Small Engine Parts

PMT$
MT
SERIAL
.. .
MODEL NAMES NUMBER MODEL
PREFIX

s
Mac Cat - li- 6MI m.rm
,.7 , G

Mac Cat- 11- 1 6i00160-03

Mac Cat - 11- 6ioo160-04
Mac Cat - 11.. f%,
m w-t 05
~-- .
Mac Cat - 11- W1604J6
Mac Cat - 11 6XXl160-07
2M4 en na
, Mac Cat- 11- L, 1

MoCuffoch produots are identified by a modef number (in WIS

instsnoe 000000) foffowed by a suffii number (02or 03). SWIX
numbers denote variations in parts or assemblies used. in the
manufacture of this produst.
IllustratedPans Lists(W@ sontainaP/lRT NUMBER, OESCRIP-
TtON, UNITS perasixirnblyand STOOKtNG CODE for each part.,
Stosking Codes a=
A- Dealer stocked. Fast to Medium rnovin9 Part.
B- Distribute stocked. Medium to slow moving part. .
C- Faotory stocked. Slow moving psrL. , ~
T- Indicates a McOulloch servioe tool
N-NO longer a@tilable.
f?-Replaoed by.
NOTf2 The foti,wng expfsins symbofslfootnotesin this IPL
(-) A dqsh preseding a PART NUMBERindicates that it is a new
part number, dtierent from the one fisted in the previousIPL for
tiis uniL CONTENTS
( . ) One or more dois( . SpringStarter) preceding a part PAGE
DESCRIPTION indicates the part is includedin the kitorsssembiy GURE 1 Generaf Assemb&, . . . . . . . . ..
...2 . . .
,described dirdy above the dot(s). WRE2 Barsnd Chain lnfor@ation . . . . . .
...3 . . .
GURE 3 Powerhead AsaemtJy . . . . . . . .
...4 . .:
{ -- --) If four dashes sppearin place of a PART NUMBER, the
(NJRE4 I-tand[eksembly ., . . :. . . . . . . .
. . .5 . . .
part is not avsiiable indiiuaffy but is inctudedin the next higher
@JRE 5 Chain Brake Assembty .6
assembly or subassembly.
WRE 6 OatburetorAssembly .::: :::: :::: :.7
GURE 7 Spaoifiitions . . . . . . . . . . . . . . . ...8
@ @ fircled numbers praoad@ a DESCRIPTION fo@nota
GURE 8 &wice Too!s . . . . . . . . .. . . . . . . ...8
the part or assembty to addif!onafinf~ation on the page.
() An asterfskdrm% attentibnto generaf information. 1
The pofiq ofMoO&6h ~ is one of continuali@ove-
ment, in design, manufaotwfng and engineering advancerrient
wherever possii6 to assure sfiftfiner power tools. Hence, sped:.
fications, aquipmen~ cobra, design and manufacturers sug-
gested tist prices are subject to change without notice.
McOulloch Corporation reserves the rightto make such changes
without prior notification or obligation to backfit q supplybackfk
componentsfor units prmoirstyshippad from the factofy.

JULY 1992

McCULU3CH
GQRPORAVON
P.O. Box 11990 Tucson, Arizona 85734 223344-01

@ U.S.A. - MsCUllo& Corpora& 1992 Pfintedin fJIS~

293
... .. ,., :-.,:

294
 .- . --

~17EM
STK PART UNRWW KEM!mc JHnwg
NO. (xXX HUMBER DESCRIPTION . NO. CODE N%&!it .

