Cover Page

Project : Anrak Alluminium Refinery, Makavani Palem

Client : Anrak Alumina Ltd.

Consultant: SNC LAVALIN Engineering India.

Tank Number: 026-TK-0002/1002/2002/0003 (2.0m Dia x 1.0m Ht, Flat Roof)

Tank Title: VACUUM SEAL TANK

Design Codes: API - 620, 11th Edition Addendum 2009

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INDEX
S.NO Description Page.No
1 Cover Sheet 0
2 Index 1
3 Design Data 2
4 Allowable Stress calculation 3
5 Shell Calculation 4
6 Bottom plate Calculation 5
7 Roof 6
9 Curb angle 7
8 Wind girder 8-9
9 Weight Calculations 10
10 C.G Calculations for Shell 11
11 Wind,Seismic and Leg Support calculations REF.DOC1
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DESIGN DATA

DESIGN CODE & SPECIFICATIONS

DESIGN CODE API 620 11th EDITION JUNE 2007
ADDENDUM 1,MARCH 2009
APPLICABLE APPENDIX APPENDIX L
TANK
DOC. NUMBER 168108-026-V-MST-3-104
ITEM NUMBER 026-TK-0002/1002/2002/0003
ROOF FLAT
TYPE OF ROOF FIXED & SUPPORTED
CONTAINED FLUID PROCESS WATER
GEOMETRIC DATA
INSIDE DIAMETER OF TANK (UNCORRODED) Di 2.0 m
NOMINAL DIAMETER( BASED ON FIRST SHELL COURSE) D 2.008 m
TANK HEIGHT UPTO TOP LEVEL Ht 1 m
OPERATING LIQUID LEVEL HL 1 m
SPECIFIC GRAVITY OF OPERATING LIQUID (ACTUAL) 1
SPECIFIC GRAVITY OF OPERATING LIQUID (DESIGN) G 1
NOMINAL CAPACITY OF TANK 3.1 m
WORKING CAPCITY 3.1 m
JOINT EFFICIENY SHELL E 0.7
JOINT EFFICIENY ROOF E 0.35
RADIOGRAPHY -SHELL NIL
PRESSURE & TEMPERATURE
DESIGN INTERNAL PRESSURE Pg atm
DESIGN EXTERNAL PRESSURE Pe 25 mm WC
OPERATING PRESSURE atm
DESIGN TEMPERATURE MINIMUM 5 C
MAXIMUM 120 C
OPERATING TEMPERATURE MAXIMUM 60 C
INSULATION THICKNESS Ti 0 mm
WIND & SEISMIC
BASIC WIND SPEED IS -875 50 m/s 180 Km/hr
SEISMIC ZONE IS-1893 As per Data Sheet II
SEISMIC ZONE FACTOR FROM IS 1893, TABLE-2 Z 0.1
IMPORTANCE FACTOR I 1.25
MATERIAL & CORROSION ALLOWANCE

CORROSION
COMPONENT MATERIAL ALLOWANCE
(C.A)

PLATE IS 2062 Gr B 3
SHELL PLATE IS 2062 Gr B 3
ANNULAR PLATE NA -
BOTTOM PLATE IS 2062 Gr B 3
ROOF PLATE IS 2062 Gr B 3
STRUCTURE MEMBERS IS:2062 Gr B 3
ROOF STRUCTURE IS:2062 Gr B 3
TOP CURB ANGLE NA -
INTERMEDIATE WIND GIRDER NA -
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MATERIAL SPECIFICATION AND ALLOWABLE STRESSES

Material Specification IS 2062 Gr B

Design Temperature 120 C

Allowable Stress
Shell / Annular Plate IS 2062 Gr B
API 620 Table 5-1 Note 2
Lesser of 30% of min.Ultimate Tensile Strength or 60% of min.Yield strength
Minimun tensile stress Uts = 4180.73 Kg/cm^2 410 Mpa
Minimun yield stress Ys = 2549.23 Kg/cm^2 250 Mpa
Max allowable stress Sts = 1254.22 Kg/cm^2 123 Mpa

