Professional Documents
Culture Documents
Catalog
Catalog
Catalog
TABLE OF CONTENTS
Applications ..................................................................................................................................... i-iii
Adaptors .......................................................................................................................................... 13
Collets ............................................................................................................................................. 17
Feet ................................................................................................................................................. 18
Grips ................................................................................................................................................ 19
SC Accessories .............................................................................................................................. 20
Miscellaneous .................................................................................................................................. 21
APPLICATIONS
Typical composite bridge beam. Typical composite building beam Typical metal deck with
composite construction.
i
APPLICATIONS
Threaded stud for securing clamps. Threaded stud for securing nailers.
ii
APPLICATIONS
iii
DATA
Why CD Studs are better.
No drilling and tapping. Flanged Nonflanged
No cleanup.
No broken tools.
Won't vibrate loose.
No fillet.
Very fast, 5-6 milliseconds
Leaves dimple or burnmarks, Base metal cannot be High heat can ruin sensitive
requires grinding or polishing. coated or painted prior components and mar finish.
to welding.
Needs expensive equipment.
Slow operation.
iv
DATA
POWER SOURCE CAPACITIES FOR ARC STUD WELDING
v
DATA
TYPICAL COMBINATIONS OF BASE AND STUD METALS FOR STUD WELD-
ING
Stainless steel, 300 series, 405, 410 and 430 Low carbon steel, AISI 1006 to 1022; stainless
steel, 300 series
Stainless steel, 300 series and 400 Low carbon steel, AISI 1006 to 1022; stainless
steel, 300 series
Aluminum alloys, 1100, 3000, 5000 series, Aluminum alloys 1100 and 5000 series and
6061 and 6063 6061
ETP copper, lead free brass, and rolled copper Low carbon steel, AISI 1006 to 1022; stainless
steel, 300 series; copper alloys C26000,
C268000, and 464
vi
DATA
TYPICAL SETUP AND PROCESS FOR ARC STUD WELDING
Work
Power cable to control
Control unit
Power cable to gun
Control cable
to work
Chuck
Stud
Ferrule
vii
DATA
TYPICAL SETUP AND PROCESS FOR CD STUD WELDING
AC power supply
Weld cable
Ground cable
Control cable
Work
viii
WEIGHT CHART
ESTIMATED WEIGHTS OF NON-THREADED STUDS IN POUNDS PER 1000 PIECES
LENGTH 3/16 DIA 1/4 DIA 5/16 DIA 3/8 DIA 7/16 DIA 1/2 DIA 5/8 DIA 3/4 DIA 7/8 DIA
3/4 6.0 10.5 16.4 23.5 31.9 41.7
1 8.0 14.0 21.8 31.3 42.5 55.6 86.6
1-1/4 10.0 17.5 27.3 39.1 53.1 69.5 108.3 156.0
1-1/2 12.0 21.0 32.7 47.0 63.8 83.4 129.9 187.2 255.0
1-3/4 14.0 24.5 38.2 54.8 74.4 97.3 151.6 218.4 297.5
2 16.0 28.0 43.6 62.6 85.0 111.2 173.2 249.6 340.0
2-1/4 18.0 31.5 49.1 70.4 95.6 125.1 194.9 280.8 382.5
2-1/2 20.0 35.0 54.5 78.3 106.3 139.0 216.5 312.0 425.0
2-3/4 22.0 38.5 60.0 86.1 116.9 152.9 238.2 343.2 467.5
3 24.0 42.0 65.4 93.9 127.5 166.8 259.8 374.4 510.0
3-1/4 26.0 45.5 70.9 101.1 138.1 180.7 281.5 405.6 552.5
3-1/2 28.0 49.0 76.3 109.6 148.8 194.6 303.1 436.8 595.0
3-3/4 30.0 52.5 81.8 117.4 159.4 208.5 324.8 468.0 637.5
4 32.0 56.0 87.2 125.2 170.0 222.4 346.4 799.2 680.0
4-1/4 34.0 59.5 92.7 133.0 180.6 236.3 368.1 530.4 722.5
4-1/2 36.0 63.0 98.1 140.9 191.3 250.2 389.7 561.6 765.0
4-3/4 38.0 66.5 103.6 148.7 201.9 264.1 411.4 592.8 807.5
5 40.0 70.0 109.0 156.5 212.5 278.0 433.0 624.0 850.0
EACH ADD'L INCH 8.0 14.0 21.8 31.3 42.5 55.6 86.6 124.8 170.0
ix
CD CAPACITOR DISCHARGE STUD
NON FLANGED
FLANGED
D
D C E
3/16 1/32 4-40
4-40
7/32 1/32 6-32
6-32
1/4 1/32 8-32
8-32
1/4 1/32 10-24
10-24
1/4 1/32 10-32
10-32
5/16 1/32 1/4-20
1/4-20
3/8 1/32 5/16-18
5/16-18
1/2 1/32 3/8-16
3/8-16
LENGTH: Available in lengths as required. STAINLESS STEEL: Studs are available in weldable
stainless steel.
