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Idec Door Interlock Catalog
Idec Door Interlock Catalog
Idec Door Interlock Catalog
Door Interlock
Switches
Overview
Selection Guide ........................................... 344
X Series E-Stops
HS2B Series Full Size Interlock Switch ...... 357
Enabling Switches
Barriers
• Downloadable software demos & upgrades • Manufacturer’s suggested retail price list
• Part configuration tool & cross reference • Product training schedule & locations
• Online stock check & ordering • Advertising & trade show schedules
• IDEC field sales & distributor search • Press releases & FAQs
• Online literature request
www.idec.com/safety
Table of Contents Automation & Sensing - Pg. 1 Safety - Pg. 315 Switching & Controls - Pg. 439 Index - Pg. 911
Selection Guide Door Interlock Switches
Selection Guide
Door Interlock Switches
Series
Overview
NEW
Appearance
X Series E-Stops
LED
No No Yes Yes Yes Yes Yes Yes
Indicator
Application Example
344 www.idec.com
Door Interlock Switches HS6B Series
Overview
• Allows highest level of safety by having 3 contacts: dual load contacts + monitoring
contact (ISO13849-1, EN954-1)
• Two actuator entrances provide flexibility for installation options
• Integral molded cable reduces wiring time
• IP67 (IEC60529) watertight sealing (contact is sealed, housing allows drainage)
• Direct Opening Action: Opening the door forces the contacts to disconnect even if the
contacts are welded (IEC/EN60947-5-1)
• Actuators comply with ISO14119 and EN1088
X Series E-Stops
GS-ET-15 Direct Opening Double
BG standard in Germany Action Insulation
Part Numbers
Part Number Part Number Key
Contact Configuration Cable Length
(Standard Stock in bold) HS6B - 12 B 01
Enabling Switches
31 32 5m HS6B-12B05 Contact Configuration
11: 1NO-1NC
3NC 1m HS6B-03B01 12: 1NO-2NC
Zb
11 12 3m HS6B-03B03 02: 2NC
21 22 03: 3NC
31 32 5m HS6B-03B05
Barriers
11 12 11-12
33 34 33-34 : Contact ON (closed)
Zb
11 12 11-12
HS6B-12 2NC-1NO 21 22 21-22
AS-Interface Safety at Work
33 34 33-34
Zb
11 12 11-12
HS6B-03 3NC 21 22 21-22
31 32 31-32
Actuator inserted completely Actuator removed completely
Actuator Keys
Appearance Part Number Shape Appearance Part Number Shape
Overview
Specifications
Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-15, IEC60664-1, IEC60204-1, EN60204-1, UL508
Operating Temperature –25 to +70˚C (no freezing)
Storage Temperature –40 to +80˚C (no freezing)
Door Interlock Switches
346 www.idec.com
Door Interlock Switches HS6B Series
Installation Notes
Recommended Screw Torque Handling Cables
• Safety switch body installation (M4 screw): 1.0~1.5N-m • Do not tighten or loosen the fastened cable conduit of the safety switch
Overview
• Actuator installation (M4 screw): 1.0~1.5N-m • Minimum bend radius of installed cable: 40mm
Wiring Designations
Part Number Color Contact Part Number Color Contact
blue-blue/white NC HS6B-11B01 blue-blue/white NC
HS6B-12B01 (1NC-1NO)
brown-brown/white NC orange-orange/white NO
(2NC-1NO)
orange-orange/white NO blue-blue/white NC
X Series E-Stops
HS6B-02B01
blue-blue/white NC (2NC) orange-orange/white NC
HS6B-03B01
brown-brown/white NC
(3NC)
orange-orange/white NC
Dimensions (mm)
HS6B Installation
10.4
2
20 to 22
2.
(58)
1
(ø4.3 or M4 tapped)
10.1
15 35
1
Enabling Switches
A65/A66) g j
(12.6±1) (25)
(21.4) 28.8 22.6±1
30.8 (5)
(14)
22.6±1 0.8
0.8
(14)
(5)
(25)
48.8
50.8
0.8
(41.4)
40.1±1
0.8
(30.1±1)
0.8
0.8
15.1±1
Barriers
Straight actuator (HS9Z-A61) Right-angle actuator (HS9Z-A62) Actuator Installation
20.9 43.2 When mounted (33.8) 14
When Straight/Right-angle
(15.8) mounted (5.6) 0.8 Actuator
8.4
2-
2-M4 Screws
ø4
14 15 0.8
8.4
.3
(ø4.3 or M4 tapped)
14
14 25
mounted (5)
Rubber
Bushing 2-ø
4.3
10.4
When
2-M4 Screws
3.5
1.2
13.1 14
(ø4.3 or M4 tapped)
34
3.5
1.2
3.5
1.2
Horizontal Adjustment
Overview
Angle Adjustment
(M3 Hexagon Socket Head Screw)
20°
20°
Angle Adjustment Vertical Adjustment
(M3 Hexagon Socket Head Screw)
Angle Adjustment
Vertical Adjustment (M3 Hexagon Socket Head Screw)
13 28.2 Actuator Stop (supplied)
(Note 2)
7.5 2
5.5
20°
Orienting Insert
16.8
20°
X Series E-Stops
25
Orienting Insert
34
R2
15 2.5 Angle Adjustment (M
4 H .1
(M3 Hexagon ole
Socket Head Screw) s)
The orientation of actuator adjustment (horizontal/vertical) can be Horizontal Adjustment Vertical Adjustment
changed using the orienting insert (white plastic) installed on the
back of the actuator.
The base is made of glass-reinforced PA66 (66 nylon).
Angle adjustment screws are stainless steel. When using adhesive
on screws, take material compatibility into consideration.
Door Interlock Switches
• When using the interlock switch for a hinged door, refer to the minimum When using the HS9Z-A65/HS9Z-A66 Angle Adjustable
radius of doors shown below. For doors with small minimum radius, use angle (vertical) Actuator
adjustable actuators (HS9Z-A65 or HS9Z-A66).
• When the door hinge is on the extension line of the interlock switch surface:
Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure Horizontal Swing Vertical Swing
of the correct operation before installation.
50 mm 50 mm
dius Minimum Radius
Minimum Ra
Door Hinge Door Hinge
HS9Z-A62 Actuator
Label
Enabling Switches
Label
• When the door hinge is on the extension line of the interlock switch surface: HS9Z-A65 HS9Z-A65
HS9Z-A66
HS9Z-A66
surface: Label
Barriers
Label
HS9Z-A65 HS9Z-A65
HS9Z-A66
HS9Z-A66
Min 70 Min 7
imu mm
Door Hinge imu 0 mm Door Hinge
mR mR
adi adi
us us
M 2 M 2
in
in
im 30 m im 30 m
um m Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66
AS-Interface Safety at Work
um m
Ra Ra
di Door Hinge di Door Hinge • Using the angle adjustment screw, the actuator angle can be adjusted (see
us us
figures on page 370).
• Adjustable angle: 0 to 20°
• The larger the adjusted angle of the actuator, the smaller the applicable
radius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so that
its edge can enter properly into the actuator entry slot of the interlock switch.
• After adjusting the actuator angle, apply Loctite to the adjustment screw so
that the screw will not become loose.
348 www.idec.com
Door Interlock Switches HS6B Series
Safety Precautions
• In order to avoid electric shock or fire, turn power off before installation, • Do not place a PLC in the circuit between the interlock switch and the load.
removal, wiring, maintenance, or inspection of the interlock switch. Safety security can be endangered in the event of a malfunction of the PLC.
Overview
• If relays are used in the circuit between the interlock switch and the load, use • Do not disassemble or modify the interlock switch, otherwise a malfunction or
only safety relays, since welded or sticking contacts of standard relays may an accident may occur.
invalidate the functions of the interlock switch. Perform a risk assessment and
make a safety circuit which satisfies the requirements of the safety category. • Do not install the actuator in the location where a human body may come into
contact. Otherwise injury may occur.
Instructions
• Regardless of door types, do not use the interlock switch as a door stop. • Entry of a considerable amount of foreign objects into the interlock switch
Install a mechanical door stop at the end of the door to protect the interlock may affect the mechanism of the interlock switch and cause a malfunction.
X Series E-Stops
switch against excessive force.
• Do not store the interlock switches in a dusty, humid, or organic-gas atmo-
• Do not apply excessive shock to the interlock switch when opening or closing sphere.
the door. A shock to the interlock switch exceeding 1,000 m/s2 may cause
damage to the interlock switch. • Use proprietary actuators only. When other actuators are used, the interlock
switch may be damaged.
• If the operating atmosphere is contaminated, use a protective cover to pre-
vent the entry of foreign objects into the interlock switch through the actuator • Cover the unused actuator entry slot using the slot plug supplied with the
entry slots. interlock switch.
• Actuator key (M4 screw): 1.0 to 1.5 N·m Terminal Number Identification
Enabling Switches
• Mounting bolts are not supplied, and must be purchased separately by the • When wiring, the terminal number on each contact can be identified by wire
user. color.
Note: The above recommended tightening torque of the mounting screw is the value with hex socket
head bolts. When other screws are used and tightened to a smaller torque, make sure that the • The following diagrams show a safety (main) contact and one or two auxiliary
screws do not become loose after mounting.
contacts for two-contact and three-contact types.
