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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

RELATIVE PERMEABILITY CURVES FOR TWO-PHASE FLOWS


THROUGH HETEROGENEOUS VUGGY CARBONATES

Hikaru Kusanagi1, Noriaki Watanabe1, Takashi Shimazu2, and Masahiko Yagi2


1.
Tohoku University
2.
JAPEX

F
This paper was selected for presentation by a JFES program committee following Garing et al., 2014]. Since fluid flows in vuggy carbonates,
review of an abstract submitted by the author(s). which often contain randomly distributed vug pores
having different intensities, are usually difficult to
ABSTRACT experimentally evaluate in detail, fluid flow analyses by
numerical models are effective [Sukop et al., 2013; van
Appropriate relative permeability curves for two-phase der Land et al., 2013]. Therefore, the authors recently
flows through heterogeneous vuggy carbonates remain developed an X-ray CT based method to numerically
unclear. We have therefore conducted numerical oil-water analyze fluid flows through vuggy carbonates with
two-phase flow simulations using X-ray CT data, to obtain heterogeneous porosity distributions [Kusanagi et al.,
relative permeability curves for different types of vuggy 2014, 2015], which was inspired by the X-ray CT based
carbonate samples. 3D distributions of CT number of the method to analyze fluid flows through fractures with
samples, which consist of 400-m cubic voxels, are heterogeneous aperture distributions [Watanabe et al.,
converted into 3D porosity distributions, and 2011a, 2011b, 2012]. This method creates a 3D porosity
corresponding 3D distributions of absolute permeability distribution of a vuggy carbonate sample based on the
are obtained by assuming porosity-permeability relations partial volume effect in X-ray CT, and simulates Darcy
of non-vuggy carbonates at the voxel scale. 3D flow in a corresponding 3D permeability distribution,
distributions of water saturation at different global water where local permeability is calculated based on the
saturation levels for different capillary pressure conditions permeability-porosity relation of non-vuggy carbonates
are obtained for the porosity distributions, by assuming reported by Lucia [1995] (local non-vuggy assumption).
porosity-dependent capillary pressure curves of non-
vuggy carbonates at the voxel scale, providing Applying this method and an experimental 3D imaging of
corresponding 3D distributions of oil and water relative flow paths to different types of vuggy carbonate samples
permeabilities with an assumption of Corey-type relative have indicated that fluid flows through vuggy carbonates
permeability curves at the voxel scale. Darcy flow are generally characterized by formation of preferential
simulations for resultant distributions of oil and water flow paths (i.e., channeling flow), where considerable
effective permeabilities provide global oil and water amounts of pores does not effectively contribute to the
relative permeabilities at various global water saturation flow. The formation of preferential flow paths within
levels (i.e., relative permeability curves), which are vuggy carbonates may be logical when considering their
validated by two-phase flow experiments. As a result, heterogeneous permeability distributions. It is well known
relative permeability curves of the samples containing vug that fluid flows through fractures and fracture networks
pores distributed over the entire body exhibit Corey-type with heterogeneous permeability distributions are
behaviors. On the other hand, relative permeability curves generally characterized by the formation of preferential
of the samples containing vug pores having fracture-like flow paths as well [Watanabe et al., 2008; Nemoto et al.,
2D distributions exhibit -type behaviors, which has been 2009; Watanabe et al., 2009; Ishibashi et al., 2012;
observed for two-phase flows through rock fractures. In Ishibashi et al., 2015]. Only a part of pores (typically
case of vuggy carbonates, there is a possibility to have the <50% of the total pore volume) effectively contributes to
non-Corey-type relative permeability curves, which are the flow, while the other pores contain stagnant fluids.
characterized by quite different behaviors of non-wetting Additionally, histograms of local porosity for all samples
phase from those of Corey type, depending on the are characterized by lognormal distributions with different
distribution of vug pores because vug pores of weaker geometric mean and standard deviation depending on the
capillarity strongly affect behaviors of non-wetting phase. heterogeneities of the rocks. It has been suggested for
vuggy carbonates that their global permeabilities may be
INTRODUCTION predicted from the geometric mean and standard deviation.
Thus, single-phase flow characteristics of vuggy
Effective developments of vuggy carbonate reservoirs carbonates have become clear.
require a good understanding of the fluid flow
characteristics originating from heterogeneous pore However, two-phase flow characteristics of vuggy
systems of vuggy carbonates [Lucia, 1995; Lny, 2006;

