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ATI Instruction Manual Transfer Panel PDF
ATI Instruction Manual Transfer Panel PDF
ATI Instruction Manual Transfer Panel PDF
Instruction Manual
GENERAL SAFETY INSTRUCTIONS
a. This leaflet provides indispensable f. The maintenance operations must
instructions in termes of the safety, be carried out exclusively by autho-
the connection and the operation of rised and appropriately trained per-
the automatic transfer switch. sonnel.
b. This system must exclusively be g. This system complies with the com-
installed by specialised, qualified munity directives applicable to this
personnel. product. Thus, it bears the CE mark.
d. Keep the cabinet clean using a dry h. Compliance with IEC 60947-6-1.
cloth.
i. Information available in this instruc-
e. It is recommended that this leaflet tion manual are not contractual.
be kept in a place easily accessible
to all those who may need it.
2
INTRODUCTION________________________________________________ 4 - 6
GENERAL INTRODUCTION ____________________________________ 4
ATI TRANSFER PANEL RANGE _________________________________ 4
NEW MOTORIZED CHANGEOVER SWITCH _____________________ 4
OPTIONS AVAILABILITY _______________________________________ 5
ENVIRONMENT ______________________________________________ 6
TECHNICAL CARACTERISTICS_____________________________________ 6
ENGLISH
VOLTAGE CONFIGURATIONS _________________________________ 38 - 42
VOLTAGE OPTIONS__________________________________________ 38
CABLE CONNECTIONS BETWEEN SWITCH
AND ELECTRONIC MODULE _________________________________ 38
ELECTRONIC MODULE CONNECTIONS ___________________ 39 - 42
COMMUNICATION ___________________________________________ 76 - 79
LIST OF PARAMETERS TO BE DISPLAYED_________________ 76 - 79
SAVED COMMAND __________________________________________ 79
MAINTENANCE ______________________________________________ 80 - 83
3
INTRODUCTION
GENERAL INTRODUCTION
NEW ATI enclosure integrates a new Simplify connections between the
4-pole changeover switch including mechanical switch and the electronic
electronics control to meet standard module.
IEC 60947-6-1. Thanks to the chan- With the mode switch in manual posi-
geover switch technology, it is always tion, Padlocking, as well as handle
possible to manually operate the sys- insertion operations are then directly
tem to guarantee the changeover panel accessible from the front panel.
operation in any situation. The electronic module, also accessible
The new enclosure design allows from the front panel, includes:
switch front panel access to: Sources monitoring
Avoid opening of the enclosure for Metering display (V and f as standard)
manual operation Test operations and Sequences pro-
Allow electronic module access for gramming using keypad.
programming and monitoring
4
INTRODUCTION (continued)
OPTIONS AVAILABILITY
Option 9
Top Cable Entry
Option 8
Communication Option 7
2In / 2Out
Option 1
Metering Option
Option 5
Voltage 277 VAC
ENGLISH
Option 2
IP54 Protection Kit
Option 3
Option 6 Solid Neutral
Auxiliary contacts
ATI 036 A GB
Option 4
Lightning Protection
Option 6: Option 9:
Auxiliary contacts for switch posi- Top Cable Entry. For cables to be
tion information, padlocking and routed through the top rather than
Auto / Manual mode information are bottom. Option code is TICT.
optionally available. Option code is
TAUX.
Option 1: Option 5:
A metering module allowing stan- A switch allowing 277 Vac specific
dard features + current and power voltage option for customers requi-
metering facilities on a larger backlit ring voltage code V601 (480/277 Vac).
display. Option code is TMET. Option code is THVM.
5
INTRODUCTION (continued)
ENVIRONMENT
The complete enclosure meets following environmental requirements:
Ingress protection of IP41 with overall Operating temperature of 40 C to 95 % humidity non condensing at
rating of IP21 65 C with de-rating 40 C
Operating temperature of 10 C to Maximum storage is one year Maximum operating altitude without
40 C without de-rating 80 % humidity non condensing at switch de-rating is 2 000 m above
55 C sea level.
TECHNICAL CARACTERISTICS
Characteristics
Thermal Current Ith (40 C) 63 A 100 A 125 A 250 A 400 A 630 A 800A 1 000A 1250 A 1600 A
Assigned isolement voltage Ui (V) 800 800 800 800 800 1 000 1 000 1 000 1000 1000
Assigned voltage to chocks Uimp (kV) 8 8 8 8 8 12 12 12 12 12
IEC 60947-6-1 Characteristics
Assigned current Ie (A) (B categorie)
415 Vac AC31B 63 100 125 250 400 630 800 1 000 1250 1600
Operating Class
Material class PC PC PC PC PC PC PC PC PC PC
Maximum short circuit current using gG DIN fuse
Max short circuit (kA eff) 100 100 100 50 18 70 50 100 100 100
Fuse size (A) 63 100 125 250 400 630 800 1 000 1250 2 x 800
Peak current value: withstand and closing operation (kA peak) 10 14 18 23 23 45 48 75 75 75
Short circuit Operation
Rated short time withstand current (kA eff) 5 5 10 10 10 12.6 16 20 25 32
Rated short circuit making capacity (kA max) 8.5 8.5 17 17 17 25.2 27,2 40 52.5 67
Other Characteristics
Commutation duration
I-II ou II-I (s) (1) 0.75 0.75 0.75 1.3 1.3 1.3 2,6 2,6 2.8 2.8
I-o ou II-0 (s) (1) 0.45 0.45 0.45 0.85 0.85 0.85 1,6 1,6 1,7 1,7
Black time durating during commutation under Un (ms) 300 300 300 600 600 600 1 500 1 500 1700 1700
Power input
230 Vac mini / maxi (V) 184/276 184/276 184/276 184/276 184/276 184/276 184/276 184/276 210/310 210/310
277 Vac mini / maxi (V) - Option 5 221/332 221/332 221/332 221/332 221/332 221/332 221/332 221/332 240/380 240/380
Consumption during switching operation
230 Vac maxi / average (VA) 420/80 420/80 420/80 400/100 400/100 420/110 450/120 450/120 470/128 470/128
277 Vac maxi / average (VA) - Option 5 420/80 420/80 420/80 400/110 400/110 420/115 450/125 450/125 470/128 470/128
Mechanical characteristics
Number of commutation (durability) 10 000 10 000 10 000 8 000 8 000 5 000 4 000 4 000 3000 3000
Weight (complete std enclosure) kg 21 21 21 39 44 66 125 130 230 330
All these characteristics are given as information and are not contractual
(1): Between order sent and final position (under nominal conditions)
Temperature Derating
Nominal Rating Cable Size De rate IEC 947-3
(40 C Max) 50 C 60 C 65 C 40 C 415 V 60 C 415 V
(A) (mm2) (A) (A) (A) AC 22 AC 23 AC 22 AC 23
63 16 63 50 45 AC23A 63A AC23A 45A
100 35 100 80 63 AC23A 100A AC23A 63A
125 50 125 100 80 AC23A 125A AC23A 80A
250 120 250 220 200 AC23A 250A AC23A 200A
400 240 360 300 250 AC22A 400A AC23A 250A AC23A 250A
630 2 x 185 550 500 400 AC22A 630A AC23A 500A AC23A 400A
800 2 x 240 720 640 540 AC22A 800A AC23A 800A AC23A 540A
1 000 4 x 150 880 800 680 AC22A 1000A AC23A 1000A AC23A 680A
1 250 4 x 240 1 150 1 000 820 AC22A 1 250A AC22A 1 000A
1 600 5 x 240 1 300 1 100 930 AC22A 1 600A AC22A 1 100A
Metering accuracy
Voltage and frequency: 1 % on power input range.
