Synth Curing Behavior Therm Props of Fluorenone Benzoxazine Copolymers

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

J Therm Anal Calorim (2015) 119:19131921

DOI 10.1007/s10973-014-4294-1

Synthesis, curing behavior, and thermal properties of fluorene-


based benzoxazine-endcapped copoly(ether ketone ketone)s
Hui Wang Jun Wang Tian-tian Feng
Noureddine Ramdani Yue Li Xiao-dong Xu

Wen-bin Liu

Received: 5 September 2014 / Accepted: 4 November 2014 / Published online: 2 December 2014
Akademiai Kiado, Budapest, Hungary 2014

Abstract A series of fluorene-based benzoxazine-end- Keywords Fluorene-based polybenzoxazines 


capped copoly(ether ketone ketone)s (co-PEKKs) were Copoly(ether ketone ketone)  Polymerization behavior 
successfully synthesized, in which the co-PEKKs were Thermal properties
prepared with different molar ratios of 2,7-dihydroxy-9-
fluorenone to bisphenol-A. The obtained phenol-ended co-
PEKKs reacted with formaldehyde and n-butylamine to Introduction
yield the benzoxazine-endcapped co-PEKKs (B-PEKKs).
The structure of these oligomers was studied by Fourier Over the past few decades, polybenzoxazines, as recently
transform infrared spectroscopy and 1H nuclear magnetic developed phenolic resins, have received much interest in
resonance spectroscopy, and the molecular mass of these academia and industries. They provide various attractive
phenol-ended co-PEKKs was detected by gel permeation properties that cannot be afforded by traditional phenolic
chromatography. The thermal behaviors of these B-PEKKs resins and epoxies, such as high thermal stability, high char
were determined by differential scanning calorimetry. In yields, high glass transition temperature (Tg), low flam-
addition, the thermal and dynamic mechanical properties of mability, low absorption of water, and low dielectric con-
the polymer films were investigated by thermogravimetric stant [17]. Another attractive aspect of benzoxazine
analysis and dynamic mechanical analysis. The results compounds is that they can be prepared from inexpensive
indicate that the incorporation of co-PEKKs within the raw materials like phenol, primary amine, and formalde-
benzoxazine backbone considerably improves the tough- hyde. Therefore, the wide ranges of these raw materials
ness of the fluorene-containing polybenzoxazines without allow tremendous molecular-design flexibility for the
much sacrifice of their thermal properties. Furthermore, as benzoxazine precursor [813]. Polybenzoxazines are
the content of 2,7-dihydroxy-9-fluorenone increases, the T5 polymerized via a thermal ring-opening polymerization
values decrease, while the Tg values and char yields of the reaction of the corresponding benzoxazine monomers without
prepared polymers increase to reach their highest values at the addition of any extra catalysts and without generating any
256 C and 64 %, respectively. byproduct or volatiles, and thus offer an excellent dimensional
stability for their cured products [1417].
Various studies have been carried out to enhance the
outstanding thermal properties of polybenzoxazines. The
H. Wang  J. Wang (&)  T. Feng  N. Ramdani 
Y. Li  X. Xu  W. Liu (&) incorporation of rigid groups or other thermosetting resins
Polymer Materials Research Center, Key Laboratory of can improve the thermal properties of polybenzoxazines,
Superlight Material and Surface Technology of Ministry of and the introduction of fluorene moieties into benzoxazine
Education, College of Materials Science and Chemical
chains is one of these approaches. Fluorene contains two
Engineering, Harbin Engineering University, Harbin 150001,
Peoples Republic of China benzene rings linked with a five-membered ring and pro-
e-mail: wj6267@sina.com vides high overlaps of p-orbitals. Polymers containing a
W. Liu fluorenyl structure in their backbone (so-called Cardo-type
e-mail: wjlwb@163.com polymers) have many excellent improved properties, such

123
1914 H. Wang et al.

