Professional Documents
Culture Documents
Kabelovodeshti Plastic - GB PDF
Kabelovodeshti Plastic - GB PDF
01/2003
Energy in Motion 1
Guidelines for Product Selection 1.11
Further supply programme 1.17
Design Guidelines 2
General Definitions 2.03
Installation Variants 2.04
Layout Guidelines 2.05
Guidelines for Installing
the Cables and Hoses 2.26
Plastic Cable Carriers 3
MONO 3.001
UNIFLEX 3.101
KC-Series 3.201
KE-Series 3.301
MC-Series 3.401
ME/MK-Series 3.501
XLC-Series 3.601
Enclosed Cable Carriers:
MT-Series 3.701
XLT-Series 3.801
QUATTROFLEX 3.901
QUANTUM Cable Carrier System 4
CONDUFLEX
Flexible Energy Conduits 5
System Components 6
Support Trays 6.01
Guide Channels 6.03
Electric Cables 6.16
Strain Relief Devices 6.17
Interesting Technical Information 7
Reliable Cable Carrier Systems 7.01
Construction of the Cable Carriers 7.02
Chain Cross-Sections
and Stay Variants 7.06
Wear / Abrasion of Cables / Hoses 7.10
The Quiet Ones 7.11
Long Cable Carriers
without a Guide Channel 7.12
Bend Radius 7.13
Material Data and
Chemical Resistance 7.14
Environmental Conditions 7.16
Appendix 8
Application Examples 8.01
Fax-Enquiry Form 8.17
Fax-Order Form 8.19
Sales Network 9
KABELSCHLEPP. . .
GLOBAL STRENGTH
Customer requirements are specific.
And they are growing
with the demands
of a global market.
Just like our consultancy service.
KABELSCHLEPP
exploit the advantages of working
with a global player
1.01
QUALITY AND
PROGRESS
KABELSCHLEPP is certified to EN ISO 9001.
The certificate applies to:
the development, design, production and sale of cable carrier
systems made of plastic and steel, and way wipers;
the development, design and sale of guideway protection and
conveying systems.
1.02
CAD-DATA ON
THE INTERNET
KABELSCHLEPP KabelCAD
Our free-of-charge KabelCAD software allows you to select
the correct chain type to suit your application quickly and
easily, or even to design the chain cross-section yourself. The
design data are available in various different data formats.
1.03
COMPLETE SOLUTIONS
ARE OUR STRENGTH.
Never-ending variety
Work systematically,
with KABELSCHLEPP
cable carriers!
1.04
THE RIGHT SOLUTION
FOR EVERY
SITUATION
An endless number
of special solutions
are required,
which KABELSCHLEPP
provides for cost-effectively
using standard elements.
1.05
TECHNICAL
INFORMATION
Application
KABELSCHLEPP cable carriers and flexible conduits made of
plastic or combined with other materials (a product which, by the
way, only KABELSCHLEPP offers in such a wide range) can be
used in industry almost anywhere. The environmental con-
ditions should of course permit the use of plastic.
Durability
The longevity of the cable carriers depends on:
The type of cables / hoses used (additional load)
The travel speed / acceleration
The frequency of travel
Ambient conditions
1.06
REASONS FOR USING
KABELSCHLEPP
World-wide availability.
Give us a call!
Tel.: +49 (0) 271 5801-0 We are here for you around the clock.
1.07
Energy
+ Motion
+ Precision
= KABELSCHLEPP,
world-wide.
1.08
SELECTION OF
CABLE CARRIER
Our Tip:
1.09
PRODUCT GROUP
CHARACTERISTICS
Cable carriers
with fixed chain widths
MONO
Solid plastic
The lowest-priced and therefore most economical product group
One-piece chain links with the option of either
fixed or openable brackets
Simple and quick assembly
End connector with integrated strain relief
Almost all types available immediately ex stock
throughout the world
UNIFLEX
Solid plastic
Reasonably priced standard ranges
Can be opened inside or outside according to preference
Double stroke system for a longer self-supporting length
High torsional rigidity
Open, semi-enclosed and fully enclosed ranges
Connecting brackets can be opened from the top as well
as from the side, according to preference.
Advantageous for installation and service.
End connector with integrated strain relief
Optimum basic design of chain links with regard to noise for
particularly quiet operation
Inside Inside width Bi Bend radii Travel length LS in m Opening variants Cover system Dynamic
Product Symbol Series Height hi in mm in mm (with average permitted inside+
Technical in mm additional load) outside Travel speed Acceleration
Type outside vmax in m/s amax in m/s2
Data
cf. Page
self-supporting gliding in self-supporting gliding in
from to min. max. with self-sup. with max.
arrangement a channel* arrangement a channel***
arrangement travel length
Cable Carriers with fixed widths
be
p
lschlep
Ka
be
p
lschlep
Ka
be
p
lepp
lschlep
Ka
be
p
lschlep Kabel
Ka
be
p
lschlep
Ka
be
p
lschlep
p
Ka
Kabelschlep
be
p
lschlep
Ka
be
p
lschlep
lschle
be
Ka
lschle
be
Ka
lschle lschlep
be be
p
Ka
Ka
lschlep
be
p
Ka
lschlep
be
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Ka
lschlep Kabel
lschlep
lepp
be
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Ka
lschlep
be
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Ka
lschlep
be
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Ka
lschlep
be
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Kab schlep
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Ka
b
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Ka
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UNIFLEX
0455.060 3.119 25 25 130 95 225 4.0 120 10 2.5 50 20
0555.030/.040/.050 3.123 38 50 150 63 230 5.0 125 9 3.0 45 20
0555.060 3.127 36 50 150 100 230 5.0 125 9 3.0 45 20
0665.030/.040/050 3.131 44 50 250 75 300 5.5 150 8 3.0 40 15
0665.060 3.141 42 50 175 120 300 5.5 150 8 3.0 40 15
0600.080 3.143 44 50 125 100 200 3.5 100 6 2.5 35 15
CF 055 5.01 25 - 45 65 150 3.0 - 10 - 20 -
CF 060 5.01 40 - 36 - 100 3.5 - 10 - 20 -
CF 085 5.01 38 - 73 100 250 4.0 - 8 - 18 -
CF115 5.01 52 - 102 140 300 5.0 - 8 - 16 -
CONDUFLEX
CF 120 5.01 70 - 100 155 200 5.5 - 6 - 15 -
CF 175 5.01 72 - 162 185 350 6.0 - 6 - 12 -
TKC 340 3.902 25 50 130 70 150 3.5 80 10 3.5 40 18
TKC 470 3.904 36 80 160 100 250 4.5 150 8 3.0 35 13
TKC 640 3.906 50 110 220 135 300 6.0 200 6 2.5 25 8
Quattroflex TKC 850 3.908 68 150 300 180 350 8.0 230 5 2.0 20 5
1.11 1.12
Guide for Product Selection Plastic Cable Carriers
Inside Inside width Bi Bend radii Travel length LS in m Stay variants Dynamic
Product Symbol Series Technical Height hi in mm in mm (with average permitted
in mm additional load) RS RV RM RMR RE RD RDD / RMD RMA LG Travel speed Acceleration
Type Data vmax in m/s amax in m/s2
cf. Page
self-supporting gliding in self-supporting gliding in
with self-sup. with max. arrangement a channel* arrangement a channel***
from to min. max. arrangement travel length
1.13 1.14
PRODUCT GROUP
CHARACTERISTICS
Cable Carriers
with variable chain widths
K-Series
Variable widths in 1 mm sections
Solid plastic or combined with Aluminium stays
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt / contamination
Can be opened quickly on both sides
Bi from 68 mm to 700 mm, Hi from 38 mm to 58 mm
Types KC 0650, KC 0900 with Aluminium stays
Types KE 0650, KE 0900 with plastic stays
M-Series
Variable widths in 1 mm sections
Solid plastic or combined with Aluminium stays
Fully enclosed types with Aluminium cover system
Can be opened quickly on both sides
Maximum choice of stay systems
Horizontal cable separators made of plastic or Aluminium
Enclosed stroke system not sensitive to dirt / contamination
As standard universal connecting pieces made of die-cast
Aluminium can be screwed directly onto the side wall of the
guide channel.
Accessories such as glide shoes, noise muffling elements, etc
Bi from 24 mm to 800 mm, Hi from 19 mm to 72 mm
Types:
MC 0320, MC 0650, MC 0950, MC 1250 with Aluminium stays
Types:
ME/MK 0650, ME/MK 0950, ME/MK 1250 with plastic stays
Types:
MT, fully enclosed with plastic or Aluminium cover system
XL-Series
Variable widths in 1mm sections
Plastic chain bands combined with Aluminium stays
Fully enclosed types with Aluminium cover system
Large dimensions
Low intrinsic weight
Can be opened on both sides
High degree of stability for a long self-supporting length
Extremely wear-resistant glide shoes for long travel lengths
Can be opened on both sides
Large selection of stay systems and ways of separating the
cables / hoses
Bi from 200 mm to 1000 mm, Hi 108/105 mm
Types: XLC 1650 with Aluminium stays
XLT 1650, fully enclosed with Aluminium cover system
1.15
PRODUCT GROUP
CHARACTERISTICS
Link-free Cable Carrier Systems
Quantum and Profile
Vibration-free running no polygon effect
= low oscillation operation
No links, no wear
= suitable for clean room environments
Extremely durable: >25 million
cycles of operation = unbeaten service life
For additional 3D-movements
Kind to cables, since there is no polygon effect
QUANTUM
Variable widths in 1 mm sections
The quietest KABELSCHLEPP cable carrier <40 dB (A)
Extremely lightweight
For high accelerations up to 30 g
For high operational speeds up to 40 m/s
For long travel lengths up to 200 m
4 sizes (a size to suit every application situation)
PROFILE
Modular cable carrier system
Various combination options, from
individual modules to a complete system
Easy to equip with cables and hoses
No opening of the modules required
1.16
FURTHER SUPPLY
PROGRAMME
PROTUM extremely lightweight
cable carrier with mini dimen-
sions
Extremely lightweight
Rational layout: Even standard manufactured cables can
simply be inserted
Vibration-free running minimal Polygon effect
= low-oscillation operation
For additional 3D movements
Protects the cables, since there is almost no polygon
effect
Long travel lengths are possible with gliding operations
Connecting pieces with integrated strain relief
4 sizes available (a size to suit every application
situation)
1.17
FURTHER SUPPLY
PROGRAMME
1.18
FURTHER
SUPPLY PROGRAMME
Steel
Drag Chains
Bi from 70 mm to 1500 mm
Hi from 31 mm to 370 mm.
CONDUFLEX
High-grade steel brackets and frame made of polyamide
reinforced with glass fibre
Bi from 45 mm to 162 mm, Hi from 25 mm to 72 mm
For further details see Chapter 10
MOBIFLEX
Flexible metal helical tubing combined with special steel band
Bi from 45 mm to 162 mm, Hi from 25 mm to 72 mm
1.19
FURTHER CABLE CARRIER SUPPLY PROGRAMME
Series
Type
from to min. max. Unsupported maximum
Arrangement travel length
MOBIFLEX
Conduits
1.20
Design Guidelines
Design Guidelines
The following information should assist you in the selection of the correct
type of cable carrier or flexible energy conduit for your application.
KABELSCHLEPP
Steel Cable Carriers
LS
Lf
LS
2
LB
LV
LS
L k/ES + LB + LV
2
M2
rKA BKA
R
RK
R bK
KA A
M1 F
KR
Definitions
Please open out this page for ready reference when using the
catalogue!
2.02
General Definitions
When reading and using this brochure you will find the following
recurring terms:
aT = Distance from the inside edge of the chain / conduit side bars
to the centre of the first / last divider
ax = Centre-to-centre spacing of dividers
a1-4 = Distance between height separators in the divider
BEF = Maximum width of the cable carrier (including connectors)
BEF = Maximum width of the cable carrier over sliding discs
Bi = Cavity width inside the carrier / conduit cross section
Bk = Width of cable carrier (without connectors)
BS = Width of flexible energy conduit
BSt = Stay width on hole stays
bA = Width of the support tray
BKA = Width of the guide channel
b1 = Clearance inside width of the support tray and / or guide channel
c = Distance between holes (on hole stays)
d = Outer diameter of cable or hose
dR = Tube diameter on plastic roller stay
D = Hole diameter (in hole stay)
D =^ 1.1 d for electric cables
D =^ 1.2 d for hoses
H = Connection (mounting) height
hA = Height of the support tray
hG = Link height
hG = Link height including glide shoe
Hi = Clearance height inside the extended frame stay
hi = Clearance height inside the carrier / conduit cross-section
hi = Clearance height in the hinge
hKA = Height of the guide channel
h1 = Operating height of the upper part of the cable carrier in the guide channel
IA = Length of the end connector
I1-4 = Connection dimensions
KR = Bending radius of the cable carrier
k = Travel length reserve
LA = Length of the support tray
LB = Length of carrier in the bend
LD = Length with permitted sag
LES = Length of the flexible conduit (without connectors)
Lf = Self-supporting length
Lk = Length of the cable carrier (without connectors)
LKA = Length of the guide channel
LS = Maximum travel length of the application
LV = Longitudinal offsets between cable carrier fixed point and
centre of the travel length
LZ = Additional dimension for the channel
I1 = Connection length
nH = Number of height separators
nT = Number of dividers per cross-section
nZ = Number of teeth (strain relief)
qK = Weight of the cable carrier (without connectors)
qZ = Additional load in kg/m
RKR = Reverse bend radius
s = Sheet metal thickness
sH = Thickness of height separator
sT = Thickness of divider
t = Pitch
B = Loop overhang
X = Distance between the fixed points
(in an opposing arrangement)
Further terms are given in the technical data for the carrier in each case.
2.03
Design Guidelines
* with restrictions for the QUANTUM and PROFILE cable carrier systems
Abbrev- Steel cable carriers Plastic cable
Symbol Description
iation Cable Carriers Flexible Conduits carriers *
Horizontal arrangement
EBV 01 self-supporting
Horizontal arrangement
EBV 02 self-supporting
overhanging
Horizontal arrangement
EBV 04 with support
Horizontal arrangement
EBV 05 sliding in a guide channel ---
Horizontal arrangement
EBV 06 with continuous support ---
structure
Horizontal arrangement
EBV 07 turned through 90 -
straight
Horizontal arrangement
EBV 08 turned through 90
- rolled
Horizontal arrangement
EBV 09 turned through 90 - ---
circular
Vertical arrangement
EBV 13 coiled
Vertical arrangement
EBV 14 hanging with supporting --- ---
bolts
DYNAGLIDE
EBV 15 Arrangement --- ---
Design Guidelines
for the individual installation variants
Installation Variants
Horizontal arrangement
self-supporting
Definition:
The upper run of the cable carrier moves freely, ie unsupported and
EBV 01 without sag, parallel to or with a little pre-tension over the lower run
and / or the support.
Application:
Absolutely essential
in all cases in which the self-supporting upper run of the cable carrier has
to pass obstacles!
Acceleration / Speed
With this arrangement of the cable carrier maximum speeds and accelera-
tions are possible.
In a self-supporting arrangement accelerations > 300 m/s2 and travel
speeds > 40 m/s can be achieved with KABELSCHLEPP cable carriers
(values for Quantum).
hG
t
LB
driver
H
KR
fixed point
schematic of unsupported
arrangement
70
60 1650
50
1200
Load diagram for two-band chains 40
3
Cable Carrier Series 0400 0300
in kg/m
2
Cable Carrier Series 0500 0200
load
1
load qZ
0
Cable Carrier Series 1200 0 1 2 3 4 5 6
length Lf
Unsupported Length Lf in
in m
m
Cable Carrier Series 1650 0 2 4 6 8 10 12
Travel length
Travel LengthLS in m
LSin m
The values for each chain type are given in
the corresponding load diagram.
Formulae for the calculation of If the fixed point is located in the centre of the travel length Ls the
the self-supporting length Lf following formulae apply:
and the chain length Lk
LS
and / or the conduit length LES L f + t
2
LS
L k/ES + LB rounded to pitch t
2
LS LS
Lf Lf
LS LS
2 LV
2
LV
1 2
Please select the suitable cable carrier taking into account the
required self-supporting length Lf and the additional load qz in
accordance with the diagram.
Hint:
If you are unable to find a suitable cable carrier type for your particular
application on the unsupported arrangement diagram we recommend
that you carry out the following checks:
Horizontal arrangement Owing to the elasticity of the material used it is in many cases possible
self-supporting to install a cable carrier with permitted (desired) sag.
with permitted (desired) sag
Definition:
The upper run of the cable carrier sags freely.
Application:
Depending on the type of cable carrier and the additional load (weight of
all cables and hoses installed) it can be used up to a travel length of
12 14 m.
Not to be used:
EBV 03 if machine parts (obstacles) have to be passed
with CONDUFLEX flexible energy conduits
Rough calculation
of the carrier / conduit length and of the LS
achievable travel lengths
LD
Please note that with higher accelerations
LS
vertical vibrations may occur when cable 2
hG
carriers are used with permitted (desired) t
sag.
These possible vertical vibrations can be LB driver
H
balanced by reducing the connection
height of the driver. KR
Formulae
for the rough calculation of the Load diagram self-supporting with permitted sag (maximum values).
self-supporting length with sag LD Classification: Series Type see page 2.07
If the fixed point is located in the centre of 70
the travel length LS the following applies: 60 1650
50
1200
LS 40
LD = + t
2 30
0900
Calculation of the chain length Lk 20
0600
and / or conduit length LES
Select the suitable cable carrier series from
the load diagram 10
0500
5
LS + KR 4
L k/LES + L B
Additional load qz in kg/m
0400
2 3
0300
The formulae apply if the fixed point is 2
located in the centre of the travel length! 0200
1
If the fixed point is located outside the
0100
centre of the travel length, the calculated
carrier and / or conduit length should be
extended by the offset length LV between 0
0 1 2 3 4 5 6 7
the fixed point of the carrier and the centre Length with permitted sag LD in m
of the travel length. 0 2 4 6 8 10 12 14
(cf. horizontal self-supporting arrange- Travel Length LS in m
ment, page 2.08)
Horizontal arrangement
self-supporting with overhang
Definition:
The lower run of the cable carrier is not supported over its total travel
length.
Horizontal arrangement
with support
Definition:
If the self-supporting length of the cable carrier is exceeded, support can
be provided in the upper run area.
In any case the support must have an inclination. The upper run should
be supported as much as possible.
EBV 04
Arrangement of support LS
k LS
Arrangement with one support: Lf
3
LS
Arrangement with two supports: k
Lf
LS LS
4 4
Application:
For long travel lengths which cannot be realised with a self-supporting
design.
KABELSCHLEPP cable carrier systems used in this arrangement guaran-
tee a low friction operation.
Condition:
The cable carriers must be guided in a channel!
You will find details about guide channels on page 6.03
EBV 05
Gliding Elements
On the side chain links of the cable carrier there are either:
As a general rule, with travel speeds > 2.5 m/s glide shoes should always
be used.
Only KABELSCHLEPP offers you interchangeable glide shoes made
of special sliding plastics (KS-patent)
Theoretically the chain bands never need to be replaced.
The gliding friction coefficient can be reduced to a value of < 0.2 !
The glide shoes in the lower run can also be removed from the chain
bands in the guide channel to permit easy access to the cables and
hoses.
Sliding discs
For types KC 0650, KE 0650, KC 0900 und KE 0900 sliding discs can
be attached to the hinges of the side chain links to maintain clearance
between the cable carrier and the channel wall.
This permits the friction and wear conditions to be optimised.
Single-sided arrangement
of cable carrier LS l1
LS
2
(with standard driver connection) driver
KR
H
Support
fixed point
LKA
Opposing arrangement
LS
of cable carrier LS
2
driver X B
(with standard driver connections)
KR
H
fixed point X
LKA
Optimum Driver Connection Height The longer the travel length and the longer the cable carrier, the greater
the pushing and pulling forces required to move it.
The intrinsic weight, acceleration, additional load and friction factor deter-
mine the force required.
The connection height multiplied by this force results in a bending
moment whose size can exceed the breaking force of the cable carrier.
The correct connection height is therefore an essential factor which
determines the service life and function of the entire cable carrier system.
The correct connection height for the application situation must be cal-
culated.
Our experience with many applications has shown that as a general rule
a connection height of H = 3 hG results in a recommended size.
One-sided Arrangement
LS l1
(with lower driver connection) LS
2
Rough Support
H = 3 hG
calculation fixed point
LKA
fixed point X
LKA
Openings for cables and hoses To facilitate cable installation, openings can be provided in the channel
wall or in the area where the fixed point is located, in accordance with
your requirements.
2.12 We reserve the right to make technical changes!
Design Guidelines
H
dard driver connection height. LB
Fixed point
Centre of travel length
H'
driver
LB
Fixed point
Centre of travel length
KR
tion.
H'
R
LB driver
Fixed point
Centre of travel length
driver
H
LB
LS rounded
Lk + LB to pitch t
2 Fixed point
Centre of travel length
LB driver
H'
LB KR + 2 t + KR
Fixed point
Centre of travel length
Fixed point
Our experts should design application Centre of travel length
layouts of this kind.
We reserve the right to make technical changes! 2.13
Design Guidelines
Determining the chain length Lk The calculation of the chain / conduit length is done in the same way as
and / or conduit length LES for the arrangement one-sided.
for opposing arrangement of the cable It is absolutely necessary to pay attention to the fact that where
carrier there are two moveable applications with a common driver, both
cable carriers must be of the same width!
Design note: The support construction of the guide channel must be designed
with the necessary stability to guarantee a clean height separation
between the active upper run and the passive lower run, especially
where there is a lower driver connection.
In this case please use the telefax questionnaire, which you will find in
the Appendix to this handbook or send us an eMail to
info@kabelschlepp.de
Note:
For very long travel lengths and / or other extraordinary conditions which
do not permit the installation of a gliding plastic cable carrier system,
KABELSCHLEPP can also supply portable support devices.
Our engineers will be pleased to design a suitable solution for your
application.
Horizontal arrangement This arrangement can be realised with almost all types of cable carrier!
turned through 90 - straight
(lying on its side)
Definition:
The cable carrier installed in a normal horizontal arrangement is turned
through 90, ie it slides on the outside of the band or on special sliding
discs on a support or in a channel.
Application:
Generally, cable carriers turned through 90 are used if the installation
area, particularly with regard to height, is so restricted that a normal
horizontal installation is not possible.
EBV 07 The installed cables / hoses must be guided in the cross-section of the
cable carrier, clearly separated from one another, by fixed dividers or
in a hole stay. Only in this way can long term damage be avoided.
The best technical solution for this is the hole stay, which permits the opti-
mum guidance of cables / hoses in the carrier.
Wrong!
Frame stay with Frame stay with Optimum separation
adjustable dividers fixed dividers of the cables/hoses
in a hole stay
additional load qz
travel length LS
bend radius KR
chain width Bk
connection possibility
the higher the additional load, the smaller the self-supporting length
without support
the larger the bend radius, the more unstable is the system
the larger the chain width, the higher the bend and torsional rigidity of
the cable carrier
where the additional load is small, standard connection elements are
sufficient for the connection, otherwise reinforced connections must be
selected.
If the additional load and the required self-supporting length are too high,
the cable carrier must be supported either on one side or in its entirety.
Installations for long travel lengths Plastic cable carriers can be installed in the arrangement turned through
sliding in a guide channel 90 - straight for travel lengths well in excess of 100 m.
One-sided or opposite arrangements have often been realised
with or without special auxiliary devices during the course of the past
50 years.
Single-sided arrangement
LS
(with offset guide channel) LS LS
2 2
bKA
BKA
KR
Driver
Fixed-point lKA
LKA
Opposing arrangement LS
LS LS
2 2
Driver
BKA
KR
Explanation of Terms: Fixed-points
The cable carrier turned through 90 for long travel lengths must always
be guided in a channel.
The material and quality of the channel floor must be such that low-wear
operation is guaranteed with the lowest frictional forces.
Horizontal arrangement With this arrangement the cable carrier turned through 90 is connected
turned through 90 - circular with a machine performing circular operations.
(lying on its side)
The travel length is indicated in angular degrees!
Application:
Cable carriers turned through 90 for circular movements which
are wound up on a rotating body.
This kind of cable carrier is preferred for smaller systems, often with a
high angular travel length.
EBV 08
Cable carriers
with reverse bend radius RKR Note:
Through the combination of the bend radius KR and the reverse bend
radius RKR, the cable carrier can deliberately move in two precisely
defined circular movements.
In this way the most diverse circular movements can be realised.
EBV 09
The cable carrier system is attached to the inner and outer ring of a guide
channel. The moving ring (inner or outer ring) is the driver.
They are made of plastic with very high sliding properties and guarantee
optimum gliding operation and long installation life.
One-sided arrangement
with offset guide channel
(schematic illustration)
M2
rKA BKA
R
RK
R bK
KA A
M1
F
KR
Opposing arrangement
(schematic illustration)
M2
M1
Explanation of Terms: rK
A
R
RK
= Fixed point angle
KA
= Travel length
BK
bKA = Channel width A
Vertical arrangement - standing With this kind of arrangement, the following points must be
considered:
Cable Carrier
The cable carrier is to be mounted in such a way as to ensure the
parallel movement of the active and passive runs.
Calculation of the chain length:
cf. Installation Variant EBV 01 (page 2.08)
H = 2 KR + hG
Vertical arrangement - standing Installing the cables and hoses in a vertical standing
arrangement
With this arrangement of the cable carrier the correct installation of the
cables and hoses is very important.
Electric cables and hoses are installed in such a way that they
1. can move freely in the cable carrier and do not exercise any
pressure on the inside / outside stays.
Here it is most important to consider that the hose lengths
change under increased pressure.
Note:
Vertical arrangement hanging In many cases the vertical hanging cable carrier arrangement is subject
to several directions of movement and / or loads.
We differentiate between:
In the case of a purely vertical movement, the cable carrier can be instal-
led without special side supports.
EBV 11
Connections
Extreme care should be taken when fixing the cable carrier to the
driver and to the fixed point.
It may be that a short support device will need to be provided!
Note:
Randomly / incorrectly installed cables / hoses often soon become
damaged because of the continuous relative movement (of the
cables between themselves).
Flexible control cables with small cross-sections are
especially at risk!
Owing to the multitude of design options which need to be
considered, we would ask that you consult our design team.
EBV 12
EBV 13
DYNAGLIDE Arrangement
The DYNAGLIDE system is Kabelschlepps solution for long travel lengths
without a guide channel.
The following parameters must be observed:
Travel length < 50 m
Travel speed < 1m/s
Acceleration < 1.5 m/s2
EDV 15
Adjacent arrangement
possible with all cable carriers and conduits
A1
Multi-band arrangement
possible with all cable carriers (chains)
A2
Nesting arrangement
possible with all cable carriers and conduits
If the available space will not permit the installation of a cable carrier
system because of the required width, the systems can be installed in a
nesting or opposing arrangement.
A3
Opposing arrangement
possible with all cable carriers and conduits
A4
V
DE The maximum sustained temperature should not exceed 80C for covered
cable carriers and flexible conduits.
Strain relief for cables is dependent upon the cable type, total carrier
length and installation situation:
Cables with high flexibility and low instrinsic rigidity need to be firmly
clamped at the fixed point and driver. Otherwise they might snake
out in between the carrier chain stays.
With vertically hanging carriers the cables must likewise be clamped
at the fixed point and driver of the carrier.
For travel lengths in the unsupported section of the carrier, we recom-
mend that strain relief be provided at both the driver and fixed point of
the carrier for electric cables.
For longer travel lengths strain relief for cables should only be pro-
vided at the driver end. In these cases generally only cables / hoses
with sufficient intrinsic rigidity should be used.
Pressure hoses with threaded caps clamped in direct vicinity of the
driver and fixed end of the carrier do not need strain relief. In cases
where clamping is located further away from the driver and fixed end
of the carrier, we recommend strain relief as for electric cables.
In general, take care to apply compression only to the outer sheath of the
cable over a wide area in order to avoid shifting of cables and individual
strands being squeezed!
KABELSCHLEPP
strain relief devices see page 6.17
Profile
MONO
Cable Carriers
Solid plastic
Single unit chain links with the option of either fixed or openable
brackets
Simple and quick assembly
End connector with integrated strain relief
Various types available immediately ex stock all over the world
TV type approved in accordance with 2PfG 1036/10.97
2D-/3D-CAD-Data can be found at www.kabelschlepp.de
hG
2
t
Chain pitch t = 13 mm
Chain link height hG = 12.5 mm
LB Driver
Connection height Hmin = 2 KR + 12.5 mm
H
KR Fixed point
Connection length l1 = cf. Connection
Dimensions
0.2 lower.
LS
Lf
0.1
0
Calculation of chain length: 0 0.1 0.2 0.3 0.4 0.5
Unsupported Length Lf in m
LS rounded to 0 0.2 0.4 0.6 0.8 1.0
Lk + LB pitch 13 mm Travel Length LS in m
2
0.2
LS
KR LD
0.1
KR KR KR
20 28 37
0
Calculation of chain length: 0.2 0.3 0.4 0.5 0.6
Length with permitted sag LD in m
LS + KR rounded to 0.4 0.6 0.8 1.0 1.2
Lk + LB pitch 13 mm Travel Length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0130
Chain cross sections
in accordance with section in schematic
Bi from 6 20 mm
illustration
with openable hinged brackets made
of plastic
12.5
10
KR
Bi
Bk
t
KR
Type 0132
Chain cross sections
in accordance with section in schematic
Bi from 6 40 mm
illustration
with closed frame
12.5
10
Bi
Bk
t Type
Bi Bk Intrinsic Chain Weight
mm mm kg/m
KR
0132.06 6 12 0.13
0132.10 10 16 0.14
0132.15 15 21 0.15
0132.20 20 26 0.16
0132.30 30 36 0.18
0132.40 40 46 0.20
Connection dimensions
H
1.5
1.5
Connectors made of plastic with
H
integrated strain relief Lk l1 Lk l1
3.2 3.2
types 0130.06
Bi + 6
Bi + 6
Bi
Bi
up to 0132.20
nz nz
8 7 8 7
20 20
27.5 27.5
3.2 3.2
Bi + 6
Bi + 6
only types 0132.30
bA
bA
Bi
Bi
0132.40
nz nz
8 7 8 7
11 11
20 20
* These dimensions apply only to type
0132.30 and 0132.40 Type Bi Bk bA* nZ
mm mm mm
0130.06 / 0132.06 6 12 - 1
0130.10 / 0132.10 10 16 - 1
0130.15 / 0132.15 15 21 - 2
0130.20 / 0132.20 20 26 - 2
0132.30 30 36 22 3
0132.40 40 46 32 4
Connection type
KR
A - Threaded joint
H
12.5
12.5
I - Threaded joint
KR
Type
Inside width Bi in mm
Bend radius KR in mm
Chain length Lk in mm (without connection)
hG
t
Chain pitch t = 18 mm
Chain link height hG = 18 mm Driver
H
LB
Connection height Hmin = 2 KR +18 mm KR
Connection length l1 = cf. Connection Fixed point
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 28 37 50
Bend radius KR
mm mm mm
Bend length LB 124 153 194
Variable sizes Loop overhang B 55 64 77
depending on bend radius Height Hmin 74 92 118
0.2
0
Calculation of chain length: 0 0.2 0.4 0.6 0.8
Unsupported length Lf in m
LS rounded to 0 0.4 0.8 1.2 1.6
Lk + LB pitch 18 mm Travel length LS in m
2
LS
KR LD 0.4
0.2 KR KR KR
28 37 50
0
Calculation of chain length: 0.2 0.4 0.6 0.8 1.0
Length with permitted sag LD in m
LS + KR rounded to 0.8 1.2 2.0
Lk + LB pitch 18 mm Travel length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0180
Chain cross sections
in accordance with section in schematic
Bi from 10 40 mm
illustration
with openable hinged brackets made
of plastic
15
18
Bi
Bk
t
KR
Type 0182
Chain cross sections
in accordance with section in schematic
Bi from 10 40 mm
illustration
with closed frame
15
18
Bi
Bk
mm mm kg/m
182.10 10 18 0.23
182.15 15 23 0.24
182.20 20 28 0.25
182.30 30 38 0.28
182.40 40 48 0.30
Connection dimensions
1.5
H
Connectors made of plastic with
1.5
H
integrated strain relief Lk l1 Lk l1
3.2 3.2
Bi + 8
Bi + 8
Bi
Bi
nz nz
8 7 8 7
25 25
32.5 32.5
3.2 3.2
Bi + 8
Bi + 8
bA
Bi
bA
Bi
nz nz
8 7 8 7
11 11
25 25
32.5 32.5
Type Bi Bk bA n
Z
mm mm mm
0180.10 / 0182.10 10 18 - 1
0180.15 / 0182.15 15 23 - 2
0180.20 / 0182.20 20 28 - 2
0180.30 / 0182.30 30 38 - 3
0180.40 / 0182.40 40 48 32 4
H
X X
KR
Connection point Lk Lk
l1=32.5 l1=32.5
F - Fixed point
M - Driver Connection FA (Standard) Connection MA (Standard)
KR
Connection type
H
18
18
A - Threaded joint
H
Type
Inside width Bi in mm
Bend radius KR in mm
Chain length Lk in mm (without connection)
Type 0202 LS
Lf
LS
Design of the Cable Carriers
hG
2
t
Driver
Chain pitch t = 20 mm LB
H
Chain link height hG = 15 mm KR Fixed point
Connection height Hmin = 2 KR +15 mm
Connection length l1 = cf. Connection
Dimensions
B l1 Schematic of unsupported
arrangement
A flat and level surface is required for the
carrier system to be installed properly.
If necessary, a support tray should be 18 28 38 50
installed. (cf. System Components section) Bend radius KR
mm mm mm mm
Bend length LB 97 128 160 198
0.2
0
0 0.5 1.0
Calculation of chain length: Unsupported length Lf in m
0.6
LS
KR LD
0.4
0.2 KR KR KR KR
18 28 38 50
0
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
Calculation of chain length: Length with permitted sag LD in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0202
Chain cross sections
in accordance with section in schematic
Bi from 6 20 mm
illustration
with closed frame
15
11
KR
Bi
Bk
0202.06 6 13 0.14
0202.10 10 17 0.15
0202.15 15 22 0.16
0202.20 20 27 0.17
1.5
Connection dimensions
Connectors made of plastic with
H
1.5
integrated strain relief
H
Lk l1 Lk l1
Bi + 7
Bi + 7
Bi
Bi
nz 3.2 nz
3.2
8 7 8 7
25 25
32.5 32.5
Type Bi Bk nZ
mm mm
0202.06 6 13 1
0202.10 10 17 1
0202.15 15 22 2
0202.20 20 27 2
H
X X
KR
Connection type
KR
A - Threaded joint
to the outside (Standard)
H
15
15
I - Threaded joint
H
Lk l1=32.5 Lk l1=32.5
Connection FI Connection MI
Please state the desired connection
variant when ordering.
The connection variants at the fixed point and at the driver can be
Example: FA/MA or FI/MA combined and subsequently changed if required.
