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Engine Timing Valves
Engine Timing Valves
Engine Timing Valves
Job No.
Camshaft and valves
...
Checking and replacement of hydraulic valve clearance compensating elements .......... 05-211
Checking camshaft timing ...................................... .......... 215
Removal and installation of camshaft .............................. .......... 220
Removal and installation of valve springs ............................ .......... 250
Checking valve springs ........................................ .......... 260
Replacing valve stem seals ...................................... .......... 270
Checking and machining valves. ................................. .......... 280
Replacing valve seat rings ...................................... .......... 290
Machining valve seats ......................................... .......... 291
05/l
EXIT
Tightening torques Nm
Special tools
Note
185 Camshaft
203 Valve tappet u 1053-11606
05.10-21 l/l
EXIT
Checking
05.10-21112
EXIT
05.10-211/4
EXIT
05.10-211/5
EXIT
Engine
) The camshaft code number is stamped into collar adjacent to TDC notch.
Tightening torque Nm
Special tools
Conventional tool
Note
Checking
Attention!
Do not rotate engine on screw of camshaft timing
gear. Do not rotate engine in reverse while measuring,
since this would result in considerable measuring
faults.
Attention!
Sensor pin of dial gauge should be seated accurately
vertical on valve tappet.
05.10-215/2
EXIT
05.10-215/3
EXIT
Exhaust valve
) The camshaft code number is stamped into collar adjacent to TDC notch.
Data
Tightening torques Nm
Special tools
05.1 O-220/1
EXIT
Note
Removal
Attention!
Do not rotate engine on fastening screw of camshaft
timing gear.
05.1 o-220/2
EXIT
05.10-220/3 46 43
EXIT
187
190
Cylinder head
ii:
185
Camshaft bearing bracket
Camshaft
189q
Installation
05.1 O-220/4
EXIT
1054 -13481
05.1 o-22015
EXIT
05.10-220/6
EXIT
Tightening torques Nm
Special tools
05.1 O-250/1
EXIT
185
203
202
Valve arrangement intake side
70 Cylinder head
73 Valve seat ring intake
75 Valve guide intake
77a Oil duct
78 Core hole cap
Camshaft bearing bracket
:: Hex. screw M 8 x 45
84a Washer
185 Camshaft
195 intake valve
197 Thrust ring
197a Locking ring
198 Valve spring
200 Valve stem seal intake
201 Valve spring retainer
202 Valve key
1053-11524
203 Valve tappet
70 Cylinder head
Valve seat ring exhaust
;: Valve guide exhaust
77a Oil duct
Camshaft bearing bracket
ZI Hex. screw M 8 x 45
84a Washer
185 Camshaft
196 Exhaust valve
197 Thrust ring
197a Locking ring
198 Valve spring
199 Valve stem seal exhaust
201 Valve spring retainer
202 Valve key
203 Valve tappet
1053-1152311
Note
Color marks:
yellow/green or purple/green
05.1 o-250/2
EXIT
Removal
TDC 1 and 4
180 (notch) 2 and 3
05.1 O-25013
EXIT
Installation
05.1 O-25014
.............................................
............................................ .......................................... ...................
EXIT
Part No. Color code OD Wire Length Spring force with preloaded
dia. unloaded length when new limit value
mm mm mm N N
yellow/green
601 0 5 3 01 2 0 or 33.2 4.25 50.8 27 720-770 648
purple/green
Checking
05.1 o-260/1
EXIT
Tightening torques NM
Special tools
05.1 O-270/1
EXIT
Note
Renewing
Attention!
Do not damage valve stem and valve guide.
05.1 O-270/2
EXIT
05.1 O-270/3
EXIT
Data
Intake valve
Exhaust valve
Conventional tools
05.1 O-280/1
EXIT
05.1 O-280/2
EXIT
Data
Intake Exhaust
40 .ooo 37 .ooo
Normal dimension -
40.016 37.016
D 2
Repair stage
max. up to
40.100 37.100
Normal d i m e n s i o n ____
40.084 37.084
D ~-
Roughing dimension
Repair stage
33.400 30.400
Dl
33.600 30.600
9.35
t
9.25
2.37 2.44
t l
2.25 2.25
Special tools
05.10-290/l
EXIT
Conventional tools
Note
Renewing
05.10-290/2
EXIT
05.1 O-290/3
EXIT
Data
Intake Exhaust
The max. distance is reduced by the same dimension by which the cylinder head parting surface has been
refinished.
Intake
38.10
Valve disk dia.
Exhaust 34.90
35.10
Special tools
05.10-291/l
EXIT
Conventional tools
Note
05.10-291/2
EXIT
Attention!
Loosen pilot only after runout of valve seat has been
checked (item 3).
5 Pilot
18 Dial gauge
19 Fitted sleeve
20 Dial gauge holder -
1054-11629
05.10-291/3
EXIT
Tightening torques Nm
Note
Removal
Installation
224
215
156
Tightening torques Nm
Special tools
Note
05.1 o-32011
EXIT
Renewing
Attention!
Timing chain should remain in mesh while rotating
camshaft and crankshaft timing gear.
05.1 O-32012
EXIT
05.1 O-320/3
I..,. . . . . . . . . . . .
EXIT
Note
224 -
215 -
-18
- 218
156- - 262
244
18 Injection timer 220 Slide rail
156 Sprocket 224 Chain tensioner
188 Camshaft timing gear 244 Oil pump sprocket
215 Tensioning rail 262 Tensioning clamp
218 Slide rail
Semoval
Installation
05.1 o-330/1
EXIT
Tightening torques Nm
Special tools
Note
224
156
05.1 o-341 /l
EXIT
Removal
05.10-341/2
EXIT
Installation
05.10-34113
EXIT
05.1 o-341 I4
EXIT
Tightening torques Nm
Special tools
Note
Cylinder head
IF
84
Camshaft bearing cap
Combination screw M 8 x 45
401
402
403
Cyl. pin
Flange
Driven plate
125 Cylinder head cover 404 O-ring
129 Cylinder head cover gasket 405 Hex. socket screw
185 Camshaft 406 Drive sleeve
186 Lockwasher 407 Hex. socket screw
188 Camshaft timing gear
400 Hydraulic oil pump
4 0 3 4 0 2 4b5 4 0 4 4 0 6
05.10-437/l
EXIT
Removal
Installation
05.10-437/2