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2012 Aerospace Brochure
2012 Aerospace Brochure
Manufacturing
Solutions
Message from the President GF AgieCharmilles
Your partner in constant innovation
Aerospace and aeronautic manufacturing has long been a core expertise of
GF AgieCharmilles. Therefore, we understand that high precision machining and
stringent manufacturing requirements are extremely critical components of this Aerospace manufacturing encompasses a wide variety of parts, diverse in
quickly evolving industry. shape, size, design and material. To meet the complex needs of the industry,
GF AgieCharmilles offers complete turnkey manufacturing solutions built
As a result, we remain committed to understanding your manufacturing around the worlds most advanced high-speed and high-performance
processes, and working closely with your team to ensure you receive the highest machines. From turbine blade repair to heavy milling of titanium alloys to
level of accuracy and productivity when using our milling machines and EDM production of very large components, our array of machine and automation
solutions to produce intricate, complex parts. technologies offers unmatched precision and productivity.
In fact, youll find our diverse portfolio of standard-setting, high-speed and high-
All GF AgieCharmilles machines are backed by Uptime+, the industrys
performance solutions can take on difficult-to-machine materials in a wide variety
strongest, all-encompassing customer service and support program.
of applications, from turbine blade repair to heavy milling of titanium. And if youre Complex aerospace parts require
Our highly qualified and experienced engineers provide training,
not sure what machine is right for you, we have application engineers that can flexible, reliable machines with
technical information and expert application advice on the selection,
help select, implement and optimize your equipment. impeccable precision and backed
implementation and optimization of equipment. Whatever aerospace
by the best service and support
Furthermore, our source of strength doesnt end with our machines. Through our manufacturing challenges you face, our team of experts works ceaselessly
program in the industry.
Uptime+ program, we provide customers with the world-class service, support and to overcome them.
training needed to ensure your manufacturing processes run smoothly well into
the future. With uncompromised machine performance, turnkey solution productivity
and unmatched Uptime+ service and support, GF AgieCharmilles can meet
We appreciate your support of GF AgieCharmilles and look forward to doing all of your aerospace manufacturing needs.
business with you.
Sincerely,
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HPM 450U HPM 800U HPM 1350U HPM 1850U
Work Area
Work Area 600 x 450 x 450 mm 800 x 800 x 550 mm 1350 x 1150 x 895 mm 1850 x 1400 x 905 mm
Milling
Work Area
Work Area 500 x 240 x 360 mm 800 x 600 x 500 mm
19.69 x 9.45 x 14.17 in 31.5 x 23.6 x 19.7 in
Swiveling Axis +110/-110 +30/-110
Tilting Axis 360 360
Spindle Options 54,000 RPM, 11.4 hp HSK-E32 42,000 RPM, 18.1 hp HSK-E40
42,000 RPM, 18.1 hp HSK-E40 30,000 RPM, 18.1 hp HSK-E40
30,000 RPM, 18.1 hp HSK-E40 36,000 RPM, 46.9 hp HSK-E50
Feed Rate
X/Y/Z Rapid Traverse Rate 60m/min (2,362 ipm) 60m/min (2,362 ipm)
Axis Rapid Traverse Rate 165 rpm (Swiveling) 60 rpm (Swiveling)
250 rpm (Turning) 150 rpm (Turning)
Work Table
Clamping Surface in accordance with pallet size in accordance with pallet size
Max Table Load 25 kg (55 lbs) 120 kg (265 lbs)
Pallet Changer M.M. 156/18X UPC/Dynafix/7X
ITS 148/20X GPS 240/10X
Tool Changer Options 20-tool HSK-E32 18-tool HSK-E40
40-tool HSK-E32 36-tool HSK-E40
HSM Series 18-tool HSK-E40 68-tool HSK-E40
High-speed 5-axis machining 36-tool HSK-E40 168-tool HSK-E40
68-tool HSK-E40 308-tool HSK-E40
for unmatched productivity. 168-tool HSK-E40 15-tool HSK-E50
308-tool HSK-E40 30-tool HSK-E50
Every aspect of an HSM (High-Speed Milling) Series machine is designed
60-tool HSK-E50
around high-speed machining to maximize productivity of aerospace part
120-tool HSK-E50
processing operations. Rigid structural machine designs, high-speed spindles,
170-tool HSK-E50
advanced control systems, powerful feed drives and axis mechanisms, 220-tool HSK-E50
together with integrated automation features, all combine to deliver iTNC 530 Heidenhain iTNC 530 Heidenhain
CNC Control Options
unparalleled HSM Series machine performance.
Milling
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Structural Parts
When producing the structural parts for an airplane, uncompromised quality
is a requirement, not an option. The reliability and support received from
GFAgieCharmilles ensures that every part is a perfect part.
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and automation capabilities, such as large tool towers and pallet magazines. such as this thin-walled component made of 718 Inconel.
2 The Mikron HPM line of machining centers offers the performance needed
to produce parts like this complex combustor machined in 718 Inconel.
