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CNC Machine PDF
CNC Machine PDF
CNC Machine PDF
CNC
/
FSD
NC/CNC
CNC
CNC
CNC
CNC
CNC
CONTROL KEYBOARD
CNC
CNC
SCLP
FSD
NUMERICAL CONTROL ) ( NC
NC
.
) ( NC Programmable Automation
. )(
.
.
. ) ( NC
) . ( Part Program
FSD
:
Program of instructions
Machine Control Unit
) ( Processing equipment
) . (
) ( NC
NC
. NC
) ( Single Step
. ) ( NC
. :
-
-
NC
NC
FSD
-
)COMPUTER (CNC
NUMERICEL
CONTROL
CNC
NC
.
CNC
.
) Hard Ware
(
.
CNC
.
) ( PART PROGRAMS
CNC
. CNC NC
CNC :
STORED PROGRAMS
CNC
) ( .
FSD
) ( EDITING FACILITIES -
.
.
STORED PATTERNS -
FSD
-
Sub-PROGRAMS
CNC
-
OPTIMISED MACHINING CONDITION
.
.
FSD
Communications Facilities
CNC
.
Diagnostics
CNC
.
Management information
CNC
.
.
FSD
CNC
.
.
)
( .
.
.
.
.
.
.
) . ( Fixed Automation
FSD
CNC
CNC :
.
.
.
.
.
.
.
) ( . CNC
( )
CNC
FSD
CNC
CNC
.
.
.
. .
. .
.
.
-
.
-
FSD
CNC
CNC
.
CNC .
CNC )
( .
CNC :
.
.
.
.
.
.
.
CNC
CNC
:
- .
.
.
-
-
.
FSD
CNC
Machining
CNC
. CNC
.
.
.
) . ( Single Setting
. )
( ) ( Machining Cells ) ( FMS
) ( CIM
) ( ) (
. EDM
FSD
) (
) (
) (
FSD
) (
FSD
Presswork
CNC notching
Punching nibbling
X,Y .
.
.
FSD
CNC
Axis identification
. CNC
) (Cartesian coordinate system
.
.
x.y.z
. )(+
)_( ) machine
( datum point - :
FSD
- : Z
z
. z
. ) (+z
) (
z ) (
. z
.
- : X
X . Z
Z ) (
X ) (
Z ) ( X
.
- : Y
Y . Z , X
Y . + Z + X
+ Y
CNC
. CNC Y
) ( CNC
FSD
CNC )
( .
CNC
.
A B C
X Y Z .
.
. +X +Y +Z
.
FSD
CNC
. ) -(
.
. MAIN SWITCH
.
. ) (
FSD
. MAIN SPINDLE
) - (face center -Colette-
. TOOL TURRET
.
TAILSTOCK .
. INTERCHANGEABLE CONTROL BOARD
.
.
.
.
.
FSD
CNC
. X,Y
.
.
.
FSD
. MAIN SPINDLE
EMERGENCY OFF .
.
.
.
.
. MAIN SWITCH
. ) (
. INTERCHANGEABLE CONTROL BOARD
. ) -(
.
.
FSD
CNC
punched tape -
CNC
.
.
CNC
.
(
) . byte
) ( tape readers .
FSD
FSD
- .
-:
- .
- .
- .
-
- .
)(Graphic simulation .
. MDI
-
) ( .
.
.
) . ( serial access medium
-
) . (random access
.
) (FLOPPY Disks .
.
FSD
.
) ( CPU . CPU buffer
Buffer
CPU
- HOST COMPUTER
CNC .
.
.
CNC
) ( DIRECT NUMERICAL CONTROL ) . ( DNC
.
FSD
CONTROL KEYBOARD
) ( / Skip block
) ( DRY RUN
OPTIONAL STOP )(M01
RESET
SINGLE
BLOCK
PROGRAM
START/STOP
JOG MANUAL AXIS
MOVEMENT
APPROACHING
THE
REFERENCE
POINT IN ALL
AXES
FEED
START/FEED
STOP
SPINDLE
OVERRIDE
ROTATIONAL
SPEED
FSD
SPINDLE
START/SPINDLE
STOP
CLOSE / OPEN
THE DOOR
CLOSE/OPEN
CLAMPING
DEVICE
TAILSTOCK
BACK/FORWARD
SWIVEL TOOL
TURRET
COOLANT
ON/OFF
AUXILLARY
DRIVES ON/OFF
MODE
SELECTOR
(REF-AUTO-EDIT-
)MDI-JOG-INC
OVERRIDE
FEED/RAPID
SWITCH
FSD
EMERGENCY
% ! OFF
&
KEY SWITCH
0 FOR SPECIAL* -, *)(
-*2 1*2 34 15 OPERATION
* e.g. MEASURING 8 %
TOOLS
ADDITIONAL
PROGRAM
START KEY
ADDITIONAL
CLAMPING
DEVICE KEY
CONSENT
KEY
NO
FUNCTION
FSD
CNC
- MAIN SWITCH
-
. CONSENT KEY
- AUXILLARY DRIVE ON
-
: Z X
: REFERENCE POINT
:
REF
Z X Y
FSD
CNC
FSD
CNC
FANUC21
" " M
.