THREAD: Standard thread is UNC2A. 10-32 is UNF2A.
ALUMINUM: Studs are available in weldable aluminum alloys.
MATERIAL: Cold drawn low carbon steel with copper flash
plating.
1
CS COLLAR STUDS
D Std. Min. L C E H B M
No. D G
B
1/4-20 5/8 3/8 .215 1/2 3/32 14CFER .875 .785 .125 .250
5/16-18 5/8 3/8 .275 5/8 3/32 51CFER .875 .785 .125 .250
3/8-16 5/8 3/8 .330 5/8 3/32 38CFER .875 .785 .125 .250
1/2-13 3/4 1/2 .448 3/4 3/32 12CFER 1.030 .921 .125 .281
COX INDUSTRIES CS COLLAR STUDS are threaded studs STAINLESS STEELS: Studs are also available in weldable stain-
with a collar separating the weld base and the thread. They are less steel. Type 304 is the most commonly used. Other grades of
available in diameters 1/4" through 1/2". All orders for studs stainless steel (except Type 303) available when required.
include required ferrules.
PLATING: If plated studs are required, cadmium, zinc, and nickel
LENGTH: Available in required lengths above recommended are used to ASTM specifications A165 Type TS, A164 Type RS,
standard minimums. Length is before weld. Studs will be and B-456. Welding end of stud is not plated to prevent weld
approximately 1/8" shorter after welding. contamination. Information on other plating materials available
upon request.
THREAD: Standard thread is UNC2A.
ANNEALING: Stud ductility can be increased by annealing to 75
MATERIAL: Low carbon steel. Rockwell B for low carbon steel and 90 Rockwell B for stainless
steel.
Mechanical Properties (as cold drawn)
Tensile: 55,000 psi FLUX: Standard collar studs are solid fluxed.
Reduction in Area: 50% min.
2
TP PITCH DIAMETER BASE STUD
COX INDUSTRIES TP STUDS have a pitch diameter weld base STAINLESS STEELS: COX INDUSTRIES studs are also avail-
(C). They are available in diameters 1/4" through 1". All orders able in weldable stainless steel. Type 304 is the most commonly
for studs include required ferrules. used. Other grades of stainless steel (except Type 303) avail-
able when required.
LENGTH: Available in required lengths above recommended
standard minimums (L). Length is before weld. Stud diameters PLATING: If plated studs are required, cadmium, zinc, and
1/2" and below will be approximately 1/8" shorter after welding. nickel are used to ASTM specifications A165 Type TS, A164
5/8 and above will be approximately 3/16" shorter after welding. Type RS, and B-456. Welding end of stud is not plated to prevent
weld contamination. Information on other plating materials avail-
THREAD: Standard thread is UNC2A. Maximum standard thread able upon request.
length is 3 7/8".
ANNEALING: Stud ductility can be increased by annealing to 75
MATERIAL: Low carbon steel. Rockwell B for low carbon steel and 90 Rockwell B for stainless
steel.
Mechanical Properties (as cold drawn)
Tensile ...............................55,000 psi min. FLUX: COX INDUSTRIES studs 1/4 and over are solid fluxed.
Reduction in Area .....................50% min.
