LEMBAR PERHITUNGAN

Bahan Baku : Batu Bata

Berat Bahan : 200 gram, 300 gram, 400 gram, 500 gram
Ukuran Diameter Bahan : 3x3x3 cm3 , 4x4x4 cm3 , 5x5x5 cm3
Perhitungan Diameter Rata Rata Produk
Tray 1 : >0.425 mm Davg = 0.4252 = 0.601 mm
Tray 2 : 0.25 - 0.425 mm 0.25+0.425
Davg = =0.3375 mm
2

Tray 3 : 0.15 - 0.25 mm 0.25+0.15

Davg = =0.2 mm
2

Tray 4 : <0.15 mm 0.15

Davg = =0.075 mm
2

1. Perhitungan Fraksi Berat

Tabel B.1 Perhitungan Fraksi Berat Produk Pada Berat Umpan 200 Gram
Berat Umpan 200 Gram
3x3x3 cm 4x4x4 cm 5x5x5 cm
Tray D avg
Berat Berat Fraksi Berat Fraksi
ke- (mm) fraksi berat
(gram) (gram) Berat (gram) Berat
0.43856332 0.33333333
1 0.601 116 102 73 98.16
7 3
0.337 0.17391304 0.09132420
2 46 28 20 30.6
5 3 1
0.20793950 0.26940639
3 0.2 55 79 59 62.4
9 3
0.17958412 0.30593607
4 0.075 47.5 68 67 61.76
1 3
Jumlah
264.5 1 277 1 219 1
(gram)

Tabel B.2 Perhitungan Fraksi Berat Produk Pada Berat Umpan 300 Gram
Berat Umpan 300 Gram
3x3x3 cm 4x4x4 cm 5x5x5 cm
Tray D avg
Berat Berat Fraksi Berat Fraksi
ke- (mm) fraksi berat
(gram) (gram) Berat (gram) Berat
0.42473118 0.40242261 0.42618384
1 0.601 158 149.5 153
3 1 4
 0.337 0.13458950 0.16434540
2 44 0.11827957 50 59
5 2 4
0.33602150 0.31493943 0.22841225
3 0.2 125 117 82
5 5 6
0.12096774 0.14804845 0.18105849
4 0,075 45 55 65
2 2 6
Jumlah
372 1 371.5 1 359 1
(gram)

Tabel B.3 Perhitungan Fraksi Berat Produk Pada Berat Umpan 400 Gram
Berat Umpan 400 Gram
3x3x3 cm 4x4x4 cm 5x5x5 cm
Tray D avg
Berat Berat Fraksi Berat Fraksi
ke- (mm) fraksi berat
(gram) (gram) Berat (gram) Berat
0.45790554 0.51306413
1 0.601 223 216 209 0.49003517
4 3
0.337 0.11909650 0.08313539 0.15592028
2 58 35 66.5
5 9 2 1
0.33264887 0.30403800 0.24150058
3 0.2 162 128 103
1 5 6
0.09034907 0.11254396
4 0.075 44 42 0.09976247 48
6 2
Jumlah
487 1 421 1 426.5 1
(gram)

Tabel B.4 Perhitungan Fraksi Berat Produk Pada Berat Umpan 500 Gram
Berat Umpan 500 Gram
3x3x3 cm 4x4x4 cm 5x5x5 cm
Tray D avg
Berat Berat Fraksi Berat Fraksi
ke- (mm) fraksi berat
(gram) (gram) Berat (gram) Berat
0.40740740 0.39831932 0.51771117
1 0.601 275 237 285
7 8 2
0.337 0.12296296 0.10756302
2 83 64 70 0.12715713
5 3 5
0.33925925 0.34285714 0.21980018
3 0.2 229 204 121
9 3 2
 0.15126050 0.13533151
4 0.075 88 0.13037037 90 74.5
4 7
Jumlah
675 1 595 1 550.5 1
(gram)

2. Perhitungan Diameter Rata-Rata (TAAD)

=1 2
TAAD =

=1 3

dimana : Xi = Fraksi Berat

Di = diameter partikel
Ci = konstanta yang harganya tergantung dari titik partikel, untuk kubus Ci=1

