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Operating Sequence For 1500t Mechanical Press
Operating Sequence For 1500t Mechanical Press
PRECONDITIONS:
SEQUENCE:
PRECONDITIONS:
A. Control is on.
B. Lubrication MPCB is ok.
C. Oil level & Lubrication Pressure Low Pressure Switch ok.
D. Lubrication Motor Stop after 2 Minutes (If Oil Level & Minimum Pressure both
are Low).
E. Lubrication Motor Stop after 20 Minutes (If minimum Pressure is not healthy).
F. Grease level ok.
SEQUENCE:
3. MAIN MOTOR
PRECONDITIONS:
A. “Emergency” is released.
B. Lubrication priming is completed.
C. Main motor MPCB is ok.
D. Flywheel brake PB is released.
E. Flywheel brake pressure switch is healthy.
F. Motor stop PB is released.
If all above conditions are true Motor Start Pushbutton will start blinking.
SEQUENCE:
PRECONDITIONS:
A. “Emergency” is released.
B. Inch selected.
C. Slide is at TDC (If not take slide at TDC in “INCH MODE”).
D. HOL motor MPCB ok.
E. HOL charging starts through the charging solenoid and holds after pressure
switch.
SEQUENCE:
5. SLIDE ADJUSTMENT
PRECONDITIONS:
A. “Emergency” is released.
B. Slide adjustment SS is selected.
C. Slide adjustment MPCB on.
D. Counter balance cylinder Pressure is ok.
E. Hydraulic Overload is charged.
F. MB in & clamped.
G. Lubrication system is healthy.
H. Slide is at TDC/BDC.
I. UP & DOWN PB starts blinking if all above conditions are true.
SEQUENCE:
A. Press “UP PB”, Adjustment in up direction will stop if upper stopping limit (Hard
or soft) is reached, (UP PB stop blinking).
B. Press “DOWN PB” Adjustment in down direction will stop if lower stopping limit
(Hard or Soft) is reached, (DOWN PB stops blinking).
6. CUSHION ADJUSTMENT
PRECONDITIONS:
A. “Emergency” is released.
B. Cushion adjustment SS is selected.
C. Cushion adjustment MPCB on.
D. Counter balance cylinder Pressure is ok.
E. Hydraulic Overload is charged.
F. MB in & clamped.
G. Grease Lubrication system is healthy.
H. Slide is at TDC.
I. Cushion at home.
SEQUENCE:
A. Press “UP PB”, Adjustment in up direction will stop if upper stopping limit (Hard
or soft) is reached, (UP PB stop blinking).
B. Press “DOWN PB” Adjustment in down direction will stop if lower stopping limit
(Hard or Soft) is reached, (DOWN PB stops blinking).
PRECONDITIONS:
A. “Emergency” is released.
B. Lubrication system is healthy (top stop).
C. Counter balance air pressure healthy.
D. Clutch & brake air pressure healthy.
E. Selector SW position is ok.
F. Photo guard healthy.
G. Immediate stop is released.
H. Main motor drive is healthy.
I. Main motor running at or above minimum clutch engagement speed.
J. MB in & clamped.
K. Safety guards closed.
8. INCH MODE
PRECONDITIONS:
A. “Emergency” is released.
B. Lubrication system is healthy (top stop).
C. Counter balance air pressure healthy.
D. Clutch & brake air pressure healthy.
E. Selector SW position is ok.
F. Photo guard healthy.
G. Immediate stop is released.
H. Main motor drive is healthy.
I. Main motor running at or above minimum clutch engagement speed.
J. MB in & clamped.
K. Safety guards closed.
L. INCH mode is selected.
SEQUENCE:
A. Press cycle start two hand Push button for RBS Selection (Cycle stops as soon as
PB is released).
B. Cycle stops at TDC if PB is continuously pressed up to TDC, released PB & press
again to start the cycle again.
PRECONDITIONS:
A. “Emergency” is released.
B. Lubrication system is healthy (top stop).
C. Counter balance air pressure healthy.
D. Clutch & brake air pressure healthy.
E. Selector SW position is ok.
F. Photo guard healthy.
G. Immediate stop is released.
H. Main motor drive is healthy.
I. Main motor running at or above minimum clutch engagement speed.
J. MB in & clamped.
K. Safety guards closed.
L. Hydraulic O/L is charged.
M. Motion detection ok (Checked after clutch engagement).
N. Motor is running in forward direction.
O. Slide position is ok i.e. Slide is at TDC.
P. Single auto mode is selected.
Q. Anti repeat is ok (In case of anti-repeat slide will stop at TDC).
SEQUENCE:
PRECONDITIONS:
A. “Emergency” is released.
B. Lubrication system is healthy (top stop).
C. Counter balance air pressure healthy.
D. Clutch & brake air pressure healthy.
E. Selector SW position is ok.
F. Photo guard healthy.
G. Immediate stop is released.
H. Main motor drive is healthy.
I. Main motor running at or above minimum clutch engagement speed.
J. MB in & clamped.
K. Safety guards closed.
L. Hydraulic O/L is charged.
M. Motion detection ok (Checked after clutch engagement).
N. Motor is running in forward direction.
O. Slide position is ok i.e. Slide is at TDC.
P. Single auto mode is selected.
Q. Anti repeat is ok (In case of anti-repeat slide will stop at TDC).
R. Continuous auto mode is selected.
SEQUENCE:
PRECONDITIONS:
SEQUENCE:
PRECONDITIONS:
A. Controls on.
B. Die changed mode selected. (Inch Mode)
C. Respective safety Guards MPCB on.
SEQUENCE:
A. For respective Safety Guard, select group up. (Guard movement will be enable till
upper limit), select guard down for down movement. (Movement will be enable
till lower limit).