Manual de Peças C350

Parts Manual
Generator Set with Engine NTA855

with PowerCommand 1301 and 3100 Controls
C240 D6
C275 D6
C300 D6
C350 D6
C400 D6
C300 D5
C350 D5
C400 D5
C440 D5
English Original Instructions 112012 A035R137 (Issue 3)

Publication A035R137 Parts Manual
Issue 3 11-2012 Model: C240 D6C440 D5
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel Tank Accessories Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Skid Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Skid Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Rail Enclosure Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Muffler 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Muffler 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PCC1301 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PCC3100 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pedestal Installation (NHHC4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
I/O Card Aux 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
I/O Card Aux 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2012 Copyright Cummins Power Generation Page 1

Parts Manual Publication A035R137
Model: C240 D6C440 D5 Issue 3 11-2012
Safety Precautions
The following symbols are used in Cummins Power Generation manuals to alert users to the potentially
dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and
observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Product Safety Precautions

Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note: It is in the Operators interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 09080110.
Service and repair of Cummins Power Generation equipment must be performed by

trained, experienced personnel only. Improper service, repair or replacement of parts
may result in damage to equipment & property, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPOR-
TANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you
are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Page 2 2012 Copyright Cummins Power Generation

Issue 3 11-2012 Model: C240 D6C440 D5
About This Manual

This manual applies to the generator models C240 D6, C275 D6, C300 D6, C350 D6, C400 D6, C300 D5,
C350 D5, C400 D5, C440 D5. Parts illustrations are arranged in groups relating to their position and function
on the generator set. Each part illustrated is identified by a reference number corresponding to the list of part
numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Power Generation are identified
in this catalog. Contact your nearest authorized distributor for assistance in ordering replacement parts. All
other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item
nameplate and supplying all available information.
50Hz
Genset Standby Prime Engine Alternator

Model KVA KW kVA kW Model 380V WD
C300D5 300 240 273 218 NT855G6 HC4D WD311
C350D5 350 280 318 255 NT855G6 HC4E WD311
C400D5 400 320 364 291 NTA855G4 HC4F WD311
C440D5 440 352 400 320 NTA855G7 HC4F WD311
60Hz
Genset Standby Prime Engine Alternator

Model kW kVA kW kVA Model 220/127V WD 380/220V
C240D6 240 300 218 273 NT855G6 HC4D WD311 HC4D
C275D6 288 360 259 324 NT855G6 HC4D WD311 HC4D
C300D6 308 385 277 346 NTA855G2 HC4D WD311 HC4D
C350D6 360 450 261 327 NTA855G3 HC4F WD311 HC4F
C400D6 400 500 365 456 NTA855G5 HC4F WD311 HC4F
Replacement parts not identified in this catalogue can be ordered by contacting:
Engine Parts: Alternator Parts:

Cummins Engine Company, Ltd Cummins Generator Technologies
+1 (800) 3437357 Within the US: 17635287301
Web: http://www.quickserve.cummins.com Outside the US: +44 (0) 1780484744
Web: http://www.cumminsgeneratortechnolo -
gies.com

Model: C240 D6C440 D5 Issue 3 11-2012
Quick Serve Online (QSOL)

Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Power Generation policy of continuous development and improvement, information may
change at any time without notice. Make sure that the documentation is the latest information available. Con-
tact your authorized distributor for assistance.
Related Literature
The related literature that is appropriate to your generator set includes:
Operator Manual for Generator Set With PowerCommand 3100 (0908011400)
Operator Manual for Generator Set With PowerCommand 1301 (09080115)
If further information is required, contact your authorized distributor.

Issue 3 11-2012 Model: C240 D6C440 D5
Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.
5MDKAU-667A
I000 123456
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number: _________________________________
Generator Set Serial Number: _________________________________
Engine Serial Number: _________________________________
Digital Control Software: _________________________________

Model: C240 D6C440 D5 Issue 3 11-2012
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED LightEmitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH AntiCondensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual Inline Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Voltfree
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With

Issue 3 11-2012 Model: C240 D6C440 D5
This page is Intentionally blank.

Model: C240 D6C440 D5 Issue 3 11-2012
Labels
1 2 3 4 5 7
12
6 8
9
11
13 10
14 15
16
18
21
19
17
20

Issue 3 11-2012 Model: C240 D6C440 D5
Labels
Item Part No. Description Qty

1 00988130 Label, Caution (Rotating Parts) 2
2 00988219 Label, Warning (Voltage) 5
3 00987894 Label, Information (Lifting Eye) 4
4 00988095 Label, Warning (Hot Surface) 6
5 00987895 Label, Warning (Do Not Lift) 2
6 C2300049 Label, Logo (Web) 2
7 00988097 Label, Information (Earth / Ground) 2
8 Label, Logo
0098790203 299.2mm x 118.2mm 2
0098790205 554.2mm x 218.8mm 4
9 00988099 Label, Danger (Autostart) 1
10 00988312 Label, Instruction 2
11 00988094 Label, Warning (Pressurized Liquid) 1
12 00988098 Label, Instruction (Isolate Batteries) 1
13 00988103 Label, Fuel Out 1
14 00988102 Label, Fuel In 1
15 C2300054 Label, Phase Information 1
16 C2300059 Label, Information (Tag Oil Fill) 1
17 00992433 Label, Information (Cummins Powergen Rating Plate) 1
18 C2300062 Label, Warning 1
19 00988381 Label, Information 2
20 0098850502 Label, Logo (Web) 2
21 00988101 Label, Information (Lifting Eye) 2

Model: C240 D6C440 D5 Issue 3 11-2012
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Ref.
Page No. Part No. Description Qty
14 C330002102 Hose, Breather 1
12 3040307 Belt, Alternator 2
12 178509 Belt, Fan 2
12 217638 Belt, Water Pump 1
13 3318853 (LF3000) Filter, Oil 1
13 3890551 (WF2176) Filter, Water 1
13 3413084 (FS1001) Filter, Fuel 2
13 WF2075 Service Filter, Water 1
15 AF26173A Cleaner, Air 1
Paint and Thread Sealant

1 5250305 Onan Green Enamel (NonMetallic) 12 oz. Pressurized Spray Can n/a
2 5180601 Sealant, Thread (6 ml Tube) n/a

Issue 3 11-2012 Model: C240 D6C440 D5

Model: C240 D6C440 D5 Issue 3 11-2012
Engine Accessories
4 5
3
Illustration #1

1 4948369 Starter 1
2 4094998 Alternator, DC 1
3 3040307 Belt, Alternator 2
4 178509 Belt, Fan 2
5 217638 Belt, Water Pump 1
6 A028X493 Sender, Oil Pressure 1

