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Miller R T.A Ship Design Proces - oct.1965.MT
Miller R T.A Ship Design Proces - oct.1965.MT
By R i c h a r d s T. M i l l e r ~
With greatest emphasis on feasibility or conceptual design, which has been so sparsely
treated in the literature, the author presents the naval ship design process from first
statement of operator's requirements to final production of builder's plans. The iterative
nature of conceptual design is emphasized, and a rational process for arriving at prin-
cipal characteristics shown. The development of a specific design is illustrated by selected
sketches and plans of the AGOR-3 class of oceanographic research ships at the con-
ceptual, preliminary, and contract stages of design.
I F7
L
B3 CIT
BM -- 35A
w.[
t
t"!z %
GM=KB+BM-KG
,/ ,K
- ~ ' - - --...... ~/ GZ =GM " SIN 0
GEN. ARRGT.
& VOLUMES
of the spiral are the naval-architectural features which
are the variables of the problem. Different groupings
MACHY.
II and sequences are possible, depending on the baekground
STABILITY
data available.
Frequently the designer will start with rough, general-
arrangement sketches and estimates of volumetric re-
LE?T.
~
quirements. In effect, the items discussed will be de-
veloped almost simultaneously, with initial estimates
of the length of machinery compartment, length of ship,
draft, h'eeboard and beam all guiding the development of
"ENOU.~.CE a sketch arrangement drawing. Hull-form coefficients,
Cp and C,,,, will be chosen to lie in a good range for
powering. Displacement is thus fixed. Some adjust-
ment in length and displacement may be made at this
time if the displacement length ratio does not appear
COEFFICIENTS PROPULSION favorable for powering. Power can be calculated from
V Vll the gross dimensions and coefficients. Total installed
DISPLACEMENT " power permits an estimate of machinery weight, and
Vl
endurance power allows an estimate of endurance oil re-
Fig. 5 Design spiral quirements. The weight and vertical center of gravity
of the ship can be estimated by proportioning from similar
designs. Finally, the stability can be checked. Fre-
quently it will not be a suitable value; e.g., G M approxi-
design, the art rather than the science of naval archi- mately 10 to 15 percent of the beam for the general run
tecture is dominant. Here success depends completely of ships at this stage of design. If stability is too low,
on the depth of experience resident in and available to beam nmst be increased, and the next loop of the spiral
the naval architect, and on his design judgment. Its commences. Other features may also require adjust-
direction depends to a large degree on the similarity be- ment, and several circuits may be necessary to bring all
tween the ship under consideration and existing ships. elements ill balance.
Accumulated data from previous designs are used ex- Considering the design process in more detail, one of
tensively for short-cut design procedures. If the new the earliest decisions to be made concerns the hull form.
ship is to be a development of an existing type, it fre- As the speed of a conventional, full-bodied hull increases
quently is possible to select a "parent design" thereby above a speed-length ratio of about one, the exponential
facilitating the work. increase in horsepower required to overcome wavemaking
Regardless of the possible variations in design ap- resistance rises from a cubic to a fifth and even greater
proaches, all are iterative processes which may be con- power equation. In order to keep the wavemaking re-
ceived as moving in a spiral fashion to a balanced con- sistance within bounds, modified hull forms must be re-
clusion with all features compatible, Fig. 3. The spokes sorted to, Fig. 4. First bulbous bows are added, then
- 50
-- ~ ~- DESTROYERS
- 20 EH.___PP
ton
/
-io
FRliTIONAL
I I
2 5 WVT-
I
0.5 ID ~
4 ~
FROUDENO.
Fig. 4 Hull forms for various speed ranges
more slender hulls are used, transom sterns are added, and Table 2 Typical Values
finally at a speed-length ratio between two and three, Type V / L 1'~ A/(L/IO0) a C~,
hard chines and the typical P T type of planing hull CVA . . . . . . . . . . . . . . . . . 1.2 80 0.58
come into use. Through such modifications to the hull DD(FP) . . . . . . . . . . . . 2.0 40 0.62
DD (cruise) . . . . . . . . . 1.2 0.58
form, the relative contributions to resistance of surface AGOR (ideal) . . . . . . . . . 1.1 ii0 0.58
friction and wavemaking may be kept in balance, and rea- AGOR (actual) . . . . . . 1.1 200 0.53
sonable powering requirements retained through speed
length ratios of four or five.
