300 lbs RF 316/316L (FTL51) Flange ANSI B16.5 2.7 kg
AE2* 2" 150 lbs RF 316/316L Flange ANSI B16.5 2.4 kg
AE5* 2" 150 lbs RF AlloyC4 >316/316L Flange ANSI B16.5 2.4 kg
AF2* 2" 300 lbs RF 316/316L Flange ANSI B16.5 3.2 kg
AG2* 2" 600 lbs RF 316/316L (FTL51) Flange ANSI B16.5 4.2 kg

41
Liquiphant M FTL50(H), FTL51(H)

20 Process Connection: Additional weight


AJ2* 2½" 300 lbs RF 316/316L (FTL51) Flange ANSI B16.5 4.8 kg
AL2* 3" 150 lbs RF 316/316L Flange ANSI B16.5 4.9 kg
AM2* 3" 300 lbs RF 316/316L (FTL51) Flange ANSI B16.5 6.8 kg
AN2* 3" 600 lbs RF 316/316L (FTL51) Flange ANSI B16.5
AP2* 4" 150 lbs RF 316/316L Flange ANSI B16.5 7.0 kg
AQ2* 4" 300 lbs RF 316/316L (FTL51) Flange ANSI B16.5 11.5 kg
AR2* 4" 600 lbs RF 316/316L (FTL51) Flange ANSI B16.5 17.3 kg
A82* 1" 150 lbs RF 316/316L Flange ANSI B16.5 1.0 kg
KA2 10 K 25 RF 316L Flange JIS B2220
KC2 10 K 40 RF 316L Flange JIS B2220
KE2 10 K 50 RF 316L Flange JIS B2220 1.7 kg
KE5 10 K 50 RF AlloyC4 >316L Flange JIS B2220 1.7 kg
KL2 10 K 80 RF 316L Flange JIS B2220
KP2 10 K 100 RF 316L Flange JIS B2220
TC2* DN25-38 (1...1½") 316L ISO 2852 Tri-Clamp
TE2* DN40-51 (2") 316L ISO 2852 Tri-Clamp 0.1 kg
YY9 Special version

* CRN-approval

30 Probe Length; Type:


FTL50
AA Compact; Ra <3.2 μm/80 grit
IA Compact; temperature spacer 0.6 kg
QA Compact; pressure tight feed through 0.7 kg

FTL51
BB ....... mm; 316L** Ra <3.2 μm/80 grit
BE ....... mm; AlloyC4** Ra <3.2 μm/80 grit
CB ....... inch; 316L** Ra <3.2 μm/80 grit
CE ....... inch; AlloyC4** Ra <3.2 μm/80 grit 2.3 kg/100 in
DB Length: type II*; 316L Ra <3.2 μm/80 grit 0.1 kg
DE Length: type II*; AlloyC4 Ra <3.2 μm/80 grit 0.1 kg
JB ....... mm; 316L** + temperature spacer 0.9 kg/m
+0.6 kg
JE ....... mm; AlloyC4** + temperature spacer 0.9 kg/m
+0.6 kg
KB ....... inch; 316L** + temperature spacer 2.3 kg/100 in
+0.6 kg
KE ....... inch; AlloyC4** + temperature spacer 2.3 kg/100 in
+0.6 kg
LB Length: type II*; 316L + temperature spacer 0.1 kg
+0.6 kg
LE Length: type II*; AlloyC4 + temperature spacer 0.1 kg
+0.6 kg
RB ....... mm; 316L** + pressure tight feed through 0.9 kg/m
+0.7 kg
RE ....... mm; AlloyC4** + pressure tight feed through 0.9 kg/m
+0.7 kg
SB ....... inch; 316L** + pressure tight feed through 2.3 kg/100 in
+0.7 kg
SE ....... inch; AlloyC4** + pressure tight feed through 2.3 kg/100 in
+0.7 kg
TB Length: type II*; 316L + pressure tight feed through 0.1 kg
+0.7 kg
TE Length: type II*; AlloyC4 + pressure tight feed through 0.1 kg
+0.7 kg
YY Special version

*) Replacing instruments: when vertically mounting a Liquiphant M


FTL51 with length II, the switch point is at the same height as for the
Liquiphant II FTL360, FTL365, FDL30, FDL35
See also Page 32 "L II" depends on process connection.
**) Order 3001...6000 mm (116...235 in) via yy

40 Electronics; Output:
A FEL50A PROFIBUS PA
D FEL50D Density/Concentration
1 FEL51* 2-wire, 19...253 V AC
2 FEL52* 3-wire PNP, 10... 55 V DC
4 FEL54 relay DPDT, 19...253 V AC, 19...55 V DC

42
Liquiphant M FTL50(H), FTL51(H)

40 Electronics; Output:
5 FEL55 8/16 mA, 11... 36 V DC
6 FEL56 NAMUR (L-H signal)
7 FEL57 2-wire PFM
8 FEL58* NAMUR + test button (H-L signal)
9 Special version

*) Also available in compact housing

50 Housing; Cable Entry:


C3 Compact 316L IP66/68; cable 5 m
D3 Compact 316L IP65; plug Pg11 ISO 4400
E3 Compact 316L NEMA4X; plug NPT ½ ISO 4400
N3 Compact 316L IP66/68; plug M12
E4 F16 Polyester NEMA4X; thread NPT ½
E5 F13/F17 Alu NEMA4X; thread NPT ¾ 0.5 kg
E6 F15 316L NEMA4X; thread NPT ½ 0.1 kg
E7 T13 Alu coated IP66; thread NPT ¾ 0.9 kg
separate connection compartment
F4 F16 Polyester IP66; thread G ½
F5 F13/F17 Alu IP66; thread G ½ 0.5 kg
F6 F15 316L IP66; thread G ½ 0.1 kg
F7 T13 Alu coated IP66; thread G ½ 0.9 kg
separate connection compartment
G4 F16 Polyester IP66; gland M20
G5 F13/F17 Alu IP66; gland M20 0.5 kg
(EEx d > thread M20)
G6 F15 316L IP66; gland M20 0.1 kg
G7 T13 Alu coated IP66; gland M20 0.9 kg
separate connection compartment (EEx d > thread M20)
N4 F16 Polyester IP66; plug M12
N5 F13/F17 Alu IP66; plug M12
N6 F15 316L IP66; plug M12
Y9 Special version

60 Additional Option:
A Basic version
B Cleaned for silicone-free service, max 2000mm
C EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
K Special adjustment density H20
L Special adjustment density H20, EN10204-3.1
N EN 10204 - 3.1 material, NACE MR0175 (316L wetted parts)
Inspection certificate
P 100 bar process pressure (FTL51)
R 100 bar process pressure, EN 10204 - 3.1 material,
NACE MR0175 (316L wetted parts) (FTL51)
Inspection certificate
S GL/ABS marine certificate (FTL51: max. 1600 mm)
Y Special version

FTL5# - Complete product designation

! Note!
The basic weight includes the compact sensor, thread adapter G ¾, electronic insert, polyester housing

43
Liquiphant M FTL50(H), FTL51(H)

Product structure Design Basic weight


Liquiphant M FTL50H Compact 0.7 kg
FTL50H FTL51H With extension pipe 0.7 kg
FTL51H
10 Approval:
A Non-hazardous area
B ATEX/NEPSI II 3 G EEx nC II T6 Overfill protection to WHG (Germany)
ATEX/NEPSI II 3 D T 85 °C*
C ATEX/NEPSI II 3 G EEx nA II T6 Overfill protection to WHG (Germany)
ATEX/NEPSI II 3 D T 85 °C*
D Non-hazardous area Overfill protection to WHG (Germany)
E ATEX II 1/2 G EEx de IIC T6 Overfill protection to WHG (Germany)
F ATEX II 1/2 G EEx ia IIC T6 Overfill protection to WHG (Germany)
ATEX II 1/2 D T 80 °C*
G ATEX II 1/2 G EEx ia IIC T6
ATEX II 1/2 D T 80 °C*
H ATEX II 1 G EEx ia IIC T6
I ATEX II 1/2 G EEx de IIC T6
J ATEX II 1 G EEx ia IIC T6 Overfill protection to WHG (Germany)
K ATEX II 1/2 G EEx d IIC T6
L ATEX II 1/2 G EEx d IIC T6 Overfill protection to WHG (Germany)
M NEPSI Ex ia IIC T6
N NEPSI Ex d IIC T6
P FM IS, Class I, II, III Division 1, Group A-G
Q FM XP, Class I, II, III Division 1, Group B-G, for E5 housing Group A-G
R FM NI, Class I Division 2, Group A-D
S CSA IS, Class I, II, III Division 1, Group A-G
T CSA XP, Class I, II, III Division 1, Group A-G
U CSA General Purpose
V TIIS Ex ia IIC T3
W TIIS Ex d IIB T3
X TIIS Ex ia IIC T6
7 TIIS Ex d IIC T3
8 TIIS Ex d IIC T6
Y Special version

*) not valid for PBT

20 Process Connection: Additional weight


GQ2 G¾ 316L (FTL50H) Thread ISO 228
Installation > accessory: welding neck
GW2* G1 316L Thread ISO 228 0.2 kg
Installation > accessory: welding neck
BA2 DN32 PN6 A 316L Flange EN 1092-1 1.2 kg
(DIN 2527 B)
BB2 DN32 PN25/40 A 316L Flange EN 1092-1 2.0 kg
(DIN 2527 B)
BC2 DN40 PN6 A 316L Flange EN 1092-1 1.4 kg
(DIN 2527 B)
BD2 DN40 PN25/40 A 316L Flange EN 1092-1 2.4 kg
(DIN 2527 B)
BE2 DN50 PN6 A 316L Flange EN 1092-1 1.6 kg
(DIN 2527 B)
BG2 DN50 PN25/40 A 316L Flange EN 1092-1 3.2 kg
(DIN 2527 B)
BH2 DN65 PN6 A 316L Flange EN 1092-1 2.4 kg
(DIN 2527 B)
BK2 DN65 PN25/40 A 316L Flange EN 1092-1 4.3 kg
(DIN 2527 B)
BM2 DN80 PN10/16 A 316L Flange EN 1092-1 4.8 kg
(DIN 2527 B)
BN2 DN80 PN25/40 A 316L Flange EN 1092-1 5.9 kg
(DIN 2527 B)
BQ2 DN100 PN10/16 A 316L Flange EN 1092-1 5.6 kg
(DIN 2527 B)
BR2 DN100 PN25/40 A 316L Flange EN 1092-1 7.5 kg
(DIN 2527 B)
B82 DN25 PN25/40 A 316L Flange EN 1092-1 1.4 kg
(DIN 2527 B)

44
Liquiphant M FTL50(H), FTL51(H)

20 Process Connection: Additional weight


CG2 DN50 PN25/40 B1 316L Flange EN 1092-1 3.2 kg
(DIN 2527 C)
CN2 DN80 PN25/40 B1 316L Flange EN 1092-1 5.9 kg
(DIN 2527 C)
CQ2 DN100 PN10/16 B1 316L Flange EN 1092-1 5.6 kg
(DIN 2527 C)
EE2 1" flush-mounted (52001047) Installation > accessory: welding neck, 316L 0.3 kg
HE2 DN50 Tube DIN 11850 316L DIN 11864-1 A 0.3 kg
AA2* 1¼" 150 lbs RF 316/316L Flange ANSI B16.5 1.2 kg
AC2* 1½" 150 lbs RF 316/316L Flange ANSI B16.5 1.5 kg
AE2* 2" 150 lbs RF 316/316L Flange ANSI B16.5 2.4 kg
AF2* 2" 300 lbs RF 316/316L Flange ANSI B16.5 3.2 kg
AJ2* 2½" 300 lbs RF 316/316L (FTL51H) Flange ANSI B16.5 4.8 kg
AL2* 3" 150 lbs RF 316/316L Flange ANSI B16.5 4.9 kg
AM2* 3" 300 lbs RF 316/316L (FTL51H) Flange ANSI B16.5 6.8 kg
AP2* 4" 150 lbs RF 316/316L Flange ANSI B16.5 7.0 kg
AQ2* 4" 300 lbs RF 316/316L (FTL51H) Flange ANSI B16.5 11.5 kg
A82* 1" 150 lbs RF 316/316L Flange ANSI B16.5 1.0 kg
KA2 10 K 25 RF 316L Flange JIS B2220
KC2 10 K 40 RF 316L Flange JIS B2220
KE2 10 K 50 RF 316L Flange JIS B2220 1.7 kg
KL2 10 K 80 RF 316L Flange JIS B2220
KP2 10 K 100 RF 316L Flange JIS B2220
MA2 DN32 PN25 316L DIN 11851 0.1 kg
MC2 DN40 PN25 316L DIN 11851 0.2 kg
ME2 DN50 PN25 316L DIN 11851 0.3 kg
PE2 DRD 65 mm 316L 0.3 kg
TC2* DN25-38 (1...1½") 316L ISO 2852 Tri-Clamp
TE2* DN40-51 (2") 316L ISO 2852 Tri-Clamp 0.1 kg
UE2 SMS 2" PN25 316L 0.2 kg
WE2* DN65-162 PN10 316L Varivent N tube 0.5 kg
YY9 Special version

* With CRN-approval.

30 Probe Length; Type:


FTL50H
AC Compact; Ra <1.5 μm/120 grit
AD Compact; Ra <0.3 μm/320 grit / A3
IC Compact; Ra <1.5 μm/120 grit + temperature spacer 0.6 kg
ID Compact; Ra <0.3 μm/320 grit / A3 + temperature spacer 0.6 kg
QC Compact; Ra <1.5 μm/120 grit+ pressure tight feed through 0.7 kg
QD Compact; Ra <0.3 μm/320 grit / A3 + pressure tight feed through 0.7 kg

FTL51H
BC ....... mm; Ra <1.5 μm/120 grit 0.9 kg/m
BD ....... mm; Ra <0.3 μm/320 grit / A3 0.9 kg/m
CC ....... inch; Ra <1.5 μm/120 grit 2.3 kg/100 in
CD ....... inch; Ra <0.3 μm/320 grit / A3 2.3 kg/100 in
DC Length: type II*; Ra <1.5 μm/120 grit 0.1 kg
DD Length: type II*; Ra <0.3 μm/320 grit / A3 0.1 kg
JC ....... mm; Ra <1.5 μm/120 grit 0.9 kg/m
+ temperature spacer +0.6 kg
JD ....... mm; Ra <0.3 μm/320 grit 0.9 kg/m
+ temperature spacer +0.6 kg
KC ....... inch; Ra <1.5 μm/120 grit 2.3 kg/100 in
+ temperature spacer +0.6 kg
KD ....... inch; Ra <0.3 μm/320 grit 2.3 kg/100 in
+ temperature spacer +0.6 kg
LC Length: type II*; Ra <1.5 μm/120 grit 0.1 kg
+ temperature spacer +0.6 kg
LD Length: type II*; Ra <0.3 μm/320 grit 0.1 kg
+ temperature spacer +0.6 kg
RC ....... mm; Ra <1.5 μm/120 grit 0.9 kg/m
+ pressure tight feed through +0.7 kg
RD ....... mm; Ra <0.3 μm/320 grit 0.9 kg/m
+ pressure tight feed through +0.7 kg
SC ....... inch; Ra <1.5 μm/120 grit 2.3 kg/100 in
+ pressure tight feed through +0.7 kg
SD ....... inch; Ra <0.3 μm/320 grit 2.3 kg/100 in
+ pressure tight feed through +0.7 kg

45
Liquiphant M FTL50(H), FTL51(H)

30 Probe Length; Type:


TC Length: type II*; Ra <1.5 μm/120 grit 0.1 kg
+ pressure tight feed through +0.7 kg
TD Length: type II*; Ra <0.3 μm/320 grit 0.1 kg
+ pressure tight feed through +0.7 kg
YY Special version

*) Replacing instruments: when vertically mounting a Liquiphant M


FTL51H with length II, the switch point is at the same height as for the
Liquiphant II FTL360, FTL365, FDL30, FDL35
See also Page 32 "L II" depends on process connection.

40 Electronics; Output:
A FEL50A PROFIBUS PA
D FEL50D Density/Concentration
1 FEL51* 2-wire, 19...253 V AC
2 FEL52* 3-wire PNP, 10... 55 V DC
4 FEL54 relay DPDT, 19...253 V AC, 19...55 V DC
5 FEL55 8/16 mA, 11... 36 V DC
6 FEL56 NAMUR (L-H signal)
7 FEL57 2-wire PFM
8 FEL58* NAMUR + test button (H-L signal)
9 Special version

*) Also available in compact housing

50 Housing; Cable Entry:


C3 Compact 316L IP66/68; cable 5 m
D3 Compact 316L IP65; plug Pg11 ISO 4400
E3 Compact 316L NEMA4X; plug NPT ½ ISO 4400
N3 Compact 316L IP66/68; plug M12
E4 F16 Polyester NEMA4X; thread NPT ½ –0.1 kg
E5 F13/F17 Alu NEMA4X; thread NPT ¾ 0.4 kg
E6 F15 316L NEMA4X; thread NPT ½
E7 T13 Alu coated IP66; thread NPT ¾ 0.8 kg
separate connection compartment
F4 F16 Polyester IP66; thread G ½ –0.1 kg
F5 F13/F17 Alu IP66; thread G ½ 0.4 kg
F6 F15 316L IP66; thread G ½
F7 T13 Alu coated IP66; thread G ½ 0.8 kg
separate connection compartment
G4 F16 Polyester IP66; gland M20 –0.1 kg
G5 F13/F17 Alu IP66; gland M20 0.4 kg
(EEx d > thread M20)
G6 F15 316L IP66; gland M20
G7 T13 Alu coated IP66; gland M20 0.8 kg
separate connection compartment (EEx d > thread M20)
N4 F16 Polyester IP66; plug M12
N5 F13/F17 Alu IP66; plug M12
N6 F15 316L IP66; plug M12
Y9 Special version

60 Additional Option:
A Basic version
B CoC, EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
C EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
K Special adjustment density H20
L Special adjustment density H20, EN10204-3.1
S GL/ABS marine certificate (FTL51H: max. 1600 mm)
Y Special version

FTL5#H - Complete product designation

! Note!
The basic weight includes the compact sensor, thread adapter G ¾, electronic insert, steel housing

46
Liquiphant M FTL50(H), FTL51(H)

Accessories
Welding neck G ¾ Order number: 52001052 max. 25 bar / max. 150 °C
with 3.1.B material certificate: 52011897
max. 40 bar / max. 100 °C
for flush-mounting
a Liquiphant FTL50 or FTL50H 26
with process connection GQ2
21
• With defined thread start *
• Sensor cannot be positioned
Material: corrosion-resistant steel

ø55 –0.4
ISO 228

ø32
1.4435 (AISI 316L)
Weight: 0.13 kg
Seal: silicone O-ring
Order number: 52001387 L00-FTL5xxxx-06-05-xx-xx-019

FDA approved materials according to


21 CFR Part 177.1550/2600

! Note!
Use only for FTL50/51 and FTL50H/51H!

Welding neck G 1 Order number: 52001051 max. 25 bar / max. 150 °C


with 3.1.B material certificate: 52011896
max. 40 bar / max. 100 °C
for flush-mounting
a Liquiphant M 29.6
with process connection GW2 24.6
• With defined thread start *
• Sensor cannot be positioned
Material: corrosion-resistant steel

ø60 –0.4
1.4435 (AISI 316L) ISO 228
ø41
G1

Weight: 0.19 kg
Seal: silicone O-ring
Order number: 52001386
L00-FTL5xxxx-06-05-xx-xx-020
FDA approved materials according to
21 CFR Part 177.1550/2600

* The tolerance of the defined thread beginnings between welding boss and sensor amounts to ± 15°.

47
Liquiphant M FTL50(H), FTL51(H)

Welding neck G 1 Order number: 52001221 max. 25 bar / max. 150 °C


with 3.1.B material certificate: 52011898
max. 40 bar / max. 100 °C
for flush-mounting
a Liquiphant M
26
with process connection GW2
• Sensor can be positioned

ø65 –0.3
Material (wetted):
corrosion-resistant steel
1.4435 (AISI 316L)
Weight: 0.43 kg
5
Seal: silicone moulded seal L00-FTL5xxxx-06-05-xx-xx-021
Order number: 942816-0000
FDA approved materials according to
21 CFR Part 177.1550/2600

Welding neck Order number: 52001047 max. 25 bar / max. 150 °C


with 3.1.B material certificate: 52006909
max. 40 bar / max. 100 °C
for flush-mounting
a Liquiphant FTL50H, FTL51H 4.5
with process connection EE2
• Sensor can be positioned
Material: corrosion-resistant steel
1.4435 (AISI 316L)

RD 52 x 1 6

ø42.3

ø65
Weight: 0.15 kg
Seal on Liquiphant: silicone moulded seal
Order number: 942816-0000
FDA approved materials according to
21 CFR Part 177.1550/2600 ~26

L00-FTL5xxxx-06-05-xx-xx-022

DRD welding flange Order number: 52002041 20


with 3.1.B material certificate: 52011899
for flush-mounting 15

a Liquiphant FTL50H, FTL51H


with process connection PE2
• Sensor can be positioned
Material: corrosion-resistant steel
1.4435 (AISI 316L)
Weight: 0.9 kg
Seal: PTFE flat seal (FDA listed)
ø105

ø125
ø66

ø50

ø84

Order number: 916783-0000


FDA approved materials according to
21 CFR Part 177.1550/2600
M10

13

16

L00-FTL5xxxx-06-05-xx-xx-023

48
Liquiphant M FTL50(H), FTL51(H)

Lap joint flange Order number: 918158-0000


with G 1 thread for mounting 2
a Liquiphant FTL50, FTL51
with process connection GR2

14
Pressure up to 40 bar
92
Material: corrosion-resistant steel

92
1.4301 (AISI 304)
Weight: 0.54 kg

G1 12

L00-FTL5xxxx-06-05-xx-xx-024

Lap joint flanges with G 1 thread for mounting


a Liquiphant FTL50, FTL51
with process connection GR2
Material: corrosion-resistant steel
1.4571 (AISI 316Ti)
– Order number: 918143-0000
Flange DN50 PN40, EN 1092-1
Weight: 3.11 kg L00-FTL5xxxx-03-05-xx-xx-015

– Order number: 918144-0000


Flange ANSI 2", 150 psi, RF
Weight: 2.38 kg

Sliding sleeves for continuous adjustment of the switch point


FTL51
for unpressurised operation of a Liquiphant M FTL51 41 AF
19

Material: corrosion-resistant steel


1.4435 (AISI 316L)
18

M6 (3x)
Weight for G 1, NPT 1: 0.21 kg
Weight for G 1½, NPT 1½: 0.54 kg G1A
(1 NPT)

55 AF
19

pe =
0 bar
22

M6 (3x)

G 1½ A
(1½ NPT)
L00-FTL5xxxx-06-05-xx-en-006

Thread Standard Material Order number Approval


G1 DIN ISO 228/I 1.4435 (AISI 316L) 52003978

G1 DIN ISO 228/I 1.4435 (AISI 316L) 52011888 3.1 material certificate

NPT 1 ANSI B 1.20.1 1.4435 (AISI 316L) 52003979

NPT 1 ANSI B 1.20.1 1.4435 (AISI 316L) 52011889 3.1 material certificate

G 1½ DIN ISO 228/I 1.4435 (AISI 316L) 52003980

G 1½ DIN ISO 228/I 1.4435 (AISI 316L) 52011890 3.1 material certificate
NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52003981

NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52011891 3.1 material certificate

49
Liquiphant M FTL50(H), FTL51(H)

High pressure sliding sleeves For continuous adjustment of the switch point
of a Liquiphant M FTL51.
Material: corrosion-resistant steel
1.4435 (AISI 316L) or AlloyC4 ø60 FTL51

~70
Weight for G 1, NPT 1: 1.13 kg 50 AF
Weight for G 1½, NPT 1½: 1.32 kg
Seal package made of graphite

18
2
G1A
(1 NPT)

ø60

~72
50 AF

22
G 1½ A
(1½ NPT)
L00-FTL5xxxx-06-05-xx-en-007

Thread Standard Material Order number Approval


G1 DIN ISO 228/1 1.4435 (AISI 316L) 52003663

G1 DIN ISO 228/1 1.4435 (AISI 316L) 52011880 3.1 material certificate

G1 DIN ISO 228/1 AlloyC4 52003664

NPT 1 ANSI B 1.20.1 1.4435 (AISI 316L) 52003667

NPT 1 ANSI B 1.20.1 1.4435 (AISI 316L) 52011881 3.1 material certificate

NPT 1 ANSI B 1.20.1 AlloyC4 52003668

G 1½ DIN ISO 228/1 1.4435 (AISI 316L) 52003665

G 1½ DIN ISO 228/1 1.4435 (AISI 316L) 52011882 3.1 material certificate

G 1½ DIN ISO 228/1 AlloyC4 52003666

NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52003669

NPT 1½ ANSI B 1.20.1 1.4435 (AISI 316L) 52011883 3.1 material certificate

NPT 1½ ANSI B 1.20.1 AlloyC4 52003670

pe
bar
(psi) Liquiphant M FTL51*

100 Liquiphant S
(1450)
80
(1160)
64
(928)

Liquiphant M

Tp
°C
–60 –50 –1 0 150 230 280 (°F)
(–76) (–58) (–14.5) (32) (300) (440) (540)

L00-FTL5xxxx-05-05-xx-xx-002

* FTL51 with high pressure sliding sleeves (1450 psi). See "Additional Option" Page 40 ff. option "P" or "R".

50
Liquiphant M FTL50(H), FTL51(H)

Transparent cover Order number: 943461-0001


for polyester housing
Material: PA 12
Weight: 0.04 kg

L00-FTL5xxxx-03-05-xx-xx-016

Cover with sight glass for steel housing


Material: AISI 316L
Weight: 0.16 kg
– Order number: 943301-1000
With glass sight glass
– Order number: 52001403
With PC sight glass L00-FTL5xxxx-03-05-xx-xx-017

(Not for CSA, General Purpose)

Circular connector Order number: 52010285


4x0,34 M12 socket
Cable: PVC (grey) 5 m length

27.5
Body: PUR (blue)
Coupling nut: Cu Sn/Ni min. 40
Protection: IP67
L00-FTL20Hxx-07-05-xx-xx-004
Temperature range: –25...+70 °C

Order number: 52024216


4x0,34 M12 socket
Cable: PVC (orange) 5 m length
27.5

Body: PVC (orange)


Coupling nut: 316L min. 40
Protection: IP69K (fully locked)
L00-FTL20Hxx-07-05-xx-xx-005
Temperature range: –25...+70 °C

Order number: 52018763


4x0,34 M12 socket with integrated LEDs
Cable: PVC (orange) 5 m length
27.5

Body: PVC (transparent)


Coupling nut: 316L min. 40
Protection: IP69K (fully locked)
L00-FTL20Hxx-07-05-xx-xx-005
Temperature range: –25...+70 °C

51
Liquiphant M FTL50(H), FTL51(H)

Supplementary Documentation
! Note!
This supplementary documentation can be found on our product pages on www.endress.com

Operating Instructions Electronic insert FEL50A for Liquiphant M/S


PROFIBUS PA
BA141F/00/en
Liquiphant M Density,
Density Computer FML621
BA335F/00/en
Liquiphant M FTL50, FTL51
KA143F/00/a6
Liquiphant M FTL50(H), FTL51(H)
KA144F/00/a6
Liquiphant M FTL51C
KA162F/00/a6
Liquiphant M FTL50-####### # 7 #, FTL51-####### # 7 #
KA163F/00/a6
Liquiphant M FTL50H-######## 7 #, FTL51H-######## 7 #
KA164F/00/a6
Liquiphant M FTL51C-######## 7 ##
KA165F/00/a6
Liquiphant M FTL5#-# ### ## # #3 #, FTL5#H-# ### ## # #3 #
KA220F/00/a6
Liquiphant M Density FTL50, FTL51
Electronic insert: FEL50D
KA284F/00/a6
Liquiphant M Density FTL50H, FTL51H
Electronic insert: FEL50D
KA285F/00/a6
Liquiphant M Density FTL51C
Electronic insert: FEL50D
KA286F/00/a6

Technical Information Nivotester FTL370/372, switching units in Racksyst design


for Liquiphant M with electronic insert FEL57
TI198F/00/en
Nivotester FTL320, switching unit in Minipac design
for Liquiphant M with electronic insert FEL57
TI203F/00/en
General instructions for electromagnetic compatibility
(Test procedure, installation recommendation)
TI241F/00/en
Isolating amplifier FXN421/422, switching units for top-hat rail mounting
for Liquiphant M with electronic insert FEL56, FEL58
TI332F/00/en
Liquiphant M FTL51C, wetted parts with highly corrosion-resistant coating
made of ECTFE, PFA or enamel
TI347F/00/en
Isolating amplifier FTL325P, 1 or 3-channel switching units for top-hat rail mounting
for Liquiphant M/S with electronic insert FEL57
TI350F/00/en
Isolating amplifier FTL325N, 1 or 3-channel switching units for top-hat rail mounting
for Liquiphant M/S with electronic insert FEL56, FEL58
TI353F/00/en

52
Liquiphant M FTL50(H), FTL51(H)

Liquiphant S FTL70/71, for medium temperatures up to 280 °C


TI354F/00/en
Isolating amplifier FTL375P, 1 to 3-channel switching units for top-hat rail mounting
for Liquiphant M/S with electronic insert FEL57
TI360F/00/en
Isolating amplifier FTL375N, 1 to 3-channel switching units for top-hat rail mounting
for Liquiphant M/S with electronic insert FEL56, FEL58
TI361F/00/en
Liquiphant M Density
Density computer FML621
TI420F/00/en

Functional Safety (SIL) Liquiphant M/S + Nivotester FTL325P


SD111F/00/en
Liquiphant M/S + Nivotester FTL375P
SD113F/00/en
Liquiphant M/S with FEL58 + Nivotester FTL325N (MAX)
SD161F/00/en
Liquiphant M/S with electronic insert FEL54 (MAX)
SD162F/00/en
Liquiphant M/S with electronic insert FEL52 (MAX)
SD163F/00/en
Liquiphant M/S with electronic insert FEL51 (MAX)
SD164F/00/en
Liquiphant M/S with electronic insert FEL55 (MAX)
SD167F/00/en
Liquiphant M/S with FEL56 + Nivotester FTL325N (MAX)
SD168F/00/en
Liquiphant M/S with FEL58 + Nivotester FTL325N (MIN)
SD170F/00/en
Liquiphant M/S with electronic insert FEL51 (MIN)
SD185F/00/en
Liquiphant M/S with electronic insert FEL52 (MIN)
SD186F/00/en
Liquiphant M/S with electronic insert FEL54 (MIN)
SD187F/00/en
Liquiphant M/S with FEL56 + Nivotester FTL325N (MIN)
SD188F/00/en

Safety Instructions (ATEX) 4 0 II 1/2 G, EEx d IIC/B


(KEMA 99 ATEX 1157)
XA031F/00/a3
4 0 II 1/2 G, EEx ia/ib IIC/B
(KEMA 99 ATEX 0523)
XA063F/00/a3
4 0 II 1 G, EEx ia IIC/B
(KEMA 99 ATEX 5172 X)
XA064F/00/a3
4 0 II 1/2 G, EEx de IIC/B
(KEMA 00 ATEX 2035)
XA108F/00/a3
4 0 II 3 G, EEx nA/nC II
(EG 01 007-a)
XA182F/00/a3

53
Liquiphant M FTL50(H), FTL51(H)

Safety Instructions (NEPSI) Ex d IIC/IIB T3...T6 , Ex d IIC T2...T6


(NEPSI GYJ06424)
XA401F/00/b2

Ex ia IIC T2...T6, Ex ia IIB T3...T6


(NEPSI GYJ05556, NEPSI GYJ06464),
XC009F/00/b2

Ex nA II T3...T6, Ex nC/nL IIC T3...T6


(NEPSI GYJ04360, NEPSI GYJ071414)
XC010F/00/b2

System Information Liquiphant M


SI040F/00/en

54
Dosing pumps MAXROY® series A, B and D
Maximum flow rate: 1110 l/h • Maximum pressure: 28 bar • Hydraulically actuated diaphragm

Technical characteristics
•Flow rate up to:
- 64 l/h for MAXROY® D105
- 410 l/h for MAXROY® A105
- 420 l/h for MAXROY® B105
- 1100 l/h for MAXROY® B145
•Pressure up to:
- 10 bar for MAXROY® A105 and B145
- 28 bar for MAXROY® B105 and D105
•Maximum temperature of pumped liquid:
- +90 °C for metallic liquid end
- +50 °C for plastic liquid end
•Adjustment of flow rate while running or stopped: from 0 to 100%
•Accuracy: ± 1% of rated flow from 10% to 100% stroke MAXROY® A dosing pump - Plastic liquid end
•Internal safety valve, normally set at the factory
Optional relief valve setting Options
•Suction lift: up to 2 m water save for "Viscous Liquids" version •Flexible coupling (API 675)
•Maximum suction pressure condition: 2 bar •Double diaphragm with rupture detector
•Working life of the diaphragm can exceed 20,000 hours depending •Automatic flow rate adjustment: electronic servomotor,
on the pumped fluid, working conditions and installation explosion-proof servomotor, pneumatic servomotor, frequency
•Single or double diaphragm variation
•Multiplexing available •Flange connections
•Can comply with API 675 •Stroke counter
•Explosion-proof version is in accordance with ATEX CE II 2 G/D c T4
(plastic liquid end, please consult us)
Liquid end construction
Construction
PVC (1) 316L (2)
Components
Liquid end body PVC 316L
Electrical Check valve cartridge PVC 316L
characteristics of motors Seats
Balls
PE (3)
Glass (3)
316L
316L
Contour plate PVC 316L
Standard motor data: Diaphragm PTFE PTFE
•Supply: 230/400 V, 3-phase, 50 Hz or 260/460 V, 3-phase, 60 Hz Discharge ball spring Hastelloy C 316L
•IM V1 mounting, FF130 flange, 14x30 mm shaft for Seals Viton (4) PTFE
MAXROY® A105, B145 and D105 (1)
Pressure is limited to 10 bar at 20 °C and pressure derated 1.1 bar / 5 °C.
IM V1 mounting, FF165 flange, 19x40 mm or 24x50 mm shaft Maximum operating temperature: 50 °C.
(2)
Milton Roy Europe keeps an interchangeability table for national and international
for MAXROY® B105 standards (AFNOR, DIN, ASTM, BS, etc).
•Protection: IP 55, tropicalized (90%) (3)
MAXROY® B145: PVC
•Insulation: class F
(4)
Other material on request
•Ambient temperature: -16 °C to +40 °C Other liquid end material
•Motor speed:
- "H2SO4 concentrated" version: 316L S.S. liquid end with seats in 904L and balls in Hastelloy C
- 1500 rpm for MAXROY® A105, B145 and D105 - "Viscous liquids" version: 316L S.S. liquid end with balls in 316L S.S. and spring in Hastelloy C
- 1000 or 1500 rpm for MAXROY® B105 - "Slurries" version: 316L S.S. liquid end with seats and balls in 440C
•Motors are in accordance with national and international - "Polyelectrolytes" version: PVC liquid end with seats and balls in 316L and spring in
Hastelloy C
standards - Other version on request: consult us
•Special or specific motors on request
Performances
Plastic liquid end Metallic liquid end
Stroke speed Plunger Ø Diaphragm Ø Swept volume
Type Flow rate at 10 bar Flow rate at 10 bar Flow rate at 28 bar Gear
(spm) (1) (mm) (mm) (cm3) (3)
(l/h) (l/h) (l/h)
18 16 58 1/25 22 105 7.2
MAXROY® D105 32 28 96 1/15 22 105 7.2
47 42 144 1/10 22 105 7.2
58 52 180 (2) 1/8 22 105 7.2
84 84 36 1/25 41.1 105 38.8
MAXROY® B105 130 130 58 1/25 41.1 105 38.8
209 209 96 1/15 41.1 105 38.8
316 316 144 1/10 41.1 105 38.8
391 391 180 (2) 1/8 41.1 105 38.8
127 127 58 1/25 50 105 38.8
MAXROY® A105 210 210 96 1/15 50 105 38.8
322 322 144 1/10 50 105 38.8
400 400 180 (2) 1/8 50 105 38.8
363 363 58 1/25 66.5 145 118.1
MAXROY® B145 621 621 96 1/15 66.5 145 118.1
860 860 144 1/10 66.5 145 118.1
1051 1051 180 (2) 1/8 66.5 145 118.1

(1)
Stroke rates are given for a motor speed of 1440 rpm.
Flow and stroke rates increase by 20% for a 60 Hz motor
(2)
Do not use with 60 Hz motor
(3)
Theoretical swept volume

MAXROY® D105 MAXROY® B105


Flow rate (l/h)
450
Flow rate (l/h) 420
400 391
70 350 340
64 58 316
60 300
50 51 47 52
250
42 225 209
40 32 200
35
30 150 140
28 130
20 20 18
100 90
16 84
10 50
Pressure Pressure
0 0
2 10 28 (bar) 2 28(*) (bar)

* Plastic liquid end: Pmax = 10 bar

MAXROY® A105 MAXROY® B145


Flow rate (l/h)
450
410 Flow rate (l/h)
400 400
350
330 322
300 1200
1100 1051
250 1000
900 860
200 215 210 800
600 650 621
150
130 127
100 400 380 363
50 200
Pressure Pressure
0 0
2 10 (bar) 2 10 (bar)
Dimensions (in mm)

MAXROY® A105 and D105 – Metallic liquid end


Simplex version

100
a 27

MAXROY® A105, D105 and B105


N2 Models (spm) Dimensions (mm) Connections
R1 Metallic liquid end

b
a = 618 maxi
b = 550 maxi
All models (*) c = 411 -
B

d = 91
240

e = 68

87
10

A = 160 N1 = R 1/2"G or 1/2"NPT


A

58 - 96 - 144
L1 V1 B = 160 N2 = R 1/2"G or 1/2"NPT
Screwed
c A = 186 N1 = R 3/4"G or 3/4"NPT
150 167 maxi d e 180
B = 160 N2 = R 1/2"G or 1/2"NPT
N1 218 maxi
A = 160 N1 = 1/2"
58 - 96 - 144
234 B = 160 N2 = 1/2"
Welded
3xØ10 A = 186 N1 = 3/4"
180
N1: Suction B = 160 N2 = 1/2"
68
160
136

N2: Discharge
53

A = 208 N1 = 1/2" ANSI 150 LBS


V1: Drain 58 - 96 - 144
B = 208 (**) N2 = 1/2" ANSI 150 LBS (**)
13.5 L1: Oil level Flanged
25 35 R1: Oil fill A = 239 N1 = 3/4" ANSI 150 LBS
180
261 B = 208 (**) N2 = 1/2" ANSI 150 LBS (**)

58 - 96 - 144 A = 160 DIN 11851 Ø 28


Food grade or
180 B = 160 SMS 1145 Ø 25
MAXROY® B105 – Plastic liquid end
Simplex version Plastic liquid end
a = 597 maxi
b = 539 maxi
15° All models (*)
c = 394 -
d = 93
e = 66
100

35
A = 131 N1 = Ø 15x20 F
Female 58 - 96 - 144
B = 131 N2 = Ø 15x20 F
plain
socket A = 160 N1 = Ø 25x32 F
180
B = 131 N2 = Ø 15x20 F
A = 195 N1 = PN 10 DN 15
N2 58 - 96 - 144
B = 195 N2 = PN 10 DN 15
672 maxi

R1 Flanged
A = 196 N1 = PN 10 DN 25
180
B = 195 N2 = PN 10 DN 15
B

(*)
MAXROY® B105: c = 432 for metallic liquid end and 415 for plastic liquid end
(**)
MAXROY® B105: B = 213 and N2 = 1/2’’ ANSI 300 LBS
110
A

L1

c V1 262 maxi 71
164 maxi
N1 302 maxi
15 240 15
N1: Suction
N2: Discharge
70

140
140
180

V1: Drain
3xØ10 L1: Oil level
30 42
270 R1: Oil fill
MAXROY® B145 – Plastic liquid end
Simplex version 15°
Models (spm) Dimensions (mm) Connections
Metallic liquid end

100
35
A = 191 N1 = R 1" or 1"NPT
58 - 96 - 144
B = 191 N2 = R 1" or 1"NPT
Screwed
A = 231 N1 = R 1 1/2" or 1 1/2"NPT
180
B = 191 N2 = R 1" or 1"NPT
N2
A = 191 N1 = 1"
58 - 96 - 144
B = 191 N2 = 1"
Welded

673 maxi
R1 A = 231 N1 = 1 1/2"
180
B = 191 N2 = 1"
A = 246 N1 = 1" ANSI 150 LBS
B

58 - 96 - 144
B = 246 N2 = 1" ANSI 150 LBS
Flanged
A = 316 N1 = 1 1/2" ANSI 150 LBS

110
180
12

L1
B = 246 N2 = 1" ANSI 150 LBS
A

V1
58 - 96 - 144 A = 208 DIN 11851 Ø 40
71 164 maxi Food grade or
150 450 261 maxi
301 maxi
180 B = 208 SMS 1145 Ø 38
N1
15 240 15 Plastic liquid end
N1: Suction A = 176 N1 = Ø 25x32 F
Female 58 - 96 - 144
70

N2: Discharge B = 176 N2 = Ø 25x32 F


140
140
180

V1: Drain plain


socket A = 219 N1 = Ø 32x40 F
3xØ10 L1: Oil level 180
30
270
42 B = 176 N2 = Ø 25x32 F
R1: Oil fill
A = 217 N1 = PN 10 DN 25
58 - 96 - 144
B = 217 N2 = PN 10 DN 25
Flanged
A = 276 N1 = PN 10 DN 25
180
B = 217 N2 = PN 10 DN 25

MAXROY® B105 - Metallic liquid end


Duplex and Triplex versions Protection
240 240 160
•As a standard pumps are protected with one coat of AMERON
35 polyurethane paint of 100 microns, yellow RAL 1018
•Other treatment: consult us

Lubrication
• Ambient temperature from -5 °C to +50 °C: Oil ISO - VG150
equivalent
• Quantity:
- 2.5 litres for MAXROY® A105 and D105
- 4 litres for MAXROY® B105 and B145
190

Weight and Packing


80

Duplex: 550
Triplex: 750 Net weight (kg) Gross weight (kg) Packing (2)
Simplex version
(with oil) (1) (with packing) (1) (L x W x H - mm)
MAXROY® A105 and D105 33 40 515 x 465 x 720
MAXROY® B105 57 67 800 x 400 x 900
MAXROY® B145 63 70 790 x 390 x 740
(1)
Approximately - Standard cardboard packing
(2)
Technical specification
Submersible pump N 3202, 50 Hz
4G35+2x1,5 mm2
Y/D start
SUBCAB® 7G2,5+2x1,5 mm2
7G4+2x1,5 mm2
7G6+2x1,5 mm2

Monitoring equipment
Thermal contacts opening temp. 140 °C
Leakage sensor in inspection chamber FLS

Material
Impeller (.180) Cast iron
Impeller (.185) High chromium cast iron
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel

N 3202 O-rings

Alternative
1
Material
Nitrile rubber
2 Fluorinated rubber
Product
Mechanical face seals
Submersible pump for pumping clean water, surface water and waste
water containing solids or long-fibred material. Alternative Inner seal Outer seal
1 Corrosion resistant Corrosion resistant
Denomination cemented carbide/ cemented carbide/
Corrosion resistant Corrosion resistant
Product code 3202.180 cemented carbide cemented carbide
(High chromium) 3202.185 2 Corrosion resistant Silicon carbide/Silicon
Installation P, S, T, Z cemented carbide/ carbide
Corrosion resistant
Impeller characteristics LT, MT, HT
cemented carbide

Process data Surface Treatment


All cast parts are primed with a water-borne primer. The finishing coat
Liquid temperature-standard max +40 °C is a high-solid two pack paint.
Depth of immersion max 20 m
The pH of the pumped liquid 5,5 -14 Weight
3
Liquid density max. 1100 kg/m See dimensional drawing.

Motor data Option


Frequency 50 Hz 3202.090 Ex. proof design
Insulation class H (+180 °C) 3202.095 (High chromium) Ex. proof design
Voltage variation Warm liquid version on request
- continuously running max ± 5% Other cables
- intermittent running max ± 10%
Voltage imbalance between phases max 2% Accessories
No. of starts/hour max 30
Discharge connections, adapters, hose connections and other
mechanical accessories.
Cable Electrical accessories such as pump controller, control panels, starters,
Direct-on-line start monitoring relays, cables.
SUBCAB® 4G4+2x1,5 mm2 See separate booklet or www.ittwww.com, for further information.
4G6+2x1,5 mm2
4G10+2x1,5 mm2
4G16+2x1,5 mm2
4G25+2x1,5 mm2

N 3202 3
LT-Motor rating and performance
P2 [kW]
curve
40
Ex proof version available 35 610

30
612
Power factor cos ϕ

25
Starting current, A
Curve/Impeller No

Rated power, kW

Rated current, A

614
20 615
616
15 617

H [m]
Installation
P S T Z LT
400 V, 50 Hz, 3 ~, 970 r/min 20
6151 22 43 238 0,84 • • • • •

6161 22 43 238 0,84 • • • • • 16


617 22 43 238 0,84 • • • • •
400 V, 50 Hz, 3 ~, 970 r/min
12
6121 30 59 320 0,83 • • • • •
614 30 59 320 0,83 • • • • •
6151 30 59 320 0,83 • • • • • 8
614

6161 30 59 320 0,83 • • • • •


617 30 59 320 0,83 • • • • • 4
400 V, 50 Hz, 3 ~, 970 r/min 616
612 610
615
617
610 37 71 410 0,83 • • • • •
0
6121 37 71 410 0,83 • • • • • 0 50 100 150 200 250 300 350 400 450
614 37 71 410 0,83 • • • • • Q [l/s]
6151 37 71 410 0,83 • • • • •

616 1 37 71 410 0,83 • • • • •


617 37 71 410 0,83 • • • • •

Y/D starting current is approximately 1/3 of D starting current.


1 Only .180

4 N 3202
MT-Motor rating and performance P2 [kW]
curve 431
40
432
30 433

Ex proof version available


434
20
435
Power factor cos ϕ

10
Starting current, A
Curve/Impeller No

Rated power, kW

Rated current, A

0
H [m]

MT
Installation 35
P S T Z
30
400 V, 50 Hz, 3 ~, 970 r/min
640 22 43 238 0,84 • • • • •
25
6411 22 43 238 0,84 • • • • •
642 22 43 238 0,84 • • • • • 20
6431 22 43 238 0,84 • • • • •
15
400 V, 50 Hz, 3 ~, 1475 r/min 431

433 30 54 360 0,88 • • • • • 10 432


433
4341 30 54 360 0,88 • • • • • 434
5
435 1 30 54 360 0,88 • • • • • 435

400 V, 50 Hz, 3 ~, 970 r/min 0


640 30 59 320 0,83 • • • • • 0 40 80 120 160 200
Q [l/s]
6411 30 59 320 0,83 • • • • •
642 30 59 320 0,83 • • • • •
6431 30 59 320 0,83 • • • • •

P2 [kW]
400 V, 50 Hz, 3 ~, 1475 r/min
4321 37 66 460 0,88 • • • • •
40
433 37 66 460 0,88 • • • • •
30
4341 37 66 460 0,88 • • • • •
640

4351 37 66 460 0,88 • • • • • 20 641


642
643
10
400 V, 50 Hz, 3 ~, 970 r/min
0
640 37 71 410 0,83 • • • • •
H [m]
6411 37 71 410 0,83 • • • • •
642 37 71 410 0,83 • • • • • MT
1 37 71 410 0,83 • • • • • 35
643

30
400 V, 50 Hz, 3 ~, 1475 r/min
431 45 79 540 0,89 • • • • •
25
4321 45 79 540 0,89 • • • • •
433 45 79 540 0,89 • • • • • 20
4341 45 79 540 0,89 • • • • •
15
4351 45 79 540 0,89 • • • • •

Y/D starting current is approximately 1/3 of D starting current. 10


1 Only .180

5 642 641 640


643

0
0 40 80 120 160 200
Q [l/s]

N 3202 5
HT-Motor rating and performance P2 [kW]

curve
50
450 452

Ex proof version available 40


454

456
30 458
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated power, kW

460
Rated current, A

20

H [m]

Installation HT
P S T Z 50
400 V, 50 Hz, 3 ~, 1475 r/min
4541 30 54 360 0,88 • • • • •
40
456 30 54 360 0,88 • • • • • 450

4581 30 54 360 0,88 • • • • •


460 30 54 360 0,88 • • • • • 30
452

400 V, 50 Hz, 3 ~, 1475 r/min 20 454

4501 37 66 460 0,88 • • • • • 456

452 37 66 460 0,88 • • • • • 458


10 460
4541 37 66 460 0,88 • • • • •
456 37 66 460 0,88 • • • • •
4581 37 66 460 0,88 • • • • • 0
0 20 40 60 80 100 120
460 37 66 460 0,88 • • • • •
Q [l/s]

400 V, 50 Hz, 3 ~, 1475 r/min


4501 45 79 540 0,89 • • • • •
452 45 79 540 0,89 • • • • •
4541 45 79 540 0,89 • • • • •
456 45 79 540 0,89 • • • • •
4581 45 79 540 0,89 • • • • •
460 45 79 540 0,89 • • • • •

Y/D starting current is approximately 1/3 of D starting current.


1
Only .180

6 N 3202
Dimensional drawing

All dimensions are in mm.

LT, P-installation LT, S-installation

N 3202 7
LT, T-installation LT, Z-installation

MT, P-installation MT, P-installation

8 N 3202
MT, S-installation MT, S-installation

MT, T-installation MT, T-installation

N 3202 9
MT, Z-installation HT, P-installation

HT, S-installation HT, T-installation

10 N 3202
HT, Z-installation

N 3202 11
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 1
C M Y CM MY CY CMY K

HY P E R DI V E ®
The Hyperboloid-Mixer
H Y P E R D I V E -Mixer
®

with submersed drive

Te chnical Spe cific ations for H D R K A/ 2500-Se rie s

Type Diameter Rotational Installed Power


speed power consumption

t e c h n o l o g y
HDRKA/2500-18-1.5 2500 mm 18.0 rpm 1.5 kW 0.9 kW
HDRKA/2500-22-1.5 2500 mm 22.0 rpm 1.5 kW 1.5 kW
HDRKA/2500-26-3.0 2500 mm 26.0 rpm 3.0 kW 2.3 kW
HDRKA/2500-30-4.0 2500 mm 30.0 rpm 4.0 kW 3.6 kW
HDRKA/2500-34-5.5 2500 mm 34.0 rpm 5.5 kW 4.8 kW

m i x i n g
Fluid mechanically
optimized
Energy saving
Robust & proven
Minimum mainte-
Side view Top view nance efforts
Easy installation
Contact
HD 1000 5.02 -1E

For further information or detailed technical and commercial offers please contact our
head office or your local representative.
IN V E N T Umwelt- und Verfahrenstechnik GmbH & Co. KG • Am Weichselgarten 36 • 91058 Erlangen • Germany
Fon: +49 (0)9131 69098 - 0 • Fax: + 49 (0)9131 69098 - 99 • http://www.invent-uv.de • E-Mail: info@invent-uv.de

Probedruck
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 2
C M Y CM MY CY CMY K

Easy installation
The Hyperboloid-Mixer
® ®
HY P E R DI V E HY P E R DI V E
Just drag & drop
with submersed drive
A n O ve r vie w D e sign Ins ta llat ion

As alternative to the H YPER- flow-pattern and fluidmecha- TRIPO D is totally sealed with stainless steel. It also carries put the mixer in position in
C LASSI C ® - Mixers with top- nical advantages as the The tripod is made from biologically neutral gel-coat. a lifting lug to install and to the empty or filled basin and
mounted drive and shaft we H YPER - C L A SSI C ® - Mixer. massive coated carbon steel The eight transport ribs which lift out the whole connect the electrical cable
The main components such as accelerate the fluid are H Y PER D IVE ®
- Mixer. to the power supply. The
offer the submersed driven which provides sufficient weight
integrated into the mixer-body. weight of the mixer will keep
H YPER D IVE ® - Mixer Series. the hyperboloid mixer-body to keep the H YPER D IVE -
®

This design ensures maximum the system in position safely.


They can be applied in cases are identical. Mixer in position safely during The installation of the
robustness and longevity. The No extra supports, bridges or
where bridges are not avail- The design of our H YPER - operation and standstill. It hub which connects mixer- H Y PER D IVE ®
- Mixers is other additional devices are
able or when submersed drive D IVE ® - Mixer is simple, robust supports the submersed drive body and drive is made from simple and time-saving. Just required.
mixers are preferred. and proven. Figure 1 shows and holds the electrical supplies
The H YP ER D I VE - Mixers the main components in an away from the mixer-body.
®

feature exactly the same exploded view.


SU BMERSED-DRIVE
As gear-drives we use costum-
made gear-drives from
Hub
renowned manufacturers. They
consist of submersed three-
phase electrical motor, spur-
Hyperboloid Mixer-Body gear, special bearing-lantern
and special seal. On the end
of the stainless-steel drive-shaft
the hyperboloid mixer-body is
mounted.

Tripod HYPERBO LO ID MIX ER-BODY

The hyperboloid mixer-body is


Submersed Drive made from high quality fiber-
reinforced-plastic (FRP) which

Probedruck
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 2
C M Y CM MY CY CMY K

Easy installation
The Hyperboloid-Mixer
® ®
HY P E R DI V E HY P E R DI V E
Just drag & drop
with submersed drive
A n O ve r vie w D e sign Ins ta llat ion

As alternative to the H YPER- flow-pattern and fluidmecha- TRIPO D is totally sealed with stainless steel. It also carries put the mixer in position in
C LASSI C ® - Mixers with top- nical advantages as the The tripod is made from biologically neutral gel-coat. a lifting lug to install and to the empty or filled basin and
mounted drive and shaft we H YPER - C L A SSI C ® - Mixer. massive coated carbon steel The eight transport ribs which lift out the whole connect the electrical cable
The main components such as accelerate the fluid are H Y PER D IVE ®
- Mixer. to the power supply. The
offer the submersed driven which provides sufficient weight
integrated into the mixer-body. weight of the mixer will keep
H YPER D IVE ® - Mixer Series. the hyperboloid mixer-body to keep the H YPER D IVE -
®

This design ensures maximum the system in position safely.