Issue 3 11-2012 Model: C240 D6C440 D5
Engine Accessories
1 2
4
Illustration #2

1 3318853 (LF3000) Filter, Oil 1
2 3890551 (WF2176) Filter, Water 1
3 3413084 (FS1001) Filter, Fuel 2
4 WF2075 Service Filter, Water 1

Model: C240 D6C440 D5 Issue 3 11-2012
Engine Accessories
20 17
19
15
3 14
5 13
7
6 9
5 8 21
4 18
16
10
12
11
2
Illustration #3

1 C0510037 Bracket, Engine 1
2 0402077905 Isolator, Vibration 2
3 C370004509 Screw, Hex (5/8 x 3) 2
4 C3800033 Nut, Hex (5/8) 2
5 C0410017 Washer (5/8) 4
6 C0310018 Washer, Lock Spring (5/8) 2
7 C370004605 Screw, Hex (3/4 x 2) 2
8 C0410018 Washer (3/4) 2
10 C370003104 Screw, Hex (M12 x 35) 4
11 C0410006 Washer (M12) 4
12 C0310007 Washer, Lock Spring (M12) 4
13 C330002102 Hose, Breather 1
14 C071001202 Clamp 1
15 C3600052 Valve, Drain 1
16 C3800034 Nut, Hex (3/4) 2
17 C3500047 Connection, Exhaust Outlet 1
18 C0410020 Washer (M20) 2
19 67946 Gasket, O Ring 1
20 C3500053 Pipe, Exhaust 1
21 3633805 Clamp, Exhaust 1

Issue 3 11-2012 Model: C240 D6C440 D5
Air Cleaner
9 8 7 10 2
3 1 6 5 4

1 AF26173A Cleaner, Air (Can Also Use 4948371 1
2 4948371 Bracket, Air Cleaner 1
3 4948394 Brace, Air Cleaner 1
4 4948396 Hose, Air Cleaner 1
5 4948395 Clamp, Air Cleaner 1
6 4948370 Pipe, Air Cleaner 1
7 C0410004 Washer, Flat (M8) 4
9 C3800019 Nut, Hex (M8) 3
10 C370002904 Screw, Hex (M8 x 25) 1

Model: C240 D6C440 D5 Issue 3 11-2012
Electric Start
5
1

1 C0510092 Support, Battery 1
2 C3700069 Hook, Battery Support 2
3 C0510093 Lock, Battery Support 1
4 C380000108 Nut, Wing (M6) 2
5 C370003003 Screw, Hex (M10 x 25) 4
6 C0410005 Washer (M10) 4
C0910031 Battery, Cable 1
C0910032 Cordage, Ground Starter 1
C370004403 Screw, Hex (1/2 x 1) 1
C0310017 Washer, Lock Spring (1/2) 1
C0450005 Washer, Toothed (1/2) 1

Issue 3 11-2012 Model: C240 D6C440 D5
Water Heater
1
3
3
2 12
14
6 9
6
8 4
6 3
6
3
3
7
5
3
13
3
10
11

1 C3600006 Adapter, Pipe (1 x 3/4) 1
2 C0710009 Clamp 1
3 C071001202 Clamp, Hose 8
4 C3600014 Elbow, Adapter 1
5 C0250004 Heater, Water (1500W240V) 1
6 0503163401 Hose Plain 4
7 C3350008 Pipe, Inlet Heater 1
8 C3350007 Pipe, Outlet Heater 1
9 C370004202 Screw, Hex (3/8 x 3/4) 1
10 C370004503 Screw, Hex (5/8 x 1-1/2) 2
11 C0250005 Support, Heater 1
12 C0410014 Washer, Flat (3/8) 1
14 C0310015 Washer, Lock Spring 1
C4800004 Lug, Preinsulated Tubular Pin Type 2.5mm 3
C3900001 Cable Gland (M20) Black 1

Model: C240 D6C440 D5 Issue 3 11-2012
Radiator
13
27
9
9 27 9
9 27
27
34
9
28 27
27
9
27 6
17 29
27 23
9
9 27
9
14 9
27
9 27 38 27
24 36
23 9
6 9 31 33 6
27 32
30
18
19 5 22
41 16
4 2
5 2
19 27
26 9
5 15 11
5
21 7 37
4 8
37
40 25
12
1
3 2 7 10 25
20 22 35
2
3
39
1
7 25
42 20
3
3

Issue 3 11-2012 Model: C240 D6C440 D5
Radiator 2 Row Core

1 0518054820 Clamp 2
2 C071000606 Clamp 4
3 C071000613 Clamp 4
4 C071000802 Clamp 2
5 C071000211 Clamp 4
6 C0410014 Washer, Flat (3/8) 26
7 C0410005 Washer, Flat (M10) 8
8 C0410006 Washer, Flat (M12) 6
9 C0410003 Washer, Flat (M6) 61
12 C3600016 Elbow 45 (1/8 x 1/4) 1
13 C1900049 Deflector, Air 1
14 130440701 Spacer, Fan 1
15 C2200002 Spacer 2
16 C3600017 Adapter (1/4 x 1/4 Tube) 1
17 1304534 Fan, Radiator 1
18 01303193 Fan Junta 1
19 0503137902 Hose, Radiator 2
21 C3300016 Hose, Radiator Airless 1
23 C370004202 Screw, Hex (3/8 x 3-3/4) 20
24 C370004215 Screw, Hex (3/8 x 3-3/4) 6
25 C370003003 Screw, Hex (M10 x 25) 8
26 C370003104 Screw, Hex (M12 x 35) 6
27 C370002803 Screw, Hex (M6 x 16) 61
28 C1900004 Guard, Belt LH 1
29 C1900005 Guard, Belt 1
30 C2900540 Guard, Belt RH 1
31 C1900009 Guard, Fan RH 1
32 C1900010 Guard, Fan LH 1
33 01304355 Radiator (Includes
( Cap,
p, Overflow Hose and Sight
g Gauge
g Kit)) 1
0130358802 Cap,
p Radiator ((10 PSI)) 6 FT
05031418 Hose, Overflow 1
0130 4362
01304362 Kit Si
Kit, Sight
ht Gauge
G
1
34 C4700010 Guard, Fortification 1
35 C4700007 Bracket, Radiator RH 1
36 C4700008 Bracket, Radiator LH 1
37 C4700009 Bracket, Radiator 2
38 C2700001 Guard, Protection 1
39 05040028 Drain 1
40 C1900008 Tube, Filler 1
41 C1900007 Tube, Water Inlet 1
42 C1900006 Tube, Water Outlet 1