" " M (FIXTURE
) ZERO " " A
" " W ).(G92
:
( MAIN SWITCH
( AUX
(
DOOR SWITCH (
( REFERENCE POINT
REFERENCE POINT (
JOG mode (
X Z
( L=100
FSD
(
FILLER
(
POSz= Zmon L
( EDIT mode
W.SHIFT
Z Z 47 (
FSD
- : :
Machining Allowance
...
...
) (Hard Skin
) - ... (
) - ( ) (
= x , x
FSD
: ,
, ,
- : :
) / ( ) / (
) / (
) / (
- :
: = .
: = .
) (
) (
.
FSD
) ( St 50
> < / / /
/
- , - , , - , , - , - , - , - ,
, , ,
- , - , - , , - , - , - , , - ,
, , , , ,
- , - , - , - , - - - ,
, , , , ,
: ) / ( - :
- : =
-*?? (??2 1??!A9*?? >??!%!?? /C?? ) 1* I??*J ( 1??E !A??9 ??*G
1 N 18 1J (M 1L. KE4
-* (2 1!A9* 3*9: > 3*9: ) C .
FSD
- : :
- :
) ( -
X X
) / ( =
= ) (
= /
= , =
) / ( =
) ( =
) / ( =
= ) (
) ( ) (
) (
FSD
% %
%
%
%
% .
- :
... - :
) / ( =
:
x
) / ( )+( =
.
) ( x ) (
) ( ) ( =
FSD
- : :
: -
=
) / ( =
) / ( =
) / ( =
: -
) / ( x x =
) / ( =
=
: -
) / ( = x
) / ( =
) / ( =
: -
) / ( = x
) / ( =
) / ( =
: -
) / ( x =
) / ( =
FSD
) / ( =
) ( ) / ( St 50 C 35
) ( .
) / (
, , , , , ) (
:
, ,
.
) ( ) / (
- ) , , / (
.
/
- - -
FSD
- - -
- - -
- - -
- - -
HB
- -
HB
- - -
- - ) (
-
- / /
- ) % (
-
-
-
:
-
-
.
-
) St 50 ( C 35 .
- %
FSD
- %
. %
- ) ( %
.
- %
.
- %
.
-
. %
- % .
) ( ) / (
) ( .
) / (
-
-
FSD
) ( ) / (
) (
> <
/ /
FSD
:
x
) ( ) / (
) ( .
) /(
, , , , ,
FSD
) (
) (
) / (
, , , , ,
FSD
.
)(
:
)1 - High Speed Steed (HSS
2 - Sintered Carbides (Notably Tungsten Carbide
3 - Ceramics
4 - Diamond
)5 - Carbide Boron Nitride (CBN
) ( HSS CNC
HSS
.
) (SINTERED CARBIDES CNC
.
)(Built-up Edge
FSD
FSD
CNC
) (P
)(N
CNC:
- ) (
- ) (
JOG
- X
X )(B
-
GEOM
X -
- OPRT
e.g. X30 MEASURE X
FSD
- Z Z
)(A
GEOM --
Z -
- OPRT Z
INP.C. Z
-
FSD
CNC
) (P
)(N
CNC:
-
- )
(
- ) (
)(T10 M6 MDI
JOG
- ) (
FELAR
REL -
Z0 PRESET
FSD
- ) (
JOG
- ) ( Z
GEOM -
-
) (H1 Z
)(H11
-
FSD
:
.
.
.
.
.
:
. N
. Z X , Y
. K I , J
. T
. S
. F
. M
. G
. %
. /
. ) (
FSD
:
Word Address Format :
X , Y , Z , G , M , T , Address :
.
: Word X155.250
155.250 X
:Block G00 X155.250 Y 100
M D I
.
Program format :
:
N4. G2. X42. Y42. Z32. F3. S4. T2. M2.
-
.
N0100 G01 S2000 F300 M03 :
FSD
Program Structure :
:
- :
: SINUMERIK
%0015
N0010 T0101
N0020 G54
N0030 G52 X0 Z100
FANUC :
O0015
.
N0010 T0101
N0020 G00 X60 Z100
N0030 G92 Z0
-
.
N0040 S2000 F0.10 M04 M08
N0050 G00 X50 Z2
N0060 G01 Z-50
-
N0080 G00 X60
N0100 Z20 M05 .
N0120 M30
FSD
:
- :
.
- .
- .
-
.
-
.
- .
:
:
- .
-
.
-
.
-
.
-
.