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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

carbonates remain unclear although porosity-dependent partial volume effect. The relation between local porosity
capillary pressure curves and Corey-type relative in fraction, i, and CT number, CTNi, at ith voxel of the
permeability curves of non-vuggy carbonates have been air-saturated sample is described by
reported [Lucia, 1995; Gharbi and Blunt, 2012; Dernaika
et al., 2013]. Therefore, we have explored two-phase flow CTN i CTN solid
characteristics for heterogeneous vuggy carbonates. We i =
have conducted a X-ray CT based numerical oil-water CTN air CTN solid , (1)

two-phase flow simulation, which has been expanded


from the single-phase simulation describe above, to obtain where CTNair and CTNsolid, respectively, are the CT
relative permeability curves for different types of vuggy
carbonate samples. In order to validate the numerical
numbers of the air and solid (rock-forming mineral).
CTNsoild in the present study was 3305-3350 Hounsfield
F
results, we have also conducted two-phase flow units. The global porosity for the entire volume, , may
experiments, in which oil and water relative be calculated by
permeabilities are measured and flow paths of oil are
visualized by X-ray CT.

N 1
i xyz
METHODS = i =0
, (2)
Nxyz
Vuggy Carbonate Samples - Five vuggy limestone
samples (25 mm in diameter, 20 mm in length) were where N is the total number of voxels, and x, y, and z
prepared from bigger limestone samples from the are the voxel dimensions (400 m).
Minatogawa Formation in Okinawa Island, and the Daito
Formation in Minami-daito Island, southwestern Japan In the two-phase flow simulation in three dimensions (x-
(Figure 1). Minato 1 and 2 from the Minatogawa y-z coordinates), the Darcy flow was simulated separately
Formation contained vug pores distributed over the entire for oil and water based on the equation of continuity for a
body, where connectivity of pores appeared to be higher steady-state laminar flow of a viscous and incompressible
for Minato 2. Daito 1 from the Daito Formation also fluid. The equation of continuity for the Darcy flow is
contained vug pores that distributed over the entire body, described as follows:
and connectivity of pores appeared to be lower, compared
to Minato 1 and 2. A thin section observation indicated k k
that number of isolated pores by secondary cementation A r P = 0 , (3)
appeared to be greater for the Daito Formation. Daito 2
and 3 from the Daito Formation contained larger vug
pores having fracture-like 2D distributions, which were where A is the cross-sectional area in which the fluid flows,
quite different from distributions of vug pores in the other k is the local absolute permeability, kr and are
samples. respectively the local relative permeability and dynamic
viscosity of either oil or water, and P is the fluid pressure.
Minato1 Minato2 Daito1 Daito2 Daito3 To solve Eq. (3) for both water and oil flows, we
determined distributions of absolute permeability, and oil
and water relative permeabilities as functions of local
fractional water saturation, sw, assuming the following
Corey-type relative permeability curves at all locations
[Corey, 1954; Gharbi and Blunt, 2012; Dernaika et al.,
25 mm 2013]:
Figure 1: Photos of the vuggy carbonate samples
with different appearances of vug pores. k r , w = s w4 , (4)

Numerical Method A 3D distribution of CT number (a


2
(
k r , nw = (1 s w ) 1 s w2 , ) (5)
measure of X-ray attenuation) for each sample at
atmospheric pressure was obtained by X-ray CT scanner where kr,w and kr,nw, respectively, are the local wetting
produced by Comscantecno Co., Ltd (ScanXmate- phase (water) and non-wetting (oil) phase relative
D225RSS270). Note that the above X-ray CT was permeabilities. Note that the local wetting and non-
conducted at an X-ray tube voltage of 120 kV, a tube wetting phase residual saturations were assumed to be
current of 300 A, a voxel size (resolution) of zero because residual saturations were expected to be
400400400 m3. A 3D porosity distribution within each negligibly small at a very small scale such the voxel scale.
sample was obtained from the 3D distribution of CT
number taken at the air-saturated condition, based on the The local absolute permeability, k in m2, and water