Model: C240 D6C440 D5 Issue 3 11-2012
Radiator
13
27
9
9 27 9
9 27
27
34
9
28 27
27
9
27 6
17 29
27 23
9
9 27
9
14 9
27
9 27 38 27
24 36
23 9
6 9 31 33 6
27 32
30
18
19 5 22
41 16
4 2
5 2
19 27
26 9
5 15 11
5
21 7 37
4 8
37
40 25
12
1
3 2 7 10 25
20 22 35
2
3
39
1
7 25
42 20
3
3

Issue 3 11-2012 Model: C240 D6C440 D5
Radiator 3 Row Core

1 0518054820 Clamp 2
2 C071000606 Clamp 4
3 C071000613 Clamp 4
4 C071000802 Clamp 2
5 C071000211 Clamp 4
6 C0410014 Washer, Flat (3/8) 26
7 C0410005 Washer, Flat (M10) 8
8 C0410006 Washer, Flat (M12) 6
9 C0410003 Washer, Flat (M6) 61
12 C3600016 Elbow 45 (1/8 x 1/4) 1
14 130440701 Spacer, Fan 1
15 C2200002 Spacer 2
16 C3600017 Adapter (1/4 x 1/4 Tube) 1
18 01303193 Fan Junta 1
23 C370004202 Screw, Hex (3/8 x 3-3/4) 20
24 C370004215 Screw, Hex (3/8 x 3-3/4) 6
25 C370003003 Screw, Hex (M10 x 25) 8
26 C370003104 Screw, Hex (M12 x 35) 6
27 C370002803 Screw, Hex (M6 x 16) 61
( Cap,
g Gauge
g Kit)) 1
0130358802 Cap,
0130 4362
01304362 Kit Si
Kit, Sight
ht Gauge
G
1
39 05040028 Drain 1

Model: C240 D6C440 D5 Issue 3 11-2012
Radiator
13
27
9
9 27 9
9 27
27
34
9
28 27
27
9
27 6
17 29
27 23
9
9 27
9
14 9
27
9 27 38 27
24 36
23 9
6 9 31 33 6
27 32
30
18
19 5 22
41 16
4 2
5 2
19 27
26 9
5 15 11
5
21 7 37
4 8
37
40 25
12
1
3 2 7 10 25
20 22 35
2
3
39
1
7 25
42 20
3
3

Issue 3 11-2012 Model: C240 D6C440 D5
Radiator 4 Row Core

1 0518054820 Clamp 2
2 C071000606 Clamp 4
3 C071000613 Clamp 4
4 C071000802 Clamp 2
5 C071000211 Clamp 4
6 C0410014 Washer, Flat (3/8) 26
7 C0410005 Washer, Flat (M10) 8
8 C0410006 Washer, Flat (M12) 6
9 C0410003 Washer, Flat (M6) 61
12 C3600016 Elbow 45 (1/8 x 1/4) 1
14 130440701 Spacer, Fan 1
15 C2200002 Spacer 2
16 C3600017 Adapter (1/4 x 1/4 Tube) 1
18 01303193 Fan Junta 1
23 C370004202 Screw, Hex (3/8 x 3-3/4) 20
24 C370004215 Screw, Hex (3/8 x 3-3/4) 6
25 C370003003 Screw, Hex (M10 x 25) 8
26 C370003104 Screw, Hex (M12 x 35) 6
27 C370002803 Screw, Hex (M6 x 16) 61
( Cap,
g Gauge
g Kit)) 1
0130358802 Cap,
0130 4362
01304362 Kit Si
Kit, Sight
ht Gauge
G
1
39 05040028 Drain 1

Model: C240 D6C440 D5 Issue 3 11-2012
Alternator Installation
3
11
7 14
14
11
2 1
12
23
6
22
18
11 16
15
10
9
8
19
17
13 21
20
14
4
5

Issue 3 11-2012 Model: C240 D6C440 D5
Alternator Installation

1 Alternator, Main
0200313604 HC4D WD311 1
0200313605 HC4E WD311 1
0200313606 HC4F WD311 1
0200321701 HC4D WD14 1
0200322402 HC4F WD13 1
2 C1100096 Cover AVR 1
3 C4700011 Cover , Terminal Box 1
4 0402077905 Isolator, Vibration 4
5 C3800034 Nut, Hex (3/4) 4
6 C3800020 Nut, Hex (M10) 2
7 C4700012 Cover , Rear Terminal Box 1
8 C370004609 Screw, Hex (3/4 x 3) 4
9 C370003104 Screw, Hex (M12 x 35) 8
10 C370003005 Screw, Hex (M10 x 35) 2
11 C370002803 Screw, Hex (M6 x 16) 24
12 C1100068 Box, Terminal (HC4) 1
13 C0410006 Washer (M12) 8
14 C0410020 Washer (M20) 8
15 C0410003 Washer (M6) 24
16 C0410005 Washer, Flat (M10) 4
20 C0410016 Washer (1/2) 8
21 C370005804 Screw, Allen (1/2 x 1-1/4) 8
23 C370005705 Screw, Allen (7/16) 12

Model: C240 D6C440 D5 Issue 3 11-2012
Fuel Tank Accessories Rental
6 5
1
7

1 C3600048 Breather, Fuel Tank 1
2 C3600040 Connection, Fuel Outlet 2
3 C6350001 Connection, Oil Fill 1
4 C6350002 Cover, Oil Fill 1
5 C3300022 Hose, Fuel Inlet 1
6 C3300023 Hose, Fuel Outlet 1
7 C635001103 Level, Indicator 1
8 C0510083 Skid, Fuel Tank 1

Issue 3 11-2012 Model: C240 D6C440 D5
Skid
2
4
Skid (500L)

2 C0510035 Support, Alternator 2
3 C0510036 Support, Engine 1
4 C370003103 Screw, Hex (M12 x 30) 12
5 C3800021 Nut, Hex (M12) 12
6 C0410006 Washer (M12) 24

Model: C240 D6C440 D5 Issue 3 11-2012
Skid
3 6
1
Skid (1000L)

1 C3800021 Nut, Hex (M12) 12
2 C370003104 Screw, Hex (M12 x 35) 12
4 C0510071 Support, Alternator 3
5 C0410006 Washer (M12) 24