Type 0320 LS
Lf
LS
Design of the Cable Carriers
hG
2
t
Chain pitch t = 32 mm
Chain link height hG = 25 mm (hG = 27
Driver
mm) LB
H
Connection height Hmin = 2 KR +25 mm KR Fixed point
Connection length l1 = cf. Connection
Dimensions
B l1 Schematic of unsupported
A flat and level surface is required for the
carrier system to be installed properly. arrangement
If necessary, a support tray should be
installed. (cf. System Components section) 37 47 77 100
Bend radius KR*
mm mm mm mm
Bend length LB 181 212 306 379
Variable sizes Loop overhang B 82 92 122 145
depending on bend radius Height Hmin 99 119 179 225
* cf. Dimension table of chain cross sections
Load diagram for an in-
Load diagram trinsic chain weight qk of
Unsupported length Lf and 1.5
0.4 kg/m. If the intrinsic
travel length LS chain weight exceeds qk
depending on the additional load 0.4 kg/m, the permissible
(cf. Construction Guidelines) additional load is lower.
Additional load qz in kg/m
1.0
LS
Lf
0.5
0
0 0.2 0.4 0.6 0.8 1.0 1.2
Unsupported length Lf in m
KR/RKR combinations
Calculation of chain length: are possible for circular
0 0.4 0.8 1.2 1.6 2.0 2.4
LS rounded to Travel length LS in m movements. In these
Lk + LB pitch 32 mm cases please contact us!
2
LS
KR LD
0.5
KR KR KR KR
37 47 77 10
0
Calculation of chain length:
0
LS + KR rounded to 0.6 0.8 1.0 1.2 1.4 1.6 1,8
Lk + LB pitch 32 mm
Length with permitted sag LD in m
2 1.6 2.0 2.4 2.8 3.2 3.6
Travel length LS in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0320
Chain cross sections
in accordance with section in schematic
Bi from 13 37 mm
illustration
with closed frame made of plastic and
open frame with plastic closing band
19
25
25
16
KR
KR
Bi Bi
Bk Bk
Type 0320.20 / .30 Type 0320.41 with closing band,
Closed frame Open frame clamped at both
ends
0320.20 13 24 37 47 77 0.32
0320.30 19 30 37 47 77 0.35
0320.41 24 35 37 77 0.38
19
25
27
2
Type 0320 / .44 / .46 / .64
Closed frame, with glide runners
KR
5.5
Connection dimensions
Connectors made of plastic with
5.5
integrated strain relief
Lk l1 Lk l1
7 7 nZ
nZ
Bi + 11
Bi+5.5
Bi
Bi
1.5
1,5
14 9 14 9
50 50
62 62
7 nZ 7 nZ
Bi - 10.5
Bi - 12.5
Bi +5.5
Bi +11
Bi
Bi
1.5
1.5
14 9 14 9
50 50
62 62
Type Bi nZ
mm
0320.20 13 1
0320.30 19 2
0320.41 24 2
0320.42 24 2
0320.44 24 2
0320.46 24 2
0320.52 29 3
0320.62 37 4
0320.64 37 4
Chain type
Bend radius KR in mm
Chain length Lk in mm (without connection)
Connection variants
KR
H
25
KR
Lk l1 = 62 Lk l1 = 62
H
l1=
Lk
H
12.5
62
KR
12.5
KR
12.5
62
l1=
Lk
12.5
Connection FK Connection MK
F - Fixed point
H
M - Driver
H
25
Connection type
KR
A - Threaded joint Lk l1 = 62 Lk l1 = 62
to the outside (Standard)
I - Threaded joint Connection FI Connection MI
to the inside (towards KR)
H - Connection element turned
through 90 to the outside
H
l1=
K - Connection element turned Lk
H
12.5
through 90 to the inside
KR
62
(towards KR)
12.5
12.5
62
LS
Type 0450 Lf
LS
Design of the Cable Carriers 2
hG
t
H
Chain link height hG = 34/40 mm
KR
Connection height Hmin = 2KR + hG Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
B l1 arrangement
A flat and level surface is required for the
carrier system to be installed properly.
If necessary, a support tray should be 52 60 75 94 110 125 150 200
installed. (cf. System Components section) Bend radius KR* mm mm mm mm mm mm mm mm
Bend length LB 254 284 326 386 436 483 562 719
B at hG = 34 mm 114 122 137 156 --- 187 212 262
B = Loop overhang
B at hG = 40 mm 117 125 140 159 175 190 215 265
Hmin = Connection height
Hmin at hG = 34 mm 138 154 184 222 --- 284 334 434
Variable sizes
Hmin at hG = 40 mm 144 160 190 228 260 290 340 440
depending on bend radius
* cf. dimension table of chain cross sections
LS
Lf
1
0
Calculation of chain length: 0 0.5 1.0 1.5 KR/RKR combinations are
Unsupported length Lf in m
LS rounded to pitch
possible for circular move-
Lk + LB 0 1 2 3 ments. In these cases
2 45 mm Travel length LS in m
please contact us!
LS
KR LD
KR KR KR KR KR
52 94 12 15 20
5 0 0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0450
Chain cross sections
in accordance with section in schematic
Bi from 38 - 103 mm
illustration
with closed frame
Internal height hi = 24 mm
24
34
KR
Bi
Bk
24
sT
t
KR
aTL aX aTR
Bi
Bk
Please state the number of The chain types 0450.20, 0450.40 and 0450.60 can be supplied with
dividers/cross section when ordering. movable dividers for separating the cables/hoses in the cross section.
As standard, the dividers are fitted in every 2nd chain cross section.
Sample order:
Divider system TS 0/nT3
KR
Bi
Bk
Divider system TS 0
without height subdivision
28
sT = 4.2 mm
aT = 4.0 mm
KR
min
ax min = 7.8 mm
Please state the number of sT
dividers/cross section nT when ordering. aTL ax aTR
Sample order: Bi
Divider system T 0/nT 3 The dividers can slide along the chain cross section!
Divider system TS 1 VD 1
with continuous height subdivision
Height subdivision:
Plastic profile 11 x 4 mm
12 1
15
sT = 4.2 mm
12
aT = 4.0 mm
KR
min
aT max = 20.0 mm
ax min = 7.8 mm sT Position of the sub-
divisions in the divider
nT min = 2 aTL ax1 ax2 aTR
Please state the type of height Bi
subdivisions and the number of
dividers/cross section nT when ordering.
The dividers can be fixed by the height subdivision profile in
Sample order: 4 mm grid sections!
Divider system TS 1 VD 1
Please indicate assembly spacing
aT and ax when ordering.
Divider system TS 2 VR 0 VR 1 VR 0 VR 1 VR 0
12
2
sT = 4.2 mm
28
28
28
1
15
aT min = 4.0 mm
12
12
3
KR
Type 0450
Chain cross sections
in accordance with section in schematic
Bi from 38 - 103 mm
illustration
with openable hinged brackets
Internal height hi = 24 mm
40
24
KR
Bi
Bk
t
KR
Divider system TS 0
without height subdivision
sT
KR
Sample order:
Divider system TS 0/nT3
Example:
Ordering Key for cable carrier:
Cable Carrier type 0450.61, with bend radius KR 94 mm,
0450.61 - 94 - 900 chain length Lk 900 mm
Chain type
Bend radius KR in mm
Chain length Lk in mm (without connection)
Connection dimensions
Connectors made of plastic with
integrated strain relief
Lk l1 Lk l1
4
4
Bi + 16
Bi + 9
bA
bA
9 9
40 40
52 52
Type Bi bA nZ
mm mm
0450.20/.21/.22 38 24 3
0450.40/.41/.42 58 44 5
0450.60/.61/.62 78 64 7
0450.81/.82/.85 103 89 9
Connection variants
Fixed point connection Driver connection
KR
hG
Ordering Key for the connection:
H
KR
XX
Lk l1=52 Lk l1=52
Connection point
Connection FA (Standard) Connection MA (Standard)
F - Fixed point
M - Driver
KR
H
Connection type
hG
hG
A - Threaded joint
to the outside (Standard)
KR
LS
Type 0625 Lf
LS
2 t
hG
Design of the Cable Carriers
H
Chain link height hG = 56 mm / hG = 62 mm
KR
Connection height Hmin = 2KR + 56 mm
Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
l1 arrangement
A flat and level surface is required for the B
carrier system to be installed properly.
If necessary, a support tray should be instal-
Bend radius KR* 75 90 125 150 200 250 300
led. (cf. System Components section) mm mm mm mm mm mm mm
Bend length LB 361 408 518 596 754 910 1068
Variable sizes Loop overhang B 165 180 215 240 290 340 390
depending on bend radius Height Hmin 206 236 306 356 456 556 656
* cf. Dimension table of chain cross section
Load diagram for an intrinsic
5 chain weight qk of 1.7 kg/m.
Load diagrams
If the intrinsic chain weight
Unsupported length Lf and travel 4 exceeds qk 1.7 kg/m, the
length LS permissible additional load is
Additional load qz in kg/m
0
0 0.5 1.0 1.5 2.0 2.5
Calculation of chain length: Unsupported length Lf in m
KR/RKR combinations
are possible for circular
LS 0 1 2 3 4 5
rounded to pitch movements. In these
Lk + LB Travel length LS in m
2 62.5 mm cases please contact us!
3.0
LS 2.0
KR LD
1.0
KR
KR
KR
KR
KR
KR
KR
12
15
20
25
30
75
90
0
Calculation of chain length: 1 2 3 4
Length with permitted sag LD in m
LS + KR rounded to pitch 2 4 6 8
Lk + LB 62.5 mm Travel length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0625
Chain cross sections
with closed frame
Bi from 65 - 108 mm
internal height hi = 34 mm
aT aT
28
34
62
3.5
KR
Type 0625.22
with glide runners for
65
long travel lengths
KR
93
t
aT aX aT
28
movable dividers for separating the
cables in the cross section.
34
56
As standard, the dividers are fitted on 3.5
KR
every 2nd chain cross section.
Type 0625.40
108
126
aT aX aT
Divider system TS 0
28
62
3.5
KR
sT = 3.5 mm
aT min = 6 mm
ax min = 12 mm
108
136 Type 0625.42
with glide runners for
Please state the number of long travel lengths
dividers/cross section when ordering.
Type 0625
Chain cross sections
with openable hinged brackets
Bi from 65 - 108 mm
Internal height hi = 34 mm
28
34
62
3.5
KR
KR
t Type 0625.23
aT aT
65
93
All chain types can be supplied with Both chain types with injection moulded glide runners for long travel
movable dividers for separating the lengths!
cables in the cross section.
As standard, the dividers are fitted on
every 2nd chain cross section.
Divider system TS 0
28
62
3.5
sT = 3.5 mm
KR
aT min = 10 mm
ax min = 12 mm
aT aX aT
Type 0625.43
Please state the number of 108
136
dividers/cross section when ordering.
Type 0625
Chain cross sections
with openable hinged brackets
Bi from 65 - 169 mm
Internal height hi = 42 mm
28
62
42
KR
KR
Bi
Bk
All chain types with injection moulded glide runners for long travel
lengths.
Divider system TS 01
without height subdivision
42
sT = 4 mm
aT min = 11 mm
KR
ax min = 11 mm
sT
aT ax aT
Please state the number of
dividers/cross section nT when ordering. Bi
Sample order: The dividers can slide along the chain cross section!
Divider system T 0/nT 4
Divider system TS 1 VD 1 VD 2 VD 3 VD 23
12.5
20
sT = 4 mm 27.5 2
1
13
15
aT min = 11 mm
27.5
3
20
aT max = 20 mm
12.5
ax min = 11 mm 12.5
KR
nT min = 2 sT
aT ax ax aT Positions of the
Please state the type of height Bi subdivision(s)
subdivisions and the number of in the divider
dividers/cross section nT when ordering. Technically recommended variant: VD 1
Sample order: The dividers can slide along the chain cross section!
Divider system TS 1 VD 23/nT 4
26.5
sT = 6 mm 2
15
1
11
42
42
aT min = 12 mm
26.5
3
19
ax min = 20 mm (with VR O)
11.5
11.5
KR
ax min = 13 mm (with VR 1)
sT
aT ax1 ax2 aT Positions of the
Please indicate the cavities (from left to Bi subdivision(s)
right), the relevant subdivision variant in the divider
and the assembly spacing aT and ax
when ordering. Technically recommended variants: VR 0 and VR 1
The dividers are fixed by height subdivision, the grid segments can
slide along the chain cross section!
Sample order: Divider system TS 2
K ( cavity) 1-VR 0/15 mm
K 2 - VR 1 / 40 mm
K 3 - VR 23 / 40 mm
K 4 - VR 1 / 40 mm
K 5 - VR 0 / 15 mm
Connection dimensions
H
Standard end connector made of steel
2
LK l1F
25
Bi + 10
Bi - 14
9
1.5
12.5
30
Connection FAI 10
35
(Standard) 55
63
Driver connection
2
H
LK l1 M
Ordering Key for the connection:
Connection MAA
XXX
25
Connection point
Bi + 15
Bi + 38
Bi + 62
9
F - Fixed point
Bi - 8
1.5
M - Driver
Connection type
A - Threaded joint
Connection MAI
to the outside (Standard) (Standard) 12.5
30
I - Threaded joint 10
35
55
to the inside (towards KR) 700
Connection surface
56
2
I - Connection surface
H
inside (< Bi )
LK l1 M
A - Connection surface
outside (> Bi ) Connection MIA
25
Bi - 8
Ordering Key for cable carrier: Example: Cable Carrier type 0625.65, with bend radius
KR 125 mm and chain length Lk = 1250 mm
0625.65 - 125 - 1250
Chain type
Bend radius KR in mm
Chain length Lk in mm (without connection)
9
Connection dimensions
Special connection pieces made of steel
with integrated strain relief
9
l1 l1
1.5
1.5
Bi + 10
Bi + 15
Bi - 18
Bi - 15
11
8
50 50
90 90
H
hG'
hG'
H
Ordering Key for the connection:
KR
X X 90 90
Connection point Lk l1 Lk l1
F - Fixed point Connection FA (Standard) Connection MA (Standard)
M - Driver
KR
hG'
Connection type
H
hG'
A - Threaded joint
KR
The connection variants at the fixed point * The one-piece end connector with integrated strain relief should be
and at the driver can be combined and fed in underneath Fl.6mm.
subsequently changed if required.
Please state the desired connection (standard or special connecting
piece with strain relief) and the connection variant when ordering!
Example: FA/MA or FA/MI
UNIFLEX
Cable Carriers
Technical Data UNIFLEX Series
Profile
UNIFLEX
Cable Carriers
Solid plastic
Can be opened inside or outside according to preference
Robust double stroke system for long self-supporting lengths
High torsional rigidity
End connector with integrated strain relief
Open, semi-enclosed and fully enclosed ranges
Low cost standard ranges
TV type approved in accordance with 2PfG 1036/10.97
2D-/3D-CAD-Data can be found at www.kabelschlepp.de
Designs
Design 030 Cable carriers with removable hinged brackets,
openable on both sides to the outside.
Design 040 Cable carriers with removable hinged brackets,
openable on both sides to the inside.
Design 050 Cable carriers
- covered on the outside
- with removable hinged brackets,
openable on both sides to the inside.
Design 060 Enclosed Cable carriers
- covered on the outside
- with removable hinged covers, openable on both
sides to the inside.
Type 0250 LS
Lf
Design of the Cable Carriers LS
hG
2 t
Chain pitch t = 25 mm
Chain link height hG = 23 mm
LB Driver
Connection height Hmin = 2 KR + 23 mm
H
Connection length l1 = cf. Connection KR Fixed point
Dimensions
B l1 Schematic of unsupported
A flat and level surface is required for the
arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 28 38 45 60 75 100
Bend radius KR mm mm mm mm mm mm
Bend length LB 138 169 191 238 286 364
Variable sizes Loop overhang B 65 75 82 97 112 137
depending on bend radius Height Hmin 79 99 113 143 173 223
is lower.
(cf. Construction Guidelines) 1.0
LS
Lf
0.5
0
0 0.5 1 1.5
Calculation of chain length: Unsupported Length Lf in m
LS rounded to 0 1 2 3
Lk + LB pitch 25 mm Travel Length LS in m
2
KR 75
KR 45
2
and travel length LS
depending on the additional load
(cf. Construction Guidelines) 1.5
Additional load qz in kg/m
LS
LD 1.0
KR
0.5
0
0.5 1.0 1.5
Calculation of chain length: Length with permitted sag LD in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0250
Chain cross sections
in accordance with section in schematic
Bi from 20 80 mm
illustration
Design 0250.030
17.5
23
Hinged on one side,
openable to the outside 0250.030.020
KR
Gk = 0.26 kg/m
20
30
17.5
23
0250.030.030
KR
Gk = 0.31 kg/m
30
40
17.5
23
t 0250.030.040
KR
KR
Gk = 0.33 kg/m
40
50 17.5
23
0250.030.050
KR
Gk = 0.35 kg/m
50
60
17.5
23
0250.030.065
KR
Gk = 0.38 kg/m
65
75
17.5
23
0250.030.080
KR
Gk = 0.41 kg/m
80
90
5.5
Connection dimensions
Connectors made of plastic with
5.5
integrated strain relief
H
H
Lk l1 Lk l1
6.5 6.5
nz nz
Bi + 10
Bi + 10
Bi
For chain width Bi = 20 mm
Bi
2.0
2.0
13 7.5 7.5
13
40.5 40.5
52 52
6.5 6.5
nz
nz
Bi + 10
For chain width Bi = 30 - 80 mm
2.0
2.0
Bi + 10
Bi
bA
Bi
bA
10 10
40.5 40.5
52 52
Type Bi Bk bA nZ
mm mm mm
0250.30.20 20 30 1
0250.30.30 30 40 15 2
0250.30.40 40 50 23 3
0250.30.50 50 60 33 4
0250.30.65 65 75 48 5
0250.30.80 80 90 63 6
Connection variants
KR
KR
H
Lk l1 = 52 Lk l1 = 52
KR
23
23
H
KR
H
Lk l1 = 52 Lk l1 = 52
Connection FI Connection MI
l1 =
Lk
11.5
Connection FK
11.5
X X
H
Connection point
52
M - Driver
KR
F - Fixed point
KR
Connection type
52
H
A - Threaded joint
11.5
11.5
52
l1 =
The connection variants at the fixed point Connection FH Lk
11.5
and at the driver can be combined and
subsequently changed if required.
Type 0345
LS
Design of the Cable Carriers Lf
LS
hG
Chain pitch t = 34.5 mm 2 t
Chain link height hG = 28 mm
Connection height Hmin = 2 KR + 28 mm LB Driver
H
Connection length l1 = cf. Connection
Dimensions KR Fixed point
0.5
LS 1.0
KR LD
0.5
KR 00
KR 75
KR 5
KR 8
KR
KR
12
1
15
50
3
0
0.5 1.0 1.5 2.0
Calculation of chain length: Length with permitted sag LD in m
LS + KR rounded to 1 2 3 4
Lk + LB pitch 34.5 mm Travel Length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0345
Chain cross sections
in accordance with section in schematic
Bi from 15 - 90 mm
illustration
Design 0345.030
20
28
On the outside with removable hinged
brackets, openable on both sides. 0345.030.015
KR
Gk = 0.43 kg/m
15
28
20
28
0345.030.020
KR
Gk = 0.45 kg/m
20
33
KR
t 20
28
KR 0345.030.025
Gk = 0.46 kg/m
25
38
Design 0345.035
20
28
0345.030.050
KR
Gk = 0.53 kg/m
50
63
20
28
0345.030.065
KR
Gk = 0.57 kg/m
65
78
20
28
0345.030.090
KR
Gk = 0.71 kg/m
90
103
Type 0345
Chain cross sections
in accordance with section in schematic
Bi from 15 - 90 mm
illustration
Design 0345.040
20
28
On the inside with removable hinged
brackets, openable on both sides. 0345.040.015
KR
Gk = 0.43 kg/m
15
28
20
28
0345.040.020
KR
Gk = 0.45 kg/m
20
33
KR
t
20
28
0345.040.025
KR
Gk = 0.46 kg/m
25
38
Design 0345.045
20
28
0345.040.050
KR
Gk = 0.53 kg/m
50
63
20
28
0345.040.065
KR
Gk = 0.57 kg/m
65
78
20
28
0345.040.090
KR
Gk = 0.71 kg/m
90
103
Divider system TS 0
20
without height subdivision
KR
sT
sT = 2 mm aTL ax aTR
aT min = 4 mm Bi
ax min = 8 mm The dividers can slide along the chain cross section!
Please state the number of
dividers/cross section nT when ordering.
Sample order:
Divider system TS 0/nT 3
VD 1 VD 3
Divider system TS 1
VD 2 VD 23
2
9
14
10
1
8
sT = 2 mm
14
3
9
KR
aT min = 4 mm
4
aT max = 20 mm
sT
ax min = 8 mm Position of the
aTL ax aTR
Bi sub-divisions
nT min = 2
in the divider
Please state the type of height
subdivisions and the number of Technically recommended variant: VD 1
dividers/cross section nT when ordering. The dividers can slide along the chain cross section!
Sample order:
Divider system TS 1 - VD 1 / nT 3
Type 0345
Chain cross sections
in accordance with section in schematic
Bi from 15 - 65 mm
illustration
Design 0345.050
20
28
- design enclosed on one side 0345.050.015
KR
- covered on the outside Gk = 0.46 kg/m
- with removable hinged brackets, 15
openable on both sides to the inside 28
20
28
0345.050.020
KR
Gk = 0.49 kg/m
20
33
20
28
0345.050.025
KR
KR
t Gk = 0.52 kg/m
25
38
20
28
Design 0345.055
0345.050.038
KR
0345.050.050
KR
Gk = 0.66 kg/m
50
63
20
28
0345.050.065
KR
Gk = 0.75 kg/m
65
78
Type 0345
Chain cross sections
in accordance with section in schematic
Bi from 15 - 65 mm
illustration
Design 0345.060
19.5
28
- enclosed design
0345.060.015
KR
- covered on the outside Gk = 0.48 kg/m
- with removable hinged covers, 15
28
openable on both sides to the inside
19.5
28
0345.060.020
KR
Gk = 0.52 kg/m
20
33
19.5
28
KR 0345.060.025
Gk = 0.56 kg/m
KR
25
t 38
19.5
28
0345.060.038
KR
Gk = 0.65 kg/m
38
51
19.5
28
0345.060.050
KR
Gk = 0.74 kg/m
50
63
19.5
28
0345.060.065
KR
Gk = 0.85 kg/m
65
78
Connection dimensions
Connectors made of plastic with
5.5
integrated strain relief.
Two-sided strain relief device for fixing
the cables/hoses securely. Lk l1 Lk l1
5.5
6.5 6.5
Bi + 13
Bi + 13
For chain width Bi = 15 - 20 mm
Bi
Bi
nz nz
14 9.5 14 9.5
52.5 52.5
62 62
6.5
Bi + 13
Bi + 13
For chain width Bi = 25 - 65 mm
b1
Bi
b1
Bi
nz nz
2
2
12.5 12.5
52.5 52.5
62 62
Special end connector made of steel
plate available on request.
Bi Bk b1 nZ
Type
mm mm mm
0345. .15 15 28 -- 1
0345. .20 20 33 -- 1
0345. .25 * 25 38 13 2
0345. .38 38 51 24 3
0345. .50 50 63 36 4
0345. .65 65 78 51 5
* Type 0345. ... .25 with 6.5 mm borehole (not a slotted hole)
Connection dimensions
Universal connector made of die cast
Aluminium.
28
14
Bi + 30
Bi + 20
Bi
XU
Connection point
F - Fixed point
M - Driver 9
36
U - Universal connector
Connection variants
KR
Lk l1=
62
H
l1=
KR
Lk 62
Connection FA (Standard) Connection MA (Standard)
Lk l1=
KR
62
H
28
28
H
KR
l1=
Lk 62
Ordering Key for the connection:
Connection FI Connection MI
Lk l1=
H
X X 14
Connection point
M - Driver
14
62
KR
F - Fixed point
Connection type
KR
A - Threaded joint
62
to the outside (Standard)
14
I - Threaded joint
l1=
H
to the inside (towards KR) Lk 14
H - Connection element turned Connection FK Connection MK
through 90 to the outside
K - Connection element turned Lk l1=
KR
l1=
Lk 14
The connection variants at the fixed point Connection FH Connection MH
and at the driver can be combined and (not possible with .060) (not possible with .060)
subsequently changed if required.
Type 0455 LS
Lf
Design of the Cable Carriers LS
hG
2 t
Chain pitch t = 45.5 mm
Chain link height hG = 36 mm LB Driver
H
Connection height Hmin = 2 KR + 36 mm
KR Fixed point
Connection length l1 = cf. Connection
Dimensions
B l1 Schematic of unsupported
A flat and level surface is required for the arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) Bend radius KR 52 65 95 125 150 180 200 225
mm mm mm mm mm mm mm mm
Bend length LB 254 295 390 484 562 657 720 798
Variable sizes Loop overhang B 116 129 159 189 214 244 264 289
depending on bend radius Height Hmin 140 166 226 286 336 396 436 486
0
0 0.5 1.0 1.5 2.0 2.5
Calculation of chain length: Unsupported Length Lf in m
LS rounded to 0 1 2 3 4 5
Lk + LB Travel Length LS in m
2 pitch 45.5 mm
KR 200
KR 150
KR 180
KR 65
KR 52
KR 95
LS
KR LD 2
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5
Calculation of chain length:
Length with permitted sag LD in m
LS + KR rounded to 1 2 3 4 5 6 7
Lk + LB pitch 45.5 mm Travel Length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0455
Chain cross sections
in accordance with section in schematic
Bi from 25 130 mm
illustration
Design 0455.030
On the outside with removable hinged
26
36
brackets, openable on both sides. 0455.030.025
KR
Gk = 0.81 kg/m
25
43
26
36
0455.030.038
KR
Gk = 0.88 kg/m
38
56
KR
26
36
0455.030.058
KR
Gk = 0.95 kg/m
Design 0455.035
58
Connecting bracket with locking 76
mechanism for additional strength.
Especially for use with hydraulic
hoses with small bend radii
(not for Bi = 25 mm).
26
36
0455.030.078
KR
Gk = 1.02 kg/m
78
96
26
36
0455.030.103
KR
Gk = 1.15 kg/m
103
121
26
36
0455.030.130
KR
Gk = 1.27 kg/m
130
148
Type 0455
Chain cross sections
in accordance with section in schematic
Bi from 25 130 mm
illustration
Design 0455.040
26
36
On the inside with removable hinged
KR
brackets, openable on both sides. 0455.040.025
Gk = 0.81 kg/m
25
43
26
36
KR
0455.040.038
Gk = 0.88 kg/m
38
56
KR
26
36
KR
0455.040.058
Gk = 0.95 kg/m
58
76
26
36
KR
0455.040.078
78
Gk = 1.02 kg/m
96
Design 0455.045
26
36
0455.040.130
130
Gk = 1.27 kg/m
148
Divider system TS 0
without height subdivision
26
sT = 2.5 mm
aT min = 5 mm* sT
ax min = 10 mm aTL ax aTR
Bi
* aT min = 19 mm with Design 035 and 045
Please state the number of
dividers/cross section nT when ordering. The dividers can slide along the chain cross section!
Sample order:
Divider system TS 0 / nT 3
VD 1 VD 3
Divider system TS 1 VD 2 VD 23
with continuous height subdivision
7
7
12
10
1
8
17
sT = 2.5 mm 3
12
7
7
aT min = 5 mm*
aT max = 20 mm sT Position of the
ax min = 10 mm
aTL ax aTR sub-divisions
Bi in the divider
nT min = 2
* aT min = 19 mm with Design 035 and 045
Technically recommended variant: VD 1
Please state the type of height The dividers can slide along the chain cross section!
subdivisions and the number of
dividers/cross section nT when ordering.
Sample order:
Divider system TS 1 - VD 3 / nT 3
VR 0 VR 1 VR 2 VR 3 VR 23 VR 0
Divider system TS 3
with grid subdivision
6.8
2
16.8
Height subdivision:
10
1
26
26
16.8
Plastic partitions 3
11.8
6.8
KR
K 3 - VR 0/25 mm
UNIFLEX Subject to technical changes! 3.117
Technical Data UNIFLEX Series
Type 0455
Chain cross sections Bi from 25 130 mm
26
36
- design enclosed on one side 3 Gk = 0.89 kg/m
KR
- covered on the outside
12.5 12.5
- with removable hinged brackets, 25
openable on both sides to the inside 43
0455.50.038
Gk = 0.97 kg/m
26
36
KR
19 19
38
56
0455.50.058
Gk = 1.10 kg/m
26
36
KR
KR
t
19 20 19
58
76
21.5 20 20 20 21.5
103
121
0455.50.130
26
36
Gk = 1.58 kg/m
KR
25 20 20 20 20 25
130
148
VE 1 VE 2 VE 3 VE 4 VE 5
Divider system TS 0
without height subdivision
sT
sT = 3 mm
KR
Type 0455
Chain cross sections Bi from 25 130 mm
25
36
- enclosed design 3 Gk = 0.92 kg/m
KR
- covered on the outside
- with removable hinged covers, 12.5 12.5
25
openable on both sides to the inside 43
0455.60.038
25
36
Gk = 1.01 kg/m
KR
19 19
38
56
0455.60.058
25
36
Gk = 1.16 kg/m
KR
19 20 19
KR
t 58
76
0455.60.078
25
36
Gk = 1.31 kg/m
KR
19 20 20 19
78
96
0455.60.103
25
36
Gk = 1.51 kg/m
KR
21.5 20 20 20 21.5
103
121
0455.60.130
25
36
Gk = 1.72 kg/m
KR
25 20 20 20 20 25
130
148
VE 1 VE 2 VE 3 VE 4 VE 5
Divider system TS 0
without height subdivision
sT
sT = 3 mm
KR
Connection dimensions
Connectors made of plastic with abelsc
hle
integrated strain relief.
6,5
pp
6.5
Connectors made of plastic with
attached strain relief devices.
Lk l1 Lk 1
Two-sided strain relief device for fixing
Bi -14
Bi -14
6.2
the cables/hoses securely.
Bi + 18
Bi + 18
3
Bi
Bi
For chain width Bi = 25 mm
16.5 16.5
65 65
72 72
Lk l1 Lk l1
6.2 6.2
nz nz
Bi + 18
Bi + 18
Bi -14.5
Bi -14.5
3.5
3.5
Bi
For chain width Bi = 38 - 130 mm Bi
16.5 16.5
65 65
Special end connector made of steel 74 74
plate available on request.
Bi Bk nZ
Type
mm mm
0455....25 25 43 2
0455....38 38 56 3
0455....58 58 76 4
0455....78 78 96 6
0455....103 103 121 8
0455....130 130 148 10
Connection dimensions
lsc
Universal connector made of die cast abe hl
ep
K
Aluminium.
p
36
18
XU
Bi + 30
Bi + 20
Bi
Connection point
F - Fixed point
M - Driver
Connection variants
KR
Lk l1 = 74
H
KR
Lk l1 = 74
KR
Lk l1 = 74
H
36
36
H
Lk l1 = 74
KR
Connection FI Connection MI
Ordering Key for the connection:
l1 =
H
Lk
18
X X
18
Connection point 74
KR
M - Driver
F - Fixed point
KR
74
Connection type
18
A - Threaded joint
to the outside (Standard) l1 =
Lk
18
H
I - Threaded joint
Connection FK Connection MK
to the inside (towards KR)
H - Connection element l1 =
KR
l1
18
Lk l1 =
variant when ordering. 18
Example: FA/MA (Standard) or FA/MK
Connection FH Connection MH
(not possible with design 060) (not possible with design 060)
The connection variants at the fixed point
and at the driver can be combined and
subsequently changed if required.
Type 0555 LS
Lf
LS
hG
Design of the Cable Carriers 2 t
H
Connection height Hmin = 2 KR + 50 mm
KR Fixed point
Connection length l1 = cf. Connection
Dimensions
l1
Schematic of unsupported
B
A flat and level surface is required for the arrangement
carrier system to be installed properly.
If necessary, a support tray should be 63 80 100 125 160 200 230
installed. (cf. System Components section) Bend radius KR
mm mm mm mm mm mm mm
Bend length LB 309 362 425 504 614 740 834
Variable sizes Loop overhang B 144 161 181 206 241 281 311
depending on bend radius Height Hmin 176 210 250 300 370 450 510
1
0 0.5 1.0 1.5 2.0 2.5 3.0
Calculation of chain length: Unsupported Length Lf in m
0 1.0 2.0 3.0 4.0 5.0 6.0
LS rounded to
Lk + LB Travel Length LS in m
2 pitch 55.5 mm
LS 4
KR LD
3
2
KR 200
KR 80
KR 125
KR 100
KR 160
KR
KR 3
1
23
6
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
Calculation of chain length:
Length with permitted sag LD in m
LS + KR rounded to 1 2 3 4 5 6 7 8 9
Lk + LB pitch 55.5 mm Travel Length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0555
Chain cross sections
in accordance with section in schematic
Bi from 50 150 mm
illustration
Design 0555.030
On the outside with removable hinged
38
50
brackets, openable on both sides.
0555.030.050
KR
Gk = 1.47 kg/m
50
72
38
50
0555.030.075
KR
Gk = 1.60 kg/m
75
KR
t
97
38
50
Design 0555.035 0555.030.100
KR
Gk = 1.72 kg/m
Connecting bracket with locking
mechanism for additional strength. 100
Especially for use with hydraulic 122
hoses with small bend radii.
38
50
0555.030.125
KR
Gk = 1.86 kg/m
125
147
38
50
0555.030.150
KR
Gk = 1.98 kg/m
150
172
Type 0555
Chain cross sections
in accordance with section in schematic
Bi from 50 150 mm
illustration
Design 0555.040
On the inside with removable hinged
38
50
brackets, openable on both sides.
0555.040.050
KR
Gk = 1.47 kg/m
50
72
38
50
0555.040.075
KR
Gk = 1.60 kg/m
KR
t 75
97
Design 0555.045
38
50
Connecting bracket with locking
mechanism for additional strength. 0555.040.100
Especially for use with hydraulic KR
Gk = 1.72 kg/m
hoses with small bend radii.
100
122
38
50
0555.040.125
KR
Gk = 1.86 kg/m
125
147
t
38
50
0555.040.150
KR
Gk = 1.98 kg/m
150
172
Divider system TS 0
without height subdivision
38
sT = 2.5 mm
KR
aT min = 5 mm*
ax min = 10 mm sT
aTL ax aTR
* aT min = 11 mm with Design 035 and 045 Bi
Please state the number of
dividers/cross section nT when ordering. The dividers can slide along the chain cross section!
Sample order:
Divider system TS 0 / nT 3
VD 1 VD 2 VD 3 VD 23
Divider system TS 1
with continuous height subdivision 10
17
10
2
24
Height subdivision: Al-Profile 11 x 4 mm 1
10
14
24
KR
17
10
10
sT = 2.5 mm
aT min = 5 mm* sT Position of the
aT max = 20 mm aTL ax aTR sub-divisions
ax min = 10 mm Bi in the divider
nT min = 2 Technically recommended variants: VD 1, VD 2 and VD 3
The dividers can slide along the chain cross section!
