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Synth Curing Behavior Therm Props of Fluorenone Benzoxazine Copolymers
Synth Curing Behavior Therm Props of Fluorenone Benzoxazine Copolymers
Synth Curing Behavior Therm Props of Fluorenone Benzoxazine Copolymers
DOI 10.1007/s10973-014-4294-1
Wen-bin Liu
Received: 5 September 2014 / Accepted: 4 November 2014 / Published online: 2 December 2014
Akademiai Kiado, Budapest, Hungary 2014
123
1914 H. Wang et al.
as good heat-resistant, high char yield, high limited oxygen dynamic mechanical properties of the prepared polymer
index, good flame-retardance, and excellent solubility in films were evaluated by DMA. This work aims to develop a
common organic solvents [18, 19]. Recently, various new approach to improve the toughness of fluorene-con-
researches on synthesis, polymerization behavior, curing taining polybenzoxazines without much sacrifice of their
kinetics, and thermal properties of fluorene-based ben- advantageous thermal properties through incorporating of
zoxazines have been reported [20, 21]. However, their co-PEKKs into benzoxazine backbone.
further applications were still limited mainly due to the
brittleness of the formed polymers, despite the advanta-
geous thermal properties. A numerous studies have been
Experimental
conducted aiming to improve the toughness of the poly-
benzoxazine thermosets. The first one is related to the
Materials
preparation of novel benzoxazine monomers containing
aliphatic soft segments which can afford much tougher
2,7-dihydroxy-9-fluorenone (BHK) and bisphenol-A (BPA)
polybenzoxazines [2224]. The second one is based on the
were obtained from Shanghai Aladdin Reagent Co., Ltd
incorporation of some elastomeric or thermoplastic poly-
(China). 4,40 -difluorobenzophenone was purchased from
mers into the polybenzoxazine structure such as the use of
Chengdu Xiya Reagent Co., Ltd (China). Formaldehyde
rubber [25], polyurethane [26], polysiloxane [27], poly-
(37 mass% in water) is purchased from Tianjin fengchuan
sulfone [28], and poly(epsilon-caprolactone) [29] as the
Chemical Reagent Co., Ltd (China). All the other reagents
toughening agent blending with benzoxazine monomers.
and solvents were purchased from Tianjin Kermel Chem-
Moreover, main-chain type poly(benzoxazine-co-ure-
ical Reagent Co., Ltd (China), and used without further
thane)s [30] and poly(benzoxazine-co-sulfones)s [31] have
purification.
been successfully synthesized to modify the brittleness of
polybenzoxazines. The telechelic polybenzoxazines with
thermoplastic oligomers as a backbone were also found to Synthesis of phenol-ended co-PEKKs
be more efficient in improving the toughness of this kind of
thermoset [3235]. These phenol-ended co-PEKKs were prepared by 4,40 -
Poly(ether ketone ketone) (PEKK), as a representative of difluorobenzophenone and bisphenol compounds under the
poly(aryl ether ketone) (PAEK), is known as a high perfor- presence of dried potassium carbonate, and the molar ratio of
mance engineering thermoplastic. The PAEK is used in a wide 4,40 -difluorobenzophenone to the mixed bisphenol com-
range of fields, such as polymer films, molding resins, coating, pounds was 2:3. The synthesis of phenol-ended co-PEKK
and insulating materials. Their excellent mechanical, electri- with a 2:1 molar ratio of BHK:BPA was chosen as a repre-
cal, and chemical properties promote them to be a better sentative example. 4,40 -difluorobenzophenone (4.36 g,
candidate for advanced materials [3638]. The incorporation 0.02 mol), 2,7-dihydroxy-9-fluorenone (4.24 g, 0.02 mol),
of PAEK into polybenzoxazines has been proved its capability bisphenol-A (2.28 g, 0.01 mol), dried potassium carbonate
to overcome the brittleness of these polymers. Ishida and (4.5 g, 0.033 mol), 100 mL N, N-dimethylacetamide, and
coworkers successfully synthesized PAEK with benzoxazine 15 mL toluene were added to a 250-mL three neck flask
end groups [39]. They calculated the chain length of the oli- equipped with a condenser, nitrogen inlet, a Dean Stark trap,
gomer using 1H NMR and studied the tensile strength, the and magnetic stirrer. The mixture was first heated at 160 C
probability of reaction, the degree of swelling, and the gel for 3 h to remove the resulting water, and then the temperature
fraction at different degree of end-capping. However, the was raised up to 170 C and kept for another 3 h to complete
descriptions of the synthesis, curing behavior, and thermal the reaction. Once the reaction completed, the solution was
properties about fluorene-based polybenzoxazines containing cooled to room temperature and filtered to remove the solid
PEKK oligomers have not been reported up to now. portions. The filtered liquid was poured into distilled water
In the present work, novel series of fluorene-based containing 1 mass% acetic acid to precipitate the oligomer.
