Professional Documents
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Check Valves
Check Valves
Check Valves
Design 283
Function 284
Dimensions 287
Weights 289
Design
Design Body Disc Spring Seals Pressure range
NBR,
EPDM,
Steel 1.0619, Steel 1.0619,
ST-ST FPM (Viton)
zinc plated zinc plated
or
PTF
Steel (C22.8),
ST1-ST
zinc plated
Stainless steel
1.4571
Steel 1.0619,
ST-VA
zinc plated
Stainless steel
0 to 16 bar
1.4408/1.4581
NBR,
EPDM,
Stainless steel FPM (Viton),
VA-VA
1.4408 PTFE
or
metal seated
NBR,
EPDM,
Hastelloy C4 (2.4610) FPM (Viton)
or
PTFE
Spring-actuated swing
check valve (optional)
Function The swing check valves are automatically held in a central position by the flange
connection screws (pos. 6). An O-ring (pos. 5) seals the equipment and protects
it from external effects. Therefore, we recommend to use fl anges with clean
sealing surfaces. AWS swing check valves require a low opening pressure. The
resulting opening power directs the valve against a spring1) (page 5, DN 32 40,
1)only design ZRKF pos. 7) and the valves weight power (pos. 2), so that the media is released.
2) only design with O-ring If the initial pressure is higher than the entrance pressure, the valve closes and
otherwise metal seated is sealed by the O-ring2) (pos. 5) to protect it from the media.
To guarantee the compatibility with the fl uid we offer 5 variants of seal material:
DN 32 to DN 40
Item Designation
1 Body
2 Disc
DN 50 to DN 125
3 Screw
4 Ringschraube
5 O-ring
6 O-ring
7 Spring
8 Pivot
9 Jig
10 Plate
12 Screws
14 Spring right
Dimensions
Flange connection
without with
ANSI ANSI spring spring
DN PN 6 PN 10 PN 16 PN 25 PN40 PN 64 C D E DR
150 300
A A A A A A A A B B
32 79 85 85 85 85 - 74 85.9 15 15 18 59 22 37
40 89 95 95 95 95 106 83 98.6 16 16 22 72 23 43
100 154 164 164 170 170 176 175 184.5 18 18 70 146 77 106
125 184 195 195 196 196 214 197 219.3 18 18 92 173 98 131
150 209 220 220 226 226 251 222 254 20 20 112 197 120 159
200 264 275 275 286 294 313 279 311.2 22 22 154 255 160 207
250 319 330 331 344 356 368 340 365 26 26 192 312 190 260
300 375 380 386 404 421 428 410 245.6 32 32 227 363 220 309
350 425 440 446 461 478 490 451 489 38 266 416 250 341
400 475 491 499 518 550 547 514 543.1 44 310 467 290 392
500 580 596 621 628 632 606 657.4 58 400 550 390 493
600 681 698 738 735 718 777.7 62 486 660 470 595
Dimensions in mm.
40 22,2
50 54
65 75
~2 ~ 15 ~ 10
80 112
100 172 ~ 25
125 342
150 490
200 1128 ~4
~ 17
250 1500 ~ 14
300 2290
350 2890 ~ 27
400 3700 ~6 ~ 18
~ 18 ~ 28
450 5000
500 6550 ~ 24 ~ 34
600 9500 ~ 26 ~ 36
Tightness A minimum back pressure of 0.3 bar is required to keep the swing check valves
tight.
The values in the diagram refer to water at 20C. If you need information on
other fluids, please contact us.
