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INDUSTRIAL

SELAMAT DATANG
PADA PRESENTASI BEARING
UNTUK INDUSTRI KELAPA SAWIT

INDUSTRIAL

SAES - POM 1
CURRICULUM VITAE
INDUSTRIAL

Nama : Saelan Siregar


Divisi : Heavy Industry
Tanggal Lahir : 17 January 1977
Status Pernikahan : Menikah, 1 anak
Pendidikan : Teknik Mesin

Pengalaman Kerja :
1999 2003: Chief Foreman, Gesuri Llyod Stevedoring
Chief Stevedore, Magna Shipping
2003 2004: Asisten Maintenance, Astra Agro Lestari
2004 2005: Mechanical Controller, Minamas (Guthrie)
2005 2006: Mechanical Engineer, Adaro Coal Mine

SAES - POM 2
PERUSAHAAN KAMI
INDUSTRIAL

Otomotif Industrial Aerospace

Schaeffler Regions

Eropa Product lines for


shared products

Amerika Utara Corporasi

Amerika Selatan Operasional

Asia/Pasifik

Europa Timur/
Timur Tengah

SAES - POM 3
SEJARAH SCHAEFFLER
INDUSTRIAL

1883 FAG 1946 INA 1965 LuK

1883 1900 1920 1940 1960 1980 2000

1965 1975 1985 1999 2000


LuK founded in Bhl Vacuum pump Dual mass Continuously variable Release systems
flywheel transmissions
Multi-disk clutches

1974 1976 Acquired by INA-Holding 2003


LuK established in Autoteile-Service-GmbH Schaeffler KG Twin clutch transm.
Brazil & Mexico founded

1949 1955 1971 1992 2000 2003


Development of First Valve lash adjuster First plant in Acquisition INA/FAG premium
cage guided linear guide in large-scale production Asia (Korea) of REGE segment: X-life
needle roller bearing
1946 1956 1986 1999 2002 2003
Industrie GmbH First foreign Automatic belt Acquisition Acquisition Cornerstone
founded plant (Great Britain) tensioning systems of LuK of FAG ceremony for plant
for passenger cars in Romania

1883 1912 1952 1980 1993 2002 2003


Invention of Invention of the HL spher. roller Spherical Patent for roller E1- spher. INA/FAG-
the ball grinding spherical roller bearing w/ roller brg E rivet fixing in auto- roller brg premium
symmetric spher.
machine bearing motive wheel brgs segment: X-life
rollers
1883 1905 1926 1953/54 1985 2002 2003
FAG founded FAG becomes Manuf. of tapered 1st plant in Becomes a Acquired by INA-Holding 100 % share in
in Schweinfurt registered roller brgs N. America stock market Schaeffler KG FAG Bearings,
trademark (Canada) company Korea

SAES - POM 4
SEJARAH SCHAEFFLER
INDUSTRIAL

Friedrich Fischer Georg Schfer


(1849-1899) (1896-1975)

Pendiri Perusahaan FAG, Mengambil alih FAG, 10


Fischer adalah penemu tahun sesudah wafatnya
mesin pembuat bola-bola Friedrich Fischer. Inilah
besi (1883). awal kebangkitan FAG.
Penemuan revolusioner
tersebut merupakan awal
dari sejarah industri
Mesin Pembuat Bola Besi Fischer
bearing di dunia.

SAES - POM 5
SEJARAH SCHAEFFLER
INDUSTRIAL

Tahun 1911, kami mulai me-


ngembangkan Cylindrical Roller
Bearing, yang dipatenkan oleh
GUJ Jaeger di Wuppertal.

Johann Modler, engineer kami,


mengembangkan barrel roller
bearing, yang merupakan awal
dari Spherical Roller Bearing
sejak 16 Februari 1912
SAES - POM 6
SEJARAH SCHAEFFLER
INDUSTRIAL

Sebagai apresiasi terhadap per-


usahaan kami, Pemerintah Jerman
memperingati 30 tahun berdirinya
Fischers Aktien-GeseIlschaft dengan
menerbitkan perangko seri FAG

Pabrik Wuppertal 1933

SAES - POM 7
SEJARAH SCHAEFFLER
INDUSTRIAL

TOGETHER WE MOVE THE WORLD


SAES - POM 8
SEJARAH SCHAEFFLER
INDUSTRIAL

SAES - POM 9
OPERASI GLOBAL
INDUSTRIAL

Karyawan : Revenue : 80 Pabrik


58.000 8 Miliar Euro lebih dari 100 kantor penjualan

SAES - POM 10
OPERASI GLOBAL
INDUSTRIAL

FAG SEA
FAG Sales Office

FAG Rep Office

FAG Sales Units

SAES - POM 11
OPERASI GLOBAL
INDUSTRIAL

DI INDONESIA

FAG South East Asia Pte. Ltd.