Cable 1NC-1NO
Zb
2NC
Zb
Blue 11 12 Blue/White Blue 11 12 Blue/White
• Do not fasten or loosen the gland at the bottom of the Orange 33 34 Orange/White Orange 31 32 Orange/White
interlock switch. um
nim ius
Mi ad
(100)
2NC-1NO 3NC
R
• When bending cable during wiring, make sure that Gland mm Zb Zb
40 Blue 11
Barriers
12 Blue/White Blue 11 12 Blue/White
the cable radius is kept at 40 mm minimum. Brown 21 22 Brown/White Brown 21 22 Brown/White
Orange 33
• When wiring, make sure that water or oil does not enter 34 Orange/White Orange 31 32 Orange/White
Part Numbers
Conduit Part Number Part Number Key
Contact Configuration Port (Standard Stock in bold) HS5B - 11 Z BM
Size
Door Interlock Switches
Circuit Code
Enabling Switches
11: 1NO-1NC
02: 2NC
Straight w/rubber
HS9Z-A51A
bushings
Right-angle HS9Z-A52
AS-Interface Safety at Work
Angle Adjustable
HS9Z-A55
(for hinged doors)
350 www.idec.com
Door Interlock Switches HS5B Series
Accessories
Appearance Description Part Number Weight
HS5B/HS5E Plug Actuator
Overview
(allows switch to be used as HS9Z-A5P 35g
interlock plug unit)
X Series E-Stops
Actuator Actuator
1NC-1NO inser ted removed
Zb completely completely
HS5B-11 3 4
1 2 3–4 ON (closed)
1–2
OFF (open)
2NC
Zb 3–4
HS5B-02 3 4
1 2 1–2
Enabling Switches
Electric Shock Protection Class Class II (IEC61140)
Pollution Degree 3 (IEC60664-1)
Degree of Protection IP67 (IEC60529)
Vibration Operating Extremes 10 to 55 Hz, amplitude 0.5 mm
Resistance Damage Limits 60 m/sec2 (approx. 6G)
Shock Resistance 1,000 m/sec2 (approx. 100G)
Actuator Operating Speed 1 m/sec maximum
Positive Opening Travel 8 mm minimum
Positive Opening Force 60N minimum
Thermal Current (Ith) 10A
Barriers
Operating Voltage (Ue) 30V 125V 250V
Resistive load (AC12) 10A 10A 6A
AC
Rated Operating Current (Ie) Inductive load (AC15) 10A 5A 3A
Resistive load (DC12) 8A 2.2A 1.1A
DC
Inductive load (DC13) 4A 1.1A 0.6A
Operating Frequency 900 operations/hour
AS-Interface Safety at Work
Door/ Door/
• Door Closed • Door opened • Door Closed • Door opened
Switch Switch
• Machine ready to operate • Machine cannot be started • Machine ready to operate • Machine cannot be started
Status Status
Door Door
X Series E-Stops
Auxiliary Circuit
Auxiliary Circuit
Auxiliary Circuit
Auxiliary Circuit
1 1 1 1
2 2 2 2
Main Circuit
Main Circuit
Main Circuit
Main Circuit
Circuit 3 3 Circuit 3 3
Door Interlock Switches
Diagram Diagram
4 4 4 4
+ + + +
- - - -
Main Main
3-4: Closed 3-4: Open 3-4: Closed 3-4: Open
Circuit Circuit
Aux. Aux.
1-2: Open 1-2: Closed 1-2: Closed 1-2: Open
Circuit Circuit
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.
Enabling Switches
2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.
Dimensions (mm)
Plastic Head - using the straight actuator (HS9Z-A51)
Plastic Head (black or gray) Plastic Head (black or gray)
.2
R2
1
1
Barriers
30
30
28
20
20
28
20
20
1
2-M4 Screws
AS-Interface Safety at Work
6±1
30
30
24
15
15
(Note)
Mounting Hole Layout
Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
352 www.idec.com
Door Interlock Switches HS5B Series
Overview
RP Conduit Port RP Conduit Port
27.7 41.5 35.3 27.7
.2
.2
R2
R2
1
1
20
30
20
30
30
20
20
30
1
1
Actuator
36.2 36.2
Actuator Cover Actuator Cover
91 91
Actuator Actuator Stop
X Series E-Stops
Actuator Stop 7.6±1
20 to 22
7.6±1
2-M4 Screws
30
30
Slot Plug (supplied)
24
24
15
15
(Note)
Mounting Hole Layout
Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
.2
6.2 5.2 5.2 6.2
R2
R2
1
1
30
30
28
20
20
28
20
20
1
1
Actuator 36.2 36.2
Actuator
Actuator Stop 91 91
Actuator Stop
RP: Actuator Mounting Reference Position 6±1
Enabling Switches
20 to 22
2-M4 Screws
6±1
30
30
Slot Plug (supplied)
24
24
15
15
(Note)
Mounting Hole Layout
.2
R2
R2
1
Barriers
20
30
20
30
30
20
20
30
1
Actuator
36.2 36.2
Actuator Cover Actuator Cover
91 91
Actuator Actuator Stop
Actuator Stop 7.6±1
20 to 22
AS-Interface Safety at Work
2-M4 Screws
7.6±1
30
30
15
(Note)
Mounting Hole Layout
Note: Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
30
28
15
20
49
26
38
23
28
20
15
26
20°
.4
ø4
2
4.5 0.8 2- 1.6 (M4 R2.1
2. 6.4 15 7 1 Hole
R s)
4- Actuator Stop (Note) 18.5 29 3.6
Actuator Stop (Note)
Vertical Swing
2
2
Insert (Note)
X Series E-Stops
2
20°
Straight Actuator with rubber bushings Right-angle Actuator with rubber bushings
- HS9Z-A51A (mainly for sliding doors) - HS9Z-A52A (mainly for hinged doors) • Actuator Mounting Hole Layout
(horizontal/vertical swing)
Door Interlock Switches
15
30
15
12
12
2
8.5
2-ø9
Enabling Switches
2-ø9
2-ø10
(5)
Rubber Cushion
Actuator Stop (Note)
• The mounting center distance is set to 12 mm at factory. When 20-mm distance is required, adjust the
distance by moving the rubber bushings.
• The actuator has flexibility to the directions indicated by the arrows. When 20-mm distance is selected, the
actuator swings vertically.
Actuator Mounting Hole Layout
(straight with rubber bushing, right-angle with rubber bushing)
2-M4 Screw 12
HS9Z-A5P HS9Z-PH5
2- 8
R4 ø8
Rivet: Stainless Steel Spacer: Steel 2-
46 43
Handle: Aluminum
28
Thickness: 2
36
22
40
7.5 16.5
Material: SPCC
Actuator: 24 Thickness: 1.6
ø4
61.5 Area
30.5 Coating: Orange
10.5
(36.2)
2
9
7.5
10
(36.2)
6.5
32
(91)
Rivet:
Stainless Steel 38.5
Material: SPCC
48
6
(91)
Thickness: 2.0
R4
15.5 65
354 www.idec.com
Door Interlock Switches HS5B Series
Overview
Wire Approx. 4 Crimping Terminal
Door
HS9Z-A51
Actuator
6.9 max.
Insulation Tube
ø3.6 min.
HS5B
Interlock Switch
Applicable Wire Size
Door Stop • 0.5 to 1.25 mm2 (AWG20 to AWG16)
Mounting on Hinged Doors
X Series E-Stops
Recommended Tightening Torque of Mounting Screws
Latch
HS9Z-A52 • Interlock Switch: 2.0 ± 0.2 N·m (two M4 screws) *
Actuator
• Actuator Keys
-HS9Z-A51: 2.0 ± 0.2 N·m (two M4 screws) *
Hinged
Door -HS9Z-A52: 1.0 ± 0.2 N·m (two M4 Phillips screws)
-HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) *
-HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) *
*The above recommended tightening torques of the mounting screws are the
HS9Z-A51 values confirmed with hex socket head bolts. When other screws are used and
Enabling Switches
Mounting Centers
12 mm (factory setting), adjustable to 20 mm
M4 Screw
Rotating the Head Washer
The head of the HS5B can be rotated by removing the four screws from the Rubber Bushing
corners of the HS5B head and reinstalling the head in the desired orientation.
When reinstalling the head, make sure that no foreign object enters the interlock Hinged Door
switch. Tighten the screws. If the screws are loose it may cause the switch to M4 Tapped Hole
malfunction.
Note: Choose mounting centers either 12 mm or 20 mm.
Barriers
Recommended screw tightening torque: 1.0 ±0.1 N·m
Factory Setting Alternative Head Orientations
Conduit Port Size Identification
Conduit port size is identified by the arrow on the back of the HS5B interlock
switch. The following example shows the identification of the M20 conduit port
size.
M20
M4 x 2
Arrow
Marking Conduit Port Size
G G1/2
PG PG13.5
M20 M20
Actuator Angle Adjustment • After installing the actuator, open the door. Then adjust the actuator so that
• Using the screw (M3 hex socket head screw), the actuator angle can be its edge can be inserted properly into the entry slot of the safety switch.
adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
Overview
• The larger the adjusted angle of the actuator, the smaller the applicable
radius of the door opening. • After adjusting the actuator angle, apply loctite or the like to the adjustment
screw to prevent it from loosening.
M
in 50
im m
um m
Ra Door Hinge M
When using the HS9Z-A52 Actuator d iu
in 70
im m
s um m
• When the door hinge is on the extension line of the interlock switch surface: Ra
di Door Hinge
us
Vertical Swing
Min
190 um R
im
Mi
mm adiu
nim
17 m R
0 m ad
u
Door Interlock Switches
M
s
in
im 50 m
um m
Ra Door Hinge M 7
in
di
us im 0 m
• When door hinge is on the extension line of the actuator mounting surface: um m
Ra
di Door Hinge
us
260 m Ra
23 m R
nim
imu
• Using the angle adjustment screw, the actuator angle can be adjusted (see
0 m ad
mm dius
u
Door Hinge
Door Hinge
figures on page 354). Adjustable angle: 0 to 20°
ius
• The larger the adjusted angle of the actuator, the smaller the applicable
Enabling Switches
30 max.
G1/2, PG13.5, M20 Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 SCS-10* ALS-16**
(Seiwa Electric) (Nihon Flex)
9 max.
PG13.5 ST13.5 ABS-**PG13.5
all dimensions in mm (K-MECS) (Nihon Flex)
When Using Flexible Conduits (Example) M20 ST-M20X1.5 ALS-**EC20
Flexible conduit example: VF-03 (Nihon Flex)
AS-Interface Safety at Work
356 www.idec.com
Door Interlock Switches HS2B Series
Overview
they are welded or stuck
• Available with or without an indicator (red or green)
• Flexible Installation: Two actuator entries and three conduit ports are provided
• 1NC-1NO contacts
• Compact and lightweight plastic housing
• Degree of Contact Protection: IP67
EN1088 GS-ET-15
EN60947-5-1 BG standard in Germany
IEC60947-5-1
X Series E-Stops
Direct Opening Action Double Insulation
Part Numbers
Without HS2B-11NB
Enabling Switches
Not necessary to specify color if indicator option
Actuator Keys & Accessories not chosen.
Straight Actuator
HS9Z-A1
(Mainly for sliding doors)
Right-angle Actuator
HS9Z-A2
(Mainly for rotating doors)
Barriers
HS9Z-A3 Adjustable Actuator
Specifications
Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508
Operating Temperature –25 to +70˚C (no freezing)
Overview
358 www.idec.com
Door Interlock Switches HS2B Series
Overview
Door/
• Door Closed • Door opened
Switch
• Machine ready to operate • Machine cannot be started
Status
Door
X Series E-Stops
Auxiliary Circuit
Auxiliary Circuit
1 1
2 2
HS2B-11
(1NO-1NC)
Main Circuit
Main Circuit
3 3
- -
Main
3-4: Closed 3-4: Open
Circuit
Aux.
1-2: Open 1-2: Closed
Circuit
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.
Enabling Switches
Auxiliary Circuit: used to indicate whether the main circuit or door is open or closed.
