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Prisme abkant cu umeri rabatabili Rolleri ROLLA-V

ROLLERI ROLLA-V ONYX DIES

Content Explanation 202 - 203


Model 1 204
Model 2 205
Model 2.5 205
Model 3 206
Model 4 206
Adjustable Dies 207
Hemming and Joggle Tools 207
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Matrite Rolla-V
Distribuitor : SM TECH S.R.L.
www.sm-tech.ro
www.rolleri.ro

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V ROLLAV ONYX DIES
Content Explanation

Compatibility Our Advantages Your Convenience


RVP Dies (Models 1, 2, 3) are compatible with no corrosion
press brake machines (60 mm die holder) from: fast and easy tool change
ACL, Accurpress, AM Machinery, Amada, Atlantic,
new design
Adira, Baykal, BL, Boschert, Boutillon, Bystronic-Beyeler
Euro-B, Coastone, Colgar, Dener, Deratech, Durmazlar, longer operational life
Ermaksan, Farina, Gade, Gasparini, Gizelis, Haco, high precision
Hindustan, Iturrospe, Jfy, LFK, MVD, Newton, Prima Power, interchangeability guaranteed
Promecam, Rico, Salvagnini, Schiavi, SMD, Sorg, Somo,
Vicla, Vimercati, Warcom, Yangli, Yawei, Ysd, etc. reduction of bending marks on the sheet metal
RVS Dies (Models 1, 2, 3) are compatible with press small flanges bent without marks
brake machines (14 mm tang) from: no metal residue left on tools during bending
Amada Single V style of galvanized sheet metal
RVT Dies (Models 1, 2, 3) are compatible with ideal for profiles with oblique sides
press brake machines (12.7 mm / 13 mm tang) from:
Bystronic, Beyeler, Edwards, Safan, SMD, Trumpf
RVT90 Dies (Models 1, 2, 3) are compatible with
press brakes machines (12.7 mm tang) from: LVD
RVM Dies (Models 2.5, 3, 4) are compatible with
all press brake machines (various die holders)
all dies can be mounted in other press brakes by using
adapters or customized die holders.
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Material
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Raw material is provided by qualified suppliers and chemical composition corresponds to international standards.
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Therefore, raw material yield and tensile strength are guaranteed.

Hardness of the operating surfaces


Model Material Type Hardness of the material and the tool body
after induction hardening
Body 1 / 2 / 2.5 / 3 / 4 42CrMo4 1100-1200 N/mm2 55 HRc
Inserts 1 / 2 / 2.5 Toolox 44 1450 N/mm2 through hardened 44 HRc
Inserts 3/4 Toolox 33 1100 N/mm2 55 HRc
Specifications for the maximum press force kN/m are indicated as such, 1 t = 10 kN.

needed press force needed press force


Material
Equivalent V max. tool min. bending mild steel stainless steel min. outside max. outside
Thickness
size (mm) load (kN/m) angle with max. with max. flange (mm) radius
(mm) 450 N/mm2 (kN) 700 N/mm2 (kN)
Model 1 1000 0.70 40 50 70 3.0 3.0
Max. recommended thickness 8 1000 1.10 35 130 200 3.9 2.6
=1.5 mm (2.0 mm possible) 1000 1.50 35 270 410 4.2 2.2
Model 2 1500 2.00 59 210 320 8.5 6.0
Max. recommended thickness 15 1500 3.00 47 550 850 9.3 5.0
=3.0 mm (4.0 mm possible) 1500 3.20 47 650 1000 9.3 4.8
Model 2.5 2500 2.00 46 100 150 18.6 13.2
Max. recommended thickness 28 2500 4.00 46 470 730 18.6 12.0
=5.0 mm (6.35 mm possible) 2500 6.00 55 1270 1960 18.6 9.8
Model 3 2500 2.00 68 70 110 22.5 13.9
Max. recommended thickness 38 2500 4.00 47 340 500 22.5 11.9
=6.3 mm (8.0 mm possible) 2500 6.00 50 900 1300 22.5 9.9
Model 4 3000 6.00 78 260 440 56.6 36.4
Max. recommended thickness 85 3000 8.00 76 500 840 56.6 36.4
=16.0 mm 3000 12.00 73 1290 2150 56.6 36.4

202 www.rolleritools.com
SM TECH SRL / https://www.sm-tech.ro
Tel.: +39 05 23 87 09 05 sales@rolleri.it

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V ROLLA-V ONYX DIES
Content Explanation PROFESSIONAL
BENDING

Tool lengths and sectioning


Segmented tools are
Standard delivered in complete sets.
More lengths and section-
ings are possible upon
request.

