Curriculum

Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

GFirst /Given Name : BIJUKUMAR

Family / Surname : VIJAYAN

Date of Birth : 18/07/1981

Nationality : INDIAN

Pass port no. : F8980329

Profession : MECHANICAL ENGINEER

Designation : INSPECTION ENGINEER

Language(s) known : ENGLISH, ARABIC , HINDI , MALAYALAM

Driving License : UAE DRIVING LICENSE NO: 2334477

Educational Background : Bachelors Degree ( B-TECH) in Mechanical Engineering

Additional Certificates

API 510 Authorized pressure vessel inspector.

API 570 Authorized piping inspector (cert. no. 59934 ).

CSWIP 3.2.2 - Certified Senior Welding Inspector Level-3

Cert.no 77350 Exp. Date 14 june 2018

NACE- Level 2 - Certified Senior Coating Inspector

Cert .no.22317

A.S.N.T Level-2 in LPT,MPT,RT,UT.

Saudi Aramco SAP Number # 70021242

STCW95-EFA,PST,FPFF,HUET

Summary of Experiences

Work experience of 12 years in offshore , onshore and shutdown jobs

& Familiar with:

ASME B 31.3, B31.4 ,Sec V, Sec IX, Sec VIII,Sec II ,B 16.5 , API570,API510,API 1104 etc.
NACE, SSPC, ISO , BS , EN standards
Piping isometric Drawing, GA Drawing, P&ID ,Structural drawings, flowine route line drawings.
Inspection, construction and Material coordination for Pressure vessels, piping ,pipe line,flow lines, heat
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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

exchangers, filter houses and steel structural items, Preparation/approval of QAPs and ITPs, establishing WPS,
PQR and WPQT for Piping and structural related Dossiers. Performing/Approval of Material inspection, Fit-up,
welding, NDT, Hydro test, pneumatic test, PWHT, surface preparation, Painting. Coating execution for Onshore as
well as Offshore.,
Mechanical Equipment Rotating Equipment Packages
valves Air compressor IUG SKID
Pipes and fittings
pipeline
Flow lines
structures
Pressure vessels Inspection Capabilities:
Heat exchangers
Heater & cooler
Knoukout drums
HP separator,gas scrubber,
Air receiver.
Filter house
Pipe racks

INTERTEK GLOBAL - ABUDHABI UAE

From: 20th december 2015 till date

Position
Inspection Engineer ( welding / painting /piping/structural)

Project description

ZADCO UZ750 project P7511- sub sea cables, pipelines,offshore structure & brown field EPC 1 stage wise painting
inspection for the piping spools & structural steel works offshore platforms & island- working as third party inspector.

Client ZADCO/AMEC FOSTER WHEELER

Contractor NPCC

Freeport LNG liquefaction project stage wise inspection for the structural steel works for the pipe racks- working as
third party inspector.

Client CB&I/ZACHRY JV
Contractor William hare ,UAE L.L.C

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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

Rumaila project early power plant stage wise inspection for the construction of the filter house 5 units (combustion
and ventilation main) , working as third party inspector .

Client -GE oil and gas ,italy

Contractor- donaldson northern, mussaffa,Abudhabi.

DNV GL ( Germanischer lloyd ) - OMAN

From: 21st november 2013 15th September 2015.

Position
Inspection Engineer ( welding / painting /piping/pipe lines)

Project description
Flow pipelines ( farha saiwan ) projects oman.
Working as inspection & construction engineer for CC Energy development S.A.L (CCED OMAN ).

HIGH CALIBER INDUSTRIAL INSPECTION ( HICAL ) - DUBAI - UAE

From: 15thmarch 2012 - August 10th 2013

Position
INSPECTION ENGINEER

Project description

Adhoc inspections carriedout for ADCO as the Second party Inspector.