2. Terminals + and - are used for the LED indicator, and are isolated from door status.
Dimensions (mm)
HS2B - using the straight actuator (HS9Z-A1)
(Horizontal Mounting) (Vertical Mounting)
RP Conduit RP Conduit
30 56.7 36.5 54.3 30
Port G1/2 Port G1/2
9 13.8 13.8 9
.4
.4
ø5
ø5
Barriers
40
43
43
40
42
52
57
42
52
57
22
22
Actuator Actuator
Actuator Cover 37.4 Actuator Cover 37.4 36.5
96 96
98 98
8.5 ±1.0
AS-Interface Safety at Work
±1.0
2-M5 Screws
10
6.5
42
10
Slot Plug
40
40
35
35
(Note)
15
15
Interlock Switch
Mounting Hole Layout
RP Conduit Conduit
30 48.9 36.5 98
Port G1/2 RP Port G1/2
6 46.5 30 96
6 37.4 36.5
.4
ø5
43
40
42
52
57
42
22
52
57
22
40
43
Actuator Actuator
ø5
.4
Actuator Cover 37.4 Actuator Cover
X Series E-Stops
96
98
19.5 ±1.0
±1.0
11
17.5
11
10
2-M5 Screws
10
42
Slot Plug
40
40
35
35
(Note)
15
15
Interlock Switch
Mounting Hole Layout
Door Interlock Switches
Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
Actuator Dimensions
29.2
22
40
22
43
29.2
22
40
43
22
29.2
58
44
58
72
Actuator 7.4 Actuator Cover .2
Mounting (red)
Actuator R3
Holes Mounting Actuator Cover
(red)
Holes
.2 2-M6 Screws
R3
4.1
5 2
2
30
(21)
33 max.
1
Barriers
20°
12
Adjustable Actuator
The actuator angle is adjustable (0˚ to 20˚) for hinged doors. • After installing the actuator, open the door. Then adjust the actuator so that
its edge can be inserted properly into the entry slot of the safety switch.
The minimum radius of the door opening can be as small as 100mm.
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
AS-Interface Safety at Work
Actuator Angle Adjustment • After adjusting the actuator angle, apply loctite or the like to the adjustment
• Using the screw (M3 hex socket head screw), the actuator angle can be screw to prevent it from loosening.
adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• The larger the adjusted angle of the actuator, the smaller the applicable
radius of the door opening.
360 www.idec.com
Door Interlock Switches HS1B Series
Overview
• Direct Opening Action: If the door is forced open, the contacts are disconnected even if
they are welded or stuck
• Available with or without an indicator (red or green)
• Flexible Installation: Two actuator entries and three conduit ports are provided
• Select from two circuit configurations (1NO-1NC or 2NC).
• Degree of Contact Protection: IP67
EN1088 GS-ET-15
EN60947-5-1 BG standard in Germany
IEC60947-5-1
X Series E-Stops
Direct Opening Action
Part Numbers
Enabling Switches
1. The special key wrench (HS9Z-T1) for removing the cover and manual unlocking is
included with the switch. Indicator Rated Voltage
2. Order the actuators separately (not supplied with the switch). 4 (24V DC)
Blank (without indicator)
Circuit Configuration
Actuator Keys and Accessories 11: 1NO-1NC
02: 2NC
Appearance Part Number Description
Barriers
Right-angle Actuator
HS9Z-A2
(Mainly for rotating doors)
Specifications
Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508
Operating Temperature –25 to +70˚C (no freezing)
Overview
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Door Interlock Switches HS1B Series
Overview
Door/
• Door Closed • Door opened
Switch
• Machine ready to operate • Machine cannot be started
Status
Door
X Series E-Stops
Auxiliary Circuit
Auxiliary Circuit
1 1
2 2
HS1B-11
(1NO-1NC)
Main Circuit
Main Circuit
3 3
- -
Main
3-4: Closed 3-4: Open
Circuit
Aux.
1-2: Open 1-2: Closed
Circuit
Auxiliary Circuit
Auxiliary Circuit
1 1
Enabling Switches
2 2
HS1B-02
(2NC)
Main Circuit
Main Circuit
3 3
Circuit 4 4
Diagram
+ +
- -
Main
3-4: Closed 3-4: Open
Circuit
Barriers
Aux.
1-2: Closed 1-2: Open
Circuit
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.
Auxiliary Circuit: used to indicate whether the main circuit or door is open or closed.
2. Terminals + and - are used for the LED indicator, and are isolated from door status.
Wire the terminals only when needed.
AS-Interface Safety at Work
Dimensions (mm)
HS1B - using the straight actuator (HS9Z-A1) HS1B - using the Right-angle actuator (HS9Z-A2)
(Horizontal Mounting) (Horizontal Mounting) RP
RP 30 61 36.5
30 68.8 36.5
6 2 10 Conduit Port
9 13.8
Overview
R2
G1/2
ø5
.7
.4
R
ø5
2.
7
43
40
42
52
64
22
43
40
42
52
64
22
Actuator
49.5
Actuator Actuator Cover
125
49.5
Actuator Cover
125
±1.0
±1.0
17.5
11
6.5
4.5
40
X Series E-Stops
35
40
35
Slot Plug
(Note) Slot Plug
(Note)
4
4
4.5
15
15
(Vertical Mounting)
125 (Vertical Mounting)
RP 125
54.3 30 49.5 36.5
Conduit Port RP
13.8 9 2 10 46.5 30 49.5 36.5
G1/2 6 2 10 Conduit Port
R2 .4
.7 ø5 G1/2
.4
R2
ø5
.7
42
52
64
22
40
43
42
22
52
64
40
43
Door Interlock Switches
Actuator
Actuator Cover 8.5 ±1.0 Actuator
Actuator Cover 19.5 ±1.0
11
2-M5 Screws
4.5
40
2-M5 Screws
42
35
4.5
40
42
35
4
15
15
4
Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
Enabling Switches
Actuator Dimensions
Straight Actuator HS9Z-A1 Right-angle Actuator HS9Z-A2 Angle-adjustable Actuator HS9Z-A3
9 49.3 20 41.5 (Note) 18
19.3 11 11.5
2-M6 R3 Actuator Stop
.2 1 7.4 1
Screws 2-M6 Screws Film (attached)
29.2
22
40
22
43
29.2
22
40
43
22
29.2
58
44
58
Actuator 72
7.4 Actuator Cover .2
Mounting (red)
Actuator R3
Holes Mounting Actuator Cover
(red)
Holes
.2 2-M6 Screws
R3
4.1
5 2
2
20 Door hinge
Barriers
2 Actuator
Angle Adjustment Screw Mounting Holes
(M3 hexagon socket head screw)
4.1
90
°
30
(21)
33 max.
20°
12
Adjustable Actuator • The larger the adjusted angle of the actuator, the smaller the applicable
AS-Interface Safety at Work
Actuator Angle Adjustment • Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• Using the screw (M3 hex socket head screw), the actuator angle can be • After adjusting the actuator angle, apply loctite or the like to the adjustment
adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚ screw to prevent it from loosening.
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Door Interlock Switches HS6E Series
Overview
15-mm-wide, thinnest solenoid type interlock switch in the world.
• Reversible mounting and angled cable allow four actuator insertion directions.
• Energy saving. 24V DC, 110 mA (solenoid: 100 mA, LED: 10 mA)
• Manual unlocking possible on three sides.
• RoHS compliant
• LED indicator shows solenoid operation
X Series E-Stops
• After the machine stops, unlocking is completed by the solenoid
• Manual unlocking is possible on three sides in the event of power failure
or maintenance
Part Numbers
Part Number Part Number Key
Lock Circuit Cable
Contact Configuration (Standard Stock
Mechanism Number Length
in bold) HS6E - L 4 4 B 01 - G
Enabling Switches
(Actuator inserted) (Solenoid OFF)
(+) (–)
A2 A1
Indicator
Color
Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NO G (Green)
1m HS6E-L44B01-G
L 3m HS6E-L44B03-G Cable Length
Main Circuit: 11 12 41 42
5m HS6E-L44B05-G 01: 1m
Monitor Circuit: 21 22 53 54
31 32
03: 3m
Monitor Circuit:
05: 5m
Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NC
1m HS6E-M44B01-G Housing Color
M Main Circuit: 11 12 41 42 3m HS6E-M44B03-G B (Black)
Barriers
Monitor Circuit: 21 22 53 52
5m HS6E-M44B05-G
Monitor Circuit: 31 32
Indicator Rated Voltage
Spring Lock Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC, 4 (24V DC)
1NO/1NO Blank (without indicator)
1m HS6E-N44B01-G
N 11 12 41 42 3m HS6E-N44B03-G Solenoid Unit Voltage/
Main Circuit:
Monitor Circuit: 21 22 53 54 5m HS6E-N44B05-G Lock Mechanism
Monitor Circuit: 33 34 4: Spring Lock
AS-Interface Safety at Work
The contact configurations show the contact status when the actuator is inserted and locked.
LED color is G (green) only.
Actuator keys are not supplied with the interlock switch and must be ordered separately.
(+) (–)
A2 A1
1m HS6E-M7Y4B01-G
M Main Circuit: 11 12 41 42 3m HS6E-M7Y4B03-G
Monitor Circuit: 21 22 51 52
5m HS6E-M7Y4B05-G
Monitor Circuit: 31 32
Solenoid Lock
Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC, 1NO/1NO
1m HS6E-N7Y4B01-G
N Main Circuit: 11 12 41 42 3m HS6E-N7Y4B03-G
Monitor Circuit: 21 22 53 54
5m HS6E-N7Y4B05-G
Monitor Circuit: 33 34
Door Interlock Switches
The contact configurations show the contact status when the actuator is inserted and locked.
LED color is G (green) only.
Actuator keys are not supplied with the interlock switch and must be ordered separately.
Actuator Keys
Appearance Item Ordering Part Number Remarks
Enabling Switches
Right-angle Actuator
with The retention force of HS9Z-A62S actuator is 500N maximum.
HS9Z-A62S
Mounting Plate Do not apply excessive load.
Barriers
Horizontal/Vertical
Angle Adjustable
HS9Z-A65
Actuator
The HS9Z-A65 and HS9Z-A66 have their metal actuator installed in opposite directions.
Select actuator by determining the required moving direction in consideration of the door
and interlock switch.
See pages 370 and 373 for more information.
Horizontal/Vertical
The retention force of HS9Z-A65 and HS9Z-A66 500N maximum.
AS-Interface Safety at Work
Angle Adjustable
HS9Z-A66
Actuator
Accessory
Description Part Number
Manual Unlock Key (long type) HS9Z-T3
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Door Interlock Switches HS6E Series
Specifications
UL 508 (UL listed), CSA C22.2, No. 14 (c-UL listed), ISO 14119
IEC 60947-5-1, EN 60947-5-1 (TÜV approval), EN 1088 (TÜV approval),
Conforming to Standards
GS-ET-19
Overview
IEC 60204-1/EN 60204-1 (applicable standards for use)
Operating Temperature –25 to +50°C (no freezing)
Storage Temperature –40 to +80°C (no freezing)
Operating Humidity 45 to 85% (no condensation)
Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V)
Main & lock monitor circuits: 1.5 KV
Impulse Withstand Voltage (Uimp) Door monitor circuit: 2.5 kV
Between solenoid/LED and ground: 0.5 kV
X Series E-Stops
Insulation Resistance Between live and dead metal parts: 100 MΩ minimum
(500V DC megger) Between terminals of different poles: 100 MΩ minimum.
