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2011 Catalog Bando PDF
2011 Catalog Bando PDF
2011 Catalog Bando PDF
With a rich and tradition behind us, PT. Bando Indonesia is today the leading manufacturer
of conveyor belt in Indonesia. PT. Bando Indonesia is a joint venture manufacturing
company between PT. Kreasi Utama Investama and Bando Chemical Industries, Ltd.
Japan, which is one of the worlds leading integrated manufacturers of rubber belts since
1906.
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Bando Chemical Industries Ltd owes its name and origin to inventor name Mr. NAOSABURO BANDO. In 1890s,
Mr. BANDO began to conduct research to develop an original type of industrial belt. Finally, after ten years ( 1900 )
Mr. BANDO held and extensive research and succeeded in inventing a new belt, which was named the BANDO
BELT, and protected by a patent. ( Japanese PAT. No. 3384 ) as the first belt of its kind of belt in Japan.
With a rich and tradition behind us, PT. Bando Indonesia is today the leading manufacturer of conveyor belt in
Indonesia. PT. Bando Indonesia is a joint venture manufacturing company between PT. Kreasi Utama Investama
and Bando Chemical Industries, Ltd. Japan, which is one of the worlds leading integrated manufacturers of rubber
belts since 1906.
1987 PT. Bando Indonesia was established on November 25, 1987 and began producing
Industrial and Automotive power transmission belts.
1988 OEM ( Original Equipment Manufacturing ) automotive belts accepted and used as
Genuine Parts by Japanese Automobile Manufacturer.
1995 Relocated to a new factory and expanded its production to the conveyor line.
1996 Received ISO 9002 certification from SGS on September 26,1996 for power transmission belt.
1999 Automotive belts accepted and used by American Car Manufacturer - General Motor Indonesia
2000 Received The QS 9000 certification from SGS on March 27, 2000 for Automotive belts.
Received The ISO 9002 from SGS on September 26, 2000 for Conveyor Belt.
2002 Received The ISO 14001 from SGS on March 28, 2002.
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CERTIFICATION FOR BEARING
BANDO BRAND
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SALES CONCEPT
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CONTENT
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SELECTION OF CARCASS
BY SERVICE CONDITIONS
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SELECTION OF COVER RUBBER
BY SERVICE CONDITIONS
GENERAL USE The rubber covers specified in standards such as Deutsche Normen (DIN),
British Standard (BS), etc. are all available.
Grade M
RMA 1 Used as cover rubber for general and high-tension conveyor belts
DIN X Superior in abrasion-resistance and cut-and-gouge resistance
BS Grade M Suitable for conveying large-size lumps, sharp and rugged materials.
AS Grade M
Excellent cold resistance down to-50 0F (-45C)
JIS-S
RMA 2 Used as cover rubber for general conveyor belts.
DIN Y Superior in abrasion-resistance.
BS Grade N
SPECIAL USE SBR type standard Heat Resistant belt with excellent abrasion resistance Max.
Hot Service temperature of material handled is about 300 0F ( 150 0C)
Not recommended for powdery materials because of the possibility of surface
Heat Carry No. 510
cracks in the belt.
Heat Carry No. 513 Suitable for conveying the following materials :
hot sintered ore, hot pellet, hot clinker, hot chemical fertilizer, etc.
Heat Carry No. 710 Special compound with ethylene propylene rubber, features excellent heat
resistance and abrasion resistance.
Max. temperature of material handled is about 750 0F (400 0C) and max.
temperature of belt surface is 350 0F (180 0C)
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SELECTION OF COVER RUBBER
BY SERVICE CONDITIONS
Oil Resistant No. 220 Medium oil resistance with cold resistance
Typical application : wood chips, refrigerated fish, etc.
Chemical Service
Chemical Resistant For Handling various kinds of chemicals
Pelase contact BANDO or your nearest BANDO agent.
Flame Resistant
FR 300 J This belt is suitable for mines and other locations where the potential for
fire hazards exist.
