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InKoreanResidentialBuilding
AlternativeApplicationofPostTensionedFloorSystem
(RCSlabvs.PTSlabvs.PTVoidSlab)
2012.5.8
DAELIM IndustrialCo.,Ltd.
ADAPT Corporation
2012PTI Convention
2012PTITechnicalConference
Contents &Exhibition
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2012PTITechnicalConference
&Exhibition
JangKeun Yoon/Manager/KoreanP.E
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2012PTITechnicalConference
&Exhibition
1)ResidentialBuildingsinKorea
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2012PTITechnicalConference
Residential Buildings in Korea &Exhibition
TypicalResidentialBuildings
DAELIM Apartment
5/56
2012PTITechnicalConference
Residential Buildings in Korea &Exhibition
ApartmentComplex
Morethan100Projects
(Daliem,since1998)
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2012PTITechnicalConference
Residential Buildings in Korea &Exhibition
RecentChangeoftheStructuralSystem
[Past]RCShearWallSystem [Present]RCColumnSystem
DryWall
RCWall
(Prefabricated)
Toilet
Kitchen
Room2 Room3
Living
Room
Room1
[UnitPlan] [UnitPlan]
WhyColumnType?
1) Flexible EasytoRenovate
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2012PTITechnicalConference
Residential Buildings in Korea &Exhibition
IncreaseoftheFloorSpan
[Present]ShortSpan(5~6m) [Future]LongSpan(9~10m)
2.8m 2.8m
WoodenFloorCover
THK45
THK45
:CementMortar(HeatingCoil)
THK45mm
THK45mm
/
:LightweightAeratedConcrete(Insulation)
WhyLongSpanFloor?
THK20 :Cushioningmaterial(Soundproof)
THK20mm
THK210mm
THK210 R C S:RCSLAB
lab / +
1) ProvideOpenSpacewithFewerColumns
110
2) ImproveConstructability
320
210
3) SaveConstructionTime
<StandardFloor,KoreanMLTMA> 4) ReduceConcreteVolume(ReduceCO2)
*MLTMA:MinistryofLand,TransportandMaritimeAffairs
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2012PTITechnicalConference
Residential Buildings in Korea &Exhibition
PostTensioningSolution
BenefitsofPostTensionedSlab
LongSpan(9~10m)
1) ReducedFloorHeight
MaintainTypical2.8mHeight
2.8m
2) LongerSpan
210mmPTFlatPlateL=9.5m(L/45)
3) LesserWeight
210mm(8in)SLAB
ReduceCO2 Emission
ImproveSeismicPerformance
4) ImprovedDurability
ReduceCrack&Deflection
5) SavingMaterial&Money
ReduceConcreteandRebarQuantity
<PostTensionedSlabSystem>
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2012PTITechnicalConference
&Exhibition
2)EconomicApplicationofPostTensioning
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
[CASESTUDY]Typical20FResidentialBuilding
82m2 82m2
<TypicalFloorofApartment>
*CompletedbyDAELIMin2011
6m
Column(Removalby PTSlab)
DryWall
(Prefabricated)
<RCColumnPlan>
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
[ALT1]ReinforcedConcreteSLAB
(Thk =210mm,Span=6.0m)
6,000
InteriorColumns:4EA
4,960
ExteriorColumns:3EA
4,480 7,680
Conc :57m3(21MPa)
Rebar :5.25tonf RCSLAB(Thk=210mm)
< RebarLayout>
< MIDASADSModel>
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
[ALT2]ReinforcedConcreteSLAB
(Thk =250mm,Span=7.9m)
7,900
RemoveInterior
Columns(4EA)
HD10@300(T) HD10@300(T)
HD10@300(B) HD10@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@200(B)
HD13@200(T)
HD13@200(T)
5- HD13(T.ADD) HD13@200(B) 5- HD13(T.ADD)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD13@300(T)
HD13@300(T)
HD13@300(T)
3- HD16(T&B,ADD)
HD13@300(B)
HD13@300(T)
HD13@300(T)
Conc :68m3(21MPa)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD13@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD13@300(T)
3- HD16(T&B.ADD)
Rebar :6.35tonf RCSLAB(Thk=250mm)
3- HD16(T&B.ADD) 3- HD16(T&B.ADD)
< RebarLayout>
< MIDASADSModel>
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
[ALT3]PostTensionedSLAB
(Thk =210mm,Span=8.3m)
