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Exhaust system 49
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49 Exhaust system

Job No.
Removal and installation of exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-100

49/l
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49-l 00 Removal and installation of exhaust system

18

1 Hex screw
2 Front exhaust pi e. .................... Check flanges for damage
3 Self-ocking hex, nut. ................... Renew, 20 Nm
4 Self-ocking hex. nut. ................... Renew, 20 Nm
5 Sinter-sealing ring. ..................... Check for damage, check for corect seat
6 Holding clamp. ....................... Check for re-use
7 Center muffler. . . . . . . . . . . . . . . . . . . . . . . . Check for damage
8 Hex. screw
9 Rear mufler ......................... Check for damage
10 Lateral sup ort
1 Hex. screw .......................... 20 Nm
12 Washer
13 Rubber buffer. ....................... Check for wear
14 Rub er disk ......................... Check for damage
15 Spacing sle ve
16 Self-ocking hex. nut. ................... Renew, 7 Nm
17 Cup spring .......................... Renew
18 Rub er ring ......................... Check for damage and wear
19 Hex. screw
20 Washer
21 Pipe clamp
2 Snap ring ........................... Renew
23 Hex. nut
24 Hex. screw .......................... 20 Nm
25 Suspension plate ...................... Check for damage and wear
26 Clamping plate

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Removal and instalation of exhaust sytem is not

explained fuly, but atention is caled to particularly
important items only, which must be observed
during removal and instalation or when renewing
parts, e.g. the rear mufler with plug con ection.

Remova I

1 Check suspension parts for re-use and renew, if

required. 2 6 18 7 2

2 Prior to asembly of exhaust sytem, make sure

that the flange for exhaust manifold is not distorted
and align flange, if required. Clean cone connections
of pipes (2 and 22), if required, with emery glos
from combustion residue.

Installation

Renewing rear mufler.

3 Place new rear muffler with plug connection

accurately above removed system and mark pipe
length of new rear muffler on removed installation.

Cut pipe 80 mm from mark (tolerance minus 10 mm)

in direction of rear muffler to obtain a plug-in depth
of 70-80 mm.

?&-24670

4 Always renew self-locking hex. nuts on principle.

5 Uniformly tighten flange connection to manifold.

Tightening torque of self-locking nuts 20 Nm.

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6 Mount rear exhaust system with center and rear

muffler, while simultaneously engaging exhaust
system in mounting rubber on rear axle carrier.

7 Mount sinter-sealing ring (5) on flange connection

and pay attention to correct seat. Tightening torque
of self-locking hex. nuts 20 Nm.
2 6 18 7 22

2 Front exhaust pipe

5 Sinter-sealing ring
6 Self-locking hex. nut
7 Hex. screw
18 Flange
22 Rear exhaust pipe

8 Engage rubber rings with suitable hooks to rear

damper.

9 Mount rear damper in such a manner that the

holding clamp of the rear damper is approx. 10 mm
in front of holders on frame floor, so that the correct
installation position is assured (arrows) in the event
of an elongation of exhaust system.

Note: The above refers to mufflers in repair version

with plug connection between center and rear muffler
only.

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10 Mount exhaust lateral sup ort fre of tension.

Tighteni g torque of self-ocking hex. nuts on clamp
7 Nm, hex. screws of lateral sup ort on transmision
20 Nm.

Note: Mount 4 cup springs each per side to clamp in

such a man er that the respective crowns are located
op osite each other (as shown in Fig.)

11 Run engine and check exhaust sytem for leaks.

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