Roof / Bottom Plate / Roof Structure IS 2062 Gr B

API 620 Table 5-1 Note 2
Lesser of 30% of min.Ultimate Tensile Strength or 60% of min.Yield strength
Minimun tensile stress Uts = 4180.73 Kg/cm^2 410 Mpa
Minimun yield stress Ys = 2549.23 Kg/cm^ 2
250 Mpa
Max allowable stress Sts = 1254.22 Kg/cm^2 123 Mpa

Anchor Bolt IS 2062

API 620 Table 5-1 Note 2 & 4
0.92 x Lesser of 30% of min.Ultimate Tensile Strength or 60% of min.Yield strength
Minimun tensile stress Uts = 4180.73 Kg/cm^2 410 Mpa
Minimun yield stress Ys = 2549.23 Kg/cm^ 2
250 Mpa
Max allowable stress Sts = 1153.88 Kg/cm^2 113.2 Mpa
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2.1
Design of Cylindrical Shell
INPUT
Material IS 2062 Gr B
Inside Diameter of Shell Di 2000 mm
Inside Radius of Shell Corroded Rc 1004 mm
Height of the tank H 1.0 m
Design Liquid Level Ho 1 m
Hydrotest Liquid Level Ht 1.0 m
Design Internal Pressure Pg 0.10 Kg/cm^2
Design External Pressure Pe 0.0025 Kg/cm^2
Design Specific Gravity G 1
Corrosion Allowance of shell CA 3 mm
Max. Allowable Stress Sts 1254.22 Kg/cm^2

Meridional Force API 620 Cl . 5. 10. 2.5c

T1 =(Rc/2) x (P + (W+F/AT))
P = Total Pressure (Pi + Pg)
Pi = Gauge Pressure resulting from the liquid head at the level under consideration
W = Total weight of that portion of tank and its content
F = 0 because , no ties , braces , supports , or other members
At = Cross-sectional area of the interior of tank at the level under consideration

Latitudinal Force API 620 Cl . 5. 10. 2.5c

T2 = P x Rc

Required thickness API 620 Cl . 5. 10. 3

Greater of
tr = T1 / Sts x E +c OR [T2 / Sts x E] + c

Summa Latitudinal Required Thk

Course Liquid Level Liquid Total Total tion of Cross Meridional Force Thk Provided
Width Pressure Pressure Weight Forces Sect.Area Force
Pi P W F At T1 T2 tr tp
mm mm Kg / cm^2 Kg / cm^2 Kg Kg cm^2 Kg / cm Kg / cm mm mm
1000 750 0.07487 0.18 3536.2 0.0 7850 31.49 17.76 3.04 8 OK
Total =1000

Thickness provided for all shell course is satisfactory.

Total corroded wt. 247.6015 kg Total wt. 396 kg
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Bottom Plate API 620 CL.5.12.4.2

Material IS 2062 Gr B
Angle of Cone to Horizontal 24 Degress
1/2 the included apex angle of cone Alpha 66.5 Degress
Length of the normal to the tank R2 = 6*OD/SIN (Theta) 1170.83 in
Inside Radius of Shell Corroded Rc = R3 = OD/2 79.37 in
Corresponding width of participating side wall Wc=0.6*SQRT[Rc(tc-CA)] 2.37 in
Width of roof Wh=0.6*SQRT[R2(th-CA) 9.09 in
Cross-sectional Area of Bottom End Stiffener Aa 0 in
Cross-sectional Area of Bottom at Shell At=PI x OD/4 x 144 4947.4425 in

Weight of Bottom Plate

Bottom Area 36 x PI x (OD-t)/COS(Theta) 5373.04 in
Weight Desity x t.actual x Bottom_Area 217.69 Kg
478.93 lbf
Actual Bottom to Shell Participating Area
Actual Part .Area of Bottom -to-Shell juncture A=Aa + Wc x (t_Shell -CA) 2.2544863 in
+Wh x (t_bottom -CA)