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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

saturation, sw, respectively, were derived from the were simulated separately by solving a finite-difference
permeability-porosity relation and porosity-dependent form of Eq. (3), with distributions of absolute and relative
capillary pressure curve for non-vuggy carbonates permeabilities, under a unidirectional flow geometry
reported in Lucia [1995]. In the literature, three along the sample axis. Based on simulation results, the
combinations of the permeability-porosity relation and global oil and water effective permeabilities for the entire
capillary pressure curve are reported for the rock- volume were calculated based on the Darcys law, and
fabric/petrophysical classes of 1, 2, and 3. In case of class finally were divided by the global absolute permeability at
1 with particle sizes of 100-500 m, the combination may Sw = 0 or 1, to obtain global oil and water relative
be written as follows: permeabilities which correspond to the vertical axis of the
relative permeability curves.
F
( )
k = 4.535 10 6 8.537 , (6)
Experimental Method Figure 2 shows the experimental
s w = 0.02219 H 0.316 1.745 , (7) system to measure oil (n-decane) and water relative
permeabilities, and to visualize flow paths by X-ray CT,
and, in case of class 2 with particle sizes of 20-100 m, for the samples. The rubber-sleeved sample was placed
the combination may be written as follows: within the core holder, of which the body was made of
30wt% CFR PEEK (VICTREX PEEK 450CA30)
( )
k = 2.040 10 9 6.38 , (8)
[Watanabe et al., 2012]. The end plugs attached at both
end faces of the sample had two holes, respectively, for
s w = 0.1404 H 0.407 1.440 , (9) measurements of pore pressure and flow rate. Confining
stress was applied to the sample by pressurizing the fluid
for confining pressure with the pump. Using the other
and, in case of class 3 with particle sizes of 20 m, the pump, pore fluids were injected into the sample from the
combination may be written as follows: bottom of the sample, and flowed out from the top of the

( )
sample, where pore pressure was controlled by the back
k = 2.884 10 12 4.275 , (10) pressure regulator. At a low effective confining stress of 2
MPa and 20oC, oil (viscosity: 0.9 mPas) and water (1.0
s w = 0.6110 H 0.505 1.210 , (11)
mPas) relative permeabilities were measured under
steady state conditions by injecting both fluids
where H is the height above capillary pressure equal to simultaneously at various flow-rate ratios, providing a
zero, in meter, when assuming the case of a reservoir with relation between the two relative permeabilities, which
interfacial tension of 28 mN/m, contact angle of 44o, and may be compared to that from the numerically obtained
water density of 0.88103 kg/m3. relative permeability curves. Note that the contact angle
and interfacial tension, respectively, were almost zero and
A thin section observation indicated that the primary class 51 mN/m for the fluid pair.
was class 2 for all samples. Use of the class 2 relations
was therefore the first option. However, a preliminary Pressure gauge

investigation revealed that the class 2 relations were not


suitable for Daito 2 and 3 with the high intensity of the
formation of vug pores. Instead, the class 1 relations for X-ray source
larger particle/pore sizes were suitable for the two samples.
Core holder
Consequently, the class 1 relations were used for Daito 2
and 3, and the class 2 relations were used for the other Flow out Flow in

samples.
Figure 2: Experimental system to measure oil
The distribution of water saturation was obtained at (decane) and water relative permeabilities, and to
various global water saturation levels by varying H. The visualize flow paths by X-ray CT, for the samples.
global water saturation, Sw, which corresponds to the
horizontal axis in relative permeability curves, may be In the visualization of flow paths, the core holder was
calculated by placed in the X-ray CT scanner. For the sample at the same
effective confining stress and temperature, a 3D

N 1
i =0
s w,i i xyz distribution of CT number was obtained first at 28wt%
Sw = , (12) KIaq-saturated condition, and then after simultaneously
N i xyz injecting both KIaq (CT number: 5600 Hounsfield units)
and decane (CT number: -280 Hounsfield units) at a
where sw,i is the local water saturation at ith voxel. For prescribed flow-rate ratio. By doing so, flow paths of
each distribution of water saturation, oil and water flows decane were finally visualized as the regions having
decreased CT number.

