Prepared By :

JOB
SAFETY Reviewed By :

ANALYSIS
Approved By :

FPP-3 PROJECT JOB DESCRIPTION : PNEUMATIC TEST ACTIVITIES

No. SEQUENCE OF JOBS HAZARD CONSEQUENCES

1 Working / tools and equipments Natural of working condition

condition, pre meeting and Work Permit

Equipments / tools failures

Failed communication

2 Install blind/spade, pressure gauge & etc.for line to Finger / hand injury Personal injury
test

Misuse of tools

3 Remove equipment that is not involved for the Finger / hand injury Personal injury
testing(pressure trasmitter & etc) and install
temporary spool.

Fall of equipment

4 Connection of hose ,Pressurize Striking object - Uncontrolled

through compressor machine / nitrogen gas (N2) release of stored air from
and pressure raised gradually. compressor

Failure of connection/ pipe line

Electrical shock due to electrical tools

use

5 Holding pressure time (1 hour) Failure of connection/ pipe line

Failure of communication

6 Depressurizing air gradually Failure of connection/ pipe line

7 Flushing and white cloth test Surging from pressurizing water

Exposed to dust from pipe line.

8 Remove blind/spade, pressure gauge & temporary Finger / hand injury Personal injury
spool and install back equipment (pressure trasmitter
& etc).

Equipments / tools failures

Failure of connection/ pipe line

9 Housekeeping Slip and tripping hazard.

10 Reinstatement Tool damage/ tool slippage

 Name Company Sign Date

Dahali Ibrahim (HSE Supervisor) DYNACIATE

ROEL ALMEDA (DCM) SCEM

MOHD SABRIE B. EMBONG (HSE Manager) SCEM

ACTION BY
CONTROL MEASURE Work Leader Supervisor REMARKS
Yes No Sign Yes No Sign
a)If working for height / elevated area, permit shall be obtained / /

b) Indentify the weather condition before start work. / /

c) Stop if heavy rain or lightning / /

a)Equipment and tools shall be inspected prior to use, if found defects, to be

replaced / repaired accordingly.(Calibration certificate for compressor machine
/ /
shall be inspected on it validity.)

a)All job task and method must be plan by supervisor. / /

b)Toolbox briefing must be conduct by supervisor to arrange the job task.
/ /

c)Ensure work permit obtained / /

d) All personnel shall clear the test procedure and safety measures and
emergency routes / emergency response. / /

e) Barricade and warning sign/signals will be installed clear understanding of / /

entry restricted area.
a) Supervisor must be availbe during the work / /

b) Use proper tools/materials for the work. / /

c) Use suitable hand glove (semi leather/ cotton glove)when carried out the
work / /

a)To use suitable tools to operate/ tightening the equipment / bolt & nut. / /

b)Person In charge must ensure work be carried out with safe work practice. / /

a) Supervisor must be availabe during the work / /

b) Use proper tools/materials for the work. / /

c) Use suitable hand glove (semi leather/ cotton glove)when carried out the
work. / /

a)Proper handling of the equipments. / /

b)Work must be carried out by group/team. / /

c)Supervisor must be availabe during the work / /

a)Check list to be prepare to ensure the function of compressor machine is in

accordance with test package. / /

b)Use gate valves for charging and discharging the testing media. / /

a)Before pressurizing, air pressurizing inside the system shall be properly checked.
/ /

b)Use calibrated pressure gauges & ensure pressure does not exceed specified
/ /
value
c)Increase the pressure in steps and check for leaks. Ensure that pressure increase
/ /
is gradually.

d)Each pressurizing hose connection should provide with anti-whip. / /

a)Electrical extension wire must placed far distance from pipeline. / /

b)Electrical tools/equipment shall be inspected. / /

a)Pressurizing water inside the system shall be properly checked / /

b)Use calibrated pressure gauges & ensure pressure does not exceed specified
/ /
value
c)Increase the pressure in steps and check for leaks. Ensure that pressure increase
is gradually. / /

a)All job task and method must be clear instruction by supervisor. / /

b)Perform by testing team to relay information or instruction,by using (Hand
/ /
signal, 2 way radio/walkie talkie & etc.)

a)Pressurizing water inside the system shall be properly checked / /

b)Use calibrated pressure gauges & ensure pressure does not exceed specified
value / /

c)Increase the pressure in steps and check for leaks. Ensure that pressure increase
/ /
is gradually.

a)All job task and method must be clear instruction by supervisor. / /

b)Perform by hydro testing team to relay information or instruction,by using
(Hand signal, 2 way radio/walkie talkie & etc.) / /

a) Use proper hand glove. / /

b) Use proper dust must during carried out the work. / /

c)Work must be carried out according test package / /

a) Supervisor must be availabe during the work / /

b) Use proper tools/materials for the work. / /

c) Use suitable hand glove (semi leather/ cotton glove)when carried out the
work. / /

a)Equipment and tools shall be inspected prior to use, if found defects, to be

replaced / repaired accordingly. / /

a)Pressurizing water inside the system shall be properly checked / /

b)Use calibrated pressure gauges & ensure pressure does not exceed specified
value / /

c)Increase the pressure in steps and check for leaks. Ensure that pressure increase
is gradually. / /

a) Ensure all tools and equipment kept properly after finish work. / /

b) Ensure all debris clearly after work finish. / /

a)Only inspected and conditioned tools will be use / /
b)Proper PPE to be worn while tightening and loosing of bolts where ever
/ /
required