Internal Pressure @ Bottom-Head Edge ; h = 3.28f

W = (Bottom Plates + Dead

Load +Fixed Load + Product
Weight Weight) 7386.93 lbf
Internal Pressure W/At 1.49 PSI
Total Pressure P= P_Entered + P_Liquid 0.07487 PSI

Meridional and Latitudinal Forces

Meridional Force T1= R3/[2x COS (Alpha) x P+ 156.0484 lbf/in
W/At)
Latitudinal Force T2= R3/[COS (Alpha) x P+ 312.09681 lbf/in
W/At)

Minimum Thickness (t) Requirement

As per API 620 Cl. 5.10.3.2
Thickness required T=MAX(T1 , T2) 312.1 lbf/in
Allowable Tensile Stress Per API 620 Table 5-1 Sts 15200.0 PSI
Thickness t_calc = T/(Sts x E)+CA 0.344 in
8.7 mm
15 nos of 50 x 50 x 6 thk angles are provided for additional strength around the circumference
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Roof Calculations
Roof Plate Flat
Type Supported
Clause CL.5.10.4.1
Roof Slope /Angle 0.00 As per data sheet
Corrosion Allowance CA 3.00 mm
Min Thickness as per CL. 5.10.4.1 4.76 mm
Min thickness required 7.76 mm
Provided roof plate thickness 8.00 mm
Provided Thickness is

Flat roof with support structure calculations are made in STADD PRO.
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Check for Frangible Joint

As per API-650 Clause 5.10.2.6
Roof is considered as frangible if,
For tanks 15 m in diameter or greater, the tank shall meet all of the following
a.The slope of roof at the top angle attachment does not exceed 2:12
b.The roof support members shall not be attached to the roof plate
c.The roof is attached to the top angle with a single continous fillet weld on the top side (only)
(only) that does not exceed 5mm. No under side welding of roof to top angle is permitted
e.The roof to top angle compression ring limited to details a-e in fig F-2
f. All members in the region of the roof-to-shell joint, including insulation rings,
are considered as contributing to the roof to shell joint cross sectional area (A) and this
area is less than the limit shown below

Tank is less than 15m dia as per data sheet, Hence joint is not frangible
Hence venting is required , and open vent is provided
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Curb Angle
As per CL.5.1.5.9 e min curb angle for tank D 11 m , dia 51 x 51 x 4.8
As per Cl.5.9.3.2 min. Curb Angle fo 5 Thk. Shell 64 x 64 x4.8
Selected Curb Angle is 65 x 65 x 8
Cross sectional area of provided curb angle 976.37 mm

Selected Curb Angle is OK

Weight per mtr 7.7 kg

Total wt 49 kg
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Wind Girder API -620 cl.5.10.6
Tank Nominal Diameter D 2000
Corrosion allowance of shell CA 3
Top shell course thickness corroded t 5
Height of tank including free board H2 1
Basic Wind Speed 50 m/s Vb 180 Km/hr
Importance factor I 1.25
Design Wind Velocity IS-875,Part 3 K1=1,K2=1,K3=1 V 180 Km/hr
Wind Pressure Pw = 0.6 x V Pw 1500
Design vacuum pressure Pe 245.25 N/m
Total External Pressure P=Pw+Pe P 1745.25 N/m
Design Temperature T 120 C
Design vacuum pressure Dv 0.245 Kpa

Vacuum already considered as per cl. 5.10.6.1.a 0.24 Kpa

Vacuum correction factor = 36/(36+(5.12-5.0)) Hv 0.997
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Intermediate Wind Griders Calculation API -620 cl.5.10.76

Top shell course thickness corroded t 0.20 in

Nominal Diameter of the tank D 6.59 f
Basic wind speed V 111.8 mph
Design vacuum pressure Dv 5.12 lb/f
Height of Tank H2 3.28 f
Corrosion Allowance for Shell CA 0.12 in

