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Journal of Alloys and Compounds 680 (2016) 446e451

Contents lists available at ScienceDirect

Journal of Alloys and Compounds


journal homepage: http://www.elsevier.com/locate/jalcom

Heating rate tuning in structure, morphology and electricity


properties of Cu2FeSnS4 thin films prepared by sulfurization of
metallic precursors
Xiankuan Meng a, Hongmei Deng b, Jiahua Tao a, Huiyi Cao a, Xinran Li a, Lin Sun a,
Pingxiong Yang a, *, Junhao Chu a
a
Key Laboratory of Polar Materials and Devices, Ministry of Education, Department of Electronic Engineering, East China Normal University, Shanghai
200241, China
b
Laboratory for Microstructures, Shanghai University, 99 Shangda Rd, Shanghai 200444, China

a r t i c l e i n f o a b s t r a c t

Article history: Cu2FeSnS4 (CFTS) thin films have been synthesized by sulfurization of the sputtered metallic layers. The
Received 8 January 2016 disappeared coexistence phase (Cu2FeSn3S8) and reduced strain have been observed in CFTS thin films
Received in revised form accompanying the ritardando heating rate of sulfurization, and no impurity phase is detected in the
27 February 2016
samples. It is found that the S content at the bottom of CFTS thin films turns out to be very sensitive to
Accepted 18 April 2016
Available online 19 April 2016
the heating rate. The CFTS thin film sulfurized under faster heating rate has S-poor state with a bilayer
structure and lots of micro-grains occupy the bottom of the CFTS thin film, while it has been obviously
improved by reducing the heating rate. The optical transmission spectrum reveals that valence band
Keywords:
Cu2FeSnS4
maximum and conduction band minimum of CFTS are away from one another gradually with the
Sputtering decreasing heating rate, corresponding to the enhanced band gap energy of CFTS from 1.42 to 1.47 eV. As
Thin films for these four CFTS devices, the highest open circuit voltage is 129 mV with short circuit current of
Sulfurization 3.25 mA/cm2, which increased by 17.3% and 30.0%, respectively, compared to the previous work.
© 2016 Elsevier B.V. All rights reserved.

1. Introduction vacuum deposition process, namely radio frequency (RF) magne-


tron sputtering and post-sulfurization at high temperature in the
Cu2FeSnS4 (CFTS) has recently attracted increasing attention as a presence of S vapor and/or H2S gas, is enjoy great popularity due to
promising photovoltaic material for scalable production of thin film its obvious advantages in achieving uniform deposition and good
solar cells because of its non-toxic and earth abundant elements, control of grain growth. Besides, the rapid thermal processing (RTP)
and a tunable direct band gap of 1.2e1.8 eV [1e10]. Recently, dye- system can provide well-defined hold temperatures for the
sensitized solar cells (DSSC) with CFTS thin film as a photo- annealing of thin films which will help us to better regulate the
cathode have been fabricated which indicates its potential for solar experimental conditions of annealing and guarantee the credibility
energy harvesting [11]. Various deposition methods have been of the experiment. To date, the reported highest power conversion
employed for the fabrication of Cu2FeSnS(Se)4 [CFTS(Se)] absorber efficiency (PCE) for CFTS and Cu2FeSnSe4 (CFTSe) thin film solar cell
layer such as hot-injection method [12] and aerosol assisted is 0.07% and 0.02% [10,14], respectively. The PCE of CFTS is still lower
chemical vapor deposition method [13]. However, the control of the compared with Cu(In, Ga)Se2 and Cu2ZnSnS(Se)4 [15,16]. It is
high-quality CFTS(Se) absorber layer with large grain size and probably caused by the existence of bilayer structure with nano-
dense, smooth surface which is very important in producing crystalline and phase purity issues of CFTS, which is urgent need to
CFTS(Se) solar cell is an extremely challenging task, moreover, the solve to improve the PCE of CFTS device. Nevertheless, in terms of a
above methods for synthesizing CFTS(Se) are usually not suitable typical two-step process, the quality of thin film is strongly de-
for mass-production and time-consuming. A typical two-stage pends on the post-annealing process [17e20], moreover, there has
no investigation on the impact of heating rate on CFTS was re-
ported. Hence, the different heating rates are put forward by au-
* Corresponding author. thors to optimize the grain growth and the micro-structure of CFTS
E-mail address: pxyang@ee.ecnu.edu.cn (P. Yang).