as good heat-resistant, high char yield, high limited oxygen dynamic mechanical properties of the prepared polymer
index, good flame-retardance, and excellent solubility in films were evaluated by DMA. This work aims to develop a
common organic solvents [18, 19]. Recently, various new approach to improve the toughness of fluorene-con-
researches on synthesis, polymerization behavior, curing taining polybenzoxazines without much sacrifice of their
kinetics, and thermal properties of fluorene-based ben- advantageous thermal properties through incorporating of
zoxazines have been reported [20, 21]. However, their co-PEKKs into benzoxazine backbone.
further applications were still limited mainly due to the
brittleness of the formed polymers, despite the advanta-
geous thermal properties. A numerous studies have been
Experimental
conducted aiming to improve the toughness of the poly-
benzoxazine thermosets. The first one is related to the
Materials
preparation of novel benzoxazine monomers containing
aliphatic soft segments which can afford much tougher
2,7-dihydroxy-9-fluorenone (BHK) and bisphenol-A (BPA)
polybenzoxazines [2224]. The second one is based on the
were obtained from Shanghai Aladdin Reagent Co., Ltd
incorporation of some elastomeric or thermoplastic poly-
(China). 4,40 -difluorobenzophenone was purchased from
mers into the polybenzoxazine structure such as the use of
Chengdu Xiya Reagent Co., Ltd (China). Formaldehyde
rubber [25], polyurethane [26], polysiloxane [27], poly-
(37 mass% in water) is purchased from Tianjin fengchuan
sulfone [28], and poly(epsilon-caprolactone) [29] as the
Chemical Reagent Co., Ltd (China). All the other reagents
toughening agent blending with benzoxazine monomers.
and solvents were purchased from Tianjin Kermel Chem-
Moreover, main-chain type poly(benzoxazine-co-ure-
ical Reagent Co., Ltd (China), and used without further
thane)s [30] and poly(benzoxazine-co-sulfones)s [31] have
purification.
been successfully synthesized to modify the brittleness of
polybenzoxazines. The telechelic polybenzoxazines with
thermoplastic oligomers as a backbone were also found to Synthesis of phenol-ended co-PEKKs
be more efficient in improving the toughness of this kind of
thermoset [3235]. These phenol-ended co-PEKKs were prepared by 4,40 -
Poly(ether ketone ketone) (PEKK), as a representative of difluorobenzophenone and bisphenol compounds under the
poly(aryl ether ketone) (PAEK), is known as a high perfor- presence of dried potassium carbonate, and the molar ratio of
mance engineering thermoplastic. The PAEK is used in a wide 4,40 -difluorobenzophenone to the mixed bisphenol com-
range of fields, such as polymer films, molding resins, coating, pounds was 2:3. The synthesis of phenol-ended co-PEKK
and insulating materials. Their excellent mechanical, electri- with a 2:1 molar ratio of BHK:BPA was chosen as a repre-
cal, and chemical properties promote them to be a better sentative example. 4,40 -difluorobenzophenone (4.36 g,
candidate for advanced materials [3638]. The incorporation 0.02 mol), 2,7-dihydroxy-9-fluorenone (4.24 g, 0.02 mol),
of PAEK into polybenzoxazines has been proved its capability bisphenol-A (2.28 g, 0.01 mol), dried potassium carbonate
to overcome the brittleness of these polymers. Ishida and (4.5 g, 0.033 mol), 100 mL N, N-dimethylacetamide, and
coworkers successfully synthesized PAEK with benzoxazine 15 mL toluene were added to a 250-mL three neck flask
end groups [39]. They calculated the chain length of the oli- equipped with a condenser, nitrogen inlet, a Dean Stark trap,
gomer using 1H NMR and studied the tensile strength, the and magnetic stirrer. The mixture was first heated at 160 C
probability of reaction, the degree of swelling, and the gel for 3 h to remove the resulting water, and then the temperature
fraction at different degree of end-capping. However, the was raised up to 170 C and kept for another 3 h to complete
descriptions of the synthesis, curing behavior, and thermal the reaction. Once the reaction completed, the solution was
properties about fluorene-based polybenzoxazines containing cooled to room temperature and filtered to remove the solid
PEKK oligomers have not been reported up to now. portions. The filtered liquid was poured into distilled water
In the present work, novel series of fluorene-based containing 1 mass% acetic acid to precipitate the oligomer.
benzoxazine-endcapped co-PEKKs were successfully syn- The oligomer was then filtered and washed several times with
thesized from phenol-ended co-PEKKs, formaldehyde, and distilled water until neutral, followed by drying in a vacuum
n-butylamine, in which the phenol-ended co-PEKKs were oven to afford a brown powdery phenol-ended co-PEKKs,
prepared with different molar ratios of 2,7-dihydroxy-9- abbreviated as PEKK21 (60 % yield, Mn = 2,135 g mol1,
fluorenone to bisphenol-A. The chemical structures of the Mw = 3,612 g mol1, PDI = 1.69). FT-IR (KBr, cm1):
prepared co-PEKKs and B-PEKKs were confirmed by 3,6003,300 (OH stretching), 2,965 (CH stretching), 1,658,
FTIR and 1H NMR spectroscopies. The curing behavior of 1,718 (C=O stretching), 1,231 (COC asymmetric stretch-
B-PEKKs and the thermal properties of the cured polymers ing). 1H NMR (500 MHz, CDCl3, ppm): 1.651.71 (ArC
were investigated using DSC and TG, respectively. The CH3), 6.767.79 (ArH).