Vacuum already considered as per cl. 5.10.6.1.a 5.0 lb/f

Vacuum correction factor = 36/(36+(5.12-5.0)) Hv 0.997

Maximum Height of the unstiffened shell Cl. 5.10.6.1

H1 = (6 x 100 t)x sqrt(100/D)x(100/V) x Hv H1 486.45 f

Transposed width of each shell course cl.5.10.6.2

Wtr = W x sqrt(tuniform/tactual)5

Actual width of shell course W 6.57 f

Corroded thickness of top shell tuniform 0.20 in
As ordered thicknesss of each shell course for consideration tactual

Course tactual Wtr

Shell Course width
in f
f
1 6.57 0.20 6.5700

Height of the transformed shell = Sum of the transformed width of the courses
Ht = 6.6 m

Since H1 > Ht, intermediate wind girder is not required as per cl. 5.10.6.3
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Weight Calculations

1 shell (corr) 248 Kgs 2426 N

2 shell (uncorr) 396 Kgs 3882 N
3 Bottom plate 218 Kgs 2133 N
4 Roof & Framing 263 Kgs 2573 N
5 Top platform,piping 0 Kgs 0 N
6 Nozzles & accessories on shell 300 Kgs 2940 N
7 Insulation 0 Kgs 0 N Rev-1
8 Weight of content 3140 Kgs 30772 N
9 Weight of water for hydrotest 3140 Kgs 30772 N

Empty Weight (corroded condition) 1028 Kgs 10083 N

Empty Weight ( Errection condition) sum of (2:7) 1176 Kgs 11540 N
Operating Weight sum of (2:8) 4316 Kgs 42344 N
Hydrotest Weight sum of (2:7+9) 4316 Kgs 42344 N
Corroded weight of shell, stairway and shell attachment 1028 Kgs 10083 N
sum 0f (1+3:7)
un Corroded weight of shell, stairway and shell attachment 1176 Kgs 11540 N
sum 0f (2+3:7)
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Calculation of CG for shell and attachments

Uncorroded wt
Mean Ht Corroded wt
Course Thk
Component Hi Wci Wi
Shell Course 1 500 8 247.60 396.16
Top Curb Angle 1000 8 49 49

