No.

of Working days 15
DAILY PRODUCTION RECORD M/C WISE- EFC LINE (MACHINE SHOP) MONTH:-JUNE - 2015

Sr. Machine Name/ No. TARGET / DATE---->

OP. DESC. SHIFT
No. (11hrs) 1/Jun 2/Jun 3/Jun 4/Jun 5/Jun 6/Jun 7/Jun 8/Jun 9/Jun 10/Jun 11/Jun 12/Jun 13/Jun 14/Jun 15/Jun 16/Jun TOTAL

1 1st set-up CNC 06 Minor dia 450 95

Turning

2 2nd set-up CNC 07 Major dia 225 92

Turning

3 2nd set-up CNC 01 Major dia 225 0

Turning

4 Driiling/Tapping Drilling,Tapping 450 78

VMC01
5 ON ROLL

6 PRESENT

% ABSENTEE'S

No. of Working days 18

DAILY PRODUCTION RECORD M/C WISE- EFC LINE (MACHINE SHOP) 0

Sr. Machine Name/ No. TARGET / DATE---->

OP. DESC. SHIFT
No. (11hrs) 17/Jun 18/Jun 19/Jun 20/Jun 21/Jun 22/Jun 23/Jun 24/Jun 25/Jun 26/Jun 27/Jun 28/Jun 29/Jun 30/Jun TOTAL Avg./day

1 1st set-up CNC 06 Minor dia 450

Turning

2 2nd set-up CNC 07 Major dia 225

Turning

3 2nd set-up CNC 01 Major dia 225

Turning

4 Driiling/Tapping Drilling,Tapping 450

VMC01
5 ON ROLL

PRESENT

% ABSENTEE'S
 No. of Working days 15
DAILY PRODUCTION RECORD M/C WISE- EFC LINE (MACHINE SHOP) MONTH:-JUNE - 2015

Sr. Machine Name/ No. TARGET / DATE---->

OP. DESC. SHIFT
No. (11hrs) 1/Jun 2/Jun 3/Jun 4/Jun 5/Jun 6/Jun 7/Jun 8/Jun 9/Jun 10/Jun 11/Jun 12/Jun 13/Jun 14/Jun 15/Jun 16/Jun TOTAL

1 1st set-up CNC 06 Minor dia 450 330

Turning

2 2nd set-up CNC 07 Major dia 225 170

Turning

3 2nd set-up CNC 01 Major dia 225 120

Turning

4 Driiling/Tapping Drilling,Tapping 450 195

VMC01
6 ON ROLL

7 PRESENT

% ABSENTEE'S

No. of Working days 18

DAILY PRODUCTION RECORD M/C WISE- EFC LINE (MACHINE SHOP) 0

Sr. Machine Name/ No. TARGET / DATE---->

OP. DESC. SHIFT
No. (11hrs) 17/Jun 18/Jun 19/Jun 20/Jun 21/Jun 22/Jun 23/Jun 24/Jun 25/Jun 26/Jun 27/Jun 28/Jun 29/Jun 30/Jun TOTAL Avg./day

1 1st set-up CNC 06 Minor dia 450

Turning

2 2nd set-up CNC 07 Major dia 225

Turning

3 2nd set-up CNC 01 Major dia 225

Turning

4 Driiling/Tapping Drilling,Tapping 450

VMC01
5 ON ROLL

PRESENT

% ABSENTEE'S
 No. of Working days 15
DAILY PRODUCTION RECORD M/C WISE- EFC LINE (MACHINE SHOP) MONTH:-JUNE- 2015
Machine
Sr. Machine Name/ FTF in TARGET / DATE---->
Balance Utilisation
OP. DESC. WIP in %
No. No. Secs. Day 1/Jun 2/Jun 3/Jun 4/Jun 5/Jun 6/Jun 7/Jun 8/Jun 9/Jun 10/Jun 11/Jun 12/Jun 13/Jun 14/Jun 15/Jun 16/Jun TOTAL Avg./day