Indonesia Trade Representative Office
Atrium Mulia, Suite 204 - Jl. HR Rasuna Said Kav. B-10,
Jakarta - Indonesia 12910
Ph : +62 21 52907258 ext. 119
Fax : +62 21 52907260

website : www.schaeffler.com www.fag.com

SAES - POM 12
INDUSTRIAL

bearing untuk industri kelapa sawit

SAES - POM 13
LATAR BELAKANG INDUSTRI
INDUSTRIAL

Sejarah Industri Kelapa Sawit dimulai


sebelum tahun 1900 di Sumatera. Pada
saat itu adalah era kolonialisasi dalam
pencarian daerah yang baru.
Industri ini sangatlah penting bagi
Indonesia, karena sampai saat ini
negara kita adalah produsen CPO
terbesar ke-2 di dunia. Dan diperkirakan,
Indonesia akan menjadi produsen ke-1
pada tahun 2010.

SAES - POM 14
DOWNSTREAM PRODUK DARI CPO
INDUSTRIAL

CPO PKO OLEIN STEARINE

Bakery Fats Cocoa Butter Cooking Oil Shortening

Biscuit Cream Substitute Shortening Vanaspati

Fats Specialty Fats Vanaspati Margarine

Cooking Oils Sugar Margarine Frying Fats

Shortening Confectionery Crackers Specialty Fats for Coating

Margarine Shortenings Instant Noodles

Instant Noodles Ice Cream Biscuit

Cosmetics Biscuit Cream

Filled Milk Cosmetics

Dry Soap Mix Shampoo

Bio Fuel Soaps

Detergents

SAES - POM 15
PRODUKSI
INDUSTRIAL

State
CPO Production
17% Astra Agro Lestari

Karya Prajona Nelayan/Wilmar-Group

Minamas Plantation

Asian Agri

6%
SMART

London Sumatra
46%

Indofood Plantation
4%

Sungai Budi

4% Duta Palma

Socfin Indonesia

4% Ciliandra Perkasa

Anglo Eastern
3%
Sipef
2%
2% Cargill - Temasek; Torganda; Bakrie; Incasi
2%
3% 1% 1% 1% 2% 2%
data produksi tahun 2005 Others

SAES - POM 16
LOKASI PERKEBUNAN
INDUSTRIAL

SAES - POM 17
PROSES PABRIK KELAPA SAWIT
INDUSTRIAL

SETTLING
TANK

SAES - POM 18
LOADING RAMP
INDUSTRIAL

FUNGSI : UNTUK MENERIMA TBS DARI KEBUN

SAES - POM 19
LORRY/FRUIT CAGE
INDUSTRIAL

FUNGSI : SEBAGAI WADAH TBS

Bushing
POM 55 + Bearing
6010, 6011, 6210,
6211, 6213, 6309
SAES - POM 20
DESAIN BARU LORRY
INDUSTRIAL

BEARING: 22212E1

SAES - POM 21
STERILIZING
INDUSTRIAL

FUNGSI : UNTUK MEREBUS TBS


MENGGUNAKAN UAP
PANAS

SAES - POM 22
TIPPLER
INDUSTRIAL

FUNGSI : UNTUK MENUMPAHKAN ISI LORRY

BEARING USED : 22220E1, 22222E1

SAES - POM 23
THRESHING
INDUSTRIAL

FUNGSI : UNTUK MELEPAS BUAH DARI TANDAN

BEARING USED : 22226E1, 22228E1

SAES - POM 24
CONVEYORS
INDUSTRIAL

FUNGSI :UNTUK MENDISTRIBUSIKAN BUAH

Screw system

Scrapper system

BEARING USED : RASEYxx, RTUEYxx, RCJYxx

SAES - POM 25
STASIUN PRESS
INDUSTRIAL

FUNGSI : UNTUK MELUMAT DAN MEMERAS BUAH SAWIT

SAES - POM 26
DIGESTER
INDUSTRIAL

BEARING USED : 51318M, 213XX, 230XX

SAES - POM 27
DIGESTER
INDUSTRIAL

1. Electric Motor
2. Gearbox
3. Coupling
4. Bearings
5. Shaft
6. V-Block
7. Liner
8. Long Arm
9. Short Arm
10.Expeler Arm
11.Bush
12.Steam Pipe