6
ENCLOSURES INSTALLATION
FIRST OPERATIONS
The system is delivered in position 0 in
manual mode, start generator contact
closed.
Shroud
ENGLISH
400A / 630A
ATI 037 A
7
ENCLOSURES INSTALLATION (continued)
Handle with chain
x1
ATI 038 A
8
ENCLOSURES INSTALLATION (continued)
Wall mounting brackets
x4
x4
ENGLISH
M6
x4
x4
ATI 039 A
9
ENCLOSURES INSTALLATION (continued)
Voltage sensing kit
3
ATI 040 A
10
ENCLOSURES INSTALLATION (continued)
BOTTOM CABLE ENTRY ENCLOSURES
63 A / 100 A / 125 A ratings
1 2 3 N
ENGLISH
Load
Generator Main
Torque : M8 13 Nm (Max)
Phase and neutral M10 26 Nm (Max)
cable 50 mm2 (Max)
400
276
128
90
70
273 238 122
248 448
39
15
558
600
39
17
7.5
9
7
ATI 041 A GB
12.5 441
455
11
ENCLOSURES INSTALLATION (continued)
250 A rating
1 2 3 N
Load
Generator Main
600
495
185
245
60
348 435 82.5
323 648
39
15
39
17
7.5
9
900
858
7
ATI 042 A GB
12.5 641
655
12
ENCLOSURES INSTALLATION (continued)
400 A rating
1 2 3 N
ENGLISH
Main
Load
Generator
600
495
185
245
60
348 435 82.5
323 648
39
15
39
17
7.5
9
900
858
7
ATI 043 A GB
12.5 641
655
13
ENCLOSURES INSTALLATION (continued)
630 A rating
A
A-A
1 2 3 N
Main
Load
Generator
600
14
288
320
328
46
30
495
455 72.5
423 545 30
398
900
200
ATI 044 A
605
14
ENCLOSURES INSTALLATION (continued)
800 A / 1 000 A ratings
ENGLISH
Load
Earth cable: Main
-800A:2x120mm2 or 1x300mm2 (Max)
-1000A:2x240mm2 or 1x300mm2 (Max)
Generator
28
720
30
14
480
520
623
600 536
1175
1375
200
775
ATYS 127 A GB
536
50 120
50
80
14
480
50
80
15
ENCLOSURES INSTALLATION (continued)
1 250 A rating
Load
Earth cable
2 x 240 mm2
or 1 x 300 mm2 (Max)
Main
Generator
100
555
100
100
800
798
1000
775
1800
1600
1800
200
100
58
100
81
ATYS 131 B GB
555
803
79
58
100
100 100
800
16
ENCLOSURES INSTALLATION (continued)
1 600 A rating
ENGLISH
Earth cable
2 x 300 mm2
or 3 x 240 mm2 (Max)
Load
Main
Generator
100
6 x 240 mm2 or 4 x 300 mm2 (Max)
555
100
100
800
798
1000
775
1800
1600
1800
200
100
58
100
81
ATYS 132 B GB
555
803
79
58
100
100 100
800
17
ENCLOSURES INSTALLATION (continued)
TOP CABLE ENTRY ENCLOSURES
63 A / 1 00 A / 125 A ratings -
Top cable entry
Power Cables Connection
A
A-A
Earth cable 25 mm2 (Max)
Generator
Main
Load
1 2 3 N
273
448 248
39
15
39
17
558
7.5
9
600
441 12.5
455
238 122
70
128
90
276
400
ATI 045 A GB
18
ENCLOSURES INSTALLATION (continued)
250 A ratings - Top cable entry
Power Cables Connection
A-A
A Earth cable 120 mm2
or 2 x 50 mm2 (Max)
ENGLISH
Main
Generator
Load
1 2 3N
348
648 323
39
15
39
17
7.5
9
900
858
641 12.5
655
435 82.5
60
245
185
495
600
ATI 046 A GB
19
ENCLOSURES INSTALLATION (continued)
400 A ratings - Top cable entry
Power Cables Connection
A A-A
Earth cable 120 mm2
or 2 x 70 mm2 (Max)
Load Main
Generator
1 2 3 N
39
15
39
17
7.5
9
900
858
641 12.5
655
435 82.5
60
245
185
495
600
ATI 047 A GB
20
ENCLOSURES INSTALLATION (continued)
630 A ratings - Top cable entry
Power Cables Connection
A A-A
2
Earth cable 240 mm (Max)
ENGLISH
Load
Main
Generator
1 2 3 N
1150
200
600
540 30
455 72.5
495
50
46
288
328
280
13
600
ATI 048 A
21
ENCLOSURES INSTALLATION (continued)
800 A/1000 A ratings Top cable entry
A A-A
Generator
Main
Load
Earth cable:
-800A:2x120mm2 or 1x300mm2 (Max)
-1000A:2x240mm2 or 1x300mm2 (Max)
A
Phase and neutral cable:
800A:3x240mm2 or 2x300mm2 (Max)
1000A:4x240mm22 or 2x300mm2 (Max) Torque: M10 26Nm (Max)
28 M12 45Nm (Max)
14 720
30
480
520
623
600
536
13
1 3
1175
1375
12
200
775
536
50
120
50
80
14
ATI 048 C GB
480
50
80
22
ENCLOSURES INSTALLATION (continued)
1250 A rating Top cable entry
A-A
A Generator
Main
ENGLISH
Load
Earth cable
2 x 240 mm2
or 1 x 300 mm2 (Max)
100
Torque : M12 45Nm (Maxi)
555
100
100
800
798
1000
775
1800
1600
1800
200
100
58
100
81
ATYS 133 B GB
555
803
79
58
100
100 100
800
23
ENCLOSURES INSTALLATION (continued)
1600 A rating Top cable entry
A-A
Load
Main
Earth cable
2 x 300 mm2 Generator
or 3 x 240 mm2 (Max)
A
100
100
100
800
798
1000
775
1800
1600
1800
200
100
58
100
81
ATYS 134 B GB
555
803
79
58
100
100 100
800
24
ENCLOSURES INSTALLATION (continued)
OPTIONAL CONNECTIONS
Option 1
Verify there is no voltage
on the terminals before Metering Option
Available from third release 2004. This
mounting the options. option is factory fitted and includes a
specific metering display + metering
CTs to allow current + power metering.