They can be applied in cases are identical. Mixer in position safely during The installation of the
robustness and longevity. The No extra supports, bridges or
where bridges are not avail- The design of our H YPER - operation and standstill. It hub which connects mixer- H Y PER D IVE ®
- Mixers is other additional devices are
able or when submersed drive D IVE ® - Mixer is simple, robust supports the submersed drive body and drive is made from simple and time-saving. Just required.
mixers are preferred. and proven. Figure 1 shows and holds the electrical supplies
The H YP ER D I VE - Mixers the main components in an away from the mixer-body.
®

feature exactly the same exploded view.


SU BMERSED-DRIVE
As gear-drives we use costum-
made gear-drives from
Hub
renowned manufacturers. They
consist of submersed three-
phase electrical motor, spur-
Hyperboloid Mixer-Body gear, special bearing-lantern
and special seal. On the end
of the stainless-steel drive-shaft
the hyperboloid mixer-body is
mounted.

Tripod HYPERBO LO ID MIX ER-BODY

The hyperboloid mixer-body is


Submersed Drive made from high quality fiber-
reinforced-plastic (FRP) which

Probedruck
21836_HyperDive_4_Seiter 15.08.02 11:16 Uhr Seite 1
C M Y CM MY CY CMY K

HY P E R DI V E ®
The Hyperboloid-Mixer
H Y P E R D I V E -Mixer
®

with submersed drive

Te chnical Spe cific ations for H D R K A/ 2500-Se rie s

Type Diameter Rotational Installed Power


speed power consumption

t e c h n o l o g y
HDRKA/2500-18-1.5 2500 mm 18.0 rpm 1.5 kW 0.9 kW
HDRKA/2500-22-1.5 2500 mm 22.0 rpm 1.5 kW 1.5 kW
HDRKA/2500-26-3.0 2500 mm 26.0 rpm 3.0 kW 2.3 kW
HDRKA/2500-30-4.0 2500 mm 30.0 rpm 4.0 kW 3.6 kW
HDRKA/2500-34-5.5 2500 mm 34.0 rpm 5.5 kW 4.8 kW u m w e
l t
u n
d
v
e
r f
a h
r e

m i x i n g
n s t k
e c h n i

Fluid mechanically
optimized
Energy saving
Robust & proven
Minimum mainte-
Side view Top view nance efforts
Easy installation
Contact
HD 1000 5.02 -1E

For further information or detailed technical and commercial offers please contact our
head office or your local representative.

Probedruck
BLOWERS

The 3 lobes blowers offer considerable usage’s advantages, versus the 2 lobes construction, in most applications because of

Higher rigidity: rotor beam 8 times more rigid

Better balance: more even mass distribution

Higher discharge pressure: 2 dynamic seal points rotor/case

Lower pulsation: 6 cycles instead of 4 per shaft rotation

Lower efficiency losses: minimal sensitivity to back-pressure

In addition, producer has managed to eliminate those negative characteristics of the three lobe construction exhibited by the blowers presently
in the market, such as

smaller displacement

gas retention between rotors causing:

- energy wastage (overheating and noise)

- consequent remedies, like indentations in the rotor profile, that, in turn, reduce efficiency and increase re-flow losses

2 lobes 3 lobes

ADVANTAGES DISADVANTAGES

Higher pressure Smaller displacement

Higher frequency Gas retention

Higher rigidity

rP oducer by adopting an innovative profile (STEM patent), achieves:

Optimal exploitation of the potential displacement.

Rotors meshing with total lack of gas retention in-between thus preventing gas re-circulation .
 No gas retention between rotors

 No profile indentation

 Bigger displacement

3 lobes "BORA"

TABLE OF MODELS
BLOWERS 163 233 293 353 463 673 883

Tri-lobe positive displacement blowwers offer an “avant-garde” product with continuos


improvement in performance and reliability. Significant technical elements:
rotors profile (STEM patent) with total lack of gas retention in-between
syncro gears, finished by precision grinding, optimize the timing with best efficiency. Special
tooth profile ensures the most silent working
high de-hydrogenated steel bearings
zero friction labyrinth seals
low viscosity pure synthetic lube for best performance and long lasting
minimal distance between bearings: compactness of the project

SECTION AND PART LISTING


Pos. Description Pos. Description
Washer with lubricating
1 Case 11.2
disk
2.1 Cover - driver side 12 Spacer
2.2 Cover - gear side 13 Bearing cover
3.1 Carter - driver side 15.1 Rotor - driving
3.2 Carter - gear side 15.2 Rotor - driven
6.1 Driving gear 16.1 Centering ring
Centering ring - with
6.2 Driven gear 16.2
hole
7 Centrifuge ring A Bearing - gear side
8 Seal B Bearing - drive side
9 O ring C Cone clamper
10 Lubricating disk D INA ring
11.1 Washer E Cup spring

Technical information download PDF


1) Performance curves 163 (163.pdf)
2) Performance curves 233 (233.pdf)
3) Performance curves 293 (293.pdf)
4) Performance curves 353 (353.pdf)
5) Performance curves 463 (463.pdf)
6) Performance curves 673 (673.pdf)
7) Performance curves 883 (883.pdf)
8) Section and part listing (pdf)
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

THICKENING DIGESTER TANK EQUIPMENT

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Compact C serie
“A competitively priced progressing cavity
pump, with a compact construction and
maximum performance characteristics.”

Waste water pumping

Features & Benefits


Capacity up to 225m3/h
Pressure up to 24 bar
Temperature -10°C up to 100°C

Typical applications include:


• Domestic and industrial effluents
• Hydrated lime slurry
• Sludge
• Shear sensitive latex emulsion
• Milk curds, sauces, fruit juices
• Industrial chemicals and detergents
• Starch slurries
• Coating clays, gypsum and silicate
• Paper stocks
• Agricultural slurries

Handles gas entrainment Materials of construction Sealed joints


No air or gas locking in the pump. Available in cast iron or stainless Fully sealed drive train to maximise
The positive seal formed by the in- steel, with a choice of rotor and life and minimise downtime.
terference fit between rotor and stator materials to suit individual ap-
stator enables the pump to self plications e.g. hard chrome plated Duracoat coating
prime and it also allows tri-phase rotor or natural rubber stator. Rotors can be supplied with Flygt’s
liquids i.e. solids, gases and liquids range of specialist coatings to
to be handled easily. Versatile help extend the life of the rotors
Can be installed vertically or hori- by increasing wear and corrosion
Robust drives zontally to suit the application. Can resistance
Specially selected drives and gear- be run in either direction.
boxes for longer life. Options include Shaft sealing options
electric motor drive units supplied as Baseplate Packed gland or single and double
overhead vee belt driven, direct-cou- Pumps are supplied on a baseplate mechanical seals are available.
pled or variable speed drives with me- to ease installation.
chanical variable speed or frequency Surface mounted
inverter. Inspection cover Making it easier, cleaner and less
Available for applications where rag hazardous for maintenance.
Low running speeds content is a problem.
Reduced wear for a longer working Compact unit
pump life which extends the periods Gentle pumping action As the drive forms an integral part of
between routine maintenance. Think Minimises shear and crush damage the unit, the pump is ideal for space-
of the savings you could make on to the pumped product. saving installations.
abrasive applications.
Viscous products Up to 8.5m suction lift
High pressure The pump can be supplied with a Deep sumps can be easily pumped
Long haul pumping can offer con- square inlet and conveyor to assist vis- without the use of submersible
siderable project cost savings by cous slurries into the pumping element. equipment.
utilising small bore pipework and
eliminating the need for a series Plug in shaft
of pumps, when pumping over Ease of maintenance when assem-
long distances or with high head bling or dismantling, with extraction
requirements. facility.
Performance data
Pumping of slurry mix

225 140

C1BK C1BA C1BB


165 94

C1AK C1AA C1AB


125 71.5

C19K C19A C19B


97 57.5
C18K /
C18A / S18A C18B C18D
S18K
79 49.5

C17K / S17K C17A / S17A C17B C17D


Capacity m3/h

57 35.5
C16K /
C16A / S16A C16B C16D
Capacity m3/h

S16K
37 25.5
C15K /
C15A / S15A C15B C15D
S15K
22 14.5

C14K / S14K C14A / S14A C14B C14D


13 10.7

C1XK C2XA C2XB C1XD


10 6

C23K C23A C23B C13D


3.4
0 4 6
Differential pressure – BAR C22A C22B C22D
1.5

C21B C21D

0 6 12 24
Differential pressure – BAR
Product dimensions
A1 A
DISMANTLING
DISTANCE B C
D
Transfer of industrial detergents

E
F
G
H

A1 A
MODEL A A1 B C D E F G H
DISMANTLING
C21B 429 115 296 133 1¼” 144 85 120 160 A1
DISTANCE B A C
C21D 573 250 440 133 1¼” 144 85 120 160 DISMANTLING
DISTANCE B D C
C22A 429 115 296 133 1¼” 144 85 120 160
D
C22B 573 250 440 133 1¼” 144 85 120 160

E
C22D 959 525 822 137 1½” 148 85 120 160

F
C23A 520 165 383 137 1½” 148 85 120 160

E
F
C23B 665 300 528 137 1½” 148 85 120 160 G
C23K 665 300 528 137 1½” 148 85 120 160 GH
H

A1 A
MODEL A A1 B C D E F G H DISMANTLING
DISTANCE
C1XK 750 300 593 157 50 190 85 120 160 B C
C14K 986 455 756 230 65 227 112 140 200
C15K 1102 570 882 220 80 232 112 140 200 D
C16K 1272 680 1036 236 100 255 125 160 250
C17K 1478 800 1198 281 125 310 150 180 300
C18K 1654 880 1374 280 125 310 150 180 300
E
F

C19K 1856 990 1541 315 150 345 160 200 300
C1AK 2007 1100 1692 315 150 345 160 200 300 G
C1BK 2437 1210 2009 427 200 450 225 280 350 H
C13D 1160 525 930 230 65 227 112 140 200
A1 A
C2XA 566 135 409 157 50 190 85 120 160 DISMANTLING
C2XB 749 315 592 157 50 227 112 120 160 A1
DISTANCE A
DISMANTLING B C
C1XD 1363 650 1086 277 80 245 125 160 250 DISTANCE

C14A 781 250 551 230 65 227 112 140 200 B D C


C14B 986 455 756 230 65 227 112 140 200
D
C14D 1462 780 1185 277 80 245 125 160 250
C15A 842 310 622 220 80 232 112 140 200
E E

C15B 1159 570 882 277 80 245 125 160 250


F F

C15D 1776 1005 1457 319 100 280 150 180 300 G
C16A 960 365 724 236 100 255 125 160 250
C16B 1355 680 306 319 100 280 150 180 300 GH
C16D 2181 1210 1813 369 125 320 160 200 300 H
C17A 1110 430 830 281 125 310 150 180 300
C17B 1478 800 1198 281 125 310 150 180 300 A1 A
C17D 2626 1385 2224 402 150 410 225 280 350 DISMANTLING
C18A 1246 475 966 281 125 310 150 180 300 DISTANCE
B C
C18B 1742 880 1374 386 125 320 160 200 300
C18D 2786 1555 2384 402 150 410 225 280 350 D
C19A 1394 530 1079 315 150 345 160 200 300
C19B 1856 990 1541 315 150 345 160 200 300
C1AA 1476 610 1161 315 150 345 160 200 300
C1AB 2159 1100 1756 402 150 410 225 280 350
E

C1BA 1794 640 1366 427 200 450 225 280 350
F

G
A1 A
H
MODEL A A1 B C D E F G H
A1
DISMANTLING
DISTANCE A
DISMANTLING B C
S14A 781 250 526 255 165x165 236 112 140 200 DISTANCE

S14K 986 455 731 255 165x165 236 112 140 200 B C
D
S15A 842 310 587 255 165x165 236 112 140 200
D
S15K 1102 570 847 255 165x165 236 112 140 200
S16A 960 365 674 286 200x200 260 125 160 250
S16K 1272 680 986 286 200x200 260 125 160 250
E E

S17A 1110 430 777 333 240x240 310 150 180 300
F F

S17K 1478 800 1145 333 240x240 310 150 180 300
S18A 1246 475 912 334 240x240 310 150 180 300 G
S18K 1654 880 132 334 240x240 310 150 180 300 GH
H
Motor/baseplate dimensions

Length
MODEL LENGTH WIDTH HEIGHT
C1XK 1304 300 304
C14K 1665 300 475
C15K 1777 360 475
C16K 1947 360 488
C17K 2464 360 609

Height
C18K 2640 420 609
C19K 2902 420 649
C1AK 3053 420 649
C1BK 3481 520 537
C13D 1835 360 475
C2XA 1120 300 304
C2XB 1329 300 304
C1XD 2038 420 488
C14A 1456 300 475
C14B 1665 300 475
C14D 2137 360 488
Width

C15A 1517 300 475


C15B 1834 360 488
C15D 2762 420 609
C16A 1635 360 488
C16B 2341 420 609
C16D 3225 520 472
C17A 2066 360 584
C17B 2464 360 609
C17D 3672 520 727 All dimensions in mm’s and refer to the largest selected drive.
C18A 2202 360 584
C18B 2788 420 649
C18D 3830 520 537
C19A 2440 420 649
C19B 2902 420 649
C1AA 2522 420 649
C1AB 3205 520 727
C1BA 2840 520 727

MODEL LENGTH WIDTH HEIGHT


C21B 984 300 304
C21D 1149 300 304
C22A 984 300 304
C22B 1149 300 304
C22D 1544 300 304
C23A 1084 300 304
C23B 1234 300 304
C23K 1234 300 304

MODEL LENGTH WIDTH HEIGHT


S14A 1456 300 475
S14K 1665 300 475
S15A 1517 300 475
S15K 1777 360 475
S16A 1635 360 488
S16K 1947 360 488
S17A 2066 360 584
S17K 2464 360 609
S18A 2202 360 584
S18K 2640 420 609
Technical specification
Submersible pump C 3102, 50 Hz
C 3102

Monitoring equipment
Thermal contacts opening temperature 125 °C

Material
Impeller Cast iron
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber

Mechanical face seals


Alternative Inner seal Outer seal
1 Aluminium oxide/ Aluminium oxide/
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
2 Aluminium oxide/ Corrosion resistant
Corrosion resistant cemented carbide/

C 3102
cemented carbide Corrosion resistant
cemented carbide
3 Corrosion resistant Aluminium oxide/
cemented carbide/ Corrosion resistant
Corrosion resistant cemented carbide
Product cemented carbide
4 Corrosion resistant Corrosion resistant
Submersible pump for pumping clean water, surface water and waste
cemented carbide/ cemented carbide/
water containing solids or long-fibred material.
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Denomination
Surface Treatment
Product code 3102.181 All cast parts are primed with a water-borne primer. The finishing coat
Installation P, S, T, Z is a high-solid two pack paint.
Impeller characteristics LT, MT, HT
Weight
Process data See dimensional drawing.
Liquid temperature max +40 °C
Depth of immersion max 20 m
Option
The pH of the pumped liquid pH 5,5-14 3102.090 Ex. proof design
Liquid density max. 1100 kg/m3 Warm liquid version on request
Impeller throughlet See Motor rating table Leakage sensor in stator housing FLS
Leakage sensor in oil housing CLS
Motor data Surface treatment Epoxy treatment
Frequency 50 Hz Other cables
Insulation class H (+180 °C) Zinc anodes
Voltage variation
- continuously running max ± 5%
Accessories
- intermittent running max ± 10% Discharge connections, adapters, hose connections and other
Voltage imbalance between phases max 2% mechanical accessories.
No. of starts/hour max 30 Electrical accessories such as pump controller, control panels, starters,
monitoring relays, cables.
Cable
Direct-on-line start
SUBCAB® 4G2,5 mm2
4G2,5+2x1,5 mm2
Y/D start
SUBCAB® 7G2,5+2x1,5 mm2
7G2,5 mm2

35
C 3102

LT-Motor rating and performance


curve P2 [kW]

3.5
Ex proof version available
Impeller thoughlet, mm

3.0 410
440
2.5
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated power, kW

Rated current, A

411
2.0 441
442
412
1.5

H [m]
Installation
P S T Z LT
400 V, 50 Hz, 3 ~, 1450 r/min 10
411 2,4 5,8 39 0,71 52 • • •
412 2,4 5,8 39 0,71 54 • • • 8
441 2,4 5,8 39 0,71 100 • • •
442 2,4 5,8 39 0,71 100 • • •
6

400 V, 50 Hz, 3 ~, 1435 r/min


410 3,1 6,9 39 0,77 55 • • • 4 410
440
411 3,1 6,9 39 0,77 52 • • • 411
441
412 3,1 6,9 39 0,77 54 • • • 2 442 412

440 3,1 6,9 39 0,77 100 • • •


441 3,1 6,9 39 0,77 100 • • •
0
442 3,1 6,9 39 0,77 100 • • •
0 10 20 30 40 50
Q [l/s]
Y/D starting current is approximately 1/3 of D starting current.

MT-Motor rating and performance


P2 [kW]
curve
3.5
Ex proof version available

430
3.0
Impeller thoughlet, mm

2.5
435
2.0
Power factor cos ϕ
Starting current, A
Curve/Impeller No

432
434
Rated power, kW

Rated current, A

1.5 433
1.0

H [m]

Installation MT
P S T Z 14
400 V, 50 Hz, 3 ~, 1450 r/min
12
432 2,4 5,1 37 0,83 76 • • •
433 2,4 5,1 37 0,83 76 • • •
10
434 2,4 5,1 37 0,83 76 • • •
435 2,4 5,1 37 0,83 76 • • • 8

430
400 V, 50 Hz, 3 ~, 1435 r/min 6
430 3,1 6,4 37 0,86 76 • • •
4
432 3,1 6,4 37 0,86 76 • • •
433 3,1 6,4 37 0,86 76 • • •
2 435
434 3,1 6,4 37 0,86 76 • • • 434 432
433

435 3,1 6,4 37 0,86 76 • • • 0


0 5 10 15 20 25 30 35 40
Y/D starting current is approximately 1/3 of D starting current. Q [l/s]

36
C 3102

HT-Motor rating and performance


curve P2 [kW]

Ex proof version available


5
Impeller thoughlet, mm
4
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated power, kW

Rated current, A

252
3

254

H [m]
Installation
P S HT
400 V, 50 Hz, 3 ~, 2870 r/min 25
252 4,4 8,6 64 0,92 52 • • •
254 4,4 8,6 64 0,92 52 • • •
20
Y/D starting current is approximately 1/3 of D starting current.

15

10

254 252

0
0 5 10 15 20 25 30
Q [l/s]

37
C 3102

Dimensional drawing

All dimensions are in mm.


LT, P-installation LT, P-installation

38
C 3102

LT, P-installation LT, S-installation

LT, S-installation LT, T-installation

39
C 3102

LT, T-installation LT, Z-installation

LT, Z-installation MT, P-installation

40
C 3102

MT, S-installation MT, T-installation

MT, Z-installation SH-HT, P-installation

41
C 3102

HT-SH, S-installation HT-SH, Z-installation

42
Technical specification
Submersible mixers S 4640, 50 Hz
Monitoring equipment
Thermal contacts opening temp. 125 °C

Material
Stator housing Stainless steel
Shaft Stainless steel
Oil casing Vinyl ester based SMC

Part ASTM 304 ASTM 316 L


Jet ring • •
Fixing plate • •
Lifting device •
ASTM 304: general purpose stainless steel
ASTM 316 L: high grade stainless steel

Propeller

Angle ASTM 316 L Alloyed white


iron
Two blade propeller

S 4640
5° •
9° •
13° •
Three blade propeller
Product 5° • •
7° • •
Direct drive mixer with two or three blade propeller intended for mixing
9° • •
liquid and sludge containing fibres and solids. The mixer is designed to
10° •
be operated completely immersed in the liquid.
11° •
Denomination 13° • •
15° • •
Product code 4640.411 16° •
Installation Guide bar system 17° •
Flange mounted Alloyed white iron (extremely abrasion-resistant alloy)

Process data O-rings

Liquid temperature max +40 °C Alternative Material


Depth of immersion max 20 m 1 Nitrile rubber
2 Fluorinated rubber
The pH of the mixed liquid pH 1 - 12
Liquid viscosity max 5000 cp Mechanical face seals

Motor data Alternative Inner seal Outer seal


1 Aluminium oxide/ Silicon carbide/ Silicon
Frequency 50 Hz Corrosion resistant carbide
Insulation class H (+180 °C) cemented carbide
Voltage variation 2 Aluminium oxide/ Carbon Aluminium oxide/
Corrosion resistant
- continuously running max ± 5%
cemented carbide
- intermittent running max ± 10% 3 Aluminium oxide/ Corrosion resistant
Voltage imbalance between phases max 2% Corrosion resistant cemented carbide/
No. of starts/hour max 30 cemented carbide Corrosion resistant
cemented carbide
Cable
Direct-on-line start Surface Treatment
SUBCAB® 4G2,5+2x1,5 mm2 Stainless steel parts are blasted to a dull grey surface.

S 4640 3
Weight Cable protection
Two blade propeller
See dimensional drawing.

Mixer data chart Accessories


Propeller material ASTM 316 L Stand and Single guide bar system, lifting equipment and other
mechanical accessories.
Propeller Fthrust N Pin kW Fthrust N Pin kW
code With jet ring (J) Without jet ring (F) Electrical accessories such as starters, alarm units.

083705SX 250 1,20 290 1,35


083707SX 330 1,35 390 1,65
083709SX 430 1,55 490 1,95
083710SX 480 1,70 530 2,10
083711SX 540 1,85 580 2,30
083713SX 640 2,15 670 2,90
083715SX 760 2,60
083716SX 790 2,85

Propeller material Alloyed white iron (High-Chrome)


Propeller Fthrust N Pin kW Fthrust N Pin kW
code With jet ring (J) Without jet ring (F)
083705HX 200 1,10 220 1,15
083707HX 260 1,25 290 1,35
083709HX 330 1,45 360 1,55
083711HX 410 1,65 440 1,80
083713HX 500 1,95 520 2,20
083715HX 590 2,30 610 2,65
083717HX 670 2,65
Key to the 8-digit Propeller Code:
1:st and 2:nd digit - Motor pole No (16=16-pole)
3:rd and 4:th digit - Propeller diameter (77=766 mm)
5:th and 6:th digit - Propeller blade angle
7:th digit - Propeller material (S=ASTM 304, ASTM 316 L, H=High-Chrome)
8:th digit - Hydraulic end (J=with jet ring, F=without jet ring)

Motor rating
Ex proof version available
Rated output power, kW

Power factor cos ϕ


Starting current, A
Rated current, A

400 V, 50 Hz, 3 ~, 705 r/min


2,5 6,9 22 0,70 •

Option
4640.491 Ex. proof version
Warm liquid version on request
Leakage sensor in stator housing FLS
Seal flushing
Seal protection
Cutting rings

4 S 4640
Dimensional drawing
With jet ring

All dimensions are in mm.

Without jet ring Flange mounted

S 4640 5
Vortex shield

6 S 4640
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

DEWATERING UNIT

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Sludge extractor 
 
The sludge extractor kit is composed by component and provisions listed below: 
‐N°1 centrifugal extractor having the following characteristics: 
        hydraulic flow rate m3/h 5.5 
        bowl diameter mm 232 
        bowl length mm 975 
        slenderness ratio L/D 4,2 
        max. bowl rpm 5200 
        max. g force x g 3500 
        differential screw rpm 10/26 
        main motor power kW 7,5 
        sludge‐scraper motor power kW 0,18 
        ‐ Main Construction Materials 
        conical bowl part and shaft AISI 414 
        scroll AISI 304 
        feed pipe AISI 304 
        weir plates AISI 304 
        liquids discharge chamber AISI 304 
        solids discharge chamber AISI 304 
        external housing carbon steel 
        supporting structure carbon steel 
        ‐ Overall Dimensions and Weight 
        max. length mm2100 
        max. width mm785 
        max. height mm1090 
        weight kg650 
        ‐ Painting 
        Body Grey RAL 7004 
        Cover Grey ‐ Pieralisi Blu 
        ‐ Manufacture details 
        Interchangeable liquid and solid discharge head, 
        cylindrical external bowl housing in carbon steel plate, 
        close tubular structure, with minimum thickness 8 mm, 
        patented sludge‐scraper for continuous discharge of dehydrated sludge, 
        wearproof protection of the screw in tungsten carbide, 
        exchangeable bushings in hardened AISI 440 (60 HRC), 
        electronic safety device for protection from overloading. 
        ‐ Centrifugal extractor kit 
        Special keys for ordinary maintenance 
        Regulation rings set 
        Oil and grease for first maintenance 
        Teeth belts and V‐belts 
        Sensors for screw and bowl speed survey 
        Blocks for machine fixing 
        Toolkit with adjustable wrenches 
‐ N°1 SLUDGE POLYMER MIXER in AISI 304 
‐ N°1 AUTOMATIC  UNIT  FOR PREPARATION OF POLYELECTROLYTE SOLUTION for the powder or emulsion 
product equipped with tank divided in 3 sectors, with hopper, fully in AISI 304. 
volume output per hour ‐ 700 l 
Principal Characteristics of the Unit : 
‐ tank: diameter 0,95 m ‐ height 1,38 m ‐ total capacity 0,7 m3; 
‐ hopper installed 1,2 m from the ground for the powder charge without support 
of lift systems, with capacity of 120 l. 
‐ dosage system of polyelectrolyte powder complete of direct current electric 
motor of 80W, adjustable by the control panel 
‐ mixing and dissolution system 
‐ mono pump with body in Aisi 316 L, rotor and regulator shaft in Aisi 316 Ti, 
stator in viton, complete of manual gearmotor Kw 0,25, rpm 0‐400, flow: 0‐50 l/h 
‐ n.3 slow agitators of 0,55 kW 
‐ electric control panel 
‐N°1 MONO PUMP to feed the polymer solution, having body in cast iron, rotor in stainless steel, stator in 
neoprene, on base, complete of gearmotor kW 0,75 ‐ rpm 80÷400, flow 100÷600 l/h 
‐N°1 POLYMER FLOWMETER complete with by‐pass (120÷1.300 l/h) 
‐N°1 SCREW CONVEYOR in CARBON STEEL, with central shaft, channel and spiral inAISI 304, 
diameter 200 mm, length 5,0 m, motor reducer 1,5 kW, max inclination 30°, discharge height m.2,3 
‐N°1 Standard ELECTRIC CONTROL PANEL 
Dimensions about 600 x 500 x 1.900 mm. 
protection IP 55, RAL 7035 painting 
The panel board controls and supply power to the following motors: 
‐ main centrifuge motor 7,5 kW; 
‐ sludge scraper 0,18 kW; 
‐ sludge feeding pump motor 1,5 kW; 
‐ polymer solution dosing pump motor 0,75 kW; 
‐ sludge screw conveyor motor 1,5 kW; 
The following device is included: 
‐ rpm‐counter where three amplified sensors are installed to detect bowl and differential scroll speed 
Included: 
ELECTRICAL AND WATER CONNECTIONS between equipment constituting the sludge dewatering plant, 
PIPING in galvanized steel, UNI flanged and fitted with conical and quick fitting adapters (if necessary), to 
support the maintenance 
VALVE:  gate  valve,  Sanders  type,  in  cast  iron,  bronze  ball  valve  full  bore,  for  the  washing  and  flocculant 
solution. 
ELECTRICAL CONNECTIONS: made by flame‐proof cables, inserting in watertight in PVC or galvanized steel 
and  anchored  to  the  building  walls,  where  possible;  branching  boxes  located  near  the  equipment  to 
facilitate the cables positioning. 
 
 
INDUSTRIAL DIVISION

CENTRIFUGAL EXTRACTORS
for industrial use
CENTRIFUGAL EXTRACTORS

A LEADER IN
C E N T R I F U G AT I O N

With its vast number and


range of installations producer
is able to offer the full
spectrum of centrifugation
solutions available to meet
production requirements and
offer new solutions to industrial being made to find new The aim of such activity is to
processes. solutions to the many generate new products,
More than 40,000 problems that arise, taking improve quality levels and
centrifugation systems have new approaches and reduce costs.
been installed all over the anticipating future Pieralisi's constant
world in a wide variety of developments. commitment to research is
industrial fields. aimed at finding and
Centrifugal extractors (decanters), developing new fields for the
vertical centrifuges use of centrifuges, carrying
(separators), belt filter presses out the necessary tests and
and filter centrifuges – producer monitoring the effectiveness
technology is available to solve of these new applications.
any problem of clarifying, The results have received
dewatering and separating with wide recognition not only
the safety and reliability derived from the market, but also
from a progressive, innovative from top research institutes.
production.

RESEARCH -
THE KEY TO
GROWTH

Pieralisi's business strategy


is based on the constant
commitment to research.
Innovation is one of the
foundation stones on which
the group's strength lies.
The group's dedication to
this aspect is demonstrated
by the efforts continually
A L E A

I N C E N T R

P R I N C I P L E S O F T H E S E P A R AT I O N S Y S T E M

The decanter is used for the compatible with products being G regulate the torque on the
separation of two or more processed. It is generally used in decanter reduction gear to the
phases of different specific purification processes for the maximum levels allowed;
gravity, in particular for the drying of sludge, but not in G obtain the highest possible
clarifying of liquids in which intermediate product conversion percentage of dry solids in
suspended solids are present. processes, and even less in the dewatered sludge according
The separation of solids and processing of foodstuffs. to the type of product;
liquids takes place within a G ensure the highest levels
cylindrical/conical rotating drum, The ROTOVARIATOR - an of sludge capture;
upon the periphery of which the electronically programmable G adjust the rate of feed flow
heavier solid phase collects and is electro-mechanical system - is to the decanter thanks to
continually removed by the designed and manufactured by the a frequency inverter on the
internal conveyor. producer and patented feed pump.
A polyelectrolyte, suitably chosen worldwide for application on
for its type and specific decanter centrifuges of the FP
characteristics, may be added to 600 and JUMBO series including
the product being fed to the already installed decanters.
machine in order to improve the The ROTOVARIATOR continuously
solid-liquid separation. varies the number of screw
The polyelectrolyte favours the revolutions in relation to the bowl
aggregation and thus the easier of the centrifugal extractor.
capture of the solid particles. Thanks to the Rotovariator device,
A polyelectrolyte is not always it is possible to:

CROSS SECTION OF THE CENTRIFUGAL EXTRACTOR


4
5
Legenda:
1. Main motor 8
7
2. Hydraulic coupling
3. Bowl
9
4. Scroll, open type
10
5. Effluent weir plates
6. Pulley transmission
7. Planetary reduction unit
8. Scraper motor (patented system)
9. Separate sediment scraper room
(patented system) 1
10. Removable shuttle feed pipe
11. Studs (standard) 15

12. Cake discharge 6 13


13. Effluent discharge 3
14. Vibration dampers
15. Flushing drains 12

14 11
2

All parts in contact with the product to be treated are made of stainless steel.
D E R

I F U G A T I O N

TECHNICAL FEATURES
Optional variations OF CENTRIFUGAL EXTRACTORS
for special applications
Main Rotova- Slender - Dr um Centrifugal
of the decanters Model
motor riator
Dr um
diameter
ness r evolution for ce
Hydraulic
capacity
power power ratio max max
mm l/h
kW kW L/D rpm x g

BABY 1 5,50 / 232 2.43 5200 3500 2500

G Automatic differential speed BABY 2 7.50 / 232 3.33 5200 3500 4000

variation via Rotovariator BABY 3 7.50÷11 / 232 4.20 5200 3500 5500

FP600/M 11 4÷7 353 2.62 4100 3300 6000


- other systems on request
FP600 RS/M 11 4÷7 353 3.48 4100 3300 9000

G Selection of optimum FP600 2RS/M 15 4÷7 353 4.32 4100 3300 12000

JUMBO 1 30 15 470 2.51 3350 2950 25000


conveyor and bowl design
JUMBO 2 37 15 470 3.38 3350 2950 35000
G Selection of product
JUMBO 3 45 15 470 4.25 3350 2950 45000

feedzone JUMBO 4 45 15 470 5.12 3350 2950 55000

HERCULES 470/2 45 15 470 3.38 3350 2950 35000


G Conveyor and bowl in various
HERCULES 470/3 52 15 470 4.25 3350 2950 45000

stainless steels, incl. Duplex HERCULES 470/4 52 15 470 5.12 3350 2950 55000

G Wear protection incl. MAMMOTH 2 45÷75 15÷25 570 3.92 2700 2350 65000

MAMMOTH 3 55÷90 15÷25 570 5.10 2700 2350 85000


interchangeable sintered
GIANT 2 90÷150 22÷38 700 3.59 2000 1570 110000

Tungsten Carbide segments GIANT 3 90÷150 38÷45 700 4.25 2000 1570 140000

GIANT II 90÷200 / 735 3.20 2500 2500 120000


G 3-phase design
GIANT III 110÷250 / 800 2.90 2400 2500 150000
G Liquid discharge by
GIANT IV 150÷300 / 880 3.10 2400 2500 180000

pressure, centripetal pump NOTE: “Hercules” series decanters, Mammoth and Giant 2 are equipped with the Rotovariator system.

Total length Total width Total height


Model
mm mm mm
BABY 1 1700 785 1090
BABY 2 1900 785 1090
BABY 3 2100 785 1090
FP600/M 2250 1050 1400
FP600 RS/M 2250 1050 1400
FP600 2RS/M 3000 1050 1400
JUMBO 1 3000 1470 1650
JUMBO 2 3500 1470 1650
JUMBO 3 3910 1470 1650
JUMBO 4 4385 1470 1650
HERCULES 470/2 3380 1635 1720
HERCULES 470/3 3920 1635 1720
HERCULES 470/4 4330 1635 1720
MAMMOTH/2 4350 1920 1985
MAMMOTH/3 5010 1920 1985
GIANT 2 5200 2200* 2200
GIANT 3 5700 2500* 2200
GIANT II 5000 3000 1300
GIANT III 5000 3000 1400
GIANT IV 5000 3000 1500

Centrifugal extractor Giant III *3250 mm with stabilizers


P I E R A L I S I

C E N T R I F U G A L E X T R A C T O R S

A R E A S O F A P P L I C AT I O N

Environmental Applications: oils from the petrochemical Food Industry:

G filtering and dewatering industry; G fruit juices;

of sludge from municipal and G pig and cattle manure; G tomato juice;

industrial waste waters G waste oil. G liquorice;

(paper, tanning, textile, G distillery dregs;

quarrying industries, etc.); Sugar Industry: G potato starch recovery.

G sugar beet wash water.

Other Sectors:

Chemical-Pharmaceutical G treatment of

Industry: fish-processing by-products;

G calcium and sodium G treatment of

sulphate/sulphite; butchery by-products;

Meat processing G potassium sulphate; G plastic waste recovery;

G polyethylene, PVC;

G sludge from water G bio-diesel production;

treatment plants; G biotechnological

G drilling mud recovery; processes;

G supply of mobile platforms G chemical processes.

or skids for third-party Decanter centrifuge


“Hercules” series.

sludge dewatering; Wine Industry: G paint waste recovery.

G tank oil residues and slop G must and lees.

Decanter centrifuge “Mammoth” series Treatment of slop oils


INDUSTRIAL DIVISION

S O M E E X A M P L E S O F A P P L I C AT I O N S

Biodiesel production Sludges from depuration plants

Animal blood treatment Refinery slurries

Drilling mud recovery Chemical-pharmaceutical industry

Waste treatment on Cruise ship Pig manure

Sugar beet wash water Bio-waste treatment


Electric submersible pump for supernatant 
 
 
The electric submersible pumps for sewage will have these features: body pump, motor case, foot support 
and Shaft in AISI 304; Dry motor insulation class F, Impeller in reinforced nylon. 
Single‐phase version already accompanied by level switch. 
Power 0.55 kW; 
Voltage 220/380 V; 
Flow 50‐100‐200‐300 liters/min; 
Prevalence 8.8‐7.3‐4.8‐2.0 m; 
Discharge pipeline diameter 1" 1/2. 
Including electrical wiring and plumbing, and any other charges and mastery for giving the complete work 
and working to perfect rule of art. 
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

SEPTIC TANK RETREIVING STATION

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Septic tank retrieving station 
 
Compact plant for pre‐mechanical treatment of loot first stage consists of screening, second stage of grit 
removal. The plant is fully enclosed and allows the washing of solids gratings and dehydration‐compaction 
of  the  solids  extracted  (gratings  and  sands).  The  propeller  cleaning  and  transport  shaftless  plant  is 
constructed from special steel with high strength and surface hardness. The carpentry is in AISI 304. 
The plant has the following specifications: 
Flow 30 l / s 
Filtration hole 5 mm 
Degree of separation of sand 90% 
Screw shaftless diameter 700 mm 
Screw diameter compaction shaftless 277 mm 
Dumping height 1700 mm grid 
Motor power 1.1 kW grid 
Diameter screw conveyor shaft 277 mm sand without 
P.I. motor screw conveyor sands 0.55 kW 
Screw diameter 200 mm sands classified 
P.I. 0.55 kW motor auger classified 
Scope blower 15 NMC / h 
Blowing power 0.55 kW 
Motor protection IP55 
Materials of construction steel augers wear 
Materials of construction equipment stainless steel AISI 304 
Tubing input "attack Perrot" DN 100 PN10 
Outlet pipes DN 300 PN10 
Plant length 8100 mm approx. 
Plant width 1100 mm approx 
Cleaning system is screened 
Tube cleaning system 
Cleaning system box is 
With: 
Electrical  control  and  management  of  all  units,  solenoid  valves,  piping  and  wiring  connection;  Foot  Pivot 
adjustable vibration; frame support in AISI 304. 
 
Technical specification
Pump N 3127, 50 Hz
Y/D start
SUBCAB® 7G2,5 mm2
7G2,5+2x1,5 mm2
7G4+2x1,5 mm2
VFD Application
Screened SUBCAB® S3x2,5+3x2,5/3+4x1,5

Monitoring equipment
Thermal contacts opening temp. 125 °C

Material
Impeller (.181) Cast iron
Impeller (.185) Hard Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber

N 3127
Mechanical face seals

Alternative Inner seal Outer seal


1 Carbon/ Aluminium Corrosion resistant
oxide tungsten carbide/
Product Corrosion resistant
tungsten carbide
Submersible pump for pumping clean water, surface water and waste 2 Corrosion resistant Silicone carbide/
water containing solids or long-fibred material. tungsten carbide/ Silicone carbide
Corrosion resistant
Denomination tungsten carbide
Product code 3127.181 3 Corrosion resistant Corrosion resistant
tungsten carbide/ tungsten carbide/
(Hard Iron™) 3127.185
Corrosion resistant Corrosion resistant
Installation P, S, T, Z, L1 tungsten carbide tungstencarbide
Impeller characteristics LT, MT, HT, SH
1 for information about L-installation, see Technical specification no 894894 Surface Treatment
All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Process data
Liquid temperature-standard max +40 °C Weight
Depth of immersion max 20 m
See dimensional drawing.
The pH of the pumped liquid pH 5,5-14
Liquid density max. 1100 kg/m3 Option
Motor data 3127.090 Ex. proof design

Frequency 50 Hz 3127.095 (Hard Iron™) Ex. proof design

Insulation class H (+180 °C) Warm liquid version on request

Voltage variation Leakage sensor in stator housing FLS

- continuously running max ± 5% Leakage sensor in oil housing CLS

- intermittent running max ± 10% Surface treatment Epoxy treatment

Voltage imbalance between phases max 2% Other cables

No. of starts/hour max 30 Zinc anodes

Cable Accessories
Discharge connections, adapters, hose connections and other
Direct-on-line start
mechanical accessories.
SUBCAB® 4G2,5 mm2
Electrical accessories such as pump controller, control panels, starters,
4G2,5+2x1,5 mm2
monitoring relays, cables.
4G4 mm2
4G4+2x1,5 mm2

N 3127 3
LT-Motor rating and performance
P2 [kW]
curve
Installation 6
Ex proof version available
5 420
Power factor cos ϕ
Starting current, A
Curve/Impeller No

4
Rated power, kW

Rated current, A

421
3
422

H [m]

LT
P S T Z 16
400 V, 50 Hz, 3 ~, 1395 r/min
421 4,0 8,3 56 0,84 • • • 14
422 4,0 8,3 56 0,84 • • •
12
421 4,7 9,6 56 0,86 • • • • •
422 4,7 9,6 56 0,86 • • • • • 10
420 5,9 12 77 0,84 • • •
421 5,9 12 77 0,84 • • • 8
422 5,9 12 77 0,84 • • •
6
Y/D starting current is approximately 1/3 of D starting current.
4

2 421
420

422

0
0 10 20 30 40 50 60 70 80 90
Q [l/s]

MT-Motor rating and performance


P2 [kW]
curve
Installation 6
Ex proof version available

437

5
Power factor cos ϕ
Starting current, A
Curve/Impeller No

4
Rated power, kW

Rated current, A

438

439
3

H [m]

MT
P S T Z
16
400 V, 50 Hz, 3 ~, 1395 r/min
438 4,0 8,3 56 0,84 • • • 14
439 4,0 8,3 56 0,84 • • •
12
438 4,7 9,6 56 0,86 • • • • •
439 4,7 9,6 56 0,86 • • • • • 10
437 5,9 12 77 0,84 • • •
438 5,9 12 77 0,84 • • • 8
439 5,9 12 77 0,84 • • •
6
Y/D starting current is approximately 1/3 of D starting current.
437
4
438
2 439

0
0 10 20 30 40 50 60 70 80
Q [l/s]

4 N 3127
HT-Motor rating and performance
P2 [kW]
curve
Installation 6

Ex proof version available


486 487

488
4
Power factor cos ϕ
Starting current, A

489
Curve/Impeller No

Rated power, kW

Rated current, A

0
H [m]

P S T Z HT
400 V, 50 Hz, 3 ~, 1395 r/min 25
488 4,0 8,3 56 0,84 • • •
489 4,0 8,3 56 0,84 • • •
20 486
488 4,7 9,6 56 0,86 • • • • •
489 4,7 9,6 56 0,86 • • • • •
4861 5,9 12 77 0,84 • • • 15
487 5,9 12 77 0,84 • • •
487
488 5,9 12 77 0,84 • • • 10
489 5,9 12 77 0,84 • • •

Y/D starting current is approximately 1/3 of D starting current. 5 488


1 Only .181
489

0
0 10 20 30 40 50
Q [l/s]

SH-Motor rating and performance


P2 [kW]
curve
245
246
Installation 7
Ex proof version available

6 247

5
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated power, kW

248
Rated current, A

4
249
3

H [m]

P S T Z SH
40
400 V, 50 Hz, 3 ~, 2900 r/min
2451 7,4 14 114 0,91 • • • 35
245
246 7,4 14 114 0,91 • • •
30
247 7,4 14 114 0,91 • • •
248 7,4 14 114 0,91 • • • 25
249 7,4 14 114 0,91 • • •
20
Y/D starting current is approximately 1/3 of D starting current.
1 Only .181
15
246
247
10
248
249
5

0
0 5 10 15 20 25
Q [l/s]

N 3127 5
Dimensional drawing

All dimensions are in mm.


LT, P-installation LT, P-installation, hydroejector

6 N 3127
LT, P-installation LT, S-installation

LT, S-installation LT, T-installation

N 3127 7
LT, L-installation LT, Z-installation

MT,P -installation MT, P-installation

8 N 3127
MT, P-installation MT, P-installation, JA 117

MT, S-installation, JA 117 MT, S-installation

N 3127 9
MT, S-installation MT, T-installation

MT, T-installation MT, Z-installation

10 N 3127
MT, Z-installation HT, P-installation

HT, S-installation HT, T-installation

N 3127 11
HT, Z-installation

SH, P-installation SH, P-installation

12 N 3127
SH, S-installation

N 3127 13
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

FINAL PUMPING STATION

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Technical specification
Flygt N 3301, 50 Hz
4G50 mm2
4G70 mm2
Y/D start
SUBCAB® 7G6+2x1,5 mm2

Monitoring equipment
Thermal contacts opening temp. 140 °C
Leakage sensor in inspection chamber FLS

Material
Impeller (.180) Cast iron
Impeller (.185) Hard-Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel

O-rings

N 3301 Alternative
1
2
Material
Nitrile rubber
Fluorinated rubber

Product Mechanical face seals

Submersible pump for pumping clean water, surface water and waste Alternative Inner seal Outer seal
water containing solids or long-fibred material. 1 Corrosion resistant Corrosion resistant
cemented carbide/ cemented carbide/
Denomination Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Product code 3301.180 2 Corrosion resistant Silicon carbide/
3301.185 cemented carbide/ Silicon carbide
Installation P, S, T, Z Corrosion resistant
cemented carbide
Impeller characteristics LT, MT, HT
Surface Treatment
Process data All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Liquid temperature-standard max +40 °C
Depth of immersion max 20 m Weight
The pH of the pumped liquid 5,5 -14
See dimensional drawing.
Liquid density max. 1100 kg/m3

Motor data Option


3301.090 Ex. proof design
Frequency 50 Hz
3301.095 Ex. proof design
Insulation class H (+180 °C)
Warm liquid version on request
Voltage variation
Other cables
- continuously running max ± 5%
- intermittent running max ± 10% Accessories
Voltage imbalance between phases max 2%
Discharge connections, adapters, hose connections and other
No. of starts/hour max 30
mechanical accessories.

Cable Electrical accessories such as pump controller, control panels, starters,


monitoring relays, cables.
Direct-on-line start
SUBCAB® 4G6+2x1,5 mm2
4G10+2x1,5 mm2
4G16+2x1,5 mm2
4G25+2x1,5 mm2
4G35+2x1,5 mm2

N 3301 3
LT-Motor rating and performance
curve
P [kW]
Ex proof version available
35
810
30
Power factor cos ϕ
Starting current, A
Curve/Impeller No

812
Rated power, kW

25
Rated current, A

814
20
816
15
818

H [m]
Installation
P S T Z LT
16
400 V, 50 Hz, 3 ~, 735 r/min
810 37 80 425 0,74 • • • • 14
8121 37 80 425 0,74 • • • •
12
814 37 80 425 0,74 • • • •
8161 37 80 425 0,74 • • • • 10

818 1 37 80 425 0,74 • • • •


8
400 V, 50 Hz, 3 ~, 985 r/min
6
6221 45 93 545 0,78 • • • • •
624 45 93 545 0,78 • • • • • 4
6261 45 93 545 0,78 • • • • • 810
2 814 812
400 V, 50 Hz, 3 ~, 985 r/min 818 816

620 55 113 660 0,78 • • • • • 0


0 100 200 300 400 500 600
Y/D starting current is approximately 1/3 of D starting current. Q [l/s]
1
Only .180

P [kW]

50 620

45
622
40
35 624

30
626

H [m]

LT
25

20

15

10

5
622 620
626 624
0
0 100 200 300 400 500 600
Q [l/s]

4 N 3301
MT-Motor rating and performance
curve
P [kW]

Ex proof version available


630

50
632
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated power, kW

Rated current, A

40
634

30 636

Installation H [m]
P S T Z MT
400 V, 50 Hz, 3 ~, 985 r/min 35
6321 45 93 545 0,78 • • • • •
634 45 93 545 0,78 • • • • • 30

6361 45 93 545 0,78 • • • • •


25
400 V, 50 Hz, 3 ~, 985 r/min
630 55 113 660 0,78 • • • • • 20
6321 55 113 660 0,78 • • • • •
15
634 55 113 660 0,78 • • • • •
6361 55 113 660 0,78 • • • • •
10 630

Y/D starting current is approximately 1/3 of D starting current. 632


1 5 634
Only .180 636

0
0 50 100 150 200 250 300 350
Q [l/s]

HT-Motor rating and performance


P [kW]
curve
80
Ex proof version available

450 452 454


60 456
458
Power factor cos ϕ
Starting current, A
Curve/Impeller No

40
Rated power, kW

Rated current, A

20

0
H [m]

Installation HT
P S T Z 70
400 V, 50 Hz, 3 ~, 1475 r/min
452 55 103 490 0,84 • • • • • 60
450
454 55 103 490 0,84 • • • • •
50
456 55 103 490 0,84 • • • • •
452
4581 55 103 490 0,84 • • • • • 40

400 V, 50 Hz, 3 ~, 1475 r/min 30 454

4501 70 132 565 0,83 • • • • • 456


20
452 70 132 565 0,83 • • • • • 458
454 70 132 565 0,83 • • • • • 10
456 70 132 565 0,83 • • • • •
0
Y/D starting current is approximately 1/3 of D starting current.
0 20 40 60 80 100 120 140 160
1 Only .180
Q [l/s]

N 3301 5
Dimensional drawing
LT, P-installation

All dimensions are in mm.

LT, P-installation LT, S-installation

LT, T-installation LT, T-installation

6 N 3301
LT, Z-installation LT, Z-installation

N 3301 7
MT, P-installation MT, S-installation

MT, T-installation MT, Z-installation

8 N 3301
HT, P-installation HT, S-installation

HT, T-installation HT, Z-installation

N 3301 9
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

PUMPING STATION N°2

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Technical specification
Submersible pump N 3102, 50 Hz
N 3102

Monitoring equipment
Thermal contacts opening temp. 125 °C

Material
Impeller (.181) Cast iron
Impeller (.185) High chromium cast iron
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber

Mechanical face seals

Alternative Inner seal Outer seal


1 Aluminium oxide/ Aluminium oxide/
Corrosion resistant Corrosion resistant
tungsten carbide tungsten carbide
2 Aluminium oxide/ Corrosion resistant
Corrosion resistant tungsten carbide/

N 3102 tungsten carbide Corrosion resistant


tungsten carbide
3 Corrosion resistant Aluminium oxide/
tungsten carbide/ Corrosion resistant
Product Corrosion resistant tungsten carbide
tungsten carbide
Submersible pump for pumping clean water, surface water and waste
4 Corrosion resistant Corrosion resistant
water containing solids or long-fibred material.
tungsten carbide/ tungsten carbide/
Corrosion resistant Corrosion resistant
Denomination tungsten carbide tungsten carbide
Product code 3102.181 Surface Treatment
(High chromium) 3102.185 All cast parts are primed with a water-borne primer. The finishing coat
Installation P, S, T, Z, L is a high-solid two pack paint.

Impeller characteristics LT, MT, SH


Weight
Process data See dimensional drawing.

Liquid temperature max +40 °C


Option
Depth of immersion max 20 m
The pH of the pumped liquid pH 5,5-14 3102.090 Ex. proof design
3 3102.095 (High chromium) Ex. proof design
Liquid density max. 1100 kg/m
Warm liquid version on request
Motor data Leakage sensor in stator housing FLS
Frequency 50 Hz Leakage sensor in oil housing CLS
Insulation class H (+180 °C) Surface treatment Epoxy treatment
Voltage variation Other cables
- continuously running max ± 5% Zinc anodes
- intermittent running max ± 10%
Voltage imbalance between phases max 2%
Accessories
No. of starts/hour max 30 Discharge connections, adapters, hose connections and other
mechanical accessories.
Cable Electrical accessories such as pump controller, control panels, starters.

Direct-on-line start
SUBCAB® 4G2,5 mm2
4G2,5+2x1,5 mm2
Y/D start
SUBCAB® 7G2,5 mm2
7G2,5+2x1,5 mm2

3
N 3102

LT-Motor rating and performance P2 [kW]

curve 3.5
420*
3.0

Ex proof version available


420**

2.5 421*

421**
Power factor cos ϕ

2.0
Starting current, A
Curve/Impeller No

423*
Rated power, kW

Rated current, A

423**
1.5

H [m]

Installation LT
P S T Z L 10
400 V, 50 Hz, 3 ~, 1460 r/min
421 2,4 5,7 40,0 0,71 • • •
8
4231 2,4 5,7 40,0 0,71 • • •

400 V, 50 Hz, 3 ~, 1450 r/min 6


420 3,1 6,8 40,0 0,78 • • •
421 3,1 6,8 40,0 0,78 • • • • 4
423 1 3,1 6,8 40,0 0,78 • • • • 420*
421*
Y/D starting current is approximately 1/3 of D starting current. 2 420**
1 423* 421**
Only .181
423**

0
0 10 20 30 40 50 60 70
Q [l/s]
* Pumphousing with outlet 100 mm

** Pumphousing with outlet 150 mm

MT-Motor rating and performance P2 [kW]

curve 460
3
461
Ex proof version available

462
2 463
464
Power factor cos ϕ
Starting current, A
Curve/Impeller No

1
Rated power, kW

Rated current, A

0
H [m]

Installation
MT
14
P S T Z
400 V, 50 Hz, 3 ~, 1460 r/min
12
4621 2,4 5,7 40,0 0,71 • • •
463 2,4 5,7 40,0 0,71 • • • 10
4641 2,4 5,7 40,0 0,71 • • •
400 V, 50 Hz, 3 ~, 1450 r/min 8 460

4601 3,1 6,8 40,0 0,78 • • •


6
461 3,1 6,8 40,0 0,78 • • •
4621 3,1 6,8 40,0 0,78 • • • 4
463 3,1 6,8 40,0 0,78 • • •
4641 3,1 6,8 40,0 0,78 • • • 2 461
462
464 463

Y/D starting current is approximately 1/3 of D starting current.


0
1 Only .181
0 10 20 30 40 50
Q [l/s]

4
N 3102

SH-Motor rating and performance P2 [kW]

curve
5
Ex proof version available 4
255
3
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated power, kW

Rated current, A

2 256

H [m]

Installation SH
P S T Z 30
400 V, 50 Hz, 3 ~, 2850 r/min, 2 poles
255 4.2 8.2 52 0,94 • • • • • 25
256 4.2 8.2 52 0,94 • • • • •
20
Y/D starting current is approximately 1/3 of D starting current.

15

10

5
256
255
0
0 5 10 15 20 25 30
Q [l/s]

5
N 3102

Dimensional drawing

All dimensions are in mm.


