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Measuring Output
and Input
67
68 Part II: How to Identify Productivity Problems and Opportunities
Experiments conducted
New standards developed
Instruments calibrated
Percent of output identified as erroneous or redundant
Percent of output questioned by customers/clients
Proportion of output that meets standards
Timeliness of project completion
Peer evaluation
Accuracy of predicting needs for space or facilities
In the case of projects that extend through long periods of time, distinction
may be made between different steps, phases, activities, or individual tasks
that may be measurable in themselves.
Another area the output of which is often assumed to be hard to mea-
sure is that of professionals, knowledge workers, and skilled workers in
offices, a group that partly overlaps with those in research and develop-
ment. In fact, measures for these outputs can usually be found. The most
essential requirement in the development of output measures for profession-
als, knowledge workers, indirect workers, and skilled workers in offices is
that it must be clearly defined what the indicators are trying to measure.
Examples of possible measures of office workers are the identification
of discrete and identifiable tasks or task elements (their results, if possible)
including timeliness. These can be compared with similar work done else-
where, keeping the measures simple and meaningful. Fixed versus variable
work should be identified. It should be measured how long it takes to do
each task and how often. The sensitivity of the measures with regard to the
outcome should be analyzed. The people whose group is measured should
be involved.
A particularly urgent area for productivity improvementand there-
fore its measurementis that of the distributive trades because distribu-
tion and the various forms of transportation account for a very large part
of retail prices to consumers. Productivity measurement in the insurance
industry is also more and more important.
The best way to find appropriate measures for output for productiv-
ity measurement in this sector is to ask oneself, What am I trying to do?
Is this or that part of what my operation is doing as well as that of my com-
petitors? and Is it done better or worse than last year?
Chapter 5: Measuring Output and Input 77
The Measurement
of Inputs
The most common inputs used in productivity measures are labor input,
capital input, or a combination of both. For this purpose it is necessary to
determine how much labor and/or capital is required to get a job done, as
well as how long and how often has it to be done. It is useful most of the
time to distinguish between fixed and variable types of inputs.
The measurement of labor input is perhaps the easiest. The measure-
ment of other inputs, such as capital, energy, and others, is much more com-
plex. Furthermore, data on the inputs of capital and other inputs are much
scarcer. Labor input is measured in physical terms, namely, labor time. It is
usually expressed in person-hours, person-days, or person-years. For pro-
ductivity purposes, the ideal labor input measure would be hours worked
on the output. This is, however, rarely available except from special indus-
trial engineeringtype stopwatch studies or special tabulations. The meas-
ure of labor preferably used is, therefore, hours at work, which includes
the hours worked but also other components of attendance time, such
as the time from entering the place of work until the actual start of the
work, waiting time, meetings, training time, as well as time that may be
spent at the workplace on irrelevant activities.
An alternate labor input measure is hours paid. This is often used
when hours at work data are not available. This measure is less accurate
in reflecting the use of labor in producing the output because it includes
time on sick leave, paid vacation, and holidays. However, as long as the pro-
portion of time spent on these nonworking items remains stable over time,
and the comparisons are made over time, the distortion caused by the use of
hours paid instead of hours at work is not significant.
It is worth noting that the number of hours at work is usually avail-
able at the time when payrolls are prepared but these data are usually not
kept on record by accountants. Their recording for future productivity
useperhaps by pencil on the margin of the ledgeris relatively simple
and inexpensive, and should be encouraged. Some of the special problems
of labor input measurement include the treatment of part-time work, the
hours of salaried rather than hourly employees, related work performed by
central agencies for the unit measured, and the qualification or composition
of labor input.
Part-time labor input is usually converted into full-time labor equiva-
lents so that they can be added to the full-time employees. For example,
two half-time workers are counted as one full-time worker. Overtime work
78 Part II: How to Identify Productivity Problems and Opportunities
Questions
Q: 5-1 What is the difference between productivity measurement and
conventional accounting?
Q: 5-2 List a manufacturing companys main fixed-asset inputs.
Q: 5-3 What are a restaurants main inputs?
Q: 5-4 Suggest some measures of the quality of service in physical
distribution.
Q: 5-5 How can you total up various quality measures?
Q: 5-6 List some of the causes of quality problems.
Q: 5-7 Give examples of quality in personnel work.
Q: 5-8 What does quality mean in services?
Suggested Answers
A: 5-1 The difference between productivity measurement and
conventional accounting is that productivity measures express
the relationship between the real resources used and the real
output of products and services. Taxation laws, conventional
accounting practices, and the ownership of the assets used do
not affect productivity relationships. However, with proper
adjustment, accounting data can be used for developing
productivity measures.
