Professional Documents
Culture Documents
Psa RP Ga - SM
Psa RP Ga - SM
Psa RP Ga - SM
May 2008
No. OC332
REVISED EDITION-B
SERVICE MANUAL
Indoor unit
[Model names] [Service Ref.]
PSA-RP71GA PSA-RP71GA Revision:
PSA-RP71~140GA#1 are added
PSA-RP71GA#1 in REVISED EDITION-B.
PSA-RP100GA PSA-RP100GA Some descriptions have been
modified.
PSA-RP100GA#1
Please void OC332
PSA-RP125GA PSA-RP125GA REVISED EDITION-A.
PSA-RP125GA#1 Note:
PSA-RP140GA PSA-RP140GA This manual describes only
PSA-RP140GA#1 service data of the indoor
units.
RoHS compliant products have
<G> mark on the spec name
plate.
For servicing of RoHS compliant
PSH-P71GAH PSH-P71GAH products, refer to the RoHS Parts
List.
PSH-P100GAH PSH-P100GAH
PSH-P125GAH PSH-P125GAH
PSH-P140GAH PSH-P140GAH
CONTENTS
1. TECHNICAL CHANGES.................................. 2
2. REFERENCE MANUAL.............................................. 2
3. SAFETY PRECAUTION................................... 3
4. PART NAMES AND FUNCTIONS....................7
5. SPECIFICATIONS............................................ 9
6. NOISE CRITERION CURVES........................ 12
7. OUTLINES AND DIMENSIONS..................... 14
8. WIRING DIAGRAM.................................................16
9. REFRIGERANT SYSTEM DIAGRAM.................... 17
10. TROUBLESHOOTING....................................18
11. SPECIAL FUNCTION..................................... 29
12. DISASSEMBLY PROCEDURE...................... 32
13. PARTS LIST................................................... 35
14. RoHS PARTS LIST.........................................39
1 TECHNICAL CHANGES
PSA-RP71GA PSA-RP71GA#1
PSA-RP100GA PSA-RP100GA#1
PSA-RP125GA PSA-RP125GA#1
PSA-RP140GA PSA-RP140GA#1
2 REFERENCE MANUAL
2-1. OUTDOOR UNITS SERVICE MANUAL
2
3 SAFETY PRECAUTION
Do not use the existing refrigerant piping. Use liquid refrigerant to charge the system.
The old refrigerant and lubricant in the existing piping If gas refrigerant is used to seal the system, the composition
contains a large amount of chlorine which may cause the of the refrigerant in the cylinder will change and performance
lubricant deterioration of the new unit. may drop.
Use low residual oil piping Do not use a refrigerant other than R407C.
If there is a large amount of residual oil (hydraulic oil, etc.) If another refrigerant (R22, etc.) is used, the chlorine in the
inside the piping and joints, deterioration of the lubricant refrigerant may cause the lubricant deterioration.
will result.
Store the piping to be used during installation Use a vacuum pump with a reverse flow check valve.
indoors with keep both ends sealed until just The vacuum pump oil may flow back into the refrigerant
before brazing. cycle and cause the lubricant deterioration.
(Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle, Ventilate the room if refrigerant leaks during
deterioration of the oil and compressor trouble may result. operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Use ESTER , ETHER or HAB as the lubricant to
coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause
deterioration of refrigerant oil etc.
3
[1] Cautions for service
After recovering the all refrigerant in the unit, proceed to working.
Do not release refrigerant in the air.
After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.
Unit
Gravimeter
(2) Recharge in refrigerant leakage case
After recovering the all refrigerant in the unit, proceed to working.
Do not release the refrigerant in the air.
After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.
4
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R410A
Use new refrigerant pipes. Do not use refrigerant other than R410A.
In case of using the existing pipes for R22, be careful with If other refrigerant (R22 etc.) is used, chlorine in refrige-
the followings. rant can cause deterioration of refrigerant oil etc.
For RP71VHA3 and RP100, 125 and 140, be sure to
perform replacement operation before test run.
Change flare nut to the one provided with this product.
Use a vacuum pump with a reverse flow check
Use a newly flared pipe. valve.
Avoid using thin pipes. Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com- cause deterioration of refrigerant oil or malfunction of com-
pressor. pressor.