benzoxazine-endcapped co-PEKKs were successfully syn- The oligomer was then filtered and washed several times with
thesized from phenol-ended co-PEKKs, formaldehyde, and distilled water until neutral, followed by drying in a vacuum
n-butylamine, in which the phenol-ended co-PEKKs were oven to afford a brown powdery phenol-ended co-PEKKs,
prepared with different molar ratios of 2,7-dihydroxy-9- abbreviated as PEKK21 (60 % yield, Mn = 2,135 g mol1,
fluorenone to bisphenol-A. The chemical structures of the Mw = 3,612 g mol1, PDI = 1.69). FT-IR (KBr, cm1):
prepared co-PEKKs and B-PEKKs were confirmed by 3,6003,300 (OH stretching), 2,965 (CH stretching), 1,658,
FTIR and 1H NMR spectroscopies. The curing behavior of 1,718 (C=O stretching), 1,231 (COC asymmetric stretch-
B-PEKKs and the thermal properties of the cured polymers ing). 1H NMR (500 MHz, CDCl3, ppm): 1.651.71 (ArC
were investigated using DSC and TG, respectively. The CH3), 6.767.79 (ArH).
123
Synthesis, curing behavior and thermal properties of co-PEKKs 1915
The same synthesis pathway was applied to prepare Preparation of polybenzoxazine films
other phenol-ended co-PEKKs: PEKK01 (57 % yield,
Mn = 2,596 g mol1, Mw = 4,201 g mol1, PDI = 1.62), Solventless method was used to prepare the polybenzox-
PEKK18 (57 % yield, Mn = 2,468 g mol1, Mw = azine films. All the synthesized benzoxazine monomers
3,973 g mol1, PDI = 1.61), PEKK14 (59 % yield, were melted and cast on a glass plate, and their resulting
Mn = 2,384 g mol1, Mw = 3,910 g mol1, PDI = 1.64), viscous prepolymers were degassed in a vacuum oven. The
PEKK12 (60 % yield, Mn = 2,365 g mol1, Mw = films were finally cured at 150 C for 2 h, 180 C for 3 h,
4,001 g mol1, PDI = 1.69), PEKK11 (60 % yield, and 210 C for 2 h.
Mn = 2,252 g mol1, Mw = 3,693 g mol1, PDI = 1.64),
and PEKK10 (62 % yield, Mn = 1,814 g mol1, Mw = Characterization
2,918 g mol1, PDI = 1.61).
Fourier transform infrared (FTIR) spectra were recorded by a
Perkin-Elmer Spectrum 100 spectrometer in the range of
Synthesis of B-PEKKs 4,000650 cm-1, which was equipped with a deuterated
triglycine sulfate (DTGS) detector and KBr optics. Trans-
Formaldehyde (4.86 g, 0.06 mol) and 1,4-dioxane (10 mL) mission spectra were obtained at a resolution of 4 cm-1 after
were added to a 100-mL three neck round-bottomed flask averaging two scans by casting a thin film on a KBr plate for
equipped with a magnetic stirrer and reflux condenser. The monomers and cured samples. 1H NMR characterizations
mixture was firstly cooled below 5 C, and then the n- were performed by a Bruker AVANCE-500 NMR spec-
butylamine (2.19 g, 0.03 mol) in 1,4-dioxane (10 mL) was trometer using deuterated chloroform (CDCl3) as solvent
added drop-wise and reacted for 2 h. After that, the and tetramethylsilane (TMS) as internal standard at 25 C.
