Professional Documents
Culture Documents
Drilling Hse Audit
Drilling Hse Audit
A
Table of Contents
i
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Table of contents
Attachments
1.Topicsandissuesforinterviews
2.Interviewnotes
3.Abbreviationsused
ii
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 1
INTRODUCTION
Thequestionnaireisintendedtoassistauditorsbyillustratingthepotentialscopeto
becoveredintheauditingprocess.Thequestionnaireisnotintendedasascriptfor
theauditprocessandinterviews,norisitintendedthateachandeveryquestion
shouldbeused.Itsuggestsgenericlinesofenquiryandrequirestobetailoreddown
tosuitthetermsofreferenceforthespecificorganisation,activityorfacilitytobe
audited.
Thequestionsaregroupedsuchthattheycoverdistincttopicsapplicablewithinthe
contextofeachchapterwithanelementofprioritisationi.e.highlevelquestionsare
givenfirstwherepossible.Withineachgroupofquestionscoveringadistincttopic,
thereareanumberofindentedsubsidiaryquestionsasfollows:
Themainquestion
Asubsidiaryquestionofthemainquestion
- Asubsidiaryquestionofabove.
If a main question is a dead end it does not automatically follow that
subsidiary questions are dead ends as well.
Inpreparingforauditingthespecifictopicanddevelopingthestructurefor
conductingauditinterviewswithselectedstaff,theauditorshould:
Review the section of the questionnaire to obtain an overview of relevance
within the context of the topic audited.
Select the areas most relevant to the person he is going to interview.
Identify the most important questions to ask whilst realising the
appropriateness in the context of relative organisational level of the
interviewee.
Convert generic questions to questions which are specific to the facility or
activity audited.
Add other questions which are not given in the questionnaire .
'HSE'inquestionnairesmeans'Health,SafetyandEnvironment',notjust'Safety':
theauditorshouldmakesurethatall3fieldsareadequatelycovered
ThequestionnaireisavailableinWordforWindowformatonIBMPC5.25"or3.25"
diskette.
AuditquestionsarealignedtoEP95000Volume13.Volume1questions(HSE
ManagementSystem)arecommontoallaudits.
1
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 2
Isaformal,authorisedTWDprocedureimplemented?
Whichtechnical/safetystandardsarespecifiedintheTWDprocedure?
AretherestatutoryrequirementsthatapplytoTWD?
ArethedocumentedTWDstandardsappliedto:
mudprogrammedesign?
deviationprogrammedesign?
casingdesign?
expectedmaximumdoglegs?
futurewelloperations?
Areapprovedcasingdesigncalculationproceduresused?
Arecompletecasingdesigncalculationscarriedoutforallwells:
Areformalcheckscarriedoutonthedesignconditionsapplied:
Isthereaformalprocedureforapprovingcasingdesigncalculations?
ArekickcalculationsasspecifiedintheCasingDesignManual,EP922000?
Arekickassumptionsrealisticinviewofactualperformance?
ArelimitandleakofftestsasgiveninthePressureControlManualEP891500?
Areapprovedcementationdesigncalculationproceduresused?
Arestandard,approvedcementationdesignprogrammesused?
Arecementationdesignproceduresregularlyreviewedandupdated?
Arestandard,formalcheckscarriedoutinthecementationdesignon:
(bottomhole)pressuresduringcementations?
compatibilityslurry/mudsystem?
criticalsectionsforzonalisolation?
statutoryrequirements?
extendedgasbearingintervals?
linercementations?
hightemperaturewells?
highslurrygradients
platformloading
Aformalpolicyonthecementbondlogsforcriticalcementations?
Isformalapprovalrequiredforcementationdesigncalculations?
2
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 3
4.1.2 BOPs
Arecasingramsused?
Areshearramsfitted?
Isshearingforcesufficienttocutpipeinuse?
Areannularwellheadpressuresmonitored?
Aregaugesvisible?
IsBOPconfigurationinaccordancewithEP891500?
Aretherehydraulicallyactuatedvalvesonkillandchokeline?
Aremanualvalvehandlessecurelyinstalled?
IsgoodaccessprovidedtoallowsafeworkingonBOPsystem?
IsaBOPhandlingsysteminstalled?
Arethereanyscrewedconnections?
Arethereanysharpbends?
Arehosesproperlytieddown?
IsBOPtestingperformedwithlowvolume/highpressurepump?
WhatistheBOPtestfrequency?
IsBOPbypassedduringcementingoperations?
IsBOPthirdpartycertificationuptodate(whenwaslastoverhaul)?
Isamaintenanceregisteravailable?
Aregenuinepartsbeingused?
HasanyweldingbeendoneonBOP?
Areshearramactuatorsguarded?
Arefunctionsclearlyindicated?
Ishydraulicallyactuatedbypassvalveinstalled?(forpipeshearing)
Aredrillingstaffcompetentw.r.t.useoftheunit?
Istheunitfittedwithadequatealarms?
Isalowlevelfluidalarmfitted?
Isalowpressurealarmfittedwithrepeateralarmondrillfloor?
3
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 4
AreBOPhydraulicoperatinglineswellprotected?
Havetheybeentestedto3000psi?
Areredundantfunctionspluggedoffandtestedto3000psi?
Canbagtypepreventerclosingpressureberegulatedfromthedrillfloorremote
panel?
AtwhatfrequencyareBOPaccumulatortestsperformed?
Hastheminimumrequiredbottlevolumebeendeterminedandverified?
Whatisthepressureratingofthemanifold?
HPside?
LPside?
Areallvalvesreadilyaccessible?
Are15kvalvesactuated?
Arealllinestoandfrommanifoldsecured?
Arevalvesproperlyconfigured?(i.e.verticalorhorizontal)
Whendrillingwhataretheopenandclosedpositionsofthevalves?
Arestandpipeandannularpressuregaugesappropriatelypositioned?
Istheirfunctionclearlyindicated?
Aretheyoftheappropriatetype?
Dotheyshowcorrectunits?
Isthereahydraulicchokeinstalled?
Istheremotepanelondrillfloorfullyoperational?
Whenwerechokeslastinspected?
Aretheyregularlyflushed?
Isasparesetofchokesandneedles+toolstoinstallavailable?
Arechokesequippedwithbleedervalves?
Isdischarge(blooie)linefrombuffermanifoldsecurelytieddown?
Isthelinetotheatmosphericmud/gasseparatorappropriatelysized?
4
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 5
DoesunitconformtodimensionsspecifiedinEP891500?
Isitappropriatelysizedforpotentialwellcontrolproblems?
Whatislengthof"U"tubemudseal?
Aredrawingsofseparatoravailable?
Isalowrangepressuregaugefittedatthetopoftheseparator?Isitvisibletothe
operator?
HasimpactofventingpointonhazardousareaclassificationandH 2Sreleasebeen
considered?
4.1.6 Degasser
Istheunitworkingconditionregularlychecked?
Istheunitregularlyflushed?
Istheunitregularlyrun?
when?(forexampleasstandardatbottomsupafteratrip)
Whooperatestheunit?
canoperatorexplainhowitfunctions?
Performtestrunofunit
Checkoperationofvalves.
Isvacuumgaugeworking?
Checkoperationoffloatandthevacuumreliefvalve.
Checklinkagebetweenreliefvalveandfloatbar.
Caninspectionplugbeaccessedandremoved?
Towhereisthegasdischargelinerouted?
Whoisinchargeofwellcontroloperations?
Whatistheplannedorganisationincaseofhandlingakick?(whodoeswhat)
Whichshutinmethodisused?
Whatarethecloseinprocedures?
Whatistheprocedurewithregardstoprekicksheets?
Whomakescalculations?
whoverifies?
5
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 6
Wherearecopieskept?
howoftenaretheyupdated?
DoesCompanydrillingsupervisorreceiveacopyandcheck?
Whatshallowgasproceduresareinplace?