Adhoc inspections carriedout for the petrofac as the Second party Inspector. Total lagan project

INTER REFINERIES PIPELINES PROJECT (IRPII) FOR MUSSAF TERMINAL PACKAGE

Working for Moody Intertek as a Third Party Inspector for takreer

Contractor- DAEWOO
Client- TAKREER

QATAR GAS HELIUM(II) PROJECT- HELIUM METER SKID

Working for Moody Intertek as a Third Party Inspector

Contractor- Chiyoda Almana

Client- Qatar Petroleum

OIL FLOW LINE - Khalada Petroleum Company Egypt

Working for Moody Intertek as a Third Party Inspector

Contractor Techno Tools Trading

Client - Khalada Petroleum Company Egypt
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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

GERMANISCHER LLOYD - MUMBAI INDIA(GLIS)

From: 1st Nov 2010 To dec 2011

Position
INSPECTION ENGINEER

Project description

ONGC B22 FIELF DEVELOPMENT & RS12 PROJECT- Stage wise Inspection for the construction of the IUG
skids B22A, B13A, B149A & RS12 platforms( OFFSHORE)
6 WELL PLATFORMS PROJECT- Stage wise Inspection for the construction of the IUG skids B46, B48, N15 & N16
platforms. (NPCC approved inspection engneer TPI for NPCC).

Contractor : NPCC
Client : ONGC

MHNRD II PROJECT- Stage wise Inspection for the construction of the IUG skids W 14 Platform ( TPI for swiber
offshore).
Material inspection for the piping and structures of the offshore platforms for the MHNRD II PROJECT

Contractor : SWIBER OFFSHORE

Client : ONGC

Creation of the surface facilities at cauvery asset Project - Stage wise inspections carried out for the contruction
of the 2nd stage MP separator, 1st stage hp separator,gas scrubber & air receiver.
(TPI for ONGC).

Contractor : INDUS PROJECTS.

Client : ONGC

1 NO. CGS & OTP AT MADHUBAN & 1 NO. FGS AT CHABUA PROJECT.

Contractor : MAHARASHTRA SEAMLESS( MSL).

Client : KALPATARU TRANSMISSION
Contractor : CSA fittings.
Client: KALPATARU TRANSMISSION

ICPR PROJECT: Inspection for the valves, manifolds , material identification for the pipes for the ICPR project.

Contractor: Afcons- Agnice joint venture.

Client: ONGC
Contractor: virgo valves.
Client: ONGC.

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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

NHRC PROJECT: Inspection For Flanges And Valves For The NHRC Project.

Contractor: NITON VALVES.

Client: ONGC.
Contractor: PARAMOUNT FORGE.
Client: ONGC.

MIDDLE EAST ENERGY WLL (QATAR- DOHA)

From: oct 2009 To august 2010

Position
QC INSPECTOR (piping, pipeline, structural, welding, coating) (approved inspector of QP, RAS GAS AND
ORYX GTL).

Project Description
EPIC OF JET A1 PIPELINE laying of 17 km pipeline of qatar petroleum to the new doha international airport(NDIA)

Contractor : Dopet (doha petroleum)

Client : Qatar petroleum (QP)

SHUTDOWN OF ORYX GTL and maintenance work of RAS GAS( Qatar - DOHA )

Client : ORYX GTL and RAS GAS

LINDINGER INSPECTION SERVICES (UAE DUBAI)

From: july 2008 To: august 2009

Position
QC INSPECTOR (piping, pipeline, structural, welding, coating)

Project Description

Al Shaheen field development project- Well Head BD & CD

Project deals with the construction of the offshore platforms

Contractor : J.RAY Mc DERMOTT
Client : MAERSK oil qatar

DUBAI METRO PROJECT (UAE- DUBAI) - the project involves the construction of rail way stations and foot
bridges of structural steel
Contractor : OBAYASHI CORPORATION
Client : DURL(dubai rapid link consortium)

CONSOLIDATED CONTRACTORS COMPANY (CCC ) ( Saudi Arabia - jubail)

From: December 2006 To May 2008

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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

Position

QC INSPECTOR (piping, structural, welding) (SAUDI ARAMCO APPROVED)

Project description

Khursaniyah gas plant project construction of the worlds biggest gas plant .