LT, P-installation LT, P-installation

6
N 3102

LT, S-installation LT, S-installation

LT, T-installation LT, T-installation

7
N 3102

LT, Z-installation LT, Z-installation

MT, P-installation MT, S-installation

8
N 3102

MT, T-installation MT, Z-installation

HT- SH, P-installation HT- SH, S-installation

9
N 3102

HT-SH, T-installation HT-SH, Z-installation

L-installation LT, P-installation

10
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

PUMPING STATION N°3

Technical specification

Particular Specifications Rev. 01 2010


Annexes
Derby-E
Technical specification
Flygt N 3127, 60 Hz
Y/D start
SUBCAB® 7G2,5 mm2
7G2,5+2x1,5 mm2
7G4+2x1,5 mm2
VFD Application
Screened SUBCAB® S3x2,5+3x2,5/3+4x1,5

Monitoring equipment
Thermal contacts opening temp. 125° C

Material
Impeller (.181) Cast iron
Impeller (185) Hard Iron™
Pump housing Cast iron
Stator housing Cast iron
Shaft Stainless steel
O-rings Nitrile rubber
Mechanical face seals

N 3127 Alternative
1
Inner seal
Corrosion resistant
Outer seal
Corrosion resistant
cemented carbide/ cemented carbide/
Aluminium oxide Corrosion resistant
Product cemented carbide
Submersible pump for pumping clean water, surface water and waste 2 Corrosion resistant Corrosion resistant
water containing solids or long-fibred material. cemented carbide/ cemented carbide/
Corrosion resistant Corrosion resistant
cemented carbide cemented carbide
Denomination
3 Corrosion resistant Silicone carbide/
Product code 3127.181 cemented carbide/ Silicone carbide
Corrosion resistant
(Hard Iron™) 3127.185
cemented carbide
Installation P, S, T, Z, L1
Impeller characteristics LT, MT, HT, SH Surface Treatment
1For information about L-installation, see Technical Specification 894919 All cast parts are primed with a water-borne primer. The finishing coat
is a high-solid two pack paint.
Process data Weight
Liquid temperature-standard max +40 °C
See dimensional drawing.
Depth of immersion max 20 m
The pH of the pumped liquid pH 5,5-14
Option
Liquid density max. 1100 kg/m3
3127.090 Ex. proof design
Motor data 3127.095 (High chromium) Ex. proof design
Warm liquid version on request
Frequency 60 Hz
Leakage sensor in stator housing FLS
Insulation class H (+180° C)
Leakage sensor in oil housing CLS
Voltage variation
Surface treatment Epoxy treatment
- continuously running max ± 5%
Other cables
- intermittent running max ± 10%
Zinc anodes
Voltage imbalance between phases max 2%
No. of starts/hour max 30
Accessories
Cable Discharge connections, adapters, hose connections and other
mechanical accessories.
Direct-on-line start
Electrical accessories such as pump controller, control panels, starters,
SUBCAB® 4G2,5 mm2
monitoring relays, cables.
4G2,5+2x1,5 mm2
See separate booklet or www.flygt.com, for further information.
4G4 mm2
4G4+2x1,5 mm2

2 N 3127
LT-Motor rating and performance
P2 [kW] / [hp]
curve 12
Installation

Ex proof version available


8
10
7
Power factor cos ϕ
Starting current, A
Curve/Impeller No

421
8 6
Rated current, A
Rated power, hp

5
422
6

H [m] / [ft]

LT
P S T Z 60 18
460 V, 60 Hz, 3 ~, 1740 r/min
16
422 7,3 9,8 75 0,83 • • • 50
422 7,5 9,9 62 0,85 • • • • • 14
421 10 13 75 0,87 • • • 40 12
230 V, 60 Hz, 1 ~, 1740 r/min
422 7,5 30 67 0,95 • • 10
30
422 7,5 30 67 0,95 • 8
Y/D starting current is approximately 1/3 of D starting current. 20 6

4
10
421
2 422

0 0
MT-Motor rating and performance 0 20 40 60 80 100
curve 0 200 400 600 800 10001200140016001800
Q [l/s] / [usgpm]
Installation
Ex proof version available

P2 [kW] / [hp]
Power factor cos ϕ
Starting current, A
Curve/Impeller No

Rated current, A
Rated power, hp

10
7
438
8 6
439
5
6
P S T Z 4
460 V, 60 Hz, 3 ~, 1740 r/min
439 7,3 9,8 75 0,83 • • • H [m] / [ft]
439 7,5 9,9 62 0,85 • • •
439 10 13 75 0,87 • • • 70
MT
438 10 13 75 0,87 • • • 20
230 V, 60 Hz, 1 ~, 1740 r/min 60
439 7,5 32,0 66,0 0,97 • • • 16
50
Y/D starting current is approximately 1/3 of D starting current.

40 12

30
8
20
4 439
438
10

0 0
0 10 20 30 40 50 60 70 80
0 200 400 600 800 1000 1200 1400
Q [l/s] / [usgpm]

N 3127 3
HT-Motor rating and performance P2 [kW] / [hp]
16
curve
10
Installation
Ex proof version available 12
8 487 488

8 6
Power factor cos ϕ
Starting current, A
Curve/Impeller No

489
Rated current, A
Rated power, hp

4
4

H [m] / [ft]

HT
P S T Z 100 30
460 V, 60 Hz, 3 ~, 1740 r/min
489 7,3 9,8 75 0,83 • • • 80 25
487
489 7,5 9,9 62 0,85 • • •
487 10 13 75 0,87 • • • 20
488 10 13 75 0,87 • • • 60
489 10 13 75 0,87 • • • 15
230 V, 60 Hz, 1 ~, 1740 r/min 40
489 7,5 32,0 66,0 0,97 • • • 10 488

Y/D starting current is approximately 1/3 of D starting current. 20


5 489

0 0
0 10 20 30 40 50 60
0 200 400 600 800 1000
Q [l/s] / [usgpm]

SH-Motor rating and performance P2 [kW] / [hp]


curve 12 9
Installation
Ex proof version available

8
10 248
7
Power factor cos ϕ
Starting current, A
Curve/Impeller No

8 6
Rated current, A
Rated power, hp

249
5
6

H [m] / [ft]
160
SH
45
P S T Z 140
40
460 V, 60 Hz, 3 ~, 3395 r/min
120
248 11 13 113 0,91 • • • 35
249 11 13 113 0,91 • • • 100 30
Y/D starting current is approximately 1/3 of D starting current.
80 25

20
60
15
40 248
10 249

20 5

0 0
0 5 10 15 20 25 30
0 100 200 300 400 500
Q [l/s] / [usgpm]

4 N 3127
Dimensional drawing

All dimensions are in mm.

LT, P-installation LT, P-installation hydroejector

N 3127 5
LT, P-installation LT, S-installation

LT, S-installation LT, T-installation

6 N 3127
LT, Z-installation LT, L-installation

MT, P-installation MT, P-installation

N 3127 7
MT, P-installation MT, P-installation JA 117

MT, S-installation MT, S-installation

8 N 3127
MT, S-installation JA 117 MT, T-installation

MT, T-installation MT, Z-installation

N 3127 9
MT, Z-installation HT, P-installation

HT, S-installation HT, T-installation

10 N 3127
HT, Z-installation

SH, P-installation SH, P-installation

N 3127 11
SH, S-installation

12 N 3127
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

ALARM SYSTEM

Particular Specifications Rev. 01 2010


Annexes
Derby-E
ALIMENTATORI
POWER SUPPLIES
Alimentatori - Power Supplies

BXM12 BXM12

Stazione di alimentazione Power Supplies

CARATTERISTICHE FEATURES

• Alimentatore switching controllato a microprocessore • Microprocessor controlled switching power


• Ingresso: 230 Vac ±10% 50/60 Hz supply
• Stabilità: ±1% • Bus-in and bus-out totally uncoupled
• Controllo costante degli alimentatori switching con disconnessione in (galvanically isolated and regenerated, only
caso di guasto o anomalia in “-B” versions)
• Controllo costante dell’accumulatore con disconnessione in caso • Input voltage: 230 Vac ±10% 50/60 Hz
di guasto o anomalia • Stability: ±1%
• Controllo presenza, carica e efficienza dell’accumulatore • Continuous monitoring of switching power supply with cut out in the
• 3 uscite indipendenti protette da termofusibile event of fault or irregularity
• Antisabotaggio ed antistrappo • Continuous monitoring of the battery with cut out in the event of fault
• 2 uscite open-collector per segnalazione anomalie e guasti or irregularity
(solo per versioni “-U”) • Test for battery presence, level and the efficiency
• Accumulatore allocabile: uno da 12 Vdc - 17 Ah. • 3 independent outputs protected by thermal fuse
• Bus di ingresso e di uscita (rigenerato ed isolato galvanicamente • Tamper and snatch switches
solo per versioni “-B”) • 2 Open collector outputs for failures signalling (only in “-U” versions)
• Può lavorare in abbinamento al kit sonda termica KST • Battery compartment: one battery 12 Vdc - 17 Ah

MKTSSBL1BXM12 REV001
• Compatible with thermal probe KST

ARTICOLO USCITA (Vdc) CORRENTE (A) DIMENSIONI (lxhxp) PESO (senza accumulatore)
ARTICLE OUTPUT (Vcc) CURRENT (A) DIMENSIONS (wxhxd) WEIGHT (withoout batt.)
BXM12/30-B 13,8 3 max. 240 x 348 x 97 mm 2,8 Kg
BXM12/50-B 13,8 5 max. 240 x 348 x 97 mm 2,9 Kg
BXM12/30-U 13,8 3 max. 240 x 348 x 97 mm 2,8 Kg
BXM12/50-U 13,8 5 max. 240 x 348 x 97 mm 2,9 Kg

BAQ BAQ

Gli alimentatori switching della serie BAQ sono protetti contro il cortocir- Switching power supply battery-chargers of BAQ series are protected
cuito ed il sovraccarico. Inoltre possono gestire una sonda termica (KTS) against short-circuit and overload, and can be fitted with a thermal probe
che permette ai dispositivi di diminuire la tensione di uscita all’aumentare that will allow the device to detect temperature rises, and drop the out-
della temperatura. Tale funzione consente di evitare il surriscaldamento put voltage accordingly to avoid battery overheat.
della batteria.
FEATURES
CARATTERISTICHE
• Power supplies battery chargers
• Alimentatori caricabatteria • Small dimension
• Dimensioni contenute • In 230 Vac ±10%, 50/60Hz
• Ingresso: 230 Vac ±10% - 50/60 Hz • Complies with EN60950
• Conforme alla norma EN 60950 • Insulation class I
• Classe di isolamento I • Stability > 1% with full load
• Stabilità > dell’1% a pieno carico • Protected against short-circuit and overload
• Protezione ai sovraccarichi • Compatible with thermal probe KST
• Protezione ai cortocircuiti
• Tensione di uscita controllata in temperatura mediante kit sonda
termica KST (opzionale)

BA2C BA2C

Alimentatore caricabatterie lineare Linear power supply batery charger

CARATTERISTICHE FEATURES

• Alimentatore caricabatteria lineare • Input voltage: 230 Vac ±10% - 50/60 Hz


• Ingresso: 230 Vac ±10% - 50/60 Hz • Output voltage: 13.8 Vdc
• Tensione di uscita 13,8Vdc • Max current 2 A
• Corrente massima 2 A • Complies with EN60950
• Conforme alla norma EN 60950 • Insulation class II
• Classe di isolamento II • Stability > 1% with full load
• Stabilità > dell’1% a pieno carico • Overload protection
• Protezione ai sovraccarichi • Short-circuit protection
• Protezione ai cortocircuiti • Dimensions (wxhxd): 195x85x80 mm
• Dimensioni (lxhxp): 195x85x80 mm • Weight: 1.4 Kg
• Peso: 1,4 Kg

Distributed by:
BATTERIE - BATTERIES
BATTERIE - BATTERIES
Nessuna manutenzione
Non è necessario controllare livello e densità dell’elettrolita.
Totalmente sigillate
Non vi è possibilità di fuoriuscita dell’elettrolita dai terminali o dall’in-
volucro.
Lunga durata
Oltre 1000 cicli carica/scarica.
Lungo periodo di stoccaggio
Fino ad un anno ad una temperatura di 20°C (68°F).
Griglie altamente resistenti
Costruiti in lega di piombo-calcio per aumentare prestazioni e vita
d’impiego in uso sia ciclico che tampone – anche in condizioni di scar-
ica quasi totale.
Intervallo di Temperatura
L’ampio intervallo di temperatura operativa da -15° a 50°C permette
flessibilità nell’utilizzazione e nel posizionamento delle batterie.
Flessibilità di posizionamento e assenza di perdite
La costruzione ermetica e l’uso di separatori che trattengono l’elet-
trolita permettono la totale libertà nel posizionamento delle batterie, Maintenance free
senza rischi di fuoriuscita dell’elettrolita o perdita di prestazioni. No need to check specific gravity or add water.

MKTSSBL1BATT-AF REV001
Lunga vita in tampone Sealed construction
Da 3 a 5 anni sotto carica di mantenimento. Ensures that no electrolyte leakage can occur from terminals or
Alta capacità di recupero cases.
Anche dopo cicli di scarica quasi totale. Long cycle life
Bassa emissione di gas Over 1,000 discharge/recharge cycles.
La batteria è progettata per controllare efficacemente la gener- Long shelf life
azione di gas e per consentire la ricombinazione all’interno della stes- Up to one year at an ambient temperature of 68° (20°C).
sa di oltre il 99% del gas generato nel corso dell’uso normale. Heavy duty grids
Sistema di scarico a bassa pressione Constructed of lead-calcium alloy to enhance performance and serv-
Assicura un limitato sviluppo di gas nella batteria. Operando ad una ice life in both cyclic and floating applications, even in deep discharge
pressione di 7-10 psi (48- 69kPa), il sistema libera automatica- conditions.
mente il gas in eccesso se questo oltrepassa i valori normali. Operating Temperature range
La sigillatura è ripristinata quando la pressione torna nei valori nor- Broad operating temperature range of 5° to 122°F (-15° to 50°C)
mali. permits flexible system designs and battery locations.
Position flexibility and leakage free
Sealed construction and use of absorptive mat separetors permits
battery operation in any position without loss of electrolyte or serv-
ice life.
Long float life
3 to 5 years float life under trickle charge.
High recovery capability
Even after deep discharge.
Low gas generation
Battery design effectively controls generation of gas and allows
recombination within the battery of 99% of gas generated during
normal use.
Low pressure venting system
Ensures that there is no excessive buildup of gas in the battery.
Operating at 7-10 psi (48-69 kPa), the system automatically releas-
es excess gas if pressure rises above normal. Resealing
is automatic once pressure has returned to normal.

CODICI D’ORDINE Tensione nominale (V) Capacità (Ah) Corrente di carica Max. (A) Larghezza (mm) Altezza (mm) Profondità (mm) Altezza Tot. (mm) Peso (Kg)
Nominal Voltage (V) Rated Capacity (Ah) Max. Charging Current (A) Width (mm) Height (mm) Depth (mm) Total Height (mm) Weight (Kg)

CB1212 12 1,2 0,36 97 52 43 59 0,60

CB1220 12 2,0 0,60 178 60 35 67 0,96

CB1234 12 3,4 1,02 134 60 67 67 1,37

CB1240 12 4,0 1,20 90 101 70 107 1,73

CB1270 12 7,0 2,10 151 95 65 101 2,66

CB12170 12 17,0 5,10 181 167 76 167 6,06

CB12250 12 25,0 7,50 166 125 175 125 8,80

Distributed by:
BGSM-100_GB 5-05-2009 0:43 Pagina 1

BGSM-100
GSM and GPRS
Communicator Interface

• Simulates land line


• Switches automatically to GSM
Network in the event land line trouble
(line down)
• 3 Open Collector Outputs
• GSM Quad-Band
• Antenna with magnetic base
- BGSM-100KEA: metal bracket and 2m cable
- BGSM-100KCA: 25cm cable
• Supports Contact ID communication format
from a connected control panel for
communication over the GPRS network
• 4 phone numbers programmable for
Contact ID Dialer on GPRS
• Up to 100 telephone numbers (max. 16 digits) programmable for the remote acti-
vation of the OC output
• Manages and signals Incoming/Outgoing calls
• GSM signal indicator
• Land line overvoltage protection
• GPRS/Internet communication with receivers Sur-Gard System III / II
• Remote activation of the outputs through caller identification
• PC-programmable options
BGSM-100_GB 5-05-2009 0:43 Pagina 2

BGSM-100
GSM and GPRS
Communicator Interface
The BGSM-100 is an alarm communicator Interface.
Simple to install and program (plug and play approach),
it is compatible with any control panel communicating
in contact ID format over standard phone lines (PSTN).

The BGSM-100 module is equipped with a quad band


GSM/GPRS radio and remote antenna with magnetic
base. Its extremely small size and low current draw
allows for installation inside the control panel’s cabinet
and does not require an additional battery. Easy to
service locally, the BGSM-100 allows module program-
ming and diagnostics via direct PC connections.

MKTSSBLEBGSM100 R000
The BGSM-100 is the best solution for reliable PSTN
alarm communication back up for the majority of
applications whether new or existing system
upgrades.

HOW TO INSTALL

1) Loosen the screws and remove the control panel


cover
2) Establish an area inside the metal casing which
can be used to hold the board, including the wiring
3) Position the 4 adhesive plastic supports [14] on
the base of the metal casing, then fit the holes [7]
on the Electronic board into the adhesive plastic
supports
4) Fit the antenna [1] to the outside of the casing
5) Connect the wire [3] to the GSM antenna connec-
tor [4]
6) Complete the connections on the terminal blocks
[10]
7) Following the arrow, insert the SIM-CARD [8] face
down in the SIM holder [6]
8) The SIM-CARD PIN must be disabled before the
card is inserted into the transmitter
9) Checking Signal Strenght No. Parts
1 GSM Antenna
10) Close the control panel cover
2 Magnetic base
3 Antenna cable
4 Connector SMA for
GSM Antenna
5 Status LEDs
Imput Voltage between 9,6 and 27,6 V
6 SIM holder
Standby current 100 mA max (not including the outputs) at 13,8 Vcc
Alarm (Trasmitting) current 200 mA max (not including the outputs) a 13,8 Vcc
7 P.C.B. fixing holes

Outputs 3 open collector, 100 mA 8 SIM CARD


Operating frequency 900/1800 Mhz or 850/1900 Mhz 9 Connection cable for
programming via PC
Maximum loop resistance of line between 1 Kohm 10 Terminal Blocks
the device connected in series on LI
Maximum number of parallel devices 11 Antenna cable feed
2 opening
connected on LI 12 Metal bracket fixing
Operating Temperature 5 to 40 °C / 41 to 104 °F holes
P.C.B. dimensions 60,45 x 142 mm
13 Metal bracket

P.C.B. weight 77 gr 14 Adesive plastic support


Sistemi di Comunicazione - Alternat Wireless Communication

BGSM-A
BGSM-A
Il BGSM-A rappresenta la frontiera più avanzata nell’inte- BGSM-A is the state of the art for the integration between
grazione tra sistemi di sicurezza e comunicazioni su rete GSM. security systems and GSM communication. It can be simply
Il dispositivo può operare come interfaccia per rete GSM, come and cost-effectively integrated with all alarm systems, and can
avvisatore telefonico vocale, come avvisatore SMS e come operate as a GSM interface, voice dialler, SMS dialler and
attuatore via SMS. remote control via SMS.

Il BGSM-A può operare come interfaccia, e quindi mettere a dispo-


sizione una linea simulata alla quale collegare le normali apparecchia- The BGSM-A Interface facility allows ordinary two-wire PSTN tele-
ture telefoniche che si desidera connettere alla rete GSM. Può phones to switch to the GSM network in the event of PSTN Trouble
essere utilizzato per avere una linea GSM come back-up di una linea (line down). The simulated line, provided by the BGSM-A, supplies the
tradizionale, in questo caso viene gestita automaticamente la com- line and ring voltage, thus allowing the hardwired telephone device
mutazione automatica sulla rete GSM quando la linea analogica di to operate as a wireless device. The BGSM-A can also operate as a
terra presenti un’anomalia. 4 channels SMS dialler. In fact, it provides 4 inputs (channels), each
Il dispositivo può operare anche come un avvisatore SMS a 4 canali. able to manage 2 text messages (SMS), that will be sent when the
Infatti il BGSM-A dispone di 4 ingressi per ognuno dei quali è possi- channel status changes.
bile associare 2 messaggi SMS. Installando la scheda opzionale
NC2/VOX, il BGSM-A diventa un avvisatore telefonico vocale su rete The 4 input channels can also be used to activate the GSM voice
GSM. dialler facility. The BGSM-A can be used in numerous telematic appli-
cations, and it is the perfect way to complete a security system.
I 4 canali di ingresso possono infatti essere utilizzati per attivare il
combinatore telefonico vocale.

MKTSSBL1BGSMA REV001
FEATURES

CARATTERISTICHE • Supplies a simulated PSTN line


• 4 Inputs for the activation of voice and SMS dialler (optional NC2/VOX board
• Fornisce una linea analogica (PSTN) simulata required for voice dialler)
• 4 ingressi per l’attivazione dell’avvisatore SMS e vocale (l’avvisatore vocale è • 2 SMS messages available on each input
disponibile installando la scheda opzionale NC2/VOX) • Programmable Voice/SMS dialler-channel activation polarity
• 2 messaggi SMS disponibili per ognuno dei 4 ingressi • 8 telephone numbers available for the Voice/SMS dialler facility
• Programmazione della polarità di attivazione dei 4 canali di ingresso • 5 outputs open collector (150mA)
• 8 numeri di telefono per le funzioni di avvisatore SMS e vocale • Output control via SMS
• 5 uscite open collector (150mA) • Outputs can be used for status and troubles signalling
• Possibilità di attivare e disattivare le uscite per mezzo dell’invio di SMS al • Programmable output-activation polarity
BGSM-A • Management of incoming and outgoing calls
• Possibilità di utilizzare le uscite per la segnalazioni relative allo stato • Incoming and outgoing call LED’s
del dispositivo • Signal strength indicator
• Programmazione della polarità delle uscite • Display for device status signalling
• Gestione delle chiamate in ingresso ed uscita • Includes prefix when operating in Interface mode
• Segnalazione delle telefonate entranti ed uscenti • Dual-band
• Indicatore intensità di campo • SIM card programmable via any GSM cellphone, or via a specific software
• Display per la segnalazione dello stato del dispositivo application (runs under Windows)
• Possibilità di introduzione di un prefisso qualora operi • Calls register available via software
come interfaccia • Dimensions antenna excluded (wxhxd): 141x233x59 mm
• Dual-band • Weight (without battery): 1,29 Kg (BGSM-A/12); 1,6 Kg (BGSM-A/220)
• Programmazione della SIM Card per mezzo
di qualsiasi telefono cellulare o per mezzo
del software BGSM-A (richiesto Windows95
o superiore)
• Registro delle chiamate disponibile via software
• Peso (senza accumulatore): 1,29 Kg
(BGSM-A/12); 1,6 Kg (BGSM-A/230)

ACCESSORI - ACCESSORIES

NC2/VOX
Scheda vocale da 8 messaggi per un totale di 90 secondi
Voice board: 8 messages for a total of 90 seconds

GSM-LINK
Cavo programmazione interfacce cellulari GSM
Serial link for GSM cellular net interface

Distributed by:
BMD500 11-05-2007 10:01 Pagina 1

BMD500 SERIES BMD500 SERIES

NEW
Security BMD500 Series
of Detection Devices
MKTSSBLEBMD500

NEW BMD500 Series


of Detection Devices

SENSIBILITY AND DESIGN


Company subject to the direction and coordinating activity of Tyco International Ltd

The new BMD500 detector series guarantees the highest levels


of reliability, catch performance and false alarm immunity.

• BMD501: Infrared detector with Pet immunity (up to 25 kg)


• BMD503/504: Double Technology Detectors with Pet immunity
• Advanced ASIC technology
• Digital Analysis Signal
• Quad Linear Imaging Technology
• Anti-masking (BMD503)
• Adjustment of PIR range from 3 to 12 m
• CE approved
• Linear Design
• User-friendly Installation

Distributed by: BENTEL SECURITY srl


Via Gabbiano 22, Zona Industriale
S. Scolastica - 64013 Corropoli (TE) Italy
Tel. +39 0861 839060 Fax. +39 0861 839065
www.bentelsecurity.com infobentelsecurity@tycoint.com
BMD500 11-05-2007 10:01 Pagina 3

BMD501 BMD503-504
Digital PIR Detector with Pet Immunity FEATURES Digital PIR and Microwave Detector with Anti-Masking and FEATURES
BMD501 Pet Immunity BMD503 and BMD504
• Dimensions: 92 mm x 62.5 mm x 40 mm (3.62” x 2.46” x 1.57”) • Dimensions: 118 mm x 62.5 mm x 41 mm (4.65” x 2.46” x 1.61”)
Whether it’s a residential or commercial installation, the BMD500 • Weight: 58 gr (2.04 oz) Whether it’s a residential or commercial installation, the BMD500 • Weight: 97 gr (3.42 oz)
series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR & Microwave Pulse Doppler
pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC
The BMD501 effectively blends performance with competitive pric- • Current Draw (Standby): 8 mA (± 5%) The BMD503 is a dual-technology motion detector that combines • Current Draw (Standby): 18 mA
ing. The detector features intelligent signal analysis for reliable passive infrared and microwave detection with anti-masking fea- • Current Draw (Active): 25.5 mA
• Current Draw (Active): 10 mA (± 5%)
detection, pet immunity up to 25 kg (55 lbs) and a slim design that tures. The anti-masking feature prevents intruders from defeating
• Tamper Switch: Contact Rating: 0.1 Amp @ 28 VDC • Tamper Switch: Contact Rating…0.1 Amp @ 28 VDC
complements any décor. the detector by covering its field of view. The BMD504 dual-technol-
• RFI Protection: 30 V/m 10-1000 MHz EMI • RFI Protection: 30 V/m 10-1000 MHz
ogy motion detector with out anti-masking offers reliable prevention
• Protection: 50,000 V of false alarms at an economical price • EMI Protection: 50,000 V
• Form ‘A’ alarm contact and tamper switch
• Digital signal analysis
• Slim profile design • Anti-masking (BMD503 only)
• Features ABS plastic for shock and impact protection • Form ‘A’ alarm contact and tamper switch
• Pet immunity up to 25 kg (55 lbs) • Digital signal analysis
• Exceptional white light immunity • Slim profile design
• Quad Linear Imaging Technology for sharp analysis of body dimensions • Features ABS plastic for shock and impact protection
and differentiation from backgrounds and pets • Pet immunity up to 25 kg (55 lbs)
• Advanced ASIC-based electronics • Exceptional white light immunity
• Compact design for residential installations • Quad Linear Imaging Technology for sharp analysis of body dimensions
• Adjustable variable pulse count and differentiation from backgrounds and pets
• PIR sensitivity adjustment • Microwave detection based on Doppler concept
• Height installation calibration free • Unique microwave motion sensor module with micro-strip patch antenna
• Advanced ASIC-based electronics
• Height installation calibration free
RELIABLE PROTECTION • 2-way PIR/microwave sensitivity adjustment
Advanced ASIC-based processing provides both superior detection and • User-friendly installation with or without swivel-mount bracket (bracket
false alarm rejection to help keep people and possessions secure. Quad sold separately)
Linear Imaging Technology provides sharp analysis of body dimensions and
differentiation from backgrounds and pets.
RELIABLE PROTECTION
DIGITAL SIGNAL PROCESSING Advanced ASIC-based processing provides both superior detection and
Effective motion detection is dependent on a sensor’s ability to identify false alarm rejection to help keep people and possessions secure. Quad
intruders and provide true false alarm resistance. The LC series of detec- Linear Imaging Technology provides sharp analysis of body dimensions and
tion devices pinpoints intruders through digital signal processing. Digital differentiation from backgrounds and pets.
information is more accurately analyzed using software and is not subject
to signal degradation caused by amplification, noise, distortion or signal DIGITAL SIGNAL PROCESSING
clipping. Effective motion detection is dependent on a sensor’s ability to identify
intruders and provide true false alarm resistance. The LC series of detec-
PET IMMUNITY tion devices pinpoints intruders through digital signal processing. Digital
Highly accurate sensors are able to provide quality detection while at the information is more accurately analyzed using software and is not subject
same time ignoring pets weighing up to 25 kg (55 lbs). to signal degradation caused by amplification, noise, distortion or signal
clipping.
FAST AND EASY INSTALLATION
Once the detector is installed at the recommended height, installers sim- ANTI-MASKING
ply conduct a brief walk-test, make any necessary adjustments, and the The BMD503 features PIR and microwave sensors. The microwave sen-
unit is ready to perform. Highly visible LEDs can be viewed at a glance and sor of the detector features two channels, one for microwave (MW)
help the installer identify the detection range from any distance or angle detection, and the other for anti-masking detection. The anti-masking fea-
within the coverage pattern. ture works by sensing intruders who approach the detector from the dis-
tance of 0.8 m and closer. If the field of view of the detector is intention-
LOCATING THE DETECTOR ally obscured by an intruder, the anti-masking relay opens (switches from
When choosing a location for the detector, be sure to consider the following: NC to NO) and remains in this status until the PIR sensor is activated.
• Do not aim the detector at reflective surfaces
• Avoid locations that are subject to direct high air flow PET IMMUNITY
• Do not locate the detector in the path of direct or reflected sunlight Highly accurate sensors are able to provide quality detection while at the
• Do not place next to large obstructions that may limit the coverage area same time ignoring pets weighing up to 25 kg (55 lbs).

FAST AND EASY INSTALLATION


EXCEPTIONAL WHITE Once the detector is installed at the recommended height, installers sim-
Built-in temperature compensation adjusts processing to ensure the ply conduct a brief walk-test, make any necessary adjustments, and the
detector is able to function in harsh environments without causing false unit is ready to perform. Highly visible LEDs can be viewed at a glance and
alarms.. help the installer identify the detection range from any distance or angle
within the coverage pattern.
DETECTION RANGE
Adjustment The detection range of the motion detector is adjustable to LOCATING THE DETECTOR
about 3 m to 12 m (10’ to 40’). A potentiometer can be adjusted clock- When choosing a location for the detector, be sure to consider the following:
wise or counter-clockwise to increase or decrease the range respective- • Do not aim the detector at reflective surfaces
ly. For optimum performance, range should be adjusted so that it effec- • Avoid locations that are subject to direct high air flow
tively protects the dimensions of the intended area. The LC-100-PI is fac- • Do not locate the detector in the path of direct or reflected sunlight
tory-set for 84%. • Do not place next to large obstructions that may limit the coverage area

DETECTION RANGE
The detection range of the motion detector is adjustable to about 3 m to
12 m (10’ to 40’). A potentiometer can be adjusted clockwise or count-
er-clockwise to increase or decrease the range respectively. For optimum
performance, range should be adjusted so that it effectively protects the
dimensions of the intended area. The BMD503 and BMD504 are facto- ORDERING INFORMATION
ry-set for 65%.
BMD503 Digital PIR and Microwave Detector with Anti-Masking
and Pet Immunity (10.525 GHz)
BMD504 Digital PIR and Microwave Detector with Pet Immunity
(10.525 GHz)
BMD-MB Swivel mounting bracket
BMD-F Filter for 10K LUX (set of 12)
BMD-CL Curtain Lens Set (set of 12)

www.bentelsecurity.com
BMD500 11-05-2007 10:01 Pagina 3

BMD501 BMD503-504
Digital PIR Detector with Pet Immunity FEATURES Digital PIR and Microwave Detector with Anti-Masking and FEATURES
BMD501 Pet Immunity BMD503 and BMD504
• Dimensions: 92 mm x 62.5 mm x 40 mm (3.62” x 2.46” x 1.57”) • Dimensions: 118 mm x 62.5 mm x 41 mm (4.65” x 2.46” x 1.61”)
Whether it’s a residential or commercial installation, the BMD500 • Weight: 58 gr (2.04 oz) Whether it’s a residential or commercial installation, the BMD500 • Weight: 97 gr (3.42 oz)
series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR series of detection devices readies a security system for the unex- • Detection Method: Quad (Four Element) PIR & Microwave Pulse Doppler
pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC pected by providing protection for every room, corner and corridor. • Power Input: 8.2 to 16 VDC
The BMD501 effectively blends performance with competitive pric- • Current Draw (Standby): 8 mA (± 5%) The BMD503 is a dual-technology motion detector that combines • Current Draw (Standby): 18 mA
ing. The detector features intelligent signal analysis for reliable passive infrared and microwave detection with anti-masking fea- • Current Draw (Active): 25.5 mA
• Current Draw (Active): 10 mA (± 5%)
detection, pet immunity up to 25 kg (55 lbs) and a slim design that tures. The anti-masking feature prevents intruders from defeating
• Tamper Switch: Contact Rating: 0.1 Amp @ 28 VDC • Tamper Switch: Contact Rating…0.1 Amp @ 28 VDC
complements any décor. the detector by covering its field of view. The BMD504 dual-technol-
• RFI Protection: 30 V/m 10-1000 MHz EMI • RFI Protection: 30 V/m 10-1000 MHz
ogy motion detector with out anti-masking offers reliable prevention
• Protection: 50,000 V of false alarms at an economical price • EMI Protection: 50,000 V
• Form ‘A’ alarm contact and tamper switch
• Digital signal analysis
• Slim profile design • Anti-masking (BMD503 only)
• Features ABS plastic for shock and impact protection • Form ‘A’ alarm contact and tamper switch
• Pet immunity up to 25 kg (55 lbs) • Digital signal analysis
• Exceptional white light immunity • Slim profile design
• Quad Linear Imaging Technology for sharp analysis of body dimensions • Features ABS plastic for shock and impact protection
and differentiation from backgrounds and pets • Pet immunity up to 25 kg (55 lbs)
• Advanced ASIC-based electronics • Exceptional white light immunity
• Compact design for residential installations • Quad Linear Imaging Technology for sharp analysis of body dimensions
• Adjustable variable pulse count and differentiation from backgrounds and pets
• PIR sensitivity adjustment • Microwave detection based on Doppler concept
• Height installation calibration free • Unique microwave motion sensor module with micro-strip patch antenna
• Advanced ASIC-based electronics
• Height installation calibration free
RELIABLE PROTECTION • 2-way PIR/microwave sensitivity adjustment
Advanced ASIC-based processing provides both superior detection and • User-friendly installation with or without swivel-mount bracket (bracket
false alarm rejection to help keep people and possessions secure. Quad sold separately)
Linear Imaging Technology provides sharp analysis of body dimensions and
differentiation from backgrounds and pets.
RELIABLE PROTECTION
DIGITAL SIGNAL PROCESSING Advanced ASIC-based processing provides both superior detection and
Effective motion detection is dependent on a sensor’s ability to identify false alarm rejection to help keep people and possessions secure. Quad
intruders and provide true false alarm resistance. The LC series of detec- Linear Imaging Technology provides sharp analysis of body dimensions and
tion devices pinpoints intruders through digital signal processing. Digital differentiation from backgrounds and pets.
information is more accurately analyzed using software and is not subject
to signal degradation caused by amplification, noise, distortion or signal DIGITAL SIGNAL PROCESSING
clipping. Effective motion detection is dependent on a sensor’s ability to identify
intruders and provide true false alarm resistance. The LC series of detec-
PET IMMUNITY tion devices pinpoints intruders through digital signal processing. Digital
Highly accurate sensors are able to provide quality detection while at the information is more accurately analyzed using software and is not subject
same time ignoring pets weighing up to 25 kg (55 lbs). to signal degradation caused by amplification, noise, distortion or signal
clipping.
FAST AND EASY INSTALLATION
Once the detector is installed at the recommended height, installers sim- ANTI-MASKING
ply conduct a brief walk-test, make any necessary adjustments, and the The BMD503 features PIR and microwave sensors. The microwave sen-
unit is ready to perform. Highly visible LEDs can be viewed at a glance and sor of the detector features two channels, one for microwave (MW)
help the installer identify the detection range from any distance or angle detection, and the other for anti-masking detection. The anti-masking fea-
within the coverage pattern. ture works by sensing intruders who approach the detector from the dis-
tance of 0.8 m and closer. If the field of view of the detector is intention-
LOCATING THE DETECTOR ally obscured by an intruder, the anti-masking relay opens (switches from
When choosing a location for the detector, be sure to consider the following: NC to NO) and remains in this status until the PIR sensor is activated.
• Do not aim the detector at reflective surfaces
• Avoid locations that are subject to direct high air flow PET IMMUNITY
• Do not locate the detector in the path of direct or reflected sunlight Highly accurate sensors are able to provide quality detection while at the
• Do not place next to large obstructions that may limit the coverage area same time ignoring pets weighing up to 25 kg (55 lbs).

FAST AND EASY INSTALLATION


EXCEPTIONAL WHITE Once the detector is installed at the recommended height, installers sim-
Built-in temperature compensation adjusts processing to ensure the ply conduct a brief walk-test, make any necessary adjustments, and the
detector is able to function in harsh environments without causing false unit is ready to perform. Highly visible LEDs can be viewed at a glance and
alarms.. help the installer identify the detection range from any distance or angle
within the coverage pattern.
DETECTION RANGE
Adjustment The detection range of the motion detector is adjustable to LOCATING THE DETECTOR
about 3 m to 12 m (10’ to 40’). A potentiometer can be adjusted clock- When choosing a location for the detector, be sure to consider the following:
wise or counter-clockwise to increase or decrease the range respective- • Do not aim the detector at reflective surfaces
ly. For optimum performance, range should be adjusted so that it effec- • Avoid locations that are subject to direct high air flow
tively protects the dimensions of the intended area. The LC-100-PI is fac- • Do not locate the detector in the path of direct or reflected sunlight
tory-set for 84%. • Do not place next to large obstructions that may limit the coverage area

DETECTION RANGE
The detection range of the motion detector is adjustable to about 3 m to
12 m (10’ to 40’). A potentiometer can be adjusted clockwise or count-
er-clockwise to increase or decrease the range respectively. For optimum
performance, range should be adjusted so that it effectively protects the
ORDERING INFORMATION dimensions of the intended area. The BMD503 and BMD504 are facto-
ry-set for 65%.
BMD501 Digital PIR Detector with Pet Immunity
BMD-MB Swivel mounting bracket
BMD-F Filter for 10K LUX (set of 12)
BMD-CL Curtain Lens Set (set of 12)

www.bentelsecurity.com
BMD500 9-10-2007 15:37 Pagina 1

BMD500 SERIES BMD500 SERIES

NEW
Bentel Security BMD500 Series
of Detection Devices

MKTSSBLEBMD500
NEW BMD500 Series
of Detection Devices

STABILITY AND DESIGN

The new BMD500 detector series guarantees the highest levels


of reliability, catch performance and false alarm immunity.

• BMD501: Infrared detector with Pet immunity (up to 25 kg)


• BMD503/504: Double Technology Detectors with Pet immunity
• Advanced ASIC technology
• Digital Analysis Signal
• Quad Linear Imaging Technology
• Anti-masking (BMD503)
• Adjustment of PIR range from 3 to 12 m
• CE approved
• Linear Design
• User-friendly Installation

Distributed by:

www.bentelsecurity.com
Sirene da Esterno - Outside Sirens

CALL
CALL
La sirena autoalimentata Call rappresenta un punto di riferimento nella tecnolo- The Call self-powered siren is a landmark in Bentel Security range of products.
gia Bentel Security degli avvisatori ottico-acustici.

Made in polycarbonate and internally reinforced in metal, it guarantees a high level of


La struttura esterna è in policarbonato ed all’interno è presente una ulteriore pro- security and is totally weatherproof.
tezione metallica. In tal modo è garantito un elevato livello di sicurezza e la necessaria The Call is protected against tamper, snatch and wire cutting, and is equipped with a
impermeabilizzazione. La sirena Call è protetta contro l’apertura, la rimozione, il taglio flasher cutout circuit, that is activated automatically by low battery conditions. The Call
cavi e la rottura della lampada. Essa è inoltre dotata di un circuito che disabilita il lam- siren provides 2 trigger inputs for the sounder and flasher and a further tone option.
peggio in caso di batteria bassa.
This is useful to differentiate control systems installed in the same area.
La versione Call fornisce un insieme esteso di funzioni. Tra esse si ricorda la possibilità The tone option can also be used to differentiate alarm types (burglary, flooding, gas,
di programmare il suono da emettere. Quest’ultima funzione è particolarmente utile per etc.) and places (office, warehouse, garage, etc.).
differenziare installazioni adiacenti o differenti tipi di allarme sulla stessa installazione.
La sirena Call consente anche la programmazione del tempo massimo di allarme, della The maximum alarm time of the call can be programmed to match customer/site
polarità di attivazione degli allarmi e controlla l’efficenza dell’elemento acustico. Il suo requirements. Call-F versions garantee a further protection against foam injection and
design accattivante, la sua facilità di installazione e manutenzione, la sua filosofia are equipped with 1 visual alarm and 1 audio allarm to provide a great
improntata alla massima semplicità e versatilità ne fanno un elemento cardine nella sua flexibility of use.
categoria di prodotto.

Le versioni F offrono, inoltre, una ulteriore protezione dalla iniezione di schiuma e sono
dotate di due ingressi supplementari, uno per allarme luminoso ed uno per allarme
sonoro, che garantiscono una maggiore flessibilità di utilizzo.

CARATTERISTICHE FEATURES

• Sirena autoalimentata con flash • Self-powered siren with flasher

MKTSSBL1CALL REV001
• Linea estetica innovativa • Attractive design
• Contenitore in policarbonato resistente alle più avverse condizioni atmosferiche • Strong polycarbonate box, resistant to the most adverse weather
• Protezione supplementare metallica conditions
• 2 ingressi per allarme ottico-acustico di cui uno universale per l’attivazione con • Tropicalized-metal innerplate
qualsiasi tipo di centrale • 2 imputs for sounder and flasher, 1 of wich compatible with wathever control panel
• Emissione sonora modulata in frequenza con possibilità di associare sonorità • Modulated frequency sound emission with the possibility to assign different
diverse ai vari ingressi di allarme sounds to the allarm imput
• Autoprotezione contro taglio fili, apertura, rimozione e rottura lampada • Protected against wire cutting, tamper, snatch and flasher damage
• Inibizione del lampeggiatore con accumulatore scarico • Programmable maximum alarm time
• Programmazione tempo massimo di allarme • Battery test circuit with flasher cut out activated by low battery conditions
• Pressione Sonora: 105 dBA (3 metri) • Sound level at 3 m. 103 dB(A)
• Conforme alle norme CEI79-2/2nd Ed. 1993, livello di prestazione II • Complies with CEI 79-2/2nd Ed. 1993 performance grade II
• Grado di protezione IP34 • Protection class IP34
• Dimensione (L x H x P): 208 x 252 x 98mm • Dimensions (wxhxd): 208x252x98 mm
• Peso (senza accumulatore): 2,5 Kg • Weight (without battery): 2,5 Kg

CARATTERISTICHE GENERALI - GENERAL FEATURES


MODELLI - MODELS CALL-PI CALL/S CALL-FPI CALL-FS CALL-R24
Sirena autoalimentata per uso esterno gestita da microcontrollore con lampada di segnalazione
Self-powered microprocessor controlled horn with strobe/flasher for outdoor applications • • • • •
Robusto contenitore in policarbonato resistente alle più avverse condizioni atmosferiche
Strong weatherproof polycarbonate moulding • • • • •
Protezione supplementare con coperchio in acciaio tropicalizzato
Tropicalized-steel innerplate • • • • •
1 ingresso per allarme sonoro
1 Audible signal input • • •
1 ingresso per allarme lampeggiatore
1 Visual signal input • • •
Emissione sonora modulata in frequenza, con possibilità di associare suoni diversi ai vari ingressi di
allarme
Modulated frequency sound emission with sound options
• • • • •
Tromba esponenziale magnetodinamica adelevato rendimento acustico con controllo della funzionalità
High output magnetodynamic exponential horn with test circuit • • • • •
Autoprotezione contro il taglio dei fili, la rottura del filamento della lampada e l'effrazione
Protected against tamper, flasher bulb damage and wire cutting • • • • •
Dispositivo antischiuma
Antifoam device • •
Programmazione del tempo massimo di allarme
Programmable maximum alarm time • • • • • ACCESSORI
Circuito di test della batteria con esclusione del lampeggiatore a batteria bassa o inefficiente
Battery test circuit with flasher shutdown under low battery or battery trouble conditions • • • • • ACCESSORIES
Semplice installazione con dima di foratura
Drilling pattern for easy installation • • • • • LEDOPT
Scheda opzionale lampeggiatore
Conforme alle norme CEI 79-2/22a Ed. 1998; Ab2000, Livello II
Tested and approved to CEI 79-2/2nd Ed. 1993; Ab2000, Permormance grade II • • • • LED per segnalazione ausiliare
dello stato dell'impianto.
Alloggiamento per batteria tampone da 12V, 2 Ah
Battery location (12Vdc, 2 Ah) • • • • • LED option board for sirens
Lampeggiatore - Flasher • • • for auxiliary signal of the


system’s status.
Lampeggiatore strobo - Strobo • •
Contenitore esterno in policarbonato colore panna
External ivory white polycarbonate moulding • • • •
Plastica rossa + 24V - Red Plastic + 24V •
NOTE: Non disponibile per uso con centrali di segnalazione incendio - Not intended for use with fire control panel

Distributed by:
KYO320

NEW
Hybrid expandable control panel
for larger applications
KYO320
KYO320

The KYO320 is the flagship model of the KYO range. Its


flexibility and excellence of tailored solutions make it
truly unbeatable. It is the perfect solution for all appli-
cations. From the luxury home to the Bank — and
everything in between. With the creation of the
KYO320 Bentel wishes to consolidate its position as
forerunner in the design and manufacture of security
panels.

ZONES
• 344 zones in total, programmable for type, attribute and
balance type
• 8 wired zones on main board, directly connected to
vibration and roller-blind detectors
• Expandable up to 280 wired zones: 32 remote expander
modules M-IN/6 (6 zones each), 32 remote LCD keypads
(2 zones each) and 16 remote LED keypads (1 zone each)
• Management of 64 wireless zones
• 24h tamper zone on board
• 90° terminal blocks for an easier installation

PARTITIONS
• 32 partitions in total, to divide the system in independent
sections
• For each partition, individual management of keypads,
codes, readers, keys, times and outputs

KEYPADS
• 32 remote LCD keypads: Alison/S, Alison/DVP, Mia/S
(1 zone), Mia/D (2 zones)
• 16 remote LED keypads: Alison/32LP (1 zone)
• 4 different partition assignments for each code
• 195 user codes, with 16 programmable typologies,
to manage the system
• 5 installer codes, to program the system

READERS
• 32 remote ECLIPSE (keys) and PROXI (keys and cards)
proximity readers
• 2 different partition assignments for each reader
• 500 proximity keys and cards

WIRELESS MANAGEMENT
• Management of 2 wireless receivers amongst VECTOR
VRX32 433, VECTOR/RX and VECTOR/RX8
• Up to 64 wireless zones, by means of 2 wireless
receivers VRX32 433 with 32 zones each
• Up 32 keyfobs with 4 push buttons to manage
the system, 16 for each VRX32 433 wireless receiver
• Management of VECTOR/RX8 (8 zones and 8 keyfobs
each)
• Management of 2 VECTOR/QUAD repeaters: up to 4
wireless receivers of the same type in each, to increase
the area of coverage.

PROGRAMMABLE OUTPUTS
• 3 supervised 3A relay outputs on board
• 3 programmable 1 A open collector outputs on board
• Expandable up to 118 outputs: 16 remote expander modules
M-OUT/6 (6 open collector outputs each, 150 mA),
16 remote LED keypads (1 open collector output each,
70mA)
KYO320
TIMERS FEATURES
• Scheduler with daily, weekly or yearly management
• 4 Arm/Disarm actions per day per partition selected from • Main unit weight (without batteries): 5,55 kg
16 programmable day types, for automatic management • Main unit dimensions (wxhxd): 339x488x108 mm
of the system (holiday, overtime,etc)
• Automatic control of outputs by means of 64 timers with
4 on/off programmable operations per day , for automat-
ic management of additional services (stair lights, heating,
gates, etc)
• Automatic control of outputs, codes, keys and proximity
cards by means of 64 timers, for periodic on/off actions
on them.

EVENT LOGGER
• 10.000 event logger with date and time
• Free choice of the event typology to be recorded
• Print capability by means of K3/PRT2 optional board, to
be inserted on the mother board inside the control panel

PHONE COMMUNICATOR
• Multi-protocol digital dialler
• Already equipped with DTMF management, for the remote
full management of the system via DTMF standard tele-
phones
• Telephone line check
• Programmable double call, in case of shared telephone line
• 50 phone numbers for telemonitoring, voice communica-
tions and teleservice
• 62 messages voice dialler (K3/VOX2 optional board, to
be inserted on the mother board inside the control panel)
• 4 options for the quality of audio messages
• Voice driven menu via telephone line, to select the differ-
ent functions
• DTMF signals for the remote full management of the sys-
tem via DTMF standard telephones
• New digital communicator management, with ContactID/
SIA default and programmable codes for each event
• Programmable test call, for the periodic check of the system
• Programmable callback for teleservice

COMMUNICATION SERVICES AVAILABLE


• LAN and WAN management by means of B-NET commu-
nicator
• Future possibility of GSM/GPRS channel, by means of
K3/GSM optional board to be inserted on the mother
board inside the control panel

POWER SUPPLY
• 3.5 A switching power supply
• 12V 17Ah battery, to supply the panel in case of black-out
• Check for main fault and battery efficiency
• Up to 8 additional power supplies BXM12-B/30 (3A) and
BXM12-B/50 (5A), to supply remote devices and regen-
erate digital data
KYO320 KYO

MKTSSBLEKYO320
NEW
Hybrid expandable
control panel for larger applications

• Expandable up to 344 zones and 32 areas


• Supports two wireless receivers (64 wireless zones)
• Manages 500 keys and/or proximity cards
• Up to 200 user codes
• 64 timers and 16 calendar profiles for maximum management of system access
• Graphical map of system events using WinBCS software
• IP communication for fast and secure system management and alarm monitoring via B-NET
• GSM/GPRS Alarms Communication through BGSM-G module

Distributed by:
PREMIUM
LINE
KEYPADS

• Two versions: LCD, LED


• Blu display with regulation of the contrast to optimize the legibility in different conditions
of environment’s illumination
• Surface mounting and flush mounting with dedicated accessory BKP-BOX
• Key reader function thanks to a built in wireless key reader
• 3 programmable I/O
• Plug-in approach: electronic fixed on the cover
• Very simple and fast installation without cabling problems: terminals only on the back
• Easy to fix on the wall because of the integrated “bubble” accessory
• Continue adjustable volume
PREMIUM
LINE
Bentel Security has developed the new Premium Line
keypads in order to exceed the need for quality, reli-
ability and accuracy in high profile installations.

The elegant and innovative design makes the Premium


keypad adaptable to any interior décor, offering the
possibility to choose between surface and flush mount-
ing.
Premium, has an integrated Proxi Key reader function
and 3 programmable I/O, it is without a doubt the
most suitable keypad when it comes to integrating
high-performance and unique design.

VALUE PROPOSITION
• Top level functions
• Flush mounting option
• User friendly commands MAIN FEATURES
• Simplicity in the use
• Clear communication of the key functions
TWO VERSIONS: LCD, LED
• Winning design, adaptable to all the building contexts
LCD
• 2-line display, each consisting of 16 characters.
The display shows the system programming and the
alarm functions
• 7 LEDs for signalling
Behaviour: on, off, slow flashing, fast flashing
Colours: 3 red, 2 yellow, 2 green
• Display and back lighting colour: blue

SIMPLE TO INSTALL LED


• Flush mounting: box and installation kit • 16-zone LED and 7 LEDs for signalling.
• Plug-in approach: electronic fixed on the cover Behaviour: on, off, slow flashing, fast flashing
• Very simple and fast installation without cabling Colours: 3 red, 2 yellow, 2 green
problems: terminals only on the back
• Easy to fix on the wall because of the integrated • Surface and flush mounting
“bubble” accessory • Display: regulation of the contrast to optimize the
legibility in different conditions of environment’s illumi-
nation
• Number of keys:18 with numeric and alphanumeric
symbols
• Buzzer: adjustable intensity
• Key reader function thanks to a built in wireless key
reader
• 3 programmable I/O

NEW
Proximity TAG
dimension mm 50x30
Sirene - Sirens

WAVE
WAVE
È la sirena per uso interno dal design rivoluzionario.

Questa è la sirena per uso interno dal design rivoluzionario. È stata


progettata per rappresentare sonoramente e visivamente tutti gli
eventi d’intrusione.

Ci sono quattro versioni: con o senza flash e con o senza autoalimen-


tazione. L’emissione luminosa della lampada allo Xenon è visibile da
tutti gli angoli per garantire il massimo di copertura. L’intelligente ed
elegante design permette l’installazione anche in ambienti particolar-
mente esigenti in fatto di estetica.

CARATTERISTICHE

• Tensione di alimentazione 12 Vdc


• Corrente assorbita lampeggiatore (media) 135 mA
• Corrente assorbita elemento acustico (media) 90 mA
• Livello pressione acustica volume 104 dBA ± 3 dB @ 1 m.
• Intensità luminosa 60 cd

REV001
• Dimensioni (lxhxp): 126x132x53 mm
• Grado di protezione IP31
• Temperatura di funzionamento 5 ÷ 40 °C

MKTSSBL1WAVE
• Peso 245 gr

This high performance internal siren has been especially


designed for sound and visual warning in the event of intrusion.

Four versions are available: with or without flash; with or without


back-up battery (self-powered). The visual signals emitted by the
strobe’s high intensity Xenon tube can be seen from all angles, thus
providing maximum visual coverage.

The smart, low-profile siren blends with all environments, making it


ideal for hotels, hospitals, cinemas, offices and households.
ACCESSORI - ACCESSORIES

WAVE /BATT
Batteria di ricambio
FEATURES Spare battery

• Operating voltage 12 Vdc


• Strobe current draw (mean value) 135 mA
• Horn current draw (mean value) 90 mA
• Sound output volume 104 dBA ±3 dB @ 1 m
• Candela 60 cd • Size (wxhxd): 126x132x53 mm
• Protection class IP31
• Operating temperature 5 ÷ 40 °C

Distributed by:
Tender Documents – Volume 3
Velipoje Sewerage Collection System and Waste Water Treatment Plant

REMOTE CONTROL SYSTEM

Particular Specifications Rev. 01 2010


Annexes
Derby-E
SYSMAC CJ-series CJ1 CPU Units

CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@ CSM_CJ1-CPU_DS_E_3_1

Introducing the High-speed "-R"


Flagship Models!
• Small! Fast! Flexible!
These machine controllers provide flexible control
for all kinds of applications.

CJ1H-CPU67H-R CJ1M-CPU12

Features
• Compact 90 × 65 mm (H × D) dimensions are first class in the industry.
• Provides excellent high-speed control performance, with high-speed processing of 16 ns for LD instructions and 0.24 μs for floating-point
calculations.
• A wide range of models is available, from the high-end models (2,560 points and 250K steps of program capacity) to basic models (160 points
and 5K steps).
• Other models are available with special functions such as the CJ1M-CPU2@, which provides positioning functions and built-in I/O, and the
CJ1G-CPU4@P.
• High-capacity Memory Cards up to 128 MB can be installed, and used to backup the program and system settings, or log customer data.
• The large instruction set can support diverse applications. Four types of programming are supported (ladder, structured text, sequential function
charts, and instruction lists), with approximately 400 instructions and 800 instruction variations.
• These CJ-series CPU Units support structured programming using function blocks, which can improve the customer's program development
resources.
• The various protection functions provide improved security to protect valuable software resources and property.
• The CPU Units are compatible with the CX-One Integrated Tool Package. Information for each component can be linked, and the system's data
can be integrated into one database. The software can provide total support from PLC settings to network startup.