* aT min = 11 mm with Design 035 and 045
VR 0 VR 1 VR 2 VR 3 VR 23 VR 0
Divider system TS 3
with grid subdivision
11.8
23.8
Height subdivision: 2
12
38
38
1
Plastic partitions
23.8
3
17.8
sT = 5 mm
sT Position of the
aT min = 2.5 mm* aTL ax aTR
Bi sub-divisions
ax min = 5 mm (without height subdivision) in the divider
ax min = 15 mm (with height subdivision) Technically recommended variant: VB 1
* aT min = 8,5 mm with Design 035 and 045 ax mm
Please indicate the cavities (from left to 15 20 25 30 35 40 45 55 65 75
right), the relevant subdivision variant and
Please indicate the cavities (from left to right),
the assembly spacing aT and ax when
ax
K 3 - VR 0 / 30 mm
UNIFLEX Subject to technical changes! 3.125
Technical Data UNIFLEX Series
Type 0555
Chain cross sections
in accordance with section in schematic
Bi from 50 150 mm
illustration
Design 0555.050
- design enclosed on one side 3
38
50
- covered on the outside
0555.50.050
KR
- with removable hinged brackets, Gk = 1.64 kg/m
openable on both sides to the inside
25 25
50
72
38
50
KR
0555.50.075
Gk = 1.81 kg/m
25 25 25
75
97
KR
38
50
KR
Design 0555.055
0555.50.100
Connecting bracket with locking 25 25 25 25
Gk = 1.98 kg/m
mechanism for additional strength. 100
Especially for use with hydraulic 122
hoses with small bend radii. 38
50
KR
0555.50.125
Gk = 2.16 kg/m
25 25 25 25 25
125
147
t
38
50
KR
25 25 25 25 25 25
150 0555.50.150
172 Gk = 2.33 kg/m
VE 1 VE 2 VE 3 VE 4 VE 5 VE 6
Divider system TS 0
without height subdivision
sT
sT = 3 mm
ax = 25 mm grid division
KR
ax ax ax
Please state the number of dividers nT Bi
when ordering.
Available Bend Radii KR (mm)
Sample order:
Divider system TS 1 - VE 146 / nT 3 63 80 100 125 160 200 230
Type 0555
Chain cross sections
in accordance with section in schematic
Bi from 50 150 mm
illustration
Design 0555.060
- enclosed design
3
36
50
- covered on the outside 0555.60.050
Gk = 1.72 kg/m
KR
- with removable hinged covers
openable on both sides to the inside
25
50
72
0555.60.075
36
50
Gk = 1.95 kg/m
KR
25 25 25
75
97
KR
t
0555.60.100
36
50
Gk = 2.17 kg/m
KR
25 25 25 25
100
122
0555.60.125
36
50
Gk = 2.39 kg/m
KR
25 25 25 25 25
125
147
36
50
KR
25 25 25 25 25 25
150 0555.60.150
172 Gk = 2.61 kg/m
VE 1 VE 2 VE 3 VE 4 VE 5 VE 6
Divider system TS 0
without height subdivision
sT
sT = 3 mm
ax = 25 mm grid division
KR
ax ax ax
Please state the number of dividers nT Bi
when ordering.
Available Bend Radii KR (mm)
Sample order:
Divider system TS 1 - VE 146 / nT 3 100 125 160 200 230
Connection dimensions
Connectors made of plastic with
6.5
attached strain relief devices.
Two-sided strain relief device for fixing
the cables/hoses securely.
6.5
Lk l1
Special end connector made of steel Lk l1
plate available on request. 6.4 6.4
nz nz
Bi + 22
Bi + 22
Bi -20
Bi -20
Bi
Bi
5
5
17.5 17.5
85 85
94 94
Bi Bk nZ
Type mm mm mm
0555......50 50 72 2
0555......75 75 97 3
0555......100 100 122 4
0555......125 125 147 6
0555......150 150 172 8
Connection dimensions
Universal connector made of die cast
Aluminium.
50
The dimensions for the fixed point
25
Bi
Lk l1 Bi + 28
Bi + 40
Bi + 40
Bi + 28
Bi
XU
Connection point
F - Fixed point
M - Driver 13.5
57
U - Universal connector
Connection variants
KR
Lk l1 = 94
H
KR
Lk l1 = 94
KR
Lk l1 = 94
H
50
50
H
Lk l1 = 94
KR
Connection FI Connection MI
l1 =
Lk
25
Ordering Key for the connection:
25
94
KR
KR
X X
94
Connection point
M - Driver
25
F - Fixed point
H
l1 =
Lk
Connection type 25
A - Threaded joint Connection FK Connection MK
to the outside (Standard)
I - Threaded joint
to the inside (towards KR) l1 =
KR
Lk
25
H - Connection element
turned through 90 to the
outside 94
25
K - Connection element
25
Type 0665 LS
Lf
LS
hG
Design of the Cable Carriers 2 t
H
Connection height Hmin = 2 KR + 60 mm
Connection length l1 = cf. Connection Fixed point
KR
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 75 100 120 140 200 250 300
Bend radius KR
mm mm mm mm mm mm mm
Bend length LB 369 448 510 573 762 919 1076
Variable sizes Loop overhang B 172 197 217 237 297 347 397
depending on bend radius Height Hmin 210 260 300 340 460 560 660
LS
Lf 4
0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5
Calculation of chain length: Unsupported Length Lf in m
LS rounded to 0 1 2 3 4 5 6 7
Lk + LB Travel Length LS in m
2 pitch 66.5 mm
6
LS
KR LD
4
2
KR 0
KR 0
KR 20
KR 5
KR 0
KR 0
KR
25
30
14
10
20
1
7
0
1 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Calculation of chain length: Length with permitted sag LD in m
Lk LS + KR + LB rounded to 2 3 4 5 6 7 8 9 10
2 pitch 66.5 mm Travel Length LS in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0665
Chain cross sections
in accordance with section in schematic
Bi from 50 250 mm
illustration
Design 0665.030
44
60
44
60
On the outside with removable hinged
brackets, openable on both sides.
KR
KR
50 0665.030.050 75 0665.030.075
77 Gk = 2.06 kg/m 102 Gk = 2.22 kg/m
44
60
0665.030.100
KR
Gk = 2.37 kg/m
100
127
44
60
0665.030.125
KR
KR
t
Gk = 2.53 kg/m
125
152
44
60
0665.030.150
Design 0665.035 KR
Gk = 2.68 kg/m
Connecting bracket with locking 150
mechanism for additional strength. 177
Especially for use with hydraulic
hoses with small bend radii.
44
60
0665.030.175
KR
Gk = 2.85 kg/m
175
202
44
60
0665.030.200
KR
Gk = 3.00 kg/m
200
227
44
60
0665.030.225
KR
Gk = 3.16 kg/m
225
252
44
60
KR
250 0665.030.250
277 Gk = 3.31 kg/m
Available Bend Radii KR (mm)
75 100 120 140 200 250 300
Type 0665
Chain cross sections
in accordance with section in schematic
Bi from 50 250 mm
illustration
Design 0665.040
On the inside with removable hinged
44
60
44
60
brackets, openable on both sides.
KR
KR
50 0665.040.050 75 0665.040.075
77 102
Gk = 2.06 kg/m Gk = 2.22 kg/m
44
60
0665.040.100
KR
Gk = 2.37 kg/m
100
127
44
60
KR
t 0665.040.125
KR
Gk = 2.53 kg/m
125
152
Design 0665.045 60
44
0665.040.175
KR
Gk = 2.85 kg/m
175
202
44
60
0665.040.200
KR
Gk = 3.00 kg/m
t 200
227
44
60
0665.040.225
KR
Gk = 3.16 kg/m
225
252
44
60
KR
250 0665.040.250
277
Gk = 3.31 kg/m
Divider system TS 0
without height subdivision
44
sT = 3 mm
KR
aT min = 6.5 mm*
ax min = 13 mm
ax sT aTR
aTL
* aT min = 12.5 mm with Design 035 and 045 Bi
Please state the number of The dividers can slide along the chain cross section!
dividers/cross section nT when ordering.
Sample order:
Divider system TS 0 / nT 4
Divider system TS 1 VD 1 VD 2 VD 4 VD 23 VD 43 VD 45
6
13
13
2
17
24
14
28
1
10
34
sT = 3 mm
27
3
20
KR
5
13
13
aT max = 40 mm
sT
ax min = 13 mm aTL ax aTR Position of the
Bi sub-division(s)
nT min = 2 in the divider
Type 0665
Divider system
for design 0665.030/035/040/045
in accordance with section in schematic
illustration
Technically recommended variants: VR 1, VR 2 and VR 3
Divider system TS 3 Dividers fixed by height sub-division, the grids can slide along the
with height subdivision: chain cross section!
Plastic partitions
VR 0 VR 1 VR 23 VR 145 VR 34 VR 1
10 6
6
13
4
20
20
2
17
14
28
10
1
44
6 10
3
20
20
KR
13
5
13
The twin divider can be moved, suitable Please indicate the cavities (from left to right),
ax
for later assembly/fitting. the relevant subdivision variant and the assembly
spacing aT and ax when ordering.
sT = 3 mm
4
Sample order:
Divider system TS 3
K(cavity) 1 - VR 0 / 80 mm
K 2 - VR 1 / 38 mm
K 3 - VR 3 / 68 mm
with twin divider
K 4 - VR 1 / 43 mm
Type 0665
Chain cross sections
in accordance with section in schematic
Bi from 50 175 mm
illustration
Design 0665.050
- design enclosed on one side
44
60
5 0665.50.050
- covered on the outside Gk = 2.26 kg/m
KR
- with removable hinged brackets,
openable on both sides to the inside 25 25
50
77
0665.50.075
44
60
Gk = 2.53 kg/m
KR
25 25 25
75
102
KR
t
0665.50.100
44
60
Gk = 2.79 kg/m
KR
25 25 25 25
Design 0665.055
100
127
Connecting bracket with locking
mechanism for additional strength.
Especially for use with hydraulic
hoses with small bend radii.
44
60
0665.50.125
Gk = 3.06 kg/m
KR
25 25 25 25 25
125
152
0665.50.150
44
60
Gk = 3.33 kg/m
t
KR
25 25 25 25 25 25
150
177
0665.50.175
44
60
Gk = 3.60 kg/m
KR
25 25 25 25 25 25 25
175
202
Type 0665
Conduit Cross Sections
in accordance with section in schematic
Bi from 50 175 mm
illustration
Design 0665.060
- enclosed design
42
60
5 0665.60.050
- covered on the outside Gk = 2.36 kg/m
KR
- with removable hinged covers,
openable on both sides to the inside 25 25
50
77
0665.60.075
42
60
Gk = 2.69 kg/m
KR
25 25 25
75
102
KR
t 42 0665.60.100
60 Gk = 3.00 kg/m
KR
25 25 25 25
100
127
0665.60.125
42
60
Gk = 3.32 kg/m
KR
25 25 25 25 25
125
152
0665.60.150
42
60
Gk = 3.64 kg/m
KR
25 25 25 25 25 25
150
177
0665.60.175
42
60
Gk = 3.95 kg/m
KR
25 25 25 25 25 25 25
175
202
VE 1 VE 2 VE 3 VE 4 VE 5 VE 6
Divider system TS 0
without height subdivision
sT = 5 mm
ax = 25 mm grid
KR
Please state the number of
dividers/cross section nT when ordering.
ax ax ax
Sample order: Bi
Divider system TS 0 / nT 4 The dividers are fixed in the chain cross section!
VE 1 VE 2 VE 3 VE 4 VE 5 VE 6
Divider system TS 1
with continuous height subdivision
Height subdivision: Al-Profile 11 x 4 mm
19
sT = 5 mm
19
ax = 25 mm grid
KR
nTmin = 2
ax ax ax
Please state the number of
dividers/cross section nT when ordering. Bi
Sample order:
Divider system TS 1 - VE 146 / nT 3 The dividers are fixed in the chain cross section!
Connection dimensions
Connectors made of plastic with
6.5
attached strain relief devices.
Two-sided strain relief device for fixing
the cables/hoses securely.
6.5
Special end connector made of steel
Lk l1
plate available on request. Lk l1
8.4 8.4
nz nz
Borehole Borehole
Bi + 27
Bi + 27
Bi -20
Bi -20
centrally placed centrally placed
Bi
Bi
from Bi = 150 from Bi = 150
8
8
22.5 22.5
80 80
92.5 92.5
Type Bi Bk nZ
mm mm
0665......50 50 77 4
0665......75 75 102 6
0665......100 100 127 8
0665......125 125 152 10
0665......150 150 177 12
0665......175 175 202 14
0665......200 200 227 16
0665......225 225 252 18
0665......250 250 277 20
60
30
Bi
Lk l1 Bi + 28
Ordering Key for the connection: Bi + 44
8.5
XU
Bi + 44
Bi + 28
Bi
Connection point
F - Fixed point
M - Driver
Connection variants
KR
Lk l1 = 92.5
H
Lk l1 = 92.5
KR
Connection FA (Standard) Connection MA (Standard)
KR
Lk l1 = 92.5
H
60
60
Ordering Key for the connection:
H
Lk l1 = 92.5
KR
Connection FI Connection MI
X X
Connection point l1 =
M - Driver Lk
H
30
F - Fixed point
30
KR
92.5
Connection type
A - Threaded joint
92.5
to the outside (Standard)
KR
30
I - Threaded joint
to the inside (towards KR) l1 =
H
Lk
30
H - Connection element
turned through 90 to the Connection FK Connection MK
outside
K - Connection element
KR
92.5
30
Lk
H
30
Please state the desired connection
variant when ordering. Connection FH Connection MH
(not possible with design 060) (not possible with design 060)
Example: FA/MA (Standard) or FA/MK
Profile
Enclosed Cable Carriers
in a lightweight design
UNIFLEX Type
Design:
Design 080 Cable Carriers with cover system opening to the
outside
BAUART
Inside width Chain width Inside height Pitch
GEPRFT Type Bi min Bi max Bk min Bk max hi t
TV TYPE mm mm mm mm mm mm
Rheinland APPROVED
Product Safety 0600 50 125 68 143 44 60
LS
Type 0600 Lf
LS
hG
Design of the Cable Carriers 2 t
Chain pitch t = 60.0 mm
Chain link height hG = 61 mm Driver
Connection height Hmin = 2 KR + 61 mm LB
H
Connection length l1 = cf. Connection
Dimensions KR Fixed point
4.0
LS
Lf 3.0
2.0
1.0
0
Calculation of chain length: 0 0.5 1.0 1.5 2.0
Unsupported Length Lf in m
LS rounded to
Lk + LB 0 1 2 3 4
2 pitch 60 mm Travel Length LS in m
5
Additional load qz in kg/m
LS 4
KR LD
3
2
KR 00
KR
KR 75
KR 5
KR 0
1
12
20
1
15
0
0.5 1.0 1.5 2.0 2.5
Calculation of chain length:
Length with permitted sag LD in m
LS + KR rounded to 1 2 3 4 5
Lk + LB pitch 60 mm Travel Length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type 0600
Chain cross sections
in accordance with section in schematic
Bi from 50 125 mm
illustration
Design 0600.080
with cover system opening to the 0600.080.050
44
61
outside Gk = 1.60 kg/m
KR
50
68
0600.080.075
44
61
Gk = 1.88 kg/m
KR
75
93
KR
0600.080.100
44
61
Gk = 2.15 kg/m
KR
100
118
0600.080.125
44
61
Gk = 2.42 kg/m
KR
125
143
Version A Version B In version A the dividers can slide along the chain cross section.
sT 3 mm 3 mm In version B the dividers can be fixed at intervals of 10 mm.
aT min 4.1 mm
ax min 8.2 mm 4 mm
ax grid continuous 10 mm
KR
Divider system TS 0/nT 3
aTL ax sT aTR
Bi
Divider system TS 1
with continuous height subdivision
Height subdivision: Al-Profile 11 x 4 mm
VD 1 VD 2 VD 4 VD 3 VD 4 VD 23 VD 43
6
6
13
13
4
20
27
2
17
34
14
28
1
10
34
27
3
20
5
13
13
13
KR
aTL aTR
ax sT Position of the
Bi sub-division(s)
in the divider
22
The dimensions for the fixed point and
driver connection are identical!
6,5
Bi + 21
Bi + 31
XU
Connection point
F - Fixed point
M - Driver
60 14
74
U - Universal connector
Type KC
Cable Carriers
with Aluminium Stays
Technical Data K Series
Profile
Cable Carriers
Type KC with Aluminium Stays (K-series)
Variable widths in 1 mm sections
Plastic chain bands combined with Aluminium stays
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt/contamination
Can be opened quickly on both sides
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
2D-/3D-CAD-Data can be found at www.kabelschlepp.de
Stay variants:
RS Standard design
RV Reinforced design
LG Hole stay, split design
LS
Type KC 0650 Lf
LS
hG
2
Design of the Cable Carriers t
Chain pitch t = 65 mm
Chain link height hG = 57.5 mm Driver
LB
H
Connection height Hmin = 2 KR + 55 mm
Connection length l1 = cf. Connection KR Fixed point
Dimensions
15
LS
Lf
10
LS
LD 10
KR
K
K
K
K
R
R
R
R
75
11
14
22
17
30
5
0
5
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type KC 0650
Chain cross sections
in accordance with section in schematic
Bi from 75 - 400 mm in sections of 1 mm
illustration
Stay variant RS
Sliding disc
27.5
Frame stay Standard design
Aluminium profile bars,
57.5
38
detachable inside and outside
Not a bolted connection!
KR
Profile bars can be released by turning
them through 90.
Stay configuration: Bi 14
Bk
BEF'
1/2 Arrangement Standard
Stays on every 2nd chain link
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
4
Intrinsic chain weight qk in kg/m
Calculation/Determination Example:
Inside width Bi = 372 mm 1
Sliding discs With long travel lengths sliding discs must be attached to the joint of
the side bars in order to maintain a distance between the cable carrier
and channel wall (observe the installation width BEF!)
This helps to achieve the optimum friction and wear ratios.
Divider system TS 0 The dividers can slide along the chain cross section!
without height subdivision
sT = 3 mm
aT min = 6.5 mm
ax min = 13 mm
38
KR
Please state the number of
dividers/cross section nT when ordering. sT
aTL ax aTR
Sample order: Bi
Divider system TS 0/nT 4
sT = 3 mm VD 1 VD 2 VD 3 VD 23
aT min = 6.5 mm
aT max = 25 mm
9.5
9.5
ax min = 13 mm
17
24.5
2
nT min = 2 1
15
11
24.5
3
17
KR
9.5
9.5
Type KC 0650
Divider systems
for Stay Variant RS
VR 0 VR 1 VR 2 VR 145
3 VR 23
10
10 4
17
2
10
38
14
10
1
24
10
3
17
KR
10
5
3
Sample order:
4.0
Divider system TS 3
K(cavity) 1 - VR 0 / 23 mm
K 2 - VR 1 / 48 mm
K 3 - VR 23 / 58 mm
with twin divider
K 4 - VR 1 / 33 mm
Type KC 0650
Chain cross sections
in accordance with section in schematic
Bi from 50 - 600 mm in sections of 1 mm
illustration
an
Stay Variant LG a2
a1
Hole Stay split design (Standard) a0
Fitted to every 2nd chain link
27.5
Sliding disc
No standard widths!
Customised, contract-specific
57.5
50
D
manufacture of hole pattern in
accordance with your specifications
KR
Stay variant LU c
hole stay in unsplit design.
BSt
Please specify when placing order! (Bi) 14
Bk
Dmax = 40 mm BEF
a0 min = 9 mm
cmin = 4 mm
Calculation of BST:
BST = Bi - 2 mm
6
Intrinsic chain weight qk in kg/m
Connection dimensions
Connectors made of plastic
H
7.5
7.5
55
Optionally with C-Profile, slit width
11-12 mm. Suitable for all commercial Lk l1 = 95 Lk l1 = 95
saddle-type clamps with small base
and KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components).
21.5
21.5
BEF = Bi + 35.5
BEF = Bi + 35.5
C-Profile
C-Profile
Bi + 14
Bi + 14
6.5 6.5
40 10 10
40
14
14
95 95
142.5 142.5
XX
7.5
55
7.5
H
Connection point
H
F - Fixed point Lk l1 = 95 Lk l1 = 95
M - Driver
Connection type
A - Threaded joint
21.5
21.5
to the outside (Standard)
BEF = Bi + 34
BEF = Bi + 34
C-Profile
Bi + 14
Bi + 14
C-Profile
I - Threaded joint
to the inside (towards KR)
The connection variants at the fixed point 6,5 6.5
and at the driver can be combined and
subsequently changed if required. 10 10
40 40
14
14
95 95
142.5 142.5
Please state the desired connection
variant when ordering. Connection MA (Standard) Connection MI
Example: FA/MI or FA/MA With connection surface (>l1)
distancing pieces are required
Connection dimensions
H
End connector made of steel plate
2.5
2.5
Lk l1 =71 Lk l1 =71
5.0
5.0
40
40
5.0
5.0
Bi + 108
Bi + 108
Bi - 16
Bi - 16
Bi + 33
Bi + 77
Bi + 33
Bi + 77
Connection FAI
(Standard) Connection FII
6.5 6.5
12
12
14
14
32 10 32 10
52 Connection 52
Connection 71 71
FIA
FAA
XXX
2.5
2.5
H
H
Connection point
F - Fixed point Lk l1 =71 Lk l1 =71
M - Driver
5.0
5.0
Connection type
A - Threaded joint
40
40
5.0
I - Threaded joint
to the inside (towards KR)
Bi + 108
Bi + 108
Bi - 16
Bi - 16
Bi + 33
Bi + 77
Bi + 33
Bi + 77
Connection MAI
(Standard) Connection MII
Connection surface 6.5 6.5
12
12
I - Connection surface
inside (< Bi )
A - Connection surface
14
14
outside (> Bi )
32 10 32 10
52 52
71 Connection 71
Connection
The connection variants at the fixed point MIA
and at the driver can be combined and MAA
subsequently changed if required.
Please state the desired connection
variant when ordering.
Example: FAI/MAA or FIA/MAI
LS
Type KC 0900 Lf
LS
Design of the Cable Carriers 2
hG
t
Chain pitch t = 90 mm
Chain link height hG = 78.5 mm Driver
H
Connection height Hmin = 2 KR + 76 mm LB
Connection length l1 = cf. Connection Fixed point
KR
Dimensions
20
LS
KR LD
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type KC 0900
Chain cross sections
in accordance with section in schematic
Bi from 100 - 400 mm in sections of 1 mm
illustration
Stay variant RS
Frame stay Standard design
38
Aluminium profile bars,
Sliding disc
detachable inside and outside
78.5
58
Not a bolted connection!
Profile bars can be released by turning
them through 90.
KR
Stay configuration:
Bi 15.5
1/2 Arrangement Standard
Bk
Stays on every 2nd chain link BEF'
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation of chain width:
Bk = Bi + 31 mm
6
BEF = Bi + 41 mm
4
Calculation of chain width
with sliding disc:
3
BEF = Bi + 45 mm
2
Calculation/Determination Example:
Inside width Bi = 400 mm
Chain width Bk = 431 mm 0 100 200 300 400 500
Chain width with Chain width Bk in mm
connecting piece BEF = 441 mm Reference weight = Intrinsic chain weight qk = 4.05 kg/m (in accordance with load diagrams)
Calculation/Determination Example
Chain width over
sliding disc BEF = 445 mm
Intrinsic chain weight depending on chain width Bk
Intrinsic chain weight qk = 5.8 kg/m
sT = 4 mm
aT min = 7 mm
ax min = 14 mm aTL ax aTR
Please state the number of Bi
dividers/cross section nT when ordering. As standard these are fitted to every stay cross section.
Sliding discs With long travel lengths sliding discs must be attached to the joint of
the side bars in order to maintain a distance between the cable carrier
and channel wall (observe the installation width BEF!)
This helps to achieve the optimum friction and wear ratios.
Type KC 0900
Chain cross sections
in accordance with section in schematic
Bi from 100 - 500 mm in sections of 1 mm
illustration
Stay variant RV
Frame stay reinforced design
Sliding disc
38
with plastic adapter
78.5
Aluminium profile bars,
58
detachable inside and outside
Not a bolted connection
KR
Profile bars can be released by turning
them through 90
With stay variant RV at least 2 dividers
must always be used. Bi 15.5
Bk
Stay configuration: BEF'
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation/Determination Example: 4
Sliding discs With long travel lengths sliding discs must be attached to the joint
of the side bars in order to maintain a distance between the cable
carrier and channel wall (observe the installation width BEF!)
This helps to achieve the optimum friction and wear ratios.
Divider system TS 0 The dividers can slide along the chain cross section!
sT = 4 mm
aT min = 7 mm
ax min = 14 mm
nT min = 2
58
sT
Please state the number of
dividers/cross section nT when ordering.
KR
Sample order:
Divider system TS 0/nT 3 aTL ax aTL
Bi
VD 2 VD 4 VD 23 VD 415 VD 25 VD 43
12
12
12
12
19.5
19.5
19.5
4
27
34.5
2
11
42
18.5
15
30
1
26
11
18.5
3
11
34.5
42
27
5
19.5
19.5
19.5
12
12
12
12
KR
Type KC 0900
Divider systems
for Stay variant RV
VR 1 VR 3 VR 5 VR 45 VR 25 VR 43 VR 415
12
12
12
12
19.5
19.5
19.5
4
27
34.5
11
2
42
18.5
15
30
58
11 1
26
18.5
11
3
42
34.5
27
19.5
19.5
19.5
12
12
12
12
KR
aTL ax1 ax2 sT aTR Position of the
sub-division(s)
Bi in the divider
sT = 6 mm Please indicate the cavities (from left to right), the relevant sub-
division variant and the assembly spacing aT and ax when ordering.
aT min = 8 mm
ax min = 20 mm (with height subdivision) Sample order: Divider system TS 2
K(cavity) 1 - VR 0 / 50 mm
ax min = 16 mm (with VR 0) K 2 - VR 0 / 50 mm
nT min = 2 K 3 - VR 23 / 100 mm
13
6
20
27
4
10
2
58
14
28
42
1
38
41
10
3
34
27
5
7
13
KR
K 3 - VR 1 / 58 mm
with twin divider
KC Subject to technical changes! 3.213
Technical Data K Series
Type KC 0900
Divider systems
for Stay variant RV
Divider system TS 4
with continuous height subdivision
Height subdivision: Al-Profile 27 x 8 mm
Design 2
25
25 Design 1
KR
ax sT
Bi
Type KC 0900
Chain cross sections
in accordance with section in schematic
Bi from 100 - 700 mm in sections of 1 mm
illustration
Stay variant LG an
a2
Hole stay split design a1
a0
(Standard)
Fitted to every 2nd chain link
Sliding disc
No standard widths!
38
Customised, contract-specific manu-
78.5
68
facture of hole pattern in accordance
D
with your specifications
KR
Stay variant LU hole stay in unsplit
design.
Please specify when placing order! c
BSt
(Bi) 15.5
Dmax = 53 mm
Bk
a0 min = 11 mm BEF'
cmin = 4 mm
Calculation of BST: 11
BST = Bi - 2 mm 10
Intrinsic chain weight qK in kg/m
4
Hole stays with 40 % hole area 0 100 200 300 400 500 600 700
Stay width BSt in mm
Hole stays with 60 % hole area
Intrinsic chain weight depending on stay width BSt
Sliding discs With long travel lengths sliding discs must be attached to the joint
of the side bars in order to maintain a distance between the cable
carrier and channel wall (observe the installation width BEF!)
This helps to achieve the optimum friction and wear ratios.
Connection dimensions
Connectors made of plastic
H
9.5
9.5
76
Optionally with C-Rail, slit width
1617 mm. Lk l1 =125 Lk l1 =125
Suitable for all commercial saddle-type
clamps with large base and
KABELSCHLEPP SLZ-Strain Relief
Devices (cf. System Components).
26
26
BEF = Bi + 41
BEF = Bi + 41
Bi + 15.5
Bi + 15.5
C-Rail
C-Rail
6.5 6.5
15.5 50 15 50 15
15.5
125 125
190 190
XX
9.5
76
9.5
H
Connection point
H
Connection type
A - Threaded joint
26
26
BEF = Bi + 41
BEF = Bi + 41
to the outside (Standard)
C-Rail
C-Rail
Bi + 15.5
125 125
190 190
Connection dimensions
H
End connector made of steel plate
2.5
2.5
Lk l1 =80 Lk l1 =80
6.0
6.0
43
43
8.0
8.0
Bi + 117
Bi + 117
Bi - 30
Bi - 30
Bi + 36
Bi + 97
Bi + 36
Bi + 97
Connection FAI
(Standard) Connection FII
6.5
6.5
8.5 8.5
15.5
15.5
45 10 45 10
65 Connection 65
Connection 80 FIA 80
FAA
XXX
2.5
2.5
H
H
Connection point
F - Fixed point Lk l1 =80 Lk l1 =80
M - Driver
6.0
6.0
Connection type
A - Threaded joint
43
43
to the outside (Standard)
8.0
8.0
I - Threaded joint
Bi + 117
Bi + 117
Bi - 30
Bi - 30
Bi + 36
Bi + 97
Bi + 36
to the inside (towards KR) Connection MAI Bi + 97
6.5
8.5 8.5
Connection surface
I - Connection surface inside
(< Bi )
15.5
15.5
Type KE
Cable Carriers
with Plastic Stays
Technical Data K Series
Profile
Cable Carriers with Plastic Stays
Type KE
Stay variant:
RE - Plastic insert stay
LS
Type KE 0650 Lf
LS
hG
Design of the Cable Carriers 2
t
Chain pitch t = 65 mm
Chain link height hG = 57.5 mm Driver
Connection height Hmin = 2 KR + 55 mm LB
H
Connection length l1 = cf. Connection
KR Fixed point
Dimensions
15
LS is lower.
Lf
10
5
Calculation of chain length: KR/RKR combinations
1.0 1.5 2.0 2.5 are possible for circular
LS rounded to Unsupported Length Lf in m movements.
Lk + LB
2 pitch 65 mm 2.0 3.0 4.0 5.0 In these cases please
Travel Length LS in m
contact us!
LS
LD 10
KR
K
K
K
K
R
R
R
R
75
11
14
22
17
30
5
0
5
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type KE 0650
Chain cross sections
in accordance with section in schematic
Bi from 68 - 260 mm in sections of 8 mm
illustration
Stay variant RE
27.5
Plastic insert stay
Sliding disc
Plastic profile bars, detachable inside
57.5
42
and outside
Not a bolted connection!
KR
Profile bars can be released by turning
them through 90.
Bi 14
Stay configuration: Bk
BEF'
1/2 Arrangement Standard
Stays on every 2nd chain link
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Sliding discs With long travel lengths sliding discs must be attached to the joint of
the side bars in order to maintain a distance between the cable carrier
and channel wall (observe the installation width BEF!)
This helps to achieve the optimum friction and wear ratios.
Type KE 0650
Divider systems
The divider system can be planned by Version A Version B
you or by our engineers on the basis of Notch in connecting Notch in connecting
the information you supply about the profile to the inside profile to the outside
(Standard)
configuration of the cable carrier.
The dividers are fixed
As standard, the divider system is fitted The dividers can slide
in the section
along the section.
on every frame stay (with stay assembly (ax-grid 8 mm)
on every 2nd chain link).
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 4.2 mm 4.2 mm
aT min 6.5 mm 22 mm
42
ax min 13 mm 16 mm
KR
ax grid continuous 8 mm
Version A Version B VD 1 VD 4 VD 5 VD 45
sT 4.2 mm 4.2 mm
aT min 6.5 mm 22 mm
aT max 20 mm 21 mm
8
8
19
4
ax min 13 mm 16 mm
30
2
22
1
10
ax grid continuous 8 mm 3
30
19
nT min 2 2 5
KR
8
8
Type KE 0650
Divider systems
14
ax min 13 mm 16 mm 4
24
2
42
1
10
(with subdivision)
ax min (at VR 0) 13 mm 16 mm 3
24
5
14
KR
ax grid 1 mm 8 mm
sT Position of the
With version B ax must be divisible by 8! sub-division(s)
aTL ax aTR
Please indicate the cavities (from left in the divider
Bi
to right), the relevant subdivision variant
and the assembly spacing aT and ax Sample order: Divider system TS 2 A
when ordering. K(cavity) 1 - VR 0 / 30 mm
K 2 - VR 0 / 30 mm
K 3 - VR 3 / 80 mm
VR 0 VR 1 VR 2 VR 145 Vr 23
5
12
12
4
19
2
10
42
14
10
1
26
5 10
3
19
12
5
KR
The twin divider can be moved, suitable When using partitions with ax > 112 mm, a twin divider should be
for later assembly/fitting. used to provide an additional central support.
K 3 - VR 23 / 68 mm
with twin divider
K 4 - VR 1 / 43 mm
Connection dimensions
Connectors made of plastic
H
7.5
7.5
55
Optionally with C-Profile, slit width
11-12 mm. Suitable for all commercial Lk l1 = 95 Lk l1 = 95
saddle-type clamps with small base and
KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components.).
21.5
21.5
BEF = Bi + 35.5
BEF = Bi + 35.5
C-Profile
C-Profile
Bi + 14
Bi + 14
6.5 6.5
14
40 10 40 10
14
95 95
142.5 142.5
X.X
7.5
55
7.5
Connection point
H
H
F - Fixed point Lk l1 = 95 Lk l1 = 95
M - Driver
Connection type
A - Threaded joint
21.5
21.5
C-Profile
C-Profile
BEF = Bi + 35.5
BEF = Bi + 35.5
to the outside (Standard)
Bi + 14
Bi + 14
I - Threaded joint
to the inside (towards KR)
6.5 6.5
The connection variants at the fixed point
and at the driver can be combined and
subsequently changed if required. 40 10 40 10
14
14
95 95
142.5 142.5
Please state the desired connection
variant when ordering. Connection MA (Standard) Connection MI
With connection surface > l1
Example: FA/MA or FA/MI distancing pieces are required.
Connection dimensions
End connector made of steel plate
H
2.5
2.5
Lk l1 =71 Lk l1 =71
5.0
5.0
40
40
5.0
5.0
Bi + 108
Bi + 108
Bi - 16
Bi - 16
Bi + 33
Bi + 77
Bi + 33
Bi + 77
Connection FAI
(Standard) Connection FIA
6.5 6.5
12
12
14
14
32 10 32 10
52 Connection 52
71 71
Connection FII
FAA
XXX
2.5
2.5
H
H
Connection point
F - Fixed point Lk l1 =71 Lk l1 =71
M - Driver
5.0
5.0
Connection type
A - Threaded joint
40
5.0
I - Threaded joint
to the inside (towards KR)
Bi + 108
Bi + 108
Bi - 16
Bi - 16
Bi + 33
Bi + 77
Bi + 33
Connection MAI Bi + 77
(Standard) Connection MII
Connection surface 6.5 6.5
12
12
(Standard)
I - Connection surface
inside (< Bi )
A - Connection surface
14
14
outside (> Bi )
32 10 32 10
52 52
71 71
The connection variants at the fixed point Connection Connection
and at the driver can be combined and MAA MIA
subsequently changed if required.
