PV Elite 2016 1

FileName : Tank-6-Rev-1 -Nozzles

Input Echo : Step: 1 9:25pm Oct 27,2017

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0.04000 bars

Design Internal Temperature 65 C
Type of Hydrotest User Entered Pressure
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Minimum Design Metal Temperature 0 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-2
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 1.3789 bars
User defined MAWP 0.0000 bars
User defined MAPnc 0.0000 bars

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1

Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 145.00 Km/hr
Surface Roughness Category D: Flat, unobstructed
Importance Factor 1.15
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm.
Distance Upwind of Crest Lh 0.0000 mm.
Distance from Crest to the Vessel x 0.0000 mm.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
PV Elite 2016 2
FileName : Tank-6-Rev-1 -Nozzles
Input Echo : Step: 1 9:25pm Oct 27,2017

Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code ASCE 7-2005

Seismic Load Reduction Scale Factor 1.0
Importance Factor 1.500
Table Value Fa 1.600
Table Value Fv 2.400
Short Period Acceleration value Ss 0.200
Long Period Acceleration Value Sl 0.074
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration Yes
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000

Design Nozzle for M.A.W.P. (maximum) Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Flat
Description
Distance "FROM" to "TO" 10.0000 mm.
Element Outside Diameter 750.00 mm.
Element Thickness 10.000 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 0.04000 bars
Design Temperature Internal Pressure 65 C
Design External Pressure 0.0000 bars
Design Temperature External Pressure 65 C
Effective Diameter Multiplier 1.2
Material Name SA/IS 2062
Allowable Stress, Ambient 117.20 N./mm^2
Allowable Stress, Operating 117.20 N./mm^2
Allowable Stress, Hydrotest 225.30 N./mm^2
Material Density 0.007750 kg./cm^3
P Number Thickness 30.988 mm.
Yield Stress, Operating 239.50 N./mm^2
UCS-66 Chart Curve Designation A
PV Elite 2016 3
FileName : Tank-6-Rev-1 -Nozzles
Input Echo : Step: 1 9:25pm Oct 27,2017

External Pressure Chart Name CS-2

UNS Number
Class / Thickness / Grade E250A:: t <= 3/4
Product Form Plate, bar, shapes
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0.0000 mm.

Element From Node 10

Detail Type Nozzle
Detail ID N2-3in.0
Dist. from "FROM" Node / Offset dist 0.0000 mm.
Nozzle Diameter 3.0 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 7.5381 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 10

Detail Type Nozzle
Detail ID N4-1.5in.0
Dist. from "FROM" Node / Offset dist 200.00 mm.
Nozzle Diameter 1.5 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 22.5
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 10

Detail Type Nozzle
Detail ID N5-1.5in.0
Dist. from "FROM" Node / Offset dist 200.00 mm.
Nozzle Diameter 1.5 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 157.5
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 10

Detail Type Nozzle
Detail ID N3-3in.0
Dist. from "FROM" Node / Offset dist 220.00 mm.
Nozzle Diameter 3.0 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 9.0835 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
PV Elite 2016 4
FileName : Tank-6-Rev-1 -Nozzles
Input Echo : Step: 1 9:25pm Oct 27,2017

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 5
FileName : Tank-6-Rev-1 -Nozzles
Internal Pressure Calculations : Step: 3 9:25pm Oct 27,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm^2 |
---------------------------------------------------------------------------
10| 20| 0.04000 | ... | ... | 750.00 | 117.20 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------
10| 20| 0.040000 | 1.04172 | 1.04172 | 10.0000 | 1.95954 |
Minimum 1.042 1.042

MAWP: 1.042 bars, limited by: Flat Head.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Welded Flat Head From 10 To 20 SA/IS 2062 , UCS-66 Crv. A at 65 C

Required Thickness due to Internal Pressure [tr]:

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 750.0000*sqrt(1.00*0.20*0.040/(117.20*1.00))
= 1.9595 + 0.0000 = 1.9595 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (t/d)*((S*E)/(C*Z)) per UG-34 (c)(3)
= ((10.0000)/750.0000)*((117.20*1.00)/(0.20*1.00))
= 1.042 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (t/d)*((S*E)/(C*Z)) per UG-34 (c)(3)
= (10.0000/750.0000)*((117.20*1.00)/(0.20*1.00))
= 1.042 bars