5
Unit
Gravimeter
6
4 PART NAMES AND FUNCTIONS
Once
Controller
the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
Operation buttons
Set Temperature buttons ON/OFF button
Down
Fan Speed button
Up
Ahead
BACK MONITOR/SET DAY CHECK TEST
Airflow Up/Down button
Timer On/Off button PAR-21MAA CLOCK OPERATION CLEAR
(Set Day button)
Louver button
( Operation button)
To preceding operation
Opening the number.
door.
Ventilation button
( Operation button)
To next operation number.
7
Display Sensor indication
Displayed when the remote controller
sensor is used.
Day-of-Week
For purposes of this explanation,
Shows the current day of the week.
all parts of the display are shown
as lit. During actual operation, only
the relevant items will be lit. Time/Timer Display
Shows the current time, unless the simple or Auto Off Locked indicator
timer is set. Indicates that remote controller but-
If the simple or Auto Off timer is set, shows the time tons have been locked.
remaining.
Identifies the current operation
Shows the operating mode, etc. Clean The Filter indicator
* Multilanguage display is sup- Comes on when it is time to clean the
ported. filter.
Caution
Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the Not Available
message.
If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not
present at the parent unit.
When power is turned ON for the first time, it is normal that PLEASE WAIT is displayed on the room temperature indication
(For max. 2minutes). Please wait until this PLEASE WAIT indication disappear then start the operation.
8
5 SPECIFICATIONS
9
Service Ref. PSA-RP140GA, PSA-RP140GA#1
Mode Cooling Heating
Power supply(phase, cycle, voltage) Single phase, 50Hz, 230V
Input kW 0.36 0.36
Running current A 1.59 1.59
Starting current A 2.10 2.10
External finish Munsell 0.70Y 8.59/0.97
Heat exchanger Plate fin coil
INDOOR UNIT
10
Service Ref. PSH-P125GAH
Mode Cooling Heating
Power supply(phase, cycle, voltage) Single phase, 50Hz, 230V
Input +1 kW 0.28 0.28<2.76>
Running current +1 A 1.23 1.23<12.00>
Starting current +1 A 1.50 1.50<12.00>
External finish Munsell 0.70Y 8.59/0.97
Heat exchanger Plate fin coil
INDOOR UNIT
11
6 NOISE CRITERION CURVES
90 90
80 80
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 bar )
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE 20 APPROXIMATE
THRESHOLD OF THRESHOLD OF
REARING FOR REARING FOR
CONTINUOUS
NC-20 CONTINUOUS NC-20
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
90
80
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 bar )
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20 APPROXIMATE
THRESHOLD OF
REARING FOR
CONTINUOUS NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
12
PSA-RP140GA NOTCH SPL(dB) LINE
High 52
PSA-RP140GA#1 Low 47
PSH-P140GAH
90
80
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 bar )
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20 APPROXIMATE
THRESHOLD OF
REARING FOR
CONTINUOUS
NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
MICROPHONE unit
1m
4m
1m
t 1. floor
ou
ab
13
240 Knockout hole
for branch duct
7
38
10
Rear side
132
VIEW "A"
10
38
Knockout hole for
PSH-P71GAH
PSA-RP71GA
95 218 Knockout hole
130
100
under-piping(120 70 oval)
Front side for under-piping
PSA-RP71GA#1
125 Front side
340
370
143
100
175
520 Metal fixture
90
260 against overturning 270
20 Rear side
55
240 250 Knockout hole
50
40
20
for bottom fixing 160
277
10
260
controller
1
300 or more
130 130
2
130 71
5 or more
766
indoor/outdoor
connection. Electrical parts box
14
Terminal block for 95
heater power supply 22 461 100 or more 100 or more
40 66
(Only PSH-PGAH)
1900
Liquid pipe :9.52(3/8F)
OUTLINES AND DIMENTIONS
123
Gas pipe :15.88(5/8F)
608
Drain pipe 186 insertion of screw driver.
47
827
2. Adjustable
714
767
590
480
50
216
110
115
70
30
20 105
530 180
600 235 Knockout hole for piping and wiring
(140 80 oval)
Knockout hole for refrigerant and drainage. Knockout hole for
90 60 oval (Provided on both sides) wiring.:27
(Provided on both sides)
A
Unit : mm
240 Knockout hole
for branch duct
38
10
Rear side
132
38
10
VIEW "A"
100
130
Knockout hole for 95 218 Knockout hole
Front side under-piping(120 70 oval)
PSH-P140GAH
PSA-RP140GA
PSH-P125GAH
PSA-RP125GA
PSH-P100GAH
PSA-RP100GA
PSA-RP140GA#1
PSA-RP125GA#1
PSA-RP100GA#1
340
370
201
520 Metal fixture
Use the current nuts meeting the pipe size
255
120
260 against overturning 350 of the outdoor unit.