FSD
Y Y
30
110
40
X Z
105
135
:
- :
X
-10
-10
FSD
- :
)O0001 (Milling
N0010 G00 G17 G40 G49 G80 G90 Z0
) N0020 M6 T1 (End mill 12 ) 1 ( 12
N0030 G54
N0040 G00 X-10 Y-10 Z150 ) (-10,-10
N0050 F250 S445 M03
N0060 H1 M08 Z-23 445 /
N0070 G00 G41 X0
N0080 Y40 Y 40
N0090 X105 Y110
N0100 X135 135
N0110 Y0 Y
N0120 X10
N0130 G40 G00 Y10 M5 M09
N0140 G00 Z15 150
N0150 M30
FSD
G18 X-Z ) (X-Z
G17 X-Y
G18 X-Z
G19 Y-Z
FSD
) (G71
) (G70
)(G71/G70
FSD
) (G90
FSD
) (G91
FSD
FSD
FSD
G92
) (
N.G92 S3000
FSD
) (G00
) (T0101 )(N
)(P
:
N. T0101
T01
01
)(P
FSD
FSD
) (M06
FSD
N. G96 S200
:
)D
N=1000*Vc/(
:
N
Vc
=3.14
D
:
G96
) G97(N
) (FACING
FSD
N. G97 S2000
:
N=1000*Vc/( )D
N
Vc
=3.14
D
FSD
N. G95 F0.15
) (
F
M03 Main spindle On Clockwise
M04 Main spindle On Counterclockwise
M05 Main spindle off
) (M3
) (M4
) (M5
M08 Coolant On
M09 Coolant Off
)(M08
)(M09
FSD
FSD
) (X40, Z20.1
FSD
FSD
FSD
FSD
:
) (G00 (
)(z
)(M09 (
)(M05 (
) (M02 )(M30 (
)(M02 )(M30
FSD
) (G17-G18-G19 ) (X-Z ) (G18
) (G02 ) P(X55 ,Z-45
)(R15
)(R
)(R
) ( )(R ) (G02
FSD
) (G17-G18-G19 ) (X-Z ) (G18
) (G03 ) P(X55 ,Z -45
)(R15
)(R
)(R
) ( )(R ) (G03
FSD
G02 G03
) P(X ..,Z. )(I,K
I )(P1) (P0 X
K ) (P1 )(P0 Z
)(P1 ) (P0
X,Z
FSD
) (M98
) (M99
:
O1234 N100
O80 M99
N105 M30
O1234 N100
O80 O81
M99 N50
O80 M99 N105
M30
FSD
FSD
G04 Dwell
)(G04
-
) (G04 X ) (G04 X2.5 ,
) (G04 P ) (G04 P1000
0.1
FSD
)(G83 soft )
(
:
Z .
P .
Q ) ( .
F .
R .
FSD
:
) ( .
G01 )(Q
) ( G00 .
G00 1 mm .
G01 )(Q
) ( G00 .
G00 1 mm G01 .
)(Q ) (Z
) (P
) (G00 ) ( G00 .
FSD
) (G84
) (M00
:
:
Z .
F .
FSD
:
) (F M03 .
) ( )(Z
) ( G33 .
)(F M04
FSD
) (G85
:
Z .
F .
R .
P .
FSD
:
) ( .
)(F G01 )(Z
)(2XF G01 ) .
(
FSD
FSD
U1 . )(
R . )()(
P . )(
Q . )(
X U2 .
Z W .
:
. )(C
. )() (P
)()(Q
)(C .
. ) (U1
)(U2 X
. Z
ZW
. C ( 45 X
R
. C ) (U1
)(U
. Z
)(W
.
Z ) (U ) (X)(W
FSD
:
. T,S,F P Q
. P Q P
Q
PQ .
. G0
X Z1
FSD
:
P . )(
Q . )(
FSD
:
. T,S,F P Q
. P Q P Q
. PQ
FSD
:
) R(mm
) X(U
) Z(W
x ) P(m
Z ) Q(m
R
F
FSD
:
. X
. P F G0
R P F
G0 R
X
Z X .
Q X P F
G0 R
P F G0 R
X
R
. Z
:
Q
Q
R
FSD
FSD
:
P XX xx xx (
P xx XX xx ( a=(F x PxxXXxx )/10 a
Z 45 PxxXXxx
undercut
P xx xx XX ( 60
FSD
Q(m) (
)(0.06 mm : 0.08mm (
R(mm) ( Qmin
X(U) (
P
Z(W) ( Z
R(mm) ( ) R=0 (
P(m) ( () (P=Fx0.65
F(mm) (
Q(m) ( :
FSD
M30 X1.5
N215 T0808 ( th.t.l)
N220 G97 S500 G95 F1.5 M3 M8
N225 G0 X32 Z5
N230 G78 P020060 Q60 R0.03
N235 G78 X28.05 Z-25 Q334 P975 R0 F1.5
Hr=P-R=0.945
P=0.65*F
Qfirst = SQR [2*0.945*0.06-(0.06)^2]
Qfirst = SQR [0.1134]- [0.0036]= SQR 0.1098
Qfirst = 0.331
:
X . ) (Run in
Z ) (nxfx0.1/60
0.1
Q .
Z . F
. X X
. Z Z
Q .
Z . F
FSD
. X X
. Z Z
Q .
.
R
.