Tabel B.5 Perhitungan Diameter Rata-Rata (TAAD) Pada Umpan 200 Gram
Diameter Ukuran
D D 3x3x3 cm 4x4x4 cm 5x5x5 cm
Screen Avg
(mm) (mm)
1.214016 2.0198565 1.0193246 1.695932 0.9227220 1.53520
>0.425 0.601
13 6 97 72 3 7
0.25- 0.337 1.526808 4.5238773 0.8874230 2.629401 0.8017488 2.37555
0.425 5 612 69 56 65 15 2
0.15- 5.198487 25.992438 7.1299638 35.64981 6.7351598
0.2 33.6758
0.25 713 56 99 95 17
0.007 31.92606 425.68087 43.642198 581.8959 54.388635 725.181
<0.15
5 595 94 15 75 21 8
39.86537 458.21705 52.678909 621.8711 62.848265 762.768
Jumlah
841 19 81 29 87 4
TAAD 0.08700108 0.084710332 0.082394956

Tabel B.6 Perhitungan Diameter Rata-Rata (TAAD) Pada Umpan 300 Gram
Diameter Ukuran
D D 3x3x3 cm 4x4x4 cm 5x5x5 cm
Screen Avg
(mm) (mm)
1.175726 1.9561509 1.1139726 1.853406 1.1797476 1.96284
>0.425 0.601
458 43 26 11 65 1
0.25- 0.337 1.038394 3.0767230 1.1815813 3.500981 1.4428128 4.27500
0.425 5 029 5 62 81 74 1
0.15- 8.400537 42.002688 7.8734858 39.36742 5.7103064 28.5515
0.2
0.25 634 17 68 93 07 3
0.007 21.50537 286.73835 26.319724 350.9296 32.188177 429.175
<0.15
5 634 13 84 65 03 7
32.12003 333.77391 36.488764 395.6514 40.521043 463.965
Jumlah
447 34 7 82 98 1
TAAD 0.096232908 0.092224512 0.087336411

Tabel B.7 Perhitungan Diameter Rata-Rata (TAAD) Pada Umpan 400 Gram
Diameter Ukuran
D D 3x3x3 cm 4x4x4 cm 5x5x5 cm
Screen Avg
(mm) (mm)
1.267558 2.1089394 1.4202467 2.362979 1.3564987 2.25691
>0.425 0.601
6 86 35 05 4 6
0.25- 0.337 1.045566 3.0979735 0.7298580 2.162542 1.3688474 4.05584
0.425 5 062 17 36 33 63 4
0.15- 8.316221 41.581108 7.6009501 38.00475 6.0375146 30.1875
0.2
0.25 766 83 19 06 54 7
0.007 16.06205 214.16077 17.735550 236.4740 20.007815 266.770
<0.15
5 795 27 28 04 55 9
26.69140 260.94879 27.486605 279.0042 28.770676 303.271
Jumlah
438 45 17 76 41 2
TAAD 0.102285985 0.098516788 0.094867814

Tabel B.8 Perhitungan Diameter Rata-Rata (TAAD) Pada Umpan 500 Gram
Diameter Ukuran
D D 3x3x3 cm 4x4x4 cm 5x5x5 cm
Screen Avg
(mm) (mm)
1.127771 1.8763641 1.1026140 1.834507 1.4331105 2.38438
>0.425 0.601
37 96 56 94 1 2
0.25- 0.337 1.079510 3.1985488 0.9443118 2.797961 1.1163314 3.30764
0.425 5 237 51 81 13 56 9
 0.15- 8.481481 42.407407 8.5714285 42.85714 5.4950045 27.4750
0.2
0.25 481 41 71 29 41 2
0.007 23.17695 309.02606 26.890756 358.5434 24.058936 320.785
<0.15
5 473 31 3 17 32 8
33.86571 356.50838 37.509110 406.0330 32.103382 353.952
Jumlah
782 36 81 29 83 9
TAAD 0.094992767 0.092379457 0.090699597

3. Perhitungan Reduction Ratio

Reduction Ratio (R) = (Di/di)
dimana : Di = diameter umpan
di = diameter produk (TAAD)
Grindability = kapasitas (kg) / waktu (jam)

Tabel B.9 Perhitungan Reduction Ratio dan Grindability

W (kg) Di (mm) di (mm) t (jam) R Grindability
30 0.08700108 0.005555556 344.8233055 36
0.2 40 0.084710332 0.006111111 472.1974176 32.72
50 0.082394956 0.006666667 606.8332598 30
30 0.096232908 0.006111111 311.7436693 49.09
0.3 40 0.092224512 0.006666667 433.7241725 45
50 0.087336411 0.007222222 572.4989076 41.53
30 0.102285985 0.006666667 293.2953143 60
0.4 40 0.098516788 0.006666667 406.0221682 60
50 0.094867814 0.007222222 527.0491449 55.38
30 0.094992767 0.007222222 315.8135186 69.23
0.5 40 0.092379457 0.007222222 432.9966992 69.23
50 0.090699597 0.007222222 551.2703638 69.23