3 The fir tree section of this component requires uncompromising accuracy.
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cut 300 CUT 1000/OilTech
General
Max. Workpiece Dimensions 1200 x 700 x 400 mm 300 x 200 x 80 mm
47.2 x 27.6 x 15.75 in 11.81 x 7.87 x 3.14 in
X, Y, Z Axis Travels 550 x 350 x 400 mm 220 x 160 x 100 mm
Wire EDM
General
Max. Workpiece Dimensions 780 x 530 x 300 mm 1200 x 850 x 400 mm
30.7 x 20.9 x 11.8 in 47.2 x 33.5 x 15.75 in
X, Y, Z Axis Travels 350 x 250 x 300 mm 600 x 400 x 450 mm
13.8 x 9.8 x 11.8 in 23.6 x 15.7 x 17.7 in
Max. Workpiece Weight 500 kg (1,100 lbs) 1600 kg (3530 lbs)
Machine Dimensions 1900 x 1690 x 2522 mm 3040 x 2830 x 2960 mm
74.8 x 66.5 x 99.3 in 119.7 x 111.4 x 116.5 in
Max. Electrode Weight 50 kg (110 lbs) 100 kg (220 lbs)
Rapid Traverse 3 m/min (9.8 ft/min) 60 mm/s (2.36 in/s)
Max. C-Axis Speed 100 rpm 100 rpm
Measurement Resolution 0.005 mm (0.000002 in) 0.001 mm (0.00004 in)
Positioning Resolution 0.005 mm (0.000002 in) 0.0005 mm (0.00002 in)
Control/Servo Resolution 0.0001 mm (0.0000039 in) 0.0001 mm (0.0000039 in)
FO 350 SP Table
Clamping Area
High performance in a compact design T Slots
500 x 400 mm (19.7 x 15.75 in)
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750 x 600 mm (29.5 x 23.6 in)
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Speed and performance come together in the compact FO 350 SP fixed-table die- T Slot Size 12 mm (0.47 in) 12 mm (0.47 in)
sinking EDM. The high-speed Z-axis pulse rates, together with high acceleration T Slot Spacing 125 mm (4.92 in) 125 mm (4.92 in)
Worktank
speeds provide aerospace manufacturers with faster part processing, longer
Dielectric Capacity 410 l (108 gallons) 498 l (133 gallons)
electrode life and superior surface finishes.
Max. Dielectric Volume 410 l (108 gallons) 820 l (219 gallons)
FO 550 SP Generator
Amps 64 amps standard 64 amps standard
User-friendly die sinking EDM 128 amps optional 128 amps optional
Die-sinking EDM has never been easier than with the FO 550 SP. Through an Type ISO pulse ISO pulse
Control
incredibly intuitive Windows-based control, the FO 550 SP allows operators with
CNC Processor PENTIUM PENTIUM
minimal training to efficiently produce high-quality parts with extreme tolerances.
Display LCD 12.1 TFT (Touch Screen) 12.1 TFT Color (Touch Screen)
Hard Disk Drive Capacity 40 GB 20 GB minimum
iQ TECHNOLOGY RAM 512 MB 40 GB
USB ports 2 2
Near zero electrode wear Ethernet Port RJ45 standard RJ45 standard
iQ Technology builds a protective layer onto graphite electrodes to practically
eliminate wear. iQ Technology allows aerospace manufacturers to use very thin
vane-type electrodes to produce extremely fine, stepped narrow slots without fear
of electrode deterioration.
Die-Sinking EDM
FO 350 SP FO 550 SP
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Lean, green and blue
Save energy an economic and
ecological necessity
In order to control production costs, saving energy has become a
priority in many workshops. The Econowatt modules manage the
electrical power of the machine so as to never waste energy while
the machine is running unattended. When machining is finished
or interrupted, the power supply is reduced to the minimum,
lower than 1kW, or completely disconnected depending on the
parameters of the machine. Automatic restart is programmed
according to a daily schedule corresponding to the operating
hours of the workshop. The machine is switched on in sufficient
time to be thermostabilized when the workshop opens. The power
consumed is continuously displayed on a screen page.
drill 300
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GF AgieCharmilles automation solutions
Modest demands, maximum benefits
Easy to use pallet changers for EDM and milling machines require minimal
floor space, supervision and operating cost while delivering:
+ Increased machine capacity
+ Increased productivity and flexibility
+ Simple access to pallets or tools
+ Lower production costs
+ Lower unit cost
+ Shorter depreciation time
+ Minimum footprint
Automation Solutions
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Global Support and Services GF AgieCharmilles
A world-wide network of support and customer Milling High-Speed and High-Performance Milling Centers
services ensure maximum uptime of your In terms of cutting speed, HSM centers are 10 times faster than conventional milling
machines. Greater accuracy and a better surface finish are also achieved. This
GF AgieCharmilles machine tool means that even tempered materials can be machined to a condition where they
are largely ready to use. One essential advantage of HSM is that with systematic
integration, the process chain can be significantly shortened. HSM has developed
Applications alongside EDM into one of the key technologies in mold and tool making.
GF AgieCharmilles customers gain access to dozens of local Application Engineers
providing training, programming and troubleshooting.
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259.804.982
us.gfac.com
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