FSD
CNC
FSD
O0001 (Turning/G0/G1)
N5 G28 U0 W0
N10 T0101 (ROUGHING TOOL LEFT)
N11 G92 S3500
N15 G96 S150 G95 F0.1 M4
N20 G0 X32 Z0
N25 G1 X-1 (FACIN G)
N30 G0 Z2
N35 G28 U0 W0
N40 T0202 (CENTER DRILL)
N45 G97 S2000 G95 F0.07 M3
N50 G0 X0 Z2 (CENTERING)
N55 G1 Z-4
N60 G0 Z2
N65 G28 U0 W0
N70 M00 (ADJUST TAILSTOCK)
N75 T0101 (ROUGHING TOOL LEFT)
N80 G96 S150 G9 5 F0.2 M4
N85 G0 X27 Z1 (ROUGH TURNING)
N90 G1 Z-45
N95 X31
N100 G0 Z1
N105 X25
N110 G1 Z-20
N115 X27
N120 G0 Z1
FSD
N125 X23
N130 G1 Z- 20
N135 X25
N140 G0 G28 u0 w0
N145 T0303 (COPYING TOOL LEFT)
N146 G96 S250 G95 F0.08 M4
N147 G0 X22 Z1 (FINISH TURNING)
N150 G1 Z-20
N155 X26
N160 Z-45
N165 G 1 X31
N170 G28 U0 W0
N175 M30
FSD
#
((
-'
-.
-
# )*
#+
,
! "
# "
%& "
' '
'
-
FSD
O0002(Turning G2/G3)
N1 G18 G90 G71
N5 G28 U0 W0
N10 T0101 (ROUGHING TOOL LEFT)
N11 G92 S3500
N15 G96 S150 G95 F0.1 M4 M8
N20 G0 X32 Z0
N25 G1 X-1 ( FACING)
N30 G0 Z2
N35 G28 U0 W0
N40 T0202 ( CENTER DRILL)
N45 G97 S2000 G95 F0.07 M3 M8
N50 G0 X0 Z2 ( CENTERING)
N55 G1 Z-4
N60 G0 Z2
N65 G28 U0 W0
N70 M00 ( ADJUST TAILSTOCK)
N75 T0101 ( ROUGHING TOOL LEFT)
N80 G96 S150 G95 F0.15 M4 M8
N85 G0 Z1
N90 X28.4
N95 G1 Z-74.9
N100 X31
N105 G0 Z1
N110 X26.4
N115 G1 Z-49.9
N120 X30
N125 G0 Z1
N130 X24.4
N135 G1 Z-24.9
N140 X30
N145 G0 Z1
N146 G28 U0 W0
N147 T0303 (COPYING TOOL LEFT)
N148 G96 S250 G95 F0.1 M4 M8
N150 G42 G0 X22 Z1
N155 G1 Z0
N160 G3 X24 Z-1 R1
N165 G1 Z-25
N170 G3 X26 Z-26 R1
N175 G1 Z-50
N180 G2 X28 Z-51 R1
N185 G1 Z-75
N190 X31
N195 G40
N200 G28 U0 W0 M5 M9
N205 M30
FSD
#
((
-'
-.
-
#/ +*#/)
,
! "
# "
%& "
' '
'
-
FSD
FSD
#
((
-'
-.
-
%& "
' '
'
-
FSD
N60 G42
N65G0 X8 Z2
N70 G1 Z0 (POINT1)
N75 X10 Z-1 (POINT2)
N80 Z-5 (POINT3)
N85 X12 (POINT4)
FSD
FSD
#
((
-'
-.
-
%& "
' '
'
-
FSD
O0007 (TURNING/G77)
N5 G28 U0 W0
N10 T0101 (ROUGHING TOOL LEFT)
N15 G96 S200 G95 F0.1 M4
N20 G0 X45 Z0
N25 G1 X-1 M8
N30 G0 Z2
N35 X40
N40 S150 M8 F0.15
N45 G73 U0.5 R1
N50 G73 P55 Q100 U0.4 W0.1
N55 G42
N60 G0 X24 Z2
N65 G1 Z0 M8
N70 X26 Z-1
N75 Z-9
N80 X34 Z-18
N85 X35 Z-18.5
N90 Z-36
N95 X40
N100 G40
N105 G28 U0 W0
N110 T0202 (COPYING TOOL LEFT)
N115 G96 S250 G95 F0.1 M4
N120 G72 P55 Q100
N125 G28 U0 W0
N130 T0303 (PARTING OFF TOOL RIGHT)
FSD
FSD
#
((
-'
-.