Whereareslowcirculationratesandpressuresrecorded?
Whatshifthandoverpracticesareinplace?
Dimensionsandconfigurationoframpositionsinrelationtothedrillfloor?
Isthetoolpusheronthedrillfloorwhenstartingtripsoutofthehole?
Areallsupervisorystaffinpossessionofavalidwellcontrolcertificates?
Doyoureceiveany"inhouse"wellcontroltraining?
DoyouhaveacopyoftheGroupWellControlManualEP891500?
ArerecordsofBOPtestsavailable?
AretestswitnessedbytheCompanydrillingsupervisor?
Whodeterminesthetestpressuresandonwhatbasis?
Withwhatfluidsaretestsperformed?
Whataretheproceduresformonitoringthewellpathposition?
Doyoukeepaplotofthewellpath?
Doyouhaveacopyofthedrillingprogramme?
Arechangesinthedrillingprogrammefullydiscussed,agreedbyallpartiesand
documented?
Areallpotentialwellhazardsfullydiscussedandhighlightedinthedrilling
programme?
Wasaprespudmeetingheldwithallrelevantexpertspresent?
Didyouhaveitpriorspud?
6
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 7
Arekickandtripdrillsheld?
Atwhatfrequency?
atleastonceperweekpershift?
Arethedrillsdocumented?
Aredeficienciesexperiencedduringdrillsresolvedandinformation
disseminated?
AreBOPdrillsalsoheldoneachtrip?
IsthisloggedintheIADCreport?
Isstrippingequipmentinplace?
Arekeystafftrainedinstrippingandvolumetricpressurecontrol?
havealldrillcrewstakenpartinastrippingexercise?
whokeepstrackofcurrentstrippingcompetencystatus?
Aregaseousemissionpointsidentified
Doesthisinclude
mudgasseparatorvent?
degasservent?
shaleshakers?
activemudtanks?
primemoverengineexhaust?
welltest/flarepoint?
emergencygeneratorexhaust?
HastheMOSAGOilSpillExposureandPreparednessIndexquestionnairebeenused
toobtainanindicationoftheOpco'scapabilitiesincaseofoilspills?
Hastheoutcomeofthisspillresponsecapabilityestimateresultedinfollowup
actions?
Hasacontingencyplanbeenpreparedtocovertheenvironmentalaspectsofablow
out
Doestheplanprovideadequatefocusonminimisingpollution?
Arealldrillingpersonnelawareofblowoutcontingencyactivitiesrelatingto
environmentalaspects?
Isallrequiredequipmentaccordingtotheblowoutcontingencyplanavailable?
arealldrillingpersonneltrainedintheuseofthisequipment?
7
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 8
Areuptodatecommunicationproceduresavailablefortheeventofablowoutto
informauthoritiesandrequestassistance?
Howistheinterfacebetweenrigandtheoverallfacilitymanaged?
Aredailyops.meetingsheld,whoattends,aretheyminuted?
Whatisthedefinitionofworkcrossinginstallationboundaries?
How,onadaytodaybasis,doesthedeputyOIMperformhisrolewithrespectto
SimultaneousDrillingandProductionoperations?
Doeshehaveajobdescription?
IsthereaManualofPermittedOperationsw.r.t.SDPoperations?
"Allworkishazardousunlesstheoppositeisproven".Howisthismanagedonaday
todaybasis?
Whataretheformalhandoverprocedures?Howlongisthehandoverperiod(crew
changearrangements)?
IswellworkperformedunderthePTWsystem(iftheautomaticshutdownsystemis
overridden)?
Howoftenisthe"hotline"tested?Isitreliable?Istherigendalwaysmanned?
Istherea"T"cardsystem?
Isitcheckeddaily?
bywhom?
Whatistheprocessforreconcilingdeficiencies?
Howarenewcomerstotheplatformidentified(inductiontraining)?
Areplatformandrigstationbillsamendedtotakeaccountoftheprevailing
circumstances?
8
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 9
Howaremaintenanceactivitiescoordinated?
Dooffshoresupervisorsgetcopiesoftheminutesofonshoreplanningandco
ordinationmeetings?
Dooffshoresupervisorstakepartinthesemeetingsontheirdaysoff?
9
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 10
WhichHACsystemisused?
Arehazardousareasfullymappedout?
inplanview?
inelevation?
Ishotworkandtheuseofdieselenginesinhazardousareasstrictlycontrolledor
excluded?
Aredieselengines,ifusedonZone1or2areas,fullyprotectedandcertifiedforthis
application?
Arethehazardousaraeasaroundtherigpointedoutduringsiteinduction?
IstheairintakeforelectricmotorsinsidehazardousZone2areastakenfromoutside
thehazardousZone2area?
Physicallycheckconditionsfor:
drawworksmotors
topdriveand/orrotarytabledrives?
mudpumps?
AreairlinespurgedbeforeDCmotorscanberestarted?
Isairforpressurisedworkcabinsandaccommodationtakenfromnonhazardous
areas?
Isemergencylightingandpowertestedonroutinebasis
Isallswitchgearadequatelyidentified(missingnameplates)?
Arecablestraysrunwheretheycannotbestoodorsatupon?
Arecablesproperlyclippedtotraysorothersupports?
Iscableidentificationadequate?
Arecableglands/terminationscorrectfortheareaclassification?
Arecablesrunclosetohotequipment?
Arepowerandsignalcablessegregated?
10
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 11
Arecertifiedelectriciansonlocation?
Areallelectricalmotorssuitableforhazardousareas(certified)?
ArealllightfixtureZone1rated?
Arethereasbuiltdrawings?
Howoftenaretheyupdated?
Whoauthoriseschanges/modification?
Havetherebeenanyaccidentswithportableelectricalapparatus?
Isthesupplyvoltagemorethan50VACor120VDC?
Arethereprocedurestominimisetheriskofelectricalshock?
Dotheseinclude:
earthingallexposedmetalparts(ClassIapparatus)?
monitoringtheintegrityoftheearthpath?
havinganallinsulatedouterenclosure(ClassIIAapparatus)?
doubleinsulationtoisolateexposedunearthedmetal(ClassIIB)?
usingareducedvoltagetosupplyapparatus?
sensitiveearthleakageprotectiontolimitthedurationoftheshock?
Istheapparatusalwaysprotectedagainstoverloadandshortcircuit?
Arethereanyindicationsthatflexiblecableshavebeendamaged?
Aresensitiveearthleakageprotection(ELCBsorRCDs)methodsused?
AretheELCBsequippedwithtestpushbuttonstoprovetheintegrity?
Istherearegisterforportableelectricalequipment?
Doestheregisterindicatewheneachitemshouldbemaintained?
Isallportableequipmentmarkedtoindicatewhenmaintenanceisdue?
Istheinspectionandmaintenancecarriedoutbyacompetentperson?
Walking/working surfaces
Entranceandexitdoorsoperatefreely,exitsleadtoasafearea?
Glassportionofdoor(s)isshatterresistantmaterial?
11
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 12
Earprotectionandasignrequiringitsuselocatedneartheentrance?
Passagewaysareclear,notslippery?
Obstaclesidentifiedbybrightpaint?
Handrails/walkwaysaroundequipmentaresturdyandsufficient?
Flammableliquidsandgasesarenotstoredinbuilding?
Equipment
Panelboardshavemastershutdownswitchesidentified?
Functionofotherswitchesisadequatelyidentified?
Rearpanelsareinplace?
noexposedwiring?
Floorbyswitchgearhasrubber/woodmat?
Matisnotatrippinghazard?
Reliefvalves(regularreliefalso)areadequatelypipedaway?
Toareaawayfrompersonnel
Toareaawayfrompotentialignitionsources?
Guardsinstalledovermovingparts;e.g.fans,pumpcouplings?
Sparkplugwiringnotcrackedorfrayed?
Electrical apparatus
Check:
Explosionprooffixturesincompressorroom?