1 1st set-up CNC 06 Minor dia 450 900 425

Turning
2nd set-up CNC Major dia
2 07 ,I.D.Turning 225 450 262

3 2nd set-up CNC Major dia 225 450 120

01 ,I.D.Turning

4 Driiling/Tapping Drilling,Tapping 450 900 273

VMC01
Dispatch Plan

Dispatch Actual 0 0
ON ROLL 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 390
PRESENT
% ABSENTEE'S

18
DAILY PRODUCTION RECORD M/C WISE- EFC LINE (MACHINE SHOP) MONTH:-JUNE- 2015
Machine
Balance Utilisation
Sr. Machine Name/ FTF in TARGET / DATE---->
OP. DESC. WIP in %
No. No. Secs. Day 17/Jun 18/Jun 19/Jun 20/Jun 21/Jun 22/Jun 23/Jun 24/Jun 25/Jun 26/Jun 27/Jun 28/Jun 29/Jun 30/Jun TOTAL Avg./day

1 1st set-up CNC 06 Minor dia

Turning
450 900

2nd set-up CNC Major dia

2 07 Turning 225 450

2nd set-up CNC Major dia

3 01 Turning
225 450

Driiling/Tapping
4 VMC01
Drilling,Tapping 450 900

Dispatch Plan
Dispatch Actual 0 0
ON ROLL 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 780
PRESENT
% ABSENTEE'S

4200

#VALUE!
 DAILY PRODUCTION RECORD M/C WISE- Ram Assemly L
DATE---->
Sr. Machine Name/ FTF in TARGET /
OP. DESC.
No. No. Secs. Day 1/Apr 2/Apr 3/Apr 4/Apr 5/Apr

1
Turno Mill- 1setup 20 800 0 0 500 400 0
CNC06 turning

2 Cless Grinding
Rough 10 800 450 550 300 400 150
Grinding

3
Turno Mill- Boring&Thre 50 800 250 500 550 550 350
CNC08 ading
Turno Mill-
4 Back Boring 20 800 250 500 550 550 350
CNC06

5 Spm 03 Drill 1.6mm 60 600 540 470 600 450 250

6 Cless Grinding
Final 12 600 850 550 700 750 950
Grinding
Turno Mill-
7 Assembly 120 330 550 475 408 455 245
CNC05
ON ROLL 5 5 5 5 5
PRESENT 5 4 5 5 6

% ABSENTEE'S

DAILY PRODUCTION RECORD M/C WISE- Ram Assemly L

DATE---->
Sr. Machine Name/ FTF in TARGET /
OP. DESC.
No. No. Secs. Day
17-Apr 18-Apr 19-Apr 20-Apr 21-Apr

1
Turno Mill- 1setup 20 800 0 300 320 500 600
CNC06 turning

2 Cless Grinding
Rough 10 800 0 700 0 700 750
Grinding

2
Turno Mill- Boring&Thre 50 800 0 550 0 285 100
CNC08 ading

cnc 06 Back Boring 20 800 0 550 0 285 100

Spm 03 Drill 1.6mm 60 600 500 500 0 570 800

 Final
Cless Grinding 12 800 0 0 0 300 550
Grinding
Turno Mill-
3 Assembly 120 330 110 555 320 313 300
CNC05

4 ON ROLL 4 4 4 4 4

PRESENT 3 4 3 3 4

5 % ABSENTEE'S
 No. of Working days
SE- Ram Assemly LINE (MACHINE SHOP) MONTH:-Ap