-
#/ 0
,
! "
# "
%& "
' '
'
-
FSD
O0008(TURNING G78)
N5 G18 G90 G71 G80 G40
N10 G28 U0 W0
N15 T0101 (COPYING TOOL LEFT)
N20 G96 S200 G95 F0.08 M4 M8
N25 G0 X38 Z0
N30 G92 S3500
N35 G1 X-1
N40 G0 Z2
N45 X36
N50 S150 F0.15
N55 G73 U0.3 R.5
N60 G73 P65 Q116 U0.4 W0.1
N65 G42
N70 G0 X26 Z2
N75 G1 Z0
N80 X30 Z-2
N85 Z-42
N90 X26 Z-48
N95 Z-54
N100 X32
N105 G3 X35 Z-55.5 R1.5
N110 G1 Z-60
N115 X36
N116 G40
N120 S250 F0.1
N125 G72 P65 Q116
N130 G28 U0 W0
N135 T0202 (THREAD TOOL)
N140 G97 S500 G95 F3 M3 M8
N145 G0 X32 Z5
N150 G78 P020060 Q60 R0.03
N155 G78 X28.05 Z-48 Q334 P975 R0 F3
N160 Z6.5
N165 G78 P020060 Q60 R0.03
N170 G78 X28.05 Z-48 Q334 P975 R0 F3
N175 G28 U0 W0
N180 M30
FSD
FSD
FSD
#
-'
-
-.
,
! "
# "
%& "
' '
'
-
FSD
O0010 ( Teacherguide)
N5 G18 G90 G40 G71 G80
N10 G28 U0 W0
N15 T0101 ( RTL)
N20 G96 S200 G95 F0.1 M4 M8
N25 G0 X35 Z0
N30 G1 X-1
N35 G0 Z2
N40 G28 U0 W0
N45 T0202 ( C.D)
N50 G97 S1500 G95 F0.06 M3 M8
N55 G0 X0 Z2
N60 G1 Z-2
N65 G0 Z2
N70 G28 U0 W0
N75 M00 ( ADJUSTTAILSTOCK)
N80 T0303 ( CTL)
N85 G96 S150 G95 F0.15 M4 M8
N90 G0 X30 Z2
N95 G73 U0.3 R1
N100 G73 P105 Q170 U0.4 W0.1
N105 G42
N110 G0 X16 Z2
N115 G1 Z0
N120 X20 Z-2
N125 Z-40
N130 G2 X20 Z-50 R10
N135 G1 Z-55
N140 G2 X20 Z-65 R10
N145 G1 Z-69
N150 X26
FSD
FSD
) (G2/G3
) (G15/G16 ) (G41/G42
)(G43
G17 X-Y ) (X-Y
G18 X-Z
G19 Y-Z
FSD
) (G21
) (G20
)(G21/G20
) (G90
FSD
) (G91
FSD
N5 G54
N10 G52 X25 Y-25 Z10
FSD
) (G00
) (G43 H )(N
)(P
:
N. T1 G43 H1
T1
G43 H1
)(P
FSD
FSD
) (M06
FSD
N. G97 S2000
:
N=1000*Vc/( )D
N
Vc
=3.14
D
FSD
FSD
M08 Coolant On
M09 Coolant Off
)(M08
)(M09
FSD
) (X40, Y20.1
FSD
)(R
)(R
P1 P2
G41 G42 G40
:
N. G41 H11
G41
) (Down Milling
center line
FSD
FSD
)(R
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P1 P2
:
N. G42 H11
G42 H11
FSD
) (G28 ) (G92
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:
( ) (G00
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( )(M09
( )(M05
( ) (M02 )(M30
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FSD
) (G17-G18-G19 ) (X-Y ) (G17
) (G02 ) P(X.. ,Y..
)(R
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FSD
) (G17-G18-G19 ) (X-Y ) (G17
) (G03 ) P(X.. ,Y ..
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FSD
G02 G03
) P(X ..,Y. )(I,J
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X,Y
FSD
) (M98
) (M99
FSD
FSD
FSD
G04 Dwell
)(G04
-
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) (G04 P ) (G04 P1000
0.1
FSD
)(G83 soft )
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FSD
FSD
) (G84
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:
N100 G84 X.. Y.. Z- F.. M3
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FSD
CNC
FSD
#
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#1 *
#2
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N20 G0 X18 Y-22
N25 G43 H1 Z0
N30 G1 Y72
FSD
O0001 (G0/G1)
N1 G17 G21 G90 G80 G50 G40 G49
N5 G54
N10 T1 M6 (SHELL@40)
N15 G97 S1000 G94 F100 M3
N20 G0 X18 Y-22
N25 G43 H1 Z0
N30 G1 Y72
N35 G0 Z2
N40 X32 Y-22
N45 Z0
N50 G1 Y72
N55 G0 Z30
N60 T2 M6 (SLOT DRILL@10)
N65 G97 S2000 G94 F150 M3
N70 G0 X0 Y-7
N71 G43 H2 Z-3
N75 G1 Y50
N80 X50
N85 Y0