300 mΩ maximum (initial value, 1m cable)
Contact Resistance 500 mΩ maximum (initial value, 3m cable)
700 mΩ maximum (initial value, 5m cable)
Electric Shock Protection Class Class II (IEC 61140)
Pollution Degree 3
Degree of Protection IP67 (IEC 60529)
Vibration Operating Extremes 10 to 55 Hz, amplitude 0.35mm
Enabling Switches
100,000 operations minimum (rated load)
Electrical Life 1,000,000 operations minimum (24V AC/DC, 100 mA)
(operating frequency 900 operations/hr)
Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short-circuit protection.)
Cable UL2464, No. 22 AWG (12-core: 0.3 mm2 or equivalent/core)
Cable Diameter ø7.6 mm
Weight Approx. 200g
Barriers
AS-Interface Safety at Work
Solenoid/Indicator
Locking Mechanism Spring Lock Type or Solenoid Lock Type
Rated Voltage 24V DC
Overview
Indicator
Illumination Color Green
Contact Ratings
300V (door monitor contact)
Rated Insulation Voltage (Ui) 150V (lock monitor contact)
30V (between LED or solenoid and ground)
Operating temperature 2.5A (up to 2 circuits)
(–25 to 35ºC) 1.0A (3 or more circuits)
Door Interlock Switches
Rated Thermal
Current (Ith) Operating temperature 1.0A (1 circuit)
(35 to 50ºC) 0.5A (2 or more circuits)
Operating Voltage (Ue) 30V 125V 250V
Resistive load (AC12) 2A
AC – –
Main and Lock Inductive load (AC15) 1A
Monitor Circuits Resistive load (DC12) 2A 0.4A
Rated Operating DC –
Inductive load (DC13) 1A 0.22A
Current (Ie)
Resistive load (AC12) 2.5A 1.5A
AC –
Inductive load (AC15) 1.5A 0.75A
Door Monitor Circuit
Resistive load (DC12) 2.5A 1.1A 0.55A
Enabling Switches
DC
Inductive load (DC13) 2.3A 0.55A 0.27A
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Door Interlock Switches HS6E Series
Dimensions
Interlock Switch Mounting Hole Layout
5.5 Hole for Manual Unlocking 3-M4 Screw
Overview
ø12 (reference) (ø4.3 or M4 tapped hole)
10.1
10.4
4
15
30
20.5
4
37 15
46.1
41.8
ø4
.4 28.5 (22.5) (22.5)
X Series E-Stops
28.5
35
30
41.8
20.5
20 to 22
Manual Unlocking Key
75
R2
12
C
30
20.5
28.5
41.8
20 to 22
When using straight actuator When using right-angle actuator When using horizontal/vertical
Enabling Switches
(HS9Z-A61) (HS9Z-A62) angle adjustable actuator
(12.6±1)
22.6 ±1 (14) (HS9Z-A65/A66)
(6.2)
(5)
(25)
(14)
22.6 ±1
(42) (Note)
0.8
48.8
0.8
50.8
0.8
Actuator Stop
(supplied)
Barriers
Actuator Mounting Reference Position
As shown in the figure on the right, the mounting reference position of the actuator key when inserted Interlock Switch Door Stop
in the interlock switch is:
The actuator stop on the actuator lightly touches the interlock switch.
AS-Interface Safety at Work
Actuator Stop
0.8
After mounting the actuator, remove the actuator stop from the
actuator.
Door Stop
HS9Z-A61 Actuator
20.9 43.2
(15.8) The retention force of the HS9Z-A62 actuator is 100N. Note: See page 373 for actuator installation.
When tensile force exceeding 100N is expected, use
2-
14 15 0.8
ø4
8.4
.3
0.8
8.4
When mounted (33.8)
mounted (5)
When
mounted (5.6) 0.8
8.4
When
10.4
3.5
1.2
2-ø9
Note 1
X Series E-Stops
ø2-9
2-ø9 Actuator Stop (supplied) 14
2-ø
Rubber Bushing 2-ø4 4.2
41.1
14
Rubber Bushing .3
14
1.2
13.1
3.5
34
Rubber Bushing
3.5
1.2
13.1
(Note) Actuator Stop (supplied)
(Note) Actuator Stop (supplied)
The actuator stop is used to adjust the actuator position. Remove after the actuator position is mounted.
Door Interlock Switches
1.2
actuator.
Horizontal Adjustment
Angle Adjustment Orienting Insert
(M3 Hexagon Socket Head Screw)
20°
20°
Enabling Switches
Angle Adjustment
(M3 Hexagon Socket Head Screw)
Horizontal Adjustment Vertical Adjustment
Vertical Adjustment 13 28.2
Vertical Adjustment
7.5 2 Angle Adjustment
Orienting Insert (M3 Hexagon Socket Head Screw)
16.8
5.5
(Note 1)
20°
(Note)
20°
Angle Adjustable Actuator Manual Unlock Key (plastic) Manual Unlock Key, HS9Z-T3 (metal)
(HS9Z-A65) (supplied with switch, not replaceable)
Barriers
25
3
ø4
2-M4 Screw
ø10
15
4
130
18 6.5
Accessory (24.5)
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Door Interlock Switches HS6E Series
Overview
• Door closed • Door opened • Door open • Door open • Door closed
• Machine ready to • Machine cannot be • Machine cannot be • Machine cannot be • Machine cannot be
Interlock Switch Status
operate operated operated operated operated
• Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
LOCK
Manually
Unlocked
X Series E-Stops
(+) (–) (+) (–) (+) (–) (+) (–)
A2 A1 A2 A1 A2 A1 A2 A1
HS6E-M4
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Part Number and Circuit Diagram
Enabling Switches
HS6E-N4
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Door Monitor Circuit
(door closed) 21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Main Circuit: 11 12 41 42
Monitor Circuit: 21 22 53 54 Door Monitor Circuit
Monitor Circuit: 33 34 (door open) 33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Lock Monitor Circuit
(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS6E-P4
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Door Monitor Circuit
(door closed) 21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Main Circuit: 11 12 41 42
21 22 51 52 Door Monitor Circuit
Monitor Circuit:
Monitor Circuit: 33 34 (door open) 33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Lock Monitor Circuit
ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Barriers
(locked) 51-52
Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized)
Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door.
Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door.
The characteristics shown in the chart above are of the HS9Z-A61, -A62, -A65, and -A66 actuators. For the HS9Z-A62S actuator, subtract 0.6 mm.
The characteristics show the contact status when the actuator enters an entry slot of an interlock switch.
• Machine ready to • Machine cannot be • Machine cannot be • Machine cannot be • Machine cannot be
Interlock Switch Status
operate operated operated operated operated
• Solenoid energized • Solenoid de-energized • Solenoid de-energized • Solenoid de-energized • Solenoid de-energized
LOCK
Manually
Unlocked
X Series E-Stops
HS6E-M7Y
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Part Number and Circuit Diagram
HS6E-N7Y
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Enabling Switches
HS6E-P7Y
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Door Monitor Circuit
(door closed) 21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Main Circuit: 11 12 41 42
Door Monitor Circuit
Monitor Circuit: 21 22 51 52
(door open) 33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Monitor Circuit: 33 34
Lock Monitor Circuit
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
OFF (de-energized)
Barriers
ON (energized)
Solenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) to ON (re-energized)
(Note 2)
(Note 1) (Note 2)
Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door. Note 1: Do not attempt manual unlocking while the solenoid is energized.
Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door. Note 2: Do not energize the solenoid for a long period of time while the door is open
or while the door is unlocked manually using the manual unlock key.
The characteristics shown in the chart above are of the HS9Z-A61, -A62, -A65, and -A66 actuators. For the HS9Z-A62S actuator, subtract 0.6 mm.
The characteristics show the contact status when the actuator enters an entry slot of an interlock switch.
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Door Interlock Switches HS6E Series
Operating Instructions
Minimum Radius of Hinged Door Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66
Overview
• When using the interlock switch on hinged doors, refer to the minimum radius • Using the angle adjustment screw, the actuator angle can be adjusted (see
of doors shown below. When using on doors with small minimum radius, use figures on page 370).
the angle adjustable actuator (HS9Z-A65 and HS9Z-A66). Adjustable angle: 0 to 20°
Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure • The larger the adjusted angle of the actuator, the smaller the applicable
of the correct operation before installation.
radius of the door opening.
When Using the HS9Z-A62/A62S Right-angle Actuator • After installing the actuator, open the door. Then adjust the actuator so that
its edge can enter properly into the actuator entry slot of the interlock switch.
• When door hinge is on the extension line of the interlock switch surface:
• After adjusting the actuator angle, apply Loctite to the adjustment screw so
X Series E-Stops
that the screw will not become loose.
Mounting Examples
M Application on Sliding Doors Application on Hinged Doors
ini
m M
16 um in
im
0 Ra u
m Door Hinge
m diu 16 m R
s 0 a HS9Z-A62S Actuator
m diu Door Hinge Door
m s
HS9Z-A61 Actuator
Note: When mounting the actuator, make sure that the actuator enters
M M the slot in the correct direction, as shown on the right.
ini ini
m m
um u
23 Ra 23 m R
0
0
m dius m adiu
m Door Hinge m s Door Hinge
Enabling Switches
When using the HS9Z-A65/HS9Z-A66 Angle Adjustable Actuator
• When door hinge is on the extension line of the interlock switch surface
Horizontal Adjustment Vertical Adjustment
Minimum Minimum
Radius Radius
Door Hinge Door Hinge
50 mm 50 mm
HS9Z-A65 Label
HS9Z-A65
HS9Z-A66
HS9Z-A66
Door Hinge
50 mm 50 mm
Barriers
Door Hinge
Minimum Minimum
Radius Radius
• When door hinge is on the extension line of the actuator mounting surface
Horizontal Adjustment Vertical Adjustment
s s
diu Door Hinge diu Door Hinge
Ra Ra
imum mm imum mm
n 70 n 0
Mi Mi 7
AS-Interface Safety at Work
HS9Z-A65 Label
HS9Z-A65
HS9Z-A66
HS9Z-A66
M M
Rainimu Rainimu
d m d m
70 ius Door Hinge 70m ius Door Hinge
mm m
The HS6E allows manual unlocking of the actuator to pre-check proper door • Actuators: 1.0 to 1.5 N·m (two M4 screws)
Overview
operation before wiring or turning power on, as well as for emergency use such
as a power failure. • The above recommended tightening torques of the mounting screws are the
values with hex socket head bolts. When other screws are used and tightened
Solenoid lock type to a smaller torque, make sure that the screws do not become loose after
mounting.