1 A 120029 Nut-M6.3xl.O Fig. 44 B 213420 Spacer

2 . Fig. 5 Chain Brake Assembly 45 El 213105 Screw-Pan M5x55 i
3 . Fig. 2 Chain-18 46 213i04 Screw-SpecM5.8x50 1
4 . Fig. 2 Bar-18 47 ? F@. 6 Carburetor Assernb[Y 1
5 A 223087 Spike 48 0 -223962 Kit-Fan Housing 1
6 6 223074 Spacer-Ear Pad 49 c -218556-01 . Housing-Fan 1
7 A 215695 Screw-Hx Spec MS 50 A -213234-01 . Wire Assembly.Throttle 1
8 A 120028 Screw-Hx M6.3x1.0x20 51 A -213542-01 HOSC-PUISC 1
9 A 93021-01 Lever-Wraparound 52 A 217159 Nut-t-ix MS
10 A 213278 KMiutch Assembly 53 B 93469 Washer :
B 94244 . Nut-Clutch 54 c 94302 Ctip-Spring 1
:: B 94243 . Plate-Dust 55 B 92747 Flange-Carb. Mounting 1
. -- . Clutch Assembly 56 A 92746 Boot-carburetor 1
:: A 215252 Sprocket/Drum Asy 57 B 95656 Eyelet 1
15 A -91117 . Bearing-Clutch c 111002 Screw-Pan 10-16s.5 1
16 II 215259 . Washer-Sprocket :A 93720 Pickup-Fuel
17 B 120096 Screw-Hx M5x.8x55 60 A -219971 Hose-Fuel j
18 A 120085 ScreW-HXM5x.8x20 61 B 90669 Filter*Vent 1
A 120098 Screw-Hx M5x.8x18 62 A 216665 Tank Fuel 1
: A -2f6481 Frame 63 A 216157 Cap A$y-Fuel w/Retainer 1
B 216064 Bolt-M5 T-Head 64 - Fig. 4 Handle Assembly
- :; A 216685 Nut-Lock M5 65 A 213172 Screw-HxM6x17 i
23 A 120045 Washer-M5 66 B 213021 Washer:RarnpConical 4
24 A 110989 Grommet 67 B 223054 Shroud-Top
25 B 93152 Link 68 B 214350 lnsulat6r-Baked :
26 A 93057 Spacer-Mount 69 216555. Shroud-Bottom 1
27 B 218510 Screw-f% M4x25 SEMS 70 : 120095 Screw-HxM5x.6x20 1
28 B -223636 Starter Assembly ?f B 94192 Grommet
29 B 216064 . 8oft-M5 T-Head ?2 120034 Nut-tix M6.3x1.O :
30 B 110041 . Screw-f% 8-32x.50 73 : 94540 Rbd-Oiler
34 A 68497 . Washer 74 c toooot Washer-Pla[n6 .:
A -223835 . Drurn/RopeAssembly 75 A 222509 KMXl Knob
:: A 63203 .. Rope-Starter 76 C -110999 . Screw-Hx6-20x16 W S i
A 83078 . Spring-Slarter Rewind 77 93634-01 Spring-Compression
:: B 216485 . Housing Asy Starter 78 : 120095 Screw,Hx M5x.6x20 ;
A 67651 Handtc-Starter 79 A 216095 Cap-Asy011w~etainer 1
.: B -223944 Bushing-Starter 80 B 223052 Tank Aascmbly-oil 1
38 215481 Cover Asy-Air Filter 81 A 94405 . Hose-Pickup 1
39 : 213118 . Screw-Air Filter Cover 82 A 93998 . Spring-DiI Hose 1
A 322001 Filter-Air 83 B -225062 . Pickup-Oil 1
: B 215482 Airbox Assembly 84 B 219058 Decal$afety 1
42 B 213411 Plate-Choke 85 C 218558 Plate-instruction 1
43 B 215455 Bracket-Choke 86 - Fig. 3 PowerhcadAssembly 1

BAR and CHAIN INFOR%TION

FILE ROUND
PART STiC BAR - PART STK. CHAIN PLATE STK. flLE sm.
i4uM6ER CODE DESCRIPTION NUMBER CODE DESCRIPTION PART # CODE PART # CODE
214236-01 B 16 SDkt TiD 218097-12 c MP 370 GLX 55 CL
219131 c 214217 c
219276-01 B 18 SPkt. ~11 219275-12 c MP 370 GLX 60 CL

295
296
 ...
FIGURE3 I?OWERHEAD ASSEMBLY
. ..
EMSTK PART tfNfRw&t REM STK pm & f.fNfisP&
10. COOE NUMBER OEwwnoN . . No. CODE NIJMBER
. <
,