Actual stress at given pressure and thickness, corroded [Sact]:

= (Z*C*P)/(((t/d))*E)
= (1.00*0.20*0.040)/((((10.0000)/750.0000))*1.00)
= 4.500 N./mm^2

Minimum Design Metal Temperature Results:

tg = 2.500 , tg_sr = 10.000 , tr = 10.000 , c = 0.000 mm. , E* = 1.00

Stress Ratio = tr * (E*)/(tg_sr - c) = 1.000 , Temp. Reduction = 0 C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 C

Min Metal Temp. w/o impact per UG-20(f) -29 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 1.354 bars

PV Elite 2016 6
FileName : Tank-6-Rev-1 -Nozzles
Internal Pressure Calculations : Step: 3 9:25pm Oct 27,2017

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 0.052 bars

Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 1.281 bars
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 1.146 bars
Pressure per PED = 1.43 * MAWP 1.490 bars
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 1.354 bars
User Defined Hydrostatic Test Pressure at High Point 1.379 bars

Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
10 20 163.4 225.3 0.725 1.45
----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:

Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------
N2-3in. Nozzle 117.90 117.90 1.000
N4-1.5in. Nozzle 117.90 117.90 1.000
N5-1.5in. Nozzle 117.90 117.90 1.000
N3-3in. Nozzle 117.90 117.90 1.000
----------------------------------------------------------------------
Minimum 1.000

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

----------------------------------------------------------------------
117.20 117.20 1.000
----------------------------------------------------------------------
Minimum 1.000

Elements Suitable for Internal Pressure.

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PV Elite 2016 7
FileName : Tank-6-Rev-1 -Nozzles
External Pressure Calculations : Step: 4 9:25pm Oct 27,2017

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Welded Flat Head

Note: This element's required thickness was computed in the internal

Pressure Report using the maximum of the Internal and External
pressures.

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm^2 |
---------------------------------------------------------------------------
10| 20| No Calc | ... | 10.0000 | No Calc | No Calc |

External Pressure Calculations

| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm. | mm. | bars | bars |
----------------------------------------------------------------
10| 20| 10.0000 | No Calc | ... | No Calc |

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

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PV Elite 2016 8
FileName : Tank-6-Rev-1 -Nozzles
Element and Detail Weights : Step: 5 9:25pm Oct 27,2017

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm3 | kg. | Cm3 | kg. |
---------------------------------------------------------------------------
10| 20| 34.2407 | ... | 34.2407 | ... | 5.13610 |
Total | 34 | 0.00 | 34 | 0.00 | 5 |

Weight of Details

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
10|Nozl| 8.66881 | ... | 85.0062 | N2-3in.
10|Nozl| 3.88436 | 76.5367 | 85.0062 | N4-1.5in.
10|Nozl| 3.88436 | 76.5367 | 85.0062 | N5-1.5in.
10|Nozl| 10.4460 | -220.000 | 85.0062 | N3-3in.

Total Weight of Each Detail Type

Total Weight of Nozzles 26.9

---------------------------------------------------------------
Sum of the Detail Weights 26.9 kg.

Weight Summation: kg.

Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

------------------------------------------------------------------------------
39.4 | 66.3 | 39.4 | 66.3 | 39.4 | 66.3 |
... | ... | ... | ... | ... | ... |
26.9 | ... | 26.9 | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | 26.9 | ... |
66.3 | 66.3 | 66.3 | 66.3 | 66.3 | 66.3 |

Miscellaneous Weight Percent: 15.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 66.3 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 66.3 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 66.3 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 66.3 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 66.3 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 66.3 kg.
Field Test Wt. - Empty Weight + Water (Full) 66.3 kg.
Mass of the Upper 1/3 of the Vertical Vessel 29.6 kg.
PV Elite 2016 9
FileName : Tank-6-Rev-1 -Nozzles
Element and Detail Weights : Step: 5 9:25pm Oct 27,2017

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

| | Surface |
From| To | Area |
| | cm^2 |
----------------------------
10| 20| ... |

Total 0.000 cm^2

Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
10| 20| 66.2603 | 66.2603 | 66.2603 | 2.89276 | 66.2603 |