Tendon
7,900
RemoveInterior
Column(4EA)
RemoveExterior
8,340 6,130 Column(2EA)
Conc :57m3(30MPa)
Rebar :2.93tonf PTSLAB(Thk=210mm)
Tendon:0.73tonf
< TendonLayout>
< MIDASADSModel>
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
[ALT3]PostTensionedSLAB
(Thk =210mm,Span=8.3m)
Unbonbded Tendon
<TendonLayout>
max=16.0mm<L/480=17.3mmO.K <RebarLayout>
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
Tendon&RebarPriceRatioinManyCountries
[unit:USD]
Middle Hong
Swiss Korea Spain Vietnam Malaysia Singapore USA Thailand
East Kong
Tendon 11,100 4,550 3,805 5,472 3,300 4,260 3,333 3,499 3,800 2,667
Rebar 1,550 890 800 1,176 850 1,160 1,167 1,229 1,350 1,000
Ratio 7.2 5.1 4.8 4.7 3.9 3,7 2.9 2.8 2.8 2.7
*PriceincludeMaterial&LaborCosts(perton)
CostofRebarvs.Tendon
SupplyandInstallationRates(USD)
12,000 11,100
10,000
8,000 Tendon
5,472 Rebar
6,000
4,550
4,260
3,805 3,800
3,300 3,333 3,499
4,000
2,667
1,550 1,350
2,000 890 800
1,176
850
1,160 1,167 1,229 1,000
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Economic Application of Post-Tensioning &Exhibition
ConstructionCostComparisoninUSAMarket
+9.7%
+2.6% 6.9%
Tendon:3,800USD2.8Times
1,000,000
Rebar :1,350USD
StructuralMember SlabSystem
598,895 &Material [ALT1]RC [ALT2]RC [ALT3]PT
800,000
514,835
517,561 Concrete 2282m3 2717m3 2282m3
TOTALPRICE(Unit:USD)
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
ConstructionCostComparisoninKoreanMarket
Tendon:4,550USD5.1Times
1,000,000
+9.6% +10.4% Rebar :890USD
+0.8%
StructuralMember SlabSystem
400,000 105,288
Int.Wall Column Form 1921m2 3382m2 2787m2
93,494 128,364
Rebar 65tonf 72tonf 59tonf
Concrete 1128m3 1102m3 1010m3
236,245 Exterior
200,000 242,340 Form 11923m2 11657m2 10658m2
237,673 Wall
Rebar 65tonf 64tonf 79tonf
Concrete 313m3 271m3 389m3
82,345 71,348 100,338 Interior
0 Form 4640m2 4045m2 5752m2
Wall
RCSLAB RCSLAB PTSLAB Rebar 19tonf 16tonf 21tonf
(Thk=210) (Thk=250) (Thk=210)
[ALT1] [ALT2][ALT3] < MaterialQuantityfor20FBuilding>
(Benchmark)
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2012PTITechnicalConference
Economic Application of Post-Tensioning &Exhibition
SUMMARY
1) SlightincreaseinconstructioncostbyPostTensioninginKoreanmarket
canbenegligible. (+0.8%)
2) [ALT3]PostTensionedSlabcanbegoodalternativefloorsystemfor
ResidentialBuildingsinKorea.
Providemoreopenspanwithlongerspan8.3m
Maintainthesameslabdepth210mm withconventionaldesign[ALT1]
Maintainthesamefloorheight2.8m withconventionaldesign[ALT1]
3) Inthefuture,itseemslikethatincreasingdemandforPostTensioningcan
lowerthetendonprice, therebyPostTensioningcanbemorecompetitivein
Korea.
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2012PTITechnicalConference
&Exhibition
3)SustainableApplicationofPostTensioning
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2012PTITechnicalConference
Sustainable Application of Post-Tensioning &Exhibition
VoidSlabSystem
Benefits
WeightReduction
LighterthanSolidSlab
ReduceFloortoFloorHeight
ReduceLoadActingOnFoundation
Sustainability
SaveBuildingMaterial(Concrete&Rebar)
ReduceCO2 Emission
UseofRecycledMaterial(PlasticBall)
Weakness
SpanLengthLimitation(BubbleDeck)
Type SLABThk Bubble Span
BD230 230mm 180 5 8.1m
BD280 280mm 225 7 10.1m
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2012PTITechnicalConference
Sustainable Application of Post-Tensioning &Exhibition
PostTensionedSlab+VoidSlab
PostTensionedSlab VoidSlab
+
* Image by Bubble Deck
Slimmer(LongSpan) Lighter(LessWeight)
210mmPTFlatPlateL=9.5m(L/45) 210mmVoidSlabL=6.5m(L/30)
PostTensionedVoidSlabSystem
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2012PTITechnicalConference
Sustainable Application of Post-Tensioning &Exhibition
Howtomodel&analyzePTVoidSlab?
