Professional Documents
Culture Documents
18 SG With Round Rotor Design PDF
18 SG With Round Rotor Design PDF
1 .1V , rated C
Nc
2 2 f e qk w B g , pk Dl
1.1aV , rated C
Cs
2 f e qk w B g , pk Dl
Maximum and Average Flux Density
Average flux per pole:
g , pk
g , av
0
g , pk sin ae d ae
2
g , pk
Average flux density per pole:
0
g , av 2 g , pk P
B g , av
Dl / P 2 Dl
DlB g , av
2 2Bg , pk Dl
or: g , pk Since g , pk
2P P
4
Specific magnetic loading B g , av B g , pk 0 .4 B g , pk
2
DK a
I A , rated
2 mN a
Machine Size (2)
2 B pk Dl DK
S rated
m 2 f e N a a N a k w N a
P 2 mN a
D 2l nm P
S rated 2 f e B g , pk k w K a
2
fe
P 120
S rated 2 2 2 Bg , pk
2
k w K a Bg , pk m where m k w K a
( D l ) nm 120 60 2
Defined as: magnetic shear stress
proportional to power density
Machine Size (3)
60 2 S rated
D l 2
2
Volume of Machine
k w nm K a Bg , pk
Discussions:
The more advanced cooling technology (larger Ka), the
smaller the volume.
The larger the rated apparent power Srated, the larger the
volume.
The faster the machine speed nm , the smaller the volume.
The larger the gap magnetic field Bg,pk (through using
advanced materials with larger magnetic saturation, etc.),
the smaller the volume.
Generator Size - Experience
D 2l 1 1
C0 , C0 2 depends on cooling
S rated P 2 f e m K a
rasp
l D
P
where P
P
l l P P
rasp rlD
P D
Stator Core Diameter
Stator Core diameter (outer diameter) D0
Two-pole: D0 2.1D
Four-pole: D0 1.7 D
Stator Slot Design
D
s
S
0.4 s bs 0.6 s
3bs d s 7bs
t s s bs
I A,rated / C
Js
aAa
where Aa is stator (armature) conductor cross section
area and can be determined from the above formula
together with:
This figure shows the wire structure, including the bare conductor,
an insulation layer and an optional bonding layer.
dwb: bare conductor diameter
dwc: covered wire diameter
Awb: bare conductor cross section area
Awc: covered conductor cross section area
American Wire Gauge (AWG)
d wb 8.251463 0.8905257
G
Or
d wb
log
8.251463
G
log 0.8905257
g g eff / k c
The actual air gap size can be further tuned using an electromagnetic
simulation software.
Part 3 Round Rotor Design
for Generator with Field
Winding
Number of Poles
jX S I A E A V jX s I A
V
IA
Pick up torque angle (T full load =Tmaxsin ) and power factor pf cos .
From X s I A cos E A sin E A K B X s I A , K B cos / sin
Example: If =30 o , pf=0.85 lagging, K B 1.7.
E A K B X s I A B Steady
f , pk K B Steady
B a , pk
2 Dr
The length of the ith field coil:L fi 2(l W f i )
P
Assume the number of conductors (Cf ) are the same in the each slot
Total length of the field winding: nr
2 Dr
LF C f P 2(l W f i )
Note: use single layer concentric winding on rotor. i 1 P
Number of Conductors in Rotor (2)
LF C f X f
nr
2 Dr
where X f P 2(l W f i ) 2nr P(l W f ) 2 Dr nr (nr 1)
i 1 P
LF
0.7VF max I F ,rated J f C f X f
Af
where Af is the cross section area of the field conductor, J f is the allowable
current density, and is the resistivity of copper at working temperature.
0.7VF max
Cf
J f X f
4 0 N a
Ba , pk
Steady
1.5 2 I A,rated
g eff P
4 0 kwf N f
B f , pk
Steady
geff P f ,rated
I
sr 2nr
nr
N cos[(2 1) r / 2]
kwf 1
nr
N
1
If N1 N 2 N nr
nr
cos[(2 1) r / 2]
kwf 1
nr
Comprehensive Design Example
dm
Da
g
D
Poles
gH g H m d m 0 gBg 0 H m d m 0 Bm Am Bg Ag
dm Bm Am
g 0 H m Ag
Working Point for Permanent Magnetics (1)
BmR
0 Hc 0 HmR 0 H
Br Br
B (H H c ) BH (H H c )H
Hc Hc
( BH ) Br Hc
To get (BH) max 0 Bm ,Hm
H 2 2
Working Point for Permanent Magnetics (2)
Br
rm
0 H c
1 rm 1.2
d m Ag
Load Line: Bm 0 H m Pc is called permeance coefficient
g Am
Pc 0 H m Pc
d m Ag
Ag / g
R m Pg
g Am Am / d m R g Pm
Bm m
Define: Bm m Br H m (1 m ) H c Pc rm
0H m 1 m
Typically pick up: m 0.5 0.8
Airgap Magnetic Field from PM Rotor
PM electrical angle
PM embrace:
B g , rotor
Bm PM
PM PM
2 2
PM PM PM 2
2 de
Bm 2 2 2
P
de d
B g , rotor
h 1,3,5...
B Rh 2
P
B Rh B rh cos( h de ) B rh cos( h d )
2
2 PM /2 PM /2
Brh B cos( h ) d ( Bm ) cos( h ae ) d ae
2 PM /2
m ae ae
PM /2
sin h PM
4 2
Bm
h
jX S I A E A V jX s I A
V
IA
Pick up torque angle (T full load =Tmaxsin ) and power factor pf cos .
From X s I A cos E A sin E A K B X s I A , K B cos / sin
Example: If =30 o , pf=0.85 lagging, K B 1.7.
E A K B X s I A B Steady
f , pk K B Steady
B a , pk
4 0 N a
g total 1.5 2 I A,rated
Ba , pk P
dm
From: g total k c g 'total g 'total g d m / rm Pc ( Ag Am )
g
m
Pc rm
1 m
Carters coefficient
g (1 m ) g 'total
d m m g 'total rm
Effective Air Gap
g total kc g 'total
where the Carters coefficient
s
kc
2 b s 0 b s 0
2
bs 0 g ' total
s atan ln 1
2 g ' total bs 0 2 g ' total
approximately
s
kc
bs20
s ts ds0ds1 ds
5 g ' total bs 0 bs0
s
g total