Nozzle & accessories on shell 300 300 300

Total Wt 596.18 744.74

Height of C.G of tank in corroded condition WciHi/Wci 440.10 mm

Height of C.G of tank in uncorroded condition WiHi/Wi 452.05 mm
 11366.59

0.77 113.02 60.23

9700
K 2
s 105.584
D 18.022
tb 12
t 22
H 19.4
G 1.347
B 2
Sy 198
C 0.5
T 75
34.67

94 0.91
150 0.88
56 -0.03
0.00
110 0.90
150 0.88
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Wind Analysis API 650 CL.5 .11, 5.2.1.j
Height Of tank H 1.00 m
Height of roof Hc = Tan x Do/2 Hc 0.000 m
Tank Nom. Diameter D 2.00 m
Thickness of Shell t 8.00 mm
Outer Diameter Do 2.01 m
Insulation Thickness It 0.00 mm
Effective diameter against wind Dw 2.01 m
Wind Load IS:875 Part 3 , 1987
Basic Wind speed Vb 50.00 m/s
Terrain Category 2
Structure Class A
Probability Factor K1 1.0
Terrain Height Factor K2 1.0
Topography Factor K3 1.0
Design Wind Velocity V 180.00 Km/hr
Location of Wind force on flat Roof e=0.1*D 0.20 m
Wind Correction Factor (V/190) Vc 0.898
Wind Pressure on shell CL.5.2.1.j Ps 860.00 N/m
Wind Pressure on flat roof CL.5.11.1 Pc 1400.00 N/m
Basic Wind pressure for shell Ps x Vc Pws 771.86 N/m
Basic Wind Pressure on flat roof Pc x Vc Pwc 1256.51 N/m
Wind Force on Shell Pws x Dw x H Fs 1549.89 N
Wind force on flat roof Pwc x Dw/2 x Hc Fwc 0.00 N
Height at which this force acts Zc 1.00 m
Resultant wind force on shell Fs+Fwc Fws 1549.89 N
Shell force will act at a distance H/2 Zs 0.50 m
Resulting wind moment Fws x Zs + Fwc x Zc M 774.94 N-m
Effective wind load on tank 1.1 x Fws Fw 1704.88 N
Effective wind moment on tank 1.1 x M Mw 852.44 N-m
Check for Over Turning Due to Wind
Over turning Wind moment at Point A (Fig - 1) MwA 852.44 N-m
Over turning Wind moment at Point B (Fig - 1) Fs*H/2+Fwc*e MwB 774.94 N-m
Design Internal Pressure Pi 0.00 N/m
Moment due to Design Internal Pressure (0.785xDxpi)x('D'/2) Mpi 0.00 N-m
Weight of Shell + Wt of roof Corroded Mass x gravity W1 5004.51 N
Moment due to wt of shell,roof/attachment W1 x D/2 Mdl 5004.51 N-m
Density of Liquid p 1000.00 Kg/m
Weight of Liquid 0.785xDxHxdensity WL 30772.00 N
Moment due to Wt of Liquid, roof / attachment WLx H/2 MF 15386.00 N-m

Unanchored tanks Shall satisfy Both of the following criteria - 5.11.2

0.6Mw + Mpi < MDL / 1.5
0.6Mw 511.46
0.6Mw+Mpi 511.46
MDL / 1.5 3336.34
Anchorage Not Required

Mw+0.4Mpi < (Mdl+MF)/2

0.4Mpi 0.00
(Mdl+MF)/2 10195.26
Mw+0.4Mpi 852.44
Anchorage Not Required
Still 6 nos of Anchors are provided
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Seismic Analysis API 650 appendix E & IS -1893:2002

Design Specific Gravity G 1
Effective specific gravity Ge = G(1-0.4Av) Ge 0.96
Max. vertical seismic acceleration parameter Av=2/3Ai Av 0.10
Min Yield stress of bottom shell Fty 250 Mpa
Thickness of botttom shell course corroded t 5 mm
Min yield stress of bottom plate Fy 250 Mpa
Thickness of bottom plate under the shell corroded ta 7 mm
Seismic Zone factor Z 0.1
Importance factor I 1.25
Soil Type Sof soil
Height of product level H 1 m
Nominal diameter of tank D 2000 m
Ratio D/H 2000.00
Ratio H/D 0.00
Weight of the tank content Wp 30772 N
Impulsive Natural period as per API 650-AD07 Cl. E.4.5.1
Ti = (1/(20001/2)) x (CiH/(tu/D)1/2) x (1/2 / E1/2) Ti 0.18
tu = 8 = 1000 Kg/m
Ci = 7 From Fig E1 for H/D
E = 197807
Average response acceleration coefficient as per Fig-2 IS: 1893 Sa/g 3.64 at 5% 1+15*Ti
Response reduction factor R 2.00
Impulsive spectral acceleration parameter as per IS: 1893
Ai = (ZI/1.5R) x (Sa/g) Ai 0.152

Convective (Sloshing) period as per API 650 E.4.5.2

Tc = 1.8 Ks D0.5 E.4.5.2-a Tc 1096.68 sec

Ks = 0.578/(tanh (3.6H/D))0.5 E.4.5.2-c Ks 13.62

Regional Longer transition period E.4.6.1 TL 4.00 sec

Convective spectral acceleration parameter as per IS: 1893 Ac

Average response acceleration coefficient as per Fig-2 Sa/g 0.00 at 5% 1.67/Tc
Average response acceleration coefficient for 0.5% Sa/g 0.00