EquivalentSlabModelingMethod
Tendon
SubstituteVoidSlabwithEquivalentSolidSlab
h=210 210
b=210 210
<VoidSlab> <EquivalentSlab>
<VoidSlabRegion>
Parameter VoidSlab EquivalentSlab
Concrete Strength fc fc
Ellipsoid
170 xH110 A,I,V Width b b
Depth h h
ConcreteReduction
Section A Ae
V/Ve =77%(23%)
StiffnessReduction Volume V Ve
ReducedProperty
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2012PTITechnicalConference
Sustainable Application of Post-Tensioning &Exhibition
1mHeight
Sandbag
(3kg)
Accelerometer
<VoidSlabSpecimen>
Ellipsoid
170 xH110
h=210
<SlabSection withEllipsoidBall>
<IsometricEllipsoidBall>
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2012PTITechnicalConference
Sustainable Application of Post-Tensioning &Exhibition
1mHeight
Sandbag
(3kg)
Accelerometer <AccelerationTimeHistory>
<NaturalFrequencybyFFT >
*FFT:FastFourierTransformation
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2012PTITechnicalConference
Sustainable Application of Post-Tensioning &Exhibition
Verification(TestResultvs.AnalysisResult)
VoidSlab: We Ee fck
SolidSlab: WEfck
FreeVibrationTestResult:21.6Hz
IsometricView
FreeVibrationAnalysisResult:21.7Hz
UnitWeight(kN/m3) We =1.85(77%) W=24 (EquivalentSlabModelingMethod)
Modulus ofElasticity Ee =27,099(91%) E=29,779
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2012PTITechnicalConference
&Exhibition
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2012PTITechnicalConference
&Exhibition
1)PostTensionedVoidSlabDesignMethod
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
VoidSlabSystemwithPlasticBall
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
HowtoAnalyzeandDesignthePTVoidSlab?
[6STEP]PostTensionedVoidSlabDesign
STEP1 VoidSlabModeling
STEP2 DesignLoadInput
STEP3 TendonLayout
Tendon
STEP4 StructuralAnalysis
STEP5 DesignStripModeling
<VoidSlab>
STEP6 AllowableStressCheck
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
[CASE1]EllipsoidBall(170xH110)
A,I,V Ae ,Ie,Ve
CalculateSectionChange
A
Ae 200 210 42 ,000mm 2 62%
Ae
A Ae 16 ,103 25 ,897 mm 2
CalculateVolumeChange
V
Ve 130 130 210 3 ,549 ,000mm 3 77%
Ve
V Ve 523 ,599 3 ,025 ,401mm 3
CalculateStiffnessChange
I
Ie 130 210 3 / 12 100 ,327 ,500mm 3 91%
Ie
<EllipsoidBall> I Ie 4 ,908 ,739 95 ,418 ,761mm 3
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
[CASE1]EllipsoidBall(170xH110)
V
ReducedWeight: We W
Ve
0.77 2 ,400kgf / m 3 1 ,848kgf / m 3
I
ReducedStiffness: E e E ( 8 ,500 3 fck 8 )
Ie
<EllipsoidBall> 0.91 28 ,577 MPa 26 ,005MPa
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
[CASE2]SphereBall(100)
A,I,V Ae ,Ie,Ve
CalculateSectionChange
A
Ae 130 210 27 ,300mm 2 71%
Ae
A Ae 7 ,854 19 ,446mm 2
CalculateVolumeChange
V
Ve 200 200 210 8 ,400 ,000mm 3 85%
Ve
V Ve 1 ,903 ,594 6 ,496 ,406mm 3
CalculateStiffnessChange
I
Ie 200 210 3 / 12 154 ,350 ,000mm 3 95%
Ie
<SphereBall> I Ie 13 ,841,884 140 ,508 ,116mm 3
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
[CASE2]SphereBall(100)
V
ReducedWeight: We W
Ve
0.85 2 ,400kgf / m 3 2 ,040kgf / m 3
I
ReducedStiffness: E e E ( 8 ,500 3 fck 8 )
Ie
<SphereBall> 0.95 28 ,577 MPa 27 ,148MPa
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
<DesignLoadforResidentialBuildinginKorea>
LL 3.0 kN/m2
210
*SW(SelfWeight)isautomaticallycalculatedbysoftware
<FloorSection>
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
Tendon
<TendonLayout>
<VoidSlab>
<BandedTendonforColumnStrip>
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
Tendon
<FEMAnalysis>