Weights ZRK DN
[mm]
PN 10
[kg]
PN 16
[kg]
PN 25
[kg]
PN 40
[kg]
ANSI 150
[kg]
32 0.5 0.4
40 0.78 0.65
50 0.9 0.85
65 1.25 1.14
80 1.5 1.35
Weights ZRKF DN
[mm]
PN 10
[kg]
PN 16
[kg]
PN 25
[kg]
PN 40
[kg]
ANSI 150
[kg]
32 0.5 0.4
40 0.78 0.65
50 0.85 0.83
65 1.225 1.22
80 1.5 1.38
Operating instructions
1. Appropriate use in accordance to designed capabilities
ZRK-ZRKF-swing check valves are designed to block media on one side of the
pipe within allowable pressure and temperature limits (see data sheet) and to be
installed in a pipe system only. They are only to be used with media, which the
material and the seals are resistant to. They are not suitable for media with solid
components.
2. Safety advices
General safety advices
The safety advices for the pipe system, in which the valves are to be mounted,
are to be followed. The same applies to the swing check valves.
Demands on the user
In pipe systems, where our swing check valves are to be used, the planning/ins-
talling person and the operator are responsible for the following issues:
The swing check valves is to be used according to the regulation in p.1.
The pipe system is to be installed correctly and its operation is to be checked
regularly.
The swing check valves is to be mounted, removed and repaired by qualified
personnel only. The staff is to be regularly instructed according to all relevant
regulations concerning working safety and environmental protection, espe-
cially in the field of pipes under pressure.
These staff members have to be informed about the manual and the advices
included.
Special risks
Before the swing check valve is being removed, pressure has to be completely
taken off the plant to avoid media escaping from the pipe. Fluid being left in the
pipe must be drained off. Fluid, which has remained in the valve and comes out
CAUTION! during removal, is to be collected. If hazardous fl uids or gases are left in the
valves, the safety measurements required must be taken.
DU = Duplex 1.4469
Design 295
Dimensions 297
Design
Design Body Plate Stem Spring Seals Pressure range
GGG-40
1
(ductile iron)
Stainless
3
steel
Inconel 600
7 Duplex 1.4469
8 Hastelloy
Description, function
Easy structures and short dimensions (acc. to DIN EN 558-1, line 16 or API 594)
are the remarkable features of dual plate check valves type 915. They are to be
directly mounted between DIN flanges (PN 10, PN 16 or ANSI 150).
Dual plate check valves type 915 require a low opening pressure. The resulting
opening power directs the stems against the spring and the valves weight pow-
er, so that the media is released. If the initial pressure is higher than the entran-
ce pressure, the valve closes and is sealed by the O-ring to protect it from the
media.
Dual plate check valves type 915 do not require maintenance.
Dimensions
DN A B C
D E
DIN EN
[mm] [inch] PN 10 PN 16 ANSI 150 [mm] API 594
558-1
50 2 107 101 70,5 43 60 28,8 19
50 2 63
65 2.5 109
80 3 172
100 4 289 10
125 5 476
20
150 6 750
200 8 1550
250 10 2880
300 12 4100
15
350 14 5276
400 16 8250
450 18 10550
30
500 20 14500
600 24 24000
700 28 27000
800 32 31241
40
900 36 39539
1000 40 48814
Operating instructions
1. Appropriate use in accordance to designed capabilities
Dual plate check valves type 915 are designed to block media on one side of the
pipe within allowable pressure and temperature limits (see data sheet) and to be
installed in a pipe system only. They are only to be used with media, which the
material and the seals are resistant to. They are not suitable for media with solid
components.
2. Safety advices
General safety advices
The safety advices for the pipe system, in which the valves are to be mounted,
are to be followed. The same applies to the dual plate check valves.
Demands on the user
In pipe systems, where our dual plate check valves are to be used, the planning/
installing person and the operator are responsible for the following issues:
The dual plate check valves is to be used according to the regulation in p.1
The pipe system is to be installed correctly and its operation is to be checked
regularly.
The dual plate check valves is to be mounted, removed and repaired by
qualified personnel only. The staff is to be regularly instructed according to
all relevant regulations concerning working safety and environmental protec-
tion, especially in the field of pipes under pressure.
These staff members have to be informed about the manual and the advices
included.