A: 5-2 A manufacturing companys major fixed input cost elements
include:
Land and buildings
Machinery and equipment
Road vehicles
Electronic equipment
Furniture and fixtures
80 Part II: How to Identify Productivity Problems and Opportunities
A: 5-3 A restaurants main inputs include the cost of sales (food and
beverages) and controllable costs, such as:
Administration and general
Labor (payroll and fringe benefits)
Direct operating expenses
Music and entertainment
Repair and maintenance
Utilities
Advertising and promotion
Depreciation
A: 5-4 Examples of quality of service in physical distribution include:
Response time
Proportion of on-time deliveries
Job rejects per total jobs
Scrap quantity per total inventory
Setup time per run time
Clerical time per order or unit
Number of inquiries left unanswered per day
Number of days taken to resolve valid customer complaints
A: 5-5 In order to total up various quality measures, one has to weight
them by the relative importance of each, by the relative unit labor
requirement (ULR) of each, or by the relative unit cost of each.
A: 5-6 Quality problems can be caused by such matters as inadequate
instructions, procedures, or qualifications, the lack of
management concern, or lack of control.
A: 5-7 Examples of quality in personnel work include confidentiality,
fairness, responsiveness, timeliness, accuracy, empathy, and
helpfulness.
A: 5.8 In services, quality means such characteristics as timeliness,
quick response, usefulness, accuracy, or meeting objectives.
6
Comparing Productivity
Indexes of Two
Organizations
Methods of Construction
It is often necessary to construct productivity indexes in order to reveal
how productivity of a company performed in comparison with another, or
whether and to what extent productivity has improved or deteriorated. Basic
methods of index construction are, therefore, explained in the following.
81
82 Part II: How to Identify Productivity Problems and Opportunities
Example 6.1
Calculation of Productivity Differences in
Percentages, Based on Absolute Data,
When Outputs Are Homogeneous
Input Productivity
Output of word (output per
of letters processor word
processed hours processor Productivity
(a) (b) hour) index %
(c) (d)
Organization A 15 3 5 125
Organization B 28 7 4 100
150
125
100
75
50
25
0
Output Input Output/word Productivity
processing hour index
Organization A Organization B
same unit in the base period. The comparison is usually done in percentage
terms. The units to be compared are converted into index form, for which the
standard or base is taken as 100 percent.
Chapter 6: Comparing Productivity Indexes of Two Organizations 83
Example 6.2
Construction of Productivity Indexes from Raw
Productivity Data, and Calculation of Productivity
Changes over Time When Outputs Are Homogeneous
Productivity
Output Input (output Productivity Productivity
of letters of word per word index change from
processed processor processor (Base year previous
(no.) hours hour) = 100) year %
Year (a) (b) (c) = a/b (d) (e)
1 15 3 5 100
2 22 4 5.5 110 10
3 30 5 6 120 9
150
125
100
75
50
25
0
Output Input Productivity Productivity Change from
index previous year
Year 1 Year 2 Year 3
Example 6.3
Construction of Productivity Indexes from Output
and Input Indexes When Outputs Are Homogeneous
Output Input
Output converted Input converted Productivity
of letters into index of word into index index
processed (Base year processor (Base year (Base year
(no.) = 100) hours (no.) = 100) = 100)
Year (a) (b) (c) (d) (e) = (b/d) 100
1 15 100 3 100 100
2 22 146.7 4 133.3 110
3 30 200 5 166.7 120
200
175
150
125
100
75
50
25
0
Output Output Input Input Productivity
index hours index index
Year 1 Year 2 Year 3
Example 6.4
Basic Data for Calculating Weighted
Productivity Indexes over Time
40
30 Total person-years
Person-years A
20
Output B
Output A
10
Person-years B
0
Year 1 Year 2 Year 3
costs, or unit labor requirements. When ULR weights are used, the differ-
ent outputs can be weighted by the relative unit labor requirements of the
standard organization or of the base year. The calculation of ULR weights
is shown in Example 6.5 and illustrated in Figure 6.5.
The unit labor requirement measure is simply the reciprocal of the pro-
ductivity measure. Productivity is measured as output per input. The unit
labor requirement is measured as input per unit of output. The ULR meas-
ures how many units of labor time, for example, person-years, person-hours,
Example 6.5
Calculating Unit Labor Requirement (ULR) Weights
25
20
15
Output
10
0
Product A Product B
Output Input ULR
Example 6.6
Calculating Weighted Output Indexes over Time
Note: The output weighted by base year unit labor requirements means how
many person-years would be required to produce the outputs of the current
year if the base year level of productivity remained unchanged.
50
40
Weighted total
Output scale
30
Weighted A
20
Output B
10 Output A
Weighted B
0
Year 1 Year 2 Year 3
Base year ULR weightsoutput A = 2.1, output B = 0.4
As the productivity measures used are mostly output per person or out-
put per person-hour, the unit labor requirements are the preferable weights.
This is particularly so in offices or in public-sector operations where labor
input tends to be the most significant input. When unit labor requirement
weights are not available, unit value-added weights or unit labor cost weights
are among the possible alternative weights.