Response reduction factor R 2

Ac = (ZI/1.5R) x (Sa/g) Ac 0.000

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Effective impulsive weight of liquid as per E.6.1.1
Wi = [1.0-0.218 D/H] Wp for D/H < 1.3333 E.6.1.1-2 Wi -13385820 N
Centre of action for ringwall foundation as per E.6.1.2.1
Xi = [0.5-0.094 D/H]H for D/H < 1.333 E.6.1.2.1-2 Xi -187.50 m
Weight of the tank shell and appurtenances (corroded) Ws 5366 N
Height from the bottom of shell to the shell C.G Xs 0.44 m
Total weight of roof,framing +10% snow load (corroded) Wr 2573 N
Height from bottom of shell to roof C.G Xr 1.00 m
Weight of tank Bottom Wf 2133 N
Effective convective weight of liquid as per E.6.1.1
Wc = [0.23 D/H] tanh(3.67 H/D) Wp Wc 25974.616 N
Centre of action for ringwall foundation as per E.6.1.2.1
Xc = [1-(cosh((3.67H/D)-1/(3.67H/D sinh(3.67H/D)]H Xc 0.50 m
The seismic overtturning moment at the base of the tank for ring wall condition

Mrw = {[(Ai(Wi.Xi+Ws.Xs+Wr.Xr)]+[Ac(Wc.Xc)]} E.6.1.5-1 Mrw 380608867 N-m

Shear force due to seismic as per E.6.1

V = ((Ai(Ws+Wr+Wf+Wi)+(Ac.Wc)) V 2028382.46 N

Anchorage ratio as per E 6.2.1.1.1

Roof load acting on shell including 10% snow load(Wr/D) Wrs 0.40949262 N/m
Wt = [Ws/D+Wrs] E.6.2.1.1.1-2 Wt 1.26359675 N/m
Wa = lesser of 99 ta sqrt(Fy H Ge) or 201.1 HDGe
99 ta sqrt(Fy H Ge) Wa 10957.29 N/m
201.1 HDGe Wa 385935.43 N/m
Anchorage ratio as per E.6.2.1.1.1 as per addendum 1 (2008)
J = Mrw/{D2(wt(10.4Av)+ wa)} J 0.00
As per table E-6 , Anchorage ratio criteria 0.785<J 1.54
Anchorage is not required.Hence ,Tank is self anchored
As per table E-6
Maximum shell compression as per E.6.2.2.2
Thickness of bottom shell course less corrosion allowance ts 5 mm
c = (wt(1+0.4Av) +1.273Mrw/D)x1/1000ts c 0.02 Mpa
Allowable shell compression as per E.6.2.2.3
When G H D2 / t2 is 44 160000.0
FC = 83 ts D
When G H D2 / t2 is <44
FC = 83ts (2.5D)+7.5 sqrt(GH)<0.5Fty Fc 7.58 Mpa
0.5Fty 125 Mpa
Maximum shell compression < Allowable shell compression, Hence safe
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Design Uplif load as per E.6.2.1.2
WAB =( (1.273 Mrw/D2)-wt(1-0.4Av)) E.6.2.1.2-1 WAB 119.92 N/m
0.4 times uplif load due to internal pressure as per cl. 5.11.4 of shell circumference
This tank is anchored as per 5.11,Hence sliding friction is considered
Roof plate thickness th 8 mm
As per API 650 11th EDITION June 2007
0.4 x {[(P 0.08th) D2 x 0.785] + [4 Mrw/D] W1}/D Table 5-21 a Wint -79.89 N/m
Design pressure P 0 Mpa
Total Design uplif due to seismic Wse = W AB+Wint Wse 40.03 N/m
Load per anchor due to seismic as per E.6.2.1.2-2
Number of anchors provided 6 nos
PAB = WAB(D/na) PAB 125576.03 N
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Anchor Bolt Design

Bolt material IS 2062

Number of anchor bolts N 6
Yield stress of anchor bolt Fy 250 Mpa
Nominal diameter of the tank D 2000 m
Thickness of roof plate th 8 mm
Design Internal Pressure P 0 Kpa
Test Pressure Pt 0 Kpa
Failure Pressure Pf 0 Kpa
Wind moment Mw 852.44 N-m
Seismic Moment MS 380608867 N-m
Dead load of shell+dead load other than roof (corroded) W1 7500 N
Dead load of shell+dead load including roof (corroded) W2 10073 N
Dead load of shell+dead load other than roof W3 11529 N