PEKK21 (6.5 g, 0.003 mol) was added to the mixture and Molecular mass and polydispersities were determined by gel
reacted at 110 C for 6 h. The solution was cooled to room permeation chromatography (GPC) equipped with a Waters
temperature and poured into ethanol. The precipitate 2414 refractive-index detector using tetrahydrofuran as the
powder was isolated by filtration and washed thoroughly eluent at a flow rate of 1 mL min1. DSC measurements were
with ethanol. The obtained product was dried under vac- evaluated by a TA Q200 differential scanning calorimeter
uum oven to afford a brown powder B-PEKK21 (76 % under a 50 mL min-1 constant flow of nitrogen. The
yield, Mn = 2,335 g mol1, Mw = 3,923 g mol1, PDI = instrument was calibrated with a high-purity indium stan-
1.68). FT-IR (KBr, cm1): 1,231 (COC asymmetric dard, and a-Al2O3 was used as the reference material. About
stretching), 1,160 (CNC asymmetric stretching), 1,080 5 mg of sample was put into a hermetic aluminum sample
(COC symmetric stretching), 928 (CH out-of-plane pan at 25 C, which was then sealed and tested immediately.
bending). 1H NMR (500 MHz, CDCl3, ppm): 0.93 (CH3), The dynamic scanning experiments ranged from 30 to
1.36, 1.54, 2.75 (CH2CH2CH2), 1.661.71 (ArCCH3), 350 C at a heating rate of 20 C min-1. The thermogravi-
3.954.02 (ArCH2N), 4.834.89 (OCH2N), 6.717.81 metric measurements were carried out by a TA Instruments
(ArH). Q50 at a heating rate of 20 8C min-1 from 30 to 800 8C
Similar procedure was used to synthesize other B-PEKKs, under nitrogen atmosphere at a flow rate of 50 mL min-1.
and they are abbreviated with B-PEKK01, B-PEKK18, The dynamic mechanical thermal properties of the poly-
B-PEKK14, B-PEKK12, B-PEKK11, and B-PEKK10, benzoxazine films were performed by a TA Q800 dynamic
respectively. B-PEKK01 (71 % yield), B-PEKK18 (74 % mechanical analyzer at a frequency of 1 Hz and amplitude of
yield), B-PEKK14 (74 % yield), B-PEKK12 (75 % yield), 10 lm.
B-PEKK11 (76 % yield), and B-PEKK10 (79 % yield).
123
1916 H. Wang et al.
O
O CH3
mF nx HO OH n(1x)HO DMAc, Toluene
F OH
CH3 K2CO3
O O
CH3 O CH3 O O NH2
HO O C O O C O O C O OH
CH3 CH3 nx1 n(1x)1 (CH2O)n
O O
CH3 O CH3 O O
O O C O O C O O C O O
CH3 CH3 nx1 n(1x)1
N N
m/n = 2/3, 0 x 1
results indicate that the lower content of BPA is, the con- (a) PEKK01 2965 1658
tent of hydroxyl group is higher in per unit mass. At the PEKK18
second step, these B-PEKKs were prepared by the usual
monomer synthesis reaction of phenol-ended co-PEKKs PEKK14
Transmittance/%
with n-butylamine, and formaldehyde [40]. The synthesis
PEKK12
routes of these co-PEKKs and B-PEKKs are shown in
PEKK11
Scheme 1.
