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IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 61, NO.

4, APRIL 2013 1557

Bonding Wire Loop Antenna in Standard Ball


Grid Array Package for 60-GHz Short-Range
Wireless Communication
Yukako Tsutsumi, Takayoshi Ito, Koh Hashimoto, Member, IEEE, Shuichi Obayashi, Member, IEEE,
Hiroki Shoki, Senior Member, IEEE, and Hideo Kasami

AbstractHigh-speed short-range wireless communication sys-


tems are expected to utilize the 60-GHz band. This paper presents
a bonding wire loop antenna in a standard ball grid array (BGA)
package for 60-GHz short-range wireless communication. The
proposed antenna has a loop shape and consists of two bonding
wires connecting to a complementary metaloxidesemiconductor
(CMOS) chip and a metal plate on an interposer in a BGA package.
The antenna can be fabricated at low cost by a conventional BGA
package fabrication process. The BGA package is mounted on a
printed circuit board (PCB) that consists of resin substrate, such
Fig. 1. Usage model of data transfer application.
as FR-4. The broadband impedance characteristic is achieved
by adjusting the position of the metal pad for wire bonding. The
antenna gain is improved by forming cranked ledges and notches
in the metal patterns of the PCB, and the wide-angle radiation large propagation loss in the 60-GHz band for long-distance
characteristic is realized. The sizes of the fabricated antenna and
BGA package are approximately 0.6 mm 1.0 mm 0.3 mm and
communication [3][6]. Meanwhile, small antennas with rel-
9.0 mm 9.0 mm 0.9 mm, respectively. Performing measure- atively low gain are suitable for short-range communication.
ments, the antenna gain with the PCB is from 2.4 to 4.9 dBi over As small antenna solutions, antenna-on-chip and antenna-in-
the 57- to 65-GHz frequency range and over an angular range of package have attracted attention [7]. It is possible to integrate an
60 in the horizontal plane. antenna into an IC package, since the wavelength is only several
Index TermsAntenna-in-package, BGA package, bonding millimeters in the 60-GHz band.
wire, millimeter-wave, short-range wireless communication, Antenna-on-chip solutions generally have low radiation effi-
60 GHz, transceivers, TX/RX switch. ciency, however, because a semiconductor substrate induces a
major dielectric loss [8], [9]. In order to improve the radiation
efficiency, there are several approaches that use a high-resis-
I. INTRODUCTION
tance substrate [10] and an artificial magnetic conductor (AMC)

T HE 60-GHz band is an unlicensed broadband in many


countries worldwide. It is a promising medium for high-
speed wireless communication systems with transmission rates
[11], [12]. However, the former needs additional processes, and
the latter needs extra area on the IC chip. In [13], antenna formed
by bonding wires on an IC chip is presented. Various antenna-in-
of over 1 Gb/s, such as those for data transfers, streaming, and package solutions have also been investigated [14][24]. There
content downloads. are low-cost approaches using embedded wafer level ball grid
Gallium arsenide integrated circuits (ICs) for mil- array (eWLB) package [14][16] and plastic package [17][20].
limeter-wave modules had been designed in the past because This paper presents a bonding wire loop antenna [25] in an
of their high performance. However, they are unsuitable for IC package for 60-GHz short-range wireless communication. It
integration and too costly to become widespread in the con- can be added to a standard ball grid array (BGA) package by a
sumer products market. Recent advances in complementary conventional fabrication process. Moreover, the BGA package
metaloxidesemiconductor (CMOS) process technologies is mounted on a printed circuit board (PCB) that consists of gen-
have opened up an avenue to low-cost millimeter-wave solu- eral resin substrate, such as FR-4. Combination of this PCB
tions [1], [2]. with a CMOS process can provide a low-cost 60-GHz-band
Antennas are important components in 60-GHz radio systems radio solution. A usage model of the data transfer application
in terms of size, cost, and performance. Large, high-gain an- is shown in Fig. 1. A wide-angle radiation characteristic in the
tennas have usually been used in order to compensate for the horizontal plane is preferable for an easy-to-use interface. The
communication distance is assumed to be several centimeters.
Manuscript received April 25, 2012; revised September 26, 2012; accepted
The required antenna gain is higher than 2 dBi over the an-
November 10, 2012. Date of publication December 11, 2012; date of current gular range of 30 to 30 with reference to the -axis in the
version April 03, 2013. This work is partially supported by the Ministry of In- horizontal plane as shown in Fig. 2, considering the system de-
ternal Affairs and Communications of Japan.
The authors are with Toshiba Corporation, Kanagawa 212-8582, Japan
sign for this usage. The antenna in the BGA package on the PCB
(e-mail: yukako.tsutsumi@toshiba.co.jp). is fabricated and measured. The broadband impedance charac-
Digital Object Identifier 10.1109/TAP.2012.2232262 teristic is achieved by adjusting the position of the metal pad for

0018-926X/$31.00 2012 IEEE


1558 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 61, NO. 4, APRIL 2013

Fig. 3. Configuration of rectangular loop antenna with total length of one wave-
length and its current distribution.

