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EN ISO 12944 Výňatok BESA Firma PDF
EN ISO 12944 Výňatok BESA Firma PDF
Six corrosivity categories for atmos- Three categories for structures immersed
pheric environments. in water or buried soil.
Mass loss per unit surface/ thickness loss Examples of typical environments in a temperate
(after first year of exposure) climate (informative only)
Corrosivity
category LOW CARBON STEEL ZINC
EXTERIOR INTERIOR
Mass loss Thickness Mass loss Thickness loss
g/m2 loss m g/m2 m
C3 medium >200 y to 400 >25 y to 50 >5 y to 15 >0,7 y to 2,1 Urban and industrial at- Production rooms with
mospheres, moderate sulfur high humidity and some
dioxide pollution. air pollution, e.g. food- pro-
Coastal areas with low cessing plants, laundries,
salinity. breweries, dairies...
C4 high >400 y to 650 >50 y to 80 >15 y to 30 >2,1 y to 4,2 Industrial areas and coastal Chemical plants, swim-
areas with moderate salinity. ming pools, coastal ship-
and boatyards.
C5-I very high >650 y to 1,500 >80 y to 200 >30 y to 60 >4,2 y to 8,4 Industrial areas with high Buildings or areas with
(industrial) humidity and aggresive almost permanent con-
atmosphere. densation and with high
pollution.
C5-M very high >650 y to 1,500 >80 y to 200 >30 y to 60 >4,2 y to 8,4 Coastal and offshore areas Buildings or areas with
(marine) with high salinity. almost permanent con-
densation and with high
pollution.
ISO 12944. Corrosivity category C2. ISO 12944. Corrosivity category C3. ISO 12944. Corrosivity category C5.
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com
> GUIDE TO INDUSTRIAL PAINTING
PAINT
SYSTEMS
USE AND
APPLICATION
IM2 Sea or brackish Harbour areas with structures like sluice gates, locks, jetties;
water offshore structures
IM3 Soil Buried tanks, steel piles, steel pipes
Flame cleaning.
The Norm defines the surface prepara- requirementes about the previous state
tion methods, but does not stablish any of the substrate.
Standard preparation grades for primary (overall) surface preparation: Sa, St, Fl y
Be.
Sa (Blast cleaning).
Fl (Flame cleaning).
Be (Acid pickling) .
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com
> GUIDE TO INDUSTRIAL PAINTING
ANNEX A (Normative)
STANDARD PREPARATION GRADES FOR PRIMARY (OVERALL) SURFACE PREPARATION
Standard prepara- Surface Representative Essential features of prepared surfaces Field of application
tion grade1) preparation photographic For further details, including treatment prior to and after
method samples in surface preparation (column 2), see ISO 8501-1.
ISO 8501-12) 3) 4)
Sa 1 Blast- cleaning 6) B Sa 1 Poorly adhering mill scale, rust and painting coatings and The surface preparation
C Sa 1 foreign matter are removed5). of :
D Sa 1
a) uncoated steel sur-
faces;
Sa 2 B Sa 2
C Sa 2
Most of the mill scale, rust, paint coatings and foreign matter
is removed. Any residual contamination shall be firmly
D Sa 2 adhering. b) coated steel surfaces,
if the coatings are
removed to the extent
Sa 2 A Sa 2
B Sa 2
Mill scale, rust, paint coatings and foreign matter are remo-
ved. Any remaining traces of contamination shall show only that the specified
C Sa 2 as slight stains in the form of spots or stripes. preparation grade is
D Sa 2 achieved.
Sa 36) A Sa 3
B Sa 3
Mill scale, rust, paint coatings and foreign matter are remo-
ved.The surface shall have a uniform metallic colour.
C Sa 3
D Sa 3
St 2 Hand or power
tool cleaning
B St 2
C St 2
Poorly adhering mill scale, rust, paint coatings and foreign
matter are removed5).
D St 2
St 3 B St 3
C St 3
Poorly adhering mill scale, rust, paint coatings and foreign
matter are removed5). However, the surface shall be treated
D St 3 much more thoroughly than for St 2 to give a metallic sheen
arising from the metal substrate.
Fl Flame cleaning A Fl
B Fl
Mill scale, rust, paint coatings and foreign matter are remo-
ved. Any remaining residues shall show only as a discolora-
C Fl tion of the surface (shades of different colours).
D Fl
Be Acid pickling Mill scale, rust and residues from paint coatings are removed
completely. Paint coatings shall be removed prior to acid
Prior to hot- dip-
galvanizing example.
pickling by suitable means.
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com
> GUIDE TO INDUSTRIAL PAINTING
PAINT
SYSTEMS
USE AND
APPLICATION
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com
> GUIDE TO INDUSTRIAL PAINTING
Electroplating steel
Painted steel
Zinc- coated steel surfaces. Surface preparation shall be agreed between the
interested parties.
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com
> GUIDE TO INDUSTRIAL PAINTING
PAINT
SYSTEMS
USE AND
APPLICATION
TABLE 1
TEST PROCEDURES FOR PAINT SYSTEMS APPLIED TO STEEL
Corrosivity category Durability ISO 2812-11) ISO 2812-2 ISO 6270 ISO 7253
as defined in ISO ranges (chemical resistance) (water inmersion) (water condensation) (neutral salt spray)
12944-2 h h h h
Low - - 48 -
C2 Medium - - 48 -
High - - 120 -
Low - - 48 120
C3 Medium - - 120 240
High - - 240 480
Low - - - -
Im1 Medium - 2,000 720 -
High - 3,000 1,440 -
Low - - - -
Im2 Medium - 2,000 - 720
High - 3,000 - 1,440
Low - - - -
Im3 Medium - 2,000 - 720
High - 3,000 - 1,440
1) The purpose of the chemical resis- For corrosivity category C5-I ISO 2812-1
tance test is not the assessment of procedure can be replaced or supple-
corrosion protection properties but to mented by the ISO 3231 test (10 cycles,
assess the ability of a system to withs- 240h for "low" durability, 20 cycles,
tand highly industrial environments. 480h for "medium" durability; and 30
Thus, the test duration remains the cycles, 720h for "high" durability).
same whatever the durability range is.
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com
> GUIDE TO INDUSTRIAL PAINTING
TABLE 2
TEST PROCEDURE FOR TESTING ADHESION OF PAINT SYSTEMS
APPLIED TO ZINC- COATED STEEL
C2 Low
Medium
240
240
High 240
C3 Low
Medium
240
240
High 240
C4 Low
Medium
240
240
High 480
Low 240
C5-I Medium 480
High 720
C5-M Low
Medium
240
480
High 720
BERNARDO ECENARRO, S.A. Pol. Ind. San Lorenzo - 20870 Elgoibar. (Gipuzkoa) - Spain - Tel.+34 943 74 28 00 www.bernardoecenarro.com