123
Synthesis, curing behavior and thermal properties of co-PEKKs 1915

The same synthesis pathway was applied to prepare Preparation of polybenzoxazine films
other phenol-ended co-PEKKs: PEKK01 (57 % yield,
Mn = 2,596 g mol1, Mw = 4,201 g mol1, PDI = 1.62), Solventless method was used to prepare the polybenzox-
PEKK18 (57 % yield, Mn = 2,468 g mol1, Mw = azine films. All the synthesized benzoxazine monomers
3,973 g mol1, PDI = 1.61), PEKK14 (59 % yield, were melted and cast on a glass plate, and their resulting
Mn = 2,384 g mol1, Mw = 3,910 g mol1, PDI = 1.64), viscous prepolymers were degassed in a vacuum oven. The
PEKK12 (60 % yield, Mn = 2,365 g mol1, Mw = films were finally cured at 150 C for 2 h, 180 C for 3 h,
4,001 g mol1, PDI = 1.69), PEKK11 (60 % yield, and 210 C for 2 h.
Mn = 2,252 g mol1, Mw = 3,693 g mol1, PDI = 1.64),
and PEKK10 (62 % yield, Mn = 1,814 g mol1, Mw = Characterization
2,918 g mol1, PDI = 1.61).
Fourier transform infrared (FTIR) spectra were recorded by a
Perkin-Elmer Spectrum 100 spectrometer in the range of
Synthesis of B-PEKKs 4,000650 cm-1, which was equipped with a deuterated
triglycine sulfate (DTGS) detector and KBr optics. Trans-
Formaldehyde (4.86 g, 0.06 mol) and 1,4-dioxane (10 mL) mission spectra were obtained at a resolution of 4 cm-1 after
were added to a 100-mL three neck round-bottomed flask averaging two scans by casting a thin film on a KBr plate for
equipped with a magnetic stirrer and reflux condenser. The monomers and cured samples. 1H NMR characterizations
mixture was firstly cooled below 5 C, and then the n- were performed by a Bruker AVANCE-500 NMR spec-
butylamine (2.19 g, 0.03 mol) in 1,4-dioxane (10 mL) was trometer using deuterated chloroform (CDCl3) as solvent
added drop-wise and reacted for 2 h. After that, the and tetramethylsilane (TMS) as internal standard at 25 C.
PEKK21 (6.5 g, 0.003 mol) was added to the mixture and Molecular mass and polydispersities were determined by gel
reacted at 110 C for 6 h. The solution was cooled to room permeation chromatography (GPC) equipped with a Waters
temperature and poured into ethanol. The precipitate 2414 refractive-index detector using tetrahydrofuran as the
powder was isolated by filtration and washed thoroughly eluent at a flow rate of 1 mL min1. DSC measurements were
with ethanol. The obtained product was dried under vac- evaluated by a TA Q200 differential scanning calorimeter
uum oven to afford a brown powder B-PEKK21 (76 % under a 50 mL min-1 constant flow of nitrogen. The
yield, Mn = 2,335 g mol1, Mw = 3,923 g mol1, PDI = instrument was calibrated with a high-purity indium stan-
1.68). FT-IR (KBr, cm1): 1,231 (COC asymmetric dard, and a-Al2O3 was used as the reference material. About
stretching), 1,160 (CNC asymmetric stretching), 1,080 5 mg of sample was put into a hermetic aluminum sample
(COC symmetric stretching), 928 (CH out-of-plane pan at 25 C, which was then sealed and tested immediately.
bending). 1H NMR (500 MHz, CDCl3, ppm): 0.93 (CH3), The dynamic scanning experiments ranged from 30 to
1.36, 1.54, 2.75 (CH2CH2CH2), 1.661.71 (ArCCH3), 350 C at a heating rate of 20 C min-1. The thermogravi-
3.954.02 (ArCH2N), 4.834.89 (OCH2N), 6.717.81 metric measurements were carried out by a TA Instruments
(ArH). Q50 at a heating rate of 20 8C min-1 from 30 to 800 8C
Similar procedure was used to synthesize other B-PEKKs, under nitrogen atmosphere at a flow rate of 50 mL min-1.
and they are abbreviated with B-PEKK01, B-PEKK18, The dynamic mechanical thermal properties of the poly-
B-PEKK14, B-PEKK12, B-PEKK11, and B-PEKK10, benzoxazine films were performed by a TA Q800 dynamic
respectively. B-PEKK01 (71 % yield), B-PEKK18 (74 % mechanical analyzer at a frequency of 1 Hz and amplitude of
yield), B-PEKK14 (74 % yield), B-PEKK12 (75 % yield), 10 lm.
B-PEKK11 (76 % yield), and B-PEKK10 (79 % yield).

Results and discussion


Curing of B-PEKKs
Synthesis and characterization
All the fluorene-containing benzoxazine-endcapped co-
PEKKs were polymerized without any initiator or catalyst The synthesis of B-PEKKs was conducted in two steps. In
according to the following schedule: 150 C/2 h, 180 C/ the first step, phenol-ended co-PEKKs were prepared by
3 h, and 210 C/2 h under a pressure of 0.1 MPa. The varying the molar ratio of BHK to BPA. The average
following abbreviations will be used for this series of pol- number molecular mass of these co-PEKKs is from 1,814
ybenzoxazines: PB-PEKK01, PB-PEKK18, PB-PEKK14, to 2,596 g mol-1, and the polymerization degree of them is
PB-PEKK12, PB-PEKK11, PB-PEKK21, and PB-PEKK10, from 3 to 4. In addition, the molecular mass of co-PEKKs
respectively. decreases with the increasing content of BHK. These

123
1916 H. Wang et al.

O
O CH3
mF nx HO OH n(1x)HO DMAc, Toluene
F OH
CH3 K2CO3

O O
CH3 O CH3 O O NH2
HO O C O O C O O C O OH
CH3 CH3 nx1 n(1x)1 (CH2O)n

O O
CH3 O CH3 O O
O O C O O C O O C O O
CH3 CH3 nx1 n(1x)1
N N
m/n = 2/3, 0 x 1

Scheme 1 The synthesis route of benzoxazine-endcapped co-PEKKs

results indicate that the lower content of BPA is, the con- (a) PEKK01 2965 1658
tent of hydroxyl group is higher in per unit mass. At the PEKK18
second step, these B-PEKKs were prepared by the usual
monomer synthesis reaction of phenol-ended co-PEKKs PEKK14