Fig. 2. Structure of proposed antenna in BGA package.

wire bonding. The antenna gain is improved by forming cranked


ledges and notches in the metal patterns of the PCB, and the
wide-angle radiation characteristic is realized.
Section II describes the structure of the proposed bonding
wire loop antenna in the BGA package and the method for im-
provement of impedance matching characteristics. Section III
presents simulation and measurement results of the antenna
in the BGA package on the PCB. We conclude the paper in
Section IV.

II. ANTENNA IN STANDARD BGA PACKAGE

A. Antenna Structure
Fig. 2 illustrates the proposed bonding wire loop antenna built Fig. 4. (a) Simplified configuration and current distribution of the antenna,
(b) input impedance on Smith chart, and (c) simulation model in the case that
into a standard BGA package. The proposed antenna forms a the length (A-B) between the metal pads is approximately one-quarter of total
three-dimensional triangle. This antenna has a differential feed loop length.
point on a CMOS IC chip, which is mounted on an interposer in
a BGA package. The feed point and a metal plate on the inter-
poser are connected with bonding wires. Because of the direct Parasitic capacitance exists between the two metal pads attached
connection with the power amplifier and low-noise amplifier, to the loop element, as illustrated in Fig. 3. The electrical length
there is no feed loss. The antenna and CMOS IC chip are sealed of the antenna element becomes longer than that of the same
by an encapsulation resin, and grid-arrayed solder balls are lo- element without the metal pads if the pads are located at the
cated on the back side of the interposer. The degradation in an- positions with minimal current intensity. This means that when
tenna efficiency is smaller than for an antenna-on-chip because the location of a metal pad coincides with that of a current node
the radiation element is at a distance from the IC chip, which which is a point where a current standing wave has minimal
consists of a silicon semiconductor with low resistivity. amplitude, the frequency shifts to the lower region. Thus, in the
case of Fig. 3, the first series resonant frequency shifts to the
B. Improvement of Matching Characteristics lower region.
The total length of a typical loop antenna is approximately From the view point of manufacturing, the distance between
one wavelength. In that case, the antenna input impedance is low a metal pad and the IC chip must be of a certain value to
because the current intensity is strong at the feed point. Conse- guarantee connection with a bonding wire. Therefore, in the
quently, impedance matching to the differential impedance of case where the total length needs to be short, the two metal
100 is difficult. Impedance matching stubs formed on the IC pads should be connected by a straight line like the straight
chip cause degradation of radiation efficiency. To overcome this line between A and B shown in Fig. 4(a). If the two metal pads
problem, the proposed antenna is formed so that its total length are connected by the straight line shown in Fig. 4, the length
is one-and-a-half wavelengths. Thus, the current intensity at the (O-A) of the bonding wire becomes longer than the length
feed point is low, and the antenna input impedance is higher. (A-B) between the metal pads. When the length (A-B) between
In order to clarify the relationship between the location of the metal pads is approximately one-quarter of the total loop
the metal pad and the resonant frequency, the current distribu- length, the second-series resonant frequency shifts to the lower
tion of a rectangular loop antenna with one wavelength length is region because the location of the metal pads coincides with
first explained before the proposed antenna with one-and-a-half that of the current node [see Fig. 4(a)]. In contrast, the first-se-
wavelengths length. Fig. 3 shows a configuration of a rectan- ries resonant frequency remains unchanged. As a result, the
gular loop antenna with metal pads and the current distribution frequency range between the first- and second-series resonant
of this antenna when its total length is equal to one wavelength. frequency decreases, and the size of the loop formed in the
TSUTSUMI et al.: BONDING WIRE LOOP ANTENNA IN STANDARD BALL GRID ARRAY PACKAGE 1559

Fig. 7. Simulation results of : (a) Fig. 4 model and (b) Fig. 5 model.

Fig. 5. (a) Simplified configuration and current distribution of the antenna,


(b) input impedance on Smith chart, and (c) simulation model in the case that
the length (A-C-D-B) between the metal pads is approximately one-half of total
loop length.

