Design and Development a Fixture Prototype of Lathe Machine

for Keyway Milling

65000 Email: saowalak1@hotmail.com

the tool post of MASHSTROY Lathe, version C11MT

to clamp the shaft model. Then, the keyway was
milled on the shaft model by using End mill sized
(Universal lathe machine)
mm and measure the keyway the shaft model to

compare with the coordinates to reserve for the
keyway in type of tolerance standard bar DIN 6885-
MASHSTROY C11MT 1(1968-
type A and fit work according to the
system DIN ISO 286-2(1990-1)N9. It can be found
End mill 8 mm that the average size of the polished keyway on the
shaft model had its width = b, depth = t1 and
DIN 6885-1(1968-08) A
length = l that deviated from the range of reserved
DIN ISO 286-2(1990-1)N9
coordinates at +0.118, - and  mm,
b, t1l respectively. The total cost of the fixture prototype
+0.118,-0.0560.000mm was at 11, baht so that it required milling the
11,532 polished keyway totally 77 units to break the even
77 point and time for breaking the even point around
45 45 days.
,FZXPSET fixture on lathe machine, keyways, DIN
DIN 6885-1(1968-08) A 6885-1(1968-08) A, DIN ISO 286-2(1990-1)N9, milling,
DIN ISO 286-2(1990-1)N9 tolerance

Abstract This research aims to design and 1.

create a fixture prototype of lathe machine for
producing keyways on shaft, a tool that can
enhance capabilities of the universal lathe Makwana
machine. It can mill keyways on the solid shaft so Gosvami [1]

that it is beneficial for establishments of small- 3-2-1

sized agricultural machine repair. In this
experiment, the fixture prototype was installed on , Maniar [2]

Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15 9
 Milling fixture Clamping
force 2D
3DPro/Engineer
, Kumara Ram [3]
Brake
drum (Cargo)
2.
, 1
Zacharia Steve [4] 3
(Guide way)
CNC 30(Slant bed CNC lathe)
2 1
80 mm
2000mm
Angle block Milling, Grinding 3
Assembly
Cutting force Clamping force
3 2
1
x
Catia V5 3D y
Solid work z
2013

1
MASHSTROY C11MT

Millingmachine
4 I arping
1
mBDIine

2y

3
DIN 6885-1 (1968-08)
A 50 

V-block [5] 2


y


-
40 mm
- 400 mm
- 7 mm
20mm

10 Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15


(4)



r
(5)

(6)

 (7)

(N)
2  (mm/min)
 (mm/min)
 $VUUJOHGPSDFT
 (mm)

[4] End  (mm2)
mill 8 mm MASHSTROY
 (mm)
C11MT
 (rpm)

  (mm)
3

[6 276]

 (mm)
FB
 (mm)
'$ [6274]



C45

25.4 mm
End mill : 8 mm
:4
y : 8 mm
z  : 4 mm
: 1400 rpm
x  : 0.013-0.11 mm[6282]
3 (1) (7)
56.719 -
479.927 N
 $MBNQJOHGPSDF

  (1) M12 2
'#
(2) 6.3 kN [6 204]
Dynamic M12
(3)

Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15 11

56.719 - 479.927 N

 Z
y4 
y
y

0.01
mm y
y

5
y
- -57 mm
3.
6
y
DIN 6885-A-8740
25.4 mm 10

C U M
0.01 mm
DIN 6885-1 (1968-08) A [6
221] 7 1

4 y





y

- 6

12 Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15
 2 (mm)

C 8.118  8.000 +0.118

U 3.944  4.100 -0.056
M 40.111  40.300 0.000

C
+0.118 mm U
7 DIN 6885-1 (1968-08) A z 4 mm
C U M [6 221] -0.056
mm
1

mm) C

b t1 l C
1 8.06 3.83 38.08 1
2 8.23 3.87 40.09
M
3 8.09 4.25 40.87
4 8.06 3.18 40.68 1M
5 8.11 3.86 38.40 M
6 8.15 3.92 39.62 x
7 8.18 3.97 40.07
8 8.07 4.12 40.96
9 8.09 3.95 41.21
10 8.14 3.89 41.13 CAD/CAE
8.118 3.944 40.111


4.
DIN 6885-A-8740

2

DIN 6885-1 (1968-08) A
3
CDIN ISO 3
286-2(1990-1) N9[6 221 104] /
C mm, U
 mm M mm 1 Guide bushing 184 2 368

2 Guide post 297 2 594
3 Bearing unit 180 2 360
4 ss400 60 32.5 1,950
5 Screw M1040 20 26 520
6 Screw M1225 15 4 60
7 Screw M1240 20 6 120
8 Screw M820 12 6 72

Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15 13
 3 ) 5.
/

9 Screw M830 15 12 180
y
10 Screw M825 18 2 36
11 Screw M1260 60 2 120 End mill 8 mm
12 50.8 120 2 312 MASHSTROY C11MT
mm
13 Digital caliper gauge 770 1 770
14 35 1 35 DIN 6885-1 (1968-08) A
25.4300 mm DIN ISO 286-2(1990-1) N9
15 3550 35 1 35
mm
C
5,532 +0.118 mmU
-0.056mm M
5,532

6,000

=+(8)
= 5,532 + 6,000
= 11,532

A 150/

11,532
77
45
  (9)

 
6.
[1] R. D. Makwana and N. D. Gosvami, A Study on Fixture
77 Design for Complex Part, International Journal of
Futuristic Trends in Engineering and Technology, Vol. 1,
pp.12-15, 2014.
50 [2] N. P. Maniar, D. P. Vakharia, A. B. Andhare and C. M. Patel,
Design of 28 Operations, 4 Axis- *OEFYJOH .JMMJOH
= (10) Fixture for CNC, International Journal of Recent Trends

= 1.54 45 in Engineering, Vol. 1, pp.129-131, 2009.
[3] B. Kumara and M. M. Ram, Design and Fabrication of
Lathe Fixture for Brake Drum (cargo) Machining,
International Journal of Scientific and Research
11,532 77 Publications, Vol. 4, pp.1-5, 2014.
[4] T. Zacharia and M. S. Steve, Design Optimization of
45 Machining Fixture for the Slant Bed CNC Lathe
(SBCNC80/2000), International Journal of Mechanical
Engineering and Research, Vol. 3, pp.421-430, 2013.

14 Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15
 [5] S. S. Pachbhai and L. P. Raut, A Review on Design of
Fixtures, International Journal of Engineering Research
and General Science. Vol. 2, pp.126-146, 2014.
[6] U. Fischer, M. Heinzler, R. Kilgus, F. Naher, S. Oesterle and
H. Paetzold. (2553). 
Tabellenbuch Metall 
6, ,


Naresuan University Engineering Journal, Vol.10, No.2, July December 2015, pp 9-15 15