Transmittance/%
with n-butylamine, and formaldehyde [40]. The synthesis
PEKK12
routes of these co-PEKKs and B-PEKKs are shown in
PEKK11
Scheme 1.
PEKK21
The FTIR spectra of these co-PEKKs and B-PEKKs are
PEKK10
shown in Fig. 1a, b, respectively. As shown in Fig. 1a, the
absorption bands at 3,6003,300 cm-1 are assigned to the 1012
stretching vibration of OH group. The bands at 2,965 cm-1 925
833
1718 1158
are attributed to the asymmetric CH3 stretching vibration of 1231

bisphenol-A. The absorptions located at 1,658 cm-1 are 3600 3200 1600 1200 800
corresponded to the C=O stretching vibration [39]. Mean- Wavenumber/cm1
while, the sharp bands at 1,718 cm-1 are ascribed to the
stretching vibration of C=O attached with fluorene ring for (b) B-PEKK01
1658
BHK. The absorption peaks at 1,596, 1,502, and 1,460 cm-1
are attributed to the vibration of benzene skeleton. The B-PEKK18
B-PEKK14
strong bands at 1,231 cm-1 are due to the aromatic ether
Transmittance/%

stretching vibration, and the absorption bands at 1,158 and B-PEKK12

1,012 cm-1 are in-plane deformation bands of aromatic B-PEKK11

hydrogen. Moreover, the bisphenyl ketone band appears at B-PEKK21


925 cm-1, and the bands at 833 cm-1 are assigned to the B-PEKK10
para-substituted benzene ring [41]. Additionally, as shown
in Fig. 1b, the absorption bands located at 927928 cm-1 928~927
1080~1061
are assigned to the characteristic peaks of the benzene with 1718 1161~1159
an attached oxazine ring [42]. Also the asymmetric and 1240~1226
symmetric stretching vibrations of COC are located at 3600 3200 1600 1200 800
1,2261,240 and 1,0611,080 cm-1, respectively. And the Wavenumber/cm1
asymmetric stretching vibrations of CNC located at
1,1591,161 cm-1 [43]. The FTIR results indicate that the Fig. 1 FTIR spectra of the co-PEKKs (a) and B-PEKKs (b)
characteristic absorption bands of these two oxazine rings
have slight difference but not obviously, which is not only shift of 1.71 ppm is assigned to the methyl group resonance
attributed to the overlap of characteristic peaks for co-PE- of bisphenol-A in the main chain [39]. The signals of the
KKs and benzoxazine rings but also due to the dilution methylene protons of CH2 groups give doublets at 3.95
effect as higher PEKK content contains less number of and 4.02 ppm for ArCH2N, 4.83 and 4.89 ppm for O
benzoxazines. CH2N, in which the chemical shifts of 4.02 and 4.89 ppm
Figure 2 shows the 1H NMR spectra of these B-PEKKs. are attributed to the oxazine ring from BHK, while the
The aromatic protons are observed at 6.767.79 ppm. The chemical shifts of 3.95 and 4.83 ppm belong to the oxazine
chemical shift of 1.65 ppm is assigned to the methyl group ring from BPA. From the result of 1H NMR spectrum, there
resonance of bisphenol-A at the chain end, and the chemical exist two types of oxazine rings, one is attributed to BHK

123
Synthesis, curing behavior and thermal properties of co-PEKKs 1917

B-PEKK01 275 C

Exo
91 C (I)
20.8 J/g
B-PEKK18
118 C (I) 260 C

B-PEKK14 258 C 26.5 J/g

Heat flow/W g 1 Endo


119 C (I)
B-PEKK01 257 C
B-PEKK12 29.9 J/g
120 C (I)
B-PEKK18 246 C
B-PEKK11 32.5 J/g
B-PEKK14 133 C (I) 246 C 33.7 J/g
B-PEKK21
B-PEKK12 241 C
134 C (I) 40.4 J/g
B-PEKK10
B-PEKK11
194 C (I) 56.6 J/g
B-PEKK21

B-PEKK10
50 100 150 200 250 300

8 7 6 5 4 3 2 1 0 Temperature/C
/ppm Fig. 3 DSC curves of the benzoxazine-endcapped co-PEKKs
1
Fig. 2 H NMR spectra of the benzoxazine-endcapped co-PEKKs

Exo
and the other is assigned to BPA. Moreover, the 1H NMR 210 C
spectrum also shows that the real oxazine ring ratios of BHK 214 C (I)
to BPA for B-PEKK18, B-PEKK14, B-PEKK12,
Heat flow/W g 1 Endo

180 C
B-PEKK11, and B-PEKK21 are 2:7, 1:3, 5:8, 2:1, and 10:3,
171 C (I)
respectively, which are higher than that of their starting 4.2 J/g
150 C
ratios. For BHK, the larger steric hindrance of cardo group 140 C (I)
31.5 J/g
hinders the formation of PEKK oligomers with longer chain
B-PEKK21
segments. Consequently, the number of BPA in the chain
134 C (I) 40.4 J/g
ends is less than that of BHK in co-PEKKs, which is in
accordance with the result of GPC.