<VoidSlab>
max=10.3mm<L/480
<LongtermDeflection>
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
DesignStrip1
Tendon
<VoidSlab>
<MomentDiagram DesignStrip1>
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
<BottomStress DesignStrip1>
Tendon
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
<DesignStrip1>
GeometryofSolidSectionModeledinADAPT
Width(mm) 4,650
Depth(mm) 210
Asolid(mm2) 976,500
Isolid(mm4) 3,588,637,500
GeometryofEquivalentVoidSectionusedtoCheckStresses
Tendon Radius1ofVoid(mm) 30
Radius2ofVoid(mm) 55
HeightofVoid(mm) 110
#ofVoidsinsection 17
AofEachVoid(mm2) 16,103
Avoid(mm2) 702,744
IofEachVoid(mm4) 13,841,884
Ivoid 3,353,325,471
<VoidSlab>
ConversionParameters
Avoid/Asoid(A/Ae) 0.72
Ivoid/Isoid(I/Ie) 0.93
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2012PTITechnicalConference
Post-Tensioned Void Slab Design Method &Exhibition
A I
72% 93%
Ae Ie
<EllipsoidBall>
AllowableStressCheck
Ae I
fP / A e fM / Z Allowable Stress
A I
Tendon
Where , Ae / A 1 / 0.72 1.39
Ie / I 1 / 0.93 1.07
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2012PTITechnicalConference
&Exhibition
2)AlternativeApplicationofPostTensioning
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2012PTITechnicalConference
Alternative Application of Post-Tensioning &Exhibition
[CASESTUDY]TowerTypeResidentialBuilding
AD/PD AD/PD
17 ELEV.
(,)
17 ELEV.
(,)
- 2 - 2
- 1 - 1
- 2 - 2
/ /
- 3 - 3
Max.Span9m
<TypicalFloorPlan>
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2012PTITechnicalConference
Alternative Application of Post-Tensioning &Exhibition
[ALT1]ReinforcedConcreteSlab(250mm)
DESIGNCODE
KBC2009(Ref.ACI31805)
MATERIAL
Conc :fck =21MPa
Rebar :fy =400MPa
CovertoRebar
Rebar :20mm
MeshReinforcement
TopD10@200
Bot D13@250
AddRebar
Top&Bot D13
Added Rebar
A D13x2000
B D13x3000
C D13x4000
D D13x5000
<TypicalFloor RebarLayout>
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2012PTITechnicalConference
Alternative Application of Post-Tensioning &Exhibition
[ALT2]PostTensionedSlab(210mm)
DESIGNCODE
KBC2009(Ref.ACI31805)
MATERIAL
Conc :fck =30MPa
Rebar :fy =400MPa
Tendon :fpu =1,860MPa
CovertoRebar/Tendon
Rebar :20mm
Tendon : 27mm
Prestressing Tendon
Unbonded MonoStrandTendon
12.7mm(99mm2)
<TypicalFloor TendonLayout>
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2012PTITechnicalConference
Alternative Application of Post-Tensioning &Exhibition
[ALT2]PostTensionedSlab(210mm)
DESIGNCODE
KBC2009(Ref.ACI31805)
MATERIAL
Conc :fck =30MPa
Rebar :fy =400MPa
Tendon :fpu =1,860MPa
CovertoRebar/Tendon
Rebar :20mm
Tendon : 27mm
Prestressing Tendon
Unbonded MonoStrandTendon
12.7mm(99mm2)
Added Rebar
A D13x2000
B D13x3000
C D16x3000
D D16x4000
E D16x5000
<TypicalFloor RebarLayout>
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2012PTITechnicalConference
Alternative Application of Post-Tensioning &Exhibition
[ALT3]PostTensionedVoidSlab(210mm)
DESIGNCODE
KBC2009(Ref.ACI31805)
MATERIAL
Conc :fck =30MPa
Rebar :fy =400MPa
Tendon :fpu =1,860MPa
CovertoRebar/Tendon
Rebar :20mm
Tendon : 27mm
Prestressing Tendon
Unbonded MonoStrandTendon
12.7mm(99mm2)
<TypicalFloor TendonLayout>
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2012PTITechnicalConference
Alternative Application of Post-Tensioning &Exhibition
[ALT3]PostTensionedVoidSlab(210mm)
DESIGNCODE
KBC2009(Ref.ACI31805)
MATERIAL
Conc :fck =30MPa
Rebar :fy =400MPa
Tendon :fpu =1,860MPa
CovertoRebar/Tendon
Rebar :20mm
Tendon : 27mm
Prestressing Tendon
Unbonded MonoStrandTendon