N90 X-7
N95 G0 Z2
N100 X15 Y15
N105 G1 Z-10
N110 G0 Z2
N115 X35 Y35
N120 G1 Z-10
N125 G0 G28 Z30
N130 G28 G91 X0 Y0
N135 M30
FSD
#
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FSD
O0004 ( G2/G3 )
N5 G17 G90 G80 G21
N10 G54
N15 G52 X-50 Y0 Z5
N20 T1 M6 ( SHELLENDMIL@40)
N25 G97 S1000 G94 F80 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z30
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1300 G94 F60 M3 M8
N70 G0 X-10 Y-10
N75 G43 H2 Z-3
N80 G41 H12 G1 X3 Y6
N85 Y40
N90 G3 X10 Y47 R7
N95 G1 X44
N100 G2 X47 Y44 R3
N105 G1 Y8
N110 G2 X42 Y3 R5
N105 G1 X8
N110 G2 X3 Y8 R5
N115 G1 Y12
N120 G40 G1 X-10 Y20
N125 G0 Z2
N130 X15 Y15
N135 G1 Z-3
N140 X35 Y35
N145 G0 Z30
N150 G28 G91 Z0 M5 M9
N155 G28 X0 Y0
N160 M30
FSD
#
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FSD
O0005 ( G2/G3 )
N5 ( G2/G3 )
N5 G17 G90 G80 G21
N10 G54
N15 G52 X-50 Y0 Z5
N20 T1 M6 ( SHELLENDMIL@40)
N25 G97 S1000 G94 F80 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z30
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1300 G94 F60 M3 M8
N70 G0 X10 Y25
N75 G43 H2 Z2
N80 G1 Z-3
N85 G0 Z2
N90 X25
N95 G1 Z-3
N100 G0 Z2
N105 X40
N110 G1 Z-3
N115 G0 Z2
N120 X41.8932 Y13.8239
N125 G1 Z-3
N130 G2 X8.5926 Y13.8239 R25
N135 G0 Z2
N140 X41.8932 Y36.1761
N145 G1 Z-3
N150 G3 X8.5926 Y36.1761 R25
N155 G0 Z30
N160 G28 G91 Z0 M5 M9
N165 G28 X0 Y0
N170 M30
FSD
#
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FSD
O0006 (MILLING/G2/G3)
N1 G17 G21 G90 G80 G50 G40 G49
N5 G54
N10 T1 M6 (SHELL@40)
N15 G97 S1000 G94 F100 M3
N20 G0 X18 Y-22
N25 G43 H1 Z0
N30 G1 Y72
N35 G0 Z2
N40 X32 Y-22
N45 Z0
N50 G1 Y72
N55 G0 Z30
N60 T2 M6 (SLOT DRILL@10)
N65 G97 S2000 G94 F150 M3
N70 G0 X0 Y-7
N71 G43 H2 Z-3
N75 G1 Y50
N80 X50
N85 Y0
N90 X-10
N95 Y25
N100 X50
N105 G2 X25 Y50 R25
N110 G3 X0 Y25 R25
N115 G0 Z2
N120 X25 Y-10
N125 Z-3
N130 G1 Y55
N135 G0 G28 Z30
N140 G28 G91 X0 Y0
N145 M30
FSD
#
((
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# 0+*3
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FSD
O0007 (G81/G83/K)
N5 G17 G90 G80 G50 G49 G40
N10 G55
N15 T1 M6 (SHELLENDMILL@40)
N20 G97 S1000 G94 F100 M3
N25 G0 X18 Y-22
N30 G43 H1 Z0
N35 G1 Y72
N40 G0 Z2
N45 X32 Y-22
N50 Z0
N55 G1 Y72
N60 G0 Z20
N65 T2 M6 (ENDMILL@10)
N70 G97 S1500 G94 F150 M3
N75 G0 X-7 Y-7
N80 G43 H2 Z-3
N85 G41 G1 H12 X5 Y5
N90 Y43
N95 X43
N100 Y5
N105 X-7
N110 G40 G0 X-7 Y-7
N115 G0 Z20
N120 T3 M6 (NC-SPOTDRILL @10)
N125 G97 S1200 G95 F0.07 M3
N130 G0 X6 Y6
N135 G43 H3 Z2
N140 G91 G81 X9 Y9 Z-4.02 K3
N145 G0 G90 Z20
N150 T4 M6 (TWISTDRILL@5)
N155 G97 S1500 G95 F0.07 M3
N160 G0 X6 Y6
N165 G43 H4 Z2
N170 G83 G91 X9 Y9 Z-18 Q4 K3 P2000
N175 G28 Z0
N180 G28 X0 Y0
N185 M30
FSD
#
((
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FSD
FSD
N135 Y-20
N140 X-20
N145 Y20
N150 G80 G0 Z20
N155 T3 M6 (twistdrill @5)
N160 G97 S1200 G95 F0.07 M3
N165 G0 X10 Y0
N170 G43 H2 Z2
N175 G83 X10 Y0 Q4 R2 Z-15
N180 X0
N185 X-15
N190 G73 X20 Y20 R-7 Q4 Z-15
N195 Y-20
N200 X-20
N205 Y20
N210 G80 G0 Z20
N215 G28 G91 Z0
N220 G28 X0 Y0
N225 M30
FSD
#
((
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4 0*4 4