LS
Type KE 0900 Lf
LS
Design of the Cable Carriers 2
hG
t
Chain pitch t = 90 mm
Chain link height hG = 78.5 mm Driver
H
Connection height Hmin = 2 KR + 76 mm LB
Connection length l1 = cf. Connection Fixed point
KR
Dimensions
LS 15
Lf
10
KR/RKR combinations
Calculation of chain length: 0
0 1 2 3 4 are possible for circular
Unsupported Length Lf in m
LS rounded to movements.
Lk + LB 0 2 4 6 8
2 pitch 90 mm Travel Length LS in m In these cases please
contact us!
20
LS
KR LD
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type KE 0900
Chain cross sections
in accordance with section in schematic
Bi from 81 - 561 mm in sections of 16 mm
illustration
Stay variant RE
Plastic insert stay
38
Sliding disc
Plastic profile bars, detachable inside
and outside
78.5
58
Not a bolted connection!
Profile bars can be released by turning
KR
them through 90.
Stay configuration:
Bi 15.5
Bk
1/2 Arrangement Standard
BEF'
Stays on every 2nd chain link
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Bi Bk qk Bi Bk qk Bi Bk qk
Calculation of chain width mm mm kg/m mm mm kg/m mm mm kg/m
with sliding disc: 81 112 2.95 257 288 4.05 417 448 5.05
BEF = Bi + 45 mm 97 128 3.05 273 304 4.15 433 464 5.15
113 144 3.15 289 320 4.25 449 480 5.25
129 160 3.25 305 336 4.35 465 496 5.35
Reference weight =
145 176 3.35 321 352 4.45 481 512 5.45
Intrinsic chain weight qk = 4.05 kg/m
(cf. load diagrams) 161 192 3.45 337 368 4.55 497 528 5.55
177 208 3.55 353 384 4.65 513 544 5.65
193 224 3.65 369 400 4.75 529 560 5.75
209 240 3.75 385 416 4.85 545 576 5.85
225 256 3.85 401 432 4.95 561 592 5.95
241 272 3.95
Sliding discs With long travel lengths sliding discs must be attached to the joint of
the side bars in order to maintain a distance between the cable carrier
and channel wall (observe the installation width BEF!)
This helps to achieve the optimum friction and wear ratios.
Version A Version B
Type KE 0900 Notch in connecting Notch in connecting
profile to the inside profile to the outside
Divider systems (Standard)
The divider system can be planned by you The dividers are
The dividers can slide
or by our engineers on the basis of the fixed in the section
along the section.
(ax-grid 16 mm)
information you supply about the configura-
tion of the cable carrier.
As standard, the divider system is fitted on
every frame stay (with stay assembly on
every 2nd chain link).
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 6 mm 6 mm
aT min 7.5 mm 8.5 mm
ax min 14.5 mm 16 mm
58
ax grid continuous 16 mm
sT
KR
With version B ax must be divisible
by 16!
Please state the type and the aTL ax aTR
number of dividers/cross section nT Bi
when ordering.
For version A dividers with sT = 4 mm
are also available.
Sample order:
Divider system TS 0-A / nT 3
16
16
6
27
38
4
2
7
22
1
11
3
7
38
5
27
7
16
16
16
KR
Version A Version B Please indicate the cavities (from left to right), the relevant
subdivision variant and the assembly spacing aT and ax
sT 6 mm 6 mm
when ordering.
aT min 24.5 mm
For version A dividers with sT = 4 mm are also available.
aT max 25mm 24.5 mm
ax min 14.5 mm 16 mm
Sample order: Divider system TS 1 VD 55/nT 5
ax grid continuous 16 mm
nT min 2 2
Type KE 0900
Divider systems
Divider system TS 2 Technically recommended variants: VR 0, VR 2 and VR 3
Dividers fixed by height subdivision profiles, the grid segments can
with grid subdivision (1 mm grid) slide along the cross-section (Version A) or are fixed (Version B)!
Height subdivision: Al-Profile 11 x 4 mm
22
22
6
32
18.5
44.5
2
35
10
31
1
58
18.5
44.5
3
5
32
22
22
KR
9.5 9.5 9.5
13
6
20
27
4
10
2
58
14
28
42
1
38
41
10
3
34
27
5
13
7
KR
The twin divider can be moved, suitable When using partitions with ax > 112 mm, a twin divider should be
for later assembly/fitting. used to provide an additional central support.
K 3 - VR 6 / 68 mm
with twin divider
KE Subject to technical changes! 3.311
Technical Data K Series
Type KE 0900
Divider systems
Divider system TS 4
with continuous height subdivision
Height subdivision:
Plastic 27 x 8 mm
Design 2
25
25 Design 1
KR
ax sT
Bi
Connection dimensions
Connectors made of plastic
H
9.5
9.5
76
Optionally with C-Rail, slit width
16-17 mm. Suitable for all commercial Lk l1 =125 Lk l1 =125
saddle-type clamps with large base and
KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components.).
26
26
BEF = Bi + 41
BEF = Bi + 41
Bi + 15.5
Bi + 15.5
C-Rail
C-Rail
6.5 6.5
50 15 15
15.5
50
15.5
125 125
190 190
XX
9.5
9.5
76
Connection point
H
H
F - Fixed point Lk l1 =125 Lk l1 =125
M - Driver
Connection type
A - Threaded joint
26
26
to the outside (Standard)
BEF = Bi + 41
BEF = Bi + 41
Bi + 15.5
Bi + 15.5
I - Threaded joint
C-Rail
C-Rail
15.5
125 125
190 190
Please state the desired connection
variant when ordering. Connection MA (Standard) Connection MI
Example: FA/MA or FA/MI With connection surface > l1
distancing pieces are required.
Connection dimensions
End connector made of steel plate
H
2.5
2.5
Lk l1 =80 Lk l1 =80
6.0
6.0
43
43
8.0
8.0
Bi + 117
Bi + 117
Bi - 30
Bi - 30
Bi + 36
Bi + 97
Bi + 36
Bi + 97
Connection FAI
Connection FII
(Standard)
6.5
6.5
15.5 8.5 8.5
15.5
45 10 45 10
65 65
80 Connection 80
Connection
FIA
FAA
XXX
2.5
2.5
H
H
Connection point
F - Fixed point Lk l1 =80 Lk l1 =80
M - Driver
6.0
6.0
Connection type
A - Threaded joint
43
43
8.0
I - Threaded joint
Bi + 117
Bi + 117
to the inside (towards KR)
Bi - 30
Bi - 30
Bi + 36
Bi + 97
Bi + 36
Bi + 97
Connection MAI
(Standard) Connection MII
Connection surface
6.5
6.5
8.5 8.5
I - Connection surface
inside (< Bi )
A - Connection surface
15.5
15.5
outside (> Bi )
45 10 45 10
65 65
Connection 80 Connection 80
The connection variants at the fixed MAA MIA
point and at the driver can be combined
and subsequently changed if required.
Please state the desired connection
variant when ordering.
Example: FAI/MAA or FIA/MAI
Type MC
Cable Carriers
with Aluminium Stays
Technical Data M Series
Profile
Cable Carriers with Aluminium Stays
Type MC
Variable widths in 1 mm sections
Plastic chain bands combined with Aluminium stays
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt/contamination
Can be opened quickly on both sides
As standard universal connecting pieces made of die-cast
Aluminium suit every assembly situation
Maximum choice of stay systems and ways to separate the cables
From MC 0475 highly abrasion-resistant glide shoes are available,
causing minimal wear
Minimal noise emissions with types MCL 0650, MCL 0950 and
MCL 1250 (cf. also Interesting Technical Information)
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
For completely enclosed types with Aluminium or Plastic cover
system see Chapter MT
2D-/3D-CAD-Data can be found at www.kabelschlepp.de
Stay variants:
RS Standard design
RV Reinforced design
RM Solid design
RMR Plastic roller stay
RMA Mounting frame stay
LG Hole stay, split design
Type MC 0320 LS
Lf
LS
Design of the Cable Carriers
hG
2
t
Chain pitch t = 32 mm
Chain link height hG = 27.5 mm Driver
LB
H
Connection height Hmin = 2 KR + 27.5 mm
Connection length l1 = cf. Connection KR
Fixed point
Dimensions
0.5
0
Calculation of chain length: 0 0.5 1.0 1.5
Unsupported Length Lf in m
L rounded to
Lk S + LB 0 1 2 3
2 pitch 32 mm Travel Length LS in m
LS
KR LD 1.0
0.5
KR KR KR KR KR
37 47 77 100 20
0
0
Calculation of chain length: 0.5 1.0 1.5 2.0
Length with permitted sag LD in m
Lk LS + KR + LB rounded to
1 2 3 4
2 pitch 32 mm Travel Length LS in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MC 0320
Chain cross sections
in accordance with section in schematic
Bi from 25 - 280 mm in sections of 1 mm
illustration
27.5
19
Connecting profile detachable inside!
KR
Calculation of chain width:
Bk = Bi + 11 mm 5.5
Bi
Bk
27.5
19
Calculation of chain width:
KR
Bk = Bi + 11 mm 5.5
Bi
Bk
Stay configuration:
1/1 Arrangement
Stays on every chain link.
0.8
0.6
0.4
0.2
Divider system TS 0
without height subdivision
19
sT
sT = 2 mm
KR
aT min = 3 mm
ax min = 6 mm
aTL ax aTR
Please state the number of Bi
dividers/cross section nT when ordering.
Sample order: The dividers can slide along the chain cross section!
Divider system TS 0/nT 4
Divider system TS 1 VD 1 VD 2
3.5 VD 3 VD 23
3.5
with continuous height subdivision
Height subdivision: Al-Profile 9 x 2 mm
8.5
13.5 2
sT = 2 mm
10
1
8
13.5
aT min = 3 mm
8.5
3
aT max = 20 mm
KR
ax min = 6 mm
3.5
3.5
sT
nT = 2 mm Position of the
aTL ax aTR sub-division(s)
Please state the type of height Bi in the divider
subdivision and the number of
dividers/cross section nT when ordering. Technically recommended variant: VD 1
The dividers can slide along the chain cross section!
Sample order:
Divider system TS 1 VD 1 / nT 3
Divider system TS 2 VR 1 VR 2 VR 3 VR 23
2.5
sT = 2 mm
7.5
2
12.5
aT min = 3 mm
10
19
1
6
12.5
3
ax min = 6 mm (at VR O)
KR
2.5
sT
to right), the relevant subdivision variant 4 Position of the
aTL ax1 ax2 aTR sub-division(s)
and the assembly spacing aT and ax in the divider
when ordering. Bi
5.5
Connection dimensions
Plastic/Aluminium connecting elements
5.3
27.5
27.5
with integrated strain relief.
H
Lk l1 = 61 Lk l1 = 61
6.4 nZ 6.4 nZ
Bi + 5.5
Bi + 11
Bi
Bi
15 7.5 7.5
15
45 45
61 61
6.4 nZ 6.4 nZ
Bi - 14.5
Bi - 14.5
Bi + 5.5
Bi + 11
5.5
5.5
Bi
Bi
7.5 7.5
45 45
61 61
Type Bi Number of
mm Teeth nZ
MC 0320.25 25 2
MC 0320.29 29 2
MC 0320.37 37 3
MC 0320.39 39 4
MC 0320.49 49 4
MC 0320.69 69 5
MC 0320.89 89 7
MC 0320.109 109 8
MC 0320.124 124 10
MC 0320.149 149 11
Chain widths which differ from the inside chain widths Bi stated are
supplied with connecting pieces without strain relief.
27.5
2
Lk l1 = 45 Lk l1 = 45
2
2
Bi + 11
Bi - 15
Bi - 11
Bi + 5
7 7
Bi
Bi
7.5
7.5
30
30 45
45
Connection variants
KR
H
KR
Lk l1 = 61
Lk l1 = 61
KR
27.5
27.5
H
KR
Lk l1 = 61 Lk l1 = 61
H
Lk l1=
61
14
KR
14
14
KR
XX
61
Connection point Lk
l1=
14
F - Fixed point
M - Driver
H
Connection FK Connection MK
Connection type
A - Threaded joint
to the outside (Standard) l1=
I - Threaded joint Lk
H
61
14
KR
KR
K - Connection element
61
l1=
turned through 90 to the
H
Lk
14
inside (towards KR)
Connection FH Connection MH *)
The connection variants at the fixed point *) Connectors with the last chain link are fitted turned through 180
and at the driver can be combined and (only with KR 37, 47, 77 and 100 mm).
subsequently changed if required.
Type
Inside width Bi in mm
Opening variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
LS
Type MC 0650 Lf
LS
hG
2
Design of the Cable Carriers t
Chain pitch t = 65 mm
Chain link height hG = 57.5 mm Driver
(hG = 60.2 mm) LB
H
KR
Connection height Hmin = 2 KR + 57 mm
Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 75 95 115 145 175 220 275 300 350
Bend radius KR
mm mm mm mm mm mm mm mm mm
Bend length LB 366 429 492 586 680 822 994 1073 1230
Variable sizes Loop overhang B 169 189 209 239 269 314 369 394 444
depending on bend radius Height Hmin 207 247 287 347 407 497 607 657 757
is lower.
LS
Lf 10
LS 10
KR LD
KR
KR 5
KR 5
KR 15
KR 5
KR 75
KR 20
KR 00
7
9
1
14
1
2
3
35
0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MC 0650
Chain cross sections
in accordance with section in schematic
Bi from 75 - 400 mm in sections of 1 mm
illustration
Stay variant RS
Frame stay standard design
Aluminium profile bars detachable on the
inside and the outside
60.2
38
57
Not a bolted connection!
Profile bars can be released by turning
KR
them through 90.
Stay configuration: Bi 17
Bk
BEF
1/2 Arrangement Standard
Stays on every 2nd chain link Glide shoes can be attached
for long travel lengths
KRmin = 95 mm
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
3
Intrinsic chain weight qk (kg/m)
1
Calculation Example:
Inside width Bi = 250 mm
Chain width Bk = 284 mm 0 100 200 300 400
Chain width over Chain width Bk (mm)
universal connector BEF = 287 mm Reference weight = Intrinsic chain weight qk = 3.5 kg/m (Load diagrams)
Intrinsic chain weight qk = 3.0 kg/m Example calculations
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 The dividers can slide along the chain cross section!
without height subdivision
sT = 3 mm
aT min = 4.5 mm
ax min = 13 mm
38
Please state the number of
KR
dividers/cross section nT when ordering.
Sample order: sT
aTL ax aTR
Divider system TS 0/nT 4
Bi
aT min = 4.5 mm
aT max = 40 mm
9.5
9.5
ax min = 13 mm
17
24.5
2
nT min = 2 1
15
11
24.5
3
17
9.5
9.5
KR
Please state the type of height
subdivisions and the number of sT Position of the
aTL ax aTR
dividers/cross section nT when ordering. sub-division(s)
Bi in the divider
Sample order:
Divider system TS 1 VD 1/nT 4
9.5
17
ax grid = continuous
24.5
2
nT min = 2
15
11
1
38
24.5
3
17
Sample order:
9.5
9.5
Divider system TS 2
K(cavity) 1 - VR 0 / 20 mm sT Position of the
aTL ax1 ax2 aTR
K2 - VR 1 / 50 mm sub-division(s)
K3 - VR 0 / 60 mm Bi in the divider
K4 - VR 1 / 40 mm
K5 - VR 0 / 20 mm Please indicate the cavities (from left to right), the relevant
subdivision variant and the assembly spacing aT and ax
when ordering.
Type MC 0650
Divider systems
for stay variant RS
VR 0 VR 1 VR 2 VR 145 VR 23
3
10
10
4
17
2
10
38
14
10
1
24
3 10
3
17
10
Sample order:
4.0
Divider system TS 3
K(cavity) 1 - VR 0 / 23 mm
K 2 - VR 1 / 48 mm
K 3 - VR 23 / 58 mm
K 4 - VR 1 / 33 mm
Type MC 0650
Chain cross sections
in accordance with section in schematic
Bi from 200 - 400 mm in sections of 1 mm
illustration
60.2
57
38
15
KR
Type MC 0650
Chain cross sections
in accordance with section in schematic
Bi from 75 - 500 mm in sections of 1 mm
illustration
an
Stay variant LG a2
a1
Hole stay split design (Standard)
a0
Fitted to every 2nd chain link
No standard widths!
Customised, contract-specific manufac-
60.2
50
57
ture of hole pattern in accordance with
D
your specifications
KR
Stay variant LU hole stay in unsplit
design. c
Please specify when placing order! Bi 17
BSt 15
Dmax = 40 mm Bk
a0 min = 10 mm BEF
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation of Bi
Bi = BSt - 4 mm 6
Intrinsic chain weight qk in kg/m
5
Calculation of chain width:
Bk = BSt + 30 mm 4
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Connection dimensions
Universal connectors made of die-cast
Aluminium
22
43
57
H
Optionally with C-Profile, slit width
11-12 mm. Suitable for all commercial LK l1 = 87.5
saddle-type clamps with small base 6.5
and KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components).
BEF = Bi + 37
C-Profile
Bi + 15
Bi
6.5
22.5 20.5
87.5
Connection FU
XU
22
43
57
H
Connection point
F - Fixed point
M - Driver
LK l1 = 87.5
6.5
U - Universal connection
BEF = Bi + 37
C-Profile
Bi + 15
Bi
6.5
22.5 20.5
87.5 Connection MU
Connection dimensions
End link made of plastic
End connector made of steel plate
H
3
H
57
3
Lk l1 = 117 Lk l1 = 117
30
30
Bi + 50
Bi + 74
Bi + 50
Bi + 74
Bi - 16
Bi - 16
6.4 6.4
10
10
Connection FAI Connection FII
(Standard) 15 15
30 30
60 60
117 117
6.4
H
57
30
28.5
10 30 3
Bi + 50 Lk l1=56 Connection FFA
Bi + 74
XXX
3
57
H
3
H
Connection point
F - Fixed point Lk l1 = 117 Lk l1 = 117
M - Driver
Connection type Connection MAA Connection MIA
A - Threaded joint
to the outside (Standard)
30
30
I - Threaded joint
Bi + 50
Bi + 74
Bi + 50
Bi + 74
Bi - 16
Bi - 16
6.4 6.4
to the inside (towards KR)
F - Flange connection
10
10
Connection surface
Connection MAI Connection MII
I - Connection surface (Standard) 30 15 30 15
inside (< Bi ) 60 60
117 117
A - Connection surface
outside (> Bi )
6.4
28.5
57
LS
Type MC 0950 Lf
LS
2
hG
Design of the Cable Carriers t
Chain pitch t = 95 mm
Chain link height hG = 80 mm Driver
(hG = 83.5 mm) LB
H
Connection height Hmin = 2 KR + 80 mm
Connection length l1 = cf. Connection KR Fixed point
Dimensions
Schematic of unsupported
A flat and level surface is required for the arrangement
B l1
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 140 170 200 260 290 320 380
Bend radius KR
mm mm mm mm mm mm mm
Bend length LB 630 725 819 1007 1102 1196 1384
Variable sizes Loop overhang B 275 305 335 395 425 455 515
depending on bend radius Height Hmin 360 420 480 600 660 720 840
0
Calculation of chain length: 0 1 2 3 4
Unsupported Length Lf in m
LS rounded to
Lk + LB 0 2 4 6 8
2 pitch 95 mm Travel Length LS in m
LS
KR LD
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MC 0950
Chain cross sections
in accordance with section in schematic
Bi from 100 - 400 mm in sections of 1 mm
illustration
Stay variant RS
Frame stay standard design
Aluminium profile bars detachable on the
inside and the outside
83.5
58
80
Not a bolted connection!
Profile bars can be released by turning
them through 90.
KR
Stay configuration:
Bi 19.5
1/2 Arrangement Standard Bk
Stays on every 2nd chain link BEF
BEF = Bi + 44 mm
3
2
Calculation Example:
Inside width Bi = 261 mm
Chain width Bk = 300 mm 0 100 200 300 400 500
Chain width over Chain width Bk in mm
universal connector BEF = 305 mm Reference weight = Intrinsic chain weight qk = 4.5 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 3.9 kg/m Calculation/Determination Example
sT = 4 mm aTL ax aTR
aT min = 4.5 mm Bi
ax min = 14 mm Please state the number of dividers/cross section nT when ordering.
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MC 0950
Chain cross sections
in accordance with section in schematic
Bi from 100 - 500 mm in sections of 1 mm
illustration
Stay variant RV
Frame stay reinforced design with
plastic adapter
Aluminium profile bars detachable
83.5
58
80
on the inside and the outside
Not a bolted connection!
KR
Profile bars can be released by turning
them through 90.
With stay variant RV at least 2 dividers
must always be used. Bi 19.5
Bk
BEF
Stay configuration:
Glide shoes can be attached
for long travel lengths
1/2 Arrangement Standard KRmin = 140 mm
Stays on every 2nd chain link
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
5
Intrinsic chain weight qk in kg/m
2
Calculation Example:
Inside width Bi = 481 mm
Chain width Bk = 520 mm 0 100 200 300 400 500
Chain width over Chain width Bk in mm
universal connector BEF = 525 mm Reference weight = Intrinsic chain weight qk = 4.5 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 5.8 kg/m Calculation/Determination Example
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 The dividers can slide along the chain cross section!
sT = 4 mm
aT min = 4.5 mm
ax min = 14 mm
nTmin = 2 mm
58
sT
Please state the number of
KR
dividers/cross section nT when ordering.
Sample order:
Divider system TS 0/nT 3 aTL ax aTR
Bi
VD 1 VD 3 VD 5 VD 45
VD 2 VD 4 VD 23 VD 415 VD 25 VD 43
12
12
12
12
19.5
19.5
19.5
4
27
34.5
2
11
42
18.5
15
30
1
26
11
18.5
3
11
34.5
42
27
5
19.5
19.5
19.5
12
12
12
12
KR
Type MC 0950
Divider systems
for Stay variant RV
VR 0 VR 2 VR 4 VR 23
VR 1 VR 3 VR 5 VR 45 VR 25 VR 43 VR 415
12
12
12
19.5
19.5
19.5
4
27
34.5
11
2
42
18.5
15
30
58
1
11
26
18.5
11
3
42
34.5
27
19.5
19.5
19.5
12
12
12
12
KR
aTL ax1 ax2 sT aTR Position of the
sub-division(s)
Bi
in the divider
sT = 6 mm Please indicate the cavities (from left to right), the relevant subdivision
aT min = 5.5 mm
variant and the assembly spacing aT and ax when ordering.
ax min = 20 mm (with height subdivision) Sample order: Divider system TS 2
K(cavity) 1 - VR 0 / 40 mm
ax min = 16 mm (at VR 0)
K 2 - VR 23 / 120 mm
nTmin = 2 K 3 - VR 0 / 60 mm
VR 0 VR 1 VR 2 VR 6 VR 8 VR 15 VR 145
6
13
13
6
20
27
27
4
10
2
58
14
28
42
1
48
41
10
10
3
34
27
5
7
13
13
KR
K 3 - VR 2 / 68 mm
with twin divider
MC Subject to technical changes! 3.419
Technical Data M Series
Type MC 0950
Divider systems
for Stay variant RV
Divider system TS 4
with continuous height subdivision
Height subdivision: Al-Profile 27 x 8 mm
Design 2
25
Design 1
25
KR
ax sT
Bi
Type MC 0950
Chain cross sections
in accordance with section in schematic
Bi from 100 - 600 mm in sections of 1 mm
illustration
Stay variant RM
Frame stay solid design
All profile bars on the inside and outside
have double bolt fittings on both sides.
83,5
54
80
Stay configuration:
KR
1/2 Arrangement Standard
Stays on every 2nd chain link Bi 19,5
Bk
BEF
1/1 Arrangement Glide shoes can be attached
Stays on every chain link. for long travel lengths
Please specify when placing KRmin = 140 mm
order.
5
Calculation of chain width over
universal connector: 4
BEF = Bi + 44 mm
3
Calculation Example: 2
Inside width Bi = 500 mm
Chain width Bk = 539 mm 0 100 200 300 400 500 600 700
Chain width over Chain width Bk in mm
universal connection BEF = 544 mm
Reference weight = Intrinsic chain weight qk = 4.5 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 6.0 kg/m Calculation/Determination Example
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0
without height subdivision
sT = 4 mm
54
54
aT min = 7 mm
sT
ax min = 14 mm
KR
Please state the number of
dividers/cross section nT when ordering. aTL ax aTR
Sample order: Bi
Divider system TS 0/nT 3 The dividers can slide along the chain cross section!
Divider system TS 5
Hole stay split design
Calculation of Bi
Bi = np Bp - 3 mm B
83.5
D
54
80
Calculation of chain width:
Bk = Bi + 39 mm
KR
Calculation of chain width over
universal connector: (Bi)
19.5
BEF = Bi + 44 mm Bk
BEF
Glide shoes can be attached
for long travel lengths
Please state the hole diameter and pos- KRmin = 140 mm
ition (from left to right) when placing your
order.
Size Width
Sample order: Divider System TS 5 D B
B1 = 45 mm, B2 = 30 mm, B3 = 25 mm, 10 15
B4 = 45 mm
15 20
If possible please enclose a sketch. 20 25 D
25 30
30 35
40 45
45 50
B
The cables and hoses must be able to move freely in the cable carrier.
In order to calculate the required free space the following values apply:
for round cables: 10 % of the cable diameter
for hoses: 20 % of the hose diameter
Type MC 0950
Chain cross sections
in accordance with section in schematic
Bi from 200 - 500 mm in sections of 1 mm
illustration
83.5
80
58
15
KR
Type MC 0950
Chain cross sections
in accordance with section in schematic
Bi from 100 - 600 mm in sections of 1 mm
illustration
Stay variant RMR
Plastic roller stay for the highest specifica-
dR
47.5
83.5
80
tions protecting the cables and hoses.
Aluminium connecting profiles with
KR
plastic roller system.
Movable dividers and roller stays can be aTL ax aTR
used to separate the cables and hoses (Bi)
from one another. Bk
BEF
Customised, contract-specific manufac-
ture in accordance with your specificati- Glide shoes can be attached
ons. for long travel lengths
KRmin = 140 mm
dR = 10 mm
sT = 4 mm Calculation of chain width
aT min = 6.5 mm Calculation of chain width: over universal connector:
ax min = 13 mm Bk = Bi + 39 mm BEF = Bi + 44 mm
Stay configuration:
1/1 Arrangement 5
Stays on every chain link.
Please specify when placing 4
order.
3
Calculation Example: 2
Inside width Bi = 500 mm
Chain width Bk = 539 mm 0 100 200 300 400 500 600 700
Chain width over Chain width Bk in mm
universal connection BEF = 544 mm Reference weight = Intrinsic chain weight qk = 4.5 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 6.0 kg/m Calculation/Determination Example
Combination Example:
Roller stay combined with dividers dR sT
Please state the number of roller stays
nT and dividers nT when ordering.
(Bi)
Bk
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MC 0950
Chain cross sections
in accordance with section in schematic
Bi from 100 - 600 mm in sections of 1 mm
illustration
an
a2
Stay variant LG a1
a0
Hole stay split design (Standard)
Fitted to every 2nd chain link
No standard widths!
Customized, contract-specific manufac-
83.5
68
80
D
ture of hole pattern in accordance with
your specifications
KR
Stay variant LU hole stay in unsplit
design.
c
Please specify when placing order! ( Bi ) 19.5
BSt 17
Dmax = 53 mm Bk
BEF
a0 min = 12 mm
cmin = 4 mm Glide shoes can be attached
for long travel lengths
KRmin = 140 mm
Stay configuration:
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation of Bi 10
Bi = BSt - 5 mm
9
Intrinsic chain weight qk in kg/m
Bk = BSt + 34 mm 7
6
Calculation of chain width over
universal connector: 5
BEF = Bi + 44 mm 4
3
0 100 200 300 400 500 600
Hole stays with 40 % hole area Stay width BSt in mm
Hole stays with 60 % hole area Intrinsic chain weight depending on stay width BSt
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Connection dimensions
Universal connectors made of die-cast
Aluminium
45
80
H
Optionally with C-Rail, slit width 8.5
16-17 mm. Suitable for all commercial 80
Lk l1 = 136
saddle-type clamps with large base
and KABELSCHLEPP SLZ Strain Relief 8.5
Devices (cf. System Components).
BEF = Bi + 44
Bi + 24.5
C-Rail
Bi
35 24.5
136 Connection FU
XU
Connection point
45
80
H
F - Fixed point
M - Driver
80 8.5
U - Universal connection
Lk l1 = 136
8.5
BEF = Bi + 44
Bi + 24.5
C-Rail
Bi
35 24.5
136 Connection MU
Connection dimensions
End link made of plastic
End connector made of steel plate
4
80
H
4
Lk l1 = 164.5 Lk l1 = 164.5
40
40
Bi + 66
Bi + 96
Bi - 26
Bi + 66
Bi + 96
Bi - 26
8.4 8.4
10
10
Connection FAI Connection FII
(Standard) 40 20 20
40
80 80
164.5 164.5
8.4
H
40
80
40
10 40 4
Bi + 66 Connection FFA
Bi + 96 Lk l1=83.5
XXX
4
80
H
4
H
Connection point
F - Fixed point Lk l1 = 164.5 Lk l1 = 164.5
M - Driver
Connection type Connection MAA Connection MIA
A - Threaded joint
to the outside (Standard)
40
40
Bi + 66
Bi + 96
Bi + 66
Bi + 96
Bi - 26
Bi - 26
10
Connection surface
Connection MAI Connection MII
I - Connection surface (Standard) 20 20
40 40
inside (< Bi ) 80 80
164.5 164.5
A - Connection surface
outside (> Bi )
8.4
LS
Type MC 1250 Lf
LS
2
hG
Design of the Cable Carriers t
Chain pitch t = 125 mm
Chain link height hG = 96 mm Driver
(hG = 99.5 mm) LB
H
Connection height Hmin = 2 KR + 96 mm
KR Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
A flat and level surface is required for the arrangement
B l1
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section)
Bend radius KR 180 220 260 300 340 380 500
mm mm mm mm mm mm mm
Bend length LB 816 942 1067 1193 1319 1444 1821
Variable sizes Loop overhang B 353 393 433 473 513 553 673
depending on bend radius Height Hmin 456 536 616 696 776 856 1096
LS 30 is lower.
Lf
20
10
KR/RKR combinations
Calculation of chain length:
0 are possible for circular
0 1 2 3 4 5
LS rounded to Unsupported Length Lf in m
movements.
Lk + LB
2 pitch 125 mm 0 2 4 6 8 10 In these cases please
Travel Length LS in m contact us!
40
KR
KR
KR
KR
KR
KR
KR
Additional load qz in kg/m
LS 30
KR LD
20
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MC 1250
Chain cross sections
in accordance with section in schematic
Bi from 100 - 600 mm in sections of 1 mm
illustration
Stay variant RV
Frame stay reinforced design with plastic
adapter
Aluminium profile bars detachable on the
99.5
72
96
inside and the outside
Not a bolted connection!
KR
Profile bars can be released by turning
them through 90.
With stay variant RV at least 2 dividers
must always be used. Bi 22.5
Bk
Stay configuration: BEF
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation Example: 6
Inside width Bi = 500 mm
5
Chain width Bk = 545 mm
Intrinsic chain weight qk in kg/m
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0
without height subdivision
72
sT = 6 mm
sT
aT min = 8 mm
KR
ax min = 16 mm
nT min = 2
aTL ax aTR
Please state the number of Bi
dividers/cross section nT when ordering.
Sample order: The dividers can slide along the chain cross section!
Divider system TS 0/nT 3
VD 2 VD 4 VD 6 VD 23 VD 67 VD 6237
VD 1 VD 3 VD 5 VD 7 VD 45 VD 617
19
26.5
26.5
6
34
41.5
4
11
18.5
56.5
2
49
26
1
15
30
45
11
11
43
56.5
3
18.5
41.5
49
11
5
34
26.5
26.5
7
19
19
Type MC 1250
Divider systems
for Stay variant RV
VR 437
VR 615
VR 617
VR 63
VR 65
VR 67
VR 23
VR 27
VR 45
VR 47
VR 0
VR 17 VR 25 VR 43 VR 61 VR 0
19
19
26.5
26.5
26.5
6
34
4
18.5
18.5
18.5
2
26
18.5
18.5
33.5
15
30
45
72
72
26
33.5
11
41
18.5
26
3
11
18.5
18.5
11
34
26.5
26.5
26.5
7
19
19
19
19
11.5 11.5 11.5 11.5 11.5 11.5
KR
aTL ax1 ax2 sT aTR Position of the sub-
Bi division(s) in the divider
sT = 6 mm Please indicate the cavities (from left to right), the relevant sub-
aT min = 8 mm division variant and the assembly spacing aT and ax when ordering.
ax min = 20 mm (with height subdivision) Sample order: Divider system TS 2
K(cavity) 1 - VR 0 / 40 mm
ax min = 16 mm (at VR 0)
K 2 - VR 1 / 98 mm
nT min = 2 K 3 - VR 2 / 62 mm
13
8
20
27
6
34
4
17
2
62
72
14
28
42
56
1
55
3
48
17
5
41
34
7
9
13
KR
sT = 4 mm
the relevant subdivision variant and the assembly
spacing aT and ax when ordering.
Sample order: Divider system TS 3
K(cavity) 1 - VR 0 / 80 mm
K 2 - VR 1 / 38 mm
4.0
K 3 - VR 1 / 68 mm
with twin divider
MC Subject to technical changes! 3.431
Technical Data M Series
Type MC 1250
Divider systems
for Stay variant RV
Divider system TS 4
with continuous height subdivision
Height subdivision: Al-Profile 27 x 8 mm
Design 2
32
Design 1
32
KR
ax sT
Bi
Type MC 1250
Chain cross sections
in accordance with section in schematic
Bi from 100 - 800 mm in sections of 1 mm
illustration
Stay variant RM
Frame stay solid design
All profile bars on the inside and outside
have double bolt fittings on both sides.
99.5
69
96
Stay configuration:
KR
1/2 Arrangement Standard
Stays on every 2nd chain link
Bi 22.5
Bk
BEF
1/1 Arrangement
Stays on every chain link. Glide shoes can be attached
Please specify when placing for long travel lengths
order. KRmin = 180 mm
Bk = Bi + 45 mm 8
Intrinsic chain weight qk in kg/m
4
Calculation Example:
3
Inside width Bi = 500 mm
Chain width Bk = 545 mm
0 100 200 300 400 500 600 700 800 900
Chain width over Chain width Bk in mm
universal connector BEF = 551 mm
Reference weight = Intrinsic chain weight qk = 5.0 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 6.7 kg/m Calculation/Determination Example
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
sT = 5 mm
aT min = 10 mm
69
69
ax min = 20 mm
sT
Please state the number of
dividers/cross section nT when ordering.