12.7mm(99mm2)
Added Rebar
A D13x2000
B D13x3000
C D16x3000
D D16x4000
E D16x5000
<TypicalFloor RebarLayout>
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&Exhibition
3)EvaluationofEconomicEfficiency
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2012PTITechnicalConference
Evaluation of Economic Efficiency &Exhibition
ConstructionCostComparisoninUSAMarket
Tendon:3,800USD2.8Times
Rebar :1,350USD
*MaterialQuantityCalculatedforOneTypicalFloor
SlabSystem
SlabCharacteristic
[ALT1]RCSlab [ALT2]PTSlab [ALT3]PTVoidSlab
Geometry
SlabThickness(mm) 250 210 210
SlabArea(m2) 648.41 648.41 648.41
ConcreteVolume(m3) 162.10 136.17 124.41
(CO2Reduction 16%) (CO2Reduction 23%)
MaterialQuantity*
Reinforcement(kgf) 11,727 2,911 7,975
PTStrand(kgf) 1,770 1,130
Economics (UnitPrice)
Concrete(21MPa) $47.6 $7,722
Concrete(30MPa) $54.8 $7,464 $6,820
VoidBall $12.7 $3,097
Form $10.8 $7,015 $7,015 $7,015
Rebar $1,350 $15,832 $3,929 $10,766
Tendon $3,800 $6,726 $4,294
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2012PTITechnicalConference
Evaluation of Economic Efficiency &Exhibition
ConstructionCostComparisoninKoreanMarket
Tendon:4,550USD5.1Times
Rebar :890USD
*MaterialQuantityCalculatedforOneTypicalFloor
SlabSystem
SlabCharacteristic
[ALT1]RCSlab [ALT2]PTSlab [ALT3]PTVoidSlab
Geometry
SlabThickness(mm) 250 210 210
SlabArea(m2) 648.41 648.41 648.41
ConcreteVolume(m3) 162.10 136.17 124.41
(CO2Reduction 16%) (CO2Reduction 23%)
MaterialQuantity*
Reinforcement(kgf) 11,727 2,911 7,975
PTStrand(kgf) 1,770 1,130
Economics (UnitPrice)
Concrete(21MPa) $47.6 $7,722
Concrete(30MPa) $54.8 $7,464 $6,820
PlasticBall $12.7 $3,097
Form $10.8 $7,015 $7,015 $7,015
Rebar $890 $10,437 $2,590 $7,098
Tendon $4,550 $8,054 $5,142
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&Exhibition
4)EvaluationofStructuralPerformance
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2012PTITechnicalConference
Evaluation of Structural Performance &Exhibition
DetermineNaturalFrequency(Hz)
SlabSystem
ADAPTVibrationAnalysisResult
[ALT1]RCSlab [ALT2]PTSlab [ALT3]PTVoidSlab
Uncracked Vibration
VibrationMode1(Hz) 9.76 8.63 9.19
VibrationMode2(Hz) 10.56 9.35 9.24
VibrationMode3(Hz) 10.79 9.54 9.54
CrackedVibration
VibrationMode1(Hz) 9.26 8.61 9.16
VibrationMode2(Hz) 9.80 9.26 9.21
VibrationMode3(Hz) 9.82 9.44 9.51
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2012PTITechnicalConference
Evaluation of Structural Performance &Exhibition
CalculatePeakAcceleration(ap/g)
1.0
1)ExcitingForceofVibration(Po)
0.8
P0 DLF (Weight of Person )
0.53 700N 371N
DynamicLoadFactor(DLF)
0.6
2)DampingFactor()
0.03
0.4
Occupancy DampingFactor
Bareconcretefloor 0.02
0.2
Furnished,lowpartition 0.03
Furnished,fullheightpartition 0.05
0 Shoppingmalls
0 1.0 2.0 3.0 0.02
FrequencyHz
<DLFforFirstHarmonicofWalkingForce>
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2012PTITechnicalConference
Evaluation of Structural Performance &Exhibition
CalculatePeakAcceleration(ap/g)
3)WeightofVibratingFloorPanel(W)
4)AccelerationcausedbyWalkingPerson(ap/g)
ap Po e ( 0.35 fn )
g W
6m
<FloorPlanforVibrationEvaluation>
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2012PTITechnicalConference
Evaluation of Structural Performance &Exhibition
EvaluateFloorVibration
Office, [ALT1]RCSlab
Residential,
[ALT2]PTSlab
AssemblyHall
PeakAcceleration(%gravity)
[ALT3]PTVoidSlab
Operating
Rooms
0.5
0.22
0.20
0.15
0.1
1 2 4 8 16
Frequency(Hz)
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