Contractor : BECTHEL & TECHNIP

Client : SAUDI ARAMCO

DOLPHIN OFFSHORE ENTERPRISES(I) LTD ( INDIA BOMBAY)

From: November 2005 To November 2006

Position
QC ENGINEER
Project description
PIPE LINE REPLACEMENT PROJECT ( PRP )
Contractor : LARSEN & TUBRO
Client : ONGC (BOMBAY HIGH- OFFSHORE)
GOPINATH ENGINEERING PVT CO LTD ( INDIA BOMBAY)
From: june 2005 To october 2005
position
Trainee QC ENGINEER
Project description
Value maximization project (VMP), shutdown works,maintenance works
Client : Reliance petroleum(shut down,maintenance works)
BPCL(maintenance works)

Highlights
Deftly reviewed / approved various construction procedures & drafted projects specific procedures
Rendered assistance to the Design Team in establishing Design & Material Compliance as per Client Engineering
Standards
Ensured proper coordination with Clients, Engineering, Production and other departments
Efficiently sorted out day-to-day Construction & Quality related issues and led the QC & NDT Team
Studied the scope of Work, Contract, Company Specifications and Standards

Essayed a stellar role in:

Co-ordinating with Contractor construction & Inspection Team for carrying out the required activities as per the project
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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

scope of work
Reviewing Contractor contract/ construction drawings/procedures for piping/ pipeline/pressure vessels ,structural items
Monitoring quality trends including supervision of interior inspection, surveillance personnel and assist fabrication heads in the
areas of quality
Overseeing Welding Procedure Qualification, Welder Qualification Tests and Destructive Testing of Specimens
Administering Radiographic Interpretation and performing signing of NDT & Release Inspection Reports further activities
Supervising Non-Destructive Testing of equipment and piping encompassing review of preliminary interpretations carried out by
NDT Technicians
Heading all construction activities and identifying deviations from the specification and procedural requirements and
assist in rectifying the identified deficiencies
Observed:
Stage wise inspection carried out for the structural steel fabrication for the pipe racks, dimensional,fit up , welding
inspections as per the approved drawings & procedures/ galvanisation inspection for the structural steels as per
A123/A123M.
Inprocess inspections carried out (welding,painting,picking passivation) for the filter house modules(GDX,second
stage& walk ways)
final & trial assembly inspections carried out for the filter house modules and the inspections for the structural
( beams,columns,external ladders & gratings)
Hydro-testing & pneumatic of piping / vessel /valves as per Hydro-Test package- procedures
QA/QC activities undertaken by contractor and review the level and standard of such activities and report Non-
compliance to project specifications
Verified As-Built Drawings, Material Reconciliation Reports and Quality Dossiers
Demonstrated excellence in inspecting all inward materials/fabrication/installations for pipings,pipelines, Process
Platforms, Heaters, coolers,Pressure Vessels,skid,onplot piping and off plot flow lines etc.
Supervised all Painting / Coating and inspection works for pipeline, piping and structural starting from surface
preparation level up to final coating application & documentation
Responsibilities included monitoring of surface preparations and painting / coating applications, checking availability of
various testing equipment with their respective calibration certificates, condition of the coating materials, their storage,
their test certificates, M.S.D.S etc.

Witnessing various tests such as measurement of surface profile, surface cleanliness, Checking & recording humidity,
dew point, and temp. Measuring WFT, DFT and Carrying out inspection of various tests such as holiday detection,
adhesion tests, impact resistance etc. wherever necessary.

Identifying various painting / coating defects and resolving them wherever possible.

Efficaciously carried out all the works as per specification without any deviation
Conducted inspection of fireproofing for structures and heat shrink sleeve coating of field joints of pipelines.
Checked Dry Film Thickness and Holiday Detection / Pin Hole Detections and ensured that calibrated testing
equipment was used
Headed all on-stream and shutdown construction & inspection activities
Adhered to all company Health, Safety and Environment as well as Work Permit, policies and procedures
Took part in Non-Destructive Testing of equipment and piping, including review of preliminary interpretations carried out
by subordinates
Instrumental in interpreting Radiography Film, conducting Ultrasonic testing and executing MT, PT inspection
Demonstrated excellence in reviewing test Reports and maintaining all related files and records
Credited for conducting detailed internal & external inspection of pressure vessels, pipings,pipelines , heaters, storage
tanks and other items of associated equipment
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Curriculum
Vitae
+971-509683839
+91-8652712267
bijukumar4@gmail.com

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