4. Perhitungan Energi Penggerusan

E = V.I.t cos
Dimana :
E = energi yang dibutuhkan untuk operasi mesin
V = 381.051 Volt
I = Arus yang terbaca (ampere)
t = waktu pengoperasian alat
cos = 0.81
 Tabel B.10 Perhitungan Energi Penggerusan
W (kg) Di (mm) t (detik) I (ampere) Energi (Joule)
30 20 1.705454545 10527.81559
0.2 40 22 2.377 16140.61161
50 24 2.492 18459.81755
30 22 1.766923077 11997.98869
0.3 40 24 2.39 17704.23914
50 26 2.822 22646.36392
30 24 1.772 13126.32291
0.4 40 24 2.473 18319.07255
50 26 2.832 22726.61326
30 26 1.875625 15051.76695
0.5 40 26 2.488 19966.03594
50 26 2.87 23031.56075

5. Perhitungan Konstanta Kick dan Konstanta Rittinger

Persamaan y = a+bx
( )( ) ( )
b= ( )2 ( 2 )

b = konstanta Kick / konstanta Rittinger

( )( ) ( 2 )( )
a= ( )2 ( 2 )
2
((( )) ( )( ))
2
Regresi, R = (( 2 )( )2 ) (( 2 )( )2 )

a. Konstanta Kick
Hukum kick : E = kk.log (Di/di)
analog dengan y=a+bx

Tabel B.11 Perhitungan Konstanta Kick Pada Variabel 200 Gram

Di umpan di produk Log (Di/di) E penggerusan
Di/di
(mm) (mm) (x) (y)
30 0.08700108 344.8233055 2.537596611 10527.81559
40 0.084710332 472.1974176 2.674123608 16140.61161
50 0.082394956 606.8332598 2.783069376 18459.81755

No X Y X2 Y2 XY
1 2.537596611 10527.81559 6.439396558 134110230.4 29386.88408
2 2.674123608 16140.61161 7.150937069 215305242.1 39238.17321
 3 2.783069376 18459.81755 7.745475151 236642266.6 42812.46075
Jumlah 7.994789594 10527.81559 21.33580878 586057739.1 111437.518

a = -72042.28282
b = 32678.16997
R2 = 0.9424

Tabel B.12 Perhitungan Konstanta Kick Pada Variabel 300 Gram

Di umpan di produk Log (Di/di) E penggerusan
Di/di
(mm) (mm) (x) (y)
30 0.096232908 311.7436693 2.493797643 11997.98869
40 0.092224512 433.7241725 2.637213627 17704.23914
50 0.087336411 572.4989076 2.757774662 22646.36392

No X Y X2 Y2 XY
1 2.493797643 11997.98869 6.219026684 143951732.7 29920.55592
2 2.637213627 17704.23914 6.954895715 263376736.9 42799.03899
3 2.757774662 22646.36392 7.605321088 436991260.4 57649.44794
Jumlah 7.888785932 52348.59175 20.77924349 844319730 130369.0429

a = -88578.53142
b = 40321.05685
R2 = 0.9998

Tabel B.13 Perhitungan Konstanta Kick Pada Variabel 400 Gram

Di umpan di produk Log (Di/di) E penggerusan
Di/di
(mm) (mm) (x) (y)
30 0.102285985 293.2953143 2.467305125 13126.32291
40 0.098516788 406.0221682 2.608549746 18319.07255
50 0.094867814 527.0491449 2.721851113 22726.61326

No X Y X2 Y2 XY
1 2.467305125 13126.32291 6.087594578 202213608.9 35085.53077
2 2.608549746 18319.07255 6.804531778 393850297.5 51768.39639
3 2.721851113 22726.61326 7.408473482 440093780 57100.1147
Jumlah 7.797705984 54172.00872 20.30059984 1036157686 143954.0419
 a = -79873.73504
b = 37676.87759
R2 = 0.994