ENGLISH
Metering :
- (Sensing) CTS
- Specific Metering Display
ATI 049 A GB
Option 2
IP54 protection kit
x1
x4
1 M5
x1
x4
x1
4 25
25
7
3
2
92
354
4
ATI 050 A GB
25
ENCLOSURES INSTALLATION (continued)
Option 3
x2 M8
x1
x2
x2
x1
x1
x2 M8x20
1
ATI 051 A
26
ENCLOSURES INSTALLATION (continued)
Option 3
x3
x1 x1
ENGLISH
x1
x2
x3 M8/M10 x 20
3
ATI 052 A
27
ENCLOSURES INSTALLATION (continued)
x1 x4 M10 / M12
x1
x2
400A : x4 M10 x 30
x1 630A : x4 M12 x 35
1 x1
x2
3
ATI 053 A
28
ENCLOSURES INSTALLATION (continued)
Option 3
x1 x1 M10: x2
M12: x4
M10: x2
M12: x4
ENGLISH
x1 M10: x2
M12: x4
x1
M10x40: x2
M12x35: x1
M12x40: x2
M12x45: x1
A
see detail
detail A
1/2
M12x45 (x2)
M12x35 (x1)
M10x40 (x2)
M12x40 (x2)
29
ENCLOSURES INSTALLATION (continued)
Option 3
x1 M10: x8
M12: x4
x1
M10: x8
M12: x4
x1
M10: x8
M12: x4
x1 M10x35: x4
M10x45: x4
M12x40: x2
M12x50: x2
A
see detail
detail A
1/2 M10x45 (x4)
M10x35 (x4)
M12x50 (x2)
M12x40 (x2)
ATYS
ATI 053 A A
130
30
ENCLOSURES INSTALLATION (continued)
Option 3
x2 M12: x18
x1
M12: x18
x1
ENGLISH
M12: x18
M12X45: x18
A
see detail
detail A
A
ATYS 135 B
A SECTION A-A
31
ENCLOSURES INSTALLATION (continued)
Option 3
x4 M12: x18
x1
M12: x18
x1
M12: x18
A M12X45: x18
see detail
detail A
A
ATYS 136 B
A
SECTION A-A
32
ENCLOSURES INSTALLATION (continued)
Option 4
Lightning protection
ENGLISH
x1 x2
M8
x2
x1
125A 125A
250A 250A
A
B
A
5
1/2
ATI
Electronic module
C
4
B
1 2
3 N
CONTACT Q2 3P
CONTACT Q2 1P
CONTACTS
SURGYS
FUSE
FUSE
ATI 054 A GB
5
2IN/2OUT
Option
33
ENCLOSURES INSTALLATION (continued)
Option 4 (continued)
Lightning protection equipment Connection diagram
L3 L3
L2 L2
L1 L1
N N
2
4mm
RMS 50
Q2 50A
102 101
201 202
203
103
204
104
205
105
L/N L/N L/N L/N
206
106
SURGYS
7
D40 D40 D40 D40
8
Opt.2 Opt.1
9 10
11 12
6mm2
ATI 055 A GB
11 11 11 11
14 14 14 14
CONTACT Q2 3P
CONTACT Q2 1P
CONTACTS
SURGYS
FUSE
FUSE
C
+
2IN/2OUT
14
13
Option
34
ENCLOSURES INSTALLATION (continued)
Option 5
277 Vac option
Switch is available in 277 Vac version.
Option 6
Auxiliary contacts for 0,1,2 position,
padlock and Auto / Manual Mode.
Available from factory.
ENGLISH
f g h i j
20 21 22 23 24 25 26 27
1 2 3 N
ATI 056 A GB
1 2 0 A/M Padlocking
35
ENCLOSURES INSTALLATION (continued)
Option 7
2 IN / 2 OUT option
Main available / Gen available output
contacts.
The contact closes as soon as the
source is available.
1/2
OUT
9 / 10 : Main Available output contact
a b
9 10 11 12
11/12 : Gen Available output contact
ATI 057 A GB
36
ENCLOSURES INSTALLATION (continued)
Option 8
Communication module
Read paragraph communication for
A 3 minutes power off instructions.