f
2
c
A
93150
217168
Bail
Connector-oil Pump Outlet
1
1
30
31
B
B
216982
93469
. Spring-Starter Pawl
. Washer-Starter Paw[
z.
2
~.
3 A -219990-01 @ Pump Assembly-Oiler 1 32 A 216983 . Pawf-Starter
4 c 215196 . Connector Hose 1 33 A 102164 Key-Ffywhcct t
5 A 94115 . Valve-oiler 1 34 A 120098 Screw-Hx M5x.8x18 1
6 A 215151 . Cap-Oil Pump 1 35 93514-01 Whc Asscmbty-Ground 1
7 B 93301 . Plunger-Oil Pump 1 36 : 120112 Screw-Skt M5x.8x.40 2:
8 A 105614 . O Ring .239x.070 1 37 A 216591 Washer-Flat M5 2~
c 93632 . Spting 1 38 A 219215 0@ Ignition Assembly 1
1: B -217765 . Screw-Adjtistment 1 B ~;;]:~ @@ Kil Ignition ,)
11 !3 -223651 . Piston Assembly-CWx 1 39 A . Connector-Spark 1:
..-. .. Ring43il Pump 1 40 A 95266 . Boot-Spark Plug f
;: A 105603 O Ring-.tl4x.O7O 1 41 B 214356 Spacer-Baked 1
14 B 83891. ;Sfwing-Rekrrn 1 42 B 215601 fdanifofd-Carburetor 1,
15 B 216423 . Sleeve-Oil Pump 1 43 A 92778 Gasfret-Manifofd
16 c 216422 . Eyelet . 1 44 B 120097 screw-fix M5x.8x25 i
~
17 A 1106S3 O Ring 45 0 -223719 CJ~;&/CCase Assembly
B -223610 Kft-klufffcr 1 46 A 92777 . ::
2 47 223048 Piston-Mach ,:
:: c -223835 . Swew-Skt Hd 1O-24X.5
20 A 215334 . Screw-Special Muffler 2 48 : ;;;;: Set- Piston Rings (2) 1
21 c -223611 . Cover/Ocflector Asy 1 49 Pin-Piston
22 c -216410 . Body/Cover Aay so ~ 111026 RingSnap :
23 c -223637 .Spacer-.21 10x.4400 x.12 ; 51 B 94135 Connecting Rod/Bearing Asy 1
24 c -223827 . Spacer-Muffler 1 52 B 94654 . Screw-Connecting Rod :
25 c -83407 . Screen-Spark Arrestor 1. 53 A 110904 . Eearing-Needle
26 c -223828 . Screw-f% Hd 6-32x.750- 1 54 0 66095 . Set-Needle Roller (2o) 1
,.
27 A -213169 Ntrt-fix flange M8 ~ 1 55 32750 Crarikshaft -
28 B 219211 @@ Ffywheef/PawfAssembly 1 56 f ~ 213282 Ecarfng-Crankshaft
Et -222778 @@ Ftywhecf/PawfAssembly 1 57 A ~ 83859 Seaf-Crankshaft :
29 B 216984 . PhStartar Pawl 2 58 A 63432 spark-Plug 1

0 These parts must beusedas a act. The F&wheel can be identified @ Whenreplacing both Flywheel and Ignition order P/N 223706
by the Iettcrs CDIWstamped on it The lgnftion can be identified FlywheelIgnition Kit.
by its black color and the code (AM32) atampcd on the Ignition @ Whenrepair of the Oil Pump ia necessaw order P/N 216426-01
Module. this kit includes Items 11 thru 16. -
@ These parts must be used as a aet and cannot interchange with the
parts identified with footnote (1). The flywheel k identified by the
letter F stamped on iL The Ignition is cream in color.

HANDLEASSEMBLY -m~e - A

.
IEMslic PART .
Wl CODE NUMBER : DEscRm qg

1A 93529 Boft-Shoulder ;
2A 93530-01 Spring-Mount 4
3A 92704 .Mount 1
4A 94038 Hub-Mount 1
5A 213230 Handle Aaacmbly 1
6A 111032 . Screw-pan 10-I6x.625 4
7A 92704 . Mount 1
8 94038 . Hub-Mount 1
9 : 213229 . Handfdtight Half f
tO A 213228 . Handle-Left Hatf 1
11 A 93310 . Trigger-safety 1
12 A 93515 . Spring-Trigger 1
13 A 213232 . Trigger-ThrrAtte 1
A -213234-01 . wire Asy-Throttle 1
!; A 110706 . Screw-pn 6-18x.60 St H 1
16 B 62451 . Contact.fgnition Switch t
17 B 93505-01 . Wire-Stop Switch 2
18 A 68846 . Button-Stop Switch 1

2 7: 2 I

297
 CHAIN BRAKE ASSEMBLY

EMSTK uNi7sPER REMsnc PART uiysFJ$m

Kk CODE NW&i DESCRPilON m. NO. (XXX NUMBER DEXWTtON .