If the new design will be similar to other types of ships, sketched. Voiumes for machinery and magazines are
an analysis of their proportions m a y be helpful. Such estimated and allowed for. Deck heights are important
an analysis of fishing trawlers, ocean-going tugs, and selections which lead to decisions as to depth of hull and
ocean minesweepers was used as a point of departure for freeboard.
the AGOR, Fig. 5. In this case, the variation of length Where deck arrangements will be simpler, an inboard
with displacement was studied using assumed values for profile may suffice as in the first sketch of the AGOR,
the prismatic and midship coefficients, and the length4o- Fig. 7. Here all of the important elements such as
beam and beam-to-draft ratios. Thus machinery spaces, laboratories, quarters, and shop
LaC~C,~ areas are indicated on the one drawing. Even the
A= asymmetric arrangement of the decldlouse planform is
(L/B)~ (B/SS) 35 shown through the use of dotted bulwark and port and
I t was found that the upper desired limit in ship displace- starboard cove lines.
ment, 1000 tons, would be reached on a length of 170 ft. The freeboard developed in the study sketch may be
Because of the demands for working space on the main compared with other ships by means of a graph, Fig. 8.
deck, the longest ship practicable within other limita- The dashed line separates "wet" ships from " d r y " ships
tions was appropriate. So the feasibility study com- in a qualitative sense. The high points are mostly ai>
menced with this load-waterline length. craft-carrier freeboard as measured to the flight deck.
Having established initial dimensions in one way or The grouped, circled points show the hangar-deck free-
another, the designer next will prepare a study sketch. board of a few of the carriers. Some designs, notably
If length and other dimensions are set largely by known the AG01~ and fishing craft, must have a compromise
requirements for equipment (guns, aircraft handling solution between high enough freeboard for good sea-
arrangements, and so on) as in the aircraft carrier shown keeping and dry decks, and low enough freeboard for
in Fig. 6, both a deck plan and an inboard profile m a y be convenient working over the side.
1.0 -
8.7 L
co, TUGS
Cp(OPTIMUM V=I2KTS)
..... J..,&.;.~
-2500 , I
50 LENGTH ~L 250
L/B ,TRAWLERS
m 22000
m
B/d, TUG S 7
_j B/d, TRAWLERS
:q500 ! ! I
5o LENGTH, k j 200 250
hl
QD
AM 8, AMS
-D
CL t
Z~jTUGS
50C #
LENGTH, L
I I I i
50 IO0 150 200 250
Fig. 5 Typical characteristics, tugs and trawlers
Fig. 9, based on Hydrodynamics of Ship Design by for the required speed/length ratio. The value 0.53
S a u n d e r s , 5s u s e d to' select or to check a n earlier s e l e c t i o n selected for C~ of the A G O g was based on an earlier
of the prismatic coefficient, C~, and the displacement/- analysis of best values for speed-power characteristics
length ratio, A/(L/IO0) a. I t shows lanes of best values based solely on wavemaking resistance. Saunder's
for good speed-power characteristics, e.g., minimum analysis also accounts for the variation in wetted surface
resistance. Typical values are shown in Table 2. with U~ and its effect on the total resistance.
Obviously, the ideal values cannot always be achieved. Power can now be calculated based on Taylor (or other
In ships such as destroyers, which nmst operate in two suitable) Standard Series, using only the gross dimen-
distinct speed regimes, the best prismatic coefficient for sions and coefficients. Corrections are made to reflect
full-speed power must be compromised in favor of reduced the influence of special features such as bulbous bows,
endurance oil requirements at cruising speed. In small transom sterns, and so on, in which the actual design
ships, such as the AGOR, it frequently is not feasible to departs from the standard hull. Worm curves as shown
reduce displacement/length ratio to the optimum value in Fig. 10 relate actual model results to Taylor's Stand-
/ . , ~ ~ ~ , . __2__
I I t ~ | I I I I I I
2o I~ v6 14- 1'7. IO ~ 6 4 '2 o
,~P ~ FP
Fig. 6 Study s k e t c h - - C V A
t
/ . . . . . " ~ "7 -
t I I I I I I / I t I
Fig. 7 Study s k e t c h - - A G O R
+AKA
+CVS
+ CV9
%APA57 CVA59 + +CVA58
+ILLUSTRIOus CVA66 + Jr +CVAN65
PROJ. 211
BATTLE +CVP,41
"J'- CLASS(BR)
+
CV2
+ SS UNITED STATES
NORMANDIE
DL2 +
+ Jr
DDq31 _t. I~AARINER QUEEN MARY
DD6q2 +
+LIBERTE ~ + CL51
DO7%
~cLs,
CL40 "P
+,
BBS7 BBS5
+HMS RENOWN HANGAR DECK
/ / / .. \ \
CL-144+~ ++ ~ +HMS VANGUARD (/ \'x--
CA134 +~ ,CVAS9. CVAN64
CB1- +BB61 ~ CVA6~. "1" + /
\ PROJ /~
",. 211 //
I I I I, ,1 I I I
300 40O 5O0 600 800 700 900 lO00 1100
LENGTHON WATER LiNE IN FEET
Fig. 8 Freeboard/length comparison
A
DESIGNLANESFOR~CP......AND L(~
PERCENT
5 SUPERIOR
0.9
I
0.8 )o
03 ;o PERCENT
JNFERIOR
-.j l IO
0.6
[] /
0.5
0.5
\
i
/
15 ,t
lo I.S 2.o 0.4 0,6 0,8 LO 1.2 1,4
Y-c- ,/',/E
Fig. 9 Fig. 10 Worm curves
/
,REQUIREDPOWER/
BOoPOWER
I~0D
t
SHP
ENDURANCESPEED
/ 5 /
ENDURANCEPO/tIER i
f
GROUP 1 HULL STRUCTURE
1DO0
REQ.
