Cáncamos de Izaje

Y WRC 107

Cover Sheet ............................................................................................................................................................. 2

Title Page................................................................................................................................................................ 3
Leg & Lug Analysis Cáncamos de Iza .................................................................................................. 19
WRC107 Analysis : WRC 107_SSC-07 .................................................................................................... 8
Vessel Results Summary ..................................................................................................................... 17
Cover Page 2

DESIGN CALCULATION: Cáncamos de Izaje y WRC 107.

ASME Code Version : 1998 A-98

Date of Analysis : Aug 4,2014

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Input Echo, Leg & Lug Item 0, Description: Cáncamos de Iza

Design Internal Pressure 3.50 kgf/cm²

Design Temperature for Attachment TEMP 55.00 C

Vessel Outside Diameter OD 609.600 mm

Vessel Wall Thickness Ts 6.3500 mm

Vessel Corrosion Allowance Cas 1.6000 mm

Vessel Material SA-106 B

Vessel Material UNS Number K03006

Vessel Allowable Stress at Design S 1054.60 kgf/cm²

Analysis Type: Lifting Lug

Empty Weight of Vessel Wemp 750.00 kgf

Operating Weight of Vessel (vertical load ) W 0.00 kgf

Lifting Lug Material SA-516 70

Lifting Lug Material UNS Number K02700

Lifting Lug Yield Stress YIELD 2571.44 kgf/cm²

Lifting Lug Orientation to Vessel Perpendicular

Total Height of Lifting Lug w 200.0000 mm

Thickness of Lifting Lug t 19.0500 mm

Diameter of Hole in Lifting Lug dh 100.0000 mm

Radius of Semi-Circular Arc of Lifting Lug r 100.0000 mm

Height of Lug from bottom to Center of Hole h 100.0000 mm

Offset from Vessel OD to Center of Hole off 100.0000 mm

Minimum thickness of Fillet Weld around Lug tw 12.7000 mm

Length of weld along side of Lifting Lug wl 600.0000 mm

Length of Weld along Bottom of Lifting Lug wb 200.0000 mm

Lift Orientation Vertical

Force Along Vessel Axis Fax 650.00 kgf

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Force Normal to Vessel Fn 375.00 kgf

Force Tangential to Vessel Ft 0.00 kgf

Impact Factor Impfac 1.50

Occasional Load Factor (AISC A5.2) Occfac 1.33

Results for lifting lugs, Description : Cáncamos de Iza

Weld Group Inertia about the Circumferential Axis ILC 93402.797 cm**4

Weld Group Centroid distance in the Long. Direction YLL 312.700 mm

Dist. of Weld Group Centroid from Lug bottom YLL_B 300.000 mm

Weld Group Inertia about the Longitudinal Axis ILL 2097.889 cm**4

Weld Group Centroid Distance in the Circ. Direction YLC 22.225 mm

Applying the Impact factor to the loads:

Fax = 650.00 * 1.50 = 975.00 kgf

Fn = 375.00 * 1.50 = 562.50 kgf

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )

= Sqrt(975^2+0^2+562^2) / ( (2*600.0 +200.0 ) * 12.7000 )

= 6.33 kgf/cm²

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)

= (562 *(100.000 -300.000 )) * 312.700 /93402.797 +

(975 *100.000 * 312.700 /93402.797 ) +

(0 *100.000 * 22.225 /2097.889 )

= -0.50 kgf/cm²
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Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf

= 6.331 + -0.502

= 5.83 kgf/cm²

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)

= 0.4 * 2571 * 1.33

= 1368.01 kgf/cm²

Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha

= Sqrt( 975^2 + 562^2 + 0^2 ) / 19.050

= 59.09 kgf/cm²

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac

= 0.4 * 2571 * 1.33

= 1368.01 kgf/cm²

Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )

= Sqrt( 975^2 + 562^2 ) / ( 19.050 * 100.000 )

= 59.09 kgf/cm²

Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.