The HS6E can be unlocked manually in an emergency.
• Mounting bolts are not supplied with the interlock and must be supplied by
When using the manual unlock key the user.
Manual Unlocking
(installed on both sides)
• To avoid unauthorized or unintended removal of the interlock switch and the
actuator, it is recommended that the interlock switch and the actuator are
X Series E-Stops
UNLOCK
• When installing the HS9Z-A62S actuator, use the mounting plate (supplied
with the actuator) on the hinged door, and secure the actuator tightly using
Normal Position Manual Unlocking
Position two M4 screws.
fully using the manual unlock key supplied with the switch.
M4 Screws
• Using the interlock switch with the actuator not fully turned (less than 90°)
may cause damage to the interlock switch or operation failures (when manu- Mounting Plate (supplied)
ally unlocked, the switch will keep the main circuit disconnected and the door
unlocked).
Rubber Bushing
• Do not apply excessive force (0.45 N·m or more) to the manual unlock part,
otherwise the manual unlock part will become damaged.
Hinged Door
• Do not leave the manual unlock key attached to the switch during operation.
This is dangerous because the switch can always be unlocked while the M4 Tapped Hole
machine is in operation.
Enabling Switches
Cables
Manual Unlock Key • Do not fasten or loosen the gland at the bottom of the interlock switch.
(supplied with the interlock switch)
• When bending the cable during wiring, make sure that the cable radius is kept
at 30 mm minimum.
When unlocking pushing the plate inside the interlock switch
• When wiring, make sure that water or oil does not enter from the end of the
• Remove the screw at the side of the interlock switch (the same side where
cable.
actuator is inserted) and insert a small screwdriver.
• Do not open the lid of the interlock switch. Otherwise the interlock switch will
• Push the plate inside the interlock switch toward the LED indicator using a
be damaged.
screwdriver until the actuator is unlocked.
• The solenoid has polarity. Make sure of the correct polarity when wiring.
Barriers
• Tighten the screw to a proper torque (0.3 to 0.5 N·m). Do not tighten with
excessive force, otherwise the interlock switch will be damaged. Be sure to
reinstall the screw, otherwise the waterproof capability will be lost.
Caution
Before manually unlocking the interlock switch, make sure that the machine Gland
AS-Interface Safety at Work
dius
has come to a complete stop. Manual unlocking during operation may unlock Minimum Ra
30 mm
the interlock switch before the machine stops, and the function of the interlock (70)
switch with solenoid is lost. While the solenoid is energized, do not unlock the
switch manually (solenoid lock type).
Rad um
30 ius
im
mm
Min
(50)
Gland
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Door Interlock Switches HS6E Series
Wire Identification
• Wires can be identified by color and or a white line printed on the wire.
Overview
1 Blue/White 7 White
2 Gray 8 Black
3 Pink 9 Pink/White
4 Orange 10 Brown/White
5 Orange/White 11 Brown
6 Gray/White 12 Blue
X Series E-Stops
Terminal Number Identification
• When wiring, identify the terminal number of each contact by the color of the
insulation.
(+) (–)
White A2 A1 Black
HS6E-L
Main circuit: Blue 11 12 41 42 Blue/White
Monitor circuit: Brown 21 22 Brown/White Pink 53 54 Pink/White
Monitor circuit: Orange 31 32 Orange/White
Enabling Switches
Main circuit: Blue 11 12 41 42 Blue/White
HS6E-N Monitor circuit: Brown 21 22 Brown/White Pink 53 54 Pink/White
Monitor circuit: Orange 33 34 Orange/White
Note: The contact arrangements show the contact status when the actuator is inserted and locked.
Barriers
AS-Interface Safety at Work
• Four contacts
• Gold-plated contacts
• Spring lock type (unlocks when the solenoid is energized) and solenoid lock type (locks
when solenoid is energized) are available
• Flexible installation - the head can rotate, allowing 8 different actuator entries
• Metal actuator entry slot ensures long life
• Actuator locking strength is 1000N minimum (GS-ET-19)
• Integral molded cable reduces wiring time
• LED pilot light indicates the solenoid status
X Series E-Stops
Straight Actuator
(mainly for sliding
doors
Right-angle
Actuator
Manual Unlocking
Actuator Slot
Barriers
Integrated Cable
Metallic Head
AS-Interface Safety at Work
Adjustable Actuator
(mainly for hinged doors)
L-shapted Actuator
(mainly for hinged
doors)
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Door Interlock Switches HS5E Series
Part Numbers
Body
Lock
Circuit Number Contact Arrangement Pilot Light Cable Length Part Number
Mechanism
Overview
Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NO 1m HS5E-A4001
(+) (–) Without 3m HS5E-A4003
A2 A1
5m HS5E-A4005
A 11 12 41 42
Main Circuit: 23 24 1m HS5E-A4401-G
Monitor Circuit: 53 54 With 3m HS5E-A4403-G
Monitor Circuit: 5m HS5E-A4405-G
Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NC 1m HS5E-B4001
Without 3m HS5E-B4003
5m HS5E-B4005
X Series E-Stops
Spring Lock B 11 12 41 42
Main Circuit: 23 24 1m HS5E-B4401-G
Monitor Circuit: 51 52 With 3m HS5E-B4403-G
Monitor Circuit: 5m HS5E-B4405-G
Main Circuit: 1NC+1NC, Monitor Circuit: 1NC, 1NC 1m HS5E-D4001
Without 3m HS5E-D4003
5m HS5E-D4005
D 11 12 41 42
Main Circuit: 21 22 1m HS5E-D4401-G
Monitor Circuit: 51 52 With 3m HS5E-D4403-G
Monitor Circuit: 5m HS5E-D4405-G
Enabling Switches
Monitor Circuit: 51 52
With 3m HS5E-B7Y403-G
Monitor Circuit: 5m HS5E-B7Y405-G
Main Circuit: 1NC+1NC, Monitor Circuit: 1NC, 1NC 1m HS5E-D7Y001
Without 3m HS5E-D7Y003
11 12 41 42 5m HS5E-D7Y005
D 21 22
Main Circuit: 1m HS5E-D7Y401-G
51 52
Monitor Circuit: With 3m HS5E-D7Y403-G
Monitor Circuit: 5m HS5E-D7Y405-G
Contact configuration shows the contact status when actuator is inserted and solenoid off for for spring lock or solenoid on for solenoid lock.
Barriers
Appearance Description Part Number Weight
Item Part Number Description
HS5B/HS5E Plug Actuator
(allows switch to be used as HS9Z-A5P 35g
HS9Z-A51 Straight interlock plug unit)
insertion of actuator)
HS9Z-A52 Right-angle
Circuit Diagrams
Unlocking Using
Status 1 Status 2 Status 3 Status 4
Manual Unlock Key
Overview
• Door closed • Door opened • Door open • Door open • Door closed
• Machine ready to • Machine cannot be • Machine cannot be • Machine cannot be • Machine cannot be
Interlock Switch Status
operate operated operated operated operated
• Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
Door Status
Locked Unlocked
Manual Unlocking
X Series E-Stops
23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54
HS5E-A4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
(+) (–)
A2 A1 Monitor Circuit
Main Circuit: 11 12 41 42 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Spring Lock Type Safety Switch
Monitor Circuit: 23 24
Door Interlock Switches
Monitor Circuit:
53 54 Monitor Circuit OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
(unlocked) 53-54
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS5E-B4
Main Circuit: 11 12 41 42 Monitor Circuit
Monitor Circuit: 23 24 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Monitor Circuit: 51 52
Monitor Circuit
(unlocked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS5E-D4
Main Circuit: 11 12 41 42 Monitor Circuit
Monitor Circuit: 21 22 (door open) 21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Monitor Circuit: 51 52
Monitor Circuit
(unlocked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Enabling Switches
Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized)
Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked)
HS5E-A7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
(+) (–)
A2 A1 Monitor Circuit
Main Circuit: 11 12 41 42 (door open) 23-24
OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Monitor Circuit:
Solenoid Lock Safety Switch
23 24
Monitor Circuit: Monitor Circuit
53 54
(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS5E-B7Y
Main Circuit: 11 12 41 42 Monitor Circuit
Monitor Circuit: 23 24 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
Monitor Circuit: 51 52
Monitor Circuit
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Barriers
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS5E-D7Y
Main Circuit: 11 12 41 42 Monitor Circuit
Monitor Circuit: 21 22 (door open) 21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Monitor Circuit: 51 52
Monitor Circuit
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
OFF (de-energized) to
Solenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) (note 4) ON (energized) (see
note 3) (see note 4)
AS-Interface Safety at Work
1. Main circuit: Connected to the control circuit of machine drive part, sending the interlock signals to the protective door.
2. Monitor circuit: Sends ON/OFF signals of main circuit and monitoring signals of open/closed status of protective door.
3. Do not attempt manual unlock when energized.
4. Do not energize the solenoid for a prolonged period of time when the door is open and when unlocking the door manually.
Operating Characteristics 0 (Key Insertion Position) The characteristics shown in the chart above are of the HS9Z-A61, -A62, -A65, and -A66 actuators. For the
(reference) 3.3 (Locked position)
5.3 6.9
HS9Z-A62S actuator, subtract 0.6 mm.
26.4 (stroke in mm)
The characteristics show the contact status when the actuator enters an entry slot of an interlock switch.