As per API 650 11th EDITION 2007,Table 5-21(a) Uplif loads & Allowable Bolt Stress Shall be as under
Load Case Uplif Formula
Design pressure [(P-0.08t) xD2 x 0.785]-W1
Test Pressure [(Pt-0.08th) x D2 x 0.785]-W1
Failure Pressure [(1.5 x Pf -0.08*th) x D2 x 0.785]-W3
Wind Load [4 x Mw/D]-W2
Seismic Load [4 x Ms/D]-W2
Design Pressure + Wind [(P-0.08th)XD2 x 0.785]+[4Mw/D]-W1
Design Pressure + Seismic [(P-0.08th) x D2 x 0.785]+[4Ms/D]-W1
Uplif Load case
Uplif Allw.Bolt Load per Required
Load Stress Anchor Bolt Area
N Mpa N mm
Design pressure -2017100 105 -336183.32 -3201.75
Test Pressure -2017100 140 -336183.32 -2401.31
Failure Pressure -1267529 250 -211254.79 -845.02
Wind Load -10071.11 200 -1678.5184 -8.39
Seismic Load 751144.9 200 125190.82 625.95
Design Pressure + Wind -2017098 140 -336183 -2401.31
Design Pressure + Seismic -1255882 200 -209313.69 -1046.57
Seismic conditions per E.6.2.1.2 200 125576.03 627.88
Required anchor bolt area Max of above 627.88 mm
Provided anchor bolt M27 Area 572.265 mm
Provided anchor bolt area is more than the required bolt area , Hence safe.
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Design of Annular/Bottom plate projection for bearing (as per AISI T-194, Vol.II, Part-VII)
Materail for Bottom shell /Annular Plate/Bottom NA
Yield Strength of above plate Fby 250 Mpa
Allowable bending stress (2/3 Fby) Sb 166.7 Mpa
Material for Gusset /Chair Plate IS 2062
Yield Strength of above plate 250 Mpa
Allowable bending stress (2/3 Fby) 166.7 Mpa

Design of Annular plate/ Bottom Plate

Operating Weight Wo 42344 N
Bottom Plate OD Dbo 2.116 mm
Bearing pressure op. condition 4 Wo/ Dbo fbe 0.012 Mpa
Bottom Plate projection Np 50 mm
Required Bottom Plate tHickness tbr 0.4 mm
tbr = Np x sqrt(fbe/Sb)
Provided Bottom Plate thickness tb 10.0 mm
Provided thickness > required Thickness, Hence Ok

Design of Vertical Gusset

Height of Gusset L 278 mm

Effective width of gusset nc 150 mm
Thickness of Gusset Corroded tv 7 mm
Effective c/s of gusset (tv(nc-0.25)) a 1048.25 mm
Radius of gyration of gusset (0.289tv) r 1.813 mm
Allowable Bolt stress Sc 200 Mpa
Bolt Load on Gusset ApxSc P 114453 N
Bolt Load on Gusset P 25721.0 lb
P/2a 311.62 psi
17000-0.485(L/r)2 5596.6 psi
As per AISC Column formula P/2a < 17000-0.485(L/r)
Hence, Gusset Thickness is ok

Design Of Anchor Bolt Chair Plate

Bolt load on gusset P 114453 N

Projection of Chair plate Nb 150 mm
Spacing between gussets c 100 mm
Bolt Hole diameter f 33 mm
Required thickness of chair plate
(Pxc/(4 Sb(Nb-f)))0.5 tcr 12.1 mm
Provided Thickness 12 mm

Required thickness > Provided thickness.