Special risks
Before the dual plate check valve is being removed, pressure has to be comple-
tely taken off the plant to avoid media escaping from the pipe. Fluid being left in
the pipe must be drained off. Fluid, which has remained in the valve and comes
CAUTION! out during removal, is to be collected. If hazardous fluids or gases are left in the
valves, the safety measurements required must be taken..
3. Storage
Dual plate check valves are to be transported in their original packaging and
to be stored in a clean location.
Dual plate check valves include sealing elements consisting of organic mate-
rial, that reacts to environmental effects. Therefore, they are to be stored in a
place, which is also to be kept as cool, dry and dark as possible.
The front and back sides of the dual plate check valves must not be mechani-
cally damaged..
GGG-40
2 ductile Alu bronze E = EPDM
iron
Stainless steel
3 V = Viton
CF8M
4 CF8M F = FPM/FKM
C954
6 C954 Alu bronze N = NBR
Alu bronze
Inconel
600
Duplex
7 Duplex 1.4469
1.4469
8 Hastelloy
Design 305
Function 305
Dimensions 306
Design
Design Body Disc Spring Seal Pressure Range
Stainless steel
1
CF8M
NBR,
EPDM,
Stainless steel Stainless steel FMP (Viton),
0 to 40 bar
AISI 316 AISI 316 PTFE
or
Carbon steel, metal seated
2 zinc plated
(WCB)
Function Disco check valves type 930 may have any mounting position.
They are opened by means of the medium pressure and closed again by means
of a spring, prior to the creation of a backflow.
Dimensions
20 3/4 20 53 63 53 19
25 1 25 63 73 63 22
32 1 1/4 30 75 84 75 28
40 1 1/2 38 86 94 86 32
50 2 47 95 107 95 40
Dimensions in mm.
25 1 13 25 30 20 3 0.28
50 2 48 25 30 20 4 1.10
80 3 83 25 30 20 k.W. 1.78
Tightness The disco check valve closes by himself due to the spring without a difference
of pressure.
100
Volumenstrom (m3/h)
Flow rate (m3/h)
10
0,1
0,1 0,2 0,3 0,4 0,5
Druckverlust (bar)
Pressure lost (bar)
Operating instructions
1. Appropriate use in accordance
Disco check valves type 930 are designed to block media on one side of the pipe
within allowable pressure and temperature limits (see data sheet) and to be ins-
talled in a pipe system only. They have only to be used with media, to which the
material and the seals are resistant. They are not suitable for media with solid
components..
2. Safety advices
General safety advices
The safety instructions for the pipe system, in which the valves are mounted,
have to be observed. The same applies to the disco check valves.
Demands on the user
In pipe systems, where our disco check valves are mounted, the planning/instal-
ling person and the operator are responsible for the following issues:
The disco check valves must strictly be used according to the regulation in
p.1.
The pipe system has to be installed correctly and its operation has to be che-
cked regularly.
The disco check valves have to be mounted, removed and repaired by qualifi
ed personnel only. The staff must be regularly instructed according to all re-
levant regulations concerning working safety and environmental protection,
especially in the field of pipes under pressure.
These staff members have to be informed about the manual and the instruc-
tions there included.
Special risks
Before the disco check valve is being removed, pressure has to be completely
taken off the plant to avoid media escaping from the pipe. Fluid being left in the
pipe must be drained off. Fluid, which has remained in the valve and comes out
CAUTION! during removal, has to be collected. If hazardous fluids or gases are left in the
valves, the safety measurements required must be taken.
3. Storage
Disco check valves have to be transported in their original packaging and to
be stored in a clean location.
Disco check valves include sealing elements consisting of organic material,
that reacts to environmental effects. Therefore, they have to be stored in a
place, which has also to be kept as cool, dry and dark as possible.
The front and back sides of the disco check valves must not be mechanically
damaged.