http://dx.doi.org/10.1016/j.jallcom.2016.04.166
0925-8388/© 2016 Elsevier B.V. All rights reserved.
X. Meng et al. / Journal of Alloys and Compounds 680 (2016) 446e451 447

thin films. CFTS device [21,22]. The winder band gaps of ZnO and buffer layer
In this paper, we report that CFTS thin films have been synthe- allow the majority of photons to be absorbed in the narrow-gap
sized by using a two-stage process and four different heating rates absorber (CFTS). Electron-hole pairs generated by the photons in
used in the experiments. Here, we choose sulfur powder as a sulfur the CFTS absorber are separated by the built-in electric field in the
donor, which can effectively avoid the environmental and health p-n junction and contribute to cell’s photocurrent. Electron-affinity
risks compared to using H2S gas as the sulfur source to fabricate difference at the buffer/absorber heterointerface results in a con-
such composites. The calculations and mechanisms associated with duction band discontinuity △Ec.
specific tuning in crystal lattice, morphology and the band gap have X-ray diffraction (XRD; D/MAX-2200, Rigaku Co.) was used to
been discussed, in order to study the structure, surface/section analyze the crystalline structures of CFTS thin films by using Cu Ka
profile and optical properties of polycrystalline CFTS thin films in radiation. Raman scattering experiment was performed with a
detail. Furthermore, based on the research results, the open circuit micro-Raman spectrometer (Jobin Yvon Lab RAM HR 800UV Micro
voltage (Voc) and short circuit current (Jsc) of CFTS device have been PL, 488 nm lasers). The surface/section profile and the composition
enhanced 17.3% and 30.0%, respectively, compared to the previous of CFTS thin films were analyzed by scanning electronic microscopy
work [10], and these results may offer the possibility to realize the (SEM, FEI, S-4700) with an energy dispersive X-ray spectroscopy
Cu-Fe-Sn-S system materials for low-cost thin film solar cells. (EDX) compositional analyzer. X-ray photoelectron spectroscopy
(XPS) technique was carried out by WSCALAB X-ray photoelectron
2. Experimental spectrometer instrument using a source of Al Ka radiation to
confirm elemental oxidation states for CFTS. Optical properties of
CFTS thin films were formed by sulfurized the sandwich struc- CFTS thin films were measured by UVeviseNIR spectroscopy
ture Sn/Fe/Cu metallic precursors on glass/Mo-glass substrates (Perkin-Elmer Lambda 950), and the current density-voltage (J-V)
using RF magnetron sputtering. The deposition order of metal layer characteristics of the CFTS devices was obtained under AM1.5
was substrate/Sn/Fe/Cu, which can effectively prevent the oxida- global spectrum with their radiance set at 1000 W m2 (ABET
tion of iron during the post-annealing process. All precursors were Technologies, Sun 2000). All measurements were performed at
done under a high purity Ar gas atmosphere which flow rate is 20 room temperature.
sccm and with background pressure of 5  104 Pa pumped by
turbo molecular pump. In this paper, the precursors were grown at 3. Results and discussion
room temperature on glass substrates (25  25 mm2) using the Sn,
Fe and Cu targets with high pure of 4 N and the sputtering pressures Fig. 2 shows the XRD patterns and relevant calculation param-
were set to 1.2 Pa, 1.6 Pa and 1.6 Pa for Sn, Fe and Cu, respectively. eters of CFTS thin films sulfurized with different heating rates. As
Formation of the CFTS thin film was performed in RTP tubular
furnace. Precursors were placed in graphite box with sulfur powder
(0.5 g) and the annealing temperature was held at 550  C using
different heating rates ranging from 10 to 40  C/min. The whole
annealing process was performed in an atmosphere of N2 with a
constant working pressure of 1300 Pa. The four samples were
designated as S10, S20, S30 and S40, respectively, where the
numbers represent the heating rate of sulfurization. To investigate
the electrical properties of CFTS, thin films were synthesized on
Mo-coated glass (25  25 mm2) using the above-mentioned
experimental parameters. CdS thin films as buffer layer were
deposited by chemical bath deposition (CBD) under standard at-
mospheric pressure using CdSO4, ammonia and (NH2)2SC mixed
aqueous solution at 72  C for around 10 min. Intrinsic ZnO (i-ZnO)
and aluminum-doped ZnO (AZO, 2% Al2O3) thin films were
deposited by RF sputtering process at room temperature. No metal
grid was deposited on the thin film device. Finally, the CFTS device Fig. 2. (a) XRD patterns of Cu2FeSnS4 thin films sulfurized at different heating rates.
Inset shows position and full width at half maximum (FWHM) of (112), (220) and (312/
with the layer-structure as shown in Fig. 1(a) has been prepared,
116) diffraction peaks; (b) Cell volume of Cu2FeSnS4 and inset is lattice constant (a and
and Fig. 1(b) presents a typical schematic of band alignment of the c); (c) Williamson-Hall method plots, and ε represents the strain in the thin films.