SAES - POM 28
SCREW PRESS
INDUSTRIAL

SAES - POM 29
SCREW PRESS
INDUSTRIAL

1. Electric Motor 6. Screw-press


2. Pulley System 7. Press-cage
3. Gearbox 8. Adjusting Cone
4. Coupling 9. Cone Guide
5. Reduction Gear 10. Hydraulic Cylinder

SAES - POM 30
SCREW PRESS GEAR REDUCER
INDUSTRIAL

BEARING USED : 29XXX, 222XX

SAES - POM 31
VIBRATING SCREEN
INDUSTRIAL

FUNGSI : UNTUK MEMISAHKAN MINYAK KASAR DENGAN METODE VIBRASI

BEARING USED :
22313/14E1K.MA.T41A
22316E1AK.MA.T41A
NU2313E.MA.T41

SAES - POM 32
PURIFIER
INDUSTRIAL

FUNGSI : UNTUK MENJERNIHKAN


CRUDE OIL

BEARING USED :
6014M, 6015M
2305M, 2308M

SAES - POM 33
SLUDGE CENTRIFUGE
INDUSTRIAL

FUNGSI : UNTUK MEMISAHKAN OIL DARI SLUDGE

BEARING USED:
222XXE1K.C3 - 2pcs
Sleeve : AHX31XX - 2pcs

STAR
BOWL

SAES - POM 34
POLISHING DRUM
INDUSTRIAL

FUNGSI : UNTUK MEMBERSIHKAN NUT DARI SERAT

BEARING USED : 22211E1K, 22222E1

SAES - POM 35
NUT CRACKER & RIPPLE MILL
INDUSTRIAL

FUNGSI : UNTUK MEMECAH CANGKANG

BEARING USED :
22209E1K.C3 - 2 pcs
Adapter HE309.108 - 2 sets

SAES - POM 36
BEARING LAIN YANG DIGUNAKAN
INDUSTRIAL

Quantity
Station Equipment Bearing Used FAG Number
(pcs)
Loading Ramp Lorry 6211 6211 720
Transfer Carriage NJ2208.C3 NJ2208E.TVP2 4
Capstan 6309ZZ 6309.2ZR 8
2309ZZ 2309 2ZR 8
32216.J 32216A 8
Condensate Pump 6308.C3 6308.C3 4
6308ZZ 6308.2ZR 4
Air Compressor 6205 Z 6205ZR 4
Threshing Hoisting Crane P212 1212TV 12
6072 RS1 6072 RS1 3
Auto-feeder 22217/CK 22217E1K 6
Thresher 22222/CK 22222E1K 24
SNH522-619 SNV200 24
N211J N211E.TVP2 3
6013-RSI 6013.2ZR 3
Conv. Below Thresher F-211 F211 6
Bottom Cross Conv. F-211 F211 4
Fruit Elevator 22216 CK-S 22216E1K 8
SNH-516-613 SNV140 8

SAES - POM 37
BEARING LAIN YANG DIGUNAKAN
INDUSTRIAL

Quantity
Station Equipment Bearing Used FAG Number
(pcs)
Digesting & Fruit Distributing Conv. F-211 F211 4
Pressing
Digester F-205 F205 6
NU-228-E NU228E.M1 6
NJ-313-W NJ313E.JP1 6
21314 21314E1TVPB 6
23028-BN-C2 23028E1TVPB.C2 6
Screw Press 29326-E 29326E 12
23028-EASM-C3 23028E1TVPB.C3 24
Vibrating Screen 22313-E-C3-Z 22313E1K.C3 3
NU-2313-EP-Z NU2313E.TVP2 3
Horizontal CBC 22217EK/C3 22217E1K.C3 4
6215/C3 6215.C3 4
Adapter Sleeve HE-317 HE317.300 4
Housing SNH-517 SNV150 4
6215-2Z 6215.2ZR 4
Crossing CBC 22217EK/C3 22217E1K.C3 4
6215/C3 6215.C3 4
Adapter Sleeve HE-317 HE317.300 4
SNH-517 SNV150 4
6215-2Z 6215.2ZR