Sample order:
aTL aX aTR
Divider system TS 0/nT 3
Bi
B
Divider system TS 5
Hole stay split design
Calculation of Bi
np Bp - 3 mm
99.5
Bi = D
69
96
np = Number of hole stay inserts
KR
Bp = Width of hole stay inserts
Size Width
D B
Please state the hole diameter and pos-
ition (from left to right) when placing your 10 15
order. 15 20
Sample order: Divider System TS 5 20 25
D
B1 = 50 mm, B2 = 30 mm, B3 = 25 mm, 25 30
B4 = 45 mm 30 35
If possible please enclose a sketch. 40 45
50 55
55 60
B
The cables and hoses must be able to move freely in the cable carrier.
In order to calculate the required free space the following values apply:
for round cables: 10 % of the cable diameter
for hoses: 20 % of the hose diameter
Type MC 1250
Chain cross sections
in accordance with section in schematic
Bi from 200 - 800 mm in sections of 1 mm
illustration
99.5
96
72
15
KR
Type MC 1250
Chain cross sections
in accordance with section in schematic
Bi from 100 - 800 mm in sections of 1 mm
illustration
99.5
tions protecting the cables and hoses.
66
96
Aluminium connecting profiles with
KR
plastic roller system.
Movable dividers and roller stays can be aTL aTR
used to separate the cables and hoses ax
from one another. (Bi)
Bk
Customised, contract-specific manufac- BEF
ture in accordance with your specificati-
ons. Glide shoes can be attached
for long travel lengths
dR = 10 mm KRmin = 180 mm
sT = 6 mm
aT min = 6.5 mm
Calculation of chain width
ax min = 13 mm Calculation of chain width: over universal connector:
Bk = Bi + 45 mm BEF = Bi + 51 mm
Stay configuration:
8
Intrinsic chain weight qk in kg/m
1/1 Arrangement 7
Stays on every chain link.
6
Please specify when placing
order. 5
4
Calculation Example: 3
Inside width Bi = 500 mm
Chain width Bk = 545 mm 0 100 200 300 400 500 600 700 800 900
Chain width over Chain width Bk in mm
universal connection BEF = 551 mm Reference weight = Intrinsic chain weight qk = 5.0 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 6.7 kg/m Calculation/Determination Example
Combination Example: dR sT
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MC 1250
Chain cross sections
in accordance with section in schematic
Bi from 100 - 800 mm in sections of 1 mm
illustration
Stay variant LG an
a2
a1
Hole stay split design (Standard) a0
Fitted on every 2nd chain link
No standard widths!
Customized, contract-specific manufac-
ture of hole pattern in accordance with
your specifications
99.5
94
96
D
Stay variant LU hole stay in unsplit
design.
KR
Please specify when placing order! c
Dmax = 74 mm
a0 min = 12 mm ( Bi ) 22.5
cmin = 4 mm BSt 20
Bk
BEF
Stay configuration:
Glide shoes can be attached
for long travel lengths
1/2 Arrangement Standard KRmin = 180 mm
Stays on every 2nd chain link
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation of Bi
Bi = BSt - 5 mm 12
Intrinsic chain weight qk in kg/m
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Connection dimensions
Universal connectors made of die-cast
Aluminium
45
96
H
Optionally with C-Rail, slit width 10.5
94.5
16-17 mm. Suitable for all commercial
Lk l1 = 168
saddle-type clamps with large base
and KABELSCHLEPP SLZ Strain Relief 11
Devices (cf. System Components).
BEF = Bi + 51
Bi + 28
C-Rail
Bi
35 31
168 Connection FU
Driver connection
45
96
H
94.5 10.5
Ordering Key for the connection: Lk l1 = 168
11
XU
BEF = Bi + 51
C-Rail
Bi + 28
Connection point
Bi
F - Fixed point
M - Driver
U - Universal connection
35 31
168 Connection MU
Connection dimensions
End link made of plastic
5
End connector made of steel plate
96
H
5
Lk l1 = 212 Lk l1 = 212
Connection FAA Connection FIA
50
50
Bi + 118
Bi +118
Bi + 78
Bi - 32
Bi + 78
Bi - 32
10.5 10.5
10
10
Connection FAI Connection FII
(Standard) 25 25
50 50
100 100
212 212
10.5
H
96
60
48
10 50 5
Bi + 78 Lk l1=112
Bi + 118
Connection FFA
XXX
5
96
H
5
H
Connection point
F - Fixed point Lk l1 = 212 Lk l1 = 212
M - Driver
Connection MAA Connection MIA
Connection type
50
50
Bi + 78
Bi - 32
Bi + 78
10.5 10.5
I - Threaded joint
to the inside (towards KR)
F - Flange connection
10
10
outside (> Bi )
48
60
96
H
Type ME
Cable Carriers
with Plastic Stays
Type MK
Cable Carriers
with Hinged Plastic Stays
Technical Data M Series
Profile
Cable Carriers with Plastic Stays
Type ME
Type MK
Variable widths in 4, 8 mm and 16 mm sections
Plastic chain bands combined with plastic stays
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt/contamination
Can be opened quickly on both sides
As standard universal connecting pieces made of die-cast
Aluminium suit every assembly situation
Type ME Large choice of stay systems and ways to separate the cables
From MK 0475 highly abrasion-resistant glide shoes are available,
causing minimal wear
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
2D-/3D-CAD-Data can be found at www.kabelschlepp.de
Stay variants:
RE Plastic insert stay
RD Hinged joint design
Type ME 0320 LS
Lf
Design of the Cable Carriers LS
hG
2
t
Chain pitch t = 32 mm
Chain link height hG = 27.5 mm
LB Driver
Connection height Hmin = 2 KR + 27.5 mm
H
Connection length l1 = cf. Connection KR Fixed point
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1
arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 37 47 77 100 200
Bend radius KR
mm mm mm mm mm
Bend length LB 181 212 306 379 693
Loop overhang B 83 93 123 146 246
Variable sizes
depending on bend radius Height Hmin 101.5 121.5 181.5 227.5 427.5
LS 1.0
is lower.
Lf
0.5
0
Calculation of chain length: 0 0.5 1.0 1.5
Unsupported Length Lf in m
LS rounded to
Lk + LB 0 1 2 3
2 pitch 32 mm Travel Length LS in m
LS
KR LD
1.0
0.5
KR KR KR KR KR
37 47 77 100 20
0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type ME 0320
Chain cross sections
in accordance with section in schematic
Bi from 25 - 149 mm in sections of 4 mm
illustration
Opening variants:
Connecting profiles detachable
inside and outside!
27.5
19
KR
Calculation of chain width:
Bk = Bi + 11 mm
Bi 5.5
Bk
Stay configuration:
1/1 Arrangement
Stays on every chain link.
Divider system TS 0
without height subdivision
19
Version A Version B sT
sT 2 mm 2 mm
KR
aT min 3 mm 4.5 mm
ax min 6 mm 8 mm
aTL ax1 ax2 aTR
With Version B ax must be divisible by 4!
Please state the number of dividers/cross Bi
section nT when ordering. The dividers can be moved in the chain cross-section (Version A) and/or are
Sample order: fixed (Version B). With divider version B please state the fitting distances
Divider system TS 0 A/nT 4 aT and ax !
VD 1 VD 2 VD 3 VD 23
Divider system TS 1
3.5
3.5
with continuous height subdivision
Height subdivision: Al-Profile 9 x 2 mm
8.5
2
13.5
Version A Version B
10
1
8
13.5
sT 2 mm 2 mm
8.5
3
aT min 3 mm 4.5 mm
KR
aT max 20 mm 20.5 mm
3.5
3.5
sT
ax min 6 mm 8 mm Position of the
nT min 2 2 aTL ax1 ax2 aTR sub-division(s)
Bi in the divider
With Version B ax must be divisible by 4!
Please state the type of height Technically recommended variant: VD 1
subdivisions and the number of The dividers can be moved in the chain cross-section (Version A) and/or are
dividers/cross section when ordering. fixed (Version B). With divider version B please state the fitting distances
Sample order: aT and ax !
Divider system TS 1-A VD 2/nT 5
Divider system TS 2 VR 1 VR 2 VR 3 VR 23
2.5
sT 2 mm 2 mm 2
12.5
10
19
aT min 3 mm 4.5 mm 1
6
12.5
7.5
ax min 20 mm 20 mm 3
KR
with subdivision
ax min
2.5
2.5
6 mm 8 mm sT
at VR 0 4 Position of the
aTL ax1 ax2 aTR sub-division(s)
With Version B ax must be divisible by 4! in the divider
Please indicate the cavities (from left Bi
to right), the relevant subdivision variant Technically recommended variants: VR 0 and VR 1
and the assembly spacing aT and ax
when ordering. Dividers fixed by height subdivision profiles, the grid segments can slide along
Sample order: the cross-section (Version A) or are fixed (Version B)!
Divider system TS 2-B
K(cavity) 1-VR 0 / 8.5 mm
K 2-VR 3 / 40 mm
K 3-VR 0 / 8 mm
K 4-VR 23 / 44 mm
3.504 Subject to technical changes! ME
Technical Data M Series
5.3
Connection dimensions
Plastic/Aluminium connecting elements
5.3
with integrated strain relief.
Lk l1 = 61 Lk l1 = 61
6.4 nZ 6.4 nZ
Bi + 5.5
Bi + 11
Bi
Bi
15 7.5
15 7.5
45
61 45
61
6.4 nZ 6.4 nZ
Bi - 14.5
Bi + 5.5
Bi - 14.5
Bi + 11
5.5
Bi
5.5
Bi
7.5
7.5
45
61 45
61
Type Bi Number
mm of teeth nZ
ME 0320.25 25 2
ME 0320.29 29 2
ME 0320.37 37 3
ME 0320.39 39 4
ME 0320.49 49 4
ME 0320.69 69 5
ME 0320.89 89 7
ME 0320.109 109 8
ME 0320.124 124 10
ME 0320.149 149 11
Chain widths which deviate from the inside chain widths Bi listed
are supplied with connecting pieces without strain relief.
2
H
LK l1 = 45 LK l1 = 45
2
2
Bi - 15
Bi + 5
7
Bi + 11
Bi - 11
Bi
7
Bi
7.5
7.5
30 30
45 45
Connection variants
KR
H
KR
Lk l1 = 61 Lk l1 = 61
KR
27.5
27.5
H
KR
Lk l1 = 61
Lk l1 = 61
H l1=
Lk
61
14
KR
14
Ordering Key for the connection:
14
KR
XX
61
Connection point l1=
Lk
14
F - Fixed point
H
M - Driver
Connection FK Connection MK
Connection type
A - Threaded joint
to the outside (Standard) Lk
l1=
H
61
14
I - Threaded joint
KR
Lk
turned through 90 to the 14
inside (towards KR)
Connection FH Connection MH *
The connection variants at the fixed point *) Connecting pieces on the end chain link are fitted turned
and at the driver can be combined and through 180.
subsequently changed if required.
Type
Inside width Bi in mm
Bend radius KR in mm
Chain length Lk in mm (without connection)
LS
Type MK 0475 Lf
LS
2 tG
Design of the Cable Carriers
hG
Chain pitch t = 47.5 mm
Driver
Chain link height hG = 39 mm
LB
H
(hG= 41.5 mm)
Connection height Hmin = 2 KR + 39 mm
KR Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
B l1 arrangement
A flat and level surface is required for the
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) Bend radius KR 55 75 100 130 160 200 250 300
mm mm mm mm mm mm mm mm
Bend length LB 268 331 410 504 598 724 881 1038
Variable sizes Loop overhang B 122 142 167 197 227 267 317 367
depending on bend radius Connection height Hmin 149 189 239 299 359 439 539 639
LS is lower.
1.5
Lf
1.0
0.5
KR/RKR-combinations are
Calculation of chain length: 0.5 1.0 1.5 possible for circular move-
Unsupported Length Lf in m ments.
LS rounded to 1.0 2.0 3.0
Lk + LB Travel Length LS in m Please consult us in any
2 pitch 47.5 mm
such cases!
LS
KR LD
1.0
KR
KR
KR
KR
KR
KR
KR
KR
25
30
20
16
13
10
75
55
0
0
0
0
0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MK 0475
Chain cross sections
in accordance with section in schematic
illustration
Bi from 24 - 280 mm in sections of 8 mm
Stay configuration:
1/1 Arrangement
41,5
39
28
Stays on every chain link.
KR
Calculation of chain width: Glide shoes can be attached for
Bk = Bi + 17 mm long travel lengths
KRmin = 100 mm
KR
Bi 8.5
Bk
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Version A Version B
Type MK 0475 Notch in connecting Notch in connecting
profile to the inside profile to the outside
Divider system (Standard)
for opening variant 01 and 02 The dividers are fixed
The dividers can slide
The divider system can be planned by in the section
along the section.
you or by our engineers on the basis of (ax-grid 8 mm)
the information you supply about the
configuration of the cable carrier.
As standard, the divider system is fitted
on every 2nd chain cross section!
Divider system TS 0
without height subdivision
28
Version A Version B
sT 2.8 mm 2.8 mm
KR
aT min 6 mm 12 mm
ax min 7.8 mm 8 mm
sT
ax grid continuous 8 mm aTL ax1 aTR
With Version B ax must be divisible by 8! Bi
Divider system TS 1 VD 1 VD 2 VD 3 VD 23
5.3
5.3
with continuous height subdivision
Height subdivision: Al-Profile 6 x 2.4 mm
12.8
Version A Version B 2
20.3
15
20.3
aT min 6 mm 12 mm
12.8
3
5.3
aT max 20 mm 20 mm
KR
ax min 7.8 mm 8 mm sT
ax grid continuous 8 mm Position of the
5.3
Divider system TS 2 VR 0 VR 1 VR 2 VR 3 VR 23 VR 0
5.3
5.3
Version B 2
20.3
sT 2.8 mm
12.6
1
15
28
20.3
aT min 12 mm
12.8
3
ax min with subdivision 24 mm
5.3
KR
ax min at VR 0 8 mm
5.3
H
H
7.5
which can be attached to separate strain
7.5
relief devices made of Aluminium by
screwing together. LK l1 = 90 LK l1 = 90
6.5 nZ 6.5 nZ
(Inside connection surface Bi min = 40 mm)
Bi + 17
Bi + 17
Bi -17.5
Bi -17.5
Bi
Bi
5.5
5.5
7.5 7.5
66 24 73
73.5 66 24
90
90
7.5
7.5
XX H
H
Connection point LK l1 = 90 LK l1 = 90
F - Fixed point
Connection MA (Standard) Connection MI
M - Driver
6.5 nZ 6.5 nZ
Connection type
A - Threaded joint
Bi + 17
Bi -17.5
Bi + 17
Bi -17.5
to the outside (Standard)
Bi
Bi
I - Threaded joint
to the inside (towards KR)
5.5
5.5
7.5 7.5
66 24 66 24
73.5 73.5
The connection variants at the fixed point 90 90
and at the driver can be combined and
subsequently changed if required. Type Bi Bk nZ
mm mm
MK 0475.040 40 57 3
Please state the desired connection
variant when ordering. MK 0475.056 56 73 4
Example: FA/MA or FI/MI MK 0475.080 80 97 6
MK 0475.104 104 121 8
MK 0475.128 128 145 9
MK 0475.152 152 169 11
MK 0475.192 192 209 14
Chain widths which differ from the inside chain widths Bi stated
are supplied with connecting pieces without strain relief.
Ordering Key for cable carrier: Example: Cable carrier type MK 0475 - hinged joint design,
inside width Bi 128 mm, with hinged stay brackets outside,
MK 0475.128 - 02 - 100 - 1425 with bend radius KR 100 mm and chain length Lk = 1425 mm
Type
Inside width Bi in mm
Opening variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
Connection dimensions
H
2
End connector made of steel plate
39
2
Lk l1 = 73 Lk l1 = 73
k 1
Connection FAA
Standard at
6.5 6.5
2
2
Bi < 40mm Connection FIA
21.5
21.5
Bi + 29
Bi + 43
Bi + 29
Bi + 43
Bi -18
Bi -18
8.5
8.5
Connection FAI Connection FII
Standard at 6.5 only at 6.5
24 24
Bi 40mm Bi 40mm
37 37
73 73
H
24
37
6.5
2 1
2
6.5
Bi + 29 Lk l1 = 74
Bi + 43 Connection FFA
39
XXX
H
H
Connection point Lk l1 = 73 Lk l1 = 73
2
F - Fixed point
M - Driver
Connection type Connection MAA 6.5 6.5
2
21.5
I - Threaded joint
Bi + 29
Bi + 43
Bi + 29
Bi + 43
Bi -18
Bi -18
8.5
LS
Type ME/MK 0650 Lf
LS
hG
2
Design of the Cable Carriers t
Chain pitch t = 65 mm
Chain link height hG = 57 mm Driver
LB
H
(hG= 60.2 mm) KR
Connection height Hmin = 2 KR + 57 mm Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) Bend radius KR 75 95 115 145 175 220 275 300 350
mm mm mm mm mm mm mm mm mm
Bend length LB 366 429 492 586 680 822 994 1073 1230
Variable sizes Loop overhang B 169 189 209 239 269 314 369 394 444
depending on bend radius Height Hmin 207 247 287 347 407 497 607 657 757
LS is lower.
Lf
10
5
KR/RKR-combinations are
Calculation of chain length: possible for circular move-
0 0.5 1.0 1.5 2.0 2.5 ments.
LS Unsupported Length Lf in m
rounded to
Lk + LB 0 1.0 2.0 3.0 4.0 5.0 Please consult us in any
2 pitch 65 mm
Travel Length LS in m such cases!
KR LD
10
KR
KR 5
KR 5
KR 15
KR 5
KR 75
KR 20
KR 0
7
9
1
14
1
2
30
35
0
LS + KR rounded to 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Lk + LB Length with permitted sag LD in m
2 pitch 65 mm
0 1 2 3 4 5 6 7
Travel Length LS in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type ME 0650
Chain cross sections
in accordance with section in schematic
Bi from 50 - 266 mm in sections of 8 mm
illustration
Stay variant RE
Plastic profile bars, detachable inside
and outside
Not a bolted connection!
60.2
42
57
Profile bars can be released by turning
them through 90
KR
Bi 17
Stay configuration: Bk
BEF
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MK 0650
Chain cross sections
in accordance with section in schematic
Bi from 50 - 266 mm in sections of 8 mm
illustration
Stay variant RD
Hinged joint design
Stay brackets are hinged on both sides
to the outside
The connecting profile can be released on
60.2
the inside by turning through 90
42
57
Not a bolted connection!
KR
Stay configuration:
Bi 17
1/2 Arrangement Standard Bk
Stays on every 2nd chain link BEF
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 4.2 mm 4.2 mm
aT min 6.5 mm 13 mm
42
ax min 13 mm 16 mm
KR
ax grid continuous 8 mm
Sample order:
Divider system TS 0-A / nT 4
aT max 25 mm 29 mm
19
4
30
2
7
ax min 13 mm 16 mm
18
1
10
22
30
ax grid continous 8 mm 3
7
19
5
KR
nT min 2 2
8
sT Position of the
With Version B ax must be divisible by 8! subdivision(s)
aTL ax aTR
in the divider
Please state the type of height Bi
subdivisions and the number of
dividers/cross section nT when ordering.
Sample order:
Divider system TS 1 - B - VD 1 / nT 4
Version A Version B
14
4
24
sT 4.2 mm 4.2 mm 2
42
10
1
aT min 6.5 mm 13 mm 3
24
ax min 13 mm 16 mm 5
14
KR
(with subdivision)
ax min (at VR 0) 13 mm 16 mm
sT
ax grid 1 mm 8 mm Position of the
aTL ax aTR subdivision(s)
Bi in the divider
With Version B ax must be divisible by 8!
Please indicate the cavities (from left The dividers are fixed by the height subdivision profiles,
to right), the relevant subdivision variant the grid segments can move in the chain cross-section (Version A) or
and the assembly spacing aT and ax are fixed (Version B)!
when ordering. Sample order: Divider system TS 2- B
K(cavity) 1 - VR 0 / 45 mm
K 2 - VR 3 / 80 mm
K 3 - VR 0 / 45 mm
12
4
19
2
10
42
14
1
10
26
3
5 10
19
12
KR
The twin divider can be moved, suitable When using partitions with ax > 112 mm, a twin divider should be
for later assembly / fitting used to provide an additional central support.
sT = 3 mm
Please indicate the cavities (from left to right),
ax
K 3 - VR 23 / 68 mm
with twin divider
K 4 - VR 1 / 43 mm
Connection dimensions
Universal connectors made of die-cast
Aluminium
22
43
57
H
Optionally with C-Profile, slit width
1112 mm Suitable for all commercial
saddle-type clamps with small base Lk l1 = 87.5
and KABELSCHLEPP SLZ Strain Relief 6.5
Devices (cf. System Components).
BEF = Bi + 37
C-Profile
Bi + 15
Bi
6.5
22.5 20.5
87.5
Connection FU
XU
22
43
57
H
Connection point
F - Fixed point
M - Driver
Lk l1 = 87.5
6.5
U - Universal connection
BEF = Bi + 37
C-Profile
Bi + 15
Bi
6.5
22.5 20.5
87.5 Connection MU
Type
Inside width Bi in mm
Stay variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
Connection dimensions
End link made of plastic
H
3
H
57
End connector made of steel plate
3
Lk l1 Lk l1
30
30
Bi + 50
Bi + 74
Bi + 50
Bi + 74
Bi - 16
Bi - 16
6.4 6.4
10
10
Connection FAI Connection FII
(Standard) 15 15
30 30
60 60
117 117
6.4
H
57
30
28.5
10 30 3
Bi + 50 Lk l1=56 Connection FFA
Bi + 74
X X X
3
57
H
3
H
Connection point
F - Fixed point Lk l1 Lk l1
M - Driver
30
Bi + 50
Bi + 74
(Standard)
Bi + 50
Bi + 74
Bi - 16
Bi - 16
6.4 6.4
I - Threaded joint
to the inside (towards KR)
F - Flange connection
10
10
28.5
outside (> Bi )
57
30
LS
Type ME/MK 0950 Lf
LS
hG
2
Design of the Cable Carriers t
Chain pitch t = 95 mm
Chain link height hG = 80 mm Driver
LB
H
(hG= 83.5 mm)
Connection height Hmin = 2 KR + 80 mm Fixed point
KR
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) Bend radius KR 140 170 200 260 290 320 380
mm mm mm mm mm mm mm
Bend length LB 630 725 819 1007 1102 1196 1384
Loop overhang B 275 305 335 395 425 455 515
Variable sizes
depending on bend radius Height Hmin 360 420 480 600 660 720 840
LS is lower.
15
Lf
10
5
KR/RKR-combinations are
Calculation of chain length: 0 possible for circular move-
0 1 2 3 4
LS rounded to Unsupported Length Lf in m ments.
Lk + LB
2 pitch 95 mm 0 2 4 6 8 Please consult us in any
Travel Length LS in m
such cases!
LS
KR LD
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type ME 0950
Chain cross sections
in accordance with section in schematic
Bi from 45 - 557 mm in sections of 16 mm
illustration
Stay variant RE
Plastic insert stay
Plastic profile bars, detachable inside and
outside
Not a bolted connection!
Profile bars can be released by turning
them through 90.
83.5
58
80
Stay configuration:
KR
1/2 Arrangement Standard
Stays on every 2nd chain link
Bi 19.5
BK
1/1 Arrangement BEF
Stays on every chain link.
Please specify when placing
order. Glide shoes can be attached
for long travel lengths
KRmin = 140 mm
Calculation of chain width:
Bk = Bi + 39 mm
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MK 0950
Chain cross sections
in accordance with section in schematic
Bi from 45 - 557 mm in sections of 16 mm
illustration
Stay variant RD
Hinged joint design
Stay brackets are hinged on both sides
to the outside
The connecting profile can be released on
the inside by turning through 90
Not a bolted connection!
83.5
58
80
Stay configuration:
KR
1/2 Arrangement Standard
Stays on every 2nd chain link
Bi 19.5
BK
1/1 Arrangement BEF
Stays on every chain link.
Please specify when placing
order.
Glide shoes can be attached
for long travel lengths
Calculation of chain width: KRmin = 140 mm
Bk = Bi + 39 mm
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 6 mm 6 mm
aT min 7.5 mm 22.5 mm
ax min 14.5 mm 16 mm 58
ax grid continuous 16 mm
sT
For version A dividers with sT = 4 mm
KR
are also available.
Please state the type of height
aTL ax1 aTR
subdivisions and the number of
dividers/cross section nT when ordering. Bi
Sample order:
Divider system TS 0-A / nT 3
VD 1 VD 4 VD 5 VD 45 VD 145
16
16
16
6
27
38
4
2
7
22
1
18
3
7
38
5
27
7
16
16
16
KR
Version A Version B Please state the type of height subdivisions and the number of
sT 6 mm 6 mm dividers/cross section nT when ordering.
aT min 7.25 mm 22.5 mm Sample order: Divider system TS 1 VD 45/nT 5
aT max 22.5 mm 22.5 mm
ax min 14.5 mm 16 mm
ax grid continuous 16 mm
nT min 2 2
For version A dividers with sT = 4 mm
are also available.
22
22
6
32
18.5
44.5
2
58
35
10
31 1
18.5
44.5
3
5
32
22
22
KR
aTL ax1 sT = 6 mm Bi' aTR Position of the
subdivision(s)
Bi
in the divider
Version A Version B Please indicate the cavities (from left to right), the relevant subdivision
sT 6 mm 6 mm variant and the assembly spacing aT and ax when ordering.
aT min 9 mm 22.5 mm Sample order: Divider system TS 2-A
ax min 20 mm 32 mm K(cavity) 1 - VR 0 / 60 mm
(with subdivision) K 2 - VR 67 / 133 mm
ax min (at VR 0) 14.5 mm 16 mm K 3 - VR 0 / 60 mm
ax grid 1 mm 16 mm
VR 0 VR 1 VR 2 VR 6 VR 8 VR 15 VR 145
6
13
13
6
20
27
27
4
10
2
58
14
28
42
1
48
41
10
10
3
34
27
5
7
13
13
KR
K 3 - VR 8 / 112 mm
with twin divider
ME/MK Subject to technical changes! 3.523
Technical Data M Series
Divider system TS 4
with continuous height subdivision
Height subdivision:
Plastic-Profile 27 x 8 mm
Design 2
25
Design 1
25
KR
ax sT
Bi
Connection dimensions
Universal connectors made of die-cast
Aluminium
45
80
H
80 8.5
Optionally with C-rail, Lk l1 = 136
slit width 16-17 mm. 8.5
Suitable for all commercial saddle-type
clamps with large base
and KABELSCHLEPP SLZ Strain Relief
BEF = Bi + 44
Devices (cf. System Components).
Bi + 24.5
C-Rail
Bi
35 24.5
136 Connection FU
XU
45
80
H
Connection point
F - Fixed point
M - Driver
80 8.5
Lk l1 = 136
U - Universal connection
8.5
BEF = Bi + 44
Bi + 24.5
C-Rail
Bi
35 24.5
136 Connection MU
Connection dimensions
End link made of plastic
End connector made of steel plate
4
H
80
H
4
Lk l1 Lk l1
Connection FAA Connection FIA
40
40
Bi + 66
Bi + 96
Bi - 26
Bi + 66
Bi + 96
Bi - 26
8.4 8.4
10
10
Connection FAI Connection FII
(Standard) 20 20
40 40
80 80
164.5 164.5
8.4
H
80
40
40
10 40 4
Bi + 66 Lk l1=83.5 Connection FFA
Bi + 96
X X X
4
80
H
Connection point
4
H
F - Fixed point
M - Driver Lk l1 Lk l1
Connection MAA Connection MIA
Connection type
A - Threaded joint
40
40
Bi - 26
Bi - 26
8.4 8.4
I - Threaded joint
to the inside (towards KR)
F - Flange connection
10
10
40
80
40
LS
Type ME/MK 1250 Lf
LS
2
hG
Design of the Cable Carriers t
H
(hG= 99.5 mm)
Connection height Hmin = 2 KR + 96 mm KR Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
Bend radius KR 180 220 260 300 340 380 500
installed. (cf. System Components section) mm mm mm mm mm mm mm
Bend length LB 816 942 1067 1193 1319 1444 1821
Loop overhang B 353 393 433 473 513 553 673
Variable sizes
depending on bend radius Height Hmin 456 536 616 696 776 856 1096
10
KR/RKR combinations
Calculation of chain length: 0 are possible for circular
0 1 2 3 4 5
Unsupported Length Lf in m movements.
LS rounded to
Lk + LB 0 2 4 6 8 10 In these cases please
2 pitch 125 mm Travel Length LS in m
contact us!
20
LS
KR LD
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type ME 1250
Chain cross sections
in accordance with section in schematic
Bi from 71 - 551 mm in sections of 16 mm
illustration
Stay variant RE
Plastic insert stay
Plastic profile bars, detachable inside and
outside
Not a bolted connection!
99.5
Profile bars can be released by turning
72
96
them through 90.
Stay configuration:
KR
1/2 Arrangement Standard
Stays on every 2nd chain link Bi 22.5
Bk
BEF
1/1 Arrangement
Stays on every chain link.
Please specify when placing Glide shoes can be attached
order. for long travel lengths
KRmin = 180 mm
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MK 1250
Chain cross sections
in accordance with section in schematic
Bi from 71 - 551 mm in sections of 16 mm
illustration
Stay variant RD
Hinged joint design
Stay brackets are hinged on both sides
to the outside
The connecting profile can be released
on the inside by turning through 90
Not a bolted connection!
99.5
72
96
Stay configuration:
KR
Stays on every 2nd chain link
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 8 mm 8 mm
aT min 5 mm 19.5 mm
ax min 14.5 mm 16 mm
72
ax grid continuous 16 mm
sT
Please state the type and the number of
KR
dividers/cross section nT when ordering.
Sample order: aTL ax1 aTR
Divider system TS 0-A / nT 4 Bi
VR 1 VR 4 VR 5 VR 45 VR 145
sT
18
18
18
6
34
4
50
2
12
28
1
32
12
3
50
5
34
7
18
18
18
KR
Version A Version B Please state the type of height subdivisions and the number of
dividers/cross section nT when ordering.
sT 8 mm 8 mm
aT min 5 mm 19.5 mm Sample order: Divider system TS 1 VD 45/nT 5
ax min 14.5 mm 16 mm
ax grid continuous 16 mm
nT min 2 2
VR 2 VR 6 VR 23 VR 63 VR 237 VR 6237
VR 0 VR 3 VR 7 VR 27 VR 67 VR 623
10
10
10
10
10
26
26
26
26
6
42
12
12
4
28
58
44
12
12
12
12
72
16
48
1
28
58
3
42
12
12
5
26
26
26
26
7
10
10
10
10
10
KR
aTL ax1 ax2 sT = 8 mm Bi' aTR Position of the subdivision(s)
Bi in the divider
Version A Version B Please indicate the cavities (from left to right), the relevant sub-
sT 8 mm 8 mm division variant and the assembly spacing aT and ax when ordering.
aT min 5 mm 19.5 mm Sample order: Divider system TS 2-A
ax min 20 mm 32 mm K(cavity) 1 -VR 0 / 60 mm
(with subdivision) K 2 - VR 67 / 133 mm
ax min (at VR 0) 14.5 mm 16 mm K 3 - VR 0 / 60 mm
ax grid 1 16
VR 0 VR 1 VR 2 VR 4 VR 6 VR 8 VR 167
6
13
13
8
21
27
6
34
4
17
2
62
72
14
28
42
56
1
55
3
48
17
5
41
34
7
9
13
KR
K 3 - VR 4 / 112 mm
with twin divider
ME/MK Subject to technical changes! 3.531
Technical Data M Series
Divider system TS 4
with continuous height subdivision
Height subdivision:
Plastic-Profile 27 x 8 mm
Design 2
32
Design 1
32
KR
ax2 sT
Bi
Connection dimensions
Universal connectors made of die-cast
Aluminium
45
96
H
94.5 10.5
Optionally with C-rail, slit width Lk l1 = 168
16-17 mm. Suitable for all commercial 11
saddle-type clamps with large base
and KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components).
BEF = Bi + 51
C-rail
Bi + 28
Bi
35 31
168 Connection FU
XU
45
96
H
Connection point
F - Fixed point
M - Driver
94.5 10.5
U - Universal connection Lk l1 = 168
11
BEF = Bi + 51
C-rail
Bi + 28
Bi
35 31
168 Connection MU
Connection dimensions
End link made of plastic
5
H
96
H
End connector made of steel plate
5
Lk l1 Lk l1
Connection FAA Connection FIA
50
50
Bi + 118
Bi + 118
Bi + 78
Bi + 78
Bi - 32
Bi - 32
10.5 10.5
10
10
Connection FAI Connection FII
(Standard) 25 25
50 50
100 100
212 212
10.5
H
96
60
48
10 50 5
Bi + 78 Lk l1=112 Connection FFA
Bi + 118
X X X
5
96
Connection point
H
5
H
F - Fixed point
M - Driver Lk l1 Lk l1
Connection MAA Connection MIA
Connection type
A - Threaded joint
50
50
Bi + 118
Bi + 118
Bi + 78
Bi + 78
to the outside
Bi - 32
Bi - 32
10.5 10.5
(Standard)
I - Threaded joint
to the inside (towards KR)
10
10
F - Flange connection
Connection MAI Connection MII
Connection surface (Standard) 50 25 50 25
I - Connection surface inside 100 100
212 212
(< Bi )
A - Connection surface out-
10.5
side (> Bi )
48
96
60
Type XLC
Cable Carriers
with Aluminium Stays
Technical Data XL Series
Profile
Cable Carriers with Aluminium Stays
Type XLC
Large dimensions
Low intrinsic weight
High degree of stability for long self-supporting lengths
For long travel lengths highly wear-resistant glide shoes are
available, resulting in minimal wear
Variable widths in 1 mm sections
Plastic chain bands combined with Aluminium stays
Can be opened on both sides
Various connection variants
Large selection of stay systems and ways of separating the cables
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
Completely enclosed types with mit Aluminium cover systems
cf. Chapter XLT 1650
Stay variants:
RM Solid design
RMR Plastic roller stay
LG Hole stay, split design
LS
Type XLC 1650 Lf
LS
2 t
Design of the Cable Carriers
Chain pitch t = 165 mm
hG
Chain link height hG = 140 mm (hG = 147 mm)
Connection height Hmin = 2 KR + 140 mm Driver
Connection length l1 = cf. Connection
Hz
LB
H
Dimensions
KR
Installation height HZ Fixed point
(required clearance height):
HZ H + 100mm Schematic of unsupported
B l1 arrangement
A flat and level surface is required for the
carrier system to be installed properly. 250 300 350 400 450 500 550
If necessary, a support tray should be Bend radius KR
mm mm mm mm mm mm mm
installed. (cf. System Components section)
Bend length LB 950 1107 1264 1421 1578 1735 1892
Variable sizes Loop overhang B 403 453 503 553 603 653 703
depending on bend radius Height Hmin 640 740 840 940 1040 1140 1240
Load diagram
Load diagram for an
Unsupported length Lf and
intrinsic chain weight qk
travel length LS 60
of 13 kg/m. If the intrinsic
depending on the additional load
50 chain weight exceeds qk
(cf. Construction Guidelines)
LS 13 kg/m, the permissible
additional load
Additional load qz in kg/m
Lf 40
is lower.