The required anchor chair plate thickness is 14mm.Please suggest us.
Reaction of Chairs

048-TK-0007 STATIC CALCULATION OF PAGE -20

4.0x 8.0 F.R. CAUSTIC CLEANING BATCH TANK REV-0
Reaction of Chairs
Bolt Spacing D/N Bs 1047.20 m
m = 2 x Bs m 2094.4 m
Bolt circle diameter BCD 4.156 m
OD of the tank OD 2000.008 m
Distance between Tank OD to BCD A -997.926 m
Max induced load/bolt p' 125190.8 N
Mean radius of bottom shell course D/2 1000.004 m
Height of the gusset L 278 mm
Required shell thickness
Corrosion Allowance CA 3 mm
1.76(p'A/(mLfb)) Rm +CA
2/3 1/3
-494.0 mm
Provided Bottom Shell Course Thickness 8 mm
Provided Thickness > Required thickness, Hence OK
 PAGE -21
048-TK-0007 STATIC CALCULATION OF REV-
4.0 Dia x 8.0 Ht F.R. CAUSTIC CLEANING BATCH TANK 0
Tank Parameter

Nominal Tank diameter D 2000 m

Total tank Height Ht 1.00 m
Max. design liquid height Ht 1m

Tank Load
Empty weight We 1176 Kgs
Operating weight Wo 4316 Kgs
Hydrotest Weight Wh 4316 Kgs

Wind load
Shear at base Fw 1704.88 N
Moment at base Mw 852.44 N-m

Seismic load
Shear at base Fs 2028382.46 N
Moment at base Ms 380608867 N-m

Total Uplif
As per table E-6,Anchorage ratio 0.785<J 1.54 ,Tank is stable and self-anchored .
But tank is anchored with 6 numbers of M27 anchor bolts.

Anchorage ratio J 0.00 ( from page No.15)

Anchor Bolt required NO (As per table E-6 0.785<J 1.54)
Anchor Bolt Provided 6 nos
Anchor Bolt Size M27
Anchor Top plate thickness 12 mm
Anchor gusset plate thickness 10 mm
048-TK-0007
4.0 Dia x 8.0 Ht STATIC CALCULATION OF PAGE -22
F.R. CAUSTIC CLEANING BATCH TANK REV-0

Cylindrical Shell API -650 Cl.A.4.1

INPUT
Material IS 2062 Gr B
Nominal Diameter D 2.008 m
Height of the tank H 1.0 m
Design Liquid Level Ho 1 m
Hydrotest Liquid Level Ht 1.0 m
Design Pressure Dp 0.00 mm
Test Pressure Dp 0.00 mm
Design Specific Gravity G 1
Corrosion Allowance of shell CA 3 mm
Required Thickness with corrosion allowance as per cl.5.6.1.1 8 mm

Method for shell thickness calculation ONE FOOT METHOD

Pressure equivalent liquid column Hd 0.00 mm
Hydrotest pressure equivalent liquid column Hh 0.00 mm

Design liquid column H=Ho+Hd

Hydrotest liquid column Ht=Ht+Hh

Design temperature 120 C

Hydrotest Temperature Ambient C
Allowable Stress (Design) Sd 0.00 Mpa
Joint Efficiency E 1.0
Min thickness of shell plate

Design
Thickness t = (4.9 x D x (H 0.3) x G / (E) x 145)+CA

Min. Thickness of shell as per API 650 Table A-4a With out CA 5 mm
Course Design Thk Thk
Course No Height Ho H td reqd Provided
mm m m mm mm mm
1 1500 1 1 3.05 3.05 8 OK
2 1500 -0.5 -0.5 2.95 2.95 8 OK
3 1500 -2 -2 2.84 2.84 8 OK
4 1500 -3.500 -3.500 2.74 2.74 8 OK
5 500 -5.000 -5.000 2.64 2.64 8 OK
6 1500 -5.500 -5.500 2.61 2.61 8 OK
Total 8000 8.000

Thickness provided for all shell course is satisfactory.

Total corroded wt. 3953.73 kg Total wt. 6326 kg