Main Circuit
Monitor Circuit (door open, NO) Contacts ON (closed)
Monitor Circuit (door closed, NC)
Monitor Circuit (Unlocked, NO) Contacts OFF (open)
Monitor Circuit (Locked, NC)
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Door Interlock Switches HS5E Series
Specifications
ISO14119, IEC60947-5-1, EN60947-5-1 (TÜV approval), EN1088, GS-ET-19 Part Number Key
Conforming Standards
(BG approval), UL508 (UL recognized), CSA C22.2, No. 14 (c-UL recognized)
Application Standards IEC60204-1/EN60204-1
HS5E - A 4 4 01 - G
Overview
Operating Temperature –25 to 50°C (no freezing)
Relative Humidity 45 to 85% (no condensation)
Pilot Light Color
Storage Temperature –40 to +80°C (no freezing) G (Green)
Cable Length
Operating Environment Degree of pollution: 3
01: 1m
Impulse Withstand Voltage 2.5 kV (between LED, solenoid and grounding: 0.5 kV) 03: 3m
Between live and dead metal parts: 100 MΩ minimum 05: 5m
Pilot Light Voltage
Insulation Resistance Between live metal part and ground: 100 MΩ minimum
4: 24V DC
(DC megger) Between live metal parts: 100 MΩ minimum
X Series E-Stops
0: without pilot light
Between Terminals of the same pole: 100 MΩ minimum
Solenoid Unit Voltage/
Electric Shock Protection Class Class II (IEC61140) Lock Mechanism
Degree of Protection IP67 (IEC60529) 4: 24V DC/Spring Lock
7Y: 24V DC/Solenoid Lock
Operating extremes: 100 m/s2 (10 G)
Shock Resistance Circuit Code
Damage limits: 1000 m/s2 (100 G)
Operating extremes: 10 to 55 H, amplitude 0.35 mm minimum Door Monitor Lock Monitor
Vibration Resistance Circuit Circuit
Damage limits: 30 Hz, amplitude 1.5 mm minimum
A: 1NC + 1NC 1NO + 1NO
Actuator Operating Speed 0.05 to 1.0 m/s B: 1NC + 1NC 1NO + 1NC
Enabling Switches
Cable UL2464, No. 21 AWG (8-core: 0.5 mm2 or equivalent/core)
Cable Diameter ø7.6 mm
Weight (approx.) 400 g (HS5E-***01)
Barriers
Return Voltage Rated voltage x 10% or more (at 20°C)
Maximum Continuous Applying Voltage Rated voltage x 110%
Maximum Continuous Applying Time Continuous
Insulation Class Class F
Current Ratings
AS-Interface Safety at Work
Rated Insulation Voltage (Ui) (see note 2) 250V (between LED, solenoid and grounding: 30V)
Current (Ith) 2.5A
Rated Voltage (Ue) 30V 125V 250V 1. Minimum applicable load (reference value): 3V AC/DC, 5 mA
2. UL rating: 125V
Resistive load (AC12) — 2A 1A 3. TUV, BG rating: AC-15, 0.5A/250V, DC-13, 0.22A/125V
AC UL, c-UL rating: Pilot duty AC 0.5A/125V, Pilot duty DC 0.22A/125V
Rated Inductive Load (AC15) — 1A 0.5A
Current (Ie)
(see note 3) Resistive load (DC12) 2A 0.4A 0.2A
DC
Inductive Load (DC13) 1A 0.22A 0.1A
.2
.2
R2
R2
1
30
28
20
20
35
20
28
20
35
Actuator 36.2 106 Actuator 36.2 106
1
Actuator Stop 145.7 (6.3) Actuator Stop 145.7 (6.3)
4-M4 Screws 20 to 22
6 ±1
X Series E-Stops
Slot Plug
(Note)
11 ±1
61.6
61.6
106
40
40
33
33
5
5
20
20
Mounting Hole Layout
.2
.2
Door Interlock Switches
R2
R2
1
30
29.6
29.6
20
20
20
35
20
35
36.2 106 Actuator 36.2 106
1
1
Actuator Cover
145.7 (6.3) Actuator Cover 145.7 (6.3)
Actuator
Actuator Stop Actuator Stop
4-M4 Screws 20 to 22
Slot Plug 7.6±1
(Note)
12.6±1
61.6
61.6
106
40
40
33
33
5
5
20
20
Mounting Hole Layout
Plug the unused actuator entry slot using the slot plug supplied with the actuators.
Enabling Switches
15
26
30
28
15
20
AS-Interface Safety at Work
.4
2.
2 6.4 4.5 0.8 ø4 1.6
R 2-
4-
Actuator Stop (Note) Actuator Stop (Note)
2
2
10
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Door Interlock Switches HS5E Series
Overview
3 (M3 Hexagon Socket Head Screw)
Orienting The orientation of the actuator operation (horizontal/vertical) can be changed with the
Actuator Stop
Insert
(Note) orientation part (white plastic part) installed on the back of the actuator.
Do not loose the orientation part, otherwise the actuator will not operate properly.
49
26
38
20°
23
(M4 R2.1
15 7 1 Hole
18.5 29 s)
3.6
Vertical Swing
Orienting Actuator Stop
The actuator stop film and actuator stop are used when adjusting the actuator position, and must be
X Series E-Stops
Insert (Note)
removed after adjustment.
0.8
v Actuator Mounting Hole Layout
Angle Adjustment (horizontal/vertical swing)
(M3 Hexagon Socket Head Screw) 38
2-M4 Screw
2
20°
10
Mounting Plate HS9Z-SP51
6
Manual Unlocking Key (long) HS9Z-T3
2-12.8
3
2-6.6
3.
• Manual Unlocking Key • HS9Z-T3 Manual Unlocking Key 40
R
4-
(plastic, supplied with the switch, (metal, long-shaped)
non-replaceable)
3
50.7
42.2
4-M
4
ø4
21
Enabling Switches
9
ø10
15
(24)
106
170
187
4
15
130
Manual 18 6.5
Unlocking Actuator
(24.5)
6.4
4-R
22
4-
C
3
HS9Z-A5P HS9Z-PH5
Barriers
2- 8
R4
Rivet: Stainless Steel Spacer: Steel ø8
2-
46 43
Handle: Aluminum
28
Thickness: 2
36
22
40
7.5 16.5
Material: SPCC
10.5 24 Thickness: 1.6
Washer: Steel Area 5 27.5
ø4
Thickness: 2.5
56 5 Area
Coating: Orange
25
(36.2)
5 5 2.5
9
(36.2)
6.5
2.5 2.5
Rivet: 27 Material: SPCC
Stainless Steel 33.5 Thickness: 2.0
43
46
(146)
R 60
10
(106)
(146)
(106)
HS5E
Interlock Switch
(6.3)
HS5E Interlock
(35) (40)
(6.3)
Operating Instructions
• When using the safety switch for a hinged door, refer to the minimum radius • Using the angle adjustment screw, the actuator angle can be adjusted (refer
of doors as shown below. For doors with small minimum radius, use adjust- to the dimensional drawing).
able actuators (HS9Z-A55). Adjustable angle: 0 to 20°
Because deviation or dislocation of a hinged door may occur, make sure of
correct operation of the actual application before installation.
• The larger the adjusted angle of the actuator, the smaller the applicable
radius of the door opening.
HS9Z-A52 Actuator • After installing the actuator, open the door. Then adjust the actuator so that
its edge can be inserted properly into the entry slot of the safety switch.
(When the center of the hinged door is on the extension line of the actuator
mounting surface.) • After adjusting the actuator angle, apply loctite to the adjustment screw so
X Series E-Stops
Safety Switch
When using the HS9Z-A55 horizontally-movable actuator
imu mm
Mounting Holes
Mi adiu mm
R 70
nim s
m
1
Ra
um
• When the center of the hinged door is on the extension line of the contact
(161)
diu
Horizontal Operation
Min 260
Safety Switch
imu mm
Mounting Holes
Mi adiu 0 mm
R 23
nim s
Mi
nim
Ra
um
um
(231)
Door
diu
Hinge im
mm dius u
70 m R
(41.5) (40.3) m adi
(36.2) m us
Door Hinge
(55.5)
Changing the Orientation of the Head Vertical Operation
Enabling Switches
• The head of the HS5E can be mounted in four ways by removing the four
screws from the corners of the HS5E head and reinstalling the head in the
desired orientation. Before wiring the HS5E, replace the head. Before replac-
M
Mounting Hole
ing the head, turn the manual unlock part to the UNLOCK position using the
Safety Switch
in
im
Mounting Hole
um
Safety Switch
manual unlock key. When reinstalling the head, make sure that no foreign 50 Door M
(38)
Ra in
m di
us Hinge im
m um
objects enter the safety switch. Tighten the screws, without leaving space
(58)
70 R
m adi
between the head and body, otherwise the safety switch may malfunction. (36.2) m us Door Hinge
Door
HS9Z-A51
Keys
HS5E
Safety
Switches
AS-Interface Safety at Work
Latch
Door Stop
Safety Precautions
• Before manually unlocking the safety switch, make sure the machine has
come to a complete stop. Manual unlocking during operation may unlock the
switch before the machine stops, and the protection of the safety switch with
solenoid is lost. While the solenoid is energized, do not unlock the actuator
manually (solenoid lock type).
382 www.idec.com
Door Interlock Switches HS5E Series
Instructions, continued
Overview
• Spring lock type
The HS5E allows manual unlocking of the actuator to pre-check proper door tom of the safety switch.
operation before wiring or turning power on, as well as for an emergency or a • When bending the cable during wiring, make
power failure. sure that the cable radius is kept at least Lid
• Solenoid lock type 30mm.
If the actuator is not unlocked although the solenoid is de-energized, the s
• When wiring, make sure that water or oil diu
actuator can be unlocked manually. Ra
does not enter the cable. um in
m m
.
ini
M mm
• Do not open the lid of the safety switch. Gland 30
X Series E-Stops
Otherwise the switch may become damaged.
Enabling Switches
insulator.
Recommended Tightening Torque of Mounting Screws
• The following table shows the identification of terminal numbers.
• Safety Switch: 2.0 ± 0.2 N·m (two M4 screws)
• When wiring, cut unnecessary wires such as dummy insulator (white) and/or
• Actuators unused wires to avoid incorrect wiring.
HS9Z-A51: 2.0 ± 0.2 N·m (two M4 screws)
Type Circuit Diagram
HS9Z-A52: 1.0 ± 0.2 N·m (two M4 Phillips screws)
HS9Z-A55: 1.0 ± 1.5 N·m (two M4 screws)
(+) (–)
White A2 A1 Black
• The above recommended tightening torques of the mounting screws are the
values confirmed with hex socket head bolts. When other screws are used
12 41 42 Blue/White
and tightened to a smaller torque, make sure that the screws do not become Main Circuit: Blue 11
HS5E-A Monitor Circuit: Orange 23 24 Orange/White
loose after mounting.
Barriers
Monitor Circuit: Brown 53 54 Brown/White
tor, it is recommended that the safety switch and the actuator are installed Monitor Circuit: Brown 51 52 Brown/White
EN1088 GS-ET-15
EN60947-5-1 BG standard
IEC60947-5-1 in Germany
Direct Opening Action Double Insulation
Certificate No.