3
TF FULL THREADED STUD
COX INDUSTRIES TF STUDS are available in diameters 3/16" STAINLESS STEELS: COX INDUSTRIES studs are also avail-
through 1". All orders for studs include required ferrules. able in weldable stainless steel. Type 304 is the most commonly
used. Other grades of stainless steel (except Type 303) avail-
LENGTH: Available in required lengths above recommended able when required.
standard minimums (L). Length is before weld. Stud diameters
1/2" and below will be approximately 1/8" shorter after welding. PLATING: If plated studs are required, cadmium, zinc, and
5/8 and above will be approximately 3/16" shorter after welding. nickel are used to ASTM specifications A165 Type TS, A164
Type RS, and B-456. Welding end of stud is not plated to prevent
THREAD: Standard thread is UNC2A. Maximum standard thread weld contamination. Information on other plating materials avail-
length is 3 7/8". able upon request.
MATERIAL: Low carbon steel. ANNEALING: Stud ductility can be increased by annealing to 75
Rockwell B for low carbon steel and 90 Rockwell B for stainless
Mechanical Properties (as cold drawn) steel.
Tensile ...............................55,000 psi min.
Reduction in Area .....................50% min. FLUX: COX INDUSTRIES studs 1/4 and over are solid fluxed.
4
RB REDUCED BASE STUD
COX INDUSTRIES RB STUDS have a reduced weld base (C). STAINLESS STEELS: COX INDUSTRIES studs are also avail-
They are available in diameters 1/4" through 1". All orders for able in weldable stainless steel. Type 304 is the most commonly
studs include required ferrules. used. Other grades of stainless steel (except Type 303) avail-
able when required.
LENGTH: Available in required lengths above recommended
standard minimums (L). Length is before weld. Stud diameters PLATING: If plated studs are required, cadmium, zinc, and
1/2" and below will be approximately 1/8" shorter after welding. nickel are used to ASTM specifications A165 Type TS, A164
5/8 and above will be approximately 3/16" shorter after welding. Type RS, and B-456. Welding end of stud is not plated to prevent
weld contamination. Information on other plating materials avail-
THREAD: Standard thread is UNC2A. Maximum standard thread able upon request.
length is 3 7/8".
ANNEALING: Stud ductility can be increased by annealing to 75
MATERIAL: Low carbon steel. Rockwell B for low carbon steel and 90 Rockwell B for stainless
steel.
Mechanical Properties (as cold drawn)
Tensile ...............................55,000 psi min. FLUX: COX INDUSTRIES studs 1/4 and over are solid fluxed.
Reduction in Area .....................50% min.
5
NT NON-THREADED STUD
COX INDUSTRIES NT STUDS are available in diameters from STAINLESS STEELS: COX INDUSTRIES studs are also available
3/16" through 1". All orders for studs include required ferrules. in weldable stainless steel. Type 304 is the most commonly used.
Other grades of stainless steel (except Type 303) available when
LENGTH: Available in required lengths above recommended required.
standard minimums (L). Length is before weld. Stud diameters
1/2" and below will be approximately 1/8" shorter after welding. PLATING: If plated studs are required, cadmium, zinc, and nickel
5/8" and above will be approximately 3/16" shorter after welding. are used to ASTM specifications A165 Type TS, A164 Type RS, and
B-456. Welding end of stud is not plated to prevent weld contami-
MATERIAL: Low carbon steel. nation. Information on other plating materials available upon
request.
Mechanical Properties (as cold drawn)
Tensile ................................. 55,000 psi min. ANNEALING: Stud ductility can be increased by annealing to 75
Reduction in Area ....................... 50% min. Rockwell B for low carbon steel and 90 Rockwell B for stainless
steel.
FLUX: COX INDUSTRIES studs 1/4" and over are solid fluxed.
6
IN INSULATION STUDS
L D L
D
COX INDUSTRIES IN STUDS are available in CD and ARC style. STAINLESS STEELS: COX INDUSTRIES studs are also available
All orders for ARC studs include required ferrules. in weldable stainless steel. Type 304 is the most commonly used.
Other grades of stainless steel (except Type 303) available when
MATERIAL: Low carbon steel. required.
