Poly Wood

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3

1386

) (
0381-2229698 - 3332546: 2245589 :
66913632 : 25 66919149 :

2300 ) (

) (Deck ,


8290,4 ) (

45 )(

8500 )(

200 )(

900 )(

1200 )(

450 )(

71845 -1604787 766347

3000 )(

2880000 ) (

150 )(

6381200 )(

11913,5 ) (

19890 ) (

, ,

1 .............................................................................................................................................

: 5 ..........................................................................................................

-1 -1 ) 9 .......................................................................................... (3

-1-2 9 .................................................................................................................

-1-3 10 ...........................................................................................................

-1-4 ) ( 10 ............................

-1-5 11 .................

-1-6 12 ...............................................................................................

-1-7 13 .....................

-1-8 14 ...............................................................................

-1-9 15 .........................................................

-1-10 15 ......................................................................................................................

: 17 ................................................................................

-2-1 17 ..............................

-2-2 20 ..................................

-2-3 24 .................... 1385

-2-4 25 .....................................................

-2-5 26 ....... 1385

-2-6 27 ........................

: 33 ...................................................................................

-3-1 33 ........................

-3-2 37 ......................

-3-3 38 ..............

-3-4 46 ..............................................

-3-5 52 .............................................................................

-3-6 55 .......................................................................

-3-7 56 ...........................

-3-8 58 .............................................................................

-3-9 59 ...

1900

) (Bakelite

1916 .

) (WPC

)(

WPC

2/5

WPC

. .

. 1983



) (Lear ) (Wisconsin

50 ) (

WPC .

WPC

. .

WPC )

( .

WPC .

-1-1 ) (3

-1-2

-1-3

-1-4

-1-5

-1-6

-1-7

-1-8

-1-9

-1-10

) (Wood Plastic Composites

) ( .

)(Ploy wood

)( .

. )0/7

17/2 (

. ) (WPC

. WPC

. 40

. :

) (Deck

1 1 ) (3

, 20211220

, .

1 2

. .

-1-3

, .

-1-4

) WPC (Wood Plastic Composite .

. ) (ASTM

) WPC ( .

ASTM

50 .

ASTM D256
ASTM D790
ASTM D955
ASTM 648
ASTM 1238
ASTM D1413

-1-5

) (Deck

. .

, 15

20

1 1/5 .

-1-6

( )( .

) (WPC

..

) (Deck ,

-1-7

. ) (

-1-8

) ( )

(... .

-1-9

-1-10

, .

-2-1

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-2-3 1385

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5000 ) (

, .

, ,

60 .

-1


)( )(
3000 5000
3000 5000
: -

. ,

. )(

, 0,36

1080 .

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1385 1384 1383 1382 1381

800 0 0 0 0 )(
: -

1000

800

600

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1381 1382 1383 1384 1385


, , .

-2-2

38

18 143514

-3 ) (



)(
10 2800 350000 1
20 40 5000 - 2
0 2000 2000 - - 3
0 3000 3000 - 4
0 170 170 - 5
2 2400 300000 - 6
0 2000 2000 - 7
0 1600 200000 - 8
15 5000 5000 - 9
0 1000 5000 - 10
1 5000 25000 11
80 20000 100000 ) 12
0 5000 5000 13
0 700 700 14
0 5600 700000 15
0 8000 1000000 16
0 8000 1000000 17

-3 ) (



)(
0 3200 400000 18
17 10000 10000 19
0 3200 400000 20
0 40000 40000 21
0 88 11000 22
0 2000 2000 23
0 16000 2000000 24
0 12400 62000 ) ( 25
0 24 3000 26
0 1920 240 27
0 12 1500 28
0 10000 10000 29
0 3600 18000 30
0 900 900 31
10 3000 15000 32
0 100 500 33
0 1000 1000 34
10 3000 15000 35
0 8000 8000 36
0 4000 500 37
194754

86 90 .

, %80

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66-99 86 : 1
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3 .

-5 86 )90(

90 89 88 87 86

10046 8610,8 0 0 0 %0
24992 21868 18744 0 0 %32-%1
0 0 0 0 0 %65-%33
16000 16000 16000 14000 12000 %99-%66
51038 46478,8 34744 14000 12000

) ( 7

, 70

80 .

-6 )(

90 89 88 87 86

800 800 800 800 700


51038 46478,8 34744 14000 12000

51838 47278,8 35544 14800 12700

-2-3 85

) (

-2-4

-1

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+ - + =

... .

-7 )(

1385 1384 1383 1382 1381 1380 1379

1080 - - - - - -
:

-2-5 85

) (

-2-6

) (WPC

. .