140
77
240 330 Available pipe size
50
40
20
20 Rear side
Knockout hole
for bottom fixing 120 RP100,125,140 P100,125,140
10
277 LIQUID SIDE : 9.52 : 9.52
: 15.88
260
GAS SIDE
: 19.05 : 19.05
: Initial flare nut size
controller
1
300 or more
130 130
2
15
130 71 Terminal block for
5 or more
766
indoor/outdoor
connection.
Terminal block for Electrical parts box
heater power supply 95
(Only PSH-PGAH) 22 461 100 or more 100 or more
40 66
Liquid pipe
1900
:9.52(3/8F)
123
Gas pipe :15.88(5/8F)
:19.05(3/4F)
608
Drain pipe 261 insertion of screw driver.
47
827
2. Adjustable
714
767
590
480
50
216
110
115
70
30
20 105
530 260
600 315 Knockout hole for piping and wiring
(140 80 oval)
Knockout hole for refrigerant and drainage. Knockout hole for
90 60 oval (Provided on both sides) wiring.:27 (Provided on both sides)
A
Unit : mm
8 WIRING DIAGRAM
INDOOR UNIT
P.B TB4
YLW S1
Please set the voltage using the
CN2S CNSK remote controller.
(WHT) (RED) ORN S2 TO
OUTDOOR For the setting method, please refer to
2 3 S3
1 DC13.1V 2
UNIT the indoor unit Installation Manual.
1
WHT
WHT
ORN
ORN
RED
BRN
YLW
YLW
YLW
YLW
BLU
BLK
BLK
I.B
TB4
FAN 1 3 5 7 LOUVER 1 3 POWER 1 3 POWER 1 3 1 2 1 3 RED S1
(WHT) CNL CNDK CND INDOOR/OUTDOOR
FUSE
ORN
BRN
YLW
CN20 REMOCON 2
SW2 SW1
1 (RED) CN22
SWE 2 PIPE (BLU) 1 I.B
ON CN29 1 3 1 3
1 (BLK) POWER INDOOR/OUTDOOR
OFF CN2L
CN24 CN41 CN32 CND COMMUNICATION
(ORN) CN3C
Refer to tables 1 TH2 R.B BLU (BLU)
and 2 for service PCB. 1
TH1
BLU
2
TRANSMISSION
PSH -P.GAH TB6 WIRES DC12V
TH5
models only
HEATER
2 CN24
88H TB2
I.B 1 (YLW) FS2 FS1
RED RED 5 3 RED L
RED 26H
1 POWER SUPPLY
WHT BLU N ~(1 PHASE)
YLW 6 2 230V 50Hz
1
YLW
88H 6YLW 5 RED H GRN/YLW
Table 1
SW2
MODELS Service board 1 ; When work to supply power separately to Indoor and Outdoor unit
PSA-RP.GA 1 2 3 4 5 was applied, refer to Fig1.
ON 2 ; For power supply system of this unit, refer to the caution label
PSH-P.GAH OFF located near this diagram.
[NOTES]
Table 2 1.Symbols used in wiring diagram above are, : Connector, : Terminal (block).
SW2 2.Indoor and outdoor connecting wires are made with polarities, make wiring
MODELS Service board matching terminal numbers (S1,S2,S3).
3.Since the outdoor side electric wiring may change be sure to check the outdoor
PSA-RP71GA 1 2 3 4 5 ON unit electric wiring for servicing.
PSH-P71GAH OFF 4.This diagram shows the wiring of Indoor and Outdoor connecting wires
(specification of 230V), adopting superimposed system of power and signal.
PSA-RP100GA 1 2 3 4 5
ON
PSH-P100GAH OFF
PSA-RP125GA 1 2 3 4 5
ON
PSH-P125GAH OFF
PSA-RP140GA 1 2 3 4 5
ON
PSH-P140GAH OFF
16
9 REFRIGERANT SYSTEM DIAGRAM
Strainer
#50
Heat exchanger
Refrigerant GAS pipe connection
(Flare)
Condenser/evaporator
temperature thermistor
(TH5)
Refrigerant flow in cooling
Refrigerant flow in heating
17
10 TROUBLESHOOTING
10-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit.