SUST/~q SUSTAI
SPEED
NEDSPEED
PLUS3%MARGIN
Fig. 11
SPEED
Speed p o w e r curve
Fig. 12
L BeDAVG.
1
Table 3 Weight Classification System
1 Hull structure 5 Auxiliary systems
2 Propulsion 6 Outfit and furnishings
3 Electric plant 7 Armament
4 Communication and control 8 Loads
DESIGN MARGIN
CONSTRUCTION MARGIN
FUTURE DEVELOPMENTMARGIN
L. C. 8.
MEAN DRAFT = LEVER
RISE
TRIM = MTI" =
= ~DISPLACF.NENT X LEVER
TRIM =
~4 = HTI m
TRIM = X
LIGHT SHIP
AdN(JNITION
COMPLEMENT
STORES
POTABLE WATER
RESERVE FEED WATER
FUEL OIL
DIESEL OIL
LUBE OIL
L.C.$ =
MEAN DRAFT = LEVER =
F . $ . CORR =
NTI ~ =
TRIH = R
B TRIM - DISPLACEMEIIT X LEVER
II t,t r l "
> TRIM - X
;o
m ~ATI[
.-I
i -~" i ~" I ~'"" i"
Z Fig. 14 Load condition, summary sheet
0
G
o
-<
TOTAL DISPLT. A T
APP'D'GE, DISPLT, A A
;-
MOLDED DISPLT.A.~
LENGTH, W.L. L
S'i
E
MIDSHIP COEF, C M
BEAM B
DRAFT H /o I
LONG'L. COEF. Cp
I
Cwp # I
WATERPLANE COEF. Cwp I
I
I
I
Cp X TRANSOM STERNS
W.P. INERTIA COEF.CLT
. ,,. ]
BM= X-~'~-J-T
L
35AT
KM-KB+BM
F.S. CORRECTION
KG
PORT COVE,..~3,...//~ J
i .OWL l .... !
0.8 WL i i. . . . . . . . . . . . . . . . . . . ./ / i :
0.6WL : i / / 5'B/ . . . . . . . .
0,4WL
~--------~__Q,2 WL : _._-4- - j j ~
85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 I0 5 FRAMES
AP 9 6 4 .~ FP STATIONS
/ ~ MN. DR _ _ 8 ~ OI LEVEL
I
~0.6',V~
I ~ MN. DR~.
I
ard Series by values of inferiority or superiority. Titus a 3 percent margin must be made at 80 percent installed
Curve C is for a ship with a large transom. Curves A power. Thus required power is determined. Endurance
and B are for other ship forms which are also somewhat power is also estimated.
inferior to a Taylor form W~. low speeds, but superior The designer now is in a position to make weight esti-
to Taylor at high speeds. Propulsive coefficient (PC) mates. For this a weight-classification system such as
must also be estimated at this stage--usually on the outlined in Table 3 is a vital design tool. In tiffs early
performance of similar ships, rather than from model-test stage of design, weights are estimated from data on pre-
results. vious designs and accumulated data, e.g., hull structure
From the power calculations a speed-power curve may (Group 1), which can be proportioned from similar ships
be constructed, I?ig. 11. Specified sustained speed, plus by ratios of hull dimensions. Similarly, propulsion
'. SCIENT.8= : , , , O
J NAV
', Roo~
PILOT :
: ~.