Impact Resistant Used as cover rubber for general and high-tension conveyor belt.
IR Superior in impact and abrasion resistance, and cut-and-gouge
resistance.
Suitable for conveying large-size lumps, sharp and rugged materials.
Ultra Impact Resistant Used as cover rubber for general and high-tension conveyor belts.
UIP Superior in impact-resistance and cut-and-gouge resistance.
Suitable for conveying large-size-lumps, sharp and rugged materials.
Super Abrasive Resistant Used as cover rubber for general and high-tension conveyor belts.
SAR Superior in abrasion-resistance
Suitable for conveying sharp and rugged materials.
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SIZE CODE
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TYPE OF CONVEYOR BELTS
RELATED PRODUCTS :
CONVEYOR ACCESSORIES
IMPORTED BELTS :
STEELCORD ............................................................. 24
FLEXOWELL .............................................................. 25
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FABRIC MULTI-PLY CONVEYOR BELT
Application General Use
Canvas
number of plies 3 4 5 6 7
SPLICING
CODE KN/m lb/inch KN/m lb/inch KN/m lb/inch KN/m lb/inch KN/m lb/inch
Tension Rating of
ISO Belt Designation
EP200/2 20 112
EP250/2 25 140
EP315/2 EP315/3 31.5 176
EP400/2 EP400/3 EP400/4 40 224
EP500/2 EP500/3 EP500/4 EP500/5 50 280
VULCANIZED EP630/3 EP630/4 EP630/5 63 353
EP800/3 EP800/4 EP800/5 80 448
EP1000/3 EP1000/4 EP1000/5 100 560
EP1250/4 EP1250/5 125 700
EP1600/4 EP1600/5 160 896
EP2000/4 EP2000/5 200 1120
Remark : The tension rating specified above should be multiplied by the constant 0.7
if the belt is used under the following service conditions : Heat Resistant Belt
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SUNLON CONVEYOR BELTS
SUNLON is the brand name for these belts constructed of fewer plies.
SUNLON
Features 1. Long Life and Economical Service
2. High Impact Resistance
3. Exceptional Troughability
4. Excellent Cover-Bonding
5. Excellent Joint Efficiency
6. Unsurpassed Abrasion Resistance
7. Complete Moisture and Mildew Resistance
Standard Specification
Number Total Standard Standard
Belt Type of Strength Cover Thickness Total Thickness
Plies (Kgf/cm) (mm) (mm)
# 100 1 100 1.5 x 1.5 4.0
3.0 x 1.5 5.5
# 200 1 200 3.0 x 2.0 6.2
3.0 x 1.5 7.5
# 300 1 300 4.0 x 3.0 8.4
5.0 x 1.5 9.5
# 400 2 400 5.0 x 1.5 10.4
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Application This series belts provides extensive specifications for various service conditions
from conveying of bulk materials like gravel, crushed stone, fertilizer, and
minerals ones to larger lump materials.
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HEAT - CARRY CONVEYOR BELTS
Application Heat carry conveyor belts are designed for use where either the material temperature or ambient
temperature exceeds 60 0C (140 0F)
They are suitable for the conveying of sintered ore or pellets in steel mills; or dry material, clinker
or cement products in cement mills.
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Cautions 1. The temperature of material being transported and the belts surface temperature vary according to the
material and shape. For instance, when materials have a temperature 150 0C (300 0F)(such as coke or
sintered ore) and have a relatively small contact area with the belt the belts surface temperature remains at
60 ~ 80 0C (140 ~ 180 0F). In contrast, when powdered material like cement is being conveyed, the material
temperature and the belt temperature do not differ so greatly.
The life of a heat-resistant belt is largely affected by belts suface temperature during operation.
Therefore, pay closer attention to the surface temperature than the conveyed material when selecting a
belt.