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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

RESULTS AND DISCUSSION two data points on relative permeability curves. In this
way, full relative permeability curves are obtained through
Figure 3 shows examples of porosity, water saturation, the numerical simulations at various H values.
relative permeability, and flow models, which are
respectively the 3D distributions of porosity, water The relative permeability curves of the samples exhibited
saturation, water (wetting phase) and oil (non-wetting not only Corey-type behaviors but also non-Corey-type
phase) relative permeabilities and flow rates, at H = 5 m behaviors. Minato 1 and 2, and Daito 1, which contained
in the porosity-dependent capillary pressure curve, for vug pores distributed over the entire body, exhibited
Minato 1. The flow rates are normalized so that the Corey-type curve (Figure 4).
maximum value becomes unity, and negligibly small flow
rates of 0.01 are transparent in the figure. 1.0
F
Example for Minato1 at H = 5 m

Relative permeability (fraction)


Porosity model Wetting phase
saturation model
0.8

0.6

0.4

0 0.25 0.5 0 0.5 1 0.2


Porosity(fraction) Wetting phase saturation (fraction)

Wetting phase Non-wetting phase


rel. perm. model rel. perm. model 0
0 0.2 0.4 0.6 0.8 1.0
Wetting phase saturation (fraction)
Figure 4: Numerically obtained Corey-type
relative permeability curves for Minato 1 and 2,
and Daito1, which contained vug pores
distributed over the entire body.
0 0.5 1
Relative permeability (fraction) On the other hand, Daito 2 and 3, which contained vug
Wetting phase flow model Non-wetting phase flow model pores having fracture-like 2D distributions, exhibited non-
Corey-type behaviors, which have different non-wetting
phase (oil) relative permeability behaviors from those of
Flow direction

the Corey-type behaviors (Figure 5). The curves for Daito


3 shows shape, which has been observed for two-phase
flows through fractures, and may be written as follows
[Watanabe et al., 2015]:
0.01 0.1 1 4
Log10 (Normalized local flow rate) S S w, r
kr , w = w , at S w S w, r (13)
Figure 3: Examples of models for the porosity, 1 S
wetting phase (water) saturation, relative w, r
permeabilities and flows for wetting phase k r , w = 0 , at S w < S w, r (14)
(water) and non-wetting phase (oil). n
Sw
kr , nw = 1 , at S w 1 S nw, r (15)
The water saturation model clearly shows lower water 1 S nw
saturations at higher porosity points, reflecting the , r
porosity-dependent capillary pressure curve. At such k r , nw = 0 , at S w > 1 S nw, r (16)
lower water saturation points, the water and oil relative
permeabilities are respectively lower and higher, resulting
in quite heterogeneous distributions of relative where Sw,r and Snw,r are the wetting and non-wetting phase
permeabilities even though relative permeability residual saturations, respectively, and n is the exponent
behaviors are completely the same (Corey-type) at all characterizing the non-wetting phase relative permeability
points. For these examples, the global fractional water behavior. Indeed, the curves can be represented by the
saturation was 0.74, and the global water and oil relative model with a combination of the wetting phase residual
permeabilities were respectively 0.18 and 0.09, providing saturation of 0.6, the non-wetting phase residual saturation

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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

of 0.1, and the exponent of 2. Additionally, the curves for 1.0 1.0

Non-wetting phase relative

Non-wetting phase relative


Daito 2, showing intermediate behaviors between the

permeability (fraction)

permeability (fraction)
0.8 0.8
Corey- and -type curves, can also be represented by the Minato1 Minato2
0.6 Numerical results 0.6 Numerical results
model with a combination of the wetting phase residual Experimental results Experimental results
0.4 0.4
saturation of 0.1, the non-wetting phase residual saturation
0.2 0.2
of 0.25, and the exponent of unity.
0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
Wetting phase relative Wetting phase relative
1.0 permeability (fraction) permeability (fraction)

F
1.0 1.0
Relative permeability (fraction)

Non-wetting phase relative


Wetting phase (Daito2)

Non-wetting phase relative


0.8

permeability (fraction)

permeability (fraction)
Non-wetting phase (Daito2) 0.8 0.8
Daito1 Daito2
0.6 Numerical results 0.6 Numerical results