Vapourcoversandguardsinstalledoverlights?
Isilluminationsufficient?
Anysignsofexposedwiresorbrokenconduitonlightfittings?
Transformer stations
Istherelimitedaccesstothearea?
Isitfenced?
Doallentranceshave'HighVoltage'signsposted?
12
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 13
Wherearedetectionsystemslocated?
UVsensors?
smokedetectors?
Isthereacentralpanelindicatingalarmlocation?
Isthereadelugesystem?
Ifso,howisitactivated:
automatic
manuallyactivated?
Whenarefiredetectorstested?
Wherearegasdetectorssituated?
Isthereanestablishedresponseprocedureincaseofalarm?
Dostaffunderstandthereadingsgivenonthegasdetectorgauges?
Areportablegasdetectorsavailable?
Whoisqualifiedtousethem?
Howoftenaregasdetectorscalibratedandtested?
Istherecopyof"GuidelinesforDetection&ControlofH 2SinDrillingOperations",
EP53738available?
Aretherewrittenemergencyprocedures?
Allpersonnelonsitetrainedandexercised(ifappropriate)?
Wherearegasdetectorssituated?
Fixedandportabledetectorscalibratedandtestedatanappropriatefrequency?
Detectorsandalarmsavailableandinworkingorder?
Areperformancereportsmadeandfollowedup?
13
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 14
B.A.setsavailableforallpersonnel?
Isthereacascadesysteminplace?
Arecrewrehearsedandfamiliarwithitsuse?
Escapecapabilitypartofcascademask?
Bugblowersonstandby?
Winddirectionindicatori.e.flagsvisiblefromallareasonthelocation?
Warningflags?
Buddysysteminplace?
Arethefireandgeneralalarmstestedregularly?
Doallpersonnelknowwhatthesealarmssoundlike?
Haveallpersonnelbeengivenafullbriefingonalarmresponse?
Canthesealarmsbeheardthroughoutthelocation?
includingservicecontractorcabinsandaccommodation?
Aremusterpointsclearlymarkedandidentified?
Howarepersonnelaccountedforatmusterpoints?
IsthereacentralcontrolagainstPOB?
WhatESDcontrolsareavailable?
DodrillfloorstaffknowallESDfunctions?
whattheydo
wheretheyare?
AreallpowersourceswithinhazardousZone2areasincluded?
WhenwereESDfunctionstested?
14
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 15
Aretestsdocumented?
Whatcrownblockprotectiondeviceisinstalled?
Howandwhenisittested?
DoallsupervisorystaffknowhowtoactuatetheESDfunction?
Dotheyknowwhatisactuallyshutdown?
AretherewrittendescriptionoftheESDsystemavailable?
HowabouttheESDforDClogginggeneratorandcementunit?
Areallalarmsknowntostaffontherig?
Isresponsetoalarmsregularlypractised?
Ifanalarmisisolatedisthereaprocedureforisolation?
Whatisthevesselssurvivaldraught?
Whataretherequirementsofgoingtothisdraught
Canitbereachedwithoutdumpingmaterial?
ifmaterialneedstobedumpedwhatisthedumpingpriority?
Istheballastcontrolroomcontinuouslymanned?
Howoftenarestabilitycalculationsmade?
Whochecksthem?
Whatarethestormmonitoringprocedures?
Whatarethestandinginstructionswithregardtomooringsystemfailure?
Howisliaisonbetweentheballastcontrolroomoperativeanddriller?
15
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 16
Arerigspecificationsfullydocumented?
Dothesespecificationsagreewiththecontract?
Iftherearevariations,aretheyagreedanddocumented?
Aretherigspecificationscompatiblewiththeproposeddrillingoperations?
Havetherebeenanysignificantmodificationstotherigequipment?
Arethesemodificationscarriedoutunderfullengineeringcontrol?
Doasbuiltdrawingsexist,howaretheyupdated?
Environment
HasadrillingEAbeenpreparedpriortodrilling?
HasanEnvironmentalManagementPlan(EMP)beenpreparedtocoveralldrilling
relatedenvironmentalaspects?
HaveallenvironmentalaspectsresultingfromtheEAbeenincludedintheHSE
Case?
Isapolicyofminimumlandusefordrillinglocationsapplied?
Isaccesstothelocationroutedsuchastocauseleastenvironmentalimpact?
Aremeasuresinplacetoavoid/controlerosion?
Isslimholedrillingconsideredasanoptiontominimiseenvironmentalimpact?
Arelanduseissuesdiscussedwiththelandowners/localauthorities?
Isaplaninplacetorestorethedrillsitetoitsformeruseandstatusafter
abandonment?
Isdredgingofaccessslotstodrilllocationsminimised?
IsdredgeslurrybeingdisposedofinaccordancewithGroupguidelinesandlocal
legislation?
Isthedrillinglocationoffshoreselectedtocauseminimumimpacttothe
environment?(e.g.coralandseagrassbeds.
16
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 17
Community aspects
Haveconsultationsbeenheldwiththelocalcommunitytoobtaintheirviewswith
regardtothedrillingactivity?
Arelocalcommunitypersonnelinvolvedoremployedintheactivity?
Istheimpactofdrillingactivitysuchasemissionsandnoisekepttoaminimum?
Isaclaimsysteminplacetopayforincidentaldamage?
Arelocalfishermeninformedaboutpossibledisturbancetotheiractivitiesduringthe
drillingactivity?
Howarepumpselectricallyisolatedduringrepairs?
CantheDCmotorsofthemudpumpsbeisolatedlocally?
AreisolationproceduresincludedinPTWsystem?
Howarethesuctiondampenerscharged?
WhatistheHPpulsationdampenerprecharge?
Arepressurerelieflinesroutedtomudpits?
Dotheyslopecorrectly?
Doeshighpressuremanifoldandpipinghavescrewedconnections?
Ismudpumpmotorblowerairtakenfromoutsidehazardouszone2?
Areliftingdevicesinstalledtofacilitatesafeworkingduringpumprepairs?
AreHPjumperhosesproperlysecured?
Arepowercablestomudpumpsproperlyprotected?
Arepressuregaugesfunctional?
IsHPpipingNDTtestedaspartofasystematicprocedure?
Whatisthetankentryprocedure?
Howispaddleisolationeffectedandverified?
17
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 18
Howarerepairstomastorstructurecontrolled?
Whataretheproceduresunderthepreventivemaintenancesystemfor
inspectingmajorcomponentsoftheriganditsequipment?
aremanufacturersconsulted?
AreNDTrecordsavailable?
Arewelderssuitablycoded?
Arethereinspectioncertificatesavailableforthemastcoveringthelast5years?
Arethirdpartyinspectionrecords(NDTindisassembledcondition)availablefor:
drawworks
travellingblock
deadlineanchor
rotarytable
swivel
crownblock
topdrive
CheckforPMS,anticollisiondevicesandpiperackingsystem.
Whenwasmastraisingslinglastinspected?
Isdrillinglineingoodcondition?
Isitsubjectedtoadocumentedslipandcutprogramme?
Isthereasystemofweeklyinspectionsofderrickequipment?
Isthiscarriedoutbycompetentstaff?
IsanindependentbatterybackupforElmagcobrakeinstalled?
Is there an alarm to alert the driller should power to the Elmagco brake be
lost?
ArekellycockswithconnectionsforDPandDC'savailableonfloorcompletewith
keys?
AretheyincludedintheBOPpressuretests?
Isasparekellycockavailable?
Aretongbackuplinesproperlyconnectedtoproperbackuppostsandnottomast?
18
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 19
Aretongbackupandsuspensionlinesenteredinslingregister?
Areallliftingtoolsinspectedandcolourcoded?
Inwhatconditionareslipsandelevators?
Atwhatfrequencyaretheyinspected?
Hasanyweldingtakenplaceonelevatorsorotherliftingdevices?
Isacasingwashdownhoseavailable?