= Min( 0.75 * 2571 * 1.33 , 2314.3 )

= 2314.30 kgf/cm²

Bending stress at the base of the lug [Fbs]:

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= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)

= 0 * 100.000 / (200.000 * 19.0502 / 6) +

975 * 100.000 / (200.0002 * 19.050 / 6)

= 76.77 kgf/cm²

Tensile stress at the base of the lug [Fa]:

= Fn / (w * t) = 562 / (200.000 * 19.050 )

= 14.76 kgf/cm²

Total Combined Stress at the base of the lug:

= Fbs + Fa = 91.5 kgf/cm²

Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )

= Min( 0.66 * 2571 * 1.33 , 1928.6 ) = 1928.6 kgf/cm²

Note: Check the Shell Stresses using method such as WRC-107.

Summary Of Results

----------------------------------------------------------------------------

Stress (kgf/cm²) Actual Allowable P/F

----------------------------------------------------------------------------

Primary Shear Stress of Weld : 5.83 1368.01 Ok

Shear Stress above Hole : 59.09 1368.01 Ok

Pin Hole Bearing Stress : 59.09 2314.30 Ok

Total Combined Stress at the lug base : 91.54 1928.58 Ok

----------------------------------------------------------------------------
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Input Echo, WRC107 Item 1, Description: WRC 107_SSC-07

Diameter Basis for Vessel Vbasis OD

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 1.6000 mm

Vessel Diameter Dv 609.600 mm

Vessel Thickness Tv 6.350 mm

Design Temperature 55.00 C

Vessel Material SA-106 B

Vessel UNS Number K03006

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Vessel Cold S.I. Allowable Smc 1054.60 kgf/cm²

Vessel Hot S.I. Allowable Smh 1054.60 kgf/cm²

Attachment Type Type Rectangular

Parameter C11 C11 19.05 mm

Parameter C22 C22 200.00 mm

Thickness of Reinforcing Pad Tpad 16.000 mm

Pad Parameter C11P C11p 100.000 mm

Pad Parameter C22P C22p 300.000 mm

Design Internal Pressure Dp 3.500 kgf/cm²

Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:

Radial Load (SUS) P 219.5 kgf

Longitudinal Shear (SUS) Vl 380.0 kgf

Circumferential Shear (SUS) Vc 0.0 kgf

Circumferential Moment (SUS) Mc 0.0 kgf-m.

Longitudinal Moment (SUS) Ml 38.0 kgf-m.

Torsional Moment (SUS) Mt 0.0 kgf-m.

Use Interactive Control No

WRC107 Version Version March 1979 ( B1 & B2 )

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 219.5 kgf

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Circumferential Shear VC 0.0 kgf

Longitudinal Shear VL 380.0 kgf

Circumferential Moment MC 0.0 kgf-m.

Longitudinal Moment ML 38.0 kgf-m.

Torsional Moment MT 0.0 kgf-m.

Dimensionless Parameters used : Gamma = 14.96

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 B1/B2 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.157 4C 2.647 (A,B)

N(PHI) / ( P/Rm ) 0.157 3C 2.374 (C,D)

M(PHI) / ( P ) 0.085 2C1 0.146 (A,B)

M(PHI) / ( P ) 0.085 1C 0.180 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.067 3A ! 0.162 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.088 1A 0.103 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.147 3B ! 1.438 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.132 1B1 0.051 (A,B,C,D)

N(x) / ( P/Rm ) 0.123 3C 2.615 (A,B)

N(x) / ( P/Rm ) 0.123 4C 2.774 (C,D)

M(x) / ( P ) 0.129 1C1 0.141 (A,B)

M(x) / ( P ) 0.129 2C 0.104 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.067 4A ! 0.206 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.124 2A 0.057 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.147 4B ! 0.402 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.182 2B1 0.068 (A,B,C,D)

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Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (kgf/cm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | -9.0 -9.0 -9.0 -9.0 -8.1 -8.1 -8.1 -8.1