30
20
60
KR 300
40
30
20
Calculation of chain length:
10
LS + KR rounded to
Lk + LB 0
2 pitch 165 mm 0 1 2 3 4 5 6 7 8
Unsupported Length Lf in m
The calculated chain length L k must
0 2 4 6 8 10 12 14 16
always be rounded up / down to an Travel Length LS in m
uneven number of chain links.
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Stay variant RM
Frame stay solid design
All frame stays are double bolted on both
sides, inside and outside
140
147
108
KR
Stay configuration: Bi
Bk
1/2 Arrangement Standard
Glide shoes can be attached
Stays on every 2nd chain link
for long travel lengths
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation Example: 16
Inside width Bi = 712 mm 15
Chain width Bk = 780 mm
Intrinsic chain weight qk in kg/m
14
Intrinsic chain weight qk = 14 kg/m
13
12
11
10
0 100 200 300 400 500 600 700 800 900 1000
Chain width Bk in mm
Reference weight = Intrinsic chain weight qk = 13 kg/m (in accordance with load diagrams)
Calculation/Determination Example
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes made of highly wear-resistant plastic are used. These guaran-
tee optimum fricton and wear ratios.
Divider systems TS 0
without height subdivision
108
sT = 8 mm
aT min = 6 mm sT
ax min = 25 mm
aTL ax aTR
Please state the number of
Bi
dividers/cross section nT when ordering.
Sample order: The dividers can slide along the chain cross section!
Divider system TS TS 0/nT 4
VR 0 VR 1 VR 2 VR 4 VR 6 VR 8 VR 10 VR 167
17
24
31
31
10
38
45
8
52
6
4
17
2
108
14
28
42
56
70
1
87
3
80
17
73
5
66
59
7
52
9
11
31
KR
K 2 - VR 1 / 38 mm
with twin divider
K 3 - VR 1 / 68 mm
106
140
147
Aluminium connecting profiles with dR
plastic roller system.
Movable dividers and roller stays can be
used to separate the cables and hoses aTL aTR
from one another. ax
(Bi)
Customised, contract-specific manufac- Bk
ture in accordance with your specificati-
Glide shoes can be attached
ons.
for long travel lengths
dR = 10 mm
sT = 8 mm
Calculation of chain width:
aT min = 6.5 mm
ax min = 50 mm Bk = Bi + 68 mm
Stay configuration:
16
1/2 Arrangement Standard
Stays on every 2nd chain link 15
Intrinsic chain weight qk in kg/m
14
13
1/1 Arrangement
Stays on every chain link. 12
Please specify when placing 11
order.
10
9
Calculation Example:
Inside width Bi = 712 mm 0 100 200 300 400 500 600 700 800 900 1000
Chain width Bk in mm
Chain width Bk = 780 mm
Reference weight = Intrinsic chain weight qk = 13 kg/m (in accordance with load diagrams)
Intrinsic chain weight qk = 14 kg/m Calculation/Determination Example
Combination Example:
dR sT
Roller stay combined with dividers
Please state the number of roller stays
nT and dividers nT when ordering.
(Bi)
Bk
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes made of highly wear-resistant plastic are used. These guaran-
tee optimum fricton and wear ratios.
Stay variant LG
Hole stay split design (Standard)
Fitted on every 2nd chain link
No standard widths!
Customized, contract-specific manufac-
ture of hole pattern in accordance with
140
147
1
n
D
D
your specifications
Stay variant LU hole stay in unsplit
design. Please specify when placing c
order!
1/1 Arrangement
Stays on every chain link.
Please specify when placing
order.
Calculation of Bi 20
Bi = BSt - 14 mm
18
Intrinsic chain weight qk in kg/m
16
Calculation of chain width:
14
Bk = BSt + 54 mm
12
10
0 100 200 300 400 500 600 700 800 900 1000
Chain width Bk in mm
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes made of highly wear-resistant plastic are used. These guaran-
tee optimum fricton and wear ratios.
Connection dimensions
End link made of plastic
5
140
H
H
End connector made of steel plate
5
Lk l1=120 Lk l1=120
52
52
13.5
Bi + 138
Bi + 103
13.5
Bi + 138
Bi + 103
Bi - 25
Bi - 25
5
5
Connection FAI 15 Connection FII
(Standard) 50 50 15
80 80
120 120
13.5
110
140
140
H
XXX l1=80
5 5
Bi + 103
52
Lk Connection FFA
Bi + 138
Connection point
F - Fixed point
M - Driver Driver connection
Connection type
A - Threaded joint
5
140
H
H
5
I - Threaded joint
l1=120 l1=120
to the inside (towards KR) Lk Lk
F - Flange connection
Connection MAA Connection MIA
Connection surface
52
52
I - Connection surface
13.5 13.5
Bi + 138
Bi + 103
Bi + 138
Bi + 103
inside (< Bi )
Bi - 25
Bi - 25
A - Connection surface
outside (> Bi )
5
5
140
H
Type MT
Enclosed Cable Carriers
with Aluminium or Plastic Cover Systems
Technical Data M Series
Profile
Enclosed Cable Carriers
with Aluminium or Plastic Cover Systems
Type MT
Variable widths in 1-, 8- or 16-mm sections
Plastic chain bands combined with Aluminium or Plastic cover
systems
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt / contamination
Can be opened quickly on both sides
With universal connecting pieces - fully enclosed even at the
connection points
Large choice of stay systems and ways of separating the cables
and hoses
From 0475 highly wear-resistant glide shoes are available, resul-
ting in minimal wear
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
2D-/3D-CAD-Data can be found at www.kabelschlepp.de
Stay variants:
RDD Plastic cover system
RMD Aluminium cover system
Type MT 0475 LS
Lf
LS
Design of the Cable Carriers 2 tG
hG
Chain pitch t = 47.5 mm Driver
Chain link height hG = 39 mm (hG = 41.5 mm) LB
H
Connection height Hmin = 2 KR + 39 mm
Connection length l1 = cf. Connection KR Fixed point
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1
arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 75 100 130 160 200 250 300
Bend radius KR
mm mm mm mm mm mm mm
Bend length LB 331 410 504 598 724 881 1038
Variable sizes
Loop overhang B 142 167 197 227 267 317 367
depending on bend radius
Connection height Hmin 189 239 299 359 439 539 639
additional load
LS 1.5 is lower.
Lf
1.0
0.5
KR LD
1.0
KR
KR
KR
KR
KR
KR
KR
25
30
20
16
13
10
75
0
0
0
0
0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MT 0475
Chain cross section
in accordance with section in schematic
Bi from 24 - 280 mm in sections of 8 mm
illustration
39
26
released by turning
Bi
KR
Calculation of Chain width:
Bk = Bi + 17 mm
Bi
Calculation of Chain width:
KR
Bk = Bi + 17 mm
8.5
Bk
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0
without height subdivision
The illustration shows opening variant 02
26
sT = 2.8 mm
KR
aT min = 12 mm
ax min = 8 mm
aTL ax1 sT aTR
The space interval ax must be divisible Bi
by 8!
Please state the number of dividers / The dividers are fixed in the chain cross-section! (8 mm sections)
cross-section when placing your order. Please state the fitting intervals aT and ax!
Ordering Example:
Divider system TS 0 / nT 4
VD 1 VD 2 VD 3 VD 23
Divider system TS 1
with continuous height subdivision
5,3
5,3
Height subdivision: Al-Profile 6 x 2.4 mm
12,8
2
The illustration shows opening variant 02 20,3
12,6
1
15
18,3
sT = 2.8 mm
10,8
3
aT min = 12 mm
KR
aT max = 20 mm 3,3
sT
Position of the
ax min = 8 mm subdivision(s)
aTL ax1 ax2 aTR
nT min* = 2 in the divider
Bi
Divider system TS 2 VR 0 VR 1 VR 2 VR 3 VR 23 VR 0
with grid subdivision (8 mm-sections)
Height subdivision: Al-Profile 6 x 2.4 mm
5,3
5,3
2
20,3
12,6
1
15
26
18,3
sT = 2.8 mm
10,8
aT = 12 mm 3
min
KR
ax min = 8 mm
Position of the
3,3
Please indicate the cavities (from left Technically recommended variants: VR 0 und VR 1
to right), the relevant subdivision variant
Dividers are fixed by an indentation tooth system in the height sub-
and the assembly spacing aT and ax
division profile.
when ordering.
Sample order:
Divider system TS 2
K(cavity) 1- VR 0 / 20 mm
K 2 -VR 23 / 40 mm
K 3 - VR 1 / 72 mm
K 4 - VR 3 / 40 mm
K 5 - VR 0 /20 mm
Type MT 0475
Chain cross section
in accordance with section in schematic
Bi from 24 - 180 mm in sections of 1 mm
illustration
Bk
Opening variant 01:
Hinged protective covers on the inside 8.5
Protective covers on the outside can be
released by turning.
39
26
Calculation of Chain width:
14
Bi
Bk = Bi + 17 mm
KR
Opening variant 02: (Standard)
Hinged protective covers on the outside
Protective covers on the inside can be
released by turning
14
hG'
26
39
Calculation of Chain width:
Bi
Bk = Bi + 17 mm KR
8.5
Bk
2.0
Calculation of the difference in the
additional load qz
1.0
1.70 kg/m 4.3 kg/m = 2.6 kg/m
Divider system TS 0
without height subdivision
The illustration shows opening variant 02
26
sT = 2.8 mm
KR
aT min = 6 mm
ax min = 8 mm
aTL ax1 sT aTR
Please state the number of dividers/cross Bi
section nT when ordering.
Sample order: The dividers are fixed in the chain cross-section! (8 mm sections)
Divider system TS 0 / nT 4 Please state the fitting intervals aT and ax!
VD 1 VD 2 VD 3 VD 23
Divider system TS 1
without continous height subdivision
5.3
5.3
Height subdivision: Al-Profile 6 x 2.4 mm
12.8
2
The illustration shows opening variant 02
20.3
12.6
15
18.3
sT = 2.8 mm
10.8
3
aT min = 6 mm
KR
aT max = 20 mm sT
3.3
ax = 8 mm Position of the
min
aTL ax1 ax2 aTR subdivision(s)
nT min* = 2 in the divider
Bi
Connection dimensions
H
7.5
H
End connectors made of steel plate
7.5
which can be attached to separate strain
relief devices made of Aluminium by Lk l1 = 90 Lk l1 = 90
screwing together. Connection FA Connection FI
(Standard) nZ 6.5 nZ
Bi + 17
Bi -17.5
Bi + 17
Bi -17.5
Bi
Bi
5.5
5.5
7.5 7.5
66 24 66 24
Ordering Key for the connection: 73.5 73.5
90 90
Driver connection
X.X
Connection point
7.5
F - Fixed point
7.5
H
H
M - Driver
Connection type Lk l1 = 90 Lk l1 = 90
A - Threaded joint Connection MA Connection MI
(Standard) 6.5 nZ nZ
to the outside (Standard)
I - Threaded joint
to the inside (towards KR)
Bi + 17
Bi + 17
Bi -17.5
Bi -17.5
Bi
Bi
5.5
5.5
Chain widths which differ from the inside chain widths Bi stated
are supplied with connecting pieces without strain relief.
Connection dimensions
End connector made of steel plate
H
2
39
2
Connection surface on the inside is stan-
Lk l1 = 73 Lk l1 = 73
dard.
6.5 6.5
Connection FAI Connection FII
2
only at Bi 40mm only at Bi 40mm
21.5
21.5
Bi + 29
Bi + 43
Bi + 29
Bi + 43
Bi -18
Bi -18
8.5
8.5
Connection FAA Connection FIA
(Standard) 6.5 6.5
24 24
37 37
73 73
H
24
37
6.5
2 2
1
6.5
Bi + 29 Lk l1 = 74
Bi + 43
Connection FFA
XXX
2
39
2
H
H
Connection point
F - Fixed point Lk l1 = 73 Lk l1 = 73
M - Driver
Connection type 6.5 6.5
Connection MAI Connection MII
2
21.5
I - Threaded joint
Bi + 29
Bi + 43
Bi + 29
Bi + 43
Bi -18
Bi -18
8.5
Bi + 29 Lk l1 = 74
Please state the desired connection Bi + 43
variant when ordering. Connection MFA
Example: FAA/MFA or FAA/MAI
LS
Type MT 0650 Lf
LS
Design of the Cable Carriers 2
hG
t
Chain pitch t = 65 mm
Driver
Chain link height hG = 57 mm (hG = 60.2 mm) LB
H
Connection height Hmin = 2 KR + 57 mm KR
Fixed point
Connection length l1 = cf. Connection
Dimensions
Schematic of unsupported
A flat and level surface is required for the B arrangement
l1
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 95* 115 145 175 220 300 350
Bend radius KR
mm mm mm mm mm mm mm
Bend length LB 429 492 586 680 822 1073 1230
Loop overhang B 189 209 239 269 314 394 444
Variable sizes
depending on bend radius Height Hmin 247 287 347 407 497 657 757
*) not with Aluminium cover system RMD
LS
is lower.
Lf 10
LS
KR LD 10
KR
KR 5
KR 5
KR 45
KR 75
KR 20
KR 00
9
11
1
1
2
3
35
0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MT 0650
Chain cross section
in accordance with section in schematic
Bi from 50 - 258 mm in sections off 8 mm
illustration
38.5
60.2
57
KR
Calculation of chain width:
Bk = Bi + 34 mm
Bi 17
Bk
BEF
Calculation of chain width over
universal connector:
BEF = Bi + 37 mm
Glide shoes can be attached
for long travel lengths
KRmin = 95 mm
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0
without height subdivision
38.5
sT = 4.2 mm
KR
aT min = 13 mm
ax min = 16 mm
sT
ax grid = 8 mm
aTL ax1 aTR
Bi
Please state the number of The dividers are fixed in the chain cross-section (8 mm sections).
dividers/cross section nT when ordering. Please state the fitting intervals aT and ax!
Sample order:
Divider system TS 0 / nT 4
8
19
4
30
sT = 4.2 mm
7
2
18.5
22
1
10
26.5
aT min = 13 mm 7 3
15.5
5
aT max = 21 mm
KR
4
ax min = 16 mm
sT
ax grid = 8 mm Position of the
aTL ax aTR subdivision(s)
nT min = 2 in the divider
Bi
Please state the type of height
subdivisions and the number of Technically recommended variants: VD 1, VD 4 and VD 5
dividers/cross section nT when ordering.
The dividers are fixed in the chain cross-section (8 mm sections).
Sample order: Please state the fitting intervals aT and ax!
Divider system TS 1 - VD 45 / nT 4
Divider system TS 2 VR 0 VR 2 VR 3 VR 0
with grid subdivision
Height subdivision: Al-Profile 11 x 4 mm
14
sT = 4.2 mm 4
24
2
38.5
aT min = 13 mm
10
1
20.5
3
ax min = 16 mm 5
ax grid = 8 mm
sT Position of the
10.5
Type MT 0650
Chain cross section
in accordance with section in schematic
Bi from 100 - 500 mm in sections off 1 mm
illustration
Stay variant RMD
Frame stay Aluminium cover system
Protective covers on the outside are hin-
ged to both sides
Protective covers on the inside can be
released by turning through 90!
38.5
60.2
57
KR
Calculation of chain width:
Bk = Bi + 34 mm
Bi 17
Bk
Calculation of chain width over BEF
universal connector:
BEF = Bi + 37 mm
Glide shoes can be attached
for long travel lengths
Calculation Example: 10
Inside width Bi = 300 mm
Chain width Bk = 334 mm 8
Intrinsic chain weight qk in kg/m
2
Calculation of the difference in the
additional load qz
3.5 kg/m 7.0 kg/m = 3.5 kg/m 0 100 200 300 400 500
Chain width Bk in mm
The permitted additional load qz in Reference weight = Intrinsic chain weight qk = 3.5 kg/m (in accordance with load diagram)
accordance with the load diagrams is Calculation Example
reduced by 3.5 kg/m
Intrinsic chain weight depending on chain width Bk
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0
without height subdivision
sT = 3 mm
KR
aT min = 16 mm
ax min = 13 mm
sT
ax grid = continuous
aTL ax aTR
Bi
Please state the number of The dividers can slide along the chain cross section!
dividers/cross section nT when ordering.
Sample order:
Divider system TS 0 / nT 4
Divider system TS 1 VD 1 VD 2
7.5
11.5
19
sT = 3 mm 2
aT min = 16 mm 1
23
15.5
ax min = 13 mm
KR
ax grid = continuous
sT Position of the
aTL ax aTR subdivision(s)
Please state the type of height in the divider
subdivisions and the number of Bi
dividers/cross section nT when ordering.
Sample order: Technically recommended variants: VD 1, VD 2 and VD 3
Divider system TS 1 - VD 23 / nT 4
The dividers can slide along the chain cross section!
Connection dimensions
Universal connectors made of die-cast
Aluminium
22
43
57
H
Optionally with C-Profile, slit width Lk l1 = 87.5
1112 mm. Suitable for all commercial 6.5
saddle-type clamps with small base
and KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components).
BEF = Bi + 37
C-Profile
Bi + 15
Bi
6.5
22.5 20.5
87.5 Connection FU
XU
22
43
57
H
Connection point
F - Fixed point
M - Driver
Lk l1 = 87.5
U - Universal connection 6.5
BEF = Bi + 37
C-Profile
Bi + 15
Bi
6.5
22.5 20.5
87.5 Connection MU
Connection dimensions
End link made of plastic
H
57
3
End connector made of steel plate
Lk l1 Lk l1
30
30
Bi + 50
Bi + 74
Bi - 16
Bi + 50
Bi + 74
Bi - 16
6.4 6.4
10
10
Connection FAI Connection FII
(Standard) 30 15 15
60 30
117 60
117
6.4
H
30
57
28.5
10 30 3
Bi + 50
Bi + 74 Lk l1=56 Connection FFA
XXX
3
57
3
H
H
Connection point
F - Fixed point Lk l1 Lk l1
M - Driver
30
to the outside
Bi + 50
Bi + 74
Bi + 50
Bi + 74
Bi - 16
Bi - 16
10
28.5
LS
Type MT 0950 Lf
LS
2
Design of the Cable Carriers
hG
t
Chain pitch t = 95 mm
Driver
Chain link height hG = 80 mm (hG = 83.5 mm) LB
H
Connection height Hmin = 2 KR + 80 mm
Connection length l1 = cf. Connection KR Fixed point
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 140* 170* 200 260 290 320 380
Bend radius KR
mm mm mm mm mm mm mm
Bend length LB 630 725 819 1007 1102 1196 1384
Variable sizes Loop overhang B 275 305 335 395 425 455 515
depending on bend radius Height Hmin 360 420 480 600 660 720 840
*) not with Aluminium cover system RMD
additional load
LS is lower.
Lf 15
10
20
Additional load qz in kg/m
LS
KR LD
10
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MT 0950
Chain cross section
in accordance with section in schematic
Bi from 77 - 349 mm in sections of 16 mm
illustration
54.5
83.5
80
Bk = Bi + 39 mm
KR
universal connector:
BEF = Bi + 44 mm
Bi 19.5
Bk
BEF
Calculation of the difference in the 141 180 5.1 301 340 7.1
additional load qz 157 196 5.3 317 356 7.3
7.0 kg/m 5.5 kg/m = 1.5 kg/m 173 212 5.5 333 372 7.5
189 228 5.7 349 388 7.7
The permitted additional load qz in 205 244 5.9
accordance with the load diagrams is
221 260 6.1
increased by 1.5 kg/m
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 The dividers are fixed in the chain cross-section (16 mm- sections).
54.5
For version A dividers with sT = 4 mm sT
KR
are also available.
Please state the type of height
subdivisions and the number of aTL ax1 aTR
dividers/cross section nT when ordering. Bi
Sample order:
Divider system TS 0 / nT 3
VD 1 VD 4 VD 5 VD 45 VD 145
16
16
16
27
6
4
38
2
7
22
18
1
34.5
3
7
5
23.5
12.5
12.5
12.5
7
KR
Type MT 0950
Divider systems
for Stay variant RDD
VR 0 VR 2 VR 3 VR 6 VR 7 VR 67 VR 27 VR 63
22
22
6
32
18.5
44.5
2
54.5
10
35
31
18.5
41
3
28.5
18.5
18.5
KR
6
6
aTL ax1 aTR Position of the
sT subdivision(s)
Bi
in the divider
sT = 6 mm Please indicate the cavities (from left to right), the relevant subdivision
variant and the assembly spacing aT and ax when ordering.
aT min = 22.5 mm
ax min = 32 mm (with subdivision) Sample order: Divider system TS 2
K(cavity) 1 - VR 0 / 54.5 mm
ax min = 16 mm (at VR 0)
K 2 - VR 2 / 96 mm
ax grid = 16 mm K 3 - VR 6 / 54.5 mm
13
6
20
27
27
4
10
2
54.5
44.5
14
28
42
1
37.5
10
10
30.5
3
23.5
5
9.5
9.5
7
KR
K 2 - VR 1 / 96 mm
K 3 - VR 8 / 128 mm
with twin divider
MT Subject to technical changes! 3.719
Technical Data M Series
Type MT 0950
Divider systems
fr Stay variant RDD
Divider system TS 4
without continous height subdivision
Height subdivision:
Plastic-Profile 27 x 8 mm
Design 2
25
Design 1
21.5
KR
ax sT
Bi
Type MT 0950
Chain cross section
in accordance with section in schematic
Bi from 100 - 600 mm in sections of 1 mm
illustration
54.5
83.5
80
Bk = Bi + 39 mm
KR
universal connector:
BEF = Bi + 44 mm
Bi 19.5
Bk
BEF
Calculation Example:
18
Inside width Bi = 400 mm
16
Chain width Bk = 439 mm
Intrinsic chain weight qk in kg/m
14
Chain width over
universal connector BEF = 444 mm 12
Intrinsic chain weight qk = 14.7 kg/m
10
8
Calculation of the difference in the
6
additional load qz
7.0 kg/m 14.7 kg/m = 7.7 kg/m 4
The permitted additional load qz in 0 100 200 300 400 500 600
accordance with the load diagrams is Chain width Bk in mm
reduced by 7.7 kg/m Reference weight = Intrinsic chain weight qk = 7.0 kg/m (in accordance with load diagram)
Calculation Example
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MT 0950
Divider systems
for Stay variant RMD
Divider system TS 0 The divider system can be planned by you or by our engineers on the
basis of the information you supply about the configuration of the cable
without height subdivision carrier.
sT = 4 mm As standard, the divider system is fitted on every frame stay!
aT min = 7 mm (with stay assembly on every 2nd chain link)
ax min = 14 mm
ax grid = continuous
54.5
dividers/cross section nT when ordering.
sT
Sample order:
KR
Divider system TS 0 / nT 3
Connection dimensions
Universal connectors made of die-cast
Aluminium
45
80
H
Optionally with C-Rail, slit width 80 8.5
16-17 mm. Suitable for all commercial Lk l1 = 136
saddle-type clamps with large base 8.5
and KABELSCHLEPP SLZ Strain Relief
Devices (cf. System Components).
BEF = Bi + 44
Bi + 24.5
C-Rail
Bi
35 24.5 Connection FU
136
XU
45
80
H
Connection point
F - Fixed point
M - Driver
80 8.5
Lk l1 = 136
U - Universal connection
8.5
BEF = Bi + 44
Bi + 24.5
C-Rail
Bi
35 24.5
136 Connection MU
Type
Inside width Bi in mm
Stay variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
Connection dimensions
H
H
80
End link made of plastic
4
End connector made of steel plate
Lk l1 Lk l1
40
40
Bi + 66
Bi + 96
Bi + 66
Bi + 96
Bi - 26
Bi - 26
8.4 8.4
10
10
Connection FAI Connection FII
(Standard) 20 20
40 40
80 80
164.5 164.5
8.4
H
80
40
40
10 40 4
Bi + 66 Lk l1=83.5 Connection FFA
Bi + 96
XXX
4
80
4
H
H
Connection point
F - Fixed point Lk l1 Lk l1
M - Driver
Connection type Connection MAA Connection MIA
A - Threaded joint
to the outside (Standard)
40
40
I - Threaded joint
Bi + 66
Bi + 96
Bi + 66
Bi + 96
Bi - 26
Bi - 26
8.4 8.4
to the inside (towards KR)
F - Flange connection
10
10
Connection surface
Connection MAI Connection MII
I - Connection surface (Standard) 20
40 40 20
inside (< Bi ) 80 80
164.5 164.5
A - Connection surface
outside (> Bi )
40
80
LS
Type MT 1250 Lf
LS
2
hG
Design of the Cable Carriers t
H
Connection height Hmin = 2 KR + 96 mm Fixed point
Connection length l1 = cf. Connection KR
Dimensions
Schematic of unsupported
A flat and level surface is required for the B l1 arrangement
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section) 220* 260 300 340 380 500
Bend radius KR
mm mm mm mm mm mm
Bend length LB 942 1067 1193 1319 1444 1821
Variable sizes Loop overhang B 393 433 473 513 553 673
depending on bend radius Height Hmin 536 616 696 776 856 1096
*) not with Aluminium cover system RMD
LS
Lf
30 is lower.
20
10
LS 30
KR LD
20
10
0
Calculation of chain length: 1 2 3 4 5 6
Length with permitted sag LD in m
LS + KR rounded to 2 4 6 8 10 12
Lk + LB pitch 125 mm Travel Length LS in m
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type MT 1250
Chain cross section
in accordance with section in schematic
Bi from 103 - 359 mm in sections of 16 mm
illustration
68.5
99.5
96
Bk = Bi + 45 mm
KR
Calculation of chain width over
universal connector:
BEF = Bi + 51 mm
Bi 22.5
Bk
BEF
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Divider system TS 0 The dividers are fixed in the chain cross-section (16 mm sections).
Please state the fitting intervals aT and ax!
without height subdivision
sT = 8 mm
aT min = 19.5 mm
ax min = 16 mm
ax grid = 16 mm
68.5
For Version A dividers with sT = 4 mm sT
are also available.
KR
Please state the type and the number of
dividers/cross section nT when ordering. aTL ax1 aTR
Sample order: Bi
Divider system TS 0 / nT 4
VD 1 VD 4 VD 5 VD 45 VD 145
18
18
18
6
34
4
50
12
2
1
28
32
46.5
14.5 12
3
30.5
5
14.5
14.5
7
KR
sT = 8 mm Please indicate the cavities (from left to right), the relevant subdivision
variant and the assembly spacing aT and ax when ordering.
aT min = 19.5 mm
ax max = 19.5 mm Sample order: Divider system TS 1 VD 67/nT 7
ax min = 32 mm
ax max = 64 mm
ax grid = 16 mm
nt min = 2
Type MT 1250
Divider systems
fr Stay variant RDD
VR 2 VR 6 VR 23 VR 63 VR 237 VR 6237
VR 0 VR 3 VR 7 VR 27 VR 67 VR 623
10
10
10
10
10
6
26
26
26
26
42
12
12
4
28
2
58
68.5
44
12
12
12
12
16
32
48
1
54.5
28
3
38.5
12
12
5
22.5
22.5
22.5
22.5
7
6.5 6.5 6.5 6.5 6.5
KR
aTL ax1 ax2 aTR Position of the
sT subdivision(s)
Bi in the divider
sT = 8 mm Please indicate the cavities (from left to right), the relevant subdivision
aT min = 19.5 mm variant and the assembly spacing aT and ax when ordering.
ax min = 32 mm (with height subdivision) Sample order: Divider system TS 2
K(cavity) 1 - VR 0 / 51.5 mm
ax min = 16 mm (at VR 0)
K 2 - VR 67 / 112 mm
ax grid = 16 mm K 3 - VR 63 / 112 mm
13
8
21
27
6
34
4
17
2
58.5
68.5
14
28
42
56
1
51.5
44.5
3
17
37.5
5
30.5
7
KR
9.5
K 3 - VR 4 / 192 mm
with twin divider
3.728 Subject to technical changes! MT
Technical Data M Series
Type MT 1250
Divider systems
for Stay variant RDD
Divider system TS 4
with continuous height subdivision
Height subdivision:
Plastic-Profile 27 x 8 mm
Design 2
32
Design 1
28.5
KR
ax sT
Bi
Type MT 1250
Chain cross section
in accordance with section in schematic
Bi from 150 - 800 mm in sections of 1 mm
illustration
68.5
Bk = Bi + 45 mm
99.5
96
Calculation of chain width over
KR
universal connector:
BEF = Bi + 51 mm
Bi 22.5
Bk
BEF
Calculation Example: 28
Inside width Bi = 600 mm 26
24
Chain width Bk = 645 mm
Intrinsic chain weight qk in kg/m
22
Chain width over
universal connector BEF = 651 mm 20
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes are used. These can be produced from different plastics
and guarantee optimum friction and wear ratios. For travel speeds
> 2.5 m/s highly wear-resistant plastic is used.
Type MT 1250
Divider systems The divider system can be planned by you or by our engineers on the
for Stay variant RMD basis of the information you supply about the configuration of the
cable carrier.
As standard, the divider system is fitted on every frame stay!
(with stay assembly on every 2nd chain link)
Divider system TS 0
without height subdivision
sT = 5 mm
aT min = 10 mm
ax min = 20 mm
68.5
ax grid = continuous
sT
KR
dividers/cross section when ordering.
Sample order:
Divider system TS 0 / nT 3 aTL ax1 aTR
Bi
Connection dimensions
Universal connectors made of die-cast
Aluminium
45
96
H
Optionally with C-Rail, slit width
16-17 mm. Suitable for all commercial 94.5 10.5
saddle-type clamps with large base Lk l1 = 168
and KABELSCHLEPP SLZ Strain Relief 11
Devices (cf. System Components).
BEF = Bi + 51
C-Rail
Bi + 28
Bi
35 31
168 Connection FU
XU
45
96
H
Connection point
F - Fixed point
M - Driver
94.5 10.5
U - Universal connection Lk l1 = 168
11
BEF = Bi + 51
Bi + 28
C-Rail
Bi
35 31
168 Connection MU
Connection dimensions
End link made of plastic
H
H
96
5
End connector made of steel plate
Lk l1 Lk l1
50
50
Bi + 118
Bi + 118
Bi + 78
Bi + 78
Bi - 32
Bi - 32
10.5 10.5
10
10
Connection FAI Connection FII
(Standard) 25 25
50 50
100 100
212 212
10.5
H
96
60
48
10 50 5
Bi + 78 Lk l1=112
Bi + 118
Connection FFA
X X X
5
96
5
H
H
Connection point
F - Fixed point Lk l1 Lk l1
M - Driver
Connection type Connection MAA Connection MIA
A - Threaded joint
to the outside (Standard)
50
50
Bi + 118
Bi + 118
I - Threaded joint
Bi + 78
Bi + 78
Bi - 32
Bi - 32
10.5 10.5
to the inside (towards KR)
F - Flange connection
10
10
48
Profile
Cable Carriers with Aluminium cover system
Type XLT
Large dimensions
Low intrinsic weight
High degree of stability for long self-supporting lengths
For long travel lengths highly wear-resistant glide shoes are
available, resulting in minimal wear
Variable widths in 1 mm sections
Plastic chain bands combined with Aluminium cover system
(bolted)
Can be opened on both sides
Various different connection variants
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
Stay variant:
RMD Aluminium cover system
LS
Type XLT 1650 Lf
LS
2 t
Design of the
Cable Carriers
hG
Chain pitch t = 165 mm
Driver
Chain link height hG = 140 mm (hG = 147 mm)
Hz
Connection height Hmin = 2 KR + 140 mm LB
H
Connection length l1 = cf. Connection KR
Dimensions Fixed point
Installation height HZ
(required clearance height):
Schematic of unsupported
HZ H + 100mm B l1 arrangement
Load diagrams
Load diagram for an
Unsupported length Lf and
intrinsic chain weight qk
travel length LS 60 of 25 kg/m. If the intrinsic
depending on the additional load
50 chain weight exceeds qk
(cf. Construction Guidelines)
LS 25 kg/m, the permissible
Lf 40 additional load
Additional load qz in kg/m
is lower.
30
20
Calculation of chain length:
10
LS rounded to
Lk + LB 0
2 pitch 165 mm 0 1 2 3 4 5 6
Unsupported Length Lf in m
The calculated chain length L k must
0 2 4 6 8 10 12
always be rounded up / down to an Travel Length LS in m
uneven number of chain links.
Length with permitted sag LD
and travel length LS
depending on the additional load
KR 350
KR 490
KR 450
KR 500
KR 550
KR 250
60
KR 300
30
20
Calculation of chain length:
10
LS + KR rounded to
Lk + LB pitch 165 mm 0
2 0 1 2 3 4 5 6 7 8
Unsupported Length Lf in m
The calculated chain length L k must
always be rounded up / down to an 0 2 4 6 8 10 12 14 16
uneven number of chain links. Travel Length LS in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
105
140
147
KR
Calculation of chain width:
Bk = Bi + 68 mm
Bi 34
Bk
50
Calculation Example:
Inside width Bi = 532 mm
Intrinsic chain weight qk in kg/m
40
Chain width Bk = 600 mm
Intrinsic chain weight qk = 33 kg/m
30
20
Glide shoes For long travel lengths, gliding in a channel, interchangeable glide
shoes made of highly wear-resistant plastic are used. These guaran-
tee optimum fricton and wear ratios.
Divider system TS 0
without height subdivision
105
sT = 8 mm
sT
aT min = 6 mm
ax min = 25 mm
VR 0 VR 1 VR 2 VR 4 VR 6 VR 8 VR 10 VR 167
17
24
31
31
10
38
45
8
52
6
4
17
2
105
14
28
42
56
70
1
3
84
17
77
5
70
63
46
7
49
9
11
29
KR
aTR
Position of the sub-
aTL ax1 ax2 sT division(s) in the divider
Bi Assembly
Twin divider of Twin Divider
K 2 - VR 1 / 160 mm
with twin divider
K 3 - VR 1 / 68 mm
Connection dimensions
End link made of plastic
5
140
H
H
End connector made of steel plate
5
Lk l1=120 Lk l1=120
52
52
13.5
Bi + 138
Bi + 103
13.5
Bi + 138
Bi + 103
Bi - 25
Bi - 25
5
5
Connection FAI 15 Connection FII
(Standard) 50 50 15
80 80
120 120
13.5
110
140
140
H
XXX l1=80
5 5
Bi + 103
52
Lk Connection FFA
Bi + 138
Connection point
F - Fixed point
M - Driver Driver connection
Connection type
A - Threaded joint
5
140
H
H
5
I - Threaded joint
l1=120 l1=120
to the inside (towards KR) Lk Lk
F - Flange connection
Connection MAA Connection MIA
Connection surface
52
52
I - Connection surface
13.5 13.5
Bi + 138
Bi + 103
Bi + 138
Bi + 103
inside (< Bi )
Bi - 25
Bi - 25
A - Connection surface
outside (> Bi )
5
5
140
H
Profile:
QUATTROFLEX
Enclosed Cable Carrier
Completely enclosed cable carrier made of plastic.