Issue 3 11-2012 Model: C240 D6C440 D5
Skid Floor
6 6
7 7
4 8 8
1
4
3
5
6
7
8 2
5

1 C0510094 Plate, Floor (Cover Front) 1
2 C0510095 Plate, Floor (Cover Rear) 2
3 C0510096 Plate, Floor (Cover Cables) 2
4 C0510097 Plate, Floor (Support Front) 2
5 C0510098 Plate, Floor (Support Rear) 2
6 C370002904 Screw, Hex (M8 x 25) 32
7 C0410004 Washer, Flat (M8) 32

Model: C240 D6C440 D5 Issue 3 11-2012
Skid Accessories
7
5
3
1 4
6 2
5

1 C6350001 Connection, Oil Fill 1
2 C6350002 Cover, Oil Fill 1
3 01935580 Gauge, Level 1
4 C635001102 Indicator, Level 1
5 C3650044 Connector, Pipe 2
6 C3600023 Hose, Intake 1
7 C3600022 Hose, Return 1

Issue 3 11-2012 Model: C240 D6C440 D5

Model: C240 D6C440 D5 Issue 3 11-2012
Enclosure
29
20
11
13
8
1
23 7 6
25
26
11 11
13 13
9
12
13
3
11
4
13
5
30
2
17
4
11 18
13 13
12
9
21 35
10
12 36
15 11
20 37
19 20 13 38 16 20 12
28 13
14
31
22 20 32
23 21
33
24 12
34
25 13
27 28

Issue 3 11-2012 Model: C240 D6C440 D5
Enclosure

1 C4050113 Enclosure Assembly 1
2 04061051 Hinge (LH) 4
3 04061052 Hinge (RH) 4
4 C3800035 Nut, Hex Parlock (M8) 32
5 04061059 Latch, Door 4
6 C4050178 Insulation, Sound (Foam Kit) 1
7 C4050135 Window Panel 1
8 C3100013 Seal, Window 1.56m
9 C3000006 Stop, Rubber Door 4
10 C3500015 Muffler 1
11 C370002905 Screw, Hex (M8 x 30) 206
12 C3800019 Nut, Hex (M8) 14
13 C0410004 Washer, Flat (M8) 220
15 C3500055 Pipe, Exhaust (Kit) 1
16 C3500057 Thermal Protection Exhaust 1
17 03081175 Switch, Push Button (E-Stop) 2
18 03195262 Cover, Push Button (E-Stop) 2
19 C3100011 Rubber Door 20m
20 C3100012 Rubber Gasket 25m
21 C0910020 Strap, Ground 1
22 C0910019 Strap, Ground 4
23 C370002804 Screw, Hex (M6 x 20) 70
24 C3800018 Nut, Hex (M6) 4
25 C0410003 Washer, Flat (M6) 74
27 C0450002 Washer, Toothed (M6) 8
28 C0450003 Washer, Toothed (M8) 2
29 C4450049 Cap, Rain 1
30 04061074 Key 4
31 C370003104 Screw, Hex (M12 x 35) 8
32 C3800021 Nut, Hex (M12) 8
33 C0410006 Washer, Flat (M12) 16
35 C370003306 Screw, Hex (M16 x 50) 14
36 C3800023 Nut, Hex (M16) 14
37 C0410008 Washer, Flat (M16) 28

Model: C240 D6C440 D5 Issue 3 11-2012
Enclosure Fasteners
7
4
5 2
10
8 7
9 8
11 13
12
3
6

1 C4050301 Enclosure Assembly 1
2 C3800021 Nut, Hex (M12) 6
3 C3800025 Nut, Hex (M20) 8
4 C370003104 Screw, Hex (M12 x 35) 6
5 C370003504 Screw, Hex (M20 x 45) 8
6 C370002905 Screw, Hex (M8 x 30) 14
7 C0410006 Washer, Flat (M12) 12
8 C0410010 Washer, Flat (M20) 16
9 C0410004 Washer, Flat (M8) 14
13 C3100012 Gasket, Rubber (10m) 1

Issue 3 11-2012 Model: C240 D6C440 D5
Rail Enclosure Rental
5
6 6
3 2 7

1 C2900735 Skid 1
2 C3800021 Nut, Hex (M12) 8
3 C1150119 Rail, Enclosure (LH) 1
4 C1150120 Rail, Enclosure (RH) 1
5 C370003104 Screw, Hex (M12 x 35) 8
6 C0410006 Washer, Flat (M12) 16

Model: C240 D6C440 D5 Issue 3 11-2012
Exhaust Flexible Pipe

1 C3500029 Flange 1
2 C3500034 Gasket 2
3 C3800020 Nut, Hex (M10) 16
4 C3500049 Pipe, Exhaust 1
5 C370003005 Screw, Hex (M10 x 35) 16
6 C0410005 Washer (M10) 32

Issue 3 11-2012 Model: C240 D6C440 D5
Muffler 5
1
2
6
7
4

1 C3500029 Flange 2
2 C3500034 Gasket 2
3 C3500019 Muffler 9dB 1
4 C3800020 Nut, Hex (M10) 16
5 C370003005 Screw, Hex (M10 x 35) 16
6 C0410005 Washer (M10) 32

Model: C240 D6C440 D5 Issue 3 11-2012
Muffler 6
2 1 5
3
7
4

1 C3500030 Flange 2
2 C3500035 Gasket 2
3 C3500025 Muffler 29dB 1
4 C3800020 Nut, Hex (M10) 16
5 C370003005 Screw, Hex (M10 x 35) 16
6 C0410005 Washer (M10) 32

Issue 3 11-2012 Model: C240 D6C440 D5

Model: C240 D6C440 D5 Issue 3 11-2012
Control
11
22 17
11
19
25
6
16
4
7 21
12
2 18
11 20
9
16
3 17 2
10 16
16
10
23 12
5
10 16 14
8 10 16
24 17
11
11 17 15 10 16 26
1
13

Issue 3 11-2012 Model: C240 D6C440 D5
PCC1301 Installation

1 C2900119 Display 1
2 C420000402 Relay, Auxiliary (12V) 3
3 03271507 AVR (SX460) 1
4 C0510032 Bracket, Relay 1
5 C1100057 Cover, Relay 1
6 C3800029 Nut, Hex (5/16) 2
7 03271513 Board, Printed Circuit Control 1
8 C2300044 Label 1
9 C370004403 Screw, Hex (1/2 x 1) 2
10 C370002703 Screw, Hex (M5 x 16) 11
11 C370002803 Screw, Hex (M6 x 16) 34
12 C370006105 Screw, Philips (M5 x 25) 10
13 03081175 Switch, Push Button (E-Stop) 1
14 C0610008 Block, Terminal (PCC1301 P/N) 1
15 C0610007 Block, Terminal (PCC1301 TPC) 1
16 C0410002 Washer (M5) 21
17 C0410003 Washer (M6) 34
18 C0410016 Washer, Flat (1/2) 2
19 C0410013 Washer, Flat (5/16) 2
21 C1100076 Bracket, Control 1
22 C1100077 Cover, Control 1
23 C1100079 Panel, Control 1
24 C1100080 Cover, Front 1
25 C1100088 Cover, Rear 1
26 C1100091 Cover, Connector 1