Actions to be taken for service and the trouble reoccurrence at field are summarized in the table below. Check the contents
below before investigating details.
Unit conditions at service Error code Actions to be taken for service (summary)
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
trouble occurred, and wiring related.
Logged
Reset error code logs and restart the unit after finishing
service.
There is no abnormality in electrical components,
controller boards, and remote controller.
The trouble is not reoccurring.
Recheck the abnormal symptom.
Identify the cause of the trouble and take a corrective
action according to TROUBLESHOOTING
BY INFERIOR PHENOMENA (10-3).
Not logged Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality in electrical components,
controller boards, remote controller etc.
18
Note: Refer to the manual of outdoor unit for the details of display
10-2. SELF-DIAGNOSIS ACTION TABLE such as F, U, and other E.
19
Error Code Abnormal point and detection method Cause Countermeasure
Freezing/overheating protection is work- (Cooling or drying mode) (Cooling or drying mode)
ing 1 Clogged filter (reduced airflow) 1 Check clogs of the filter.
1 Freezing protection (Cooling mode) 2 Short cycle of air path 2 Remove shields.
The unit is in 6-minute resume preven- 3 Low-load (low temperature)
tion mode if pipe <liquid or condenser/ operation out of the tolerance
evaporator> temperature stays under range
-15: for 3 minutes, 3 minutes after the
compressor started. Abnormal if it stays 4 Defective indoor fan motor 4 Refer to 10-6.
under -15: for 3 minutes again within Fan motor is defective.
16 minutes after 6-minute resume pre- Indoor controller board is defec-
vention mode. tive.
Pipe temperature 1 Slight temperature difference 1~4 Check pipe <liquid or condenser / evapo-
<Cooling mode> between indoor room rator> temperature with room tempera-
Detected as abnormal when the pipe tem- temperature and pipe <liquid ture display on remote controller and
perature is not in the cooling range 3 min- or condenser / evaporator> outdoor controller circuit board.
utes after compressor start and 6 minutes temperature thermistor Pipe <liquid or condenser / evaporator>
after the liquid or condenser/evaporator Shortage of refrigerant temperature display is indicated by set-
pipe is out of cooling range. Disconnected holder of pipe ting SW2 of outdoor controller circuit
Note 1) It takes at least 9 minutes to <liquid or condenser / board as follows.
detect. evaporator> thermistor
Note 2) Abnormality P8 is not detected in Defective refrigerant circuit
)
Conduct temperature check with outdoor
drying mode.
Cooling range : -3 C ] (TH-TH1)
TH: Lower temperature between: liquid
2 Converse connection of
extension pipe (on plural units
connection)
( controller circuit board after connecting
A-Control Service Tool(PAC-SK52ST).
pipe temperature (TH2) and condens- 3 Converse wiring of indoor/ 23Check converse connection of extension
er/evaporator temperature (TH5) outdoor unit connecting wire pipe or converse wiring of indoor/outdoor
TH1: Intake temperature (on plural units connection) unit connecting wire.
P8 4 Defective detection of indoor
<Heating mode> room temperature and pipe
When 10 seconds have passed after the <condenser / evaporator>
compressor starts operation and the hot temperature thermistor
adjustment mode has finished, the unit is 5 Stop valve is not opened
detected as abnormal when condenser/ completely.
evaporator pipe temperature is not in heat-
ing range within 20 minutes.
20
Error Code Abnormal point and detection method Cause Countermeasure
Pipe temperature thermistor / 1 Defective thermistor 13 Check resistance value of thermistor.
Condenser-Evaporator (TH5) characteristics For characteristics, refer to (P1) above.
1 The unit is in 3-minute resume protec- 2 Contact failure of connector 2 Check contact failure of connector (CN44)
tion mode if short/open of thermistor is (CN44) on the indoor controller on the indoor controller board.
detected. Abnormal if the unit does not board (Insert failure) Refer to 10-7.
Turn the power on and check restart after
get back to normal within 3 minutes. (The 3 Breaking of wire or contact
inserting connector again.
unit returns to normal operation, if it has failure of thermistor wiring 4 Operate in test run mode and check pipe
been reset normally.) 4 Temperature of thermistor is <condenser / evaporator> temperature with
2 Constantly detected during cooling, 90: or more or -40: or less outdoor controller circuit board. If pipe
drying, and heating operation (except caused by defective refrigerant <condenser / evaporator> temperature is
defrosting) circuit. extremely low (in cooling mode) or high (in
Short: 90: or more 5 Defective indoor controller heating mode), refrigerant circuit may have
Open: -40: or less board defect.