Arecontrolslabelledandeasilyaccessible?
Doesthedriller(andA/D)knowallalarms
Doesthisinclude:
consoleairlowpressure?
brakewaterfailure?
brakeoverheating?
auxiliarybrakepowerfailure?
lowaccumulatorfluidlevel?
lowaccumulatormanifoldpressure?
Arethereemergencystopfunctionsforallkeyfunctions:
Doesthisinclude:
generalESDforelectricalpower,DC&AC?
drawworks
brakes
RTandtopdrive
IronRoughneck
Aregasdetectoralarms,audible/visible?
Aremudtanklevelandflowshowalarmstestedandworking?
WhatisthetestingfrequencyforalloftheabovealarmandESDdevices?
4.4.8 Winches
Arewinchesingoodoverallcondition?
AreallwinchesmarkedwithSWL?
Isawinchsuitableformanridingavailable?
IsmanridingcontrolledbythePTWsystem?
19
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 20
Areexhaustsilencersfitted?
Isproperaccessprovided?
Arepressurereliefvalvescertified?Withwhatfrequency?
Atwhatpressurearetheyset?
Isdocumentationavailable?
Havethetanksbeentested?
Towhatpressure?
Atwhatpressureisairdelivered?
20
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 21
Aretheextinguishersmountedoffthefloor?
Aretheyintheirdesignatedplace?
Noobviousphysicaldamage?
Aretheunitssealedandtaggedtoindicateitischeckedonaregularschedule?
Anyunitsoverdueforhydrostatictest?
Aretherewrittenrecordsavailableofannual(minimum)inspection?
Isthemanufacturersinspectionprocedureavailableinthefield?
Arefireextinguishersproperlycolourcoded?
Areendcapsplasticormetal?
IsHalonbeingusedasanextinguisheragent?
Anyobvioussignsofphysicaldamage?
Hosesarenotrottenorseverelycracked?
Hosereelsandnozzlesoperatefreely,remotereelstaggedandsealed.
Arevalvespinnedandsealedintheoperatingposition?
Sealedandtaggedtoindicateitisbeingcheckedonafixedschedule?
DoNitrogencylindergaugesindicate'full'pressure?
Aretheunitssealedandtaggedtoindicateitischeckedonaregularschedule?
Anyunitsoverdueforhydrostatictest?
Aretherewrittenrecordsavailableofannual(minimum)inspection?
Isthemanufacturersinspectionprocedureavailableinthefield?
Hoses
Anysignsofcutsorabrasions,strippedthreads?
21
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 22
Connectedtostandpipe,spannerwrenchavailable?
Nozzleconnectedtohoseandoperable?
Hoselengthsufficientforprobableareaofuse?
Testedperiodicallyforpressurereliability,leaks,etc.?
Hose boxes/reels/standpipe
Door/reeloperatesfreely,notblocked?
Easilyidentified;e.g.paintedred,stencilled'FireHose'?
Valveoperatesfreely,wrench(ifapplicable)onvalve?
Equipmentisfreeofinsectnests?
Inspectedonaweeklybasisbyqualifiedpersonnelforeaseofstarting,pressure,
suctionandfuel?
Pumphasstarting/inspectionprocedurelabelledonit?
Allassignedpersonnelarefamiliarwithpumpoperation?
Separatefuelsupplysufficientforseveralhoursoperation?
Sufficientsuctionanddischargehose?
Correctcouplingandnozzlesforhoses?
Crossovers(ifnecessary)forstandpipesinareaofintendeduse?
Foam
Inductortubeandfoamlocatedwithhoses?
Foamnozzle(s)storedinanaccessiblelocation?
Foamcheckedannuallyforchemicalmakeup?
Isfoamconcentrateingoodcondition?
Foamsuitabletothoseliquidsencountered?
22
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 23
Istheplanexplainedfullyaspartofnewcomerinductionprocess?
Howfrequentlyarefullevacuationdrillsheld?
Aremusterplansandheadcountprocedurespartofevacuationdrills?
Arealldrillsrecordedandnoteddeficienciesrectified?
Areescaperoutesilluminatedandclearlymarked,alsosuitableforsmokeconditions?
Whenwerelifeboatslastloweredintothewater(ifapplicable)?
Havecoxwainsbeentrainedintheuseofthelifeboatsandtheirequipment?
Havecoxwainsallloweredalifeboatintothewaterduringarecent
drill/exercise?
Arecoxwainsalsopartoffirefightingteams,search&rescueparties?
ifso,aretheresufficientcoxwainstomanthelifeboats?
Haveallpersonnelonboardattendedavalidoffshoresurvivalcourse?
Canadequatefirstaidbeprovidedforeveryworkerwithinfourminutes?
Havefirstaiders/medichadappropriateinitialandrefreshertraining?
Whatismedic'straining,medicalqualificationsandbackgroundexperience?
arethereanylanguagedifficulties?
towhomdoesmedicreport?
Arefirstaiders/mediccapableofconductingCPR?
Isthemedicbasedpermanentlyattherigsite?
Arethereadequateprovisionsfortravellingbetweenrigsandcampsites?
Aretheirotherqualifiedfirstaidersonsite?
Arefirstaidersequippedwithappropriatefirstaidboxes/kits?
Arestandardsofhygieneintheclinichigh?
Arehealthandhygieneinspectionsmadearoundrigcampsitesand
recommendationsfollowedup?
Whoaccompaniesmediconhisinspections
Whatisbeingdonetocombatthemainriskstoemployeeshealth?
Areallfirstaidtreatmentsreportedtothepersonincharge?
Isamedicallogkept?
whogetstheinformation?
23
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 24
Istheprovisionofmedicalsuppliessufficient?
Arenarcoticdrugsavailable?
ifsohowaretheysafeguarded?
Canacasualtybetransportedtoafullyequippedhospitalwithinfourhoursof
injury?
IsacompletesetofMSDSsheetsavailableandistheclinicequippedtotreatcasesof
chemicalcontaminationorpoisoning?
Howoftenaremedicalinspectionsbyadoctorperformed?
Isthemedicplayinganactiveroleduringsafetymeetings?
Whatistheroleofthemedicduringdrills?
Aretherewrittenproceduresforfoodhygieneandcatering?
Arefoodhandlerstrainedandwellawareofmeasuresneededtopreventfood
borneillnesses?
Arecateringinspectionscarriedout?
recorded?
actionsclosedout?
Isthereawrittenprocedureinuseforpotablewatertesting?
Ispotablewaterregularlytested?
areresultsrecorded?
Isautostartinstalled?
Whatisthetestfrequency?
Istheiraseparatedistributionboard?
Arekeysafetysystemsconnected?
24
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 25
IsthereaPTWsystem?
Dothefollowingworkpermitsexistandhowaretheyused?
Hotwork
Electrical
Useofexplosives
Workatheightabove2m.
Manridingusingrigmanridingwinchesonly
Entrytovessels
Electricalisolation
Mechanicalisolation
Valvelockout
Radiationpermit(howcovered)
Aretheregeneraldefinitionsastowhichpermitsarenecessarywhen?
DoesthePTWsystemcoverallaspectsofhazardouswork?
Aretherequirementsknowntoalltheworkforce&supervisors?
IsthereanysystemofreviewoftheuseofthePTWsystem?
Whoelseintheorganisationseescopiesofallpermitsissued?
Isthereapermitqueueinthemorningandhowhandled?
Whoisallowedtosignwhatsortofpermit?
Aretheyofficiallynominatedbynameorjob?
Aretheyexaminedbeforebeingauthorised?
Howisapermitadaptedifscopeofjobchangesinthemiddle?
Wherearepermitsstored?
Howlong?
Wheninuse,wherearetheydisplayed?
Howdoesoneestablishwhenajobisfinished?
Whodoeswhatinthepermitadministration?
Whofillsinthebulkoftheprecautionstobetaken?
Whophysicallychecksthatprecautionshavebeentakenbeforework?