6/Apr 7/Apr 8/Apr 9/Apr 10/Apr 11/Apr 12/Apr 13/Apr 14/Apr 15/Apr 16/Apr

700 800 400 0 500 700 0 500 0 600 800

0 800 400 300 370 0 0 400 0 700 0

504 420 480 505 350 500 0 356 0 561 510

504 420 480 505 350 500 0 356 0 561 510

450 750 800 400 500 400 0 300 550 550 400

500 730 400 700 770 0 0 0 0 0 0

535 316 425 105 420 235 0 174 170 135 0

5 5 5 5 5 5 5 5 5 5 5
3 5 3 3 5 3 0 4 2 4 3

No. of Working days

SE- Ram Assemly LINE (MACHINE SHOP) MONTH:-Ap

22-Apr 23-Apr 24-Apr 25-Apr 26-Apr 27-Apr 28-Apr 29-Apr 30-Apr

0 0 670 2390

0 600 375 3125

400 50 550 1935

400 50 550 1935

350 240 300 3260

 0 0 0 850

291 300 260 2449

4 4 4 4 4 4 4 4 4 4
60
3 3 4 27
Working days 15
MONTH:-Apr- 2015

TOTAL Avg./day

5900

4820

6386

6386

7410

6900

4648

80
60

Working days 2.5

MONTH:-Apr- 2015

TOTAL Avg./day
 DAILY PRODUCTION RECORD M/C WISE- Ram Assemly LIN
Sr. Machine FTF in TARGET DATE---->
OP. DESC.
No. Name/ No. Secs. / Day 1/Apr 2/Apr 3/Apr 4/Apr 5/Apr

1
Turno Mill- 1setup 20 800 900 900 300 0 0
CNC08 turning

2
Cless Rough 10 800 240 700 800 500 0
Grinding Grinding

3
Turno Mill- Boring&Thre 50 800 522 550 560 570 0
CNC08 ading

4
Turno Mill- Back Boring 20 800 632 550 560 570 0
CNC08

5 Spm 03 Drill 1.6mm 60 600 350 700 700 650 0

6
Cless Final 12 800 240 0 0 0 0
Grinding Grinding

7
Turno Mill- Assembly 120 330 570 136 570 580 0
CNC05
ON ROLL ON ROLL 5 4 4 4 4
PRESENT PRESENT 7 6 5 5 0
% ABSENTEE'S % ABSENTEE'S

DAILY PRODUCTION RECORD M/C WISE- Ram Assemly LIN

Sr. Machine FTF in TARGET
OP. DESC.
No. Name/ No. Secs. / Day 17-Apr 18-Apr 19-Apr 20-Apr 21-Apr

1
copy 1setup 20 800 0 0 0 0 300
thrninh turning

2
Cless Rough 10 800 700 800 0 500 0
Grinding Grinding

3
Turno Mill- Boring&Thre 50 800 450 510 0 400 550
CNC08 ading

4 cnc 06 Back Boring 20 800 450 510 0 400 550

5 Spm 03 Drill 1.6mm 60 600 0 150 0 200 0

6
Cless Final 12 800 1000 800 0 600 0
Grinding Grinding

7
Turno Mill- Assembly 120 330 515 570 0 230 330
CNC05
ON ROLL 4 4 0 4 4
PRESENT 4 5 0 3 3
% ABSENTEE'S
 No. of Working days
WISE- Ram Assemly LINE (MACHINE SHOP) MONTH:-A

6/Apr 7/Apr 8/Apr 9/Apr 10/Apr 11/Apr 12/Apr 13/Apr 14/Apr 15/Apr

500 400 1000 150 0 0 0 100 600 600

550 400 0 675 550 400 0 380 300 0

550 500 400 480 430 400 0 510 415 375

550 500 238 630 430 400 0 510 415 375

520 200 350 150 700 550 0 0 0 400

0 760 0 200 70 550 0 380 0 0

469 580 580 533 295 310 0 177 212 0

4 4 4 4 4 4 0 4 4 4
5 5 3 4 4 4 0 3 2 2

WISE- Ram Assemly LINE (MACHINE SHOP) MONTH:-

22-Apr 23-Apr 24-Apr 25-Apr 26-Apr 27-Apr 28-Apr 29-Apr 30-Apr

1000 800 1150

0 590 0

100 550 500

100 550 500

0 0 400

560 0 378

200 290 305

4 4 4 4 4 4 4 4
2 2 3
775
No. of Working days 14
MONTH:-Apr- 2015

16/Apr TOTAL Avg./day

0
5450

300
5795

355
6617

355
6715

100
5370

1038
3238

90
5102
4 61
4 59

MONTH:-Apr-2015

TOTAL Avg./day

5 53

2.5
 No. of Working days 12
DAILY PRODUCTION RECORD M/C WISE- Ram Assemly LINE (MACHINE SHOP) . Machine
Balance Utilisatio
Sr. Machine FTF in TARGET / DATE---->
OP. DESC. n in %
No. Name/ No. Secs. Day 1/Apr 2/Apr 3/Apr 4/Apr 5/Apr 6/Apr 7/Apr 8/Apr 9/Apr 10/Apr 11/Apr 12/Apr 13/Apr 14/Apr 15/Apr 16/Apr TOTAL Avg./day WIP