P9 5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with
outdoor control circuit board. If there is
extreme difference with actual pipe
<condenser / evaporator> temperature,
replace indoor controller board.
There is no abnormality if none of above
comes within the unit.
Turn the power off and on again to operate.
(
In case of checking pipe temperature
with outdoor controller circuit board,
be sure to connect A-control service
tool (PAC-SK52ST).
)
Remote controller transmission 1 Contact failure at transmission 1 Check disconnection or looseness of indoor
error(E0)/signal receiving error(E4) wire of remote controller unit or transmission wire of remote controller.
1 Abnormal if main or sub remote con- 2 All remote controllers are set 2 Set one of the remote controllers main
troller cannot receive any transmission as sub remote controller. if there is no problem with the action above.
normally from indoor unit of refrigerant In this case, E0 is displayed 3 Check wiring of remote controller.
Total wiring length: max. 500m
address 0 for 3 minutes. on remote controller, and E4 (Do not use cable x 3 or more.)
(Error code : E0) is displayed at LED (LED1, The number of connecting indoor units:
2 Abnormal if sub remote controller could LED2) on the outdoor controller max. 16 units
not receive any signal for 2 minutes. circuit board. The number of connecting remote control-
(Error code: E0) 3 Miswiring of remote controller ler: max. 2 units
4 Defective transmitting receiving
1 Abnormal if indoor controller board can circuit of remote controller When it is not the above-mentioned problem of
E0 not receive any data normally from 5 Defective transmitting receiving 1~3
or remote controller board or from other circuit of indoor controller board 4 Diagnose remote controllers.
E4 indoor controller board for 3 minutes. of refrigerant addresses 0. a) When RC OK is displayed,
(Error code: E4) 6 Noise has entered into the Remote controllers have no problem.
2 Indoor controller board cannot receive transmission wire of remote Turn the power off, and on again to check.
any signal from remote controller for 2 controller. If abnormality generates again, replace
indoor controller board.
minutes. (Error code: E4)
b) When RC NG is displayed,
Replace remote controller.
c)When RC E3 or ERC 00-66 is dis-
played, noise may be causing abnormality.
* If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address 0 may
be abnormal.
Remote controller transmission 1 2 remote controllers are set as 1 Set a remote controller to main, and the
error(E3)/signal receiving error(E5) main. other to sub.
1 Abnormal if remote controller could not (In case of 2 remote con-
find blank of transmission path for 6 sec- trollers)
onds and could not transmit. 2 Remote controller is connected
(Error code: E3) with 2 indoor units or more. 2 Remote controller is connected with only one
2 Remote controller receives transmitted 3 Repetition of refrigerant indoor unit.
data at the same time and compares the
received and transmitted data. Abnormal address 3 The address changes to a separate setting.
if these data are judged to be different 4 Defective transmitting receiving
E3
30 continuous times. (Error code: E3) circuit of remote controller 4~6 Diagnose remote controller.
or
5 Defective transmitting receiving a) When RC OK is displayed, remote con-
E5
1 Abnormal if indoor controller board could circuit of indoor controller board trollers have no problem.
not find blank of transmission path. 6 Noise has entered into trans- Turn the power off,and on again to check.
(Error code: E5) mission wire of remote control- When becoming abnormal again, replace
2 Indoor controller board receives trans- indoor controller board.
ler.
mitted data at the same time and com- b)When RC NG is displayed, replace
pares the received and transmitted data. remote controller.
Abnormal if these data are judged to c)When RC E3 or ERC 00-66 is dis-
be different 30 continuous times. (Error played, noise may be causing abnormal-
code: E5) ity.