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |
-------------------------------------------------------
10| 20| 66.2603 | 66.2603 | 66.2603 |

Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
10| 20| 2.89276 | 2.89276 | 2.89276 |

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PV Elite 2016 10
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Flange MAWP : Step: 6 9:25pm Oct 27,2017

Nozzle Flange MAWP Results :

Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
bars bars C
----------------------------------------------------------------------------
N2-3in. 18.7 19.6 65 150 GR 1.1
N4-1.5in. 18.7 19.6 65 150 GR 1.1
N5-1.5in. 18.7 19.6 65 150 GR 1.1
N3-3in. 18.7 19.6 65 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 18.7 19.6 bars (for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

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PV Elite 2016 11
FileName : Tank-6-Rev-1 -Nozzles
Center of Gravity Calculation : Step: 7 9:25pm Oct 27,2017

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Nozzles 85.006 mm.

Center of Gravity of Bare Shell New and Cold 5.000 mm.

Center of Gravity of Bare Shell Corroded 5.000 mm.

Vessel CG in the Operating Condition 37.461 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 37.461 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 12
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N2-3in. Nozl: 5 9:25pm Oct 27,2017

INPUT VALUES, Nozzle Description: N2-3in. From : 10

Pressure for Reinforcement Calculations P 1.042 bars

Temperature for Internal Pressure Temp 65 C

Shell Material SA/IS 2062

Shell Allowable Stress at Temperature Sv 117.20 N./mm^2
Shell Allowable Stress At Ambient Sva 117.20 N./mm^2

Outside Diameter of Flat Head D 750.00 mm.

Large Diameter of Flat Head Dl 750.0000 mm.
Flat Head Attachment Factor F 0.20
Head Finished (Minimum) Thickness t 10.0000 mm.
Head Internal Corrosion Allowance c 0.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.

Distance from Head Centerline L1 0.0000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm^2
Allowable Stress At Ambient Sna 117.90 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 160

Flange Material SA-105

Flange Type Slip on

Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 1.1

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
PV Elite 2016 13
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N2-3in. Nozl: 5 9:25pm Oct 27,2017

____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N2-3in.

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 2.624 in.

Actual Thickness Used in Calculation 0.438 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Welded Flat Head, Tr [Int. Press]

= d * sqrt(Z*C*P/(Sv*E)) per UG-34 (c)(3)
= 750.0000*sqrt(1.00*0.20*1.04/(117*1.00))
= 10.0000 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.04*36.32)/(118*1.00-0.6*1.04)
= 0.0321 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 145.2992 mm.
Parallel to Vessel Wall, opening length d 72.6496 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 20.3130 mm.

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 117.9/117.2 )
= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 117.9/117.2 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 3.632| NA| NA|
Area in Shell A1 | 0.000| NA| NA|
Area in Nozzle Wall A2 | 3.288| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 4.288| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

PV Elite 2016 14
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N2-3in. Nozl: 5 9:25pm Oct 27,2017

The area available without a pad is Sufficient.

Area Required [A]:

= 0.5 * d * t + t * tn(1-fr1) per UG-39(a)(1)
= 0.5*72.6496*10.0000+10.0000*8.1252(1-1.00)
= 3.632 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 72.650 ( 1.00 * 10.0000 - 1.0 * 10.000 ) - 2 * 8.125
( 1.00 * 10.0000 - 1.0 * 10.0000 ) * ( 1 - 1.000 )
= 0.000 cm^2

Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 20.31 )( 8.13 - 0.03 )1.0000
= 3.288 cm^2

Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0321 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.0000 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.0000 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45 tb3 = 7.8000 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.800 , max( 10.0000 , 4.5000 ) ]
= 7.8000 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0321 , 7.8000 )
= 7.8000 mm.

Available Nozzle Neck Thickness = 0.875 * 11.125 = 9.735 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 9.735 , tr = 0.032 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 9.735 , tr = 0.032 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C
PV Elite 2016 15
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N2-3in. Nozl: 5 9:25pm Oct 27,2017

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1.04/19.60 = 0.053

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N2-3in.