Installation of this module allows RS485
action is required before connection. Protocoles avaible are
startup to allow option JBUS / MODBUS.
recognition.
x1
ENGLISH
1/2
2
ATI 058 A GB
GENERAL POINTS
0 V.
A repeater (1 channel) or an arrestor
(4 channels) should be used if you
intend to exceed the distance R = 120
N 1 N 2 N n
(1 500 m) and / or maximum number R = 120
DIRIS 109 B
controllers
Other systems
37
VOLTAGE CONFIGURATIONS
VOLTAGE OPTIONS
To meet all voltages required by the market, 2 ATI versions have been developed:
Optional 277 Vac ( + / -20 % for rating below 630 A, + 20 / -15 % for rating
800 A and above)
50 Hz 3 phase 4 wires - 3P4L 60 Hz 3 phase 4 wires 3P4L
Star connections Star connections
FG Wilson Voltage FG Wilson Voltage
option code option code
V601 480 / 277V
38
VOLTAGE CONFIGURATIONS (continued)
ELECTRONIC MODULE CONNECTIONS
The Voltage sensing kit provides power
and sensing to the electronic module
Verify voltage between from the generator and the main side.
101 / 102 & 201 / 202
= 220 / 240 Vac20 %
Main sensing is 3 phases sensing: Gen sensing is single phase sensing:
103: Neutral 203: Phase 1
104: Phase 3 205: Phase 3
105: Phase 2
ENGLISH
106: Phase 1
LOAD
1
2
3
N
Genset controller
A A
102 101
201 202
B B
203
103
1-2 7-8
Voltage Sensing
204
104
3-4 5-6
205
105
5-6 3-4
1-2
206
106
7-8
a
7
b
8
c
9 10
d
Opt. 2 Opt. 1
11 12
e
ATI 059 A GB
f g h i j
20 21 22 23 24 25 26 27
39
VOLTAGE CONFIGURATIONS (continued)
3 Phases 4 Wires connections-3P4L
B. Wiring change required from standard Configurations:
delivery: A & B power wires from ter- V507 220 / 127 Vac 50 Hz
minals 206 & 103 must be connected V510 200 / 115 Vac 50 Hz
to terminals 205 & 104 to provide V608 220 / 127 Vac 60 Hz
220/230 Vac or 240 Vac to the power V610 208 / 120 Vac 60 Hz
inputs 101/102 and 201/202. V611 240 / 139 Vac 60 Hz
LOAD
1
2
3
N
Genset controller
A A
102 101
201 202
B B
203
103
1-2 7-8
Voltage Sensing
204
104
3-4 5-6
205
105
5-6 3-4
1-2
206
106
7-8
ATI 060 A GB
a
b
LOAD
1
2
3
M
Genset controller
A A
102 101
201 202
B B
203
103
1-2 7-8
Voltage Sensing
204
104
3-4 5-6
205
105
5-6 3-4
1-2
206
106
7-8
ATI 061 A GB
a
b
40
VOLTAGE CONFIGURATIONS (continued)
1 Phase 3 Wires connections-1P3L
Wiring change required from stan- Configurations:
dard delivery: A & B power wires V522 240 / 120 Vac 50 Hz
from terminals 206 & 103 must be V524 230 / 115 Vac 50 Hz
connected to terminals 205 & 104 V526 220 / 110 Vac 50 Hz
to provide 220 / 230 Vac or 240 Vac V622 240 / 120 Vac 60 Hz
to the power inputs 101 / 102 and V624 230 / 115 Vac 60 Hz
201 / 202. V626 220 / 110 Vac 60 Hz
LOAD
ENGLISH
1
2
3
Genset controller
A A
102 101
201 202
B B
203
104
3-4 5-6
205
105
5-6 3-4
1-2
206
106
7-8
ATI 062 A GB
a
7
b
8
Genset controller
A A
102 101
201 202
B B
203
103
1-2 7-8
Voltage Sensing
204
104
3-4 5-6
205
105
5-6 3-4
1-2
206
106
7-8
ATI 063 A GB
a
7
b
8
41
VOLTAGE CONFIGURATIONS (continued)
1PAP
Split phase network / single phase This configuration must be used on
generator. applications using single phase gen-
erators to supply 2 phases networks
feeding single phase loads.
LOAD
1 1
1 2
N
N N
Genset controller
A A
102 101
201 202
B B
203
N.C.
204
104
3-4 5-6
205
105
5-6 3-4
1-2
206
106
7-8
ATI 064 A GB
a
7
b
8
LOAD
1 1
1 2
1 3
N N
Genset controller
A A
102 101
201 202
B B
203
103
1-2 7-8
Voltage Sensing
204
104
3-4 5-6
205
105
7-8 3-4
1-2
206
106
5-6
ATI 065 A GB
a
7
b
8
42
INPUTS AND OUTPUT CONTACTS
ensing
Voltage
206
106
7-8
7
b
8
Opt. 2 Opt. 1
c
9 10
d
11 12
e
ATI 066 A GB
to lightning protection
ENGLISH
option
- Galvanic insulation 3 kV
b 7-8 Input AT Timer inhibit input
(1 min 50 Hz)
c 7-9 Input Remote test on load input
Dry contact to close between terminals 7-9 to start
remotely a test on load (only
available in automatic mode)
d 10 ( + ) Power supply Power supply dedicated
to lightning option
7 (-) 5 Vdc < V7-10 < 16 Vdc without load
9 Vdc < V7-10 < 10 Vdc for 1 to 2 inputs
e 11-12 Output Start Gen signal
30 V DC 1 A
1 1
2 2
3 3
N N
Puissance 230 V AC -
102 101
201 202
R1 R2 S1 S2 T1 T2
203
103
204
104
- Mesure de tension
R1 R2 S1 S2 T1 T2
205
105
ATI 090 A
I1 I2 I3
206
106
7
8
9
43
BASIC PRODUCT USE
GENERAL INTRODUCTION
Verify power applied on the The product provides sources availabil- The product requires at least one type
ity monitoring, Automatic / Manual of network configuration and a network
electronic module power inputs Retransfer, Manual / Automatic or Test nominal voltage configuration to be input
terminals 101-102 or 201-202 operation monitoring, voltage and fre- via the keypad by the user.
before powering up the unit. quency metering, and good operation or Other default values can be kept or mo-
error information. dified according to hereafter program-
ming guidelines.