Door Interlock Switches
20005010305145656
• Terminal Block
(M3.5)
• LED Indicator
(green or red)
Enabling Switches
• Straight Actuator
(Zinc Diecast)
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Door Interlock Switches HS1E Series
Part Numbers
Model
Actuator Lock Conduit
Contact Configuration Manual
Retention Force Mechanism Port Size Indicator Part Number
Overview
Unlock Key
1
Monitor Circuit
— — HS1E-40R
2
3
Main Circuit With — HS1E-44R-k
Main circuit: 1NC + 1NC 4
G1/2
Monitor circuit: 1NO/1NO 5
Solenoid Power — With HS1E-40KR
6
Indicator
7
Contacts are linked to
With With HS1E-44KR-k
X Series E-Stops
the solenoid mechanically. 8
1 — — HS1E-140R
Monitor Circuit
2
3
Main Circuit With — HS1E-144R-k
Main circuit: 1NC + 1NC 4
G1/2
Monitor circuit: 1NO 5
Solenoid Power — With HS1E-140KR
6 Indicator
7
Contacts are linked to
8 With With HS1E-144KR-k
3
Main Circuit With — HS1E-244R-k
Main circuit: 1NC + 1NC 4
G1/2
Monitor circuit: 1NO + 1NC 5
+
Solenoid Power — With HS1E-240KR
6
– Indicator
Contacts are linked to 7
the solenoid mechanically. With With HS1E-244KR-k
8
1
— — HS1E-340R
Enabling Switches
Monitor Circuit
2
3
Main Circuit With — HS1E-344R-k
Main circuit: 1NC + 1NC 4
G1/2
Monitor circuit: 1NC 5
+
Solenoid Power — With HS1E-340KR
6
– Indicator
Contacts are linked to 7
the solenoid mechanically. With With HS1E-344KR-k
8
1. Key wrench for TORX screws (HS9Z-T1) is supplied with the interlock switch.
2. Specify color code in place of k in the part number. G: green, R: red
3. Actuator is not supplied with the interlock switch, and must be ordered separately.
4. TORX is a registered trademark of Camcar Textron.
Barriers
Actuator Keys & Accessories
Item Part Number Description Item Part Number Description
Right-angle Actuator
HS9Z-A2 HS9Z-P1 Conduit Opening Plug
(Mainly for rotating doors)
Replacement Manual
HS9Z-A3 Adjustable Actuator HS9Z-KEY1
Unlocking Key
Specifications
EN1088, IEC60947-5-1, EN60947-5-1(TUV), ISO14119, Part Number Key
Conforming to Standards
GS-ET-19 (BG), UL508, CSA C22.2 No. 14 (c-UL)
Applicable Use IEC60204-1, EN60204-1
HS1E - 2 4 4 K R - R
Overview
Insulation Resistance Between live metal part and ground: 100 MΩ minimum
(measured with 500V DC megger) Between live metal parts: 100 MΩ minimum
Between terminals of the same pole: 100 MΩ minimum
Indicator Rated Voltage
Electric Shock Protection Class II (according to IEC61140) 4 (24V DC)
Blank (without indicator)
Pollution Degree 3 (IEC60947-5-1)
Degree of Protection IP67 (IEC60529) Circuit Code
Main Circuit Auxiliary Circuit
Vibration Operating Extremes 10 to 55 Hz, minimum (amplitude 0.35 mm) Blank: 1NC + 1NC 1NO/1NO
1: 1NC + 1NC 1NO
Resistance Damage Limits 50 m/sec2 (approx. 5G) 2: 1NC + 1NC 1NC + 1NC
3: 1NC + 1NC 1NC
Door Interlock Switches
DC
Rated Operating Current (Ie) Inductive load (DC13) 3A 0.9A –
Resistive load (AC12) – 3A 3A
AC
Auxiliary
Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)
Operating Voltage 24V DC
Current 292mA
Coil Resistance 102Ω (at 20ºC)
Solenoid
Pickup Voltage 20.5V maximum (at 20ºC)
Unit
DropOut Voltage 2.4 minimum (at 20ºC)
AS-Interface Safety at Work
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Door Interlock Switches HS1E Series
Overview
• Door Closed • Door Closed • Door Opened • Door Opened • Door Closed
Switch/Door
• Machine ready to operate • Machine cannot be started • Machine cannot be started • Machine cannot be started • Machine cannot be started
Status
• Solenoid de-energized • Solenoid de-energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
Door
X Series E-Stops
Monitor
Monitor
Monitor
Monitor
Monitor
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Main
Main
Main
Main
Main
Circuit
Solenoid
Solenoid
Solenoid
Solenoid
Solenoid
Diagram
Power
Power
Power
Power
Power
Contacts are linked to Contacts are linked to Contacts are linked to Contacts are linked to Contacts are linked to
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Closed 3-4: Open
Aux. Circuit 1-2: Open 1-2: Closed 1-2: Closed 1-2: Closed 1-2: Closed
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
Enabling Switches
Switch/Door
• Machine ready to operate • Machine cannot be started • Machine cannot be started • Machine cannot be started • Machine cannot be started
Status
• Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
Door
Monitor
Monitor
Monitor
Monitor
Monitor
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Barriers
Circuit
Circuit
Circuit
Main
Main
Main
Main
Main
(Note)
Circuit
Solenoid
Solenoid
Solenoid
Solenoid
Solenoid
Diagram
Power
Power
Power
Power
Power
Contacts are linked to Contacts are linked to Contacts are linked to Contacts are linked to Contacts are linked to
the solenoid mechanically the solenoid mechanically the solenoid mechanically the solenoid mechanically the solenoid mechanically
AS-Interface Safety at Work
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: Open
Aux. Circuit 1-2: Open 1-2: Open 1-2: Closed 1-2: Closed 1-2: Open
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.
2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.
3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid and door status.
• Door Closed • Door Closed • Door Opened • Door Opened • Door Closed
Switch/Door
• Machine ready to operate • Machine cannot be started • Machine cannot be started • Machine cannot be started • Machine cannot be started
Status
• Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
Door
X Series E-Stops
Monitor
Monitor
Monitor
Monitor
Circuit
Monitor
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Circuit
Main
Main
Main
Main
Main
Circuit
Solenoid
Solenoid
Solenoid
Solenoid
Diagram
Solenoid
Power
Power
Power
Power
Power
Door Interlock Switches
Contacts are linked to the Contacts are linked to the Contacts are linked to the Contacts are linked to the Contacts are linked to the
solenoid mechanically solenoid mechanically solenoid mechanically solenoid mechanically solenoid mechanically
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: Open
Aux. Circuit 1-2: Closed 1-2: Open 1-2: Open 1-2: Open 1-2: Open
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
• Door Closed • Door Closed • Door Opened • Door Opened • Door Closed
Switch/Door
• Machine ready to operate • Machine cannot be started • Machine cannot be started • Machine cannot be started • Machine cannot be started
Status
• Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
Door
Monitor
Monitor
Monitor
Monitor
Monitor
Circuit
Circuit
Circuit
Circuit
Circuit
Barriers
Circuit
Circuit
Circuit
Circuit
Circuit
Main
Main
Main
Main
Main
(Note)
Circuit
Solenoid
Solenoid
Solenoid
Solenoid
Solenoid
Diagram
Power
Power
Power
Power
Power
Contacts are linked to the Contacts are linked to the Contacts are linked to the Contacts are linked to the Contacts are linked to the
solenoid mechanically solenoid mechanically solenoid mechanically solenoid mechanically solenoid mechanically
AS-Interface Safety at Work
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: Open
Aux. Circuit 1-2: Closed 1-2: Closed 1-2: Open 1-2: Open 1-2: Closed
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.
2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.
3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid or door status.
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Door Interlock Switches HS1E Series
Dimensions (mm)
HS1E with indicator - using 1500N operating force
Horizontal Mounting Vertical Mounting
Overview
104 Right-angle Actuator HS9Z-A2
Straight Actuator HS9Z-A1 4 88
33
23.5 26
45.4
39.2
129
121
10
19.5 ±1
10
8.5 ±1
61 (RP)
12.3
2
68.8 (RP)
49.5
X Series E-Stops
7.5
26
63
Slot Plug
23.5
3-M5 Screw
45
(supplied)
40
4
35
(Note)
Note: Plug the unused atuator entry slot using the slot plug supplied with the interlock switch.
Enabling Switches
Barriers
AS-Interface Safety at Work
Accessories
Straight Actuator (mainly for sliding doors) HS9Z-A1
9 49.3
19.3
Overview
2-M6 R3
.2 1
Screws
29.2
22
40
22
43
Actuator 7.4 Actuator Cover
Mounting (red)
Holes
4.1
2
X Series E-Stops
29.2
22
40
43
22
2
4.1
90
°
Adjustable Actuator
• The actuator angle is adjustable (0˚ to 20˚) for hinged doors.
Enabling Switches
58
44
58
72
Barriers
.2 2-M6 Screws
5 R3 2
20 Door hinge Actuator
Angle Adjustment Screw Mounting Holes
(M3 hexagon socket head screw)
30
(21)
33 max.
20°
12
AS-Interface Safety at Work
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Door Interlock Switches HS1E Series
Accessories, continued
Overview
• Using the screw (M3 hex socket head screw), the actuator angle can be • After installing the actuator, open the door. Then adjust the actuator so that
adjusted (refer to the dimensional drawing). Adjustable angle: its edge can be inserted properly into the entry slot of the safety switch.
(0˚) to 20˚
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• The larger the adjusted angle of the actuator, the smaller the applicable
radius of the door opening. • After adjusting the actuator angle, apply loctite or the like to the adjustment
screw so as to prevent its loosening.
X Series E-Stops
• When using the interlock switch for a hinged door, refer to the minimum When using the HS9Z-A3 Angle Adjustable (vertical) Actuator
radius of doors shown below. For the doors with small minimum radius, use
angle adjustable actuators (HS9ZA3 or HS9Z-A3S). • When the door hinge is on the extension line of the interlock switch surface:
Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure
of the correct operation before installation.
HS9Z-A2 Actuator M
ini
m
u
• When the door hinge is on the extension line of the interlock switch surface: 50 m
m Rad
m
Min mm
230
• When the door hinge is on the extension line of the actuator mounting
130
imu
imu
mR
mR
surface:
adiu
adiu
s
• When the door hinge is on the extension line of the actuator mounting
surface:
HS9Z-A2 M
Enabling Switches
Actuator ini
m
80 um
m Ra
m di
us
Min mm
Min 0 mm
400
imu
24
imu
mR
mR
adiu
adiu
s
s
Door Hinge
Barriers
AS-Interface Safety at Work
• With the actuator mounted on a movable door, and the switch on a machine, the door
can be mechanically locked when closed.
• Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or
another source after the machine has stopped.
• In the event of power failure or for machine maintenance, the door can be unlocked
using a special tool.
• Flexible Installation: The actuator can be accessed from two directions.
• Select from four different circuit configurations.