200 mm 500 mm

200
Model 1, 440 mm segmented (7 segments) 100
50 30 25 20 15

440

200
100
Model 2, 450 mm segmented (7 segments) 40 35 30 25 20

450
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Model 2.5, 470 mm segmented (6 segments) 50
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45 40 35
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470
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200
Model 3, 455 mm segmented (5 segments) 100
60 50 45

455

Article Please ask for 1 kg = 2.20 Pounds (lb) = 35.27 Ounzes (oz) Articles on stock Please note that
on stock delivery time! 100 mm =SM 3.94TECH
Inch (in)SRL
= 0.33/ https://www.sm-tech.ro
Feet (ft) delivery time depends on your location. 203

L9xx_08_RollaV.indd 203 04/10/16 15:02


V ROLLA-V ONYX DIES
Model 1

RVP60-1 1000 kN/m max. RVS80-1 1000 kN/m max.


500 mm 797.- 6.9 kg 500 mm 757.- 6.3 kg
28,5 28,5
440 mm 1,576.- 6.1 kg 440 mm 1,920.- 5.8 kg
segmented segmented

42Cr: 1100-1200 N/mm2 42Cr: 1100-1200 N/mm2


60

80
60

14

RVT55-1 1000 kN/m max. RVT90-1 1000 kN/m max.


500 mm 757.- 5.5 kg 500 mm 921.- 8.5 kg
28,5 28,5
440 mm 1,920.- 5.0 kg 440 mm 2,031.- 7.8 kg
segmented segmented

42Cr: 1100-1200 N/mm2 42Cr: 1100-1200 N/mm2


55

90
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RVT100-1 1000 kN/m max.


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500 mm 810.- 9.4 kg


28,5
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440 mm
segmented 2,031.- 8.6 kg
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42Cr: 1100-1200 N/mm2

Rolleri Videos
100

Use and application of Rolla-V dies


www.rolleritools.com/videos/rolla-v

13

204 www.rolleritools.com Tel.: +39 05 23 87 09 05 sales@rolleri.it


SM TECH SRL / https://www.sm-tech.ro

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V ROLLA-V ONYX DIES
Model 2 PROFESSIONAL
BENDING

RVP65-2 1500 kN/m max. RVS80-2 1500 kN/m max.


500 mm 851.- 7.9 kg 500 mm 845.- 8.3 kg
41,5 41,5
450 mm 1,873.- 7.4 kg 450 mm 2,155.- 7.8 kg
segmented segmented

42Cr: 1100-1200 N/mm2 42Cr: 1100-1200 N/mm2


65

80
60

14

RVT60-2 1500 kN/m max. RVT90-2 1500 kN/m max.


500 mm 860.- 7.9 kg 500 mm 897.- 11.3 kg
41,5 41,5
450 mm 2,155.- 7.4 kg 450 mm 2,231.- 10.6 kg
segmented segmented

42Cr: 1100-1200 N/mm2 42Cr: 1100-1200 N/mm2


60

13 90
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RVT100-2 1500 kN/m max.


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500 mm 897.- 12.4 kg


41,5
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450 mm
segmented 2,231.- 11.7 kg
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42Cr: 1100-1200 N/mm2


100

13

Model 2.5

RVM2.5 2000 kN/m max.


65
without tang
500 mm 1,379.- 22.0 kg
470 mm
segmented 3,587.- 21.0 kg
Ideal for thick material!
with tang 13 x 20 mm
500 mm 1,439.- 23.5 kg
Making the impossible,
possible ...
100

470 mm
segmented 3,767.- 22.4 kg
with tang 12.7 x 19 mm
500 mm 1,439.- 23.5 kg
470 mm
segmented 3,767.- 22.4 kg

42Cr: 1100-1200 N/mm2


60

Article Please ask for 1 kg = 2.20 Pounds (lb) = 35.27 Ounzes (oz) Articles on stock Please note that
on stock delivery time! 100 mmSM TECH
= 3.94 SRL
Inch (in) / https://www.sm-tech.ro
= 0.33 Feet (ft) delivery time depends on your location. 205

L9xx_08_RollaV.indd 205 04/10/16 15:02


V ROLLA-V ONYX DIES
Model 3

RVP100-3 2500 kN/m max. RVM70-3 2500 kN/m max.