1
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.

Current
Specifications
consumption(A)
International
Name Maximum number of I/O LD Model number
Program Data area memory 5V 24 V standards
points and mountable Units execution
capacity capacity system system
(No. of Expansion Racks) time
448K words
250K steps DM: 32K words CJ1H-CPU67H-R
EM: 32K words × 13 banks
CJ1-H-R
256K words
CPU Units
120K steps DM: 32K words CJ1H-CPU66H-R
EM: 32K words × 7 banks 0.99
2,560 I/O points and 40 Units UC1, CE, N,
0.016 μs (See −
max. (3 Expansion Racks max.) 128K words L
note.)
60K steps DM: 32K words CJ1H-CPU65H-R
EM: 32K words × 3 banks
64K words
30K steps DM: 32K words CJ1H-CPU64H-R
EM: 32K words × 1 bank
448K words
CJ1H-H 250K steps DM: 32K words CJ1H-CPU67H
CPU Units EM: 32K words × 13 banks
256K words 0.99
2,560 I/O points and 40 Units UC1, CE, N,
120K steps DM: 32K words 0.02 μs (See − CJ1H-CPU66H
max. (3 Expansion Racks max.) L
EM: 32K words × 7 banks note.)
128K words
60K steps DM: 32K words CJ1H-CPU65H
EM: 32K words × 3 banks
CJ1G-H 128K words
CPU Units 1,280 I/O points and 40 Units 60K steps DM: 32K words CJ1G-CPU45H
max. (1 Expansion Rack max.) EM: 32K words × 3 banks 0.91
UC1, CE, N,
30K steps 0.04 μs (See − CJ1G-CPU44H
64K words L
note.)
960 I/O points and 30 Units max. 20K steps DM: 32K words CJ1G-CPU43H
(2 Expansion Racks max.) EM: 32K words × 1 bank
10K steps CJ1G-CPU42H
CJ1M 640 I/O points and 20 Units max.
20K steps CJ1M-CPU13
CPU Units (1 Expansion Rack max.)
32K words 0.58
320 I/O points and 10 Units max. UC1, CE, N,
10K steps DM: 32K words 0.1 μs (See − CJ1M-CPU12
(No Expansion Racks) L
EM: None note.)
160 I/O points and 10 Units max.
5K steps CJ1M-CPU11
(No Expansion Racks)
Note: These values include the current consumption of a Programming Console. When using an NT-AL001 RS-232C/RS-422A Adapter, add
0.15A/ per Adapter.
When using a CJ1W-CIF11 RS-422A Adapter, add 0.04A per Adapter.

Accessories
The following accessories come with CPU Unit:
Item Specification
CJ1-H-R/ CJ1H-H/ CJ1G-H: CPM2A-BAT01
Battery
CJ1M: CJ1W-BAT01
End Cover CJ1W-TER01 (necessary to be mounted at the right end of CPU Rack)
End Plate PFP-M (2 pcs)
Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)

2
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Specifications
Common Specifications
Item Specifications
Control method Stored program
I/O control method Cyclic scan and immediate processing are both possible.
Programming LD (Ladder), SFC (Sequential Function Chart), ST (Structured Text), Mnemonic
• CJ1-H CPU Units: Normal Mode, Parallel Processing Mode with Asynchronous Memory Access, Parallel Processing Mode
with Synchronous Memory Access, or Peripheral Servicing Priority Mode
CPU processing mode
• CJ1M CPU Units: Normal Mode or Peripheral Servicing Priority Mode
• CJ1 CPU Units: Normal Mode or Peripheral Servicing Priority Mode
Instruction length 1 to 7 steps per instruction
Ladder instructions Approx. 400 (3-digit function codes)
• CJ1-H-R CPU Units:
Basic instructions: 0.016 μs min.
Special instructions: 0.048 μs min.
• CJ1-H CPU Units:
Basic instructions: 0.02 μs min.
Special instructions: 0.06 μs min.
• CJ1M CPU Units (CPU12/13/22/23):
Execution time Basic instructions: 0.10 μs min.
Special instructions: 0.15 μs min.
• CJ1M CPU Units (CPU11/21):
Basic instructions: 0.10 μs min.
Special instructions: 0.15 μs min.
• CJ1 CPU Units:
Basic instructions: 0.08 μs min.
Special instructions: 0.12 μs min.
• CJ1-H-R CPU Units:
Normal mode: 0.13 ms min.
Parallel processing: 0.28 ms min.
• CJ1-H CPU Units:
Overhead time Normal mode: 0.3 ms min.
Parallel processing: 0.3 ms min.
• CJ1M CPU Units (CPU12/13/22/23): 0.5 ms min.
• CJ1M CPU Units (CPU11/21): 0.7 ms min.
• CJ1 CPU Units: 0.5 ms min.
Unit connection method No Backplane: Units connected directly to each other.
Mounting method DIN Track (screw mounting not possible)
• CJ1-H and CJ1 CPU Units:
Per CPU or Expansion Rack: 10 Units including Basic I/O Units, Special I/O Units, and CPU Bus Units. Total per PLC: 10
Maximum number of connectable
Units on CPU Rack and 10 Units each on 3 Expansion Racks = 40 Units total
Units
• CJ1M CPU Units:
Total of 20 Units in the System, including 10 Units on CPU Rack and 10 Units on one Expansion Rack.
• CJ1-H and CJ1 CPU Units:
3 max. (An I/O Control Unit is required on the CPU Rack and an I/O Interface Unit is required on each Expansion Rack.)
Maximum number of Expansion • CJ1M CPU Units (CPU 13/23 only):
Racks 1 max. (An I/O Control Unit is required on the CPU Rack and an I/O Interface Unit is required on the Expansion Rack.)
• CJ1M CPU Units (CPU11/12/21/22):
Expansion is not possible.
288 (cyclic tasks: 32, interrupt tasks: 256)
With CJ1-H or CJ1M CPU Units, interrupt tasks can be defined as cyclic tasks called "extra cyclic tasks." Including these, up
to 288 cyclic tasks can be used.
Note: 1. Cyclic tasks are executed each cycle and are controlled with TKON(820) and TKOF(821) instructions.
Number of tasks 2. The following 4 types of interrupt tasks are supported.
Power OFF interrupt tasks: 1 max.
Scheduled interrupt tasks: 2 max.
I/O interrupt tasks: 32 max.
External interrupt tasks: 256 max.
Scheduled Interrupts:
Interrupts generated at a time scheduled by the CPU Unit's built-in timer. (See note. 1)
I/O Interrupts: Interrupts from Interrupt Input Units.
Power OFF Interrupts (See note 2.): Interrupts executed when the CPU Unit's power is turned OFF.
External I/O Interrupts: Interrupts from the Special I/O Units or CPU Bus Units.
Interrupt types Note: 1. CJ1-H and CJ1 CPU Units: Scheduled interrupt time interval is either 1 ms to 9,999 ms (in increments of 1 ms) or
10 ms to99,990 ms (in increments of 10 ms) CJ1-H-R CPU Units: Scheduled interrupt time interval is 0.2 ms to 999.9
ms (in increments of 0.1 ms), 1 ms to 9,999 ms (in increments of 1 ms), or 10 ms to 99,990 ms (in increments of
10 ms)
CJ1M CPU Units: Scheduled interrupt time interval is 0.5 ms to 999.9 ms (in increments of 0.1 ms), 1 ms to 9,999 ms
(in increments of 1 ms), or 10 ms to 99,990 ms (in increments of 10 ms)
2. Not supported when the CJ1W-PD022 Power Supply Unit is mounted.
Calling subroutines from more • CJ1-H CPU Units: Supported (called "global subroutines").
than one task • CJ1 CPU Units: Not supported.
Function blocks (CPU Unit with
Languages in function block definitions: ladder programming, structured text
unit version 3.0 or later only)
1,280: CIO 000000 to CIO 007915 (80 words from CIO 0000 to CIO 0079)
CIO The CIO Area can be used as
The setting of the first word can be changed from the default (CIO 0000) so that CIO 0000 to
(Core I/O) I/O Area work bits if the bits are not
CIO 0999 can be used.
Area used as shown here.
I/O bits are allocated to Basic I/O Units.

3
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

Item Specifications
3,200 (200 words): CIO 10000 to CIO 119915 (words CIO 1000 to CIO 1199)
Link Area
Link bits are used for data links and are allocated to Units in Controller Link Systems.
6,400 (400 words): CIO 150000 to CIO 189915 (words CIO 1500 to CIO 1899)
CPU Bus Unit Area CPU Bus Unit bits store the operating status of CPU Bus Units.
(25 words per Unit, 16 Units max.)
15,360 (960 words): CIO 200000 to CIO 295915 (words CIO 2000 to CIO 2959)
Special I/O Unit bits are allocated to Special I/O Units. (10 words per Unit, 96 Units max.)
Special I/O Unit Area
Note: Special I/O Units are I/O Units that belong to a special group called "Special I/O Units."
Example:CJ1W-AD081 Analog Input Unit
Serial PLC Link Area
(CJ1M CPU Units 1,440 (90 words): CIO 310000 to CIO 318915 (words CIO 3100 to CIO 3189)
only)
9,600 (600 words): CIO 320000 to CIO 379915 (words CIO 3200 to CIO 3799)
DeviceNet bits are allocated to Slaves for DeviceNet Unit remote I/O communications when the
Master function is used with fixed allocations. The CIO Area can be used as
work bits if the bits are not
Fixed allocation Outputs: CIO 3200 to CIO 3263
CIO used as shown here.
setting 1 Inputs: CIO 3300 to CIO 3363
(Core I/O)
Area Fixed allocation Outputs: CIO 3400 to CIO 3463
setting 2 Inputs: CIO 3500 to CIO 3563
Fixed allocation Outputs: CIO 3600 to CIO 3663
setting 3 Inputs: CIO 3700 to CIO 3763
DeviceNet Area
The following words are allocated to the Master function even when the DeviceNet Unit is used
as a Slave.
Fixed allocation Outputs: CIO 3370 (Slave to Master)
setting 1 Inputs: CIO 3270 (Master to Slave)
Fixed allocation Outputs: CIO 3570 (Slave to Master)
setting 2 Inputs: CIO 3470 (Master to Slave)
Fixed allocation Outputs: CIO 3770 (Slave to Master)
setting 3 Inputs: CIO 3670 (Master to Slave)

4,800 (300 words): CIO 120000 to CIO 149915 (words CIO 1200 to CIO 1499)
37,504 (2,344 words): CIO 380000 to CIO 614315 (words CIO 3800 to CIO 6143)
Internal I/O Area
These bits in the CIO Area are used as work bits in programming to control program execution. They cannot be used for external
I/O.
8,192 bits (512 words): W00000 to W51115 (W000 to W511)
Work Area Controls the programs only. (I/O from external I/O terminals is not possible.)
Note: When using work bits in programming, use the bits in the Work Area first before using bits from other areas.
8,192 bits (512 words): H00000 to H51115 (H000 to H511)
Holding bits are used to control the execution of the program, and maintain their ON/OFF status when the PLC is turned OFF
Holding Area or theoperating mode is changed.
Note: The Function Block Holding Area words are allocated from H512 to H1535. These words can be used only for the
function block instance area (internally allocated variable area).
Read only: 7,168 bits (448 words): A00000 to A44715 (words A000 to A447)
Auxiliary Area Read/write: 8,192 bits (512 words): A44800 to A95915 (words A448 to A959)
Auxiliary bits are allocated specific functions.
16 bits (TR0 to TR15)
Temporary Area
Temporary bits are used to temporarily store the ON/OFF execution conditions at program branches.
Timer Area 4,096: T0000 to T4095 (used for timers only)
Counter Area 4,096: C0000 to C4095 (used for counters only)
32 Kwords: D00000 to D32767
Used as a general-purpose data area for reading and writing data in word units (16 bits). Words in the DM Area maintain their
status when the PLC is turned OFF or the operating mode is changed.
DM Area Internal Special I/O Unit DM Area: D20000 to D29599 (100 words × 96 Units)
Used to set parameters for Special I/O Units.
CPU Bus Unit DM Area: D30000 to D31599 (100 words × 16 Units)
Used to set parameters for CPU Bus Units.
32 Kwords per bank, 13 banks max.: E0_00000 to EC_32767 max. (depending on model of CPU Unit)
Used as a general-purpose data area for reading and writing data in word units (16 bits). Words in the EM Area maintain their
status when the PLC is turned OFF or the operating mode is changed.
EM Area (CJ1-H and CJ1 CPU
The EM Area is divided into banks, and the addresses can be set by either of the following methods.
Units only)
Changing the current bank using the EMBC(281) instruction and setting addresses for the current bank.
Setting bank numbers and addresses directly.
EM data can be stored in files by specifying the number of the first bank.
IR0 to IR15
Store PLC memory addresses for indirect addressing. Index registers can be used independently in each task. One register is
Index Registers 32 bits (2words).
• CJ1-H and CJ1M CPU Units: Setting to use index registers either independently in each task or to share them between tasks.
• CJ1 CPU Units: Index registers used independently in each task.
32 (TK0000 to TK0031)
Task Flag Area Task Flags are read-only flags that are ON when the corresponding cyclic task is executable and OFF when the corresponding
task is not executable or in standby status.
Trace Memory 4,000 words (trace data: 31 bits, 6 words)
Memory Cards: Compact flash memory cards can be used (MS-DOS format).
File Memory EM file memory (CJ1-H and CJ1 CPU Units only): Part of the EM Area can be converted to file memory (MS-DOS format).
OMRON Memory Cards can be used.

4
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

Function Specifications
Item Specifications
1 to 32,000 ms (Unit: 1 ms)
Constant cycle time
When a Parallel Processing Mode is used for a CJ1-H CPU Unit, the cycle time for executing instructions is constant.
Possible (Unit stops operating if the cycle is too long): 10 to 40,000 ms (Unit: 10 ms)
Cycle time monitoring When a Parallel Processing Mode is used for a CJ1-H CPU Unit, the instruction execution cycle is monitored. CPU Unit
operation will stop if the peripheral servicing cycle time exceeds 2 s (fixed).
Cyclic refreshing, immediate refreshing, refreshing by IORF(097).
IORF(097) refreshes I/O bits allocated to Basic I/O Units and Special I/O Units.
With CJ1-H-R CPU Units the SPECIAL I/O UNIT I/O REFRESH instruction (FIORF(225)) can be used to refresh Special I/O
I/O refreshing
Units whenever required (including allocated DM Area words).
With the CJ1-H and CJ1M CPU Units, the CPU BUS UNIT I/O REFRESH (DLNK(226)) instruction can be used to refresh bits
allocated to CPU Bus Units in the CIO and DM Areas whenever required.
Data links for Controller Link Units and SYSMAC LINK Units, remote I/O for DeviceNet Units, and other special refreshing for
CPU Bus Units is performed at the following times:
Timing of special refreshing for
• CJ1 CPU Units: I/O refresh period
CPU Bus Units
• CJ1-H and CJ1M CPU Units: I/O refresh period and when the CPU BUS UNIT I/O REFRESH (DLNK(226)) instruction is
executed.
I/O memory holding when
Depends on the ON/OFF status of the IOM Hold Bit in the Auxiliary Area.
changing operating modes
Load OFF All outputs on Output Units can be turned OFF when the CPU Unit is operating in RUN, MONITOR, or PROGRAM mode.
Timer/Counter PV refresh • CJ1-H and CJ1M CPU Units: BCD or binary (CX-Programmer Ver. 3.0 or higher).
method • CJ1 CPU Units: BCD only.
Time constants can be set for inputs from Basic I/O Units. The time constant can be increased to reduce the influence of noise
Input response time setting
and chattering or it can be decreased to detect shorter pulses on the inputs.
Mode setting at power-up Possible (By default, the CPU Unit will start in RUN mode if a Programming Console is not connected.)
The user program and parameter area data (e.g., PLC Setup) are always backed up automatically in flash memory. (automatic
backup and restore.)
Flash memory (CJ1-H and CJ1M • CPU Units with unit version 3.0 or later only:
CPU Units only) When downloading projects from CX-Programmer Ver. 5.0 or higher, symbol table files (including CX-Programmer symbol names,
I/O comments), comment files (CX-Programmer rung comments, other comments), and program index files (CX-Programmer
section names, section comments, or program comments) are stored in comment memory within the flash memory.
Automatically reading programs (autoboot) from the Memory
Possible
Card when the power is turned ON.
Program replacement during PLC operation Possible
User program: Program file format
Memory Card functions PLC Setup and other parameters: Data file format
Format in which data is stored in Memory Card
I/O memory: Data file format (binary format), text format, or
CSV format
User program instructions, Programming Devices (including
Functions for which Memory Card read/write is supported CX-Programmer and Programming Consoles), Host Link
computers, AR Area control bits, easy backup operation
Filing Memory Card data and the EM (Extended Data Memory) Area can be handled as files.
Control set/reset, differential monitoring, data tracing (scheduled, each cycle, or when instruction is executed), instruction error
Debugging
tracing, storing location generating error when a program error occurs.
When the CPU Unit is in MONITOR or PROGRAM mode, multiple program sections ("circuits") of the user program can be
edited together. This function is not supported for block programming areas.
Online editing
(With the CX-Programmer is used, multiple program sections of the user program can be edited together. When a Programming
Console is used, the program can be edited in mnemonics only.)
Overwrite protection: Set using DIP switch.
Program protection
Copy protection: Password set using CX-Programmer or Programming Consoles.
User-defined errors (i.e., user can define fatal errors and non-fatal errors)
Error check The FPD(269) instruction can be used to check the execution time and logic of each programming block.
FAL and FALS instructions can be used with the CJ1-H and CJ1M CPU Units to simulate errors.
Up to 20 errors are stored in the error log. Information includes the error code, error details, and the time the error occurred.
Error log
A CJ1-H or CJ1M CPU Unit can be set so that user-defined FAL errors are not stored in the error log.
Built-in peripheral port: Programming Device (including Programming Console) connections, Host Links, NT Links Built-in RS-
232C port: Programming Device (excluding Programming Console) connections, Host Links, no-protocol communications,
Serial communications NT Links, Serial Gateway (Compoway/F master)
Serial Communications Unit (sold separately): Protocol macros, Host Links, NT Links, Modbus-RTU slave, No-protocol,
Serial Gateway (Compoway/F master, Modbus master)
Provided on all models.
Accuracy: Ambient temperature Monthly error
55°C −3.5 min to +0.5 min
Clock
25°C −1.5 min to +1.5 min
0°C −3 min to +1 min
Note: Used to store the time when power is turned ON and when errors occur.
AC Power Supply Unit: 10 to 25 ms (not fixed)
Power OFF detection time
DC Power Supply Unit PD025: 2 to 5 ms; PD022: 2 to 10 ms
0 to 10 ms (user-defined, default: 0 ms)
Power OFF detection delay time
Note: Not supported when the CJ1W-PD022 Power Supply Unit is mounted.
Held Areas: Holding bits, contents of Data Memory and Extended Data Memory, and status of the counter Completion Flags
and present values.
Memory protection Note: If the IOM Hold Bit in the Auxiliary Area is turned ON, and the PLC Setup is set to maintain the IOM Hold Bit status when
power to the PLC is turned ON, the contents of the CIO Area, the Work Area, part of the Auxiliary Area, timer Completion
Flag and PVs, Index Registers, and the Data Registers will be saved for up to 20 days.

5
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

Item Specifications
Sending commands to a Host FINS commands can be sent to a computer connected via the Host Link System by executing Network Communications
Link computer Instructions from the PLC.
Remote programming and Host Link communications can be used for remote programming and remote monitoring through a Controller Link, Ethernet,
monitoring DeviceNet, or SYSMAC LINK network.
Remote programming and monitoring from Support Software and FINS message communications can be performed across
different network levels, even for different types of network.
Pre-Ver. 2.0: Three levels
Communicating across network
levels Version 2.0 or later: Eight levels for Controller Link and Ethernet
networks (See note.), three levels for other networks.
Note: To communicate across eight levels, the CX-Integrator or the CX-Net in CX-Programmer version 4.0 or higher must be
used to set the routing tables.
I/O comments can be stored as symbol table files in the Memory Card, EM file memory, or comment memory (see note).
Storing comments in CPU Unit Note: Comment memory is supported for CX-Programmer version 5.0 or higher and CS/CJ-series CPU Units with unit version
3.0 or later only.
Program checks are performed at the beginning of operation for items such as no END instruction and instruction errors.
Program check
CX-Programmer can also be used to check programs.
Control output signals RUN output: The internal contacts will turn ON (close) while the CPU Unit is operating (CJ1W-PA205R).
Battery Set for CJ1-H and CJ1 CPU Units: CPM2A-BAT01
Battery life
Battery Set for CJ1M CPU Units: CJ1W-BAT01
Self-diagnostics CPU errors (watchdog timer), I/O bus errors, memory errors, and battery errors.
Storage of number of times power has been interrupted.
Other functions
(Stored in A514.)

6
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
CJ1-H-R, CJ1-H, CJ1M, and CJ1 CPU Unit Comparison
CJ1-H-R CPU Unit CJ1-H CPU Unit CJ1M CPU Unit CJ1 CPU Unit
Item
CJ1H-CPU6@H-R CJ1H-CPU6@H CJ1G-CPU4@H CJ1M-CPU2@/1@ CJ1G-CPU4@
Basic LD 0.016 μs 0.02 μs 0.04 μs 0.10 μs 0.08 μs
instructions OUT 0.016 μs 0.02 μs 0.04 μs 0.35 μs 0.21 μs
Examples
240.1 μs 300.1 μs 380.1 μs 650.2 μs 633.5 μs
XFER
(for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words)
140.2 μs 200.1 μs 220.1 μs 400.2 μs 278.3 μs
BSET
(for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words) (for 1,000 words)
Instruction • CPU11/21
executions 21.5 μs min.
BCD arithmetic 7.6 μs min. 8.2 μs min. 8.4 μs min. 14.0 μs min.
times Special • Other CPU Units
instructions 18.9 μs min.
Binary
0.18 μs min. 0.18 μs min. 0.20 μs min. 0.30 μs min. 0.37 μs min.
arithmetic
• CPU11/21
Floatingpoint 15.7 μs min.
0.24 μs min. 8.0 μs min. 9.2 μs min. 10.2 μs min.
math • Other CPU Units
13.3 μs min.
SBS/RET 1.33 μs 2.12 μs 3.56 μs 3.84 μs 37.6 μs
Normal mode: Normal mode: • CPU11/21
0.13 ms 0.3 ms 0.7 ms
Overhead time 0.5 ms 0.5 ms
Parallel mode: Parallel mode: • Other CPU Units
0.28 ms 0.3 ms 0.5 ms
Any of the following four modes:
1. Normal (instructions and peripheral servicing performed
Either of following two modes:
consecutively)
1. Either of following two modes: Normal
2. Peripheral Servicing Priority Mode (instruction execution
(instructions and peripheral servicing
interrupted to service peripherals at a specific cycle and time;
performed consecutively)
CPU execution processing consecutive refreshing also performed)
2. Peripheral Servicing Priority Mode
modes 3. Parallel Processing Mode with Synchronous Memory Access
(instruction execution interrupted to
(instruction executed and peripheral services in parallel while
service peripherals at a specific cycle
synchronizing access to I/O memory)
and time; consecutive refreshing also
4. Parallel Processing Mode with Asynchronous Memory Access
Execution performed)
(instruction executed and peripheral services in parallel without
timing synchronizing access to I/O memory)
Data links
DeviceNet
CPU Bus Unit
remote I/O
special
refreshing Protocol macro During I/O refresh period or via special CPU BUS UNIT I/O REFRESH instruction During I/O refresh
send/ receive (DLNK(226)) period
data
Refreshing of CIO and DM Areas
words allocated to CPU Bus Unit
Not supported.
Cyclic execution of interrupt
Supported. (No extra cyclic
tasks via TKON instruction
(Up to 256 extra cyclic tasks, increasing the total number of cyclic tasks to 288 max.) tasks; 32 cyclic
(called "extra cyclic tasks")
tasks max.)
Not supported.
Independent/shared
Supported. (Only independent
specifications for index and data
The time to switch between tasks can be reduced if shared registers are used. registers for each
registers
task.)
Initialization when tasks are Supported. Only Task Flag for
started Task Startup Flags supported. first execution.
Starting subroutines from
Global subroutines can be defined that can be called from more than one task. Not supported.
multiple tasks
0.2 ms to 999.9 ms 0.5 ms to 999.9 ms
(in increments of 0.1 (in increments of 0.1
1 ms to 9,999 ms (in
ms), 1 ms to 9,999 ms), 1 ms to 9,999
Tasks 1 ms to 9,999 ms (in increments of 1 ms) or increments of 1 ms)
Scheduled interrupt interval for ms (in increments of ms (in increments of
10 ms to 99,990 ms (in increments of 10 or 10 ms to 99,990
scheduled interrupt tasks 1 ms), or 10 ms to 1 ms), or 10 ms to
ms) ms (in increments of
99,990 ms (in 99,990 ms (in
10 ms)
increments of 10 increments of 10
ms) ms)
Any instruction that is being executed is interrupted when interrupt task conditions are met to start the interrupt
For instructions
task. If the cyclic task (including extra cyclic tasks) accesses the same data area words as the instruction that
Other than the
was interrupted, data may not be concurrent. To ensure data concurrency, the DI and EI instructions must be
following ones
Interrupt task used to disable and enable interrupts during a specific part of the program.
execution For BIT
timing during COUNTER
instruction (BCNT) or Interrupt tasks are started only after execution of the instruction has been completed,
execution BLOCK ensuring data concurrency even when the same data area words are accessed from the
TRANSFER instruction and the interrupt task.
(XFER)
instructions

7
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

CJ1-H-R CPU Unit CJ1-H CPU Unit CJ1M CPU Unit CJ1 CPU Unit
Item
CJ1H-CPU6@H-R CJ1H-CPU6@H CJ1G-CPU4@H CJ1M-CPU2@/1@ CJ1G-CPU4@
Only the user
In addition to the data listed at the right, data from Units mounted to the CPU Rack or
program,
Backup to Memory Cards Expansion Racks can also be backed up to the Memory Card (via pushbutton on front
parameters, and I/O
(simple backup function) panel). This is very effective when replacing Units. Backup data includes scan lists for
memory in the CPU
DeviceNet Units, protocol macros for Serial Communications Units, etc.
Debugging Unit.
Supported
Automatic user program and
(enabling battery-free operation without a Memory Card) The user program and
parameter area backup to flash Not supported.
parameter area data are automatically backed up the flash memory whenever they are
memory
transferred to the CPU Unit from the CX-Programmer, file memory, etc.
Detailed information on I/O table Detailed I/O table error information is stored in A261 whenever the I/O tables cannot be
Not supported.
creation errors created for any reason.
I/O tables It's possible to confirm if the first rack word has been specified for the system on the
Displaying presence of first rack
Programming Console display.
word setting on Programming Not supported.
The first rack word is specified from the CX-Programmer, making it previously impossible
Console
to confirm the setting from the Programming Console.
Built-in I/O Not supported. CJ1M-CPU2@ Not supported.
Serial PLC Link Not supported. Supported. Not supported.
Scheduled interrupts set in increments of 0.1 ms Supported. Not supported. Supported. Not supported.
Battery CPM2A-BAT01 CJ1W-BAT01 CPM2A-BAT01
Operation
when Unit
doesn't Starting or not starting (standby) the CPU Unit in MONITOR or RUN mode even if a Unit CPU Unit standby
CPU Unit startup
complete has not completed startup processing can be specified in the PLC Setup. (fixed)
startup
process
Not supported.
(The same results
can be achieved by
Differentiated LD NOT,
combining
AND NOT, and OR NOT Supported.
differentiated LD,
instructions
Sequence AND, and OR
instructions instructions with the
NOT instruction.)
OUTB, SETB, and RSTB
instructions to manipulate
Supported. Not supported.
individual bits in DM and EM
Area words
Supported.
TIMU (0.1-ms, BCD), Either BCD or binary
TIMUX (0.1-ms, binary), can be selected
Not supported.
TMUH (0.01-ms, BCD), (with
Timer/ TMUHX (0.01-ms, binary) CX-Programmer
counter Ver.7.1 or higher).
instructions
Format for updating PVs for TIM,
TIMH, TMHH, TTIM, TIML, MTIM, Supported.
BCD only
CNT, CNTR, CNR, TIMW, TMHW, Either BCD or binary can be selected (with CX-Programmer Ver. 3.0 or higher).
CNTW instructions
32-bit signed data line
Special math coordinates and X axis starting
Supported. Not supported.
instructions point specification for APR
instruction
Supported
High-speed trigonometric
(with
functions: SINQ, COSQ, and Not supported.
CX-Programmer
TANQ instructions
Ver. 7.1 or higher).
Single-precision calculations Supported
Floating- Not supported.
and conversions (enabling standard deviation calculations).
point decimal
instructions Supported.
Conversions between
Floating point can be converted to ASCII for display on PTs.
single-precision floating point Not supported.
ASCII text strings from measurement devices can be converted to floating-point decimal
and ASCII
for use in calculations.
Double-precision calculations Supported
Not supported.
and conversions (enabling high-precision positioning).
Data processing can be performed normally or in the background (specified for each
Text string and table data
instruction). Normal processing
processing instruction
Text string, (Using time slices to process instruction over several cycles reduces the effect of these only.
execution
table data, instructions on the cycle time.).
and data shift Stack insertions/deletions/
instructions replacements and stack counts Supported.
Not supported.
with table processing Effective for tracking workpieces on conveyor lines.
instructions
Data control Supported
PID with autotuning Not supported.
instructions (eliminating the need to adjust PID constants).
Supported
Subroutine
Global subroutines (GSBS, GSBN, and GRET instructions) Not supported.
instructions
Enables easier structuring of subroutines.

8
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

CJ1-H-R CPU Unit CJ1-H CPU Unit CJ1M CPU Unit CJ1 CPU Unit
Item
CJ1H-CPU6@H-R CJ1H-CPU6@H CJ1G-CPU4@H CJ1M-CPU2@/1@ CJ1G-CPU4@
Supported.
Failure Error log storage for FAL FAL can be executed without placing an entry in the error log. (Only system FAL errors Not supported.
diagnosis will be placed in the error log.)
instructions Supported.
Error simulation with FAL/FALS Not supported.
Fatal and nonfatal errors can be simulated in the system to aid in debugging.
Data AREA RANGE COMPARE (ZCP)
comparisonin and DOUBLE RANGE COMPARE Supported. Not supported.
structions (ZCPL)
Index register
real I/O Program and real I/O memory CVM1/CV-series real I/O memory addresses can be converted to CJ-series addresses
address address compatibility with and placed in index registers or CJ-series real I/O memory addresses in index registers Not supported.
conversion CVM1/CVseries PLCs can be converted to CVM1/CV-series addresses.
for CVM1/CV
Condition Flag status can be saved or loading using the SAVE CONDITION FLAGS
Condition
Compatibility with (CCS) and LOAD CONDITION FLAGS (CCL) instructions, enabling applications where
Flag saving Not supported.
CVM1/CV-series PLCs Condition Flag status must be passed between different program locations, tasks, or
and loading
cycles.
Supported.
Disabling power interruptions in program
Instructions between DI and EI are executed without performing power OFF processing Not supported.
sections
even if a power interruption has been detected and confirmed.
The Equals,
Negative, and Error
Flags are turned
OFF after executing
the following
The statuses of the Equals, Negative, and Error Flags are maintained for execution of instructions.TIM,
the following instructions. TIMH, TMHH, CNT,
Condition Flag operation
TIM, TIMH, TMHH, CNT, IL, ILC, JMP0, JME0, XCHG, XCGL, MOVR, input comparison IL,ILC, JMP0,
instructions, CMP, CMPL, CPS, CPSL, TST, TSTN, STC, and CLC. JME0, XCHG,
XCGL, MOVR, input
comparison
instructions, CMP,
CMPL, CPS, CPSL,
TST, and TSTN.

Unit Versions
Units Models Unit version
Unit version 4.2
CJ1H-CPU@@H-R Unit version 4.1
Unit version 4.0
CJ1-H CPU Units Unit version 4.0
CJ1@-CPU@@H Unit version 3.0
CJ1@-CPU@@P Unit version 2.0
Pre-Ver. 2.0
Unit version 4.0
CJ1M-CPU12/13 Unit version 3.0
CJ1M-CPU22/23 Unit version 2.0
CJ1M CPU Units Pre-Ver. 2.0
Unit version 4.0
CJ1M-CPU11/21 Unit version 3.0
Unit version 2.0

9
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Function Support by Unit Version
Functions Supported for Unit Version 4.0 or Later
CX-Programmer 7.0 or higher must be used to enable using the functions added for unit version 4.0.
Additional functions are supported if CX-Programmer version 7.2 or higher is used.

CJ1-H/CJ1M CPU Units


CJ1H-CPU@@H-R,
CJ1@-CPU@@H,
CJ1G-CPU@@P,
Function CJ1M-CPU@@
Unit version 4.0 or
Other unit versions
later
Online editing of function blocks
OK −
Note: This function cannot be used for simulations on the CX-Simulator.
Input-output variables in function blocks OK −
Text strings in function blocks OK −
Number-Text String Conversion Instructions:
New application OK −
NUM4, NUM8, NUM16, STR4, STR8, and STR16
instructions
TEXT FILE WRITE (TWRIT) OK −
OK with CX-Programmer
ST programming in task programs −
version 7.2 or higher
OK with CX-Programmer
SFC programming in task programs −
version 7.2 or higher
User programs that contain functions supported only by CPU Units with unit version 4.0 or later cannot be used on CS/CJ-series CPU Units with
unit version 3.0 or earlier. An error message will be displayed if an attempt is made to download programs containing unit version 4.0 functions to
a CPU Unit with a unit version of 3.0 or earlier, and the download will not be possible.
If an object program file (.OBJ) using these functions is transferred to a CPU Unit with a unit version of 3.0 or earlier, a program error will occur
when operation is started or when the unit version 4.0 function is executed, and CPU Unit operation will stop.

CJ1H-CPU@@H-R Version 4.1 Specifications Change


The following specifications changes have been made for CJ1H-CPU@@H-R version 4.1.
The following specifications for unit version 4.2 and later are the same as the specifications for unit version 4.0.

Functionality Changes
CPU Unit version CJ1-H Ver. 4.0 CJ1-H-R Ver. 4.0 CJ1-H-R Ver. 4.1
Timer numbers that can be used with
0000 to 0015 0000 to 4095 0016 to 4095
ONE-MS TIMER instructions
0.01-s clock pulse Not supported Supported Not supported
Note: If ONE-MS TIMER instructions (TMHH(540)/TMHHX(552)) with timer numbers 0 to 15 are used in existing programs with CJ1H-CPU@@H-R
version 4.1, the timer numbers must be changed to timer numbers between 0016 and 4095

Performance Changes
CPU Unit version CJ1-H Ver. 4.0 CJ1-H-R Ver. 4.0 CJ1-H-R Ver. 4.1
Timing precision of HUNDRED-MS
−10 to 0 ms −10 to 0 ms −100 to 0 ms
TIMER instructions (TIM/TIMX(550))
Timing precision of ONE-MS TIMER
−1 to 0 ms −1 to 0 ms −10 to 0 ms
instructions (TMHH(540)/TMHHX(522))
Note: 1. The timing precision of version 4.0 and version 4.1 are different. Be sure to check the effect on the application.
2. There have been no changes in the timing precision of TEN-MS TIMER instructions (TIMH(015)/TIMHX(551)) and TENTH-MS TIMER
instructions (TIMU(541)/TIMUX(556)) since version 4.0. Use TEN-MS TIMER instructions and TENTH-MS TIMER instructions if
accuracy is a problem when using HUNDRED-MS TIMER instructions and ONE-MS TIMER instructions.

10
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

Functions Supported for Unit Version 3.0 or Later


CX-Programmer 5.0 or higher must be used to enable using the functions added for unit version 3.0.

CJ1-H/CJ1M CPU Units


CJ1H-CPU@@H-R,
CJ1@-CPU@@H,
CJ1G-CPU@@P,
Function CJ1M-CPU@@
Unit version 3.0 or
Other unit versions
later
Function blocks OK −
Serial Gateway (converting FINS commands to CompoWay/F commands at
OK −
the built-in serial port)
Comment memory (in internal flash memory) OK −
Expanded simple backup data OK −
TXDU(256), RXDU(255) (support no-protocol
communications with Serial Communications Units with OK −
unit version 1.2 or later)
New application
Model conversion instructions:
instructions
XFERC(565), DISTC(566), COLLC(567), MOVBC(568), OK −
BCNTC(621)
Special function block instructions: GETID(286) OK −
PRV(881) and PRV2(883) instructions: Added high-
Additional
frequency calculation methods for calculating pulse OK −
instruction functions
frequency. (CJ1M CPU Units only)
User programs that contain functions supported only by CPU Units with unit version 3.0 or later cannot be used on CS/CJ-series CPU Units with
unit version 2.0 or earlier. An error message will be displayed if an attempt is made to download programs containing unit version 3.0 functions to
a CPU Unit with a unit version of 2.0 or earlier, and the download will not be possible.
If an object program file (.OBJ) using these functions is transferred to a CPU Unit with a unit version of 2.0 or earlier, a program error will occur
when operation is started or when the unit version 3.0 function is executed, and CPU Unit operation will stop.

11
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

Functions Supported for Unit Version 2.0 or Later


CX-Programmer 4.0 or higher must be used to enable using the functions added for unit version 2.0.

CJ1-H/CJ1M CPU Units


CJ1-H CPU Units CJ1M CPU Units
(CJ1H-CPU@@H-R)
(CJ1@-CPU@@H) CJ1M-CPU12/13/22/23 CJ1M-CPU11/21
Function
(CJ1G-CPU@@P)
Unit version Other unit Unit version Other unit Unit version
2.0 or later versions 2.0 or later versions 2.0 or later
Downloading and Uploading Individual Tasks OK − OK − OK
Improved Read Protection Using Passwords OK − OK − OK
Write Protection from FINS Commands Sent
OK − OK − OK
to CPU Units via Networks
− (Supported − (Supported
Online Network Connections without I/O if I/O tables are if I/O tables are
OK OK OK
Tables automatically automatically
generated at startup.) generated at startup.)
Communications through a Maximum of 8
OK − OK − OK
Network Levels
OK from OK from
Connecting Online to PLCs via NS-series PTs OK OK OK
lot number 030201 lot number 030201
OK for up to OK for up to OK for up to OK for up to OK for up to
Setting First Slot Words
64 groups 8 groups 64 groups 8 groups 64 groups
Automatic Transfers at Power ON without a
OK − OK − OK
Parameter File
Automatic Detection of I/O Allocation Method
OK − OK − OK
for Automatic Transfer at Power ON
Operation Start/End Times OK − OK − OK
MILH, MILR, MILC OK − OK − OK
=DT, <>DT, <DT, <=DT,
OK − OK − OK
>DT, >=DT
BCMP2 OK − OK OK OK
OK from OK from
GRY OK OK OK
lot number 030201 lot number 030201
TPO OK − OK − OK
New Application
Instructions DSW, TKY, HKY, MTR,
OK − OK − OK
7SEG
EXPLT, EGATR, ESATR,
OK − OK − OK
ECHRD, ECHWR
Reading/Writing CPU Bus
OK − OK − OK
Units with IORD/IOWR
OK, but only for CPU OK, but only for CPU
PRV2 − − −
Units with built-in I/O Units with built-in I/O
User programs that contain functions supported only by CPU Units with unit version 2.0 or later cannot be used on CS/CJ-series Pre-Ver. 2.0 CPU
Units. An error message will be displayed if an attempt is made to download programs containing unit version s.0 functions to a Pre-Ver. 2.0 CPU
Unit, and the download will not be possible.
If an object program file (.OBJ) using these functions is transferred to a Pre- Ver. 2.0 CPU Unit, a program error will occur when operation is started
or when the unit version 2.0 function is executed, and CPU Unit operation will stop.

12
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Unit Versions and Programming Devices
The following tables show the relationship between unit versions and CX-Programmer versions.

Unit Versions and Programming Devices


CX-Programmer
Programming
CPU Unit Functions (See note 1.) Ver. 5.0 Ver. 7.0
Ver. 3.3 Ver. 4.0 Console
Ver. 6.0 or higher
OK
Using new
− − − (See note 2
CS/CJ-series unit Functions added functions
and 3.)
Ver. 4.0 for unit version 4.0
Not using new
OK OK OK OK
functions
Using new
− − OK OK No
CS/CJ-series unit Functions added functions
restrictions
Ver. 3.0 for unit version 3.0 Not using new
OK OK OK OK
functions
Using new
− OK OK OK
CS/CJ-series unit Functions added functions
Ver. 2.0 for unit version 2.0 Not using new
OK OK OK OK
functions
Note: 1. As shown above, there is no need to upgrade to CX-Programmer version as long as the functions added for unit versions are not used.
2. CX-Programmer version 7.1 or higher is required to use the new functionality of CJ1-H-R CPU Units.
When using CJ1-H-R CPU unit Ver.4.1, use CX-Programmer Ver.7.2 or later (Check the CX-Programmer version in "Version
Information").
3. CX-Programmer version 7.0 or higher is required to use the functional improvements made for unit version 4.0 of the CS/CJ-series CPU
Units. With CX-Programmer version 7.2 or higher, you can use even more expanded functionality.

Device Type Setting


The unit version does not affect the setting made for the device type on the CX-Programmer. Select the device type as shown in the following table
regardless of the unit version of the CPU Unit.

Device type setting on


Series CPU Unit group CPU Unit model
CX-Programmer Ver. 4.0 or higher
CJ1G-CPU@@H
CJ1G-H
CJ1G-CPU@@P
CJ1-H CPU Units CJ1H-CPU@@H-R
CJ Series
(See note.) CJ1H-H
CJ1H-CPU@@H
CJ1M CPU Units CJ1M-CPU@@ CJ1M
Note: Select one of the following CPU types: CPU67-R, CPU66-R, CPU65-R, or CPU64-R.

13
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
External Interface
A CJ1-series CPU Unit provides two communications ports for external interfaces: a peripheral port and an RS-232C port.

LED Indicators

SYSMAC RUN DIP Switch


CJ1G-CPU44 ERR/ALM
Battery Compartment PROGRAMMABLE INH
PRPHL
(Inside the battery compartment)
CONTROLLER COMM
Used for initial settings.
Memory Card Indicators
OPEN
MCPWR (green): Lit when power is
Memory Card Power MCPWR
supplied to Memory Card.
Supply Switch BUSY BUSY (orange): Lit when Memory
Press the power supply Card is being accessed.
switch to disconnect Peripheral Port
power before removing Connected to Programming Devices,
the Memory Card. Also, such as a Programming Console or host computers.
press the Memory Card PERIPHERAL
Power Supply Switch to Memory Card Connector
perform an easy backup Connects the Memory Card to the CPU Unit.
operation.

RS-232C Port
Connected to Programming Devices
(excluding Programming Consoles),
Host Computers, general-purpose external
PORT
devices, Programmable Terminals, and other
devices.

Memory Card Eject Button


Press the eject button to remove te
Memory Card from the CPU Unit.

Peripheral port
The peripheral port is used to connect a Programming Device (including a Programming Console) or a host computer. It can also be used as an
RS-232C port by connecting a suitable cable, such as the CS1W-CN118 or CS1W-CN@26. The connector pin arrangement when using a
connecting cable for an RS-232C port is shown below.

1
6

9
5

CS1W-CN118

Pin No. Signal Name Direction


1 − − −
2 SD (TXD) Send data Output
3 RD (RXD) Receive data Input
4 RS (RTS) Request to send Output
5 CS (CTS) Clear to send Input
6 Reserved None −
7 − − −
8 − − −
9 SG (0V) Signal ground −
Connector hood FG Protection earth −

14
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@

RS-232C Port
Item Specification
Communications method Half duplex
Synchronization Start-stop
0.3/0.6/1.2/2.4/4.8/9.6/19.2/38.4/57.6/115.2 kbps
Baud rate
(See note.)
Transmission distance 15 m max.
Interface EIA RS-232C
Protocol Host Link, NT Link, 1:N, No-protocol, or Peripheral Bus
Note: Baud rates for the RS-232C are specified only up to 19.2 kbps. The CJ Series supports serial communications from 38.4 kbps to 115.2 kbps,
but some computers cannot support these speeds. Lower the baud rate if necessary.

1
6

9
5

Pin No. Signal Name Direction


1 FG Protection earth −
2 SD (TXD) Send data Output
3 RD (RXD) Receive data Input
4 RS (RTS) Request to send Output
5 CS (CTS) Clear to send Input
6 5V Power supply −
7 DR (DSR) Data set ready Input
8 ER (DTR) Data terminal ready Output
9 SG (0V) Signal ground −
Connector hood FG Protection earth −
Note: Do not use the 5-V power from pin 6 of the RS-232C port for anything but the NT-AL001-E Link Adapter.
Using this power supply for any other external device may damage the CPU Unit or the external device.

15
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
Dimensions (Unit : mm)

CJ1-H-R and CJ1-H CPU Units

2.7

SYSMAC RUN
CJ1G-CPU44 ERR/ALM
PROGRAMMABLE INH
CONTROLLER PRPHL
COMM

OPEN

MCPWR
BUSY

90
PERIPHERAL

PORT

2.7 65
62 73.9

CJ1M CPU Units


2.7
90
2.7

65
31 73.9

16
CJ1H-CPU6@H-R/6@H CJ1G-CPU4@H CJ1M-CPU1@
About Manuals
Name Cat. No. Contents
SYSMAC CJ/NSJ Series
CJ1H-CPU@@H-R, CJ1G-CPU@@, CJ1M-CPU@@, Provides an outlines of and describes the design, installation,
W393
CJ1G-CPU@@P, CJ1G/H-CPU@@H maintenance, and other basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H, CS1D-CPU@@S, CJ1H-CPU@@H-R,
This manual describes programming and other methods to use the
CJ1G-CPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, W394
functions of the CS/CJ-series and NSJ-series PLCs.
CJ1G/H-CPU@@H, NSJ@-@@@@(B)-G5D,
NSJ@-@@@@(B)-M3D
Programmable Controllers Programming Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H, CS1D-CPU@@S, CJ1H-CPU@@H-R,
Describes the ladder diagram programming instructions supported by
CJ1G-CPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, W340
CS/CJ-series and NSJ-series PLCs
CJ1G/H-CPU@@H, NSJ@-@@@@(B)-G5D,
NSJ@-@@@@(B)-M3D
Programmable Controllers Instructions Reference Manual
SYSMAC CS/CJ Series
Provides information on how to program and operate CS/CJ-series
CQM1H-PRO01-E, C200H-PRO27-E, CQM1-PRO01-E W341
PLCs using a Programming Console.
Programming Consoles Operation Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H, CS1D-CPU@@S, CJ1G-CPU@@,
CJ1M-CPU@@, CJ1G-CPU@@P, CJ1G/H-CPU@@H,
Describes the C-series (Host Link) and FINS communications
CS1W-SCB@@-V1, CS1W-SCU@@-V1, W342
commands used with CS/CJ-series PLCs.
CJ1W-SCU@@-V1, CP1H-X@@@@-@,
CP1H-XA@@@@-@, CP1H-Y@@@@-@,
NSJ@-@@@@(B)-G5D, NSJ@-@@@@(B)-M3D
Communications Commands Reference Manual
SYSMAC WS02-CX@@-V@ Provides information on how to use the CX-Programmer for all
W446
CX-Programmer Operation Manual functionality except for function blocks.
SYSMAC WS02-CX@@-V@
CX-Programmer Operation Manual
Function Blocks Describes the functionality unique to the CX-Programmer Ver. 7.0 and
(CS1G-CPU@@H, CS1H-CPU@@H, CP-series CPU Units or CS/CJ-series CPU Units with unit version 3.0
W447
CJ1G-CPU@@H, CJ1H-CPU@@H, or later based on function blocks. Functionality that is the same as that
CJ1M-CPU@@, CP1H-X@@@@-@, of the CX-Programmer is described in W446 (enclosed).
CP1H-XA@@@@-@, CP1H-Y@@@@-@
CPU Units)
CXONE-AL@@C-V@/ CXONE-AL@@D-V@ Describes operating procedures for the CX-Integrator Network
W464
CX-Integrator Operation Manual Configuration Tool for CS-, CJ-, CP-, and NSJ-series Controllers.
CXONE-AL@@C-V@/AL@@D-V@
W463 Installation and overview of CX-One FA Integrated Tool Package.
CX-One FA Integrated Tool Package Setup Manual

17
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
SYSMAC CJ-Series Analog I/O Unit

CJ1W-AD/DA/MAD CSM_CJ1W-AD_DA_MAD_DS_E_2_1

Consistent Microsecond Throughput:


Models with Direct Conversion Join
the Lineup
• Analog Input Units for converting analog input signals into
binary data
• Analog Output Units for converting binary data into analog
output signals

CJ1W-AD042 CJ1W-DA042V

Features
Analog Input Units
• Input up to eight analog signals with one Unit.
• Functions include line disconnection detection, averaging, peak value holding, offset/gain adjustment, and scaling.
(Offset/gain adjustment is not supported by the CJ1W-AD042. Scaling is supported only by the CJ1W-AD042.)
• High-speed A/D conversion in 20 μs/point with direct conversion function * (CJ1W-AD042 only).
Analog Output Units
• Output up to eight analog signals with one Unit.
• Functions include output holding, offset/gain adjustment, and scaling. (Offset/gain adjustment is not supported by the CJ1W-DA042V. Scaling
is supported only by the CJ1W-DA08V/DA08C/DA042V.)
• High-speed D/A conversion in 20 μs/point with direct conversion function * (CJ1W-DA042V only).
Analog I/O Units
• Input up to four analog signals and output up to two analog signals with one Unit.
• Functions include line disconnection detection, input averaging, scaling, input peak value holding, output holding, ratio conversion, and offset/
gain adjustment.
* Direct Conversion Instructions for High-speed type can be used to create a consistent response time from input through data processing and
output.

System Configuration
CPU Unit Analog Input Unit
Analog Output Unit
RUN AD081-V1 DA041
SYSMAC ERR/ALM RUN RUN
CJ1G-CPU44 INH ERC ERC
PROGRAMMABLE
CONTROLLER PRPHL ERH B1 A1 ERH B1 A1
COMM ADJ ADJ

OPEN

MCPWR
MACH MACH
No. No.
BUSY 1 1
x10 x10

0 0
x10 x10

PERIHERAL
1 2

1 2

MODE MODE

PORT

Sensor
Temperature Regulator
Pressure (Temperature control)
Preamp
Speed
Servo- M
Flow rate
controller
(Position control)
Voltage Variable speed M
Current controller
Transducer (Speed control)
Power
Power factor Chart recorder

Sensor
Note: The above diagram is an installation example for the CJ1W-AD081-V1 Analog Input Units and CJ1W-DA041 Analog Output Units.

1
CJ1W-AD/DA/MAD
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.

Analog Input Units


Accuracy at No. of Current
Signal consumption
Product I/O Signal Conversion ambient External unit
Unit type range Resolution (A) Model Standards
name points range period temperature connection numbers
selection
of 25°C allocated 5 V 24 V
Analog
Input
Unit 20 μs/1 point,
1 to 5 V (1/10,000), Voltage:
25 μs/2 points,
0 to 10 V (1/20,000), ±0.2% of
High-speed type 30 μs/3 points,
4 -5 to 5 V (1/20,000), F.S.
35 μs/4 points 0.52 --- UC1, CE
inputs -10 to 10 V (1/40,000), Current: CJ1W-AD042
The Direct
and ±0.4% of
conversion
4 to 20 mA (1/10,000) F.S.
Set is provided.
CJ1 Removable
separately
Special terminal 1
for each
I/O Units Analog block
input
Input 8
1 to 5 V, CJ1W-AD081-V1
Units inputs 1/4,000 1 ms/point Voltage:
0 to 5 V,
(Settable (250 μs/point ±0.2% of F.S.
0 to 10 V, UC1, N,
to can also be Current: 0.42 ---
-10 to 10 V, L, CE
4 1/8,000) set.) ±0.4% of F.S.
4 to 20
inputs *1 *1 *2 CJ1W-AD041-V1
mA

*1 The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, then the conversion speed will be 1 ms/
point.
*2 At 23 ±2°C

Analog Output Units


Accuracy at No. of Current
Signal External consumption
Product I/O Signal Conversion ambient External unit
Unit type range Resolution power (A) Model Standards
name points range period temperature connection numbers
selection supply
of 25°C allocated 5V 24 V
20 μs/
Analog 1 point,
Output 25 μs/
Unit 2 points,
High-speed type 1 to 5 V (1/10,000), 30 μs/
4 0 to 10 V (1/20,000), 3 points, ±0.3% of
--- 0.40 --- UC1, CE
outputs and 35 μs/ F.S.
CJ1W-DA042V
−10 to 10 V (1/40,000) 4 points
The Direct
conver-
sion is
provided.
24 VDC
1 to 5 V,
+10%
8 0 to 5 V, −15% , 0.14 UC1, N,
CJ1W-DA08V
CJ1 outputs Set 0 to 10 V, 1/4,000 1 ms/point Removable 140 mA *2 L, CE
separately −10 to 10 V (Settable (Settable
Special ±0.3% of terminal max. 1
for each to to 250 μs/ 0.14
I/O Units F.S. block
output 1/8,000) point) 24 VDC
Analog
Output 8 4 to 20 *1 *1 +10%
−15%, 0.17 UC1, N,
CJ1W-DA08C
Units outputs mA *2 CE
170 mA
max.
24 VDC
+10%
4 −15%, 0.2
Voltage: CJ1W-DA041
outputs 1 to 5 V, *2
±0.3% of 200 mA
0 to 5 V, max.
1 ms/ F.S. UC1, N,
0 to 10 V, 1/4,000 0.12
point Current: 24 VDC L, CE
−10 to 10 V,
±0.5% of +10%
2 4 to 20 mA −15%, 0.14
F.S. CJ1W-DA021
outputs *2
140 mA
max.
*1 The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, the conversion speed will be 1 ms/point.
*2 This is for an external power supply, and not for internal current consumption.

2
CJ1W-AD/DA/MAD

Analog I/O Units


Accuracy at No. of Current
Signal consumption
Product I/O Signal Conversion ambient External unit
Unit type range Resolution (A) Model Standards
name points range period temperature connection numbers
selection
of 25°C allocated 5 V 24 V
Analog Voltage:
I/O 4 ±0.2% of F.S.
Units inputs Set 1 to 5 V, 1 ms/ Current:
1/4,000
CJ1 separately 0 to 5 V, point ±0.2% of F.S. Removable
(Settable UC1, N,
Special for each 0 to 10 V, (Settable terminal 1 0.58 − CJ1W-MAD42
to L, CE
I/O Units input and −10 to 10 V, to 500 μs/ Voltage: block
2 1/8,000) ±0.3% of F.S.
output 4 to 20 mA point)
outputs Current:
±0.3% of F.S.