Fig. 8. Simulation model of antenna in the BGA package.

C. Antenna Characteristics
The simulation model of the proposed antenna in a BGA
package is shown in Fig. 8. The size of the BGA package is
9.0 mm 9.0 mm 0.9 mm and that of the antenna is approx-
imately 0.6 mm 1.0 mm 0.3 mm. The solder balls are lo-
Fig. 6. Simulated input impedances on Smith chart (4080 GHz): (a) Fig. 4
model and (b) Fig. 5 model.
cated on the back side of the interposer. The ground plane is
positioned just under the CMOS IC chip on the back side of the
interposer. The dielectric constant and dielectric loss tangent are
summarized in Table I. Figs. 9 and 10 illustrate the simulation
impedance locus decreases to form a kink. This leads to a low
results of the impedance characteristics and antenna gain pat-
input impedance characteristic. To solve this problem, a novel
tern, respectively. In the frequency band from 59.9 to 70.3 GHz
configuration is proposed. Fig. 5 shows a simplified configura-
(fractional bandwidth: 16%), is suppressed such that it
tion of the proposed antenna. The length (A-C-D-B) between
is below 10. The loop size in the impedance locus becomes
the metal pads is approximately one-half of the total loop length
larger compared to Fig. 6 due to the encapsulation resin. An-
so as not to change the distance between the metal pad and the
tenna gains are kept at 0 dBi over a wide azimuth range of
IC chip. In this case, the first-series resonant frequency shifts
100 in the plane.
to the lower region, and the second-series resonant frequency
does not shift. Consequently, the frequency range between the
first- and second-series resonant frequency increases, and the III. ANTENNA IN PACKAGE ON PCB
loop size in the impedance locus increases. This provides a
high input impedance characteristic. A. Structure of PCB
Figs. 6 and 7 illustrate the Smith chart and reflection coeffi-
cient ( ), respectively. They are simulated using the models The radiation characteristics of the antenna in the BGA
in Figs. 4(c) and 5(c), respectively. These simulation models do package vary when it is mounted on the PCB. Fig. 11 illustrates
not include encapsulation resin. The antenna impedance of the the antenna in the BGA package on a four-layer PCB. The
Fig. 4 model is small, and is 10. In contrast, the an- metal patterns in the PCB are configured to reduce the antenna
tenna impedance of the Fig. 5 model is large, and is 10 gain degradation. The dielectric constant and dielectric loss
over a wideband with a fractional bandwidth of 17%. tangent are summarized in Table I.
1560 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 61, NO. 4, APRIL 2013

Fig. 9. Simulated impedance characteristics: (a) and (b) Smith chart


(4575 GHz).

Fig. 10. Simulated antenna gain patterns: (a) plane and (b) plane.

TABLE I
DIELECTRIC CONSTANT AND DIELECTRIC LOSS TANGENT

Fig. 11. Simulation model of antenna in BGA package on PCB: (a) overall
view, (b) top view of PCB, and (c) cross-sectional view along the line A-A.

There are cranked ledges on the edges of the metal patterns


of the PCB on both sides of the BGA package. These cranked
ledges cause discontinuous current pathways. Fig. 12 shows the
current distribution on the back of the PCB in Fig. 11 on the con-
dition that the power of 1 W is fed to the differential feed point.
The current intensity is suppressed outside cranked ledges be-
cause of reflection at the cranked ledge. Without cranked ledges,
standing waves are observed up to the edge of the metal pattern
in the -axis. The standing waves up to the edge of the metal
pattern cause many ripples in the radiation pattern.
Notches are formed in the first to third metal layers of the
PCB. The notches are 2.65 mm 2.00 mm in size. These
notches lead to suppression of the out-of-phase current under
the antenna. There is no notch in the fourth metal layer so
that the direction in which the directivity is high does not lean
Fig. 12. Simulation results of current distribution: (a) with and (b) without
toward the -axis. If there are no notches, the directivity in cranked ledges.
the undesired -axis direction becomes high.
Only two solder balls are connected to the ground pattern of
the fourth metal layer through via holes in the PCB around the and ground patterns in the interposer and the PCB. A conductive
antenna. One of the two solder balls is shown with hatching in line that consists of the via hole, and the ball connected to the
Fig. 11(c). Other solder balls around the antenna are floating, via hole operates as an open stub. Because its length is approx-
that is, they are not connected to any conductive wiring lines imately one-quarter of the effective wavelength, the impedance
TSUTSUMI et al.: BONDING WIRE LOOP ANTENNA IN STANDARD BALL GRID ARRAY PACKAGE 1561

Fig. 15. Measured and simulated impedance characteristics: (a) and


(b) Smith chart (4566 GHz).