50 100 150 200 250 300


Curing behavior of these B-PEKKs
Temperature/C
The curing behavior of the prepared B-PEKKs was studied
Fig. 4 DSC curves of B-PEKK21 at each curing stage
by DSC. Figure 3 shows the non-isothermal DSC curves of
B-PEKKs. As can clearly be seen from Fig. 3, each fluo-
rene-containing benzoxazine-endcapped co-PEKKs shows
two main thermal transitions. The stepwise decreases in hydroxyl groups generated catalyze the ring-opening of the
heat capacity of the samples from 91 to 196 C are the remaining oxazine ring till the formation of the final net-
glass transition temperatures (Tg) of the co-PEKKs back- work structure. Notably, the enthalpy values for the syn-
bones. However, the thermal transitions located at thesized B-PEKKs are extremely lower than that of other
241275 C are attributed to the thermal curing charac- benzoxazines, which can be attributed that the higher
teristic of oxazine ring opening. The DSC curves indicate molecular mass monomer contains less number of oxazine
that the exothermic temperatures of these B-PEKKs are rings per unit mass [44].
slightly higher than that of conventional fluorene-contain- Figure 4 illustrates the non-isothermal DSC curves of
ing benzoxazine due to the dilution effect of the reactive B-PEKK21 at each curing stage. As shown in Fig. 4, the
ring by the non-reactive co-PEKKs chain and the restricted degree of curing gradually increases with the heat treat-
mobility of the oligomers [34, 39, 40]. Moreover, the ment temperature increasing, and the polymerization
exothermic temperature decreases as the content of BHK in reaction is almost completed at 210 C. At each curing
B-PEKKs increases, which indicates that the oxazine ring stage, the step changes of the curves are attributed to the Tg
attached with BHK cures preferentially, and then the values of each oligomers.

123
1918 H. Wang et al.

Table 1 Thermal properties of the cured polymers


Sample Tg/oCa Tg/oCb E/ T5/oC Char yield at
code MPac 800 C/%

PBPEKK01 167 178 2,038 427 38


PBPEKK18 179 188 2,039 426 49
PBPEKK14 186 191 2,121 424 52
PBPEKK12 196 214 2,212 414 53
PBPEKK11 201 227 2,591 413 58
PBPEKK21 214 401 60
PBPEKK10 256 363 64
a
The Tg values were measured by DSC
b
The Tg values were examined by DMA
c
E, The storage modulus were recorded at 50 C

300
B-PEKK01 Fig. 6 Photographs of thin films: a PB-PEKK01, b PB-PEKK18,
280 B-PEKK18
c PB-PEKK14, d PB-PEKK12, and e PB-PEKK11
B-PEKK14
260
B-PEKK12
240 B-PEKK11
B-PEKK21 BHK increases. These results are mainly attributed to the
220 B-PEKK10 higher rigidity of fluorene skeleton in the chain backbone,
which restrains the internal rotations and thermal motion of
Tg/C

200
180 polymer segments [46].
160
Film forming and mechanical properties of PB-PEKKs
140
120 These films were prepared by solventless method, and the
100 flexibility of these PB-PEKK films was also demonstrated. It
should be pointed out that the films with higher BHK con-
150 160 170 180 190 200 210
tent (PB-PEKK10 and PB-PEKK21) were too brittle to form
Temperature/C their casting successfully. The photographs of PB-PEKK01,
Fig. 5 Variation of Tg versus temperature by DSC PB-PEKK18, PB-PEKK14, PB-PEKK12, and PB-PEKK11
are shown in Fig. 6. It is seen that PB-PEKK01 and PB-
Glass transition temperature of these PB-PEKKs PEKK18 are completely bendable without any difficulty.
Dynamic mechanical properties of the cured films were
The Tg values of these PB-PEKKs obtained by DSC and examined by DMA. Figure 7a, b shows the temperature
DMA are summarized in Table 1. The Tg values of the dependency of the storage modulus (E) and tan d for PB-
prepared oligomers at different curing stages are depicted PEKK01, PB-PEKK18, PB-PEKK14, PB-PEKK12, and PB-
in Fig. 5, which increase with the increasing of heat PEKK11, respectively. It is observed that the storage mod-
treatment temperature, and the Tg values reach the maxi- ulus maintains at lower value by increasing the BPA con-
mum as the formation of infinite network structure. As also tent, indicating the improvement in the toughness of these
can be seen in Fig. 5, as the content of BHK increases, the polymers. It has been reported that the brittleness may arise
Tg values of the oligomers increase. In addition, it can be from the high rigidity of the chain itself [39]. Therefore, the
clearly seen that the Tg value of PB-PEKK01 is the lowest introduction of fluorenyl group increased the stiffness of
one in this series of polymers, but still remains much these polymers, but the fluorene-containing polybenzoxa-
higher than that of typical bisphenol-A-n-butylamine-based zines based on co-PEKKs still exhibit a significantly
polybenzoxazine (135 C) [45]. However, the Tg value of improved toughness comparing to the typical bisphenol-A
PB-PEKK10 is the highest one, which is 41 C higher than and the fluorene-based polybenzoxazine [47, 48].
that of traditional fluorene-n-butylamine-based poly- As can be seen from Fig. 7b, the peak values of tan d,
benzoxazine [40]. associated with the Tg values of these PB-PEKKs, shift to
Also it appears that the Tg values of these crosslinked higher temperatures as the content of BHK rises, which is
polymers shift to higher temperatures as the content of in accordance with the previous DSC results.