Note: The resolution and conversion speed cannot be set independently. If the resolution is set to 1/4,000, then the conversion speed will be 1
ms/point.

Accessories
Model Accessories
CJ1W-AD081-V1/AD041-V1
CJ1W-DA08V/DA08C/DA041/DA021
None.
CJ1W-DA042V
CJ1W-MAD42
Four jumpers
CJ1W-AD042
(For a current input, a jumper is used to connect the current input positive terminal and the voltage input positive terminal.)

Mountable Racks
CJ system (CJ1, CJ2) CP1H system NSJ system
Model
CPU Rack Expansion Backplane CP1H PLC NSJ Controller Expansion Backplane
9 Units *2 9 Units *2
CJ1W-AD042 8 Units *1 (per Expansion (per Expansion
Backplane) Backplane)
CJ1W-AD081-V1
CJ1W-AD041-V1
CJ1W-DA042V
10 Units *2 10 Units *2
CJ1W-DA08V 10 Units *1 (per Expansion 2 Units *3 Not supported (per Expansion
CJ1W-DA08C Backplane) Backplane)

CJ1W-DA041
CJ1W-DA021
8 Units *2 8 Units *2
CJ1W-MAD42 7 Units *1 (per Expansion (per Expansion
Backplane) Backplane)

Note: It may not be possible to mount this many Units to a Rack depending on the current consumption of the other Units.
*1 This is the number of Units for a CJ2H-CPU6@ CJ2H CPU Unit (without EtherNet/IP) and a CJ1W-PA205@ or CJ1W-PD025 Power Supply Unit.
*2 This is the number of Units for a CJ1W-PA205@ or CJ1W-PD025 Power Supply Unit.
*3 A CP1W-EXT01 CJ Unit Adaptor is required.

3
CJ1W-AD/DA/MAD
Individual Specifications
Analog Input Units CJ1W-AD041-V1/AD081-V1/AD042
Specifications
Item CJ1W-AD041-V1 CJ1W-AD081-V1 CJ1W-AD042
Unit type CJ-series Special I/O Unit
Between I/O and PLC signals:
Between I/O and PLC signals: Photocoupler
Isolation *1 Digital isolator (No isolation between
(No isolation between I/O signals.)
I/O signals.)
External terminals 18-point detachable terminal block (M3 screws)
Power consumption 420 mA max. at 5 VDC 520 mA max. at 5 VDC
Dimensions (mm) 31 × 90 × 65 mm (W × H × D)
Weight 140 g max. 150 g max.
General specifications Conforms to general specifications for SYSMAC CJ Series.
Number of analog inputs 4 8 4
1 to 5 V 1 to 5 V
0 to 5 V 0 to 10 V
0 to 10 V −5 to 5 V
Input signal range *2
−10 to 10 V −10 to 10 V
4 to 20 mA 4 to 20 mA
*3 *4
Maximum rated input Voltage Input: ±15 V
(for 1 point) *5 Current Input: ±30 mA
Input impedance Voltage Input: 1 MΩ min. Current Input: 250 Ω (rated value)
Input 1 to 5 V 10,000
specifications
0 to 10 V 20,000
Resolution 4,000/8,000 *6 −5 to 5 V 20,000
−10 to 10 V 40,000
4 to 20 mA 10,000
Converted output data 16-bit binary data
25°C *8 Voltage Input: ±0.2% of F.S.Current Input: ±0.4% of F.S.
Accuracy *7
0°C to 55°C Voltage Input: ±0.4% of F.S.Current Input: ±0.6% of F.S.
20 μs/1 point, 25 μs/2 points,
A/D conversion period *9 1 ms/250 μs per point *6
30 μs/3 points, 35 μs/4 points
Stores the last "n" data conversions
Stores the last "n" data conversions in the buffer, and stores the mean value in the buffer, and stores the mean
Mean value processing of the conversion values. value of the conversion values.
Buffer number: n = 2, 4, 8, 16, 32, 64 Buffer number:
n = 2, 4, 8, 16, 32, 64, 128, 256, 512
Peak value holding Stores the maximum conversion value while the Peak Value Hold Bit is ON.
Setting values in any specified unit
within a range of ±32,000 as the upper
Scaling --- and lower limits allows A/D conversion to
be executed and analog signals to be
output with these values as full scale.
Input
functions Input disconnection detection Detects the disconnection and turns ON the Disconnection Detection Flag. *10
Offset/gain adjustment Supported ---
A/D conversion is performed and the
converted value is refreshed when the
ANALOG INPUT DIRECT CONVER-
SION instruction (AIDC) is executed.
This instruction is supported by the
Direct conversion ---
CJ2H-CPU@@(-EIP) CPU Units with
unit version 1.1 or later.
CJ1 and CP1H CPU Units and NSJ
Controllers do not support direct con-
version.
*1 Do not apply a voltage higher than 600 V to the terminal block when performing withstand voltage test on this Unit. Otherwise, internal elements
may deteriorate.
*2 Input signal ranges can be set for each input.
*3 Voltage input or current input are chosen by using the voltage/current switch at the back of the terminal block.
*4 To use a current input, connect the positive current input terminal and positive voltage input terminal with the enclosed short bar.
*5 The Analog Input Unit must be operated according to the input specifications provided here. Operating the Unit outside these specifications
will cause the Unit to malfunction.
*6 The resolution can be set to 8,000 and the conversion period to 250 μs in the DM Area (m+18). There is only one setting for both of these, i.e.,
they are both enabled or disabled together.
*7 The accuracy is given for full scale. For example, an accuracy of ±0.2% means a maximum error of ±8 (BCD) at a resolution of 4,000.
For the CJ1W-AD041-V1/ AD081-V1, the default setting is adjusted for voltage input. To use current input, perform the offset and gain
adjustments as required.
*8 For the CJ1W-AD041-V1/ AD081-V1, 23±2°C.
*9 The A/D conversion period is the time required from when the Analog Input Unit receives the analog signal until it stores the converted value
in internal memory. It takes at least one cycle for the converted data to be stored in the CPU Unit. (The direct conversion function of the CJ1W-
AD042 is can be used to input data immediately to the CPU Unit.)
*10 Line disconnection detection is supported only when the range is set to 1 to 5 V or 4 to 20 mA. If there is no input signal when the 1 to 5 V or
4 to 20 mA range is set, the Line Disconnection Flag will turn ON.

4
CJ1W-AD/DA/MAD

Analog Output Units CJ1W-DA021/DA041/DA08V/DA08C/DA042V


Specifications
Item CJ1W-DA021 CJ1W-DA041 CJ1W-DA08V CJ1W-DA08C CJ1W-DA042V
Unit type CJ-series Special I/O Unit
Between I/O and PLC signals:
Isolation *1 Between I/O and PLC signals: Photocoupler (No isolation between I/O signals.) Digital isolator (No isolation
between I/O signals.)
External terminals 18-point detachable terminal block (M3 screws)
Power consumption 5 VDC, 120 mA max. 5 VDC, 140 mA max. 5 VDC, 400 mA max.
+10%
24 VDC −15% (inrush current: 20 A max., pulse width: 1 ms min.) ---
External power supply *2
140 mA max. 200 mA max. 140 mA max. 170 mA max. ---
Dimensions (mm) 31 × 90 × 65 mm (W × H × D)
Weight 150 g max.
General specifications Conforms to general specifications for SYSMAC CJ-series Series.
Number of analog outputs 2 4 8 8 4
1 to 5 V/4 to 20 mA 1 to 5 V
1 to 5 V
0 to 5 V 0 to 5 V
Output signal range *3 4 to 20 mA 0 to 10 V
0 to 10 V 0 to 10 V
−10 to 10 V
−10 to 10 V −10 to 10 V
0.5 Ω max. 0.5 Ω max.
Output impedance 0.5 Ω max. (for voltage output) ---
(for voltage output) (for voltage output)
Max. output current (for 1 2.4 mA 2 mA
12 mA (for voltage output) ---
point) (for voltage output) (for voltage output)
Maximum permissible
600 Ω (current output) --- 350 Ω ---
load resistance
Output
specifica- 1 to 5 V 10,000
tions Resolution 4,000 4,000/8,000 *8 0 to 10 V 20,000
-10 to 10 V 40,000
Set data 16-bit binary data
Voltage output: ±0.3% of F.S.
25°C ±0.3% of F.S. ±0.3% of F.S. ±0.3% of F.S.
Accuracy Current output: ±0.5% of F.S.
*4 Voltage output: ±0.5% of F.S.
0°C to 55°C ±0.5% of F.S. ±0.6% of F.S. ±0.5% of F.S.
Current output: ±0.8% of F.S.
20 μs/1 point,
25 μs/2 points,
D/A conversion period *5 1.0 ms per point 1.0 ms or 250 μs per point *8
30 μs/3 points,
35 μs/4 points
Outputs the specified output status (CLR, HOLD, or MAX) under any of the following circumstances.
• When the Conversion Enable Bit is OFF. *6
Output hold function • In adjustment mode, when a value other than the output number is output during adjustment. *7
• When output setting value error occurs or PLC operation stops.
• When the Load is OFF.
Supported only for a conversion period of Setting values in any specified
1 ms and resolution of 4,000. unit within a range of ±32,000
Setting values in any specified unit within a as the upper and lower limits
Scaling --- range of ±32,000 as the upper and lower allows D/A conversion to be
limits allows D/A conversion to be execut- executed and analog signals to
ed and analog signals to be output with be output with these values as
Output these values as full scale. full scale.
functions Offset/gain adjustment Supported ---
D/A conversion is performed and
the output value is refreshed
when the ANALOG OUTPUT DI-
RECT CONVERSION instruction
(AODC) is executed. This instruc-
Direct conversion --- tion is supported by the CJ2H-
CPU@@(-EIP) CPU Units with
unit version 1.1 or later.
CJ1 and CP1H CPU Units and
NSJ Controllers do not support
direct conversion.
*1 Do not apply a voltage higher than 600 V to the terminal block when performing withstand voltage test on this Unit.
*2 The maximum number of Analog Output Units that can be mounted to one Rack varies depending on the current consumption of the other
Units mounted to the Rack.
Select a 24 VDC power supply based on the surge current. The following OMRON external power supplies are recommended.
Manufacturer Model number Specifications
S8VS-06024 100 to 240 VAC, 60 W
S8VS-12024 100 to 240 VAC, 120 W
OMRON
S8VM-05024 100 to 240 VAC, 50 W
S8VM-10024 100 to 240 VAC, 100 W
*3 Output signal ranges can be set for each output.
*4 The accuracy is given for full scale. For example, an accuracy of ±0.3% means a maximum error of ±60 mV for a −10 to 10 V range. For the

5
CJ1W-AD/DA/MAD

CJ1W-DA021/041, the accuracy is at the factory setting for a current output. When using a voltage output, adjust the offset gain as required.
*5 The D/A conversion period is the time required for the Analog Output Unit to convert and output the data that was received from the CPU Unit.
It takes at least one cycle for the data stored in the CPU Unit to be read by the Analog Output Unit. (The direct conversion function of the CJ1W-
DA042V can be used to output data immediately from the CPU Unit.)
*6 When the operation mode for the CPU Unit is changed from RUN mode or MONITOR mode to PROGRAM mode, or when the power is turned
ON, the Output Conversion Enable Bit will turn OFF. The output status specified according to the output hold function will be output.
*7 The CJ1W-DA042V does not have an Adjustment Mode.
*8 The CJ1W-DA08V/08C can be set to a conversion cycle of 250 μs and a resolution of 8,000 using the setting in D (m+18).

Analog I/O Unit CJ1W-MAD42


Specifications
Item CJ1W-MAD42
Unit type CJ-series Special I/O Unit
Between I/O and PLC signals: Photocoupler
Isolation
(No isolation between I/O signals.)
External terminals 18-point detachable terminal block (M3 screws)
Current consumption 580 mA max. at 5 V DC
Dimensions (mm) 31 × 90 × 65 mm (W × H × D)
Weight 150 g max.
General specifications Conforms to general specifications for SYSMAC CJ-series Series.

Input Specifications and Functions


Item Voltage input Current input
Number of analog inputs 4
1 to 5 V
0 to 5 V
Input signal range *1 4 to 20 mA *2
0 to 10 V
−10 to 10 V
Maximum rated input (for 1
±15 V ±30 mA
point) *3
Input impedance 1 MΩ min. 250 Ω (rated value)
Resolution 4,000/8,000 *7
Converted output data 16-bit binary data
25°C ±0.2% of F.S.
Accuracy *4
0°C to 55°C ±0.4% of F.S.
A/D conversion period *5 1.0 ms/500 μs per point *7
Stores the last "n" data conversions in the buffer, and stores the mean value of the conversion values.
Mean value processing
Buffer number: n = 2, 4, 8, 16, 32, 64
Peak value holding Stores the maximum conversion value while the Peak Value Hold Bit is ON.
Enabled only for conversion period of 1 ms and resolution of 4,000. Setting any values within a range of
Scaling ±32,000 as the upper and lower limits allows the A/D conversion result to be output with these values as full
scale.
Input disconnection detection Detects the disconnection and turns ON the Disconnection Detection Flag.
Offset/gain adjustment Supported

6
CJ1W-AD/DA/MAD

Output Specifications
Item Voltage output Current output
Number of analog outputs 2
1 to 5 V
0 to 5 V
Output signal range *1 4 to 20 mA
0 to 10 V
−10 to 10 V
Output impedance 0.5 Ω max. −
Maximum external output
2.4 mA −
current (for 1 point)
Maximum allowed load
− 600 Ω
resistance
Resolution 4,000/8,000 *7
Set data 16-bit binary data
25°C ±0.3% of F.S. ±0.3% of F.S.
Accuracy *4
0°C to 55°C ±0.5% of F.S. ±0.6% of F.S.
D/A conversion period *5 1.0 ms/500 μs per point
Outputs the specified output status (CLR, HOLD, or MAX) under any of the following circumstances.
• When the Conversion Enable Bit is OFF. *6
Output hold function • In adjustment mode, when a value other than the output number is output during adjustment.
• When output setting value error occurs or PLC operation stops.
• When the Load is OFF.
Enabled only for conversion period or 1 ms and resolution of 4,000. Setting any values within a range of
Scaling ±32,000 as the upper and lower limits allows D/A conversion to be executed and analog signals to be output
with these values as full scale.
Stores the results of positive and negative gradient analog inputs calculated for ratio and bias as analog output
values.
Positive gradient: Analog output = A × Analog input + B
Ratio conversion function *5
(A: 0 to 99.99, B: 8000 to 7FFF hex)
Negative gradient:Analog output = F − A × Analog input + B
(A: 0 to 99.99, B: 8000 to 7FFF hex, F: Output range maximum value)
Offset/gain adjustment Supported
*1 Input and output signal ranges can be set for each input and output.
*2 Voltage input or current input are chosen by using the voltage/current switch at the back of the terminal block.
*3 The Analog I/O Unit must be operated according to the input specifications provided here. Operating the Unit outside these specifications will
cause the Unit to malfunction.
*4 The accuracy is given for full scale. For example, for an input, an accuracy of ±0.2% means a maximum error of ±8 (BCD) at a resolution of
4,000. For an output, an accuracy of ±0.3% means a maximum error of ±60 mV for a −10 to 10 V range.
*5 The A/D conversion period is the time required from when the Analog Input Unit receives the analog signal until it stores the converted value
in internal memory. It takes at least one cycle for the converted data to be stored in the CPU Unit.
The D/A conversion period is the time required for the Analog Output Unit to convert and output the data that was received from the CPU Unit.
It takes at least one cycle for the data stored in the CPU Unit to be read by the Analog Output Unit.
*6 When the operation mode for the CPU Unit is changed from RUN mode or MONITOR mode to PROGRAM mode, or when the power is turned
ON, the Output Conversion Enable Bit will turn OFF. The output status specified according to the output hold function will be output.
*7 By means of the D (m+18) setting, the resolution can be changed to 8,000, and the conversion period can be changed to 500 μs.

7
CJ1W-AD/DA/MAD
External Interface
Analog Input Units CJ1W-AD041-V1/AD081-V1/AD042
Components
Front
With Terminal Block With Terminal Block Removed
Indicators *1

AD081-V1 AD081-V1
RUN RUN Terminal block
ERC ERC
ERH ERH
ADJ B1 A1 ADJ B1 A1

Unit number
MACH 78 MACH 78
setting switch
456

456
901

901
No. No.

2
x10 1 x10 1 Voltage/current
23 23

1
switch *2

ON
78 78
456

456
901

901
x10 0 x10 0
23 23

2
1
ON
2
1
ON
O

O
N

N
1 2

1 2

2
MODE MODE
1
ON

Terminal block

DIN Track
mounting pin
Terminal block lock lever
Operating mode switch *2 (pull down to release terminal block)

Side Slider

Expansion connector

*1 The ADJ LED is not provided with the CJ1W-AD042.


*2 These switches are not mounted for the CJ1W-AD042.
Slider

Indicators
The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.
LED Meaning Indicator Operating status
Lit Operating in normal mode.
RUN (green) Operating
Not lit Unit has stopped exchanging data with the CPU Unit.
Alarm has occurred (such as disconnection detection) or initial
Lit
ERC (red) Error detected by Unit settings are incorrect.
Not lit Operating normally.
Lit Error has occurred during data exchange with the CPU Unit.
ERH (red) Error in the CPU Unit
Not lit Operating normally.
Flashing Operating in offset/gain adjustment mode.
ADJ (yellow) * Adjusting
Not lit Other than the above.
* The ADJ LED is not provided with the CJ1W-AD042.

8
CJ1W-AD/DA/MAD

Input Circuits
The following diagrams show the internal circuit of the analog input section.
CJ1W-AD041-V1/AD081-V1 CJ1W-AD042
15 kΩ 15 kΩ
Current
Input (+) Input circuit
250 Ω Input (+)
1 MΩ and 250 Ω
conversion 2.2 kΩ
15 kΩ 15 kΩ Voltage
circuit Input circuit
Input (–) Input (+)
Voltage/ 510 kΩ and
current conversion
input switch 2.2 kΩ
AG Input (–) circuit
(analog 0 V)
1 MΩ
510 kΩ
AG (common to all inputs)
AG
(analog 0 V)

AG (common to all inputs)

Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
CJ1W-AD041-V1 CJ1W-AD081-V1

Input 2 (+) B1 Input 2 (+) B1


A1 Input 1 (+) A1 Input 1 (+)
Input 2 (−) B2 Input 2 (−) B2
A2 Input 1 (−) A2 Input 1 (−)
Input 4 (+) B3 Input 4 (+) B3
A3 Input 3 (+) A3 Input 3 (+)
Input 4 (−) B4 Input 4 (−) B4
A4 Input 3 (−) A4 Input 3 (−)
AG B5 AG B5
A5 AG A5 AG
N.C. B6 Input 6 (+) B6
A6 N.C. A6 Input 5 (+)
N.C. B7 Input 6 (−) B7
A7 N.C. A7 Input 5 (−)
N.C. B8 Input 8 (+) B8
A8 N.C. A8 Input 7 (+)
N.C. B9 Input 8 (−) B9
A9 N.C. A9 Input 7 (−)

CJ1W-AD042

Current Input 2 (+) B1


A1 Current Input 1 (+)
Voltage Input 2 (+) B2
A2 Voltage Input 1 (+)
Input 2 (−) B3
A3 Input 1 (−)
AG B4
A4 AG
Current Input 4 (+) B5
A5 Current Input 3 (+)
Voltage Input 4 (+) B6
A6 Voltage Input 3 (+)
Input 4 (−) B7
A7 Input 3 (−)
AG B8
A8 AG
N.C. B9
A9 N.C.

Note: 1. The analog input numbers that can be used are set in the Data Memory (DM).
2. The input signal ranges for each input are set in the Data Memory (DM). They can be set in units of input numbers.
3. The AG terminals are connected to the 0 V analog circuit in the Unit. Connecting shielded input lines can improve noise resistance.
4. Do not connect anything to NC terminals.
5. To use a current input with the CJ1W-AD042, connect the positive current input terminal and positive voltage input terminal with the
enclosed short bar.
6. Connect a surge suppressor to inductive loads in the system (e.g., magnetic contactors, relays, and solenoids).

9
CJ1W-AD/DA/MAD

Analog Output Units CJ1W-DA021/041/08V/08C/DA042V


Components
Front Side
With Terminal Block Slider
Indicators *1
DA041
RUN
ERC
ERH
ADJ B1 A1

MACH 78
Unit number
456
901

No.
switches x10 1
23

78
456
901

x10 0
23

Expansion
connector
O
N
1 2

MODE

Terminal block

Terminal block lock lever


(pull down to release terminal block) Slider

Operating mode switch


*2
DIN Track mounting pin

*1 The ADJ LED is not provided with the CJ1W-DA042V.


*2 This switch is not mounted for the CJ1W-DA08V, CJ1W-DA08C and CJ1W-DA042V.

Indicators
The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.

LED Meaning Indicator Operating status


Lit Operating in normal mode.
RUN (green) Operating
Not lit Unit has stopped exchanging data with the CPU Unit.
Alarm has occurred (such as disconnection detection) or initial
Lit
ERC (red) Error detected by Unit settings are incorrect.
Not lit Operating normally.
Lit Error has occurred during data exchange with the CPU Unit.
ERH (red) Error in the CPU Unit
Not lit Operating normally.
Flashing Operating in offset/gain adjustment mode.
ADJ (yellow) * Adjusting
Not lit Other than the above.
* The ADJ LED is not provided with the CJ1W-DA042V.

10
CJ1W-AD/DA/MAD

Output Circuits
The following diagrams show the internal circuit of the analog output section.
CJ1W-DA021/DA041/DA08V/DA08C
Voltage Output Circuits Current Output Circuits
Voltage output section Current output section

Output AMP Voltage


switch and Current
output (+) AMP
conversion output (+)
Output
circuit
Voltage switch and
conversion AMP
output (–) Current
circuit
output (−)
AG (common to all outputs)

CJ1W-DA042V
Voltage Output Circuits

Output AMP
Voltage
switch and output (+)
conversion
circuit
Voltage
output (–)

AG (common to all outputs)

Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
CJ1W-DA021 CJ1W-DA041

Voltage output 2 (+) B1 Voltage output 2 (+) B1


A1 Voltage output 1 (+) A1 Voltage output 1 (+)
Output 2 (−) B2 Output 2 (−) B2
A2 Output 1 (−) A2 Output 1 (−)
Current output 2 (+) B3 Current output 2 (+) B3
A3 Current output 1 (+) A3 Current output 1 (+)
N.C. B4 Voltage output 4 (+) B4
A4 N.C. A4 Voltage output 3 (+)
N.C. B5 Output 4 (−) B5
A5 N.C. A5 Output 3 (−)
N.C. B6 Current output 4 (+) B6
A6 N.C. A6 Current output 3 (+)
N.C. B7 N.C. B7
A7 N.C. A7 N.C.
N.C. B8 N.C. B8
A8 N.C. A8 N.C.
0V B9 0V B9
A9 24 V A9 24 V

CJ1W-DA08V (Voltage Output)


and CJ1W-DA08C (Current Output) CJ1W-DA042V

Output 2 (+) B1 Output 2 (+) B1


A1 Output 1 (+) A1 Output 1 (+)
Output 2 (−) B2 Output 2 (−) B2
A2 Output 1 (−) A2 Output 1 (−)
Output 4 (+) B3 N.C. B3
A3 Output 3 (+) A3 N.C.
Output 4 (−) B4 Output 4 (+) B4
A4 Output 3 (−) A4 Output 3 (+)
Output 6 (+) B5 Output 4 (−) B5
A5 Output 5 (+) A5 Output 3 (−)
Output 6 (−) B6 N.C. B6
A6 Output 5 (−) A6 N.C.
Output 8 (+) B7 N.C. B7
A7 Output 7 (+) A7 N.C.
Output 8 (−) B8 N.C. B8
A8 Output 7 (−) A8 N.C.
0V B9 N.C. B9
A9 24 V A9 N.C.

Note: 1. The analog output numbers that can be used are set in the Data Memory (DM).
2. The output signal ranges for each output are set in the Data Memory (DM). They can be set in units of output numbers.
3. The N.C. terminals are not connected to internal circuit.
4. Use a separate power supply from the one used for Basic I/O Units. Faulty Unit operation may be caused by noise if power is supplied
from the same source. (This does not apply to CJ1W-DA042V.)
5. Connect a surge suppressor to inductive loads in the system (e.g., magnetic contactors, relays, and solenoids).

11
CJ1W-AD/DA/MAD

Analog I/O Unit CJ1W-MAD42


Components
Front
With Terminal Block With Terminal Block Removed
Indicators
MAD42 MAD42
RUN RUN Terminal block
ERC ERC
ERH ERH
ADJ B1 A1 ADJ B1 A1

MACH 78 MACH 78
456

456
901

901
User No. No.
x10 1 x10 1
23 23

number
78 78
setting
456

456
901

901
x10 0 x10 0
23 23
switch

2
Voltage/current

1
ON
switch

2
1
ON

Terminal block

DIN Track
mounting pin
Terminal block lock lever
(pull down to release terminal bloc
Side Slider

Expansion connector

Slider

Indicators
The indicators show the operating status of the Unit. The following table shows the meanings of the indicators.

LED Meaning Indicator Operating status


Lit Operating in normal mode.
RUN (green) Operating
Not lit Unit has stopped exchanging data with the CPU Unit.
Alarm has occurred (such as disconnection detection) or initial
Lit
ERC (red) Error detected by Unit settings are incorrect.
Not lit Operating normally.
Flashing Operating in offset/gain adjustment mode.
ADJ (yellow) Adjusting
Not lit Other than the above.
Lit Error has occurred during data exchange with the CPU Unit.
ERH (red) Error in the CPU Unit
Not lit Operating normally.

12
CJ1W-AD/DA/MAD

I/O Circuit
The following diagrams show the internal circuit of the analog I/O section.
Input Circuits

15 kΩ 15 kΩ
Input (+) Input circuit
250 Ω
and
1 MΩ conversion
15 kΩ 15 kΩ
Input (–) circuit
Voltage/
current
AG input switch
(analog 0 V)
1 MΩ
AG (common to all inputs)

Voltage Output Circuits Current Output Circuits

Output AMP Voltage


switch and
output (+)
conversion
circuit
Voltage
Output AMP
output (–)
switch and Current
conversion AMP output (+)
AG (common to all outputs) circuit

Current
output (–)

Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
CJ1W-MAD42

Voltage output 2 (+) B1


A1 Voltage output 1 (+)
Output 2 (–) B2
A2 Output 1 (–)
Current output 2 (+) B3
A3 Current output 1 (+)
N.C. B4
A4 N.C.
Input 2 (+) B5
A5 Input 1 (+)
Input 2 (–) B6
A6 Input 1 (–)
AG B7
A7 AG
Input 4 (+) B8
A8 Input 3 (+)
Input 4 (–) B9
A9 Input 3 (–)

Note: 1. The analog I/O numbers that can be used are set in the Data Memory (DM).
2. The I/O signal ranges for each input and output are set in the Data Memory (DM). They can be set in units of I/O numbers.
3. The AG terminal (A7, B7) is connected to the 0 V analog circuit in the Unit. Connecting shielded input lines can improve noise resistance.
4. The N.C. terminals (A4, B4) are not connected to internal circuit.

Wiring Vasic I/O Units with Terminal Blocks


Crimp terminals
Use crimp terminals (M3) having the dimensions shown below.

6.2 mm max. 6.2 mm max.

13
CJ1W-AD/DA/MAD
Dimensions (Unit: mm)

CJ1W-AD041-V1/081-V1/AD042
CJ1W-DA021/041/08V/08C/DA042V
CJ1W-MAD42

Terminal Block
89
31 Dimensions
2.7 65

AD081-V1
17.5
RUN
ERC
ERH
8.2
ADJ B1 A1

6.4
MACH 78

456
901
No.
x10 1
23 7.62
78
456
901

x10 0
23

90 74.77
O
N
1 2

MODE

2.7

Note: The appearance varies with the model.

About Manuals
Cat. No Model Manual name Contents
SYSMAC CS/CJ Series
CS1W-AD041-V1/081-V1/161
CS1W-DA041/08V/08C CS/CJ-series
Provides information on using the CS/CJ-series Analog Input,
W345 CS1W-MAD44 Analog I/O Units
Analog Output, and Analog I/O Units.
CJ1W-AD041-V1/081-V1 Operation Manual
CJ1W-DA021/041/08V/08C
CJ1W-MAD42
CJ1H-CPU@@H-R
CJ1G/H-CPU@@H SYSMAC CJ Series Provides an outlines of and describes the design, installation,
W393 CJ1G-CPU@@P Programmable Controllers maintenance, and other
CJ1G-CPU@@ Operation Manual basic operations for the CJ-series PLCs.
CJ1M-CPU@@
Describes the following for CJ2 CPU Units:
• Overview and features
CJ-series • Basic system configuration
CJ2H-CPU6@-EIP
W472 CJ2 CPU Unit • Part nomenclature and functions
CJ2H-CPU6@
Hardware User's Manual • Mounting and setting procedure
• Remedies for errors
Also refer to the Software User's Manual (W473).
CJ2H-CPU6@-EIP
CJ2H-CPU6@
CS1G/H-CPU@@H
CS1G/H-CPU@@-V1
CS/CJ/NSJ-series
W474 CJ1G/H-CPU@@H Describes each programming instruction in detail.
Instructions Reference Manual
CJ1G-CPU@@
CJ1M-CPU@@
NSJ@-@@@@(B)-G5D
NSJ@-@@@@(B)-M3D

14
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
SYSMAC CJ-series Input Units

CJ1W-ID/IA CSM_CJ1W-INPUT_DS_E_4_1

A Wide Range of Basic Input


Units for High Speed Input and
Different Applications
• Receive ON/OFF signals from external devices
into the PLC System to update I/O memory in the
CPU Unit.
• New high-speed input models CJ1W-ID212 and
CJ1W-ID233 are now available. These units can
help to increase system throughput. CJ1W-ID212 CJ1W-ID233

Features
• High-speed input models are available, meeting versatile applications.
ON Response Time: 15μs, OFF Response Time: 90μs
• Use 24-VDC, 100-VAC, and 200-VAC models to connect to devices with different types of outputs.
• The 24-VDC models can be connected to devices with either NPN or PNP outputs. There is no need to select the polarity. (See note 1.)
• A digital filter in the Unit can be set from 0 to 32 ms to reduce the influence of external noise.
• Either a Fujitsu or MIL connector interface can be used. (See note 2.)
• Several models of Terminal Block Conversion Units are available, making it easy to connect to external devices.
Note: 1. The same polarity is used for the same common.
2. For models with 32 or 64 inputs.

1
CJ1W-ID/IA
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.

Input Units
Current
Specifications consumption
Product (A)
Unit type Model Standards
name No. of
Input voltage and External
I/O points Commons words 5V 24 V
current connection
allocated
Independent Removable
8 inputs 12 to 24 VDC, 10 mA 1 word 0.09 − CJ1W-ID201
contacts terminal block UC1, N, L,
DC Input CE
16 points, Removable
Units 16 inputs 24 VDC, 7 mA 1 word 0.08 − CJ1W-ID211
1 common terminal block
16 inputs 16 points, Removable
24 VDC, 7 mA 1 word 0.13 − N, L, CE
(High speed) 1 common terminal block CJ1W-ID212

16 points,
32 inputs 24 VDC, 4.1 mA Fujitsu connector 2 words 0.09 − CJ1W-ID231
1 common
UC1, N, L,
CE
16 points,
32 inputs 24 VDC, 4.1 mA MIL connector 2 words 0.09 − CJ1W-ID232
1 common

32 inputs 16 points,
CJ1 Basic 24 VDC, 4.1 mA MIL connector 2 words 0.20 − N, L, CE
I/O Units (High speed) 1 common CJ1W-ID233

16 points,
64 inputs 24 VDC, 4.1 mA Fujitsu connector 4 words 0.09 − CJ1W-ID261
1 common

16 points,
64 inputs 24 VDC, 4.1 mA MIL connector 4 words 0.09 − CJ1W-ID262
1 common

AC Input UC1, N, L,
Units 200 to 24 VAC, 10 mA 8 points, Removable CE
8 inputs 1 words 0.08 − CJ1W-IA201
(200 V, 50 Hz) 1 common Terminal Block

100 to 120 VAC, 7 mA 16 points, Removable


16 inputs 1 words 0.09 − CJ1W-IA111
(100 V, 50 Hz) 1 common Terminal Block

Accessories
Connectors are not included for models with connectors. Either use one of the applicable connector listed below or use an applicable Connector-
Terminal Block Conversion Unit or I/O Relay Terminal. For details on wiring methods, refer to External Interface.

2
CJ1W-ID/IA

Applicable Connectors
Fujitsu Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
FCN-361J040-AU Connector
Soldered FCN-360C040-J2 Connector C500-CE404
Fujitsu Connectors:
Cover
CJ1W-ID231(32 inputs): 1 per Unit
40-pin FCN-363J040 Housing CJ1W-ID261 (64 inputs): 2 per Unit
Connectors FCN-363J-AU Contactor CJ1W-OD231 (32 outputs):1 per Unit
Crimped C500-CE405
FCN-360C040-J2 Connector CJ1W-OD261 (64 outputs): 2 per Unit
Cover CJ1W-MD261 (32 inputs, 32 outputs): 2 per Unit
Pressure welded FCN-367J040-AU/F C500-CE403

FCN-361J024-AU Connector
Soldered FCN-360C024-J2 Connector C500-CE241
Cover
24-pin FCN-363J024 Housing Fujitsu Connectors:
Connectors FCN-363J-AU Contactor CJ1W-MD231 (16 inputs, 16 outputs): 2 per Unit
Crimped C500-CE242
FCN-360C024-J2 Connector
Cover
Pressure welded FCN-367J024-AU/F C500-CE243

MIL Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
MIL Connectors:
CJ1W-ID232/233 (32 inputs): 1 per Unit
40-pin CJ1W-OD232/233/234 (32 outputs):1 per Unit
Pressure welded FRC5-AO40-3TOS XG4M-4030-T
Connectors CJ1W-ID262 (64 inputs): 2 per Unit
CJ1W-OD262/263 (64 outputs): 2 per Unit −
CJ1W-MD263/563 (32 inputs, 32 outputs): 2 per Unit
20-pin MIL Connectors:
Pressure welded FRC5-AO20-3TOS XG4M-2030-T
Connectors CJ1W-MD232/233 (16 inputs, 16 outputs): 2 per Unit

Applicable Connector-Terminal Block Conversion Units


Size Mounting
Number Terminal Common Bleeder
Type Series I/O Depth Height Width DIN Indicators Model Standards
of poles type Screws terminals resistance
(mm) (mm) (mm) Track
20 79 XW2D-20G6
I/O No XW2D-40G6
Slim XW2D M3 39 40 Yes Yes No No XW2D-40C6
40 149
Inputs XW2D-40G6-RF
Built-in
only XW2D-40G6-RM
M3.5 112.5 XW2B-20G5
20 M3
(European 67.5 XW2B-20G4
type)
Through XW2B I/O 45 45.3 Yes Yes No No No
M3.5 202.5 XW2B-40G5
40 M3
(European 135 XW2B-40G4
type) −
With I/O 20 M3 39 40 149 No XW2C-20G6-IO16
common XW2C Inputs Yes Yes Yes No
terminals 20 M3.5 50 38 160 Yes XW2C-20G5-IN16
only
With
Inputs
common
XW2E only, 20 M3.5 50 53 149 Yes Yes Yes No No XW2E-20G5-IN16
terminals,
3 tiers
3-tier
Inputs
Screwless 20 Clamp 50 40 95.5 Yes Yes Yes No No XW2F-20G7-IN16
only
clamp XW2F
terminals Outputs
20 Clamp 50 40 95.5 Yes Yes Yes No No XW2F-20G7-OUT16
only
Inputs e-CON
e-CON XW2N 20 50 40 95.5 Yes Yes Yes No No XW2N-20G8-IN16
only connector
Note: For the combination of Input Units with Connector-Terminal Block Conversion Units, refer to 2. Connecting Connector-Terminal Block
Conversion Units.

3
CJ1W-ID/IA

Applicable I/O Relay Terminals


Size (horizontal
Specifications Mounting
mounting)
Terminal
Type Series Number Rated ON block for Model Standards
Operation Horizontal Vertical Height DIN
Classification Polarity of current at power Screws
indicators (mm) (mm) (mm) Track
points contacts supply
wiring
Relay
5A or 3A G70D-VSOC16
Vertical outputs 16
U, C,
type MOSFET NPN (SPST- Yes Expandable 135 46 81 Yes Yes
CE
G70D-V relay NO × 16) 0.3A G70D-VFOM16
outputs
8 (SPST-
5A 68 93 44 G70D-SOC08 −
NO × 8)
NPN 16
Space-
G70D Outputs Relay (SPST- 3A G70D-SOC16
saving
outputs NO × 16)
Flat −
type 16 Yes − Yes Yes
G70D PNP (SPST- 3A G70D-SOC16-1
NO × 16) 156 51 39

MOSFET NPN 16 G70D-FOM16


relay (SPST- 0.3A −
outputs PNP NO × 16) G70D-FOM16-1

High-
capacity, Relay 8 (SPST-
G70R Outputs NPN 10A Yes − 136 93 55 Yes Yes G70R-SOC08 −
space- outputs NO × 8)
saving
AC
16 G7TC-IA16
inputs
Inputs NPN (SPST- 1A 182
DC NO × 16) G7TC-ID16
inputs
8 (SPST- U, C
102 G7TC-OC08
NO × 8)
Standard G7TC Yes − 85 68 Yes −
NPN 16
Relay (SPST- G7TC-OC16
Outputs 5A
outputs NO × 16)
182
16
PNP (SPST- G7TC-OC16-1 −
NO × 16)
G70A-ZOC16-3
(Socket only) +
NPN 16 Relay/SSR/
10 A MOSFET Relay/
(SPDT ×
High- (Terminal Timer
G70A Relay 16 U, C,
capacity Outputs block No − 234 75 64 Yes −
(Socket only) outputs possible G70A-ZOC16-4 CE
socket allowable
with G2R (Socket only) +
current)
PNP Relays) Relay/SSR/
MOSFET Relay/
Timer
Note: For the combination of Input Units with I/O Relay Terminal and Connecting Cables, refer to 3. Connecting I/O Relay Terminals.

4
CJ1W-ID/IA
Mountable Racks
CJ system (CJ1, CJ2) CP1H system NSJ system
Model
CPU Rack Expansion Backplane CP1H PLC NSJ Controller Expansion Backplane
CJ1W-ID201
CJ1W-ID211
CJ1W-ID212
CJ1W-ID231
CJ1W-ID232 10 Units 10 Units
10 Units (per Expansion Not supported Not supported (per Expansion
CJ1W-ID233 Backplane) Backplane)
CJ1W-ID261
CJ1W-ID262
CJ1W-IA201
CJ1W-IA111

5
CJ1W-ID/IA
Specifications
CJ1W-ID201 DC Input Unit (12 to 24-VDC, 8 Points)
Name 8-point DC Input Unit with Terminal Block
Model CJ1W-ID201
Rated Input Voltage 12 to 24 VDC
Rated Input Voltage
10.2 to 26.4 VDC
Range
Input Impedance 2.4 kΩ
Input Current 10 mA typical (at 24 VDC)
ON Voltage/ON Current 8.8 VDC min./3 mA min.
OFF Voltage/OFF
3 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 ms in the PLC Setup.) *1
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 ms using PLC Setup) *1
Number of Circuits 8 independent circuits
Number of
Simultaneously ON 100% simultaneously ON
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
80 mA max.
Consumption
Weight 110 g max.

Signal name
2.4 kΩ
IN0

Internal circuits
1000 pF

560 Ω

COM0

Input indicator
Circuit Configuration to

2.4 kΩ
IN7
Internal circuits
1000 pF

560 Ω

COM7

Input indicator

*2
Signal Connec- Signal
name tor pin name
C0
A0 IN0
C1 B0
A1 IN1
C2 B1
A2 IN2
C3 B2
A3 IN3
C4 B3
A4 IN4
C5 B4
A5 IN5
C6 B5
A6 IN6
Terminal Connections C7 B6
A7 IN7
NC B7
A8 12 to 24 VDC
B8 NC

Polarity of the input power supply can be connected in either direction.


*1. The ON response time will be 20 μs maximum and OFF response time will be 400 μs maximum even if the response time are set to 0 ms due
to internal element delays.
*2. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

6
CJ1W-ID/IA

CJ1W-ID211 DC Input Unit (24 VDC, 16 Points)


Name 16-point DC Input Unit with Terminal Block
Model CJ1W-ID211
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 3.3 kΩ
Input Current 7 mA typical (at 24 VDC)
ON Voltage/ON Current 14.4 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
8.0 ms max.
ON Response Time
(Can be set to between 0 and 32 ms in the PLC Setup.) *1
8.0 ms max.
OFF Response Time
(Can be set to between 0 and 32 ms using PLC Setup) *1
Number of Circuits 16 (16 points/common, 1 circuit)
Number of
100% simultaneously ON (at 24 VDC)
Simultaneously ON
(Refer to the following illustration.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
80 mA max.
Consumption
Weight 110 g max.

Temperature characteristics 16 points


for simultaneously ON points at 45°C.
18

No. of simultaneously ON points


Signal
name 16
3.3 kΩ 470 Ω 12 points
14
IN0 Input voltage: 26.4 VDC at 55°C.
12
Internal circuits

to
IN15 10
Circuit Configuration 1000 pF
8
COM 6
Input indicator 4
COM
2
0
0 10 20 30 40 50 60 (°)
Ambient temperature

*2
Signal Connec- Signal
name tor pin name

IN0
A0
IN1
B0
IN2
A1
IN3
B1
IN4
A2
IN5
B2
IN6
A3
IN7
Terminal Connections B3
IN8
A4 24 VDC
IN9
B4
IN10
A5
IN11
B5
IN12
A6
IN13
B6
IN14
A7
IN15
B7
COM
A8
COM
B8

Polarity of the input power supply can be connected in either direction.


*1. The ON response time will be 20 μs maximum and OFF response time will be 400 μs maximum even if the response time are set to 0 ms due
to internal element delays.
*2. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

7
CJ1W-ID/IA

CJ1W-ID212 DC Input Unit (24 VDC, 16 Points)


Name 16-point DC Input Unit with Terminal Block
Model CJ1W-ID212
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 3.3 kΩ
Input Current 7 mA typical (at 24 VDC)
ON Voltage/ON Current 14.4 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
8.0 ms max.
ON Response Time
(Can be set to between 0 and 32 ms in the PLC Setup.) *1
8.0 ms max.
OFF Response Time
(Can be set to between 0 and 32 ms using PLC Setup) *1
Number of Circuits 16 (16 points/common, 1 circuit)
Number of
100% simultaneously ON (at 24 VDC)
Simultaneously ON
(Refer to the following illustration.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
130 mA max.
Consumption
Weight 110 g max.

Temperature characteristics 16 points


for simultaneously ON points at 45°C.
18

No. of simultaneously ON points


Signal
name 16
3.3 kΩ 470 Ω 12 points
14
IN0 Input voltage: 26.4 VDC at 55°C.
12
Internal circuits

to
IN15 10
Circuit Configuration 1000 pF
8
COM 6
Input indicator 4
COM
2
0
0 10 20 30 40 50 60 (°)
Ambient temperature

*2
Signal Connec- Signal
name tor pin name

IN0
A0
IN1
B0
IN2
A1
IN3
B1
IN4
A2
IN5
B2
IN6
A3
IN7
Terminal Connections B3
IN8
A4 24 VDC
IN9
B4
IN10
A5
IN11
B5
IN12
A6
IN13
B6
IN14
A7
IN15
B7
COM
A8
COM
B8

Polarity of the input power supply can be connected in either direction.


*1. The ON response time will be 15 μs maximum and OFF response time will be 90 μs maximum even if the response time are set to 0 ms due
to internal element delays.
*2. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

8
CJ1W-ID/IA

CJ1W-ID231 DC Input Unit (24 VDC, 32 Points)


Name 32-point DC Input Unit with Fujitsu Connector
Model CJ1W-ID231
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 5.6 kΩ
Input Current 4.1 mA typical (at 24 VDC)
ON Voltage/ON Current 19.0 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
Number of Circuits 32 (16 points/common, 2 circuits)
Number of
Simultaneously ON 75% (12 points/common) simultaneously ON (at 24 VDC) (Refer to the following illustration.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
90 mA max.
Consumption
Weight 70 g max.
Accessories None

Allocated Signal
CIO word name Number of Simultaneously ON Points vs.
5.6 kΩ Ambient Temperature Characteristic
IN0
32 points at 48°C
1000 pF

Number of simultaneously ON points


Wd m to 32 points at 40°C Input voltage:
560 Ω

35 24 VDC
Connector IN15
row A 30 Input voltage:
COM0 26.4 VDC
25
Internal circuits

COM0
SW 12 points/
20 common
Circuit Configuration at 55°C
15
Input indicator 10 points/
common
10 at 55°C
5.6 kΩ
IN0 5
Wd
1000 pF

to
560 Ω

m+1
Connector IN15 0
row B 0 10 20 30 40 50 60 (°)
COM1
COM1 Ambient Temperature

Allocated Signal Connec- Signal Allocated


CIO word name tor pin name CIO word
IN0 IN0
A1 B1
IN1 IN1
A2 B2
IN2 IN2
A3 B3
IN3 IN3
A4 B4
Wd m IN4 IN4
Wd m+1
A5 B5
24 24
IN5 IN5
VDC A6 B6 VDC
IN6 IN6
A7 B7
IN7 IN7
A8 B8
COM0 COM1
A9 B9
IN8 IN8
A10 B10
Terminal Connections IN9
A11 B11
IN9

IN10 IN10
A12 B12
IN11 IN11
A13 B13
Wd m Wd m+1
IN12 IN12
A14 B14
IN13 IN13
A15 B15
IN14 IN14
A16 B16
IN15 IN15
A17 B17
COM0 COM1
A18 B18
NC NC
A19 B19
NC NC
A20 B20

• The input power polarity can be connected in either direction.


• Be sure to wire both pins A9 and A18 (COM0), and set the same polarity for both pins.
• Be sure to wire both pins B9 and B18 (COM1), and set the same polarity for both pins.
* The ON response time will be 20 μs maximum and OFF response time will be 400 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.

9
CJ1W-ID/IA

CJ1W-ID232 DC Input Unit (24 VDC, 32 Points)


Name 32-point DC Input Unit with MIL Connector
Model CJ1W-ID232
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 5.6 kΩ
Input Current 4.1 mA typical (at 24 VDC)
ON Voltage/ON Current 19.0 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
Number of Circuits 32 (16 points/common, 2 circuits)
Number of
Simultaneously ON 75% (12 points/common) simultaneously ON (at 24 VDC) (Refer to the following illustration.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
90 mA max.
Consumption
Weight 70 g max.
Accessories None

Allocated Signal
CIO word name Number of Simultaneously ON Points vs.
5.6 kΩ Ambient Temperature Characteristic
IN0
32 points at 48°C
Number of simultaneously ON points

Input voltage:
1000 pF

Wd m to 32 points at 40°C
560 Ω

35 24 VDC
Connector IN15
row A 30 Input voltage:
COM0 26.4 VDC
Internal circuits

COM0 25 12 points/common
SW at 55°C
Circuit Configuration 20
10 points/common
15 at 55°C
Input indicator
10
5.6 kΩ
IN0 5
Wd
1000 pF

to
560 Ω

m+1 0
Connector IN15
row B 0 10 20 30 40 50 60 (°)
COM1 Ambient Temperature
COM1

Allocated Signal Connec- Signal Allocated


CIO word name tor pin name CIO word
24 VDC
NC NC
1 2
COM1 COM1
3 4
IN15 IN7
5 6
IN14 IN6
7 8
IN13 IN5
9 10
IN12 IN4
m+1 words 11 12 m+1 words
IN11 IN3
13 14
IN10 IN2
15 16
IN9
17 18 IN1

IN8
19 20 IN0

NC NC
Terminal Connections 21 22
COM0 COM0
23 24
IN15 IN7
25 26
IN14 IN6
27 28
IN13 IN5
29 30
IN12 IN4
m words 31 32 m words
IN11 IN3
33 34
IN10 IN2
35 36
IN9 IN1
24 VDC 37 38
IN8 IN0
39 40

• The input power polarity can be connected in either direction.


• Be sure to wire both pins 23 and 24 (COM0), and set the same polarity for both pins.
• Be sure to wire both pins 3 and 4 (COM1), and set the same polarity for both pins.
* The ON response time will be 20 μs maximum and OFF response time will be 400 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.

10
CJ1W-ID/IA

CJ1W-ID233 DC Input Unit (24 VDC, 32 Points)


Name 32-point DC Input Unit with MIL Connector
Model CJ1W-ID233
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 5.6 kΩ
Input Current 4.1 mA typical (at 24 VDC)
ON Voltage/ON Current 19.0 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
Number of Circuits 32 (16 points/common, 2 circuits)
Number of
Simultaneously ON 75% (12 points/common) simultaneously ON (at 24 VDC) (Refer to the following illustration.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
200 mA max.
Consumption
Weight 70 g max.
Accessories None

Allocated Signal
CIO word name Number of Simultaneously ON Points vs.
5.6 kΩ Ambient Temperature Characteristic
IN0
32 points at 48°C
Number of simultaneously ON points

Input voltage:
1000 pF

Wd m to 32 points at 40°C
560 Ω

35 24 VDC
Connector IN15
row A 30 Input voltage:
COM0 26.4 VDC
Internal circuits

COM0 25 12 points/common
SW at 55°C
Circuit Configuration 20
10 points/common
15 at 55°C
Input indicator
10
5.6 kΩ
IN0 5
Wd
1000 pF

to
560 Ω

m+1 0
Connector IN15
row B 0 10 20 30 40 50 60 (°)
COM1 Ambient Temperature
COM1

Allocated Signal Connec- Signal Allocated


CIO word name tor pin name CIO word
24 VDC
NC NC
1 2
COM1 COM1
3 4
IN15 IN7
5 6
IN14 IN6
7 8
IN13 IN5
9 10
IN12 IN4
m+1 words 11 12 m+1 words
IN11 IN3
13 14
IN10 IN2
15 16
IN9
17 18 IN1

IN8
19 20 IN0

NC NC
Terminal Connections 21 22
COM0 COM0
23 24
IN15 IN7
25 26
IN14 IN6
27 28
IN13 IN5
29 30
IN12 IN4
m words 31 32 m words
IN11 IN3
33 34
IN10 IN2
35 36
IN9 IN1
24 VDC 37 38
IN8 IN0
39 40

• The input power polarity can be connected in either direction.


• Be sure to wire both pins 23 and 24 (COM0), and set the same polarity for both pins.
• Be sure to wire both pins 3 and 4 (COM1), and set the same polarity for both pins.
* The ON response time will be 15 μs maximum and OFF response time will be 90 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.

11
CJ1W-ID/IA

CJ1W-ID261 DC Input Unit (24 VDC, 64 Points)


Name 64-point DC Input Unit with Fujitsu Connector
Model CJ1W-ID261
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 5.6 kΩ
Input Current 4.1 mA typical (at 24 VDC)
ON Voltage/ON Current 19.0 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
Number of Circuits 64 (16 points/common, 4 circuits)
Number of
Simultaneously ON 50% (16 points/common) simultaneously ON (at 24 VDC) (Refer to the following illustrations.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
90 mA max.
Consumption
Weight 110 g max.
Accessories None

Allocated Signal Number of Simultaneously ON Points vs.


CIO word name 5.6 kΩ Ambient Temperature Characteristic
Internal circuits

IN0
1000 pF

Wd m to 64 points at
560 Ω

Number of simultaneously ON points


25°C 64 points at 35°C 64 points at 47°C
Connector IN15 70
row A COM0
COM0 60 Input voltage:
CN1 20.4 VDC
Wd IN0 SW
Connector m+1 to Indicator 50
row B IN15 Input indicator switching 12 points/common
Circuit Configuration COM1 circuit 40 Input voltage: (total: 45 points)
COM1 5.6 kΩ 24 VDC at 55°C
Internal circuits

Wd IN0 30 Input voltage: 8 points/common


1000 pF

to
560 Ω

m+2 IN15 26.4 VDC at 55°C


Connector 20
row A COM2
COM2 10 8 points/common
CN2 (total: 26 points max.)
Wd IN0
to 0 at 55°C
Connector m+3 IN15
row B 0 10 20 30 40 50 60 (°)
COM3
COM3 Ambient Temperature

CN1 CN2

Allocated Signal Connec- Signal Allocated Allocated Signal Connec- Signal Allocated
CIO word name tor pin name CIO word CIO word name tor pin name CIO word
IN0 IN0
B20 A20 A1 B1
NC NC
IN1 IN1
B19 A19 A2 B2
NC NC
IN2 IN2
B18 A18 A3 B3
COM1 COM0
Wd m+2

Wd m+3

IN3 IN3
B17 A17 A4 B4
IN15 IN15
IN4 IN4
B16 A16 A5 B5
IN14 IN14 24 24
IN5 IN5
B15 A15 VDC A6 B6 VDC
Wd m+1

IN13 IN13
Wd m

IN6 IN6
B14 A14 A7 B7
IN12 IN12
IN7 IN7
B13 A13 A8 B8
IN11 IN11
B12 A12 COM2 COM3
IN10 IN10
A9 B9
IN8 IN8
B11 A11 A10 B10
IN9 IN9
IN9 IN9
Terminal Connections IN8
B10 A10
IN8 A11 B11
IN10 IN10
B9 A9 A12 B12
Wd m+3

COM1 COM0
Wd m+2

IN11 IN11
B8 A8 A13 B13
IN7 IN7
IN12 IN12
B7 A7 A14 B14
IN6 IN6
IN13 IN13
B6 A6 24 A15 B15
24 IN5
Wd m+1

IN5
VDC
Wd m

VDC B5 A5 IN14
A16 B16
IN14
IN4 IN4
IN15 IN15
B4 A4 A17 B17
IN3 IN3
B3 A3 COM2 COM3
IN2 IN2 A18 B18
B2 A2 NC NC
IN1 IN1 A19 B19
B1 A1 NC NC
IN0 IN0 A20 B20

• The input power polarity can be connected in either direction. • The input power polarity can be connected in either direction.
• Be sure to wire both pins A9 and A18 (COM0) of CN1, and set the • Be sure to wire both pins A9 and A18 (COM2) of CN2, and set the
same polarity for both pins. same polarity for both pins.
• Be sure to wire both pins B9 and B18 (COM1) of CN1, and set the • Be sure to wire both pins B9 and B18 (COM3) of CN2, and set the
same polarity for both pins. same polarity for both pins.
* The ON response time will be 120 μs maximum and OFF response time will be 400 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.