Tabel B.14 Perhitungan Konstanta Kick Pada Variabel 500 Gram

Di umpan di produk Log (Di/di) E penggerusan
Di/di
(mm) (mm) (x) (y)
30 0.094992767 315.8135186 2.499430716 15051.76695
40 0.092379457 432.9966992 2.636484586 19966.03594
50 0.090699597 551.2703638 2.741364646 23031.56075

No X Y X2 Y2 XY
1 2.499430716 15051.76695 6.247153906 301627395.5 43408.67151
2 2.636484586 19966.03594 6.951050971 530737177.6 60738.63
3 2.741364646 23031.56075 7.51508012 549096465.2 64237.8699
Jumlah 7.877279948 58049.36364 20.713285 1381461038 168385.1714

a = -67633.27131
b = 33126.81272
R2 = 0.9836

b. Konstanta Rittinger
Hukum Rittinger : E = k (1/di - 1/Di)
analog dengan : y = a+bx

Tabel B.15 Perhitungan Konstanta Rittinger Pada Variabel 200 Gram

E
Di umpan di produk 1/di-1/Di
1/Di 1/di penggerusan
(mm) (mm) (X)
(Y)
30 0.08700108 0.033333333 11.49411018 11.46077685 10527.81559
40 0.084710332 0.025 11.80493544 11.77993544 16140.61161
50 0.082394956 0.02 12.1366652 12.1166652 18459.81755

No X Y X2 Y2 XY
1 11.46077685 10527.81559 131.349406 134110230.4 132722.6397
2 11.77993544 16140.61161 138.7668789 215305242.1 172850.3297
3 12.1166652 18459.81755 146.8135755 236642266.6 186392.8573
 Jumlah 35.35737748 45128.24475 416.9298604 586057739.1 491965.8267

a = -126926.5579
b = 12045.80058
R2 = 0.8814

Tabel B.16 Perhitungan Konstanta Rittinger Pada Variabel 300 Gram

E
Di umpan di produk 1/di-1/Di
1/Di 1/di penggerusan
(mm) (mm) (X)
(Y)
30 0.096232908 0.033333333 10.39145564 10.35812231 11997.98869
40 0.092224512 0.025 10.84310431 10.81810431 17704.23914
50 0.087336411 0.02 11.44997815 11.42997815 22646.36392

No X Y X2 Y2 XY
1 10.35812231 11997.98869 107.2906978 143951732.7 124276.6343
2 10.81810431 17704.23914 117.0313809 263376736.9 175565.7803
3 11.42997815 22646.36392 130.6444006 436991260.4 238936.1029
Jumlah 32.60620477 52348.59175 354.9664793 844319730 538778.5176

a = -89444.6192
b = 9835.013046
R2 = 0.9798

Tabel B.17 Perhitungan Konstanta Rittinger Pada Variabel 400 Gram

E
Di umpan di produk 1/di-1/Di
1/Di 1/di penggerusan
(mm) (mm) (X)
(Y)
30 0.102285985 0.033333333 9.776510475 9.743177142
13126.32291
40 0.098516788 0.025 10.15055421 10.12555421
18319.07255
50 0.094867814 0.02 10.5409829 10.5209829
22726.61326

No X Y X2 Y2 XY
1 9.743177142 94.92950082 202213608.9 138549.7635
13126.32291
2 10.12555421 102.526848 393850297.5 200948.3256
18319.07255
3 10.5209829 110.6910811 440093780 220713.5164
22726.61326
Jumlah 30.38971425 308.1474299 1036157686 560211.6055
54172.00872
a = -106904.9868
b = 12335.98204
R2 = 0.9835

Tabel B.18 Perhitungan Konstanta Rittinger Pada Variabel 500 Gram

E
Di umpan di produk 1/di-1/Di
1/Di 1/di penggerusan
(mm) (mm) (X)
(Y)
30 0.094992767 0.033333333 10.52711729 10.49378395 15051.76695
40 0.092379457 0.025 10.82491748 10.79991748 19966.03594
50 0.090699597 0.02 11.02540728 11.00540728 23031.56075

No X Y X2 Y2 XY
1 10.49378395 15051.76695 110.1195017 301627395.5 182249.989
2 10.79991748 19966.03594 116.6382176 530737177.6 248805.6237
3 11.00540728 23031.56075 121.1189893 549096465.2 257887.5897
Jumlah 32.29910871 58049.36364 347.8767086 1381461038 688943.2024

a = -148953.4622
b = 15632.31217
R2 = 0.9992