1
Turno Mill- 1setup 20 1600 900 800 400 0 1200 1200 1400 150 500 700 0 600 600 1200 800 10450 871 #REF! 54.4%
CNC06 turning

2
Cless Rough 10 1600 690 1250 1100 900 150 550 1200 400 975 920 400 0 780 300 700 300 10615 885 -165 55.3%
Grinding Grinding

3
Turno Mill- Boring&Thr 50 1600 772 1050 1110 1120 350 1054 920 880 985 780 900 0 866 415 936 865 13003 1084 -2388 67.7%
CNC08 eading
Turno Mill-
4 Back Boring 20 1600 882 1050 1110 1120 350 1054 920 718 1135 780 900 0 866 415 936 865 13101 1092 -98 68.2%
CNC06

5 Spm 03 Drill 1.6mm 60 1200 890 1170 1300 1100 250 970 950 1150 550 1200 950 0 300 550 950 500 12780 1065 321 88.8%

6
Cless Final 12 1600 1090 550 700 750 950 500 1490 400 900 840 550 0 380 0 0 1038 10138 845 2963 52.8%
Grinding Grinding
Turno Mill- Assembly 120 660 1120 611 978 1035 245 1004 896 1005 638 715 545 0 351 382 135 90 9750 813 388 123.1%
CNC05
ON ROLL 10 9 9 9 9 9 9 9 9 9 9 5 9 9 9 9 141 9609
PRESENT 12 10 10 10 6 8 10 6 7 9 7 0 7 4 6 7 119 22
% ABSENTEE'S 120% 111% 111% 111% 67% 89% 111% 67% 78% 100% 78% 0% 78% 44% 67% 78% 84%
No. of Working days 26
DAILY PRODUCTION RECORD M/C WISE- Ram Assemly LINE (MACHINE SHOP) MONTH:-FEB- 2015 Machine
Balance Utilisatio
Sr. Machine FTF in TARGET / DATE---->
OP. DESC. n in %
No. Name/ No. Secs. Day 17-Apr 18-Apr 19-Apr 20-Apr 21-Apr 22-Apr 23-Apr 24-Apr 25-Apr 26-Apr 27-Apr 28-Apr 29-Apr 30-Apr TOTAL Avg./day WIP

1
Turno Mill- 1setup 20 1600 0 300 320 500 900 1000 800 1820 0 0 0 0 0 0 0 16090 619
CNC06 turning

2
Cless Rough 10 1600 700 1500 0 1200 750 0 1190 375 0 0 0 0 0 0 0 16330 628
Grinding Grinding

3
Turno Mill- Boring&Thr 50 1600 450 1060 0 685 650 500 600 1050 0 0 0 0 0 0 0 17998 692
CNC08 eading
Turno Mill-
4 Back Boring 20 1600 450 1060 0 685 650 500 600 1050 0 0 0 0 0 0 0 18096 696
CNC09

5 Spm 03 Drill 1.6mm 60 1200 500 650 0 770 800 350 240 700 0 0 0 0 0 0 0 16790 646

6
Cless Final 12 1600 1000 800 0 900 550 560 0 378 0 0 0 0 0 0 0 14326 551
Grinding Grinding
Turno Mill-
7
CNC05 Assembly 120 660 625 1125 320 543 630 491 590 565 0 0 0 0 0 0 0 14639 563

ON ROLL 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 136
PRESENT 7 7 9 3 6 7 5 5 7 0 0 0 0 0 0 0 27 83
% ABSENTEE'S 88%
 PRODUCTIVITY(TECUMSEH)
Production Per day 22 Hrs 4000/26
Production Per day16 Hrs /2800/26
107.69
Productivity 92.22

Production 47673
Man Power 480
 PRODUCTIVITY(RAM-ASSY )
Production Per day 22 Hrs 600/8

75.00
Productivity 82.42

Production 10818
Man Power 175