PEKK21
The FTIR spectra of these co-PEKKs and B-PEKKs are
PEKK10
shown in Fig. 1a, b, respectively. As shown in Fig. 1a, the
absorption bands at 3,6003,300 cm-1 are assigned to the 1012
stretching vibration of OH group. The bands at 2,965 cm-1 925
833
1718 1158
are attributed to the asymmetric CH3 stretching vibration of 1231
bisphenol-A. The absorptions located at 1,658 cm-1 are 3600 3200 1600 1200 800
corresponded to the C=O stretching vibration [39]. Mean- Wavenumber/cm1
while, the sharp bands at 1,718 cm-1 are ascribed to the
stretching vibration of C=O attached with fluorene ring for (b) B-PEKK01
1658
BHK. The absorption peaks at 1,596, 1,502, and 1,460 cm-1
are attributed to the vibration of benzene skeleton. The B-PEKK18
B-PEKK14
strong bands at 1,231 cm-1 are due to the aromatic ether
Transmittance/%
123
Synthesis, curing behavior and thermal properties of co-PEKKs 1917
B-PEKK01 275 C
Exo
91 C (I)
20.8 J/g
B-PEKK18
118 C (I) 260 C
B-PEKK10
50 100 150 200 250 300
8 7 6 5 4 3 2 1 0 Temperature/C
/ppm Fig. 3 DSC curves of the benzoxazine-endcapped co-PEKKs
1
Fig. 2 H NMR spectra of the benzoxazine-endcapped co-PEKKs
Exo
and the other is assigned to BPA. Moreover, the 1H NMR 210 C
spectrum also shows that the real oxazine ring ratios of BHK 214 C (I)
to BPA for B-PEKK18, B-PEKK14, B-PEKK12,
Heat flow/W g 1 Endo
180 C
B-PEKK11, and B-PEKK21 are 2:7, 1:3, 5:8, 2:1, and 10:3,
171 C (I)
respectively, which are higher than that of their starting 4.2 J/g
150 C
ratios. For BHK, the larger steric hindrance of cardo group 140 C (I)
31.5 J/g
hinders the formation of PEKK oligomers with longer chain
B-PEKK21
segments. Consequently, the number of BPA in the chain
134 C (I) 40.4 J/g
ends is less than that of BHK in co-PEKKs, which is in
accordance with the result of GPC.
123
1918 H. Wang et al.
300
B-PEKK01 Fig. 6 Photographs of thin films: a PB-PEKK01, b PB-PEKK18,
280 B-PEKK18
c PB-PEKK14, d PB-PEKK12, and e PB-PEKK11
B-PEKK14
260
B-PEKK12
240 B-PEKK11
B-PEKK21 BHK increases. These results are mainly attributed to the
220 B-PEKK10 higher rigidity of fluorene skeleton in the chain backbone,
which restrains the internal rotations and thermal motion of
Tg/C
200
180 polymer segments [46].
160
Film forming and mechanical properties of PB-PEKKs
140
120 These films were prepared by solventless method, and the
100 flexibility of these PB-PEKK films was also demonstrated. It
should be pointed out that the films with higher BHK con-
150 160 170 180 190 200 210
tent (PB-PEKK10 and PB-PEKK21) were too brittle to form
Temperature/C their casting successfully. The photographs of PB-PEKK01,
Fig. 5 Variation of Tg versus temperature by DSC PB-PEKK18, PB-PEKK14, PB-PEKK12, and PB-PEKK11
are shown in Fig. 6. It is seen that PB-PEKK01 and PB-
Glass transition temperature of these PB-PEKKs PEKK18 are completely bendable without any difficulty.
Dynamic mechanical properties of the cured films were
The Tg values of these PB-PEKKs obtained by DSC and examined by DMA. Figure 7a, b shows the temperature
DMA are summarized in Table 1. The Tg values of the dependency of the storage modulus (E) and tan d for PB-
prepared oligomers at different curing stages are depicted PEKK01, PB-PEKK18, PB-PEKK14, PB-PEKK12, and PB-
in Fig. 5, which increase with the increasing of heat PEKK11, respectively. It is observed that the storage mod-
treatment temperature, and the Tg values reach the maxi- ulus maintains at lower value by increasing the BPA con-
mum as the formation of infinite network structure. As also tent, indicating the improvement in the toughness of these
can be seen in Fig. 5, as the content of BHK increases, the polymers. It has been reported that the brittleness may arise
Tg values of the oligomers increase. In addition, it can be from the high rigidity of the chain itself [39]. Therefore, the
clearly seen that the Tg value of PB-PEKK01 is the lowest introduction of fluorenyl group increased the stiffness of
one in this series of polymers, but still remains much these polymers, but the fluorene-containing polybenzoxa-
higher than that of typical bisphenol-A-n-butylamine-based zines based on co-PEKKs still exhibit a significantly
polybenzoxazine (135 C) [45]. However, the Tg value of improved toughness comparing to the typical bisphenol-A
PB-PEKK10 is the highest one, which is 41 C higher than and the fluorene-based polybenzoxazine [47, 48].