123
Synthesis, curing behavior and thermal properties of co-PEKKs 1919

(a) 3000 (a) a PB-PEKK01


a PB-PEKK01 100
b PB-PEKK18 b PB-PEKK18
c PB-PEKK14
2500 c PB-PEKK14
90 d PB-PEKK12
d PB-PEKK12
Storage modulus/MPa

e PB-PEKK11
e PB-PEKK11
f PB-PEKK21
2000 80 g PB-PEKK10

Mass/%
1500 70 g
f
60 e
1000 d
a b c d e
c
50 b
500
a
40
0
50 100 150 200 250 100 200 300 400 500 600 700 800
Temperature/C Temperature/C

(b) 1.8 (b) a PB-PEKK01


a PB-PEKK01 a
1.0 b PB-PEKK18
1.6 b PB-PEKK18
c PB-PEKK14
a b c PB-PEKK14
1.4 d PB-PEKK12
d PB-PEKK12
0.8 e PB-PEKK11

Deriv. mass % C1
1.2
c e e PB-PEKK11 f PB-PEKK21
d g PB-PEKK10
1.0 0.6 b
Tan

0.8 c
0.4 d
0.6
e
0.4 f
0.2 g
0.2

0.0 0.0
100 150 200 250 100 200 300 400 500 600 700 800
Temperature/C Temperature/C

Fig. 7 Temperature dependence curves of storage modulus (a) and Fig. 8 TG (a) and DTG (b) curves of these cured polymers
tan d (b) for PB-PEKK01, PB-PEKK18, PB-PEKK14, PB-PEKK12,
and PB-PEKK11
polymers shortens the length of co-PEKK chain segments,
Thermal stabilities of the prepared PB-PEKKs thus the number of benzoxazine at the chain end would be
much higher. In addition, the T5 values of all the synthe-
The thermal stabilities of these PB-PEKKs were evaluated sized polymers are above 360 C, which are much higher
by TG under nitrogen atmosphere. The TG and DTG than that of the traditional fluorene-containing and the bi-
curves of them at various compositions are shown in sphenol-A-based polybenzoxazines, abbreviated as poly(B-
Fig. 8a, b, respectively. The values of 5 % mass loss bbf) (329 C) and PB-a (310 C) [16, 51], respectively.
temperatures (T5) as well as the char yield (Yc) at 800 C Furthermore, it appears that the char yields of the prepared
are collected in Table 1. The results clearly indicate that PB-PEKKs increase with the increasing of BHK content in
two main processes occur during the thermal degradation these polymers. It is worthy to note that the char yields of
of co-PEKKs functional polybenzoxazines. The first deg- PB-PEKK21 and PB-PEKK10 exceed 60 %, which are
radation below 400 C is due to the volatilization of amine extremely higher than those of traditional polybenzoxa-
fragments from the benzoxazine rings at the chain end, zines and PAEKs [52].
whereas the second degradation between 400 and 600 C is
related to the decomposition of both polybenzoxazines and
co-PEKKs [39, 49, 50]. Moreover, as the content of BHK Conclusions
rises, the volatilization of amine fragments increases, but
the degradation of polybenzoxazines and co-PEKKs Several fluorene-based benzoxazine-endcapped co-
decreases. This is due to the higher content of BHK in the poly(ether ketone ketone)s with different molar ratios of

123
1920 H. Wang et al.