Intermediate Calc. for nozzle/shell Welds Tmin 8.1252 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.6876 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (3.6325 - 0.0000 + 2 * 8.1252 * 1.0000 *
(1.00 * 10.0000 - 10.0000 ) ) * 117
= 4341.12 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 3.2879 + 0.0000 + 1.0000 - 0.0000 * 1.00 ) * 117
= 5124.40 Kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.2879 + 0.0000 + 1.0000 + ( 1.6250 ) ) * 117
= 7066.46 Kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.2879 + 0.0000 + 1.0000 + 0.0000 + ( 1.6250 ) ) * 117
= 7066.46 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9000 * 10.0000 * 0.49 * 117
= 8177. Kgf

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
PV Elite 2016 16
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N2-3in. Nozl: 5 9:25pm Oct 27,2017

= (3.1416 * 40.3874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 118

= 8676. Kgf

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 88.9000 * ( 10.0000 - 0.0000 ) * 0.74 * 118
= 12424. Kgf

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 8177 + 8676 ) = 16854 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 8177 + 0 + 12424 + 0 ) = 20601 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 8177 + 12424 + 0 ) = 20601 Kgf

Summary of Failure Path Calculations:

Path 1-1 = 16853 Kgf, must exceed W = 4341 Kgf or W1 = 5124 Kgf
Path 2-2 = 20601 Kgf, must exceed W = 4341 Kgf or W2 = 7066 Kgf
Path 3-3 = 20601 Kgf, must exceed W = 4341 Kgf or W3 = 7066 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1.042 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.0508 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 17
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N4-1.5in. Nozl: 6 9:25pm Oct 27,2017

INPUT VALUES, Nozzle Description: N4-1.5in. From : 10

Pressure for Reinforcement Calculations P 1.042 bars

Temperature for Internal Pressure Temp 65 C

Shell Material SA/IS 2062

Shell Allowable Stress at Temperature Sv 117.20 N./mm^2
Shell Allowable Stress At Ambient Sva 117.20 N./mm^2

Outside Diameter of Flat Head D 750.00 mm.

Large Diameter of Flat Head Dl 750.0000 mm.
Flat Head Attachment Factor F 0.20
Head Finished (Minimum) Thickness t 10.0000 mm.
Head Internal Corrosion Allowance c 0.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.

Distance from Head Centerline L1 200.0000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm^2
Allowable Stress At Ambient Sna 117.90 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 22.50 deg
Diameter 1.5000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 160

Flange Material SA-105

Flange Type Slip on

Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 1.1

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2016 18
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N4-1.5in. Nozl: 6 9:25pm Oct 27,2017

____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N4-1.5in.

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.338 in.

Actual Thickness Used in Calculation 0.281 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Welded Flat Head, Tr [Int. Press]

= d * sqrt(Z*C*P/(Sv*E)) per UG-34 (c)(3)
= 750.0000*sqrt(1.00*0.20*1.04/(117*1.00))
= 10.0000 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.04*19.99)/(118*1.00-0.6*1.04)
= 0.0177 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 79.9704 mm.
Parallel to Vessel Wall, opening length d 39.9852 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 10.3435 mm.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N4-1.5in..

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0177 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.0000 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.0000 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45 tb3 = 6.2200 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.220 , max( 10.0000 , 4.5000 ) ]
= 6.2200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0177 , 6.2200 )
= 6.2200 mm.

Available Nozzle Neck Thickness = 0.875 * 7.137 = 6.245 mm. --> OK

PV Elite 2016 19
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N4-1.5in. Nozl: 6 9:25pm Oct 27,2017

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 6.245 , tr = 0.018 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 6.245 , tr = 0.018 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1.04/19.60 = 0.053

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N4-1.5in.

Intermediate Calc. for nozzle/shell Welds Tmin 4.1374 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.8962 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1.042 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.0508 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 20
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N5-1.5in. Nozl: 7 9:25pm Oct 27,2017

INPUT VALUES, Nozzle Description: N5-1.5in. From : 10

Pressure for Reinforcement Calculations P 1.042 bars

Temperature for Internal Pressure Temp 65 C

Shell Material SA/IS 2062

Shell Allowable Stress at Temperature Sv 117.20 N./mm^2
Shell Allowable Stress At Ambient Sva 117.20 N./mm^2

Outside Diameter of Flat Head D 750.00 mm.

Large Diameter of Flat Head Dl 750.0000 mm.
Flat Head Attachment Factor F 0.20
Head Finished (Minimum) Thickness t 10.0000 mm.
Head Internal Corrosion Allowance c 0.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.