Whopersonallybriefsthemendoingthejobbeforeworkstarts?
25
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 26
whatbriefingdoeshegiveaservicecontractornewtothesite?
DoeshechecktheirknowledgeofCompanyregulationsbeforehand?
Howisapermitarrangedinanemergency,suchasduringthenight?
IsPTWsubjectsiteofsiteinductionandsignatorytraining?
Safety hats
Aretheybeingwornbyappropriatepersonnel?
Anysignsofdeficiencies?
cracks
tornsuspension
defectiveclips
otherevidenceofroughtreatment?
Anyevidenceofplastichatshavingbeenfieldmodifiedby:
painting
boltsandnutsinstalledtoholdearmuffs?
Electricalprotectionhatprovidedfortheelectrician?
Safety boots
Aretheybeingwornbyappropriatepersonnel?
Byobservationnotegeneralconditionofshoe?
Propertypeavailableforthejobsinvolved?
Storedineasytolocateareas?
Keptclean,notscratched,crackedorpitted?
Cleaningequipmentavailable?
Strap/snapsaresecure,notworn?
Safety belts
Availabletobeusedwhenworkingatheights?
Storedoutoftheweather,strapsnotrotten?
Allrivetsinplace,'D'ringsandhooksnotrustyorbent?
26
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 27
Safetyline(1/2"nylonminimum)storedwithbelt,linesaresplicednottied?
Hearing protection
Beingwornwhenneededbyappropriatepersonnel?
Locatedinareaswheretheyareneeded?
Sufficientquantityandkeptdryandclean?
Involvingallcrewmembers?
Aretoolboxmeetingsheldbeforehazardousworkbegins?
Isatoolboxtalkusedtoprecedenonroutineorunusualwork?
IsthereanactivesystemofJobSafetyAnalysis(JSA)?
AreJSA'susedfortoolboxmeetingsandprejobbriefings?
Whatsystemisusedtoreportunsafeactsorconditions?
Isthereaweekly/monthlytargetsetforreturnshandedin?
Aretrendsanalysedandpublished?
arereturnsrevieweddaily?
Areworthyreportsorsuggestionsincludedinweeklycrewsafety/HSEmeetings?
Whatfollowupisevident?
Isthereacentralrecordkeptofdeficienciesnotedfromallpossiblesources?
Whoisresponsibleforcloseout?
Istheregisterreviewedatmanagementlevel
Howfrequently?
Areserious,highpotentialdeficienciescirculatedpromptlytootherrigsandareas?
Atwhichmeetingsaredeficienciesdiscussedandcloseouttargetsset?
27
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 28
4.6.6 Maintenance
Whatarethesystemsusedforcontrollingandrecordingmaintenance?
Arecompleteweekly/monthlystatusreportsgenerated?
Aresafetycriticalitemsofequipmentflagged?
Isthebacklogreportseenandacteduponpromptly?
isthereabacklogofmaintenanceonanylistedsafetycriticalitems?
Isthereaformalsystemforinitiatingengineering/electricalchanges?
Isthereacommissioningandacceptanceprocedureforchangedequipment?
Ischangedequipmentproperlytestedandcertified?
Areupdatedasbuiltdrawingsavailable?
Ifso,where?
4.6.8 Housekeeping
Arehousekeepinginspectionspartoftheweeklyinspectionroutine?
Doinspectionrecordsshowdeficiencies?
Whoisresponsibleforverifyingthatdeficienciesarecorrected?
Aretheresignsofpoorhousekeeping?
Areemergencyexitandescapesignskeptcleanandlegible?
Aresafetysignskeptclean?
Isthechemicalsackstoreareakeptneatandtidy?
Arechemicalspillscleaneduppromptly?
Issoiledclothingproperlysegregatedfromcleanclothing?
Aremesstablesandfloorskeptclean?
Aretheresignsofinsectorrodentinfestation?
Doallworkandaccommodationareashaveapersonassignedresponsiblefor
housekeeping?
Whatlegislationexistsconcerningwastedisposal?
Ifapplicable,aredisposalpermitsobtained?
Isthereaquantifiedinventorykeptofwastes?
28
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 29
IsthereawastedisposalplangivenintheHSEplan?
Whoisresponsibleforwastemanagement?
Iswastesegregated?
Bytype?
Byhazardpotential?
Bypollutionpotential?
Iswasteoilandotherusedoilproperlymanifestedforsubsequenttransport?
Isthereequipmentonsitefortotalcontainmentofoilbasedmud?
WhatisdonewithOBMcuttings/solids?
isOBMfullyrecycled?
whatisdonewithwasteOBM?
Isanoilspillresponseplaninplace?
Isequipmentavailabletocopewithminoroilspills?
Isthereablowoutcontingencyplanpreparedtominimisepollution?
Isoilseparatedfromwater/mud?
Forseparatedisposal
Forreuse?
Arelocationdrainsofsufficientcapacitytocontainmajordrillingfluidorfuelspills?
Whatactivitiesareinplacetoprevent/minimisewaste?
Whatisdonewithkitchen/foodremains?
Whatisdonewithchemicalwastes?
Isasewagetreatmentfacilitybeingused?
Formarinefacilities,areMARPOLrequirementsfullycompliedwith?
Arechemicalsselectedbasedonminimumtoxicitytotheenvironment?
Isinformationonenvironmentaltoxicityofchemicalsusedavailable?
Arechromebasedchemicalsbeingused?
Isacompleteinventoryofchemicalsincludinginformationonconsumptionandlosses
kept?
29
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 30
Isapurchasebackagreementinplacewithsuppliersforunused/excesschemicals?
Arechemicalspackedandstoredtoensureminimumlossfromdamage,weather
conditionsandhandling?
Istheexpirydateofchemicalschecked?
Isthelocationdesignprovidingfortotalcontainmentofchemicalsstoredandused?
30
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 31
4.7.1 Noise
Hastherigandaccommodationareabeensurveyedfornoiselevels?
Areareaswitheardefendersignsinlocationswithnoiseat85dB(A)ormore?
Istheuseofhearingprotectioninhighnoiseareasmandatory?
Isthereevidenceofnoisereductionplans?
Anyexamples?
Areaudiometrytestsandrecordskeptforpersonnelworkinginhighnoise
environments?
Whatformofscrutinyofsuchrecordsexists?
4.7.2 Chemicals
AreallchemicalsonsitelistedonMSDSorsimilardatasheets?
Doesthemedickeepthislist?
isituptodate?
Areservicecontractorchemicalswithlaboratorychemicalsincludedinthe
MSDS
Aredangerouschemicalsidentifiedandsegregated?
Areappropriatedustmasksusedwhenhandlingchemicalpowders?
Ismixingandhandlingofdangerouschemicalssupervisedbysenior,experienced
staff?
Ischemicaldataavailableinthemixingarea?
4.7.3 Lighting
Islightingadequateforallworkandaccommodationdayandnight?
Doemergencylightingunitsilluminateescaperoutes?
Areportablelightingunitsavailableforworkinunusuallocations?
Areexplosionproofhandlampsavailableinallaccommodationandstrategicwork
areas?
31
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 32
4.7.4 Accommodation
Doorsoperatefreely,glassportionisshatterresistantmaterial?
Exitsareofsufficientquantity,identifiedandleadtoasafepassageway?
Anyexitslockedorblocked.
Dotwostoreybuildingshaveanupstairsexit?
Firedoorsinstalledincorridors?
Stairways?
Noobstructionsandwellilluminated?
Fireextinguisherevery150linearfeetofhallway?
Handrailsaresecure,nosharpedgesandeasytonegotiate?
Emergency(batterypowered)lightsofasufficientamount?
Spacedtobestadvantage?
Sleeping accommodation
Laddersprovidedtoreachupperbunks?
Noevidenceofsmokinginbed?
Noexposedelectricalwiring?
Fireextinguishernearby(insideroomwhenoccupiedbymorethan4persons)?
