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SL No Parameter Description: Specification Data Sheet For 1000 M /H Pultruded FRP Cooling Tower
SL No Parameter Description: Specification Data Sheet For 1000 M /H Pultruded FRP Cooling Tower
SPECIFICATION DATA SHEET FOR 1000 m3/h PULTRUDED FRP COOLING TOWER
SL NO PARAMETER DESCRIPTION
1 DESIGN DETAILS CAPACITY
INDUCED DRAFT CROSS FLOW FIELD-ERECTED
a) TYPE
PULTRUDED FRP COOLING TOWER
b) NO OF TOWERS 1
c) CAPACITY 1000 m3/h(Peak)/ 800 m3/h (Average)
d) NO OF CELLS 2 x 500 m3/h
e) WORKING DURATION OF TOWER Continuously throughout the year
f) QUALITY OF WATER Municipal Water supplied by HMWS&SB
g) HOT WATER TEMP 40 Deg C
h) COLD WATER TEMP 29 Deg C
i) WET BULB TEMP 26 Deg C
j) RANGE 11 Deg C
k) APPROACH 03 Deg C
2 LOCATION DETAILS
a) LOCATION HYDERABAD
b) ELEVATION ABOVE SEA LEVEL 520 m
c) WIND SPEED (Max.) 44 m/s
d) SEISMICITY Zone II
e) MAXIMUM TEMPERAURE (Over the year) 45 Dec C
f) MINIMUM TEMPERAURE (Over the year) 10 Deg C
4 PIPING DETAILS
300 NB Sch 40 conforming to ASTM A106 Grade
SIZE OF PIPE FROM CT TO COLD WELL (to be
a) B, ANSI B36.10 (Two lines to be laid i.e. one for each
laid by supplier)
cell) of length 120 m
SIZE OF PIPE FROM HW HEADER TO CT (to 300 NB Sch 40 conforming to ASTM A106 Grade
b)
be laid by supplier) B, ANSI B36.10 of length 120 m
SIZE OF HOT WATER DISTRIBUTION
HEADER PIPE OF COOLING TOWER (length to 250 NB Sch 40conforming to ASTM A106 Grade
c)
be supplied as per the height of the tower in GA of B, ANSI B36.10
CT)
1
Annexure
Five nos. of Raising stem Gate Valves
d) VALVES conforming to IS 14846 - 2000 for HW line of
rating PN 1.0.
7 FAN MOTOR
a) TYPE Squirrel Cage Induction Motor
b) APPLICABLE STANDARD As per IS 325 & 12615
c) ENCLOSURE TEFC weather proof, IP-55
d) CHARACTERISTICS 415V 10%/3/50Hz 5%
e) CLASS OF INSULATION CLASS F
f) TEMPERATURE RISE Limited to B
415V / 3 neutral / 50 Hz with incomer to be
provided with Al or Cu bus bar.(please ref to
g) MOTOR CONTROL CENTRE 14 (d))
IP 54 whether vermin proof, single front floor
mounted and self-standing.
10 INSTRUMENTATION DETAILS
One no. of temperature transmitter (with
a) INLET WATER thermowell, 2 wire, 4-20mA output) along with
indicator to be mounted on hot water header.
One no. of temperature transmitter (with
b) OUTLET WATER
thermowell, 2 wire, 4-20mA output) along with
2
Annexure
indicator to be mounted on cold water header.
11 MATERIAL OF CONSTRUCTION
a) COOLING TOWER SUPERSTRUCTURE Pultruded FRP
b) COOLING TOWER STRUCTURAL CASING Corrugated FRP
c) STRUCTURAL COLUMNS Pultruded FRP
d) COOLING TOWER FAN DECK Pultruded FRP
e) COLD WATER BASIN RCC
f) COOLING TOWER FAN DECK Pultruded FRP
g) FILLS Rigid PVC
h) FILL SUPPORT MATERIALS Pultruded FRP
i) LOUVERS Pultruded FRP
j) LOUVERS SUPPORT Pultruded FRP
k) DRIFT ELIMINATORS PVC
l) ELIMINATOR SUPPORT Pultruded FRP
m) HOT WATER DISTRIBUTION HEADER PIPE Stainless Steel
LATERAL HOT WATER DISTRIBUTION
n) Stainless Steel
PIPING
Injection Molded Polypropylene Nozzles along
o) HOT WATER DISTRIBUTION NOZZLES
with diffuser rings.