12
CJ1W-ID/IA

CJ1W-ID262 DC Input Unit (24 VDC, 64 Points)


Name 64-point DC Input Unit with MIL Connector
Model CJ1W-ID262
Rated Input Voltage 24 VDC
Rated Input Voltage
20.4 to 26.4 VDC
Range
Input Impedance 5.6 kΩ
Input Current 4.1 mA typical (at 24 VDC)
ON Voltage/ON Current 19.0 VDC min./3 mA min.
OFF Voltage/OFF
5 VDC max./1 mA max.
Current
ON Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
OFF Response Time 8.0 ms max. (Can be set to between 0 and 32 in the PLC Setup.) *
Number of Circuits 64 (16 points/common, 4 circuits)
Number of
Simultaneously ON 50% (8 points/common) simultaneously ON (at 24 VDC) (Refer to the following illustrations.)
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (100 VDC)
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
90 mA max.
Consumption
Weight 110 g max.
Accessories None

Allocated Signal Number of Simultaneously ON Points vs.


CIO word name Ambient Temperature Characteristic
5.6 kΩ
Internal circuits

IN0
Number of simultaneously ON points
64 points at 25°C 64 points at 35°C 64 points at 47°C
1000 pF

to
560 Ω

Wd m 70
IN15
COM0 60 Input voltage:
COM0 20.4 VDC
CN1 IN0 SW 50
Wd m+1 to Indicator 12 points/common
IN15 switching Input voltage: (total: 45 points)
Circuit Configuration Input indicator 40 24 VDC
COM1 circuit at 55°C
COM1 5.6 kΩ 30
Internal circuits

IN0 Input voltage: 8 points/common


1000 pF

Wd m+2 to 26.4 VDC at 55°C


560 Ω

IN15 20
COM2 8 points/common
COM2 10 (total: 26 points max.)
CN2 IN0 at 55°C
to 0
Wd m+3
IN15 0 10 20 30 40 50 60 (°)
COM3
COM3 Ambient Temperature

CN1 CN2

Allocated Signal Connec- Signal Allocated Allocated Signal Connec- Signal Allocated
CIO word name tor pin name CIO word CIO word name tor pin name CIO word
24 VDC
IN0 IN8 NC NC
40 39 1 2
IN1 IN9
COM3 COM3
38 37 3 4
24 VDC IN15 IN7
I/O word m

IN2 IN10 5 6
I/O word m

36 35
IN3 IN11 IN14 IN6
34 33 7 8
I/O word m+3
I/O word m+3

IN4 IN12 IN13 IN5


32 31 9 10
IN5 IN12 IN4
IN13
30 29 11 12
IN6 IN11 IN3
IN14 13 14
28 27
IN10 IN2
IN7 IN15
26 25 15 16
IN9 IN1
COM0 COM0
24 23 17 18
IN8 IN0
NC NC
22 21 19 20
IN0 IN8 NC NC
Terminal Connections 20 19 21 22
IN1 IN9
COM2 COM2
18 17 23 24
I/O word m+1
I/O word m+1

IN2 IN10 IN15 IN7


16 15 25 26
IN3 IN11 IN14 IN6
14 13 27 28
I/O word m+2
I/O word m+2

IN4 IN12 IN13 IN5


12 11 29 30
IN5 IN12 IN4
IN13 31 32
10 9
IN6 IN11 IN3
IN14 33 34
8 7
IN10 IN2
IN7 IN15
6 5 24 35 36
IN9 IN1
COM1
4 3
COM1 VDC 37 38
IN8 IN0
NC NC
2 1 39 40

24 VDC

• The input power polarity can be connected in either direction. • The input power polarity can be connected in either direction.
• Be sure to wire both pins 23 and 24 (COM0) of CN1, and set the • Be sure to wire both pins 23 and 24 (COM2) of CN2, and set the
same polarity for both pins. same polarity for both pins.
• Be sure to wire both pins 3 and 4 (COM1) of CN1, and set the • Be sure to wire both pins 3 and 4 (COM3) of CN2, and set the
same polarity for both pins. same polarity for both pins.
* The ON response time will be 120 μs maximum and OFF response time will be 400 μs maximum even if the response times are set to 0 ms due
to internal element delays.
Note: Observe the following restrictions when connecting to a 2-wire sensor.
• Make sure the input power supply voltage is larger than the ON voltage (19 V) plus the residual voltage of the sensor (approx. 3 V).
• Use a sensor with a minimum load current of 3 mA min.
• Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher.

13
CJ1W-ID/IA

CJ1W-IA201 AC Input Unit (200 VAC, 8 Points)


Name 8-point AC Input Unit with Terminal Block
Model CJ1W-IA201
Rated Input Voltage 200 to 240 VAC 50/60 Hz
Rated Input Voltage
170 to 264 VAC
Range
Input Impedance 21 kΩ (50 Hz), 18 kΩ (60 Hz)
9 mA typical (at 200 VAC, 50 Hz),
Input Current
11 mA typical (at 200 VAC, 60 Hz)
ON Voltage/ON Current 120 VAC min./4 mA min.
OFF Voltage/OFF
40 VAC max./2 mA max.
Current
ON Response Time 18.0 ms max. (PLC Setup default setting: 8 ms) *1
OFF Response Time 48.0 ms max. (PLC Setup default setting: 8 ms) *1
Number of Circuits 8 (8 points/common, 1 circuit)
Number of
Simultaneously ON 100% (8 points/common) simultaneously ON
Points
Insulation Resistance 20 MΩ between external terminals and the GR terminal (500 VDC)
Dielectric Strength 2,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
80 mA max.
Consumption
Weight 130 g max.
Accessories None

Signal
name
Input indicator

Internal circuits
820 Ω 1 MΩ
Circuit Configuration IN0
to
IN7 0.15 μF 220 Ω
COM

*2
Connector Signal
pin name
NC A0 IN0
B0
NC A1 IN1
B1
NC A2 IN2
B2
NC A3 IN3
Terminal Connections B3
200 to 240 VAC
NC A4 IN4
B4
NC A5 IN5
B5
NC A6 IN6
B6
NC A7 IN7
B7
NC A8 COM
B8

*1. The Input ON and OFF response times for Basic I/O Units can be set to 0 ms, 0.5 ms, 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, or 32 ms in the PLC
Setup. When the response times have been set to 0 ms, the ON response time will be 10 ms maximum and the OFF response time will be 40
ms maximum due to internal element delays.
*2. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

14
CJ1W-ID/IA

CJ1W-IA111 AC Input Unit (100 VAC, 16 points)


Name 16-point AC Input Unit with Terminal Block
Model CJ1W-IA111
Rated input voltage 100 to 120 VAC 50/60 Hz *2
Rated Input Voltage
85 to 132 VAC
Range
Input Impedance 14.5 kΩ (50 Hz), 12 kΩ (60 Hz)
7 mA typical (at 100 VAC, 50 Hz),
Input Current
8 mA typical (at 100 VAC, 60 Hz)
ON Voltage/ON Current 70 VAC min./4 mA min
OFF Voltage/OFF
20 VAC max./2 mA max
Current
ON Response Time 18 ms max. (PLC Setup default setting: 8 ms) *1
OFF Response Time 48 ms max. (PLC Setup default setting: 8 ms) *1
Number of Circuits 16 (16 points/common, 1 circuit)
Number of Inputs ON
100% simultaneously ON (16 points/common)
Simultaneously
Insulation Resistance 20 MΩ between external terminals and the GR terminal (500 VDC)
Dielectric Strength 2,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
90 mA max.
Consumption
Weight 130 g max.
Accessories None

Signal
name
Input indicator

Internal circuits
470 Ω 1 MΩ
Circuit Layout IN0
to
IN15 0.22 μF
270 Ω
COM

*3
Signal Connector Signal
name pin name

IN0 A0 IN1
IN2 B0
A1 IN3
IN4 B1
A2 IN5
IN6 B2 100 to 120 VAC
A3 IN7
Terminal Connections IN8 B3
A4 IN9
IN10 B4
A5 IN11
IN12 B5
A6 IN13
IN14 B6
A7 IN15
COM B7
A8 COM
B8

*1. The Input ON and OFF response times for Basic I/O Units can be set to 0 ms, 0.5 ms, 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, or 32 ms in the PLC
Setup. When the response times have been set to 0 ms, the ON response time will be 10 ms maximum and the OFF response time will be 40
ms maximum due to internal element delays.
*2. Use an input voltage of 90 VAC or higher when connecting 2-wire sensors.
*3. Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

15
CJ1W-ID/IA

Bit Allocations for Input Unit


8-point Input Unit 16-point Input Unit
Allocated CIO word Allocated CIO word
Signal name Signal name
CIO Bit CIO Bit
00 IN0 00 IN0
01 IN1 01 IN1
Wd m
: : : :
(Input)
06 IN6 14 IN14
Wd m 07 IN7 15 IN15
(Input) 08 −
09 −
: :
14 −
15 −

32-point Input Unit 64-point Input Unit


Allocated CIO word Allocated CIO word
Signal name Signal name
CIO Bit CIO Bit
00 IN0 00 IN0
01 IN1 01 IN1
Wd m Wd m
: : : :
(Input) (Input)
14 IN14 14 IN14
15 IN15 15 IN15
00 IN0 00 IN0
01 IN1 01 IN1
Wd m+1 Wd m+1
: : : :
(Input) (Input)
14 IN14 14 IN14
15 IN15 15 IN15
00 IN0
01 IN1
Wd m+2
: :
(Input)
14 IN14
15 IN15
00 IN0
01 IN1
Wd m+3
: :
(Input)
14 IN14
15 IN15

16
CJ1W-ID/IA
External Interface
8-point/16-point Units (18-point Terminal Blocks)
Model number label

I/O indicators
Connector
Connect to the connector on the next Unit.

Terminal block for


I/O wiring, 18P × 1

ERR
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15

32-point Units (Models with 40-point Fujitsu Connector or MIL Connector)


Model number

Indicator Switch
ID231 ID232 1 2
I/O indicators
Changes the 16 I/O displayed on the I/O indicators.

I/O wiring
connector Fujitsu connector MIL connector
(40-pin × 1) Setting 1 Wd m (Row A on connector) Bottom of connector
Setting 2 Wd m+1 (Row B on connector) Top of connector

Unit with Fujitsu-compatible Unit with MIL Connector


Connector

Connector
ERR Connected to the connector on the next Unit.
0 1 2 3
Word m 4 5 6 7
or 8 9 10 11
m+1 12 13 14 15

17
CJ1W-ID/IA

64-point Units (Models with Two 40-point Fujitsu Connectors or MIL Connector)
Indicator Switch
Model number
1 2

Changes the 32 I/O displayed on the I/O indicators.


ID261
ID261

I/O indicators
Setting 1 Wd m and m+1: CN1
Setting 2 Wd m+2 and m+3: CN2
I/O wiring
connector
(40-pin × 2)

Unit with Fujitsu-compatible Unit with MIL Connector


Connector

Connector
Connected to the connector on the next Unit.

Word m or 0 1 2 3 4 5 6 7
I
m+2 8 9 10 11 12 13 14 15
Word m+1 0 1 2 3 4 5 6 7
II
or m+3 8 9 10 11 12 13 14 15

Wiring Basic I/O Units with Terminal Blocks


Electric Wires
The following wire gauges are recommended.
Terminal Block Connector Wire Size
18-terminal AWG 22 to 18 (0.32 to 0.82 mm2)

Crimp terminals
Use crimp terminals (M3) having the dimensions shown below.

6.2 mm max. 6.2 mm max.

18
CJ1W-ID/IA

I/O Unit Wiring Methods


An I/O Unit can be connected to an external device by any of the following three methods.

1. User-provided Cable
An I/O Unit can be directly connected to an external device by using a connector.

A User-provided cable
B External device

B C Connector
C

2. Connector-Terminal Block Conversion Unit


Use a Connecting Cable to connect to a Connector-Terminal Block Conversion Unit.
Converting the I/O Unit connector to a screw terminal block makes it easy to connect external devices.

Connecting Cable for Connector-Terminal Block Conversion Unit


A
XW2Z
B Connector-Terminal Block Conversion Unit
B
XW2@
C Conversion to a screw terminal block

3. I/O Relay Terminal


Use a Connecting Cable to connect to an I/O Relay Terminal.
The I/O specifications can be converted to relay outputs and AC inputs by connecting the I/O Relay Terminal to an I/O Unit.

A G79 I/O Relay Terminal Connecting Cable


B
G7@@ I/O Relay Terminals
B
Or, conversion to relay outputs and AC inputs.

19
CJ1W-ID/IA
1. Using User-made Cables with Connector
Available Connectors
Use the following connectors when assembling a connector and cable.
32- and 64-point Basic I/O Units with Fujitsu-compatible Connectors
Applicable Units
Model Specifications Pins
CJ1W-ID231 Input Unit, 24 VDC, 32 inputs
40
CJ1W-ID261 Input Unit, 24 VDC, 64 inputs

Applicable Cable-side Connectors

Connection Pins OMRON set Fujitsu parts


Socket: FCN-361J040-AU
Solder-type 40 C500-CE404
Connector cover: FCN-360C040-J2
Socket: FCN-363J040
Crimped 40 C500-CE405 Connector cover: FCN-360C040-J2
Contacts: FCN-363J-AU
Pressure-welded 40 C500-CE403 FCN-367J040-AU/F

32- and 64-point Basic I/O Units with MIL Connectors


Applicable Units

Model Specifications Pins


CJ1W-ID232
Input Unit, 24 VDC, 32 inputs
CJ1W-ID233 40
CJ1W-ID262 Input Unit, 24 VDC, 64 inputs

Applicable Cable-side Connectors

Connection Pins OMRON set DDK parts


Pressure-welded 40 XG4M-4030-T FRC5-A040-3T0S

Wire Size
We recommend using cable with wire gauges of AWG 24 or AWG 28 (0.2 mm2 to 0.08 mm2). Use cable with external wire diameters of 1.61 mm
max.

Crimping Tools
The following models are recommended for crimping tools and pressure-welding tools for Fujitsu connectors.
Tools for Crimped Connectors (Fujitsu Component)
Product Name Model
Hand Crimping Tool FCN-363T-T005/H
Contact Withdrawal Tool FCN-360T-T001/H

Tools for Pressure-welded Connectors (Fujitsu Component)


Product Name Model
Hand Press FCN-707T-T101/H
Cable Cutter FCN-707T-T001/H
Locator Plate FCN-367T-T012/H

The following models are recommended for crimping tools for MIL connectors.
Tools for Crimped Connectors (OMRON)
Product Name Model
Crimping Tool XY2B-0002
Attachment XY2B-1007

20
CJ1W-ID/IA
2. Connecting Connector-Terminal Block Conversion Units
Connection Patterns for Connector-Terminal Block Conversion Units
Number of
Pattern Configuration Branching
connectors

Connecting Cable

Connector-Terminal
A Block Conversion Unit None

40 or 60 terminals
1

Connecting Cable with two branches

Connector-Terminal
Block Conversion Unit
B 2 branches

20 terminals 20 terminals

Connecting Cable

Connector-Terminal
D Block Conversion Unit None

40 or 60 terminals 40 or 60 terminals
2

Connecting Cable with two branches

Connector-Terminal
Block Conversion Unit
F 2 branches

20 terminals 20 terminals 20 terminals 20 terminals

Combination of I/O Units with Connector-Terminal Block Conversion Units


Number of Connection Number of Connecting Connector-Terminal Block Common
Unit I/O capacity Polarity
connectors pattern branches Cable Conversion Unit terminal
A None XW2Z-@@@B XW2D-40G6 None
A None XW2Z-@@@B XW2D-40G6-RF *2 None
A None XW2Z-@@@B XW2B-40G5 None
A None XW2Z-@@@B XW2B-40G4 None
A None XW2Z-@@@BU XW2D-40C6 None
B 2 XW2Z-@@@D XW2D-20G6 (2 Units) None
1 Fujitsu
CJ1W-ID231 32 inputs NPN/PNP B 2 XW2Z-@@@D XW2B-20G5 (2 Units) None
connector
B 2 XW2Z-@@@D XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@D XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@D XW2C-20G5-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@D XW2E-20G5-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@D XW2F-20G7-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@D XW2N-20G8-IN16 (2 Units) *1 Yes

21
CJ1W-ID/IA

Number of Connection Number of Connecting Connector-Terminal Block Common


Unit I/O capacity Polarity
connectors pattern branches Cable Conversion Unit terminal
A None XW2Z-@@@K XW2D-40G6 None
A None XW2Z-@@@K XW2D-40G6-RM *2 None
A None XW2Z-@@@K XW2B-40G5 None
A None XW2Z-@@@K XW2B-40G4 None
B 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
1 MIL B 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
CJ1W-ID232 32 inputs NPN/PNP
connector B 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@N XW2C-20G5-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@N XW2E-20G5-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@N XW2F-20G7-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@N XW2N-20G8-IN16 (2 Units) *1 Yes
A None XW2Z-@@@K XW2D-40G6 None
A None XW2Z-@@@K XW2D-40G6-RM *2 None
A None XW2Z-@@@K XW2B-40G5 None
A None XW2Z-@@@K XW2B-40G4 None
B 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
1 MIL B 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
CJ1W-ID233 32 inputs NPN/PNP
connector B 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@N XW2C-20G5-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@N XW2E-20G5-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@N XW2F-20G7-IN16 (2 Units) *1 Yes
B 2 XW2Z-@@@N XW2N-20G8-IN16 (2 Units) *1 Yes
D None XW2Z-@@@B XW2D-40G6 None
D None XW2Z-@@@B XW2D-40G6-RF *2 None
D None XW2Z-@@@B XW2B-40G5 None
D None XW2Z-@@@B XW2B-40G4 None
D None XW2Z-@@@BU XW2D-40C6 None
F 2 XW2Z-@@@D XW2D-20G6 (2 Units) None
2 Fujitsu
CJ1W-ID261 64 inputs NPN/PNP F 2 XW2Z-@@@D XW2B-20G5 (2 Units) None
connectors
F 2 XW2Z-@@@D XW2B-20G4 (2 Units) None
F 2 XW2Z-@@@D XW2C-20G6-IO16 (2 Units) Yes
F 2 XW2Z-@@@D XW2C-20G5-IN16 (2 Units) *1 Yes
F 2 XW2Z-@@@D XW2E-20G5-IN16 (2 Units) *1 Yes
F 2 XW2Z-@@@D XW2F-20G7-IN16 (2 Units) *1 Yes
F 2 XW2Z-@@@D XW2N-20G8-IN16 (2 Units) *1 Yes
D None XW2Z-@@@K XW2D-40G6 None
D None XW2Z-@@@K XW2D-40G6-RM *2 None
D None XW2Z-@@@K XW2B-40G5 None
D None XW2Z-@@@K XW2B-40G4 None
F 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
2 MIL F 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
CJ1W-ID262 64 inputs NPN/PNP
connectors F 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
F 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
F 2 XW2Z-@@@N XW2C-20G5-IN16 (2 Units) *1 Yes
F 2 XW2Z-@@@N XW2E-20G5-IN16 (2 Units) *1 Yes
F 2 XW2Z-@@@N XW2F-20G7-IN16 (2 Units) *1 Yes
F 2 XW2Z-@@@N XW2N-20G8-IN16 (2 Units) *1 Yes
*1. The inputs are NPN. For PNP inputs, reverse the polarity of the external power supply connections to the power supply terminals on the
Connector-Terminal Block Conversion Unit.
*2. Bleeder resistance (5.6 kΩ) is built in.

22
CJ1W-ID/IA

Types of Connecting Cables


Cable lenght XW2Z-@@A XW2Z-@@B XW2Z-@@BU XW2Z-@@D XW2Z-@@L XW2Z-@@X
0.25m − − − − − −
0.5m XW2Z-050A XW2Z-050B XW2Z-050BU − − XW2Z-C50X
1.0m XW2Z-100A XW2Z-100B XW2Z-100BU XW2Z-100D XW2Z-100L XW2Z-100X
1.5m XW2Z-150A XW2Z-150B XW2Z-150BU XW2Z-150D XW2Z-150L −
2.0m XW2Z-200A XW2Z-200B XW2Z-200BU XW2Z-200D XW2Z-200L XW2Z-200X
3.0m XW2Z-300A XW2Z-300B XW2Z-300BU XW2Z-300D XW2Z-300L XW2Z-300X
5.0m XW2Z-500A XW2Z-500B XW2Z-500BU XW2Z-500D XW2Z-500L XW2Z-500X
10.0m XW2Z-010A XW2Z-010B − XW2Z-010D XW2Z-010L XW2Z-010X
15.0m XW2Z-15MA XW2Z-15MB − XW2Z-15MD XW2Z-15ML −
20.0m XW2Z-20MA XW2Z-20MB − XW2Z-20MD XW2Z-20ML −

23
CJ1W-ID/IA
3. Connecting I/O Relay Terminals
Connection Patterns for I/O Relay Terminals
Pattern Configuration

Connecting Cable

I/O Relay Terminal


A

I/O Relay Terminal I/O Relay Terminal


B

Connecting Cable

Combination of I/O Units with I/O Relay Terminal and Connecting Cables

Number of Connection Number of


Model I/O points Polarity Connecting Cable I/O Relay Terminal
connectors pattern branches
1 Fujitsu A 2 G79-I@C-@ G7TC-ID16
CJ1W-ID231 32 inputs NPN
connector A 2 G79-I@C-@ G7TC-IA16
A 2 G79-O@-@-D1 G7TC-ID16
CJ1W-ID232 32 inputs 1 MIL connector NPN
A 2 G79-O@-@-D1 G7TC-IA16
A 2 G79-O@-@-D1 G7TC-ID16
CJ1W-ID233 32 inputs 1 MIL connector NPN
A 2 G79-O@-@-D1 G7TC-IA16
2 Fujitsu B 2 G79-I@C-@ G7TC-ID16
CJ1W-ID261 64 inputs NPN
connectors B 2 G79-I@C-@ G7TC-IA16
2 MIL B 2 G79-O@-@-D1 G7TC-ID16
CJ1W-ID262 64 inputs NPN
connectors B 2 G79-O@-@-D1 G7TC-IA16

Types of Connecting Cables


Cable lenght G79-@C G79-I@C G79-I@C-@ G79-O@C G79-O@C-@ G79-O@-@-D1
0.25m − G79-I25C − G79-O25C − −
0.5m − G79-I50C − G79-O50C − G79-O50-25-D1
1.0m G79-100C − G79-I100C-75 − G79-O100C-75 G79-O75-50-D1
1.5m G79-150C − G79-I150C-125 − G79-O150C-125 −
2.0m G79-200C − G79-I200C-175 − G79-O200C-175 −
3.0m G79-300C − G79-I300C-275 − G79-O300C-275 −
5.0m G79-500C − G79-I500C-475 − G79-O500C-475 −

24
CJ1W-ID/IA
Dimensions (Unit: mm)

8-point/16-point Units (18-point Terminal Blocks)


CJ1W-ID201
CJ1W-ID211
CJ1W-ID212
CJ1W-IA201
CJ1W-IA111

89

2.7
65

ID211
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15

0
1
2
3
4
5
6

90
7
8
9
10
11
12
13
14
15
COM
COM

DC24V
7mA
2.7

31

32-point Units (Input Units)


With Fujitsu-compatible Connector (40-pin × 1)
CJ1W-ID231

(112.5)
66.5
2.7

65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15

0 1

1 1
90
DC24V 4.1mA

20 20

A B
2.7

20

With MIL Connector (40-pin × 1)


CJ1W-ID232
CJ1W-ID233

83.6
2.7

65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15

0 1
90

1ch
DC24V 4.1mA

0ch
2.7

20

25
CJ1W-ID/IA

64-point Units (Input Units)


With Fujitsu-compatible Connector (40-pin × 2)
CJ1W-ID261

(112.5)
66.5
31 65

2.7
90
2.7

With MIL Connector (40-pin × 2)


CJ1W-ID262

83.6
31 65
2.7
90
2.7

Related Manuals
Name Cat. No. Contents
Describes the following for CJ2 CPU Units:
• Overview and features
CJ-series CJ2 CPU Unit Hardware User’s Manual • Basic system configuration
CJ2H-CPU6@-EIP W472 • Part nomenclature and functions
CJ2H-CPU6@ • Mounting and setting procedure
• Remedies for errors
• Also refer to the Software User’s Manual (W473).
SYSMAC CJ Series
CJ1H-CPU@@H-R, CJ1G/H-CPU@@H, CJ1G-CPU@@P, Provides an outlines of and describes the design, installation, maintenance, and other
W393
CJ1G-CPU@@, CJ1M-CPU@@ basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual

26
SYSMAC CJ-series Output Units

CJ1W-OC/OA/OD CSM_CJ1W-OUTPUT_DS_E_3_1

A Wide Range of Basic Output


Units for High Speed Output
and Different Applications
• These Output Units receive the results of
output instructions from the CPU Unit and
perform ON/OFF control for external devices.
• New high-speed Output models CJ1W-OD213
and CJ1W-OD234 now available. These units
can help to increase system throughput.
CJ1W-OD213 CJ1W-OD234

Features
• High-speed output models are available, meeting versatile applications.
ON Response Time: 15μs, OFF Response Time: 80μs
• Output Units are available with any of three output types: relay contact outputs, triac outputs, or transistor outputs.
• For transistor outputs, select from sinking outputs or sourcing outputs.
• Output Units with load short-circuit protection are also available. *1
• Select the best interface for each application: Fujitsu connectors or MIL connectors. *2
• A wide variety of Connector-Terminal Block Conversion Units are available to allow you to easily wire external output devices.
*1. The following Units have load short-circuit protection: CJ1W-OC202, CJ1W-OD204, CJ1W-OD212, and CJ1W-OD232.
*2. Available for models with 32 outputs or 64 outputs

1
CJ1W-OC/OA/OD
Ordering Information
Output Units
Current
Specifications No. of consumption
Product (A)
Unit type words Model Standards
name
Output I/O Maximum switching External allocated
Commons 5V 24 V
type points capacity connection

Relay Removable
Contact 8 Independen 0.048
− 250 VAC/24 VDC, 2 A terminal 1 words 0.09 CJ1W-OC201
Output Units outputs t contacts max.
block

Removable
16 16 points, 0.096
− 250 VAC/24 VDC, 2 A terminal 1 words 0.11 CJ1W-OC211
outputs 1 common max.
block

Triac Output
Unit
Removable
8 8 points, UC1, N, L,
− 250 VAC, 0.6 A terminal 1 words 0.22 − CJ1W-OA201
outputs 1 common CE
block

Removable
8 4 points,
Sinking 12 to 24 VDC, 2 A terminal 1 words 0.09 − CJ1W-OD201
outputs 1 common
block
Removable
8 8 points,
Sinking 12 to 24 VDC, 0.5 A terminal 1 words 0.10 − CJ1W-OD203
outputs 1 common
block
Removable
16 16 points,
Sinking 12 to 24 VDC, 0.5 A terminal 1 words 0.10 − CJ1W-OD211
outputs 1 common
block
16
CJ1 Removable
Transistor outputs 16 points,
Basic Sinking 24 VDC, 0.5 A terminal 1 words 0.15 − N, L, CE
Output Units (High 1 common CJ1W-OD213
I/O Units block
speed)
32 16 points, Fujitsu
Sinking 12 to 24 VDC, 0.5 A 2 words 0.14 − CJ1W-OD231
outputs 1 common connector UC1, N, L,
32 16 points, MIL CE
Sinking 12 to 24 VDC, 0.5 A 2 words 0.14 − CJ1W-OD233
outputs 1 common connector
32
outputs 16 points, MIL
Sinking 24 VDC, 0.5 A 2 words 0.22 − N, L, CE
(High 1 common connector CJ1W-OD234
speed)
64 16 points, Fujitsu
Sinking 12 to 24 VDC, 0.3 A 4 words 0.17 − CJ1W-OD261
outputs 1 common connector
64 16 points, MIL
Sinking 12 to 24 VDC, 0.3 A 4 words 0.17 − CJ1W-OD263
outputs 1 common connector
Removable
8 24 VDC, 2 A 4 points,
Sourcing terminal 1 words 0.11 − CJ1W-OD202
outputs Short-circuit protection 1 common
block
Removable
8 24 VDC, 0.5 A 8 points, UC1, N, L,
Sourcing terminal 1 words 0.10 − CJ1W-OD204
outputs Short-circuit protection 1 common CE
block
Removable
16 24 VDC, 0.5 A 16 points,
Sourcing terminal 1 words 0.10 − CJ1W-OD212
outputs Short-circuit protection 1 common
block
32 24 VDC, 0.5 A 16 points, MIL
Sourcing 2 words 0.15 − CJ1W-OD232
outputs Short-circuit protection 1 common connector
64 16 points, MIL
Sourcing 12 to 24 VDC, 0.3 A 4 words 0.17 − CJ1W-OD262
outputs 1 common connector

Accessories
Connectors are not included for models with connectors. Either use one of the applicable connector listed below or use an applicable Connector-
Terminal Block Conversion Unit or I/O Relay Terminal. For details on wiring methods, refer to External Interface.

2
CJ1W-OC/OA/OD

Applicable Connectors
Fujitsu Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
FCN-361J040-AU Connector
Soldered Fujitsu Connectors: C500-CE404
FCN-360C040-J2 Connector Cover CJ1W-ID231(32 inputs): 1 per Unit
40-pin FCN-363J040 Housing CJ1W-ID261 (64 inputs): 2 per Unit
Connectors Crimped FCN-363J-AU Contactor CJ1W-OD231 (32 outputs): 1 per Unit C500-CE405
FCN-360C040-J2 Connector Cover CJ1W-OD261 (64 outputs): 2 per Unit
CJ1W-MD261 (32 inputs, 32 outputs): 2 per Unit
Pressure welded FCN-367J040-AU/F C500-CE403

FCN-361J024-AU Connector
Soldered C500-CE241
FCN-360C024-J2 Connector Cover
24-pin FCN-363J024 Housing Fujitsu Connectors:
Connectors Crimped FCN-363J-AU Contactor CJ1W-MD231 (16 inputs, 16 outputs): 2 per Unit C500-CE242
FCN-360C024-J2 Connector Cover
Pressure welded FCN-367J024-AU/F C500-CE243

MIL Connectors for 32-input, 32-output, 64-input, 64-output, 32-input/32-output, and 16-input/16-output Units
Name Connection Remarks Applicable Units Model Standards
MIL Connectors:
CJ1W-ID232/233 (32 inputs): 1 per Unit
40-pin CJ1W-OD232/233/234 (32 outputs): 1 per Unit
Pressure welded FRC5-AO40-3TOS XG4M-4030-T
Connectors CJ1W-ID262 (64 inputs): 2 per Unit
CJ1W-OD262/263 (64 outputs): 2 per Unit −
CJ1W-MD263/563 (32 inputs, 32 outputs): 2 per Unit
20-pin MIL Connectors:
Pressure welded FRC5-AO20-3TOS XG4M-2030-T
Connectors CJ1W-MD232/233 (16 inputs, 16 outputs): 2 per Unit

Applicable Connector-Terminal Block Conversion Units


Size Mounting
Number Terminal Common Bleeder
Type Series I/O Depth Height Width DIN Indicators Model Standards
of poles type Screws terminals resistance
(mm) (mm) (mm) Track
20 79 XW2D-20G6
I/O No XW2D-40G6
Slim XW2D M3 39 40 Yes Yes No No XW2D-40C6
40 149
Input XW2D-40G6-RF
Built-in
only XW2D-40G6-RM
M3.5 112.5 XW2B-20G5
20 M3
(European 67.5 XW2B-20G4
type)
Through XW2B I/O 45 45.3 Yes Yes No No No
M3.5 202.5 XW2B-40G5
40 M3
(European 135 XW2B-40G4
type) −
With I/O 20 M3 39 40 149 No XW2C-20G6-IO16
common XW2C Input Yes Yes Yes No
terminals 20 M3.5 50 38 160 Yes XW2C-20G5-IN16
only
With
Inputs
common
XW2E only, 20 M3.5 50 53 149 Yes Yes Yes No No XW2E-20G5-IN16
terminals,
3 tiers
3-tier
Input
Screwless 20 Clamp 50 40 95.5 Yes Yes Yes No No XW2F-20G7-IN16
only
clamp XW2F
terminals Outputs
20 Clamp 50 40 95.5 Yes Yes Yes No No XW2F-20G7-OUT16
only
Input e-CON
e-CON XW2N 20 50 40 95.5 Yes Yes Yes No No XW2N-20G8-IN16
only connector
Note: For the combination of Output Units with Connector-Terminal Block Conversion Units, refer to 2. Connecting Connector-Terminal Block
Conversion Units.

3
CJ1W-OC/OA/OD

Applicable I/O Relay Terminals


Size (horizontal
Specifications Mounting
mounting)
Terminal
Type Series Number Rated ON block for Model Standrads
Operation Horizontal Vertical Height DIN
Classification Polarity of current at power Screws
indicators (mm) (mm) (mm) Track
points contacts supply
wiring
Relay
5A or 3A G70D-VSOC16
Vertical outputs 16
U, C,
type MOSFET NPN (SPST- Yes Expandable 135 46 81 Yes Yes
CE
G70D-V relay NO × 16) 0.3A G70D-VFOM16
outputs
8 (SPST-
5A 68 93 44 G70D-SOC08 −
NO × 8)
NPN 16
Space-
G70D Outputs Relay (SPST- 3A G70D-SOC16
saving
outputs NO × 16)
Flat −
type 16 Yes − Yes Yes
G70D PNP (SPST- 3A G70D-SOC16-1
NO × 16) 156 51 39

MOSFET NPN 16 G70D-FOM16


relay (SPST- 0.3A −
outputs PNP NO × 16) G70D-FOM16-1

High-
capacity, Relay 8 (SPST-
G70R Outputs NPN 10A Yes − 136 93 55 Yes Yes G70R-SOC08 −
space- outputs NO × 8)
saving
AC
16 G7TC-IA16
inputs
Inputs NPN (SPST- 1A 182
DC NO × 16) G7TC-ID16
inputs
8 (SPST- U, C
102 G7TC-OC08
NO × 8)
Standard G7TC Yes − 85 68 Yes −
NPN 16
Relay (SPST- G7TC-OC16
Outputs 5A
outputs NO × 16)
182
16
PNP (SPST- G7TC-OC16-1 −
NO × 16)
G70A-ZOC16-3
(Socket only) +
NPN 16 Relay/SSR/
10 A
(SPDT × MOSFET Relay/
High- (Terminal Timer
G70A Relay 16 U, C,
capacity Outputs block No − 234 75 64 Yes −
(Socket only) outputs possible G70A-ZOC16-4 CE
socket allowable
with G2R (Socket only) +
current)
PNP Relays) Relay/SSR/
MOSFET Relay/
Timer
Note: For the combination of Output Units with I/O Relay Terminal and Connecting Cables, refer to 3. Connecting I/O Relay Terminals.

International Standards
• The standards indicated in the "Standards" column are those current for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC Directives as
of the end of November 2008. The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations),
C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Ask your OMRON representative for the conditions under which the standards were met.

4
CJ1W-OC/OA/OD
Mountable Racks
CJ System (CJ1, CJ2) CP1H System NSJ System
Model
CPU Rack Expansion Backplane CP1H PLC NSJ Controller Expansion Backplane
CJ1W-OC201
CJ1W-OC211
CJ1W-OA201
CJ1W-OD201
CJ1W-OD203
CJ1W-OD211
CJ1W-OD213
CJ1W-OD231
10 Units 10 Units
CJ1W-OD233 10 Units (Per Expansion Not Supported Not Supported (Per Expansion
CJ1W-OD234 Backplane) Backplane)

CJ1W-OD261
CJ1W-OD263
CJ1W-OD202
CJ1W-OD204
CJ1W-OD212
CJ1W-OD232
CJ1W-OD262

5
CJ1W-OC/OA/OD
Specifications
CJ1W-OC201 Contact Output Unit (Independent Relays, 8 Points)
Name 8-point Contact Output Unit with Terminal Block (Independent Relays)
Model CJ1W-OC201
Max. Switching
2 A 250 VAC (cosφ = 1), 2 A 250 VAC (cosφ = 0.4), 2 A 24 VDC (16 A/Unit)
Capacity
Min. Switching
1 mA 5 VDC
Capacity
Relays NY-24W-K-IE (Fujitsu Takamizawa Components, Ltd.), Cannot be replaced.
Electrical: 150,000 operations (24 VDC, resistive load)/100,000 operations (240 VAC, cosφ = 0.4, inductive load)
Service Life of Relay Mechanical: 20,000,000 operations
Service life will vary depending on the connected load.
ON Response Time 15 ms max.
OFF Response Time 15 ms max.
Number of Circuits 8 independent contacts
Insulation
20 MΩ between external terminals and the GR terminal (500 VDC)
Resistance
Dielectric Strength 2,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current 90 mA 5 VDC max.
Consumption 48 mA 24 VDC max. (6 mA × No. of ON points)
Weight 140 g max.

Signal
name

OUT
Internal circuits

Circuit Configuration
OUTc

Output indicator

*
Signal Connector Signal
name pin name
OUT0
A0 OUTC0
OUT1
B0 L
A1 OUTC1
OUT2
B1 L
A2 OUTC2
OUT3
B2 L
A3 OUTC3
OUT4
B3 L
A4 OUTC4
OUT5
B4 L
Terminal A5 OUTC5
Connections OUT6
B5 L
A6 OUTC6
OUT7
B6 L
A7 OUTC7
NC
B7 L
A8 NC
B8

2 A 250 VAC,
2 A 24 VDC max.

• The input power supply polarity can be connected in either direction.


* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

6
CJ1W-OC/OA/OD

CJ1W-OC211 Contact Output Unit (16 Points)


Name 16-point Contact Output Unit with Terminal Block
Model CJ1W-OC211
Max. Switching
2 A 250 VAC (cosφ = 1), 2 A 250 VAC (cosφ = 0.4), 2 A 24 VDC (8 A/Unit)
Capacity
Min. Switching
1 mA 5 VDC
Capacity
Relays NY-24W-K-IE (Fujitsu Takamizawa Components, Ltd.), Cannot be replaced.
Electrical: 150,000 operations (24 VDC, resistive load)/ 100,000 operations (250 VAC, cosφ = 0.4, inductive load)
Service Life of Relay Mechanical: 20,000,000 operations
Service life will vary depending on the connected load.
ON Response Time 15 ms max.
OFF Response Time 15 ms max.
Number of Circuits 16 points/common, 1 circuit
Insulation
20 MΩ between external terminals and the GR terminal (500 VDC)
Resistance
Dielectric Strength 2,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current 110 mA 5 VDC max.
Consumption 96 mA 24 VDC max. (6 mA × No. of ON points)
Weight 170 g max.

Signal
name

OUT0
to
OUT15
Internal circuits

Circuit Configuration
COM
COM

Output indicator

*
Signal Connector Signal
name pin name

OUT0
L A0
OUT1
OUT2
B0 L
L A1
OUT3
OUT4
B1 L
L A2
OUT5
OUT6
B2 L
Terminal L A3
OUT7
Connections OUT8
B3 L
L A4
OUT9
OUT10
B4 L
L A5
OUT11
OUT12
B5 L
L A6
OUT13
OUT14
B6 L
L A7
OUT15
COM B7 L
2 A 250 VAC, A8
2 A 24 VDC max. COM
B8

* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

7
CJ1W-OC/OA/OD

CJ1W-OA201 Triac Output Unit (8 Points)


Name 8-point Triac Output Unit with Terminal Block
Model CJ1W-OA201
Max. Switching
0.6 A 250 VAC, 50/60 Hz (2.4 A/Unit)
Capacity
Max. Inrush Current 15 A (pulse width: 10 ms max.)
Min. Switching
50 mA 75 VAC
Capacity
Leakage Current 1.5 mA (200 VAC) max.
Residual Voltage 1.6 VAC max.
ON Response Time 1 ms max.
OFF Response Time 1/2 of load frequency + 1 ms or less.
Number of Circuits 8 (8 points/common, 1 circuit)
Surge Protector C.R Absorber + Surge Absorber
5 A (1/common, 1 used)
Fuses
The fuse cannot be replaced by the user.
Insulation
20 MΩ between the external terminals and the GR terminal (500 VDC)
Resistance
Dielectric Strength 2,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Internal Current
220 mA max.
Consumption
Weight 150 g max.

Signal
name
Output indicator
Internal circuits

Circuit Configuration OUT0


to
OUT7

COM
Fuse

*
Connector Signal
pin name

NC A0 OUT0
B0 L
NC
A1 OUT1
B1 L
NC
A2 OUT2
B2 L
NC A3
Terminal OUT3
Connections
B3 L
NC OUT4 250 VAC max.
A4
B4 L
NC A5 OUT5
B5 L
NC OUT6
A6
B6 L
NC A7 OUT7
B7 L
NC
A8 COM
B8

* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

8
CJ1W-OC/OA/OD

CJ1W-OD201 Transistor Output Unit (8 Points)


Name 8-point Transistor Output Unit with Terminal Block (Sinking Outputs)
Model CJ1W-OD201
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
2.0 A/point, 8.0 A/Unit
Current
Maximum Inrush
10 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 8 (4 points/common, 2 circuits)
Internal Current
90 mA max.
Consumption
6.3 A (1/common, 2 used)
Fuse
The fuse cannot be replaced by the user.
External Power
12 to 24 VDC, 10 mA min.
Supply
Weight 110 g max.

Signal
name
+V

OUT0
to
OUT3
Internal circuits

Circuit Configuration Fuse


Output indicator COM0
+V

OUT4
to
OUT7

Fuse
COM1

*
Signal Connector Signal
name pin name

OUT0
L A0 OUT1
OUT2
B0 L
L A1 OUT3

NC
B1 L
12 to 24 VDC A2 NC
COM0
B2
A3 +V
Terminal B3
NC
Connections A4 NC
B4
OUT4
L A5 OUT5

OUT6
B5 L
L A6 OUT7

NC
B6 L
12 to 24 VDC A7 NC
B7
COM1
A8
+V
B8

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

9
CJ1W-OC/OA/OD

CJ1W-OD203 Transistor Output Unit (8 Points)


Name 8-point Transistor Output Unit with Terminal Block (Sinking Outputs)
Model CJ1W-OD203
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 4.0 A/Unit
Current
Maximum Inrush
4.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.1 ms max.
OFF Response Time 0.8 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 8 (8 points/common, 1 circuit)
Internal Current
100 mA max.
Consumption
Fuse None
External Power
10.2 to 26.4 VDC, 20 mA min.
Supply
Weight 110 g max.

Signal
name

Output indicator
Internal circuits

+V
Circuit Configuration
OUT0
to
OUT7

COM

*
Signal Connector Signal
name pin name

L OUT0 A0 OUT1 L
B0
L OUT2 A1 OUT3 L
B1
L OUT4 A2 OUT5 L
B2
Terminal L OUT6 A3 OUT7 L
NC B3
Connections A4 NC
NC B4
A5 NC
NC B5
A6 NC
NC B6
12 to 24 VDC A7 NC
COM B7
A8 +V
B8

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

10
CJ1W-OC/OA/OD

CJ1W-OD211 Transistor Output Unit (16 Points)


Name 16-point Transistor Output Unit with Terminal Block (Sinking Outputs)
Model CJ1W-OD211
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 5.0 A/Unit
Current
Maximum Inrush
4.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.1 ms max.
OFF Response Time 0.8 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 16 (16 points/common, 1 circuit)
Internal Current
5 VDC 100 mA max.
Consumption
Fuse None
External Power
10.2 to 26.4 VDC, 20 mA min.
Supply
Weight 110 g max.

Signal
name
Internal circuits

Output indicator
+V
Circuit Configuration
OUT0
to
OUT15

COM

*
Signal Connector Signal
name pin name

OUT0
L A0 OUT1
OUT2 B0 L
L A1 OUT3
OUT4 B1 L
L A2 OUT5
OUT6 B2 L
L A3 OUT7
Terminal OUT8 B3 L
L A4
Connections OUT9
L
OUT10 B4
L A5 OUT11
OUT12 B5 L
L A6 OUT13
OUT14 B6 L
L A7 OUT15
COM B7 L
A8 +V
B8
12 to 24 VDC

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

11
CJ1W-OC/OA/OD

CJ1W-OD213 Transistor Output Unit (16 Points)


Name 16-point Transistor Output Unit with Terminal Block (Sinking Outputs)
Model CJ1W-OD213
Rated Voltage 24 VDC
Operating Load
20.4 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 5.0 A/Unit
Current
Maximum Inrush
4.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 15 μs max.
OFF Response Time 80 μs max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 16 (16 points/common, 1 circuit)
Internal Current
5 VDC 150 mA max.
Consumption
Fuse None
External Power
20.4 to 26.4 VDC, 55 mA min.
Supply
Weight 110 g max.

Signal
name
Internal circuits

Output indicator
+V
Circuit Configuration
OUT0
to
OUT15

COM

*
Signal Connector Signal
name pin name

OUT0
L A0 OUT1
OUT2 B0 L
L A1 OUT3
OUT4 B1 L
L A2 OUT5
OUT6 B2 L
L A3 OUT7
Terminal OUT8 B3 L
L A4
Connections OUT9
L
OUT10 B4
L A5 OUT11
OUT12 B5 L
L A6 OUT13
OUT14 B6 L
L A7 OUT15
COM B7 L
A8 +V
B8
24 VDC

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

12
CJ1W-OC/OA/OD

CJ1W-OD231 Transistor Output Unit (32 Points)


Name 32-point Transistor Output Unit with Fujitsu Connector (Sinking Outputs)
Model CJ1W-OD231
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 2.0 A/common, 4.0 A/Unit
Current
Maximum Inrush
4.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.1 ms max.
OFF Response Time 0.8 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 32 (16 points/common, 2 circuits)
Internal Current
5 VDC 140 mA max.
Consumption
Fuse None
External Power
10.2 to 26.4 VDC, 30 mA min.
Supply
Weight 70 g max.
Accessories None

Signal Allocated
name CIO word
+V

OUT0
to Wd m Connector
OUT15 row A

COM0
Internal circuits

COM0
Output indicator
Circuit Configuration SW

+V

OUT0
to Wd m+1 Connector
OUT15 row B

COM1
COM1

Allocated Signal Connector Signal Allocated


name pin name CIO word
CIO word
OUT0 OUT0
L A1 B1 L
OUT1 A2 B2 OUT1
L L
L OUT2 A3 B3 OUT2
L

12 to L OUT3 A4 B4 OUT3
L 12 to
I/O word "m" I/O word "m+1"
24 VDC L OUT4 A5 B5 OUT4
L
24 VDC
OUT5 OUT5
L A6 B6 L
OUT6 OUT6
L A7 B7 L
L OUT7 A8 B8 OUT7
L
COM0 COM1
A9 B9
+V A10 B10 +V

OUT8 A11 B11 OUT8


L L
Terminal OUT9 OUT9
L A12 B12
Connections L
L OUT10 A13 B13 OUT10 L
L OUT11 A14 B14 OUT11 L
I/O word "m" I/O word "m+1"
OUT12 OUT12
L A15 B15 L
OUT13 OUT13
L A16 B16 L
OUT14 OUT14
L A17 B17 L
L OUT15 A18 B18 OUT15 L
COM0 COM1
A19 B19
+V +V
A20 B20

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals A9 and A19 (COM0).
• Be sure to wire both terminals B9 and B19 (COM1).
• Be sure to wire both terminals A10 and A20 (+V).
• Be sure to wire both terminals B10 and B20 (+V).

13
CJ1W-OC/OA/OD

CJ1W-OD233 Transistor Output Unit (32 Points)


Name 32-point Transistor Output Unit with MIL Connector (Sinking Outputs)
Model CJ1W-OD233
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 2 A/common, 4 A/Unit
Current
Maximum Inrush
4.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.1 ms max.
OFF Response Time 0.8 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 32 (16 points/common, 2 circuits)
Internal Current
140 mA max.
Consumption
Fuse None
External Power
12 to 24 VDC, 30 mA min.
Supply
Weight 70 g max.

Signal Allocated
name CIO word
+V

OUT0
to Wd m
OUT15
COM0
COM0
Internal circuits

Output indicator
Circuit Configuration
SW

+V

OUT0
to Wd m+1
OUT15
COM1
COM1

Allocated Signal Connector Signal Allocated


CIO word name pin name CIO word

24 VDC +V +V
1 2
COM1 COM1
3 4
OUT15 OUT7
L 5 6 L
OUT14 OUT6
L 7 8 L
I/O word m+1

I/O word m+1

OUT13 OUT5
L 9 10 L
OUT12 OUT4
L 11 12 L
OUT11 OUT3
L 13 14 L
OUT10 OUT2
L 15 16 L
OUT9 OUT1
L 17 18 L
OUT8 OUT0
L 19 20 L
+V +V
Terminal 21 22
COM0 COM0
Connections 23 24
OUT15 OUT7
L 25 26 L
OUT14 OUT6
L 27 28 L
OUT13 OUT5
29 30
I/O word m

L L
I/O word m

OUT12 OUT4
L 31 32 L
OUT11 OUT3
L 33 34 L
OUT10 OUT2
L 35 36 L
OUT9 OUT1
L 37 38 L
OUT8 OUT0
24 VDC L 39 40 L

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals 23 and 24 (COM0).
• Be sure to wire both terminals 3 and 4 (COM1).
• Be sure to wire both terminals 21 and 22 (+V).
• Be sure to wire both terminals 1 and 2 (+V).

14
CJ1W-OC/OA/OD

CJ1W-OD234 Transistor Output Unit (32 Points)


Name 32-point Transistor Output Unit with MIL Connector (Sinking Outputs)
Model CJ1W-OD234
Rated Voltage 24 VDC
Operating Load
20.4 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 2 A/common, 4 A/Unit
Current
Maximum Inrush
4.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 15 μs max.
OFF Response Time 80 μs max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 32 (16 points/common, 2 circuits)
Internal Current
220 mA max.
Consumption
Fuse None
External Power
20.4 to 26.4 VDC, 110 mA min.
Supply
Weight 70 g max.

Signal Allocated
name CIO word
+V

OUT0
to Wd m
OUT15
COM0
COM0
Internal circuits

Output indicator
Circuit Configuration
SW

+V

OUT0
to Wd m+1
OUT15
COM1
COM1

Allocated Signal Connector Signal Allocated


CIO word name pin name CIO word

24 VDC +V +V
1 2
COM1 COM1
3 4
OUT15 OUT7
L 5 6 L
OUT14 OUT6
L 7 8 L
I/O word m+1

I/O word m+1

OUT13 OUT5
L 9 10 L
OUT12 OUT4
L 11 12 L
OUT11 OUT3
L 13 14 L
OUT10 OUT2
L 15 16 L
OUT9 OUT1
L 17 18 L
OUT8 OUT0
L 19 20 L
+V +V
Terminal 21 22
COM0 COM0
Connections 23 24
OUT15 OUT7
L 25 26 L
OUT14 OUT6
L 27 28 L
OUT13 OUT5
29 30
I/O word m

L L
I/O word m

OUT12 OUT4
L 31 32 L
OUT11 OUT3
L 33 34 L
OUT10 OUT2
L 35 36 L
OUT9 OUT1
L 37 38 L
OUT8 OUT0
24 VDC L 39 40 L

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals 23 and 24 (COM0).
• Be sure to wire both terminals 3 and 4 (COM1).
• Be sure to wire both terminals 21 and 22 (+V).
• Be sure to wire both terminals 1 and 2 (+V).

15
CJ1W-OC/OA/OD

CJ1W-OD261 Transistor Output Unit (64 Points)


Name 64-point Transistor Output Unit with Fujitsu Connectors (Sinking Outputs)
Model CJ1W-OD261
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.3 A/point, 1.6 A/common, 6.4 A/Unit
Current
Maximum Inrush
3.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 64 (16 points/common, 4 circuits)
Internal Current
5 VDC, 170 mA max.
Consumption
Fuse None
External Power
10.2 to 26.4 VDC, 50 mA min.
Supply
Weight 110 g max.
Accessories None

Signal Allocated
name CIO word
+V
OUT0
to Word m Connector
OUT15 row A
COM0
COM0 CN1
+V
Internal circuits

OUT0 Connector
SW to Word m+1
OUT15 row B
Circuit Configuration COM1
Output indicator COM1
+V
OUT0 Connector
to Word m+2
OUT15 row A
COM2
COM2 CN2
+V
OUT0
to Word m+3 Connector
OUT15 row B
COM3
COM3

16
CJ1W-OC/OA/OD

CN1 CN2

Allocated Signal Connector Signal Allocated Signal Connector Signal Allocated


Allocated name pin
CIO word name pin name CIO word name CIO word
CIO word OUT0
B20 A20 L A1 B1 OUT0 L
+V +V
OUT1 A2 B2 OUT1
B19 A19 L L
COM1 COM0

I/O word "m+2"

I/O word "m+3"


OUT2 A3 B3 OUT2
L B18 A18 L L L
OUT15 OUT15 12 to 12 to
OUT3 A4 B4 OUT3
L B17 A17 L 24 L L 24
OUT14 OUT14
VDC OUT4 A5 B5 OUT4
VDC
L L
I/O word "m+1"

I/O word "m"


L OUT13
B16 A16
OUT13
L
OUT5 A6 B6 OUT5
L B15 A15 L L L
OUT12 OUT12
OUT6 B7 OUT6
L B14 A14 L L A7 L
OUT11 OUT11
OUT7 A8 B8 OUT7
L B13 A13 L L L
OUT10 OUT10
COM2 COM3
L B12 A12 OUT9 L A9 B9
OUT9
+V +V
L B11 A11 OUT8 L A10 B10
OUT8
OUT8 OUT8
B10 A10 +V L A11 B11 L
+V
OUT9 OUT9
Terminal COM1
B9 A9
COM0
L A12 B12 L

I/O word "m+3"


OUT10 OUT10
Connections

I/O word "m+2"


L B8 A8 OUT7 L L A13 B13 L
OUT7
OUT11 OUT11
L B7 A7 OUT6 L L A14 B14 L
OUT6
I/O word "m+1"

OUT12 OUT12
L B6 A6 OUT5 L L A15 B15 L

I/O word "m"


OUT5
OUT13 OUT13
L B5 A5 OUT4 L L A16 B16 L
12 to OUT4 12 to OUT14 OUT14
24 L B4 A4 OUT3 L 24 L A17 B17 L
OUT3
VDC OUT15 OUT15
VDC L B3 A3 OUT2 L L A18 B18 L
OUT2
COM2 COM3
L L A19 B19
OUT1 B2 A2 OUT1
+V +V
L L A20 B20
OUT0 B1 A1 OUT0

• When wiring, pay careful attention to the polarity of the external • When wiring, pay careful attention to the polarity of the external
power supply. The load may operate incorrectly if the polarity is power supply. The load may operate incorrectly if the polarity is
reversed. reversed.
• Be sure to wire both terminals A9 and A19 (COM0) of CN1. • Be sure to wire both terminals A9 and A19 (COM2) of CN2.
• Be sure to wire both terminals B9 and B19 (COM1) of CN1. • Be sure to wire both terminals B9 and B19 (COM3) of CN2.
• Be sure to wire both terminals A10 and A20 (+V) of CN1. • Be sure to wire both terminals A10 and A20 (+V) of CN2.
• Be sure to wire both terminals B10 and B20 (+V) of CN1. • Be sure to wire both terminals B10 and B20 (+V) of CN2.