Fig. 13. Simulation results of current distribution (a) with and (b) without
notches and via holes.

Fig. 14. Photographs of prototype antenna.


Fig. 16. Simulated antenna gain patterns: (a) plane and (b) plane.

of the conductive line seen from the ground pattern of the fourth
metal layer is low. Therefore, the current on the ground pattern
of the fourth metal layer flows into the conductive line with low
impedance. As a result, since the out-of-phase current under the
antenna is reduced, the radiation efficiency improves.
Fig. 13 shows the current distribution of the PCBs metal
layer in Fig. 11(b) on the condition that the power of 1 W is
fed to the differential feed point. The radiation efficiency at 60
GHz is increased by 9.0% from 34% to 43% compared with
the case without notches and without via holes connected to the
two balls and the ground pattern, because of suppression of the
out-of-phase current.

Fig. 17. Measured antenna gain patterns: (a) plane and (b) plane.
B. Measured and Simulated Results
Fig. 14 shows photographs of the prototype antenna in the
BGA package on the PCB. The bonding wire antenna is fully similar characteristics regardless of whether the prototype an-
sealed by encapsulation resin. The prototype antenna includes tenna shown in Fig. 14 includes the wires on the interposer, the
wires on the interposer, wires on the PCB, and bonding wires wires on the PCB, and the bonding wires other than the antenna
other than the antenna itself. After removing the central part of itself. For comparison, the simulated antenna gain pattern of
the encapsulation resin, the antenna is measured by using an the antenna on a PCB without cranked ledges, notches, and
on-wafer probe. via holes is shown in Fig. 18. There are many ripples in the
Fig. 15 illustrates the impedance characteristics. The mea- antenna gain pattern in Fig. 18(a) due to the combination of
sured and simulated impedance characteristics are in good electromagnetic waves radiated from the antenna and those
agreement, although measured shifts to a slightly lower from standing waves up to the edge of the metal pattern in the
frequency compared with the simulated one. is below -axis. In contrast, there are fewer ripples in the antenna gain
10 from 56 to 64 GHz in measurement. pattern in Figs. 16(a) and 17(a) because of the cranked ledges.
The antenna gain patterns are measured in an anechoic Table II shows the simulated radiation efficiencies. The antenna
chamber [26]. The simulated and measured antenna gain pat- gain in Fig. 18(a) is low because of low radiation efficiency and
terns are shown in Figs. 16 and 17, respectively. They have radiation to the undesired direction. In contrast, the antenna
1562 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 61, NO. 4, APRIL 2013

and are shown in Fig. 11. is the distance between the


package and the cranked ledge. is the height of the cranked
ledge. As shown in Figs. 19 and 20, the radiation characteristics
drastically change by using different metal pattern of the PCB.
On the contrary, the radiation characteristics are hardly influ-
enced by the wires on the interposer, the wires on the PCB, or
the bonding wires other than the antenna. This can be justified
by the fact that the simulation results without them are in good
agreement with the measurement results with them. For these
reasons, it is more important to design the metal pattern of the
PCB than to design the wires on the interposer, the wires on the
Fig. 18. Simulated antenna gain patterns (without cranked ledges, notches, and PCB, or the bonding wires other than the antenna itself.
via-holes): (a) plane and (b) plane. Performing measurements, the antenna gain with the PCB is
from 2.4 to 4.9 dBi over the 5665-GHz frequency range and
over the angular range of 60 from 60 to 120 in the plane.
TABLE II
SIMULATED RADIATION EFFICIENCIES
IV. CONCLUSION
A bonding wire loop antenna in a standard BGA package
on a PCB has been proposed for 60-GHz short-range wireless
communication. The size of the fabricated BGA package is 9.0
mm 9.0 mm 0.9 mm. The antenna fully sealed in an encap-
sulation resin and mounted on the PCB, was fabricated and mea-
sured. Performing measurements, was below 10 from
56 to 64 GHz, and the antenna gain with the PCB was from
2.4 to 4.9 dBi over the 5765-GHz range and over an an-
gular range of 60 in the horizontal plane. This wide-angle ra-
diation characteristic is preferable for an easy-to-use interface.
The proposed bonding wire antenna on resin PCB when com-
bined with CMOS process can provide a low-cost 60-GHz-band
radio solution.