) 1385 ( ,

) (

6-1 .

-8 ) (

1385 1384 1383 1382 1381 1380 1379


65954 54552 53226 54665 53822 50825 44869

:

) (

. ) 1384

-9 ) (

1390 1389 1388 1387 1386


75354 72826 68491 65819 64004

) (

0,5

28 ,

-10

1390 1389 1388 1387 1386

75354 72826 68491 65819 64004


2260,6 1820,6 1369,8 987,3 640,0 ) (
18084,9 14565,1 10958,6 7898,3 5120,3 )(
6781,8 5461,9 4109,5 2961,9 1920,1 ) (
54254,7 43695,3 32875,8 23694,9 15360,9 )(

72339,7 58260,4 43834,4 31593,2 20481,2 )(

( ) (

) (

)(Deck

( .

20

) ( .

) (

-3-1

-3-2

-3-3

-3-4

-3-5

-3-6

-3-7

-3-8

-3-9

-3-1

. )(

)( ) (

PVC PP PE

PVC PP PE

. .

)(

Crusher Grinder

Flower mill

Dryer

. ) (

) (

Drying-Mixing .



Drying-Mixing System

. .

)( .

Laminate

PVC

Shirink

-3-2 ) (

-3-3

-3-3-1

600

600 kg/h :

300 :

2 :

8 :

: 600 * 300 * 2 * 8 = 2880000 kg/year = 2880 Ton/year

80 2300

-3-3-2

-1
-2
-3
-4
-5
-6
-7 /
-8
-9

-11


) (
1275 1
566 2
4370 3
10076,5 4
1935 5
50 6
520 7
150 8
947,5 ) 5( 9

19890

-1

8500

150 1275

-2

...

-12


) ( ) (
100 50 2300 1
248 80 3450 2
165 200 875 3
566

-3

-13


) ( ) (
1360 1700 900 1
1500 1500 1200 2
180 1200 200 3
500 2500 200 4
60 1200 50 5
240 1200 200 6
4370 2750
-4



, )

( .

-14
*


) ( )(
0 735000 1 1

0 5424000 1 2

0 61200 1 75 3

0 87400 1 145 4

0 73600 1 75 5

2100 0 6
) , (
2100 6381200

10076,5 ) (
*
, 1250 .

-5

-15


) (
750 (kw) 750 1
50 1 2
80 3
250 10 40 4
50 5
650 350 6
1,5
65 7

30 3,5 8
10 --- 5 9
1935

-6

50 .

-7 /

-16


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80 1 1
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520

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150 .

-9 :

%5

947,5 .

-3-4

)(

) (

) (

) (

65 .

) ( )

(... ...

( ) (

) (PVC

) (PP ) (PE ) ( .

260

PVC PE .

PVC

) ( WPC UV .

) (PP

) (

35-30

- 17

0/2 3/0 0/ 2 0/7 3/ 0 )(



3700 4200 4200 4400 5000 ) ( )(lbf/in2
25 29 29 30 34 )(Mpa
240 40 175 115 350 ) ( )(%

150000 187000 160000 170000 190000 - )(lbf/in2
1030 1290 1100 1170 1310 )(Mpa
ICI/ASTM
-20 -15 0 0 +15 )(oC
D. 476
147 148 148 148 145-150 BS2782 )(oC

88/5 95 90 90 95 -
) (R
42/5 34 34 25 10 )(ft lbf
)(
75/5 46 46 34 13/5 )(J

) (

.1

.2

.3

.4

.5

.6

.7

) (

3 .

Drying-Mixing



Drying-Mixing
SYSTEM Extruder

)(PP


: 2

: 2

: 3

Deck

: 2300 ton = 2300000 Kg )(Deck

: 2300000 (1 0/02) = 2346939 Kg

: 2346939 ( 1 0/02) = 2394835 Kg

.
65
: 2394835 kg : 1556643 Kg
32
: 766347 Kg ) PP (
3
: 71845 Kg

: 1556642 (1 0/03) = 1604787 kg

- 18


)(
200 1604787 ) ( 1
11000 766347 )(PP 2
40000 71845 3

-3-5

-1

-2

, .

, )

( )

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, ,

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-5

, .

-3-6

. .

-19


1 1
3 2
5 3
8 4
15 5
5 6
4 7
4 8

45

-3-7

750 kw .

3000

) (

. 150

-3-8

-3-8-1 ) (:

-3-8-2 ) ( :

...

-3-9

)(

1 )

( .

. ) (Deck

. )

. 97

2880 80

2300 , 19890

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