:
v
J ~
: ,, ,, : .....
Ol LEVEL
MAIN DECK
W . . ~ ' - -- /! WT,
,F ~,
;,,.j..JSOUND
i
~Roo~ F yNIA. .. . . . . . . . .......
....
-~-. --- ~.; ~ ~
2rid PLATFORM
(Group 2) is a function of installed horsepower, and so In the Load Condition Summary, Fig. 14, all of the
on. elements of ship's load such as ammunition, complement,
To illustrate further, Fig. 12, weight data on hull stores, oil, and so on, are added to the light-ship weight.
structure plots well as a function of L )K B )< D, using Again vertical centers are estimated as a function of depth
an average value of depth to account for raised forecastle and a vertical CG determined. Although in the early
decks, superstructures, and so on. stages of design, the fore-and-aft balance m a y be ignored,
The weight and moment estimates are then noted on a since necessary adjustments generally do not seriously
Light Ship Summary Sheet, Fig. 13, and suitable margins affect major dimensions, it must be checked carefully
introduced. Design and construction margins amount during later stages. In a radically asymmetric ship, such
to 5 to 10 percent of light ship, depending on how de- as an aircraft carrier, transverse balance also must be
velopmental a design might be. Future development given careful consideration relatively early in the design
margin accounts for weapons system and other changes process.
which will occur over the twenty-year life of a ship, and Finally, the naval architect is in a position to summarize
normally is specified in the characteristics which have been the preliminary hull-form characteristics. While the
determined. estimate sheet shown in Fig. 15 is primarily for the purpose
KG rise also accounts for developmental changes in the of determining initial stability (GM), it also serves as a
design, t t usually amounts to 1.0 ft for a carrier and record to keep a series of studies consistent. The charts
possibly 0.5 ft for an escort destroyer. show data from existing designs which relate C~ to C ~
-. !q ~ d8
CB
ArT FWO
16
u- 8O
~o
o
4O
o 20
, ,
and C~v to Cu. K B and B M are calculated as noted been issued by the Chief of N a v a l Operations, the design
earlier. enters the second or preliminary design stage.
T h e approved characteristics are contained in a formal
Preliminary Design document of some length with statements on the follow-
ing:
Once design feasibility has been established and an
approved set of military characteristics for the ship has (a) Mission.
1400
1200
800
CRUISING SPEED
12K.
725 HP
I
6oo
=<
u~
SHIP TRIAL 12 I/2% .
SHIP SERVICE25% BOT
40O
ASSUMED 55% PC
2O0
0 I I I I I I
Fig. 23 AGOR-3, preliminary estimated speed-power curve
:it kk ~,'k~'R,
~"~%~_N/I/1 III i w - o" WL D ~ F T, DES~SN _ _ _ ~.' - ~O"
D~S~LACE~NT, TOTN 1567 TONS
14'-3" WL OISPL/~F.kIENT,/~END~F...~ IO TON~
~- ~ I ~I~?l/1 # li~ 12'-O" WL
I0'-0" WL
PRI~ATIC CO~FF._ _ ,543
~XL_LR~I/I /1 J As
K ~ 1\I~1171 /Y
/I R
8'-O'WL
- - 6 " O" WL
MIDSHIP SECTION C O E F F . - - . 7 1 1 7
BLOCK COEFF. _ _ .433
: , - - ~ t ' ' , k ~,1 {'1! I / P " 4'-O'~L
- - 2'- O" WL INERTIA C0FF. ___ ,040~
, I l l ~~fIa~i - f - d , ~ . " ~ r I 1"
'El 12~1 I ' l 4'B~'~B4'B l ' l ~'~ N~'I MOLDED BASLELINE
~ I~LGKEELTRACE
/~
II f "J , f / . - . Y
~ // /~~r-~-'-- - - T ~ ~
,.---------~ ~ ............. ~ ~ ~ ~ ~ '~ 4'-0" BUTTOCK
l/ / / - ~ - J - - - ~ ~ ' '~--':: i -, "~'~' --z'-o"~rrocK
: i CENTERLINEOF S~tP
% ) <__
, j ;:,,J
,.// //
' ............