Adequateventilation?
Smokeandfiredetectorsinstalled?
Gasstoveinadequateworkingorder?
Useofodourisedgas
Pilotsandburnerswork
Personnelknowlocation(awayfromstove)ofcutoffvalve?
Electricalequipmentingoodworkingcondition?
32
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 33
Noexposedwires?
Earthed?
Personnelknowlocationofcircuitbreakerswitch?
Areasurroundingstoveisgreasefree?
Ventsaregreasefree?
Sharpimplementsareproperlystored?
Adequatefirefightingequipmentavailable?
CO2ordrychemicalextinguishers?
Fireblanketavailable?
Floordrainavailableforeffectivewashingdown?
Reliefvalvepipedsoasnottoinjurepersonnel?
Usesodourisedgas?
Unitsaregroundedandnoexposedwires?
Cutoffvalvelocatedawayfromunit?
Locationisknown?
Pressurecontainerssubjecttoheatrupturearenotstoredneartheseappliances?
Showers
Safetyglassorcurtainusedforshowerdoor?
Floornotslippery?
Nobrokenglasses,mirrorsorsharpedgesinroom?
Wallheatershavenoburnmarksonthem?
Electricswitchesandreceptaclesarelocatedawayfromtheshowerarea?
Miscellaneous
Walkincoolerfreezercanbeopenedfromtheinside?
Allelectricalappliances(coffeepots,icemakers,freezers,etc.)ingoodworking
condition?
Anysignsofbrokeninsulation(especiallywherecordentersappliance)?
Areallproperlyearthed?
33
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 34
Circuitbreakerswitchesareeasilyidentified,havenoexposedwiresandnosignof
arcingnearbox?
Flammables/explosivesarenotstoredinsidelivingquarters?
Buildingappearstobekeptinacleanandsanitarymanner?
Areeyewashanddelugefacilitiesavailableinstrategicchemicalhandlingareas?
Iswatersupplycleanandatanacceptabletemperature?
Aretheeyewashstationsinspecteddaily/weekly?
Aredelugefacilitiestesteddaily?
Arelaboratoryfacilitiesequippedwitheyewash/delugecapability?
Whereareradioactivesourcesstoredandusedonlocation?
Isthestoragecontaineradequatelysignpostedandbarriered
hastheradiationlevelatthebarrierbeenverified?
Hasaccessaboveandbelowthestoragecontainerbeenincludedinthebarrier
system?
IsmovementofradioactivesourcesconductedunderPTW?
Isaregisterkeptonsite?
Bywhom?
Isitcomplete?
34
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 35
4.8.1 Land
Areresponsibilitiesformanagementofroadsafetydefinedfor:
Operatingvehicles?
Drivertraining?
Performancemonitoring(bothCompanyandContractor)?
Issufficienttimeallocated/availableforthecompletionoftheseresponsibilities?
DoesthevehicleselectionprocessinvolveWellOperationsDept?
Aredesignandperformancefeaturesverifiedagainstcriticalspecifications?
Doesthisinclude?
4WD;
seatbelts;
rolloverprotection;
speedlimits;
tyrestandards;
defectreporting;
accidentreporting;
maintenanceschedules;
Isadrivermonitoringsystem(e.g.VAPS)installedinvehicles.
Isprequalificationmadeofallcontractorandsubcontractorequipment,personnel
andsafetymanagement?
Areadequatestandardsdetailedintenderdocumentsandcontracts?
Doesthisinclude:
driverqualificationandexperience?
drivertraining?
vehicleoperatingandmaintenanceprocedures
35
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 36
Dovehicleoperatingproceduresdefinemaximumworkinghours,reststopsandwork
cycles?
Docontractsspecifyconditionsforsubcontracting?
Areauthoriseddrivers,bothCompanyandcontractor,verifiedasmeetingcompany
standards?
Isdefensivedrivingtraininggiven?
Ifsowhatproportionofdrivershavebeentrained?
Aredriverssupervisedwhileloading/offloadingonlocation?
WhatliaisontakesplacebetweenvehicledriversandContractorcrane/forklift
drivers?
Aredriverssourcedfroma'pool'systemorcantheybeselected?
Whosupervisestheloadingofvehiclesatthesupplybase?
Havesupplybasesupervisorsadequate:
training
experience
knowledge
Isthesupplybasesubjectedtoregularinspection?
Whatcontrolsarethereonvehiclemovementson/offthelocation?
Arelocationaccesspointsclearlyidentified?
Isthereaparkingorwaitingareaprovided?
Isitclearwheredriversreporttouponarrivalandpriortodeparture?
Isthepersoninchargeofmaterialshandlingfromvehiclesidentified?
Ishequalifiedintheuseof:
liftingequipment
cranes/forklifttrucks?
HashebeenbriefedontherestrictionsinHazardousZones?
Arealldriversinpossessionofvaliddrivinglicensesforthecategoriesofvehicles
driven?
Arecrewchangevehiclesandthedesignatedambulanceinsatisfactorycondition?
Doesthestretcherfitintotheambulance?
36
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 37
Howfrequentlyarerigsitevehiclesinspectedbyacompetentmemberofstaff?
Whatothercontrolsareinplace?
Isadrinkdrivepolicyenforced?
Areseatbeltsrequired?
istheirusemandatory?
Arespeedrestrictionsenforced?
Isjourneymanagementusedasmandatoryroutine?
4.8.2 Marine
Aresupplyvesselsgenerallyfitforpurpose?
Aresuitablemooringsavailableforsupplyvessels?
Whoisinchargeofsupplyvesseloperationswhilstalongsidetherigorplatform?
Whereisthefastrescueboatkept?
Whenwasitlastinspectedandtakenintothewater?
Whoistrainedtousethefastrescueboat?
Isthereastandbyboat?
DoesthisvesselparticipateinMOBdrills
Istherea24hr.watchkeptforapproachingvessels?
Arematerialsarrivingontherigpreslung?
Howispreslingingcontrolled?
Isthirdpartyliftinggearalsosubjecttoinspectionandcertification?
Arerigcranesfittedwithadequatelightingtoilluminatesupplyboatdecks?
Doesthecranehaveawarninghorn?
Isthereradiocontactbetweencranedriverandthesupplyboatdeckcrew?
Doesthecranedriverhavegoodvisibilityoversupplyboatdecks?
Areroustaboutstrainedinbanksmanship?
Whosupervisesboatloadingandunloadingtoandfromtherig?
Isbulktransferofchemicals,cement,fuelandwatersatisfactory?
37
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 38
4.8.3 Air
Aresafetybriefingsgivenbeforeeachflight?
Areflightmanifestscompleteforallpassengersandcargo?
HastheMedevacplanbeentestedwiththeaircraftcontractor?
Doesthestretcherfitintotheaircraft?
hasthisbeenrehearsed?
Arenightlandinglightsavailableinthecaseofanairstrip?
IsthereaqualifiedHLO(ifappropriate)?
Arefirefightingfacilitiesavailableattheaircraftlandingarea?
Whoistrainedtousethefirefightingequipment?
arefiremonitorsmannedduringlanding/takeoff?
dofiremonitorattendantswearfullfiresuits?
Isaircraftfuel,ifstoredindrums,keptseparatefromanyotherfuels?
Aretheredrains/gutterstocaterforfuelspillage?
arethesedrainsseparatedfromprocessanddomesticdrainsystems?
IscraneincludedinPMS?
Aredailychecksperformed?
Isanoperationalloadindicatorinplace?
Isthereanoverloadalarm?
Canabovedevicesbebypassed?
IsallliftinggearmarkedwiththeSWL?
anyliftinggearbeingusedwhichisnotregisteredandcolourcoded?
Isreversingalarmfittedandworking?
Ishoistingwireingoodshape?
Isitsubjectedtoaplannedslipping/replacingschedule?
Aretrained,nominatedcranedriversassigned?