2. Restrictions on the use of heat-resistant belt
Material temperature
Belt surface temperature
Standard applicable temperature 0C
Cement products,
White cement
Heat-carry
530
(White)
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FLAME-RESISTANT CONVEYOR BELTS
Application This belt is suitable for mines and other locations where the potential for fire hazards exist
Features 1. It is self-extinguishing
2. It passed the JIS K6324 burner combustion test
The belt has passed MSHA ( the U.S.A ) and DIN ( West Germany )
Overseas standards :
N.C.B. ( National Coal Board )
B.S. ( British Standards )
D.I.N. ( Deutsche Industrie Normen )
I.S.O. ( International Organization for Standarization )
M.S.H.A. ( the Mine Safety and Health Administration )
* former M.E.S.A U.S.B.M.
E.M.R. ( Energy, Mines and Resources, Canadian Standards )
A.S. (Australian Standards )
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OIL-RESISTANT CONVEYOR BELT
Application This belt can convey various oil products, oil-treated materials, sewage and garbage
Remarks : 1. Besides the above listed-oil-resistant belts, HR-710 belt (black) are resistant to vegetable oil
(soy-bean oil, castor oil etc.)
2. For special application to blended oil material, the condition under which the belt is used,
the history, and a sample of the belt that has been use under these condition must be tested
before determining specifications.
Benzine 142 25 98
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V-CLEAT CONVEYOR BELT
Application This belt is suitable for conveying bulk material or bags of gravel
or sand up a medium incline (maximum incline of 300)
Construction
Range of
Production Belt width Cleat Height Cleat Width Cleat pitch Cleat angle
( mm ) ( t-mm ) ( b-mm ) ( p-mm ) ( degree )
For further information about these or other products, please contact P.T. Bando Indonesia
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ROUGH TOP CONVEYOR BELT
Application This conveyor belt has a loosely textured surface and is suitable for
conveying bags and packages up a medium incline
( maximum inclination : 300 )
For further information about these or other products, please contact P.T. Bando Indonesia
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BUCKET ELEVATOR BELTS
Application Bucket can be attached to the vertically installed belt, which is suitable for conveying bulk materials such as
grains and cement materials and products.
Belt Width
Cover rubber
Canvas
Cover rubber
Multi-ply (more than four plies) fabric
General use
FR-300J
2.5 x 2.5 400 ~ 2800
OR-210
OR-220
Conveyed material
Minimum number
of plies
Size (mm) Average weight Ton/m 3
0 ~ 24 ~ 1.7 5 PLY
25 ~ 50 All 5 PLY
~ 1.0 5 PLY
51 ~ 150
1.1 ~ 6 PLY
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SKIRTING RUBBER
Application Conveyor Belt Skirting Rubber is a specifically designed rubber sheet used as sealing strip on conveyor system
loading, transfer and discharge points. Skirting rubber is used to direct material onto the conveyor belt and
reduce spillage.
Features At PT. Bando Indonesia we produce a full range of skirting rubber including full slabs up to 2200 mm wide and
a range of pre-cut skirting rubber strips in a variety of thickness.
Construction
Bando Skirting Rubber is specially designed with hardness (duro) 55 with tolerance 5, which is lower than
the common hardness of conveyor belt.
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PULLEY LAGGING
Application Lagging is the term used to describe the application of a coating, cover or wearing surface which is applied to
pulley shells.
Features Rubber lagging is applied to pulley shells in order to improve the friction between the pulley and the belt.
PT Bando Indonesia produce a variety of rubber lagging patterns: Plain, Stripe and Diamond pattern, with a
full range of widths and thickness up to 2,200 mm width and 30.0 mm thick. ( exclude Diamond Pattern).
Construction
Diamond grooved lagging refers to the pattern in the lagging and this pattern, similiar to vehicle tires, enhances
the grip or friction even if the belt surface is dirty.
Plain lagging is applied to pulleys which are not drive pulleys for example tail pulleys, take-up pulleys, etc. but
which require good traction between belt and pulley for improved belt tracking capability.
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SUNPAT-ECO VULCANIZING MATERIAL
AT ROOM TEMPERATURE
Application This is adhesive for vulcanizing rubber at ambient temperature,
used for the splicing and repair of conveyor belts.