500 mm 1,532.- 28.8 kg without tang
90 90
455 mm 3,818.- 26.2 kg 500 mm 1,430.- 20.6 kg
segmented
455 mm
segmented 3,718.- 18.7 kg
42Cr: 1100-1200 N/mm2 with base 60 mm

70
500 mm 1,520.- 23.5 kg
455 mm
100

segmented 3,988.- 23.0 kg


with tang 13 mm
500 mm 1,490.- 22.1 kg
455 mm
segmented 3,898.- 20.1 kg

60 with offset tang 12.7 mm


500 mm 1,490.- 22.1 kg
455 mm
42Cr: 1100-1200 N/mm
2
segmented 3,898.- 20.1 kg

RVT100-3 2500 kN/m max.


500 mm 1,532.- 30.9 kg
90
455 mm 4,151.- 28.5 kg
segmented

42Cr: 1100-1200 N/mm2


100

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Model 4

Our Advantages Your Convenience RVM90-4 3000 kN/m max.


without tang with tang 13 mm
The model 4 tools and the adjustable dies are suitable
500 mm 2,703.- 56.6 kg 500 mm 2,763.- 58.1 kg
for thick sheet metal and large-radius bends. Material
specifications vary greatly, therefore no specific data can 200 mm 1,993.- 22.7 kg 200 mm 2,033.- 23.3 kg
be given. with base 60 mm with offset tang 12.7 mm
minimum flanges depend on the bending angle 500 mm 2,793.- 61.3 kg 500 mm 2,763.- 58.1 kg
42Cr: 1100-1200 N/mm 200 mm 2,053.- 24.6 kg 200 mm 2,033.- 23.3 kg
distortion of holes near the bending line is substantially
2

decreased, although it depends on the type of the


sheet metal 170
large-radius bends are influenced by sheet metal 85
springback, type of material and flange length
For advice please contact us!
90

206 www.rolleritools.com Tel.: +39 05 23 87 09 05 sales@rolleri.it


SM TECH SRL / https://www.sm-tech.ro

L9xx_08_RollaV.indd 206 04/10/16 15:02


V ROLLA-V ONYX DIES
Adjustable Dies PROFESSIONAL
BENDING

Our advantages Your Convenience RVPV3 2500 kN/m max.

bending up to 30 mm thick sheet metal 500 mm 4,331.- 50.0 kg


200 mm 3,068.- 20.0 kg
hardened inserts 42Cr: 1100-1200 N/mm2
no traditional bending marks 39 - 94
adjustable openings
RVPV3 = 39-94 mm

100
RVHD3 = 39-118 mm
RVHD4 = 70-220 mm
bending of laser-cut sheet metal 210
without damaging the tool
exact inner radius

RVHD3 3500 kN/m max. RVHD4 3500 kN/m max.


500 mm 5,460.- 98.0 kg 500 mm 7,865.- 200.0 kg
42Cr: 1100-1200 N/mm2 200 mm 3,784.- 38.1 kg 42Cr: 1100-1200 N/mm2 200 mm 5,116.- 80.0 kg

70 - 220

39 - 118
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V-Bending Radius-Bending Conical Bending Radius-Overbending U-Bending


flat inserts flat inserts flat inserts concave inserts V-inserts

Hemming and Z-Tools

Hemming Tool Joggle Tool


per piece Price upon request per piece Price upon request
Production according to your Production according to your
specifications specifications

42Cr: 1100-1200 N/mm2 42Cr: 1100-1200 N/mm2

Article Please ask for 1 kg = 2.20 Pounds (lb) = 35.27


SM TECH SRLOunzes (oz) Articles on stock Please note that
/ https://www.sm-tech.ro
on stock delivery time! 100 mm = 3.94 Inch (in) = 0.33 Feet (ft) delivery time depends on your location. 207

L9xx_08_RollaV.indd 207 04/10/16 15:02

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