Model: C240 D6C440 D5 Issue 3 11-2012
Control
15
20 10 17 22
17
20 12
6
17
22
20
15
9
8
17
17 16
16
20 19 19
17 2 3 19 16 18
4
1 21
5
23
19
14
16 16 19 13
7
11

Issue 3 11-2012 Model: C240 D6C440 D5
PCC3100 Installation

1 0300430505 Box, Control Assembly 1
2 03004306 Regulator, Auto Volt 1
3 03004307 Board, Printed Circuit Governor 1
4 C0510032 Bracket, Relay 1
5 C1100057 Cover, Relay 1
6 C1100078 Cover, Control 1
7 C1100081 Cover, Front 1
9 C1100093 Cover, Rear 1
11 C1100095 Panel, Control 1
12 C1100109 Cover, Connector 1
13 C420000402 Relay, Auxiliary (12V) 1
14 C370004403 Screw, Hex (1/2 x 1) 2
15 C370004101 Screw, Hex (5/16 x 1/2) 4
16 C370002703 Screw, Hex (M5 x 16) 13
17 C370002803 Screw, Hex (M6 x 16) 36
18 C0610009 Block, Terminal Customer 1
19 C0410002 Washer (M5) 13
20 C0410003 Washer (M6) 37
21 C0410016 Washer, Flat (1/2) 2
22 C0410013 Washer, Flat (5/16) 4

Model: C240 D6C440 D5 Issue 3 11-2012
Pedestal Installation (NHHC4)
8 4
20 16 2
16
20
5 7
23 19
14 10 24 18 21 12
13
18 12
6
21
3
20 19 18
15 17
19 23
1
9
11 18
18 21
21
22
22

Issue 3 11-2012 Model: C240 D6C440 D5
Pedestal Installation (NHHC4)

1 C0510084 Bracket, Pedestal 1
2 C1100073 Pedestal 1
3 C0510039 Pedestal, Support 1
4 C1100089 Guard 1
5 C0460005 Bar, Bus Breaker Neutral 1
6 C0480001 Insulator Low Voltage 4
7 C1100083 Cover, Side Access 1
8 C3960002 Rubber, Garrison (1.2m) 1
9 C2200005 Spacer, Nylon 1
10 C0910017 Cordage 1
11 C370003005 Screw, Hex (M10 x 35) 2
12 C370003003 Screw, Hex (M10 x 25) 5
13 C370003008 Screw, Hex (M10 x 50) 1
14 C370002401 Screw, Allen (M6 x 8) 4
15 C370002402 Screw, Allen (M6 x 10) 4
16 C370002803 Screw, Hex (M6 x 16) 10
17 C370002904 Screw, Hex (M8 x 25) 1
18 C0410005 Washer, Flat (M10) 11
19 C0410004 Washer, Flat (M8) 3
20 C0410003 Washer, Flat (M6) 14
22 C3800020 Nut, Hex (M10) 3
23 C3800035 Nut, Hex Parlock (M8) 2
24 C0450004 Washer, Flat Lock W/ET (M10) 1

Model: C240 D6C440 D5 Issue 3 11-2012
PT/CT Installation PCC3100
1 2

1 PT/CT
0300430801 120V 1
0300430802 240V 1
2 C370002703 Screw, Hex (M5 x 16) 4

Issue 3 11-2012 Model: C240 D6C440 D5
Bus PT Installation PCC3100
2 1

1 Bus PT
0300498501 120V 1
0300498502 240V 1
0300498503 346V 1
2 C370002703 Screw, Hex (M5 x 16) 4

Model: C240 D6C440 D5 Issue 3 11-2012
I/O Card Aux 101

1 03271536 Module, I/O Card Aux 101 1
2 C370006105 Screw, Phillips (M5 x 25) 4
C1300051 Harness, I/O Card 1

Issue 3 11-2012 Model: C240 D6C440 D5
I/O Card Aux 102
2
3

1 03271265 Module, I/O Card Aux 102 1
2 C370006105 Screw, Phillips (M5 x 25) 4

Model: C240 D6C440 D5 Issue 3 11-2012
Open Coil 630A
5
2
3
6 7
8

1 C1100175 Bracket, Breaker 1
2 C210002006 Breaker, Circuit 1
3 C4200008 Latch, Relay 1
4 C2100029 Coil, Opening 1
6 C4200007 Relay (24VCC) 1
7 C4200005 Base, Relay 1
C1300102 Harness, Opening Coil 1
C1400004 Fastener, Self-Adhesive 1

Issue 3 11-2012 Model: C240 D6C440 D5
Open Coil 1600A
2 1
5
4
6
3

1 C1100182 Bracket, Circuit Breaker 1
2 C210000301 Breaker, Circuit 1
3 C4200008 Latch, Relay 1
4 C2100030 Coil, Opening 1
6 C4200007 Relay (24VCC) 1
7 C4200005 Base, Relay 1
C1300102 Harness, Opening Coil 1
C1400004 Fastener, Self-Adhesive 1

Model: C240 D6C440 D5 Issue 3 11-2012
Circuit Breaker Installation 630A
3 2
6
13
14
8
11
11 12 7
12
11
12
4 11 12
11 12 1

1 C1100084 Cover, Bottom 1
2 C0460010 Bus Bar 3
3 C210002006 Breaker, Circuit (400A) 1
5 C1100074 Cover, Access 1
6 C1100098 Frame, Circuit Breaker 1
7 C0480002 Insulator, Low Voltage 3
8 C3800021 Nut, Hex (M12) 4
9 C370002807 Screw, Hex (M12 x 50) 4
10 C370002401 Screw, Allen (M6 x 8) 3
11 C370002803 Screw, Hex (M6 x 16) 21
12 C0410003 Washer, Flat (M6) 21
13 C0410006 Washer, Flat (M12) 8
C1300058 Cable, Power 8

