Plating Plant Treatment Time Sequence (Proposal) 5-Oct-15 Rev. 2 28-Apr-16 Rev.

Rev. 2 28-Apr-16 Rev. 3 14-Nov-16 Actual in the line 21-Nov-16 Homework 1-Dec-16
Kanto Kasei
Renew Target time Renew Target time Renew Target time Renew Target time
Treatment time Dropping time Treat Time Dropping Time Treat Time Dropping Time Treat Time Dropping Time Treat Time Dropping Time
Station No Description (sec) (sec) (sec) (sec) (sec) (sec) (sec) (sec) (sec) (sec)

Load
1 Traversor 19
2 Dryer 1
1080 2 1020 1100 0 0
3 Dryer 2
4 Hydraulic elevator
5 Cr stripping 180 5 180 5 368 5 404 5
6 Rinse 1 10 5 10 2 10 2
7 Rinse 2 10 2 10 2 10 2
8 ST-stripper 1
900 5 847 5 1041 5 5
9 ST-stripper 2
10 Rinse 1 10 5 10 2 10 2
11 Rinse 2 10 2 10 2 10 2
12 Nitric Acid 480 5 480 2 480 2 5
13 Rinse 10 5 100 2 100 2
14 Hot Rinse 10 2 10 2 10 2
15 Hydraulic elevator
16 Degreasing 300 10 300 10 300 10 369 10
17 Rinse 1 10 2 5 5 5 5
18 Rinse 2 10 2 5 5 5 5
19 Conditioner 480 10 180 5 180 5 294 5
20 Etching 1 600 (ABS) 542(ABS) 542(ABS) 550(ABS)
1200 (PC-ABS) 10 1142 (PC-ABS) 10 1142 (PC-ABS) 10 1142 (PC-ABS) 10
21 Etching 2
22 Drag out 1 10 5 35 5 35 5
23 Drag out 2 10 5 5 2 5 2
24 Rinse 1 10 3 5 2 5 2
25 Rinse 2 10 3 5 2 5 2
26 Full immers Rinse 1 10 3 5 2 5 2
27 Full immers Rinse 2 10 3 10 3 10 3
28 Pre-Dip 30 10 30 10 30 10 30 10
29 Catalyst 180 10 170 10 170 10 169 10
30 Rinse 1 10 2 10 3 10 3
31 Rinse 2 10 2 10 3 10 3
32 Accelerator 180 3 160 5 160 5 160 10
33 Rinse 1 10 2 5 2 5 2
34 Rinse 2 10 2 5 2 5 2
35 Activation 510 10 428 10 428 10 445 10
36 Rinse 1 5 2 5 2 5 2
37 Rinse 2 10 2 10 2 10 2
38 Traversor 19
39 Activation 30 5 30 10 30 10 29 5
40 Rinse 1 10 2 5 2 5 2
41 Rinse 2 10 2 5 2 5 2
42 Nickel strike 420 10 370 10 348 10 405 5
43 Rinse 1 10 5 5 2 5 2
44 Rinse 2 10 2 5 2 5 2
45 PDC 60 10 60 5 60 5 75 5
46 Rinse 1 10 3 5 2 5 2
47 Copper 1
48 Copper 2
2280 10 2119 10 2205 10
49 Copper 3
50 Copper 4
51 Rinse 1 10 5 5 2 5 2
52 Rinse 2 10 2 5 2 5 2
53 Activation (V37) 30 10 30 5 30 10 30 5
54 Rinse 1 10 5 5 2 5 2
55 Rinse 2 10 2 5 2 5 2
56 Semi-Bright Nickel 1
1200 5 1000 10 927 10 960 5
57 Semi-Bright Nickel 2
58 Rinse 1 10 2 10 2 10 2
59 Bright Nickel 1
1020 5 960 10 946 10 1059 5
60 Bright Nickel 2
61 Rinse 1 10 2 5 2 5 2
62 Micro Porous Ni 240 5 240 5 264 5 240 5
63 Rinse 1 10 2 5 2 5 2
64 Rinse 2 10 2 5 2 5 2
65 Electrolysis chromate 40 5 40 2 30 2 30 5
66 Hexavalent Chromium 300 10 270 5 280 10 342 5
67 Drag-out 30 5 10 2 20 2
68 Rinse 1 30 3 5 2 20 2
69 Rinse 2 30 3 5 2 20 2
70 HOT Rinse 1 30 5 5 2 347 2
71 HOT Rinse 2 30 5 10 2 10 2
72 Hot air dryer 300 2 250 0 493 0
10715 273 Lead Time
178.6 4.6 10988 sec
2.98 0.08 183.1 min
(exclude conveyance time)3.05 Hr