I /I /,.,,II" ,.;;.,,_
Z / l / A , /1 --~ e'-o" *L
m
j J
i I 1 Y I \ / 4';o" WL \
,.I- =
' , ~ . !! _!J t u , / ,, I
Z
0
0 - . ~ . -~ .-..~..-.R-3, .......... es.~n-.~..ea a-d b o d y " ~. it~g_t
Q
,,<
O
,=1
o
m
70
O~
I
Fig. 25 AGOR-3, contract design--outboard profile
fal
CO
~ADI O
[~CLOS~D
0 P [~T,NCL
~ i N ~ ~QOM
MOTO~
~toOM
.~e~vl, T~
I
40 .W~ wl r m --T
Z
m
.-
m
z
Z
0
8
0~ LEVEL
;; d - , LJ
j
,.---.-..~.~
~
,f_~ F ~o ' ~. . . . ./-~-~-~ X ~_~ i ~.._~.
I I~dF FU~R ~'NE!I~AT(~ IqtOOM
.... - _
~..~ , ,~ ~ ~ T - T L ~ _ J ~ ,~ ~ : -~,..-/-
. w ~ ~ :'-" ', ~ . . . . \~A "~ I ~r~ 2:~.-"'-~--
-i ...... = ....... ......
OI LEVEL
,i
ENcllWl:
~.:~,'.2,~.;> - ,,,. -_-~,._..
"-, I.'Pt', I ~,~x }x 11 ' r.~.]
o
~]1 j.-Z
' '2.~.
~_2-~' ,
~ ~'~i~ 2nd PLATFORM
''-"-- ---J-L_. ~
-
~ --------~-
.-
"'~"~--',;--~\
~ ' ~ I- ~'.- r .......
"
2~-~'~ /7it, M o~
FEASIBILITY STUDIES |
PRELIMINARYDESIGN @
CONTRACTDESIGN
nl
CONTRACTNEGOTIATION |
CONTRACTAWARD
I
SHIP CONSTRUCTION @
SHIP TRIALS
SHIP COMMISSIONING
I I I I I I I
X-2 X-1 X X+I X+2 X+3
LEGEND: FISCAL YEAR
~IlIIII]]]~ DESIGN PRE-CONSTRUCTIONPLANNING
OTHER CONSTRUCTION
358 MARN
IE
TECHNOLOGY
Fig. 30 USS C o n r a d - - A G O R - 3
specifications are prepared. This stage usually ends with from a naval-architectural standpoint, but the builder's
a design closely resembling the product of the original detailed construction plans have still to be prepared,
preliminary design, but sometimes results in significant either by the building contractor or by his design agent.
changes. In the ease of the AGOg, several years elapsed While the major output of construction plans must come
between the original design studies and its authorization early in the building period, the effort continues up to the
in an annual shipbuilding program. During this period day of delivery, and for certain record plans may extend
the ideas of the sponsors changed in several areas, so that beyond the building period. This work requires from
the final ship increased in size some 30 percent as shown 40,000 to over 400,000 man-days of effort.
in Table 4. The final result of the ship design and shipbuilding
Figs. 24-28 show a few of the contract plans for the process has been described by John ]~uskin as "the most
A G O g illustrating the degree of adherence to, as well honourable thing that man, as a gregarious animal, has
as the changes from, the preliminary design. ever produced. B y himself, unhelped, he can do better
things than ships of the line; he can make poems and
Summary pictures, and other such concentrations of what is best
In summary, Fig. 29, the design process takes about in him. But as a being living in flocks, and hammering
one third of the total shipbuilding cycle. The Navy's out, with alternate strokes and mutual agreement, what
Bureau of Ships has in-house the manpower capability is neeessaLv for him in those flocks to get or produce, the
and the engineering competence to accomplish all of the ship of the line is his first work. Into that he has put as
ship-feasibility studies, virtually all of the preliminary much of his human patience, common sense, forethought,
design work, and a large percentage (concentrating effort experimental philosophy, self-control, habits of order and
on the major combatant ships) of the contract design obedience, thoroughly wrought handwork, defiance of
work required by the annual N a v y shipbuilding pro- brute elements, careless courage, careful patriotism and
grams. calm expectation of the judgment of God, as can well be
Feasibility studies require from 2 to 4 months to com- put in a space 300 feet long by 80 broad. And I am thank-
plete. Virtually one-man jobs, they take from 40 to 80 ful to have lived in an age when I could see this thing
man-days of effort. The preliminary design requires done. ''~ He was speaking specifically of the Ship of the
from 4 to 8 months to complete and from 300 to 2000 Line, but his words are equally applicable today to small
man-days of effort. The contract design requires from 6 ships such as USS Cor~rad (AGOI~ 3), Fig. 30, or larger.
to 12 months to complete and from 3000 to 23,000 man- Taken from "The Harbors of England," London, England,
days of effort. At this point the design is completed 1856, p. 12.