17
CJ1W-OC/OA/OD

CJ1W-OD263 Transistor Output Unit (64 Points)


Name 64-point Transistor Output Unit with MIL Connectors (Sinking Outputs)
Model CJ1W-OD263
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.3 A/point, 1.6 A/common, 6.4 A/Unit
Current
Maximum Inrush
3.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 64 (16 points/common, 4 circuits)
Internal Current
170 mA max.
Consumption
Fuse None
External Power
12 to 24 VDC, 50 mA min.
Supply
Weight 110 g max.

Signal Allocated
name CIO word
+V
OUT0
to Word m
OUT15
COM0
COM0 CN1
Internal circuits

+V
OUT0
SW to Word m+1
OUT15
Circuit Configuration COM1
Output indicator COM1
+V
OUT0
to Word m+2
OUT15
COM2
COM2 CN2
+V
OUT0
to Word m+3
OUT15
COM3
COM3

18
CJ1W-OC/OA/OD

CN1 CN2

Allocated Allocated Allocated Signal Connector Signal Allocated


Signal Connector Signal CIO word CIO word name pin
CIO word name pin name name CIO word
12 to
24
OUT0 OUT8 VDC +V 1 2 +V
L 40 39 L 12 to
OUT9 COM3 COM3
L OUT1
38 37 L 24 3 4
VDC OUT15
L OUT2 OUT10
L L 5 6 OUT7 L

I/O word m
36 35
I/O word m

OUT14 OUT6
OUT3 OUT11 L 7 8 L
L 34 33 L
OUT13 OUT5

I/O word m+3

I/O word m+3


OUT4 OUT12 L 9 10 L
L 32 31 L
OUT12 OUT4
OUT5 OUT13 L 11 12 L
L 30 29 L
OUT11 OUT3
OUT6 OUT14 L 13 14 L
L 28 27 L
OUT15 OUT10 OUT2
L OUT7
26 25 L L 15 16 L
OUT9 OUT1
COM0 COM0 L 17 18 L
24 23
OUT0
+V
22 21
+V L OUT8 19 20 L
L OUT0
20 19 OUT8 L
+V 21 22 +V
Terminal OUT1 OUT9
COM2
23 24
COM2
Connections L 18 17 L
OUT15 OUT7
OUT2
16 15 OUT10 L L 25 26 L

I/O word m+1


L
I/O word m+1

OUT14 OUT6
L OUT3
14 13 OUT11 L L 27 28 L
OUT13 OUT5

I/O word m+2


I/O word m+2
L OUT4
12 11 OUT12 L L 29 30 L
OUT12 OUT4
L OUT5
10 9 OUT13 L L 31 32 L
OUT11 OUT3
L OUT6
8 7 OUT14 L L 33 34 L
OUT10 OUT2
L OUT7
6 5 OUT15 L L 35 36 L
OUT9 OUT1
COM1 COM1 12 to L 37 38 L
4 3
24 OUT8 OUT0
+V +V 12 to VDC L 39 40 L
2 1
24
VDC

• When wiring, pay careful attention to the polarity of the external • When wiring, pay careful attention to the polarity of the external
power supply. The load may operate incorrectly if the polarity is power supply. The load may operate incorrectly if the polarity is
reversed. reversed.
• Be sure to wire both terminals 23 and 24 (COM0) of CN1. • Be sure to wire both terminals 23 and 24 (COM2) of CN2.
• Be sure to wire both terminals 3 and 4 (COM1) of CN1. • Be sure to wire both terminals 3 and 4 (COM3) of CN2.
• Be sure to wire both terminals 21 and 22 (+V) of CN1. • Be sure to wire both terminals 21 and 22 (+V) of CN2.
• Be sure to wire both terminals 1 and 2 (+V) of CN1. • Be sure to wire both terminals 1 and 2 (+V) of CN2.

19
CJ1W-OC/OA/OD

CJ1W-OD202 Transistor Output Unit (8 Points)


Name 8-point Transistor Output Unit with Terminal Block (Sourcing Outputs)
Model CJ1W-OD202
Rated Voltage 24 VDC
Operating Load
20.4 to 26.4 VDC
Voltage Range
Maximum Load
2 A/point, 8 A/Unit
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Load Short-circuit Detection current: 6 A min.
Protection Automatic restart after error clearance.
Line Disconnection
Detection current: 200 mA
Detection
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 8 (4 points/common, 2 circuits)
Internal Current
110 mA max.
Consumption
Fuse None
External Power
24 VDC, 50 mA min.
Supply
Weight 120 g max.

Signal
name
COM0 (+V)
Short-circuit
protection

OUT0
to
OUT3
0V
Internal circuits

Output indicator

Circuit Configuration COM1 (+V)


Short-circuit
protection

OUT4
to
OUT7
0V

ERR indicator

• The ERR indicator will light and the corresponding bit in A050 to A069 (Basic I/O Unit Information, two points per bit) will turn ON if an
overcurrent or line disconnection is detected.

*
Signal Connector Signal
name pin name

OUT0
L A0 OUT1
B0 L
OUT2
L A1 OUT3
NC
B1 L
A2 NC
0V
B2 24 VDC
A3 COM0 (+V)
Terminal NC B3
Connections A4 NC
B4
OUT4
L A5 OUT5
B5 L
OUT6
L A6 OUT7
NC
B6 L
A7 NC
0V B7
24 VDC
A8 COM1 (+V)
B8

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this manual, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

20
CJ1W-OC/OA/OD

CJ1W-OD204 Transistor Output Unit (8 Points)


Name 8-point Transistor Output Unit with Terminal Block (Sourcing Outputs)
Model CJ1W-OD204
Rated Voltage 24 VDC
Operating Load
20.4 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 4.0 A/Unit
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Load Short-circuit Detection current: 0.7 to 2.5 A
Protection Automatic restart after error clearance.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 8 (8 points/common, 1 circuit)
Internal Current
5 VDC, 100 mA max.
Consumption
Fuse None
External Power
20.4 to 26.4 VDC, 40 mA min.
Supply
Weight 120 g max.

Signal
name
COM (+V)
Short-circuit
protection

OUT0
to
Internal circuits

OUT7
0V
Circuit Configuration

Output indicator

ERR indicator

• When overcurrent is detected, the ERR indicator will light, and the corresponding flag in the Basic I/O Unit Information Area (A050 to A069)
will turn ON.

*
Signal Connector Signal
name pin name

L OUT0 A0 OUT1 L
B0
L OUT2 A1 OUT3 L
B1
L OUT4 A2 OUT5 L
B2
L OUT6 A3
Terminal B3
OUT7 L
NC
Connections A4 NC
NC B4
A5 NC
NC B5
A6 NC
NC B6
A7 NC
0V B7
A8 COM (+V)
B8
24 VDC

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.
Note: Although 16 I/O bits (1 word) are allocated, only 8 of these can be used for external I/O. This Unit is also treated as a 16-point I/O Unit in
the I/O tables.

21
CJ1W-OC/OA/OD

CJ1W-OD212 Transistor Output Unit (16 Points)


Name 16-point Transistor Output Unit with Terminal Block (Sourcing Outputs)
Model CJ1W-OD212
Rated Voltage 24 VDC
Operating Load
20.4 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 5.0 A/Unit
Current
Maximum Inrush
0.1 mA max.
Current
Leakage Current 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Load Short-circuit Detection current: 0.7 to 2.5 A
Protection Automatic restart after error clearance.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 16 (16 points/common, 1 circuit)
Internal Current
5 VDC, 100 mA max.
Consumption
External Power
20.4 to 26.4 VDC, 40 mA min.
Supply
Weight 120 g max.

Signal
name
COM (+V)
Short-circuit
protection

OUT0
Internal circuits

to
OUT15
0V
Circuit Configuration

Output indicator

ERR indicator

• When overcurrent is detected, the ERR indicator will light, and the corresponding flag in the Basic I/O Unit Information Area (A050 to A069)
will turn ON.

*
Signal Connector Signal
name pin name

OUT0
L A0 OUT1
OUT2
B0 L
L A1 OUT3
OUT4
B1 L
L A2 OUT5
OUT6
B2 L
L A3 OUT7
Terminal OUT8
B3 L
Connections L A4 OUT9
OUT10
B4 L
L A5 OUT11
OUT12
B5 L
L A6 OUT13
OUT14
B6 L
L A7 OUT15
0V B7 L
A8 COM (+V)
B8
24 VDC

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
* Terminal numbers A0 to A8 and B0 to B8 are used in this datasheet, but they are not printed on the Unit.

22
CJ1W-OC/OA/OD

CJ1W-OD232 Transistor Output Unit (32 Points)


Name 32-point Transistor Output Unit with MIL Connector (Sourcing Outputs)
Model CJ1W-OD232
Rated Voltage 24 VDC
Operating Load
20.4 to 26.4 VDC
Voltage Range
Maximum Load
0.5 A/point, 2.0 A/common, 4.0 A/Unit
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Load Short-circuit Detection current: 0.7 to 2.5 A
Protection Automatic restart after error clearance.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 32 (16 points/common, 2 circuits)
Internal Current
5 VDC 150 mA max.
Consumption
External Power
20.4 to 26.4 VDC, 70 mA min.
Supply
Weight 80 g max.
Accessories None

Signal Allocated
name CIO word
COM0 (+V)
Short-circuit

COM0 (+V)
protection

OUT0
to I/O word "m"
OUT15
0V
Internal circuits

SW

Output indicator
Circuit Configuration
COM1 (+V)
Short-circuit

COM1 (+V)
protection

OUT0
to I/O word "m+1"
OUT15
0V

ERR indicator

• When the output current of any output exceeds the detection current, the output for that point will turn OFF. At the same time, the ERR
indicator will light and the corresponding flag (one for each common) in the Basic I/O Unit Information Area (A050 to A069) will turn ON.

23
CJ1W-OC/OA/OD

Allocated Signal Connector Signal Allocated


CIO word name pin name CIO word

24 VDC
COM1 (+V) COM1 (+V)
1 2
0V 0V
3 4
OUT15 OUT7
L 5 6 L
OUT14 OUT6
L 7 8 L

I/O word "m+1"


I/O word "m+1"

OUT13 OUT5
L 9 10 L
OUT12 OUT4
L 11 12 L
OUT11 OUT3
L 13 14 L
OUT10 OUT2
L 15 16 L
OUT9 OUT1
L 17 18 L
OUT8 OUT0
L 19 20 L
COM0 (+V) COM0 (+V)
21 22
Terminal 0V
23 24 0V

Connections OUT15 OUT7


L 25 26 L
OUT14 OUT6
L 27 28 L
OUT13 OUT5
L 29 30 L

I/O word "m"


I/O word "m"

OUT12 OUT4
L 31 32 L
OUT11 OUT3
L 33 34 L
OUT10 OUT2
L 35 36 L
OUT9 OUT1
L 37 38 L
OUT8 OUT0
L 39 40 L
24 VDC

• When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrectly if the polarity is reversed.
• Be sure to wire both terminals 21 and 22 (COM0 (+V)).
• Be sure to wire both terminals 1 and 2 (COM1 (+V)).
• Be sure to wire both terminals 3 and 4 (0 V).
• Be sure to wire both terminals 23 and 24 (0 V).

24
CJ1W-OC/OA/OD

CJ1W-OD262 Transistor Output Unit (64 Points)


Name 64-point Transistor Output Unit with MIL Connectors (Sourcing Outputs)
Model CJ1W-OD262
Rated Voltage 12 to 24 VDC
Operating Load
10.2 to 26.4 VDC
Voltage Range
Maximum Load
0.3 A/point, 1.6 A/common, 6.4 A/Unit
Current
Maximum Inrush
3.0 A/point, 10 ms max.
Current
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.5 ms max.
OFF Response Time 1.0 ms max.
Insulation
20 MΩ between the external terminals and the GR terminal (100 VDC)
Resistance
Dielectric Strength 1,000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max.
Number of Circuits 64 (16 points/common, 4 circuits)
Internal Current
170 mA max. (5 VDC)
Consumption
Fuse None
External Power
10.2 to 26.4 VDC, 50 mA min.
Supply
Weight 110 g max.
Accessories None

Signal Allocated
name CIO word
COM0
COM0
OUT0
to I/O word m
OUT15
0V
Output indicator CN1 (OUT)
COM1
COM1
Internal circuits

Indicator switch OUT0


to I/O word m+1
Circuit Configuration OUT15
0V
COM2
COM2
OUT0
to I/O word m+2
OUT15
0V
CN2 (OUT)
COM3
COM3
OUT0
to I/O word m+3
OUT15
0V

25
CJ1W-OC/OA/OD

CN1 CN2

Allocated Signal Connector Signal Allocated Allocated Signal Connector Signal Allocated
CIO word name pin name CIO word CIO word name pin name CIO word

12 to
12 to 24 VDC
OUT0 OUT8 COM3 (+V) COM3 (+V)
L 40 39 L 24 VDC 1 2
L OUT1 OUT9 L 0V 0V
38 37 3 4
L OUT2 OUT10 L L OUT15 OUT7 L
36 35 5 6
I/O word m

I/O word m
OUT3 OUT11
L 34 33 L L OUT14 7 8
OUT6 L
OUT4 OUT12
L 32 31 L L OUT13 9 10
OUT5 L

I/O word m+3

I/O word m+3


OUT5 OUT13
L 30 29 L L OUT12 10 12
OUT4 L
OUT6 OUT14
L 28 27 L L OUT11 13 14
OUT3 L
OUT7 OUT15
L 26 25 L L OUT10 15 16
OUT2 L
0V 0V
24 23 L OUT9 17 18
OUT1 L
COM0 (+V) COM0 (+V)
22 21 L OUT8 19 20
OUT0 L
OUT0 OUT8 COM2 (+V) COM2 (+V)
L 20 19 L 21 22
Terminal L
OUT1 OUT9
L 0V 0V
18 17 23 24
Connections OUT2 OUT10
L L L OUT15 25 OUT7

I/O word m+1


16 15 26 L
OUT3 OUT11
I/O word m+1

L 14 13 L L OUT14 27 28
OUT6 L
OUT4 OUT12
L 12 11 L L OUT13 29 30
OUT5 L

I/O word m+2


OUT5 OUT13

I/O word m+2


L 10 9 L L OUT12 31 32
OUT4 L
OUT6 OUT14
L 8 7 L L OUT11 33 34
OUT3 L
OUT7 OUT15
L 6 5 L L OUT10 35 36
OUT2 L
0V 0V
4 3 L OUT9 37 38
OUT1 L
COM1 (+V) COM1 (+V) OUT0
2 1 L OUT8 39 40 L 12 to
12 to 24 VDC
24 VDC

• When wiring, pay careful attention to the polarity of the external • When wiring, pay careful attention to the polarity of the external
power supply. The load may operate incorrectly if the polarity is power supply. The load may operate incorrectly if the polarity is
reversed. reversed.
• Be sure to wire both terminals 21 and 22 (COM0 (+V)) of CN1. • Be sure to wire both terminals 21 and 22 (COM2 (+V)) of CN2.
• Be sure to wire both terminals 1 and 2 (COM1 (+V)) of CN1. • Be sure to wire both terminals 1 and 2 (COM3 (+V)) of CN2.
• Be sure to wire both terminals 23 and 24 (0 V) of CN1. • Be sure to wire both terminals 23 and 24 (0 V) of CN2.
• Be sure to wire both terminals 3 and 4 (0 V) of CN1. • Be sure to wire both terminals 3 and 4 (0 V) of CN2.

26
CJ1W-OC/OA/OD

Bit Allocations for Output Unit


8-point Output Unit 16-point Output Unit
Allocated CIO word Allocated CIO word
Signal name Signal name
CIO Bit CIO Bit
00 OUT0 00 OUT0
01 OUT1 01 OUT1
Wd m
: : : :
(Output)
06 OUT6 14 OUT14
Wd m 07 OUT7 15 OUT15
(Output) 08 −
09 −
: :
14 −
15 −

32-point Output Unit 64-point Output Unit


Allocated CIO word Allocated CIO word
Signal name Signal name
CIO Bit CIO Bit
00 OUT0 00 OUT0
01 OUT1 01 OUT1
Wd m Wd m
: : : :
(Output) (Output)
14 OUT14 14 OUT14
15 OUT15 15 OUT15
00 OUT0 00 OUT0
01 OUT1 01 OUT1
Wd m+1 Wd m+1
: : : :
(Output) (Output)
14 OUT14 14 OUT14
15 OUT15 15 OUT15
00 OUT0
01 OUT1
Wd m+2
: :
(Output)
14 OUT14
15 OUT15
00 OUT0
01 OUT1
Wd m+3
: :
(Output)
14 OUT14
15 OUT15

27
CJ1W-OC/OA/OD
External Interface
8-point/16-point Units (18-point Terminal Blocks)
Model number label

I/O indicators
Connector
Connect to the connector on the next Unit.

Terminal block for


I/O wiring, 18P × 1

ERR
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15

Note: The CJ1W-OD202, CJ1W-OD204, and CJ1W-OD212 also have an ERR indicator for the load short-circuit alarm.

32-point Units (Models with 40-point Fujitsu Connector or MIL Connector)


Model number

Indicator Switch
ID231 ID232 1 2
I/O indicators
Changes the 16 I/O displayed on the I/O indicators.

I/O wiring
connector Fujitsu connector MIL connector
(40-pin × 1) Setting 1 Wd m (Row A on connector) Bottom of connector
Setting 2 Wd m+1 (Row B on connector) Top of connector

Unit with Fujitsu-compatible Unit with MIL Connector


Connector

Connector
ERR Connected to the connector on the next Unit.
0 1 2 3
Word m 4 5 6 7
or 8 9 10 11
m+1 12 13 14 15

Note: Only the CJ1W-OD232 has an ERR indicator for the load short-circuit alarm.

28
CJ1W-OC/OA/OD

64-point Units (Models with Two 40-point Fujitsu Connectors or MIL Connector)
Indicator Switch
Model number
1 2

Changes the 32 I/O displayed on the I/O indicators.


ID261
ID261

I/O indicators Setting 1 Wd m and m+1: CN1


Setting 2 Wd m+2 and m+3: CN2
I/O wiring
connector
(40-pin × 2)

Unit with Fujitsu-compatible Unit with MIL Connector


Connector

Connector
Connected to the connector on the next Unit.

Word m or 0 1 2 3 4 5 6 7
I
m+2 8 9 10 11 12 13 14 15
Word m+1 0 1 2 3 4 5 6 7
II
or m+3 8 9 10 11 12 13 14 15

Wiring Basic I/O Units with Terminal Blocks


Electric Wires
The following wire gauges are recommended.
Terminal Block Connector Wire Size
18-terminal AWG 22 to 18 (0.32 to 0.82 mm2)

Crimp terminals
Use crimp terminals (M3) having the dimensions shown below.

6.2 mm max. 6.2 mm max.

29
CJ1W-OC/OA/OD

I/O Unit Wiring Methods


An I/O Unit can be connected to an external device by any of the following three methods.

1. User-provided Cable
An I/O Unit can be directly connected to an external device by using a connector.

A User-provided cable
B External device

B C Connector
C

2. Connector-Terminal Block Conversion Unit


Use a Connecting Cable to connect to a Connector-Terminal Block Conversion Unit.
Converting the I/O Unit connector to a screw terminal block makes it easy to connect external devices.

Connecting Cable for Connector-Terminal Block Conversion Unit


A
XW2Z
B Connector-Terminal Block Conversion Unit
B
XW2@
C Conversion to a screw terminal block

3. I/O Relay Terminal


Use a Connecting Cable to connect to an I/O Relay Terminal.
The I/O specifications can be converted to relay outputs and AC inputs by connecting the I/O Relay Terminal to an I/O Unit.

A G79 I/O Relay Terminal Connecting Cable


B
G7@@ I/O Relay Terminals
B
Or, conversion to relay outputs and AC inputs.

30
CJ1W-OC/OA/OD
1. Using User-made Cables with Connector
Available Connectors
Use the following connectors when assembling a connector and cable.
32- and 64-point Basic I/O Units with Fujitsu-compatible Connectors
Applicable Units
Model Specifications Pins
CJ1W-OD231 Transistor Output Unit with Sinking Outputs, 32 outputs
40
CJ1W-OD261 Transistor Output Unit with Sinking Outputs, 64 outputs

Applicable Cable-side Connectors


Connection Pins OMRON set Fujitsu parts
Socket: FCN-361J040-AU
Solder-type 40 C500-CE404
Connector cover: FCN-360C040-J2
Socket: FCN-363J040
Crimped 40 C500-CE405 Connector cover: FCN-360C040-J2
Contacts: FCN-363J-AU
Pressure-welded 40 C500-CE403 FCN-367J040-AU/F

32- and 64-point Basic I/O Units with MIL Connectors


Applicable Units
Model Specifications Pins
CJ1W-OD232 Transistor Output Unit with sourcing outputs, 32 outputs
CJ1W-OD262 Transistor Output Unit with sourcing outputs, 64 outputs
CJ1W-OD233 40
Transistor Output Unit with sinking outputs, 32 outputs
CJ1W-OD234
CJ1W-OD263 Transistor Output Unit with sinking outputs, 64 outputs

Applicable Cable-side Connectors


Connection Pins OMRON set DDK parts
Pressure-welded 40 XG4M-4030-T FRC5-A040-3T0S

Wire Size
We recommend using cable with wire gauges of AWG 24 or AWG 28 (0.2 mm2 to 0.08 mm2). Use cable with external wire diameters of 1.61 mm
max.

Crimping Tools
The following models are recommended for crimping tools and pressure-welding tools for Fujitsu connectors.
Tools for Crimped Connectors (Fujitsu Component)
Product Name Model
Hand Crimping Tool FCN-363T-T005/H
Contact Withdrawal Tool FCN-360T-T001/H

Tools for Pressure-welded Connectors (Fujitsu Component)


Product Name Model
Hand Press FCN-707T-T101/H
Cable Cutter FCN-707T-T001/H
Locator Plate FCN-367T-T012/H

The following models are recommended for crimping tools for MIL connectors.
Tools for Crimped Connectors (OMRON)
Product Name Model
Crimping Tool XY2B-0002
Attachment XY2B-1007

31
CJ1W-OC/OA/OD
2. Connecting Connector-Terminal Block Conversion Units
Connection Patterns for Connector-Terminal Block Conversion Units
Number of
Pattern Configuration Branching
Connectors

Connecting Cable

Connector-Terminal
A Block Conversion Unit None

40 or 60 terminals
1

Connecting Cable with two branches

Connector-Terminal
Block Conversion Unit
B 2 branches

20 terminals 20 terminals

Connecting Cable

Connector-Terminal
D Block Conversion Unit None

40 or 60 terminals 40 or 60 terminals
2

Connecting Cable with two branches

Connector-Terminal
Block Conversion Unit
F 2 branches

20 terminals 20 terminals 20 terminals 20 terminals

Combination of I/O Units with Connector-Terminal Block Conversion Units


I/O Number of Connection Number of Connector-Terminal Block Common
Unit Polarity Connecting Cable
capacity connectors pattern branches Conversion Unit terminal
A None XW2Z-@@@B XW2D-40G6 None
A None XW2Z-@@@B XW2B-40G5 None
A None XW2Z-@@@B XW2B-40G4 None
A None XW2Z-@@@BU XW2D-40C6 None
1 Fujitsu
CJ1W-OD231 32 outputs NPN B 2 XW2Z-@@@L XW2D-20G6 (2 Units) None
connector
B 2 XW2Z-@@@L XW2B-20G5 (2 Units) None
B 2 XW2Z-@@@L XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@L XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@L XW2F-20G7-OUT16 (2 Units) Yes
A None XW2Z-@@@K XW2D-40G6 None
A None XW2Z-@@@K XW2B-40G5 None
A None XW2Z-@@@K XW2B-40G4 None
B 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
CJ1W-OD232 32 outputs 1 MIL connector PNP
B 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
B 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@N XW2F-20G7-OUT16 (2 Units) Yes

32
CJ1W-OC/OA/OD

I/O Number of Connection Number of Connector-Terminal Block Common


Unit Polarity Connecting Cable
capacity connectors pattern branches Conversion Unit terminal
A None XW2Z-@@@K XW2D-40G6 None
A None XW2Z-@@@K XW2B-40G5 None
A None XW2Z-@@@K XW2B-40G4 None
B 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
CJ1W-OD233 32 outputs 1 MIL connector NPN
B 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
B 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@N XW2F-20G7-OUT16 (2 Units) Yes
A None XW2Z-@@@K XW2D-40G6 None
A None XW2Z-@@@K XW2B-40G5 None
A None XW2Z-@@@K XW2B-40G4 None
B 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
CJ1W-OD234 32 outputs 1 MIL connector NPN
B 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
B 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
B 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
B 2 XW2Z-@@@N XW2F-20G7-OUT16 (2 Units) Yes
D None XW2Z-@@@B XW2D-40G6 None
D None XW2Z-@@@B XW2B-40G5 None
D None XW2Z-@@@B XW2B-40G4 None
D None XW2Z-@@@BU XW2D-40C6 None
2 Fujitsu
CJ1W-OD261 64 outputs NPN F 2 XW2Z-@@@L XW2D-20G6 (2 Units) None
connectors
F 2 XW2Z-@@@L XW2B-20G5 (2 Units) None
F 2 XW2Z-@@@L XW2B-20G4 (2 Units) None
F 2 XW2Z-@@@L XW2C-20G6-IO16 (2 Units) Yes
F 2 XW2Z-@@@L XW2F-20G7-OUT16 (2 Units) Yes
D None XW2Z-@@@K XW2D-40G6 None
D None XW2Z-@@@K XW2B-40G5 None
D None XW2Z-@@@K XW2B-40G4 None
2 MIL F 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
CJ1W-OD262 64 outputs PNP
connectors F 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
F 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
F 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
F 2 XW2Z-@@@N XW2F-20G7-OUT16 (2 Units) Yes
D None XW2Z-@@@K XW2D-40G6 None
D None XW2Z-@@@K XW2B-40G5 None
D None XW2Z-@@@K XW2B-40G4 None
2 MIL F 2 XW2Z-@@@N XW2D-20G6 (2 Units) None
CJ1W-OD263 64 outputs NPN
connectors F 2 XW2Z-@@@N XW2B-20G5 (2 Units) None
F 2 XW2Z-@@@N XW2B-20G4 (2 Units) None
F 2 XW2Z-@@@N XW2C-20G6-IO16 (2 Units) Yes
F 2 XW2Z-@@@N XW2F-20G7-OUT16 (2 Units) Yes

Types of Connecting Cables


Cable length XW2Z-@@B XW2Z-@@BU XW2Z-@@L XW2Z-@@K XW2Z-@@N
0.25m − − − XW2Z-C25K −
0.5m XW2Z-050B XW2Z-050BU − XW2Z-C50K −
1.0m XW2Z-100B XW2Z-100BU XW2Z-100L XW2Z-100K XW2Z-100N
1.5m XW2Z-150B XW2Z-150BU XW2Z-150L XW2Z-150K XW2Z-150N
2.0m XW2Z-200B XW2Z-200BU XW2Z-200L XW2Z-200K XW2Z-200N
3.0m XW2Z-300B XW2Z-300BU XW2Z-300L XW2Z-300K XW2Z-300N
5.0m XW2Z-500B XW2Z-500BU XW2Z-500L XW2Z-500K XW2Z-500N
10.0m XW2Z-010B − XW2Z-010L − XW2Z-010N
15.0m XW2Z-15MB − XW2Z-15ML − XW2Z-15MN
20.0m XW2Z-20MB − XW2Z-20ML − XW2Z-20MN

33
CJ1W-OC/OA/OD
3. Connecting I/O Relay Terminals
Connection Patterns for I/O Relay Terminals
Pattern Configuration

Connecting Cable

I/O Relay Terminal


A

I/O Relay Terminal I/O Relay Terminal


B

Connecting Cable

Combination of I/O Units with I/O Relay Terminal and Connecting Cables
Number of Connection Number of
Unit I/O capacity Polarity Connecting Cable I/O Relay Terminal
connectors pattern branches
A 2 G79-O@C-@ G7TC-OC16
A 2 G79-O@C-@ G7TC-OC08
A 2 G79-O@C-@ G70D-SOC16
A 2 G79-O@C-@ G70D-FOM16
CJ1W-OD231 32 outputs 1 Fujitsu connector NPN A 2 G79-O@C-@ G70D-VSOC16
A 2 G79-O@C-@ G70D-VFOM16
A 2 G79-O@C-@ G70A-ZOC16-3 and Relay
A 2 G79-O@C-@ G70R-SOC08
A 2 G79-O@C-@ G70D-SOC08
A 2 G79-I@-@-D1 G7TC-OC16-1
A 2 G79-O@-@-D1 G70D-SOC16-1
CJ1W-OD232 32 outputs 1 MIL connector PNP
A 2 G79-O@-@-D1 G70D-FOM16-1
A 2 G79-O@-@-D1 G70A-ZOC16-4 and Relay
A 2 G79-O@-@-D1 G7TC-OC16
A 2 G79-O@-@-D1 G7TC-OC08
A 2 G79-O@-@-D1 G70D-SOC16
A 2 G79-O@-@-D1 G70D-FOM16
CJ1W-OD233 32 outputs 1 MIL connector NPN A 2 G79-O@-@-D1 G70D-VSOC16
A 2 G79-O@-@-D1 G70D-VFOM16
A 2 G79-O@-@-D1 G70A-ZOC16-3 and Relay
A 2 G79-O@-@-D1 G70R-SOC08
A 2 G79-O@-@-D1 G70D-SOC08
A 2 G79-O@-@-D1 G7TC-OC16
A 2 G79-O@-@-D1 G7TC-OC08
A 2 G79-O@-@-D1 G70D-SOC16
A 2 G79-O@-@-D1 G70D-FOM16
CJ1W-OD234 32 outputs 1 MIL connector NPN A 2 G79-O@-@-D1 G70D-VSOC16
A 2 G79-O@-@-D1 G70D-VFOM16
A 2 G79-O@-@-D1 G70A-ZOC16-3 and Relay
A 2 G79-O@-@-D1 G70R-SOC08
A 2 G79-O@-@-D1 G70D-SOC08

34
CJ1W-OC/OA/OD

Number of Connection Number of


Unit I/O capacity Polarity Connecting Cable I/O Relay Terminal
connectors pattern branches
B 2 G79-O@C-@ G7TC-OC16
B 2 G79-O@C-@ G7TC-OC08
B 2 G79-O@C-@ G70D-SOC16
B 2 G79-O@C-@ G70D-FOM16
CJ1W-OD261 64 outputs 2 Fujitsu connectors NPN B 2 G79-O@C-@ G70D-VSOC16
B 2 G79-O@C-@ G70D-VFOM16
B 2 G79-O@C-@ G70A-ZOC16-3 and Relay
B 2 G79-O@C-@ G70R-SOC08
B 2 G79-O@C-@ G70D-SOC08
B 2 G79-I@-@-D1 G7TC-OC16-1
B 2 G79-O@-@-D1 G70D-SOC16-1
CJ1W-OD262 64 outputs 2 MIL connectors PNP
B 2 G79-O@-@-D1 G70D-FOM16-1
B 2 G79-O@-@-D1 G70A-ZOC16-4 and Relay
B 2 G79-O@-@-D1 G7TC-OC16
B 2 G79-O@-@-D1 G7TC-OC08
B 2 G79-O@-@-D1 G70D-SOC16
B 2 G79-O@-@-D1 G70D-FOM16
CJ1W-OD263 64 outputs 2 MIL connectors NPN B 2 G79-O@-@-D1 G70D-VSOC16
B 2 G79-O@-@-D1 G70D-VFOM16
B 2 G79-O@-@-D1 G70A-ZOC16-3 and Relay
B 2 G79-O@-@-D1 G70R-SOC08
B 2 G79-O@-@-D1 G70D-SOC08

Types of Connecting Cables


Cable length G79-O@C-@ G79-O@-@-D1 G79-I@-@-D1
0.25m − − −
0.5m − G79-O50-25-D1 G79-I50-25-D1
1.0m G79-O100C-75 G79-O75-50-D1 G79-I75-50-D1
1.5m G79-O150C-125 − −
2.0m G79-O200C-175 − −
3.0m G79-O300C-275 − −
5.0m G79-O500C-475 − −

35
CJ1W-OC/OA/OD
Dimensions (Unit: mm)

8-point/16-point Units (18-point Terminal Blocks)


CJ1W-OC201/ OC211/ OA201/ OD201 / OD202/ OD203/ OD204/ OD211/ OD213 / OD212

89

2.7
65

ID211
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15

0
1
2
3
4
5
6
7

90
8
9
10
11
12
13
14
15
COM
COM

DC24V
7mA
2.7

31

32-point Unit (Output Units)


With Fujitsu-Compatible Connector (40-pin × 1)
CJ1W-OD231

(112.5)
66.5
2.7

65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15

0 1

1 1
90

DC24V 4.1mA

20 20

A B
2.7

20

With MIL Connector (40-pin × 1)


CJ1W-OD232 / OD233 / OD234

83.6
2.7

65
ID231
0 1 2 3
4 5 6 7
8 9 10 11
12 13 14 15

0 1

1ch
90

DC24V 4.1mA

0ch
2.7

20

36
CJ1W-OC/OA/OD

64-point Units (Output Units)


With Fujitsu-Compatible Connector (40-pin × 2)
CJ1W-OD261

(112.5)
66.5
31 65

2.7
90
2.7

With MIL Connector (40-pin × 2)


CJ1W-OD262 / OD263

83.6
31 65
2.7
90
2.7

Related Manuals
Name Cat. No. Contents
Describes the following for CJ2 CPU Units:
• Overview and features
CJ-series CJ2 CPU Unit Hardware User’s Manual • Basic system configuration
CJ2H-CPU6@-EIP W472 • Part nomenclature and functions
CJ2H-CPU6@ • Mounting and setting procedure
• Remedies for errors
• Also refer to the Software User’s Manual (W473).
SYSMAC CJ Series
CJ1H-CPU@@H-R, CJ1G/H-CPU@@H, CJ1G-CPU@@P, Provides an outlines of and describes the design, installation, maintenance, and other
W393
CJ1G-CPU@@, CJ1M-CPU@@ basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual

37
SYSMAC CJ-series Power Supply Unit

CJ1W-PA/PD CSM_CJ1W-PA_PD_DS_E_2_1

Equipped with the RUN output for


checking the operation status, as
well as the replacement
notification function for easy
maintenance.
Lineup of five models including the
AC power supply (25W).
• Stable power supply is available from the CJ-series CJ1W-PA205C CJ1W-PA202
CPU Unit to each I/O Units via the dedicated bus. The
most suitable Power Supply Unit can be selected among various I/O specifications and/or options.

Features
• The replacement notification function can prevent an overflow of the system due to the power lifetime. (CJ1W-PA205C only)
• Power Supply Unit provides wide variations according to the system scale up to maximum 25 W.
• Power Supply Unit provides wide variations according to the power supply (100 to 240 V AC/ 24 V DC) status.
• The output contact during operation enables you to check the CPU operation. (CJ1W-PA205R only)
• Conforming to the SEMI-F47 Standard. *
* AC input type, 200 V min. input.

1
CJ1W-PA/PD
Ordering Information
Power Supply Units
Output capacity Options
Power supply 24-VDC
Product name 5-VDC 24-VDC Maintenance Model Standards
voltage Total power service RUN
output output forecast
consumption power output
capacity capacity monitor
supply

No Yes CJ1W-PA205C

5A 0.8 A 25 W

AC Power
100 to 240
Supply Yes No CJ1W-PA205R
VAC
Unit

UC1, N, L,
CE

2.8 A 0.4 A 14 W No No No CJ1W-PA202

5A 0.8 A 25 W No No CJ1W-PD025

DC Power
Supply 24 VDC
Unit

2A 0.4 A 19.6 W No No CJ1W-PD022 UC1, CE

Accessories
There is no accessory for the CJ series Power Supply Unit.

International Standards
• The standards indicated in the "Standards" column are those current for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC Directives as
of the end of September 2007. The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations),
C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Ask your OMRON representative for the conditions under which the standards were met.

2
CJ1W-PA/PD
Specifications

Item Specifications
Power Supply Unit CJ1W-PA205R CJ1W-PA205C CJ1W-PA202 CJ1W-PD025 CJ1W-PD022
Supply voltage 100 to 240 V AC (wide-range), 50/60 Hz 24 VDC
Operating voltage
and frequency 85 to 264 V AC, 47 to 63 Hz 19.2 to 28.8 V DC 21.6 to 26.4 V DC
ranges
Power consumption 100 VA max. 50 VA max. 50 W max. 35 W max.
At 100 to 120 V AC:
At 100 to 120 V AC: 20 A/8 ms max. for cold
15 A/8 ms max. for cold start at room temperature start at room temperature At 24 V DC:
Inrush current *1
At 200 to 240 V AC: At 200 to 240 V AC: 30 A/20 ms max. for cold start at room temperature
30 A/8 ms max. for cold start at room temperature 40 A/8 ms max. for cold
start at room temperature
2.8 A, 5 V DC 5.0 A, 5 V DC 2.0 A, 5 V DC
5.0 A, 5 V DC (including supply to CPU Unit) (including supply to CPU (including supply to CPU (including supply to CPU
Unit) Unit) Unit)
Output capacity *7
0.8 A, 24 V DC 0.4 A, 24 V DC 0.8 A, 24 V DC 0.4 A, 24 V DC
Total: 25 W max. Total: 14 W max. Total: 25 W max. Total: 19.6 W max.
Output terminal
Not provided.
(service supply)
Contact configuration:
SPST-NO
Switch capacity:
250 V AC, 2 A (resistive
RUN output *2 load) Not provided.
120 V AC, 0.5 A
(inductive load), 24 V DC,
2A (resistive load)
24 V DC, 2 A (inductive load)
With Alarm output (open-
Replacement collector output)
Not provided. Not provided.
notification function 30 V DC max., 50 mA
max.
• 20 MΩ min. (at 500 V
DC) between all
external terminals and
20 MΩ min. (at 500 V DC) GR terminal, and 20 MΩ min. (at 500 V DC) 20 MΩ min. (at 500 V DC)
Insulation between AC external and between all alarm between AC external and between DC external and −
resistance GR terminals output terminals. GR terminals GR terminals *6
*3 • 20 MΩ 1 min. (at 250 V *3 *3
DC) between all alarm
output terminals and
GR terminal.
• 2,300 VAC, 50/60 Hz for
1 minute between all
external terminals and
GR terminal and
2,300 V AC 50/60 Hz between all alarm 2,300 V AC 50/60 Hz 1,000 V AC, 50/60 Hz for
for 1 min between AC output terminals with a for 1 min between AC 1 minute between DC
external and GR terminals leakage current of 10 external and GR terminals external and GR terminals
Dielectric strength *3 mA max. *3 *3 −
*4 Leakage current: 10 mA • 1,000 V AC, 50/60 Hz Leakage current: 10 mA Leakage current: 10 mA *6
max. for 1 minute between all max. max.
alarm output terminals
and GR terminal with a
leakage current of 10
mA max.
1,000 V AC, 50/60 Hz for 1 minute between DC external and GR terminals *3
Leakage current: 10 mA max.
Noise immunity 2 kV on power supply line (conforming to IEC61000-4-4)
10 to 57 Hz, 0.075-mm amplitude, 57 to 150 Hz, acceleration: 9.8 m/s2 in X, Y, and Z directions for 80 minutes
Vibration resistance
(Time coefficient: 8 minutes × coefficient factor 10 = total time 80 min.) (according to JIS C0040)
Shock resistance 147 m/s2 3 times each in X, Y, and Z directions (Relay Output Unit: 100 m/s2) (according to JIS C0041)
Ambient operating
0 to 55°C
temperature
10% to 90% (with no
Ambient operating 10% to 90% (with no
condensation) 10% to 90% (with no condensation)
humidity condensation)
*5
Atmosphere Must be free from corrosive gases.
Ambient storage −20 to 70°C (excluding
−20 to 75°C (See note 5.) −20 to 75°C (excluding battery)
temperature battery)
Grounding Less than 100 Ω
Enclosure Mounted in a panel.
Weight All models are each 5 kg max.

3
CJ1W-PA/PD

Item Specifications
Power Supply Unit CJ1W-PA205R CJ1W-PA205C CJ1W-PA202 CJ1W-PD025 CJ1W-PD022
90.7 to 466.7 × 90 × 65 mm (W × H × D) (not including cables)
Note: W = a + b + 20 × n + 31 × m + 14.7
CPU Rack a: Power Supply Unit: PA205R and PA205C = 80; PA202 = 45; PD025 = 60; PD022=27
dimensions b: CPU Unit: CJ1-H or CJ1 = 62; CJ1M-CPU1@ = 31; CJ1M-CPU2@ = 49
The total width is given by the following: W = 156.7 + n × 20 + m × 31, where n is the number of 32-point I/O Units or I/O Control Units
and m is the number of other Units.
Safety measures Conforms to cULus and EC Directives.

*1. Disconnect the Power Supply Units LG terminal from the GR terminal when testing insulation and dielectric strength. Testing the insulation and
dielectric strength with the LG terminal and the GR terminals connected will damage internal circuits in the CPU Unit.
*2. Supported only when mounted to CPU Rack.
*3. The inrush current is given for a cold start at room temperature. The inrush control circuit uses a thermistor element with a low-temperature
current control characteristic. If the ambient temperature is high or the PLC is hot-started, the thermistor will not be sufficiently cool, and the
inrush currents given in the table may be exceeded by up to twice the given values. When selecting fuses or breakers for external circuits,
allow sufficient margin in shut-off performance.
*4. Maintain an ambient storage temperature of −25 to 30°C and relative humidity of 25% to 70% when storing the Unit for longer than 3 months
to keep the replacement notification function in optimum working condition.
*5. Change the applied voltage gradually using the adjuster on the Tester. If the full dielectric strength voltage is applied or turned OFF using the
switch on the Tester, the generated impulse voltage may damage the Power Supply Unit.
*6. CJ1W-PD022 is not insulated between the primary DC power and secondary DC power.
*7. Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an extended period of time
exceeding the power supply output capacity or if the outputs are shorted.

External Interface
CJ1W-PA205R
POWER Indicator
Lit when 5 V are being output from the Power Supply Unit.

PA205R

POWER

External connection terminals

L1
AC100-240V
INPUT AC input
L2/N

LG

GR

RUN
OUTPUT
AC240V
DC24V
RUN output

CJ1W-PA205C
Replacement notification display

CJ1W-PA205C
POWER
Terminals POWER indicator
external connect Lit: 5-V output from Power Supply Unit.
AC100-240V
INPUT Years
L1

AC input
TEST TEST switch
L2/N
The TEST switch can be used to
LG temporarily turn OFF the alarm output
ALARM
OUTPUT
DC30V,50mA
that notifies when replacement is
L
GR NORMAL:ON
ALARM :OFF
+ needed.

NC

NC
Alarm output
(replacement notification output)

4
CJ1W-PA/PD

CJ1W-PA202
POWER Indicator
Lit when 5 V are being output from the Power Supply Unit.

PA202

POWER

External connection terminals

L1
AC100
-240V AC input
INPUT
L2/N

LG

GR

NC

NC

CJ1W-PD025
POWER Indicator
Lit when 5 V are being output from the Power Supply Unit.

PD025

POWER

External connection terminals

DC24V+
INPUT DC input

LG

GR

NC

NC

CJ1W-PD022
PD022
POWER
External
connection
terminals POWER Indicator
Lit when 5 V are being output
DC24V
from the Power Supply Unit.
INPUT

DC input +

NC

GR

5
CJ1W-PA/PD

AC Input
Supply 100 to 240 V AC (allowable: 85 to 264 V AC). (Voltage selection is not required.)

DC Input
Supply 24 V DC.

Allowable power supply voltage


Model
fluctuation range
CJ1W-PD025 19.2 to 28.8 VDC (±20%)
CJ1W-PD022 21.6 to 26.4 VDC (±10%)

LG
Ground to a resistance of 100 Ω or less to increase noise resistance and avoid electric shock.

GR
Ground to a resistance of 100 Ω or less to avoid electric shock.

RUN Output (CJ1W-PA205R Only)


The internal contact turns ON when the CPU Unit is operating (RUN or MONITOR mode). The Power Supply Unit must be in the CPU Rack to use
this output.

Alarm Output (CJ1W-PA205C Only)


The alarm output is used to notify when Power Supply Unit replacement is required. The output is normally ON. The output turns OFF when the
time until replacement is 6 months or less.

Wiring
Wire
For AC/DC power supply
AWG14 to 20
Recommended wire size
(0.517 to 2.08mm2)

For grounding wire


Recommended wire size 2 mm2 min.

For alarm output


Pushing strength Pulling strength Length of stripped
Recommended wire size Use
(clamping operation) (holding force) section
AWG 22 to 18
Connecting to PLC terminal block models 30 N min.
(0.32 to 0.82 mm2)
30 N max. 7 to 10 mm
AWG 28 to 24
Connecting to PLC connector models 10 N min.
(0.08 to 0.2 mm2)

6
CJ1W-PA/PD

Crimp Terminals
The terminals on the Power Supply Unit are M4, self-raising terminals with screws. Use crimp terminals for wiring.

Crimp terminal for the AC power supply

7mm max.

Crimp terminal for the DC power supply

7mm max. 7mm max.

Crimp terminal for the grounding wire

7mm max. 7mm max.

The crimp terminal is not required for the alarm output.

Checking Current Consumption and Power Consumption


After selecting a Power Supply Unit based on considerations such as the power supply voltage, calculate the current and power requirements for
each Rack.

Condition 1: Current Requirements


There are two voltage groups for internal power consumption: 5 V and 24 V.
Current consumption at 5 V (internal logic power supply)
Current consumption at 24 V (relay driving power supply)

Condition 2: Power Requirements


For each Rack, the upper limits are determined for the current and power that can be provided to the mounted Units. Design the system so that
the total current consumption for all the mounted Units does not exceed the maximum total power or the maximum current supplied for the voltage
groups shown in the following tables.
The maximum current and total power supplied for CPU Racks and Expansion Racks according to the Power Supply Unit model are shown below.
Note: 1. For CPU Racks, include the CPU Unit current and power consumption in the calculations. When expanding, also include the current and
power consumption of the I/O Control Unit in the calculations.
2. For Expansion Racks, include the I/O Interface Unit current and power consumption in the calculations.

Max. current supplied


Power Supply Units Max. total power supplied
5V 24 V (relay driving current)
CJ1W-PA205R 5.0 A 0.8 A 25 W
CJ1W-PA205C 5.0 A 0.8 A 25 W
CJ1W-PA202 2.8 A 0.4 A 14 W
CJ1W-PD025 5.0 A 0.8 A 25 W
CJ1W-PD022 2.0 A 0.4 A 19.6 W
Conditions 1 and 2 below must be satisfied.
Condition 1: Maximum Current
(1) Total Unit current consumption at 5 V ≤ (A) value
(2) Total Unit current consumption at 24 V ≤ (B) value
Condition 2: Maximum Power
(1) × 5 V + (2) × 24 V ≤ (C) value

7
CJ1W-PA/PD

Example: Calculating Total Current and Power Consumption


Example: When the Following Units are Mounted to a CJ-series CPU Rack Using a CJ1W-PA202 Power Supply Unit

Voltage group
Unit type Model Quantity
5V 24 V
CPU Unit CJ1G-CPU45H 1 0.910 A −
I/O Control Unit CJ1W-IC101 1 0.020 A −
Basic I/O Units CJ1W-ID211 2 0.080 A −
(Input Units) CJ1W-ID231 2 0.090 A −
Basic I/O Units
CJ1W-OC201 2 0.090 A 0.048 A
(Output Units)
Special I/O Unit CJ1W-DA041 1 0.120 A −
CPU Bus Unit CJ1W-CLK23 1 0.350 A −
0.910 + 0.020 + 0.080 × 2 + 0.090 ×
Total 0.048 A × 2
Current consumption 2 + 0.090 × 2 + 0.120 + 0.350
Result 1.92 A (≤ 2.8 A) 0.096 A (≤ 0.4 A)
Total 1.92 × 5 V = 9.60 W 0.096 A × 24 V = 2.304 W
Power consumption
Result 9.60 + 2.304 = 11.904 W (≤ 14 W)
Note: For details on Unit current consumption, refer to Ordering Information.

Using the CX-Programer to Display Current Consumption and Width


CPU Rack and Expansion Rack current consumption and width can be displayed by selecting Current Consumption and Width from the Options
Menu in the CS/CJ/CP Table Window. (The width can be displayed for the CJ/CP Series only.) If the capacity of the Power Supply Unit is exceeded,
it will be displayed in red characters. For details, refer to the CX-Programmer Operation Manual (Cat. No. W446).

Example:

Current
Power Supply consumption Total current
Unit model at 5 V consumption Width
Current
consumption Long-distance
at 26 V/24 V expansion

8
CJ1W-PA/PD
Dimension (Unit: mm)

CJ1W-PA205R

PA205R

POWER

L1
AC100-240V
INPUT
L2/N

90

RUN
OUTPUT
AC240V
DC24V

65
81.6 80

CJ1W-PA205C

CJ1W-PA205C
POWER

AC100-240V
INPUT Years
L1

L2/N
TEST

90 ALARM
OUTPUT
DC30V,50mA
L
NORMAL:ON
ALARM :OFF
+

NC

NC

65
81.6 80

CJ1W-PA202

PA202

POWER

L1
AC100
-240V
INPUT
L2/N

90

NC

NC

65
81.6 45

9
CJ1W-PA/PD

CJ1W-PD025

PD025

POWER

DC24V+
INPUT

90

NC

NC

65
81.6 60

CJ1W-PD022

PD022
POWER

90

65
81.6 27

Related Manuals
Cat. No. Name Contents
SYSMAC CJ Series
CJ1H-CPU@@H-R, CJ1G/H-CPU@@H, CJ1G-CPU@@P, Provides an outlines of and describes the design, installation,
W393
CJ1G-CPU@@, CJ1M-CPU@@ maintenance, and other basic operations for the CJ-series PLCs.
Programmable Controllers Operation Manual

10
SYSMAC CJ-series Serial Communications Units

CJ1W-SCU CSM_CJ1W-SCU_DS_E_1_1

The Serial Communications


Units That Enable High-speed
Connections with External
Devices
• Each Serial Communications Unit provides two
serial communications ports: RS-232C and
RS-422A/485, and the serial communications
mode can be set separately for each port from
Protocol Macro, Host Link, NT Link, Serial
Gateway, and No-protocol. CJ1W-SCU22 CJ1W-SCU32 CJ1W-SCU42

Features
• Mount a total of up to 16 CPU Bus Units, including these Serial Communications Units, to the CPU Rack or Expansion Racks to create systems
with up to 32 serial communications ports.
• Connect an NT-AL001 RS-232C/RS-442A Link Adapter to the RS-232C port to enable 1:N communications.
• With the CJ1W-SCU†2, you can use a faster baud rate (up to 230.4 kbps) and faster data transfer to the CPU Unit to enable connecting to
high-speed external devices.

System Configuration
Programing Devices Host Computer
Modbus-RTU Master
(Host computers)

or

Serial Communications Units


CPU Unit

Programmable Terminal (PT) RS-232C/RS-422A Adapter


NT-AL001
Protocol Macro

General-purpose External Device

No-protocol

General-purpose External Device

Serial Gateway
(Host Link(FINS))

CJ-series
PLC
(Host Link slave)

Serial Gateway
(Compoway/F)

Smart Sensor
Temperature Controller

1
CJ1W-SCU
Ordering Infomation
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL(Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division
2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.

Current
Specifications No. of unit consumption (A)
Unit type Product name numbers Model Standards
Communications allocated
Communications functions 5V 24V
Interface
CJ1 CPU Serial The following functions can be
Bus Units Communications selected for each port:
Units • Protocol macro
High-speed type • Host Link
• NT Links (1:N mode) 0.28
2 RS-232C ports —
• Serial Gateway ∗1 CJ1W-SCU22
• No-protocol
• Modbus-RTU Slave

1 UC1, CE

2 RS-422A/485 ports 0.40 —


CJ1W-SCU32

1 RS-232C port and 0.36



1 RS-422A/485 port ∗1 CJ1W-SCU42

CJ1 CPU Serial The following functions can be


Bus Units Communications selected for each port: 0.28
2 RS-232C ports — CJ1W-SCU21-V1
Units • Protocol macro ∗1
• Host Link
• NT Links (1:N mode)
• Serial Gateway ∗2 UC1, N,
2 RS-422A/485 ports • No-protocol ∗3 1 0.38 — CJ1W-SCU31-V1
L, CE
• Modbus-RTU Slave ∗4

1 RS-232C port and 0.38


— CJ1W-SCU41-V1
1 RS-422A/485 port ∗1

∗1. When an NT-AL001 RS-232C/RS-422A Conversion Unit is used, this value increases by 0.15 A/Unit.
∗2. The Serial Gateway function is enabled only for Serial Communications Units of unit version 1.2 and later.
∗3. The no-protocol function is enabled only for Serial Communications Units of unit version 1.2 and later (and a CPU Unit of unit version 3.0 or
later is also required).
∗4. The Modbus-RTU Slave function is enabled only for Serial Communications Units of unit version 1.3 and later.