Circ. Bend. P | -44.8 44.8 -44.8 44.8 -55.1 55.1 -55.1 55.1

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Circ. Memb. ML | -12.6 -12.6 12.6 12.6 0.0 0.0 0.0 0.0

Circ. Bend. ML | -65.9 65.9 65.9 -65.9 0.0 0.0 0.0 0.0

Tot. Circ. Str.| -132.3 89.0 24.7 -17.5 -63.1 47.0 -63.1 47.0

------------------------------------------------------------------------

Long. Memb. P | -8.9 -8.9 -8.9 -8.9 -9.5 -9.5 -9.5 -9.5

Long. Bend. P | -43.1 43.1 -43.1 43.1 -31.9 31.9 -31.9 31.9

Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Long. Memb. ML | -6.2 -6.2 6.2 6.2 0.0 0.0 0.0 0.0

Long. Bend. ML | -64.0 64.0 64.0 -64.0 0.0 0.0 0.0 0.0

Tot. Long. Str.| -122.3 92.0 18.3 -23.6 -41.4 22.5 -41.4 22.5

------------------------------------------------------------------------

Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

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Shear VL | 0.0 0.0 0.0 0.0 -4.6 -4.6 4.6 4.6

Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear| 0.0 0.0 0.0 0.0 -4.6 -4.6 4.6 4.6

------------------------------------------------------------------------

Str. Int. | 132.3 92.0 24.7 23.6 64.1 47.8 64.1 47.8

------------------------------------------------------------------------

Dimensionless Parameters used : Gamma = 63.67

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------

Curves read for 1979 B1/B2 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.409 4C 4.293 (A,B)

N(PHI) / ( P/Rm ) 0.409 3C 1.483 (C,D)

M(PHI) / ( P ) 0.256 2C1 0.015 (A,B)

M(PHI) / ( P ) 0.256 1C ! 0.067 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.238 3A 2.180 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.279 1A 0.059 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.344 3B 3.050 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.302 1B1 0.011 (A,B,C,D)

N(x) / ( P/Rm ) 0.337 3C 2.049 (A,B)

N(x) / ( P/Rm ) 0.337 4C 5.328 (C,D)

M(x) / ( P ) 0.350 1C1 0.021 (A,B)

M(x) / ( P ) 0.350 2C ! 0.035 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.238 4A 5.737 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.353 2A 0.022 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.344 4B 1.740 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.389 2B1 0.015 (A,B,C,D)

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Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

------------------------------------------------------------------------

| Stress Values at

Type of | (kgf/cm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | -65.6 -65.6 -65.6 -65.6 -22.7 -22.7 -22.7 -22.7

Circ. Bend. P | -90.1 90.1 -90.1 90.1 -389.6 389.6 -389.6 389.6

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Circ. Memb. ML | -55.1 -55.1 55.1 55.1 0.0 0.0 0.0 0.0

Circ. Bend. ML | -122.8 122.8 122.8 -122.8 0.0 0.0 0.0 0.0

Tot. Circ. Str.| -333.7 92.2 22.3 -43.2 -412.3 367.0 -412.3 367.0

------------------------------------------------------------------------

Long. Memb. P | -31.3 -31.3 -31.3 -31.3 -81.4 -81.4 -81.4 -81.4

Long. Bend. P | -123.2 123.2 -123.2 123.2 -202.6 202.6 -202.6 202.6

Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Long. Memb. ML | -51.3 -51.3 51.3 51.3 0.0 0.0 0.0 0.0

Long. Bend. ML | -132.6 132.6 132.6 -132.6 0.0 0.0 0.0 0.0

Tot. Long. Str.| -338.4 173.2 29.4 10.6 -284.0 121.2 -284.0 121.2

------------------------------------------------------------------------
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Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -13.3 -13.3 13.3 13.3

Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear| 0.0 0.0 0.0 0.0 -13.3 -13.3 13.3 13.3