21
Error Code Abnornal point and detection method Cause Countermeasure
Indoor/outdoor unit communication 1 Contact failure, short circuit or, * Check LED display on the outdoor control
error (Signal receiving error) miswiring (converse wiring) of circuit board. (Connect A-control service
1 Abnormal if indoor controller board indoor/outdoor unit connecting tool, PAC-SK52ST.)
cannot receive any signal normally for 6 wire Refer to outdoor unit service manual.
minutes after turning the power on. 1 Check disconnection or looseness of indoor/
2 Abnormal if indoor controller board 2 Defective transmitting receiving outdoor unit connecting wire of indoor unit or
cannot receive any signal normally for 3 circuit of indoor controller board outdoor unit.
minutes. 3 Defective transmitting receiving Check all the units in case of twin triple
E6 3 Consider the unit abnormal under the fol- circuit of indoor controller board indoor unit system.
lowing condition: When 2 or more indoor 4 Noise has entered into indoor/ 2-4 Turn the power off, and on again to check.
units are connected to an outdoor unit connecting wire. If abnormality generates again, replace
outdoor unit, indoor controller board indoor controller board or outdoor
cannot receive a signal for 3 minutes controller circuit board.
from outdoor controller circuit board, a * Other indoor controller board may have
signal which allows outdoor controller defect in case of twin triple indoor unit
circuit board to transmit signals. system.
Indoor/outdoor unit communication 1 Defective transmitting receiving 1-3 Turn the power off, and on again to check.
error (Transmitting error) circuit of indoor controller board If abnormality generates again, replace
Abnormal if 1 receiving is detected 30 2 Noise has entered into power indoor controller board.
E7 times continuously though indoor controller supply.
board has transmitted 0. 3 Noise has entered into outdoor
control wire.
Indoor controller board 1 Defective indoor controller 1 Replace indoor controller board.
Abnormal if data cannot be read normally board
Fb from the nonvolatile memory of the indoor
controller board.
Remote controller control board 1 Defective remote controller 1 Replace remote controller.
1 Abnormal if data cannot be read nor-
mally from the nonvolatile memory of the
remote controller control board.
E1 (Error code: E1)
or
E2 2 Abnormal if the clock function of remote
controller cannot be operated normally.
(Error code: E2)
Forced compressor stop 1 Drain pump trouble 1 Check the drain pump.
(due to water leakage abnormality)
1 When the intake temperature subtracted 2 Drain defective 2 Please confirm whether water can be
with liquid pipe temperature is less than Drain pump clogging drained.
-10:, drain sensor is detected whether Drain pipe clogging
it is soaked in the water or not at the interval
of 90 seconds. (Drain pump will start operating 3 Open circuit of drain sensor 3 Confirm the resistance of the drain sensor.
when the drain sensor is detected to be side heater
soaked in the water.)
2 The unit has a water leakage abnormality 4 Contact failure of drain sensor 4 Check the connector contact failure.
when the following conditions, a and b, are connector
satisfied while the above-mentioned detection
is performed. 5 Dew condensation on drain 5 Check the drain sensor leadwire mounted.
a) The drain sensor is detected to be sensor Check the filter clogging
soaked in the water 10 times in a row. Drain water descends along
PA b) The intake temperature subtracted with lead wire.
liquid pipe temperature is detected to be Drain water waving due to filter
less than -10: for a total of 30 minutes. clogging.
(When the drain sensor is detected to
be NOT soaked in the water, the detection 6 Extension piping connection 6 Check the piping connection.
record of a and b will be cleared.) difference at twin, triple,
3 The drain sensor detection is performed quadruple system.
in operations other than cooling. (When
the unit stops operating, during heating 7 Mis-wiring of indoor/ outdoor 7 Check the indoor/ outdoor connecting wires.
or fan operation, when the unit stops connecting at twin, triple,
because of some abnormality) quadruple system.
*Once the water leakage abnormality is
detected, abnormality state will not be 8 Room temperature thermistor / 8 Check the room temperature display of
released until the main power is reset. liquid pipe temperature thermis- remote controller.
tor detection is defective. Check the indoor liquid pipe temperature
display of outdoor controller board.
22
10-3. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena Cause Countermeasure
(1)LED2 on indoor controller board When LED1 on indoor controller board is also off. 1 Check the voltage of outdoor power
is off. 1 Power supply of rated voltage is not supplied to out- supply terminal block (L, N) or (L3, N).
door unit. When AC 220~240V is not detected.
Check the power wiring to outdoor unit
and the breaker.
When AC 220~240V is detected.
Check 2 (below).
2 Check the voltage between outdoor
2 Defective outdoor controller circuit board. terminal block S1 and S2.
When AC 220~240V is not detected.
Check the fuse on outdoor controller cir-
cuit board.
Check the wiring connection.
When AC 220~240V is detected.
Check 3 (below).
