Products and Applications

Komatsu established in 1921, is a diversified provider of industrial-use products and services. While remaining an international leader in the field of
construction and mining equipment, the Komatsu Group engages in other businesses, such as utility equipment (compact machines), forest machines,
industrial machinery, logistics and other solutions-based operations.
By upholding "Quality and Reliability" as the most important management policy, Komatsu is resolutely committed to providing safe, innovative products and
services that best meet the needs and expectations of its customers around the world.

Categories Main products

Construction and Hydraulic excavators, Wheel loaders, Bulldozers, Motor graders, Dump trucks,
Mining Equipment Articulated dump trucks

Utility Equipment Mini hydraulic excavators, Skid steer loaders, Backhoe loaders, Mini wheel loaders,
(Compact Machines) Forklift trucks

Forest Machines Harvesters, Forwarders, Feller-bunchers

Recycling Equipment Mobile crushers, Mobile soil stabilizers, Mobile tub grinders, Mobile screens

Other Specific Equipment Demolition, Slag handling, Airport, etc.

Tunneling Machines Shield machines, Tunnel boring machines,

Small-diameter pipe jacking machines("Ironmole")

Engines, Components Diesel engines, Hydraulic equipment, Casting products

and Casting Products

Metal Forging and Large presses, Small and medium-sized presses, Forging presses, Servo presses
Stamping Presses

Sheet-Metal Machines Press brakes, Shears, Laser cutting machines, Fine plasma cutting machines 19
Machine Tools Crankshaft millers, Transfer machines, Machining centers, Wire saws

Products and Applications

Others Defense-related equipment, Thermoelectric modules,
Temperature-control equipment for semiconductor manufacturing, Excimer lasers
Packing and transport, Prefabricated commercial-use structures, Engineering, CSS-Net
 Products and Applications

Construction and Mining Equipment

Hydraulic excavators
Suitable for excavating tightly packed earth and used for a wide range of land excavation
[Product Range]
such as civil engineering, pipe jacking and mining. Designed particularly for work in PC01
confined zones, minimal rear-swing radius and small rear-swing radius models are also Bucket capacity : 0.008m3
available for wheel-type hydraulic excavators. Operating weight : 300kg
PC8000
Bucket capacity : 42m3
Operating weight : 720,000kg

Minimal rear-swing radius Hydraulic excavator [PC200] Wheeled hydraulic excavator Super-large hydraulic
hydraulic excavator [PC138US] [PW180] excavator [PC2000]

Wheel loaders
Used for loading excavated earth and rocks, ranging from small wheel loaders for civil
[Product Range]
engineering to super-large ones for mining. WA10
Bucket capacity : 0.16m3
Operating weight : 1,065kg
WA1200
Bucket capacity : 20m3
Operating weight : 210,200kg

Wheel loader [WA40] Wheel loader [WA320] Wheel loader [WA600] Wheel loader [WA900]
20
Products and Applications

Bulldozers
Designed for excavating earth and hauling excavated rocks as well as capable for
[Product Range]
leveling earth. D21A
Blade capacity : 0.57m3
Motor graders
Operating weight : 3,940kg
Vibratory rollers
D575A Super Dozer
Motor graders are designed for preparing the substrate of roads and other flat earth as
Blade capacity : 69m3
well as leveling aggregate.
Operating weight : 152,600kg
Vibratory rollers are used for compacting roadbed.

Bulldozer [D51PX] Bulldozer [D155AX] Bulldozer [D475A] Motor grader [GD655]

Notes: 1. These products are manufactured at Komatsu and its subsidiaries all around the world. Please refer to the production items for each company on pages 28-31.
2. The machines shown are examples of typical models. Some machines are available only in particular countries or regions.
 Products and Applications

Dump trucks
Articulated dump trucks [Product Range]
Crawler carriers HD255
Designed for hauling construction materials and excavated earth and rocks, they range MAX. payload : 25,000kg
from 25ton-class mechanical-drive dump trucks used for quarrying to 300 ton-class 960E
electrical-drive dump trucks for mining. In addition to rigid dump trucks, articulated MAX. payload : 327,000kg
dump trucks and crawler carriers are available, which feature excellent performance of
low ground pressure on rough roads.