SAES - POM 38
BEARING LAIN YANG DIGUNAKAN
INDUSTRIAL

Quantity
Station Equipment Bearing Used FAG Number
(pcs)
Nut & Kernel Nut Polishing Drum 22211-K 22211E1K 12
22222 22222E1 2
SNH-522-619 SNV200 6
Adapter Sleeve HE-322 HE322.400 2
Adapter Sleeve HE-313 HE313.204 4
Fibre Cyclone Fan 2215-EKTN9/C3 2215K.TV.C3 8
SNH515-612 SNV130 4
Adapter Sleeve HE-315 HE315.208 4
Nut Transport Fan 2213 2213TV 4
SNH515-612 SNV130 4
F-204 F204 4
Adapter Sleeve HE-313 HE313.204 4
Nut Silo Fan 2213 2213TV 4
SNH513-611 SNV120 4
Adapter Sleeve HE-313 HE313.204 4
Rotary Feeder F-204 F204 4

SAES - POM 39
KONSUMEN KAMI (PALM OIL)
INDUSTRIAL

Musim Mas

INCASI RAYA

SAES - POM 40
KONSUMEN INDUSTRI LAINNYA
INDUSTRIAL

BUKIT MURIA JAYA

KRAKATAU STEEL

SAES - POM 41
KONSUMEN OEM MESIN-MESIN PKS
INDUSTRIAL

KHUN HENG

MUAR BAN LEE


Turbines

SAES - POM 42
KENAPA FAG???
INDUSTRIAL

Kami sudah berpengalaman memproduksi bearing


sejak 124 tahun yang lalu
Mengkombinasikan pengetahuan dan aplikasi
untuk produk bermutu, contoh: X-life
Pelayanan pelanggan yang cepat dan efisien - One
face to the customer
Pelayanan engineering secara lokal
Rangkaian produk untuk industri kelapa sawit dan
turunannya serta harga yang kompetitif

SAES - POM 43
RANGKAIAN PRODUK KOMPETITIF
INDUSTRIAL

Spherical
INA-FAG catalog plain brgs
with 40,000 articles Components for
parallel kinematics
Linear guides
Cylindrical
roller bearings

Radial insert
ball bearings

Cage-guided
cylindrical roller bearing

Main spindle Direct drives


Needle Spherical roller bearings Thrust/radial cylindrical roller bearings
Tapered roller brgs bearings with an outside diameter of 4250 mm
roller bearings Customized up to 12000 mm
Yoke type &
Smallest ball stud type
bearing with a 1 mm
inside diameter
track rollers

Printing Wind Buildings and Medical Gearboxes Machine Bridges


machines turbines structures equipment tools

SAES - POM 44
RANGKAIAN PRODUK KOMPETITIF
INDUSTRIAL

SAES - POM 45
SUPPORT KAMI
INDUSTRIAL

SITE VISIT, PRESENTASI, SEMINAR & WORKSHOP BERDASARKAN


BEST PRACTICE DI LAPANGAN, PERBAIKAN PADA SISTEM
INVENTORY PELANGGAN, SEBAGAI PARTNER ENGINEERING
SAES - POM 46
PELAYANAN ENGINEERING
INDUSTRIAL

bearing design &


predictive maintenance

machinery
inspection

SAES - POM 47
PELAYANAN ENGINEERING
INDUSTRIAL

CAUSED EFFECT

Man Machine

The shaft already didn't have


Train the mechanics the correct roundness
or more supervision

Not enough lubrication


The Mechanics didnt have due to broken seal
enough knowledge about
mounting & dismounting bearing cant compensate
process the miss-align shaft

Bearing
Damage on
Screw Press
Lifetime is over The cone pressure higher
that the oil film can take
The mounting & dismounting
methods didnt match No oil film to avoid
with the application The material of bearing
metal to metal contact
didnt suitable to the
application fake bearing No lubrication

Method Material

22212 E1 root cause analysis


for customers
design improvement of
fruit cage for customer

SAES - POM 48
JARINGAN DISTRIBUSI KAMI
INDUSTRIAL

CBI
FORTUNA
GERINDO
INDOBEARING - JKT

SAES - POM 49
YANG SUDAH KAMI LAKUKAN
INDUSTRIAL

Kunjungan pada tanggal 4 s/d 6 Juli 2007


PKS Ram-Ram Mill (RRMM)
PKS Naga Sakti Mill NSMM)
PKS Kijang Mill (KJMM)

Kunjungan pada tanggal 14 s/d 16 Juni 2007


PKS Libo Mill (LBMM)
PKS Ujung Tanjung Mill (UTJM)
PKS Sam-sam Mill (SSMM)

Kunjungan pada tanggal 28 s/d 29 Juni 2007


PKS Indra Sakti Mill (INSM)
PKS Bumi Palma Mill (BPMM)

SAES - POM 50
INDUSTRIAL

Terima kasih atas perhatiannya !!

siregar.saelan@schaeffler.com
SAES - POM 51

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