3 Check the voltage between indoor terminal
3 Power supply of 220~240V is not supplied to indoor block S1 and S2.
unit. When AC 220~240V is not detected.
Check indoor/outdoor unit connecting
wire for mis-wiring.
When AC 220~240V is detected.
Check 4 (below).
4 Check voltage output from CN2S on indoor
4 Defective indoor power board. power board (DC13.1V). Refer to 10-6-1.
When no voltage is output.
Check the wiring connection.
When output voltage is between DC12.5V
and DC13.7V.
Check 5 (below).
5 Check the wiring connection between indoor
5 Defective indoor controller board. controller board and indoor power board.
Check the fuse on indoor controller board.
If no problems are found, indoor controller
(For the separate indoor/outdoor unit power sup- board is defective.
ply system) 1 Check the voltage of indoor power supply
1 Power supply of 220~240V AC is not supplied to terminal block (L,N).
indoor unit. When AC220~240V is not detected.
Check the power supply wiring.
When AC220~240V is detected.
-Check 2 (below).
2 Check that there is no problem in the meth-
2 The connectors of the optional replacement kit are od of connecting the connectors.
not used. When there are problems in the method of
connecting the connectors.
Connect the connector correctly referring
to installation manual of an optional kit.
When there is no problem in the method
of connecting the connectors.
-Check 3 (below).
3 Check voltage output from CNDK on indoor
controller board.
3 Defective indoor controller board. When AC220~240V is not detected.
Check the fuse on indoor controller board.
Check the wiring connection between
indoor power supply terminal block and
CND on indoor controller board.
When AC220~240V is detected.
-Check 4 (below).
4 Check voltage output from CN2S on indoor
power board.
When no voltage output.
4 Defective indoor power board. Check the wiring connection between
CNDK on indoor controller board and
CNSK on indoor power board.
If no problem are found,indoor power
board is defective.
When DC12.5~13.7V is detected.
Check the wiring connection between
CN2S on indoor power board and
CN2D on indoor power board.
If no problem are found,indoor controller
board is defective.
When LED1 on indoor controller board is lit.
1 Mis-setting of refrigerant address for outdoor unit 1 Reconfirm the setting of refrigerant address
(There is no unit corresponding to refrigerant for outdoor unit
address 0.) Set the refrigerant address to 0.
(For grouping control system under
23
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena Cause Countermeasure
(2)LED2 on indoor controller board When LED1 on indoor controller board is also blinking. Check indoor/outdoor unit connecting wire
is blinking. Connection failure of indoor/outdoor unit connecting for connection failure.
wire
When LED1 is lit. 1 Check the connection of remote con-
1 Mis-wiring of remote controller wires troller wires in case of twin triple indoor
Under twin triple indoor unit system, 2 or more indoor unit system. When 2 or more indoor units
units are wired together. are wired in one refrigerant system,
connect remote controller wires to one of
those units.
2 Refrigerant address for outdoor unit is wrong or not 2 Check the setting of refrigerant address
set. in case of grouping control system.
Under grouping control system, there are some units If there are some units whose refrigerant
whose refrigerant address is 0. addresses are 0 in one group, set one of
the units to 0 using SW1 (3-6) on outdoor
controller circuit board.
3 Short-cut of remote controller wires 34 Remove remote controller wires and
4 Defective remote controller check LED2 on indoor controller board.
When LED2 is blinking, check the short-
cut of remote controller wires.
When LED2 is lit, connect remote
controller wires again and:
if LED2 is blinking, remote controller
is defective; if LED2 is lit, connection
failure of remote controller terminal
block etc. has returned to normal.
(3)Upward/downward vane 1 The vane is not downward during defrosting and heat 1 Normal operation (The vane is set to
performance failure preparation and when the thermostat is OFF in HEAT horizontal regardless of remote control.)
mode. (Working of COOL protection function)
2 Vane motor does not rotate. 2 Check 2 (left).
Defective vane motor Check the vane motor. (Refer to How
Breaking of wire or connection failure of connector to check the parts.)
Up/down vane setting is No vanes. Check for breaking of wire or connec-
tion failure of connector.
Check Up/down vane setting. (Unit
function selection by remote controller).
3 Upward/downward vane does not work. 3 Normal operation (Each connector on
The vane is set to fixed position. vane motor side is disconnected.)
(4)Receiver for wireless remote 1 Weak batteries of wireless remote controller. 1 Replace batteries of wireless remote con-
controller troller.