Accessories
Model Accessories Specifications
CJ1W-SCU22 2 Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
CJ1W-SCU32 2 Serial Port (RS-422A/485) Connector Terminal Block Connector (FMC1.5/5-STF-3.5AU by Phoenix Contact)
1 Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
CJ1W-SCU42
1 Serial Port (RS-422A/485) Connector Terminal Block Connector (FMC1.5/5-STF-3.5AU by Phoenix Contact)
CJ1W-SCU21-V1
CJ1W-SCU31-V1 2 Serial Port (RS-232C) Connector Connector set for serial port connection (D-SUB 9-pin male connector)
CJ1W-SCU41-V1

Mountable Racks
CJ system (CJ1, CJ2) CP1H system NSJ system
Model Expansion Expansion
CPU Rack CP1H PLC NSJ Controller
Backplane Backplane
CJ1W-SCU22 Unit version 2.0
CJ1W-SCU32 Unit version 2.0
CJ1W-SCU42 Unit version 2.0 10 Units ∗2 10 Units ∗2
10 Units ∗1 (per Expansion 2 Units ∗3 Not supported (per Expansion
CJ1W-SCU21-V1 Unit version 1.3 Backplane) Backplane)
CJ1W-SCU31-V1 Unit version 1.3
CJ1W-SCU41-V1 Unit version 1.3

∗1. This is the number of Units for a CJ2H-CPU6† CJ2H CPU Unit (without EtherNet/IP) and a CJ1W-PA205† or CJ1W-PD025 Power Supply Unit.
(When not using NT-AL001)
∗2. This is the number of Units for a CJ1W-PA205† or CJ1W-PD025 Power Supply Unit.
∗3. A CP1W-EXT01 CJ Unit Adaptor is required.

2
CJ1W-SCU
Specifications
PLC CJ series
Device name Serial Communications Unit
Classification CPU Bus Unit
Model number CJ1W-SCU22 CJ1W-SCU32 CJ1W-SCU42 CJ1W-SCU21-V1 CJ1W-SCU31-V1 CJ1W-SCU41-V1
Port 1 RS-232C RS-422A/485 RS-422A/485 RS-232C RS-422A/485 RS-422A/485
Serial ports
Port 2 RS-232C RS-422A/485 RS-232C RS-232C RS-422A/485 RS-232C
Port 1 Host Link, protocol macro, Serial Gateway, No-protocol, NT Link, Host Link, protocol macro, NT Link, or loopback test can be
Modbus-RTU Slave, loopback test , or 1:1 Host Link can be se- selected for each port.
lected for each port. ∗1, ∗2 • Unit Ver. 1.2 or later also supports Serial Gateway, no-proto-
Protocol
Port 2 col, and 1:1 Host Link modes. (Note: The Serial Gateway can
also be executed in protocol macro mode.) ∗1
• Unit Ver. 1.3 or later also supports Modbus-RTU slave mode.
CPU Unit None
CPU Rack A total of up to 16 Units, including all other CPU Bus Units. No
restrictions on the mounting location.
Number of However, if an external interrupt task is used, the Unit must be
mountable mounted in one of the following slots on the CPU Rack.
A total of up to 16 Units, including all other CPU Bus Units. No
Units Expansion CJ2H-CPU6†-EIP CPU Unit: Slots 0 to 3
restrictions on the mounting location.
Rack CJ2H-CPU6† or CJ1G/H-CPU††H CPU Unit: Slots 0 to 4
CJ1M-CPU†† CPU Unit: Slots 0 to 2
External interrupt tasks will not be started if the Unit is mounted to
any other slot.
Ordinary
refreshing
of software Allocated 25 words of the 25 words in the CPU Bus Unit CIO Area (constant data exchange with the CPU Unit)
switches
Data exchange and status
with the CPU Unit Transfer Of the CPU Bus Unit DM Area, each serial port is allocated 10 words (total 20 words).
from the Data is transferred from the CPU Unit at the following times:
CPU Unit • Startup or restart
set by the • Ladder instruction: STUP(237)
system • Port Settings Changing Flag turns ON (Auxiliary Area)
The CPU Unit’s Simple Backup Function can be used to backup the Protocol Macro data in the Serial Communications Unit to the
Simple Backup Function CPU Unit’s Memory Card. The backed-up data can be restored or compared.
(The Simple Backup Function can be used with the CJ1-H and CJ1M CPU Units only.)
Current consumption ∗3 280mA+x 400mA 360mA+x 280mA+x 380mA 380mA+x
Weight 160g Max. 120g Max. 140g Max. 110g Max. 110g Max. 110g Max.
General specifications Conforms to general specifications for SYSMAC CJ Serise.

∗1. Serial Gateway: The Serial Gateway can also be executed in protocol macro mode.
∗2. No-protocol: An external interrupt task can be executed when data is received in No-protocol Mode. If a CJ2 CPU Unit with unit version 1.1 or
later is used, the high-speed communications instructions (DRXDU(261) and DTXDU(262)) can also be used.
∗3. The current consumption is for one Serial Communications Unit. When an NT-AL001 Link Adapter is connected to the Serial Communications
Unit, power is supplied to the Link Adapter from the Unit. A current consumption of 150 mA must be added for each Link Adapter that is
connected. In the above specifications, “x” indicates that 150 mA must be added for each port to which an NT-AL001 Link Adapter is connected
to provide the required 5-V power supply.

3
CJ1W-SCU
Protocol Specifications
Host Link Specifications
Item Description
Communications mode Half-duplex (Full-duplex for slave-initiated communications)
Synchronous mode Start-stop synchronization (asynchronous mode)
RS-232C port and RS-422A/485 ports:
Baud rate ∗1 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗2
Default setting: 9,600 bps
RS-232C port : 15 m max. ∗3
RS-422A/485 Port :
• CJ1W-SCU…1-V1
Communications distance
500 m max. (total cable length: 500 m max., T-branch branch lines: 10 m max.)
∗1
• CJ1W-SCU…2
1,200 m max. (total cable length: 1,200 m max., Multidrop connections are possible. However, maximum cable length is 500 m if
the NT-AL001 is used for RS-422A-485 connections.)
RS-232C port : 1:1 (1:N (N = 32 Units max.) is possible using an Converting Link Adapters.)
Connection configuration
RS-422A/485 port : 1:N (N = 32 Units max.)
Number of connected Units 32 Units max. (unit numbers 0 to 31; unit number 0 is set for 1:1 connection)
Header: @, address: (host link unit number) 0 to 31 (BCD), data: header code + text, error check
C-mode commands
code: FCS, terminator: ∗ +CR
Frame structure
Header: @, address: (host link unit number) 0 to 31 (BCD), data: header code (always “FA”) + FINS
FINS commands
header + FINS command + text, error check code: FCS, terminator: ∗ +CR
Vertical parity: Even, odd. or none
Error check codes
FCS (horizontal parity converted to ASCII)
Command flow Commands Contents
C-mode commands 1:1 or 1:N communications with directly connected PLCs ∗4
Host computer to PLC FINS commands
Command flow and support 1:1 or 1:N communications with directly connected PLCs.
(in Host Link protocol)
FINS commands Communications using SEND(090), RECV(098), and CMND(490) from CPU
PLC to host computer
(in Host Link protocol) Unit. ∗5
∗1. Confirm the baud rates and communications distance supported by connected devices.
∗2. The CJ1W-SCU…2 is required for communications at 230,400 bps.
∗3. The maximum cable length for RS-232C is 15 m. The RS-232C standard, however, does not cover baud rates above 19.2 Kbps. Refer to the
manual for the device being connected to confirm support.
∗4. The specified frame format must be prepared on the host computer and then sent.
∗5. The host computer must interpret the commands and return a response in the correct format.
Connection between the host computer and PLC must be 1:1.

Protocol Macro Function Specifications


Item Description
Number of protocols 20 max.
Can be created and registered with the Protocol Support Tool (CX-Protocol).
Number of sequences 1,000 max.
Number of sequences 60 max.
Number of messages 300 max.
Per protocol
Number of reception
100 max.
matrixes
Sequence execution condition Using the CPU Unit’s PMCR (260) instruction (specifying the sequence number)
Communications mode Half-duplex or full-duplex
Synchronous mode Start-stop synchronization (asynchronous mode)
RS-232C port and RS-422A/485 ports:
Baud rate ∗1 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps
Default setting: 9,600 bps ∗2
RS-232C port : 15 m max.
RS-422A/485 port :
• CJ1W-SCU…1-V1
Communications distance ∗1 500 m max. (total cable length: 500 m max., T-branch branch lines: 10 m max.)
• CJ1W-SCU…2
1,200 m max. (total cable length: 1,200 m max., Multidrop connections are possible. However, max-
imum cable length is 500 m if the NT-AL001 is used for RS-422A-485 connections.)
RS-232C port : 1:1 (1:N (N = 32 Units max.) is possible using a Converting Link Adapter.)
Connection configuration
RS-422A/485 port : 1:N (N = 32 Units max.)
Number of connected Units 32 Units max. (unit numbers 0 to 31; unit number 0 is set for 1:1 connection)
Including the word that specifies the number of
Maximum number of data Operand setting 250 words
words (1 word)
exchange words between
PLC and protocol macro Link word setting 500 words O1, O2, I1, and I2: 500 words total
function
Direct setting 500 words Maximum number of words per data attribute

4
CJ1W-SCU

Item Description
Number of steps per
16 max.
sequence
Transmission control X-on/X-off flow, RS/CS flow, delimiter control, or contention control, and modem control can be
parameters selected.
Scan notification: Writes the receive data to I/O memory during CPU Unit scanning.

Response notification Scan method (fixed) Support


Sequence contents method (operand) Interrupt notification Not support
(step common parameters)
Interrupt notification for reception case number Not suppprt
Monitoring time during Receive wait, receive completion, or send completion can be monitored.
send/receive processing Setting range: 0.01 to 0.99 s, 0.1 to 9.9 s, 1 to 99 s, or 1 to 99 minutes
Area in which data is exchanged between the CPU Unit and the Serial Communications Unit during
Communications Unit refreshing.
Link word setting
Two areas are possible for each device: An area for storing receive data and an area for storing send
data. ∗3
Send only (SEND), receive only (RECV), send and receive (SEND&RECV), wait (WAIT), reception
Commands
buffer clear (FLUSH), ER-ON (OPEN), or ER-OFF (CLOSE)
Repeat counter 1 to 255 times
Retry count 0 to 9 (Only when the command is SEND&RECV)
0.01 to 0.99 s, 0.1 to 9.9 s, 1 to 99 s, or 1 to 99 minutes
Send wait time
(Only when the command is SEND or SEND&RECV)
When receive processing is completed (when the receive data is stored in the area specified in the
With or without response
4th operand of the PMCR(260) instruction), whether or not to store the received messages can be
write (operand)
selected.
When a step has ended normally, End (sequence completed), Next (proceed to the next step No.),
Step contents Next processing Goto (go to the specified step No.), or Abort (interrupt the step and terminate that sequence) can be
selected.
Error processing When a step has ended abnormally, End, Next, Goto, or Abort can be selected.
Data sent to the specified address when the
Send message
command is SEND or SEND&RECV. Consists of a header, address, length, data,
Data sent from the specified address when the error check code, and terminator.
Receive message
command is RECV or SEND&RECV.
Specifies the receive messages and the next
When the command is RECV or SEND&RECV,
processing for each of cases No. 00 to No. 15.
sets the expected receive messages (15 max.),
Reception matrix Of the maximum 16 cases, one case must be
and switches to the next processing according to
set as “Other” in the receive messages (in
the message received.
addition to the set receive messages).
Header and
Con-
terminator data ASCII data, hexadecimal data, or control code
stant
attributes
Con-
ASCII data, hexadecimal data, or control code (with an address, no control code is possible)
stant
No conversion, conversion to ASCII data, or conversion to hexadecimal data
(the read/write direction can be specified)
Designa- (X, Y)
tion X: Effective address (where read from, or where written to)
method Y: Data size (1 to 1,000) ∗4
Specify using the
3rd operand of the
PMCR(260) instruction.
Word read
(I/O memory to send Specify using a link
Message unit contents Data attributes of data) word.
addresses and data Set leading address + n
I/O memory direct
in send/receive Vari- (The linear expression
Word designation
messages able aN + b, including
designation Specify using the repeat counter N, is
4th operand of the also possible for n.)
X PMCR(260) instruction.
Word write
(receive data to I/O Specify using a link
memory) word.
I/O memory direct
designation
Any data or address can be received
Wild card ∗
(only in receive messages)
Repeat
N
counter

5
CJ1W-SCU

Item Description
Linear expres-
a: 0 to 1000; b: 1 to 1000
sion including aN+b
N: Repeat counter value
repeat counter
Can be received regardless of the length
Wild card ∗
(only in receive messages)
Data attributes of
addresses and data Vari- Specify using the
Y
in send/receive able 3rd operand of the
Set leading address + n
messages PMCR(260) instruction.
Word read (The linear expression
Word designa-
(I/O memory to send Specify using a link aN + b, including
tion
data) word. repeat counter N, is
also possible for n.)
Message unit contents I/O memory direct
designation

Error check codes LRC, LRC2, CRC-CCITT, CRC-16, SUM, SUM1, and SUM2 can be calculated.

Maximum length of
1,000 bytes. (A maximum length between 200 and 1,000 bytes can be set in the Setup Area.)
send/receive messages
Maximum number of data
attributes registered in one 96 attributes ∗5
message
Maximum number of write
data attributes registered in 30 attributes ∗6
one message
• A total of up to 1,700 bytes (characters) of time-series data can be traced in send and receive
Trace function messages.
• Changes to the step No. and control signals such as RS and CS can also be traced.

∗1. The baud rate and the communications distance sometimes depend on the remote device.
∗2. A baud rate of 57,600 bps can be selected when using Unit Ver. 1.2 or later (115,200 bps is not possible). The CJ1W-SCU…2 is required for
communications at 115,200 or 230,400 bps.
∗3. Unit Ver. 1.2 or later supports continuous I/O refreshing in addition to the previous on-request I/O refreshing.
∗4. The data size is the number of bytes on the transmission path.
∗5. The CX-Protocol can be used to register up to 96 attributes per message.
∗6. A macro syntax error will occur when the protocol macro is executed if more than 31 write attributes are registered in one message.
Note: When using 2-wire RS-422A/485 communications in Protocol Macro Mode, set only modem controls for the send control parameters,
and do not use RS/CS flow controls.

Serial Gateway Specifications


Item Description
Conversion source FINS commands (received through network (including Host Link FINS) or CPU bus)
• The received FINS command sent to the Unit’s serial port is converted according to the FINS command code as follows:
2803 hex: FIN header removed and converted to Compo-Way/F command.
2804 hex: FIN header removed and converted to Modbus-RTU command.
Conversion functions 2805 hex: FIN header removed and converted to Modbus-ASCII command.
The converted command is sent to the serial port.
• When the received FINS command is sent to the Unit (user-specified FINS command code), the FINS command is enclosed
in a Host Link header and terminator.
• CompoWay/F commands
• Modbus-RTU commands
Converted format
• Modbus-ASCII commands
• Host Link FINS commands
Enabled serial
Serial Gateway mode or protocol macro mode
communications mode
Queuing functions Up to five FINS commands can be converted and then queued for processing.
When a FINS command is received during protocol macro execution, the Serial Gateway is executed using an interrupt between
Protocol macro execution
steps in the communications sequence. If the next step is a RECEIVE command, the Serial Gateway will not be executed until the
processing
next step. For other conditions, the interrupt is executed immediately. ∗1
The time is monitored from when the message is converted into the specified protocol using the Serial Gateway until the response is
Response timeout
received (in Serial Gateway mode or protocol macro mode).
monitoring
Default: 5 s (setting range: 0.1 to 25.5 s) ∗2
The time is monitored from when the FINS command is received until it is converted into the specified protocol and starts to be sent
Send start timeout
(in protocol macro mode only).
monitoring
Default: 5 s (setting range: 0.1 to 25.5 s) ∗3
The time can be set from when the message is converted into another protocol using Serial Gateway conversion until the data is
Send delay actually sent. (Serial Gateway or protocol macro mode)
Default: 0 s (setting range: 0.01 to 300.00 s)

∗1. The reception buffer is cleared during Serial Gateway execution.


The Serial Gateway can be prohibited in protocol macro mode by turning ON the Serial Gateway Prohibit Switch in the CIO Area.
∗2. When a timeout occurs, the FINS end code (0205 hex: Response timeout) is returned to the source of the FINS command and a response is
received after a timeout occurs.
∗3. When a timeout occurs, the FINS end code (0204 hex: Remote node busy) is returned to the source of the FINS command. The send
processing will not be executed and the received FINS command will be discarded.

6
CJ1W-SCU

No-protocol Specifications
Item Description
Communications mode Full-duplex
RS-232C port and RS-422A/485 ports: 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗2
Baud rate ∗1
Default setting: 9,600 bps
RS-232C port : 15 m max.
RS-422A/485 port :
• CJ1W-SCU…1-V1
Communications distance
500 m max. (total cable length: 500 m max., T-branch branch lines: 10 m max.)
∗1
• CJ1W-SCU…2
1,200 m max. (total cable length: 1,200 m max., Multidrop connections are possible. However, maximum cable length is 500 m if
the NT-AL001 is used for RS-422A-485 connections.)
Set either of the following types in the Setup Area in the allocation DM Area.
1. Data only (without start code and end code)
2. Start code + data
3. Data + end code
4. Start code + data + end code
5. Data + CR + LF
6. Start code + data +CR + LF
Messages
(communications frame Set in allocated DM Area
structure) (The start code can be included by setting it to between 00 and FF hex, and the end code can be included by setting it to between
00 and FF hex. To exclude the end code, set the number of receive data bytes.)
Start code None or 00 to FF hex
End code None, 00 to FF hex, or CR + LF
Number of receive data bytes Set the number of receive data bytes between 1 and 256 bytes (according to the DM Area settings)
during reception when frame structure 1 or 2 above is used.
Sending messages TXDU(256) instruction ∗3
Receiving messages RXDU(255) instructions ∗3
Maximum message length Sending and receiving: Up to 259 bytes including the start code and end code (up to 256 bytes excluding start/end codes)
Data conversion No conversion
Communications protocol None
When the TXD (236), TXDU (256) instruction is executed, after the send delay time, the data is sent from the port. ∗3
Message delay time 0 to 300 s (0 to 300,000 ms)
(Can be set in 10-ms units depending on the DM Area settings)
Receive counter The number of data bytes (0 to 256) received at the port can be counted.
• CJ1W-SCU…1-V1
The reception buffer is cleared immediately after executing the RXD(235)/RXDU(255) instruction
Reception buffer clear
• CJ1W-SCU…2
timing
With the DRXDU(261) instruction, you can specify whether the reception buffers will be cleared or not in a setting in the DM Area
words allocated to the Unit. ∗3

∗1. The baud rate and the communications distance sometimes depend on the remote device.
∗2. The CJ1W-SCU…2 is required for communications at 115,200 or 230,400 bps.
∗3. The DTXDU(262) and DRXDU(261) instructions can be used only when a CJ1W-SCU…2 Serial Communications Unit is connected to a CJ2
CPU Unit with unit versions of 1.1 or later.

Modbus-RTU Specifications
Item Description
Mode Modbus-RTU slave mode ∗1
1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗2
Baud rate
Default: 19,200 bps
Data length 8 bits
Odd, even, or none
Parity
Default: Even
Odd or even parity:1 bit
Stop bits
No parity : 2 bits
Address setting range 1 to 247 (broadcasting: 0)
Slave address : 1 byte
Function code : 1 byte
Frame format
Data : 0 to 252 bytes
CRC code : 2 bytes
∗1. Modbus-ASCII mode is not supported.
∗2. The CJ1W-SCU…2 is required for communications at 230,400 bps.

7
CJ1W-SCU

Supported Commands
Function code
Function Modbus name
(hexadecimal)
01 Reads multiple bits from the CIO, Work, Holding, or Auxiliary Area of I/O memory. Read Coils
02 Reads multiple bits from the CIO Area of I/O memory. Read Discrete Inputs
03 Reads multiple words from the DM or EM Area of I/O memory. Read Holding Registers
04 Reads multiple words from the CIO, Work, Holding, or Auxiliary Area of I/O memory. Read Input Registers
05 Writes a bit in I/O memory. Write Single Coil
06 Writes a word in the DM or EM Area of I/O memory. Write Single Register
08 Executes an echoback test. Diagnostic
0F Writes multiple bits in I/O memory. Write Multiple Coils
10 Writes multiple words in the DM or EM Area of I/O memory. Write Multiple Registers

8
CJ1W-SCU
Unit Version and Manufacturing Dates/Lot Numbers
CJ1W-SCU†1-V1
Classification Type Model May 2004 June 2004 November 2005
CJ1W-SCU21-V1 Unit version 1.2
Serial Communications Per-Ver 1.2 Unit version 1.3
CPU Bus Units CJ1W-SCU41-V1 (Lot No:040617 and later)
Units
CJ1W-SCU31-V1 — — Unit version 1.3 ∗
Support CX-Programmer WS02-CXPC1-EV† Ver.4.0 or earlier Ver.5.0 Ver.6.1
Software CX-Protocol WS02-PSTC1-E Ver.1.4 or earlier Ver.1.5 Ver.1.7
∗ Available April, 2006

CJ1W-SCU†2
Classification Type Model September 2009
CJ1W-SCU22
Serial Communications
CPU Bus Units CJ1W-SCU32 Unit version 2.0
Units
CJ1W-SCU42
Support CX-Programmer WS02-CXPC†-V† Ver.8.3
Software CX-Protocol WS02-PSTC1-E Ver.1.9

Function Support by Unit Version


Function Support by Unit Version 2.0
Product Unit version 2.0
CJ1W-SCU22
CJ Series Serial Communications Units CJ1W-SCU32
CJ1W-SCU42
Serial gateway Supported
1:1 links Supported
Host Link Host Link compatible device
Supported
selection
No-protocol Supported
Functions

Link word specification data On-request I/O refreshing


exchange timing Continuous I/O refreshing
Protocol
Reception buffer processing for
macro Select to clear or hold contents.
PMCR(260) instruction execution
Baud rate (bps) 230,400 supported.
Standard system protocol additions Supported
MODBUS slave protocol added Supported

Function Support by Unit Version 1.2 and Unit Version 1.3


Earlier version
Product Unit version 1.2 Unit version 1.3
(pre-ver. 1.2)
CJ1W-SCU21-V1
CJ1W-SCU21 CJ1W-SCU21-V1
(Same as pre-ver. 1.2)
CJ Series Serial Communications Units — — CJ1W-SCU31-V1
CJ1W-SCU41-V1
CJ1W-SCU41 CJ1W-SCU41-V1
(Same as pre-ver. 1.2)
Serial gateway Not supported Supported Supported (Same as pre-ver. 1.2)
1:1 links Not supported Supported Supported (Same as pre-ver. 1.2)
Host Link Host Link compatible device
Not supported Supported Supported (Same as pre-ver. 1.2)
selection
No-protocol Not supported Supported Supported (Same as pre-ver. 1.2)
On-request I/O refreshing
Functions

Link word specification data On-request I/O refreshing


On-request I/O refreshing only Continuous I/O refreshing
exchange timing Continuous I/O refreshing
(Same as pre-ver. 1.2)
Protocol Reception buffer processing for Select to clear or hold contents.
Clearing only Select to clear or hold contents.
macro PMCR(260) instruction execution (Same as pre-ver. 1.2)
38,400 max.
57,600 supported.
Baud rate (bps) (57,600 and 115,200 not 57,600 supported.
(Same as pre-ver. 1.2)
supported)
Standard system protocol additions Not supported Supported Supported (Same as pre-ver. 1.2)
MODBUS slave protocol added — — Supported
Note: Make sure that a CJ-series CPU Unit with unit version 3.0 or later is used when using no-protocol mode.

9
CJ1W-SCU
External Interface
Serial Communications Units provide two communications ports for external interface: RS-232C and/or RS-422A/485 ports.

CJ1W-SCU21-V1/SCU22 CJ1W-SCU41-V1 CJ1W-SCU42


SCU21-V1 SCU41-V1 SCU42
RUN ERC SD1 RD1 RUN ERC SD1 RD1 TER1 RUN ERC SD1 RD1 TER1
Indicators Indicators Indicators
RDY ERH SD2 RD2 RDY ERH SD2 RD2 RDY ERH SD2 RD2

Terminating Terminating
TERM TERM
3456 UNIT OFF ON 3456 UNIT resistance switch OFF ON 3456 UNIT resistance switch

F 012
F 012

F 012
789A

789A

789A
BCDE NO. BCDE NO. BCDE NO.
WIRE WIRE
Unit number 2 4 Unit number 2 4
Unit number
switch switch switch
PORT1 PORT1 PORT1
(RS422 (RS422
/485) 2-wire/4-wire
RDA- /485) 2-wire/4-wire
switch switch
Port 1: RDA+
RS-232C Port 1: SDA-
Port1:
RS-422A/485 SDA+
RS-422A/485
FG
terminal-block
Connector

PORT2 PORT2 PORT2

Port 2: Port 2: Port 2:


RS-232C RS-232C RS-232C

CJ1W-SCU31-V1 CJ1W-SCU32
SCU31-V1 SCU32
RUN ERC SD1 RD1 TER1 RUN ERC SD1 RD1 TER1
Indicators Indicators
RDY ERH SD2 RD2 TER2 RDY ERH SD2 RD2 TER2

TERM
Terminating TERM
Terminating
OFF ON 3456 UNIT resistance switch OFF ON 3456 UNIT resistance switch
F 012

F 012
789A

789A

NO. NO. Magnified view of bottom-right


(for port 1) (for port 1)
BCDE BCDE
WIRE WIRE
2 4 2 4 corner<CJ1W-SCU3 (-V1) only>
PORT1 Unit number PORT1 Unit number
(RS422 switch (RS422 switch
/485) /485)
RDA-
2-wire/4-wire RDA+ 2-wire/4-wire
switch (for port 1) SDA- switch (for port 1)
SDA+
FG
Port 1: Port1:
RS-422A/485 RS-422A/485
terminal-block
Connector Terminating
PORT2 PORT2 resistance switch
(RS422 (RS422
/485) (for port 2)
RDA- /485)
2-wire/4-wire switch
Port 2: RDA+ Port2: (for port 2)
RS-422A/485 SDA- RS-422A/485
TERM
SDA+
TERM
terminal-block
OFF ON FG OFF ON Connector
WIRE WIRE
2 4 2 4

10
CJ1W-SCU
Specifications of the RS-232C port and RS-422A/485 port
RS-232C Port
Protocol Host Link Protocol macro 1:N NT Links
Communications
Full-duplex Full-duplex or half-duplex Half-duplex
method
Synchronization Start-stop synchronization (asynchronous)
Baud rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗1 Standard NT link or high-speed NT link ∗2
Connections 1:1 (1:N is possible using Link Adapters)
Transmission distance 15 m max. ∗3
Interface Complies with EIA RS-232C

Protocol No-protocol Serial Gateway Modbus-RTU


Communications
Full-duplex — —
method
Synchronization — — —
Baud rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/ 230,400 bps ∗1
Connections 1:1 (1:N is possible using Link Adapters)
Transmission
15 m max. ∗3
distance
Interface Complies with EIA RS-232C

∗1. The CJ1W-SCU…2 is required for communications at 230,400 bps.


∗2. High-speed NT link is only available with Serial Communications Units manufactured on or after December 20th, 1999. With earlier models,
only standard NT link is available.
∗3. The maximum cable length for RS-232C is 15 m. The RS-232C standard, however, does not cover baud rates above 19.2 Kbps. Refer to the
manual for the device being connected to confirm support.

Connector Pin Layout


Pin No. Abbreviation Signal name I/O
1 ∗1 FG Shield —
2 SD Send data Output
3 RD Receive data Input
4 ∗2 RTS (RS) Request to send Output
5 ∗2 CTS (CS) Clear to send Input
6 ∗3 5V Power supply —
7 ∗2 DSR (DR) Data set ready ∗4 Input
8 ∗2 DTR (ER) Data terminal ready Output
9 SG Signal ground —
Shell ∗1 FG Shield —
∗1. Pin No. 1 and the shell are connected to the ground terminal (GR) of the Power Supply Unit inside of the Serial Communications Unit.
Therefore, the cable shield can be grounded by grounding the GR of the Power Supply Unit.
∗2. The status of the RTS (RS), CTS (CS), DSR (DR), and DTR (ER) signals can be monitored in the words allocated in the CIO Area. For details,
refer to 2-3 I/O Memory Allocations.
∗3. Pin 6 (5 V) is required when the NT-AL001 Link Adapter is connected.
∗4. The DSR signal is used to monitor the signal cable. It can also be used as a CD (carrier detect) signal. (The DSR signal does not affect system
operation, and is available for use by the user.)

Note: Do not connect the 5-V power supply of Pin 6 to any external device other than an NT-AL001 Link Adapter. Otherwise, the external device
and the Serial Communications Unit may be damaged.

The following cables are provided for connection to NT-AL001 Link Adapters. We recommend that these cables be used.
NT-AL001 connecting cables: XW2Z-070T-1 (0.7 m)
XW2Z-200T-1 (2 m)

Applicable Connectors
Plug : XM2A-0901 (manufactured by OMRON) or equivalent
Hood : XM2S-0911-E (manufactured by OMRON) or equivalent
One plug and one hood are provided for each port.

Recommended Cables
UL2426 AWG28 × 5P IFS-RVV-SB (UL-approved, Fujikura Ltd.)
AWG28 × 5P IFVV-SB (not UL-approved, Fujikura Ltd.)

UL2426-SB (MA) 5P × 28AWG (7/0.127) (UL-approved, Hitachi Cable, Ltd.)


CO-MA-VV-SB 5P × 28AWG (7/0.127) (not UL-approved, Hitachi Cable, Ltd.)
Cable length: 15 m max.

11
CJ1W-SCU

RS-422A/485 Port
Protocol Host Link Protocol macro 1:N NT Links
Communications
Full-duplex Full-duplex or half-duplex Half-duplex
method
Synchronization Start-stop synchronous (asynchronous)
Baud rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/230,400 bps ∗1 Standard NT link or high-speed NT link ∗2
Connections 1:N (N: 32 Units max.) 1:N (N: 8 Units max.)
Transmission distance 500 m max. (The total combined cable length is 500 m max. Tbranch lines must be a maximum of 10 m long.)
Interface Complies with EIA RS-485

Protocol No-protocol Serial Gateway Modbus-RTU


Communications
Full-duplex — —
method
Synchronization — — —
Baud rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200/ 230,400 bps ∗1
Connections 1:N (N: 32 Units max.)
Transmission distance 500 m max. (The total combined cable length is 500 m max. Tbranch lines must be a maximum of 10 m long.)
Interface Complies with EIA RS-485

∗1. The CJ1W-SCU…2 is required for communications at 230,400 bps.


∗2. High-speed NT link is only available with Serial Communications Units manufactured on or after December 20th, 1999. With earlier models,
only standard NT link is available.

Connector Pin Layout (CJ1W-SCU31-V1/SCU41-V1)


Pin No. Abbreviation Signal name I/O
1 ∗1 SDA Send data - Output
2 ∗1 SDB Send data + Output
3 NC Not used —
4 NC Not used —
5 NC Not used —
6 ∗1 RDA Receive data - Input
7 NC Not used —
8 ∗1 RDB Receive data + Input
9 NC Not used —
Shell ∗2 FG Shield —
∗1. When 2-wire connections are used, use Pins 1 and 2, or Pins 6 and 8.
∗2. The shell is connected to the ground terminal (GR) of the Power Supply Unit inside of the Serial Communications Unit. Therefore, the cable
shield can be grounded by grounding the GR of the Power Supply Unit.

Note: With SDA/B or RDA/B, the signal polarity may be reversed by the remote device. Be sure to check the polarity before wiring.

Applicable Connectors
Plug : XM2A-0901 (OMRON) or equivalent
Hood : XM2S-0911-E (OMRON) or equivalent
One plug and one hood are provided for each port.

Recommended Cables
CO-HC-ESV-3P × 7/0.2 (manufactured by Hirakawa Hewtech Corp.)
Cable length: 500 m max. (The total combined cable length is 500 m max. Tbranch lines must be a maximum of 10 m long.)

12
CJ1W-SCU

Connector Pin Layout (CJ1W-SCU32/SCU42)


Pin No. Abbreviation Signal name I/O
1 ∗1 RDA Receive data- Input
2 ∗1 RDB Receive data+ Input
3 ∗1 SDA Send data- Output
4 ∗1 SDB Send data+ Output
5 ∗2 FG Shield —
∗1. For 2-wire connections, use either pins 1 and 2 or pins 3 and 4.
∗2. Pin 5 (the shield) is connected to the GR terminal on the Power Supply Unit though the Serial Communications Unit. The cable shield can thus
be grounded by grounding the GR terminal of the Power Supply Unit.

Note: The signal names SDA/B and RDA/B do not always have the same polarity as that shown above. Check the polarity of the external device
before making connections.

Applicable Connectors
Plug: FMC 1.5/5-STF-3.5AU (by Phoenix Contact)

Recommended Cable
CO-HC-ESV-3P×7/0.2 (by Hirakawa Hewtech)
Cable length: 1,200 m max. (multidrop connections)

13
CJ1W-SCU
Dimensions (Unit: mm)

CJ1W-SCU22
CJ1W-SCU21-V1/SCU31-V1/SCU41-V1

31 65

SCU21-V1
RUN ERC SD1 RD1

RDY ERH SD2 RD2

2 34 5 UNIT

6 78 9
01
AB C
NO.

PORT1

90
PORT2

Note: The appearance varies with the model.

CJ1W-SCU32

81.9
31 65
SCU32
RUN ERC SD1 RD1 TER1

RDY ERH SD2 RD2 TER2

TERM
OFF ON 3456 UNIT
EF 2
789A
01

BCD NO.
WIRE
2 4

PORT1
(RS422
/485)
RDA-
RDA+
SDA-
SDA+
90

FG

PORT2
(RS422
RDA- /485)
RDA+
SDA-
SDA+
TERM
FG OFF ON
WIRE
2 4

CJ1W-SCU42

81.9
31 65

SCU42
RUN ERC SD1 RD1 TER1

RDY ERH SD2 RD2

TERM
OFF ON 3456 UNIT
EF 2
789A
01

BCD NO.
WIRE
2 4

PORT1
(RS422
/485)
RDA-
RDB+
SDA-
SDB+
90

FG

PORT2

14
CJ1W-SCU
Related Manuals
Name Cat. No Contents
SYSMAC CS/CJ-series
CS1W-SCB††-V1
CS1W-SCU††-V1 Describes the use of Serial Communications Unit and Boards to perform serial
CJ1W-SCU†2 W336 communications with external devices, including the usage of standard sys-
CJ1W-SCU††-V1 tem protocols for OMRON products.
Serial Communications Boards and Serial Communications
Units Operation Manual
Describes the following for CJ2 CPU Units:
Overview and features
CJ-series CJ2 CPU Basic system configuration
CJ2H-CPU6†-EIP Part nomenclature and functions
W472
CJ2H-CPU6† Mounting and setting procedure
Unit Hardware User’s Manual Remedies for errors
Also refer to the Software User’s Manual
(W473).
SYSMAC CJ Series
CJ1H-CPU††H-R
CJ1G/H-CPU††H
Provides an outlines of and describes the design, installation, maintenance,
CJ1G-CPU††P W393
and other basic operations for the CJ-series PLCs.
CJ1G-CPU††
CJ1M-CPU††
Programmable Controllers Operation Manual
CS/CJ/NSJ-series
CJ2H-CPU6†-EIP
CJ2H-CPU6†
CS1G/H-CPU††H
CS1G/H-CPU††-V1
Describes each programming instruction in detail.
CJ1G/H-CPU††H W474
Also refer to the Software User’s Manual (W473) when you do programming.
CJ1G-CPU††
CJ1M-CPU††
NSJ†-††††(B)-G5D
NSJ†-††††(B)-M3D
Instructions Reference Manual
SYSMAC CS/CJ/NSJ Series
CS1G/H-CPU††-EV1
CS1G/H-CPU††H
CS1D-CPU††H
CS1D-CPU††S
CJ1G-CPU††
CJ1M-CPU††
CJ1G-CPU††P
CJ1G/H-CPU††H
Describes the C-series (Host Link) and FINS communications commands
CS1W-SCB††-V1 W342
used with CS/CJseries PLCs.
CS1W-SCU††-V1
CJ1W-SCU††-V1
CP1H-X††††-†
CP1H-XA††††-†
CP1H-Y††††-†
NSJ†-††††(B)-G5D
NSJ†-††††(B)-M3D
Communications Commands
Reference Manual
CXONE-AL††C-V†/AL††D-V†
W463 Installation and overview of CX-One FA Integrated Tool Package.
CX-One FA Integrated Tool Package Setup Manual
SYSMAC WS02-CX††-V† Provides information on how to use the CX-Programmer for all functionality
W446
CX-Programmer Operation Manual except for function blocks.
SYSMAC WS02-PSTC1-E Describes the use of the CX-Protocol to create protocol macros as communi-
W344
CX-Protocol Operation Manual cations sequences to communicate with external devices.
CXONE-AL††C-V†/
Describes operating procedures for the CX-Integrator Network Configuration
CXONE-AL††D-V† W464
Tool for CS-, CJ-, CP-, and NSJ-series Controllers.
CX-Integrator Operation Manual

15
Standard-type Connector-Terminal Block Conversion Units

XW2B CSM_XW2B_DS_E_2_1

Simplifies Connector and terminal


block replacement, and requires less
in-panel wiring.
• Mount to DIN Track or via screws.
• MIL Flat Cable Connectors and Multi-pole, Square
Connectors are standard.
• Terminal blocks available with either M3 or M3.5 screws.
• Connecting Cables for Programmable Controllers
available (sold separately).

Ordering Information
Connectors
Type Terminal Block Connector No. of poles Appearance Model
20 XW2B-20G4
34 XW2B-34G4
Terminal block with
40 XW2B-40G4
M3 screws
50 XW2B-50G4
60 XW2B-60G4
Flat Cable
20 XW2B-20G5
34 XW2B-34G5
Terminal block with
40 XW2B-40G5
M3.5 screws Flat Cable Connectors
*1 50 XW2B-50G5
60 XW2B-60G5

Twin-connector 40 XW2B-40G5-T

Terminal block with


M3.5 screws

Daisy Chain 20 XW2B-20G5-D

20 XW2B-20Y4
Terminal block with
34 XW2B-34Y4
M3 screws
Multi-pole, Square Connector 50 XW2B-50Y4
Plugs
*2 20 XW2B-20Y5
Multi-pole, Square
Connector 34 XW2B-34Y5
Terminal block with 50 XW2B-50Y5
M3.5 screws
Multi-pole, Square Connector 20 XW2B-20X5
Plugs 34 XW2B-34X5
*2 XW2B-50X5
50

Multi-pole, Square Connector


Terminal block with
Board I/O Plugs 40 XW2B-40F5-P
M3.5 screws
*3

*1. Flat Cable Connectors have one polarity slot.


*2. These Plugs and Sockets are made by Honda Tsushin Kogyo.
*3. These Plugs are made by Fujitsu.

Accessories (Order Separately)


Connecting Cables for Connector-Terminal Block Conversion Units
For details on the Connecting Cable used between XW2B Daisy Chain-type Connectors, refer to the XW2Z datasheet.

1
XW2B
Ratings and Specifications

Type XW2B-@@G@ XW2B-@@Y@ XW2B-40F5-P


Item Flat Cable Units Multi-pole, Square-connector Units Board I/O Unit
Rated current 1A

Rated voltage 125 VAC

Insulation resistance 100 MΩ min. (at 500 VDC)

Dielectric strength 500 VAC for 1 min (leakage current: 1 mA max.)

Ambient operating
0 to 55°C
temperature

Dimensions (Unit: mm)

Flat Cable Units with a Terminal Block with M3 Screws


XW2B-@@G4 Flat Cable Connector (MIL Plug)
3.5 A 3.5

15.5
29.5
45
Two,
3.5 dia.

5.08 Terminal Block

(45.3)
38.1
Wiring Diagram 20.5

Flat Cable 2 4 N-2 N


Connector DIN Track lock
(mating side) 1 3 N-3 N-1
Dimensions
Triangular mark
Model No. of poles Dimension A (mm) Applicable Connector models *1
XW2B-20G4 20 67.5 XG4A-2031
XW2B-34G4 34 112.5 XG4A-3431
XW2B-40G4 40 135.0 XG4A-4031
1 3 N-3 N-1
Terminal Block XW2B-50G4 50 157.5 XG4A-5031
(terminal side) XW2B-60G4 60 180.0 XG4A-6031
2 4 N-2 N
*Flat Cable Connectors have one polarity slot.
Note: All pins on the Flat Cable Connector correspond Note: Terminal block pitch is 5.08 mm.
1-to-1 to the terminal of the same number on the Use a wire size between 0.3 and 1.25 mm2 (AWG22 to AWG16).
terminal block as shown above. The wire insertion holes are 1.8 × 2.5 (H × W) mm.

Applicable Connectors
Applicable Connectors (order separately)
Model Flat Cable Connectors, MIL Sockets with Discrete-wire IDC Connectors, Double-row Sockets
Strain Reliefs Connectors *1 Semi-covers *2
XG5M-2032-N
XW2B-20G4 XG4M-2030-T XG5S-1001
XG5M-2035-N
XG5M-3432-N
XW2B-34G4 XG4M-3430-T XG5S-1701
XG5M-3435-N
XG5M-4032-N
XW2B-40G4 XG4M-4030-T XG5S-2001
XG5M-4035-N
XG5M-5032-N
XW2B-50G4 XG4M-5030-T XG5S-2501
XG5M-5035-N
XG5M-6032-N
XW2B-60G4 XG4M-6030-T XG5S-3001
XG5M-6035-N
*1. Either the XG5M-@@32-N or the XG5M-@@35-N may be used.
*2. Each Connector requires two Semi-covers.

2
XW2B

Flat Cable Units with a Terminal Block with M3.5 Screws


XW2B-@@G5 Flat Cable Connector (MIL Plug)
3.5 3.5

15.5
29.5
45
Two,
3.5 dia.

7 Terminal 7
8.5 7.3 Block

43.5 (45.3)
Wiring Diagram 20.5

Flat Cable 2 4 N-2 N


Connector
DIN Track lock
(mating side) 1 3 N-3 N-1

Dimensions
Triangular mark
Model No. of poles Dimension A (mm) Applicable Connector models *
XW2B-20G5 20 112.5 XG4A-2031
XW2B-34G5 34 180.0 XG4A-3431
XW2B-40G5 40 202.5 XG4A-4031
1 3 N-3 N-1
Terminal Block XW2B-50G5 50 247.5 XG4A-5031
(terminal side)
2 4 N-2 N XW2B-60G5 60 292.5 XG4A-6031

Note: All pins on the Flat Cable Connector correspond *Flat Cable Connectors have one polarity slot.
1-to-1 to the terminal of the same number on the Note: Terminal block pitch is 8.5 mm.
terminal block as shown above.

Applicable Connectors
Applicable Connectors (order separately)
Model Flat Cable Connectors, MIL Sockets with Discrete-wire IDC Connectors, Double-row Sockets
Strain Reliefs Connectors *1 Semi-covers *2
XG5M-2032-N
XW2B-20G5 XG4M-2030-T XG5S-1001
XG5M-2035-N
XG5M-3432-N
XW2B-34G5 XG4M-3430-T XG5S-1701
XG5M-3435-N
XG5M-4032-N
XW2B-40G5 XG4M-4030-T XG5S-2001
XG5M-4035-N
XG5M-5032-N
XW2B-50G5 XG4M-5030-T XG5S-2501
XG5M-5035-N
XG5M-6032-N
XW2B-60G5 XG4M-6030-T XG5S-3001
XG5M-6035-N
*1. Either the XG5M-@@32-N or the XG5M-@@35-N may be used.
*2. Each Connector requires two Semi-covers.

3
XW2B

Twin-connector Units with a Terminal Block with M3.5 Screws


XW2B-40G5-T Flat Cable Connector (MIL Plug: XG4A-2031 × 2)
3.5 202.5 3.5

15.5
29.5
45
Two,
3.5 dia.

7 8.5 7.3 7
Terminal Block

43.8 (45.3)
2 20.5

Wiring Diagram
DIN Track lock
Flat Cable 2 4 20 22 38 40
Connector
(mating side) 1 3 19 21 37 39

Triangular mark Triangular


mark

1 3 19 21 37 39
Terminal Block
(terminal side)
2 4 20 22 38 40

Note: All pins on the Flat Cable Connector correspond 1-to-1 to the terminal of
the same number on the terminal block as shown above.

Applicable Connectors

Applicable Connectors (order separately)


Model Flat Cable Connectors, MIL Sockets with Discrete-wire IDC Connectors, Double-row Sockets
Strain Reliefs Connectors *1 Semi-covers *2
XG5M-2032-N
XW2B-40G5-T XG4M-2030-T XG5S-1001
XG5M-2035-N
*1. Either the XG5M-@@32-N or the XG5M-@@35-N may be used.
*2. Each Connector requires two Semi-covers.

4
XW2B

Daisy Chain Units with a Terminal Block with M3.5 Screws


XW2B-20G5-D Flat Cable Connector (MIL Plug: XG4A-2031 × 2)
3.5 135 3.5

15.5
29.5
45
Two,
3.5 dia.

7 7.3 7
8.5
Terminal Block

43.8 (45.3)
2 20.5
Wiring Diagram
DIN Track lock

Flat Cable 2 20 2 20
Connector
(mating side) 1 19 1 19

Triangular mark
Triangular mark

1 19
Terminal Block
(terminal side)
2 20

Note: All pins on the Flat Cable Connector correspond 1-to-1 to the terminal
of the same number on the terminal block as shown above.

Applicable Connectors

Applicable Connectors (order separately)


Model Flat Cable Connectors, MIL Sockets with Discrete-wire IDC Connectors, Double-row Sockets
Strain Reliefs Connectors *1 Semi-covers *2
XG5M-2032-N
XW2B-20G5-D XG4M-2030-T XG5S-1001
XG5M-2035-N
*1. Either the XG5M-@@32-N or the XG5M-@@35-N may be used.
*2. Each Connector requires two Semi-covers.

5
XW2B

Multi-pole, Square-connector Plug Units with a Terminal Block with M3 Screws


XW2B-@@Y4 Multi-contact Connector (Plug)
3.5 A 3.5

15.5
29.5
45
Two,
3.5 dia.

Terminal Block
5.08

Wiring Diagram (Example for Terminal


38.1
Block with 50 Poles) 2
20.5

DIN Track lock


1 2 3 16 17 18
Multi-contact, Dimensions
Square Connector 19 32
(mating side) Applicable Connector
33 34 35 48 49 50 Model No. of poles Dimension A (mm)
models *
XW2B-20Y4 20 67.5 MR-20RMD2
XW2B-34Y4 34 112.5 MR-34RMD2
XW2B-50Y4 50 157.5 MR-50RMD2
*These Connectors are made by Honda Tsushin Kogyo.
1 3 17 19 47 49 Note: Terminal block pitch is 5.08 mm.
Use a wire size between 0.3 and 1.25 mm2 (AWG22 to AWG16).
Terminal Block The wire insertion holes are 1.8 × 2.5 (H × W) mm.
(terminal side)
2 4 16 18 48 50

Note: All pins on the Multi-pole, Square Connector correspond 1-to-


1 to the terminal of the same number on the terminal block as
shown above.

Applicable Connectors
Model Applicable Connectors *1 Hood *1
MR-20F (soldered)
XW2B-20Y4 MRP-20F01 (crimped) *2 MR-20L
MR-20FW (wrapped)
MR-34F (soldered)
XW2B-34Y4 MRP-34F01 (crimped) *2 MR-34L
MR-34FW (wrapped)
MR-50F (soldered)
XW2B-50Y4 MRP-50F01 (crimped) *2 MR-50L
MR-50FW (wrapped)
*1. All applicable Connector Hoods are made by Honda Tsushin Kogyo.
*2. Use MRP-F113 or MRP-F103 crimp terminals made by Honda Tsushin Kogyo.

6
XW2B

Multi-pole, Square-connector Plug Units with a Terminal Block with M3.5 Screws
XW2B-@@Y5 Multi-contact, Square Connector (Plug)
3.5 A 3.5

15.5
29.5
45
Two,
3.5 dia.

Terminal Block
8.5 7.3

43.8
Wiring Diagram (Example for Terminal 2
20.5
Block with 50 Poles)
DIN Track lock

Dimensions
1 2 3 16 17 18
Multi-contact, No. of Dimension A Applicable Connector
Model
Square Connector 19 32 poles (mm) models *
(mating side)
XW2B-20Y5 20 112.5 MR-20RMD2
33 34 35 48 49 50
XW2B-34Y5 34 180.0 MR-34RMD2
XW2B-50Y5 50 247.5 MR-50RMD2
*These Connectors are made by Honda Tsushin Kogyo.
Note: Terminal block pitch is 8.5 mm.

1 3 17 19 47 49
Terminal Block
(terminal side)
2 4 16 18 48 50

Note: All pins on the Multi-pole, Square Connector correspond


1-to-1 to the terminal of the same number on the terminal
block as shown above.

Applicable Connectors
Model Applicable Connectors *1 Hood *1
MR-20F (soldered)
XW2B-20Y5 MRP-20F01 (crimped) *2 MR-20L
MR-20FW (wrapped)
MR-34F (soldered)
XW2B-34Y5 MRP-34F01 (crimped) *2 MR-34L
MR-34FW (wrapped)
MR-50F (soldered)
XW2B-50Y5 MRP-50F01 (crimped) *2 MR-50L
MR-50FW (wrapped)
*1. All applicable Connector Hoods are made by Honda Tsushin Kogyo.
*2. Use MRP-F113 or MRP-F103 crimp terminals made by Honda Tsushin Kogyo.

7
XW2B

Multi-pole, Square Connector Socket Units with a Terminal Block with M3.5 Screws
XW2B-@@X5 Multi-contact, Square Connector (Socket)
3.5 A 3.5

15.5
29.5
45
Two,
3.5 dia.

Terminal Block
8.5 7.3

43.8
Wiring Diagram (Example for 2
20.5
Terminal Block with 50 Poles)
DIN Track lock

Dimensions
33 34 35 48 49 50
Multi-contact, Model No. of poles Dimension A (mm) Applicable Connector models *
Square Connector 19 32
(mating side) XW2B-20X5 20 112.5 MR-20RFD2
1 2 3 16 17 18
XW2B-34X5 34 180.0 MR-34RFD2
XW2B-50X5 50 247.5 MR-50RFD2
*These Connectors are made by Honda Tsushin Kogyo.
Note: Terminal block pitch is 8.5 mm.

1 3 17 19 47 49
Terminal Block
(terminal side)

2 4 16 18 48 50

Note: All pins on the Multi-pole, Square Connector correspond 1-


to-1 to the terminal of the same number on the terminal
block as shown above.

Applicable Connectors
Model Applicable Connectors *1 Hood *1
MR-20M (soldered)
XW2B-20X5 MRP-20M01 (crimped) *2 MR-20L
MR-20MW (wrapped)
MR-34M (soldered)
XW2B-34X5 MRP-34M01 (crimped) *2 MR-34L
MR-34MW (wrapped)
MR-50M (soldered)
XW2B-50X5 MRP-50M01 (crimped) *2 MR-50L
MR-50MW (wrapped)
*1. All applicable Connector Hoods are made by Honda Tsushin Kogyo.
*2. Use MRP-F113 or MRP-F103 crimp terminals made by Honda Tsushin Kogyo.

8
XW2B

Board I/O Units with a Terminal Block with M3.5 Screws


XW2B-40F5-P M2.6 I/O Board Connectors (40-pin Plug)
3.5 202.5 3.5

15.5
29.5
45
Two,
3.5 dia.

7 7.3 7
8.5
Terminal Block

43.8
2
20.5

DIN Track lock


Wiring Diagram Dimensions

FCN-364P040-AU Plug B 1 2 19 20 Model No. of poles Applicable Connectors and Circuits *


(mating side)
A 1 2 19 20 FCN-364P40-AU (Connector)
XW2B-40F5-P 40
FCN-360A1 (Anchor)
*These Connectors and circuits are made by Fujitsu.
Note: Terminal block pitch is 5.08 mm.

1 3 37 39
Terminal Block
(terminal side)
2 4 38 40

Applicable Connectors
Model Applicable Connectors *1 Hood *1
FCN361J040-AU (soldered) FCN360C040-
XW2B-40F5-P
FCN363J040-AAU (crimped) B
*1. All applicable Connectors and Covers are made by Fujitsu.
*2. Refer to the OMNUC U Series user's manual for details on the Connecting Cable used between the XW2B-40F5-P and the U-series AC Servo Driver.

9
XW2B
Safety Precautions

Precautions for Correct Use


● Wiring ● Terminal Screw Tightening Torque
• Always turn OFF the power supply before wiring. • Select a tightening torque from the following table when
Otherwise, cables or other conductors can short the connecting wires or crimp terminals to the terminal block.
terminals and cause the Unit to fail.
Tightening torque
• Do not connect or disconnect Connectors with the power Terminal Block
N⋅m
turned ON. Otherwise, it may cause malfunctions. With M3 screws 0.40
● Wiring Terminal Blocks With M3.5 screws 0.59
• Direct Wire Connections with a Terminal Block with M3 ● Mounting Units to and Removing Units from DIN Track
Screws • For terminal blocks with M3 screws, use a flat-heat
1. Use a wire size between 0.3 and 1.25 mm2 (AWG22 to screwdriver like the one shown in the following diagram.
AWG16).
2. Prepare the end of each wire as shown in the following
2.9- to 3.5-mm blade
diagram.
6 mm

Screw slot width: 0.7


3. The wire insertion holes are 1.8 × 2.5 (H × W) mm on the
terminal block with M3 screws. • XW2B Connector-Terminal Block Conversion Units can be
• Direct Wire Connections with a Terminal Block with M3.5 mounted side-to-side on DIN Track. The flanges for
Screws mounting screws are located on each side at the bottom of
Round Forked
the XW2B.
3.7 mm dia. • Secure both ends of the XW2B with End Plates.
• When removing the Unit from a DIN Track, insert a flat-head
6.8 mm max. 3.7 mm 6.8 mm max.
screwdriver into the slider and pull the lock out.

Applicable crimp terminals Applicable wires


AWG22 to AWG16
1.25-3.5
(0.30 to 1.25 mm2)
Round
AWG16 to AWG14
2-3.5
(1.25 to 2.0 mm2)
AWG22 to AWG16
1.25Y-3.5
(0.30 to 1.25 mm2)
Forked
AWG16 to AWG14
2Y-3.5
(1.25 to 2.0 mm2)
(With a Terminal Block with M3 Screws)
Round rod Blade
Dia.

t = 0.75

Applicable crimp terminals Applicable wires


TC-05 AWG22 to AWG18
Dia. = 1 (0.30 to 0.75 mm2)
Rod
TC-1.25S AWG22 to AWG16
Dia. = 1.5 (0.30 to 1.25 mm2)
BT1.25-9-1
AWG22 to AWG16
Blade BT1.25-10-1
(0.30 to 1.25 mm2)
W = 2.2
Note: Round rod and blade crimp terminals are made by Nichifu.

10

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