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Service Bulletin: Volvo Construction Equipment
Service Bulletin: Volvo Construction Equipment
Service Bulletin: Volvo Construction Equipment
SERVICE BULLETIN
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 1/11
Applies to models
PL4608
Cause
There have been some failures reported of Load Management
System (LMS) as follows.
- LMS controller breakage
- Error message, “Waiting for controller”
- Corrosion on LMS connectors and wires
Action
For affected machiens, change the LMS system referring to work
instruction below.
Affected models
See the attached machine list.
Required parts
Compensation
The work must be carried out at the latest by 2015–03–30.
Work instructions
For LMS system change
1 Place the machine in service position and lower the boom on
the support frame.
2 Rest the load block on the ground safely, so there's no tension
in the wire rope.
3 Stop the engine, and remove the residual pressure inside the
hydraulic line by operating the control lever smoothly for 3~4
times with the ignition switch at "ON" position. Turn the ignition
key to "OFF" position.
4 Un-reeve the flag block and hook block.
5 Remove the pin caps, sheaves, dead end plate and sheave
pin.
6 Note the location of pin grease port. (LH side)
Fig.1
1 Pin grease port
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 5/11
7 Rotate the sheave pin 180° (grease port on RH side). Install
the sheaves, and new dead end plate on LH side of flag block.
Lubricate the flag block pin after assembling.
Tightening torque for M20 bolt: 512 ± 51 Nm, 379 ± 38 lbf.ft,
Tightening torque for M16 bolt: 262 ± 26 Nm, 194 ± 19 lbf.ft
Fig.2
1 Pin grease port
2 Dead end plate
Fig.3
1 Load pin sensor / transmitter
2 Wire rope socket
3 Anti-two-block sensor
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 6/11
9 Reeve the wire rope in opposite direction
Earlier direction: winch-3-2-1-socket
New direction: winch-1-2-3-socket
(for 4 parts of lines: winch-1-3-socket)
Fig.4
Fig.5
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 7/11
Fig.6
1 Adapter plate
2 Washer M5 & bolt M5x12 (2ea)
3 Washer M5 & bolt M5x20 (2ea)
4 Washer M5 & bolt M5x16 (2ea)
Fig.7
1 Bracket
2 Boom angle sensor
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 8/11
14 Remove the earlier dual axis sensor and bracket.
15 Install the new dual axis sensor (VOE14625442) on new
bracket (VOE14643099) and install the bracket on to the
machine. Note that the antenna will be closer to the tool box.
Electrical connection
1 Remove LMS CU cover.
2 Remove LMS CU.
Fig.9
1 LMS CU
Fig.10
1 Screw, 6ea (VOE969404)
2 Bracket (VOE14665869)
3 Screw, 2ea (VOE945414)
4 PL07
5 PL02
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 10/11
4 Install the relays.
– 4x 24V and 2x 12V relays per harness
24V relay: RE9051, RE9039, RE9040, RE9041
12V relay: RE9042, RE9043
Fig.11
Fig.12
Fig.13
Language Code Group Product No. Version Date Page
GB 367 PIP 40 R 1 2013-12-10 11/11
7 LMS display
– PL05 connector is connected with LMS display.
– Use attachment (VOE14213026) for wire harness fix.
Fig.14
1 Wire harness
2 Attchment