2 Contact failure of connector (CNB) on wireless 2~4
remote controller board. Check contact failure of each connector.
(Insert failure) If no problems are found of connector,
3 Contact failure of connector (CN90) on indoor con- replace indoor controller board.
troller board.(Insert failure) When the same trouble occurs even if
4 Contact failure of connector between wireless remote indoor controller board is replaced,
controller board and indoor controller board. replace wireless remote controller
board.
24
10-5. HOW TO CHECK THE PARTS
PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA
PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1
PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
Parts name Check points
Room temperature Disconnect the connector then measure the resistance using a tester.
thermistor (TH1) (Surrounding temperature 10~30)
Pipe temperature
thermistor (TH2) Normal Abnormal
(Refer to the <Thermistor Characteristic graph> for a detail.)
Condenser/evaporator 4.3k~9.6k Open or short
temperature thermistor
(TH5)
Fan motor(MF) Measure the resistance between the terminals using a tester.
71, 100 (Winding temperature 20)
White
Louver motor(ML) Measure the resistance between the terminals using a tester.
(Surrounding temperature 25)
Normal Abnormal
11000~13000 Open or short
30
Thermistor R0=15k" 3%
Fixed number of B=3480 2%
20
Rt=15exp { 3480( 1 1 )}
273+t 273
0: 15k" 10
10: 9.6k"
20: 6.3k"
25: 5.4k"
0
30: 4.3k" -20 -10 0 10 20 30 40 50
40: 3.0k" Temperature ()
25
10-6. TEST POINT DIAGRAM
10-6-1. Power board
PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA
PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1
PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
CN2S
Connect to the indoor controller board (CN2D)
Between 1 to 3 12.6-13.7V DC (Pin1 (+))
CNSK
Connect to the indoor controller board
(CNDK)
Between 1 to 3 220-240V AC
26
10-6-2. Indoor controller board
PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA
PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1
PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
CN2D LED1
Connector to the indoor Power supply LED2 LED3
power board (CN2S) (I.B) Power supply Transmission
(12.5~13.7V DC) (R.B) (Indoor/outdoor)
}
CN3C
+
Transmission
(Indoor/outdoor)
(0~24V DC) CN22
Remote controller
+
connecting wire
Non polarity (10.4~14.6V DC)
CN20
Room temperature
CND thermistor (TH1)
Power CN21
supply input Pipe temperature
(220~240V AC) thermistor/Liquid
(TH2)
CN29
Condenser/evaporator
FUSE temperature thermistor
(6.3A 250V) (TH5)
CN31
CNDK
Drain sensor (DS)
Connect to the indoor
power board (CNSK)
(220~240V AC) CN90
Connect to the
CNC
wireless remote
Dew prevention
controller board
heater (H2)
(CNB)
(220~240V AC)
CN41
Connector
(HA terminal-A)
CNP
CN6V
Drain-pump output
Vane motor output
(DP)
(MV)
(220~240V AC)
CN51
Centrally control
CNL
Louver motor output
(220~240V AC)
CN2L
Connector
(LOSSNAY)
FAN SW1
Fan motor output Model setting
SWE SW2
Emergency operation Capacity setting
27
10-7. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control P.C. board.
SW1 and SW2 are equipped only for service parts.
Model setting and capacity setting are memorized in the nonvolatile memory of the control P.C. board of
the unit.
Jumper wire Functions Setting by the dip switch and jumper wire Remarks
For service board
SW1 Model 1 2 3 4 5
settings ON
OFF
PSA-RP100GA 1 2 3 4 5
ON
PSH-P100GAH OFF
PSA-RP125GA 1 2 3 4 5
ON
PSH-P125GAH OFF
PSA-RP140GA 1 2 3 4 5
ON
PSH-P140GAH OFF
<Initial setting>
Wireless remote controller: 0
Wireless remote Control PCB setting Control PCB: (for both J41 and J42)
Pair number controller setting J41 J42
setting with Four pair number settings are supported.
J41 0
wireless The pair number settings of the wireless remote
J42 1
remote controller and indoor control PCB (J41/J42) are
2
controller given in the table on the left.
3~9
(' ' in the table indicates the jumper line is disco-
nnected.)
Indoor
Indoor controller board type JP3
controller
JP3 For product
board type
Service parts
setting
28
11 SPECIAL FUNCTION