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FSD
O0009 (M98/M99)
N5 G17 G90 G80 G50 G49 G40
N10 G54
N15 T1 M6 (SHELLENDMILL@40)
N20 G97 S1000 G94 F100 M3
N25 G0 X18 Y-22
N30 G43 H1 Z0
N35 G1 Y70
N40 G0 Z2
N45 X30 Y-22
N50 Z0
N55 G1 Y70
N60 G0 Z20
N65 T2 M6 (NC-SPOT DRILL@10)
N70 G97 S1500 G95 F0.07 M3
O32
N75 G0 X5 Y10
N5 G91 G81 Z-4.02
N80 G43 H2 Z2 N6 X10
N85 M98 P0001032 N10 X-5 Y13
N90 G0 X31 Y10 N15 X5 Y13
N20 X-10
N95 M98 P0001032 N25 G90 G80
N100 G0 Z20 N30 M99
N105 T3 M6 (TWISTDRILL@5)
N110 G97 S2000 G95 F0.06 M3
N115 X5 Y10
FSD
N120 G43 H3 Z2
N125 M98 P00010033
N130 G0 X31 Y10
N135 M98 P00010999
N140 G0 Z20
N145 T4 M6 (TAPM6)
N150 G97 S500 G95 F1 M3
N155 X5 Y10 O33
N160 G43 H4 Z5 N5 G91 G83 Z-18 Q5
N165 M98 P00010034 N10 X10
N15 X-5 Y13
N170 G0 X31 Y10 N20 X5 Y13
N175 M98 P00010034 N25 X-10
N180 G0 Z20 N30 G90 G80
N185 G28 G91 Z0 N35 M99
N190 G28 X0 Y0
N195 M30
O34
N5 G91 G84 Z-15 F1
N10 X10
N15 X-5 Y13
N20 X5 Y13
N25 X-10
N30 G90 G80
N35 M99
FSD
#
((
-'
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-
# )*
#+
,
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-
FSD
O0010 ( M98M99G15G16G81G83RM50X50)
N5 G17 G90 G80 G50 G21 G40 G49
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1100 G94 F95 M3 M8
N30 G0 X14 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X37
N50 G1 Y-22
N55 G0 Z50 G28
N65 T2 M6 ( H.D.ENDMILL@16)
N70 G97 S1300 G94 F120 M3 M8 O0035( SUBPROG OF O10 )
N5 G91 Z-2
N75 G0 X-10 Y-10 N10 G90 G41 G1 H12 X3 Y6
N80 G43 H2 Z0 ( P1 )
N15 Y45 ( P2 )
N85 M98 P00040035 N20 X5 Y47 ( P3 )
N25 X39 ( P4 )
N90 G0 Z0 N30 G3 X47 Y39 R8 ( P5 )
N95 Y25 N35 G1 Y5 ( P6 )
N40 X45 Y3 ( P7 )
N100 G52 X0 Y0 N45 X6 ( P8 )
N50 G2 X3 Y6 R3 ( P9 )
N105 G52 X25 Y-25 N55 G1 Y10 ( P10 )
N110 M98 P00020036 N60 G40 G0 X-10
FSD
#
((
-'
-.
-
%
& "
' '
'
-
FSD
O0011 (G51/MIRROR)
N4 G17 G21 G90 G80 G50 G49 G40
N5 G54
N6 G52 X-28 Y-28
N10 T1 M6 (SHELLENDMILL@40)
N15 G97 S1000 G94 F100 M3
N20 G0 X18 Y-22
N25 G43 H1 Z0 O0038 ( SUBPROG OF O11 )
N30 G1 Y68 N10 Y15
N35 G0 Z2 N15 X15 Y0
N40 X28 Y-22 N20 X-5
N45 Z0 N25 G40 G50 G1 X-5 Y-5
N50 G1 Y68 N30 M99
N55 G0 Z20
N56 G52 X0 Y0
N60 T2 M6 (SLOTDRILL@10)
N65 G97 S1500 G94 F120 M3
N70 G0 X-5 Y-5
N75 G43 H2 Z2
N80 G1 Z-3
N81 G41 G1 X0 Y0 H12
N85 M98 P00010038
N90 G51 X-5 Y-5 Z0 I-1000
N91 G41 G1 X0 Y0 H12
N95 M98 P00010038
N100 G51 X-5 Y-5 Z0 I-1000 J-1000
G41 G1 X0 Y0 H12
N105 M98 P00010038
N110 G51 X-5 Y-5 Z0 J-1000
G41 G1 X0 Y0 H12
N115 M98 P00010038
N120 G0 Z2
N121 G52 X-5 Y-5 Z0
N122 Y-30 X0
N123 G1 Z-3
N124 G3 X0 Y-30 J30
N125 G0 Z20
FSD
N127 G52 X0 Y0
N128 T3 M6 (dovetailcutter)
N130 G97 S1500 G94 F100 M3 M8
N135 G0 X-5 Y-5
N140 G43 H3 Z2
N145 G1 Z-1.5
N146 G41 G1 X0 Y0 H13
N150 M98 P00010038
N155 G51 X-5 Y-5 Z0 I-1000
N156 G41 G1 X0 Y0 H13
N160 M98 P00010038
N165 G51 X-5 Y-5 Z0 I-1000 J-1000
N166 G41 G1 X0 Y0 H13
N170 M98 P00010038
N175 G51 X-5 Y-5 Z0 J-1000
N176 G41 G1 X0 Y0 H13
N180 M98 P00010038
N185 G0 Z2
N186 G52 X-28 Y-28
N187 G0 X-7 Y-7
N188 G1 Z-4.5
N189 G1 G41 H13 X0 Y0
N190 Y46
N191 X46
N192 Y0
N193 X-7
N194 G40 G0 X-7 Y-7
N195 G91 G28 Z0
N196 G28 X0 Y0
N200 M30
FSD
#
((
-'
-
-.