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S. K. Reynolds, A chip-scale packaging technology for 60-GHz wire- He joined Toshiba Corporation, Kawasaki, Japan,
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effective 60-GHz antenna package with end-fire radiation for wireless has been with the Wireless System Laboratory at the
file-transfer system, IEEE Trans. Microw. Theory Tech., vol. 58, no. Corporate R&D Center of Toshiba Corporation, Kawasaki, Japan. His current
12, pp. 39893995, Dec. 2010. research interests are in the area of indoor and mobile radio propagation,
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[23] T. Seki, K. Hiraga, K. Nishikawa, and K. Uehara, 60-GHz microstrip Commendation for Invention in 2009.
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CMOS power amplifier and antenna in PCB technology for the 60-GHz Hiroki Shoki (M89SM08) was born in Hokkaido,
frequency band, in Proc. EuCAP, Mar. 2009, pp. 28182822. Japan, in 1960. He received the B.E., M.E., and D.E.
[25] Y. Tsutsumi, T. Ito, S. Obayashi, H. Shoki, and T. Morooka, Bonding degrees from Hokkaido University, Sapporo, Japan,
wire loop antenna built into standard BGA package for 60 GHz short- in 1982, 1984, and 1992, respectively.
range wireless communication, in Proc. IMS, Jun. 2011, pp. 14. In 1984, he joined the R&D Center, Toshiba
[26] T. Ito, Y. Tsutsumi, S. Obayashi, H. Shoki, and T. Morooka, Radia- Corporation, Kawaski, Japan, where he has been
tion pattern measurement system for mm-wave antenna fed by contact
probe, in Proc. EuMC, Sep.Oct. 2009, pp. 15431546. engaged in the research and development of satellite
antennas, base station antennas, mobile antennas,
radar systems, and other wireless communication
systems. Currently, his research and development
interests focus on wireless power transfer tech-
nologies. He is currently a Chief Research Scientist at the Wireless System
Yukako Tsutsumi was born in Nagasaki, Japan, on Laboratory, Corporate R&D Center, Toshiba Corporation.
October 16, 1980. She received the B.E. and M.E. Dr. Shoki is the General Chair of the IEEE MTT-S International Microwave
degrees in electronics engineering from Kyushu Workshop Series on Innovative Wireless Power Transmission: Technologies,
University, Fukuoka, Japan, in 2003 and 2005, Systems, and Applications (IMWS-IWPT) 2012. In addition, he will be the
respectively. Chair of the Technical Program Committee, IEEE Tokyo Chapter, from 2013 to
In 2005, she joined the R&D Center, Toshiba Cor- 2014. He is a member of the International Symposium on Antennas and Prop-
poration, Kawasaki, Japan, where she has been en- agation (ISAP) 2012 Steering Committee. Furthermore, he is the Leader of the
gaged in the research and development of mobile an- Wireless Power Transmission Working Group (WPT-WG), Wireless Broadband
tennas and millimeter-wave antennas. Forum (BWF), Japan.
Ms. Tsutsumi is a member of the Institute of Elec-
trical, Information and Communication Engineers
(IEICE), Japan.
Hideo Kasami was born in Yokohama, Kanagawa,
Japan, in 1973. He received the B.E. and M.E.
degrees from Keio University, Yokohama, Japan, in
Takayoshi Ito was born in Kumamoto, Japan, on 1996 and 1998, respectively.
August 9, 1975. He received the B.E. and M.E. He joined Toshiba Corporation, Kawasaki, Japan,
degrees in electrical and electronic engineering from in 1998. He was a visiting researcher of the Berkeley
the Tokyo Institute of Technology, Tokyo, Japan, in Wireless Research Center (BWRC), Berkeley,
1998 and 2000, respectively. CA, USA, in 20062007. He is currently a Senior
In 2000, he joined the R&D Center, Toshiba Research Scientist at the Wireless System Labora-
Corporation, Kawasaki, Japan, where he has been tory, Corporate R&D Center, Toshiba Corporation.
engaged in the research and development of reflector His research interests are in the area of adaptive
antennas, mobile antennas, and millimeter-wave array antennas, WLAN systems, digital terrestrial broadcasting systems, and
antennas. millimeter-wave communication systems.
Mr. Ito is a member of the Institute of Electrical, Mr. Kasami is a member of the Institute of Electrical, Information and Com-
Information and Communication Engineers (IEICE), Japan. munication Engineers (IEICE) of Japan.

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