Issue 3 11-2012 Model: C240 D6C440 D5
11
4
10 12
5
10
9 7
6 9
10
9 1

3 C0460007 Bus Bar Breaker 3
4 C210000301 Breaker, Circuit (NS800 800A) 1
6 C1100075 Cover, Access Front 1
7 C3800021 Nut, Hex (M12) 4
8 C370003104 Screw, Hex (M12 x 35) 4
9 C370002803 Screw, Hex (M6 x 16) 18
10 C0410003 Washer, Flat (M6) 18
11 C0410006 Washer, Flat (M12) 8

Model: C240 D6C440 D5 Issue 3 11-2012
11
4
10 12
5
10
9 7
6 9
10
9 1

7 C3800021 Nut, Hex (M12) 4
8 C370003104 Screw, Hex (M12 x 35) 4
9 C370002803 Screw, Hex (M6 x 16) 18
10 C0410003 Washer, Flat (M6) 18
11 C0410006 Washer, Flat (M12) 8

Issue 3 11-2012 Model: C240 D6C440 D5
4 10 14
9 8
14 15
5 14
14
13 3
12
6
13
15
8
11
11
7 2
13
11

3 C0460012 Bus Bar 4
8 C3800021 Nut, Hex (M12) 12
9 C370003107 Screw, Hex (M12 x 50) 4
10 C370003104 Screw, Hex (M12 x 35) 8
11 C370002803 Screw, Hex (M6 x 16) 18
12 C2200006 Spacer 4
13 C0410003 Washer, Flat (M6) 18
14 C0410006 Washer, Flat (M12) 24

Model: C240 D6C440 D5 Issue 3 11-2012
4 10 14
9 8
14 15
5 14
14
13 3
12
6
13
15
8
11
11
7 2
13
11

3 C0460012 Bus Bar 4
8 C3800021 Nut, Hex (M12) 12
9 C370003107 Screw, Hex (M12 x 50) 4
10 C370003104 Screw, Hex (M12 x 35) 8
11 C370002803 Screw, Hex (M6 x 16) 18
12 C2200006 Spacer 4
13 C0410003 Washer, Flat (M6) 18
14 C0410006 Washer, Flat (M12) 24

Issue 3 11-2012 Model: C240 D6C440 D5
Circuit Breaker Installation Motorized 800A
6
12
10
8
11
9 13
4
3
1
2
5

1 C1100205 Panel, Circuit Breaker (800/1600A) 1
7 C1300059 Cable, Power 8
8 C0410003 Washer, Flat (M6) 18
9 C370002803 Screw, Hex (M6 x 16) 18
10 C0410006 Washer, Flat (M12) 8
12 C370003105 Screw, Hex (M12 x 40) 4
13 C3800021 Nut, Hex (M12) 4
C1300142 Harness, Circuit Breaker 1
C4200005 Base, Relay 2
C4200007 Relay 24V 2
C4200008 Relay Lock 2

Model: C240 D6C440 D5 Issue 3 11-2012
6
12
10
8
11
9 13
4
3
1
2
5

8 C0410003 Washer, Flat (M6) 18
9 C370002803 Screw, Hex (M6 x 16) 18
10 C0410006 Washer, Flat (M12) 8
12 C370003105 Screw, Hex (M12 x 40) 4
13 C3800021 Nut, Hex (M12) 4
C4200007 Relay 24V 2

Issue 3 11-2012 Model: C240 D6C440 D5

Model: C240 D6C440 D5 Issue 3 11-2012
12
14 16 7
13
6
15
12
10 8
11 13
16
4
3
1
2

Issue 3 11-2012 Model: C240 D6C440 D5

8 C2200006 Cupper Spacer 4
10 C0410003 Washer, Flat (M6) 18
11 C370002803 Screw, Hex (M6 x 16) 18
12 C0410006 Washer, Flat (M12) 24
14 C370003104 Screw, Hex (M12 x 35) 8
15 C370003107 Screw, Hex (M12 x 50) 4
16 C3800021 Nut, Hex (M12) 12
C4200007 Relay 24V 2

Model: C240 D6C440 D5 Issue 3 11-2012
12
14 16 7
13
6
15
12
10 8
11 13
16
4
3
1
2

Issue 3 11-2012 Model: C240 D6C440 D5

8 C2200006 Cupper Spacer 4
10 C0410003 Washer, Flat (M6) 18
11 C370002803 Screw, Hex (M6 x 16) 18
12 C0410006 Washer, Flat (M12) 24
14 C370003104 Screw, Hex (M12 x 35) 8
15 C370003107 Screw, Hex (M12 x 50) 4
16 C3800021 Nut, Hex (M12) 12
C4200007 Relay 24V 2

Model: C240 D6C440 D5 Issue 3 11-2012
Current Transformer

1 Transformer, Current
C4900023 7601520/1A 1
C4900024 8631726/1A 1
C4900025 9461892/1A 1
C4900026 11042208/1A 1
C4900027 12622524/1A 1

Issue 3 11-2012 Model: C240 D6C440 D5
Battery Charger

1 C2500009 Charger, Battery 1

Model: C240 D6C440 D5 Issue 3 11-2012
Battery

1 C2500005 Battery 2

Issue 3 11-2012 Model: C240 D6C440 D5
Topical Index
A C
Alternator, 27 Cable, Power, 54 , 55 , 56 , 57 , 58 , 59 , 60 , 63 , 65
Alternator, DC, 14 Cap, Rain, 35
Charger, Battery, 67
AVR, 43 , 45
Cleaner, Air, 17
Coil, Open 1600A, 53
B Coil, Open 630A, 52
Connection, Exhaust Outlet, 16
Bar, Bus Breaker Neutral, 47
Cordage, Ground Starter, 18
Base, Relay, 59 , 60 , 63 , 65
Cover AVR, 27
Battery, 68
Cover, Access, 54 , 55 , 56 , 57 , 58 , 59 , 60 , 63 , 65
Battery, Cable, 18
Cover, Oil Fill, 28 , 32
Belt, Alternator, 14
Cover, Rear Terminal Box, 27
Belt, Fan, 14 Cover, Relay, 43 , 45
Belt, Water Pump, 14 Cover, Terminal Box, 27
Block, Terminal, 43 , 45 , 52 , 53 Cupper Spacer, 63 , 65
Board, Printed Circuit Control, 43
Board, Printed Circuit Governor, 45 D
Box, Control, 45
Deflector, Air, 21 , 23 , 25
Box, Terminal, 27 Display, 43
Bracket, Air Cleaner, 17
Bracket, Breaker, 52 , 53
E
Bracket, Engine, 16
Electric Start, 18
Bracket, Pedestal, 47
Enclosure, 35
Breaker, Circuit, 52 , 53
Enclosure Fasteners, 36
Breaker, Circuit 1000A, 56 Engine Accessories, 14
Breaker, Circuit 1250A, 57
F
Fan, Radiator, 21 , 23 , 25
Filter, Fuel, 15
Breaker, Circuit Motorized 1000A, 60
Filter, Oil, 15
Breaker, Circuit Motorized 1250A, 63 Filter, Water, 15
Breaker, Circuit Motorized 1600A, 65 Frame, Circuit Breaker, 54 , 55 , 56 , 57 , 58 , 59 , 60 ,
Breaker, Circuit Motorized 800A, 59 63 , 65
Breaker, Compact Circuit, 55 Fuel Tank Accessories, 28
Breather, Fuel Tank, 28