Mixing of SUNPAT-ECO
SUNPAT #310 and #305 should be mixed
immediately before use.
They should be mixed in a ratio of 1000 (#210):
75(#204) by weight
Continue mixing until the color becomes even.
Please refer to the catalogue, SUNPAT-ECO or
contact us for details of procedures
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HOT-SPLICING MATERIAL
Application This method is used for the high tension line belt and longer service life
General Use GC # 07 T # 31 J # 31
Chemical Resistant GC # 30 T # 31 J # 31
For the conveyor belt with tensile strength over 250 kg/cm/ply, apply breaker strip on NN-100
( with topping rubber )
Cover Stock Edge Rubber Tie Gum Rubber Cement Breaker Strip
(width x thickness) (width x thickness) (width x thickness) (content) (width)
150mm x 1.5mm
If not especially required, edge rubber is omitted. In such case, apply cover stock instead.
Edge
Rubber
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STEEL CORD CONVEYOR BELT
Application Long span, high strength, high capacity
Construction
Standard structure of BANDO STEEL CORD CONVEYOR BELT is of all rubber type
and is designed as follows :
The steel cord is of high quality carbon steel ( 6.65%-0.75% ) and coated with zinc
for protection from corrosion. For normal applications steel cord with low bending
fatigue, such as 7XW19 is used. 7X7X7 is also available, depending on the particular
application.
d : cord diameter
t : cord pitch
c1 : top cover rubber
c2 : bottom cover rubber
For further information about these or other products, please contact P.T. Bando Indonesia
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FLEXOWELL CONVEYOR BELT
Application It can be applied to steep inclines up to 900
Construction
Range of 1. Belt
Production
XE XOE
Type
315/2+1
315/3 500/3+1
2002
Type of cover 500/4 630/4+1
rubber 800/5+1
Standard (black)
Flame-resistant (black)
High-resistant (black)
Oil-resistant (black)
Oil-resistant (white)
Remarks : Show a standard belt type matched with a cover rubber.
* Heat range : Carrying materials temperature up to 1200C where
the belt surface temperature is up to 800C
For further information about these or other products, please contact P.T. Bando Indonesia
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MINIMUM REQUIRED PULLEY DIAMETER
FOR MULTI-PLY FABRIC BELT
PROPERTIES OF CANVAS
POLYESTER NYLON FABRIC ( EP )
CANVAS
ITEM
EP-100 EP-150 EP-200 EP-315 EP-400
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TAKE-UP STROKE
When deciding on the take-up stroke it is necessary to consider both elastic elongation and permanent stretch.
TAKE-UP STROKE
( Percentage of Center-to-Center Distance )
Take-up
stroke
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Diameter of Rolled Belt _______ Related Curve between Belt Thickness
Lenght of Finished Belt and Diameter of Rolled belt
Belt Thickness
25.0 24.0 23.0 22.0 21.0 20.1 (mm)
300
200
D = 4
al + d2
100
Diameter of Rolled Belt (cm)
~ 25.0mm 600mm
25.1 ~ 35.0mm 800mm
35.1 ~ 1000mm
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PT. BANDO INDONESIA DATA REQUIRED TO DESIGN
CONVEYOR BELT DIVISION Date :
CONVEYOR BELT No. :
(1). NAME OF COMPANY (2). NAME OF BELT LINE
( mm ) ( mm )
(14). TRIPPERS
Fixed Movable
If any belt was or is used under these condition, indicate its specifications.
Please include a sketch of Conveyor Line
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PT. BANDO INDONESIA DATA REQUIRED TO DESIGN
CONVEYOR BELT DIVISION
BUCKET ELEVATOR BELT Date :
No. :
( Kg/each ) ( Kg ) ( mm )
(7). CONVEYOR
Center distance Lifting
( mtr ) ( mtr )
(8). BUCKET
Volume Bucket fitting pitch Total No. of bucket Bucket weight
Per bucket Total bucket
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