Distance from Head Centerline L1 200.0000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm^2
Allowable Stress At Ambient Sna 117.90 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 157.50 deg
Diameter 1.5000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 160

Flange Material SA-105

Flange Type Slip on

Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 1.1

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2016 21
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N5-1.5in. Nozl: 7 9:25pm Oct 27,2017

____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N5-1.5in.

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.338 in.

Actual Thickness Used in Calculation 0.281 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Welded Flat Head, Tr [Int. Press]

= d * sqrt(Z*C*P/(Sv*E)) per UG-34 (c)(3)
= 750.0000*sqrt(1.00*0.20*1.04/(117*1.00))
= 10.0000 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.04*19.99)/(118*1.00-0.6*1.04)
= 0.0177 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 79.9704 mm.
Parallel to Vessel Wall, opening length d 39.9852 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 10.3435 mm.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N5-1.5in..

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0177 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.0000 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.0000 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45 tb3 = 6.2200 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.220 , max( 10.0000 , 4.5000 ) ]
= 6.2200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0177 , 6.2200 )
= 6.2200 mm.

Available Nozzle Neck Thickness = 0.875 * 7.137 = 6.245 mm. --> OK

PV Elite 2016 22
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N5-1.5in. Nozl: 7 9:25pm Oct 27,2017

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 6.245 , tr = 0.018 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 6.245 , tr = 0.018 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1.04/19.60 = 0.053

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N5-1.5in.

Intermediate Calc. for nozzle/shell Welds Tmin 4.1374 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.8962 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1.042 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.0508 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 23
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N3-3in. Nozl: 8 9:25pm Oct 27,2017

INPUT VALUES, Nozzle Description: N3-3in. From : 10

Pressure for Reinforcement Calculations P 1.042 bars

Temperature for Internal Pressure Temp 65 C

Shell Material SA/IS 2062

Shell Allowable Stress at Temperature Sv 117.20 N./mm^2
Shell Allowable Stress At Ambient Sva 117.20 N./mm^2

Outside Diameter of Flat Head D 750.00 mm.

Large Diameter of Flat Head Dl 750.0000 mm.
Flat Head Attachment Factor F 0.20
Head Finished (Minimum) Thickness t 10.0000 mm.
Head Internal Corrosion Allowance c 0.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.

Distance from Head Centerline L1 220.0000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm^2
Allowable Stress At Ambient Sna 117.90 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 270.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 160

Flange Material SA-105

Flange Type Slip on

Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 1.1

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2016 24
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N3-3in. Nozl: 8 9:25pm Oct 27,2017

____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N3-3in.

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 2.624 in.

Actual Thickness Used in Calculation 0.438 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Welded Flat Head, Tr [Int. Press]

= d * sqrt(Z*C*P/(Sv*E)) per UG-34 (c)(3)
= 750.0000*sqrt(1.00*0.20*1.04/(117*1.00))
= 10.0000 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.04*36.32)/(118*1.00-0.6*1.04)
= 0.0321 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 145.2992 mm.
Parallel to Vessel Wall, opening length d 72.6496 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 20.3130 mm.

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 117.9/117.2 )
= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 117.9/117.2 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 3.632| NA| NA|
Area in Shell A1 | 0.000| NA| NA|
Area in Nozzle Wall A2 | 3.288| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 4.288| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

PV Elite 2016 25
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N3-3in. Nozl: 8 9:25pm Oct 27,2017

The area available without a pad is Sufficient.

Area Required [A]:

= 0.5 * d * t + t * tn(1-fr1) per UG-39(a)(1)
= 0.5*72.6496*10.0000+10.0000*8.1252(1-1.00)
= 3.632 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 72.650 ( 1.00 * 10.0000 - 1.0 * 10.000 ) - 2 * 8.125
( 1.00 * 10.0000 - 1.0 * 10.0000 ) * ( 1 - 1.000 )
= 0.000 cm^2

Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 20.31 )( 8.13 - 0.03 )1.0000
= 3.288 cm^2

Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0321 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.0000 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.0000 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45 tb3 = 7.8000 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.800 , max( 10.0000 , 4.5000 ) ]
= 7.8000 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0321 , 7.8000 )
= 7.8000 mm.

