Checklist For Installation Testing & Commissioning of AHU's & FAHU's Rev.02

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New Port Project Delivery & Storage Check Sheet for AHU &

Construction Development Co. LLC FAHU


Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1218 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :
COMPLIANCE
S.NO. DESCRIPTION/ TOPIC REMARKS
Yes No N/A
DELIVERY AND STORAGE
1 Deliver Equipment as a factory-assemble module with protective crating and covering.

2 Lift and support units with manufacture's designated lifting or supporting points.

Store and handle materials in compliance with manufacturer's written instructions to


3 prevent their deterioration or damage due to moisture/ high or low temperatures,
contaminants/ or other causes.

4 Support to prevent sagging and bending.

5 Keep the unit upright in order to avoid compressor damage.

Different sizes of pipes are stacked separately. However, where this is not possible,
6
larger diameter pipes are placed at the bottom.

7 Pipes are protected from Dirt & Moisture.

Note / Remarks:

CDC-Boom JV Other Parties


AGENCY >>> CDC-Boom JV QA/QC PMC
Site Engineer (as required)

NAME
DATE
SIGNATURE
New Port Project
Construction Development Co. LLC IInstallation Check Sheet for AHU & FAHU
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1219 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :
COMPLIANCE
S.NO. DESCRIPTION/ TOPIC REMARKS
Yes No N/A
Installation Checklist
1 Method Statement, ITP and Risk Assessment are approved.

2 Provide sufficient space around the unit for servicing and air circulation.

3 Make sure the installation site withstands the unit's weight and vibration.

4 Make sure the area is well ventilated.

5 Make sure the unit is level.

Make sure the unit is installed level on a sufficiently strong base to prevent vibration and
6
noise.

7 Ensure vibration isolators are provided.

Ensured the base height is according to manufacture's recommendation from the floor to
8 allow the installation of condensate drain with necessary trap for easy flow or per
approved shopdrawings.

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Construction Development Co. LLC Installation Check Sheet for AHU & FAHU Piping
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1220 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :
COMPLIANCE
S.NO. DESCRIPTION/ TOPIC REMARKS
Yes No N/A
Installation Checklist for piping
1 Method Statement, ITP and Risk Assessment are approved.

2 No foreign material inside the pipe.

3 The layout of pipe is as specified in the latest reviewed shop drawing.

Verify QND as shown on the latest shop drawing


4

5 Pipe support and/or brackets are installed correctly

6 Pipes are free of any physical damage or misalignment

7 Make sure the field piping and connections are not subjected to stress

The installation is checked using a level hose and measuring tape with reference to the
8
latest reviewed shop drawing.

Joints are properly finished, Group of pipes installed are parallel to each other and there
9
is adequate space for servicing.

Ensure that all refrigeration field pipes are insulated as per manufacturer's
10
recommendations.

11 Pipes are not interfacing with other services

12 Pipes are identified as per schedule

13 Ensure that brazing of the field piping has been done under Nitrogen (N2) ventilation.

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Testing Check Sheet for AHU & FAHU Piping
Construction Development Co. LLC
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1221 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :
COMPLIANCE
S.NO. DESCRIPTION/ TOPIC REMARKS
Yes No N/A
Testing Checklist for piping
1 Method Statement, ITP and Risk Assessment are approved.

Verify QND marking as shown on the approved shop drawing


2

3 Visual inspections have been completed

4 The Nitrogen (N2) pressure test has been performed at 400 psi for 24 hours.

5 The field piping has been vacuumed, and kept under vacuum for at least 1 hour.

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Commissioning Test Report
Construction Development Co. LLC
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1222 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Test Report After Starting The Machine
Construction Development Co. LLC
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1223 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Commissioning Test Report
Construction Development Co. LLC
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1224 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Pre-Commissioning Test Report
Construction Development Co. LLC
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1225 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE
New Port Project
Shortage Installation Form
Construction Development Co. LLC
Boom Construction Co. LLC - JV
NPP/0047: Centralized Customs Inspection Area
Form Ref: FM-CDC47-1226 Rev 0
Location :
IR Ref. :
MS Ref. : NPP0047-MEC-MS-00143_2
ITP Ref. : NPP0047-MEC-ITP-00143_2
RA Ref. : NPP0047-MEC-RA-00143_0

Structure : Date :

Note / Remarks:

CDC-Boom JV Other Parties


CDC-Boom JV QA/QC PMC
AGENCY >>> Site Engineer (as required)

NAME

DATE
SIGNATURE

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