Isitsuitableforhazardouszoneusage?
Istherearegisterkeptupdatedofliftinggear,includingslingsandpadeyes?
Areallliftingappliances,includingslings,colourcoded?
38
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 39
Howisthirdpartyliftinggearcheckedandcertified?
whokeepsrecordsofthirdpartyinspection?
IsforkliftincludedinPMS?
Isahazardwarninglightandreversingalarmfitted?
Isdrivingrestrictedtotrainednominatedpersons?
Areattachmentsproperlyengineered?
Isitsuitableforhazardouszoneusage?
39
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 40
Workscheduleofsitestaff?
Howoftendomanagersvisitthesite?
Arevisitsdocumented?
Isthecontractavailablewithengineer?
IshefamiliarwithHSEclauses?
Ishistraininginaccordancewiththecontract?
Doeshetakepartinfullrangeofsafetymeetings?
Ishefamiliarwithchemicalsused?
Wasengineergivenaninductionuponarrival?
bywhom?
IsMSDSappropriatelypostedandavailablewithmedic?
WhereisthemasterMSDSkept,bywhom?
DoDrillingContractorandCompanyRep.includefacilitiesininspectionschedule?
IsanRCCBinstalledandistheunitearthed?
Ischemicalstorageareawellorganised?
Arehazardouschemicalssegregated?
Istheregoodaccessfortheforklift?
doawkwardorheavyloadsneedtobemanhandledintoposition?
Arestoragecontainerssuitable?
Arecontentsofsacksanddrumsreadilyidentifiable?
Isthereanemergencyshowerclosetothemixinghopper?
40
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 41
Isitsimplyactivated?
Areeyewashfacilitiesavailable?
Iswaterareasonabletemperature?
Arethereadequatesafetysigns?
IsappropriatePPEreadilyavailable?
Whosupervisesoperationswithcausticsoda?
Aremudtanksetc.wellmaintainedtopreventlossofproduct?
Arevalvesandflangesregularlycheckedforleaks?
Workscheduleofsitestaff?
Howoftendoesmanagervisit?
Arevisitsdocumented?
Isthecontractavailablewithengineer?
IshefamiliarwithHSEclauses?
Ishistraininginaccordancewiththecontract?
Doeshetakepartinfullrangeofsafetymeetings?
Wasengineergivenaninductionwhenhearrived?
bywhom?
Isthereachemicalsinventory?
AreMSDSappropriatelypostedandavailablewithmedic?
DoDrillingContractorandCompanyRep.includefacilitiesininspectionschedule?
IsanRCCBinstalledandistheunitearthed?
Isaregisterofradioactivesourceskeptonsite?
Isitupdatedfollowingsourcemovements?
Whatistherateofgammaandneutronemissionsfromtheradioactivestore?
Howoftenaretheymeasured?
Ifemissionsareabove2.5microSieverts/hr,whatprecautionsarebeingtaken?
Areprimaryandsecondaryexplosivessegregated?
Areexplosivesandradioactivesourcesstoredindifferentareas?
Areeffectiveradiosilenceproceduresinplace?
41
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 42
Ifnot,isradiosafeperforatingequipmentinuse?
AreoperationsusingradioactivesourcesandexplosivesperformedunderPTW?
Ifexplosivescontainerisjettisonable:
Whodecideswhenthisshouldbedone
Whoistaskedwitheffectingthejettison?
Workscheduleofsitestaff?
Howoftendoesmanagervisit?
Arevisitsdocumented?
Isthecontractavailablewithengineer?
IshefamiliarwithHSEclauses?
Ishistraininginaccordancewiththecontract?
Doeshetakepartinfullrangeofsafetymeetings?
Ishefamiliarwithchemicalsused?
Wasengineergivenaninductionwhenhearrived?
bywhom?
IsMSDSappropriatelypostedandavailablewithmedic?
DoDrillingContractorandCompanyRep.includefacilitiesininspectionschedule?
Whosuppliesthecementingprogramme?
Cement unit
Isdischargemanifoldofintegralconstruction?
Isapressurelimitingdeviceinstalledandtestedpriortoeachjob?
Dopressurereliefvalvesneedresettingafteroperating?
whereisrelievedfluiddischarged?
Aresheardiscsinstalledinpumpfluidends?
Arelinesproperlyconstructedandtieddown?
Dorelief/limitingdevicesprotectdownstreampipework(aretheyset
appropriately)?
Istheunitmanifoldedtokillline?
Isanonreturnvalveinstalled?
Aredieselenginessuitableforhazardouszoneuse?
42
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 43
IsadequatePPEandrecoveryequipmentavailablecloseby:
Doesthisinclude:
shower
eyebath
breathingapparatus
goggles
gloves
aprons
dustmasks
Aretelecommunicationsfitforpurpose(audibility)?
Areemissionsfromradioactivedensometerregularlychecked?
Aretheywithinpermittedlimits?
Areplugcontainers,circulatingheadsandpumpingironallcertified?
Workscheduleofsitestaff?
Howoftendoesmanagervisit?
Arevisitsdocumented?
Isthecontractavailablewithengineer?
IshefamiliarwithHSEclauses?
Ishistraininginaccordancewiththecontract?
Doeshetakepartinfullrangeofsafetymeetings?
Wasengineergivenaninductionwhenhearrived?
bywhom?
Isthereachemicalsinventory?
AreMSDSappropriatelypostedandavailablewithmedic?
DoDrillingContractorandCompanyRep.includefacilitiesininspectionschedule?
Iscarbideused,whereisitstored?
IsanRCCBinstalledandistheunitearthed?
Canengineerdescribewhatisexpectedofhim:
Duringdrilling
Duringtripping
Duringlogging
43
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Page 44
Whenonbottomaftertripping
InvolvementinBOPdrills?
Whatsignsindicateareductioninhydrostaticoverbalance?
Have any BOP drills been held recently? What do you monitor?
Whatcommunicationequipmentisavailable?
Isengineerkeptinformedof:
Changesinparameters?
Tanklevelchangesduetomudtreatment?
Isthereasamplecatcher?
Doesengineerhavetoleavethecabinduringdrillingortrippingtoperformhisjob?
Istherefull24hourcoverage?
Wherearefollowingequipmentmounted:
Mudpitlevelsensors?
Gaslevelsensorsmounted?
Whenweretheylastcalibrated?
arerecordsofcalibrationkept?
IstheunitoritspressurisationairsourcepositionedinaZone2area?
Checkworkingofpressurisationsystem
Whichservicesareintegratedthroughwhichcontractholder?
IsthereasiteIntegratedServicesContractor(ISC)coordinator
doestheISCcoordinatorhaveajobdescription?
IsthereacommonHSEplanandobjectives?
DotheyhavecompatibleHSEpolicies?
Doallintegratedservicespersonnelonsiteusethesamesafetysystems?
44
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Attachment 1 Page 1
Thereareseveralcategoriesofstaffandrigcrewtointerviewoneachrigsiteand
eachcategorywillprovideauditinputtospecifictopicsrelatedtohis/herjob
descriptionandresponsibilities.Listedbelowarestaffandcrewwithissueswhich
shouldbeaddressedduringtheinterview,notnecessarilyalltopicsforeach
individualinoneinterview;possiblyasfollowupfrompreviousinterviews.
Interviewsarenotnecessarilylistedinsequenceofinterviewpriority,asthiswill
frequentlydependonavailabilityoftheintervieweeandthepriorityofongoing
operations.
Thereiscommoninformationwhichshouldbecollectedfromallindividuals
interviewed,whichifrecordedcangreatlyassistinforminganoverallpictureof
staffinglevels,competency,HSEtrainingandexperiencelevels.Asampleinterview
coverpageisattachedasAppendix1.
Staff/Crewcategory
Interviewtopic&issues
OM/TD/MD,CompanyHd.ofDrilling,Co.RigSuperintendent
TOR,currentconcerns,scopeofworkcontracts,HSEplan,HSEplanreview, rigsite
visits,companyHSEanddaughterpolicies,drillingengineeringHSEcase.