0.6 0.4
Experimental results
0.4
Experimental results

0.2 0.2
0.4 0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
Wetting phase relative Wetting phase relative
permeability (fraction) permeability (fraction)
0.2 1.0

Non-wetting phase relative


permeability (fraction)
0.8

0 0.6 Daito3
0 0.2 0.4 0.6 0.8 1.0 Numerical results
0.4 Experimental results
Wetting phase saturation (fraction)
0.2

0
0 0.2 0.4 0.6 0.8 1.0
Wetting phase relative
permeability (fraction)

Figure 6: Comparisons of the numerical and


experimental relations between non-wetting
phase (oil) and wetting phase (water) relative
permeabilities, demonstrating validity of the
numerically determined relative permeability
curves.

We finally discuss the reason why there should be the


Corey- and the non-Corey-type relative permeability
curves for two-phase flows through vuggy carbonates.
The main difference between the two types of relative
permeability curves are the different non-wetting phase
Figure 5: Numerically obtained non-Corey-type relative permeability behaviors. Since wetting phase
relative permeability curves for Daito 2 and 3, saturation is determined by the porosity-dependent
which contained vug pores having fracture-like capillary pressure curve, wetting and non-wetting phases,
2D distributions. The bold curves are the model. respectively, are likely to flow preferentially through
smaller porosity points by non-vug pores and larger
To validate the numerically obtained relative permeability porosity points by vug pores. Since non-vug pores are the
curves, we compared relations between non-wetting phase majority of pores even for vuggy carbonates, non-vug
(oil) and wetting phase (water) relative permeabilities pores are generally distributed over the entire body.
from the numerically and experimentally determined Consequently, the flow of wetting phase generally occurs
relative permeabilities (Figure 6). In this comparison, the in three dimensions so that the wetting phase relative
numerical relation should match the experimental relation permeability behavior is the Corey-type which is
if the numerically obtained relative permeability curves applicable for porous rocks having 3D pore distributions.
represent real relative permeability behaviors. As seen in In contrast, the flow of non-wetting phase occurs in either
the figure, the numerical relations are close to the three dimensions or non-three-dimensions depending on
experimental relations, demonstrating that validity of the the distribution of vug pores. In case of a vuggy carbonate
numerically obtained relative permeability curves, and having vug pores distributed over the entire body such as
therefore the existence of the non-Corey-type relative Minato 1 and 2, and Daito 1, the flow of non-wetting
permeability curves. phase may occur in three dimensions, resulting in a Corey-
type non-wetting phase relative permeability curve. In
case of a vuggy carbonate having other distribution of vug
pores such as Daito 2 and 3, the flow of non-wetting phase

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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

may occur in non-three-dimensions, resulting in a non- pores. Consequently, characteristics of relative


Corey-type non-wetting phase relative permeability curve. permeability curves may vary depending on the
distribution of vug pores, and the Corey-type curves may
Figure 7 shows the flow models and experimental be applicable only for vuggy carbonates having vug pores
visualization results for non-wetting phase (oil) within distributed over the entire body.
Minato 2 and Daito 2 which are representative for the
samples having the 3D and 2D distributions of vug pores. ACKNOWLEDGEMENTS
The numerical and experimental results, obtained for each
sample at a similar combination of wetting and non- The authors would like to thank Kimio Watanabe at
wetting phase relative permeabilities, are consistent with
each other. The flow paths within Minato 2 are distributed
Renergies, Limited for the coding of the modeling
algorithm. The authors also thank JAPEX for permitting
F
over the entire body, whereas the flow paths within Daito this presentation.
2 are quite different from those within Minato 2, as
discussed above. It can be therefore concluded for two- REFERENCES
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revealed that relative permeability curves of vuggy
the 21th Formation Evaluation Symposium of Japan,
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The 22nd Formation Evaluation Symposium of Japan, September 29 - 30, 2016

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ABOUT THE AUTHORS

Hikaru Kusanagi and Noriaki Watanabe, respectively, are


a master course student and an associate professor at
Graduate School of Environmental Studies, Tohoku
University. Takashi Shimazu and Masahiko Yagi,
respectively, are a researcher and a senior research

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