------------------------------------------------------------------------

Str. Int. | 338.4 173.2 29.4 53.8 413.7 367.7 413.7 367.7

------------------------------------------------------------------------

WRC 107 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (kgf/cm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 48.9 52.4 48.9 52.4 48.9 52.4 48.9 52.4

Circ. Pl (SUS) | -21.7 -21.7 3.6 3.6 -8.1 -8.1 -8.1 -8.1

Circ. Q (SUS) | -110.7 110.7 21.1 -21.1 -55.1 55.1 -55.1 55.1

------------------------------------------------------------------------

Long. Pm (SUS) | 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5

Long. Pl (SUS) | -15.1 -15.1 -2.7 -2.7 -9.5 -9.5 -9.5 -9.5

Long. Q (SUS) | -107.2 107.2 20.9 -20.9 -31.9 31.9 -31.9 31.9

------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.0 0.0 0.0 0.0 -4.6 -4.6 4.6 4.6

Shear Q (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

------------------------------------------------------------------------

Pm (SUS) | 48.9 52.4 48.9 52.4 48.9 52.4 48.9 52.4

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------------------------------------------------------------------------

Pm+Pl (SUS) | 27.3 30.8 52.5 56.0 41.6 45.0 41.6 45.0

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 97.9 141.4 73.6 34.9 20.4 99.8 20.4 99.8

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | kgf/cm² |

---------------|--------------------------------------------------------

Pm (SUS) | 52.42 1054.60 | Passed

Pm+Pl (SUS) | 56.04 1581.91 | Passed

Pm+Pl+Q (TOTAL)| 141.43 3163.81 | Passed

------------------------------------------------------------------------

WRC 107 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (kgf/cm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 219.4 222.9 219.4 222.9 219.4 222.9 219.4 222.9

Circ. Pl (SUS) | -120.7 -120.7 -10.4 -10.4 -22.7 -22.7 -22.7 -22.7

Circ. Q (SUS) | -213.0 213.0 32.7 -32.7 -389.6 389.6 -389.6 389.6

------------------------------------------------------------------------

Long. Pm (SUS) | 109.7 109.7 109.7 109.7 109.7 109.7 109.7 109.7

Long. Pl (SUS) | -82.6 -82.6 20.0 20.0 -81.4 -81.4 -81.4 -81.4

Long. Q (SUS) | -255.8 255.8 9.4 -9.4 -202.6 202.6 -202.6 202.6
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------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.0 0.0 0.0 0.0 -13.3 -13.3 13.3 13.3

Shear Q (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

------------------------------------------------------------------------

Pm (SUS) | 219.4 222.9 219.4 222.9 219.4 222.9 219.4 222.9

------------------------------------------------------------------------

Pm+Pl (SUS) | 98.6 102.1 208.9 212.4 197.7 201.2 197.7 201.2

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 228.7 315.1 241.7 179.7 199.9 590.3 199.9 590.3

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | kgf/cm² |

---------------|--------------------------------------------------------

Pm (SUS) | 222.85 1054.60 | Passed

Pm+Pl (SUS) | 212.41 1581.91 | Passed

Pm+Pl+Q (TOTAL)| 590.33 3163.81 | Passed

------------------------------------------------------------------------
Title Page 17

Leg Lug Results Summary for Item 0 : Cáncamos de Iza

The Vessel outside diameter is 609.600 mm

Summary Of Results

----------------------------------------------------------------------------

Stress (kgf/cm²) Actual Allowable P/F

----------------------------------------------------------------------------

Primary Shear Stress of Weld : 5.83 1368.01 Ok

Shear Stress above Hole : 59.09 1368.01 Ok

Pin Hole Bearing Stress : 59.09 2314.30 Ok

Total Combined Stress at the lug base : 91.54 1928.58 Ok

----------------------------------------------------------------------------

WRC107 Results Summary for Item 1 : WRC 107_SSC-07

Vessel Stress Summation @ Attachment Junction:

Passed

Vessel Stress Summation @ Edge of Reinforcing Pad:

Passed
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