2 1.0619 E = EPDM
V = Viton
F = FPM/FKM
P =PTFE
M = metal
seated
312
Function 315
Dimensions 316
Pressure
Design Body Disc Spring Seal
Range
Stainless steel
Stainless steel CF8M
AlSl 316 Ti
Hastelloy C4
4 Alu bronze C954
(2.4610)
NBR,
EPDM,
FPM (Viton)
Alu bronze C954 0 to 25 bar
PTF
or
metal seated
4.1
Stainless steel
Stainless steel CF8M
AlSl 316 Ti
Hastelloy C4
6 Duplex 1.4469 0 to 40 bar
(2.4610)
Function Disco check valves type 930 may have any mounting position.
They are opened by means of the medium pressure and closed again by means
of a spring, prior to the creation of a backflow.
Dimensions
DN Dimensions
[mm] [inch] d D F L
15 1/2 15 43 56 16
20 3/4 19 53 69 19
25 1 25 63 76 22
32 1 1/4 32 75 87 28
50 2 47 95 114 40
80 3 77 131 154 50
Dimensions in mm.
Dimensions
DN Dimensions
C D C C D R R
[mm] [inch] L
(PN 10/16) (PN 10/16) (150 lbs) (PN 25) (PN 25) (PN 10/16) (PN 25)
125 5 194 194 194 194 194 - - 90
Dimensions in mm.
15 1/2 4 ~ 24 ~ 16 ~4
20 3/4 7 ~ 15 ~5
~ 25
25 1 10
32 1 1/4 17 ~ 26 ~ 14 ~6
40 1 1/2 24 ~ 20 ~ 27 ~ 13 ~7
50 2 37 ~ 28 ~ 12 ~8
65 2 1/2 61 ~ 29 ~ 11 ~9
80 3 74 ~ 30 ~ 10 ~ 10
100 4 115 ~ 33 ~7 ~ 13
125 5 201 ~ 46 ~ 14 ~ 16
150 6 286 ~ 30 ~ 47 ~ 13 ~ 17
200 8 553 ~ 51 ~9 ~ 21
250 10 643 ~ 64 ~ 16 ~ 24
~ 40
300 12 867 ~ 68 ~ 12 ~ 38
Tightness The disco check valve closes by himself due to the spring without a difference
of pressure.
100
Volumenstrom (m3/h)
Flow rate (m3/h)
10
0,1
0,1 0,2 0,3 0,4 0,5
Druckverlust (bar)
Pressure lost (bar)
Operating instructions
1. Appropriate use in accordance
Disco check valves type 930 are designed to block media on one side of the pipe
within allowable pressure and temperature limits (see data sheet) and to be ins-
talled in a pipe system only. They have only to be used with media, to which the
material and the seals are resistant. They are not suitable for media with solid
components..
2. Safety advices
General safety advices
The safety instructions for the pipe system, in which the valves are mounted,
have to be observed. The same applies to the disco check valves.
Demands on the user
In pipe systems, where our disco check valves are mounted, the planning/instal-
ling person and the operator are responsible for the following issues:
The disco check valves must strictly be used according to the regulation in
p.1.
The pipe system has to be installed correctly and its operation has to be che-
cked regularly.
The disco check valves have to be mounted, removed and repaired by qualifi
ed personnel only. The staff must be regularly instructed according to all re-
levant regulations concerning working safety and environmental protection,
especially in the field of pipes under pressure.
These staff members have to be informed about the manual and the instruc-
tions there included.
Special risks
Before the disco check valve is being removed, pressure has to be completely
taken off the plant to avoid media escaping from the pipe. Fluid being left in the
pipe must be drained off. Fluid, which has remained in the valve and comes out
CAUTION! during removal, has to be collected. If hazardous fluids or gases are left in the
valves, the safety measurements required must be taken.
3. Storage
Disco check valves have to be transported in their original packaging and to
be stored in a clean location.
Disco check valves include sealing elements consisting of organic material,
that reacts to environmental effects. Therefore, they have to be stored in a
place, which has also to be kept as cool, dry and dark as possible.
The front and back sides of the disco check valves must not be mechanically
damaged.