Fig. 1. (a) Schematic diagram of device structure for Cu2FeSnS4; (b) Simulated schematic diagram of band alignment for Cu2FeSnS4 device.
448 X. Meng et al. / Journal of Alloys and Compounds 680 (2016) 446e451

shown in Fig. 2(a), the main diffraction peaks of all as-synthesized


CFTS thin films match well with the stannite CFTS structure (JCPDS
74-1025), apart from the weak and disappearing peaks (in S40 and
S30) arising from the Cu2FeSn3S8 phase (JCPDS 85-0378) which has
been confirmed as the transitional product in the grain growth
process of CFTS [19]. All thin films have strong preferential orien-
tation in (112) direction, as reported, the grains may coalesce and
grow in preferred direction when the interfacial energy is mini-
mum one [23]. It indicates that the interfacial energy of the others
plane is bigger than that of (112)-orientation. At the same time, the
consequence of XRD patterns reveals that the faster heating rate
results in coexistence-phase in CFTS thin film which is inconsistent
with the purpose of the preparation of target products with pure
phase. Based on the XRD data, not only the phase purity but also the
growth of grain can be obtained. As presents in the inset of Fig. 2(a),
the full width at half maximum (FWHM) of (112) peak decreases
with the heating rate, demonstrating the enhancement in the
crystallinity of CFTS thin films, which can presumably be attributed Fig. 3. Raman scattering results of Cu2FeSnS4 thin films sulfurized at different heating
rates. Inset gives the cell structure model of Cu2FeSnS4.
to the increase in the predicted grain size as observed in the surface
and section profile images of CFTS thin films in Fig. 5. The FWHM of
(220) and (312/316) shows a non-linear relationship with the discovered, of which, peaks located from 315 cm1 to 319 cm1
heating rate, which both display a minimum when the heating rate have been identified with the A1 mode, and the others two peaks
was set as 20  C/min, namely, maximum grain growth along (220) (252 and 354 cm1) have been defined as the B/E modes for stan-
and (312/116) in S20 compared with that of the others samples. It is nite structure CFTS. From the vibrational point of view, the optical
reported that larger grain growth orientation along (220) will show modes of stannite structure can be written as:
better structural and electrical properties [20]. Furthermore, the G ¼ 2A1 þ A2 þ 2B1 þ 4B2 þ 6E [24]. Here, the A1 and A2 modes
inset of Fig. 2(a) shows that the 2q position of (112) slightly moves include the motion of the anions only. For the B1 modes, half of the
to higher angles regularly with increasing heating rate, which is Cu atoms are displaced toward the positive z axis and the other half
mainly caused by the shrinking cell volume as presents in Fig. 2(b) are displaced toward the opposite direction, while the Fe and Sn
[14]. atoms remain stationary, in the meantime, anions move only in the
Fig. 2(b) shows the cell volume of sulfurized CFTS with different xy plane. In the B2 modes of the stannite CFTS, the cations only
heating rates and inset is the lattice constants (a and c) which are move along the z direction, whereas these cations move only
calculated using the formula: 1/d2hkl ¼ (h2 þ k2)/a2 þ l2/c2 for within the xy place in the E modes. Moreover, Raman spectra re-
tetragonal unit cell, where d is the lattice plane space and (hkl) are veals the absence of Cu2FeSn3S8 phase, which appeared in XRD
the miller indices corresponding to XRD peaks. Based on the lattice patterns, hence, we speculate that the crystalline grain of
constants, we can better understand the degree of cell structure Cu2FeSn3S8 exists in the bottom of the as-synthesized thin films
distortion (c/2a) for S10, S20, S30 and S40, which are all deviate due to the about 150 nm penetration depth of this measurement,
from 1, meaning the strain may exist in the CFTS thin films during considering the excitation wavelength (488 nm) used. Besides, the
the grain growth process. The strain (ε) can be estimated by the A1 modes of CFTS shift towards lower frequency with decreasing
Williamson-Hall (W-H) equation [10], heating rate of sulfurization as shown in Fig. 3. According to the
extended Keating’s mode, the frequency of the A1 mode can be
Kl expressed by equation [25],
bhkl cos qhkl ¼ þ 4ε sin qhkl (1)
D
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
where K is the shape factor (K ¼ 0.89); l is the wave length of the X- 2aCuS þ aFeS þ aSnS
n¼ (2)
rays (l ¼ 0.154056 nm); qhkl is Bragg diffraction angle and bhkl is the MS
full width at half maximum of hkl diffraction peak; D is the crys-
tallite size. As shown in Fig. 2(c), the plot is drawn by taking 4 where aX-VI (i.e. X ¼ Cu, Fe, Sn and VI ¼ S) are the bond-stretching
sinqhkl along X-axis and bhkl cosqhkl along Y-axis and the strain force constants which depend on the interaction between the
present in the material is extracted from the slope of the linear fit nearest neighbors, MS is the mass of S-anion. In addition, the bond-
made to the plot. The values of strain are estimated to be 3.7  103, stretching force constants aX-VI rely on the bond length of the
1.2  103, 4.6  103 and 4.8  103 for S10, S20, S30 and S40, nearest neighbor cation-anion, and the relationship between the
respectively, revealing the heating rate of 20  C/min can effectively bond-stretching force constants and the bond length is obtained
reduce the strain in CFTS thin films in our experiment, which means from the formula: a ¼ Adn [26], where A and n are constants, and
the improvement of the quality of CFTS thin films. This result is d is the bond length. According to the discussion of XRD part as
consistent with the statement of grain growth along (220) always shown in Fig. 2(b), the cell volume of CFTS is shrinkage with the
show better structural properties. heating rates vary from 10 to 40  C/min corresponds to the
Although XRD is commonly used to determine the crystalline decreasing value of bond length. Therefore, in terms of the above
structure of phases, they cannot be distinguished clearly here due formula, the bond-stretching force constants of CFTS will be
to the most intensive peaks of Cu2SnS3 and SnSx coincide with those decrease with the decreasing heating rate, and then the A1 mode of
of CFTS. Therefore, Raman scattering spectra with 488 nm excita- CFTS shows a red shift phenomenon in consideration of the Eq. (2).
tion wavelength was used to confirm the presence of stannite CFTS In order to confirm the elemental oxidation states for the as-
and/or impurity phases. Raman peaks around at 252, 315e319, and obtained CFTS, XPS measurement was employed and sample
354 cm1 as shown in Fig. 3, agree well with the reported charac- (S20) with pure phase was identified as the test object as shown in
teristic CFTS vibration modes [1,10] and no impurity phases can be Fig. 4. Fig. 4(a) shows the Cu binding energy peaks which located at
X. Meng et al. / Journal of Alloys and Compounds 680 (2016) 446e451 449