Source availability
2 green Leds to indicate if
Gen and Mains sources are available
(voltage and frequency measurement)
- Led is on = source available Power Led
- Led is off = source missing 1 green led
- Blinks slowly as soon
as the product is powered
and software runs correctly
Switch state - Always on = Power OK and
2 green Leds to indicate if software error
the switch is opened or closed - Always off = Power off or
- Led is on = switch is closed software error if another
- Led is off = switch is opened led is on and LCD is OK
1 Yellow led to indicate if both
switches are in 0 position
- Led is on = both switches opened
- Led is off = Gen or Mains
switch closed
Retransfer Inhibit
1 yellow Led, linked to
retransfer inhibit pushbutton
Push button - Led is on = retransfer
inhibit feature is active
: Home push button during programming - Led is off = retransfer
inhibit inactive
: Lamps test button - Led is blinking = retransfer
is blocked, waiting for a push
on the retransfer inhibit
pushbutton to allow retransfer
Manual Operation
Insert handle to manually Padlock
operate the switch. Pull the yellow handle to allow padlock insertion
Manual operation only possible Padlocking possible in position 0,1 or 2
ATI 068 A
44
BASIC PRODUCT USE (continued)
Software version
Software version is displayed on the
unit after reset (powering up action after
ATI 068 A GB
3 minutes power off to discharge the
{
{
unit). Version Number
Product Programming
Before first product use,
access programming mode Product Programming is possible in It is not accessible when a test or an
Automatic Mode in position 1 when the automatic sequence is activated.
ENGLISH
and verify product Mains Source is available, or in Manual
programming parameters. mode.
PROGRAMMING ACCESS
Programming mode is accessible by
pressing and holding the validation push-
button for 5 seconds and then entering
the code 1000:
Validate
ATI 070 A
PROGRAMMING EXIT
To exit the Programming and come
back to visualisation mode, hold the
validation pushbutton for 5 seconds.
Parameters saved permanently
once exit.
45
BASIC PRODUCT USE (continued)
PROGRAMMING MENUS
Architecture and navigation
The programming mode integrates 5 Menus
Optional
ATI 071 A
46
BASIC PRODUCT USE (continued)
SETUP MENU
Parameter Display
The setup menu integrates 5 parame-
ters described in the table hereunder.
The table explains parameters definition,
settings possibilities, and default values.
ENGLISH
Press Down push button to access parameter required.
47
BASIC PRODUCT USE (continued)
Parameter modification
Display the required parameter for settings are described in the previous
modification. table.
Apply the same procedure described Example:
hereunder for network voltage modifica- We want to modify network voltage
tion, to all other parameters. Possible from 400 V to 230 V.
48
BASIC PRODUCT USE (continued)
VOLTAGE MENU
Parameter Display
The voltage menu integrates 8 parame- Generator sensing single phase.
ters described in the table hereunder. Over and under voltage detection lev-
The table explains parameters defini- els + hysteresis are defined as per-
tion, settings possibilities, and default centage of nominal voltage.
values. Hysteresis levels allow under and over
ENGLISH
Over and Under voltage conditions are voltage conditions reset (voltage needs
verified on Mains and Generator side to to pass hysteresis level to reset).
allow operation as per the flow chart.
Mains sensing is 3 phase and
49
BASIC PRODUCT USE (continued)
Parameter modification
Display the required parameter for dification. Possible settings are described
modification. in the previous table.
Apply the same procedure as described
in Setup Menu for network voltage mo-
FREQUENCY MENU
Parameter Display
50
BASIC PRODUCT USE (continued)
Parameter modification
TIMERS MENU
To reach timer menu from frequency menu press once .
ENGLISH
Parameter Display
The timers menu integrates 5 para- The table explains parameters definition,
meters described in the table settings possibilities, and default values.
below. Timers operation is described in opera-
tional flow chart page.
51
BASIC PRODUCT USE (continued)
Parameter modification
52
BASIC PRODUCT USE (continued)
Product metering
General comments
Metering is active as soon as the unit is After commutation cycle, the display
powered. comes back to Mains voltage L1N (first
Commutation cycles have priority over variable of the mode).
Visualisation mode and display timers Visualisation mode architecture is as
count down as soon as they are active. described hereunder.
Any value available in this mode can
be kept on the screen once displayed.
ENGLISH
excepted during commutation cycle;
comes back to timer count down after
5 s.
General comments
If lightning protection
option is fitted, LIP menu is
available. cf option 4.
Optional
ATI 081 A
53
BASIC PRODUCT USE (continued)
Values definition
Reminder:
Mains sensing is 3 phases.
Generator sensing is single phase. Generator Voltage L3-L1
Generator Frequency
LIP = option
Lightning protection operation (0 or 1)
54
BASIC PRODUCT USE (continued)
MANUAL MODE
To access Manual Mode turn the front
keyswitch to manual position.
Do not force the product
Manual operation
Take the handle, attached to the chain, from Position 1 turn clockwise to
on the right side of the enclosure, to reach position 0
manually operate the switch. from position 0 turn clockwise to
Verify the switch position on the front reach position 2
ENGLISH
position label before any manual from position 2 turn anti clockwise
operation. to reach position 0
from position 0 turn anti clockwise
to reach position 1
Padlocking
Do not leave the manual Padlock is only possible in manual
handle in automatic mode. position.
handle must be out of its housing to
padlock
padlock is possible in position 0, 1, 2.
Manually pull the padlock handle to
allow padlock insertion in the hole.
MANUAL MODE
55
BASIC PRODUCT USE (continued)
AUTOMATIC MODE
Turn the keyswitch from Manual to The unit integrates a power capacitor
Automatic position. source to provide enough power during
The automatic mode must be activated black out (loss of mains) to wait for gen-
as soon as automatic starting of the erator starting. (It does not have power to
generator and source switching is drive the switch to zero position). Further
required after loss of mains condition. external protection will be required if
phasing is a concern.
Possible actions
Once in automatic mode it is possible:
To access programming and visuali-
sation menus
To start off load or on load testing
To start a loss of Mains sequence
To start a Mains return sequence
AUTO MODE
As soon as the unit is switched from The same table is considered after a
Manual to Automatic mode, the auto- complete power off action (Power
matic cycle is started. Cap must be completely discharged
Mains and Generator voltage & = 3 minutes).
