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CO2 Plant Design
CO2 Plant Design
URANDUR, SRIKALAHASTI.
Caustic Scrubber:
Flue gas Temp vapor pr atm Humidty( Enthalpy H2O Cp of FG Heat transferred
C molH2O/ vapor kJ/kgk kJ/kg
molFG)
MEA Scrubber:
PHE2/1
MEA flow rate, m3/hr 55
mass flow rate of MEA, kg/hr 57750
Inlet temp of RMEA, C 55
Outlet temp of RMEA, C 90
Inlet temp of LMEA, C 100
Heat tranferred in the PHE2/1, kJ/hr 6492255
Outlet temp of LMEA, C 65
PHE2/2
Outlet temp of LMEA, C 40
Inlet temp of Cooling water, C 32
Outlet temp of Cooling water, C 38
Heat tranferred in the PHE2/2, kJ/hr 4637325
Cooling water mass flow rate, kg/hr 184592.190112252
Cooling water vol.flow rate, m3/hr 184.5921901123
Gas Cooler:
Humidty
Flue gas Temp Enthalpy H2O Cp of CO2 Heat transferred
vapor pr atm (molH2O/
C vapor kJ/kgk kJ/kg
molCO2)
95 0.8316508633 1.103362 2497.3915191547 0.92179545 2843.0981789138
40 0.076451399 0.029407 2460.4321499277 0.88381818 107.706189623
INTER COOLER
CO2 I/L temp, C 110.84
CO2 O/L temp, C 40
Cooling water I/L temp, C 30
Cooling water O/L temp, C 35
Heat tranferred in the Stage-1, kJ/hr 70131.5894516907
Cooling water mass flow rate, kg/hr 3349.9684476566
Cooling water vol. flow rate, m3/hr 3.3499684477
Stage-2
Suction pressure,kg/cm2g 1.5
Discharge pressure,kg/cm2g 4
Suction temperature, C 40 564 R
Discharge temperature,C 97.33
AFTER COOLER
CO2 I/L temp, C 97.33
CO2 O/L temp, C 40
Cooling water I/L temp, C 32
Cooling water O/L temp, C 38
Heat tranferred in the Stage-1, kJ/hr 56760.0295730383
Cooling water mass flow rate, kg/hr 2259.3754308191
Cooling water vol. flow rate, m3/hr 2.2593754308
CO2 Plant:
Total Heat transferred in the CO2 Plant, kJ/hr 9725820.93
Cooling water mass flow rate, kg/hr 290357.682
Cooling water vol. flow rate, m3/hr 290.357682
Reboiler:
Steam mass flowrate, kg/hr 3000
Vapor pr at 110C, atm 1.416
Vapor pr at 65C, atm 0.2491
Total pr in the Reboiler, atm 3.10880829
Water vapor in I/L steam to Reboiler, kg/hr 2509.43951
Water vapor in O/L steam to Reboiler, kg/hr 261.32036
Total water condensed in the Reboiler, kg/hr 2248.11915
SOLVAY VISHNU BARIUM (P) LIMITED
URANDUR, SRIKALAHASTI.
Compressor Details:
Serial No : 9751004
Make : INGER SOLL-RAND
Size : Bore Diameter - 11" & Stroke Length - 7"
Speed : 650rpm
Discharge Pressure: 100psig
Capacity : 522Nm3/hr 1024.72 kg/hr
After Cooler :
Gas Cooler:
Heat
Flue gas vapor pr Humidty Enthalpy Cp of CO2
transferred
Temp C atm (molH2O/molCO2) H2O vapor kJ/kgk
kJ/kg
95 0.83165086 1.3169032113 2497.391519 0.921795455 3376.39348
40 0.0764514 0.0308574964 2460.43215 0.883818182 111.275504
LMTD 27.90553133 C
NTU 1.970935416
Correction factor Ft 0.96
Corrected LMTD 26.78931007 C
Plate length 1 m
Plate width 0.5 m
No. of plates 80
No.of channel per pass 40
No.of effective plates 78
Plate spacing 0.003 m
Channel cross section area 0.0015 m2
Hydraulic mean diameter 0.0060 m
Fouling Factor
CO2 gas 0.0002 m2C/W
Cooling water 0.000125 m2C/W
Plate Thickness 0.0005 m
Thermal conductivity of SS 16 W/m2C
Q1 KSI Q2 KSII
Jan-05 2048040.15296 198222.196 619499.6 8025.599
Mar-05 2048040.15296 199279.07 242229 1605.136
10000
240000
8000
Jan-05 6000
5-Mar
200000 Jan-05
4000
Mar-05
2000
160000
0
1000000 2000000 Q1
3000000 200000 300000 400000 500000 600000 700000
Q2 (kJ/hr)
(kJ/hr) 4000000 5000000