composition analysis, it is found that the top, namely large-grained,


layer is slightly dependent on the heating rate of sulfurization, and
all sample’s composition close to the stoichiometric ratio 2:1:1:4.
However, thin films sulfurized at fast heating rate (S40 and S30) are
in S-poor and Sn-rich states as presented in the bottom-
composition, which partly verifies the above conjecture in XRD
analysis in Fig. 2(a), i.e. Cu2FeSn3S8 may exists in the bottom of the
thin film. When further slow down the heating rate (S20 and S10),
the element composition ratio is almost the same and all of them
are in close proximity to that of the top layer, indicating the heating
rate of 20  C/min is good enough for the films to be well crystal-
lized. Finally, we can draw conclusion that the optimal heating rate
is 20  C/min, considering cost-effectiveness and the corresponding
S20 thin film has the best crystal quality combined the results of
XRD, Raman and SEM.
The optical transmission spectra of CFTS thin films have been
measured for determination of the band gap (Eg) at various heating
rates of sulfurization as shown in Fig. 6. The corresponding Eg can
be estimated from the tangent lines in the plot of the Tauc’s law
ðahnÞ2 versus hn for the direct band-gap material. The optical ab-
Fig. 4. XPS analysis of Cu2FeSnS4 thin film sulfurized under 20  C/min: (a) Cu 2p; (b) Fe sorption coefficient can be calculated by the equation:
2p; (c) Sn 3d and (d) S 2p. a ¼ ðlnðTÞ=tÞ, where T is the transmittance of CFTS thin films and t
is the thickness of thin films, and hn is photo energy [31]. As pre-
sented in Fig. 6, the values of Eg are estimated as 1.47, 1.45, 1.44, and
931.5 and 952.1 eV corresponding to the 2p3/2 and 2p1/2 states, 1.42 eV for S10, S20, S30 and S40, respectively, which lie in the
respectively, and a peak splitting of 20.6 eV indicating a Cu(I) range of the values of most previous reports [1e10] and close to the
configuration. The typical Fe 2p3/2 and 2p1/2 peaks appeared at ideal band gap (~1.4 eV) of photovoltaic semiconductors according
712.0 and 725.3 eV, respectively, were given by Fig. 4(b), and the to the Shockley-Queisser limit [32]. On the basis of first-principles
splitting of 13.3 eV reveals a Fe(II) configuration. No other valence calculation, the Eg evolution of multiternary semiconductors is
states of Fe were discovered in the XPS measurement, which is generally explained in terms of consequence of hybridizations in
consistent with the result of XRD and Raman (i.e. pure phase). In valence band maximum (VBM) and conduction band minimum
addition, the peaks located at 486.1 and 495.4 eV with peak split- (CBM) [2]. For CFTS, it has the crystal structural descendant from
ting of 9.3 eV corresponding to the Sn(IV) 3d5/2 and 3d3/2 state CuInSe2 by the substitution of Fe and Sn for In and S for Se. Hence,
shown in Fig. 4(c). The S 2P core-level spectrum in Fig. 4(d) shows the CBM of CFTS should consist of Fe ns or Sn ns and S p orbitals and
two peaks located at 160.9 eV and 162.3 eV, i.e. S 2P3/2 and S 2P1/2, the VBM of CFTS is a consequence of hybridization of Cu d and S p
severally, with the peak separation of 1.4 eV, which is consistent orbital. Furthermore, the degree of hybridization depends on the
with the 160e164 eV range of S in the sulfide phase. The values of bond length of the nearest neighbor cation-anion, namely the de-
binding energy for all peaks further demonstrate the formation of gree of hybridization increases with the shortening of the bond