that of traditional fluorene-n-butylamine-based poly- As can be seen from Fig. 7b, the peak values of tan d,
benzoxazine [40]. associated with the Tg values of these PB-PEKKs, shift to
Also it appears that the Tg values of these crosslinked higher temperatures as the content of BHK rises, which is
polymers shift to higher temperatures as the content of in accordance with the previous DSC results.
123
Synthesis, curing behavior and thermal properties of co-PEKKs 1919
e PB-PEKK11
e PB-PEKK11
f PB-PEKK21
2000 80 g PB-PEKK10
Mass/%
1500 70 g
f
60 e
1000 d
a b c d e
c
50 b
500
a
40
0
50 100 150 200 250 100 200 300 400 500 600 700 800
Temperature/C Temperature/C
Deriv. mass % C1
1.2
c e e PB-PEKK11 f PB-PEKK21
d g PB-PEKK10
1.0 0.6 b
Tan
0.8 c
0.4 d
0.6
e
0.4 f
0.2 g
0.2
0.0 0.0
100 150 200 250 100 200 300 400 500 600 700 800
Temperature/C Temperature/C
Fig. 7 Temperature dependence curves of storage modulus (a) and Fig. 8 TG (a) and DTG (b) curves of these cured polymers
tan d (b) for PB-PEKK01, PB-PEKK18, PB-PEKK14, PB-PEKK12,
and PB-PEKK11
polymers shortens the length of co-PEKK chain segments,
Thermal stabilities of the prepared PB-PEKKs thus the number of benzoxazine at the chain end would be
much higher. In addition, the T5 values of all the synthe-
The thermal stabilities of these PB-PEKKs were evaluated sized polymers are above 360 C, which are much higher
by TG under nitrogen atmosphere. The TG and DTG than that of the traditional fluorene-containing and the bi-
curves of them at various compositions are shown in sphenol-A-based polybenzoxazines, abbreviated as poly(B-
Fig. 8a, b, respectively. The values of 5 % mass loss bbf) (329 C) and PB-a (310 C) [16, 51], respectively.
temperatures (T5) as well as the char yield (Yc) at 800 C Furthermore, it appears that the char yields of the prepared
are collected in Table 1. The results clearly indicate that PB-PEKKs increase with the increasing of BHK content in
two main processes occur during the thermal degradation these polymers. It is worthy to note that the char yields of
of co-PEKKs functional polybenzoxazines. The first deg- PB-PEKK21 and PB-PEKK10 exceed 60 %, which are
radation below 400 C is due to the volatilization of amine extremely higher than those of traditional polybenzoxa-
fragments from the benzoxazine rings at the chain end, zines and PAEKs [52].
whereas the second degradation between 400 and 600 C is
related to the decomposition of both polybenzoxazines and
co-PEKKs [39, 49, 50]. Moreover, as the content of BHK Conclusions
rises, the volatilization of amine fragments increases, but
the degradation of polybenzoxazines and co-PEKKs Several fluorene-based benzoxazine-endcapped co-
decreases. This is due to the higher content of BHK in the poly(ether ketone ketone)s with different molar ratios of
123
1920 H. Wang et al.
2,7-dihydroxy-9-fluorenone to bisphenol-A were success- 11. Liu YF, Li ZH, Zhang J, Zhang HL, Fan HY, Run MT. Polymerization
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Acknowledgements The authors greatly appreciated the financial zoxazine monomer. Thermochim Acta. 2006;441(2):1505.
supports from National Natural Science Foundation of China (Project 18. Hsiao SH, Li CT. Synthesis and characterization of new fluorene-based
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