The hinged covers on the outside of the cable carrier which can be
opened on one side facilitate the easy insertion and exchange of the
cables and hoses.
The outer covers can be opened on one side!
Easy to open using a screwdriver.
Dividers for separating the cables and hoses in the carrier cross-
section can either move or can be installed in a fixed position
(in 5-mm sections) as a result of a simple modification.
An additional height subdivision is possible in the case of special,
customised production!
hG
Chain pitch t = 34 mm t
H
Dimensions KR Fixed Point
Load diagrams
Unsupported length Lf and 8
travel length LS
depending on the additional load
(cf. Construction Guidelines) 6
Additional load qz in kg/m
LS
Lf 4
LS 4
KR LD
2
KR KR KR
70 10 15
0 0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Please note the interval spacing aT min with the arrangement of the
Type TKC 340 dividers. The dividers can be fixed in 5 mm grids or be arranged in a
continuous moving arrangement.
Chain cross sections
in accordance with section in schematic
illustration
40
40
25
25
aT aX aT 2 2
sT 50 90
7.5
7.5
hG
hi
70 110
Type TKC 340.50 Type TKC 340.90
Weight: 1.5 kg/m Weight: 1.8 kg/m
Bi
BS
sT = 2 mm
aT min = 20 mm
25
40
ax min = 10 mm 2 Type TKC 340.130
Weight : 2.1 kg/m
Please state the number of cavities (from-
left to right) and the spacing intervals aT 130
7.5
150
and ax when ordering.
As an alternative to these types we recommend the enclosed cable
As standard, the dividers are fitted to every
carrier MT 0475.
4th chain segment.
Connection dimensions
H
2.3
2.3
H
Lk l1 = 60 Lk l1 = 60
7 7
22
22
Bi + 20
Bi - 8
14
8
8
Connection FA 24 Connection MA
X X (Standard) 40
(Standard)
24
40
60
60
Connection point
F - Fixed point
M - Driver
H
2.3
2.3
40
40
Connection type
Lk l1 = 60 Lk l1 = 60
A - Bolted to the outside 7 7
(Standard)
22
22
Bi - 8
Bi + 7
(towards KR)
i
14
8
Connection FI 8
Please state the desired connection 24 Connection MI 24
40
variant when ordering. 60
40
60
Example: FA/MI or FI/MA
hG
t
Chain pitch t = 47 mm
Chain link height hG = 55 mm
Connection height Hmin = 2 KR + 55 mm Moveable
LB Driver
Connection length l1 = cf. Connection
H
KR
Dimensions Fixed Point
Load diagram
Unsupported length Lf and 12
travel length LS
10
depending on the additional load
(cf. Construction Guidelines)
8
Additional load qz in kg/m
LS
6
Lf
4
8
Additional load qz in kg/m
LS
LD 6
KR
4
KR KR KR KR
2 10 15 20 25
0 0 0 0
Calculation of chain length: 0
1 2 3
LS + KR Length with permitted sag LD in m
rounded to
Lk + LB pitch 47 mm 2 3 4 5 6
2 Travel Length LS in m
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Please note the interval spacing aT min with the arrangement of the
Type TKC 470 dividers. The dividers can be fixed in 5 mm grids or be arranged in a
continuous moving arrangement.
Chain cross sections
in accordance with section in schematic
illustration
aT aX aT
55
36
2
10.5
106
Bi
BS
sT = 2 mm
36
55
2
aT min = 22.5 mm
Type TKC 470.160
ax min = 10 mm
Weight : 3.5 kg/m
Please state the number of cavities (from 160
10.5
left to right) and the spacing intervals aT 186
and ax when ordering.
As an alternative to these types we recommend the enclosed
As standard, the dividers are fitted to every cable carrier MT 0650
4th chain segment.
Connection dimensions
H
2.3
2.3
H
Ordering Key for the connection:
Lk l1 = 80 Lk l1 = 80
9
9
25
25
Bi + 11
14 Bi - 17
X X
Bi + 24
Bi - 4
Connection point
F - Fixed point 12.5
14
M - Driver Connection FA 30 12.5
(Standard) 55 Connection MA
30
Connection type 80 (Standard) 55
A - Bolted to the outside 80
(Standard)
H
2.3
(towards KR) H
Lk l1 = 80 Lk l1 = 80
9 9
25
25
Bi + 11
14 Bi - 17
Bi + 24
Bi - 4
14
Ordering Key for the cable carrier: Example: QUATTROFLEX cable carrier, type TKC 470, with inside
width Bi 160 mm, bend radius KR 150 mm and a chain length Lk of
TKC 470.160 - 150 - 1410 1410 mm.
Type QUATTROFLEX
Inside width Bi in mm
Bend radius KR in mm
Chain length Lk in mm (without connection)
hG
t
Chain pitch t = 64 mm
Chain link height hG = 75 mm
Connection height Hmin = 2 KR + 75 mm Moveable
LB
H
Connection length l1 = cf. Connection Driver
KR
Dimensions
Fixed Point
Load diagrams
Unsupported length Lf and 25
travel length LS
depending on the additional load 20
(cf. Construction Guidelines)
Additional load qz in kg/m
15
LS
Lf
10
15
LS
KR LD
10
5 KR KR KR KR
13 20 25 30
5 0 0 0
Calculation of chain length:
0
1 2 3 4
LS + KR rounded to Length with permitted sag LD in m
Lk + LB pitch 64 mm 2 4 6 8
2 Travel Length LS in m
Long Travel Lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
50
75
3
Weight : 4.0 kg/m
sT
hG
hi
110
13.5
140
Bi
BS Type TKC 640.220
Weight : 5.0 kg/m
50
75
sT = 3 mm 3
aT min = 30 mm
ax min = 15 mm
220
13.5
Please state the number of cavities (from 250
left to right) and the spacing intervals aT
and ax when ordering. As an alternative to these types we recommend the enclosed
As standard, the dividers are fitted to every cable carrier MT 0950
4th chain segment.
Connection dimensions
H
2.3
2.3
H
Lk l1 = 110 l1 = 110
Lk
11 11
Ordering Key for the connection:
30
30
X X
Bi + 12
17 Bi - 22
Bi + 27
Bi - 7
Connection point
F - Fixed point
17
15
M - Driver Connection FA 15
(Standard)
45 Connection MA
75 45
Connection type 110 (Standard)
75
A - Bolted to the outside 110
(Standard)
H
2.3
H
(towards KR)
Lk l1 = 110 Lk l1 = 110
11 11
30
30
Bi + 12
17 Bi - 22
Bi + 27
Bi - 7
15
variant when ordering. 15
45
Example: FA/MI (Standard) oder FI/MA Connection FI 75 Connection MI 45
110 75
110
Ordering Key for the cable carrier: Example: QUATTROFLEX cable carrier, type TKC 640, with inside
width Bi 110 mm, bend radius KR 200 mm and a chain length Lk of
TKC 640.110 - 200 - 1152 1152 mm.
QUATTROFLEX Type
Inside width Bi in mm
Bend radius KR in mm
Chain length Lk in mm (without connection)
LS
Type TKC 850 Lf
LS
2
Design of the Cable Carriers
hG
t
Chain pitch t = 85 mm
Chain link height hG = 100 mm
Connection height Hmin = 2 KR + 100 mm Moveable
Driver
Connection length l1 = cf. Connection LB
H
Dimensions KR
Fixed Point
A flat and level surface is required for the
carrier system to be installed properly.
If necessary, a support tray should be Schematic of unsupported
installed. (cf. System Components section) B l1 arrangement
Load diagrams
35
Unsupported length Lf and
travel length LS 30
depending on the additional load 25
(cf. Construction Guidelines)
Additional load qz in kg/m
20
LS
Lf 15
10
0
Calculation of chain length: 0 1 2 3 4
Unsupported Length Lf in m
LS rounded to 0 2 4 6 8
Lk + LB Travel Length LS in m
2 pitch 85 mm
20
LS
KR LD 15
10
KR KR KR
18 25 30
5 0 0 0
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Please note the interval spacing aT min with the arrangement of the
Type TKC 850 dividers. The dividers can be fixed in 5 mm grids or be arranged in a
continuous moving arrangement.
Chain cross section
in accordance with section in schematic
illustration
100
100
68
68
aT aX aT 3 3
sT
hG 150 200
17
hi
17
186 236
sT = 3 mm
aT min = 40 mm
Type TKC 850.300
100
68
ax min = 15 mm 3
Weight : 8.0 kg/m
Please state the number of cavities (from
300
left to right) and the spacing intervals aT
17
336
and ax when ordering.
As standard, the dividers are fitted to every As an alternative to these types we recommend the enclosed
4th chain segment. cable carrier MT 1250
Connection dimensions
H
3.2
3.2
Ordering Key for the connection:
H
Lk l1 = 140
Lk l1 = 140
11 11
40
40
Bi + 15
17 Bi - 35
X X
Bi - 16
Bi + 34
Connection point
20
17
F - Fixed point Connection FA 60 20
M - Driver 100
Connection MA
(Standard) 60
140 (Standard) 100
Connection type 140
100
3.2
3.2
100
(towards KR)
Lk l1 = 140 Lk l1 = 140
11 11
40
40
17 Bi - 35
Bi + 15
Bi - 16
Bi + 34
i
Ordering Key for the cable carrier: Example: QUATTROFLEX cable carrier, Type TKC 850, with inside
width Bi 200 mm, bend radius KR 250 mm and a chain length Lk of
TKC 850.200 - 250 - 2550 2550 mm.
QUATTROFLEX Type
Inside width Bi in mm
Bend radius KR in mm
Chain length Lk in mm (without connection)
Profile
QUANTUM Cable Carrier with Aluminium
and Plastic Stays
The quietest KABELSCHLEPP cable carrier < 40 dB (A)
Vibration-free running no polygon effect = low oscillation oper-
ation
No links, no wear = suitable for clean room environments
Extremely lightweight
Very durable: 25 million cycles of operation = unbeaten service
life
For additional 3D-movements
Flexible design: The driver connection can be moved sideways
and can be turned through up to 30 degrees
For high accelerations up to 30 g*
For high operational speeds up to 40 m/s*
For long travel lengths up to 100 m
Protects the cables, since there is no polygon effect
Variable-width design
4 sizes available (a suitable size for every application situation)
TV type approved in accordance with 2PfG 1036/10.97
Stay variants:
RS Standard design
RV Reinforced design
RE Plastic insert stay
LS
Type Q040 Lf
LS
Design of the Cable Carrier 2
l1
t
Chain pitch t = 15 mm
hG
Chain link height hG = 40 mm
Connection length l1 = 40 mm Driver
Connection dimensions cf. page 4.33 LB
H
KR
A flat and level surface is required for the Fixed point
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section)
l1 Schematic of unsupported
QUANTUM length LK with a self-suppor- arrangement
B
ting arrangement
The calculation of the bend length LB also takes into consideration the
parts of the cable carrier which are reinforced by the connecting elements.
Calculation of the connection height H
H = 2 KR + 55 mm LB = KR x + 12t
Load diagram
2.5
Length with permitted sag LD
and travel length LS 2.0
depending on the additional load
(cf. Construction Guidelines)
Additional load qz in kg/m
1.5
1.0
LS KR KR KR KR KR KR
KR LD 60 75 90 11 15 18
0 0 0
0.5
0
0.5 1.0 1.5
Length with permitted sag LD in m
Calculation of chain length:
1 2 3
LS + KR rounded to Travel Length LS in m
Lk + LB pitch 15 mm
2
Load diagram for an intrinsic chain weight qk of 0.81 kg/m. If the intrin-
sic chain weight exceeds qk 0.81 kg/m, the permissible additional load
is reduced.
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type Q040
Cross sections
in accordance with section in schematic
Bi from 28 - 284 mm in sections of 8 mm
illustration
Stay variant RE
Plastic profile bars, detachable inside and
outside
Not a bolted connection!
Profile bars can be released by turning
40
28
them through 90.
Stay configuration:
Bi 14
KR
1/2 Arrangement Standard
Bk
Stays on every 6th pitch
division
1/1 Arrangement
Stays on every 3rd pitch
division. Please specify when
placing order.
Version A Version B
Type Q040 Notch in connecting Notch in connecting
profile to the inside profile to the outside
Divider system (Standard)
for Stay variant RE The dividers are fixed
The dividers can slide
in the section
The divider system can be planned by along the section.
(ax-grid 8 mm)
you or by our engineers on the basis of
the information you supply about the As standard, the divider system is fitted on every frame stay (with stay
configuration of the cable carrier. assembly on every 6th pitch division).
Divider system TS 0
without height subdivision
28
Version A Version B
sT 2.8 mm 2.8 mm
aT min 8 mm 14 mm
ax min 8 mm 8 mm sT
KR
aTL ax1 aTR
ax grid continuous 8 mm Bi
Divider system TS 1 VD 1 VD 2 VD 3 VD 23
5.3
Version A Version B 2
20.3
12.6
15
sT 2.8 mm 2.8 mm
20.3
12.8
aT min 8 mm 14 mm 3
aT max 20 mm 22 mm
ax min 8 mm 8 mm sT
Position of the
5.3
KR
Divider system TS 1
with an average height subdivision
Height subdivision:
Plastic Profile 11 x 4 mm
Please consult us.
Type Q040
Divider system TS 2
with grid subdivision
Height subdivision: Al-Profile 6 x 2.4 mm
Version B
sT 2.8 mm VR 0 VR 1 VR 2 VR 3 VR 23 VR 0
5.3
aT min 14 mm
ax min with subdivision 24 mm
12.8
ax min at VR 0 8 mm 2
20.3
12.6
15
1
28
ax grid 8 mm
20.3
12.8
3
With Version B ax must be divisible
by 8!
Position of the
KR
5.3
aTL ax1 sT aTR
Please indicate the version, the cavities sub-division(s)
(from left to right), the relevant sub- Bi in the divider
division variant and the assembly
spacing aT and ax when ordering.
Grid segments are as a rule fixed in the chain cross-section (Version B)!
Sample order: Divider system TS 2-B
K(cavity) 1 - VR 0 / 12 mm
K 2 - VR 3 / 32 mm
K 3 - VR 1 / 40 mm
LS
Type Q060 Lf
LS
l1
Design of the Cable Carrier 2
t
Chain pitch t = 20 mm
hG
Chain link height hG = 60 mm
Connection length l1 = 60 mm Driver
Connection dimensions cf. page 4.33 LB
H
KR
A flat and level surface is required for the Fixed point
carrier system to be installed properly.
If necessary, a support tray should be
installed. (cf. System Components section)
l1 Schematic of unsupported
QUANTUM length LK with self-supporting B arrangement
arrangement
The calculation of the bend length LB also takes into consideration the
Calculation of the connection height H parts of the cable carrier which are reinforced by the connecting elements.
H = 2 KR + 88 mm LB = KR x + 12t
Load diagrams
5.0
Length with permitted sag LD
and travel length LS 4.0
depending on the additional load
(cf. Construction Guidelines)
Additional load qz in kg/m
3.0
LS
KR LD 2.0
KR KR KR KR KR KR
10 12 15 19 25 30
0 0 0 0 0 0
1.0
0
Calculation of chain length: 0.5 1.0 1.5 2.0 2.5
Length with permitted sag LD in m
LS + KR rounded to 1 2 3 4 5
Lk + LB pitch 20 mm Travel Length LS in m
2
Load diagram for an intrinsic chain weight qk of 1.4 kg/m. If the
intrinsic chain weight exceeds qk 1.4 kg/m, the permissible additional
load is lower.
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type Q060
Cross-sections
in accordance with section in schematic
Bi from 38 - 500 mm in sections of 1 mm
illustration
Stay variant RS
Frame stay standard design
Aluminium profile bars detachable on the
inside and the outside
60
38
66
Not a bolted connection!
Profile bars can be released by turning
them through 90.
Bi 20
KR
Bk
Stay configuration:
BEF'
1/1 Arrangement
Stays on every 3rd pitch
division. Please specify when
placing order.
BEF = Bi + 56 mm 2
1.5
0.5
Calculation Example:
Inside width Bi = 300 mm 0
100 200 300 400 500 600
Chain width Bk = 352 mm
Chain width Bk in mm
Intrinsic chain weight qk = 1.8 kg/m
Reference weight = Intrinsic chain weight qk = 1.4 kg/m (in accordance with load diagram)
Calculation Example
Divider system TS 0
without height subdivision
38
sT = 3 mm
aT min = 13.5 mm
ax min = 13 mm
sT
KR
Please state the number of aT ax aT
dividers/cross section nT when ordering. Bi
Sample order: The dividers can slide along the chain cross section!
Divider system TS 0/nT 4
9.5
17
24.5
2
nT min = 2
15
11
1
24.5
9.5
9.5
sT = 6 mm VR 0 VR 1 VR 2 VR 3 VR 23 VR 0
aT min = 13.5 mm
ax min = 13 mm (with height subdivision)
ax min = 13 mm (at VR 0)
9.5
9.5
ax grid = Continuous
17
24.5
2
nT min = 2
15
11
1
38
38
24.5
3
Please indicate the cavities (from left to
17
9.5
9.5
sub-division(s)
Sample order: Divider system TS 2 Bi in the divider
K(cavity) 1- VR 0 / 20 mm
K2 - VR 1 / 50 mm
K3 - VR 0 / 60 mm
K4 - VR 1 / 40 mm
K5 - VR 0 / 20 mm
Type Q060
Divider systems
for Stay variant RS
VR 0 VR 1 VR 2 VR 145 VR 23
3
10
10 4
17
2
10
14
10
1
24
3 10
3
17
10
Position of the
KR
sT aTR
aTL ax1 ax2 sub-division(s)
Bi in the divider
K(cavity) 1 - VR 0 / 23 mm
K 2 - VR 1 / 48 mm
K 3 - VR 23 / 96 mm
with twin divider
K 4 - VR 1 / 33 mm
Type Q060
Cross sections
in accordance with section in schematic
Bi from 68 - 276 mm in sections of 8 mm
illustration
Stay variant RE
Plastic profile bars, detachable inside and
outside
60
42
66
Not a bolted connection!
Profile bars can be released by turning
them through 90.
Stay configuration: Bi 20
KR
Bk
BEF'
1/2 Arrangement Standard
Stays on every 6th pitch Glide shoes can be attached
division for long travel lengths
1/1 Arrangement
Stays on every 3rd pitch
division. Please state when
placing order.
Version A Version B
Type Q060 Notch in connecting Notch in connecting
profile to the inside profile to the outside
Divider systems (Standard)
for Stay variant RE
The dividers are fixed in
The dividers can slide
The divider system can be planned by the section
along the section.
(ax-grid 8 mm)
you or by our engineers on the basis of
the information you supply about the
configuration of the cable carrier. As standard, the divider system is fitted on every frame stay (with stay
assembly on every 6th chain link).
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 4.2 mm 4.2 mm
aT min 14 mm 14 mm
42
ax min 13 mm 16 mm
ax grid continuous 8 mm
KR
Please state the type and the number of aTL ax1 aTR
dividers/cross section nT when ordering.
Bi
Version A Version B VD 2 VD 3 VD 23
15
aT max 25 mm 29 mm 4
25
2
ax min 13 mm 16 mm
10
1
8
3
25
ax grid continuous 8 mm 5
15
15
nT min 2 2
sT
With Version B ax must be divisible by 8!
KR
Divider system TS 2 VR 0 VR 14 VR 5 VR 1 VR 0
19
4
2
29
8
42
42
10
1
Version A Version B 3
19
19
sT 4.2 mm 4.2 mm 5
9
aT min 14 mm 14 mm
ax min 13 mm 16 mm sT Position of the
KR
(with subdivision) aTL ax1 aTR sub-division(s)
ax min (at VR 0) 16 mm 16 mm in the divider
Bi
ax grid 1 mm 8 mm
VR0 VR 1 VR 2 VR 145 VR 23
5
12
12
4
19
2
10
42
14
1
10
26
3
5 10
19
12
5
KR
The twin divider can be moved, suitable When using partitions with ax > 112 mm, a twin divider should be
for later assembly/fitting. used to provide an additional central support.
sT min = 3 mm Please indicate the cavities (from left to right),
ax
K 3 - VR 23 / 128 mm
with twin divider
LS
Type Q080 Lf
LS
Design of the Cable Carrier 2
l1
t
Chain pitch t = 25 mm
hG
Chain link height hG = 80 mm
Connection length l1 = 80 mm Driver
Connection dimensions cf. page 4.33 LB
H
KR
A flat and level surface is required for the Fixed point
carrier system to be installed properly. If
necessary, a support tray should be
installed. (cf. System Components section)
l1 Schematic of unsupported
QUANTUM length LK with self-supporting B arrangement
arrangement
The calculation of the bend length LB also takes into consideration the
parts of the cable carrier which are reinforced by the connecting elements.
Calculation of the connection height H
LB = KR x + 12t
H = 2 KR + 117 mm
KR 420
KR 500
7.0
Length with permitted sag LD
and travel length LS 6.0
depending on the additional load
Additional load qz in kg/m
5.0
(cf. Construction Guidelines)
4.0
3.0
LS
KR LD 2.0
1.0
0
0.5 1.0 1.5 2.0 2.5 3.0
Length with permitted sag LD in m
Calculation of chain length: 1 2 3 4 5 6
Travel Length LS in m
LS + KR rounded to
Lk + LB pitch 25 mm Load diagram for an intrinsic chain weight qk of 2.3 kg/m. If the intrin-
2
sic chain weight exceeds qk 2.3 kg/m, the permissible additional load
is reduced.
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type Q080
Cross-sections
in accordance with section in schematic
Bi from 50 - 600 mm in sections of 1 mm
illustration
Stay variant RS
Frame stay standard design
Aluminium profile bars detachable on the
inside and the outside
80
58
88
Not a bolted connection!
Profile bars can be released by turning
them through 90.
Stay configuration:
KR
Bi 25
Stays on every 8th pitch Bk
division BEF'
3.0
over connecting piece:
2.5
Bk = BEF = Bi + 72 mm
2.0
Calculation of chain width with
1.5
glide shoes:
BEF = Bi + 79.5 mm 1.0
0.5
0
100 200 300 400 500 600 700
Calculation Example:
Chain width Bk in mm
Inside width Bi = 300 mm Reference weight = Intrinsic chain weight qk = 2.1 kg/m (in accordance with load diagrams)
Chain width Bk = 372 mm Calculation Example
Intrinsic chain weight qk = 2.0 kg/m
another.
sT
As standard, the divider system is fitted
on every stay cross-section (with stay
assembly on every 8th pitch division).
KR
aTL
ax aTR
sT = 4 mm
Bi
aT min = 11 mm
ax min = 14 mm Please state the number of dividers/cross section nT when ordering.
Type Q080
Cross sections
in accordance with section in schematic
Bi from 50 - 600 mm in sections of 1 mm
illustration
Stay variant RV
Frame stay reinforced design with
plastic adapter
Aluminium profile bars detachable
80
58
88
on the inside and the outside
Not a bolted connection!
Profile bars can be released by turning
them through 90.
With stay variant RV at least 2 dividers
must always be used.
KR
Bi 25
Bk
Stay configuration: BEF'
1/1 Arrangement
Stays on every 4th pitch
division. Please specify when
placing order.
3.0
2.5
2.0
1.5
1.0
Calculation Example: 0.5
Inside width Bi = 400 mm
0
100 200 300 400 500 600 700
Chain width Bk = 472 mm Chain width Bk in mm
Intrinsic chain weight qk = 2.6 kg/m Reference weight = Intrinsic chain weight qk = 2.1 kg/m (in accordance with load diagram)
Calculation/Determination Example
Divider system TS 0
without height subdivision
58
sT = 4 mm
sT
aT min = 11 mm
ax min = 14 mm
nTmin = 2
KR
aTL ax aTR
Bi
Please state the number of
dividers/cross section nT when ordering. The dividers can slide along the chain cross section!
Sample order:
Divider system TS 0/nT 3
Divider system TS 1
with continuous height subdivision
Height subdivision: Al-Profile 11 x 4 mm
VD 1 VD 3 VD 5 VD 45
VD 2 VD 4 VD 23 VD 415 VD 25 VD 43
12
12
12
12
19.5
19.5
19.5
27
4
34.5
11
2
42
18.5
15
30
26
1
11
18.5
34.5
11
42
3
27
5
19.5
19.5
19.5
12
12
12
12
KR
Position of the
aTL ax sT aTR sub-division(s)
Bi in the divider
Type Q080
Divider systems
for Stay variant RV
VR 0 VR 2 VR 4 VR 23
VR 1 VR 3 VR 5 VR 45 VR 25 VR 43 VR 415
12
12
12
12
19.5
19.5
19.5
27
4
34.5
11
2
42
18.5
15
30
58
11
26
1
18.5
11
3
42
34.5
27
19.5
19.5
19.5
12
12
12
12
KR
aTL sT aTR
Position of the
ax1 ax2
sub-division(s)
Bi in the divider
sT = 6 mm Please indicate the cavities (from left to right), the relevant subdivision
aT min = 12 mm
variant and the assembly spacing aT and ax when ordering.
ax min = 20 mm (with height subdivision)
Sample order: Divider system TS 2
ax min = 16 mm (at VR 0) K(cavity) 1 - VR 0 / 40 mm
nTmin = 2 K 2 - VR 23 / 120 mm
K 3 - VR 0 / 60 mm
13
6
20
27
27
4
10
2
58
14
28
42
1
48
41
10
10
3
34
27
5
7
13
13
Position of the
KR
K(cavity) 1 - VR 0 / 80 mm
K 2 - VR 1 / 38 mm
K 3 - VR 2 / 96 mm
with twin divider
QUANTUM Subject to technical changes! 4.17
Technical Data - QUANTUM-Series
Type Q080
Divider systems
for Stay variant RV
Divider system TS 4
with continuous height subdivision
Height subdivision: Al-Profile 27 x 8 mm
Design 2
Design 1
25
25
KR
ax sT
Bi
Type
Inside width Bi in mm
Stay variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
Type Q080
Chain cross sections
in accordance with section in schematic
Bi from 58 - 570 mm in sections of 16 mm
illustration
Stay variant RE
Plastic profile bars, detachable inside and
outside
80
58
88
Not a bolted connection!
Profile bars can be released by turning
them through 90.
Stay configuration:
KR
Bi 25
1/2 Arrangement Standard Bk
Stays on every 8th pitch BEF'
division
Glide shoes can be attached
for long travel lengths
1/1 Arrangement
Stays on every 4th pitch
division. Please state when
placing order.
Version A Version B
Type Q080 Notch in connecting Notch in connecting
profile to the inside profile to the outside
Divider systems (Standard)
for Stay variant RE The dividers are fixed
The dividers can slide
The divider system can be planned by in the section
along the section
you or by our engineers on the basis of (ax-grid 16 mm).
(ax-grid continuous).
the information you supply about the
configuration of the cable carrier.
As standard, the divider system is fitted on every frame stay (with stay
assembly on every 8th pitch division).
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 6 mm 6 mm
aT min 12 mm 13 mm
ax min 14.5 mm 16 mm
ax grid no grid 16 mm 58
sT
For version A dividers with sT = 4 mm
are also available.
KR
Please state the type of height aTL ax1 aTR
subdivision and the number of
Bi
dividers/cross section nT when ordering.
Sample order:
Divider system TS 0-A / nT 3
16
16
6
27
38
4
2
7
22
1
18
3
7
38
5
27
7
16
16
16
KR
Version A Version B Please state the type of height subdivision and the number of div-
sT 6 mm 6 mm iders/cross section nT when ordering.
aT min 12 mm 13 mm Sample order: Divider system TS 1 VD 45/nT 5
aT max 22.5 mm 22.5 mm
ax min 14.5 mm 16 mm
ax grid no grid 16 mm
nT min 2 2
Type Q080
Divider systems
for Stay variant RE
Divider system TS 2 Technically recommended variants: VR 0, VR 2 and VR 3
Dividers fixed by height subdivision profiles, the grid segments can
with grid subdivision (4-mm grid) slide along the cross-section (Version A) or are fixed (Version B)!
Height subdivision: Plastic 11 x 4 mm
VR 0 VR 1 VR 4 VR 5 VR 45 VR 0 VR 415
16
16
16
27
38 6
4
2
7
58
58
35
18
10
1
3
7
38
5
27
7
16
16
16
Position of the
KR
aTL ax1 sT = 6 mm Bi' aTR
sub-division(s)
Bi in the divider
Version A Version B Please indicate the cavities (from left to right), the relevant sub-
sT 6 mm 6 mm division variant and the assembly spacing aT and ax when ordering.
aT min 12 mm 13 mm Sample order:
ax min 16 mm 16 mm Divider system: TS 2-A
(with sub-division)
K(cavity) 1- VR 0 / 60 mm
ax min (at VR 0) 14.5 mm 16 mm
K 2- VR 67 / 133 mm
ax grid 1 mm 16 mm K 3- VR 0 / 60 mm
13
6
20
27
27
4
10
2
58
14
28
42
1
48
41
10
10
3
34
27
5
7
13
13
Position of the
KR
K(cavity) 1 - VR 0 / 80 mm
K 2 - VR 1 / 38 mm
K 3 - VR 8 / 112 mm
with twin divider
QUANTUM Subject to technical changes! 4.21
Technical Data - QUANTUM-Series
Type Q080
Divider systems
for Stay variant RE
Divider system TS 4
with continuous height subdivision
Height subdivision:
Plastic Profile 27 x 8 mm
Design 2
25
Design 1
25
KR
ax sT
Bi
LS
Type Q100 Lf
LS
l1
Design of the Cable Carrier 2
t
Chain pitch t = 30 mm
hG
Chain link height hG = 98 mm
Connection length l1 = 100 mm Driver
Connection dimensions cf. page 4.33 LB
H
KR
A flat and level surface is required for the Fixed point
carrier system to be installed properly. If
necessary, a support tray should be
installed. (cf. System Components section)
l1 Schematic of unsupported
QUANTUM length LK with self-supporting B arrangement
arrangement
180 250 300 370 460 600
Lk = LS + LB Bend radius KR
mm mm mm mm mm mm
2
Bend length LB 926 1145 1302 1522 1805 2244
Loop overhang B 432 502 552 622 712 852
Variable sizes
depending on bend radius Height Hmin 503 643 743 883 1063 1343
The calculation of the bend length LB also takes into consideration the
parts of the cable carrier which are reinforced by the connecting elements.
Calculation of the connection height H
LB = KR x + 12t
H = 2 KR + 143 mm
KR 405
KR 460
KR 600
Length with permitted sag LD 10.0
and travel length LS
depending on the additional load 8.0
Additional load qz in kg/m
LS 4.0
KR LD
2.0
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Length with permitted sag LD in m
Calculation of chain length: 1 2 3 4 5 6 7 8
Travel Length LS in m
LS + KR rounded to
Lk + LB pitch 30 mm
2 Load diagram for an intrinsic chain weight qk of 3.0 kg/m. If the intrin-
sic chain weight exceeds qk 3.0 kg/m, the permissible additional load
is lower.
Long travel lengths With long travel lengths the upper part of the cable carrier glides on its
lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
Type Q100
Cross sections
in accordance with section in schematic
Bi from 70 - 600 mm in sections of 1 mm
illustration
Stay variant RS
Frame stay standard design with
plastic adapter
Aluminium profile bars detachable on the
inside and the outside
108
98
72
Not a bolted connection!
Profile bars can be released by turning
them through 90.
Stay configuration:
KR
Bi 30
1/2 Arrangement Standard
Bk
Stays on every 8th pitch
BEF'
division
Glide shoes can be attached
1/1 Arrangement for long travel lengths
Stays on every 4th pitch
division. Please specify when
placing order.
Bk = Bi + 82 mm 4
3.5
Intrinsic chain weight qk in kg/m
another.
As standard these are fitted to every sT
stay cross-section.
sT = 5 mm
KR
Type Q100
Cross sections
in accordance with section in schematic
Bi from 70 - 600 mm in sections of 1 mm
illustration
Stay variant RV
Frame stay reinforced design
Aluminium profile bars detachable
on the inside and the outside
108
98
72
Not a bolted connection!
Profile bars can be released by turning
them through 90.
With stay variant RV at least 2 dividers
must always be used.
KR
Bi 30
Bk
Stay configuration:
BEF'
1/1 Arrangement
Stays on every 4th pitch
division. Please specify when
placing order.
3
Calculation of chain width with
glide shoes: 2.5
BEF = Bi + 89.5 mm 2
1.5
1
0.5
Calculation Example: 0
Inside width Bi = 400 mm 100 200 300 400 500 600 700
Chain width Bk in mm
Chain width Bk = 482 mm
Intrinsic chain weight qk = 4.0 kg/m Reference weight = Intrinsic chain weight qk = 3.0 kg/m (in accordance with load diagrams)
Calculation Example
Intrinsic chain weight depending on chain width Bk
Divider system TS 0
without height subdivision
72
sT = 6 mm
aT min = 13 mm sT
ax min = 16 mm
nT min = 2
KR
aTL ax aTR
Please state the number of
dividers/cross section nT when ordering. Bi
Sample order: The dividers can slide along the chain cross section!
Divider system TS 0/nT 3
Divider system TS 1
with continuous height subdivision
Height subdivision: Al-Profile 11 x 4 mm
VD 2 VD 4 VD 6 VD 23 VD 67 VD 6237
VD 1 VD 3 VD 5 VD 7 VD 45 VD 617
19
26.5
26.5
6
34
41.5
4
11
18.5
56.5
2
49
26
1
15
30
45
11
11
41
56.5
3
18.5
41.5
49
11
5
34
26.5
26.5
7
19
19
Position of the
aTL ax sT aTR
sub-division(s)
Bi in the divider
Type Q100
Divider systems
for Stay variant RV
VR 615
VR 617
VR 63
VR 65
VR 67
VR 23
VR 27
VR 45
VR 47
VR 0
VR 17 VR 25 VR 43 VR 61
19
19
26.5
26.5
26.5
6
34
4
18.5
18.5
18.5
2
26
18.5
18.5
33.5
15
30
45
72
26
33.5
11
41
18.5
26
3
11
18.5
18.5
11
34
26.5
26.5
26.5
7
19
19
19
19
11.5 11.5 11.5 11.5 11.5 11.5
KR
aTL ax1 ax2 sT aTR
in the divider
Bi
sT = 6 mm Please indicate the cavities (from left to right), the relevant subdivision
variant and the assembly spacing aT and ax when ordering.
aT min = 13 mm
ax min = 20 mm (with height subdivision) Sample order: Divider system TS 2
K(cavity) 1 - VR 0 / 40 mm
ax min = 16 mm (at VR 0) K 2 - VR 1 / 98 mm
nT min = 2 K 3 - VR 2 / 62 mm
13
8
20
27
6
34
4
17
2
62
72
14
28
42
56
1
55
3
48
17
5
41
34
7
9
13
KR
K 2 -VR 1 / 38 mm
K 3 -VR 1 / 68 mm
with twin divider
QUANTUM Subject to technical changes! 4.27
Technical Data - QUANTUM-Series
Type Q100
Divider systems
for Stay variant RV
Divider system TS 4
with continuous height subdivision
Height subdivision: Al-Profile 27 x 8 mm
Design 2
32
Design 1
32
KR
ax sT
Bi
Type
Inside width Bi in mm
Stay variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
Type Q100
Cross sections
in accordance with section in schematic
Bi from 74 - 570 mm in sections of 16 mm
illustration
Stay variant RE
Plastic profile bars, detachable inside and
outside
108
98
72
Not a bolted connection!