Dump truck [HD785] Super-large dump truck Articulated dump truck [HM300] Crawler carrier [CD110R]
[860E]

Utility Equipment (Compact Machines)

Mini excavators Micro excavator [PC05] Minimal rear-swing radius mini
Mini excavators can be used in various ways such as digging and loading earth into a hydraulic excavator
dump truck. Its tight swing radius is best suited for working in a confined area. [PC30MR]

Skid steer loaders

Skid steer loaders can dig and move landscaping and building materials, clean roads,
grind asphalt, clear the road from snow and serve many other purposes.

Backhoe loaders
Backhoe loaders are versatile, multipurpose machine that can be used as an excavator Skid steer loader Backhoe loader Mini wheel loader
and as a loader. [SK714] [WB97R] [WA30]

Mini wheel loaders

Mini wheel loaders can be used in snow removal, agriculture and farming.

Forklift trucks 21
Designed for use in material handling. Electric forklift truck

Products and Applications

Internal combustion and electric forklift [Hybrid electric forklift truck
trucks are available. AE50 Series] Internal combustion forklift truck Large internal combustion
[AX50/BX50 Series] forklift truck [EX50 Series]

Forest Machines
Forest machines are heavy machines typically used in felling trees or machines that Harvester Forwarder
haul the logs to a roadside landing.

Harvesters
Harvesters are either wheeled or tracked, and fitted with a harvester head capable of
delimbing, measuring, and felling the trees. The head has complex features, such as
grasping, feeding, measuring and cutting the trees.

Forwarders
Feller-buncher Excavator for harvester
Forwarders carry logs from the stump to a roadside landing.
application
Feller-bunchers
Feller-bunchers are used to fell the trees fast and efficiently.

Notes: 1. These products are manufactured at Komatsu and its subsidiaries all around the world. Please refer to the production items for each company on pages 28-31.
2. The machines shown are examples of typical models. Some machines are available only in particular countries or regions.
 Products and Applications

Recycling Equipment
Mobile crushers Mobile soil recyclers
Mobile wood tub grinders Mobile screens
Designed for on-site recycling of construction waste such as concrete debris, stones,
damaged soil and felled trees for reuse as construction materials.
Mobile crushers are also used for crushing stones at quarry sites.
[On-site Recycling Method]
The on-site recycling method enables reuse and recycle at construction sites by turning
trees into chips for mulching, and crushing stones and improving soil for reuse as
roadbed material.
The combined use of mobile crushers and mobile screens makes a flexible and high-
performance screening system.

Mobile crusher [BR580JG] Mobile soil recycler Mobile wood tub grinder On-site recycling method
[BZ210] [BR200T]

Other Specific Equipment

Develops and sells application-specific equipment and new products tailored for a
variety of work undertaken by customers, such as equipment for demolition, metal
recycle and slag handling.
Demolition Metal recycle Steel plant General Construction Airport
Super-long boom and arm Magnet and lifting cab Radio control and heat Super-long front Towing tractor [WT500E]
for demolition resistance spec
[D155AX]

22

Tunneling Machines
Products and Applications

Shield machines Slurry shield Ironmole

Tunnel boring machines (TBMs)
Small-diameter pipe jacking machines (Ironmole)
Designed for excavating tunnels for roadways, railways and combined use. Ironmole
is designed for excavating earth and burying drain and other pipes by the non-open
excavation method.

Engines, Components and Casting Products

Diesel engines ecot3 engine (EGR*-type) ecot3 engine (Non-EGR*-type)
Diesel engines for power generators, trains, ships, construction equipment and industrial [SAA6D140E] [SAA6D107E]
machinery.
Offers the frontier engine technology ecot3 compliant to Tier 3 emission standards.

Hydraulic equipment
Casting products
Components for construction and mining equipment, such as transmissions, hydraulic
cylinders and axles, and steel castings and cast iron products made with technological
expertise.

*EGR: Exhaust Gas Recirculation

Notes: 1. These products are manufactured at Komatsu and its subsidiaries all around the world. Please refer to the production items for each company on pages 28-31.
2. The machines shown are examples of typical models. Some machines are available only in particular countries or regions.
 Products and Applications

Metal Forging and Stamping Presses

Large presses Large AC Servo press system Hybrid AC Servo press
Designed for use in forming automobile roofs and doors. Manufactures AC Servo presses [H2W Series]
Komatsu Industries Corporation
and mechanical presses. Large presses are represented by a tandem press of wide
applications and a transfer press of high productivity.

Small and medium-sized presses, Forging presses

Designed for use in sheet metal forming and casting. High-precision presses featuring
the AC Servo motor drive are also available.