RigManager
Organigrams,trainingandauditrecords,deficiency,audit/inspectionprogramme,
audit&incidentreportfollowup,meetings,rigvisits,incentiveschemes,HSEplan
review,rigspecificHSEcase.
OIM/Captain/rigsupt.
PIC,slingregister,explosivesregister,radioactivesubstanceregister,PTWrecords,
PTWqualitycontrol,deficiencyregister,thirdpartyinspection,classificationand
certificationrecords,drillreports,emergencyresponse plans,fastrescueboat,
lifeboatdrills,MODUcodeexceptions,companypoliciesposted,alerts,DENsand
othernoticesreceived,applicationoftheHSEcase,environmentalissues,wastemgt.
andpollutioncontrol.
1
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Attachment 1 Page 2
Toolpusher
PTW,BOP&wellcontrolcertification,wellcontrolcompetency,derrick&lifting
equipmentinspection,shift&tourhandover,topdrivePMS,applicationoftheHSE
casehazardregister,preshifttoolboxtalks.
Snr.MechanicandElectrician
PMS,PTW,cranemaintenance,gasdetection,alarms,ESDsystems,ESDtests,P
tankandcompressedairvesseltests/certification,reliefvalves,emergencygenerator
operation.
Drillers
Rigfloortools,airwinches,manridingwinches,PTW,ESD,alarms,drills,BOP
drills,shutinprocedure,Elmagcobrake,crewchangeandhandover,emergency
disconnect,topdrive,accumulatorunit,SPM,BPM,degasser,mudgasseparator,
instrumentation,shiftinstructions,toolboxtalks.
Assistantdriller
Mudmixing,pumpmaintenance,PTW,BOPoperation,wellcontrolcertification,
tankcleaning,derrickinspection,degasseroperation.
Derrickman
Mudpumprepair,chemicalmixingsupervision,chemicalstorageareaownership,
tankcleaning,PTW,derrickinspection,manridingwinch,safetyharness,Geronimo
line,BOPflangeup/down,useofcascadesystem.
Floorman
Airwinches,manridingwinches,PPE, languageproblems,escapeB.A.s,cascade
system,BOPdrills,STOP/UAA,rigfloorhousekeeping,liftingequipmentcolour
coding,nearmissincidents.
Safetyofficer
Trainingrecords,HSElivesystems,STOP/UAA,meetings&minutes,dissemination
ofinformation,MSDS,PTW,drills,HSEstatistics,riginductionprocess,HLO,fire
crewtraining,H2S,MOBdrills,breathingapparatus,advice&supportreceivedfrom
HSEadvisor(s).
2
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Attachment 1 Page 3
Medic
Recordskept,Medevac,MSDS,firstaidtraining,stretcherdrills,occupationalhealth
statistics,drills,dangerousdrugs,potablewaterqualitycontrol,accommodation
inspections,otherdutiesPOBetc.
Radiooperator
Drillduty,standbyvessel,communicationwithotherradiowatchstations,emergency
contactnumbers/frequencies,aircraftprocedures,radiosilence,crewchange
monitoring.
HLO
Qualifications,fireteamtraining,preflightbriefings,cranecontrol,otherduties.
Deckforeman
Deckcrewduties,cranesupervision,liftingequipment,boatoffloading/backloading,
chemicalhandling&mixing,servicecontractorequipment,heavylifts.
Cranedriver
Liftingslings,thirdpartyequipment,roustaboutsupervision,cranemaintenanceand
inspection.
Roustabout
Supervision,PPE,banksmantraining,firstaid,materialshandling(toxic/nontoxic,
flammable,radioactiveetc.).
Control/stabilityoperator
24hrmanning,deckloads&limitations,ballastcontrol,emergencyresponse,alarms,
ESD,PTWcontrol,emergencypower.
Servicecontractors
HSEcommonplan,integrationwithrigHSEsystems,drills,induction,radiosilence,
radioactivesourceregister,PTW,explosives,thirdpartyliftinggear,integrated
servicescoordinator,contractavailability,OBMcontainment&spillagecontrol,
MSDSforcementandcompletionfluids,useofPPE,laboratorychemicals.
IntegratedServicesCoordinator
Jobdescription,coordinationmeetings,integratedHSEpolicies,combined
incidentreportingsystemandsafetysystems,internalinspectionandaudit,
commonPTWsystem,directcommunicationwithCo.anddrillingcontractor
seniorsupervision.
Campboss
Housekeeping,hygiene,healthcertificates,insect/rodentinfestation,
3
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Attachment 1 Page 4
disseminationofinformation,freshfoodsupply,foodstorage,laundry,toilet&shower
roomcleanliness.
Welder
PTW,hotworkprocedures,radiosilence,hazardousareacontrol,PPE.
CompanyDSV
Contracts,wellprogramme,BOPpressuretest records,HSEplan,riginspection
records,meetingsattended,handover,incident/nearmissreports,auditfollowup,
PIC,drillevaluation,PTWcontrol.
Visitors&newemployees
Induction,IDtag,POB'T'cardsystem,useofPPE,breathing/smokehoods/life
vests,alarms,smokingpolicy,"greenhats",nogoareas,sickbaylocation.
Drivers
Competency,defensivedrivingtraining,licenselegislation,speedrestrictions,
seatbeltpolicy,nightdrivingrules,rollbars,locationentry/exitcontrol,ambulance
driver,vehiclechecks,journeymanagement,crewchangeprocedures
Standbyboat
Oilspillequipmentandtrainedoperators,MOBdrills,firefightingequipment,
radarsurveillance,radiowatch,crewchanges,cargoandmaterialshandling,fast
rescueboat,rescueequipmentandmedicalsupplies.
Co.HSEAdvisor
HSEperformancestatistics,STOP/UAAanalysis,disseminationofperformance
statisticsandallHSEadvice/alerts,HSEtraining,HSEplanmonitoring,
competenceofadvisor(s).Incidentreportinputandqualitycontrol,issueofHSE
advice.
4
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Attachment 2 Page 1
Interview notes :
Nameofinterviewee: Date:
Jobtitle:
Locationofinterview:
Yearsinpresentjob:
Yearsinindustry:
Trainingrec'dduringlasttwoyears:
Reportsto:
1
2
Responsibilities:
Meetingsattendedroutinely:
Mgtvisits:
WeeklyHSEmeetingtopics:
Drillsparticipatedin:
2
3
WaystoimproveHSEmanagement:
Hazardswhichneedaddressing:
3
AUDITKIT97 4drilling.doc Drilling Audit Questionnaire Rev.A
Attachment 3 Page 1
List of Abbreviations
4WD Fourwheeldrive
B.A BreathingApparatus
BPM BarrelsPerMinute
BOP BlowOutPreventor
DEN DrillingEquipmentNewsletter
DSV DrillingSupervisor
EA EnvironmentalAssessment
ELCB ExposedLocationCircuitBreaker
EMP EnvironmentalManagementPlan
ESD EmergencyShutdown
HLO HelicopterLandingOfficer
IADC InternationalAssociationofDrillingContractors
ISC IntegratedServicesCoordinator
JSA JobSafetyAnalysis
MARPOL MarinePollution
MODU MobileOffshoreDrillingUnit
MSDS MaterialsSafetyDataSheets
Medevac MedicalEvacuation
NDT NonDestructiveTesting
OBM OilBasedMud
OIM OffshoreInstallationManager
PIC PersonInCharge
PMS PreventativeMaintenanceSystem
POB PersonsOnBoard
PTW PermittoWork
RT RotaryTable
SPM StrokesPerMinute
SWL SingleWeightLift
TOR TermsOfReference
UAA UnsafeActAuditing
VAPS VehicleAccidentPreventionSystem
simops SimultaneousOperations
w.r.t. withrespectto