Bus Bar, 54 , 55 , 56 , 57 , 58 , 59 , 60 , 63 , 65 G
Bus PT PCC3100, 49 Gasket Muffler, 39 , 40

Model: C240 D6C440 D5 Issue 3 11-2012
Index (Continued)
Gasket, Exhaust Pipe, 38 Panel, Circuit Breaker, 59 , 60 , 63 , 65
Gasket, ORing, 16 PCC1301 Installation, 43
Gauge, Level, 32 PCC3100 Installation, 45
Guard, Belt, 21 , 23 , 25 Pedestal, 47 , 52 , 53
Pipe, Exhaust, 16 , 38
H Plate, Floor, 31
PT/CT PCC3100, 48
Harness, Circuit Breaker, 59 , 60 , 63 , 65
Harness, I/O Card, 50
Harness, Opening Coil, 52 , 53 R
Heater, Water, 19
Radiator 2 Row Core, 21
Hinge, 35
Hose, Air Cleaner, 17
Hose, Breather, 16
Rail Enclosure, 37
Hose, Fuel Inlet/Outlet, 28
Relay (24VCC), 52 , 53
Hose, Radiator, 21 , 23 , 25
Relay 24V, 59 , 60 , 63 , 65
Relay, Auxiliary, 43 , 45
I
Indicator, Level, 32
S
Insulation, Sound, 35
Seal, Window, 35
Isolator, Vibration, 16
Sender, Oil Pressure, 14
Service Filter, Water, 15
L Skid, 37
Labels, 11 Skid 1000L, 30
Latch, Door, 35 Skid 500L, 29
Latch, Relay, 52 , 53 Skid Accessories, 32
Level, Indicator, 28 Skid Floor, 31
Skid, Fuel Tank, 28 , 29 , 30
M Spacer, Fan, 21 , 23 , 25
Module, I/O Card Aux 101, 50 Starter, 14
Module, I/O Card Aux 102, 51 Strap, Ground, 35
Muffler, 35 Support, Battery, 18

Muffler 5, 39 Support, Engine/Alternator, 29 , 30
Muffler 6, 40 Switch, Push Button (EStop), 35 , 43
P T
Paint and Thread Sealant, 12 Transformer, Current, 66

Issue 3 11-2012 Model: C240 D6C440 D5
Index (Continued)
V W
Valve, Drain, 16 Window, Panel, 35

Model: C240 D6C440 D5 Issue 3 11-2012

Issue 3 11-2012 Model: C240 D6C440 D5
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
00987894, 11 03271507, 43 C0310006, 21 , 23 , 25 , 27 , C0510032, 43 , 45
38 , 39 , 40 , 47
00987895, 11 03271513, 43 C0510035, 29
C0310007, 16 , 21 , 23 , 25 ,
0098790203, 11 03271536, 50 C0510036, 29
27 , 29 , 30 , 35 , 36 , 37 ,
0098790205, 11 0402077905, 16 , 27 54 , 55 , 56 , 57 , 58 , 59 , C0510037, 16
60 , 63 , 65
00988094, 11 04061051, 35 C0510039, 47
C0310009, 35
00988095, 11 04061052, 35 C0510068, 29
C0310011, 36
00988097, 11 04061059, 35 C0510071, 30
C0310015, 19
00988098, 11 04061074, 35 C0510083, 28 , 30
C0310016, 27
00988099, 11 0503137902, 21 , 23 , 25 C0510084, 47
C0310017, 18 , 43 , 45
00988101, 11 0503141402, 21 , 23 , 25 C0510092, 18
00988102, 11 05031418, 21 , 23 , 25 C0310018, 16 , 19 C0510093, 18
00988103, 11 05031634, 21 , 23 , 25 C0310019, 16 , 27 C0510094, 31
00988130, 11 0503163401, 19 C0410002, 43 , 45 , 50 , 51 C0510095, 31
00988219, 11 05040028, 21 , 23 , 25 C0410003, 21 , 23 , 25 , 27 , C0510096, 31
35 , 43 , 45 , 47 , 54 , 55 ,
00988312, 11 0518054820, 21 , 23 , 25 56 , 57 , 58 , 59 , 60 , 63 , C0510097, 31
65
00988381, 11 130440701, 21 , 23 , 25 C0510098, 31
0098850502, 11 1304408, 25 C0410004, 17 , 31 , 35 , 36 , C0610007, 43
47
00992433, 11 1304534, 21 , 23 C0610008, 43
C0410005, 18 , 21 , 23 , 25 ,
01303193, 21 , 23 , 25 178509, 12 , 14 38 , 39 , 40 , 47 C0610009, 45
0130358802, 21 , 23 , 25 217638, 12 , 14 C0410006, 16 , 21 , 23 , 25 , C0610015, 52 , 53
27 , 29 , 30 , 35 , 36 , 37 ,
01304355, 21 3040307, 12 , 14 C071000211, 21 , 23 , 25
54 , 55 , 56 , 57 , 58 , 59 ,
0130435501, 23 3318853, 12 , 15 60 , 63 , 65 C071000606, 21 , 23 , 25
01304362, 21 , 23 , 25 3413084, 12 , 15 C0410008, 35 C071000613, 21 , 23 , 25
01304369, 25 3633805, 16 C0410010, 36 C071000802, 21 , 23 , 25
01935580, 32 3890551, 12 , 15 C0410013, 43 , 45 C0710009, 19
0200313604, 27 4094998, 14 C0410014, 19 , 21 , 23 , 25 C071001202, 16
0200313605, 27 4948369, 14 C0410016, 27 , 43 , 45 C0910017, 47
0200313606, 27 4948370, 17 C0410017, 16 C0910019, 35
0200321701, 27 4948371, 17 C0410018, 16 C0910020, 35
0200322402, 27 4948394, 17 C0410020, 16 , 27 C0910031, 18
0300430505, 45 4948395, 17 C0450002, 35 C0910032, 18
03004306, 45 4948396, 17 C0450003, 35 C1100057, 43 , 45
03004307, 45 5180601, 12 C0450004, 47 C1100068, 27
0300430801, 48 5250305, 12 C0450005, 18 C1100073, 47
0300430802, 48 67946, 16 C0460005, 47 C1100074, 54
0300498501, 49 A028X493, 14 C0460007, 55 , 56 , 57 , 58 , C1100075, 55 , 56 , 57 , 58
0300498502, 49 AF26173A, 12 , 17 59 , 60 , 63 , 65 C1100076, 43
0300498503, 49 C0250004, 19 C0460010, 54 C1100077, 43
03081175, 35 , 43 C0250005, 19 C0460012, 57 , 58 , 63 , 65 C1100078, 45
03195262, 35 C0310004, 35 C0480001, 47 C1100079, 43
03271265, 51 C0310005, 17 , 31 , 35 , 36 C0480002, 54 C1100080, 43