Available Nozzle Neck Thickness = 0.875 * 11.125 = 9.735 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 9.735 , tr = 0.032 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 9.735 , tr = 0.032 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.005 , Temp. Reduction = 78 C
PV Elite 2016 26
FileName : Tank-6-Rev-1 -Nozzles
Nozzle Calcs. : N3-3in. Nozl: 8 9:25pm Oct 27,2017

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1.04/19.60 = 0.053

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N3-3in.

Intermediate Calc. for nozzle/shell Welds Tmin 8.1252 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.6876 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (3.6325 - 0.0000 + 2 * 8.1252 * 1.0000 *
(1.00 * 10.0000 - 10.0000 ) ) * 117
= 4341.12 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 3.2879 + 0.0000 + 1.0000 - 0.0000 * 1.00 ) * 117
= 5124.40 Kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.2879 + 0.0000 + 1.0000 + ( 1.6250 ) ) * 117
= 7066.46 Kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.2879 + 0.0000 + 1.0000 + 0.0000 + ( 1.6250 ) ) * 117
= 7066.46 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9000 * 10.0000 * 0.49 * 117
= 8177. Kgf

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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Nozzle Calcs. : N3-3in. Nozl: 8 9:25pm Oct 27,2017

= (3.1416 * 40.3874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 118

= 8676. Kgf

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 88.9000 * ( 10.0000 - 0.0000 ) * 0.74 * 118
= 12424. Kgf

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 8177 + 8676 ) = 16854 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 8177 + 0 + 12424 + 0 ) = 20601 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 8177 + 12424 + 0 ) = 20601 Kgf

Summary of Failure Path Calculations:

Path 1-1 = 16853 Kgf, must exceed W = 4341 Kgf or W1 = 5124 Kgf
Path 2-2 = 20601 Kgf, must exceed W = 4341 Kgf or W2 = 7066 Kgf
Path 3-3 = 20601 Kgf, must exceed W = 4341 Kgf or W3 = 7066 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1.042 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.0508 mm.

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Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm. mm. mm. mm.
------------------------------------------------------------------------------
N4-1.5in. 1.500 160 SlipOn 1.900 7.137 - - 160.05
N5-1.5in. 1.500 160 SlipOn 1.900 7.137 - - 160.05
N2-3in. 3.000 160 SlipOn 3.50011.125 - - 160.05
N3-3in. 3.000 160 SlipOn 3.50011.125 - - 160.05

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm. mm. mm. mm. mm.
------------------------------------------------------------------------------
N4-1.5i SA-106 B 10.000 10.000 - - -
N5-1.5i SA-106 B 10.000 10.000 - - -
N2-3in. SA-106 B 10.000 10.000 - - -
N3-3in. SA-106 B 10.000 10.000 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm. deg. mm. mm.
----------------------------------------------------------------------------
N4-1.5in. 22.50 150.00 0.00 Node: 10
N5-1.5in. 157.50 150.00 0.00 Node: 10
N2-3in. 0.00 150.00 0.00 Node: 10
N3-3in. 270.00 150.00 0.00 Node: 10

Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:

Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )

The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.

Nominal Flange Noz. Wall Hub Throat xmin

Description Size Sch/Type O/Dia Thk - - - - Thickness
in. Cls in. mm. mm. mm. mm.
------------------------------------------------------------------------------
N4-1.5in. 1.500 160 SlipOn 1.900 4.137 7.747 4.055 5.792
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N5-1.5in. 1.500 160 SlipOn 1.900 4.137 7.747 4.055 5.792

N2-3in. 3.000 160 SlipOn 3.500 8.125 8.636 6.045 8.636
N3-3in. 3.000 160 SlipOn 3.500 8.125 8.636 6.045 8.636

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Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

bars bars Path Stresses
---------------------------------------------------------------------------
N2-3in. 1.04 ... ... OK 7.80 OK Passed
N4-1.5in. 1.04 ... ... OK 6.22 OK NoCalc[*]
N5-1.5in. 1.04 ... ... OK 6.22 OK NoCalc[*]
N3-3in. 1.04 ... ... OK 7.80 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 1.04 N3-3in.
Min. Shell&Flgs 1.04 10 20 1.04