Sheet-Metal Machines
Offerings include shears to cut sheet metals, press brakes to shape sheet metals as well Press brake [PBZ Series] 3D Laser cutting machine
as fine plasma and laser cutting machines to curve-cut sheet metals. Komatsu Industries Corporation [TLM Series]
Komatsu NTC Ltd.

Machine Tools
Offerings include transfer machines, crankshaft millers and grinding machines to Crankshaft miller [GPM Series] Wire saw [PV Series]
manufacture engine parts, machining centers, wire saws to slice silicon ingots, and Komatsu Machinery Corporation Komatsu NTC Ltd.
components for liquid crystal manufacturing equipment.

Others
Defense-related equipment Thermoelectric modules Temperature-control equipment for
Manufactures armored vehicles and ammunitions for Thermoelectric semiconductor devices capable of high- semiconductor manufacturing
the Ministry of Defense, Japan. precision temperature control by switching polarity for Indispensable high-precision equipment designed for
heating and cooling. Used for temperature control of use in a diverse range of semiconductor manufactur-
Light armored vehicle laser diodes in fiber optic communication networks. ing processes. Contributes to improved productivity of 23
semiconductor manufacturing equipment as well as
enhanced performance of semiconductors.

Products and Applications

Thermoelectric
modules DI-Water Heater
KELK Ltd. KELK Ltd.

Excimer lasers Packing and transport Commercial-Use Prefabricated

Light sources for leading-edge semiconductor lithography Structures
tools that require high resolution. Sells and leases commercial-use prefabricated struc
tures which offer a short construction period and low
cost, and also handles temporary shelters for people
Excimer laser affected by disasters.
GIGAPHOTON INC. Prefabricated
commercial-use
structures and
unit methods
Komatsu House Ltd.

Engineering CSS-Net
CSS-Net offers electronic parts books, service manuals Full Web Djvu
Welding robot system
and other materials which are needed for after-sale
Komatsu Engineering Corp.
services, such as ordering spare parts and requesting
repairs. Designed to share information among Komatsu
CSS Portal
Group companies on the Internet, this service takes Parts Book
advantage of cloud computing. This service is also available Shop Manual
for customers.

Notes: 1. The company name on the photo shows the manufacturer of the product.
2. The machines shown are examples of typical models. Some machines are available only in particular countries or regions.
 Products and Applications

In the construction and mining equipment business, Komatsu is not only engaged in the manufacture and sale of new equipment around the world, but also
promoting various types of business that contribute to productivity enhancements and problem solutions on the part of its customers.

Utilization of Information and Communication Technology

KOMTRAX (Komatsu Machine Tracking System) for construction equipment
KOMTRAX is a machine tracking system whose terminals are installed on
construction equipment to transmit information concerning the location,
cumulative hours of operation and operating condition of vehicles.
By proactively using information gained from KOMTRAX-equipped machines,
Komatsu is making a contribution in respect to after-sale support activities
for our customers' machines throughout their lifetime, resulting in enhanced
availability and lowered maintenance cost.
KOMTRAX Plus machine management system for mines
KOMTRAX Plus is a fleet management system for large equipment for use in mining,
which enables to obtain detailed information concerning the conditions of machines
via satellite communications. Komatsu and distributors can analyze vehicle health
and other operating conditions and provide the information to jobsite using the
Internet from a remote location on a near-real time basis. As a result, customers
can receive vehicle maintenance on an appropriate timing to avoid major technical
trouble, and thus reduce their maintenance expenses and downtime costs.

How KOMTRAX works Komatsu machine management system : KOMTRAX Plus & WebCARE

Communication Satellite / Mobile Phone Component Komatsu

GPS Supplier

Product
Machine information
Distributor via Internet Design
Machine Data Server
KOMTRAX Terminal Support
Parts Supply & Maintenance
GPS Communication antenna based on R&M contract
antenna Manufacturing
Web Application Server
KOMTRAX Modem
WebCARE
Controller Internet Database