Read timers definition for 1MT or 2MT frequency are verified to define the
understanding. new stable position of the switch.
56
BASIC PRODUCT USE (continued)
LOSS OF MAINS AUTOMATIC SEQUENCE Specific features
ENGLISH
Sequence description
Automatic mode
Loss of
mains?
No
Loss of main?
2MT = 0
Count down 2MT Genset
start up
Reset 2MT
Yes
Generator
available?
No No
Yes
Stop gen Mains avaible ?
Yes
ATI = AT
max ?
Reset AT No
No
ATI = 1 ?
Gen fails
Count down AT Yes
AT = 0
Yes No
DBT 0 ?
Transfer 1 >0
DBT = 0
Transfer 1 >2
Go to mains
return automatic
ATI 083 A
sequence
57
BASIC PRODUCT USE (continued)
MAINS RETURN AUTOMATIC SEQUENCE
This sequence is started as soon as the
unit is in automatic mode and in posi-
tion 2.
Position 2:
Mains is not available
Switch is in position 2 (Generator)
Generator is off
Specific features
Retransfer Inhibit Feature Once retransfer from the Generator
Once the Mains is back, it might be to the Mains is ready, RTI feature
preferable not to immediately transfer blocks the retransfer and the RTI led
the load from the generator to the is blinking.
mains. A manual press on the RTI push but-
If Retransfer inhibit feature has been ton is necessary to start retransfer.
enabled in the programming mode,
the RTI led is on (default value).
ATI 084 A GB
RTI Led
RTI pushbutton
58
BASIC PRODUCT USE (continued)
Sequence description
ENGLISH
Mains
return
No
Mains
return?
Yes
1MT = 0
Count down 1MT
Reset 1MT
No Yes No
RTI PB
pressed ?
DBT 0?
Yes
No
Transfer 2 >0
DBT = 0
Stop generator
position 1
Back to mains control
59
BASIC PRODUCT USE (continued)
Test Mode
Validate
ATI 086 A
60
BASIC PRODUCT USE (continued)
OFF LOAD TESTING
This test is possible in automatic in
position 1 when the mains is avai-
lable or in manual mode. It can be
considered as a Generator manual
start in manual mode.
Description
This mode allows generator testing This test is possible in automatic or
without load transfer from the Mains manual mode
ENGLISH
to the Generator. This test is not possible when an
The generator is started and stopped automatic sequence is running.
normally
Sequence
Press Test pushbutton to make test off
load Led blink and press validation
pushbutton to start.
TEST
Press Test Push button
5 seconds to exit
TEST
No
Test off Load
Led blinks ?
Yes
Validate
Start Gen
No
Gen ?
Yes
Validate
No
Stop G ?
ATI 087 A GB
Validate
61
BASIC PRODUCT USE (continued)
ON LOAD TESTING
Keypad activation
This test is only possible in automa-
tic mode in position 1 and Mains
available.
Description :
This test simulates a loss of mains
condition. Loss of Mains sequence is
started and Mains return sequence
automatically activated as soon as
generator is available.
All timers are run following their set-
ting.
The retransfer inhibit feature is
always activated during test on load
(from keypad).
Press Test pushbutton to make test
on load Led blinking and press vali-
dation pushbutton to start the cycle,
Following Loss of Mains + Mains
return sequences.
Remote activation via remote test
on load input
It is possible to remotely start the test
on load closing contacts 7 and 9 on
the electronic module.
The cycle is started as soon as the
input is closed.
The retransfer from generator to mains
is blocked, and only allowed once the
input is de activated.
62
METERING PRODUCT USE
GENERAL INTRODUCTION
Verify power applied on the The product provides sources availability The product requires at least one type of
monitoring, Automatic/Manual Retransfer, network configuration and a network nominal
electronic module power inputs Manual / Automatic or Test operation voltage configuration to be input via the
terminals 101-102 or 201-202 monitoring, voltage and frequency metering, keypad by the user.
before powering up the unit. and good operation or error information. The Other default values can be kept or modified
product provides sources error information. according to hereafter programming guide-
Furthermore, the metering module allows lines.
current and power metering on a large back-
lited display.
ENGLISH
ELECTRONIC MODULE USAGE
Front Panel Introduction
The electronic module is directly mounted Following diagram introduces product
on the motorized block. front panel.
ATI 067 A
It integrates the following features: Led indication is only active once the
- Voltage and frequency metering product is powered (power led
- Automatic transfer controls activated).
LCD Keypad Error Led
Larger LCD to display information. 1 red led to indicate a fault
- Led is on = switch error
Action from software not confirmed by an auxiliary
contact. Reset after power off
- Led blinks in case of lightning protection operation
Modes annunciation and Tests
No reset required (blinking disappears once input is low)
1 Top yellow led for Manual Mode position linked
to the key position
1 green led for Automatic Mode position linked
to the key position
2 Bottom yellows leds for Test On and
Off Load position Linked to the test pushbutton press
Symbols are represented to make comprehension easier
Source availability
2 green Leds to indicate if
Gen and Mains sources are available
(voltage and frequency measurement)
- Led is on = source available
- Led is off = source missing
Power Led
1 green led
- Blinks slowly as soon
Switch state as the product is powered
2 green Leds to indicate if and software runs correctly
the switch is opened or closed - Always on = Power OK and
- Led is on = switch is closed software error
- Led is off = switch is opened - Always off = Power off or
1 Yellow led to indicate if both software error if another
switches are in 0 position led is on and LCD is OK
- Led is on = both switches opened
- Led is off = Gen or Mains
switch closed
Retransfer Inhibit
1 yellow Led, linked to
retransfer inhibit pushbutton
Push button - Led is on = retransfer
inhibit feature is active
: Home push button during programming - Led is off = retransfer
inhibit inactive
: Lamps test button - Led is blinking = retransfer
is blocked, waiting for a push
on the retransfer inhibit
pushbutton to allow retransfer
Manual Operation
Insert handle to manually Padlock
operate the switch. Pull the yellow handle to allow padlock insertion
Manual operation only possible Padlocking possible in position 0,1 or 2
ATI 068 B
63
METERING PRODUCT USE (continued)
Software version
ATI 069 B
Software version is displayed on the
unit after reset (powering up action after
3 minutes power off to discharge the
{
{
Version Number
unit).