CFTS phase and it matches well with the reported binding energy length, and when the degree of hybridization increases, the cor-
for CFTS [6]. responding band tail (VBM or CBM) will shifts into the band gap
Fig. 5 shows surface and section profile images of CFTS thin films [33]. As discussed in the XRD and Raman part, the value of bond
sulfurized by different heating rates. Clearly, when the heating rate length decreases with the heating rate elevated from 10 to 40  C/
decreases from 40 to 20  C/min, the grain size of the CFTS thin film min, meaning VBM and CBM draw closer to one another gradually.
becomes larger, and isolated grains with large size and well-defined In order to further verify this conclusion, the variation tendency of
boundaries are formed, as evident in Fig. 5(a, c and e). This may be energy band have been simulated, as shown in the inset of Fig. 6,
due to the fact that the slower heating rate provides more enough using the software “wxAMPS” combined with the as-obtained de-
time and energy to guide the precursor alloying and crystallization, vice parameters in this paper [34,35]. The simulation result shows
in accordance with the results also obtained in Cu2ZnSnS4 and that the above explanation for the decrease of Eg with the increases
Cu(In, Ga)Se2 thin films [27,28]. Nevertheless, further lower the of heat rate from 10 to 40  C/min is valid.
heating rate didn’t bring much improvement in thin film crystal- Devices with structure of Al:ZnO/ZnO/CdS/CFTS/Mo/glass as
line. The section profile images of CFTS (S40, S30, S20 and S10) thin shown in the inset of Fig. 7 were prepared to investigate the effect
films are shown in Fig. 5(b, d, f and h), respectively. The thicknesses of different heating rates on electrical properties of CFTS thin films,
of these four samples are all around 1.2 mm. Furthermore, it is found and J-V characteristics have been employed under simulated AM 1.5
that the increase in heating rate results in a growth in the fine- illumination as provided in Fig. 7. The Voc, Jsc and the fill factor (FF)
grained nanocrystalline bottom layer, meanwhile, the grain size for S10, S20, S30 and S40 is 120, 129, 90 and 83 mV, and 2.54, 3.25,
of whole cross-section becomes smaller. The small grain size can 1.96 and 1.77 mA/cm2, and 24.3%, 26.6%, 26.7% and 27.9%, corre-
promote the contact area of boundaries resulting in the more ex- sponding to the PCE of 0.07%, 0.11%, 0.05% and 0.04%, respectively. It
istence of recombination centers and decreased carrier mobility, can be clearly seen that the devices based on CFTS thin films
which is harmful to improve the optoelectronic properties of derived from faster heating rate show relatively poor performance.
polycrystalline semiconductors, according to the classic grain- As discussed above shown in Figs. 2 and 5, faster heating rate (S30
boundary model concludes [29,30]. So as to confirm the distinc- and S40) during the CFTS grain growth process may induce the
tion of chemical compositions between the large-grained and the more formation of structural defects and more effective recombi-
nanocrystalline, EDX has been utilized. nation centers for photon-generated electrons, which would result
Table 1 shows the element composition values of CFTS thin films in significant cell leakage, corresponding to the sample with low Voc
determined from cross-sectional EDX measurement. From and Jsc. However, the improvement of performance can be
450 X. Meng et al. / Journal of Alloys and Compounds 680 (2016) 446e451