2,7-dihydroxy-9-fluorenone to bisphenol-A were success- 11. Liu YF, Li ZH, Zhang J, Zhang HL, Fan HY, Run MT. Polymerization
fully synthesized and characterized. The produced oligo- behavior and thermal properties of benzoxazine based on 4,4-diam-
inodiphenyl ether. J Therm Anal Calorim. 2013;111(2):152330.
mers were further crosslinked through the thermal 12. Lochab B, Varma IK, Bijwe J. Cardanol-based bisbenzoxazines
activated ring-opening polymerization of the benzoxazine effect of structure on thermal behaviour. J Therm Anal Calorim.
rings to form the cured network structure. The results 2012;107(2):6618.
indicate that the molecular mass of co-PEKKs decreases 13. Li S, Yan S, Yu J, Yu B. Synthesis and characterization of new ben-
zoxazine-based phenolic resins from renewable resources and the
with increasing the content of BHK. The thermal stabilities properties of their polymers. J Appl Polym Sci. 2011;122(5):28438.
of the obtained thermosets are better than those of typical 14. Li X, Xia Y, Xu W, Ran Q, Gu Y. The curing procedure for a
fluorene-containing and bisphenol-A-based polybenzoxa- benzoxazinecyanateepoxy system and the properties of the
zines. In addition, the obtained thermosets exhibit a higher terpolymer. Polym Chem. 2012;3(6):162933.
15. Chutayothin P, Ishida H. Cationic ring-opening polymerization of
glass transition temperature (Tg) and still maintain at better 1,3-benzoxazines: mechanistic study using model compounds.
toughness. Also, as the content of BHK in co-PEKKs Macromolecules. 2010;43(10):456272.
increases, both the Tg values and the char yields of the 16. Wang J, Wu MQ, Liu WB, Yang SW, Bai JW, Ding QQ, et al.
synthesized polymers are enhanced, while their T5 values Synthesis, curing behavior and thermal properties of fluorene
containing benzoxazines. Eur Polym J. 2010;46(5):102431.
relatively decrease. 17. Santhosh Kumar KS, Reghunadhan Nair CP, Ninan KN. Rhe-
okinetic investigations on the thermal polymerization of ben-
Acknowledgements The authors greatly appreciated the financial zoxazine monomer. Thermochim Acta. 2006;441(2):1505.
supports from National Natural Science Foundation of China (Project 18. Hsiao SH, Li CT. Synthesis and characterization of new fluorene-based
Nos 50973022), Specialized Research Funds for the Doctoral Pro- poly(ether imide)s. J Polym Sci Part A. 1999;37(10):140312.
gram of Higher Education (Project No. 20122304110019), Funda- 19. Liu W, Qiu Q, Wang J, Huo Z, Sun H. Curing kinetics and
mental Research Funds for the Central Universities (Project Nos. properties of epoxy resinfluorenyl diamine systems. Polymer.
HEUCFT1009 and HEUCF201310006), and the open fund of Key 2008;49(20):4399405.
Laboratory of Superlight Material and Surface Technology of Min- 20. Wang J, Fang X, Wu MQ, He XY, Liu WB, Shen XD. Synthesis,
istry of Education, Harbin Engineering University. curing kinetics and thermal properties of bisphenol-AP-based
benzoxazine. Eur Polym J. 2011;47(11):215868.
21. Wang J, He XY, Liu JT, Liu WB, Yang L. Investigation of the
polymerization behavior and regioselectivity of fluorene diamine-
References based benzoxazines. Macromol Chem Phys. 2013;214(5):61728.
22. Agag T, Akelah A, Rehab A, Mostafa S. Flexible polybenzox-
1. Ishida H, Agag T. Handbook of benzoxazine resins. Oxford: azine thermosets containing pendent aliphatic chains. Polym Int.
Elsevier; 2011. 2012;61(1):1248.
2. Ghosh NN, Kiskan B, Yagci Y. Polybenzoxazinesnew high 23. He XY, Wang J, Ramdani N, Liu WB, Liu LJ, Yang L. Inves-
performance thermosetting resins: synthesis and properties. Prog tigation of synthesis, thermal properties and curing kinetics of
Polym Sci. 2007;32(11):134491. fluorene diamine-based benzoxazine by using two curing kinetic
3. Yagci Y, Kiskan B, Ghosh NN. Recent advancement on poly- methods. Thermochim Acta. 2013;564(20):518.
benzoxazine-a newly developed high performance thermoset. 24. He XY, Wang J, Wang YD, Liu CJ, Liu WB, Yang L. Synthesis,
J Polym Sci Part A. 2009;47(21):556576. thermal properties and curing kinetics of fluorene diamine-based
4. Zhao P, Zhou Q, Deng Y, Zhu R, Gu Y. A novel benzoxazine/ benzoxazine containing ester groups. Eur Polym J.
epoxy blend with multiphase structure. RSC Adv. 2014;4(1): 2013;49(9):275968.
23842. 25. Ishida H, Chaisuwan T. Mechanical property improvement of
5. Chiou K, Hollanger E, Agag T, Ishida H. Highly improved carbon fiber reinforced polybenzoxazine by rubber interlayer.
thermal properties of hydroxyl-containing polymers via modifi- Polym Compos. 2003;24(5):597607.
cation by benzoxazine groups. Macromol Chem Phys. 2013;214 26. Takeichi T, Guo Y, Agag T. Synthesis and characterization of
(14):162935. poly(urethane-benzoxazine) films as novel type of polyurethane/phe-
6. Zuniga C, Larrechi MS, Lligadas G, Ronda JC, Galia M, Cadiz V. nolic resin composites. J Polym Sci Part A. 2000;38(22):416576.
Phosphorus flame retardant polybenzoxazine foams based on renew- 27. Bagherifam S, Kiskan B, Aydogan B, Yagci Y, Hacaloglu J.
able diphenolic acid. Polym Degrad Stab. 2013;98(12):261726. Thermal degradation of polysiloxane and polyetherester con-
7. Li SF, Tao M. Preparation and properties of copolymer resins taining benzoxazine moieties in the main chain. J Anal Appl
based on phenolphthalein benzoxazine-benzoic acid and bisox- Pyrolysis. 2011;90(2):15563.
azoline. J Therm Anal Calorim. 2013;113(2):6339. 28. Xia Y, Yang P, Zhu R, Zhang C, Gu Y. Blends of 4,40 -diamin-
8. Wang J, Wang H, Liu JT, Liu WB, Shen XD. Synthesis, curing odiphenyl methane-based benzoxazine and polysulfone: mor-
kinetics and thermal properties of novel difunctional chiral and phologies and properties. J Polym Res. 2014;21(3):387.
achiral benzoxazines with double chiral centers. J Therm Anal 29. Huang JM, Yang SJ. Studying the miscibility and thermal
Calorim. 2013;114(3):125564. behavior of polybenzoxazine/poly(e-caprolactone) blends using
9. Liu Y, Liao C, Hao Z, Luo X, Jing S, Run M. The polymerization DSC, DMA, and solid state 13C NMR spectroscopy. Polymer.
behavior and thermal properties of benzoxazine based on o- 2005;46(19):806878.
allylphenol and 4,40 -diaminodiphenyl methane. React Funct 30. Baqar M, Agag T, Ishida H, Qutubuddin S. Poly(benzoxazine-co-
Polym. 2014;75:915. urethane)s: a new concept for phenolic/urethane copolymers via
10. Liu YF, Zhang HL, Wang M, Liao CY, Zhang J. Thermal deg- one-pot method. Polymer. 2011;52(2):30717.
radation behavior and mechanism of polybenzoxazine based on 31. Altinkok C, Kiskan B, Yagci Y. Synthesis and characterization of
bisphenol-S and methylamine. J Therm Anal Calorim. 2013; sulfone containing main chain oligobenzoxazine precursors.
112(3):12139. J Polym Sci Part A. 2011;49(11):244550.