Product Programming
Before first product use,
access programming mode Product Programming is possible in It is not accessible when a test or an
Automatic Mode in position 1 when the automatic sequence is activated.
and verify product Mains Source is available, or in Manual
programming parameters. mode.
PROGRAMMING ACCESS
Programming mode is accessible by
pressing and holding the validation push-
button for 5 seconds and then entering
the code 1000:
Validate
ATI 070 B
PROGRAMMING EXIT
To exit the Programming and come
back to visualisation mode, hold the
validation pushbutton for 5 seconds.
Parameters saved permanently
once exit.
64
METERING PRODUCT USE (continued)
PROGRAMMING MENUS
Architecture and navigation
The programming mode integrates 5 Menus
ENGLISH
module must be plugged.
Option
ATI 071 B
65
METERING PRODUCT USE (continued)
SETUP MENU
Parameter Display
The setup menu integrates 6 parame-
ters described in the table hereunder.
The table explains parameters definition,
settings possibilities, and default values.
66
METERING PRODUCT USE (continued)
Parameter modification
Display the required parameter for settings are described in the previous
modification. table.
Apply the same procedure described Example:
hereunder for network voltage modifica- We want to modify network voltage
tion, to all other parameters. Possible from 400 V to 230 V.
ENGLISH
Press to access the first digit (blinking)
67
METERING PRODUCT USE (continued)
VOLTAGE MENU
Parameter Display
The voltage menu integrates 8 parame- Generator sensing single phase.
ters described in the table hereunder. Over and under voltage detection lev-
The table explains parameters defini- els + hysteresis are defined as per-
tion, settings possibilities, and default centage of nominal voltage.
values. Hysteresis levels allow under and over
Over and Under voltage conditions are voltage conditions reset (voltage needs
verified on Mains and Generator side to to pass hysteresis level to reset).
allow operation as per the flow chart.
Mains sensing is 3 phase and
Note:
These values only need to be Press Down push button to access parameter required.
changed if a value is required other
than the default.
Press Up push button to come back to previous value
68
METERING PRODUCT USE (continued)
Parameter modification
Display the required parameter for dification. Possible settings are described
modification. in the previous table.
Apply the same procedure as described
in Setup Menu for network voltage mo-
FREQUENCY MENU
ENGLISH
Parameter Display
69
METERING PRODUCT USE (continued)
Parameter modification
TIMERS MENU
To reach timer menu from frequency menu press once .
Parameter Display
The timers menu integrates 5 para- The table explains parameters definition,
meters described in the table settings possibilities, and default values.
below. Timers operation is described in opera-
tional flow chart page.
70
METERING PRODUCT USE (continued)
Parameter modification
ENGLISH
Parameter Display
present in the optional slots.
Once plugged into the elec- The COMM menu integrates 4 Communication operation is described in
tronic module, a 3 minutes parameters described in the table paragraph 5.
hereunder.
power off action is required
The table explains parameters definition,
for option identification by settings possibilities, and default values.
software.
71
METERING PRODUCT USE (continued)
PRODUCT METERING
General comments
Metering is active as soon as the unit is After commutation cycle, the display
powered. comes back to Mains voltage L1N (first
Commutation cycles have priority over variable of the mode).
Visualisation mode and display timers Visualisation mode architecture is as
count down as soon as they are active. described hereunder.
Any value available in this mode can
be kept on the screen once displayed.
excepted during commutation cycle;
comes back to timer count down after
5 s.
If lightning protection
General comments
option is fitted, L.PROTECT
menu is available. cf option 4.
To access requested value press , , or .
Option
ATI 081 B
72
METERING PRODUCT USE (continued)
Values definition
All these values are not Main Voltage L1-N, L2-N, L3-N
accessible on all networks :
Main Voltage L1-L2, L2-L3, L3-L1
3P4L
Main U1, U2, U3
U12, U23, U31 Main frequency
Gen U1, U2, U3, U12, U23, U31
ENGLISH
1P3L
Main U12, U23, U31 Generator Voltage L1-N, L2-N, L3-N
Gen U12, U23, U31
73
METERING PRODUCT USE (continued)
MANUAL MODE
The functionality is similar to the basic
product (see the manual mode of the
basic product paragraph).
Specific features
Retransfer Inhibit Feature Once retransfer from the Generator
Once the Mains is back, it might be to the Mains is ready, RTI feature
preferable not to immediately transfer blocks the retransfer and the RTI led
the load from the generator to the is blinking.
mains. A manual press on the RTI push but-
If Retransfer inhibit feature has been ton is necessary to start retransfer.
enabled in the programming mode,
the RTI led is on (default value).
ATI 084 B GB
RTI Led
RTI pushbutton
74
METERING PRODUCT USE (continued)
Test Mode
ENGLISH
Press during 5 sec
Validate
ATI 086 B
75
COMMUNICATION
The JBUS/MODBUS used by the ATI The mode of communication is the
involves a dialogue using a master- RTU (Remote Terminal Unit) using
slave hierarchical structure. There are hexadecimal characters of at least 8
two possible dialogues: bits.
the master communicates with a
slave (ATI) and waits for its reply
the master communicates with all the
slaves (ATI) without waiting for their
reply.