p) FAN CYLINDER Pultruded FRP
q) FAN GUARD MS - HDG
r) FAN BLADE Aluminum Alloy
s) FAN HUB Stainless Steel (preferable) / MS HDG
t) SHAFT Carbon Fiber (preferable) / EN - 8
u) OIL LINES FOR GEAR BOX Stainless Steel
MECHANICAL EQUIPMENT SUPPORT FOR
v) Stainless Steel (preferable) / MS - HDG
GEAR & MOTOR
BOLTS, NUTS AND WASHERS INCLUDING
w) Stainless Steel
STRUCTURAL CONNECTORS
BASE CASTING/ BASE PLATES INCLUDING
x) MS - HDG
FOUNDATION BOLTS
Two Monkey cage MS HDG ladders with an
y) ACCESS LADDER UP TO FAN DECK LEVEL
inclination of 45 to the ground.
ALL THE PULTRUDED FRP MATERIAL SHOULD BE FIRE AND ULTRA VIOLET PROOF
3
Annexure
12 PREFERABLE MAKES
a) MOTOR IEC/Kirloskar/Siemens/L&T/ABB/BBL/CG
Rosemount / Endress Hauser / GE / Honeywell /
b) INSTRUMENTATION
Forbes Marshall / Yokogawa
c) MS / SS PIPING SAIL/JINDAL/TATA/ESSAR
13 ADDITIONAL REQUIREMENTS
a) Lightening Arrester
b) Perimeter handrail
c) Plenum walkway
d) A pathway along with handrails for CT fan maintenance.
If the bidder recommends for any feature in addition to above mentioned specifications, for
e) better performance of the system, the same may be quoted as an optional item and provide
full justification.
Technical manuals / detailed technical literature/ catalogues for all the offered products
relevant to offered product should be submitted with the offer.
b) CIVIL WORKS
Dismantling an old abandoned timber cooling tower existing at the site and clearing the
space for laying of pipelines.
4
Annexure
Submission of foundation layout drawing of Cold water Basin for approval.
Submission of structural design for approval by department considering all the loads
including seismic loads.
Providing RCC columns, beams, slab foundation.
Cold water basin shall be sealed water tight by applying suitable sealant (preferable two
coats).
c) PIPING
The incomer feeder shall be provided with voltmeter, CT ammeter with selector switch.
The motor feeder shall be provided with heavy duty switch HRC link/Din type fuses
contactors (AC 3 duty), Bi metal relay (SFU + O/L relay +contactor. The components will be
rated for type 2 coordination conforming to IS 13947, part 4, 1993), ammeter, push
buttons, run hour meters, indication lamps for start, stop & trip. Adequate number of
MCB feeders for control end lighting shall be provided.
Panel should be complete with start/stop push buttons, run hour meters, power and fault
indication lamps as applicable on incomer and outgoing feeders.
The selector switch with local/remote control logic shall be provided on MCC for local and
remote operations.
Local control push button station near the motor for start/stop shall be provided.
In local mode operation, al motors from MCC panel as well as local control push button
station shall be possible. This mode of operation shall be generally used for test and repair
purpose.
In remote mode operation, the equipment can be started from Control room SCADA only.
However stop push button should operate in any mode.
5
Annexure
e) PERFORMANCE CRITERIA
Manufacturer shall demonstrate the performance of cooling tower as per CTI ACT105 to
meet the requirements of design air wet bulb temperature, entering and leaving water
temperatures and water flow rate. Certification shall be made at time of submittal.
All the calibrated instruments, accessories & tools required for demonstrating the test
shall be in the scope of the supplier.
f) SUPERVISION
AS PER LATEST SAFETY NORMS OF NFC, ALL THE WORKS SHOULD BE CARRIED OUT
UNDER CONSTANT SUPERVISION BY A QUALIFIED SUPERVISOR FROM CONTRACTORS
SIDE.
ALL THE ERECTION AND COMMISSIONING WORKS SHALL BE CARRIED OUT AS PER THE
SAFETY GUIDELINES PROVIDED BY SED NFC. ALL THE REQUIRED PPEs IS IN THE SCOPE OF
THE SUPPLIER.