Et . -223615 Brake Asscmbiy-Chahr 1 7A 216268 . Lever-Actuating f

lB 111047 . Scrcw+il 6-32x.625 77 8A 214368 . Etcaring-RoIicr 1
2A 94709 . Band-Brake ! 9B 2i3907 . Pin-Roller 1
3B 215721 . Sfrring-Compression. 10 A 223088 . Screw-Adjusting
4B 93602 . PIyot Latoh : 11 A 110907 . Ring Retaining :
5 c 216755- . Latah-Chain Brake 1 .12 A 66858 . Nut-BarAdjusting
6C 216549 . Pivot-Lever 1 13 -- -. . Housing-tlrakc ;

298
 .. CARBURETOR ,ASSEMBLY ~b~ms~ D m
,. ..... ~.
. .....,:,,,.,.::..::,..
,,..
...>
,:,
. ., -
0
19

20
P

10

I
.#si$$@

15 11

m STK. uNrf-s~PE EMsmc uNtTs~PE

NO. C%3DE N!##i . No. CODE I.l#iiim DESCRfPllON .

A 94496 Carburetor 13 - -- 0 . Lever-fnlet Needle 1

-.. . Shaft Asy-ThrotUe f4 - --- @ . Pin-Lever 1
:: -- . Spring-lhrottle Return 15 - -- 6) . Screw-Lever Pin 1
-.. . Plate-Throttte 16 - -- @@ . Dtaphragm Asy-Metering 1
/:: -- . Screw-plate 17 - -- . Cover-Diaphragm
5-. -- . fling-.~ 18 .- -,- . Screw fliaphragm Cover :
6 -- @@ . Kft-CNaphragm/Gasket . Screw-fdte Adjust 1
7; 94206 . Cover Aay-Pump 1, :: : :: . Screw-Main Adjust
8- -- . Screw-Idle Speed 1 21 - --- . Spring-Needle :
-- . Insert-l%idion 1 22 - -- 0 . Screen%lter 1
1: : -- . Screw-Pump Cover 4 2 ~~ - -- (D, . Gssket:Meterirrg Diaph. 1
11 - -- @ . Needte-inlet 1 1
%
25 . --
--- ~ : %;;~$a?n Fuel
12 - -- @ . Spring-Lever 1 1

NOW. Carburetor parts are shown for identification and disassembly @ Containedin Major Repair Kit, P/N300460 (CODE C).
sequence purposes only. Componentsare not availsblc scpa- QI Containedin Gsskct/OiaphragmKit, P/N 30W57(CODE A).
rately unless a part number is fisted before the part description. ..

. 299
.*-
.,
. . . . .. ... .. ............ . . .

. ..-. . . .

. . .

$
, :!
BAR LENGm . . . . . . . . . . . . . . . .........l~tolalnches
DRY WEIGHT . . . . . . ... ... . . . . .. . . . . ..l2Lbs
CYLINDER .. . . .. . . . . . . . . . . . . . .. . .. . AIumlnumwlth chrOme BOre
DISPLACEMENT . . . . . . . . . . . . . . . . . . . . ..2.3 cu. In. (38cc)

BORE,ANDSTROKE . . . . . . . . . . . ....... ..1.56 in. (39.7mm)x 1.2 in. (30.5mm)

lDLESPEED -- . . . . . ..<- . . . . . . . . . . . . . ..2700t O29ooR.p.M.

CLUTCH Et-4GAGEMENT &EEtI . . . . . . . . . . ...3800 R.P.hIi.

IGNITION . . . . . . . . . . . . . . .. . . . . . . . ..- .Electronic

FLYWHEEL TO LAMINATION GAP . ::. . . . . . . ...011 (0.3mm) to .015 in.(0.4mm)

FIJEL*TA& CAPACITY . . . . . . . . .& :...... .11.2 H. ounces

OILTANKCAPACITY ..................c.3.4
FLwf-
(
. . .----- . .. -
,

TOOLS/ACCESSORIES
.

PART NUMBER STK.CODE DESCRIPTION

94%4-U A Carrying Case 18
93797 T Wrench-Screwdriver
91226 T Wrench-Flywheel Clutch
85229 T Kit-Pressure Test MM6
215432 T Tool Pressure Test

. .,.
....
,
. .

. .
-a-
..
..

r ..---

TO ANSWER SERVICE-RELATED
QUESTIONS AND TO SOLVE COMMON
CONSUMER PROBLEMS QUICKLY,
CALL THIS TOLL-FREE HOT-LINE:

1-800=423-6302
IF LOCATED IN ARIZONA, CALL
1=800-221-6507

300
. .
McCulloch Parts