Profile bars can be released by turning
them through 90.
Stay configuration:
KR
Bi 30
1/2 Arrangement Standard
Bk
Stays on every 8th pitch BEF'
division
Glide shoes can be attached
1/1 Arrangement for long travel lengths
Stays on every 4th pitch
division. Please state when
placing order.
Version A Version B
Type Q100 Notch in connecting Notch in connec-
profile to the inside ting profile to the
Divider systems (Standard) outside
for Stay variant RE
The dividers can slide
The divider system can be planned by along the section. The dividers are
you or by our engineers on the basis of fixed in the section
the information you supply about the (ax-grid 16 mm)
configuration of the cable carrier.
As standard, the divider system is fitted on every frame stay (with stay
assembly on every 8th pitch division).
Divider system TS 0 Dividers can slide along the cross-section (Version A) or are fixed
(Version B). For divider version B please state fitting intervals
without height subdivision aT and ax!
Version A Version B
sT 8 mm 8 mm
aT min 12 mm 13 mm
ax min 14.5 mm 16 mm
ax grid no grid 16 mm
72
98
sT
Please state the type of height
subdivision and the number of
dividers/cross section nT when ordering.
KR
Sample order: aTL ax1 aTR
Divider system TS 0-A / nT 4 Bi
VR 1 VR 4 VR 5 VR 45 VR 145
sT
18
18
18
6
34
4
50
2
12
28
1
32
12
3
50
5
34
7
18
18
18
Position of the
aTL ax1 ax2
KR
aTR
sub-division(s)
Bi in the divider
Version A Version B Please state the type of height subdivision and the number of
dividers/cross section nT when ordering.
sT 8 mm 8 mm
aT min 12 mm 13 mm Sample order:
ax min 14.5 mm 16 mm Divider system TS 1 VD 45/nT 5
ax grid no grid 16 mm
nT min 2 2
Type Q100
Divider systems
for Stay variant RE
Divider system TS 2 Technically recommended variants: VR 0, VR 2 and VR 3
Dividers fixed by height subdivision profiles, the grid segments can
with grid subdivision (1mm-grid) slide along the cross-section (Version A) or are fixed (Version B)!
Height subdivision: Al-Profile 11 x 4 mm
VR 2 VR 6 VR 23 VR 63 VR 237 VR 6237
VR 0 VR 3 VR 7 VR 27 VR 67 VR 623
10
10
10
10
10
26
26
26
26
6
42
12
12
4
28
58
44
12
12
12
12
72
16
48
1
28
58
3
42
12
12
5
26
26
26
26
7
10
10
10
10
10
Position of the
KR
aTL ax1 ax2 sT = 8 mm Bi' aTR sub-division(s)
Bi in the divider
Version A Version B Please indicate the cavities (from left to right), the relevant sub-
sT 8 mm 8 mm division variant and the assembly spacing aT and ax when ordering.
aT min 12 mm 13 mm Sample order:
ax min 20 mm 32 mm Divider system: TS 2-A
(with subdivision)
ax 14.5 mm 16 mm K(cavity) 1 - VR 0 / 60 mm
min (at VR 0)
ax 1 16
K 2 - VR 67 / 133 mm
grid
K 3 - VR 0 / 60 mm
13
8
20
6
27
34
4
17
2
62
1
72
14
28
42
56
55
3
48
17
5
41
34
7
9
13
Position of the
aTL ax1 ax2 sT aTR
KR
sub-division(s)
Bi in the divider
Twin divider Assembly
of Twin Divider
sT = 8 mm ax mm (Centre-to-centre distance of dividers)
aT min = 8 mm 16 18 23 28 32 33 38 43 48 58 64 68 78 80 88
ax min = 16 mm (with sub-division)
96 112 128 144 160 176 192 208
ax grid = cf. ax-table
nT min = 2
When using partitions with ax > 112 mm, a twin divider should be
The twin divider can be moved, suitable used to provide an additional central support.
for later assembly/fitting.
sT = 4 mm Please indicate the cavities (from left to right),
ax
K 2 - VR 1 / 38 mm
K 3 - VR 8 / 192 mm
with twin divider
QUANTUM Subject to technical changes! 4.31
Technical Data - QUANTUM-Series
Type Q100
Divider systems
for Stay variant RE
Divider system TS 4
with continuous height subdivision
Height subdivision:
Plastic Profile 27 x 8 mm
Design 2
32
32 Design 1
KR
ax sT
Bi
Type
Inside width Bi in mm
Stay variant
Bend radius KR in mm
Chain length Lk in mm (without connection)
h2 h3
H
cast Aluminium and can be screwed onto
hG
h1
the fixed point and driver point in three
directions. The metal-to-metal combinat-
l1
ion between the fixing screws and the
d
connecting elements means that a high
starting torque can be achieved (Settling
does not cause the screws to work
loose).
bB
The connecting elements reinforce the
Bi
Bk
bA
BZl
last 3 pitch divisions of the side bands
respectively.
The QUANTUM connecting pieces are
equipped to accommodate strain relief
l2 l3
devices:
l1
C-Profile, C-Rail
Slit width 1112 mm or 16-17 mm
Suitable for all commercial saddle-type /
block clamps with small base and
KABELSCHLEPP SLZ-strain relief
devices (cf. System Components).
XU
Connection point
F - Fixed point
M - Driver
U - Universal connection
Type
inside width Bi in mm
Stay variant
Bend radius KR in mm
QUANTUM-length Lk in mm
Profile
CONDUFLEX
Flexible Energy Conduits
CONDUFLEX Type LS
Lf
LS
2 t
z
Design of the Cable Carriers
hG
Chain pitch t = cf. Dimensions Table Driver
Hz
Chain link height hG = cf. conduit cross-sections LB
H
Connection height Hmin = 2 KR + hG KR
Fixed point
Connection length l1 = cf. Connection Dimen-
sions
Schematic of unsupported
A flat and level surface is required for the arrangement
B l1
carrier system to be installed properly.
If necessary, a support tray should be instal-
led. (cf. System Components section) CONDUFLEX Conduit weight
KR LB B Hmin
Weights Type in kg / m
65 405 184 168
KR = Bend radius CF 055 100 515 219 238 1.25
LB = Bend length 150 675 269 338
B = Loop overhang CF 060 100 515 226 252 1.60
100 515 226 252
Hmin = Min. connection height
150 675 276 353
CF 085 1.90
200 830 326 452
Dimensions in mm 250 985 376 552
140 690 299 347
CF 115 225 960 384 517 2.60
300 1200 459 667
155 740 323 396
CF 120 3.80
200 880 368 486
185 830 382 464
Variable sizes CF 175 250 1035 447 594 5.20
depending on bend radius 350 1400 547 794
Load diagrams
20
Unsupported length Lf and CF 175
travel length LS
depending on the additional load CF 120
10
(cf. Construction Guidelines) CF 115
LS CF 085
5
Lf 4 CF 060
Additional load qz in kg/m
3
CF 055
2
Long travel lengths With long travel lengths the upper part of the cable carrier glides on
its lower run in a guide channel.
Design cf. Construction Guidelines
Guide channel cf. System Components
We recommend that a system of this kind be planned by one of
our engineers.
CONDUFLEX Type
25
38
Conduit cross-sections CONDUFLEX
in accordance with section in schematic Type CF 055 *
illustration 45
62
hG
hi
40
52
CONDUFLEX
Bi Type CF 060
BS t
36
60
Overview Dimensions in mm
38
52
CONDUFLEX
Type Bs Bi hG hi t
CONDUFLEX
CF 055 * 62 45 38 25 20 Type CF 085 *
CF 060 60 36 52 40 20 73
CF 085 * 92 73 52 38 20 92
CONDUFLEX
Type CF 120
100
127
CONDUFLEX Type
Connection Dimensions
Diagonal Flange Connector Bracket
l3
CONDUFLEX b h e d1 l1 l2 l3
Type
CF 055 55 36 22 6.5 44 12.5 20
CF 060 55 52 22 6.5 44 12.5 20
h
LES CF 085 85 50 50 6.5 70 15.0 32
d1 CF 115 117 66 70 8.5 84 17.5 34
b e l2 l1
CF 120 120 84 70 8.5 82 17.5 48
SF
CF 175 182 92 100 10.5 100 22.5 45
Connection variants
for diagonal flange connectors
The SF, ST, QF and HF connector brackets
can be combined.
Please state the desired type of connector
when placing your order! 1 2 3
Example: Connecting surfaces Connecting surfaces Connecting surfaces
Driver SF (Diagonal flange connector bracket) inside / outside inside / inside
outside / outside
with connecting surface outside
Fixed point QF (Cross-flange connector bracket)
Ordering Key: CONDUFLEX flexible energy conduit type CF 115 with bend radius
KR 140 mm and a length LES of 1200 mm
CF 115 - 140 - 1200
CONDUFLEX Type
Bend radius KR in mm
Conduit length LES in mm (without connector)
As has already been stated in the Technical Data for the individual cable
Support Tray carriers, a flat and level surface is required for the reliable and safe oper-
ation of the carrier system. If this is not available, a support tray must be
One-piece design used.
All support trays can be supplied in galvanised steel plate and high-grade
steel. The choice of material depends on the application conditions and
your requirements.
The standard delivery length is 2 m. On request we can produce com-
ponents of any desired length up to 3 m.
s Special lengths in excess of 3m also present no problem to us.
Please consult us for more details.
l1
You will find further information on 2D and 3D CAD Data on the
hA B internet at www.kabelschlepp.de.
We recommend that for small types not listed in the table guide channel profiles without a support be used as support trays.
LA
b2
Support tray - split design made of galvan-
b1
ised steel plate for cable carrier Type MK
BA
0650.170, Length LA 1200 mm
Guide Channels
The upper run of the cable carrier sags down and glides on its lower part
and / or on a gliding surface of the guide channel.
Designs
Guide Channels in steel plate design
These can be suppplied in galvanised steel plate or high-grade steel. The
choice of material depends on the application conditions and your
requirements. The standard delivery length is 2m.
On request we can produce components of any desired length up to 3m.
Special lengths in excess of 3m also present no problem to us.
Please consult us for more details.
Pull-out page
LS
LKA
KR
Festpunkt X
LKA
6.04
System Components
l1 = Connection length
B = Loop overhang with standard connection
B = Loop overhang with lower driver connection and RKR*
B = Loop overhang
with lower driver connection and flexible deflection curve bending line*
H = Connection height with standard connection
H = Connection height with lower connection*
Recommendation: H = 3 hG
RKR = Reverse bend radius
6.05
System Components
KR B Driver
A C
H
Support
A Fixed point B C
LKA
LKA'
LKA = LS + 2 LZ1 + X
Opposing cable carrier arrangement (Standard connections)
LS
LZ1 LS
2
LKA' Driver X LZ1
KR
H
Fixed point X
LKA
LZ1' LS LZ2
LS
LKA'
2
R KR KR
Driver
H'
Support
Fixed point
LKA
LZ1'' LS LZ1''
LS
2 LKA'
KR X
H'
X
LKA
H
dard driver connection height. LB
fixed point
Centre of travel length
H'
driver
LB
fixed point
Centre of travel length
KR
H'
R
LB driver
fixed point
Centre of travel length
driver
H
LB
LS rounded
Lk + LB to pitch t
2 fixed point
Centre of travel length
LB driver
H'
LB KR + 2 t + KR
fixed point
Centre of travel length
fixed point
Our experts should design application Centre of travel length
layouts of this kind.
We reserve the right to make technical changes! 6.07
System Components
Guide Channels made of Steel With a one-sided cable carrier arrangement the cable carrier glides
Plate behind the fixed point on a continuous gliding surface with inclined
slants.
With an opposing arrangement a gliding plate is likewise attached to
make a bridge between the fixed point connections.
See page 6.06 for details.
To reduce the gliding resistance and wear between the cable carrier and
the support a special gliding plate can be attached. We recommend the
use of special gliding plates with speeds of >0.5m/s and with frequent
cycles of operation.
Calculation of channel length cf. page 6.06
Materials: Galvanised steel plate
High-grade steel
Delivery length: Standard length 2m
Individually customised up to a maximum of 3m
Special lengths on request
We can also produce guide channels made of steel plate for your indi-
vidual application. We can consider almost any request with regard to
special form and fixing possiblities.
Standard design for individual, customer-specific fixing, for example by
welding directly onto the application site.
Further possible ways of With KABELSCHLEPP guide channels you have various possibilities as far
connecting guide channels in a as fixing them to the ground and / or a supporting structure are con-
cerned.
steel plate design
No contact point backfilling must be allowed to occur at the connection
points on the individual channel components, ie the side walls and floor
must form a smooth surface. KABELSCHLEPP guide channels are so
constructed that exact connection points and simple assembly are
guaranteed.
Fastening angles
- Optimum alignment of the connection points
- Reduced assembly / installation times
- Minimal number of screw connections
Connection points
Special solution for self-supporting connection points
Connection points without support (self-supporting)
Safe, secure connection at joining points even when there are vibrations
or in self-supporting channel arrangements.
Channel cross-sections:
for guide channels in a steel plate design
(cf. page 6.06 for section details)
BKA
b1
BEF
s1
hKA
hKA
hG
Section A - A Section B - B Section C - C
Channel profile without support Fixed point Channel profile with support
For Type 0320 we recommend the use of guide channels made of Aluminium profiles.
UNIFLEX
When calculating the inside width b1 the chain width BK is taken into con-
sideration. Plastic connecting pieces must be used at the fixed point. Uni-
versal connecting pieces made of die-cast Aluminium cannot be used in
the channel. Dimensions in mm
Type Inside width Total width Total height Plate depth
b1 BKA hKA s
0455 BK + 4 BK + 24 70 with KR < 100 2
125 with KR 100
0555 BK + 5 BK + 25 117 with KR < 200 2
200 with KR 200
0600, 0665 BK + 5 BK + 25 117 with KR < 200 2
200 with KR 200
For Type 0345 we recommend the use of guide channels made of Aluminium profiles.
K-Series
When calculating the inside width b1 and the total width BKA the width of
the cable carrier BEF (over the sliding discs) is taken into consideration.
Dimensions in mm
Type Inside width Total width Total height Plate depth
b1 BKA hKA s
117 with KR < 200
KC/KE-0650 BEF + 5 BEF + 25 200 with KR 200 2
QUANTUM
When calculating the inside width b1 and the total width BKA for Types
Q 060, Q 080, und Q 100 where glide shoes are being used:
The width of the cable carrier BEF over the glide shoes is taken into con-
sideration. If glide shoes are not being used, the extra dimensions are
reduced. Please contact us, we will be happy to advise you.
Dimensions in mm
Range Inside Total Total Plate
Width Width Height Depth
b1 BKA hKa s
70 with KR < 110
Q 040 Bk + 4 Bk + 24 2
125 with KR 110
117 with KR < 190
Q 060 Bk + 9 Bk + 29 2
200 with KR 190
150 with KR < 320
Q 080 Bk + 12.5 Bk + 32.5 2
300 with KR 320
250 with KR < 370
Q 100 Bk + 13.5 Bk + 33.5 2
350 with KR 370
QUATTROFLEX Dimensions in mm
Range Inside Total Total Plate
Width Width Height Depth
b1 BKA hKa s
70 with KR < 100
TKC 340 Bk + 4 Bk + 24 2
125 with KR 100
117 with KR < 200
TKC 470 Bk + 5 Bk + 25 2
200 with KR 200
150 with KR < 200
TKC 640 Bk + 5 Bk + 25 2
300 with KR 200
200 with KR < 300
TKC 850 Bk + 6 Bk + 26 2
400 with KR 300
Guide Channel
Cross-sections:
(cf. page 6.06 for section details) Section A - A Section B - B Section C - C
Type Channel profile Fixed point Channel profile
without support with support
0130/0132
0180/0182
0202 b1
s1 BEF
hKA
d1
h1
h2
b2
BKA
0250
0320; 0345 b1
MC 0320 s1 BEF
ME 0320
hKA
d1
h1
h2
b2
BKA
0450; 0455
MK, MT 0475
0555 b1
KC/KE 0900 d1 b5
h1
MC/ME/MK/MT 0950
h2
s2
Q040,Q060,Q080,
Q100*,
MC/ME/MK/MT 1250* b4
*without the b4 b3
measured clearance b2
BKA
Table of Dimensions
for plastic cable carriers
MONO
When calculating the inside width b1 the chain width BK is taken into consideration.
Dimensions in mm
UNIFLEX
When calculating the inside width b1 the chain width BK is taken into consideration. Plastic connecting pieces must be
used at the fixed point. Universal connecting pieces made of die-cast Aluminium cannot be used in the channel.
Dimensions in mm
K-Series
When calculating the inside width b1 the width of the cable carrier BEF (over the sliding discs) is taken into consideration.
Dimensions in mm
KC/KE-0650 BEF + 5 BEF + 39 BEF - 12 BEF - 44 BEF - 62 BEF + 55 15 75 130 9/ M 8 2.2 2.0
KC/KE-0900 BEF + 5 BEF + 41 BEF - 13 BEF - 55 BEF - 31 BEF + 57 18 100 185 9/ M 8 2.8 2.5
K-Series: Sliding discs must be used.
M-Series
When calculating the inside width b1 the chain width BK is taken into consideration. When using universal connecting
pieces made of Aluminium the width of the cable carrier over the universal connecting piece BEF must be taken into
consideration when calculating the inside width b1.
When universal connecting pieces are used at the fixed point these are screwed directly onto the channel side
wall.
Please contact us, we will be happy to advise you. Dimensions in mm
Assembly tips:
Where channel profile contact points have
no firm ground beneath them the guide
channel components are screwed together
with adapter plates.
d
20
b3
bKA 60
100
20
Channel holder
Channel Holder
for the 1200 range With the channel holder the Aluminium channel system for the 1200 range
can be quickly and easily set up and attached even in difficult installation
situations: the wedge shape of the channel holder means that the height
can be levelled out. The slots in the channel holders absorb the horizontal
tolerances of the fitting boreholes.
Fixing Options
for Series
400, 500, 600 and 900
DESINA-CONFORMANT
We use Desina as our standard.
Reduced variety, reduced costs.
ULCSA-approved
A standard programme for
use world-wide.
Bundled strands
Continuously flexible all cross-sections from 12 cores.
For the longest service life with all applications.
7.5 x ()
For all travel lengths, screened and unscreened, for
LIFE-LINE Series 400 and 700.
0.6/1kV
One single voltage classification for all motors.
Reduced variety reduced costs.
System guarantee
All components supplied with a certificate on request
Positioning of the Strain For cable carriers with stacked sliding upper and lower runs the total
height of the strain relief device must not exceed the chain link height.
Relief Devices
For cable carriers with stacked gliding upper and lower runs the screw
Positioning of the Strain heads of the saddle clamps must not exceed the height of the chain link!
Relief Devices
For cable carriers with stacked sliding upper and lower runs the total
Positioning of the Strain height of the strain relief device must not exceed the chain link height.
Relief Devices
Benefits:
No screws or cable ties
Large surface area in contact with the cables
Defined contact pressure exerted by spring clamps
Vibration-safe
Quick, easy fitting and no tools required
Suitable for standard commercial bearing rails
Can also be used for strain relief in switch cabinets
Fixing options:
By clipping into C-Profiles 34 x 15 mm
with slit width 16 - 17 mm
By clipping onto cap bar 35 x 7.5 mm - DIN EN 50022
By pushing onto two C-Rails 20 x 10 mm
with slit width 11 - 12 mm (fastening of basic elements via slotted
screw bolt connection)
or
By directly screwing onto the basic elements
Available Sizes: in mm
Type Ident.-No. for cable/hose- Width B with Height H
min max
SZL 8 24989 > 5.0 - 8.0 mm 16 16 28
SZL 10 24990 > 8.0 - 10.5 mm 20 20 30
SZL 14 24991 >10.5 - 14.5 mm 23 26 35
SZL 18 24992 >14.5 - 18.0 mm 25 32 40
SZL 22 24993 >18.0 - 22.0 mm 30 36 44
SZL 27 24994 >22.0 - 27.0 mm 34 39 50
SZL 32 24995 >27.0 - 32.0 mm 39 44 56
H
5,5
4,4
B 106
Double-decker arrangement:
If a cable carrier is fitted with very many cables and hoses, the SZL strain
relief device can be fitted in a two-tier arrangement.
Please ask us for more information!
Fitting Instructions
for SZL Strain Relief Devices
Fixing of the
basic element
Double Clamps - for two cables / hoses stacked one on top of the other
10
L GW 30 26 - 30 mm 28 7 1.5 15 40 16914
b GW 34 30 - 34 mm 32 8 2.0 18 40 16915
GW 38 34 - 38 mm 38 9 2.0 19.5 40 16916
GW 42 38 - 42 mm 42 10 2.0 21.5 40 16917
Double Sleeve R
DW
Double Sleeve - for two-sided distribution of tensile forces
for
h
L DW 14 10 - 14 mm 14 8 1.0 7 40 16863
b
DW 16 12 - 16 mm 16 9 1.0 8 40 16864
DW 18 14 - 18 mm 18 9 1.0 10 40 16865
Other sizes and designs are available on
DW 22 18 - 22 mm 22 10 1.5 12 40 16875
request!
Single Clamps
B 22 18 - 22 mm 41.5 - 57.5 26 6 10 16844
B 26 22 - 26 mm 47.5 - 63.5 30 6 10 16845
Assembly Profile C-Rail B 30 26 - 30 mm 52.5 - 68.5 34 6 10 16846
fits all commercial saddle-type clamps with B 34 30 - 34 mm 64.5 - 80.5 38 6 10 16847
a large base (slit width 16 17 mm) B 38 34 - 38 mm 70.5 - 86.5 42.5 6 10 16848
B 42 38 - 42 mm 73.5 - 89.5 46.5 6 10 16866
B 46 42 - 46 mm 80.5 - 96.5 50.5 8 13 16867
Material: Item No.:
B 50 46 - 50 mm 83.5 - 99.5 54.5 8 13 16868
Aluminium 3926 B 12/2 6 - 12 mm 43.5 - 59.5 16 6 10 16849
Steel 3932 B 14/2 10 - 14 mm 49.5 - 65.5 18 6 10 16850
B 16/2 12 - 16 mm 55.5 - 71.5 20 6 10 16851
Double Clamps B 18/2 14 - 18 mm 60.5 - 76.5 22 6 10 16852
1,7
GW 12 6 - 12 mm 12 4 1.0 6 40 16853
DW GW 14 10 - 14 mm 14 4.5 1.0 7 40 16854
GW 16 12 - 16 mm 16 4.5 1.0 8 40 16855
GW GW 18 14 - 18 mm 18 4.5 1.0 9 40 16856
GW 22 18 - 22 mm 20 5.5 1.5 11 40 16857
GW 26 22 - 26 mm 24 6.5 1.5 13 40 16858
GW 30 26 - 30 mm 28 7 1.5 15 40 16859
GW 34 30 - 34 mm 32 8 2.0 18 40 16860
GW 38 34 - 38 mm 38 9 2.0 19.5 40 16861
Opposite Sleeve R
GW 42 38 - 42 mm 42 10 2.0 21.5 40 16869
GW GW 46 42 - 46 mm 46 11 2.0 23.5 40 16870
GW 50 46 - 50 mm 50 12 2.0 25.5 40 16871
h
for
L Typ b h h1 R L Item No.
b
Cable/Hose-
DW 12 6 - 12 mm 12 7 1.0 6 40 16862
DW 14 10 - 14 mm 14 8 1.0 7 40 16863
Double Sleeve R DW 16 12 - 16 mm 16 9 1.0 8 40 16864
DW DW 18 14 - 18 mm 18 9 1.0 10 40 16865
DW 22 18 - 22 mm 22 10 1.5 12 40 16875
DW 24 22 - 24 mm 24 10 1.5 12 40 16941
h
DW 26 24 - 26 mm 26 12 1.5 14 40 16942
DW 28 26 - 28 mm 28 12 1.5 14 40 16943
DW 30 28 - 30 mm 30 15 2.0 16 40 16944
h1
L
DW 34 30 - 34 mm 34 15 2.0 18 40 16945
b
DW 38 34 - 38 mm 38 15 2.0 20 40 16946
DW 42 38 - 42 mm 42 20 4.0 21.5 40 16947
Other sizes and designs are
available on request!
Assembly Profiles
C-Profile
fits all commercial clamps
1,2
C-Rail
1,7
b1
b3
b2
Dimensions
b4
b1
b2
Dimensions
Service Life The durability of a cable carrier system is of the utmost importance.
It depends essentially on the following factors.
Aesthetically pleasing
Cost-effective
Easy installation
Cables and hoses can easily be drawn in to the carrier or
inserted in it.
Resistant to corrosion and largely resistant to chemicals
Maintenance-free
Cable Carriers
with fixed chain widths
Plastic chain links form the space for the cables and hoses. We pro-
duce types with a solid frame and hinged brackets. Guidance slants
on the inside of the chain links and chamfered hinge bolts guarantee
the easy assembly of the individual chain links into a cable carrier
with high bending and tensile strength.
MONO
Solid plastic
One-piece chain links with the option of either fixed or hinged
brackets
Simple and quick assembly
End connectors with integrated strain relief
Various types available immediately ex-stock throughout the world
UNIFLEX
Solid plastic
Can be opened on the inside or the outside according to preference
Robust double stroke system for a long self-supporting length
High torsional rigidity
End connectors with integrated strain relief
Open, semi-enclosed and fully enclosed ranges
Low-cost standard ranges
Cable Carriers
with variable chain widths
The plastic chain bands are connected by stays which are
Bi i
variable in width and together they form the space for the cables and
n1
mm hoses.
sec
tion
s Plastic stays and cover systems are available in 4, 8 and 16 mm
sections.
Aluminium stays and cover systems can be produced individually to
meet your specifications in 1 mm sections.
K-Series
Variable widths in 1 mm sections
Solid plastic or combined with Aluminium stays
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt/contamination
Can be opened quickly on both sides
With optional strain relief
M-Series
Variable widths in 1 mm sections
Solid plastic or combined with Aluminium stays
Extremely robust owing to sturdy sidebar design
Enclosed stroke system not sensitive to dirt/contamination
Can be opened quickly on both sides
As standard universal connecting pieces made of die-cast Alumin-
ium suit every assembly situation
Maximum choice of stay systems and ways to separate the cables
/ hoses
From 0475 highly abrasion-resistant glide shoes are available to
keep wear to a minimum
Minimal noise emissions with types MCL 0650, MCL 0950 and
MCL 1250
With optional strain relief
XL - Series
Large dimensions
Low intrinsic weight
High degree of stability for long self-supporting lengths
For long travel lengths highly wear-resistant glide shoes are
available, resulting in minimal wear
Variable widths in 1 mm sections
Plastic chain bands combined with Aluminium stays
Can be opened on both sides
Various connection variants
Large selection of stay systems and ways of separating the cables
With optional strain relief
TV type approved in accordance with 2PfG 1036/10.97
Completely enclosed types with mit Aluminium cover systems
cf. Chapter XLT 1650
The design
Two steel wires in the base of the profiles increase the durability as
well as the tensile and bending strength of the entire cable carrier
system.
The side bands are linked using the same method as with our variable
width cable carriers: our stay systems which have proved themselves
over many years.
Since there are no joints (bores, bolts) there is also no abrasion and
no wear. This provides optimum conditions for use in clean room
environments.
The low intrinsic weight and the flexible design mean that the forces for
moving the cable carrier are minimal. These are optimal conditions for:
Glide shoes are available for long travel lengths gliding in a channel.
These considerably increase the service life of the system with high
travel speeds.
Possibilities for
guiding cables/hoses With Plastic and Aluminium frame stays:
Over the width of the cross-section using vertical dividers and con-
tinuous height separation by way of horizontal separation bars (1 + 2)
Chain cross-sections
and stay variants
Chain cross sections for types
KC and MC
Low sheath wear is an important prerequisite for the long service life
Wear / abrasion of of the cables/hoses in a cable carrier system. In addition to the
sheath material itself the material of the area of contact with the con-
cables / hoses ductors, namely the stay, is responsible for sheath wear.
1.0
0.5
0.5
Wide contact Narrow contact Plastic stay Frame stay Hole stay Roller stay
area area KABELSCHLEPP Aluminium profile
Aluminium Aluminium
glass fibre glass fibre special long fibre with plastic roller
reinforced plastic reinforced plastic material system
With types MCL 0650, MCL 0950 and MCL 1250 we can now also
The Quiet Ones offer extremely quiet cable carriers.
among the KABELSCHLEPP We have optimised those elements of the cable carrier which cause
noise emission. The operating noises of cable carriers have
cable carriers
essentially two causes:
LS
Lf
LS
KR 2
K 7426 S
Standard colour: black
Dry 190
Tensile strength (DIN 53455) N/mm2
The plastic used is free of halogens, Humid air 120
silicon and heavy metals such as lead Dry 3
and cadmium. No formaldehyde is Breaking elongation (DIN 53455) %
Humid air 5
used in the manufacturing process.
Modulus of elasticity Dry 10000
The use of plastic cable carriers meets Tension test N/mm2
food industry requirements, meaning (DIN 53457) Humid air 7000
that they can be used in this area 23 0C Dry 65
Impact strength
without restriction. 23 0C Humid air 75 kJ/m2
(DIN 53453)
- 40 0C Dry 50
Special colours: 23...50 0C Humid air 5400
Creep modulus E N/mm2
Upon request plastic cable carriers can 120 0C Dry 2100
be supplied in all RAL-colours. All the Thermal conductivity ___ 0.3 W/k m
material properties listed apply to black
material. Dry 3.9
Dielectric coefficient MHz
Humid air 6.2
Manufacture in special colours requires
a minimum order quantity and carries Specific Dry 1015 x cm
a surcharge! insulation resistance Humid air 1012
Electrical insulation value ___ 80 kV/mm
thickness 0.6 ... 0.8 mm
Special material
for cable carriers: Dry 1013
Surface resistance ROA
KS-PA/HT - resistant to Humid air 1010
high temperatures Absorption of moisture 23...25 0C ___ 2 0.2 %
KS-PA/LT - resistant to
Thermal properties
low temperatures
permissible - 40
KS-PA/EX - for use in areas where temp. range up to 100
there is a risk of explosion Temperature limit
of application 5000 hours up to 135 0
C
several hours up to 170
ESD-Areas
If you have a requirement for cable car- Other properties
riers to be used in electrostatically safe
production areas, please consult us, we Density Dry 1.4 g/cm3
will be happy to advise you.I Sliding friction coefficient Non-lubricated 0.3-0.4
Combustion behaviour in
Dry II c
accordance with VDE 0304 Part 3
UNIFLEX
Type 0665
MT Type 0950
Type KC 0650
Cable Carrier
on an automatic
stock removal system
Installation variant:
vertical hanging
Type 0450
Cable Carriers
Installation variants:
horizontal, self-supporting
and vertical, standing
Photo:
Reis Robotics
Type MC 0320
Cable Carrier for
supplying power to an
automatic control machine for
textile machines
Installation variant:
horizontal self-supporting - overhanging
Photo:
BARMAG Aktiengesellschaft, Remscheid
Type MK 0475
Cable Carriers
on a gantry robot
Installation variants:
horizontal - self-supporting with permitted
sag and vertical -standing
Type MK 0475
Cable Carriers
on a 3-axis-gantry with
special Z-axis
Installation variants:
horizontal self-supporting and
vertical -standing
Type 0450
Cable Carriers
on a rotor spinner
Installation variant:
horizontal sliding in a guide channel
Photo:
Rieter AG, Ingolstadt
Type KC 0650
Cable Carriers
Photo:
Liebherr-Verzahntechnik GmbH,
Kempten
Type KC 0900
Cable Carriers
on a gantry robot
Installation variants:
vertical hanging and
horizontal self-supporting
Photo:
Eisenmann Maschinenfabrik GmbH, Type 0625 Cable Carriers
Bblingen
on an optical device
Installation variant:
horizontal self-supporting, running alongside one another
Photo:
GFM Steyr
Type K 0650
Cable Carriers
on a gantry robot
Installation variant:
vertical standing
Photo:
ISRA Systemtechnik GmbH
Type 0665
Cable Carrier on a
CNC-lathe operation
Installation variant:
vertical standing
Photo:
MAKA - Max Mayer
Maschinenbau GmbH, Nersingen
Type 0450
Cable Carrier
on a partition control unit
Installation variant:
horizontal self-supporting
Photo:
Genkinger Hebe- u. Frdertechnik GmbH,
Mnsingen
Type MC 0650
Cable Carriers
on a gantry robot
Installation variant:
vertical hanging
Photo:
Eisenmann Maschinenfabrik GmbH,
Bblingen
Type S 0950
Steel Cable Carriers
on a profile cutting machine
Installation variants:
horizontal self-supporting and
horizontal / vertical combined
Photo:
Sondermaschinenbau Wildau
GmbH & Co. KG
Type 0625
Cable Carriers
on a five-axis
milling installation
Installation variants:
horizontal self-supporting, running into
one another and vertical standing
Photo:
Maschinenfabrik Reichenbacher GmbH,
Drfles-Esbach
Type 0625
Cable Carriers on a
woodworking machine
Installation variant:
horizontal self-supporting
Photo:
Maschinenfabrik Reichenbacher GmbH,
Drfles-Esbach
Type 0625
Cable Carriers
on a handling system
Installation variant:
vertical standing
running alongside one another
CONDUFLEX
Flexible Energy Conduits
and a Steel Cable Carrier
on a five-axis milling machine
CONDUFLEX installation variants:
vertical standing, vertical hanging
and vertical / horizontal combined.
Arrangement:
running into each other and alongside one
another
Steel cable carrier installation variant:
vertical-hanging, with carrying elements
Photo:
Messerschmitt-Blkow-Blohm GmbH,
Augsburg
CONDUFLEX
Flexible Energy Conduits
on a five-axis
milling machine
Installation variant:
vertical / horizontal combined
Photo:
Messerschmitt-Blkow-Blohm GmbH,
Augsburg
8.15
Sketches / Notes
8.16
FAX-Enquiry Form
Marienborner Strae 75
D-57074 Siegen Name: Department:
Tel.: Tel.-Direct Dial:
Tel.: + 49 271 / 5801-0 Fax: Telex:
Please provide us with the concrete data for a system solution suitable for your application situation.
We will be happy to submit a complete quotation to you.
3.00 Design:
.10 Carrier / Stay cross-section enclosed openable
.20 Number of dividers ____ Pieces / Cross-section Divider system according to system
4.00 Additional Details
8.17
Sketches / Notes
8.18
FAX-Order Form
Marienborner Strae 75
D-57074 Siegen Name : Department:
Tel.: Tel.-Direct Dial:
Tel.: +49 271 / 5801-0 Fax: Telex:
Stamp / Signature
8.19
FAX-Order Form
8.20
FAX Request Form
Innovations brochure
Catalogues on CD-ROM