123
Synthesis, curing behavior and thermal properties of co-PEKKs 1921

32. Qi H, Pan G, Zhuang Y, Huang F, Du L. Synthesis and character- 42. Agag T, Jin L, Ishida H. A new synthetic approach for difficult
ization of acetylene-terminated polybenzoxazines based on poly- benzoxazines: preparation and polymerization of 4,40 -diamin-
aralkyl-phenolic prepolymer. Polym Eng Sci. 2010;50(9):17517. odiphenyl sulfone-based benzoxazine monomer. Polymer. 2009;
33. Kiskan B, Colak D, Muftuoglu AE, Cianga I, Yagci Y. Synthesis 50(25):59404.
and characterization of thermally curable benzoxazine-functio- 43. Dunkers J, Ishida H. Vibrational assignments of 3-alkyl-3,4-
nalized polystyrene macromonomers. Macromol Rapid Commun. dihydro-6-methyl-2H-1,3-benzoxazine in the fingerprint region.
2005;26(10):81924. Spectrochim Acta. 1995;51A(6):106174.
34. Ates S, Dizman C, Aydogan B, Kiskan B, Torun L, Yagci Y. Syn- 44. Yildirim A, Kiskan B, Demirel AL, Yagci Y. Synthesis, character-
thesis, characterization and thermally activated curing of polysulf- ization and properties of naphthoxazine-functional poly(propylene-
ones with benzoxazine end groups. Polymer. 2011;52(7):15049. oxide)s. Eur Polym J. 2006;42(11):300614.
35. Biju R, Nair CPR, Gouri C, Ninan KN. Rheokinetic cure charac- 45. Ishida H, Low HY. A study on the volumetric expansion of benzox-
terization of epoxy-anhydride polymer system with shape memory azine-based phenolic resin. Macromolecules. 1997;30(4):1099106.
characteristics. J Therm Anal Calorim. 2012;107(2):693702. 46. Fukuda M, Sawada K, Yoshino K. Synthesis of fusible and sol-
36. Jinhuan L, Young ML. Synthesis and characterization of highly uble conducting polyfluorene derivatives and their characteristics.
soluble poly(aryl ether ketone-benzoxazole) copolymers with J Polym Sci Part A. 1993;31(10):246572.
hexafluoroisopropylidene moieties by direct copolymerization. 47. Takeichi T, Kawauchi T, Agag T. High performance poly-
Macromol Chem Phys. 2006;207(20):18807. benzoxazines as a novel type of phenolic resin. Polym J.
37. Gao Y, Jian X, Xuan Y, Xiang S, Liang P, Guiver MD. Synthesis 2008;40(12):112131.
and characterization of soluble copoly(ether ketone)s containing 48. Ishida H, Allen DJ. Mechanical characterization of copolymers
double bonds. J Polym Sci Part A. 2002;40(20):344954. based on benzoxazine and epoxy. Polymer. 1996;37(20):448795.
38. Shen K, Pang J, Feng S, Wang Y, Jiang Z. Synthesis and prop- 49. Niu Y, Zhu X, Liu L, Zhang Y, Wang G, Jiang Z. Synthesis and
erties of a novel poly(aryl ether ketone)s with quaternary characterization of poly(aryl ether ketone) with trifluoromethyl-
ammonium pendant groups for anion exchange membranes. substituted benzene in the side chain. React Funct Polym.
J Membr Sci. 2013;440:208. 2006;66(5):55966.
39. Nakamura M, Ishida H. Synthesis and properties of new cros- 50. Low HY, Ishida H. Mechanistic study on the thermal decompo-
slinkable telechelics with benzoxazine moiety at the chain end. sition of polybenzoxazines: effects of aliphatic amines. J Polym
Polymer. 2009;50(12):268895. Sci Part B. 1998;36(11):193546.
40. Wang J, Ren TT, Wang YD, He XY, Liu WB, Shen XD. Syn- 51. Agag T, Takeichi T. Synthesis and characterization of novel
thesis, curing behavior and thermal properties of fluorene-con- benzoxazine monomers containing allyl groups and their high
taining benzoxazines based on linear and branched butylamines. performance thermosets. Macromolecules. 2003;36(16):60107.
React Funct Polym. 2014;74:2230. 52. Wu T, Liu P, Shi M, Lu J, Ye G, Xu J. Novel copoly(ether ether
41. Al Lafi AG. FTIR spectroscopic analysis of ion irradiated poly ketone)s with pendant phenyl groups: synthesis and character-
(ether ether ketone). Polym Degrad Stab. 2014;105:12233. ization. Polym Int. 2011;60(9):131823.

123

You might also like