• IP67 Protection
X Series E-Stops
EN1088 GS-ET-15
EN60947-5-1 BG standard in Germany
IEC60947-5-1
Contact Mechanism
(Direct Opening Action)
Enabling Switches
LED Indicator
(green or red) Tubular Clamp
Terminal Block (M3)
Two Actuator
Entry Slots
Straight Actuator
(SUS304)
Barriers
unlocking entry
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Door Interlock Switches HS1C Series
Part Numbers
Contact Configuration Indicator LED Part Number Actuator Keys & Accessories
Main Circuit: 1NC+1NC Item Part Number Description
Overview
Auxiliary Circuit: 1NO/1NO
Green HS1C-R44R-G Straight Actuator
Auxiliary
1
HS9Z-A1
Circuit
2
(Mainly for sliding doors)
3
Circuit
Main
4 Right-angle Actuator
HS9Z-A2
5
+ (Mainly for rotating doors)
Solenoid
Power
X Series E-Stops
Main Circuit: 1NC+1NC
Auxiliary Circuit: 1NO
Auxiliary
3
Circuit
Main
4
+
Solenoid
5
Power
1 Green HS1C-R244R-G
Circuit
3
Circuit
Main
4
+
Solenoid
5
Power
6
–
Indicator Red HS1C-R244R-R
7 +
Contacts are linked
to the solenoid 8 –
Enabling Switches
mechanically
1
Circuit
3
Circuit
Main
4
+
5
Solenoid
Power
6
–
Indicator Red HS1C-R344R-R
7 +
Contacts are linked
to the solenoid 8 –
mechanically
Barriers
AS-Interface Safety at Work
Specifications
Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-19, UL508 Part Number Key
Operating Temperature –20 to +40˚C (no freezing)
HS1C - R 1 4 4 R - R
Overview
AC
Auxiliary
Current 415 mA
Coil Resistance 58Ω (at 20ºC)
Solenoid Energizing Voltage Rated voltage x 85% maximum (at 20ºC)
Unit De-energizing Voltage Rated voltage x 10% minimum (at 20ºC)
Continuous Applicable Voltage Rated voltage x 110%
Continuous Applicable Duration Not specifically limited
AS-Interface Safety at Work
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Door Interlock Switches HS1C Series
Dimensions (mm)
HS1C-R44R-* - using the straight actuator (HS9Z-A1)
RP RP
Overview
30 68.8 36.5 54.3 30 125
9 13.8 13.8 9 49.5 36.5 Conduit
2 10 Conduit 2 10 Port G1/2
R Port G1/2 R2
2.
. 4
7 .7
ø5
.4
ø5
43
40
42
42
40
43
22
22
106
106
Actuator Actuator
74
74
47
47
Actuator Cover Actuator Cover
X Series E-Stops
1.5
ø5
49.5 23.5 26 ø5 23.5 26
.2
.2 8.5 ±1.0
42
1.5 125
6.5 ±1.0
39.7
39.7
Slot Plug
35
47
35
(Note) 4 4-M5 Screws
4
23.5 26
2. .7 ø5
ø5
7
43
40
42
42
22
22
40
43
106
106
Enabling Switches
Actuator
74
74
Actuator
47
47
1.5
ø5
49.5 23.5 26 ø5 23.5 26
.2
42
1.5 125 .2
19.5 ±1.0
11
17.5 ±1.0
47
4-M5 Screw
11
39.7
39.7
35
Slot Plug 35
(Note) 23.5 26
4
Barriers
AS-Interface Safety at Work
Accessories
Straight Actuator (mainly for sliding doors)
HS9Z-A1
Overview
9 49.3
19.3
2-M6 R3
.2 1
Screws
29.2
22
40
22
43
Actuator 7.4 Actuator Cover
Mounting (red)
Holes
4.1
2
X Series E-Stops
29.2
22
40
43
22
.2
Actuator R3
*After installing the actuator, Mounting Actuator Cover
remove the actuator cover. (red)
Holes
2
4.1
90
°
Enabling Switches
Adjustable Actuator
• The actuator angle is adjustable (0˚ to 20˚) for hinged doors.
58
44
58
72
Barriers
.2 2-M6 Screws
5 R3 2
20 Door hinge Actuator
Angle Adjustment Screw Mounting Holes
(M3 hexagon socket head screw)
30
(21)
33 max.
AS-Interface Safety at Work
20°
12
396 www.idec.com
Door Interlock Switches Precautions
Safety Precautions
• In order to avoid electric shock or a fire, turn the power off before installation, • Do not place a PLC in the circuit between the safety switch and the load. The
removal, wire connection, maintenance, or inspection of the switch. safety security can be endangered in the event of a malfunction of the PLC.
Overview
• If relays are used in the circuit between the safety switch and the load, • Do not disassemble or modify the switch. It may cause a breakdown or an
consider degrees of the danger and use safety relays, since welded or sticking accident.
contacts of standard relays may invalidate the functions of the safety switch.
X Series E-Stops
• If the operating atmosphere is contaminated, use a protective cover to
• Do not apply excessive shock to the switch when opening or closing the door. prevent the entry of foreign objects into the switch through the actuator entry
slots.
• A shock to the door exceeding 1,000 m/sec2 (approx. 100G) may cause the
contacts of the switch to chatter, and a malfunction of the switch may occur. • Entry of a considerable amount of foreign objects into the switch may affect
the mechanism of the switch and cause a breakdown.
• For connection of wires, unscrew the cover. Unnecessary loosening of other
screws may cause a malfunction of the switch. • Do not store the switches in a dusty, humid, or organic-gas atmosphere.
HS5E/HS5B Precautions
mm adiu
nim
17 m R
0 m ad
Enabling Switches
u
• When door hinge is on the extension line of the actuator mounting surface:
Min
Mi
260 m Ra
23 m R
nim
imu
0 m ad
mm dius
u
Door Hinge
Door Hinge
ius
Barriers
• When using the interlock switch on hinged doors, refer to the minimum radius
of doors shown below. When using on doors with small minimum radius, use
the angle adjustable actuator (HS9Z-A55).
HS2B Precautions
Wire Connection • Cracks or burrs on the conduit entry may deteriorate the housing protection
against water.
AS-Interface Safety at Work
• The HS2B has 3 conduit ports, which are closed as a part of the molded
switch housing. • When changing to another conduit port, close the unused opening with an
optional plug (Part No. HS9Z-P1).
• Make an opening for wire connection by breaking one of the conduit-port
knockouts on the switch housing using a screwdriver.
• When breaking the conduit port, take care not to damage the contact block or
other parts inside the switch.
HS1E Precautions
Wire Connection 1. This unlocking method is intended for an escape from a machine when a person is
locked in. For access to the unlocking entry, an access hole should be opened on the
Overview
• Make an opening for wire connection by breaking one of the conduit-port mounting panel. When opening the hole, apply proper protection against water or other
foreign objects.
knockouts on the switch housing using a screwdriver. 2. Caution: After the unlocking operation, put the screw back into the unlocking entry
for safety.
• Before breaking the knockout, temporarily remove the connector-fixing lock
nut from the switch.
• When breaking the knockout, take care not to damage the contact block or
other parts inside the switch.
• Cracks or burrs on the conduit entry may deteriorate the housing protection.
X Series E-Stops
• When changing to the other conduit port, close the unused opening with an
optional plug (accessory).
Unlock Unlock
Plug
Type No. HS9Z-P1 Screwdriver Normal Position Manual Unlocking Position
89
26
Manual Unlocking
Door Interlock Switches
M5
• Remove the screw located on the unlocking entry at the side of the switch us-
23.5
ing the key wrench included with the switch. Then insert a small screwdriver
into the switch to push the lever inside of the switch toward the indicator
until the actuator is unlocked (refer to the diagram on the right).
• Insert a small screwdriver into the elliptical hole on the back of the switch,
then push the lever inside of the switch toward the indicator until the actuator
is unlocked (refer to the diagram on the right).
HS1C Precautions
Enabling Switches
• Regardless of door type, do not use the safety switch as a locking device.
Install a locking device independently, for example, using a metal latch (also
applicable to HS1E).
• The safety switch cover can be only removed with the special key wrench
supplied with the switch or with the optional screwdriver (also applicable to
HS1B and HS1E).
• Remove the screw located on the unlocking entry at the side of the switch us-
ing the key wrench included with the switch. Then insert a small screwdriver
into the switch to push the lever inside of the switch toward the indicator
Screwdriver
until the actuator is unlocked (refer to the diagram on the right).
Barriers
Caution: After the unlocking operation, put the screw back into the unlocking
entry for safety.
AS-Interface Safety at Work
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Door Interlock Switches Precautions
Operation Precautions
Overview
• (Refer to the Crimping Terminal 1 or 2 shown in the drawing below.) • Use connectors which maintain the IP67 protection.
30 mm
G1/2
max.
Ground Terminal: Crimping Terminal 2
Other Terminals: Crimping Terminal 1
X Series E-Stops
HS2B, HS5B, and HS1E
Crimping Terminal 1 9 mm max.
• Actuator (HS9Z-A1/A2)
Installation Examples (see the diagrams below) 5.0±0.5 N-m (approx. 50±5 kgf·cm)
Mounting on Sliding Doors
Enabling Switches
• (2 pcs. of M6 hex socket head cap screws)
Door Actuator (HS9Z-A51/A52)
• 2.0±0.2 N-m (approx. 20±2 kgf·cm)
HS9Z-A1 Actuator (2 pcs of M4 hex socket head cap screws)
Latch
Barriers
• HS1C: 0.5 to 0.75 mm2 (Terminals No.1, 2, 5 to 8)
1.0 to 1.25 mm2 (Terminals No.3, 4, and grounding terminal)
Actuator Angle Adjustment • After installing the actuator, open the door. Then adjust the actuator so that
• Using the screw (M3 hex socket head screw), the actuator angle can be its edge can be inserted properly into the entry slot of the safety switch.
adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• The larger the adjusted angle of the actuator, the smaller the applicable
Overview
radius of the door opening. • After adjusting the actuator angle, apply loctite or the like to the adjustment
screw so as to prevent its loosening.
im m
um m
Ra Door Hinge M
When using the HS9Z-A52 Actuator di
us
in 70
im m
um m
• When the door hinge is on the extension line of the interlock switch surface: Ra
di Door Hinge
us
Vertical Swing
Min
190 um R
im
Mi
mm adiu
nim
17 m R
0 m ad
u
M
s
in
im 50 m
um m
Ra Door Hinge M 7
in
di
us im 0 m
• When door hinge is on the extension line of the actuator mounting surface: um m
Ra
di Door Hinge
us
260 m Ra
23 m R
nim
imu
• Using the angle adjustment screw, the actuator angle can be adjusted (see
0 m ad
mm dius
u
Door Hinge
Door Hinge
figures on page 370. Adjustable angle: 0 to 20°
ius
• The larger the adjusted angle of the actuator, the smaller the applicable
Enabling Switches
30 max.
G1/2, PG13.5, M20 Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 SCS-10* ALS-16**
(Seiwa Electric) (Nihon Flex)
9 max.
PG13.5 ST13.5 ABS-**PG13.5
all dimensions in mm (K-MECS) (Nihon Flex)
When Using Flexible Conduits (Example) M20 ST-M20X1.5 ALS-**EC20
Flexible conduit example: VF-03 (Nihon Flex) (K-MECS) (Nihon Flex)
AS-Interface Safety at Work
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