Example:
To read U31 gen = 228,89, the
following message should be sent:
76
COMMUNICATION (continued)
LIST OF PARAMETERS TO BE DISPLAYED (FUNCTION 3) (continued)
ATI reply:
ENGLISH
Hex 05 03 04 59 69 458D
Dec 89 105
77
COMMUNICATION (continued)
LIST OF PARAMETERS TO BE DISPLAYED (FUNCTION 3) (continued)
Table of values of the programming zone
Decimal Hexa Number Standard
Address Address of words Variable Units Product
Type of network - x
0 = 3P4L - 1 = 1P3L
2 = 1P2L - 3 = 3P3L
512 200 1 4 = 1PAP
513 201 1 CT primary A x
518 206 1 VNominal V x
519 207 1 FNominal - 50 or 60 Hz x
0 = No, 1 = Yes
521 209 1 Transfer Inhibit Feature x
522 20A 1 VOver % (0-100) x
523 20B 1 VHystOver % (0-100) x
524 20C 1 VUnder % (0-100) x
525 20D 1 VHystUnder % (0-100) x
526 20E 1 VGenOver % (0-100) x
527 20F 1 VHystGenOver % (0-100) x
528 210 1 VGenUnder % (0-100) x
529 211 1 VHystGenUnder % (0-100) x
530 212 1 FOver % (0-100) x
531 213 1 FHystOver % (0-100) x
532 214 1 FUnder % (0-100) x
533 215 1 FHystUnder % (0-100) x
534 216 1 FGenOver % (0-100) x
535 217 1 FHystGenOver % (0-100) x
536 218 1 FGenUnder % (0-100) x
537 219 1 FHystGenUnder % (0-100) x
538 21A 1 1MT Timer min x
539 21B 1 2 MT Timer s x
540 21C 1 AT Timer s x
541 21D 1 DBT Timer s x
542 21E 1 ROT Timer min x
Example:
Configuration of 233 V nominal
voltage for ATI n 5.
ATI reply:
High-order Low-order
Slave Function N word CRC 16
address address
05 10 02 06 00 01 E1F4
89 105
78
COMMUNICATION (continued)
SAVED COMMAND (RESET)
ENGLISH
05 06 06 00 0000 88C6
Diagnostic zone
Decimal Hexa Number Variable
Address Address of words
257 101 1 Product Identification Standard version 1239
Metering version 1241
258 102 1 Slot Ident Option 1 available option
0 communication option
Option of slot 1
0xFF no option
0x20 Main/Gen
259 103 1 Slot Ident Option 2 available option
0 communication option
Option of slot 2
0xFF no option
0x20 Main/Gen
260 104 2 Reserved
262 106 1 Version soft version of product
263 107 2 Serial number serial number
265 109 17 Reserved
278 116 1 Motor Mode 3 stable states
Bit3 Bit2 Bit1 Bit0
1 0 1 0 Auto
1 0 0 1 Padlock
0 1 1 0 Manu
282 11A 1 Switch State 3 stable states
Bit2 Bit1 Bit0
0 0 1 Position 1
0 1 0 Position 0
1 0 0 Position 2
283 11B 2 Reserved
285 11D 1 CounterMainGen Counter number of transfer
286 11E 1 Gen relay state 2 stable states
Bit1 Bit0
1 0 relay stopped
0 1 relay started
79
MAINTENANCE
N H
G1
G2
I
J
E K
C
A
B
Front cover
A BB TT
H = 576 H = 876 H = 876 H = 576
H
L
Ref : 610-832 (BB)
Ref : 610-831( BB / TT) Ref : 610-833 (TT) Ref : 610-832 Ref : 610-834
Enclosure BB TT
B P
Ref : 530-956
Manual changeover
E H = 135 H = 160 H = 260
80
MAINTENANCE (continued)
63/100/125A 250/400A 630A
Ref : 603-412 Ref : 603-413 (250A) Ref : 603-415
Bridging Bar Kit
F Ref : 603-414 (400A)
ENGLISH
Ref : 601-702 (125A)
H
I Ref : 656-931
ATI Connectors Kit /
ATI Voltage Sensing Kit
J Terminal Shroud
Pc
Hc = 300 Hc = 460 Hc = 640
Rc = 47 Rc = 57 Rc = 57
Lc
Ref : 603-408 (BB) Ref : 603-409 (BB) Ref : 603-411 (BB)
Ref : 603-417 (TT) Ref : 603-418 (TT) Ref : 603-419 (TT)
Manual/auto Key x2
L
Ref : 531-273
81
MAINTENANCE (continued)
N H
G1
G2
I
J
E K
C
A
B
Front cover
A
H = 1150 H = 1580
H
L = 990
L = 771
Enclosure
B P
H = 1175 H = 1600
H
L = 775 L = 1000
P = 596
P = 775
L
Ref : 610-844 (BB / TT) Ref : 610-845 ( BB / TT)
Manual changeover
E 800A 1000A
H = 321 H = 330 H = 1000
82
MAINTENANCE (continued)
800/1000A 1250 / 1600A
Ref : 603-432 (800A)
Bridging Bar Kit
F Ref : 603-433 (1000A)
ENGLISH
Ref : 601-733 (1000A) Ref : 601-735 (1600A)
H
277V G1 : Ref : 650-882 G1 : Ref : 650-882
G2 Version (basic product) (basic product)
Motorized Ref : 650-884 Ref : 650-884
L
(metering product) (metering product)
Module
G2 : Ref : 601-742 (800A) G2 : Ref : 601-744 (1250A)
Ref : 601-743 (1000A) Ref : 601-745 (1600A)
x1
x3
I Ref : 656-931
940
345
Hc
Rc
200
Lc
Ref : 604-682
Manual/auto Key x2
L
Ref : 531-273
83
FAULT FINDING GUIDE
STATUS ACTION
Unit is inoperative Check that there is a 230V 20 %* AC supply on the
mains or gen power supply terminals (101,102 for mains
& 201, 202 for gen).
* or 277V 20 %
Switch does not transfer Check key switch is in Auto mode (AUT).
when mains fail Check two wire start signal to gens autostart control
panel.
Mains restores but switch Check that mains restoration timer is not too long.
does not retransfer Check key switch is in Auto mode (AUT).
Check mains voltage is within restoration limits.
Verify if manual retransfer has been disabled.
Key Switch will not go Check that handle has been removed from the
into Auto mode shaft.
Check that the switch has not been padlocked.
Check that the correct key is used.
The Unit is faulty Verify if the Lightning protection did not operate.
Replace the fuses or the lightning protection module if
damaged.
Power off the unit by removing power on power terminals
101, 102 & 201, 202 during three minutes and power up
again.
84
85
ENGLISH
277-639 ATI Panel - Phase 3