Jobsite Communication Support

Controller A Satellite & Center
PC Download
KOMTRAX Plus
24 Controller B On-Boad system
Common in all machines
Gathering
Strage for Repair Data
Products and Applications

machine health
Machine
Customer / Distributor data

JoiFUL Program: Basic Concepts of JoiFUL

Working Together for Success
Customer Distributor Komatsu Group Agenda, Evaluation
For large-scale mining operations, Komatsu offers the JoiFUL (Joint Follow-Up Strategy & policy
Log) program, in which Komatsu Group companies, distributors and customers Top Cost reduction
New model development
regularly meet to discuss ways of improving operating efficiency and reducing JoiFUL Fleet organization
Safety and environmental conservation
operating costs of deployed machines. In the meetings, all parties identify
problems, define solutions, set the deadlines for follow-up work, and confirm Availability
the results mutually for successful mining operations. Management Productivity $/m3, m3/H, Ton/H
JoiFUL Fuel consumption
Effective machine usage

Comprehensive Compensation Plan Jobsite

Maintenance method, Overhaul planning
Preventive maintenance
Komatsu All Support* JoiFUL Operator training
Quick technical solutions
Komatsu provides the comprehensive compensation plan Komatsu All Solutions
Component life, Reman
Parts availability
Support to customers. This packaged plan not only sets a fixed monthly fee for
maintenance expenses through the repair and maintenance contract but also Centralization of information Common/ Prompt/ Correct/ Communication
supports customers against such risks as theft and accidents, thus enabling
them to reduce their machine management costs.

Note: * Komatsu All Support is provided only in Japan.

 Products and Applications

Autonomous Haulage System (AHS) How Komatsus Autonomous Haulage System Works
AHS is a high-speed fleet management system based on 930E super-large dump
trucks. AHS makes contributions to mining operation by improving its safety and GPS Satellite

productivity, while enhancing the operating rate and reliability of dump trucks. As
a result, it is able to reduce owning and operating costs in total. Dump trucks, Fleet Control
equipped with a high-precision GPS, an obstacle detection sensor and a wireless
network system made by Modular Mining Systems, Inc., are controlled from the
fleet control operations center for unmanned hauling.
Information on target course and speed is sent from the fleet management system
to dump trucks via the wireless network system, and dump trucks run on the target Safety Hauling Road Loading Site
(Automatically stops
Dumping Site
course at the target speed by assessing their position via GPS. when detecting obstacle)

Loading machines, such as hydraulic excavators and wheel loaders, are also
equipped with GPS for the fleet management system to determine the position
of their buckets, and the system automatically guides the dump trucks to the
designated loading position. The system also sends information concerning a route
to the unloading site to ensure safe and precise unloading.
The fleet management system also prevents collisions between dump trucks
Blade Control System Based on 3D Position Information
and manned machines, such as service vehicles, bulldozers and motor graders,
Komatsus blade control system measures the position of blades of bulldozers and
working inside the mine. If another vehicle or person should come close to the AHS-
motor graders as 3D information to the millimeter level by using Global Navigation
controlled area, the obstacle detection sensor of dump trucks detects it and the
Satellite Systems and TS (Total Station) type. This system compares the position
concerned dump truck will make an emergency stop to ensure safety.
information of blades and 3D construction design data, and automatically controls
the blades precisely according to the design, thereby eliminating the need for
setting up construction guide poles, surveying and subsequent modification
work. Because this system improves the
operating rate of construction equipment,
it shortens the construction period 25
substantially, thus reducing CO2 emissions
as well. Jobsite safety is also enhanced

Products and Applications

with no need for surveying and resetting up
guide poles while machines are working.

CSS Portal CSS Portal

The CSS Portal supports the performance of parts and service people by Show Repair Method Original Quality Info.

connecting parts books, service manuals, the health monitoring systems Error List by machine
KOMTRAX
(KOMTRAX/KOMTRAX Plus) and quality information organically as a strong tool Error Code
of after market area. Trouble-
Quality
Information
shooting

KOMTRAX

Holding Auctions for Used Equipment Failure

Service News
Top Page
Komatsu, through Komatsu Used Equipment Corp. (KUEC), is aggressively Operation Manual
Shop Manual
engaging in the used equipment business as part of the life cycle business CSS Portal Parts Book
of construction equipment. Komatsu Used Equipment holds auctions at KUEC
yards which represent Japans largest Parts Book CSS-Net
scale. The company also holds Internet Shop Manual
Operation Manual
auctions on its URECA membership Service News
Machine information
website, providing convenience for Base Information Parts Order list
Model/Serial number/Error code/
many customers. Key word
Spec. Information

Distributor (Parts and Service)

Service History
Used equipment auction held by KUEC
Parts System

Machine DB