GLYCOL REBOILER STILL

NGL400A-MAROON

PRE WELDING PROCEDURE SPECIFICATION

( PWPS ) N.I.S.O.C
as per ASME Sec.IX
WPS NO. :PWPS-001 REV. : 1 DATE : 08 JUN 2017 page :1 of 2 SUPPORTING PQR :

WELDING PROCESS : GTAW+SMAW TYPE(S) : MANUAL

JOINT(S) (QW-402) PREHEAT (QW-406)

Joint Design see page 2 of 2 Preheat Temp. Min. 10 C

Backing Yes No Interpass Temp. Max. 250 C

Backing Material Type Preheat Maintenance N/A

Metal Nonfusing Metal Nonmetallic Other POST WELD HEAT TREATMENT :(QW-407)
BASE METALS (QW-403) Heating Rate N/A

P-No. 1 Group No. 1 Or 2 TO P-NO 1 Group No 1 Or 2 Holding Temperature N/A

Diameter Of Test Coupon:Pipe:10" Holding Time N/A

Thickness Of Test Coupon :pipe: 9.27 mm / plate : 10 mm GAS (QW-408)

Specification type and grade pipe:A-106 Gr.B / plate:A515 GR70 Gas(es) (Mixture) Flow Rate

to Specification type and grade pipe:A-106 Gr.B / plate:A515 GR70 Shielding Argon 99.99% 6~12 Lit/Min

Chem. Analyses and Mech. Prop. CARBON STEEL Trailing N/A N/A N/A

to Chem. Analyses and Mech.Prop. CARBON STEEL Backing N/A N/A N/A

Thickness Range : ELECTRICAL CHARACTERISTICS: (QW-409)

Base Metal : Groove 3.2~19 mm Fillet : Min 3.2 mm Current AC or DC DC
GTAW: UP TO 5mm
Weld Metal : Groove Fillet : ALL Polarity: GTAW DCSP SMAW DCRP
SMAW:up to 14mm
Pipe Dia. Range : Groove/Fillet : 1" & ABOVE
Tungsten Electrode Size and Type : (2.4 & EWTH-2)
Other :N/A

FILLER METALS (QW-404) Mode of Metal Transfer for GTAW N/A

GTAW SMAW Electrode Wire feed speed range N/A

Spec No. (SFA) SFA 5.18 SFA 5.1 TECHNIQUE :(QW-410)

String or Weave Bead : Root&Hot pass String bead & other passes Weave
AWS No. (Class) ER 70S-2 E 7018
Bead
F-No. 6 4 Orifice or Gas Cup Size N/A

A-No. 1 1 Initial and Interpass Cleaning (Brushing, Grinding, etc. )

Size of Filler Metals (mm) 1.6,2.4 2.5,3.25,4 BRUSHING AND GRINDING

Electrode-Flux (Class) N/A N/A Method of Back Gouging N/A

Flux Trade Name N/A N/A Oscillation Max 3 Time of electrode dia.

Consumable Insert N/A N/A Contact Tube to work Distance N/A

Trade Name ESAB OK TIGROD
ESAB OK 48.18
12.62
Multiple or Single Pass (Per side ) Multiple
Other : Baking / Storage : As per Manuf. Std.

POSITION (QW-405) Multiple or Single Electrodes Single

Position(s) of Groove : ALL Travel Speed (Range ) 4-10 CM / Min

Welding Progression : UP HILL Peening NONE

Position(s) of Fillet : ALL Other --------

 Preliminary Welding Pocedure Specification
( P.W.P.S )
WPS NO. : PWPS-001 DATE : 08 JUN 2017 PAGE : 2 of 2
JOINT DESIGN :

37.5 2.5

2.50.5 MM 1.60.8 MM

RUN SEQUENCE
EDGE PREPARATION : NDT ( RT)
FIT-UP
WELDING ( First Side )
BACK WELDING ( IF REQUIRED )
CHIPPING (Grinding )

NOTE :
RT AS PER SPEC.

FILLER METAL CURRENT TRAVEL SPEED

VOLT.(V)
WELD LAYER(S) PROCESS OTHER
DIA POLAR. AMP.(A) RANGE
CLASS (CM. / MIN.)
(mm) TYPE RANGE
1 ST GTAW ER 70S-2 2.4 DCSP 80 - 120 6-12 4-10
2 ND GTAW ER 70S-2 2.4 DCSP 80 - 120 7-14 5-10

OTHER PASSES SMAW E7018 2.5,3.25,4 DCRP 90 - 140 15-25 6-12 NOTE2
NOTE1 : Normal Carbon Steel up to 19 mm thickness , No PWHT
NOTE2: The Use Of 4.0 mm ElectrodeIs Not An Obligation

PREPARED BY :M.m.Eydipour APPROVED BY :

N.I.S.O.C. REP.

NAME: NAME:

SIGN : SIGN :

DATE : DATE :