Model: C240 D6C440 D5 Issue 3 11-2012
Numerical Index (Continued)

C1100081, 45 C1900049, 21 , 23 C3500025, 40 C370004202, 19 , 21 , 23 ,

25
C1100082, 45 C1900050, 25 C3500029, 38 , 39
C370004215, 21 , 23 , 25
C1100083, 47 C210000301, 53 , 55 C3500030, 40
C1100084, 54 , 55 , 56 , 57 , C210000302, 56 C3500034, 38 , 39 C370004403, 18 , 43 , 45
58 , 59 , 60 , 63 , 65 C370004503, 19
C210000303, 57 C3500035, 40
C1100085, 54 C370004509, 16
C210000304, 58 C3500047, 16
C1100086, 59 , 60 , 63 , 65 C370004605, 16
C210002006, 52 , 54 C3500049, 38
C1100088, 43
C2100029, 52 C3500053, 16 C370004609, 27
C1100089, 47
C2100030, 53 C3500055, 35 C370005705, 27
C1100090, 55 , 56 , 57 , 58
C210003101, 59 C3500057, 35 C370005804, 27
C1100091, 43
C210003102, 60 C3600006, 19 C370006105, 43 , 50 , 51
C1100093, 45
C210003103, 63 C3600016, 21 , 23 , 25 C3700069, 18
C1100094, 45
C210003104, 65 C3600017, 21 , 23 , 25 C380000108, 18
C1100095, 45
C2200002, 21 , 23 , 25 C3600040, 28 C3800018, 35
C1100096, 27
C2200005, 47 C3600044, 32 C3800019, 17 , 35
C1100098, 54
C2200006, 57 , 58 , 63 , 65 C3600048, 28 C3800020, 27 , 38 , 39 , 40 ,
C1100109, 45
C2300044, 43 C3600052, 16 47
C1100165, 52 , 53
C2300049, 11 C370002401, 47 , 54 C3800021, 29 , 30 , 35 , 36 ,
C1100175, 52 37 , 54 , 55 , 56 , 57 , 58 ,
C2300054, 11 C370002402, 47 59 , 60 , 63 , 65
C1100182, 53
C2300059, 11 C370002703, 43 , 45 , 48 , C3800023, 35
C1100185, 55 , 56 , 57 , 58 49
C2300062, 11
C1100205, 59 , 60 , 63 , 65 C3800025, 36
C2500005, 68 C370002803, 21 , 23 , 25 ,
C1100206, 59 , 60 , 63 , 65 27 , 43 , 45 , 47 , 54 , 55 , C3800029, 43
C2500009, 67 56 , 57 , 58 , 59 , 60 , 63 ,
C1150119, 37 65 C3800033, 16
C2700001, 21 , 23
C1150120, 37 C370002804, 35 C3800034, 16 , 27
C2700002, 25
C1300051, 50 C370002807, 54 C3800035, 35 , 47
C2900119, 43
C1300058, 54 C370002904, 17 , 31 , 47 C3900001, 19
C2900540, 21 , 23 , 25
C1300059, 55 , 56 , 57 , 58 , C370002905, 35 , 36 C3960002, 47
59 , 60 , 63 , 65 C2900735, 37
C370003003, 18 , 21 , 23 , C4050113, 35
C1300102, 52 , 53 C3000006, 35
25 , 47
C4050135, 35
C1300142, 59 , 60 , 63 , 65 C3100011, 35
C370003005, 27 , 38 , 39 ,
C3100012, 35 , 36 C4050178, 35
C1400004, 52 , 53 40 , 47
C3100013, 35 C370003008, 47 C4050301, 36
C1900004, 21 , 23 , 25
C1900005, 21 , 23 , 25 C3300016, 21 C370003103, 29 C420000402, 43 , 45
C1900006, 21 , 23 , 25 C330001601, 23 , 25 C370003104, 16 , 21 , 23 , C4200005, 52 , 53 , 59 , 60 ,

25 , 27 , 30 , 35 , 36 , 37 , 63 , 65
C1900007, 21 , 23 , 25 C330002102, 12 , 16
55 , 56 , 57 , 58 , 63 , 65 C4200007, 52 , 53 , 59 , 60 ,
C1900008, 21 , 23 C3300022, 28 , 32 63 , 65
C370003105, 59 , 60
C1900009, 21 , 23 C3300023, 28 , 32 C4200008, 52 , 53 , 59 , 60 ,
C370003107, 57 , 58 , 63 ,
C1900010, 21 , 23 C3350007, 19 65 63 , 65
C1900011, 25 C3350008, 19 C370003306, 35 C4450049, 35
C1900012, 25 C3500015, 35 C370003504, 36 C4700007, 21 , 23
C1900014, 25 C3500019, 39 C370004101, 45 C4700008, 21 , 23

Issue 3 11-2012 Model: C240 D6C440 D5
Numerical Index (Continued)

C4700009, 21 , 23 , 25 C4700015, 25 C4900025, 66 C635001102, 32

C4700010, 21 , 23 C4700016, 25 C4900026, 66
C4700011, 27 C4800004, 19 C4900027, 66 C635001103, 28
C4700012, 27 C4900023, 66 C6350001, 28 , 32
C4700014, 25 C4900024, 66 C6350002, 28 , 32 WF2075, 12 , 15

Model: C240 D6C440 D5 Issue 3 11-2012

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Parts Manual

Generator Set with Engine NTA855

English Original Instructions 112012 A035R137 (Issue 3)

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