7
DB DEFORMED BAR ANCHOR
MATERIAL: Low Carbon Steel ASTM: A-496. STAINLESS STEEL: COX INDUSTRIES Deformed Bar Anchors
are available in 300 series (except 303) stainless steel.
LENGTH: Length is before weld. Stud diameters (D) 1/2" and
below will be approximately 1/8" shorter after welding. 5/8" and SPECIALS: Any length of deformed anchors is available upon
3/4" will be approximately 3/16" shorter after welding. request.
8
CA HEADED CONCRETE ANCHORS
D A H PART NO. B D G M
COX INDUSTRIES CA ANCHOR STUDS are designed for welding All COX INDUSTRIES headed anchors meet AWS specifications.
to flat surfaces or welding in the fillet or to the heel of angles. When Test reports available on request.
ordering specify if studs are to be welded to flat surfaces or in fillet
or to heel of angle. All orders for studs include required ferrules. STAINLESS STEELS: COX INDUSRTIES studs are also available
in weldable stainless steel. Type 304 is the most commonly used.
LENGTH: Length is before weld. Stud diameters (D)1/2" and Other grades of stainless steel (except Type 303) available when
below will be approximately 1/8" shorter after welding. 5/8" will be required.
approximately 3/16" shorter after welding. Maximum length avail-
able for cold headed product is 8-3/16". Prices on hot formed studs FLUX: COX INDUSTRIES Headed Anchor Studs are solid fluxed.
over 10-3/16" available upon request.
MATERIAL: Low Carbon Steel.
9
SC SHEAR CONNECTOR STUDS
D A H PART NO. B D G M
COX INDUSTRIES TYPE SC CONNECTOR STUDS are designed MATERIAL: Low Carbon Steel.
to effectively tie the concrete to the steel beams and to resist shear
loadings between the concrete slab and steel beam in composite MECHANICAL PROPERTIES: ( as cold drawn)
construction. All orders for studs include required ferrules. Tensile:........................... 60,000 psi min.
Reduction in Area: ............... 50% min.
LENGTH: Length is before weld. Studs will be approximately
3/16" shorter after welding. Lengths for shear connector studs are All COX INDUSTRIES shear connector studs meet AWS specifi-
generally set by governing specifications. cations. Test reports available on request.
10
PSR PUNCHING SHEAR STUDS
H
Base Rail
Rt
Rw
11
REC RECTANGULAR STUDS
D
C
D C
D C
E
E
E B B
B
A
L A A
L
L
STUD SPECIFICATIONS
D Min. L C A B E
3/8 1/4 1/8 .130 .34 .74
5/8 5/16 1/8 .255 .5 1.25
7/8 7/8 1/8 .505 .5 1.25
D FERRULE SPECIFICATIONS
STUD SIZE D B M J
3/8 .640 .505 .390 .234
B 5/8 & 7/8 1.093 .916 .436 .234
M
J
12
ADAPTORS
13
CHUCKS
RECTANGULAR CHUCKS
PART
STUD SIZE COST
NO.
1/8 X 1/4 CREC12 $54.00
1/8 X 3/8 CREC13 $54.00
1/8 X 5/8 CREC15 $54.00
1/8 X 7/8 CREC17 $54.00
1/8 X 1 CREC11 $66.00
3/16 X 3/4 CREC36 $66.00
3/16 X 1 CREC31 $66.00
14
CHUCKS
15
CHUCKS
CONCRETE ANCHOR CHUCKS
STUD CHUCK
SIZE PART # COST
1/4 CDBA12 $18.50
3/8 CDBA34 $27.50
16
COLLETS
17
FEET
STANDARD CLOSED FEET
PART FERRULE GRIP
A COST
NO RANGE
SFOOTC 1/8 - 1/2 .875 $30.00
MFOOTC 5/8 - 3/4 1.156 $30.00
LFOOTC 7/8 - 1 1.750 $30.00
18
GRIPS
19
SC ACCESSORIES
FERRULE HOLDER
"A"
20
MISCELLANEOUS
SPARK SHIELDS
PART NO COST
SPARKS $19.50
21