Fig. 5. Surface and section profile images of Cu2FeSnS4 thin films sulfurized by different heating rates: (a, b) 40  C/min; (c, d) 30  C/min; (e, f) 20  C/min and (g, h) 40  C/min.

Table 1
Element composition values of Cu2FeSnS4 thin films determined from EDX analysis.

Sample ID Top Bottom

Cu/(Fe þ Sn) Fe/Sn S/Metals Cu/(Fe þ Sn) Fe/Sn S/metals

S40 1.02 1.02 1.01 0.84 0.73 0.83


S30 1.01 1.00 1.01 0.89 0.82 0.86
S20 1.04 0.99 1.00 0.93 0.98 0.91
S10 1.01 1.01 1.00 0.92 1.00 0.91

discovered with the heating rate decreases to 20  C/min, which


attribute to the modified crystallinity and the less strain in the S20.
As for lower heating rate condition, the device derived from S20
exhibits better performance than that of the device obtained from
S10 due to the fact that the increasing strain and enhanced
roughness caused by overgrowth of grains in S10 which would
decrease the shunt resistant and open circuit voltage. In general, Fig. 6. Plot of (ahv)2 vs hv for the estimation of the band gap energy of Cu2FeSnS4 thin
films. Inset shows the simulated variation tendency of energy band, where abscissa
the Voc and Jsc of these four devices with the above mentioned
represents the thickness of Cu2FeSnS4 thin films and ordinate is energy.
structure are relatively low may also due to the too thin absorbed
X. Meng et al. / Journal of Alloys and Compounds 680 (2016) 446e451 451

Program of China (2013CB922300).

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This work was supported by the National Natural Science D.R. Perniki, V.A. Akhavan, H. Kesrouani, D.A.V. Bout, B.A. Korgel, ACS Appl.
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