Computed Vessel M.A.W.P. 1.04 bars

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit

10 N2-3in. 0.000 0.000 145.299
10 N4-1.5in. 0.000 22.500 79.970
10 N5-1.5in. 0.000 157.500 79.970
10 N3-3in. 0.000 270.000 145.299

The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39

Comparing Nozzles on Element from Node: 10 to: 20

UG-39 Average Nozzle Diameter and Ligament Checks :

Nozzle | Avg. | Head Dia.| Ligament | Min. dn |

Pair Description | dia. | /4 | Width | /4 |
| mm. | mm. | mm. | mm. |
-----------------------------------------------------------------
N2-3in. & N4-1.5in. | 56.317 | 187.50 | 131.42 | 9.9963 |
N2-3in. & N5-1.5in. | 56.317 | 187.50 | 131.42 | 9.9963 |
N2-3in. & N3-3in. | 72.650 | 187.50 | 131.10 | 18.162 |
N4-1.5in. & N5-1.5in.| 39.985 | 187.50 | 321.29 | 9.9963 |
N4-1.5in. & N3-3in. | 56.317 | 187.50 | 280.81 | 9.9963 |
N5-1.5in. & N3-3in. | 56.317 | 187.50 | 280.81 | 9.9963 |

UG-39 Nozzle Spacing and Average Area Checks :

Nozzle | Center | Avg. dia.| Avg. Area | Avg. Area |

Pair Description | Spacing | * 1.25 | Available | Reqd. |
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| mm. | mm. | cm^2 | cm^2 |

-------------------------------------------------------------------
N2-3in. & N4-1.5in. | 200.00 | 70.397 | No Calc | No Calc |
N2-3in. & N5-1.5in. | 200.00 | 70.397 | No Calc | No Calc |
N2-3in. & N3-3in. | 220.00 | 90.812 | No Calc | No Calc |
N4-1.5in. & N5-1.5in.| 369.55 | 49.982 | No Calc | No Calc |
N4-1.5in. & N3-3in. | 349.39 | 70.397 | No Calc | No Calc |
N5-1.5in. & N3-3in. | 349.39 | 70.397 | No Calc | No Calc |

UG-39 Nozzle Diameter and Distance to Edge Checks :

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |

Description | dia. | /2 | from Edge | dia./4 |
| mm. | mm. | mm. | mm. |
-------------------------------------------------------------------
N2-3in. | 72.650 | 375.00 | 330.55 | 18.162 |
N4-1.5in. | 39.985 | 375.00 | 150.87 | 9.9963 |
N5-1.5in. | 39.985 | 375.00 | 150.87 | 9.9963 |
N3-3in. | 72.650 | 375.00 | 110.55 | 18.162 |

No Multiple Nozzle spacing violations have been detected !

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ASME Code, Section VIII, Division 1, 2015

Diameter Spec : mm. OD

Vessel Design Length, Tangent to Tangent 10.00 mm.

Distance of Bottom Tangent above Grade 0.00 mm.

Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 0.00 mm.

Nozzle Material SA-106 B

Internal Design Temperature 65 C

Internal Design Pressure 0.040 bars

External Design Temperature 65 C

Maximum Allowable Working Pressure 1.042 bars

Hydrostatic Test Pressure 1.379 bars

Required Minimum Design Metal Temperature 0 C

Warmest Computed Minimum Design Metal Temperature -29 C

Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1

Earthquake Design Code ASCE 7-2005

Element Pressures and MAWP: bars

Element Desc | Design Pres. | External | M.A.W.P | Corrosion |

| + Stat. head | Pressure | | Allowance |
-----------------------------------------------------------------------
Wld Flat | 0.040| 0.000| 1.042| 0.0000|

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm. mm. mm. Int. Ext. Long Circ
-----------------------------------------------------------------------
Wld Flat 10.0 10.0 10.0 2.0 No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Weights:
Fabricated - Bare W/O Removable Internals 66.3 kg.
Shop Test - Fabricated + Water ( Full ) 66.3 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 66.3 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 66.3 kg.
Empty - Fab. + Intls. + Details + Wghts. 66.3 kg.
Operating - Empty + Operating Liquid (No CA) 66.3 kg.
Field Test - Empty Weight + Water (Full) 66.3 kg.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016