# 52*# 51*- 6!
,
! "
# "
%& "
' '
'
-
FSD
FSD
#
((
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-
-.
!
,
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-
FSD
N95 G0 Z10
N100 T3 M6 ( NCSPOTDRILL@10)
N105 G97 S1500 G95 F0.07 M3 M8
N110 G0 X18.5 Y42.5
N115 G43 H3 Z2
N120 G81 G91 Z-3.75 X8 K3
N125 G80 G0 G90 X50.5 Y34.5
N130 G81 Z-3.75 G91 X-8 K3
FSD
FSD
N410 G0 Z2
N415 X-7 Y-7
N420 Z0
FSD
N430 G0 Z10
N435 T7 M6 ( dovetail cutter)
N440 G97 S2000 G94 F170 M3 M8
N445 G0 X-10 Y-10
N450 Z1.5
N455 M98 P00010042
N460 G0 Z2
N465 X16 Y16
N470 Z-0.75
N475 M98 P00010043
N480 G0 Z2
N485 X37 Y17
N490 Z0.5
N495 M98 P00010041
N500 G0 Z10
FSD
N505 T8 M6 ( twistdrill@7)
N510 G97 S1300 G95 F0.05 M3 M8
N515 G0 X37 Y29
N520 G43 H8 Z2 ( COUNTERSINK0.25/30)
N525 G91 G81 Z-7.5877 K3 Y-6
N530 G90 G80 X16 Y16
N535 G52 X16 Y-34
N540 G16 ( COUNTERSINK0.25/30)
N545 G81 Z-4.0877 X7 Y0
N550 Y60
N555 Y120
N560 Y180
N565 Y240
N570 G15 G0 Z10
N575 G28 G91 Z0 M5 M9
N580 G28 X0 Y0
N585 M30
FSD
Index
JN 1T S 3
) (
4
:
8
FSD
How to use SCLP
/ :
(
Job Related Knowledge
(
Audio visual Materials
( /
Demonstrate the Element
(
Job Related Knowledge Self check Exercise
(
Answer Key
(
Practical Exercise Following Training Objective
(
Performance checklist
(
Instructor to check your work
( %
Job Related Knowledge Test and Practical Test to the Standards in
Performance checklist
(
Any questions Ask your Instructor for Help
FSD
)..(
EVCQ
) (
: )(CNC
( ME )
) ( CNC
- :
ME1.1
ME 1.2
) (
ME 1.3
CNC
Competence Unit
ME 1.6 : CNC
:
FSD
:
- ) CNC-(
-
) (GRAGHIC SIMULATION
-
:
ME 1.6.1 (2* CNC
ME 1.6.2 *8 KJ (2*-1E *1
ME 1.6.3
/
ME 1.6.4
-
ME 1.6.5
ME 1.6.6
ME 1.6.7
ME 1.6.8
)/(
ME 1.6.9
ME 1.6.10
) (
ME 1.6.11
)(
ME 1.6.12
/
ME 1.6.13
ME 1.6.14
ME 1.6.15
FSD
:
.
.
Job Related Knowledge
FSD
ME 1.6.6 / :
ME 1.6.6
:
:
-
- ) CNC-(
-
) (GRAGHIC SIMULATION
-
:
:
)RAPID TRAVERSE(G0 -
)LINEAR INTERPOLATION(G1 -
)CIRCULAR INTERPOLATION (G3 -
:
( )(
(
(
(
(
(
G00 Rapid
Job Related Knowledge Self check Exercise
FSD
ME 1.6.6 / :
ME 1.6.6
- ) (G1
- ) (G2
- ) (G0
- (G3
FSD
ME 1.6.6 / :
FSD
ME 1.6.6
Answer Key
:
- Rapid Traverse .
- ) (G0
- Linear Interpolation
- ) (G1
- Circular Interpolation
- ) (G2 .
- ) (G3
:
---
ME 1.6.6 / :
FSD
ME 1.6.6
Demonstrate the Element
:
:
-
- CNC
)-(
-
) (GRAGHIC SIMULATION
-
.
- :
- - - PCTURN
-)(PROOJECTOR 120
- -
PCMILL100
-:
/
:
( )(G0
( )(G1
( )(G2
FSD
( )(G3
-
:
Performance checklist
FSD
)(ASSESSMENT
) (NOT COMPETENT ) (COMPETENT
:
:
:
( ) ( )
FSD
:
) (NOT COMPETENT ) (COMPETENT
:
( ) ( )