Example 6.7
Calculating of Input Indexes over Time
140
120
Person-year index
100
80
60
40
Total person-years
20
Year 1 Year 2 Year 3
Example 6.8
Calculating Productivity Indexes from
Weighted Output and Input Indexes
180
170
160
Weighted output index
150
130
120 Productivity
index
110
100
90
Year 1 Year 2 Year 3
If the data are in dollars rather than volume figures, the price changes
due to inflationary influences need to be eliminated. This is obtained by
dividing the index of the output expressed in dollar terms by the appropriate
price index before the productivity index is calculated.
Chapter 6: Comparing Productivity Indexes of Two Organizations 93
Example 6.9
Organization A Organization B
Input Input
Output hours Productivity Output hours Productivity
(a) (b) (c) (d) (e) (f)
Letters 20 4 5 21 7 3
processed, no.
ULR/letter, hr. 0.333 0.333
Weighted 6.7 7
Phone calls, 60 2 30 198 6 33
no.
ULR/call, hr. 0.03 0.03
Weighted 1.82 6
Total weighted 8.52 6 1.42* 13 13 1
both products
Note: The quantity of each output is weighted (multiplied) by its ULR weight.
The weighted outputs are then added up and divided by the inputs to yield
their relative productivity measure, in this case 1.42 for organization A and 1
for organization B.
* 8.52:6 100 = 1.42
13:13 100 = 1
Organization A Organization B
200
175
150
125
100
75
50
25
0
Output Input Productivity Output Input Productivity
A A A B B B
ULR/letter, HR = 0.333 ULR/phone, HR = 0.03
Letters Phone Weighted
Solution 6.1
Task 6.2
Calculate productivity indexes from raw data and calculate productivity
over time when outputs are homogeneous.
Solution 6.2
Explanation: 360:24 = 15; base year index = 100%; 480:30 = 16; 16:15
100 = 106.7%; change from base (= previous) year = 6.7%
Task 6.3
Construct productivity indexes from output and input indexes, when outputs
and inputs are homogeneous. The correct results are shown as Solution
6.3.
Solution 6.3
Task 6.4
Basic data for calculating weighted productivity indexes over time. Use the
following basic data to calculate the unit labor requirement (ULR) weights
in Task 6.5. You will be asked in Task 6.6 to do the final calculation of
weighted productivity indexes over time, using the basic data from Task 6.4
and the results from Task 6.5.
Solution 6.4
Use the following basic data for calculating weighted productivity indexes
over time. For your convenience, these are repeated from Task 6.4. The cor-
rect results are shown in Solutions 6.6 through 6.9.
Task 6.5
Using the basic data that have been transferred from Task 6.4, calculate the
base year unit labor requirement weights that will be needed in the tasks
below.
Solution 6.5
Using the basic data that have been repeated in Solution 6.4, calculate the
base year unit labor requirement weights that will be needed in the tasks
below.
Task 6.6
Using the data given in Task 6.4 and calculated in Solution 6.5, calculate the
weighted output indexes over time.
Solution 6.6
Explanation: Year 1: 360 4 = 1440; 1440 + (96 10) = 2400 = the base
year index of 100.0. Year 2: 360 4 = 1440; 140 10 = 1400; 1440 + 1400 =
2840; productivity index = 118.3. Year 3: 396 4 = 1584; 160 10 = 1600;
1584 + 1600 = 3184; productivity index = 132.7.
102 Part II: How to Identify Productivity Problems and Opportunities
Task 6.7
Using the data given in Task 6.4, calculate the input indexes.
Solution 6.7
Task 6.8
Using the output and input indexes calculated in Solution 6.6 and Solution
6.7, calculate the weighted output per nurse-year productivity indexes.
Solution 6.8
Task 6.9
Calculate and compare the productivity of two organizations with hetero-
geneous products, using ULR weights. The correct results are shown as
Solution 6.9.
Solution 6.9
Explanation: 360:24 = 15; 360:20 = 18; from Solution 5, the ULR in diag-
nostic A = 4; weighted (360 4) = 1440 minutes; 96:16 = 6; 175:35 = 5;
ULR in diagnostic B = 10; weighted (96 10) = 960; 175 10 = 1750; total
weighted in unit 1 = 1440 + 960 = 2400; 2400:40 = 60; in 3190:55 = 58 in
unit 2 = 1440 + 1750 = 3190.
Therefore, although the overall productivity is a little higher in nursing
unit 1 (60 100:55 = 103.4), this is only due to its 20 percent higher produc-
tivity (5 100:6 = 120) in diagnostic work B. It could improve its over-
all productivity significantly by focusing on improving diagnostic work A
in which nursing unit 2 has 20 percent (18 100:15 = 120) better results.
Nursing unit 2 could, however, improve its overall productivity by concen-
trating on improving diagnostic work.